TWI609042B - Polymerizable resin, active energy ray-curable composition, article and method for manufacturing polymerizable resin - Google Patents
Polymerizable resin, active energy ray-curable composition, article and method for manufacturing polymerizable resin Download PDFInfo
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- TWI609042B TWI609042B TW103119194A TW103119194A TWI609042B TW I609042 B TWI609042 B TW I609042B TW 103119194 A TW103119194 A TW 103119194A TW 103119194 A TW103119194 A TW 103119194A TW I609042 B TWI609042 B TW I609042B
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- Taiwan
- Prior art keywords
- group
- compound
- polymerizable
- polymerizable unsaturated
- unsaturated monomer
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- 229920005989 resin Polymers 0.000 title claims description 181
- 239000011347 resin Substances 0.000 title claims description 181
- 239000000203 mixture Substances 0.000 title claims description 121
- 238000000034 method Methods 0.000 title claims description 34
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 125
- 239000000178 monomer Substances 0.000 claims description 107
- 125000000524 functional group Chemical group 0.000 claims description 100
- 238000000576 coating method Methods 0.000 claims description 93
- 239000011248 coating agent Substances 0.000 claims description 86
- 229920000642 polymer Polymers 0.000 claims description 58
- 238000006116 polymerization reaction Methods 0.000 claims description 42
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 125000000962 organic group Chemical group 0.000 claims description 35
- 150000003254 radicals Chemical class 0.000 claims description 35
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 32
- 229910052731 fluorine Inorganic materials 0.000 claims description 25
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 25
- 125000005843 halogen group Chemical group 0.000 claims description 24
- 125000001153 fluoro group Chemical group F* 0.000 claims description 21
- 229920001577 copolymer Polymers 0.000 claims description 20
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 19
- 229920002098 polyfluorene Polymers 0.000 claims description 19
- 238000010526 radical polymerization reaction Methods 0.000 claims description 19
- 125000003700 epoxy group Chemical group 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 17
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 16
- 239000003446 ligand Substances 0.000 claims description 11
- 229910052723 transition metal Inorganic materials 0.000 claims description 10
- 150000003624 transition metals Chemical group 0.000 claims description 10
- 239000003505 polymerization initiator Substances 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000005022 dithioester group Chemical group 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 150000003623 transition metal compounds Chemical class 0.000 claims description 5
- 125000004429 atom Chemical group 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 125000001118 alkylidene group Chemical group 0.000 claims description 3
- 230000009257 reactivity Effects 0.000 claims description 3
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 claims description 2
- 238000007334 copolymerization reaction Methods 0.000 claims description 2
- 125000002081 peroxide group Chemical group 0.000 claims description 2
- 125000002228 disulfide group Chemical group 0.000 claims 1
- 125000004185 ester group Chemical group 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 117
- -1 polysiloxane Polymers 0.000 description 81
- 239000000243 solution Substances 0.000 description 63
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 53
- 239000010410 layer Substances 0.000 description 45
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 44
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 44
- 238000003756 stirring Methods 0.000 description 44
- 239000002904 solvent Substances 0.000 description 40
- 239000000463 material Substances 0.000 description 39
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 37
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 33
- 239000011521 glass Substances 0.000 description 30
- 239000003054 catalyst Substances 0.000 description 26
- 238000005227 gel permeation chromatography Methods 0.000 description 24
- 238000011156 evaluation Methods 0.000 description 23
- 239000006117 anti-reflective coating Substances 0.000 description 22
- 238000001816 cooling Methods 0.000 description 22
- 230000000052 comparative effect Effects 0.000 description 21
- 238000005259 measurement Methods 0.000 description 21
- 229910001873 dinitrogen Inorganic materials 0.000 description 19
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 18
- 239000004793 Polystyrene Substances 0.000 description 17
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 17
- 229920002223 polystyrene Polymers 0.000 description 17
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 16
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 15
- 150000002148 esters Chemical class 0.000 description 15
- 238000002329 infrared spectrum Methods 0.000 description 15
- 239000003999 initiator Substances 0.000 description 15
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 14
- 239000003112 inhibitor Substances 0.000 description 14
- 229920002284 Cellulose triacetate Polymers 0.000 description 13
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 13
- 238000007127 saponification reaction Methods 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 12
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 11
- 230000001681 protective effect Effects 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 10
- 239000004925 Acrylic resin Substances 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 10
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- 239000012024 dehydrating agents Substances 0.000 description 10
- 239000003456 ion exchange resin Substances 0.000 description 10
- 229920003303 ion-exchange polymer Polymers 0.000 description 10
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 10
- ROFVEXUMMXZLPA-UHFFFAOYSA-N Bipyridyl Chemical compound N1=CC=CC=C1C1=CC=CC=N1 ROFVEXUMMXZLPA-UHFFFAOYSA-N 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 239000003513 alkali Substances 0.000 description 8
- 239000002585 base Substances 0.000 description 8
- 229920001400 block copolymer Polymers 0.000 description 8
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 8
- 229920001451 polypropylene glycol Polymers 0.000 description 8
- 239000000523 sample Substances 0.000 description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 8
- SPSPIUSUWPLVKD-UHFFFAOYSA-N 2,3-dibutyl-6-methylphenol Chemical compound CCCCC1=CC=C(C)C(O)=C1CCCC SPSPIUSUWPLVKD-UHFFFAOYSA-N 0.000 description 7
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 7
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 7
- 238000001460 carbon-13 nuclear magnetic resonance spectrum Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000008199 coating composition Substances 0.000 description 7
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 7
- 229940045803 cuprous chloride Drugs 0.000 description 7
- 230000005764 inhibitory process Effects 0.000 description 7
- 239000000976 ink Substances 0.000 description 7
- 239000004973 liquid crystal related substance Substances 0.000 description 7
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 7
- 229910052753 mercury Inorganic materials 0.000 description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- OWIKHYCFFJSOEH-UHFFFAOYSA-N Isocyanic acid Chemical compound N=C=O OWIKHYCFFJSOEH-UHFFFAOYSA-N 0.000 description 6
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical group O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- XLJMAIOERFSOGZ-UHFFFAOYSA-N anhydrous cyanic acid Natural products OC#N XLJMAIOERFSOGZ-UHFFFAOYSA-N 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- ODWXUNBKCRECNW-UHFFFAOYSA-M bromocopper(1+) Chemical compound Br[Cu+] ODWXUNBKCRECNW-UHFFFAOYSA-M 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- 125000005442 diisocyanate group Chemical group 0.000 description 6
- 239000003822 epoxy resin Substances 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical compound OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 6
- 150000002576 ketones Chemical class 0.000 description 6
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 125000005004 perfluoroethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 description 6
- 229920000647 polyepoxide Polymers 0.000 description 6
- 229920001228 polyisocyanate Polymers 0.000 description 6
- 239000005056 polyisocyanate Substances 0.000 description 6
- 229910052707 ruthenium Inorganic materials 0.000 description 6
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 6
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 5
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 5
- 230000003373 anti-fouling effect Effects 0.000 description 5
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 description 5
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 5
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 238000010894 electron beam technology Methods 0.000 description 5
- 239000010419 fine particle Substances 0.000 description 5
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 5
- 235000019341 magnesium sulphate Nutrition 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 239000003504 photosensitizing agent Substances 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 239000007870 radical polymerization initiator Substances 0.000 description 5
- 238000001228 spectrum Methods 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 150000008064 anhydrides Chemical group 0.000 description 4
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 238000007405 data analysis Methods 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- 239000002649 leather substitute Substances 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
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- 150000002466 imines Chemical class 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 235000013847 iso-butane Nutrition 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
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- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- VHRYZQNGTZXDNX-UHFFFAOYSA-N methacryloyl chloride Chemical compound CC(=C)C(Cl)=O VHRYZQNGTZXDNX-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- YLHXLHGIAMFFBU-UHFFFAOYSA-N methyl phenylglyoxalate Chemical compound COC(=O)C(=O)C1=CC=CC=C1 YLHXLHGIAMFFBU-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- DOTMOQHOJINYBL-UHFFFAOYSA-N molecular nitrogen;molecular oxygen Chemical compound N#N.O=O DOTMOQHOJINYBL-UHFFFAOYSA-N 0.000 description 1
- UUORTJUPDJJXST-UHFFFAOYSA-N n-(2-hydroxyethyl)prop-2-enamide Chemical compound OCCNC(=O)C=C UUORTJUPDJJXST-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- ACLZYRNSDLQOIA-UHFFFAOYSA-N o-tolylthiourea Chemical compound CC1=CC=CC=C1NC(N)=S ACLZYRNSDLQOIA-UHFFFAOYSA-N 0.000 description 1
- CBFCDTFDPHXCNY-UHFFFAOYSA-N octyldodecane Natural products CCCCCCCCCCCCCCCCCCCC CBFCDTFDPHXCNY-UHFFFAOYSA-N 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- WKGDNXBDNLZSKC-UHFFFAOYSA-N oxido(phenyl)phosphanium Chemical compound O=[PH2]c1ccccc1 WKGDNXBDNLZSKC-UHFFFAOYSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- 239000010702 perfluoropolyether Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N sec-butylidene Natural products CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- ZKDDJTYSFCWVGS-UHFFFAOYSA-M sodium;diethoxy-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Na+].CCOP([S-])(=S)OCC ZKDDJTYSFCWVGS-UHFFFAOYSA-M 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- IBWGNZVCJVLSHB-UHFFFAOYSA-M tetrabutylphosphanium;chloride Chemical compound [Cl-].CCCC[P+](CCCC)(CCCC)CCCC IBWGNZVCJVLSHB-UHFFFAOYSA-M 0.000 description 1
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/12—Polymers provided for in subclasses C08C or C08F
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- General Chemical & Material Sciences (AREA)
Description
本發明係有關於一種藉由添加至活性能量線硬化性組成物,而可賦予該組成物之硬化塗膜優良的耐擦傷性的含氟原子之聚合性樹脂。又,係有關於一種使用該含氟原子之聚合性樹脂之活性能量線硬化性組成物、及具有該組成物之硬化塗膜之物品。 The present invention relates to a fluorine atom-containing polymerizable resin which is excellent in scratch resistance to a cured coating film of the composition by being added to an active energy ray-curable composition. Further, the present invention relates to an active energy ray-curable composition using a polymerizable resin containing a fluorine atom, and an article having a cured coating film having the composition.
對於作為液晶顯示器之螢幕最表面的偏光板的表層,雖已經過AG、AG/LR、透明/LR等具有防眩性或抗反射性的塗布作業,而為此最表層所用,則需有耐擦傷性。作為提升耐擦傷性之方法,周知有將使用多官能(甲基)丙烯酸酯等的多官能性單體所獲得的交聯皮膜形成於基材表面的方法(硬塗劑),而作為耐擦傷性良好的塗層材料,有人提出添加聚矽氧系或氟系調平劑的方法、添加二氧化矽、氧化鋁等無機化合物粒子、碳、或聚胺基甲酸酯樹脂、聚苯乙烯樹脂、丙烯酸樹脂等合成樹脂粒子的方法等。 For the surface layer of the polarizing plate which is the outermost surface of the screen of the liquid crystal display, it has been subjected to coating work such as AG, AG/LR, transparent/LR, etc., which has anti-glare or anti-reflection properties, and for the most surface layer, it is necessary to have resistance. Scratch. As a method of improving the scratch resistance, a method of forming a crosslinked film obtained by using a polyfunctional monomer such as a polyfunctional (meth)acrylate on a surface of a substrate (hard coating agent) as a scratch resistance is known. A good coating material, a method of adding a polyfluorene-based or fluorine-based leveling agent, adding inorganic compound particles such as cerium oxide or aluminum oxide, carbon, or a polyurethane resin, and a polystyrene resin. A method of synthesizing resin particles such as an acrylic resin.
偏光板係藉由在偏光薄膜之兩面或單面,貼合光學上呈透明且具有機械強度的保護膜而得;作為上 述保護膜,一般使用三乙醯纖維素(TAC)薄膜。 The polarizing plate is obtained by bonding an optically transparent and mechanically strong protective film on both sides or a single side of the polarizing film; As the protective film, a triacetyl cellulose (TAC) film is generally used.
為了將三乙醯纖維素(TAC)薄膜黏著於偏光薄膜,則需對TAC薄膜表面以苛性鹼等實施皂化處理,以將一部分或大部分的-OCOCH3基水解成屬親水基的-OH。為了在TAC薄膜形成基底層與具防眩性或抗反射性的最表層,並進行皂化處理,係有:1.對TAC薄膜實施皂化處理後在薄膜的單面形成前述塗膜層;2.在TAC薄膜的單面形成前述塗膜層後實施皂化處理等方法,而基於偏光板之生產效率觀點,一般係進行方法2.。 In order to adhere a triacetyl cellulose (TAC) film to a polarizing film, the surface of the TAC film is subjected to saponification treatment with caustic or the like to hydrolyze a part or a majority of the -OCOCH 3 group into a hydrophilic group-OH. In order to form a base layer and a surface layer having anti-glare property or anti-reflection property in a TAC film, and performing saponification treatment, the following steps are performed: 1. After the saponification treatment is performed on the TAC film, the coating film layer is formed on one side of the film; The method of forming the coating layer on one side of the TAC film and then performing a saponification treatment or the like is generally carried out according to the production efficiency of the polarizing plate.
在前述方法2.中,於實施皂化處理時為了保護塗膜層免於苛性鹼等皂化劑,已知有以保護薄膜保護塗膜層的方法。然,近年來,為達生產效率提升或成本刪減,而要求一種即使未以保護薄膜保護塗膜層,且即使曝露在前述皂化劑下塗膜性能也不會降低的塗膜層。然,一般而言,因皂化處理使硬化塗膜表面大幅劣化,故有無法獲得充分耐擦傷性的問題。 In the above method 2. In order to protect the coating layer from a saponification agent such as caustic alkali during the saponification treatment, a method of protecting the coating layer with a protective film is known. However, in recent years, in order to achieve an increase in production efficiency or cost reduction, a coating film layer which does not have a coating film layer protected by a protective film and which does not deteriorate under the above-described saponifier coating property is required. However, in general, since the surface of the cured coating film is largely deteriorated by the saponification treatment, there is a problem that sufficient scratch resistance cannot be obtained.
作為獲得耐擦傷性優良之保護層的方法,已知有例如使用包含分子內具有自由基聚合性不飽和基之聚矽氧化合物的活性能量線硬化性組成物的方法(參照專利文獻1)。然而,添加有該聚矽氧化合物的活性能量線硬化性組成物之硬化塗膜,如同使用於液晶顯示器之偏光板的TAC薄膜,在施予皂化處理(強鹼處理)的用途中,於皂化處理後硬化塗膜表面的平滑性大幅降低,而有無法獲得充分耐擦傷性的問題。 For example, a method of using an active energy ray-curable composition containing a polyfluorene oxide compound having a radical polymerizable unsaturated group in a molecule is known as a method of obtaining a protective layer having excellent scratch resistance (see Patent Document 1). However, the cured coating film of the active energy ray-curable composition to which the polyoxyxene compound is added, like the TAC film used for the polarizing plate of a liquid crystal display, is saponified in the application of the saponification treatment (strong alkali treatment). The smoothness of the surface of the cured coating film after the treatment is greatly lowered, and there is a problem that sufficient scratch resistance cannot be obtained.
從而,即要求一種皂化處理(強鹼處理)後亦 可防止劃傷之可賦予硬化塗膜表面優良的耐擦傷性的材料。 Therefore, a saponification treatment (strong alkali treatment) is required. A material that can prevent scratches from imparting excellent scratch resistance to the surface of a hardened coating film.
[專利文獻1]日本特開2004-182765號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-182765
本發明所欲解決之課題在於提供一種藉由添加至活性能量線硬化性組成物,即使在皂化處理後亦可賦予塗膜表面優良的耐擦傷性的含氟原子之聚合性樹脂。又,課題在於提供一種使用該聚合性樹脂之活性能量線硬化性組成物及具有該組成物之硬化塗膜之物品。 An object of the present invention is to provide a fluorine atom-containing polymerizable resin which is excellent in scratch resistance on the surface of a coating film even after saponification treatment by adding an active energy ray-curable composition. Further, another object of the invention is to provide an active energy ray-curable composition using the polymerizable resin and an article having a cured coating film having the composition.
本發明人等為解決上述課題而致力重複研究的結果發現:具有氟烷基與聚合性不飽和基的氟系聚合性樹脂,且在該樹脂的單側末端具有聚矽氧鏈者可作為界面活性劑使用;含有該樹脂的活性能量線硬化性組成物,即使在皂化處理後亦可賦予其硬化塗膜表面優良的耐擦傷性等,終至完成本發明。 The inventors of the present invention have found that a fluorine-based polymerizable resin having a fluoroalkyl group and a polymerizable unsaturated group, and having a polyoxygen chain at one end of the resin, can be used as an interface. The active energy ray-curable composition containing the resin can impart excellent scratch resistance to the surface of the cured coating film even after saponification treatment, and the present invention has been completed.
即,本發明係提供一種聚合性樹脂,其係具有以聚合性不飽和單體之聚合所形成的主鏈,且該主鏈具有:鍵結有氟原子之碳原子數為1~6的氟烷基(x)與聚合性不飽和基(y)作為側鏈的聚合性樹脂,其特徵為該主鏈係進一步具有在其單側末端包含分子量2,000以上之 聚矽氧鏈的結構。 That is, the present invention provides a polymerizable resin having a main chain formed by polymerization of a polymerizable unsaturated monomer, and the main chain has fluorine having 1 to 6 carbon atoms bonded to a fluorine atom. a polymerizable resin having an alkyl group (x) and a polymerizable unsaturated group (y) as a side chain, characterized in that the main chain system further has a molecular weight of 2,000 or more at one end thereof. The structure of the polyoxygen chain.
又,本發明係提供一種活性能量線硬化性組成物,其特徵為含有前述聚合性樹脂、及該聚合性樹脂以外的活性能量線硬化性樹脂(E)或活性能量線硬化性單體(F)。 Furthermore, the present invention provides an active energy ray-curable composition comprising the polymerizable resin and an active energy ray-curable resin (E) or an active energy ray-curable monomer other than the polymerizable resin (F) ).
更者,本發明係提供一種物品,其特徵為具有前述活性能量線硬化性組成物之硬化塗膜。 Furthermore, the present invention provides an article characterized by having a cured coating film of the above active energy ray-curable composition.
本發明之聚合性樹脂,藉由添加至活性能量線硬化性組成物,可賦予其硬化塗膜表面平滑性且獲得優良的耐擦傷性。又,此耐擦傷性由於在經過皂化處理(強鹼處理)的硬化塗膜中亦可發揮,尚有用於作為使用於液晶顯示器之偏光板的TAC薄膜之硬塗層材料的材料。 The polymerizable resin of the present invention can impart smoothness to the surface of the cured coating film and obtain excellent scratch resistance by being added to the active energy ray-curable composition. Further, this scratch resistance can also be exhibited in a cured coating film which has been subjected to a saponification treatment (strong alkali treatment), and a material for a hard coat material of a TAC film used as a polarizing plate for a liquid crystal display.
第1圖為實施例1中所得之聚合性樹脂(1)之IR光譜的圖譜。 Fig. 1 is a chart showing the IR spectrum of the polymerizable resin (1) obtained in Example 1.
第2圖為實施例1中所得之聚合性樹脂(1)之13C-NMR光譜的圖譜。 Fig. 2 is a chart showing the 13 C-NMR spectrum of the polymerizable resin (1) obtained in Example 1.
第3圖為實施例1中所得之聚合性樹脂(1)之GPC的圖譜。 Fig. 3 is a chart of GPC of the polymerizable resin (1) obtained in Example 1.
第4圖為實施例2中所得之聚合性樹脂(2)之IR光譜的圖譜。 Fig. 4 is a chart showing the IR spectrum of the polymerizable resin (2) obtained in Example 2.
第5圖為實施例2中所得之聚合性樹脂(2)之1H-NMR光譜的圖譜(全體圖)。 Fig. 5 is a chart (total figure) of the 1 H-NMR spectrum of the polymerizable resin (2) obtained in Example 2.
第6圖為實施例2中所得之聚合性樹脂(2)之1H-NMR光譜的圖譜(25倍放大圖)。 Fig. 6 is a chart (25-fold enlarged view) of the 1 H-NMR spectrum of the polymerizable resin (2) obtained in Example 2.
第7圖為實施例2中所得之聚合性樹脂(2)之13C-NMR光譜的圖譜(全體圖)。 Fig. 7 is a chart (total figure) of 13 C-NMR spectrum of the polymerizable resin (2) obtained in Example 2.
第8圖為實施例2中所得之聚合性樹脂(2)之13C-NMR光譜的圖譜(25倍放大圖)。 Fig. 8 is a chart (25-fold enlarged view) of the 13 C-NMR spectrum of the polymerizable resin (2) obtained in Example 2.
第9圖為實施例2中所得之聚合性樹脂(2)之19F-NMR光譜的圖譜(全體圖)。 Fig. 9 is a chart (total figure) of the 19 F-NMR spectrum of the polymerizable resin (2) obtained in Example 2.
第10圖為實施例2中所得之聚合性樹脂(2)之GPC的圖譜。 Fig. 10 is a chart showing the GPC of the polymerizable resin (2) obtained in Example 2.
本發明之聚合性樹脂係具有以聚合性不飽和單體之聚合所形成的主鏈,且該主鏈具有:鍵結有氟原子之碳原子數為1~6的氟烷基(x)與聚合性不飽和基(y)作為側鏈的聚合性樹脂,該主鏈係進一步具有在其單側末端包含分子量2,000以上之聚矽氧鏈的結構。在該單側末端,可具有單條聚矽氧鏈,亦可具有多條,在本發明中,基於耐磨耗性與氟原子的表面偏析性觀點,在單側末端具有單條(1條)聚矽氧鏈者為較佳。 The polymerizable resin of the present invention has a main chain formed by polymerization of a polymerizable unsaturated monomer, and the main chain has a fluoroalkyl group (x) having a fluorine atom bonded to a fluorine atom of 1 to 6 and The polymerizable unsaturated group (y) is a side chain polymerizable resin, and the main chain system further has a structure in which a polyfluorene chain having a molecular weight of 2,000 or more is contained at one end thereof. At the one-side end, there may be a single polyoxygen chain, or a plurality of strips. In the present invention, a single strip (one strip) is aggregated at one end of the viewpoint based on the surface segregation resistance of the fluorine atom. The oxygen chain is preferred.
作為前述氟烷基(x),由表面偏析性、拒水拒油性與減少環境負擔之平衡良好言之,較佳為碳原子數為4~6者,更佳為碳原子數為6者。 The fluoroalkyl group (x) is preferably a balance of surface segregation property, water and oil repellency, and environmental burden reduction, and is preferably a carbon number of 4 to 6, more preferably 6 carbon atoms.
又,由可得耐磨耗性優良的硬化塗膜言之,本發明之聚合性樹脂中的聚合性不飽和基(y)的當量較 佳為200~3,500g/eq.之範圍,更佳為250~2,000g/eq.之範圍,再佳為300~1,500g/eq.之範圍,特佳為400~1,000g/eq.之範圍。 Moreover, the hardening coating film which is excellent in abrasion resistance is said to have the equivalent of the polymerizable unsaturated group (y) in the polymerizable resin of the present invention. Preferably, the range is from 200 to 3,500 g/eq., more preferably from 250 to 2,000 g/eq., and preferably from 300 to 1,500 g/eq., particularly preferably from 400 to 1,000 g/eq. .
前述聚矽氧鏈的分子量需為2,000以上。透過具有此種分子量之聚矽氧鏈,可適當展現聚矽氧鏈所具有的平滑性,其結果,藉由降低塗膜表面的摩擦,可賦予優良的耐摩擦性。就聚矽氧鏈的分子量而言,較佳為分子量2,000~20,000,更佳為5,000~10,000。 The molecular weight of the aforementioned polyoxygen chain needs to be 2,000 or more. By passing through the polyoxygen chain having such a molecular weight, the smoothness of the polyoxygen chain can be appropriately exhibited, and as a result, excellent friction resistance can be imparted by lowering the friction of the surface of the coating film. The molecular weight of the polyoxygen chain is preferably from 2,000 to 20,000, more preferably from 5,000 to 10,000.
在本發明中,透過變化將原料聚合的時間點,可得各種形態之聚合性樹脂。舉例來說,將後述具有鍵結有氟原子之碳原子數為1~6的氟烷基的聚合性不飽和單體(B)與具有反應性官能基(c1)的聚合性不飽和單體(C)同時添加至反應系統使其反應時,即形成所謂的隨機共聚物狀聚合性樹脂。又,使聚合性不飽和單體(B)與聚合性不飽和單體(C)個別反應時,則形成所謂的嵌段共聚物狀聚合性樹脂。特別是,本發明之聚合性樹脂當中,由作為藉由添加至活性能量線硬化性組成物,對於膜厚為0.1μm左右而極薄的塗膜亦可賦予優良的耐擦傷性的聚合性樹脂言之,較佳為嵌段共聚物。 In the present invention, various types of polymerizable resins can be obtained by changing the time point at which the raw materials are polymerized. For example, a polymerizable unsaturated monomer (B) having a fluoroalkyl group having 1 to 6 carbon atoms bonded to a fluorine atom described later and a polymerizable unsaturated monomer having a reactive functional group (c1) will be described later. When (C) is simultaneously added to the reaction system to cause a reaction, a so-called random copolymer-like polymerizable resin is formed. Moreover, when the polymerizable unsaturated monomer (B) and the polymerizable unsaturated monomer (C) are individually reacted, a so-called block copolymer-like polymerizable resin is formed. In particular, in the polymerizable resin of the present invention, a polymerizable resin which imparts excellent scratch resistance to a coating film having a film thickness of about 0.1 μm and which is extremely thin can be added to the active energy ray-curable composition. In other words, a block copolymer is preferred.
本發明之聚合性樹脂當中,隨機聚合物狀聚合性樹脂,例如可藉由使用:在分子量2,000以上之聚矽氧鏈的單側末端具有具自由基生成能力之官能基的化合物(A)、具有鍵結有氟原子之碳原子數為1~6的氟烷基的聚合性不飽和單體(B)、具有反應性官能基(c1)的聚合性不飽和單體(C)以及具有對前述官能基(c1)具反應性之官 能基(d1)及聚合性不飽和基(d2)的化合物(D)而獲得。具體而言,係使共聚物(P)與前述化合物(D)反應而得;該共聚物(P)係藉由從前述化合物(A)生成自由基而使前述聚合性不飽和單體(B)與前述聚合性不飽和單體(C)共聚合所獲得。 In the polymerizable resin of the present invention, for example, a compound (A) having a functional group having a radical generating ability at one end of a polyfluorene chain having a molecular weight of 2,000 or more can be used. a polymerizable unsaturated monomer (B) having a fluorine atom having 1 to 6 carbon atoms bonded to a fluorine atom, a polymerizable unsaturated monomer (C) having a reactive functional group (c1), and having a pair Reactive member of the aforementioned functional group (c1) It is obtained by the compound (D) of the energy group (d1) and the polymerizable unsaturated group (d2). Specifically, the copolymer (P) is obtained by reacting the compound (P) with the compound (D); the copolymer (P) is a polymerizable unsaturated monomer (B) by generating a radical from the compound (A). It is obtained by copolymerization with the aforementioned polymerizable unsaturated monomer (C).
又,本發明之聚合性樹脂當中,嵌段聚合物狀聚合性樹脂可列示例如具有:以聚合性不飽和單體之聚合所形成的主鏈與具有鍵結有氟原子之碳原子數為1~6的氟烷基(x)作為該主鏈之側鏈的第一聚合物鏈段(α);及以聚合性不飽和單體之聚合所形成的主鏈與具有聚合性不飽和基(y)作為該主鏈之側鏈的第二聚合物鏈段(β),且進一步具有在單側末端包含分子量2,000以上之聚矽氧鏈的結構的聚合性樹脂。 Further, among the polymerizable resins of the present invention, the block polymer-like polymerizable resin may be exemplified by having a main chain formed by polymerization of a polymerizable unsaturated monomer and a carbon atom having a fluorine atom bonded thereto. a fluoroalkyl group (x) of 1 to 6 as a first polymer segment (α) of a side chain of the main chain; and a main chain formed by polymerization of a polymerizable unsaturated monomer and a polymerizable unsaturated group (y) a second polymer segment (β) which is a side chain of the main chain, and further has a polymerizable resin having a structure in which a polyfluorene chain having a molecular weight of 2,000 or more is contained at one end.
此種嵌段聚合物狀之聚合性樹脂可藉由例如以下之製造方法而適當地獲得:方法1:包含以下步驟的製造方法:步驟(1),其係將在分子量2,000以上之聚矽氧鏈的單側末端,具有具自由基生成能力之官能基的化合物(A)、與具有鍵結有氟原子之碳原子數為1~6的氟烷基(x)的聚合性不飽和單體(B)裝入反應系統內,藉由從前述化合物(A)生成自由基,而獲得包含源自前述聚合性不飽和單體(B)之結構的聚合物鏈段(p);步驟(2),其係在含有該聚合物鏈段(p)的反應系統內,裝入具有反應性官能基(c1)的聚合性不飽和單體(C),藉由從該聚合物鏈段(p)生成自由基,而獲得包括聚合物 鏈段(p)及包含源自聚合性不飽和單體(C)之結構的聚合物鏈段(q)的聚合物(Q1);及步驟(3),其係在含有聚合物(Q1)的反應系統內,裝入具有:對聚合物(Q1)所具有的反應性官能基(c1)具反應性之官能基(d1)及聚合性不飽和基(d2)的化合物(D),並使反應性官能基(c1)與具反應性之官能基(d1)反應。 The polymerizable resin in the form of such a block polymer can be suitably obtained by, for example, the following production method: Method 1: A production method comprising the following steps: Step (1), which is a polysiloxane having a molecular weight of 2,000 or more. a unilateral end of the chain, a compound (A) having a functional group having a radical generating ability, and a polymerizable unsaturated monomer having a fluoroalkyl group (x) having 1 to 6 carbon atoms bonded to a fluorine atom. (B) charged into the reaction system to obtain a polymer segment (p) comprising a structure derived from the aforementioned polymerizable unsaturated monomer (B) by generating a radical from the above compound (A); Step (2) ), in a reaction system containing the polymer segment (p), charged with a polymerizable unsaturated monomer (C) having a reactive functional group (c1), from which the polymer segment (p) Producing free radicals, resulting in the inclusion of polymers a segment (p) and a polymer (Q1) comprising a polymer segment (q) derived from the structure of the polymerizable unsaturated monomer (C); and a step (3) in which the polymer (Q1) is contained In the reaction system, a compound (D) having a functional group (d1) reactive with a reactive functional group (c1) of the polymer (Q1) and a polymerizable unsaturated group (d2) is charged, and The reactive functional group (c1) is reacted with a reactive functional group (d1).
方法2:包含以下步驟的製造方法:步驟(1-1),其係將在分子量2,000以上之聚矽氧鏈的單側末端,具有具自由基生成能力之官能基的化合物(A)、與具有反應性官能基(c1)的聚合性不飽和單體(C)裝入反應系統內,藉由從前述化合物(A)生成自由基,而獲得包含源自聚合性不飽和單體(C)之結構的聚合物鏈段(q);步驟(2-1),其係在含有該聚合物鏈段(q)的反應系統內,裝入聚合性不飽和單體(B),藉由從該聚合物鏈段(q)生成自由基,而獲得包括聚合物鏈段(q)及包含源自聚合性不飽和單體(B)之結構的聚合物鏈段的聚合物(Q2);及步驟(3-1),其係在含有聚合物(Q2)的反應系統內,裝入具有:對聚合物(Q2)所具有的反應性官能基(c1)具反應性之官能基(d1)及聚合性不飽和基(d2)的化合物(D),並使反應性官能基(c1)與具反應性之官能基(d1)反應。 Method 2: a production method comprising the following steps: Step (1-1), which is a compound (A) having a functional group having a radical generating ability at a one-side end of a polyfluorene chain having a molecular weight of 2,000 or more, and The polymerizable unsaturated monomer (C) having a reactive functional group (c1) is charged into a reaction system, and a radical derived from the polymerizable unsaturated monomer (C) is obtained by generating a radical from the above compound (A). a polymer segment (q) of the structure; a step (2-1) in which a polymerizable unsaturated monomer (B) is charged in a reaction system containing the polymer segment (q), The polymer segment (q) generates a radical to obtain a polymer (Q2) comprising a polymer segment (q) and a polymer segment comprising a structure derived from the polymerizable unsaturated monomer (B); Step (3-1), which is contained in a reaction system containing a polymer (Q2), having a functional group (d1) having reactivity with a reactive functional group (c1) possessed by the polymer (Q2) And the compound (D) of the polymerizable unsaturated group (d2), and reacting the reactive functional group (c1) with the reactive functional group (d1).
作為前述化合物(A)所具有的具自由基生成能力之官能基,可列舉例如具鹵素原子之有機基、具烷碲基之有機基、具二硫酯基之有機基、具過氧化物基之有機基、具偶氮基之有機基等。於此,藉由活性自由基 聚合,使化合物(A)與前述聚合性不飽和單體(B)及聚合性不飽和單體(C)共聚合時,作為前述具自由基生成能力之官能基可使用具鹵素原子之有機基、具烷碲基之有機基、具二硫酯基之有機基,特別是基於合成容易性、聚合控制之容易性、可應用之聚合性不飽和單體的多元性,較佳使用具鹵素原子之有機基。 Examples of the functional group having a radical generating ability of the compound (A) include an organic group having a halogen atom, an organic group having an alkylidene group, an organic group having a dithioester group, and a peroxide group. An organic group, an organic group having an azo group, or the like. Active free radical When the compound (A) is copolymerized with the polymerizable unsaturated monomer (B) and the polymerizable unsaturated monomer (C), the functional group having a radical generating ability can be used as an organic group of a halogen atom. An organic group having an alkylidene group or an organic group having a dithioester group, particularly based on ease of synthesis, ease of polymerization control, and diversity of applicable polymerizable unsaturated monomers, preferably using a halogen atom Organic base.
作為前述具鹵素原子之有機基,可列舉例如2-溴-2-甲基丙醯氧基、2-溴-丙醯氧基、對氯磺醯基苯甲醯氧基等。 The organic group having a halogen atom may, for example, be 2-bromo-2-methylpropenyloxy, 2-bromo-propenyloxy or p-chlorosulfonyl benzhydryloxy.
為了將前述具鹵素原子之有機基導入至在主鏈中包含分子量2,000以上之聚矽氧鏈的化合物的單側末端,可舉出例如使化合物(a1)與化合物(a2)反應的方法,其中該化合物(a1)係在分子量2,000以上之聚矽氧鏈的單側末端具有可透過反應形成鍵結的官能基;該化合物(a2)係具有:可與該官能基反應而形成鍵結的官能基與具鹵素原子之有機基。具體而言,作為前述化合物(a1)所具有的單側末端之官能基,可列舉例如羥基、異氰酸酯基、環氧基、羧基、羧酸鹵化物基、羧酸酐基等。作為此等在單側末端具有官能基之前述化合物(a1)的具體實例,可適當列示以下述式(a1-1)表示之化合物:
於此,作為前述R6,可列舉例如伸甲基、伸丙基、伸異丙基等碳原子數1以上之伸烷基、2個以上伸烷基以醚鍵連結的伸烷基醚基。 Thereto, as the R 6, examples thereof include methyl stretch, stretching propyl, isopropyl and the like extending above alkylene of 1 carbon atom, two or more alkylene ether group, alkylene group linked to an ether bond .
另外,作為前述化合物(a2)所具有,且可與前述化合物(a1)在單側末端所具有的官能基反應而形成鍵結的官能基,可舉出下述者。 In addition, as the functional group which the compound (a2) has, and can bond with the functional group which the said compound (a1) has the one side terminal, and the bond formation, the following are mentioned.
舉例來說,當前述化合物(a1)所具有的官能基為羥基時,前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基較佳為異氰酸酯基、羧酸鹵化物基、羧酸酐基。又,作為其他方法,亦可首先藉由使前述化合物(a1)之羥基與酸酐反應而生成羧基,並對該羧基,以具有環氧基與具鹵素原子之有機基的化合物為前述化合物(a2),進一步使其反應而在前述化合物(a1)的單側末端導入具鹵素原子之有機基。 For example, when the functional group of the compound (a1) is a hydroxyl group, the functional group other than the organic group having a halogen atom of the compound (a2) is preferably an isocyanate group, a carboxylic acid halide group or a carboxyl group. Anhydride group. Further, as another method, a carboxyl group may be first formed by reacting a hydroxyl group of the compound (a1) with an acid anhydride, and a compound having an epoxy group and an organic group having a halogen atom may be the above compound (a2). Further, the reaction is carried out to introduce an organic group having a halogen atom at one end of the above compound (a1).
當前述化合物(a1)所具有的官能基為異氰酸酯基時,前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基較佳為羥基。又,當前述化合物(a1)所具有的官能基為環氧基時,前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基較佳為羧基。 When the functional group of the compound (a1) is an isocyanate group, the functional group other than the organic group having a halogen atom which the compound (a2) has is preferably a hydroxyl group. In addition, when the functional group of the compound (a1) is an epoxy group, the functional group other than the organic group having a halogen atom which the compound (a2) has is preferably a carboxyl group.
當前述化合物(a1)所具有的官能基為羧基時,前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基較佳為環氧基。又,當前述化合物(a1)所具有的 官能基為羧酸酐基時,前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基較佳為羥基。 When the functional group of the compound (a1) is a carboxyl group, the functional group other than the organic group having a halogen atom which the compound (a2) has is preferably an epoxy group. Further, when the aforementioned compound (a1) has When the functional group is a carboxylic anhydride group, the functional group other than the organic group having a halogen atom which the compound (a2) has is preferably a hydroxyl group.
上述之前述化合物(a1)所具有的官能基、與前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基的組合當中,前述化合物(a1)所具有的官能基為羥基、前述化合物(a2)所具有的具鹵素原子之有機基以外的官能基為羧酸鹵化物基的組合,基於容易反應觀點係較佳。作為該組合時之反應條件,可舉出下述條件。 In the combination of the functional group of the compound (a1) and the functional group other than the organic group having a halogen atom of the compound (a2), the functional group of the compound (a1) is a hydroxyl group, and the The functional group other than the organic group having a halogen atom which the compound (a2) has is a combination of a carboxylic acid halide group, and is preferred from the viewpoint of easy reaction. The following conditions can be mentioned as reaction conditions at the time of this combination.
作為將前述具鹵素原子之有機基導入至聚矽氧鏈的單側末端的具體方法,當前述化合物(a1)之單側末端的官能基為羥基、前述化合物(a2)為具有鹵基的羧酸時,藉由在去水酯化條件下進行反應,可獲得在主鏈中包含分子量2,000以上之聚矽氧鏈的化合物的單側末端具有具聚合起始能力之官能基的化合物(A)。又,當前述化合物(a1)之單側末端的官能基為羥基,前述化合物(a2)為具有鹵基的羧酸之鹵化物時,藉由在甲苯、四氫呋喃等溶劑中使(a1)與(a2)反應,可同樣地獲得具有具聚合起始能力之官能基的化合物(A)。此外,在該反應中可視需求使用鹼性觸媒。 As a specific method of introducing the above-mentioned organic group having a halogen atom to the one-side terminal of the polyoxynoxy chain, when the functional group at the one-terminal end of the above compound (a1) is a hydroxyl group, the aforementioned compound (a2) is a carboxyl group having a halogen group. In the case of an acid, a compound having a functional group having a polymerization initiation ability at one side of a compound having a polyfluorene oxide chain having a molecular weight of 2,000 or more in a main chain can be obtained by carrying out a reaction under deesterification conditions. . Further, when the functional group at the one terminal end of the compound (a1) is a hydroxyl group and the compound (a2) is a halide of a carboxylic acid having a halogen group, (a1) and (a) are used in a solvent such as toluene or tetrahydrofuran. A2) The reaction, the compound (A) having a functional group having a polymerization initiation ability can be obtained in the same manner. In addition, an alkaline catalyst can be used as needed in the reaction.
又,當位於前述化合物(a1)之單側末端的官能基為異氰酸酯基,前述化合物(a2)具有鹵基、及作為可與該異氰酸酯基反應之官能基的羥基時,藉由在辛酸錫之類的觸媒存在下使(a1)與(a2)反應,可獲得具有具聚合起始能力之官能基的化合物。 Further, when the functional group at the one terminal end of the compound (a1) is an isocyanate group, and the compound (a2) has a halogen group and a hydroxyl group which is a functional group reactive with the isocyanate group, The reaction of (a1) with (a2) in the presence of a catalyst of the type can give a compound having a functional group having a polymerization initiation ability.
再者,當前述化合物(a1)之單側末端的官能 基為環氧基,前述化合物(a2)具有鹵基、及作為可與該環氧基反應之官能基的羧基時,藉由在三苯膦或三級胺之類的鹼性觸媒存在下使(a1)與(a2)反應,可獲得具有具聚合起始能力之官能基的化合物。 Furthermore, when the unilateral terminal of the aforementioned compound (a1) is functional The base is an epoxy group, and the compound (a2) has a halogen group and a carboxyl group which is a functional group reactive with the epoxy group, in the presence of a basic catalyst such as triphenylphosphine or a tertiary amine. By reacting (a1) with (a2), a compound having a functional group having a polymerization initiation ability can be obtained.
作為本發明所使用之在主鏈中包含分子量2,000以上之聚矽氧鏈,且在該主鏈的單側末端具有具自由基生成能力之官能基的化合物(A)的具體實例,可舉出例如以下式所表示之化合物等:
接著,就本發明所使用的聚合性不飽和單體(B)加以說明。聚合性不飽和單體(B)係具有直接鍵結有氟原子之碳原子數為1~6的氟烷基。在本發明中,前述氟烷基亦包含在氟烷基之骨架中具有1個以上碳-碳雙鍵 者。作為前述單體(B)所具有的聚合性不飽和基,較佳為具自由基聚合性之碳-碳不飽和雙鍵,可列舉(甲基)丙烯醯基、乙烯基、順丁烯二醯亞胺基等。此等當中,由原料之得手容易性、控制對後述之活性能量線硬化性組成物中的各摻混成分之相溶性的容易性、或者聚合反應性良好言之,較佳為(甲基)丙烯醯基。 Next, the polymerizable unsaturated monomer (B) used in the present invention will be described. The polymerizable unsaturated monomer (B) has a fluoroalkyl group having 1 to 6 carbon atoms directly bonded to a fluorine atom. In the present invention, the fluoroalkyl group also contains one or more carbon-carbon double bonds in the skeleton of the fluoroalkyl group. By. The polymerizable unsaturated group which the monomer (B) has is preferably a radically polymerizable carbon-carbon unsaturated double bond, and examples thereof include a (meth)acryl fluorenyl group, a vinyl group, and a butylene group.醯imino group and the like. Among these, it is preferable that the ease of handling of the raw materials, the ease of compatibility with each of the blending components in the active energy ray-curable composition described later, or the polymerization reactivity are good, and (meth) is preferable. Acryl sulfhydryl.
此外,在本發明中「(甲基)丙烯酸酯」係指甲基丙烯酸酯與丙烯酸酯其中一者或兩者;「(甲基)丙烯醯基」係指甲基丙烯醯基與丙烯醯基其中一者或兩者;「(甲基)丙烯酸」係指甲基丙烯酸與丙烯酸其中一者或兩者。 Further, in the present invention, "(meth) acrylate" means one or both of methacrylate and acrylate; "(meth) propylene fluorenyl" means methacryl fluorenyl and acryl fluorenyl One or both; "(meth)acrylic" means one or both of methacrylic acid and acrylic acid.
作為前述具有氟烷基之聚合性不飽和單體(B),可列舉例如以下述通式(1)表示者:
-OCnH2n- (L-1) -OC n H 2n - (L-1)
-OCH2CH2OCH2- (L-2) -OCH 2 CH 2 OCH 2 - (L-2)
上述式(L-1)、(L-3)、(L-4)、(L-5)、(L-6)及(L-7)中的n表示1~8之整數。上述式(L-8)、(L-9)及(L-10)中的m表示1~8的整數,n表示0~8之整數。上述式(L-6)及(L-7)中的Rf”表示下述式(Rf-1)~(Rf-7)中任一種基。 n in the above formulae (L-1), (L-3), (L-4), (L-5), (L-6), and (L-7) represents an integer of 1-8. m in the above formulae (L-8), (L-9), and (L-10) represents an integer of 1 to 8, and n represents an integer of 0 to 8. Rf" in the above formulae (L-6) and (L-7) represents any one of the following formulae (Rf-1) to (Rf-7).
-CnF2n+1 (Rf-1) -C n F 2n+1 (Rf-1)
-CnF2nH (Rf-2) -C n F 2n H (Rf-2)
-CnF2n-1 (Rf-3) -C n F 2n-1 (Rf-3)
-CnF2n-3 (Rf-4) -C n F 2n-3 (Rf -4)
-CmF2mOCnF2nCF3 (Rf-5) -C m F 2m OC n F 2n CF 3 (Rf-5)
-CmF2mOCnF2nOCpF2pCF3 (Rf-6) -C m F 2m OC n F 2n OC p F 2p CF 3 (Rf-6)
-CF2OC2F4OC2F4OCF3 (Rf-7) -CF 2 OC 2 F 4 OC 2 F 4 OCF 3 (Rf-7)
上述式(Rf-1)、(Rf-2)中的n為1~6之整數,(Rf-3)中的n為2~6之整數,(Rf-4)中的n為4~6之整數。上述式(Rf-5)中的m為1~5之整數,n為0~4之整數,且m及n的合計為4~5。上述式(Rf-6)中的m為0~4之整數,n為1~4之整數,p為0~4之整數,且m、n及p的合計為4~5。 n in the above formulae (Rf-1) and (Rf-2) is an integer of 1 to 6, and n in (Rf-3) is an integer of 2 to 6, and n in (Rf-4) is 4 to 6 The integer. m in the above formula (Rf-5) is an integer of 1 to 5, n is an integer of 0 to 4, and the total of m and n is 4 to 5. m in the above formula (Rf-6) is an integer of 0 to 4, n is an integer of 1 to 4, p is an integer of 0 to 4, and the total of m, n, and p is 4 to 5.
又,作為前述單體(B)的具體實例,可列舉下述之單體(B-1)~(B-11)等。此外,此等單體(B)可僅使用1種或併用2種以上。 Further, specific examples of the monomer (B) include the following monomers (B-1) to (B-11). Further, these monomers (B) may be used alone or in combination of two or more.
接著,就具有反應性官能基(c1)的聚合性不飽和單體(C)加以說明。作為前述單體(C)所具有的官能 基(c1),可列舉例如羥基、異氰酸酯基、環氧基、羧基、羧酸鹵化物基、羧酸酐基等。又,前述單體(C)所具有的聚合性不飽和基較佳為具自由基聚合性之碳-碳不飽和雙鍵,更具體而言可列舉乙烯基、(甲基)丙烯醯基、順丁烯二醯亞胺基等,基於容易聚合觀點更佳為(甲基)丙烯醯基。 Next, the polymerizable unsaturated monomer (C) having a reactive functional group (c1) will be described. As the function of the aforementioned monomer (C) The group (c1) may, for example, be a hydroxyl group, an isocyanate group, an epoxy group, a carboxyl group, a carboxylic acid halide group or a carboxylic anhydride group. Further, the polymerizable unsaturated group of the monomer (C) is preferably a radically polymerizable carbon-carbon unsaturated double bond, and more specifically, a vinyl group or a (meth) acrylonitrile group. The maleic acid imide group or the like is more preferably a (meth) acrylonitrile group based on the viewpoint of easy polymerization.
作為前述單體(C)的具體實例,可列舉(甲基)丙烯酸-2-羥乙酯、(甲基)丙烯酸-2-羥丙酯、(甲基)丙烯酸-3-羥丙酯、(甲基)丙烯酸-2-羥丁酯、(甲基)丙烯酸-4-羥丁酯、1,4-環己二甲醇一(甲基)丙烯酸酯、N-(2-羥乙基)(甲基)丙烯醯胺、丙三醇一(甲基)丙烯酸酯、聚乙二醇一(甲基)丙烯酸酯、聚丙二醇一(甲基)丙烯酸酯、2-羥基-3-苯氧丙基(甲基)丙烯酸酯、2-(甲基)丙烯醯氧乙基-2-羥基乙基酞酸酯、末端具有羥基之內酯改質(甲基)丙烯酸酯等具有羥基的不飽和單體;異氰酸-2-(甲基)丙烯醯氧乙酯、異氰酸-2-(2-(甲基)丙烯醯氧乙氧基)乙酯、異氰酸-1,1-雙((甲基)丙烯醯氧甲基)乙酯等含有異氰酸酯基的不飽和單體;甲基丙烯酸環氧丙酯、丙烯酸-4-羥基丁酯環氧丙基醚等含有環氧基的不飽和單體;(甲基)丙烯酸、2-(甲基)丙烯醯氧乙基琥珀酸、2-(甲基)丙烯醯氧乙基酞酸、順丁烯二酸、亞甲基丁二酸等含有羧基的不飽和單體;順丁烯二酸酐、亞甲基丁二酸酐等具有不飽和雙鍵的酸酐等。此等單體(C)可僅使用1種或併用2種以上。 Specific examples of the monomer (C) include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 3-hydroxypropyl (meth)acrylate. 2-hydroxybutyl methacrylate, 4-hydroxybutyl (meth) acrylate, 1,4-cyclohexanedimethanol mono(meth) acrylate, N-(2-hydroxyethyl) (A) Acrylamide, glycerol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, 2-hydroxy-3-phenoxypropyl ( a methyl group acrylate, 2-(meth) propylene oxirane ethyl 2-hydroxyethyl phthalate, and a hydroxyl group-containing unsaturated monomer such as a lactone modified (meth) acrylate at the terminal; 2-(methyl)propene oxime ethyl isocyanate, 2-(2-(methyl) propylene oxyethoxy) ethyl isocyanate, isocyanate-1, 1- bis (( An isocyanate group-containing unsaturated monomer such as methyl propylene oxide methyl ethyl acrylate; an epoxy group-containing unsaturated monomer such as glycidyl methacrylate or 4-hydroxybutyl acrylate propyl propyl ether (meth)acrylic acid, 2-(meth)acryloyloxyethyl succinic acid, 2-(methyl) propylene oxiranium decanoic acid, maleic acid An unsaturated monomer having a carboxyl group such as an acid or methylene succinic acid; an acid anhydride having an unsaturated double bond such as maleic anhydride or methylene succinic anhydride; and the like. These monomers (C) may be used alone or in combination of two or more.
又,當製造屬本發明之聚合性樹脂之中間體 的前述共聚物(P)、聚合物(Q1)或聚合物(Q2)之際,除前述化合物(A)、單體(B)、單體(C)外,尚可使用可與此等共聚合的其他聚合性不飽和單體。作為此類其他聚合性不飽和單體,可列舉(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸正庚酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十二烷酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、具聚氧伸烷基鏈之(甲基)丙烯酸酯等的(甲基)丙烯酸酯類;苯乙烯、α-甲基苯乙烯、對甲基苯乙烯、對甲氧基苯乙烯等的芳香族乙烯類;順丁烯二醯亞胺、甲基順丁烯二醯亞胺、乙基順丁烯二醯亞胺、丙基順丁烯二醯亞胺、丁基順丁烯二醯亞胺、己基順丁烯二醯亞胺、辛基順丁烯二醯亞胺、十二烷基順丁烯二醯亞胺、十八烷基順丁烯二醯亞胺、苯基順丁烯二醯亞胺、環己基順丁烯二醯亞胺等的順丁烯二醯亞胺類等。 Also, when manufacturing an intermediate of the polymerizable resin of the present invention In addition to the aforementioned compound (A), monomer (B), and monomer (C), the copolymer (P), the polymer (Q1) or the polymer (Q2) may be used in combination with Polymerized other polymerizable unsaturated monomers. Examples of such other polymerizable unsaturated monomers include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl (meth)acrylate, and (methyl). ) isobutyl acrylate, n-amyl (meth) acrylate, n-hexyl (meth) acrylate, n-heptyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethyl (meth) acrylate Hexyl hexyl ester, decyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, cyclohexyl (meth) acrylate, isodecyl (meth) acrylate, with poly (Meth) acrylates such as (meth) acrylates of alkylene oxide chains; aromatic vinyls such as styrene, α-methylstyrene, p-methylstyrene, and p-methoxystyrene; ; maleimide, methyl maleimide, ethyl maleimide, propyl maleimide, butyl maleimide, hexyl cis Equinone imine, octyl maleimide, dodecyl maleimide, octadecyl maleimide, phenyl maleimide, cyclohexyl Maleimide And other maleimide and the like.
於此,由可得具有高耐擦傷性的硬化物言之,前述化合物(B)與單體(C)的質量比[(B)/(C)]較佳為10/90~90/10之範圍,更佳為20/80~80/20之範圍。 Here, the mass ratio [(B)/(C)] of the compound (B) to the monomer (C) is preferably 10/90 to 90/10, which is obtained by a hardened material having high scratch resistance. The range is preferably in the range of 20/80 to 80/20.
作為本發明所使用之共聚物(P)、聚合物(Q1)或聚合物(Q2)的製造方法,可舉出以前述化合物(A)為自由基聚合起始劑,使前述單體(B)或前述單體(C)進行活性自由基聚合的方法。一般而言,在活性自由基聚合中,活性聚合末端由原子或原子團保護的休眠種子可逆地 產生自由基並與單體反應,由此可得分子量分布極小的聚合物。作為此類活性自由基聚合的實例,可列舉原子轉移自由基聚合(ATRP)、可逆加成-開裂型自由基聚合(RAFT)、經由氮氧媒介之自由基聚合(NMP)、使用有機碲之自由基聚合(TERP)等。藉此活性自由基聚合來製造前述共聚物(P)時,可得分子量分布極小的共聚物而較佳。欲使用此等當中的哪一種方法不特別限制,基於控制容易性等,較佳為前述ATRP。ATRP係以有機鹵化物、或磺醯基鹵化合物等為起始劑,並以包含過渡金屬化合物與配位體的金屬錯合物為觸媒進行聚合。 The method for producing the copolymer (P), the polymer (Q1) or the polymer (Q2) used in the present invention includes the above-mentioned compound (A) as a radical polymerization initiator, and the monomer (B) Or a method in which the aforementioned monomer (C) is subjected to living radical polymerization. In general, in living radical polymerization, dormant seeds whose living polymerization ends are protected by atoms or radicals are reversibly A radical is generated and reacted with a monomer, whereby a polymer having a very small molecular weight distribution can be obtained. Examples of such living radical polymerization include atom transfer radical polymerization (ATRP), reversible addition-cleavage type radical polymerization (RAFT), radical polymerization (NMP) via a nitrogen-oxygen medium, and use of organic hydrazine. Free radical polymerization (TERP) and the like. When the copolymer (P) is produced by living radical polymerization, a copolymer having a very small molecular weight distribution can be obtained, and it is preferred. Which of these methods is to be used is not particularly limited, and is preferably the aforementioned ATRP based on the ease of control or the like. The ATRP is polymerized by using an organic halide or a sulfonium halide compound as a starting agent and a metal complex containing a transition metal compound and a ligand as a catalyst.
前述ATRP所使用的過渡金屬化合物係以Mn+Xn表示。作為過渡金屬的Mn+可由包含Cu+、Cu2+、Fe2+、Fe3+、Ru2+、Ru3+、Cr2+、Cr3+、Mo0、Mo+、Mo2+、Mo3+、W2+、W3+、Rh3+、Rh4+、Co+、Co2+、Re2+、Re3+、Ni0、Ni+、Mn3+、Mn4+、V2+、V3+、Zn+、Zn2+、Au+、Au2+、Ag+及Ag2+的群組中選出。又,X可由包含鹵素原子、碳原子數1~6之烷氧基、(SO4)1/2、(PO4)1/3、(HPO4)1/2、(H2PO4)、三氟甲磺酸鹽(triflate)、六氟磷酸鹽、甲磺酸鹽、芳基磺酸鹽(較佳為苯磺酸鹽或甲苯磺酸鹽)、SeR1、CN及R2COO的群組中選出。於此,R1表示芳基、直鏈狀或分支狀之碳原子數1~20(較佳為碳原子數1~10)的烷基,R2表示氫原子、可經鹵素取代1~5次(較佳為經氟或氯取代1~3次)的直鏈狀或分支狀之碳原子數1~6的烷基(較佳為甲基)。更者,n表示金屬上的形式電荷,為0~7之整數。 ATRP transition metal compound is used in the M n + X n represents. The Mn + as the transition metal may include Cu + , Cu 2+ , Fe 2+ , Fe 3+ , Ru 2+ , Ru 3+ , Cr 2+ , Cr 3+ , Mo 0 , Mo + , Mo 2+ , Mo 3+ , W 2+ , W 3+ , Rh 3+ , Rh 4+ , Co + , Co 2+ , Re 2+ , Re 3+ , Ni 0 , Ni + , Mn 3+ , Mn 4+ , V 2 Selected from the group of + , V 3+ , Zn + , Zn 2+ , Au + , Au 2+ , Ag + and Ag 2+ . Further, X may be a halogen atom, an alkoxy group having 1 to 6 carbon atoms, (SO 4 ) 1/2 , (PO 4 ) 1/3 , (HPO 4 ) 1/2 , (H 2 PO 4 ), a triflate, a hexafluorophosphate, a methanesulfonate, an arylsulfonate (preferably a besylate or tosylate), a group of SeR 1 , CN and R 2 COO Selected from the group. Here, R 1 represents an aryl group, a linear or branched alkyl group having 1 to 20 carbon atoms (preferably 1 to 10 carbon atoms), and R 2 represents a hydrogen atom, which may be substituted 1 to 5 times by halogen. A linear or branched alkyl group having 1 to 6 carbon atoms (preferably a methyl group) is preferably used (1 to 3 times by fluorine or chlorine substitution). Furthermore, n represents a formal charge on a metal and is an integer from 0 to 7.
作為前述過渡金屬錯合物,較佳為7、8、9、10、11族過渡金屬錯合物,更佳為0價銅、1價銅、2價釕、2價鐵或2價鎳之錯合物。 As the transition metal complex, a transition metal complex of Groups 7, 8, 9, 10, 11 is preferred, and more preferably a zero-valent copper, a monovalent copper, a divalent ruthenium, a divalent iron or a divalent nickel. Complex compound.
作為具有可與前述過渡金屬配位鍵結之配位體的化合物,可列舉具有包含可與過渡金屬經由σ鍵配位的1個以上氮原子、氧原子、磷原子或硫原子之配位體的化合物、具有包含可與過渡金屬經由π鍵配位的2個以上碳原子之配位體的化合物、具有可與過渡金屬經由μ鍵或η鍵配位的配位體的化合物。 Examples of the compound having a ligand capable of coordinating bonding with the above transition metal include a ligand containing one or more nitrogen atoms, oxygen atoms, phosphorus atoms or sulfur atoms which can coordinate with a transition metal via a sigma bond. a compound having a ligand comprising a ligand of two or more carbon atoms which can be coordinated to a transition metal via a π bond, and a compound having a ligand capable of coordinating with a transition metal via a μ bond or an η bond.
作為具有前述配位體的化合物的具體實例,例如,當中心金屬為銅時可列舉與2,2’-聯吡啶及其衍生物、1,10-啡啉及其衍生物、四甲基乙二胺、五甲基二乙三胺、六甲基參(2-胺基乙基)胺等的多胺等配位體所形成之錯合物。又作為2價釕錯合物,可列舉二氯參(三苯膦)釕、二氯參(三丁膦)釕、二氯(環辛二烯)釕、二氯苯釕、二氯對異丙基甲苯釕、二氯(降莰二烯)釕、順-二氯雙(2,2’-聯吡啶)釕、二氯參(1,10-啡啉)釕、羰基氯氫化物參(三苯膦)釕等。再者,作為2價鐵錯合物,可列舉雙三苯膦錯合物、三氮雜環壬烷錯合物等。 Specific examples of the compound having the aforementioned ligand, for example, when the central metal is copper, may be exemplified with 2,2'-bipyridine and derivatives thereof, 1,10-morpholine and derivatives thereof, tetramethyl B. A complex formed by a ligand such as a polyamine such as diamine, pentamethyldiethylenetriamine or hexamethylgin(2-aminoethyl)amine. Further, as the divalent ruthenium complex, dichlorostilbene (triphenylphosphine) ruthenium, dichlorostilbene (tributylphosphine) ruthenium, dichloro(cyclooctadiene) ruthenium, dichlorophenylhydrazine, and dichloro-p-iso are mentioned. Propyl toluene, dichloro (nordecadiene) ruthenium, cis-dichlorobis(2,2'-bipyridyl) ruthenium, dichlorostilbene (1,10-morpholine) ruthenium, carbonyl chlorohydrin Triphenylphosphine), etc. Further, examples of the divalent iron complex compound include a bistriphenylphosphine complex and a triazacyclononane complex.
此外,在前述共聚物(P)的製造中,較佳使用溶劑。作為使用的溶劑,可列舉例如乙酸乙酯、乙酸丁酯、丙二醇一甲醚乙酸酯等的酯系溶劑;二異丙醚、二甲氧基乙烷、二乙二醇二甲醚等的醚系溶劑;二氯甲烷、二氯乙烷等的鹵系溶劑;甲苯、二甲苯等的芳香族系溶劑;甲基乙基酮、甲基異丁基酮、環己酮等的酮系溶 劑;甲醇、乙醇、異丙醇等的醇系溶劑;二甲基甲醯胺、二甲基亞碸等的非質子性極性溶劑等。又,上述之溶劑可單獨使用或併用2種以上。 Further, in the production of the aforementioned copolymer (P), a solvent is preferably used. The solvent to be used may, for example, be an ester solvent such as ethyl acetate, butyl acetate or propylene glycol monomethyl ether acetate; or diisopropyl ether, dimethoxyethane or diethylene glycol dimethyl ether. Ether solvent; halogen solvent such as dichloromethane or dichloroethane; aromatic solvent such as toluene or xylene; ketone solution such as methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone An alcohol solvent such as methanol, ethanol or isopropanol; an aprotic polar solvent such as dimethylformamide or dimethylhydrazine; and the like. Further, the above solvents may be used alone or in combination of two or more.
又,前述共聚物(P)、聚合物(Q1)或聚合物(Q2)製造時的聚合溫度,較佳為室溫至100℃之範圍。 Further, the polymerization temperature at the time of production of the copolymer (P), the polymer (Q1) or the polymer (Q2) is preferably in the range of room temperature to 100 °C.
擬將前述共聚物(P)中由前述單體(B)及前述單體(C)所構成的共聚合部分作成嵌段狀時,可使前述單體(B)或前述單體(C)單獨在前述化合物(A)、過渡金屬化合物、具有可與該過渡金屬配位鍵結之配位體的化合物及溶劑存在下進行活性自由基聚合後,添加有別於先行經過活性自由基聚合之單體的單體,進一步使其進行活性自由基聚合而得。 When the copolymerized portion composed of the monomer (B) and the monomer (C) in the copolymer (P) is formed into a block shape, the monomer (B) or the monomer (C) may be used. The living radical polymerization is carried out separately in the presence of the above compound (A), a transition metal compound, a compound having a ligand capable of coordinating bonding with the transition metal, and a solvent, and is added after being subjected to living radical polymerization. The monomer monomer is further obtained by living radical polymerization.
為獲得本發明之聚合性樹脂,而對以上述方法所製造之共聚物(P)、聚合物(Q1)或聚合物(Q2)所具有的前述反應性基的一部分或全部,使用具有對前述官能基(c1)具反應性之官能基(d1)及聚合性不飽和基(d2)的化合物(D),對共聚物(P)導入聚合性不飽和基(y)。作為前述化合物(D)所具有的官能基(d1),可舉出例如羥基、異氰酸酯基、環氧基、羧基、羧酸鹵化物基、羧酸酐基等。當前述單體(C)所具有的反應性官能基(c1)為羥基時,作為官能基(d1)可列舉異氰酸酯基、羧基、羧酸鹵化物基、羧酸酐基、環氧基;當反應性官能基(c1)為異氰酸酯基時,作為官能基(d1)可舉出羥基;當反應性官能基(c1)為環氧基時,作為官能基(d1)可舉出羧基、羥基;當反應性官能基(c1)為羧基時,作為官能基(d1)可舉出環 氧基、羥基。此等亦可採用複數個官能基之組合。又,此等組合當中,較佳為前述反應性官能基(c1)為羥基且前述官能基(d1)為異氰酸酯基之組合、前述反應性官能基(c1)為環氧基且前述官能基(d1)為羧基之組合。 In order to obtain the polymerizable resin of the present invention, a part or all of the aforementioned reactive groups of the copolymer (P), the polymer (Q1) or the polymer (Q2) produced by the above method are used. The functional group (d1) having a functional group (c1) and the compound (D) having a polymerizable unsaturated group (d2) are introduced into the polymerizable unsaturated group (y) in the copolymer (P). The functional group (d1) which the compound (D) has may, for example, be a hydroxyl group, an isocyanate group, an epoxy group, a carboxyl group, a carboxylic acid halide group or a carboxylic anhydride group. When the reactive functional group (c1) of the monomer (C) is a hydroxyl group, examples of the functional group (d1) include an isocyanate group, a carboxyl group, a carboxylic acid halide group, a carboxylic anhydride group, and an epoxy group; When the functional group (c1) is an isocyanate group, the functional group (d1) may be a hydroxyl group; and when the reactive functional group (c1) is an epoxy group, the functional group (d1) may, for example, be a carboxyl group or a hydroxyl group; When the reactive functional group (c1) is a carboxyl group, the functional group (d1) may be a ring. Oxyl, hydroxyl. These may also employ a combination of a plurality of functional groups. Further, among these combinations, it is preferred that the reactive functional group (c1) is a hydroxyl group and the functional group (d1) is a combination of isocyanate groups, and the reactive functional group (c1) is an epoxy group and the aforementioned functional group ( D1) is a combination of carboxyl groups.
再者,前述單體(D)所具有的聚合性不飽和基(y)較佳為具有自由基聚合性的碳-碳不飽和雙鍵,更具體而言可列舉乙烯基、(甲基)丙烯醯基、順丁烯二醯亞胺基等。此等當中,由對活性能量線硬化型組成物添加本發明之含氟聚合性聚合物時,與後述之活性能量線硬化性樹脂(E)、活性能量線硬化性單體(F)等的硬化性較高言之,較佳為(甲基)丙烯醯基,更佳為丙烯醯基。 Further, the polymerizable unsaturated group (y) of the monomer (D) is preferably a carbon-carbon unsaturated double bond having a radical polymerizable property, and more specifically, a vinyl group or a (meth) group Acryl fluorenyl group, maleimide group, and the like. In the above, when the fluorine-containing polymerizable polymer of the present invention is added to the active energy ray-curable composition, the active energy ray-curable resin (E) and the active energy ray-curable monomer (F) to be described later are used. The hardenability is higher, preferably (meth) acrylonitrile, more preferably propylene sulfhydryl.
作為前述化合物(D)的具體實例,可列舉例如(甲基)丙烯酸-2-羥乙酯、(甲基)丙烯酸-2-羥丙酯、(甲基)丙烯酸-3-羥丙酯、(甲基)丙烯酸-2-羥丁酯、(甲基)丙烯酸-4-羥丁酯、1,4-環己二甲醇一(甲基)丙烯酸酯、N-(2-羥乙基)(甲基)丙烯醯胺、丙三醇一(甲基)丙烯酸酯、聚乙二醇一(甲基)丙烯酸酯、聚丙二醇一(甲基)丙烯酸酯、2-羥基-3-苯氧丙基(甲基)丙烯酸酯、2-(甲基)丙烯醯氧乙基-2-羥基乙基酞酸酯、末端具有羥基之內酯改質(甲基)丙烯酸酯等具有羥基的不飽和單體;異氰酸-2-(甲基)丙烯醯氧乙酯、異氰酸-2-(2-(甲基)丙烯醯氧乙氧基)乙酯、異氰酸-1,1-雙((甲基)丙烯醯氧甲基)乙酯等含有異氰酸酯基的不飽和單體;甲基丙烯酸環氧丙酯、丙烯酸-4-羥基丁酯環氧丙基醚等含有環氧基的不飽和單體;(甲基)丙烯酸、2-(甲基)丙烯醯氧乙基琥珀酸、2-(甲基)丙烯醯 氧乙基酞酸、順丁烯二酸、亞甲基丁二酸等含有羧基的不飽和單體;順丁烯二酸酐、亞甲基丁二酸酐等具有不飽和雙鍵的酸酐等。又,作為具有複數個聚合性不飽和基者,亦可使用甲基丙烯酸-2-羥基-3-丙烯醯氧丙酯、三丙烯酸新戊四酯、五丙烯酸二新戊四酯等。此等化合物(D)可僅使用1種或併用2種以上。 Specific examples of the compound (D) include, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 3-hydroxypropyl (meth)acrylate. 2-hydroxybutyl methacrylate, 4-hydroxybutyl (meth) acrylate, 1,4-cyclohexanedimethanol mono(meth) acrylate, N-(2-hydroxyethyl) (A) Acrylamide, glycerol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, 2-hydroxy-3-phenoxypropyl ( a methyl group acrylate, 2-(meth) propylene oxirane ethyl 2-hydroxyethyl phthalate, and a hydroxyl group-containing unsaturated monomer such as a lactone modified (meth) acrylate at the terminal; 2-(methyl)propene oxime ethyl isocyanate, 2-(2-(methyl) propylene oxyethoxy) ethyl isocyanate, isocyanate-1, 1- bis (( An isocyanate group-containing unsaturated monomer such as methyl propylene oxide methyl ethyl acrylate; an epoxy group-containing unsaturated monomer such as glycidyl methacrylate or 4-hydroxybutyl acrylate propyl propyl ether (meth)acrylic acid, 2-(meth)acryloyloxyethyl succinic acid, 2-(methyl) propylene hydride An unsaturated monomer having a carboxyl group such as oxyethyl decanoic acid, maleic acid or methylene succinic acid; an acid anhydride having an unsaturated double bond such as maleic anhydride or methylene succinic anhydride; and the like. Further, as a plurality of polymerizable unsaturated groups, 2-hydroxy-3-propenyl propyl methacrylate, neopentyl tetraacrylate, and dipentaerythritol pentaacrylate may be used. These compounds (D) may be used alone or in combination of two or more.
上述化合物(D)的具體實例當中,特別由紫外線照射下的聚合硬化性較佳觀點言之,較佳為丙烯酸-2-羥乙酯、丙烯酸-2-羥丙酯、丙烯酸-3-羥丙酯、丙烯酸-2-羥丁酯、丙烯酸-4-羥丁酯、1,4-環己二甲醇一丙烯酸酯、N-(2-羥乙基)丙烯醯胺、異氰酸-2-丙烯醯氧乙酯、異氰酸-1,1-雙(丙烯醯氧甲基)乙酯、丙烯酸-4-羥丁酯環氧丙基醚、丙烯酸。 Among the specific examples of the above compound (D), particularly preferred from the viewpoint of polymerization hardenability under ultraviolet irradiation, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, and 3-hydroxypropyl acrylate are preferred. Ester, 2-hydroxybutyl acrylate, 4-hydroxybutyl acrylate, 1,4-cyclohexanedimethanol monoacrylate, N-(2-hydroxyethyl) acrylamide, isocyanate-2-propene Ethyloxyethyl ester, isocyanate-1,1-bis(acryloxymethyl)ethyl ester, 4-hydroxybutyl acrylate epoxypropyl ether, acrylic acid.
使前述共聚物(P)、聚合物(Q1)或聚合物(Q2)與前述化合物(D)反應的方法,只要在化合物(D)等所具有的聚合性不飽和基不發生聚合的條件下進行即可,例如,較佳為將溫度條件調節於30~120℃之範圍使其反應。該反應較佳在觸媒或聚合抑制劑存在下,視需求在有機溶劑存在下進行。 The method of reacting the above-mentioned copolymer (P), polymer (Q1) or polymer (Q2) with the above-mentioned compound (D) is carried out under the condition that the polymerizable unsaturated group possessed by the compound (D) or the like does not undergo polymerization. It is sufficient to carry out, for example, it is preferred to adjust the temperature conditions to a range of from 30 to 120 ° C for the reaction. The reaction is preferably carried out in the presence of a catalyst or a polymerization inhibitor, if necessary in the presence of an organic solvent.
舉例言之,當前述反應性官能基(c1)為羥基、前述官能基(d1)為異氰酸酯基時,較佳為使用對甲氧苯酚、對苯二酚、2,6-二-三級丁基-4-甲基酚等作為聚合抑制劑,並使用二月桂酸二丁基錫、二乙酸二丁基錫、辛酸錫、辛酸鋅等作為胺基甲酸酯化反應觸媒,在反應溫度40~120℃、尤為60~90℃下使其反應的方法。又, 當前述反應性官能基(c1)為環氧基、前述官能基(d1)為羧基時、或者前述反應性官能基(c1)為羧基、前述官能基(d1)為環氧基時,較佳為使用對甲氧苯酚、對苯二酚、2,6-二-三級丁基-4-甲基酚等作為聚合抑制劑,並使用三乙胺等的三級胺類、氯化四甲銨等的四級銨類、三苯膦等的三級膦類、氯化四丁鏻等的四級鏻類等作為酯化反應觸媒,在反應溫度80~130℃、尤為100~120℃下使其反應。 For example, when the aforementioned reactive functional group (c1) is a hydroxyl group and the aforementioned functional group (d1) is an isocyanate group, it is preferred to use p-methoxyphenol, hydroquinone, 2,6-di-tertiary Base-4-methylphenol or the like as a polymerization inhibitor, and uses dibutyltin dilaurate, dibutyltin diacetate, tin octylate, zinc octoate or the like as a urethanization catalyst, at a reaction temperature of 40 to 120 ° C Especially, the method of reacting at 60~90 °C. also, When the reactive functional group (c1) is an epoxy group, the functional group (d1) is a carboxyl group, or the reactive functional group (c1) is a carboxyl group, and the functional group (d1) is an epoxy group, it is preferably In order to use p-methoxyphenol, hydroquinone, 2,6-di-tertiary butyl-4-methylphenol or the like as a polymerization inhibitor, a tertiary amine such as triethylamine or a tetramethyl chloride is used. A quaternary ammonium such as ammonium or a tertiary phosphine such as triphenylphosphine or a quaternary hydrazine such as tetrabutylphosphonium chloride is used as an esterification reaction catalyst at a reaction temperature of 80 to 130 ° C, particularly 100 to 120 ° C. Let it react.
上述反應所使用的有機溶劑較佳為酮類、酯類、醯胺類、亞碸類、醚類、烴類,具體而言可列舉丙酮、甲基乙基酮、甲基異丁基酮、環己酮、乙酸乙酯、乙酸丁酯、丙二醇一甲醚乙酸酯、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮、二甲基亞碸、二乙醚、二異丙醚、四氫呋喃、二烷、甲苯、二甲苯等。此等可考量沸點、相溶性來適當選擇。 The organic solvent used in the above reaction is preferably a ketone, an ester, a guanamine, an anthracene, an ether or a hydrocarbon, and specific examples thereof include acetone, methyl ethyl ketone, and methyl isobutyl ketone. Cyclohexanone, ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, dimethyl azine, diethyl ether Diisopropyl ether, tetrahydrofuran, two Alkane, toluene, xylene, and the like. These can be appropriately selected by considering the boiling point and compatibility.
如上述方式所獲得的本發明之聚合性樹脂中,呈隨機共聚物狀的聚合性樹脂,由可防止製造時的凝膠化且防污性優良言之,其數量平均分子量(Mn)較佳為3,000~100,000之範圍,更佳為10,000~50,000之範圍。又,重量平均分子量(Mw)較佳為3,000~150,000之範圍,更佳為10,000~75,000之範圍;再者,本發明之聚合性樹脂的分散度(Mw/Mn)較佳為1.0~1.5,更佳為1.0~1.3,最佳為1.0~1.2。 In the polymerizable resin of the present invention obtained as described above, the polymerizable resin in the form of a random copolymer is excellent in the number average molecular weight (Mn) because it can prevent gelation during production and has excellent antifouling properties. It is in the range of 3,000 to 100,000, more preferably in the range of 10,000 to 50,000. Further, the weight average molecular weight (Mw) is preferably in the range of 3,000 to 150,000, more preferably in the range of 10,000 to 75,000. Further, the degree of dispersion (Mw/Mn) of the polymerizable resin of the present invention is preferably from 1.0 to 1.5. More preferably 1.0 to 1.3, and most preferably 1.0 to 1.2.
如上述方式所獲得的本發明之聚合性樹脂中,呈嵌段共聚物狀的聚合性樹脂,由可防止製造時的凝 膠化且防污性優良言之,其數量平均分子量(Mn)較佳為3,000~100,000之範圍,更佳為6,000~50,000之範圍,再佳為8,000~25,000。又,重量平均分子量(Mw)較佳為3,000~150,000之範圍,更佳為8,000~65,000之範圍,再佳為10,000~35,000。再者,本發明之聚合性樹脂的分散度(Mw/Mn)較佳為1.0~1.5,更佳為1.0~1.4,最佳為1.0~1.3。 In the polymerizable resin of the present invention obtained as described above, the polymerizable resin in the form of a block copolymer prevents coagulation during production. The gelation and antifouling property are excellent, and the number average molecular weight (Mn) thereof is preferably in the range of 3,000 to 100,000, more preferably in the range of 6,000 to 50,000, and still more preferably 8,000 to 25,000. Further, the weight average molecular weight (Mw) is preferably in the range of 3,000 to 150,000, more preferably in the range of 8,000 to 65,000, and still more preferably in the range of 10,000 to 35,000. Further, the degree of dispersion (Mw/Mn) of the polymerizable resin of the present invention is preferably from 1.0 to 1.5, more preferably from 1.0 to 1.4, most preferably from 1.0 to 1.3.
於此,數量平均分子量(Mn)及重量平均分子量(Mw)係基於凝膠滲透層析(以下簡記為「GPC」)測定並以聚苯乙烯換算所得的值。此外,GPC的測定條件如下。 Here, the number average molecular weight (Mn) and the weight average molecular weight (Mw) are values measured by gel permeation chromatography (hereinafter abbreviated as "GPC") and converted in terms of polystyrene. In addition, the measurement conditions of GPC are as follows.
[GPC測定條件] [GPC measurement conditions]
測定裝置:TOSOH股份有限公司製「HLC-8220 GPC」;管柱:TOSOH股份有限公司製保護管柱「HHR-H」(6.0mmI.D.×4cm) Measuring device: "HLC-8220 GPC" manufactured by TOSOH Co., Ltd.; pipe column: protective column "HHR-H" manufactured by TOSOH Co., Ltd. (6.0 mm I.D. × 4 cm)
+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) +TSK-GEL GMHHR-N manufactured by TOSOH Co., Ltd. (7.8mmI.D.×30cm)
+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) +TSK-GEL GMHHR-N manufactured by TOSOH Co., Ltd. (7.8mmI.D.×30cm)
+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) +TSK-GEL GMHHR-N manufactured by TOSOH Co., Ltd. (7.8mmI.D.×30cm)
+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) +TSK-GEL GMHHR-N manufactured by TOSOH Co., Ltd. (7.8mmI.D.×30cm)
檢測器:ELSD(Alltech Japan股份有限公司製「 ELSD2000」) Detector: ELSD ("Alltech Japan Co., Ltd." ELSD2000")
數據處理:TOSOH股份有限公司製「GPC-8020型II數據解析第4.30版」 Data Processing: "GPC-8020 Type II Data Analysis Version 4.30" by TOSOH Co., Ltd.
測定條件:管柱溫度 40℃ Measurement conditions: column temperature 40 ° C
展開溶劑 四氫呋喃(THF) Developing solvent Tetrahydrofuran (THF)
流速 1.0ml/分鐘 Flow rate 1.0ml/min
試料:以微過濾器過濾以樹脂固體成分換算為1.0質量%的四氫呋喃溶液者(5μl)。 Sample: A solution (5 μl) of a 1.0% by mass solution of tetrahydrofuran in terms of resin solid content was filtered through a microfilter.
標準試料:依照前述「GPC-8020型II數據解析第4.30版」之測定手冊,使用分子量為已知的下述單分散聚苯乙烯。 Standard sample: The following monodisperse polystyrene having a known molecular weight was used in accordance with the above-mentioned "GPC-8020 Type II Data Analysis Version 4.30" measurement manual.
(單分散聚苯乙烯) (monodisperse polystyrene)
TOSOH股份有限公司製「A-500」 "A-500" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「A-1000」 "A-1000" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「A-2500」 "A-2500" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「A-5000」 "A-5000" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-1」 "F-1" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-2」 "F-2" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-4」 "F-4" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-10」 "F-10" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-20」 "F-20" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-40」 "F-40" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-80」 "F-80" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-128」 "F-128" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-288」 "F-288" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-550」 "F-550" made by TOSOH Co., Ltd.
再者,由硬化塗膜的耐擦傷性優良言之,本發明之聚合性樹脂中的聚合性不飽和基當量較佳為200~3,500g/eq.之範圍,更佳為250~2,500g/eq.之範圍,更佳為250~2,000g/eq.之範圍,更佳為300~2,000g/eq.之範圍,再佳為300~1,500g/eq.之範圍,再更佳為400~1,500g/eq.之範圍,特佳為400~1,000g/eq.之範圍。 Further, the scratch resistance of the cured coating film is excellent. The polymerizable unsaturated group equivalent in the polymerizable resin of the present invention is preferably in the range of 200 to 3,500 g/eq., more preferably 250 to 2,500 g/ The range of eq. is more preferably in the range of 250 to 2,000 g/eq., more preferably in the range of 300 to 2,000 g/eq., and preferably in the range of 300 to 1,500 g/eq., more preferably 400~. The range of 1,500 g/eq. is particularly preferably in the range of 400 to 1,000 g/eq.
又,當本發明之聚合性樹脂為嵌段共聚物狀聚合性樹脂時,由與其他樹脂的相溶性優良,並可使有助於塗膜表面之平滑性與耐擦傷性的聚矽氧鏈良好地偏析而言,聚合性樹脂中的第一聚合物鏈段(α)與第二聚合物鏈段(β)的比率,以質量比[(α)/(β)]計較佳為處於10/90~90/10之範圍,更佳為處於20/80~80/20之範圍,再佳為處於30/70~70/30之範圍。 In addition, when the polymerizable resin of the present invention is a block copolymer-like polymerizable resin, it is excellent in compatibility with other resins, and can contribute to the smoothness and scratch resistance of the surface of the coating film. In terms of good segregation, the ratio of the first polymer segment (α) to the second polymer segment (β) in the polymerizable resin is preferably 10 in terms of mass ratio [(α) / (β)] The range of /90~90/10 is better in the range of 20/80~80/20, and better in the range of 30/70~70/30.
就本發明之聚合性樹脂,雖可將其自身作為活性能量線硬化性組成物的主劑使用,但因具有極優良的表面改質性能,藉由使用作為添加至活性能量線硬化性組成物的表面改質劑(界面活性劑),可賦予硬化塗膜優良的耐擦傷性。 The polymerizable resin of the present invention can be used as a main component of an active energy ray-curable composition, but has excellent surface modification properties and is used as an active energy ray-curable composition. The surface modifier (surfactant) imparts excellent scratch resistance to the cured film.
本發明之活性能量線硬化型組成物係添加有本發明之聚合性樹脂者,惟就其主成分而言,係含有本發明之聚合性樹脂以外的活性能量線硬化型樹脂(E)或活性能量線硬化性單體(F)。此外,在本發明之活性能量線硬化型組成物中,活性能量線硬化型樹脂(E)與活性能量線硬化性單體(F),可分別單獨使用,亦可加以併用。 又,本發明之聚合性樹脂,在該活性能量線硬化型組成物中,較佳作為氟系界面活性劑使用。 In the active energy ray-curable composition of the present invention, the polymerizable resin of the present invention is added, and the main component contains the active energy ray-curable resin (E) or active other than the polymerizable resin of the present invention. Energy ray hardening monomer (F). Further, in the active energy ray-curable composition of the present invention, the active energy ray-curable resin (E) and the active energy ray-curable monomer (F) may be used singly or in combination. Further, the polymerizable resin of the present invention is preferably used as a fluorine-based surfactant in the active energy ray-curable composition.
前述活性能量線硬化型樹脂(E)可列舉胺基甲酸酯(甲基)丙烯酸酯樹脂、不飽和聚酯樹脂、環氧(甲基)丙烯酸酯樹脂、聚酯(甲基)丙烯酸酯樹脂、丙烯醯(甲基)丙烯酸酯樹脂、具順丁烯二醯亞胺基之樹脂等,惟,在本發明中,特別是由透明性或低收縮性等觀點言之,較佳為胺基甲酸酯(甲基)丙烯酸酯樹脂。 Examples of the active energy ray-curable resin (E) include a urethane (meth) acrylate resin, an unsaturated polyester resin, an epoxy (meth) acrylate resin, and a polyester (meth) acrylate resin. In the present invention, in particular, from the viewpoint of transparency or low shrinkage, an acryl oxime (meth) acrylate resin, a resin having a maleimide group, and the like are preferable. Formate (meth) acrylate resin.
此處所使用的胺基甲酸酯(甲基)丙烯酸酯樹脂,可舉出使脂肪族聚異氰酸酯化合物或芳香族聚異氰酸酯化合物與具羥基之(甲基)丙烯酸酯化合物反應所得之具有胺基甲酸酯鍵與(甲基)丙烯醯基的樹脂。 The urethane (meth) acrylate resin used herein may be an amine group obtained by reacting an aliphatic polyisocyanate compound or an aromatic polyisocyanate compound with a hydroxyl group-containing (meth) acrylate compound. A resin having an acid ester bond and a (meth) acrylonitrile group.
作為前述脂肪族聚異氰酸酯化合物,可列舉例如二異氰酸伸丁酯、二異氰酸伸戊酯、二異氰酸伸己酯、二異氰酸伸庚酯、二異氰酸伸辛酯、二異氰酸伸癸酯、2-甲基-1,5-戊烷二異氰酸酯、3-甲基-1,5-戊烷二異氰酸酯、二異氰酸伸十二烷基酯、二異氰酸-2-甲基伸戊酯、二異氰酸-2,2,4-三甲基伸己酯、二異氰酸-2,4,4-三甲基伸己酯、異佛酮二異氰酸酯、降莰烷二異氰酸酯、氫化二苯甲烷二異氰酸酯、氫化二異氰酸甲苯酯、氫化二異氰酸二甲苯酯、氫化二異氰酸四甲基二甲苯酯、二異氰酸環己酯等;又,作為芳香族聚異氰酸酯化合物,可舉出二異氰酸甲苯酯、4,4’-二苯甲烷二異氰酸酯、二異氰酸二甲苯酯、二異氰酸-1,5-萘酯、聯甲苯胺二異氰酸酯、二異氰酸對伸苯酯等。 Examples of the aliphatic polyisocyanate compound include butyl butyl diisocyanate, amyl diisocyanate, hexyl diisocyanate, heptyl diisocyanate, and octyl diisocyanate. , diisocyanate diacetate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, diisocyanate didecyl ester, diiso 2-methylammonium cyanate, 2,2,4-trimethylhexyl diisocyanate, 2,4,4-trimethylhexyl hexanoate, isophorone Diisocyanate, norbornane diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated diisocyanate, xylyl hydrogen diisocyanate, tetramethyl dimethyl benzene diisocyanate, diisocyanate ring Further, examples of the aromatic polyisocyanate compound include toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, dylyl diisocyanate, and diisocyanate-1,5. - naphthyl ester, tolidine diisocyanate, diphenyl isocyanate and the like.
另外,作為具有羥基的丙烯酸酯化合物,可列舉例如(甲基)丙烯酸-2-羥乙酯、(甲基)丙烯酸-2-羥丙酯、(甲基)丙烯酸-2-羥丁酯、(甲基)丙烯酸-4-羥丁酯、1,5-戊二醇一(甲基)丙烯酸酯、1,6-己二醇一(甲基)丙烯酸酯、新戊二醇一(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇一(甲基)丙烯酸酯等二元醇的一(甲基)丙烯酸酯;三羥甲基丙烷二(甲基)丙烯酸酯、乙氧化三羥甲基丙烷(甲基)丙烯酸酯、丙氧化三羥甲基丙烷二(甲基)丙烯酸酯、丙三醇二(甲基)丙烯酸酯、三聚異氰酸雙(2-(甲基)丙烯醯氧乙基)羥乙酯等三元醇的一或二(甲基)丙烯酸酯、或者具有以ε-己內酯改質此等醇性羥基之一部分之羥基的一及二(甲基)丙烯酸酯;三(甲基)丙烯酸新戊四酯、二三羥甲基丙烷三(甲基)丙烯酸酯、五(甲基)丙烯酸二新戊四酯等具有1官能之羥基與3官能以上之(甲基)丙烯醯基的化合物、或者具有進一步以ε-己內酯改質該化合物之羥基的多官能(甲基)丙烯酸酯;二丙二醇一(甲基)丙烯酸酯、二乙二醇一(甲基)丙烯酸酯、聚丙二醇一(甲基)丙烯酸酯、聚乙二醇一(甲基)丙烯酸酯等具有氧伸烷鏈的(甲基)丙烯酸酯化合物;聚乙二醇-聚丙二醇一(甲基)丙烯酸酯、聚氧伸丁基-聚氧伸丙基一(甲基)丙烯酸酯等具有嵌段結構之氧伸烷鏈的(甲基)丙烯酸酯化合物;聚(乙二醇-伸丁二醇)一(甲基)丙烯酸酯、聚(丙二醇-伸丁二醇)一(甲基)丙烯酸酯等具有隨機結構之氧伸烷鏈的(甲基)丙烯酸酯化合物等。 Further, examples of the acrylate compound having a hydroxyl group include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 2-hydroxybutyl (meth)acrylate. 4-hydroxybutyl methacrylate, 1,5-pentanediol mono(meth) acrylate, 1,6-hexanediol mono(meth) acrylate, neopentyl glycol mono(methyl) Mono(meth)acrylate of diol such as acrylate, hydroxytrimethylacetic acid neopentyl glycol mono(meth)acrylate; trimethylolpropane di(meth)acrylate, ethoxylated trishydroxyl Propane (meth) acrylate, trimethylolpropane di(meth) acrylate, glycerol di(meth) acrylate, bis(2-(methyl) propylene phthalate One or two (meth) acrylate of a trihydric alcohol such as oxyethyl)hydroxyethyl ester, or mono- and di(meth)acrylic acid having a hydroxyl group which is a part of the alcoholic hydroxyl group modified by ε-caprolactone An ester; a monofunctional hydroxyl group and a trifunctional or the like having neopentyl tetra(meth)acrylate, ditrimethylolpropane tri(meth)acrylate, and dipentaerythritol penta(meth)acrylate ( a methyl methacrylate compound, a polyfunctional (meth) acrylate which further modifies the hydroxyl group of the compound with ε-caprolactone; dipropylene glycol mono(meth) acrylate, diethylene glycol mono (meth) acrylate, polypropylene glycol (Meth) acrylate compound having an oxyalkylene chain such as (meth) acrylate or polyethylene glycol mono(meth) acrylate; polyethylene glycol-polypropylene glycol mono(meth) acrylate, polyoxygen a (meth) acrylate compound having a block structure of an oxyalkylene chain such as butyl-polyoxypropyl-propyl (meth) acrylate; poly(ethylene glycol-butane diol)-(methyl) (meth) acrylate compound having a random structure of an alkylene oxide chain such as acrylate, poly(propylene glycol-butanediol) mono(meth)acrylate or the like.
上述之脂肪族聚異氰酸酯化合物或芳香族聚 異氰酸酯化合物與具有羥基之丙烯酸酯化合物的反應,可在胺基甲酸酯化觸媒的存在下,依常用方法進行。此處可使用的胺基甲酸酯化觸媒,具體而言可舉出吡啶、吡咯、三乙胺、二乙胺、二丁胺等胺類;三苯膦、三乙膦等膦類;二丁錫二月桂酸酯、辛錫三月桂酸酯、辛錫二乙酸酯、二丁錫二乙酸酯、辛酸錫等有機錫化合物;辛酸鋅等有機金屬化合物。 The above aliphatic polyisocyanate compound or aromatic poly The reaction of the isocyanate compound with the hydroxy group-containing acrylate compound can be carried out in the usual manner in the presence of a urethane catalyst. Specific examples of the urethane-based catalyst which can be used herein include amines such as pyridine, pyrrole, triethylamine, diethylamine and dibutylamine; and phosphines such as triphenylphosphine and triethylphosphine; An organic tin compound such as dibutyltin dilaurate, octyl trilaurate, octyl diacetate, dibutyltin diacetate or tin octylate; or an organometallic compound such as zinc octylate.
此等胺基甲酸酯丙烯酸酯樹脂當中,特別是使脂肪族聚異氰酸酯化合物與具羥基之(甲基)丙烯酸酯化合物反應所得者,由硬化塗膜的透明性優良,且對活性能量線的感度良好、硬化性優良觀點言之係較佳。 Among these urethane acrylate resins, in particular, those obtained by reacting an aliphatic polyisocyanate compound with a hydroxyl group-containing (meth) acrylate compound are excellent in transparency from a cured coating film and active energy rays. The viewpoint of good sensitivity and excellent hardenability is preferred.
接著,不飽和聚酯樹脂係藉由α,β-不飽和二元酸或其酸酐、芳香族飽和二元酸或其酸酐、及二醇類的縮合聚合所獲得的硬化性樹脂,作為α,β-不飽和二元酸或其酸酐,可舉出順丁烯二酸、順丁烯二酸酐、反丁烯二酸、亞甲基丁二酸、甲基順丁烯二酸(citraconic acid)、氯順丁烯二酸、及此等之酯等。作為芳香族飽和二元酸或其酸酐,可舉出酞酸、酞酐、異酞酸、對酞酸、硝酞酸、四氫酞酐、內亞甲四氫酞酐(endomethylene tetrahydrophthalic anhydride)、鹵化酞酐及此等之酯等。作為脂肪族或脂環族飽和二元酸,可舉出乙二酸、丙二酸、丁二酸、己二酸、癸二酸、壬二酸、戊二酸、六氫酞酐及此等之酯等。作為二醇類,可舉出乙二醇、丙二醇、二乙二醇、二丙二醇、1,3-丁二醇、1,4-丁二醇、2-甲基丙-1,3-二醇、新戊二醇、三乙二醇、四乙二醇、1,5- 戊二醇、1,6-己二醇、雙酚A、氫化雙酚A、碳酸乙二醇酯、2,2-二(4-羥丙氧二苯基)丙烷等,其他亦可同樣地使用環氧乙烷、環氧丙烷等的氧化物。 Next, the unsaturated polyester resin is a curable resin obtained by condensation polymerization of an α,β-unsaturated dibasic acid or an anhydride thereof, an aromatic saturated dibasic acid or an anhydride thereof, and a diol, and is α. The β-unsaturated dibasic acid or an anhydride thereof may, for example, be maleic acid, maleic anhydride, fumaric acid, methylene succinic acid or methyl succinic acid. Chlorine maleic acid, and the like. Examples of the aromatic saturated dibasic acid or an acid anhydride thereof include decanoic acid, phthalic anhydride, isophthalic acid, p-citric acid, nitric acid, tetrahydrophthalic anhydride, and endomethylene tetrahydrophthalic anhydride. Halogenated phthalic anhydride and such esters. Examples of the aliphatic or alicyclic saturated dibasic acid include oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, sebacic acid, glutaric acid, hexahydrophthalic anhydride, and the like. Ester and the like. Examples of the diols include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,3-butylene glycol, 1,4-butanediol, and 2-methylpropane-1,3-diol. , neopentyl glycol, triethylene glycol, tetraethylene glycol, 1,5- Pentylene glycol, 1,6-hexanediol, bisphenol A, hydrogenated bisphenol A, ethylene carbonate, 2,2-bis(4-hydroxypropoxydiphenyl)propane, etc. An oxide such as ethylene oxide or propylene oxide is used.
接著,作為環氧(甲基)丙烯酸酯樹脂,可舉出使雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛(phenol novolac)型環氧樹脂、甲酚酚醛型環氧樹脂等環氧樹脂的環氧基與(甲基)丙烯酸反應而得者。 Next, examples of the epoxy (meth) acrylate resin include a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a phenol novolac type epoxy resin, and a cresol novolac type epoxy resin. The epoxy group of an epoxy resin, such as a resin, is reacted with (meth)acrylic acid.
又,作為具有順丁烯二醯亞胺基的樹脂,可舉出使N-羥乙基順丁烯二醯亞胺與異佛酮二異氰酸酯進行胺基甲酸酯化而得的2官能順丁烯二醯亞胺胺基甲酸酯化合物、使順丁烯二醯亞胺乙酸與聚伸丁二醇進行酯化而得的2官能順丁烯二醯亞胺酯化合物、使順丁烯二醯亞胺己酸與新戊四醇之四環氧乙烷加成物進行酯化而得的4官能順丁烯二醯亞胺酯化合物、使順丁烯二醯亞胺乙酸與多元醇化合物進行酯化而得的多官能順丁烯二醯亞胺酯化合物。此等活性能量線硬化性樹脂(E)可僅使用1種或併用2種以上。 Further, examples of the resin having a maleimide group include a bifunctional group obtained by subjecting N-hydroxyethyl maleimide and isophorone diisocyanate to ureidolation. a butylene diimine urethane compound, a bifunctional maleimide ester compound obtained by esterifying maleimide and acetic acid with polybutanediol, and a maleic acid a 4-functional maleimide ester compound obtained by esterifying a diterpene hexanoic acid with a tetraethylene oxide adduct of neopentyl alcohol, and a maleimide acetic acid and a polyol A polyfunctional maleimide ester compound obtained by esterification of a compound. These active energy ray-curable resins (E) may be used alone or in combination of two or more.
作為前述活性能量線硬化性單體(F),可列舉例如:乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、數量平均分子量處於150至1000之範圍的聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、數量平均分子量處於150至1000之範圍的聚丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二( 甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、羥三甲基乙酸酯新戊二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、三(甲基)丙烯酸新戊四酯、六(甲基)丙烯酸二新戊四酯、四(甲基)丙烯酸新戊四酯、三羥甲基丙烷二(甲基)丙烯酸酯、五(甲基)丙烯酸二新戊四酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸甲酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十二烷酯、(甲基)丙烯酸十八烷酯、(甲基)丙烯酸異十八烷酯等的脂肪族(甲基)丙烯酸烷基酯;丙三醇(甲基)丙烯酸酯、(甲基)丙烯酸-2-羥乙酯、(甲基)丙烯酸-3-氯-2-羥丙酯、(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸-2-丁氧乙酯、(甲基)丙烯酸-2-(二乙胺基)乙酯、(甲基)丙烯酸-2-(二甲胺基)乙酯、γ-(甲基)丙烯醯氧丙基三甲氧基矽烷、(甲基)丙烯酸-2-甲氧乙酯、甲氧基二乙二醇(甲基)丙烯酸酯、甲氧基二丙二醇(甲基)丙烯酸酯、壬苯氧基聚乙二醇(甲基)丙烯酸酯、壬苯氧基聚丙二醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧乙酯、苯氧基二丙二醇(甲基)丙烯酸酯、苯氧基聚丙二醇(甲基)丙烯酸酯、聚丁二烯(甲基)丙烯酸酯、聚乙二醇-聚丙二醇(甲基)丙烯酸酯、聚乙二醇-聚丁二醇(甲基)丙烯酸酯、(甲基)丙烯酸聚苯乙烯乙酯、(甲基)丙烯酸苯甲酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸異莰酯、甲氧 化環癸三烯(甲基)丙烯酸酯、(甲基)丙烯酸苯酯;順丁烯二醯亞胺、N-甲基順丁烯二醯亞胺、N-乙基順丁烯二醯亞胺、N-丙基順丁烯二醯亞胺、N-丁基順丁烯二醯亞胺、N-己基順丁烯二醯亞胺、N-辛基順丁烯二醯亞胺、N-十二烷基順丁烯二醯亞胺、N-十八烷基順丁烯二醯亞胺、N-苯基順丁烯二醯亞胺、N-環己基順丁烯二醯亞胺、2-順丁烯二醯亞胺乙基-碳酸乙酯、2-順丁烯二醯亞胺乙基-碳酸丙酯、胺甲酸-N-乙基-(2-順丁烯二醯亞胺乙酯)、N,N-伸己基雙順丁烯二醯亞胺、聚丙二醇-雙(3-順丁烯二醯亞胺丙基)醚、碳酸雙(2-順丁烯二醯亞胺乙酯)、1,4-二順丁烯二醯亞胺環己烷等的順丁烯二醯亞胺類等。 Examples of the active energy ray-curable monomer (F) include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, and triethylene glycol di(meth)acrylic acid. Polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(methyl) ester having an ester and a number average molecular weight in the range of 150 to 1000 An acrylate, a polypropylene glycol di(meth)acrylate, a neopentyl glycol di(meth)acrylate, a 1,3-butanediol di(meth)acrylate having a number average molecular weight of 150 to 1000, 1,4-butanediol II Methyl) acrylate, 1,6-hexanediol di(meth)acrylate, hydroxytrimethyl acetate neopentyl glycol di(meth)acrylate, bisphenol A di(meth)acrylate , trimethylolpropane tri(meth)acrylate, neopentyl tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, neopentyl tetra(meth)acrylate, trishydroxyl Methyl propane di(meth)acrylate, dipentaerythritol penta(meth)acrylate, dicyclopentenyl (meth)acrylate, methyl (meth)acrylate, propyl (meth)acrylate, Butyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, octyl (meth)acrylate, decyl (meth)acrylate, (methyl) An aliphatic (meth)acrylic acid alkyl ester such as isodecyl acrylate, dodecyl (meth)acrylate, octadecyl (meth)acrylate or isostearyl (meth)acrylate; Triol (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 3-chloro-2-hydroxypropyl (meth) acrylate, glycidyl (meth) acrylate, (methyl) ) allyl acrylate, 2-butoxyethyl (meth)acrylate, (meth) propylene Acid-2-(diethylamino)ethyl ester, 2-(dimethylamino)ethyl (meth)acrylate, γ-(meth)acryloxypropyltrimethoxydecane, (methyl) 2-methoxyethyl acrylate, methoxydiethylene glycol (meth) acrylate, methoxydipropylene glycol (meth) acrylate, nonyl phenoxy polyethylene glycol (meth) acrylate, Nonylphenoxy polypropylene glycol (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxy dipropylene glycol (meth) acrylate, phenoxy polypropylene glycol (meth) acrylate, polybutylene Alkene (meth) acrylate, polyethylene glycol-polypropylene glycol (meth) acrylate, polyethylene glycol-polybutylene glycol (meth) acrylate, polystyrene ethyl (meth) acrylate, ( Methyl methacrylate, cyclohexyl (meth)acrylate, dicyclopentanyl (meth)acrylate, dicyclopentenyl (meth)acrylate, isodecyl (meth)acrylate, methoxy Cyclonetriene (meth) acrylate, phenyl (meth) acrylate; maleimide, N-methyl maleimide, N-ethylbutylene Amine, N-propyl maleimide, N-butyl maleimide, N-hexyl maleimide, N-octyl maleimide, N-dodecane Isobutylene diimide, N-octadecyl maleimide, N-phenyl maleimide, N-cyclohexyl maleimide, 2-cis Butylene diamine imine ethyl-ethyl carbonate, 2-m-butylenediamine ethyl propyl carbonate, uric acid-N-ethyl-(2-m-butylene iminoacetate) , N,N-extended bis-bis-butenylene diimide, polypropylene glycol-bis(3-maleoximeimidopropyl) ether, bis(2-maleimide) And a maleimide such as 1,4-dimethyleneimine cyclohexane or the like.
此等當中,特別由硬化塗膜的硬度優異觀點言之,較佳為三羥甲基丙烷三(甲基)丙烯酸酯、三(甲基)丙烯酸新戊四酯、六(甲基)丙烯酸二新戊四酯、四(甲基)丙烯酸新戊四酯等3官能以上之多官能(甲基)丙烯酸酯。此等活性能量線硬化性單體(E)可僅使用1種或併用2種以上。 Among these, in particular, from the viewpoint of excellent hardness of the cured coating film, trimethylolpropane tri(meth)acrylate, neopentyl tris(meth)acrylate, and hexa(meth)acrylic acid are preferred. A trifunctional or higher polyfunctional (meth) acrylate such as neopentyl ester or neopentyl tetra(meth)acrylate. These active energy ray-curable monomers (E) may be used alone or in combination of two or more.
在本發明之活性能量線硬化型組成物中,相對於前述活性能量線硬化型樹脂(E)及活性能量線硬化性單體(F)的合計100質量份,本發明之聚合性樹脂的用量較佳為0.001~20質量份之範圍,更佳為0.01~15質量份之範圍,更佳為0.1~15質量份之範圍,再佳為0.1~10質量份之範圍,特佳為0.5~15質量份之範圍。本發明之聚合性樹脂的用量只要處於此範圍,則可使調平性、拒水拒油性、防污性更充分,亦可使該組成物硬化後的硬 度或透明性更為充分。又,由於係根據將本發明之活性能量線硬化性組成物作成塗膜時的膜厚,來改變本發明之聚合性樹脂在塗膜表層部分所占的比例,因此,若為厚膜時,係將本發明之聚合性樹脂的添加量設得較低;而為薄膜時,則將本發明之聚合性樹脂得添加量設得較高,由此,可使本發明之聚合性樹脂均勻地存在於塗膜表面,可望有高耐擦傷性而較佳。 In the active energy ray-curable composition of the present invention, the amount of the polymerizable resin of the present invention is 100 parts by mass based on the total of the active energy ray-curable resin (E) and the active energy ray-curable monomer (F). It is preferably in the range of 0.001 to 20 parts by mass, more preferably in the range of 0.01 to 15 parts by mass, more preferably in the range of 0.1 to 15 parts by mass, even more preferably in the range of 0.1 to 10 parts by mass, particularly preferably 0.5 to 15 parts by mass. The range of parts by mass. When the amount of the polymerizable resin of the present invention is in this range, the leveling property, water and oil repellency, and antifouling property can be made more sufficient, and the composition can be hardened after hardening. Degree or transparency is more sufficient. In addition, since the ratio of the polymerizable resin of the present invention to the surface layer portion of the coating film is changed according to the film thickness when the active energy ray-curable composition of the present invention is formed into a coating film, when a thick film is used, The addition amount of the polymerizable resin of the present invention is set to be low, and when it is a film, the addition amount of the polymerizable resin of the present invention is set to be high, whereby the polymerizable resin of the present invention can be uniformly obtained. It is present on the surface of the coating film and is expected to have high scratch resistance.
本發明之聚合性樹脂或活性能量線硬化型組成物可在塗布於基材後,藉由照射活性能量線而形成硬化塗膜。該活性能量線係指如紫外線、電子束、α線、β線、γ線的游離放射線。當照射紫外線作為活性能量線使塗膜硬化時,較佳為在該聚合性樹脂或活性能量線硬化型組成物中添加光聚合起始劑(G)來提升硬化性。又,必要時亦可進一步添加光敏化劑以提升硬化性。另外,當使用如電子束、α線、β線、γ線的游離放射線時,即使未使用光聚合起始劑或光敏化劑亦可快速地硬化,故無特別需要添加光聚合起始劑(G)或光敏化劑。 The polymerizable resin or active energy ray-curable composition of the present invention can form a cured coating film by applying an active energy ray after being applied to a substrate. The active energy ray means free radiation such as ultraviolet rays, electron beams, alpha rays, beta rays, and gamma rays. When the coating film is cured by irradiation of ultraviolet rays as an active energy ray, it is preferred to add a photopolymerization initiator (G) to the polymerizable resin or the active energy ray-curable composition to improve the hardenability. Further, a photosensitizer may be further added as necessary to enhance the hardenability. Further, when free radiation such as an electron beam, an α line, a β line, or a γ line is used, even if a photopolymerization initiator or a photosensitizer is not used, it can be hardened rapidly, so that it is not particularly necessary to add a photopolymerization initiator ( G) or a photosensitizer.
作為前述光聚合起始劑(G),可舉出分子內開裂型光聚合起始劑及抓氫型光聚合起始劑。作為分子內開裂型光聚合起始劑,可列舉例如二乙氧基苯乙酮、2-羥基-2-甲基-1-苯基丙-1-酮、苯甲基二甲基縮酮、1-(4-異丙苯基)-2-羥基-2-甲基丙-1-酮、4-(2-羥乙氧基)苯基-(2-羥基-2-丙基)酮、1-羥環己基苯基酮、2-甲基-2-啉基(4-甲硫苯基)丙-1-酮、2-苯甲基-2-二甲胺基-1-(4-啉苯基)丁酮等的苯乙酮系化合物;安息香、安息香甲基醚 、安息香異丙基醚等的安息香類;2,4,6-三甲基安息香二苯基氧化膦、雙(2,4,6-三甲基苯甲醯基)苯基氧化膦等的醯基氧化膦系化合物;二苯甲醯、乙醛酸甲基苯酯等。 Examples of the photopolymerization initiator (G) include an intramolecular cleavage type photopolymerization initiator and a hydrogen absorbing photopolymerization initiator. Examples of the intramolecular splitting type photopolymerization initiator include diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and benzyldimethylketal. 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-2- Phytyl (4-methylthiophenyl) propan-1-one, 2-benzyl-2-dimethylamino-1-(4- An acetophenone compound such as phenyl phenyl) butanone; benzoin such as benzoin, benzoin methyl ether, benzoin isopropyl ether; 2,4,6-trimethylbenzoin diphenylphosphine oxide, double (2 a fluorenyl phosphine oxide compound such as 4,6-trimethylbenzylidene phenylphosphine oxide; benzamidine or methyl phenyl glyoxylate.
另外,作為抓氫型光聚合起始劑,可列舉例如二苯基酮、鄰苯甲醯安息香酸甲基-4-苯基二苯基酮、4,4’-二氯二苯基酮、羥基二苯基酮、4-苯甲醯基-4’-甲基-二苯基硫化物、丙烯氧化二苯基酮、3,3’,4,4’-四(三級丁基過氧羰基)二苯基酮、3,3’-二甲基-4-甲氧基二苯基酮等的二苯基酮系化合物;2-異丙基硫雜蒽酮、2,4-二甲基硫雜蒽酮、2,4-二乙基硫雜蒽酮、2,4-二氯硫雜蒽酮等的硫雜蒽酮系化合物;Michler酮(Michler’s ketone)、4,4’-二乙胺基二苯基酮等的胺基二苯基酮系化合物;10-丁基-2-氯吖啶酮、2-乙基蒽醌、9,10-菲醌、樟腦醌(camphorquinone)等。 Further, examples of the hydrogen capture type photopolymerization initiator include diphenyl ketone, phthalic acid benzoic acid methyl-4-phenyl diphenyl ketone, and 4,4'-dichlorodiphenyl ketone. Hydroxydiphenyl ketone, 4-benzylidene-4'-methyl-diphenyl sulfide, propylene diphenyl ketone, 3,3',4,4'-tetra (tributyl peroxide) a diphenyl ketone compound such as carbonyl)diphenyl ketone or 3,3'-dimethyl-4-methoxydiphenyl ketone; 2-isopropylthioxanthone or 2,4-dimethyl a thioxanthone compound such as thioxanthone, 2,4-diethylthiaxanone or 2,4-dichlorothiazinone; Michler's ketone, 4,4'-di An aminodiphenyl ketone compound such as ethylaminodiphenyl ketone; 10-butyl-2-chloroacridone, 2-ethyl hydrazine, 9,10-phenanthrenequinone, camphorquinone, etc. .
上述光聚合起始劑(F)當中,由活性能量線硬化性組成物中之前述活性能量線硬化性樹脂(E)及活性能量線硬化性單體(F)的相溶性優異觀點言之,較佳為1-羥環己基苯基酮、及二苯基酮,特佳為1-羥環己基苯基酮。此等光聚合起始劑(G)可單獨使用或併用2種以上。 In the photopolymerization initiator (F), the compatibility of the active energy ray-curable resin (E) and the active energy ray-curable monomer (F) in the active energy ray-curable composition is excellent. Preferred is 1-hydroxycyclohexyl phenyl ketone and diphenyl ketone, particularly preferably 1-hydroxycyclohexyl phenyl ketone. These photopolymerization initiators (G) may be used alone or in combination of two or more.
又,作為前述光敏化劑,可列舉例如脂肪族胺、芳香族胺等的胺類;鄰甲苯硫脲(o-tolylthiourea)等的脲類;二乙基二硫代磷酸鈉、s-苯甲基異硫脲鹽-對甲苯磺酸鹽(s-benzyl thiouronium-p-toluene sulfonate)等的硫化合物等。 In addition, examples of the photosensitizer include amines such as aliphatic amines and aromatic amines; ureas such as o-tolylthiourea; sodium diethyldithiophosphate and s-benzoic acid; A sulfur compound such as s-benzyl thiouronium-p-toluene sulfonate or the like.
相對於活性能量線硬化性組成物中的不揮發 成分100質量份,此等光聚合起始劑及光敏化劑的用量分別較佳為0.01~20質量份,更佳為0.1~15質量%,再佳為0.3~7質量份。 Non-volatile in the hardenable composition relative to the active energy ray The amount of the photopolymerization initiator and the photosensitizer is preferably from 0.01 to 20 parts by mass, more preferably from 0.1 to 15% by mass, even more preferably from 0.3 to 7 parts by mass, per 100 parts by mass of the component.
再者,本發明之活性能量線硬化性組成物根據用途、特性等之目的,在無損本發明效果之範圍內,以調整黏度或折射率、或者調整塗膜色調或調整其他塗料性質或塗膜物性為目的,可併用各種摻混材料,諸如各種有機溶劑、丙烯酸樹脂、酚樹脂、聚酯樹脂、聚苯乙烯樹脂、胺基甲酸酯樹脂、脲樹脂、三聚氰胺樹脂、醇酸(alkyd)樹脂、環氧樹脂、聚醯胺樹脂、聚碳酸酯樹脂、石油樹脂、氟樹脂等的各種樹脂;PTFE(聚四氟乙烯)、聚乙烯、聚丙烯、碳、氧化鈦、氧化鋁、銅、矽石微粒子等的各種有機或無機粒子;聚合起始劑、聚合抑制劑、抗靜電劑、消泡劑、黏度調整劑、耐光安定劑、耐候安定劑、耐熱安定劑、抗氧化劑、防鏽劑、滑劑、蠟、光澤度調整劑、脫模劑、相溶劑、導電調整劑、顏料、染料、分散劑、分散安定劑、聚矽氧系、烴系界面活性劑等。 Further, the active energy ray-curable composition of the present invention may adjust the viscosity or refractive index, or adjust the color tone of the coating film or adjust other coating properties or coating film, within the range not impairing the effects of the present invention, depending on the purpose of use, characteristics, and the like. For the purpose of physical properties, various blending materials such as various organic solvents, acrylic resins, phenol resins, polyester resins, polystyrene resins, urethane resins, urea resins, melamine resins, alkyd resins can be used in combination. Various resins such as epoxy resin, polyamide resin, polycarbonate resin, petroleum resin, fluororesin, etc.; PTFE (polytetrafluoroethylene), polyethylene, polypropylene, carbon, titanium oxide, aluminum oxide, copper, ruthenium Various organic or inorganic particles such as stone particles; polymerization initiators, polymerization inhibitors, antistatic agents, defoamers, viscosity modifiers, light stabilizers, weather stabilizers, heat stabilizers, antioxidants, rust inhibitors, A lubricant, a wax, a gloss modifier, a mold release agent, a phase solvent, a conductivity adjuster, a pigment, a dye, a dispersant, a dispersion stabilizer, a polysiloxane, a hydrocarbon surfactant, etc. .
在上述之各摻混成分中,有機溶劑在適當調整本發明之活性能量線硬化性組成物的溶液黏度方面係屬有用,特別是為了進行薄膜塗布,更容易調整膜厚。作為此處可使用的有機溶劑,可列舉例如甲苯、二甲苯等芳香族烴;甲醇、乙醇、異丙醇、三級丁醇等醇類;乙酸乙酯、丙二醇一甲醚乙酸酯等酯類;甲基乙基酮、甲基異丁基酮、環己酮等酮類等。此等溶劑可單獨使用 或併用2種以上。 Among the above-mentioned respective blending components, the organic solvent is useful for appropriately adjusting the solution viscosity of the active energy ray-curable composition of the present invention, and in particular, for film coating, it is easier to adjust the film thickness. Examples of the organic solvent that can be used herein include aromatic hydrocarbons such as toluene and xylene; alcohols such as methanol, ethanol, isopropanol, and tertiary butanol; and esters such as ethyl acetate and propylene glycol monomethyl ether acetate. Classes; ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone. These solvents can be used alone Or use two or more types together.
於此,有機溶劑的用量係隨用途、目標之膜厚或黏度而異,惟相對於硬化成分的總質量,以質量基準,較佳為0.5~50倍量之範圍。 Here, the amount of the organic solvent varies depending on the application and the target film thickness or viscosity, but is preferably in the range of 0.5 to 50 times by mass based on the total mass of the hardened component.
作為使本發明之活性能量線硬化性組成物硬化的活性能量線,諸如上述,係有紫外線、電子束、α線、β線、γ線的游離放射線,惟作為具體的能量源或硬化裝置,可列舉例如:以殺菌燈、紫外線用螢光燈、碳弧、氙燈、影印用高壓水銀燈、中壓或高壓水銀燈、超高壓水銀燈、無電極燈、金屬鹵化物燈、自然光等為光源的紫外線、或採用掃描型、幕式電子束加速器之電子束等。 As the active energy ray which hardens the active energy ray-curable composition of the present invention, such as the above, there are free radiation of ultraviolet rays, electron beams, α rays, β rays, and γ wires, but as a specific energy source or curing device, For example, ultraviolet light using a germicidal lamp, a fluorescent lamp for ultraviolet light, a carbon arc, a xenon lamp, a high pressure mercury lamp for photocopying, a medium pressure or high pressure mercury lamp, an ultrahigh pressure mercury lamp, an electrodeless lamp, a metal halide lamp, natural light, or the like, Or use a scanning type, an electron beam of a curtain type electron beam accelerator, or the like.
此等中特佳為紫外線,為了避免氧等所致之硬化阻礙,較佳為在氮氣等的惰性氣體環境下,照射紫外線。又,亦可視需求併用熱作為能量源,以紫外線進行硬化後再進行熱處理。 Among these, ultraviolet rays are particularly preferred, and in order to avoid hardening inhibition by oxygen or the like, it is preferred to irradiate ultraviolet rays in an inert gas atmosphere such as nitrogen. Further, heat may be used as an energy source in combination with heat, and then heat-treated by ultraviolet rays.
本發明之活性能量線硬化性組成物的塗布方法係隨用途而異,可列舉例如使用凹版塗布機(gravure coater)、輥塗機、刮刀式塗布機(comma coater)、刀塗機、氣刀塗布機、簾幕式塗布機(curtain coater)、吻塗機(kiss coater)、淋塗機(shower coater)、惠勒塗布機(Wheeler coater)、旋轉塗布機、浸塗機、網版印刷、噴霧、塗布輥(applicator)、棒塗布機(bar coater)等的塗布方法、或使用各種模具的成形方法等。 The application method of the active energy ray-curable composition of the present invention varies depending on the application, and examples thereof include a gravure coater, a roll coater, a comma coater, a knife coater, and an air knife. Coating machine, curtain coater, kiss coater, shower coater, Wheeler coater, spin coater, dip coater, screen printing, A coating method such as a spray, an applicator, a bar coater, or the like, or a molding method using various molds.
本發明之聚合性樹脂的硬化塗膜由於具有耐 擦傷性,藉由塗布於物品的表面並加以硬化,可賦予物品的表面耐擦傷性。又,本發明之聚合性樹脂,藉由添加至塗層材料,亦可賦予該塗層材料調平性,從而,本發明之活性能量線硬化料組成物係具有高調平性。再者,本發明之聚合性樹脂的硬化塗膜由於平滑性優良,亦具有觸控面板等觸控操作良好之效果,再者,本發明之聚合性樹脂的硬化塗膜其防污性亦優良。 The cured coating film of the polymerizable resin of the present invention is resistant to The scratch resistance can be imparted to the surface of the article by scratch resistance by being applied to the surface of the article and hardened. Further, the polymerizable resin of the present invention can impart a leveling property to the coating material by being added to the coating material, whereby the active energy ray-hardening composition of the present invention has high leveling property. Further, the cured coating film of the polymerizable resin of the present invention is excellent in smoothness, and has an effect of good touch operation such as a touch panel. Further, the cured coating film of the polymerizable resin of the present invention is excellent in antifouling property. .
本發明之聚合性樹脂或活性能量線硬化性組成物的硬化塗膜由於具有優良的耐擦傷性等,藉由塗布於物品的表面並加以硬化,可賦予物品的表面耐擦傷性等。 The cured coating film of the polymerizable resin or the active energy ray-curable composition of the present invention has excellent scratch resistance and the like, and is applied to the surface of the article and cured to impart scratch resistance to the surface of the article.
作為使用本發明之聚合性樹脂或活性能量線硬化性組成物而可防止劃傷的物品,可舉出TAC膜等液晶顯示器(LCD)的偏光板用膜;電漿顯示器(PDP)、有機EL顯示器等各種顯示器螢幕;觸控面板;行動電話等電子終端的外殼或螢幕;液晶顯示器用彩色濾光片(以下稱為「CF」)用透明保護膜;液晶TFT陣列用有機絕緣膜;電子電路形成用噴射印墨;CD、DVD、藍光光碟等光學記錄媒介;嵌入式成形(insert mold)(IMD、IMF)用轉印膜;複印機、印表機等之OA機器用膠輥;複印機、掃描機等之OA機器的讀取部分之玻璃面;相機、攝影機、眼鏡等之光學鏡片;手錶等之鐘錶防風、玻璃面;汽車、鐵道車輛等各種車輛的車窗;太陽能電池用被覆玻璃或膜;面飾板等的各種建材;住宅的窗玻璃;家具等的木工材料、人工與合成皮革、家電外框等的各種塑膠成形 品、FRP浴缸等。藉由在此等物品表面上塗布本發明之活性能量線硬化性組成物,並照射紫外線等活性能量線而形成硬化塗膜,可賦予物品表面耐擦傷性。 Examples of the article which can prevent scratches by using the polymerizable resin or the active energy ray-curable composition of the present invention include a film for a polarizing plate of a liquid crystal display (LCD) such as a TAC film; a plasma display (PDP) and an organic EL. Various display screens such as displays; touch panels; outer casings or screens of electronic terminals such as mobile phones; transparent protective films for color filters for liquid crystal displays (hereinafter referred to as "CF"); organic insulating films for liquid crystal TFT arrays; electronic circuits Forming ink for jetting; optical recording medium such as CD, DVD, Blu-ray disc; transfer film for insert molding (IMD, IMF); OA machine rubber roller for copying machine, printer, etc.; copier, scanning Glass surface of reading part of OA machine such as machine; optical lens of camera, camera, glasses, etc.; windproof and glass surface of watch such as watch; window of various vehicles such as automobile and railway vehicle; coated glass or film for solar cell ; various building materials such as veneer panels; window glass for residential buildings; woodworking materials for furniture, artificial and synthetic leather, and exterior molding of home appliances, etc. Products, FRP bathtubs, etc. By applying the active energy ray-curable composition of the present invention to the surface of such articles and irradiating an active energy ray such as ultraviolet rays to form a cured coating film, the surface of the article can be imparted with scratch resistance.
又,作為添加本發明之聚合性樹脂而可賦予耐擦傷性的塗層材料,可舉出TAC膜等LCD的偏光板用膜的硬塗層材料、防盲眩(AG:防眩)塗層材料或抗反射(LR)塗層材料;電漿顯示器(PDP)、有機EL顯示器等各種顯示器螢幕用硬塗層材料;觸控面板用硬塗層材料;供形成經使用於CF之RGB各畫素的彩色光阻、印刷印墨、噴射印墨或塗料;CF之黑色矩陣用的黑色光阻、印刷印墨、噴射印墨或塗料;電漿顯示器(PDP)、有機EL顯示器等之畫素艙壁(pixel bulkhead)用樹脂組成物;行動電話等之電子終端外殼用塗料或硬塗層材料;行動電話的螢幕用硬塗層材料;供保護CF表面的透明保護膜用塗料;液晶TFT陣列的有機絕緣膜用塗料;電子電路形成用噴射印墨;CD、DVD、藍光光碟等的光學記錄媒介用硬塗層材料;嵌入式成形(IMD、IMF)用轉印膜用硬塗層材料;複印機、印表機等的OA機器用膠輥用塗層材料;複印機、掃描機等之OA機器讀取部分的玻璃用塗層材料;相機、攝影機、眼鏡等的光學鏡片用塗層材料;手錶等之鐘錶的防風、玻璃用塗層材料;汽車、鐵道車輛等各種車輛的車窗用塗層材料;太陽能電池用被覆玻璃或膜的抗反射膜用塗料;面飾板等的各種建材用印刷印墨或塗料;住宅的窗玻璃用塗層材料;家具等的木工用塗料;人工與合成皮革用塗層材料;家電外框等的各種塑膠成 形品用塗料或塗層材料;FRP浴缸用塗料或塗層材料等。 In addition, as a coating material which can provide the abrasion resistance of the polymerizable resin of the present invention, a hard coat material for a film for a polarizing plate of an LCD such as a TAC film, and an anti-glare (AG: anti-glare) coating layer can be given. Material or anti-reflective (LR) coating material; hard coating material for various display screens such as plasma display (PDP), organic EL display; hard coating material for touch panel; for forming RGB paintings used in CF Color resists, printing inks, jet inks or coatings; black photoresists for black matrix of CF, printing inks, jet inks or coatings; pixels for plasma display (PDP), organic EL displays, etc. a resin composition for a bulkhead; a coating or hard-coating material for an electronic terminal housing such as a mobile phone; a hard-coating material for a screen of a mobile phone; a coating for a transparent protective film for protecting a CF surface; Coating for organic insulating film; jet printing ink for electronic circuit formation; hard coating material for optical recording medium such as CD, DVD, Blu-ray disc, etc.; hard coating material for transfer film for embedded forming (IMD, IMF); For OA machines such as copiers and printers Coating materials for rolls; coating materials for glass for reading parts of OA machines such as copiers and scanners; coating materials for optical lenses for cameras, cameras, glasses, etc.; windproof and glass coating materials for watches and the like Coating materials for windows of various vehicles such as automobiles and railway vehicles; coatings for anti-reflective coatings for coated glass or film for solar cells; printing inks or coatings for various building materials such as veneer panels; Layer materials; woodworking coatings for furniture; coating materials for artificial and synthetic leather; various plastics such as home exterior frames Coatings or coating materials for shaped products; coatings or coating materials for FRP bathtubs.
再者,作為使用本發明之聚合性樹脂或活性能量線硬化性組成物而可賦予耐擦傷性(耐刮傷性)的物品,可舉出屬LCD之背光元件的稜鏡片或擴散片等。又,藉由對稜鏡片或擴散片用塗層材料添加本發明聚合性樹脂,在提升該塗層材料之調平性的同時,可賦予塗層材料之塗膜耐擦傷性(耐刮傷性)及防污性。 Further, examples of the article which can impart scratch resistance (scratch resistance) by using the polymerizable resin or the active energy ray-curable composition of the present invention include a ruthenium sheet or a diffusion sheet which is a backlight element of an LCD. Further, by adding the polymerizable resin of the present invention to a coating material for a sheet or a diffusion sheet, the coating film can be imparted with scratch resistance (scratch resistance) while improving the leveling property of the coating material. ) and antifouling properties.
又,由於本發明之聚合性樹脂的硬化塗膜為低折射率,亦可使用作為防止螢光燈等對LCD等各種顯示器表面之眩光的抗反射層中的低折射率層用塗層材料。又,藉由對抗反射層用之塗層材料、尤為抗反射層中之低折射率層用塗層材料添加本發明之含氟硬化性樹脂,可維持塗膜的低折射率,而且亦可賦予塗膜表面耐擦傷性。 In addition, the cured coating film of the polymerizable resin of the present invention has a low refractive index, and a coating material for a low refractive index layer in an antireflection layer for preventing glare of various display surfaces such as an LCD such as a fluorescent lamp can be used. Further, by adding the fluorinated curable resin of the present invention to the coating material for the reflective layer, particularly the coating material for the low refractive index layer in the antireflection layer, the low refractive index of the coating film can be maintained, and it is also possible to impart The surface of the coating film is scratch resistant.
再者,作為可使用本發明之聚合性樹脂或活性能量線硬化性組成物的其他用途,可舉出光纖包層(optical fiber clad)材料、波導管、液晶面板的密封材料、各種光學用密封材料、光學用黏著劑等。 Further, as other applications in which the polymerizable resin or the active energy ray-curable composition of the present invention can be used, an optical fiber clad material, a waveguide, a sealing material for a liquid crystal panel, and various optical seals are exemplified. Materials, optical adhesives, etc.
尤其是,在LCD用偏光板之保護膜用塗層材料用途中,當使用本發明之活性能量線硬化性組成物作為防盲眩塗層材料時,在上述各組成中,藉由以成為本發明之活性能量線硬化性組成物中的硬化成分全部質量之0.1~0.5倍數的比例摻混矽石微粒子、丙烯酸樹脂微粒子、聚苯乙烯樹脂微粒子等的無機或有機微粒子,因防 眩性優異而較佳。 In particular, in the use of a coating material for a protective film for a polarizing plate for LCD, when the active energy ray-curable composition of the present invention is used as an anti-blind coating material, in each of the above compositions, In the active energy ray-curable composition, the ratio of 0.1 to 0.5 times the total mass of the hardened component is mixed with inorganic or organic fine particles such as vermiculite fine particles, acrylic resin fine particles, and polystyrene resin fine particles. Excellent in glare and better.
又,當使用本發明之聚合性樹脂或活性能量線硬化性組成物於LCD用偏光板之保護膜用防盲眩塗層材料時,亦可適用於在將塗層材料硬化前接觸凹凸之表面形狀的模具後,從與模具的反面方向照射活性能量線而進行硬化,再對塗層表面進行壓花(emboss)加工而賦予防眩性的轉印法。 Further, when the polymerizable resin or the active energy ray-curable composition of the present invention is used as an anti-blind coating material for a protective film for a polarizing plate for LCD, it can also be applied to a surface which contacts the uneven surface before hardening the coating material. After the shape of the mold, the active energy ray is irradiated from the opposite side of the mold to be hardened, and the surface of the coating layer is embossed to impart an anti-glare transfer method.
以下,對本發明舉出具體實施例更詳細地加以說明。在實例中,「份」、「%」如未予預先敘明則為質量基準。此外,所得聚合性樹脂之IR光譜、13C-NMR光譜及GPC的測定條件如下。 Hereinafter, specific embodiments of the present invention will be described in more detail. In the example, "parts" and "%" are quality benchmarks if not stated in advance. Further, the IR spectrum, 13 C-NMR spectrum and GPC measurement conditions of the obtained polymerizable resin were as follows.
[IR光譜測定條件] [IR Spectrometric Conditions]
裝置:Thermo Electron股份有限公司製「NICOLET380」 Device: "NICOLET380" manufactured by Thermo Electron Co., Ltd.
測定方法:KBr法 Measuring method: KBr method
[13C-NMR光譜測定條件] [ 13 C-NMR Spectrometric Conditions]
裝置:日本電子股份有限公司製「JNM-ECA500」 Device: "JNM-ECA500" manufactured by Nippon Electronics Co., Ltd.
溶劑:DMSO-d6 Solvent: DMSO-d 6
[GPC測定條件] [GPC measurement conditions]
測定裝置:TOSOH股份有限公司製「HLC-8220 GPC」;管柱:TOSOH股份有限公司製保護管柱「HHR-H」(6.0mmI.D.×4cm)+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+TOSOH股份有限公司製 「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm)+TOSOH股份有限公司製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) Measuring device: "HLC-8220 GPC" manufactured by TOSOH Co., Ltd.; pipe column: "HHR-H" (6.0mmI.D. × 4cm) manufactured by TOSOH Co., Ltd. + "TSK-GEL" manufactured by TOSOH Co., Ltd. GMHHR-N" (7.8mmI.D.×30cm) + made by TOSOH Co., Ltd. "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) + "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) manufactured by TOSOH Co., Ltd. + "TSK-GEL" manufactured by TOSOH Co., Ltd. GMHHR-N" (7.8mmI.D.×30cm)
檢測器:ELSD(Alltech Japan股份有限公司製「ELSD2000」) Detector: ELSD ("ELSD2000" manufactured by Alltech Japan Co., Ltd.)
數據處理:TOSOH股份有限公司製「GPC-8020型II數據解析第4.30版」 Data Processing: "GPC-8020 Type II Data Analysis Version 4.30" by TOSOH Co., Ltd.
測定條件:管柱溫度 40℃ Measurement conditions: column temperature 40 ° C
展開溶劑 四氫呋喃(THF) Developing solvent Tetrahydrofuran (THF)
流速 1.0ml/分鐘 Flow rate 1.0ml/min
試料:以微過濾器過濾以樹脂固體成分換算為1.0質量%的四氫呋喃溶液者(5μl)。 Sample: A solution (5 μl) of a 1.0% by mass solution of tetrahydrofuran in terms of resin solid content was filtered through a microfilter.
標準試料:依照前述「GPC-8020型II數據解析第4.30版」之測定手冊,使用分子量為已知的下述單分散聚苯乙烯。 Standard sample: The following monodisperse polystyrene having a known molecular weight was used in accordance with the above-mentioned "GPC-8020 Type II Data Analysis Version 4.30" measurement manual.
(單分散聚苯乙烯) (monodisperse polystyrene)
TOSOH股份有限公司製「A-500」 "A-500" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「A-1000」 "A-1000" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「A-2500」 "A-2500" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「A-5000」 "A-5000" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-1」 "F-1" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-2」 "F-2" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-4」 "F-4" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-10」 "F-10" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-20」 "F-20" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-40」 "F-40" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-80」 "F-80" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-128」 "F-128" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-288」 "F-288" made by TOSOH Co., Ltd.
TOSOH股份有限公司製「F-550」 "F-550" made by TOSOH Co., Ltd.
實施例1(聚合性樹脂的調製) Example 1 (modulation of a polymerizable resin)
在具備攪拌裝置、溫度計、冷卻管的玻璃燒瓶中裝入26.4g作為溶劑的異丙醚、25.2g下述式(a-1)所示在單側末端具有羥基的聚矽氧化合物、與0.66g作為觸媒的三乙胺,在將燒瓶內溫度保持於5℃下攪拌30分鐘。 In a glass flask equipped with a stirring device, a thermometer, and a cooling tube, 26.4 g of isopropyl ether as a solvent and 25.2 g of a polyxanthene compound having a hydroxyl group at one terminal end represented by the following formula (a-1) and 0.66 were charged. g Triethylamine as a catalyst was stirred for 30 minutes while maintaining the temperature inside the flask at 5 °C.
接著,裝入1.50g之2-溴異丁醯溴攪拌3小時,升溫至40℃並攪拌8小時。反應完畢後,藉由混合攪拌80g離子交換水後予以靜置使水層分離並去除的方法進行清洗,予以重複3次。其次,藉由添加8g作為脫水劑的硫酸鎂並靜置1日而完全脫水後,濾除脫水劑。其後,藉由在減壓下餾去溶劑,而獲得下述式(A-4)所示之本發明所使用的包含具自由基生成能力之官能基與1條分子量2,000以上之聚矽氧鏈的化合物。 Next, 1.50 g of 2-bromoisobutylphosphonium bromide was charged and stirred for 3 hours, and the temperature was raised to 40 ° C and stirred for 8 hours. After the completion of the reaction, the mixture was stirred and washed by mixing and stirring 80 g of ion-exchanged water, and the aqueous layer was separated and removed. Next, the dehydrating agent was filtered off by adding 8 g of magnesium sulfate as a dehydrating agent and allowing to stand for one day to completely dehydrate. Then, by distilling off the solvent under reduced pressure, a functional group having a radical generating ability and a polyoxyl group having a molecular weight of 2,000 or more, which are used in the present invention represented by the following formula (A-4), are obtained. Chain of compounds.
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置,且經過氮氣取代的玻璃燒瓶中裝入14.2g異丙醇、14.2g甲基乙基酮、6.0g甲基丙烯酸十三氟己基乙酯、4.3g甲基丙烯酸-2-羥乙酯,一面在氮氣氣流下攪拌一面升溫至35℃並攪拌2小時。其次,裝入0.335g氯化亞銅、0.937g之2,2-聯吡啶,升溫至60℃並攪拌1小時。其次,添加15.04g前述化合物(A-4)使其溶於5.0g異丙醇與5.0g甲基乙基酮,在將燒瓶內溫度保持於60℃下攪拌4小時,其後升溫至80℃並攪拌7小時。將該反應混合物溶於甲醇,用水/甲醇予以再沉澱精製而獲得隨機共聚物(P-1)。 Next, 14.2 g of isopropyl alcohol, 14.2 g of methyl ethyl ketone, and 6.0 g of methacrylic acid were placed in a nitrogen-substituted glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device. Fluorohexylethyl ester and 4.3 g of 2-hydroxyethyl methacrylate were heated to 35 ° C while stirring under a nitrogen gas stream, and stirred for 2 hours. Next, 0.335 g of cuprous chloride and 0.937 g of 2,2-bipyridine were charged, and the mixture was heated to 60 ° C and stirred for 1 hour. Next, 15.04 g of the above compound (A-4) was added and dissolved in 5.0 g of isopropyl alcohol and 5.0 g of methyl ethyl ketone, and the mixture was stirred at a temperature of 60 ° C for 4 hours, and then heated to 80 ° C. Stir for 7 hours. The reaction mixture was dissolved in methanol, and reprecipitated by water/methanol to give a random copolymer (P-1).
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入50.0g所得共聚物(P-1)、50.0g甲基乙基酮、0.1g作為聚合抑制劑的對甲氧苯酚、0.03g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面以1小時滴下15.6g異氰酸-2-丙烯醯氧乙酯。滴下完畢後,於60℃攪拌1小時後,升溫至80℃並攪拌10小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加15.6g甲基乙基酮,而獲得具有活性能量線硬化性基的本發明聚合性樹脂(1)。 Next, 50.0 g of the obtained copolymer (P-1), 50.0 g of methyl ethyl ketone, and 0.1 g of a polymerization inhibitor were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device. P-methoxyphenol, 0.03 g of tin octylate as a urethane catalyst, was stirred under air flow, and while maintaining 60 ° C, 15.6 g of isocyanate-2-propene oxide was dropped over 1 hour. ester. After the completion of the dropwise addition, the mixture was stirred at 60 ° C for 1 hour, and then heated to 80 ° C and stirred for 10 hours. Thus, the disappearance of the isocyanate group was confirmed by IR spectrum measurement, and the active energy was obtained by adding 15.6 g of methyl ethyl ketone. A linear curable group of the polymerizable resin (1) of the present invention.
以GPC(換算成聚苯乙烯之分子量)測定所得 聚合性樹脂(1)的分子量的結果,數量平均分子量為11,000、重量平均分子量為12,000、自由基聚合性不飽和基當量為904g/eq.。此外,茲將聚合性樹脂(1)之IR光譜的圖譜示於第1圖、將13C-NMR光譜的圖譜示於第2圖、將GPC的圖譜示於第3圖。 The molecular weight of the obtained polymerizable resin (1) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 11,000, the weight average molecular weight was 12,000, and the radical polymerizable unsaturated group equivalent was 904 g/eq. Further, the spectrum of the IR spectrum of the polymerizable resin (1) is shown in Fig. 1, the spectrum of the 13 C-NMR spectrum is shown in Fig. 2, and the map of GPC is shown in Fig. 3.
實施例2(同上) Example 2 (ibid.)
在具備氮氣導入管、攪拌裝置、溫度計、冷卻管,且經過氮氣取代的玻璃燒瓶中,將30.70g異丙醇、30.70g甲基乙基酮、10.93g甲基丙烯酸十三氟己基乙酯、0.5470g甲氧基苯一面在氮氣氣流下攪拌一面於25℃攪拌1小時。其次,裝入0.4510g氯化亞銅、0.1130g溴化銅、1.581g之2,2-聯吡啶,攪拌30分鐘。升溫至60℃後,添加30g前述化合物(A-4),在將燒瓶內溫度保持於60℃下攪拌4小時。其後,裝入6.585g甲基丙烯酸-2-羥乙酯,攪拌1小時。其後升溫至75℃並攪拌31小時。在空氣下加入1.167g之85%磷酸水溶液並攪拌2小時,濾除析出的固體成分。使用離子交換樹脂進行觸媒的去除,再濾除離子交換樹脂而獲得嵌段共聚物(Q1-1)。 30.70 g of isopropyl alcohol, 30.70 g of methyl ethyl ketone, and 10.93 g of decafluorohexyl methacrylate, in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube and a nitrogen atmosphere, 0.5470 g of methoxybenzene was stirred at 25 ° C for 1 hour while stirring under a nitrogen stream. Next, 0.4510 g of cuprous chloride, 0.1130 g of copper bromide, and 1.581 g of 2,2-bipyridine were charged and stirred for 30 minutes. After the temperature was raised to 60 ° C, 30 g of the above compound (A-4) was added, and the mixture was stirred at a temperature of 60 ° C for 4 hours. Thereafter, 6.585 g of 2-hydroxyethyl methacrylate was charged and stirred for 1 hour. Thereafter, the temperature was raised to 75 ° C and stirred for 31 hours. 1.167 g of an 85% aqueous phosphoric acid solution was added under air and stirred for 2 hours, and the precipitated solid component was filtered off. The catalyst was removed using an ion exchange resin, and the ion exchange resin was filtered off to obtain a block copolymer (Q1-1).
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入32.54g所得共聚物(Q1-1)、36.70g甲基異丁基酮、0.0149質量份作為聚合抑制劑的對甲氧苯酚、0.1116g二丁基羥基甲苯及0.0111g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面添加4.67g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌1小時後,升溫至80℃並攪 拌4小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加50.46g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的本發明聚合性樹脂(2)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(2)的分子量的結果,數量平均分子量為10,500、重量平均分子量為12,000。此外,分別將聚合性樹脂(2)之IR光譜的圖譜示於第4圖、將1H-NMR光譜的圖譜(全體圖)示於第5圖、將1H-NMR光譜的圖譜(25倍放大圖)示於第6圖、將13C-NMR光譜的圖譜(全體圖)示於第7圖、將13C-NMR光譜的圖譜(25倍放大圖)示於第8圖、將19F-NMR光譜的圖譜(全體圖)示於第9圖、將GPC的圖譜示於第10圖。 Next, 32.54 g of the obtained copolymer (Q1-1), 36.70 g of methyl isobutyl ketone, and 0.0149 parts by mass were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device as polymerization inhibition. The mixture of p-methoxyphenol, 0.1116g of dibutylhydroxytoluene and 0.0111g of tin octylate as the urethane catalyst, was stirred under air flow, while maintaining 60 ° C, adding 4.67 g of isocyanic acid. 2-propenyloxyethyl ester. Thereafter, the mixture was stirred at 60 ° C for 1 hour, and then heated to 80 ° C and stirred for 4 hours. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared, and by adding 50.46 g of methyl isobutyl ketone, 30 mass was obtained. % of a methyl isobutyl ketone solution of the polymerizable resin (2) of the present invention having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (2) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 10,500, and the weight average molecular weight was 12,000. In addition, the spectrum of the IR spectrum of the polymerizable resin (2) is shown in Fig. 4, the spectrum of the 1 H-NMR spectrum (the whole figure) is shown in Fig. 5, and the spectrum of the 1 H-NMR spectrum (25 times). The enlarged view is shown in Fig. 6 , the map of 13 C-NMR spectrum (the whole figure) is shown in Fig. 7, and the map of 13 C-NMR spectrum (25-fold enlarged view) is shown in Fig. 8, and 19 F is shown. The map of the -NMR spectrum (whole graph) is shown in Fig. 9, and the map of GPC is shown in Fig. 10.
實施例3(同上) Example 3 (ibid.)
在具備氮氣導入管、攪拌裝置、溫度計、冷卻管,且經過氮氣取代的玻璃燒瓶中,將54.88g異丙醇、54.88g甲基乙基酮、13.17g甲基丙烯酸-2-羥乙酯、1.094g甲氧基苯一面在氮氣氣流下攪拌一面於25℃攪拌1小時。其次,裝入0.9017g氯化亞銅、0.2261g溴化銅、3.162g之2,2-聯吡啶,攪拌30分鐘。升溫至60℃後,添加60g前述化合物(A-4),在將燒瓶內溫度保持於60℃下攪拌3小時。其後,裝入21.87g甲基丙烯酸十三氟己基乙酯,攪拌1小時。其後升溫至75℃並攪拌37.5小時。在空氣下加入2.334g之85%磷酸水溶液並攪拌2小時,濾除析出的固體成分。使用離子交換樹脂進行觸媒的去除,再濾除離子交換樹脂而獲得嵌段共聚物(Q2-1)。 In a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube and replaced with nitrogen, 54.88 g of isopropyl alcohol, 54.88 g of methyl ethyl ketone, and 13.17 g of 2-hydroxyethyl methacrylate were used. 1.094 g of methoxybenzene was stirred at 25 ° C for 1 hour while stirring under a nitrogen stream. Next, 0.9017 g of cuprous chloride, 0.2261 g of copper bromide, and 3.162 g of 2,2-bipyridine were charged and stirred for 30 minutes. After the temperature was raised to 60 ° C, 60 g of the above compound (A-4) was added, and the mixture was stirred at a temperature of 60 ° C for 3 hours. Thereafter, 21.87 g of tridecafluorohexyl methacrylate was charged and stirred for 1 hour. Thereafter, the temperature was raised to 75 ° C and stirred for 37.5 hours. 2.34 g of an 85% aqueous phosphoric acid solution was added under air and stirred for 2 hours, and the precipitated solid component was filtered off. The catalyst was removed using an ion exchange resin, and the ion exchange resin was filtered off to obtain a block copolymer (Q2-1).
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入68.15g所得共聚物(Q2-1)、51.47g甲基異丁基酮、0.0311質量份作為聚合抑制劑的對甲氧苯酚、0.2335g二丁基羥基甲苯及0.0234g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面添加9.69g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌1小時後,升溫至80℃並攪拌4小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加86.00g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的本發明聚合性樹脂(3)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(3)的分子量的結果,數量平均分子量為10,100、重量平均分子量為14,000。 Next, 68.15 g of the obtained copolymer (Q2-1), 51.47 g of methyl isobutyl ketone, and 0.0311 parts by mass were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device as polymerization inhibition. The mixture of p-methoxyphenol, 0.2335 g of dibutylhydroxytoluene and 0.0234 g of tin octylate as the urethane catalyst, was stirred under air flow, while maintaining 60 ° C, adding 9.69 g of isocyanic acid. 2-propenyloxyethyl ester. Thereafter, the mixture was stirred at 60 ° C for 1 hour, and then heated to 80 ° C and stirred for 4 hours. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared, and by adding 86.00 g of methyl isobutyl ketone, 30 mass was obtained. % of a methyl isobutyl ketone solution of the polymerizable resin (3) of the present invention having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (3) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 10,100, and the weight average molecular weight was 14,000.
實施例4(同上) Example 4 (ibid.)
在具備氮氣導入管、攪拌裝置、溫度計、冷卻管,且經過氮氣取代的玻璃燒瓶中,將32.20g異丙醇、32.20g甲基乙基酮、12.97g甲基丙烯酸十三氟己基乙酯、0.6480g甲氧基苯一面在氮氣氣流下攪拌一面於25℃攪拌1小時。其次,裝入0.5350g氯化亞銅、0.1370g溴化銅、1.874g之2,2-聯吡啶,攪拌30分鐘。升溫至60℃後,添加30.06g前述化合物(A-4),在將燒瓶內溫度保持於60℃下攪拌4.5小時。其後,裝入3.900g甲基丙烯酸-2-羥乙酯,攪拌1小時。其後升溫至75℃並攪拌31小時。在空氣下加入1.370g之36%鹽酸並攪拌2小時,濾除析出的固體成分。使用離子交換樹脂進行觸媒的去除,再濾除離子交換樹 脂而獲得嵌段共聚物(Q1-2)。 In a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube and replaced with nitrogen, 32.20 g of isopropyl alcohol, 32.20 g of methyl ethyl ketone, and 12.97 g of tridecafluorohexyl methacrylate were used. 0.6480 g of methoxybenzene was stirred at 25 ° C for 1 hour while stirring under a nitrogen stream. Next, 0.5350 g of cuprous chloride, 0.1370 g of copper bromide, and 1.874 g of 2,2-bipyridine were charged and stirred for 30 minutes. After the temperature was raised to 60 ° C, 30.06 g of the above compound (A-4) was added, and the mixture was stirred at a temperature of 60 ° C for 4.5 hours. Thereafter, 3.900 g of 2-hydroxyethyl methacrylate was charged and stirred for 1 hour. Thereafter, the temperature was raised to 75 ° C and stirred for 31 hours. 1.370 g of 36% hydrochloric acid was added under air and stirred for 2 hours, and the precipitated solid component was filtered off. Use ion exchange resin to remove the catalyst and filter out the ion exchange tree The block copolymer (Q1-2) was obtained by fat.
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入31.61g所得共聚物(Q1-2)、19.16g甲基異丁基酮、0.0137質量份作為聚合抑制劑的對甲氧苯酚、0.1025g二丁基羥基甲苯及0.0103g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面添加2.56g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌2小時後,升溫至80℃並攪拌3小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加56.44g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的本發明聚合性樹脂(4)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(4)的分子量的結果,數量平均分子量為8,700、重量平均分子量為10,000。 Next, 31.61 g of the obtained copolymer (Q1-2), 19.16 g of methyl isobutyl ketone, and 0.0137 parts by mass were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device as polymerization inhibition. The mixture of p-methoxyphenol, 0.1025 g of dibutylhydroxytoluene and 0.0103 g of tin octoate as the urethane catalyst, was stirred under air flow, while maintaining 60 ° C, adding 2.56 g of isocyanic acid. 2-propenyloxyethyl ester. Thereafter, the mixture was stirred at 60 ° C for 2 hours, and then heated to 80 ° C and stirred for 3 hours. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared, and by adding 56.44 g of methyl isobutyl ketone, 30 mass was obtained. A methyl isobutyl ketone solution of the polymerizable resin (4) of the present invention having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (4) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 8,700, and the weight average molecular weight was 10,000.
實施例5(同上) Example 5 (ibid.)
在具備氮氣導入管、攪拌裝置、溫度計、冷卻管,且經過氮氣取代的玻璃燒瓶中,將30.28g異丙醇、30.28g甲基乙基酮、10.37g甲基丙烯酸十三氟己基乙酯、0.6480g甲氧基苯一面在氮氣氣流下攪拌一面於25℃攪拌1小時。其次,裝入0.5350g氯化亞銅、0.1370g溴化銅、1.874g之2,2-聯吡啶,攪拌30分鐘。升溫至60℃後,添加30.00g前述化合物(A-1),在將燒瓶內溫度保持於60℃下攪拌4小時。其後,裝入9.37g甲基丙烯酸-2-羥乙酯,攪拌1小時。其後升溫至75℃並攪拌30小時。在空氣下加入1.383g之85%磷酸並攪拌2小時,濾除析出的固體成分。使用離 子交換樹脂進行觸媒的去除,再濾除離子交換樹脂而獲得嵌段共聚物(Q1-3)。 In a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube and replaced with nitrogen, 30.28 g of isopropyl alcohol, 30.28 g of methyl ethyl ketone, and 10.37 g of tridecafluorohexyl methacrylate were used. 0.6480 g of methoxybenzene was stirred at 25 ° C for 1 hour while stirring under a nitrogen stream. Next, 0.5350 g of cuprous chloride, 0.1370 g of copper bromide, and 1.874 g of 2,2-bipyridine were charged and stirred for 30 minutes. After the temperature was raised to 60 ° C, 30.00 g of the above compound (A-1) was added, and the mixture was stirred at a temperature of 60 ° C for 4 hours. Thereafter, 9.37 g of 2-hydroxyethyl methacrylate was charged and stirred for 1 hour. Thereafter, the temperature was raised to 75 ° C and stirred for 30 hours. 1.383 g of 85% phosphoric acid was added under air and stirred for 2 hours, and the precipitated solid component was filtered off. Use away The sub-exchange resin removes the catalyst, and the ion exchange resin is filtered off to obtain a block copolymer (Q1-3).
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入33.93g所得共聚物(Q1-3)、22.64g甲基異丁基酮、0.0162質量份作為聚合抑制劑的對甲氧苯酚、0.1215g二丁基羥基甲苯及0.0122g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面添加6.576g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌2小時後,升溫至80℃並攪拌4小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加71.85g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的本發明聚合性樹脂(5)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(5)的分子量的結果,數量平均分子量為10,500、重量平均分子量為13,400。 Next, 33.93 g of the obtained copolymer (Q1-3), 22.64 g of methyl isobutyl ketone, and 0.0162 parts by mass were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device as polymerization inhibition. The mixture of p-methoxyphenol, 0.1215 g of dibutylhydroxytoluene and 0.0122 g of tin octylate as the urethane catalyst, was stirred under air flow, while maintaining 60 ° C, adding 6.576 g of isocyanic acid. 2-propenyloxyethyl ester. Thereafter, the mixture was stirred at 60 ° C for 2 hours, and then heated to 80 ° C and stirred for 4 hours. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared, and by adding 71.85 g of methyl isobutyl ketone, 30 mass was obtained. % of a methyl isobutyl ketone solution of the polymerizable resin (5) of the present invention having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (5) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 10,500, and the weight average molecular weight was 13,400.
實施例6(同上) Example 6 (ibid.)
在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入134.05g作為溶劑的正庚烷、300g前述式(a-1)所示在單側末端具有羥基的聚矽氧化合物(式中,n平均為130)、與7.03g作為觸媒的三乙胺,在將燒瓶內溫度保持於40℃下攪拌30分鐘。 In a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, 134.05 g of n-heptane as a solvent and 300 g of a polyxanthene compound having a hydroxyl group at one terminal end represented by the above formula (a-1) were charged. In the middle, n was 130) on average, and 7.03 g of triethylamine as a catalyst was stirred for 30 minutes while maintaining the temperature inside the flask at 40 °C.
接著,裝入12.79g之2-溴異丁醯溴並於40℃攪拌3小時。其後,混合攪拌335.15g正庚烷、600.00g之0.36%鹽酸後靜置,使鹽酸層分離並去除。其後,混合攪拌600g飽和碳酸氫鈉水溶液後予以靜置,使飽和碳酸氫 鈉水溶液層分離並去除,進而混合攪拌600g離子交換水並予以靜置,使離子交換水層分離並去除。其次,添加25g作為脫水劑的硫酸鎂並振盪混合予以脫水後,濾除脫水劑。其後,在減壓下餾去溶劑,並將所得殘渣溶於303.25g異丙醚。混合攪拌303.25g之0.36%鹽酸後予以靜置,使鹽酸層分離並去除。其後,混合攪拌303.25g之1%氫氧化鈉水溶液後予以靜置,使1%氫氧化鈉水溶液層分離並去除,再進一步混合攪拌300g離子交換水後予以靜置,使離子交換水層分離並去除。其後,再度混合攪拌300g離子交換水後予以靜置,使離子交換水層分離並去除,接著,添加25g作為脫水劑的硫酸鎂並振盪混合予以脫水後,濾除脫水劑。爾後,在減壓下餾去溶劑,由此獲得前述式所示之本發明所使用的化合物(A-4-2)。 Next, 12.79 g of 2-bromoisobutylphosphonium bromide was charged and stirred at 40 ° C for 3 hours. Thereafter, 335.15 g of n-heptane and 600.00 g of 0.36% hydrochloric acid were stirred and stirred, and the hydrochloric acid layer was separated and removed. Thereafter, 600 g of a saturated aqueous solution of sodium hydrogencarbonate was stirred and stirred, and then allowed to stand to make saturated hydrogencarbonate. The sodium aqueous layer was separated and removed, and then 600 g of ion-exchanged water was mixed and stirred, and the ion-exchanged water layer was separated and removed. Next, 25 g of magnesium sulfate as a dehydrating agent was added and mixed by shaking to dehydrate, and then the dehydrating agent was filtered off. Thereafter, the solvent was distilled off under reduced pressure, and the obtained residue was dissolved in 303.25 g of isopropyl ether. After stirring 303.25 g of 0.36% hydrochloric acid, the mixture was allowed to stand, and the hydrochloric acid layer was separated and removed. Thereafter, 303.25 g of a 1% aqueous sodium hydroxide solution was stirred and stirred, and the mixture was allowed to stand, and the 1% aqueous sodium hydroxide layer was separated and removed. Further, 300 g of ion-exchanged water was further stirred and stirred, and then allowed to stand to separate the ion-exchanged water layer. And removed. Thereafter, 300 g of ion-exchanged water was further stirred and stirred, and the ion-exchanged aqueous layer was separated and removed. Then, 25 g of magnesium sulfate as a dehydrating agent was added, and the mixture was shaken and dehydrated, and then the dehydrating agent was filtered off. Then, the solvent was distilled off under reduced pressure to obtain the compound (A-4-2) used in the present invention represented by the above formula.
在具備氮氣導入管、攪拌裝置、溫度計、冷卻管,且經過氮氣取代的玻璃燒瓶中,將56.08g異丙醇、56.08g甲基乙基酮、14.77g甲基丙烯酸十三氟己基乙酯、0.7387g甲氧基苯一面在氮氣氣流下攪拌一面於25℃攪拌1小時。其次,裝入0.6089g氯化亞銅、0.1527g溴化銅、2.135g之2,2-聯吡啶,攪拌30分鐘。升溫至60℃後,添加60.00g前述化合物(A-4-1),在將燒瓶內溫度保持於 60℃下攪拌9小時。其後,裝入8.893g甲基丙烯酸-2-羥乙酯,攪拌1小時。其後升溫至75℃並攪拌48小時。在空氣下加入1.576g之85%磷酸水溶液並攪拌2小時,濾除析出的固體成分。使用離子交換樹脂進行觸媒的去除,再濾除離子交換樹脂而獲得嵌段共聚物(Q1-4)。 56.08 g of isopropanol, 56.08 g of methyl ethyl ketone, and 14.77 g of tridecafluorohexyl methacrylate were placed in a nitrogen-substituted glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, and a cooling tube. 0.7387 g of methoxybenzene was stirred at 25 ° C for 1 hour while stirring under a nitrogen stream. Next, 0.6089 g of cuprous chloride, 0.1527 g of copper bromide, and 2.135 g of 2,2-bipyridine were charged and stirred for 30 minutes. After heating to 60 ° C, 60.00 g of the above compound (A-4-1) was added to maintain the temperature inside the flask. Stir at 60 ° C for 9 hours. Thereafter, 8.893 g of 2-hydroxyethyl methacrylate was charged and stirred for 1 hour. Thereafter, the temperature was raised to 75 ° C and stirred for 48 hours. 1.576 g of an 85% aqueous phosphoric acid solution was added under air and stirred for 2 hours, and the precipitated solid component was filtered off. The catalyst was removed using an ion exchange resin, and the ion exchange resin was filtered off to obtain a block copolymer (Q1-4).
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入58.56g所得共聚物(Q1-4)、39.04g甲基異丁基酮、0.0260質量份作為聚合抑制劑的對甲氧苯酚、0.1949g二丁基羥基甲苯及0.0195g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面添加6.407g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌2小時後,升溫至80℃並攪拌5小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加112.54g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的本發明聚合性樹脂(6)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(6)的分子量的結果,數量平均分子量為16,000、重量平均分子量為19,000。 Next, 58.56 g of the obtained copolymer (Q1-4), 39.04 g of methyl isobutyl ketone, and 0.0260 parts by mass were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device as polymerization inhibition. The mixture of p-methoxyphenol, 0.1949 g of dibutylhydroxytoluene and 0.0195 g of tin octylate as the urethane catalyst, was stirred under air flow, while maintaining 60 ° C, adding 6.407 g of isocyanic acid. 2-propenyloxyethyl ester. Thereafter, the mixture was stirred at 60 ° C for 2 hours, and then heated to 80 ° C and stirred for 5 hours. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared, and further, by adding 112.54 g of methyl isobutyl ketone, 30 mass was obtained. % of a methyl isobutyl ketone solution of the polymerizable resin (6) of the present invention having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (6) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 16,000, and the weight average molecular weight was 19,000.
實施例7(同上) Example 7 (ibid.)
在具備氮氣導入管、攪拌裝置、溫度計、冷卻管,且經過氮氣取代的玻璃燒瓶中,將69.37g異丙醇、69.37g甲基乙基酮、32.49g甲基丙烯酸十三氟己基乙酯、0.7387g甲氧基苯一面在氮氣氣流下攪拌一面於25℃攪拌1小時。其次,裝入0.6089g氯化亞銅、0.1527g溴化銅、2.135g之2,2-聯吡啶,攪拌30分鐘。升溫至60℃後,添加60.00g 前述化合物(A-4-1),在將燒瓶內溫度保持於60℃下攪拌12小時。其後,裝入31.27g甲基丙烯酸-2-羥乙酯,攪拌1小時。其後升溫至75℃並攪拌81小時。在空氣下加入1.576g之85%磷酸水溶液並攪拌2小時,濾除析出的固體成分。使用離子交換樹脂進行觸媒的去除,再濾除離子交換樹脂而獲得嵌段共聚物(Q1-5)。 In a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube and replaced with nitrogen, 69.37 g of isopropyl alcohol, 69.37 g of methyl ethyl ketone, and 32.49 g of tridecafluorohexyl methacrylate were used. 0.7387 g of methoxybenzene was stirred at 25 ° C for 1 hour while stirring under a nitrogen stream. Next, 0.6089 g of cuprous chloride, 0.1527 g of copper bromide, and 2.135 g of 2,2-bipyridine were charged and stirred for 30 minutes. After heating to 60 ° C, add 60.00g The above compound (A-4-1) was stirred for 12 hours while maintaining the temperature inside the flask at 60 °C. Thereafter, 31.27 g of 2-hydroxyethyl methacrylate was charged and stirred for 1 hour. Thereafter, the temperature was raised to 75 ° C and stirred for 81 hours. 1.576 g of an 85% aqueous phosphoric acid solution was added under air and stirred for 2 hours, and the precipitated solid component was filtered off. The catalyst was removed using an ion exchange resin, and the ion exchange resin was filtered off to obtain a block copolymer (Q1-5).
接著,在具備氮氣導入管、攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入93.17g所得共聚物(Q1-5)、62.10g甲基異丁基酮、0.0470質量份作為聚合抑制劑的對甲氧苯酚、0.3522g二丁基羥基甲苯及0.0352g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面添加24.23g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌1小時後,升溫至80℃並攪拌5.5小時,由此,以IR光譜測定確認異氰酸酯基消失,再藉由添加211.8g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的本發明聚合性樹脂(7)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(7)的分子量的結果,數量平均分子量為24,400、重量平均分子量為31,300。 Next, 93.17 g of the obtained copolymer (Q1-5), 62.10 g of methyl isobutyl ketone, and 0.0470 parts by mass were placed in a glass flask equipped with a nitrogen gas introduction tube, a stirring device, a thermometer, a cooling tube, and a dropping device as polymerization inhibition. The mixture of p-methoxyphenol, 0.3522g of dibutylhydroxytoluene and 0.0352g of tin octylate as the urethane catalyst, was stirred under air flow, while maintaining 60 ° C, adding 24.23 g of isocyanic acid. 2-propenyloxyethyl ester. Thereafter, the mixture was stirred at 60 ° C for 1 hour, and then heated to 80 ° C and stirred for 5.5 hours. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared, and by adding 211.8 g of methyl isobutyl ketone, 30 mass was obtained. A methyl isobutyl ketone solution of the polymerizable resin (7) of the present invention having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (7) was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 24,400, and the weight average molecular weight was 31,300.
比較例1(比較對照用界面活性劑的調製) Comparative Example 1 (Comparison of comparative surfactants)
在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入77.7g作為溶劑的甲基異丁基酮,一面在氮氣氣流下攪拌一面升溫至105℃。接著,將53.4g甲基異丁基酮中溶有23g甲基丙烯酸十三氟己基乙酯、10g下述式所示具有聚矽氧基的聚合性不飽和單體[以下簡記為 單體(A’-1)]與44.7g甲基丙烯酸環氧丙酯的單體溶液;及50.2g甲基異丁基酮中溶有3.9g作為自由基聚合起始劑的三級丁基過氧-2-乙基己酸酯的聚合起始劑溶液此2種滴下液分別裝載於各滴下裝置內,將燒瓶內保持於105℃同時以3小時予以滴下。 77.7 g of methyl isobutyl ketone as a solvent was placed in a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, and the temperature was raised to 105 ° C while stirring under a nitrogen gas stream. Next, 23 g of tetrafluorohexyl methacrylate and 5 g of a polymerizable unsaturated monomer having a polydecyloxy group represented by the following formula were dissolved in 53.4 g of methyl isobutyl ketone [hereinafter abbreviated as a monomer solution of monomer (A'-1)] and 44.7 g of glycidyl methacrylate; and 50.2 g of methyl isobutyl ketone containing 3.9 g of a tertiary butyl group as a radical polymerization initiator Polymerization initiator solution of peroxy-2-ethylhexanoate The two dropping solutions were placed in each dropping device, and the inside of the flask was kept at 105 ° C while being dropped for 3 hours.
滴下完畢後,於105℃攪拌1.5小時之後,以45分鐘滴下11.7質量份甲基異丁基酮中溶有1.17g三級丁基過氧-2-乙基己酸酯的聚合起始劑溶,滴下完畢後,於105℃攪拌8小時。反應結束後,減壓餾去164質量份甲基異丁基酮,而獲得聚合物(P-2)溶液。 After the completion of the dropwise addition, after stirring at 105 ° C for 1.5 hours, 11.7 parts by mass of a polymerization initiator dissolved in 1.17 g of tertiary butyl peroxy-2-ethylhexanoate dissolved in methyl isobutyl ketone was added dropwise over 45 minutes. After the dropwise addition was completed, the mixture was stirred at 105 ° C for 8 hours. After completion of the reaction, 164 parts by mass of methyl isobutyl ketone was distilled off under reduced pressure to obtain a polymer (P-2) solution.
接著,裝入0.1g作為聚合抑制劑的對甲氧苯酚,一面將燒瓶內溫度保持於80℃,一面裝入22.3g丙烯酸、0.5g作為開環反應觸媒的三苯膦,在空氣氣流下攪拌40小時,使用0.1[mol/l]氫氧化鉀溶液進行滴定,確認固體成分的酸價經降低至1[mgKOH/g]以下。其後藉由添加116.7g甲基異丁基酮,而獲得含有40%之具有活性能量線硬化性基的聚合性樹脂(1’)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(1’)的分子量的結果,數量平均分子量為4,700、重量平均分子量為8,600,自由基聚合性不飽和基當量為323g/eq.。 Next, 0.1 g of p-methoxyphenol as a polymerization inhibitor was charged, and while maintaining the temperature in the flask at 80 ° C, 22.3 g of acrylic acid and 0.5 g of triphenylphosphine as a ring-opening reaction catalyst were charged under air flow. After stirring for 40 hours, titration was carried out using a 0.1 [mol/l] potassium hydroxide solution, and it was confirmed that the acid value of the solid component was lowered to 1 [mgKOH/g] or less. Thereafter, by adding 116.7 g of methyl isobutyl ketone, a methyl isobutyl ketone solution containing 40% of the polymerizable resin (1') having an active energy ray-curable group was obtained. The molecular weight of the obtained polymerizable resin (1') was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 4,700, the weight average molecular weight was 8,600, and the radical polymerizable unsaturated group equivalent was 323 g/eq. .
比較例2(同上) Comparative Example 2 (ibid.)
在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入20g下述式(X-1)所示在兩末端具有羥基的全氟聚醚化合物(以下簡記為「化合物(X-1)」)、20g作為溶劑的二異丙醚、0.02g作為聚合抑制劑的對甲氧苯酚、3.1g作為中和劑的三乙胺,在空氣氣流下起始攪拌,一面將燒瓶內保持於10℃一面以1小時滴下2.7g丙烯醯氯。滴下完畢後,於10℃攪拌1小時,予以升溫並於30℃攪拌1小時後,升溫至50℃並攪拌10小時來進行反應,再以氣相層析測定確認丙烯醯氯消失。其次,追加40g作為溶劑的二異丙醚後,藉由混合攪拌80g離子交換水後予以靜置使水層分離並去除的方法進行清洗,予以重複3次。接著,藉由添加0.02質量份作為聚合抑制劑的對甲氧苯酚,並添加8質量份作為脫水劑的硫酸鎂予以靜置1日而使其完全脫水後,濾除脫水劑。 20 g of a perfluoropolyether compound having a hydroxyl group at both terminals represented by the following formula (X-1) was placed in a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device (hereinafter abbreviated as "compound (X-1)". ))), 20 g of diisopropyl ether as a solvent, 0.02 g of p-methoxyphenol as a polymerization inhibitor, and 3.1 g of triethylamine as a neutralizing agent, while stirring in an air stream, while maintaining the inside of the flask 2.7 g of acrylonitrile chloride was dropped on one side at 10 ° C for 1 hour. After completion of the dropwise addition, the mixture was stirred at 10 ° C for 1 hour, and the mixture was heated at 30 ° C for 1 hour. Then, the mixture was heated to 50 ° C and stirred for 10 hours to carry out a reaction, and it was confirmed by gas chromatography that the propylene chloride disappeared. Next, 40 g of diisopropyl ether as a solvent was added, and the mixture was stirred and washed three times by mixing and stirring 80 g of ion-exchanged water, and then allowing the aqueous layer to be separated and removed. Then, 0.02 parts by mass of p-methoxyphenol as a polymerization inhibitor was added, and 8 parts by mass of magnesium sulfate as a dehydrating agent was added thereto, and the mixture was allowed to stand for one day to be completely dehydrated, and then the dehydrating agent was filtered off.
接著,在減壓下餾去溶劑,而獲得下述結構式(B-1)所示之單體:
其次,在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入29.1g作為溶劑的甲基異丁基酮,一面在氮氣氣流下攪拌一面升溫至105℃。接著,將混有38.5g單體(B-1)、32.8g甲基丙烯酸-2-羥乙酯、10.7g作為自由基聚合起始劑的三級丁基過氧-2-乙基己酸酯與58.1g作為溶劑的甲基異丁基酮的起始劑溶液此3種滴下液分別裝載於各滴下裝置內,將燒瓶內保持於105℃同時以2小時予以滴下。滴下完畢後,於105℃攪拌10小時之後,在減壓下餾去溶劑,而獲得聚合物(P-3)。 Next, 29.1 g of methyl isobutyl ketone as a solvent was placed in a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, and the temperature was raised to 105 ° C while stirring under a nitrogen gas stream. Next, 38.5 g of the monomer (B-1), 32.8 g of 2-hydroxyethyl methacrylate, and 10.7 g of a tertiary butylperoxy-2-ethylhexanoic acid as a radical polymerization initiator were mixed. The ester and 58.1 g of a starting solution of methyl isobutyl ketone as a solvent were placed in each dropping device, and the inside of the flask was kept at 105 ° C while being dropped over 2 hours. After completion of the dropwise addition, the mixture was stirred at 105 ° C for 10 hours, and then the solvent was evaporated under reduced pressure to give polymer (P-3).
其次,對聚合物(P-3)裝入106.9g作為溶劑的甲基乙基酮、0.1g作為聚合抑制劑的對甲氧苯酚、0.03g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面以1小時滴下35.6g異氰酸-2-丙烯醯氧乙酯。滴下完畢後,於60℃攪拌1小時後,升溫至80℃並攪拌10小時來進行反應,結果,以IR光譜測定確認異氰酸酯基消失。接著,以作為溶劑的甲基乙基酮予以稀釋後藉由過濾濾除溶液中的不溶物,而獲得含有20質量%之具有活性能量線硬化性基的聚合性樹脂(2’)的甲基乙基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定聚合性樹脂(2’)的分子量的結果,數量平均分子量為 3,200、重量平均分子量為87,000,自由基聚合性不飽和基當量為423g/eq.。 Next, the polymer (P-3) was charged with 106.9 g of methyl ethyl ketone as a solvent, 0.1 g of p-methoxyphenol as a polymerization inhibitor, and 0.03 g of tin octylate as a urethane catalyst. The stirring was started under an air flow, and while maintaining 60 ° C, 35.6 g of isocyanate-2-propenyloxyethyl ester was dropped over 1 hour. After the completion of the dropwise addition, the mixture was stirred at 60 ° C for 1 hour, and then heated to 80 ° C and stirred for 10 hours to carry out a reaction. As a result, it was confirmed by IR spectrum measurement that the isocyanate group disappeared. Then, after diluting with methyl ethyl ketone as a solvent, the insoluble matter in the solution is filtered off by filtration to obtain a methyl group containing 20% by mass of the polymerizable resin (2') having an active energy ray-curable group. Ethyl ketone solution. The molecular weight of the polymerizable resin (2') was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 3,200, a weight average molecular weight of 87,000, and a radical polymerizable unsaturated group equivalent of 423 g/eq.
比較例3(同上) Comparative Example 3 (ibid.)
在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入20g化合物(X-1)、10g作為溶劑的二異丙醚、0.006g作為聚合抑制劑的對甲氧苯酚、3.3g作為中和劑的三乙胺,在空氣氣流下起始攪拌,一面將燒瓶內保持於10℃一面以2小時滴下3.1g甲基丙烯醯氯。滴下完畢後,於10℃攪拌1小時,予以升溫並於30℃攪拌1小時後,升溫至50℃並攪拌10小時來進行反應,再以氣相層析測定確認甲基丙烯醯氯消失。其次,追加70g作為溶劑的二異丙醚後,藉由混合攪拌80g離子交換水後予以靜置使水層分離並去除的方法進行清洗,予以重複3次。接著,藉由添加0.02g作為聚合抑制劑的對甲氧苯酚,並添加8g作為脫水劑的硫酸鎂予以靜置1日而使其完全脫水後,濾除脫水劑。 20 g of the compound (X-1), 10 g of diisopropyl ether as a solvent, 0.006 g of p-methoxyphenol as a polymerization inhibitor, and 3.3 g were placed in a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device. The triethylamine of the neutralizer was stirred under a stream of air, and 3.1 g of methacrylic acid chloride was dropped over 2 hours while maintaining the inside of the flask at 10 °C. After completion of the dropwise addition, the mixture was stirred at 10 ° C for 1 hour, and the mixture was heated at 30 ° C for 1 hour. Then, the mixture was heated to 50 ° C and stirred for 10 hours to carry out a reaction, and it was confirmed by gas chromatography that the methyl propylene chloride disappeared. Next, after dissolving 70 g of diisopropyl ether as a solvent, it was washed by mixing and stirring 80 g of ion-exchanged water, and then allowing the aqueous layer to be separated and removed, and repeated three times. Next, 0.02 g of p-methoxyphenol as a polymerization inhibitor was added, and 8 g of magnesium sulfate as a dehydrating agent was added and allowed to stand for one day to completely dehydrate the mixture, and then the dehydrating agent was filtered off.
接著,在減壓下餾去溶劑,而獲得下述結構式(B-2)所示之單體:
在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入96.7g作為溶劑的甲基異丁基酮,一面在氮氣氣流下攪拌一面升溫至105℃。接著,將126g甲基異丁基酮中溶有74g單體(B-2)、37g單體(A’-1)及45.4g甲基丙烯酸-2-羥乙酯的單體溶液;及67.8g甲基異丁基酮中溶有23.5g作為自由基聚合起始劑的三級丁基過氧-2-乙基己酸酯的聚合起始劑溶液此3種滴下液分別裝載於各滴下裝置內,將燒瓶內保持於105℃同時以2小時予以滴下。滴下完畢後,於105℃攪拌10小時之後,而獲得聚合物(P-4)之溶液。 96.7 g of methyl isobutyl ketone as a solvent was placed in a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, and the temperature was raised to 105 ° C while stirring under a nitrogen gas stream. Next, 126 g of methyl isobutyl ketone was dissolved in a monomer solution of 74 g of monomer (B-2), 37 g of monomer (A'-1) and 45.4 g of 2-hydroxyethyl methacrylate; and 67.8 a polymerization initiator solution in which 33.5 g of a tertiary butylperoxy-2-ethylhexanoate as a radical polymerization initiator is dissolved in g methyl isobutyl ketone, and the three drip liquids are respectively loaded under each drop. In the apparatus, the inside of the flask was kept at 105 ° C while being dropped over 2 hours. After the completion of the dropwise addition, the mixture was stirred at 105 ° C for 10 hours to obtain a solution of the polymer (P-4).
對上述聚合物(P-4)的溶液裝入0.2g作為聚合抑制劑的對甲氧苯酚、0.06g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面以1小時滴下49.1g異氰酸-2-丙烯醯氧乙酯。滴下完畢後,於60℃攪拌1小時後,升溫至80℃並攪拌10小時來進行反應,由此,以IR光譜測定確認異氰酸酯基消失。接著,加入甲基乙基酮,而獲得含有40質量%之具有活性能量線硬化性基的聚合性樹脂(3’)的甲基乙基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(3’)的分子量的結果,數量平均分子量為2,700、重量平均分子量為8,000,自由基聚合性不飽和基當量為588g/eq.。 To the solution of the above polymer (P-4), 0.2 g of p-methoxyphenol as a polymerization inhibitor and 0.06 g of tin octylate as a urethane catalyst were charged, and stirring was started while maintaining a stream of air. 49.1 g of isocyanate-2-propenyloxyethyl ester was added dropwise at 60 ° C for 1 hour. After completion of the dropwise addition, the mixture was stirred at 60 ° C for 1 hour, and then heated to 80 ° C and stirred for 10 hours to carry out a reaction. Thus, it was confirmed by IR spectrum measurement that the isocyanate group disappeared. Then, methyl ethyl ketone was added to obtain a methyl ethyl ketone solution containing 40% by mass of the polymerizable resin (3') having an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (3') was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 2,700, the weight average molecular weight was 8,000, and the radical polymerizable unsaturated group equivalent was 588 g/eq. .
比較例4(同上) Comparative Example 4 (ibid.)
在具備攪拌裝置、溫度計、冷卻管、滴下裝置的玻璃燒瓶中裝入714g作為溶劑的甲基異丁基酮,一面在氮氣氣流下攪拌一面升溫至105℃。接著,將1106.4g甲基 異丁基酮中溶有90g甲基丙烯酸十三氟己基乙酯、360g前述單體(A’-1)與264g甲基丙烯酸-2-羥乙酯的單體溶液;及321.6g甲基異丁基酮中溶有107.2g作為自由基聚合起始劑的三級丁基過氧-2-乙基己酸酯的聚合起始劑溶液此2種滴下液分別裝載於各滴下裝置內,將燒瓶內保持於105℃同時以2小時滴下單體溶液、以2小時20分鐘滴下聚合起始劑溶液。 In a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, 714 g of methyl isobutyl ketone as a solvent was placed, and the temperature was raised to 105 ° C while stirring under a nitrogen gas stream. Next, 1106.4 g of methyl a monomer solution of 90 g of decafluorohexyl methacrylate, 360 g of the above monomer (A'-1) and 264 g of 2-hydroxyethyl methacrylate dissolved in isobutyl ketone; and 321.6 g of methyl a polymerization initiator solution containing 107.2 g of a tertiary butyl peroxy-2-ethylhexanoate as a radical polymerization initiator in the butyl ketone. The two dropping solutions are respectively placed in each dropping device, and The inside of the flask was kept at 105 ° C while the monomer solution was dropped for 2 hours, and the polymerization initiator solution was dropped over 2 hours and 20 minutes.
滴下完畢後,於105℃攪拌1.5小時。反應結束後,減壓餾去1660g甲基異丁基酮,而獲得聚合物(p’-1)溶液。 After the completion of the dropwise addition, the mixture was stirred at 105 ° C for 1.5 hours. After completion of the reaction, 1660 g of methyl isobutyl ketone was distilled off under reduced pressure to obtain a polymer (p'-1) solution.
接著,裝入0.399g作為聚合抑制劑的對甲氧苯酚、2.993g二丁基羥基甲苯、0.299g作為胺基甲酸酯化觸媒的辛酸錫,在空氣氣流下起始攪拌,一面保持60℃,一面以1小時滴下282.25g異氰酸-2-丙烯醯氧乙酯。其後,於60℃攪拌2小時後,升溫至80℃並攪拌2個半小時,由此,以IR光譜測定確認異氰酸酯基消失後,再藉由添加1942.83g甲基異丁基酮,而獲得含有30質量%之具有活性能量線硬化性基的比較對照用聚合性樹脂(4’)的甲基異丁基酮溶液。以GPC(換算成聚苯乙烯之分子量)測定所得聚合性樹脂(4’)的分子量的結果,數量平均分子量為2,335、重量平均分子量為6,115。 Next, 0.399 g of p-methoxyphenol as a polymerization inhibitor, 2.993 g of dibutylhydroxytoluene, and 0.299 g of tin octylate as a urethane catalyst were charged, and stirring was started while maintaining a gas flow rate of 60. At ° C, 282.25 g of isocyanate-2-propenyloxyethyl ester was added dropwise over 1 hour. Thereafter, the mixture was stirred at 60 ° C for 2 hours, and then heated to 80 ° C and stirred for 2 and a half hours. Thus, after the disappearance of the isocyanate group by IR spectrum measurement, the addition of 1942.83 g of methyl isobutyl ketone was obtained. A solution of a methyl isobutyl ketone of a comparative comparative polymerizable resin (4') containing 30% by mass of an active energy ray-curable group. The molecular weight of the obtained polymerizable resin (4') was measured by GPC (molecular weight converted to polystyrene), and the number average molecular weight was 2,335 and the weight average molecular weight was 6,115.
實施例8(活性能量線硬化性組成物的調製) Example 8 (modulation of active energy ray-curable composition)
作為本發明之活性能量線硬化性組成物的一例,茲調製位於偏光板之保護薄膜最表面的抗反射膜用組成物。具體而言,係混合15份含有20質量%之中空矽石微粒 子(平均粒徑50nm)的甲基異丁基酮分散液、1.6份三丙烯酸新戊四酯、0.1份作為光聚合起始劑的2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)-苯甲基]-苯基}-2-甲基-丙-1-酮(Ciba Japan股份有限公司製「IRGACURE 127」)、81.8質量份作為溶劑的甲基異丁基酮使其溶解,而獲得抗反射塗料組成物之基底組成物。 As an example of the active energy ray-curable composition of the present invention, a composition for an antireflection film which is located on the outermost surface of the protective film of the polarizing plate is prepared. Specifically, 15 parts of hollow vermiculite particles containing 20% by mass are mixed Methyl isobutyl ketone dispersion (average particle diameter: 50 nm), 1.6 parts of neopentyl tetraacrylate, 0.1 part of 2-hydroxy-1-{4-[4-(2- as a photopolymerization initiator) Hydroxy-2-methyl-propenyl)-benzyl]-phenyl}-2-methyl-propan-1-one ("IRGACURE 127" manufactured by Ciba Japan Co., Ltd.), and 81.8 parts by mass as a solvent The methyl isobutyl ketone is allowed to dissolve to obtain a base composition of the antireflective coating composition.
以相對於99.2份上述所得抗反射塗料組成物之基底組成物,取0.4份含有50%之聚合性樹脂(1)的溶液作為樹脂成分的方式添加,予以均勻混合而調製成本發明之活性能量線硬化性組成物(1)[抗反射塗料組成物(1)]。 With respect to the base composition of the obtained antireflective coating composition of 99.2 parts, 0.4 part of a solution containing 50% of the polymerizable resin (1) is added as a resin component, and uniformly mixed to prepare an active energy ray of the invention. Curable composition (1) [antireflective coating composition (1)].
使用所得抗反射塗料組成物(1),按以下程序對具有抗反射層與硬塗層的薄膜調製抗反射層。 Using the obtained antireflective coating composition (1), an antireflection layer was prepared for a film having an antireflection layer and a hard coat layer in accordance with the following procedure.
<硬塗層用塗料組成物的調製> <Preparation of Coating Composition for Hard Coating>
混合50份5官能之無黃變型胺基甲酸酯丙烯酸酯、50份六丙烯酸二新戊四酯、25份乙酸丁酯、5份作為光聚合起始劑的1-羥基環己基苯基酮(Ciba Speciality Chemicals公司製「IRGACURE 184」)、54份作為溶劑的甲苯、28份2-丙醇、28份乙酸乙酯、28份丙二醇一甲醚使其溶解,得到硬塗層用塗料組成物。 Mix 50 parts of 5-functional non-yellowing urethane acrylate, 50 parts of dipentaerythritol hexaacrylate, 25 parts of butyl acetate, and 5 parts of 1-hydroxycyclohexyl phenyl ketone as photopolymerization initiator ("IRGACURE 184" manufactured by Ciba Speciality Chemicals Co., Ltd.), 54 parts of toluene as a solvent, 28 parts of 2-propanol, 28 parts of ethyl acetate, and 28 parts of propylene glycol monomethyl ether were dissolved to obtain a coating composition for a hard coat layer. .
<具有硬塗層之薄膜的調製> <Modulation of film with hard coat layer>
將所得硬塗層用塗料組成物使用棒塗布機No.13塗布於厚80μm的TAC薄膜後,置入60℃之乾燥機5分鐘使溶劑揮發,再以紫外線硬化裝置(氮氣環境下;使用高壓水銀燈;紫外線照射量2kJ/m2)使其硬化,製成單面具有膜 厚10μm之硬塗層的硬塗薄膜。 The obtained coating composition for a hard coat layer was applied to a TAC film having a thickness of 80 μm using a bar coater No. 13, and then placed in a dryer at 60 ° C for 5 minutes to volatilize the solvent, and then an ultraviolet curing device (under a nitrogen atmosphere; using a high pressure) A mercury lamp; an ultraviolet irradiation amount of 2 kJ/m 2 ) was hardened to form a hard coat film having a hard coat layer having a film thickness of 10 μm on one side.
<具有抗反射層與硬塗層之薄膜的調製> <Modulation of film having antireflection layer and hard coat layer>
將抗反射塗料組成物(1)使用棒塗布機No.2塗布於上述所得硬塗薄膜的硬塗層上,使塗布量成為2g/m2後,置入60℃之乾燥機5分鐘使溶劑揮發,再以紫外線硬化裝置(氮氣環境下;使用高壓水銀燈;紫外線照射量2kJ/m2)使其硬化,製成膜厚10μm之硬塗層上有膜厚0.1μm之抗反射層與硬塗層的薄膜。對所得薄膜之抗反射塗料組成物的硬化塗膜表面,進行下述之外觀、耐擦傷性、髒污抹除性的評定。又,測定抗反射薄膜的反射率。此等評定係於進行下述所示之鹼處理前與進行後分別進行。將評定結果示於第1表。 The antireflective coating composition (1) was applied onto the hard coat layer of the obtained hard coat film by using a bar coater No. 2, and the coating amount was changed to 2 g/m 2 , and then placed in a dryer at 60 ° C for 5 minutes to prepare a solvent. Volatile, and then hardened by an ultraviolet curing device (under a nitrogen atmosphere; using a high-pressure mercury lamp; ultraviolet irradiation amount of 2 kJ/m 2 ) to form an anti-reflective layer and a hard coat having a film thickness of 0.1 μm on a hard coat layer having a thickness of 10 μm. Film of the layer. The surface of the cured coating film of the antireflective coating composition of the obtained film was evaluated for the following appearance, scratch resistance, and soiling property. Further, the reflectance of the antireflection film was measured. These evaluations were carried out separately before and after the alkali treatment shown below. The evaluation results are shown in Table 1.
[外觀的評定] [Evaluation of appearance]
在黑色板上置放上述所得抗反射薄膜,以目視觀察抗反射塗料組成物之硬化塗膜白化的有無,依下述基準評定外觀。 The obtained antireflection film was placed on a black plate to visually observe the presence or absence of whitening of the cured coating film of the antireflective coating composition, and the appearance was evaluated according to the following criteria.
○:未發生白化。 ○: No whitening occurred.
×:有發生白化。 ×: Whitening occurred.
[耐擦傷性的評定] [Evaluation of scratch resistance]
利用TriboGear HEIDON往復磨耗試驗機TYPE:30S(新東科學股份有限公司製),以在直徑27mm之圓形治具上安裝有Bonstar No,0000(日本SteelWool股份有限公司製)的磨耗試驗機(500g/cm2荷重),來回磨耗30次進行試驗。計數試驗後在塗膜表面產生之擦痕的條數,依下述基準評定耐擦傷性。 A TriboGear HEIDON reciprocating wear tester TYPE: 30S (manufactured by Shinto Scientific Co., Ltd.) was used to mount a Bonstar No. 0000 (made by Japan SteelWool Co., Ltd.) abrasion tester (500 g) on a round jig having a diameter of 27 mm. /cm 2 load), 30 times back and forth for testing. The number of scratches generated on the surface of the coating film after the test was counted, and the scratch resistance was evaluated according to the following criteria.
◎:擦痕的條數小於5條。 ◎: The number of scratches is less than 5.
○:擦痕的條數小於10條。 ○: The number of scratches is less than 10.
△:擦痕的條數為10條以上且小於50條。 △: The number of scratches is 10 or more and less than 50.
×:擦痕的條數為50條以上。 ×: The number of scratches is 50 or more.
[指紋髒污抹除性的評定] [Evaluation of fingerprint dirty eraser]
在上述所得抗反射薄膜之抗反射塗料組成物之硬化塗膜的表面用手指使指紋沾附,以目視觀察用面紙來回抹除10次時的抹除情形,依下述基準評定指紋髒污抹除性。 The surface of the hardened coating film of the antireflection coating composition of the antireflection film obtained above was adhered with a finger to visually observe the erasing condition when the facial tissue was wiped back and forth 10 times, and the fingerprint was evaluated according to the following criteria. Erasing.
◎:指紋完全經抹除。 ◎: The fingerprint is completely erased.
○:指紋的沾附痕、或沿抹除方向的線狀痕比起沾附時有少許殘留。 ○: The trace of the fingerprint or the linear mark along the erasing direction is slightly residual when it is attached.
×:指紋的沾附痕、或沿抹除方向的線狀痕以沾附時之一半以上的濃密度殘留。 ×: The adhesion mark of the fingerprint or the linear mark in the erasing direction remains at a concentration of one-half or more of the adhesion.
[反射率的測定] [Measurement of reflectance]
利用具備5℃正反射測定裝置的分光光度計(島津製作所股份有限公司製「UV-3100PC」)來進行反射率的測定。此外,反射率係採用在波長550nm附近達極小值(最低反射率)時的值。 The reflectance was measured by a spectrophotometer ("UV-3100PC" manufactured by Shimadzu Corporation) equipped with a specular reflectance measuring device of 5 °C. Further, the reflectance is a value obtained by reaching a minimum value (lowest reflectance) near a wavelength of 550 nm.
<硬化塗膜的強鹼(皂化)處理方法> <Method for treating strong alkali (saponification) of hardened coating film>
將上述所得抗反射薄膜浸漬於加熱至70℃的2.0mol/L之氫氧化鉀水溶液1分鐘並予以清洗後,於100℃加以乾燥3分鐘,來進行強鹼處理。 The obtained antireflection film was immersed in a 2.0 mol/L potassium hydroxide aqueous solution heated to 70 ° C for 1 minute, washed, and then dried at 100 ° C for 3 minutes to carry out a strong alkali treatment.
比較例5(比較對照用活性能量線硬化性組成物的調製) Comparative Example 5 (Comparison of the active energy ray-curable composition for comparison)
除添加0.4質量份含有40%之聚合性樹脂(1’)的甲基異丁基酮溶液作為樹脂成分,來替代實施例8所使用的含有50%之聚合性樹脂(1)的溶液以外係與實施例8同樣地操作,得到比較對照用抗反射塗料組成物(1’)。用其與實施例8同樣地進行評定。將評定結果示於第1表。 In addition to 0.4 parts by mass of a methyl isobutyl ketone solution containing 40% of the polymerizable resin (1') as a resin component, instead of the solution containing 50% of the polymerizable resin (1) used in Example 8, In the same manner as in Example 8, a comparative antireflective coating composition (1') was obtained. The evaluation was carried out in the same manner as in Example 8. The evaluation results are shown in Table 1.
比較例6(同上) Comparative Example 6 (ibid.)
除添加0.4質量份含有20%之聚合性樹脂(2’)的溶液作為樹脂成分,來替代實施例8所使用的含有50%之聚合性樹脂(1)的溶液以外係與實施例8同樣地操作,得到比較對照用抗反射塗料組成物(2’)。用其與實施例8同樣地進行評定。將評定結果示於第1表。 The same procedure as in Example 8 was carried out except that 0.4 parts by mass of a solution containing 20% of the polymerizable resin (2') was added as a resin component instead of the solution containing 50% of the polymerizable resin (1) used in Example 8. Operation, a comparative control antireflective coating composition (2') was obtained. The evaluation was carried out in the same manner as in Example 8. The evaluation results are shown in Table 1.
比較例7(同上) Comparative Example 7 (ibid.)
除添加0.4質量份含有40%之聚合性樹脂(3’)的溶液作為樹脂成分,來替代實施例8所使用的含有50%之聚合性樹脂(1)的溶液以外係與實施例8同樣地操作,得到比較對照用抗反射塗料組成物(3’)。用其與實施例8同樣地進行評定。將評定結果示於第1表。 The same procedure as in Example 8 was carried out except that a solution containing 40% by mass of the polymerizable resin (3') was added as a resin component, instead of the solution containing 50% of the polymerizable resin (1) used in Example 8. Operation, a comparative control antireflective coating composition (3') was obtained. The evaluation was carried out in the same manner as in Example 8. The evaluation results are shown in Table 1.
比較例8(同上) Comparative Example 8 (ibid.)
除添加0.8質量份(以樹脂成分計為0.4質量份)含有50質量%之矽油(JNC股份有限公司製「Silaplane FM-4421」;在聚二甲基矽氧烷鏈的兩末端具有-C3H6OC2H4OH者)的甲基異丁基酮溶液,來替代實施例8所使用的含有50%之聚合性樹脂(1)的溶液以外係與實施例8同樣地操作,得到比較對照用抗反射塗料組成物(4’)。用其與實施例8同樣地進行評定。將評定結果示於第1表。 In addition to 0.8 parts by mass (0.4 parts by mass based on the resin component), 50% by mass of eucalyptus oil ("Silaplane FM-4421" manufactured by JNC Co., Ltd.; -C 3 at both ends of the polydimethyl siloxane chain) was contained. H 6 OC 2 H 4 OH's) in methyl isobutyl ketone solution, instead of outside the system and the embodiment solution containing 50% of the polymerizable resin (1) used in Example 8 in the same manner as the eighth embodiment, to obtain a comparative The antireflective coating composition (4') was used for comparison. The evaluation was carried out in the same manner as in Example 8. The evaluation results are shown in Table 1.
比較例9(同上) Comparative Example 9 (ibid.)
除添加0.8質量份(以樹脂成分計為0.4質量份)含有50質量%之FM-0721K(JNC股份有限公司製矽油;在單側末端具有聚合性不飽和基)的甲基異丁基酮溶液,來替代實施例8所使用的含有50%之聚合性樹脂(1)的溶液以外係與實施例8同樣地操作,得到比較對照用抗反射塗料組成物(5’)。用其與實施例8同樣地進行評定。將評定結果示於第2表。 In addition to 0.8 parts by mass (0.4 parts by mass based on the resin component), a methyl isobutyl ketone solution containing 50% by mass of FM-0721K (an oil of JNC Co., Ltd.; a polymerizable unsaturated group at one end) was added. The anti-reflective coating composition (5') for comparison was obtained in the same manner as in Example 8 except that the solution containing 50% of the polymerizable resin (1) used in Example 8 was used. The evaluation was carried out in the same manner as in Example 8. The evaluation results are shown in Table 2.
比較例10(同上) Comparative Example 10 (ibid.)
除添加0.8質量份(以樹脂成分計為0.4質量份)含有50質量%之具有二甲基矽氧烷鏈的4官能丙烯酸酯(BYK Japan股份有限公司製「BYK-UV3570」)的甲基異丁基酮溶液,來替代實施例8所使用的含有50%之聚合性樹脂(1)的溶液以外係與實施例8同樣地操作,得到比較對照用抗反射塗料組成物(6’)。用其與實施例8同樣地進行評定。將評定結果示於第2表。 In addition to 0.8 parts by mass (0.4 parts by mass based on the resin component), a methyl ester having a 50% by mass of a tetrafunctional acrylate having a dimethyl siloxane chain ("BYK-UV3570" manufactured by BYK Japan Co., Ltd.) was added. The butyl ketone solution was treated in the same manner as in Example 8 except that the solution containing 50% of the polymerizable resin (1) used in Example 8 was used to obtain a comparative antireflective coating composition (6'). The evaluation was carried out in the same manner as in Example 8. The evaluation results are shown in Table 2.
比較例11(同上) Comparative Example 11 (ibid.)
在未對實施例8所調製的活性能量線硬化性組成物之基底樹脂組成物添加任何成分下與實施例8同樣地操作並進行評定。將評定結果示於第2表。 The component was added and evaluated in the same manner as in Example 8 except that no component was added to the base resin composition of the active energy ray-curable composition prepared in Example 8. The evaluation results are shown in Table 2.
實施例9(本發明之活性能量線硬化性組成物的調製) Example 9 (Modulation of active energy ray-curable composition of the present invention)
作為本發明之活性能量線硬化性組成物的一例,茲調製位於偏光板之保護薄膜最表面的抗反射膜用組成物。具體而言,係混合1.265份含有20質量%之中空矽石微粒子(平均粒徑60nm)的甲基異丁基酮分散液、0.207份三丙烯酸新戊四酯、0.0092份作為光聚合起始劑的2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)-苯甲基]-苯基}-2-甲基-丙-1-酮(Ciba Japan股份有限公司製「IRGACURE 127」)、8.395份作為溶劑的甲基異丁基酮使其溶解,而獲得抗反射塗料組成物之基底組成物。 As an example of the active energy ray-curable composition of the present invention, a composition for an antireflection film which is located on the outermost surface of the protective film of the polarizing plate is prepared. Specifically, 1.265 parts of a methyl isobutyl ketone dispersion containing 20% by mass of hollow vermiculite fine particles (average particle diameter of 60 nm), 0.207 parts of neopentyl triacrylate, and 0.0092 parts were mixed as a photopolymerization initiator. 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propenyl)-benzyl]-phenyl}-2-methyl-propan-1-one (Ciba Japan) "IRGACURE 127" manufactured by Co., Ltd.) and 8.395 parts of methyl isobutyl ketone as a solvent were dissolved to obtain a base composition of an antireflective coating composition.
以相對於9.87份上述所得抗反射塗料組成物之基底組成物,取0.04份含有30%之聚合性樹脂(2)的溶液作為樹脂成分的方式添加,予以均勻混合而調製成本發明之活性能量線硬化性組成物(2)[抗反射塗料組成物(2)]。 With respect to 9.87 parts of the base composition of the antireflective coating composition obtained above, 0.04 part of a solution containing 30% of the polymerizable resin (2) was added as a resin component, and uniformly mixed to prepare an active energy ray of the invention. Hardenable composition (2) [antireflective coating composition (2)].
使用所得抗反射塗料組成物(2),按照以下程序調製具有抗反射層與硬塗層的薄膜。 Using the obtained antireflective coating composition (2), a film having an antireflection layer and a hard coat layer was prepared in accordance with the following procedure.
<硬塗層用塗料組成物的調製> <Preparation of Coating Composition for Hard Coating>
混合30份胺基甲酸酯丙烯酸酯(日本合成化學工業股份有限公司之「UV1700B」)、25份乙酸丁酯、1.2份作為光聚合起始劑的1-羥基環己基苯基酮(Ciba Speciality Chemicals公司製「IRGACURE 184」)、11.78份作為溶劑的甲苯、5.892份2-丙醇、5.892份乙酸乙酯、5.892份丙二醇一甲醚使其溶解,得到硬塗層用塗料組成物。 30 parts of urethane acrylate ("UV1700B" of Nippon Synthetic Chemical Co., Ltd.), 25 parts of butyl acetate, and 1.2 parts of 1-hydroxycyclohexyl phenyl ketone as a photopolymerization initiator (Ciba Speciality) "IRGACURE 184" manufactured by Chemicals Co., Ltd., 11.78 parts of toluene as a solvent, 5.892 parts of 2-propanol, 5.892 parts of ethyl acetate, and 5.892 parts of propylene glycol monomethyl ether were dissolved to obtain a coating composition for a hard coat layer.
<具有硬塗層之薄膜的調製> <Modulation of film with hard coat layer>
將所得硬塗層用塗料組成物使用棒塗布機No.13塗布於厚188μm的PET薄膜後,置入70℃之乾燥機1分鐘使溶劑揮發,再以紫外線硬化裝置(氮氣環境下;使用高壓水銀燈;紫外線照射量0.5kJ/m2)使其硬化,製成單面具有膜厚8μm之硬塗層的硬塗薄膜。 The obtained coating composition for a hard coat layer was applied to a PET film having a thickness of 188 μm using a bar coater No. 13, and then placed in a dryer at 70 ° C for 1 minute to volatilize the solvent, followed by an ultraviolet curing device (under a nitrogen atmosphere; using a high pressure) A mercury lamp; an ultraviolet irradiation amount of 0.5 kJ/m 2 ) was hardened to form a hard coat film having a hard coat layer having a film thickness of 8 μm on one side.
<具有抗反射層與硬塗層之薄膜的調製> <Modulation of film having antireflection layer and hard coat layer>
將抗反射塗料組成物(2)使用棒塗布機No.2塗布於上述所得硬塗薄膜的硬塗層上後,置入50℃之乾燥機1分30秒使溶劑揮發,再以紫外線硬化裝置(氮氣環境下;使用高壓水銀燈;紫外線照射量2kJ/m2)使其硬化,製成膜厚8μm之硬塗層上有膜厚0.1μm之抗反射層與硬塗層的薄膜(抗反射薄膜)。對所得薄膜之抗反射塗料組成物的硬化塗膜表面,依循下述之評定方法,進行外觀、平滑性及耐擦傷性的評定。此等測定係於進行前述鹼處理前與進行後分別進行。將評定結果示於第3表。 The antireflective coating composition (2) was applied onto the hard coat layer of the obtained hard coat film by using a bar coater No. 2, and then placed in a dryer at 50 ° C for 1 minute and 30 seconds to evaporate the solvent, and then an ultraviolet curing device was used. (In a nitrogen atmosphere; using a high-pressure mercury lamp; ultraviolet irradiation amount of 2 kJ/m 2 ), it is hardened to form a film having an antireflection layer and a hard coat layer having a film thickness of 0.1 μm on a hard coat layer having a film thickness of 8 μm (antireflection film) ). The surface of the cured coating film of the obtained antireflective coating composition was evaluated for appearance, smoothness, and scratch resistance in accordance with the following evaluation methods. These measurements were carried out separately before and after the above-mentioned alkali treatment. The results of the assessment are shown in Table 3.
[外觀的評定] [Evaluation of appearance]
對上述所得薄膜,以目視觀察抗反射塗料組成物之 硬化塗膜上所形成的微細油滴狀之不均(縮孔(cissing)),依下述基準評定外觀。將評定結果示於第1表。 Observing the antireflective coating composition visually on the film obtained above The unevenness of the fine oil droplets formed on the hardened coating film (cissing) was evaluated according to the following criteria. The evaluation results are shown in Table 1.
○:完全未見到縮孔。 ○: No shrinkage holes were observed at all.
△:可見到一部分點狀之縮孔。 △: A part of the point-like shrinkage hole was visible.
×:整體可見到點狀之縮孔。 ×: A dot-like shrinkage hole is visible as a whole.
[平滑性的評定] [Assessment of smoothness]
利用表面性測定機(新東科學股份有限公司製「HEIDON-14D」),將上述所得薄膜固定於試樣臺上並確認呈水平後,在試樣上載置探針,以100g荷重,在拉伸速度0.3m/分鐘的條件下進行測定,求出動摩擦係數。動摩擦係數愈小則平滑性愈優良。 Using the surface measuring machine ("HEIDON-14D" manufactured by Shinto Scientific Co., Ltd.), the film obtained above was fixed on a sample stage, and it was confirmed that the film was placed on the sample, and the probe was placed on the sample to carry a load of 100 g. The measurement was carried out under the conditions of a stretching speed of 0.3 m/min, and the dynamic friction coefficient was obtained. The smaller the dynamic friction coefficient, the better the smoothness.
[耐擦傷性的評定] [Evaluation of scratch resistance]
使用#0000鋼絲絨,以荷重500g來回磨耗10次進行試驗。計數試驗後在塗膜表面產生之擦痕的條數,依下述基準評定耐擦傷性。 The test was carried out by using #0000 steel wool and rubbing 10 times back and forth with a load of 500 g. The number of scratches generated on the surface of the coating film after the test was counted, and the scratch resistance was evaluated according to the following criteria.
◎:擦痕的條數小於5條。 ◎: The number of scratches is less than 5.
○:擦痕的條數為5條以上且小於10條。 ○: The number of scratches is 5 or more and less than 10.
△:擦痕的條數為10條以上且小於30條。 △: The number of scratches is 10 or more and less than 30.
×:擦痕的條數為30條以上 ×: The number of scratches is 30 or more
實施例10(同上) Example 10 (ibid.)
除添加0.04質量份含有30%之聚合性樹脂(3)的溶液作為樹脂成分,來替代實施例9所使用的含有30%之聚合性樹脂(2)的溶液以外係與實施例9同樣地操作並進行評定。將評定結果示於第3表。 The same operation as in Example 9 was carried out except that 0.04 parts by mass of a solution containing 30% of the polymerizable resin (3) was added as a resin component instead of the solution containing 30% of the polymerizable resin (2) used in Example 9. And to assess. The results of the assessment are shown in Table 3.
實施例11(同上) Example 11 (ibid.)
除添加0.04質量份含有30%之聚合性樹脂(4)的溶液作為樹脂成分,來替代實施例9所使用的含有30%之聚合性樹脂(2)的溶液以外係與實施例2同樣地操作並進行評定。將評定結果示於第3表。 The same operation as in Example 2 was carried out except that 0.04 parts by mass of a solution containing 30% of the polymerizable resin (4) was added as a resin component instead of the solution containing 30% of the polymerizable resin (2) used in Example 9. And to assess. The results of the assessment are shown in Table 3.
實施例12(同上) Example 12 (ibid.)
除添加0.04質量份含有30%之聚合性樹脂(5)的溶液作為樹脂成分,來替代實施例9所使用的含有30%之聚合性樹脂(2)的溶液以外係與實施例9同樣地操作並進行評定。將評定結果示於第3表。 The same operation as in Example 9 was carried out except that 0.04 parts by mass of a solution containing 30% of the polymerizable resin (5) was added as a resin component instead of the solution containing 30% of the polymerizable resin (2) used in Example 9. And to assess. The results of the assessment are shown in Table 3.
實施例13(同上) Example 13 (ibid.)
除添加0.04質量份含有30%之聚合性樹脂(6)的溶液作為樹脂成分,來替代實施例9所使用的含有30%之聚合性樹脂(2)的溶液以外係與實施例9同樣地操作並進行評定。將評定結果示於第3表。 The same operation as in Example 9 was carried out except that 0.04 parts by mass of a solution containing 30% of the polymerizable resin (6) was added as a resin component instead of the solution containing 30% of the polymerizable resin (2) used in Example 9. And to assess. The results of the assessment are shown in Table 3.
實施例14(同上) Example 14 (ibid.)
除添加0.04質量份含有30%之聚合性樹脂(7)的溶液作為樹脂成分,來替代實施例9所使用的含有30%之聚合性樹脂(2)的溶液以外係與實施例9同樣地操作並進行評定。將評定結果示於第3表。 The same operation as in Example 9 was carried out except that 0.04 parts by mass of a solution containing 30% of the polymerizable resin (7) was added as a resin component instead of the solution containing 30% of the polymerizable resin (2) used in Example 9. And to assess. The results of the assessment are shown in Table 3.
比較例12(比較對照用之活性能量線硬化性組成物的調製) Comparative Example 12 (Comparison of active energy ray-curable composition for comparison)
除添加0.04質量份含有30%之聚合性樹脂(4’)的溶液作為樹脂成分,來替代實施例9所使用的含有30%之聚合性樹脂(2)的溶液以外係與實施例9同樣地操作並進行評定。將評定結果示於第4表。 The same procedure as in Example 9 was carried out except that 0.04 parts by mass of a solution containing 30% of the polymerizable resin (4') was added as a resin component instead of the solution containing 30% of the polymerizable resin (2) used in Example 9. Operate and evaluate. The results of the assessment are shown in Table 4.
比較例13(同上) Comparative Example 13 (ibid.)
在未對實施例9所調製的抗反射塗料組成物之基底樹脂組成物添加任何成分下與實施例9同樣地操作並進行評定。將評定結果示於第3表。 The evaluation was carried out in the same manner as in Example 9 except that any of the components of the base resin composition of the antireflective coating composition prepared in Example 9 was not added. The results of the assessment are shown in Table 3.
Claims (16)
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| TWI830749B (en) * | 2018-07-19 | 2024-02-01 | 日商Dic股份有限公司 | Active energy ray curable composition, its cured film and anti-reflective film |
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| CN112313304B (en) * | 2018-06-15 | 2022-05-31 | Dic株式会社 | Adhesive composition and laminated film using same |
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| JP2007262287A (en) * | 2006-03-29 | 2007-10-11 | Dainippon Ink & Chem Inc | Coating composition |
| TW201035128A (en) * | 2009-01-30 | 2010-10-01 | Dainippon Ink & Chemicals | Radical-containing polymerization copolymer, activation energy curable resins composition using it and process for preparing radical-containing polymerization copolymer |
| TW201215639A (en) * | 2010-09-06 | 2012-04-16 | Jsr Corp | Curable composition and anti-reflection laminate |
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| US5200436A (en) * | 1989-08-14 | 1993-04-06 | Minnesota Mining And Manufacture Company | Siloxane iniferter compounds, block copolymers made therewith and a method of making the block copolymers |
| JP2002538236A (en) * | 1999-03-05 | 2002-11-12 | ダウ・コーニング・コーポレイション | How to use controlled polymerization initiators |
| DE10227338B4 (en) * | 2002-06-19 | 2006-05-24 | Byk-Chemie Gmbh | Use of polyacrylate-modified polysiloxanes as flow control agents in coating compositions |
| JP4266623B2 (en) | 2002-11-29 | 2009-05-20 | リンテック株式会社 | Hard coat film |
| EP1961775A4 (en) * | 2005-12-15 | 2010-09-01 | Asahi Glass Co Ltd | FLUORINATED POLYMER, NEGATIVE PHOTOSENSITIVE COMPOSITION AND SEPARATION PARTITION |
| JP5421919B2 (en) | 2007-09-27 | 2014-02-19 | エヴォニク ゴールドシュミット ゲーエムベーハー | Polysiloxane block copolymer |
| JP5574088B2 (en) * | 2009-01-28 | 2014-08-20 | Jsr株式会社 | Radiation sensitive resin composition, spacer for liquid crystal display element and method for forming the same |
| JP5962954B2 (en) * | 2012-01-27 | 2016-08-03 | Dic株式会社 | Fluorine atom-containing silicone-based polymerizable resin, active energy ray-curable composition using the same, cured product and article thereof |
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| JP2007262287A (en) * | 2006-03-29 | 2007-10-11 | Dainippon Ink & Chem Inc | Coating composition |
| TW201035128A (en) * | 2009-01-30 | 2010-10-01 | Dainippon Ink & Chemicals | Radical-containing polymerization copolymer, activation energy curable resins composition using it and process for preparing radical-containing polymerization copolymer |
| TW201215639A (en) * | 2010-09-06 | 2012-04-16 | Jsr Corp | Curable composition and anti-reflection laminate |
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| JPWO2014196441A1 (en) | 2017-02-23 |
| WO2014196441A1 (en) | 2014-12-11 |
| KR102095263B1 (en) | 2020-04-01 |
| TW201512285A (en) | 2015-04-01 |
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