TWI608112B - ITO sputtering target and its manufacturing method - Google Patents
ITO sputtering target and its manufacturing method Download PDFInfo
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- TWI608112B TWI608112B TW103102621A TW103102621A TWI608112B TW I608112 B TWI608112 B TW I608112B TW 103102621 A TW103102621 A TW 103102621A TW 103102621 A TW103102621 A TW 103102621A TW I608112 B TWI608112 B TW I608112B
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- 238000005477 sputtering target Methods 0.000 title claims description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000005245 sintering Methods 0.000 claims description 126
- 238000001816 cooling Methods 0.000 claims description 82
- 239000000843 powder Substances 0.000 claims description 69
- 229910052760 oxygen Inorganic materials 0.000 claims description 59
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 57
- 239000001301 oxygen Substances 0.000 claims description 57
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 48
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 46
- 229910001887 tin oxide Inorganic materials 0.000 claims description 46
- 239000000203 mixture Substances 0.000 claims description 45
- 229910003437 indium oxide Inorganic materials 0.000 claims description 42
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims description 42
- 239000002994 raw material Substances 0.000 claims description 42
- 238000004544 sputter deposition Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 17
- 229910052738 indium Inorganic materials 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 7
- 229910052718 tin Inorganic materials 0.000 description 48
- 230000015572 biosynthetic process Effects 0.000 description 40
- 230000000052 comparative effect Effects 0.000 description 17
- 238000010298 pulverizing process Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 206010021143 Hypoxia Diseases 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000001755 magnetron sputter deposition Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- AZWHFTKIBIQKCA-UHFFFAOYSA-N [Sn+2]=O.[O-2].[In+3] Chemical compound [Sn+2]=O.[O-2].[In+3] AZWHFTKIBIQKCA-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- RHZWSUVWRRXEJF-UHFFFAOYSA-N indium tin Chemical compound [In].[Sn] RHZWSUVWRRXEJF-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/453—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
- C04B35/457—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates based on tin oxides or stannates
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/086—Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3286—Gallium oxides, gallates, indium oxides, indates, thallium oxides, thallates or oxide forming salts thereof, e.g. zinc gallate
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3293—Tin oxides, stannates or oxide forming salts thereof, e.g. indium tin oxide [ITO]
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Description
本發明係關於一種適用於形成ITO膜的ITO濺鍍靶。特別是關於一種自靶之濺鍍初期直至結束時,膜特性之變化少的ITO濺鍍靶及其製造方法。 The present invention relates to an ITO sputtering target suitable for forming an ITO film. In particular, it relates to an ITO sputtering target having a small change in film characteristics from the initial stage to the end of sputtering of a target, and a method for producing the same.
ITO(銦-錫之複合氧化物)膜現正廣泛地被使用作為以液晶顯示器為中心之顯示元件中的透明電極(導電膜)。形成此ITO膜之方法,係藉由真空蒸鍍法或濺鍍法等一般被稱作為物理蒸鍍法的手段來進行。特別是從操作性或被膜的穩定性而言,大多使用磁控濺鍍法來形成。 An ITO (indium-tin composite oxide) film is now widely used as a transparent electrode (conductive film) in a display element centered on a liquid crystal display. The method of forming the ITO film is carried out by a method generally called a physical vapor deposition method such as a vacuum deposition method or a sputtering method. In particular, from the viewpoint of workability or film stability, it is often formed by magnetron sputtering.
利用濺鍍法來形成膜,係藉由下述方式進行:使Ar離子等陽離子物理性地衝擊設置於陰極之靶,利用此衝擊能來使構成靶之材料釋出,使與靶材料之組成幾乎相同的膜積層於位於對面之陽極側基板。利用濺鍍法之被覆法,具有下述特徵:藉由調整處理時間或供給電力等,而能以穩定的成膜速度來形成數nm之薄膜至數十μm之厚膜。 The formation of a film by a sputtering method is performed by causing a cation such as Ar ion to physically impact a target provided on a cathode, and using the impact energy to release a material constituting the target to form a composition with the target material. Almost the same film is laminated on the anode side substrate on the opposite side. The coating method by the sputtering method has a feature that a film of several nm can be formed to a thick film of several tens of μm at a stable deposition rate by adjusting the processing time or supplying electric power.
近年來,有使用於靜電電容式、電阻膜式觸碰面板等中的ITO膜之需求,除了一直以來廣泛使用的含有3.7at.%左右之錫(Sn)的ITO濺鍍靶以外,亦正開發根據所需之膜電阻而使氧化錫於0.3以上且14.5at.%以下之廣範圍內改變組成之靶。例如,於專利文獻1中已知:將含有20~50wt%之氧化錫的與氧化銦之混合粉末進行壓製成型,然後於純氧環境中以 溫度1500~1650℃、壓力0.15~1MPa對此成形體進行加壓燒結,製造ITO濺鍍靶。 In recent years, there has been a demand for ITO films used in electrostatic capacitance type, resistive film type touch panels, etc., in addition to the ITO sputtering target containing 3.7 at.% of tin (Sn) which has been widely used. A target in which tin oxide is changed in a wide range of 0.3 or more and 14.5 at.% or less is developed in accordance with the required film resistance. For example, it is known in Patent Document 1 that a mixed powder of indium oxide containing 20 to 50% by weight of tin oxide is subjected to press molding, and then in a pure oxygen atmosphere. The molded body was subjected to pressure sintering at a temperature of 1500 to 1650 ° C and a pressure of 0.15 to 1 MPa to produce an ITO sputtering target.
若舉出以ITO濺鍍靶為代表之專利,則有下述專利文獻1。此專利係「一種ITO濺鍍靶,係用主成分為氧化銦與氧化錫之原料以粉末冶金法製造而成,該濺鍍靶之表面粗糙度在0.5μm以下,且密度D(g/cm3)與體電阻ρ(mΩcm)同時滿足下述2個式子而成,a)6.20≦D≦7.23;b)-0.0676D+0.887≧ρ≧-0.0761D+0.666」,其係約20年前的技術。 A patent represented by the ITO sputtering target is disclosed in Patent Document 1 below. This patent is "an ITO sputtering target manufactured by powder metallurgy using a raw material of indium oxide and tin oxide. The surface roughness of the sputtering target is 0.5 μm or less, and the density D (g/cm). 3 ) With the bulk resistance ρ (mΩcm), the following two equations are satisfied, a) 6.20≦D≦7.23; b)-0.0676D+0.887≧ρ≧-0.0761D+0.666”, which is about 20 years The former technology.
此專利於濺鍍時幾乎不會發生異常放電或結球(nodule),且氣體吸附極少,因此可實現於良好的成膜作業下可穩定地得到高品質之ITO膜的ITO燒結靶,此於當時可謂為劃時代的發明。 This patent has almost no abnormal discharge or nodule during sputtering, and has very little gas adsorption. Therefore, it is possible to stably obtain a high-quality ITO film ITO sintered target under a good film forming operation. It can be described as an epoch-making invention.
又,作為提高ITO靶密度之對策,例如於下述專利文獻2中記載有一種ITO靶,係使用下述氧化錫粉末而形成:根據粒度分布求出之中徑在0.40(不包括0.40)~1.0μm之範圍,且根據粒度分布求出之90%粒徑在3.0μm以下之範圍。 Further, as a measure for increasing the density of the ITO target, for example, Patent Document 2 listed below discloses an ITO target which is formed by using the following tin oxide powder: a medium diameter of 0.40 (excluding 0.40) is obtained from the particle size distribution. The range of 1.0 μm and the 90% particle diameter determined from the particle size distribution are in the range of 3.0 μm or less.
然而,於使用此種氧化錫粉末而製造含有比以往更多之氧化錫的ITO靶之情形時,會有在燒結體內部產生微孔及微裂痕,而於燒結體之加工中或加工結束後之保管中產生破裂或裂痕之情形。而且,其等會對靶製品之出貨造成影響。 However, when such an tin oxide powder is used to produce an ITO target containing more tin oxide than in the prior art, micropores and microcracks are generated inside the sintered body, and during or after the processing of the sintered body. A situation in which a crack or crack occurs in the storage. Moreover, they may affect the shipment of target products.
此外,於下述專利文獻3中,作為與ITO相關之技術,揭示有如下之技術:提供一種ITO濺鍍靶,該ITO濺鍍靶係於作為主結晶粒之In2O3母相內存在有由In4Sn3O12構成之微細粒子的ITO燒結體,其特徵在於上述微粒子具有立體星狀形狀,該立體星狀形狀係自粒子之假想中心以放射線狀形成有針狀突起,且該ITO濺鍍靶之體電阻低。 Further, in Patent Document 3 below, as a technique related to ITO, there is disclosed a technique of providing an ITO sputtering target which is present in an In 2 O 3 parent phase as a main crystal grain. An ITO sintered body having fine particles composed of In 4 Sn 3 O 12 , wherein the fine particles have a three-dimensional star shape, and the three-dimensional star shape is formed with a needle-like protrusion from a virtual center of the particle. The body resistance of the ITO sputtering target is low.
又,於下述專利文獻4中揭示有一種如下之技術:一種ITO燒結體,由In、Sn、及O構成,燒結密度在7.08g/cm3以上,體電阻率在 80μΩcm~100μΩcm,O/(In+Sn+O)在1.75%以下(重量比),且In4Sn3O12相之(200)面的X射線繞射波峰的積分強度在30%以下,此燒結體於燒結由In、Sn、O構成之成形體時,在燒結溫度為1400℃以上時,將燒結環境由氧化性環境轉換成非氧化性環境。 Further, Patent Document 4 listed below discloses a technique of forming an ITO sintered body composed of In, Sn, and O, a sintered density of 7.08 g/cm 3 or more, and a volume resistivity of 80 μΩcm to 100 μΩcm, O/. (In+Sn+O) is 1.75% or less (weight ratio), and the integrated intensity of the X-ray diffraction peak of the (200) plane of the In 4 Sn 3 O 12 phase is 30% or less, and the sintered body is sintered by In In the case of a molded body composed of Sn or O, when the sintering temperature is 1400 ° C or higher, the sintering environment is converted from an oxidizing environment to a non-oxidizing environment.
如ITO濺鍍靶般具有非化學計量之氧化物由於在高溫下的熱平衡氧缺損濃度比室溫要高,因此於燒結時的降溫時,環境中之氧會進入燒結體,而自燒結體表面擴散至內部,然而,由於擴散速度會和溫度一同快速下降,因此氧缺損濃度無法於有限的降溫時間中變得均勻,室溫時表面附近的氧缺損濃度低,隨著愈往內部愈高。 Non-stoichiometric oxides such as ITO sputtering targets. Because the thermal equilibrium oxygen concentration at high temperatures is higher than room temperature, oxygen in the environment enters the sintered body during cooling at the time of sintering, and the surface of the sintered body Diffusion into the interior, however, since the diffusion rate rapidly decreases with the temperature, the oxygen deficiency concentration cannot be uniformized in a limited cooling time, and the oxygen deficiency concentration near the surface is low at room temperature, and becomes higher as it goes to the inside.
一般而言,用作為靶之板狀燒結體,其濃度分布發生於靶之厚度方向。又,此濃度分布依存於燒結溫度型態及環境之氧分壓。 In general, a plate-like sintered body used as a target has a concentration distribution occurring in the thickness direction of the target. Moreover, this concentration distribution depends on the sintering temperature pattern and the oxygen partial pressure of the environment.
另一方面,氧化物靶之氧缺損濃度會對膜之導電性等特性造成影響。例如,於使用有ITO靶之濺鍍成膜時,會於濺鍍氣體加入1%左右的氧,但膜電阻變得極小之氧分壓依存於靶的氧缺損濃度。 On the other hand, the oxygen deficiency concentration of the oxide target affects characteristics such as conductivity of the film. For example, when a sputtering film is formed using an ITO target, about 1% of oxygen is added to the sputtering gas, but the oxygen partial pressure at which the film resistance is extremely small depends on the oxygen deficiency concentration of the target.
因此,濺鍍氣體之最適氧分壓會隨著靶被濺蝕而從濺鍍表面向內部逐漸變化。換言之,於濺鍍氣體之氧分壓固定之情形時,膜特性會隨著濺鍍時間而變化。 Therefore, the optimum oxygen partial pressure of the sputtering gas gradually changes from the sputtering surface to the inside as the target is sputtered. In other words, when the oxygen partial pressure of the sputtering gas is fixed, the film characteristics change depending on the sputtering time.
於上述所示之先前技術中,雖然提出提高ITO濺鍍靶之密度或謀求低電阻率化,但現狀為並未意識到有下述問題且亦未進行欲解決上述問題之嘗試,該問題為:靶表面附近之氧缺損濃度低且隨著愈往內部愈高,於用作為靶之板狀燒結體中,此濃度分布會於靶之厚度方向產生。 In the prior art shown above, although it has been proposed to increase the density of the ITO sputtering target or to achieve low resistivity, the current situation is not aware of the following problems and attempts have not been made to solve the above problems. The concentration of oxygen deficiency near the surface of the target is low and the higher the internal portion is, the higher the concentration is in the plate-like sintered body used as a target, and the concentration distribution is generated in the thickness direction of the target.
[專利文獻1]日本專利第2750483號 [Patent Document 1] Japanese Patent No. 2750483
[專利文獻2]日本特開2009-29706號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-29706
[專利文獻3]日本特開2009-40621號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2009-40621
[專利文獻4]日本特開2000-233969號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2000-233969
本發明係關於適於形成ITO膜之ITO濺鍍靶,特別是提供一種自靶之濺鍍初期直至結束時,膜特性變化少的ITO濺鍍靶。亦即,其課題在於:藉由使ITO濺鍍靶厚度方向的氧缺損之變動減少,而使隨著進行濺鍍的膜特性變化少,以確保成膜品質的提高及可靠性。 The present invention relates to an ITO sputtering target suitable for forming an ITO film, and more particularly to an ITO sputtering target having a small change in film characteristics from the initial stage to the end of sputtering of the target. In other words, the problem is that the variation in the oxygen defect in the thickness direction of the ITO sputtering target is reduced, and the film characteristics of the sputtering are less changed to ensure the improvement of the film formation quality and the reliability.
為了解決上述課題,本發明提供以下發明。 In order to solve the above problems, the present invention provides the following invention.
1)提供一種ITO濺鍍靶,其係由銦(In)、錫(Sn)、氧(O)、不可避免之雜質構成之燒結體,且係錫(Sn)含量(原子組成比:at.%)在0.3以上且14.5at.%以下的燒結體ITO濺鍍靶;其特徵在於:體電阻率為0.1mΩ.cm~1.4mΩ.cm,於將靶厚設為t之情形時,厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在20%以下。 1) Providing an ITO sputtering target which is a sintered body composed of indium (In), tin (Sn), oxygen (O), and unavoidable impurities, and is a tin (Sn) content (atomic composition ratio: at. %) a sintered body ITO sputtering target of 0.3 or more and 14.5 at. % or less; characterized in that the volume resistivity is 0.1 mΩ. Cm~1.4mΩ. In the case where the target thickness is t, the difference between the volume resistivity of the thickness t and the volume resistivity at any position in the thickness direction is 20% or less.
雖然於濺鍍中板厚會減少且電阻率會逐漸改變,但較理想為於靶之整個壽命中,使其體電阻率之變化少並使膜特性之變動少。本發明之目的在於藉由將厚度t之體電阻率與板厚方向之任意地點的體電阻率之差異設為20%以下,來獲得良好膜特性。 Although the thickness of the sheet is reduced and the resistivity is gradually changed during sputtering, it is preferable that the change in the volume resistivity is small and the variation in the film characteristics is small throughout the life of the target. An object of the present invention is to obtain good film characteristics by setting the difference between the bulk resistivity of the thickness t and the volume resistivity at an arbitrary position in the thickness direction to 20% or less.
此處,所謂上述「板厚方向之任意地點」,係表示若將靶厚度設為t時,未達t之厚度的位置,係於此位置之厚度中所測得之體電阻率。又,「差異」係指以測得之體電阻率較大者為基準,例如於將體電阻率設為R1、R2且R1>R2之情形時,以(R1-R2)/R1×100(%)計算而得者。 Here, the "arbitrary point in the thickness direction" means a position where the thickness of the target is not t, and the position is not the thickness of t, and is the volume resistivity measured in the thickness of the position. Further, "difference" means that the measured volume resistivity is larger, for example, when the volume resistivity is R1, R2 and R1 > R2, (R1 - R2) / R1 × 100 ( %) Calculated by.
再者,所製得之靶基本上靶厚度之中心部其體電阻率為最低,若超過中心部則體電阻率上升,背面和表面幾乎為相同體電阻率。因此,即便是於靶之加工時研磨表面的情形,亦會在至背面為止之厚度至少存在原先之厚度中心的最低體電阻率。 Further, the target obtained has a body resistivity which is the lowest in the center portion of the target thickness, and the body resistivity increases when the target exceeds the center portion, and the back surface and the surface have almost the same volume resistivity. Therefore, even in the case of polishing the surface during the processing of the target, the thickness to the back surface has at least the lowest volume resistivity at the center of the original thickness.
又,研磨等加工前之燒結體狀態下的表面其體電阻率最高,故體電阻率之最大差通常為研磨等加工前之燒結體表面的體電阻率與厚度中心部之體電阻率的差異。因此,於靶之加工時研磨表面之情形,厚度方向之差異成為比最大差還要小之值。於此種情形時,亦會有背面變得比表面要高之情形。 Further, the surface of the sintered body before the processing such as polishing has the highest volume resistivity, and therefore the maximum difference in the volume resistivity is usually the difference between the volume resistivity of the surface of the sintered body before the processing such as polishing and the volume resistivity at the center portion of the thickness. . Therefore, in the case where the surface is polished at the time of processing of the target, the difference in the thickness direction becomes a value smaller than the maximum difference. In this case, there will also be cases where the back side becomes higher than the surface.
2)又,本發明提供如上述1)之ITO濺鍍靶,其中,於將靶厚度設為t之情形時,厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在15%以下。 2) The present invention provides the ITO sputtering target according to the above 1), wherein when the target thickness is set to t, the difference between the volume resistivity of the thickness t and the volume resistivity at any position in the thickness direction is 15% or less.
3)又,本發明提供一種燒結體ITO濺鍍靶之製造方法,用於製造下述燒結體ITO濺鍍靶:其係由銦(In)、錫(Sn)、氧(O)、不可避免之雜質構成之燒結體,錫(Sn)含量(原子組成比:at.%)在0.3以上且14.5at.%以下;其特徵在於:於燒結由氧化銦粉及氧化錫粉構成之原料粉時,將燒結溫度設為1300~1600℃,將自燒結時之最高溫度至1000℃的平均冷卻速度設為0.1~3.0℃/min,且將降溫時冷卻中的環境設為大氣環境(氧分壓比未達30%)。 3) Further, the present invention provides a method for producing a sintered body ITO sputtering target for producing a sintered body ITO sputtering target which is indium (In), tin (Sn), oxygen (O), and inevitable The sintered body composed of impurities has a tin (Sn) content (atomic composition ratio: at.%) of 0.3 or more and 14.5 at.% or less; and is characterized by sintering a raw material powder composed of indium oxide powder and tin oxide powder. The sintering temperature is set to 1300 to 1600 ° C, and the average cooling rate from the highest temperature at the time of sintering to 1000 ° C is set to 0.1 to 3.0 ° C / min, and the environment in the cooling at the time of cooling is set to the atmospheric environment (oxygen partial pressure) Less than 30%).
4)又,本發明提供如上述3)之燒結體ITO濺鍍靶之製造方法,其中,體電阻率為0.10~1.40mΩ.cm,於將靶厚設為t之情形時,使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在20%以下。 4) Further, the present invention provides a method for producing a sintered body ITO sputtering target according to the above 3), wherein the volume resistivity is 0.10 to 1.40 mΩ. In the case where the target thickness is t, the difference between the volume resistivity of the thickness t and the volume resistivity at any position in the thickness direction is 20% or less.
5)又,本發明提供如上述3)或4)之燒結體ITO濺鍍靶之製造方法,其中,於將靶厚設為t之情形時,使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在15%以下。 Further, the present invention provides the method for producing a sintered body ITO sputtering target according to the above 3) or 4), wherein, in the case where the target thickness is t, the bulk resistivity of the thickness t and the thickness direction are The difference in volume resistivity at any location is below 15%.
6)又,本發明提供一種ITO濺鍍膜,其係使用下述燒結體ITO濺鍍靶進行濺鍍而成者,該燒結體ITO濺鍍靶係由銦(In)、錫(Sn)、氧(O)、不可避免之雜質構成之燒結體,且錫(Sn)含量(原子組成比:at.%)在0.3以上且14.5at.%以下;其特徵在於:靶壽命初期與靶壽命後期 之膜的電阻率差異在5%以下。 6) Further, the present invention provides an ITO sputtering film which is obtained by sputtering using a sintered body ITO sputtering target which is made of indium (In), tin (Sn), oxygen. (O), a sintered body composed of unavoidable impurities, and a tin (Sn) content (atomic composition ratio: at.%) of 0.3 or more and 14.5 at.% or less; characterized by an initial stage of the target life and a late target life The difference in resistivity of the film is 5% or less.
此處,靶壽命初期亦可說是「至靶受到最多濺蝕之部位的濺蝕未達1mm之期間」,靶壽命後期亦可說是「靶受到最多濺蝕之部位且此部位之靶的殘餘厚度在0.01mm~1mm之期間」。 Here, at the initial stage of the target life, it can be said that "the period from the splashing of the target to the most splashed portion is less than 1 mm", and the target life can be said to be "the most splashed part of the target and the target of this part." The residual thickness is between 0.01 mm and 1 mm.
本發明係關於適於形成ITO膜之ITO濺鍍靶,特別是具有可提供一種於靶之濺鍍初期直至結束時,膜特性之變化小的ITO濺鍍靶之優異效果。 The present invention relates to an ITO sputtering target suitable for forming an ITO film, and particularly has an excellent effect of providing an ITO sputtering target having a small change in film characteristics from the initial stage to the end of sputtering of the target.
也就是說,藉由使ITO濺鍍靶之厚度方向的氧缺損變動少,並使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在20%以內,而使隨著進行濺鍍的膜特性變化少,從而可確保成膜品質的提高及可靠性。其結果,具有可提高ITO靶之生產性或可靠性之優異效果。 In other words, by making the oxygen defect variation in the thickness direction of the ITO sputtering target small, and the difference between the volume resistivity of the thickness t and the volume resistivity at any position in the thickness direction is within 20%, The film characteristics of the sputtering are less changed, and the film formation quality can be improved and reliability can be ensured. As a result, it has an excellent effect of improving the productivity or reliability of the ITO target.
圖1係表示於將靶厚度設為t之情形時,厚度t時之體電阻率與未達t時之體電阻率的體電阻率最大差成為13%之例子的圖。 Fig. 1 is a view showing an example in which the maximum difference in volume resistivity between the volume resistivity at the thickness t and the volume resistivity at the time t is 13% when the target thickness is t.
於本發明中,ITO濺鍍靶的組成係由銦(In)、錫(Sn)、氧(O)、不可避免之雜質構成的燒結體,錫(Sn)含量(原子組成比:at.%)在0.3以上且14.5at.%以下。 In the present invention, the composition of the ITO sputtering target is a sintered body composed of indium (In), tin (Sn), oxygen (O), and unavoidable impurities, and tin (Sn) content (atomic composition ratio: at.%). ) is 0.3 or more and 14.5 at.% or less.
藉由使用此種靶,可提供一種不僅適於液晶電視或電漿電視,連靜電電容式及電阻膜式觸碰面板等皆適合,且於濺鍍初期直至結束時,膜特性之變化少的ITO濺鍍靶。 By using such a target, it is possible to provide a liquid crystal television or a plasma television, which is suitable for both electrostatic capacitance type and resistive film type touch panel, and has little change in film characteristics from the initial stage to the end of sputtering. ITO sputtering target.
於製造本發明之氧化銦-氧化錫系氧化物(ITO)燒結體靶時,可利用各原料粉之混合、粉碎、成型、燒結製程來製作。原料粉為氧 化銦粉及氧化錫粉,可使用比表面積為5m2/g左右者。 When the indium oxide-tin oxide-based oxide (ITO) sintered body target of the present invention is produced, it can be produced by mixing, pulverizing, molding, and sintering processes of the respective raw material powders. The raw material powder is indium oxide powder and tin oxide powder, and a specific surface area of about 5 m 2 /g can be used.
具體而言,氧化銦粉使用體密度:0.3~0.8g/cm3、中徑(D50):0.5~2.5μm、比表面積:3.0~6.0m2/g,氧化錫粉使用體密度:0.2~0.6g/cm3、中徑(D50):1.0~2.5μm、比表面積:3.0~6.0m2/g。 Specifically, the indium oxide powder has a bulk density of 0.3 to 0.8 g/cm 3 , a medium diameter (D 50 ): 0.5 to 2.5 μm, a specific surface area of 3.0 to 6.0 m 2 /g, and a bulk density of 0.2% of the tin oxide powder. ~0.6 g/cm 3 , medium diameter (D 50 ): 1.0 to 2.5 μm, specific surface area: 3.0 to 6.0 m 2 /g.
將各原料粉秤量成所欲之組成比後,進行混合粉碎。粉碎方法根據所需之粒度、被粉碎物質而有各種方法,較適合為珠磨機等溼式介質攪拌研磨機。其係將使粉末分散於水中而成的漿料與高硬度之材料即氧化鋯、氧化鋁等粉碎介質一起強制地進行攪拌,而可以高效率地獲得粉碎粉。然而,由於此時粉碎介質亦會磨損,因此粉碎介質本身會形成為雜質而混入在粉碎粉中,故長時間處理並不理想。 Each raw material powder is weighed to a desired composition ratio, and then mixed and pulverized. The pulverization method has various methods depending on the desired particle size and the pulverized material, and is preferably a wet medium agitating mill such as a bead mill. The slurry obtained by dispersing the powder in water is forcibly stirred together with a pulverizing medium such as zirconia or alumina which is a high hardness material, and the pulverized powder can be obtained efficiently. However, since the pulverizing medium is also worn at this time, the pulverizing medium itself is formed as an impurity and mixed in the pulverized powder, so that long-term processing is not preferable.
若以粉碎前後之比表面積之差來定義粉碎量,則利用溼式介質攪拌研磨機其粉碎量幾乎與施加於粉體之能量成比例。因此,於進行粉碎時,管理溼式介質攪拌研磨機之累積電力一事是重要的。將粉碎前後之比表面積之差(△BET)設為0.5~5.0m2/g,將粉碎後之中徑(D50)設為2.5μm以下。 If the amount of pulverization is defined by the difference in specific surface area before and after pulverization, the amount of pulverization by the wet medium agitating mill is almost proportional to the energy applied to the powder. Therefore, it is important to manage the cumulative power of the wet medium agitating mill when pulverizing. The difference (ΔBET) between the specific surface areas before and after the pulverization was set to 0.5 to 5.0 m 2 /g, and the diameter (D 50 ) after the pulverization was set to 2.5 μm or less.
接著,進行微粉碎後之漿料的造粒。其原因在於:藉由利用造粒來提升粉體之流動性,而於接下來之步驟的壓製成型時,將粉體均勻地填充於金屬模具,從而獲得均質的成形體。造粒有各種方式,而得到適合壓製成型之造粒粉的方法之一,具有使用噴霧式乾燥裝置(spray dryer)之方法。其係使粉體形成為漿料,並以液滴之形態分散於熱風中,瞬間使之乾燥的方法,可連續地得到10~500μm之球狀造粒粉。 Next, granulation of the slurry after the fine pulverization is performed. The reason for this is that the pulverization is used to enhance the fluidity of the powder, and at the time of press molding in the next step, the powder is uniformly filled in the metal mold to obtain a homogeneous molded body. There are various ways of granulating, and one of the methods for obtaining a granulated powder suitable for press molding has a method using a spray dryer. In the method of forming a powder into a slurry and dispersing it in hot air in the form of droplets, and drying it instantaneously, a spherical granulated powder of 10 to 500 μm can be continuously obtained.
又,可藉由在漿料中添加聚乙烯醇(PVA)等黏合劑並使其含有於造粒粉中,來提高成形體強度。PVA之添加量,係相對於原料粉,添加50~250cc/kg之含有PVA 4~10wt.%的水溶液。 Further, the strength of the molded body can be improved by adding a binder such as polyvinyl alcohol (PVA) to the slurry and containing it in the granulated powder. The amount of PVA added is 50 to 250 cc/kg of an aqueous solution containing 4 to 10 wt.% of PVA, based on the raw material powder.
進一步,藉由亦添加適於黏合劑的塑化劑,可調節壓製成型 時之造粒粉的壓碎強度。又,亦有於所得到之造粒粉添加少量的水而使其濕潤,藉此提高成形體強度的方法。於利用噴霧乾燥法之乾燥中,熱風之入口溫度及出口溫度的管理很重要。 Further, the press molding can be adjusted by adding a plasticizer suitable for the adhesive. The crushing strength of the granulated powder. Further, there is also a method of increasing the strength of the molded body by adding a small amount of water to the obtained granulated powder to wet the granulated powder. In the drying by the spray drying method, the management of the inlet temperature and the outlet temperature of the hot air is important.
若入口與出口之溫度差大,則每單位時間之乾燥量增加,生產性會提高,然而,於入口溫度過高之情形時,會有粉體及添加之黏合劑因熱而變質,而無法獲得理想特性之情形。又,於出口溫度過低之情形,則有造粒粉無法充分乾燥之情形。 If the temperature difference between the inlet and the outlet is large, the amount of drying per unit time increases, and productivity is improved. However, when the inlet temperature is too high, the powder and the added binder may deteriorate due to heat, and it is impossible to Get the ideal characteristics. Further, in the case where the outlet temperature is too low, the granulated powder may not be sufficiently dried.
接著,進行壓製成型。將造粒粉填充於金屬模具,保持400~1000kgf/cm2之壓力1~3分鐘進行成形。若壓力未達400kgf/cm2,則無法得到足夠強度與密度之成形體,再者,若壓力為1000kgf/cm2以上,則有時從金屬模具取出成形體時,成形體本身會因從壓力中解放所致之變形而損壞,於生產上並不佳。 Next, press molding is performed. The granulated powder is filled in a metal mold, and the pressure is maintained at 400 to 1000 kgf/cm 2 for 1 to 3 minutes. When the pressure is less than 400 kgf/cm 2 , a molded body having sufficient strength and density cannot be obtained. Further, when the pressure is 1000 kgf/cm 2 or more, the molded body itself may be subjected to pressure when the molded body is taken out from the metal mold. Damage caused by the liberation of the liberation is not good in production.
使用電爐,於氧環境中燒結成形體,從而獲得燒結體。燒結溫度設為1300~1600℃進行燒結。於此情形,若燒結溫度比1300℃低,則無法獲得高密度之燒結體。又,若使用超過1600℃之燒結溫度,則會因氧化錫之揮發,發生燒結密度下降或組成偏差,且亦會有爐加熱器壽命減少之成本上的問題,因此較理想為將上限設為1600℃。於升溫至燒結溫度的過程中,亦可視需要導入脫黏合劑步驟等。 The formed body was sintered in an oxygen atmosphere using an electric furnace to obtain a sintered body. The sintering temperature is set to 1300 to 1600 ° C for sintering. In this case, if the sintering temperature is lower than 1300 ° C, a sintered body having a high density cannot be obtained. Further, when a sintering temperature of more than 1600 ° C is used, there is a problem that the sintering density is lowered or the composition is deviated due to the volatilization of tin oxide, and the cost of the furnace heater life is also reduced. Therefore, it is preferable to set the upper limit to 1600 ° C. In the process of raising the temperature to the sintering temperature, the debonding agent step or the like may be introduced as needed.
若於燒結溫度中之保持時間比1小時短,則無法充分進行燒結,燒結體密度變得不夠高,或燒結體會發生翹曲。即便是保持時間超過100小時,亦會產生需要不必要之能量或時間之浪費,而於生產性方面不佳。較佳為5~30hr。 If the holding time in the sintering temperature is shorter than 1 hour, sintering may not be sufficiently performed, the sintered body density may not be sufficiently high, or the sintered body may be warped. Even if it is kept for more than 100 hours, it will generate unnecessary energy or waste of time, but it is not good in terms of productivity. It is preferably 5 to 30 hr.
將降溫時冷卻中的環境設為大氣環境(氧分壓比未達30%),將自上述燒結時之最高溫度至1000℃之平均冷卻速度設為0.1~3.0℃/min。 The environment during cooling at the time of cooling is set to an atmospheric environment (oxygen partial pressure ratio is less than 30%), and the average cooling rate from the highest temperature at the time of the above sintering to 1000 ° C is set to 0.1 to 3.0 ° C / min.
關於體電阻率之測量方法,例如可使用NPS股份有限公司 製造之型式:Σ-5+來進行測量。測量時,首先將4根金屬製探針設立於試料表面一直線上,然後使固定電流流經於外側之兩探針間,測量於內側之兩探針間產生的電位差而求出電阻。可將求得之電阻乘以試料厚度、修正係數RCF(Resistivity Correction Factor),而算出體積電阻率(體電阻率)。 For the measurement method of the volume resistivity, for example, NPS Co., Ltd. can be used. Manufacturing type: Σ-5+ for measurement. In the measurement, first, four metal probes were placed on the straight line of the sample surface, and then a fixed current was passed between the two probes on the outer side, and a potential difference generated between the two inner probes was measured to obtain a resistance. The obtained resistivity can be multiplied by the sample thickness and the correction coefficient RCF (Resistivity Correction Factor) to calculate the volume resistivity (volume resistivity).
以此種條件燒結而得之燒結體其相對密度在90%以上,體電阻率在0.10~1.40mΩ.cm,於將靶厚設為t之情形時,可使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在20%以內。此係本案發明之大特徵。 The sintered body obtained by sintering under such conditions has a relative density of 90% or more and a volume resistivity of 0.10 to 1.40 mΩ. In the case where the target thickness is set to t, the difference between the volume resistivity of the thickness t and the volume resistivity at any position in the thickness direction may be within 20%. This is a major feature of the invention of this case.
亦即,係一種由銦(In)、錫(Sn)、氧(O)、不可避免之雜質構成之燒結體,且係由錫(Sn)含量(原子組成比:at.%)在0.3以上14.5at.%以下構成的燒結體ITO濺鍍靶,於體電阻率為0.1mΩ.cm~1.4mΩ.cm時,於將靶厚設為t之情形時,可使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異在20%以內,甚至在15%以內。 That is, a sintered body composed of indium (In), tin (Sn), oxygen (O), and unavoidable impurities, and has a tin (Sn) content (atomic composition ratio: at.%) of 0.3 or more. 14.5at.% or less of the sintered body ITO sputtering target, the volume resistivity is 0.1mΩ. Cm~1.4mΩ. In the case of cm, when the target thickness is set to t, the difference between the volume resistivity of the thickness t and the volume resistivity at any position in the thickness direction may be within 20% or even within 15%.
將此代表例示於圖1。於此圖1中,表示將靶之厚度設為t之情形時,厚度為t時之體電阻率與未達t時之體電阻率的體電阻率最大差成為13%的例子。通常,於將對靶進行研磨前之燒結體厚度設為T之情形,T之體電阻率與T/2之體電阻率之差成為最大,因此藉由測量靶之T/2之體電阻率,可知靶內部(厚度方向)之體電阻的大致特性。 This representative example is shown in Fig. 1. In FIG. 1, when the thickness of the target is t, the maximum difference in volume resistivity between the volume resistivity at a thickness t and the volume resistivity at a time t is 13%. Generally, in the case where the thickness of the sintered body before the target is polished is T, the difference between the bulk resistivity of T and the volume resistivity of T/2 is maximized, and thus the volume resistivity of the target T/2 is measured. The approximate characteristics of the bulk resistance inside the target (thickness direction) are known.
於製造本發明之燒結體ITO濺鍍靶時,將氧化銦粉及氧化錫粉調整成錫(Sn)含量(原子組成比:at.%)為0.3以上且14.5at.%以下,剩餘部分為氧化銦,將此原料粉於燒結溫度:1300~1600℃且既定之壓力下進行燒結。然後,將自燒結時之最高溫度至1000℃之平均冷卻速度設為0.1~3.0℃/min,並將降溫時冷卻中之環境設為大氣環境(氧分壓比未達30%)。 In the production of the sintered body ITO sputtering target of the present invention, the indium oxide powder and the tin oxide powder are adjusted so that the tin (Sn) content (atomic composition ratio: at.%) is 0.3 or more and 14.5 at.% or less, and the remainder is Indium oxide, the raw material powder is sintered at a sintering temperature of 1300 to 1600 ° C and a predetermined pressure. Then, the average cooling rate from the highest temperature at the time of sintering to 1000 ° C is set to 0.1 to 3.0 ° C / min, and the environment in the cooling at the time of cooling is set to the atmospheric environment (the oxygen partial pressure ratio is less than 30%).
藉此,可達成:體電阻率為0.10~1.40mΩ.cm,於將靶厚 設為t之情形時,可使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異(雙方之體電阻率之差異)在20%以內,甚至是於將靶厚設為t之情形時,可使厚度t之體電阻率與板厚方向之任意地點的體電阻率其差異(雙方之體電阻率之差異)在15%以內。 Thereby, it can be achieved that the volume resistivity is 0.10~1.40mΩ. Cm, the target thickness When it is set to t, the difference between the bulk resistivity of the thickness t and the volume resistivity at any position in the thickness direction (the difference in the volume resistivity between the two sides) can be made within 20%, or even the target thickness is set to In the case of t, the difference between the bulk resistivity of the thickness t and the volume resistivity at any position in the thickness direction (the difference in bulk resistivity between the two sides) can be made within 15%.
對以此方式獲得之燒結體之表面進行研磨,並且利用鑽石切割機將側邊切割成127mm×508mm之尺寸。 The surface of the sintered body obtained in this manner was ground, and the side was cut into a size of 127 mm × 508 mm using a diamond cutter.
接著,將無氧銅製之底板設置於設定為200℃的熱板上,使用銦作為焊材,塗布成使其厚度約為0.2mm。將ITO燒結體接合於此底板上,放置冷卻至室溫。 Next, the bottom plate made of oxygen-free copper was placed on a hot plate set at 200 ° C, and indium was used as a solder material to be applied so as to have a thickness of about 0.2 mm. The ITO sintered body was bonded to this substrate and left to cool to room temperature.
將此靶安裝於synchron公司製造之磁控濺鍍裝置(BSC-7011),將輸入功率以DC電源計設為2.3W/cm2,氣壓設為0.6Pa,濺鍍氣體為氬(Ar)與氧(O2),且氣體總流量為300sccm,氧濃度為1%。為了比較壽命初期與壽命後期之膜電阻率,以成膜溫度200℃、膜厚150nm進行成膜。 The target was mounted on a magnetron sputtering device (BSC-7011) manufactured by Synchron, and the input power was set to 2.3 W/cm 2 in terms of DC power supply, the gas pressure was set to 0.6 Pa, and the sputtering gas was argon (Ar). Oxygen (O 2 ), and the total gas flow rate was 300 sccm, and the oxygen concentration was 1%. In order to compare the film resistivity at the initial stage of life and the late life, film formation was carried out at a film formation temperature of 200 ° C and a film thickness of 150 nm.
藉由使用上述燒結體ITO靶來進行濺鍍,可得到靶壽命之初期與靶壽命之後期其膜電阻率差異在5%以下的ITO濺鍍膜。 By performing sputtering using the sintered body ITO target, an ITO sputtering film having a difference in film resistivity of 5% or less between the initial stage of the target life and the target lifetime can be obtained.
以下,根據實施例及比較例來說明本發明。 Hereinafter, the present invention will be described based on examples and comparative examples.
以下所示之實施例,係為了使理解容易,本發明並不受此等實施例的限制。即,本發明當然包含基於本發明之技術思想的變形及其他實施例。 The embodiments shown below are for the purpose of making the understanding easier, and the present invention is not limited by the embodiments. That is, the present invention naturally includes modifications and other embodiments based on the technical idea of the present invention.
(實施例1) (Example 1)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.5℃/min,將降溫時之環境設為氧 分壓比未達30%。其結果,靶壽命初期之體電阻率為0.142mΩ.cm,靶壽命後期之體電阻率為0.130mΩ.cm,靶壽命初期與後期之體電阻率之差為8%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C is set to 0.5 ° C / min, the environment when cooling is set to oxygen The partial pressure ratio is less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.142 mΩ. Cm, the body resistivity at the end of the target life is 0.130mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 8%.
又,如圖1般,調查的結果,差異最大為12%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為1.3%,其變動亦小。將此結果示於表1。 Again, as shown in Figure 1, the difference is as much as 12%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 1.3%, and the variation was small. The results are shown in Table 1.
(實施例2) (Example 2)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.138mΩ.cm,靶壽命後期之體電阻率為0.125mΩ.cm,靶壽命初期與後期之體電阻率之差為9%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.138 mΩ. Cm, the body resistivity at the end of the target life is 0.125mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 9%.
又,如圖1般,調查的結果,差異最大為13%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為0.6%,其變動亦小。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is a maximum of 13%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 0.6%, and the variation was small. The results are shown in Table 1 in the same manner.
(實施例3) (Example 3)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.5℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.135mΩ.cm,靶壽命後期之體電阻率為0.121mΩ.cm,靶壽命初期與後期之體電阻率之差為10%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.5 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.135 mΩ. Cm, the body resistivity at the end of the target life is 0.121mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 10%.
又,如圖1般,調查的結果,差異最大為15%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為2.5%,其變動亦小。 Again, as shown in Figure 1, the difference in the survey is a maximum of 15%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 2.5%, and the variation was small.
(實施例4) (Example 4)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為2.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.134mΩ.cm,靶壽命後期之體電阻率為0.119mΩ.cm,靶壽命初期與後期之體電阻率之差為 11%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 2.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.134 mΩ. Cm, the body resistivity at the end of the target life is 0.119mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 11%.
又,如圖1般,調查的結果,差異最大為17%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為1.2%,其變動亦小。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is a maximum of 17%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 1.2%, and the variation was small. The results are shown in Table 1 in the same manner.
(實施例5) (Example 5)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為2.5℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.132mΩ.cm,靶壽命後期之體電阻率為0.118mΩ.cm,靶壽命初期與後期之體電阻率之差為11%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 2.5 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.132 mΩ. Cm, the body resistivity at the end of the target life is 0.118mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 11%.
又,如圖1般,調查的結果,差異最大為14%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為2.4%,其變動亦小。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is up to 14%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 2.4%, and the variation was small. The results are shown in Table 1 in the same manner.
(實施例6) (Example 6)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.130mΩ.cm,靶壽命後期之體電阻率為0.116mΩ.cm,靶壽命初期與後期之體電阻率之差為11%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life is 0.130 mΩ. Cm, the body resistivity at the end of the target life is 0.116mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 11%.
又,如圖1般,調查的結果,差異最大為13%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為3.5%,其變動亦小。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is a maximum of 13%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 3.5%, and the variation was small. The results are shown in Table 1 in the same manner.
(比較例1) (Comparative Example 1)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.163mΩ.cm,靶壽命後期之體電阻率為0.130mΩ.cm,靶壽命初期與後期之體電阻率之差為20%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.163 mΩ. Cm, the body resistivity at the end of the target life is 0.130mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 20%.
又,如圖1般,調查的結果,差異最大為25%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為10.4%,其變動大。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is at most 25%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 10.4%, which was large. The results are shown in Table 1 in the same manner.
(比較例2) (Comparative Example 2)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.131mΩ.cm,靶壽命後期之體電阻率為0.106Ω.cm,靶壽命初期與後期之體電阻率之差為19%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.131 mΩ. Cm, the body resistivity at the end of the target life is 0.106 Ω. Cm, the difference between the body resistivity at the beginning and the end of the target life is 19%.
又,如圖1般,調查的結果,差異最大為24%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為9.4%,其變動亦大。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is up to 24%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 9.4%, and the variation was large. The results are shown in Table 1 in the same manner.
(比較例3) (Comparative Example 3)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比在30%以上。其結果,靶壽命初期之體電阻率為0.160mΩ.cm,靶壽命後期之體電阻率為0.130mΩ.cm,靶壽命初期與後期之體電阻率之差 為19%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to have an oxygen partial pressure ratio of 30% or more. As a result, the volume resistivity at the initial stage of the target life is 0.160 mΩ. Cm, the body resistivity at the end of the target life is 0.130mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life It is 19%.
又,如圖1般,調查的結果,差異最大為23%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為10.0%,其變動亦大。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is at most 23%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 10.0%, and the variation was large. The results are shown in Table 1 in the same manner.
(比較例4) (Comparative Example 4)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為3.7at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比在30%以上。其結果,靶壽命初期之體電阻率為0.152mΩ.cm,靶壽命後期之體電阻率為0.123mΩ.cm,靶壽命初期與後期之體電阻率之差為19%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at.%) of 3.7 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to have an oxygen partial pressure ratio of 30% or more. As a result, the bulk resistivity at the initial stage of the target life was 0.152 mΩ. Cm, the body resistivity at the end of the target life is 0.123mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 19%.
又,如圖1般,調查的結果,差異最大為24%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為11.7%,其變動亦大。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is up to 24%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 11.7%, and the variation was large. The results are shown in Table 1 in the same manner.
(實施例7) (Example 7)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為0.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.250mΩ.cm,靶壽命後期之體電阻率為0.230mΩ.cm,靶壽命初期與後期之體電阻率之差為8%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 0.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life is 0.250 mΩ. Cm, the body resistivity at the end of the target life is 0.230mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 8%.
又,如圖1般,調查的結果,差異最大為10%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為4.4%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is 10%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 4.4%, and the variation was small. The results are shown in Table 1.
(實施例8) (Example 8)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為0.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.231mΩ.cm,靶壽命後期之體電阻率為0.209mΩ.cm,靶壽命初期與後期之體電阻率之差為10%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 0.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.231 mΩ. Cm, the body resistivity at the end of the target life is 0.209mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 10%.
又,如圖1般,調查的結果,差異最大為12%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為1.6%,其變動亦小。將此結果示於表1。 Again, as shown in Figure 1, the difference is as much as 12%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 1.6%, and the variation was small. The results are shown in Table 1.
(實施例9) (Example 9)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.1at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.121mΩ.cm,靶壽命後期之體電阻率為0.109mΩ.cm,靶壽命初期與後期之體電阻率之差為10%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.1 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.121 mΩ. Cm, the body resistivity at the end of the target life is 0.109mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 10%.
又,如圖1般,調查的結果,差異最大為11%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為4.5%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference between the surveys was 11%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 4.5%, and the variation was small. The results are shown in Table 1.
(實施例10) (Embodiment 10)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.1at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.113mΩ.cm,靶壽命後期之體電阻率為0.101mΩ.cm,靶壽命初期與後期之體電阻率之差為 11%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.1 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.113 mΩ. Cm, the body resistivity at the end of the target life is 0.101mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 11%.
又,如圖1般,調查的結果,差異最大為14%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為2.2%,其變動亦小。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is up to 14%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 2.2%, and the variation was small. The results are shown in Table 1 in the same manner.
(實施例11) (Example 11)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.119mΩ.cm,靶壽命後期之體電阻率為0.109mΩ.cm,靶壽命初期與後期之體電阻率之差為8%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life is 0.119 mΩ. Cm, the body resistivity at the end of the target life is 0.109mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 8%.
又,如圖1般,調查的結果,差異最大為9%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為3.2%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is a maximum of 9%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 3.2%, and the variation was small. The results are shown in Table 1.
(實施例12) (Embodiment 12)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.110mΩ.cm,靶壽命後期之體電阻率為0.100mΩ.cm,靶壽命初期與後期之體電阻率之差為9%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.110 mΩ. Cm, the body resistivity at the end of the target life is 0.100mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 9%.
又,如圖1般,調查的結果,差異最大為11%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為1.6%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference between the surveys was 11%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 1.6%, and the variation was small. The results are shown in Table 1.
(實施例13) (Example 13)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為5.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.176mΩ.cm,靶壽命後期之體電阻率為0.161mΩ.cm,靶壽命初期與後期之體電阻率之差為9%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 5.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.176 mΩ. Cm, the body resistivity at the end of the target life is 0.161mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 9%.
又,如圖1般,調查的結果,差異最大為11%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為2.4%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference between the surveys was 11%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 2.4%, and the variation was small. The results are shown in Table 1.
(實施例14) (Example 14)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為5.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.167mΩ.cm,靶壽命後期之體電阻率為0.155mΩ.cm,靶壽命初期與後期之體電阻率之差為7%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 5.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.167 mΩ. Cm, the body resistivity at the end of the target life is 0.155mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 7%.
又,如圖1般,調查的結果,差異最大為9%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為4.2%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is a maximum of 9%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 4.2%, and the variation was small. The results are shown in Table 1.
(實施例15) (Example 15)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為7.2at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.220mΩ.cm,靶壽命後期之體電阻率為0.200mΩ.cm,靶壽命初期與後期之體電阻率之差為 9%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 7.2 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.220 mΩ. Cm, the body resistivity at the end of the target life is 0.200mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 9%.
又,如圖1般,調查的結果,差異最大為12%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為3.5%,其變動亦小。同樣地將此結果示於表1。 Again, as shown in Figure 1, the difference is as much as 12%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 3.5%, and the variation was small. The results are shown in Table 1 in the same manner.
(實施例16) (Embodiment 16)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為7.2at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.200mΩ.cm,靶壽命後期之體電阻率為0.180mΩ.cm,靶壽命初期與後期之體電阻率之差為10%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 7.2 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life is 0.200 mΩ. Cm, the body resistivity at the end of the target life is 0.180mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 10%.
又,如圖1般,調查的結果,差異最大為11%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為2.1%,其變動亦小。將此結果示於表1。 Also, as shown in Figure 1, the difference between the surveys was 11%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 2.1%, and the variation was small. The results are shown in Table 1.
(實施例17) (Example 17)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為12.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為1.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為1.302mΩ.cm,靶壽命後期之體電阻率為1.172mΩ.cm,靶壽命初期與後期之體電阻率之差為10%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 12.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 1.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life is 1.302 mΩ. Cm, the body resistivity at the end of the target life is 1.172mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 10%.
又,如圖1般,調查的結果,差異最大為12%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為3.3%,其變動亦小。將此結果示於表1。 Again, as shown in Figure 1, the difference is as much as 12%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 3.3%, and the variation was small. The results are shown in Table 1.
(實施例18) (Embodiment 18)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為12.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為3.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為1.251mΩ.cm,靶壽命後期之體電阻率為1.151mΩ.cm,靶壽命初期與後期之體電阻率之差為8%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 12.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 3.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 1.251 mΩ. Cm, the body resistivity at the end of the target life is 1.151mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 8%.
又,如圖1般,調查的結果,差異最大為10%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為2.1%,其變動亦小。同樣地將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is 10%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 2.1%, and the variation was small. The results are shown in Table 1 in the same manner.
(比較例5) (Comparative Example 5)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為0.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.277mΩ.cm,靶壽命後期之體電阻率為0.228mΩ.cm,靶壽命初期與後期之體電阻率之差為18%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 0.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.277 mΩ. Cm, the body resistivity at the end of the target life is 0.228mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 18%.
又,如圖1般,調查的結果,差異最大為22%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為9.9%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the results of the survey were as large as 22%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 9.9%, and the variation was large. The results are shown in Table 1.
(比較例6) (Comparative Example 6)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為0.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.228mΩ.cm,靶壽命後期之體電阻率為0.187mΩ.cm,靶壽命初期與後期之體電阻率之差為 18%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 0.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life is 0.228 mΩ. Cm, the body resistivity at the end of the target life is 0.187mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 18%.
又,如圖1般,調查的結果,差異最大為23%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為10.3%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is at most 23%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 10.3%, and the variation was large. The results are shown in Table 1.
(比較例7) (Comparative Example 7)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.1at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.131mΩ.cm,靶壽命後期之體電阻率為0.105mΩ.cm,靶壽命初期與後期之體電阻率之差為20%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.1 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.131 mΩ. Cm, the body resistivity at the end of the target life is 0.105mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 20%.
又,如圖1般,調查的結果,差異最大為25%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為10.8%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is at most 25%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 10.8%, and the variation was large. The results are shown in Table 1.
(比較例8) (Comparative Example 8)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.1at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.105mΩ.cm,靶壽命後期之體電阻率為0.085mΩ.cm,靶壽命初期與後期之體電阻率之差為19%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.1 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.105 mΩ. Cm, the body resistivity at the end of the target life is 0.085mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 19%.
又,如圖1般,調查的結果,差異最大為21%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為11.1%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey was 21%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 11.1%, and the variation was also large. The results are shown in Table 1.
(比較例9) (Comparative Example 9)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.129mΩ.cm,靶壽命後期之體電阻率為0.104mΩ.cm,靶壽命初期與後期之體電阻率之差為19%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.129 mΩ. Cm, the body resistivity at the end of the target life is 0.104mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 19%.
又,如圖1般,調查的結果,差異最大為22%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為7.4%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the results of the survey were as large as 22%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 7.4%, and the variation was large. The results are shown in Table 1.
(比較例10) (Comparative Example 10)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為1.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.101mΩ.cm,靶壽命後期之體電阻率為0.083mΩ.cm,靶壽命初期與後期之體電阻率之差為18%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 1.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life was 0.101 mΩ. Cm, the body resistivity at the end of the target life is 0.083mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 18%.
又,如圖1般,調查的結果,差異最大為22%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為10.7%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the results of the survey were as large as 22%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 10.7%, and the variation was large. The results are shown in Table 1.
(比較例11) (Comparative Example 11)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為5.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.191mΩ.cm,靶壽命後期之體電阻率為0.155mΩ.cm,靶壽命初期與後期之體電阻率之差為 19%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 5.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.191 mΩ. Cm, the body resistivity at the end of the target life is 0.155mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 19%.
又,如圖1般,調查的結果,差異最大為24%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為9.0%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is up to 24%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 9.0%, and the variation was large. The results are shown in Table 1.
(比較例12) (Comparative Example 12)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為5.4at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.160mΩ.cm,靶壽命後期之體電阻率為0.128mΩ.cm,靶壽命初期與後期之體電阻率之差為20%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 5.4 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the volume resistivity at the initial stage of the target life is 0.160 mΩ. Cm, the body resistivity at the end of the target life is 0.128mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 20%.
又,如圖1般,調查的結果,差異最大為22%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為12.3%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the results of the survey were as large as 22%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 12.3%, and the variation was large. The results are shown in Table 1.
(比較例13) (Comparative Example 13)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為7.2at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.259mΩ.cm,靶壽命後期之體電阻率為0.213mΩ.cm,靶壽命初期與後期之體電阻率之差為18%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 7.2 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life is 0.259 mΩ. Cm, the body resistivity at the end of the target life is 0.213mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 18%.
又,如圖1般,調查的結果,差異最大為23%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為13.8%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is at most 23%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 13.8%, and the variation was large. The results are shown in Table 1.
(比較例14) (Comparative Example 14)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為7.2at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為0.184mΩ.cm,靶壽命後期之體電阻率為0.142mΩ.cm,靶壽命初期與後期之體電阻率之差為23%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 7.2 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 0.184 mΩ. Cm, the body resistivity at the end of the target life is 0.142mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 23%.
又,如圖1般,調查的結果,差異最大為26%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為7.9%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is a maximum of 26%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 7.9%, and the variation was large. The results are shown in Table 1.
(比較例15) (Comparative Example 15)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為12.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為0.05℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為1.355mΩ.cm,靶壽命後期之體電阻率為1.070mΩ.cm,靶壽命初期與後期之體電阻率之差為21%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 12.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 0.05 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 1.355 mΩ. Cm, the body resistivity at the end of the target life is 1.070mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 21%.
又,如圖1般,調查的結果,差異最大為25%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為10.3%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is at most 25%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 10.3%, and the variation was large. The results are shown in Table 1.
(比較例16) (Comparative Example 16)
使用下述燒結原料進行燒結:使用錫(Sn)含量(原子組成比:at.%)設為12.8at.%之氧化錫粉,剩餘部份調整為氧化銦。將自最高燒結溫度1560℃降溫至1000℃的平均冷卻速度設為5.0℃/min,將降溫時之環境設為氧分壓比未達30%。其結果,靶壽命初期之體電阻率為1.259mΩ.cm,靶壽命後期之體電阻率為0.944mΩ.cm,靶壽命初期與後期之體電阻率之差為 25%。 Sintering was carried out using the following sintering raw material: tin oxide powder having a tin (Sn) content (atomic composition ratio: at. %) of 12.8 at.% was used, and the remainder was adjusted to indium oxide. The average cooling rate from the maximum sintering temperature of 1560 ° C to 1000 ° C was set to 5.0 ° C / min, and the environment at the time of cooling was set to an oxygen partial pressure ratio of less than 30%. As a result, the bulk resistivity at the initial stage of the target life was 1.259 mΩ. Cm, the body resistivity at the end of the target life is 0.944mΩ. Cm, the difference between the body resistivity at the beginning and the end of the target life is 25%.
又,如圖1般,調查的結果,差異最大為30%。使用此靶於靶壽命初期與後期進行成膜之結果,膜電阻率之差為9.5%,其變動亦大。將此結果示於表1。 Also, as shown in Figure 1, the difference in the survey is up to 30%. As a result of film formation at the initial stage and the later stage of the target life, the difference in film resistivity was 9.5%, and the variation was large. The results are shown in Table 1.
本發明係關於一種適於形成ITO膜的ITO濺鍍靶,特別是可以提供一種自靶之濺鍍初期直至結束時,膜特性之變化少的ITO濺鍍靶及其製造方法。也就是說,藉由使ITO濺鍍靶之厚度方向的氧缺損變動少,並於將靶之厚度設為t之情形時,使靶的厚度t時之體電阻率與板厚方向之任意地點的體電阻率其差異在20%以內,而使隨著進行濺鍍的膜特性變化少,從而可確保成膜品質的提高及可靠性。其結果,具有可提高ITO靶之生產性或可靠性之優異效果。本發明之ITO濺鍍靶於形成ITO膜特別有用。 The present invention relates to an ITO sputtering target suitable for forming an ITO film, and more particularly to an ITO sputtering target having a small change in film characteristics from the initial stage to the end of sputtering of a target, and a method for producing the same. In other words, when the oxygen defect variation in the thickness direction of the ITO sputtering target is small and the thickness of the target is t, the volume resistivity at the thickness t of the target and any position in the thickness direction are made. The difference in volume resistivity is within 20%, and the film characteristics change with sputtering are small, thereby ensuring improvement in film formation quality and reliability. As a result, it has an excellent effect of improving the productivity or reliability of the ITO target. The ITO sputtering target of the present invention is particularly useful for forming an ITO film.
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| CN107250426A (en) * | 2015-04-30 | 2017-10-13 | 三井金属矿业株式会社 | ITO sputtering target |
| JP6414165B2 (en) * | 2016-09-06 | 2018-10-31 | 三菱マテリアル株式会社 | Oxide sputtering target and manufacturing method of oxide sputtering target |
| WO2019155577A1 (en) * | 2018-02-08 | 2019-08-15 | 三菱マテリアル株式会社 | Oxide sputtering target and method for producing oxide sputtering target |
| TWI657159B (en) * | 2018-02-08 | 2019-04-21 | 日商三菱綜合材料股份有限公司 | Oxide sputtering target and method of producing oxide sputtering target |
| CN114835485A (en) * | 2022-04-20 | 2022-08-02 | 柳州华锡有色设计研究院有限责任公司 | Method for deeply reducing resistivity of ITO target by accurately proportioning oxygen and argon |
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