TWI694175B - Automatic electrolysis device - Google Patents
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- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 77
- 239000007788 liquid Substances 0.000 claims abstract description 125
- 238000003756 stirring Methods 0.000 claims abstract description 60
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 230000003647 oxidation Effects 0.000 claims abstract description 24
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 24
- 239000007864 aqueous solution Substances 0.000 claims description 204
- 239000002131 composite material Substances 0.000 claims description 107
- 239000012267 brine Substances 0.000 claims description 105
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 105
- 238000006243 chemical reaction Methods 0.000 claims description 47
- 239000012895 dilution Substances 0.000 claims description 31
- 238000010790 dilution Methods 0.000 claims description 31
- 238000003860 storage Methods 0.000 claims description 31
- 239000000243 solution Substances 0.000 claims description 24
- 230000001590 oxidative effect Effects 0.000 claims description 18
- 150000003839 salts Chemical class 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 4
- 239000011780 sodium chloride Substances 0.000 claims description 4
- XZPVPNZTYPUODG-UHFFFAOYSA-M sodium;chloride;dihydrate Chemical compound O.O.[Na+].[Cl-] XZPVPNZTYPUODG-UHFFFAOYSA-M 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- 238000010586 diagram Methods 0.000 description 12
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- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 4
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- 230000005540 biological transmission Effects 0.000 description 3
- 239000004155 Chlorine dioxide Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 235000019398 chlorine dioxide Nutrition 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
本發明有關於一種能大量生產氧化系複合型氣態水溶液的電解裝置,特別是一種能自動生產氧化系複合型氣態水溶液的電解裝置,藉以減少人力成本。The invention relates to an electrolytic device capable of mass-producing an oxidizing system composite gaseous aqueous solution, in particular to an electrolytic device capable of automatically producing an oxidizing system composite gaseous aqueous solution, so as to reduce labor costs.
由於氧化系複合型氣體本身具有一未成對的自由活性電子,使得氧化系複合型氣態水溶液具有強效的氧化能力,可用來氧化細菌、病毒、黴菌等病原體的蛋白質、胜肽、DNA或RNA,藉以來消滅該等病原體,而由於氣態之氧化系複合型氣體並不能提供使用者方便使用,因此目前於醫療衛生、食品加工、環境保護、工業用水、旭牧養殖以及汙水處理…等產業中,其多將氧化系複合型氣體溶於水中形成氧化系複合型氣態水溶液,令使用者可方便使用氧化系複合型水溶液來進行消毒、殺菌、除臭。Since the oxidized composite gas itself has an unpaired free active electron, the oxidized composite gaseous aqueous solution has a strong oxidizing ability and can be used to oxidize proteins, peptides, DNA or RNA of pathogens such as bacteria, viruses, molds, etc. In the past, these pathogens have been eliminated, and because the gaseous oxidized composite gas cannot provide users with convenient use, it is currently used in industries such as health care, food processing, environmental protection, industrial water, Xumu breeding, and sewage treatment... It often dissolves the oxidized composite gas in water to form the oxidized composite gaseous aqueous solution, so that users can easily use the oxidized composite aqueous solution for disinfection, sterilization and deodorization.
然而,為了改善前述缺失,目前皆利用習知電解裝置來電解食鹽水以形成氧化系複合型氣體,再將氧化系複合型氣體溶於水中以形成氧化系複合型氣態水溶液,但是,當習知電解裝置在進行電解時,習知電解裝置需要雇用操作人員來控管食鹽水的餘留容量,而當操作人員發現食鹽水的餘留容量過少時,操作人員就必須以人力操作習知電解裝置,讓習知電解裝置產生更多的食鹽水,藉此,習知電解裝置在運作一段時間之後,操作人員必須花時間確認食鹽水的殘留容量來以避免食鹽水消耗殆盡,進而習知電解裝置才能繼續生產氧化系複合型氣態水溶液,導致習知電解裝置無法在短時間內大量生產氧化系複合型氣態水溶液。However, in order to improve the aforementioned deficiencies, conventional electrolysis devices are currently used to electrolyze brine to form an oxidized composite gas, and then dissolve the oxidized composite gas in water to form an oxidized composite gaseous aqueous solution. However, when it is known When the electrolysis device performs electrolysis, the conventional electrolysis device needs to hire an operator to control the residual capacity of the brine, and when the operator finds that the residual capacity of the brine is too small, the operator must manually operate the conventional electrolysis device To allow the conventional electrolysis device to produce more saline solution. After operating the conventional electrolysis device for a period of time, the operator must take the time to confirm the residual capacity of the saline solution to avoid the depletion of the saline solution, and then learn the electrolysis Only the device can continue to produce the oxidized composite gaseous aqueous solution, resulting in the conventional electrolysis device unable to mass-produce the oxidized composite gaseous aqueous solution in a short time.
本發明的主要目的在於減少操作電解裝置的操作人員,並以控制機構來控制電解裝置自動生產氧化系複合型氣態水溶液,讓電解裝置在短時間內能大量生產氧化系複合型氣態水溶液,進而讓使用者能方便使用氧化系複合型氣態水溶液來進行消毒、殺菌以及除臭。The main purpose of the present invention is to reduce the number of operators who operate the electrolysis device, and control the electrolysis device to automatically produce the oxidized composite gaseous aqueous solution by the control mechanism, so that the electrolysis device can produce a large amount of the oxidized composite gaseous aqueous solution in a short time, and then let The user can conveniently use the oxidation-type composite gaseous aqueous solution for disinfection, sterilization and deodorization.
為實現前述目的,本發明有關於一種自動化電解裝置,上述自動化電解裝置主要由一供應機構、一攪拌機構、一電解機構、一混合機構、一感測機構以及一控制機構所構成,上述供應機構用以提供一水溶液,而上述攪拌機構用以接收上述水溶液,並將上述水溶液與複數個鹽顆粒攪拌形成一含有鹽分的鹽水水溶液,則上述電解機構具有一連接於上述攪拌機構的電解槽以及一連接於上述電解槽的電源供應單元,上述電解槽用以盛裝上述鹽水水溶液,而上述電源供應單元能提供電壓至上述電解槽,讓上述電解槽對上述鹽水水溶液進行電解以形成一氧化系複合型氣體。In order to achieve the foregoing object, the present invention relates to an automated electrolysis device, which is mainly composed of a supply mechanism, a stirring mechanism, an electrolysis mechanism, a mixing mechanism, a sensing mechanism, and a control mechanism. It is used to provide an aqueous solution, and the stirring mechanism is used to receive the aqueous solution, and stir the aqueous solution with a plurality of salt particles to form a brine aqueous solution containing salt, then the electrolytic mechanism has an electrolytic cell connected to the stirring mechanism and an A power supply unit connected to the electrolytic cell, the electrolytic cell is used to contain the saline solution, and the power supply unit can provide a voltage to the electrolytic cell, and the electrolytic cell electrolyzes the saline solution to form an oxidized composite type gas.
此外,上述混合機構,具有一氣液混合組件以及一連接於上述氣液混合組件的成品槽,上述氣液混合組件同時連接於上述供應機構與電解槽,並將上述水溶液與氧化系複合型氣體混合形成一傳送至上述成品槽的氧化系複合型氣態水溶液,其中,上述感測機構具有一安裝於上述攪拌機構的第一液位感測器以及一安裝於上述成品槽的第二液位感測器,上述第一液位感測器能感測位在上述攪拌機構內部中上述鹽水水溶液的水位高低以形成一第一液位感測訊息,而上述第二液位感測器能感測位在上述成品槽內部中上述氧化系複合型氣態水溶液的水位高低以形成一第二液位感測訊息。In addition, the mixing mechanism has a gas-liquid mixing component and a product tank connected to the gas-liquid mixing component. The gas-liquid mixing component is simultaneously connected to the supply mechanism and the electrolytic cell, and mixes the aqueous solution with the oxidizing composite gas Forming an oxidized composite gaseous aqueous solution that is sent to the product tank, wherein the sensing mechanism has a first liquid level sensor mounted on the stirring mechanism and a second liquid level sensor mounted on the product tank The first liquid level sensor can sense the water level of the brine solution in the stirring mechanism to form a first liquid level sensing message, and the second liquid level sensor can sense the level The water level of the above-mentioned oxidized composite gaseous aqueous solution in the finished product tank forms a second liquid level sensing message.
另外,上述控制機構同時連接於上述供應機構、攪拌機構、電解機構、混合機構與感測機構,上述控制機構能依據上述第一液位感測訊息而控制上述供應機構與攪拌機構進行運作以產生上述鹽水水溶液,而上述控制機構能依據上述第二液位感測訊息而控制上述供應機構、電解機構與混合機構進行運作,讓上述成品槽盛滿上述氧化系複合型氣態水溶液。In addition, the control mechanism is connected to the supply mechanism, the stirring mechanism, the electrolysis mechanism, the mixing mechanism and the sensing mechanism at the same time. The control mechanism can control the operation of the supply mechanism and the stirring mechanism according to the first liquid level sensing message to generate The saline aqueous solution, and the control mechanism can control the operation of the supply mechanism, the electrolysis mechanism, and the mixing mechanism according to the second liquid level sensing information, so that the product tank is filled with the oxidation-based composite gaseous aqueous solution.
於一較佳實施例中,上述氣液混合單元具有一盛裝上述水溶液的反應槽以及一接收上述氧化系複合型氣體的氣體混合器,上述反應槽連接一第一馬達,而上述第一馬達能將位在上述反應槽內部的水溶液先流經上述氣體混合器再流回至上述反應槽的內部,使得上述水溶液夾帶上述氧化系複合型氣體流回至上述反應槽的內部,讓位於上述反應槽的水溶液轉變為上述氧化系複合型氣態水溶液。In a preferred embodiment, the gas-liquid mixing unit has a reaction tank containing the aqueous solution and a gas mixer receiving the oxidized composite gas. The reaction tank is connected to a first motor, and the first motor can The aqueous solution inside the reaction tank first flows through the gas mixer and then returns to the inside of the reaction tank, so that the aqueous solution entrains the oxidation-based composite gas and flows back into the reaction tank to give way to the reaction The aqueous solution in the tank is converted into the above-mentioned oxidation-based composite gaseous aqueous solution.
上述感測機構進一步具有一安裝於上述反應槽的第三液位感測器,上述第三液位感測器能感測位在上述反應槽內部中上述氧化系複合型氣態水溶液的水位高低以形成一第三液位感測訊息,而上述控制機構依據上述第三液位感測訊息而啟動上述供應機構、電解機構與氣體混合器進行運作以產生上述氧化系複合型氣態水溶液。The sensing mechanism further has a third liquid level sensor installed in the reaction tank, the third liquid level sensor can sense the water level of the oxidized composite gaseous aqueous solution in the reaction tank to form A third liquid level sensing message, and the control mechanism activates the supply mechanism, the electrolysis mechanism, and the gas mixer according to the third liquid level sensing message to generate the oxidation-type composite gaseous aqueous solution.
於此實施例中,上述感測機構進一步具有一安裝於上述反應槽的第二濃度感測器,上述第二濃度感測器能感測位在上述反應槽內部中上述氧化系複合型氣態水溶液的濃度以形成一傳遞至上述控制機構的第二濃度訊息,讓上述控制機構依據上述第二濃度訊息而控制上述氧化系複合型氣態水溶液輸送至上述成品槽。In this embodiment, the sensing mechanism further has a second concentration sensor installed in the reaction tank, and the second concentration sensor can sense the oxidation-based composite gaseous aqueous solution in the reaction tank Concentration to form a second concentration message that is transmitted to the control mechanism, and the control mechanism controls the delivery of the oxidation-based composite gaseous aqueous solution to the product tank according to the second concentration message.
於另一較佳實施例,上述混合機構進一步具有一第二馬達以及一稀釋槽,上述第二馬達位於上述成品槽與稀釋槽之間,並能將上述氧化系複合型氣態水溶液流入上述稀釋槽的內部,而上述稀釋槽連接於上述供應機構,並接受上述水溶液與氧化系複合型氣態水溶液,使上述水溶液與氧化系複合型氣態水溶液在上述稀釋槽的內部混合形成一濃度低於上述氧化系複合型氣態水溶液的稀釋氧化系複合型氣態水溶液。In another preferred embodiment, the mixing mechanism further includes a second motor and a dilution tank, the second motor is located between the product tank and the dilution tank, and can flow the oxidized composite gaseous aqueous solution into the dilution tank The dilution tank is connected to the supply mechanism and receives the aqueous solution and the oxidized composite gaseous aqueous solution, so that the aqueous solution and the oxidized composite gaseous aqueous solution are mixed inside the dilution tank to form a concentration lower than the oxidized system Dilute oxidation complex gaseous aqueous solution of complex gaseous aqueous solution.
其中,上述感測機構進一步具有一安裝於上述稀釋槽的第四液位感測器,上述第四液位感測器能感測位在上述稀釋槽內部中上述稀釋氧化系複合型氣態水溶液的水位高低以形成一第四液位感測訊息,而上述控制機構依據上述第四液位感測訊息而啟動上述供應機構與上述第二馬達進行運作,讓上述水溶液與氧化系複合型氣態水溶液流入上述稀釋槽的內部以形成上述稀釋氧化系複合型氣態水溶液。Wherein, the sensing mechanism further has a fourth liquid level sensor installed in the dilution tank, the fourth liquid level sensor can sense the water level of the diluted oxidizing composite gaseous solution in the dilution tank High and low to form a fourth liquid level sensing message, and the control mechanism activates the supply mechanism and the second motor to operate according to the fourth liquid level sensing message, and allows the aqueous solution and the oxidized composite gaseous aqueous solution to flow into the above The inside of the dilution tank forms the above-mentioned diluted oxidation system composite gaseous aqueous solution.
又一較佳實施例中,上述感測機構進一步具有一安裝於上述電解槽的溫度感測器,上述溫度感測器能感測位在上述電解槽內部中上述鹽水水溶液的溫度以形成一傳遞至上述控制機構的溫度訊息,使上述控制機構能依據上述溫度訊息產生一警示訊息或是停止上述電源供應單元提供電壓給上述電解槽。In yet another preferred embodiment, the sensing mechanism further has a temperature sensor installed in the electrolytic cell, the temperature sensor can sense the temperature of the brine solution in the electrolytic cell to form a transmission to The temperature information of the control mechanism enables the control mechanism to generate a warning message or stop the power supply unit from supplying voltage to the electrolytic cell according to the temperature information.
再一較佳實施例中,上述電解機構的電解槽連接於上述供應機構,使得上述電解槽能接收上述水溶液,而上述電解槽設有一限制液體流動的排放電控閥,其中,上述感測機構進一步具有一安裝於上述電解槽的第五液位感測器,而上述第五液位感測器能感測位在上述電解槽內部中上述水溶液的水位高低以形成一第五液位感測訊息,則上述控制機構依據上述第五液位感測訊息而啟動上述電控閥運作,讓位在上述電解槽內部的上述水溶液能進行排放。In still another preferred embodiment, the electrolysis cell of the electrolysis mechanism is connected to the supply mechanism so that the electrolysis cell can receive the aqueous solution, and the electrolysis cell is provided with an electric discharge valve that restricts the flow of liquid, wherein the sensing mechanism A fifth liquid level sensor mounted on the electrolytic cell is further provided, and the fifth liquid level sensor can sense the level of the aqueous solution in the electrolytic cell to form a fifth liquid level sensing message Then, the control mechanism activates the operation of the electric control valve according to the fifth liquid level sensing message, so that the aqueous solution located inside the electrolytic cell can be discharged.
於前述四個實施例中,上述攪拌機構具有一連接於上述供應機構的鹽水攪拌槽以及一連接於上述鹽水攪拌槽的鹽水儲存槽,上述鹽水儲存槽用以盛裝上述鹽水水溶液,並安裝上述感測機構的第一液位感測器,並且,上述感測機構進一步具有一安裝於上述鹽水攪拌槽的第一濃度感測器,上述第一濃度感測器能感測位在上述鹽水攪拌槽中上述鹽水水溶液的鹽分濃度以形成一傳遞至上述控制機構的第一濃度訊息,讓上述控制機構依據上述第一濃度訊息而控制上述鹽水水溶液輸送至上述鹽水儲存槽。In the foregoing four embodiments, the stirring mechanism has a brine stirring tank connected to the supply mechanism and a brine storage tank connected to the brine stirring tank. The brine storage tank is used to hold the brine aqueous solution and install the sensor A first liquid level sensor of the sensing mechanism, and the sensing mechanism further has a first concentration sensor installed in the brine stirring tank, the first concentration sensor can sense the position in the brine stirring tank The salt concentration of the brine solution forms a first concentration message transmitted to the control mechanism, and the control mechanism controls the delivery of the brine solution to the brine storage tank according to the first concentration message.
另外,上述攪拌機構與電解槽之間設有一能計算與改變液體流量的流量計以及一限制液體流動的電控閥,上述流量計與電控閥電性連接於上述控制機構,而當上述控制機構接收到上述第二濃度訊息時,上述電控閥會讓上述鹽水水溶液流動至上述流量計,使上述流量計計算上述鹽水水溶液的流量,當上述流量計計算上述鹽水水溶液的流量已達到預設值,上述電控閥會停止上述鹽水水溶液流動至上述流量計。In addition, a flow meter capable of calculating and changing the liquid flow rate and an electric control valve that restricts the flow of liquid are provided between the stirring mechanism and the electrolytic cell. The flow meter and the electric control valve are electrically connected to the control mechanism, and when the control When the mechanism receives the second concentration message, the electronically controlled valve will allow the saline solution to flow to the flowmeter, causing the flowmeter to calculate the flow rate of the saline solution, when the flowmeter calculates the flow rate of the saline solution has reached a preset Value, the electronically controlled valve will stop the flow of the saline solution to the flowmeter.
本發明的特點在於感測機構會感測鹽水水溶液與氧化系複合型氣態水溶液兩者的餘留容量,而當感測機構感測到鹽水水溶液與氧化系複合型氣態水溶液兩者的容量過少時,控制機構會控制供應機構、攪拌機構、電解機構及混合機構四者進行運作以自動生產鹽水水溶液與氧化系複合型氣態水溶液,藉此,電解裝置進行運作時能減少操作人員來以降低人力成本,進而讓電解裝置在短時間內能大量生產氧化系複合型氣態水溶液。The present invention is characterized in that the sensing mechanism senses the remaining capacity of both the brine aqueous solution and the oxidized composite gaseous aqueous solution, and when the sensing mechanism senses that the capacity of both the brine aqueous solution and the oxidized composite gaseous aqueous solution is too small , The control mechanism will control the supply mechanism, the stirring mechanism, the electrolysis mechanism and the mixing mechanism to operate to automatically produce the brine aqueous solution and the oxidation-type composite gaseous aqueous solution, thereby reducing the operation personnel to reduce the labor cost when the electrolysis device is in operation In addition, the electrolytic device can produce a large amount of oxidized composite gaseous aqueous solution in a short time.
茲為便於更進一步對本發明之構造、使用及其特徵有更深一層明確、詳實的認識與瞭解,爰舉出較佳實施例,配合圖式詳細說明如下:In order to facilitate a deeper and more clear and detailed understanding and understanding of the structure, use and characteristics of the present invention, the preferred embodiment is cited, and the detailed description in conjunction with the drawings is as follows:
請參閱圖1所示,本發明自動化電解裝置1主要由一供應機構10、一攪拌機構20、一電解機構30、一混合機構40、一感測機構50以及一控制機構60所構成,供應機構10用以提供一水溶液,於此實施例中,供應機構10具有一能輸送上述水溶液的水溶液輸入管11以及一連接於水溶液輸入管11的水溶液儲存槽12,而水溶液儲存槽12用以盛裝上述水溶液,並連接一第一水溶液輸出管13、一第二水溶液輸出管14、一第三水溶液輸出管15以及一第四水溶液輸出管16,藉此,當上述水溶液經由水溶液輸入管11而流入水溶液儲存槽12時,位在水溶液儲存槽12內部的上述水溶液能再分別流入第一、二、三、四水溶液輸出管13、14、15、16的內部。Referring to FIG. 1, the
攪拌機構20具有一鹽水攪拌槽21以及一鹽水儲存槽22,鹽水攪拌槽21連接於供應機構10的第一水溶液輸出管13,使得上述水溶液能經由第一水溶液輸出管13而流入鹽水攪拌槽21的內部,讓鹽水攪拌槽21能將上述水溶液與複數個鹽顆粒攪拌形成一含有鹽分的鹽水水溶液,於此實施例中,上述複數個鹽顆粒可為人工自行加入於鹽水攪拌槽21的內部,其中,鹽水儲存槽22具有一能輸送上述鹽水水溶液的鹽水輸入管23以及一能輸送上述鹽水水溶液的鹽水輸出管24,而鹽水輸入管23連接於鹽水攪拌槽21,使得位在鹽水攪拌槽21內部的上述鹽水水溶液能經由鹽水輸入管23而流入鹽水儲存槽22的內部,讓鹽水儲存槽22能夠存放上述鹽水水溶液,其中,鹽水輸出管24安裝一能計算與改變液體流量的流量計25以及一限制液體流動的電控閥26。The
請參閱圖1與圖2所示,電解機構30具有一電解槽31、一切換單元32以及一電源供應單元33,電解槽31連接於切換單元32,並設有一連接於混合機構40的電解輸出管311、兩上排放管312以及兩下排放管313,而其中一個上排放管312與其中一個下排放管313兩者都連通於電解槽31的一陰極(圖未示),則另一個上排放管312與另一個下排放管313兩者都連通於電解槽31的一陽極(圖未示),此外,每一個下排放管313各安裝一能限制液體流動的排放電控閥314,而切換單元32同時連接於供應機構10的第二水溶液輸出管14以及攪拌機構20的鹽水輸出管24,並能選擇性控制讓上述水溶液或上述鹽水水溶液流入電解槽31的內部,如圖2所示,於此實施例中,切換單元32具有一第一鹽水入水管321、一第二鹽水入水管322、一第一水溶液入水管323以及一第二水溶液入水管324,第一、二鹽水入水管321、322都連通於鹽水輸出管24,而第一鹽水入水管321安裝一能限制上述鹽水水溶液流動的第一切換電控閥321a,則第二鹽水入水管322安裝一能限制上述鹽水水溶液流動的第二切換電控閥322a,其中,第一、二水溶液入水管323、324兩者都連通於第二水溶液輸出管14,而第一水溶液入水323安裝能一限制上述水溶液流動的第三切換電控閥323a,則第二水溶液入水324安裝能一限制上述水溶液流動的第四切換電控閥324a,如圖3所示,第一鹽水入水管321與第一水溶液入水管323兩者都連通於一連接於電解槽31陽極的第一導入管325,而第二鹽水入水管322與第二水溶液343兩者都連通於一連接於電解槽31陰極的第二導入管326。Please refer to FIGS. 1 and 2, the
再請參閱圖1所示,電源供應單元33電性連接於電解槽31,如圖所示,流量計25與電控閥26兩者位在攪拌機構20與電解槽31之間,而電控閥26能選擇性讓鹽水輸出管24呈現連通狀態或封閉狀態,其中,當鹽水輸出管24透過電控閥26而呈現連通狀態時,上述鹽水水溶液能從鹽水儲存槽22而流動至切換單元32,反之,當鹽水輸出管24透過電控閥26而呈現封閉狀態時,上述鹽水水溶液無法從鹽水儲存槽22流動至切換單元32。Referring again to FIG. 1, the
再請參閱圖1所示,混合機構40具有一氣液混合組件41、一成品槽42以及一稀釋槽43,氣液混合組件41具有一連接於成品槽42的反應槽411以及一連接於電解輸出管311的氣體混合器412,使得氣液混合組件41能同時連接於供應機構10與電解槽31,其中,反應槽411與氣體混合器412之間設有一第一混合管413以及一第二混合管414,使得反應槽411經由第一、二混合管413、414而連接於氣體混合器412,而反應槽411連接於供應機構10的第二水溶液輸出管14,使得反應槽411能接收上述水溶液。Referring again to FIG. 1, the
請參閱圖3所示,氣體混合器412設有一連接於電解輸出管311的混合部412a,混合部412a呈現中空樣態,並於內部的孔徑皆小於第一、二混合管413、414,而混合部412a一端延伸形成一連接於第一混合管413的第一連接部412b,並於遠離第一連接部412b的一端延伸形成連接於第二混合管414的第二連接部412c,其中,第一、二連接部412b、412c的內部孔徑呈現錐形樣態,此外,成品槽42具有一連接於反應槽411的成品輸入管421以及一連接於稀釋槽43的成品輸出管422,而稀釋槽43連接於供應機構10的第四水溶液輸出管16,用以接收上述水溶液。As shown in FIG. 3, the
再請參閱圖1所示,感測機構50具有一第一液位感測器51、一第二液位感測器52、一第三液位感測器53、一第四液位感測器54、一第五液位感測器55、一溫度感測器56、一第一濃度感測器57以及一第二濃度感測器58,如圖所示,第一液位感測器51安裝於攪拌機構20的鹽水儲存槽22,並能感測位在鹽水儲存槽22內部中上述鹽水水溶液的水位高低,而第二液位感測器52安裝於成品槽42,並能感測位在成品槽42內部中液體的水位高低,其中,第三液位感測器53安裝於反應槽411,並能感測位在上述反應槽411內部中上述液體的水位高低,而第四液位感測器54安裝於稀釋槽43,並能感測位在上述稀釋槽43內部中上述液體的水位高低,此外,第五液位感測器55與溫度感測器56兩者都安裝於電解槽31,其中,第五液位感測器55能感測位在電解槽31內部中液體的水位高低,而溫度感測器56能感測位在電解槽31內部中液體的溫度高低,如圖所示,第一濃度感測器57安裝於鹽水攪拌槽21,並能鹽水攪拌槽21內部中液體的濃度,則第二濃度感測器58安裝於反應槽411,並能感測位在反應槽411內部中液體的濃度,另外,控制機構60同時連接於供應機構10、攪拌機構20、電解機構30、混合機構40與感測機構50,並能控制供應機構10、攪拌機構20、電解機構30、混合機構40與感測機構50進行運作。Referring again to FIG. 1, the
請參閱圖3與圖5A所示,於自動化電解裝置1進行電解作業時,控制機構60開啟攪拌機構20的電控閥26,切換單元32的第一、二切換電控閥321a、322a以及電解槽31的排放電控閥314,使得電控閥26會持續將位在鹽水儲存槽22內部的上述鹽水水溶液提供至切換單元32,而切換單元32會將上述鹽水水溶液導入流向電解槽31的內部,讓電解槽31的內部裝滿上述鹽水水溶液,由於位在鹽水儲存槽22內部的上述鹽水水溶液電控閥26會持續流入電解槽31的內部,而當位在電解槽31內部的上述鹽水水溶液的液面高度大於上排放管312的高度位置時,部分的上述鹽水水溶液會經由上排放管312排出來以避免上述鹽水水溶液溢出於電解槽31,接下來,電源供應單元33提供電壓給電解槽31,讓電解槽31對上述鹽水水溶液進行電解以產生氧化還原反應,進而經過電解的上述鹽水水溶液會形成一能流入電解輸出管311的氧化系複合型氣體,於此實施例中,上述氧化系複合型氣體設為二氧化氯、次氯酸或臭氧。Please refer to FIGS. 3 and 5A. When the
其中,上述鹽水水溶液經過電解之後,位在電解槽31內部中上述鹽水水溶液的鹽分濃度會減少,但是,由於位在鹽水儲存槽22內部的上述鹽水水溶液透過電控閥26會持續流入電解槽31的內部,進而電解槽31能進行電解作業時持續補充高鹽濃度的上述鹽水水溶液來以避免位在電解槽31內部中上述鹽水水溶液的鹽分濃度降低。After the brine solution is electrolyzed, the salt concentration of the brine solution in the
請參閱圖5B所示,形成上述氧化系複合型氣體之後,上述氧化系複合型氣體經由電解輸出管311而流向氣液混合組件41的氣體混合器412,而控制機構60控制供應機構10提供上述水溶液,使上述水溶液經由第三水溶液輸出管15而流入流向氣液混合組件41的反應槽411內部,隨後,控制機構60啟動一組裝於第一混合管413的第一馬達415,而第一馬達415會將位在反應槽411內部的上述水溶液不斷地由第一混合管413流入體混合器412,再由第二混合管414流回至反應槽411的內部,其中,當上述水溶液流入氣體混合器412的混合部412a時,因為混合部412a的內部孔徑小於第一、二混合管413、414,使得上述水溶液的流速會增快,進而讓流入氣體混合器412的上述氧化系複合型氣體能快速地被上述水溶液帶入至反應槽411內部,當上述氧化系複合型氣體流入反應槽411的內部時,上述氧化系複合型氣體的一部分會與位在反應槽411內部的水溶液進行混合以形成一氧化系複合型氣態水溶液,而剩餘的上述氧化系複合型氣體會流入反應槽411,並與位在反應槽411內部的上述水溶液進行混合以形成上述氧化系複合型氣態水溶液,其中,由於混合部412a的內部孔徑小於第一、二混合管413、414,進而為了避免上述水溶液流入氣體混合器412時,上述水溶液會由第一混合管413回流至反應槽411,第一混合管413與第二混合管414之間能設有複數個氣體混合器412,讓上述逆滲透水水溶液能夠分流至複數個氣體混合器412,於此實施例中,上述氧化系複合型氣態水溶液設為二氧化氯水溶液、次氯酸水溶液或臭氧水溶液。As shown in FIG. 5B, after forming the oxidized composite gas, the oxidized composite gas flows to the
當反應槽411內部剛形成上述氧化系複合型氣態水溶液時,上述氧化系複合型氣態水溶液的氧化系複合型氣體濃度量較低,但因為第一馬達415會再將上述氧化系複合型氣態水溶液流入氣體混合器412,再讓上述氧化系複合型氣態水溶液流回至反應槽411,使得更多的上述氧化系複合型氣體會流至反應槽411的內部,進而上述氧化系複合型氣態水溶液的氧化系複合型氣體濃度會逐漸升高,其中,當上述氧化系複合型氣態水溶液的氧化系複合型氣體濃度達到預設值時,控機機構60會關閉第一馬達415,使得上述氧化系複合型氣態水溶液無法再經由第一混合管413流入氣體混合器412。When the oxidized composite gaseous aqueous solution is just formed in the
接下來,控制機構60控制上述氧化系複合型氣態水溶液能經由成品輸入管421而流入成品槽42的內部,若要直接使用上述氧化系複合型氣態水溶液,則成品槽42能直接排出上述氧化系複合型氣態水溶液,其中,若要直接使用若上述氧化系複合型氣態水溶液的氧化系複合型氣體濃過高,開啟一安裝於成品輸出管422的第二馬達423,讓上述氧化系複合型氣態水溶液稀釋槽43的內部,隨後,供應機構10將上述水溶液經由第四水溶液輸出管16而流入稀釋槽43的內部,使上述水溶液與氧化系複合型氣態水溶液在上述稀釋槽43的內部混合形成一濃度低於上述氧化系複合型氣態水溶液的稀釋氧化系複合型氣態水溶液。Next, the
如圖5C所示,於電解槽31進行電解時,位在鹽水儲存槽22內部中上述鹽水水溶液透過電控閥26而持續流入電解槽31的內部,使得位在鹽水儲存槽22內部中上述鹽水水溶液持續減少,而當第一液位感測器51感測到位在鹽水儲存槽22內部中上述鹽水水溶液的水位高度過低時,第一液位感測器51會形成一傳遞至控制機構60的第一液位感測訊息,使控制機構60能依據上述第一液位感測訊息而控制供應機構10與攪拌機構20進行運作,使得供應機構10提供上述水溶液至攪拌機構20的鹽水攪拌槽21,進而攪拌機構20將攪拌所形成的上述鹽水水溶液,而第一濃度感測器57能感測位在鹽水攪拌槽21內部中的上述鹽水水溶液的濃度,當位在鹽水攪拌槽21內部中上述鹽水水溶液的濃度達到預設值時,第一濃度感測器57形成一傳遞至控制機構60的第一濃度訊息,讓控制機構60依據上述第一濃度訊息而控制上述鹽水水溶液傳輸至鹽水儲存槽22的內部,當鹽水儲存槽22裝滿上述鹽水水溶液時,第一液位感測器51感測到位在鹽水儲存槽22內部中上述鹽水水溶液的水位高度過高時,第一液位感測器51會形成一傳遞至控制機構60的第一停止訊息,使控制機構60依據上述第一停止訊號而控制供應機構10與攪拌機構20停止運作以停止生產上述鹽水水溶液。As shown in FIG. 5C, when the
如圖5D所示,位在成品槽42內部的上述氧化系複合型氣態水溶液經過使用後會逐漸消耗,而當第二液位感測器52感測到位在成品槽42內部中上述氧化系複合型氣態水溶液的水位高度過低時,第二液位感測器52會形成一傳遞至控制機構60的第二液位感測訊息,使控制機構60能依據上述第二液位感測訊息而控制供應機構10、電解機構30與混合機構40進行運作,其中,當控制機構60接受到上述第二液位感測訊息時,控制機構60先控制供應機構10進行運作,讓供應機構10提供上述鹽水水溶液流入電解槽31的內部,隨後,控制機構60控制電源供應單元33提供電壓至電解槽31,讓電解槽31對上述鹽水水溶液進行電解以產生上述氧化系複合型氣體,進而讓混合機構40所產生的上述氧化系複合型氣態水溶液能盛滿成品槽42,另外,當成品槽42裝滿上述氧化系複合型氣態水溶液時,第二液位感測器52感測到位在成品槽42內部中上述氧化系複合型氣態水溶液的水位高度過高時,第二液位感測器52會形成一傳遞至控制機構60的第二停止訊息,使控制機構60依據上述第二停止訊息而控制供應機構10、電解機構30與混合機構40停止運作以停止生產上述氧化系複合型氣態水溶液。As shown in FIG. 5D, the above-mentioned oxidized composite gaseous aqueous solution inside the
請參閱圖5E所示,當第三液位感測器53感測到位在反應槽411內部中上述氧化系複合型氣態水溶液的水位高度過低時,第三液位感測器53會形成一傳遞至控制機構60的第三液位感測訊息,使控制機構60依據上述第三液位感測訊息而啟動供應機構10、電解機構30與氣體混合器412進行運作以產生上述氧化系複合型氣態水溶液,並且,第二濃度感測器58能在反應槽411產生上述氧化系複合型氣態水溶液時感測位在反應槽411內部中上述氧化系複合型氣態水溶液的濃度,當位在反應槽411內部中上述氧化系複合型氣態水溶液的濃度達到預設值時,第二濃度感測器58會形成一傳遞至控制機構60的第二濃度訊息,使得控制機構60依據上述第二濃度訊息而控制上述氧化系複合型氣態水溶液輸送至成品槽42,並再控制供應機構10、電解機構30與混合機構40停止運作以停止生產上述氧化系複合型氣態水溶液。Please refer to FIG. 5E. When the third
請參閱圖5F所示,位在稀釋槽43內部的上述稀釋氧化系複合型氣態水溶液經過使用後會逐漸消耗,當第四液位感測器54感測到位在稀釋槽43內部中上述稀釋氧化系複合型氣態水溶液的水位高度過低時,第四液位感測器54會形成一傳遞至控制機構60的第四液位感測訊息,使控制機構60依據上述第四液位感測訊息而啟動供應機構10與第二馬達423進行運作,讓上述水溶液與氧化系複合型氣態水溶液流入稀釋槽43的內部以形成上述稀釋氧化系複合型氣態水溶液,並且,當稀釋槽43裝滿上述稀釋氧化系複合型氣態水溶液時,第四液位感測器54感測到位在稀釋槽43內部中上述稀釋氧化系複合型氣態水溶液的水位高度過高時,第四液位感測器54會形成一傳遞至控制機構60的第四停止訊息,使控制機構60依據上述第四停止訊號而控制供應機構10與第二馬達423停止運作以停止生產上述氧化系複合型氣態水溶液。As shown in FIG. 5F, the above-mentioned diluted oxidation system composite gaseous aqueous solution inside the
請參閱圖5G所示,當自動化電解裝置1欲要進行清洗作業時,控制機構60控制供應機構10提供上述水溶液至切換單元32,而控制機構60再進一步開啟切換單元第三、四切換電控閥323a、324a,讓上述水溶液流入電解槽31的陽、陰極內部進行清洗以形成一廢水水溶液,當第五液位感測器55感測到位在電解槽31內部中上述廢水水溶液的水位高度過高時,第五液位感測器55會形成一傳遞至控制機構60的第五液位感測訊息,而控制機構60依據上述第五液位感測訊息而開啟排放電控閥314,讓位在電解槽31內部的上述廢水水溶液經由下排放管313而排出至一廢水回收槽(圖未示)。As shown in FIG. 5G, when the
請參閱圖5H所示,電解槽31對上述鹽水水溶液進行電解時,上述鹽水水溶液的溫度會提升,而當溫度感測器56感測到位在電解槽31內部中上述鹽水水溶液的溫度過高時,溫度感測器56會形成一溫度訊息,並將上述溫度訊息傳遞至控制機構60,其中,控制機構60能依據上述溫度訊息而產生一表達電解槽31溫度過高的警示訊息或是停止電源供應單元33提供電壓給電解槽31,讓電解槽31無法在對上述鹽水水溶液進行氧化還原反應。As shown in FIG. 5H, when the
以上所舉實施例,僅用為方便說明本發明並非加以限制,在不離本發明精神範疇,熟悉此一行業技藝人士依本發明申請專利範圍及發明說明所作之各種簡易變形與修飾,均仍應含括於以下申請專利範圍中。The above-mentioned embodiments are only for the convenience of describing the present invention and are not limiting. Without departing from the spirit of the present invention, those skilled in the art who are familiar with this industry and applying the patent scope of the present invention and various simple modifications and modifications made by the invention description should still Included in the following patent applications.
1:自動化電解裝置 10:供應機構 11:水溶液輸入管 12:水溶液儲存槽 13:第一水溶液輸出管 14:第二水溶液輸出管 15:第三水溶液輸出管 16:第四水溶液輸出管 20:攪拌機構 21:鹽水攪拌槽 22:鹽水儲存槽 23:鹽水輸入管 24:鹽水輸出管 25:流量計 26:電控閥 30:電解機構 31:電解槽 311:電解輸出管 312:上排放管 313:下排放管 314:排放電控閥 32:切換單元 321:第一鹽水入水管 321a:第一切換電控閥 322:第二鹽水入水管 322a:第二切換電控閥 323:第一水溶液入水管 323a:第三切換電控閥 324:第二水溶液入水管 324a:第四切換電控閥 325:第一導入管 326:第二導入管 33:電源供應單元 40:混合機構 41:氣液混合組件 411:反應槽 412:氣體混合器 412a:混合部 412b:第一連接部 412c:第二連接部 413:第一混合管 414:第二混合管 415:第一馬達 42:成品槽 421:成品輸入管 422:成品輸出管 423:第二馬達 43:稀釋槽 50:感測機構 51:第一液位感測器 52:第二液位感測器 53:第三液位感測器 54:第四液位感測器 55:第五液位感測器 56:溫度感測器 57:第一濃度感測器 58:第二濃度感測器 60:控制機構1: Automated electrolysis device 10: Supply organization 11: Aqueous solution input pipe 12: Aqueous solution storage tank 13: The first aqueous solution output tube 14: The second aqueous solution output tube 15: The third aqueous solution output tube 16: The fourth aqueous solution output tube 20: stirring mechanism 21: brine stirring tank 22: brine storage tank 23: brine input pipe 24: brine output pipe 25: Flowmeter 26: Electric control valve 30: Electrolysis mechanism 31: electrolytic cell 311: Electrolytic output tube 312: Upper discharge pipe 313: Lower discharge pipe 314: Emission control valve 32: Switching unit 321: The first brine inlet pipe 321a: The first switching electric control valve 322: Second brine inlet pipe 322a: Second switching electric control valve 323: the first aqueous solution into the water pipe 323a: The third switching electric control valve 324: the second aqueous solution into the water pipe 324a: Fourth switching electric control valve 325: first introduction tube 326: Second inlet tube 33: Power supply unit 40: Mixed institutions 41: Gas-liquid mixing assembly 411: Reaction tank 412: Gas mixer 412a: Mixing Department 412b: First connection 412c: Second connection 413: The first mixing tube 414: Second mixing tube 415: First motor 42: Finished tank 421: finished product input tube 422: Finished output tube 423: Second motor 43: dilution tank 50: sensing mechanism 51: The first liquid level sensor 52: Second level sensor 53: Third level sensor 54: Fourth liquid level sensor 55: Fifth liquid level sensor 56: temperature sensor 57: The first concentration sensor 58: Second concentration sensor 60: Control agency
圖1為本發明自動化電解裝置的示意圖; 圖2為電解槽的示意圖; 圖3為切換單元的示意圖; 圖4為氣體混合器的示意圖; 圖5A為電解機構進行電解作業的示意圖; 圖5B為混合機構形成氧化系複合型氣態水溶液的示意圖; 圖5C為第一液位感測器配合控制機構進行使用的示意圖; 圖5D為第二液位感測器與第一濃度感測器配合控制機構進行使用的示意圖; 圖5E為第三液位感測器與第二濃度感測器配合控制機構進行使用的示意圖; 圖5F為第四液位感測器配合控制機構進行使用的示意圖; 圖5G為第五液位感測器配合控制機構來清洗電解槽的示意圖;以及 圖5H為溫度感測器配合控制機構進行使用的示意圖。1 is a schematic diagram of an automated electrolysis device of the present invention; FIG. 2 is a schematic diagram of an electrolytic cell; FIG. 3 is a schematic diagram of a switching unit; FIG. 4 is a schematic diagram of a gas mixer; FIG. 5A is a schematic diagram of an electrolysis mechanism performing electrolysis; Schematic diagram of the mixing mechanism forming an oxidized composite gaseous aqueous solution; FIG. 5C is a schematic diagram of the first liquid level sensor used in conjunction with the control mechanism; FIG. 5D is a second liquid level sensor used in conjunction with the first concentration sensor in the control mechanism Schematic diagram for use; FIG. 5E is a schematic diagram of a third liquid level sensor and a second concentration sensor used in conjunction with a control mechanism; FIG. 5F is a schematic diagram of a fourth liquid level sensor used in conjunction with a control mechanism; FIG. 5G A schematic diagram of the fifth liquid level sensor cooperated with the control mechanism to clean the electrolytic cell; and FIG. 5H is a schematic diagram of the temperature sensor used in conjunction with the control mechanism.
1:自動化電解裝置 1: Automated electrolysis device
10:供應機構 10: Supply organization
11:水溶液輸入管 11: Aqueous solution input pipe
12:水溶液儲存槽 12: Aqueous solution storage tank
13:第一水溶液輸出管 13: The first aqueous solution output tube
14:第二水溶液輸出管 14: The second aqueous solution output tube
15:第三水溶液輸出管 15: The third aqueous solution output tube
16:第四水溶液輸出管 16: The fourth aqueous solution output tube
20:攪拌機構 20: stirring mechanism
21:鹽水攪拌槽 21: brine stirring tank
22:鹽水儲存槽 22: brine storage tank
23:鹽水輸入管 23: brine input pipe
24:鹽水輸出管 24: brine output pipe
25:流量計 25: Flowmeter
26:電控閥 26: Electric control valve
30:電解機構 30: Electrolysis mechanism
31:電解槽 31: electrolytic cell
311:電解輸出管 311: Electrolytic output tube
312:上排放管 312: Upper discharge pipe
313:下排放管 313: Lower discharge pipe
314:排放電控閥 314: Emission control valve
32:切換單元 32: Switching unit
33:電源供應單元 33: Power supply unit
40:混合機構 40: Mixed institutions
41:氣液混合組件 41: Gas-liquid mixing assembly
411:反應槽 411: Reaction tank
412:氣體混合器 412: Gas mixer
413:第一混合管 413: The first mixing tube
414:第二混合管 414: Second mixing tube
415:第一馬達 415: First motor
42:成品槽 42: Finished tank
421:成品輸入管 421: finished product input tube
422:成品輸出管 422: Finished output tube
423:第二馬達 423: Second motor
43:稀釋槽 43: dilution tank
50:感測機構 50: sensing mechanism
51:第一液位感測器 51: The first liquid level sensor
52:第二液位感測器 52: Second level sensor
53:第三液位感測器 53: Third level sensor
54:第四液位感測器 54: Fourth liquid level sensor
55:第五液位感測器 55: Fifth liquid level sensor
56:溫度感測器 56: temperature sensor
57:第一濃度感測器 57: The first concentration sensor
58:第二濃度感測器 58: Second concentration sensor
60:控制機構 60: Control agency
Claims (9)
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| CN102534740A (en) * | 2010-12-01 | 2012-07-04 | 诺发系统有限公司 | Electroplating apparatus and process for wafer level packaging |
| CN103173842A (en) * | 2013-02-25 | 2013-06-26 | 上海大学 | Device for conducting electroplating process and electroplate liquid development experiment in high-pressure environment |
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| CN102534740A (en) * | 2010-12-01 | 2012-07-04 | 诺发系统有限公司 | Electroplating apparatus and process for wafer level packaging |
| CN102534740B (en) | 2010-12-01 | 2016-09-28 | 诺发系统有限公司 | The electroplating device of wafer-class encapsulation and technique |
| CN103173842A (en) * | 2013-02-25 | 2013-06-26 | 上海大学 | Device for conducting electroplating process and electroplate liquid development experiment in high-pressure environment |
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