TWI693552B - Wireless system, electronic tag device and processing method for abnormal condition of object with identification mechanism - Google Patents
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Abstract
Description
本發明是有關一種無線系統,特別是一種利用電子標籤裝置偵測物件之異常狀況的無線系統,其電子標籤裝置及具有識別機制的物件異常狀況之處理方法。 The invention relates to a wireless system, in particular to a wireless system that uses an electronic tag device to detect abnormal conditions of objects, an electronic tag device and a method for processing abnormal conditions of objects with a recognition mechanism.
在工廠產品的製造過程中,產品一般會於各個生產站點之間傳輸,而為了追蹤及安排生產流程,各批次產品外會附掛一電子標籤,電子標籤可顯示該批次產品之相關訊息。傳統上,產品外附掛之電子標籤僅會紀錄及顯示批次產品批號、數量、工作站點及時間等生產相關資訊。 In the manufacturing process of factory products, products are generally transmitted between various production sites, and in order to track and arrange the production process, each batch of products will be attached with an electronic label, which can display the relevant products of the batch message. Traditionally, electronic tags attached to products only record and display production-related information such as batch product batch numbers, quantities, work stations, and time.
而在製造過程中,常因產品遭受意外碰撞,而造成良率下降或產品破損,但因產品生產過程冗長,以及生產線上有諸多死角,很難即時追蹤良率下降或產品破損與產品意外碰撞之間關係。 In the manufacturing process, the product often suffers from unexpected collisions, which leads to a drop in yield or product damage. However, due to the lengthy product production process and the many dead ends on the production line, it is difficult to track the decline in yield or product damage and product accidental collision. Relationship.
本發明提供一種無線系統、電子標籤裝置及具有識別機制的物件異常狀況之處理方法,可有利於追蹤良率下降或產品破損是否與意外碰撞有關,進而提升產品生產良率與降低生產成本。 The present invention provides a wireless system, an electronic tag device, and a method for handling abnormal conditions of objects with a recognition mechanism, which can be useful for tracking whether the yield decline or product damage is related to accidental collision, thereby improving product yield and reducing production costs.
本發明所提供的無線系統包括電子標籤裝置、多個無線裝置及固定式無線掃描裝置。電子標籤裝置設置於一物件上,電子標籤裝置包含第一震動感測模組、第一無線通訊模組及第一中央處理單元,第一中央處理單元電性連接第一震動感測模組及第一無線通訊模組,第一無線通訊模組具有一標籤辨識代碼,第一震動感測模組偵測物件的加速度。多個無線裝置分別配置於多個偵測對象,每一無線裝置包含第二無線通訊模組及第二中央處理單元,第二中央處理單元電性連接第二無線通訊模組,每一第二無線通訊模組具有一模組辨識代碼,第二無線通訊模組定時廣播一第二數據封包,第二數據封包至少包含模組辨識代碼;其中,當第一中央處理單元經由計算加速度的變化得到之震動值超過標準值時,該震動值被視為異常震動值且判斷物件受到異常震動,紀錄該異常震動值並驅使第一無線通訊模組開始掃描周邊之第二無線通訊模及異常組且持續一特定時間,並將掃描到其中一個無線訊號強度最高的第二無線通訊模組的模組辨識代碼及異常震動值以第一數據封包方式進行廣播;固定式無線掃描裝置包含第三無線通訊模組、網路模組及第三中央處理單元,第三中央處理單元電性連接第三無線通訊模組及網路模組,第三無線通訊模組執行掃描電子標籤裝置,且接收第一數據封包,並以網路模組將一第一數據封包傳送至一遠端伺服器。 The wireless system provided by the present invention includes an electronic tag device, a plurality of wireless devices, and a fixed wireless scanning device. The electronic label device is disposed on an object. The electronic label device includes a first vibration sensing module, a first wireless communication module, and a first central processing unit. The first central processing unit is electrically connected to the first vibration sensing module and The first wireless communication module has a label identification code, and the first vibration sensing module detects the acceleration of the object. A plurality of wireless devices are respectively disposed on a plurality of detection objects, each wireless device includes a second wireless communication module and a second central processing unit, the second central processing unit is electrically connected to the second wireless communication module, each second The wireless communication module has a module identification code, and the second wireless communication module periodically broadcasts a second data packet. The second data packet includes at least the module identification code; wherein, when the first central processing unit calculates the change in acceleration When the vibration value exceeds the standard value, the vibration value is regarded as an abnormal vibration value and the object is judged to be abnormally vibrated, the abnormal vibration value is recorded and the first wireless communication module is driven to start scanning the second wireless communication module and the abnormal group around Continue for a specific time, and scan the module identification code and abnormal vibration value of one of the second wireless communication modules with the highest wireless signal strength in the first data packet; the fixed wireless scanning device includes the third wireless communication Module, network module and third central processing unit, the third central processing unit is electrically connected to the third wireless communication module and the network module, the third wireless communication module executes the scanning electronic label device, and receives the first The data packet, and a first data packet is sent to a remote server by the network module.
本發明所提供的電子標籤裝置,設置於物件上,物件被多個偵測對象進行生產處理,每一偵測對象配置一無線裝置,且每一無線裝置具有一模組辨識代碼,電子標籤裝置包含震動感測模組、無線通訊模組及中央 處理單元。震動感測模組偵測物件的加速度;無線通訊模組具有一標籤辨識代碼;中央處理單元電性連接震動感測模組及無線通訊模組,其中當中央處理單元經由計算加速度的變化得到之震動值超過一標準值時,該震動值被視為異常震動值且判斷物件受到異常震動,紀錄該異常震動值並驅使無線通訊模組開始掃描周邊的無線裝置且持續一特定時間,將掃描到其中一個無線訊號強度最高的無線裝置所對應的模組辨識代碼、無線訊號強度值及異常震動值以一數據封包方式傳出。 The electronic label device provided by the present invention is disposed on an object, and the object is processed by multiple detection objects. Each detection object is equipped with a wireless device, and each wireless device has a module identification code. The electronic label device Including vibration sensing module, wireless communication module and central Processing unit. The vibration sensing module detects the acceleration of the object; the wireless communication module has a tag identification code; the central processing unit is electrically connected to the vibration sensing module and the wireless communication module, where the central processing unit obtains it by calculating the change in acceleration When the vibration value exceeds a standard value, the vibration value is regarded as an abnormal vibration value and the object is judged to be abnormally vibrated. The abnormal vibration value is recorded and the wireless communication module is driven to start scanning the surrounding wireless devices for a certain period of time. The module identification code, wireless signal strength value and abnormal vibration value corresponding to the wireless device with the highest wireless signal strength are transmitted in a data packet.
本發明所提供的具有識別機制的物件異常狀況之處理方法,包含:提供至少一電子標籤裝置,設置於一物件上,電子標籤裝置至少包含震動感測模組、第一無線通訊模組及中央處理單元;提供多個無線裝置,分別配置於多個偵測對象,每一無線裝置至少包含第二無線通訊模組,第二無線通訊模組具有模組辨識代碼,第二無線通訊模組定時廣播一第二數據封包,第二數據封包至少包含模組辨識代碼;電子標籤裝置之震動感測模組偵測物件的加速度,當中央處理單元經由計算加速度的變化得到之震動值超過一標準值時,該震動值被視為異常震動值且判斷物件受到異常震動,紀錄該異常震動值並驅使第一無線通訊模組開始掃描周邊之第二無線通訊模組且持續一特定時間,並將掃描到其中一個無線訊號強度最高的第二無線通訊模組的模組辨識代碼、無線訊號強度值及異常震動值以一第一數據封包方式傳出;利用固定式無線掃描裝置掃描電子標籤裝置,且固定式無線掃描裝置接收第一數據封包;以及經由固定式無線掃描裝置將第一數據封包傳送到遠端伺服器。 The method for processing anomalies of an object with a recognition mechanism provided by the present invention includes: providing at least one electronic label device, which is disposed on an object, and the electronic label device at least includes a vibration sensing module, a first wireless communication module, and a center Processing unit; provides a plurality of wireless devices, which are respectively configured on a plurality of detection objects, each wireless device includes at least a second wireless communication module, the second wireless communication module has a module identification code, and the second wireless communication module is timed Broadcast a second data packet, the second data packet contains at least the module identification code; the vibration sensing module of the electronic tag device detects the acceleration of the object, and the vibration value obtained by the central processing unit by calculating the change in acceleration exceeds a standard value At this time, the vibration value is regarded as an abnormal vibration value and it is judged that the object is subjected to abnormal vibration, the abnormal vibration value is recorded and the first wireless communication module is driven to start scanning the surrounding second wireless communication module for a specific time, and the scanning is performed To one of the second wireless communication modules with the highest wireless signal strength, the module identification code, wireless signal strength value and abnormal vibration value are transmitted in a first data packet; a fixed wireless scanning device is used to scan the electronic label device, and The fixed wireless scanning device receives the first data packet; and transmits the first data packet to the remote server via the fixed wireless scanning device.
在本發明的一實施例中,上述之第一無線通訊模組為一藍芽主從可共同執行模組,藍芽主從可共同執行模組包含主模式及從模式,當震動值未超過標準值時,藍芽主從可共同執行模組處於從模式,以等待與固定式無線掃描裝置連線,當震動值超過一標準值時,藍芽主從可共同執行模組之主模式開啟以持續在一特定時間內自動掃描周邊之第二無線通訊模組,進而掃描到其中一個無線訊號強度最高的第二無線通訊模組。 In an embodiment of the invention, the first wireless communication module is a Bluetooth master-slave co-executable module. The Bluetooth master-slave co-executable module includes a master mode and a slave mode. When the vibration value does not exceed At the standard value, the Bluetooth master-slave co-executable module is in slave mode to wait for connection with the fixed wireless scanning device. When the vibration value exceeds a standard value, the Bluetooth master-slave co-executable module master mode is turned on In order to continuously scan the surrounding second wireless communication module within a specific time, one of the second wireless communication modules with the highest wireless signal strength is then scanned.
在本發明的一實施例中,上述之第二無線通訊模組為藍芽從模組。其中,掃描周邊之第二無線通訊模組的特定時間不可短於第二無線通訊模組定時廣播的時間區間。 In an embodiment of the invention, the above-mentioned second wireless communication module is a Bluetooth slave module. Wherein, the specific time for scanning the second wireless communication module in the vicinity cannot be shorter than the time interval for the second wireless communication module to broadcast regularly.
在本發明的一實施例中,上述之電子標籤裝置的第一無線通訊模組具有標籤辨識代碼,第一數據封包更包含標籤辨識代碼、無線訊號強度最高的第二無線通訊模組之模組辨識代碼、無線訊號強度值及異常震動值。 In an embodiment of the invention, the first wireless communication module of the above-mentioned electronic tag device has a tag identification code, and the first data packet further includes a tag identification code and a module of the second wireless communication module with the highest wireless signal strength Identification code, wireless signal strength value and abnormal vibration value.
在本發明的一實施例中,上述之第三無線通訊模組為一藍芽主模組,電子標籤裝置之第一無線通訊模組定時廣播一第一數據封包,且第三無線通訊模組持續掃描第一無線通訊模組,當第三無線通訊模組偵測到第一數據封包,則第三無線通訊模組與發送第一數據封包的第一無線通訊模組建立連線,並識別第一無線通訊模組所對應之電子標籤裝置的標籤辨識代碼,且接收及紀錄第一數據封包。 In an embodiment of the invention, the above-mentioned third wireless communication module is a Bluetooth main module, the first wireless communication module of the electronic tag device regularly broadcasts a first data packet, and the third wireless communication module Continuously scan the first wireless communication module. When the third wireless communication module detects the first data packet, the third wireless communication module establishes a connection with the first wireless communication module that sent the first data packet and recognizes The tag identification code of the electronic tag device corresponding to the first wireless communication module, and receives and records the first data packet.
在本發明的一實施例中,上述之電子標籤裝置更包含第一供電模組及第一電量偵測模組,第一電量偵測模組電性連接第一供電模組及第一中央處理單元,第一電量偵測模組偵測第一供電模組的電力資訊,並將電力資訊傳送至第一中央處理單元。 In an embodiment of the invention, the electronic tag device described above further includes a first power supply module and a first power detection module, the first power detection module is electrically connected to the first power supply module and the first central processing unit Unit, the first power detection module detects the power information of the first power supply module and transmits the power information to the first central processing unit.
在本發明的一實施例中,上述之無線裝置更包含第二供電模組及第二震動感測模組,第二供電模組及第二震動感測模組電性連接第二中央處理單元,第二震動感測模組感測偵測對象的作動。 In an embodiment of the invention, the wireless device described above further includes a second power supply module and a second vibration sensing module, the second power supply module and the second vibration sensing module are electrically connected to the second central processing unit , The second vibration sensing module senses the motion of the detected object.
在本發明的一實施例中,上述之震動值的計算方法包含:設定物件單位時間區間內加速度的變化值為一個取樣點;以及累加複數個單位時間區間之加速度的變化值作為震動值。 In an embodiment of the invention, the above-mentioned method for calculating the vibration value includes: setting the change value of the acceleration in the unit time interval of the object as a sampling point; and accumulating the change value of the acceleration in the plurality of unit time intervals as the vibration value.
本發明於產品附掛之電子標籤裝置內增加無線通訊模組與震動感測模組,且偵測對象也分別配置一無線裝置,並定時發報無線訊號。當意外碰撞發生時,震動感測模組感應異常震動,電子標籤裝置即紀錄異常震動值,並開啟無線訊號掃描功能,以找出最強無線訊號發報源,此即為最接近產品的無線裝置,配置此無線裝置的偵測對象即為可能造成意外碰撞之因素;電子標籤裝置並將異常震動值、無線訊號強度值與無線裝置的模組辨識代碼,透過無線方式傳送至固定式無線掃描裝置,並經由固定式無線掃描裝置傳送至遠端伺服器,以便進行紀錄或後續處理。如此可有利於追蹤良率下降或產品破損是否與意外碰撞有關,進而提升產品生產良率與降低生產成本。 The invention adds a wireless communication module and a vibration sensing module to the electronic tag device attached to the product, and the detection object is also respectively configured with a wireless device, and regularly sends wireless signals. When an accidental collision occurs, the vibration sensing module senses abnormal vibration, the electronic tag device records the abnormal vibration value, and turns on the wireless signal scanning function to find the strongest wireless signal transmission source, which is the wireless device closest to the product. Configuring the detection object of this wireless device is a factor that may cause an accidental collision; the electronic tag device transmits the abnormal vibration value, the wireless signal strength value, and the wireless device's module identification code to the fixed wireless scanning device wirelessly, And sent to a remote server via a fixed wireless scanning device for recording or subsequent processing. This can help track whether the decline in yield or product damage is related to an accidental collision, thereby improving product yield and reducing production costs.
為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。 To make the above and other objects, features, and advantages of the present invention more comprehensible, embodiments are described below in conjunction with the accompanying drawings, which are described in detail below.
10:無線系統 10: wireless system
12:電子標籤裝置 12: Electronic label device
121:第一震動感測模組 121: The first vibration sensing module
122:第一無線通訊模組 122: The first wireless communication module
123:第一中央處理單元 123: The first central processing unit
124:第一供電模組 124: The first power supply module
125:第一電量偵測模組 125: The first power detection module
126:電子通訊模組 126: Electronic communication module
127:顯示模組 127: Display module
14:無線裝置 14: wireless device
141:第二無線通訊模組 141: Second wireless communication module
142:第二中央處理單元 142: Second central processing unit
143:第二供電模組 143: Second power supply module
144:第二電量偵測模組 144: Second battery detection module
145:第二震動感測模組 145: Second vibration sensing module
16:固定式無線掃描裝置 16: Fixed wireless scanning device
161:第三無線通訊模組 161: Third wireless communication module
162:第三中央處理單元 162: Third central processing unit
163:網路模組 163: Network module
164:第三供電模組 164: Third power supply module
165:第三電量偵測模組 165: Third power detection module
17:網際網路 17: Internet
18:遠端伺服器 18: Remote server
S101~S109:步驟 S101~S109: Steps
S200~S203:步驟 S200~S203: Steps
圖1是本發明一實施例無線系統之架構示意圖。 FIG. 1 is a schematic structural diagram of a wireless system according to an embodiment of the invention.
圖2是本發明一實施例電子標籤裝置的方塊示意圖。 2 is a block diagram of an electronic tag device according to an embodiment of the invention.
圖3是本發明一實施例無線裝置的方塊示意圖。 FIG. 3 is a block diagram of a wireless device according to an embodiment of the invention.
圖4是本發明一實施例固定式無線掃描裝置的方塊示意圖。 4 is a block diagram of a fixed wireless scanning device according to an embodiment of the invention.
圖5是本發明一實施例具有識別機制的物件異常狀況之處理方法的流程示意圖。 FIG. 5 is a schematic flowchart of a method for processing anomalies of an object with a recognition mechanism according to an embodiment of the invention.
圖6是本發明一實施例固定式無線掃描裝置的處理方法示意圖。 6 is a schematic diagram of a processing method of a fixed wireless scanning device according to an embodiment of the invention.
圖1是本發明一實施例無線系統之架構示意圖,如圖所示,無線系統10包含一電子標籤裝置12、多個無線裝置14、一固定式無線掃描裝置16及一遠端伺服器18。電子標籤裝置12設置於一物件(圖中未示)上,多個無線裝置14分別配置於多個偵測對象(圖中未示),其中物件例如為裝載晶圓之晶舟盒,於一實施例中,在工廠製造過程中,物件於各個生產站點之間傳輸,且各批次物件外會附掛電子標籤裝置12,而各偵測對象皆各自配掛一無線裝置。
1 is a schematic structural diagram of a wireless system according to an embodiment of the present invention. As shown, the
圖2是本發明一實施例電子標籤裝置的方塊示意圖,圖3是本發明一實施例無線裝置的方塊示意圖,圖4是本發明一實施例固定式無線掃描裝置的方塊示意圖。如圖2所示,電子標籤裝置12包含第一震動感測模組121、第一無線通訊模組122及第一中央處理單元123,第一中央處理單元123電性連接第一震動感測模組121及第一無線通訊模組122。如圖3所示,每一無線裝置14包含第二無線通訊模組141及第二中央處理單元142。如圖4所式,固定式無線掃描裝置16包含第三無線通訊模組161、第三中央處理單元162及網路模組163,第三中央處理單元162電性連接第三無線通訊模組161及網路模組163,網路模組163可為藍芽、乙太區域網路(Ethernet)、WiFi無線區域網路或無線行動通訊模組或其他可供通訊用之有線無線網路模組。
2 is a block diagram of an electronic tag device according to an embodiment of the invention, FIG. 3 is a block diagram of a wireless device according to an embodiment of the invention, and FIG. 4 is a block diagram of a fixed wireless scanning device according to an embodiment of the invention. As shown in FIG. 2, the
接續上述說明,於一實施例中,第二無線通訊模組141為一藍芽從(Slave)模組,具有一模組辨識代碼,第二無線通訊模組141可定時廣播一第二數據封包,例如每秒廣播一次或每秒廣播兩次,且第二數據封包內至少含有每一第二無線通訊模組141特有的模組辨識代碼(UUID)。
Following the above description, in one embodiment, the second
於一實施例中,第一無線通訊模組122為藍芽主從可共同執行模組,包含一主(Master)模式及一從(Slave)模式,且第一無線通訊模組122具有用以對應電子標籤裝置12的標籤辨識代碼。第一震動感測模組121例如為一重力感測器(gsensor),用以偵測物件的加速度,並利用第一中央處理單元123計算加速度的變化得到一震動值,用以判斷物件是否受到異常震動。其中第一無線通訊模組122(例如藍芽主從可共同執行模組)在一般狀態下(亦即物件未受到異常震動時),是處於從模式,以等待與固定式無線掃描裝置16連線;當震動值超過一標準值時,第一無線通訊模組122之主模式開啟,以持續在一特定時間內自動掃描周邊的藍芽從模組,例如掃描周邊的第二無線通訊模組141,該特定時間不可短於第二無線通訊模組141定時廣播的時間區間,以免漏失第二無線通訊模組141的廣播訊號,亦不可太長,以免誤判異常震動當下最接近之偵測對象,最適當特定時間可來自經驗值或實際實驗所得,例如1至10秒,掃描並記錄其中一個無線訊號強度值(RSSI)最高且符合預設標準值(例如大於-60dBm)的第二無線通訊模組141,由於第二無線通訊模組141定時廣播包含有模組辨識代碼的第二數據封包,因此第一無線通訊模組122在掃描到無線訊號強度值最高的第二無線通訊模組141的同時,亦接收此無線訊號強度值最高的第二無線通訊模組141的模組辨識代碼,第一中央理處單元123並記錄此異常震動值、最高無線訊號強度值及模組辨識代碼,且經由第一無線通訊模組122將異常震動
值、最高無線訊號強度值、模組辨識代碼及標籤辨識代碼以第一數據封包方式進行廣播。
In one embodiment, the first
於一實施例中,固定式無線掃描裝置16之第三無線通訊模組161為藍芽主(Master)模組,第三無線通訊模組161持續掃描周邊之藍芽模組,例如掃描第一無線通訊模組122及第二無線通訊模組141。由於第一無線通訊模組122於從模式時,定時廣播第一數據封包,當第三無線通訊模組161偵測到第一數據封包,則第三中央處理單元162驅使第三無線通訊模組161與發送第一數據封包的第一無線通訊模組122連線,並識別此第一無線通訊模組122所對應之電子標籤裝置12的標籤辨識代碼,且接收及紀錄第一數據封包。第三中央處理單元162並將第一數據封包及其他相關資料傳送至網路模組163,且利用網路模組163通過網際網路17(示於圖1)連接傳送至遠端伺服器18(示於圖1)。
In one embodiment, the third
於一實施例中,遠端伺服器18可將所接收之來自固定式無線掃描裝置16的資料進行儲存作為歷史紀錄,亦或遠端伺服器18可與偵測對象的無線裝置14進行藍芽等通訊連接,以便傳送相關訊息給偵測對象。
In one embodiment, the remote server 18 may store the received data from the fixed
其中,在上述異常震動的判斷中,採用複數個急動度(Jerk,)累加得到一震動值做為異常震動的判斷依據,急動度即單位時間內加速度的變化,以公式表示如下;
請繼續參閱圖2所示,電子標籤裝置12更包含一第一供電模組124及一第一電量偵測模組125,第一供電模組124例如為電池組,第一電量偵測模組125電性連接第一供電模組124及第一中央處理單元123,第一電量偵測模組125偵測第一供電模組124的電力資訊,並將電力資訊傳送至第一中央處理單元123。又於一實施例中,電子標籤裝置12更包含一電子通訊模組126與一顯示模組127,電子通訊模組126與顯示模組127電性連接至第一中央處理單元123,電子通訊模組126供與各個生產站點的半導體機台等製造設備進行通訊,顯示模組127,例如為顯示面板,則用以顯示物件生產站點、時間或物件訊息等相關資訊。
Please continue to refer to FIG. 2. The
請繼續參閱圖3所示,每一無線裝置14更包含一第二供電模組143,藉以提供電力予無線裝置14,第二供電模組143例如為電力設備或電池組,若第二供電模組143為電池組時,則無線裝置14亦包含一第二電量偵測模組144,藉以偵測第二供電模組143的電力資訊。於一實施例中,偵測對象皆各自配掛一無線裝置14,無線裝置14內更包含一第二震動感測模組145,第
二震動感測模組145例如為重力感測器,第二震動感測模組145與第二中央處理單元142電性連接,藉由第二震動感測模組145感測偵測對象的狀態為靜止或作動中。
Please continue to refer to FIG. 3. Each
請繼續參閱圖4所示,固定式無線掃描裝置16更包含一第三供電模組164,藉以提供電力予整個固定式無線掃描裝置16,第三供電模組164例如為電力設備或電池組,又第三供電模組164及第三中央處理單元162之間亦可設置一第三電量偵測模組165,藉以偵測第三供電模組164的電力資訊。
Please continue to refer to FIG. 4. The fixed
圖5是本發明一實施例具有識別機制的物件異常狀況之處理方法的流程示意圖,並配合圖1至圖4作說明。首先,提供電子標籤裝置12及多個無線裝置14,此為步驟S101,其中電子標籤裝置12設置於物件上,多個無線裝置14分別配置於多個偵測對象;利用電子標籤裝置12之第一震動感測模組121偵測物件的加速度且經由第一中央處理單元123計算加速度的變化以得知震動情形,此為步驟S102;並利用第一中央處理單元123判斷物件的震動是否超過預設的標準值,此為步驟S103,當第一中央處理單元123計算得到之震動值超過標準值(標準值例如在1到10g之間)時,判斷物件受到異常震動,進行步驟S104;在步驟S104中,第一中央處理單元123紀錄異常震動值,並驅使電子標籤裝置12之第一無線通訊模組122開始掃描周邊的無線裝置14一特定時間,例如掃描1至10秒;在第一無線通訊模組122的自動掃描期間內,紀錄其中一組無線訊號強度(RSSI)最高且符合預設標準值的無線裝置14,預設的標準值例如為大於-60dBm,此為步驟S105;掃描一特定時間後,關閉電子標籤裝置12的掃描功能,此為步驟S106;接著在第一無線通訊模組122的掃描結束後,第一中央處理單元123紀錄無線訊號強度最高的無線裝置14的模組辨識代碼、異常震動值及無線訊號強度值,此為步驟S107,其中具有最高無線訊號強度之無線裝置所對應之偵測對象,因
為與設置電子標籤的物件距離最短,即可能為造成意外碰撞之因素;之後,電子標籤裝置12的第一無線通訊模組122將模組辨識代碼、異常震動值、無線訊號強度值及標籤辨識代碼以數據封包方式進行廣播,並被固定式無線掃描裝置16所接收,此為步驟S108;最後,固定式無線掃描裝置16將數據封包與固定式無線掃描裝置16本身的辨識代碼傳送至遠端伺服器18,進行紀錄與後續處理,此為步驟S109。
FIG. 5 is a schematic flowchart of a method for processing anomalies of an object with a recognition mechanism according to an embodiment of the present invention, and is described in conjunction with FIGS. First, an
其中,圖6是本發明一實施例固定式無線掃描裝置的處理方法示意圖,如圖所示,固定式無線掃描裝置16持續掃描周邊的通訊模組(例如藍芽模組),此為步驟S200;當固定式無線掃描裝置16掃描到已偵測到震動異常且發出數據封包的電子標籤裝置12後,固定式無線掃描裝置16與此電子標籤裝置12的第一無線通訊模組122連線,並識別電子標籤裝置12的標籤辨識代碼,且接收及紀錄數據封包的資料,此為步驟S201;接著,固定式無線掃描裝置16將數據封包等相關資料傳送到遠端伺服器18,此為步驟S202;於一實施例中,當遠端伺服器18需要傳送資料到電子標籤裝置12時,則固定式無線掃描裝置16建立與電子標籤裝置12的通訊連線(例如為藍芽連線),並傳送資料至電子標籤裝置12,此為步驟S203。
6 is a schematic diagram of a processing method of a fixed wireless scanning device according to an embodiment of the present invention. As shown in the figure, the fixed
綜上所述,在本實施例無線系統以及物件異常狀況之處理方法中,於產品附掛之電子標籤裝置內增加無線通訊模組與震動感測模組,且偵測對象也分別配置另一無線通訊模組,並定時發報無線訊號。當意外碰撞發生時,震動感測模組感應異常震動,電子標籤裝置即紀錄異常震動值,並開啟無線訊號掃描功能,無線訊號經過濾分析找出最強的無線訊號發報源,其所對應的即為最接近附掛電子標籤物件的無線裝置,配置此無線裝置的偵測對象即為可能造成意外碰撞之因素,電子標籤裝置再將異常震動值、無線訊號強度值、無線裝置的模組辨識代碼與電子標籤裝置的標籤辨 識代碼,透過無線方式傳送至固定式無線掃描裝置,並經由固定式無線掃描裝置傳送至遠端伺服器,以便進行紀錄或後續處理。本實施例之電子標籤裝置有偵測生產過程意外碰撞的功能,並可紀錄意外碰撞發生的異常震動大小、時間、地點以及可能造成意外碰撞的偵測對象,如此可有利於追蹤良率下降或產品破損是否與意外碰撞有關,進而提升產品生產良率與降低生產成本。 In summary, in the wireless system and the method for processing abnormal conditions of objects in this embodiment, a wireless communication module and a vibration sensing module are added to the electronic tag device attached to the product, and the detection object is also configured with another Wireless communication module, and regularly send wireless signals. When an accidental collision occurs, the vibration sensing module senses abnormal vibration, and the electronic tag device records the abnormal vibration value and turns on the wireless signal scanning function. The wireless signal is filtered and analyzed to find the strongest wireless signal transmission source, and the corresponding one is For the wireless device closest to the electronic tag object, the detection object of the wireless device is the factor that may cause an accidental collision. The electronic tag device then sets the abnormal vibration value, wireless signal strength value, and wireless device module identification code Tag identification with electronic tag device The code is recognized and transmitted to the fixed wireless scanning device wirelessly and sent to the remote server via the fixed wireless scanning device for recording or subsequent processing. The electronic tag device of this embodiment has the function of detecting accidental collisions in the production process, and can record the size, time, location, and detection objects that may cause accidental collisions of accidental collisions. Whether the product damage is related to accidental collision, thereby improving product yield and reducing production costs.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above with examples, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined in the appended patent application.
10‧‧‧無線系統 10‧‧‧Wireless system
12‧‧‧電子標籤裝置 12‧‧‧Electronic label device
14‧‧‧無線裝置 14‧‧‧Wireless device
16‧‧‧固定式無線掃描裝置 16‧‧‧Fixed wireless scanning device
17‧‧‧網際網路 17‧‧‧ Internet
18‧‧‧遠端伺服器 18‧‧‧Remote Server
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