TWI685155B - Electrical connector and method of making the same - Google Patents
Electrical connector and method of making the same Download PDFInfo
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- TWI685155B TWI685155B TW105112192A TW105112192A TWI685155B TW I685155 B TWI685155 B TW I685155B TW 105112192 A TW105112192 A TW 105112192A TW 105112192 A TW105112192 A TW 105112192A TW I685155 B TWI685155 B TW I685155B
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- terminals
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- electrical connector
- terminal
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- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 98
- 238000003466 welding Methods 0.000 claims description 25
- 230000003014 reinforcing effect Effects 0.000 claims description 19
- 230000002787 reinforcement Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 30
- 230000000717 retained effect Effects 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 8
- 238000007789 sealing Methods 0.000 description 8
- 239000003292 glue Substances 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 238000003032 molecular docking Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000013011 mating Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 241000543375 Sideroxylon Species 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/7082—Coupling device supported only by cooperation with PCB
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
- H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/516—Means for holding or embracing insulating body, e.g. casing, hoods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
本發明係關於一種電連接器,尤其涉及一種可正反插之電連接器及其製造方法。 The invention relates to an electrical connector, in particular to an electrical connector that can be inserted forward and reverse and a manufacturing method thereof.
相關習知技術請參照中國大陸發明第CN104466592號專利公開的一種插座電連接器,所述插座電連接器包括第一端子、第二端子、中間遮罩片、絕緣惡霸難題及金屬外殼。所述每一第一端子的第一接觸部前端連接第一料帶,所述每一第一端子第一焊接部後端連接第二料帶。所述第一端子外成型絕緣塊形成第一端子模組,並斷開所述第一料帶。所述中間遮罩片前端連接第三料帶,定位第一端子於所述中間遮罩片上方。在第一端子模組和中間遮罩片外包覆成型絕緣本體,斷開所述第二料帶。所述第二端子上成型塑膠塊形成第二端子模組,所述每一第二端子的第二接觸部前端連接第四料帶,所述每一第二端子的第二焊接部後端連接第五料帶,斷開第四料帶及部分第五料帶。將第二端子模組定位於所述絕緣本體上,斷開第三料帶及剩餘的第五料帶。 For related prior art, please refer to a socket electrical connector disclosed in Chinese Patent No. CN104466592. The socket electrical connector includes a first terminal, a second terminal, an intermediate shield sheet, an insulation bully problem, and a metal housing. The front end of the first contact portion of each first terminal is connected to the first tape, and the rear end of the first welding portion of each first terminal is connected to the second tape. An insulating block is formed outside the first terminal to form a first terminal module, and the first material tape is disconnected. A third material tape is connected to the front end of the intermediate mask piece, and the first terminal is positioned above the intermediate mask piece. An insulating body is overmolded on the first terminal module and the middle shield sheet, and the second material tape is disconnected. A plastic block is formed on the second terminal to form a second terminal module, the front end of the second contact portion of each second terminal is connected to the fourth material strip, and the rear end of the second welding portion of each second terminal is connected Fifth tape, disconnect the fourth tape and part of the fifth tape. Position the second terminal module on the insulating body, and disconnect the third material tape and the remaining fifth material tape.
此類料帶連接及移除方式較為複雜,成型繁複,裁切複雜,不利於機械化生產,費時費工。 The connection and removal methods of such materials are complicated, the molding is complicated, and the cutting is complicated, which is not conducive to mechanized production and takes time and labor.
是以,需要一種改進之電連接器以彌補先前技術中之上述缺陷。 Therefore, an improved electrical connector is needed to make up for the above-mentioned defects in the prior art.
本發明之主要目之在於提供一種電連接器及其製造方法,結構簡單,製程方便。 The main purpose of the present invention is to provide an electrical connector and a manufacturing method thereof, which has a simple structure and a convenient manufacturing process.
本發明之目之係藉以如下技術方案一達成之:一種電連接器,包括絕緣本體、設於絕緣本體上的兩排導電端子和加強件以及設於絕緣本體外的遮蔽殼體,所述導電端子和所述加強件具有設於自由端的裁切面,所述裁切面在上下方向上齊平且在同一平面內。 The purpose of the present invention is achieved by the following technical solution: an electrical connector, including an insulating body, two rows of conductive terminals and reinforcing members provided on the insulating body, and a shielding case provided outside the insulating body, the conductive The terminal and the reinforcing member have a cut surface provided at the free end, and the cut surface is flush in the up-down direction and in the same plane.
本發明之目之係藉以如下技術方案二達成之:一種電連接器的製造方法,包括:S1.提供兩排導電端子及加強件,所述兩排導電端子前端分別連接有第一料帶和第二料帶,所述加強件連接有第五料帶,所述第一料帶和第二料帶夾持所述第五料帶形成上下疊加的三層結構而一次成型;S2.於所述兩排導電端子及加強件外注塑成型一絕緣本體;S3.裁切所述第一料帶、第二料帶及第五料帶;S4.提供遮蔽殼體,套設所述遮蔽殼體於所述絕緣本體外。 The purpose of the present invention is achieved by the following technical solution two: a method of manufacturing an electrical connector, comprising: S1. Provide two rows of conductive terminals and reinforcements, the front ends of the two rows of conductive terminals are respectively connected with a first strip and A second material strip, a fifth material strip is connected to the reinforcing member, and the first material strip and the second material strip sandwich the fifth material strip to form a three-layer structure stacked on top of each other and formed at a time; S2.于所The two rows of conductive terminals and reinforcements are externally injection-molded to form an insulating body; S3. Cutting the first material strip, the second material strip, and the fifth material strip; S4. Providing a shielding shell, covering the shielding shell Outside the insulating body.
相較於習知技術,本發明具有如下功效:本發明電連接器的料帶採用雙層及三層疊加一次成型的方法,便於裁切料帶,制程簡便。此外,避免了兩排導電端子之間間隙進入塑膠。 Compared with the conventional technology, the present invention has the following effects: the material strip of the electrical connector of the present invention adopts a two-layer and three-layer superimposed one-time forming method, which is convenient for cutting the material strip and the manufacturing process is simple. In addition, the gap between the two rows of conductive terminals is prevented from entering the plastic.
100‧‧‧電連接器 100‧‧‧Electrical connector
1‧‧‧絕緣本體 1‧‧‧Insulation body
11‧‧‧基座 11‧‧‧Dock
111‧‧‧穿孔 111‧‧‧Perforation
112‧‧‧凹槽 112‧‧‧groove
113‧‧‧放置槽 113‧‧‧Placement slot
12‧‧‧舌板 12‧‧‧Tongue plate
121‧‧‧端子槽 121‧‧‧Terminal slot
122‧‧‧鏤空部 122‧‧‧ Hollow Department
123‧‧‧空缺口 123‧‧‧ empty gap
124‧‧‧平臺 124‧‧‧Platform
125‧‧‧容納槽 125‧‧‧accommodation tank
13‧‧‧後端部 13‧‧‧ Rear
131‧‧‧壓制槽 131‧‧‧Press groove
14‧‧‧絕緣塊 14‧‧‧Insulation block
2‧‧‧導電端子 2‧‧‧Conductive terminal
20‧‧‧壓制部 20‧‧‧Compression Department
21‧‧‧第一端子 21‧‧‧ First terminal
211‧‧‧第一接觸部 211‧‧‧First Contact Department
212‧‧‧第一固持部 212‧‧‧First Holding Department
213‧‧‧第一焊接部 213‧‧‧First Welding Department
22‧‧‧第二端子 22‧‧‧Second terminal
221‧‧‧第二接觸部 221‧‧‧Second Contact Department
222‧‧‧第二固持部 222‧‧‧Second holding part
223‧‧‧第二焊接部 223‧‧‧Second Welding Department
3‧‧‧加強件 3‧‧‧Reinforcement
31‧‧‧主體部 31‧‧‧Main part
32‧‧‧彎折部 32‧‧‧Bending Department
33‧‧‧焊腳 33‧‧‧Solder foot
4‧‧‧遮蔽殼體 4‧‧‧Shielding shell
41‧‧‧頂壁 41‧‧‧Top wall
411‧‧‧第一抵持部 411‧‧‧ First Resisting Department
42‧‧‧底壁 42‧‧‧Bottom wall
421‧‧‧第一抵接臂 421‧‧‧ First abutment arm
422‧‧‧第二抵持部 422‧‧‧The second resistance
43‧‧‧側壁 43‧‧‧Sidewall
44‧‧‧尾部 44‧‧‧tail
441‧‧‧第二抵接臂 441‧‧‧ Second abutment arm
45‧‧‧連接臂 45‧‧‧ connection arm
450‧‧‧開口 450‧‧‧ opening
5‧‧‧金屬外殼 5‧‧‧Metal case
50‧‧‧溢膠孔 50‧‧‧ overflow hole
51‧‧‧排氣孔 51‧‧‧ vent
52‧‧‧第一折彎腳 52‧‧‧The first bending foot
53‧‧‧第一固定腳 53‧‧‧First fixed foot
54‧‧‧第二固定腳 54‧‧‧Second fixed foot
55‧‧‧第二折彎腳 55‧‧‧Second bending foot
6‧‧‧防水外殼 6‧‧‧Waterproof case
60‧‧‧收容腔 60‧‧‧ containment cavity
61‧‧‧凸柱 61‧‧‧Convex column
7‧‧‧密封部 7‧‧‧Seal
200‧‧‧電路板 200‧‧‧ circuit board
300‧‧‧料帶 300‧‧‧Material
301‧‧‧第一料帶 301‧‧‧The first material belt
302‧‧‧第二料帶 302‧‧‧Second material belt
303‧‧‧第三料帶 303‧‧‧The third material belt
304‧‧‧第四料帶 304‧‧‧The fourth material belt
305‧‧‧第五料帶 305‧‧‧Fifth tape
306‧‧‧料橋 306‧‧‧ feed bridge
307‧‧‧封堵部 307‧‧‧ Blocking Department
308‧‧‧第一裁切面 308‧‧‧The first cut surface
309‧‧‧第二裁切面 309‧‧‧Second cut surface
第一圖係本發明電連接器連接在電路板上之立體組合圖。 The first figure is a perspective assembled view of the electrical connector of the present invention connected to a circuit board.
第二圖係本發明電連接器與電路板分離之立體組合圖。 The second figure is a perspective assembled view of the electrical connector and circuit board of the present invention separated.
第三圖係本發明電連接器取出防水外殼之立體示意圖。 The third figure is a perspective schematic view of the electrical connector of the present invention taken out of the waterproof casing.
第四圖係本發明電連接器去除防水外殼和密封圈且取出金屬外殼之立體示意圖。 The fourth figure is a three-dimensional schematic diagram of the electrical connector of the present invention with the waterproof shell and sealing ring removed and the metal shell removed.
第五圖係第四圖自另一方向看之立體示意圖。 The fifth figure is a schematic perspective view of the fourth figure viewed from another direction.
第六圖係第四圖去除金屬外殼且取出遮蔽殼體之立體示意圖。 Figure 6 is a perspective view of Figure 4 with the metal shell removed and the shielding shell removed.
第七圖係第六圖自另一方向看之立體示意圖。 The seventh figure is a schematic perspective view of the sixth figure viewed from another direction.
第八圖係第六圖之進一步立體分解圖。 The eighth figure is a further exploded perspective view of the sixth figure.
第九圖係第八圖自另一方向看之立體示意圖。 The ninth figure is a perspective view of the eighth figure viewed from another direction.
第十圖係本發明電連接器之絕緣本體未成型絕緣塊時之立體示意圖。 FIG. 10 is a perspective schematic view of the insulating body of the electrical connector of the present invention when no insulating block is formed.
第十一圖係本發明電連接器本發明電連接器之導電端子和加強件之立體示意圖。 FIG. 11 is a perspective schematic view of the conductive terminal and the reinforcement of the electrical connector of the present invention.
第十二圖係第十一圖之導電端子和加強件與料帶分別相連之立體示意圖。 The twelfth figure is a three-dimensional schematic view of the conductive terminal and the reinforcing piece connected to the material strip in the eleventh figure.
第十三圖係第十二圖之導電端子和加強件組合後與料帶相連之立體示意圖。 Figure 13 is a three-dimensional schematic view of the connection between the conductive terminal and the reinforcing member of Figure 12 and the material tape.
第十四圖係第十三圖之導電端子和加強件外成型絕緣本體後與料帶相連之立體示意圖。 Figure 14 is a three-dimensional schematic view of the conductive terminal and the reinforcement of Figure 13 after forming an insulating body and connecting it to the material tape.
以下,將結合第一圖至第十四圖介紹本發明電連接器100的具體實施方式。定義所述電連接器100與對接連接器插接的端口為插接端。界定對接方向、與對接方向垂直橫斷方向及與對接方向和橫斷方向均垂直的豎直方向。
Hereinafter, specific embodiments of the
請參照第一圖至第三圖所示,本發明電連接器100,固定連接在電路板200上,包括絕緣本體1、固持於絕緣本體1內的導電端子2、安裝於絕緣本體1內的加強件3、包覆於絕緣本體1外的遮蔽殼體4、包覆於遮蔽殼體4上的金屬外殼5及包覆於外側的防水外殼6。
Referring to the first to third figures, the
請參照第六圖至第十圖所示,所述絕緣本體1包括基座11及自基座11向前延伸形成的舌板12。所述基座11頂端向後水平延伸設有一後端部13。參閱第十圖所示,所述後端部13上下表面設有若干的壓制槽131。所述基座11靠近所述後端部13處設有若干上下貫穿的穿孔111,所述穿孔111用以定位導電端子2,同時容納膠水流通。所述基座11頂端設有凹槽112。所述基座11後端設有一對放置槽113。所述舌板12上下表面設有若干端子槽121及設於端子槽121周圍的鏤空部122。位於所述舌板12上下表面的所述端子槽121部分錯位排佈,便於模仁壓制及定位導電端子2。所述舌板12兩側設有空缺口123,使得最外側的導電端子2自所述空缺口123露出,便於模仁定位,防止充膠時發生歪斜。所述絕緣
本體1還包括一體成型於所述舌板12上的絕緣塊14。參閱第十圖所示,所述舌板12貼近所述基座11處設有水平延伸形成的平臺124,便於所述絕緣塊14成型時模仁能夠壓制,而防止充膠。所述舌板12上下表面設有與所述端子槽121貫通的容納槽125。所述容納槽125設於所述端子槽121兩側,便於放置。
Referring to the sixth to tenth figures, the insulating
參閱第七圖至第九圖所示,所述導電端子2由金屬片材製成,成型時通過料帶300連接,且與所述絕緣本體1一體成型。所述導電端子2與所述絕緣本體1一體成型,包括第一端子21及第二端子22。所述第一端子21包括露出所述舌板12上表面的第一接觸部211、收容於基座11內的第一固持部212及延伸出絕緣本體1外的第一焊接部213。所述第二端子22包括露出所述舌板12下表面的第二接觸部221、收容於基座11內的第二固持部222及延伸出絕緣本體1外的第二焊接部223。所述第一焊接部213和第二焊接部223呈一排設置於同一平面上。所述第一端子21和第二端子22分別為八根且沿前後延伸的中軸對稱分佈。所述第一端子21的第一接觸部211和第二端子22的第二接觸部221為上下對應設置,而第一端子21的第一焊接部213和第二端子22的第二焊接部223分別位於同一平面內。從而,不管對接連接器正向或反向插入時,均能夠保證電連接器100的第一接觸部211和第二接觸部221與對接連接器的對應接觸部正確且對位的電性連接。
As shown in the seventh to ninth figures, the
參閱第六圖所示,所述第一端子21的第一接觸部211和所述第二端子22的第二接觸部221上設有向兩側突出的壓制部20。所述壓制部20收容在所述容納槽125內,且每一導電端子2上的壓制部20錯位設置,使得模仁能夠壓制在所述壓制部20上。
Referring to the sixth figure, the
參閱第十二圖所示,在成型時,所述料帶300包括連接於所述第一端子21前端的第一料帶301、連接於所述第二端子22前端的第二料帶302、連接
於所述第一端子21的第一焊接部213的第三料帶303及連接於所述第二端子22的第二焊接部223的第四料帶304。參閱第十二圖至第十四圖所示,所述第一料帶301連接在所述第一端子21的信號端子的第一接觸部211上,所述第一端子21的接地端子和電源端子的第一固持部212通過料橋306連接。所述第二料帶302連接在所述第二端子22的信號端子的第二接觸部221上,所述第二端子22的接地端子和電源端子的第二固持部222通過露出於所述絕緣本體1的鏤空部122內的料橋306連接。參閱第十四圖所示,所述料橋306橫向設置便於成型後在所述絕緣本體1的鏤空部122內拆除。參閱第十三圖和第十四圖所示,所述第三料帶303和第四料帶304上下重疊設置一次成型,所述第一焊接部213和第二焊接部223間隔排佈,使得連接料帶300時所第三料帶303和第四料帶304相連部分呈間隔設置。
Referring to the twelfth figure, during molding, the
所述加強件3設置為兩片,中間鏤空。每一加強件3包括固持於基座11內的主體部31、自所述主體部31尾端彎折延伸的彎折部32及自所述彎折部32向下彎折延伸形成的焊腳33。所述加強件3的主體部31前端露出所述絕緣本體1的舌板12,而包覆於所述絕緣塊14內。
The reinforcing
參閱第十二圖所示,所述料帶300還包括與所述加強件3相連的第五料帶305。所述第五料帶305連接所述加強件3的主體部31前端及所述彎折部32靠近所述主體部31的側面。所述第五料帶305中部設有向絕緣本體1延伸形成的封堵部307。所述封堵部307的邊緣抵接所述絕緣本體1的前端緣,避免所述第一端子21和第二端子22之間間隙充膠。所述第一料帶301和第二料帶302夾持所述第五料帶305從而形成三層疊加而一次成型,簡化成型及裁切步驟。
Referring to the twelfth figure, the
參閱第一圖至第九圖所示,所述遮蔽殼體4包括上下相對設置而具有內邊緣40的頂壁41與底壁42及連接所述頂壁41與底壁42的一對側壁43。參閱第七圖所示,所述頂壁41後端設有向內部突出的第一抵持部411,且所述底壁42後端緣設有向下彎折延伸形成的第一抵接臂421。所述第一抵持部411
收容於所述絕緣本體1的凹槽112內,且所述第一抵接臂421收容於所述絕緣本體1的放置槽113內,從而加強所述遮蔽殼體4與所述絕緣本體1的固定。所述底壁42還設有向內部突出的一對第二抵持部422,所述第二抵持部422抵持於所述絕緣本體1的基座11前端面上。參閱第六圖至第九圖所示,所述第一抵持部411和一對第二抵持部422三點設置用以防止對接連接器過度插入時對所述電連接器100的損傷。所述遮蔽殼體4還具有自所述頂壁41向後延伸且水平延伸形成的尾部44及連接所述尾部44和所述頂壁41的連接臂45。所述尾部44在上下方向上高於所述頂壁41。所述尾部44兩側設有向下彎折延伸形成的第二抵接臂441,所述第二抵接臂441抵持於所述絕緣本體1的後端部13後端面上。參閱第四圖和第五圖所示,所述尾部44貼合在所述絕緣本體1的後端部13上表面。所述連接臂45內設有開口450。參閱第四圖所示,所述連接臂45對應穿孔111,令部分所述穿孔111露出所述開口450。所述舌板12前端露出所述遮蔽殼體4框口。所述絕緣本體1的基座11覆蓋所述遮蔽殼體4的後端口,以增強所述電連接器100的密封性。所述遮蔽殼體4的頂壁41和底壁42上設有若干向內部凸伸的凸包423,所述凸包423與對接連接器干涉接觸,用以接地。
As shown in the first to ninth figures, the shielding
參閱第一圖至第五圖所示,所述金屬外殼5大致呈平板狀蓋設於所述遮蔽殼體4上。參閱第四圖和第五圖所示,所述金屬外殼5具有若干溢膠孔50及設於所述溢膠孔50後的排氣孔51。所述排氣孔51對應所述遮蔽殼體4的開口450。所述金屬外殼5前端設有若干第一折彎腳52,所述第一折彎腳52抵持於所述遮蔽殼體4的頂壁41上端面。所述金屬外殼5兩側分別設有向兩側延伸且向下彎折延伸形成的一對第一固定腳53和一對第二固定腳54及位於所述第一固定腳53和所述第二固定腳54之間的第二折彎腳55。參閱第三圖至第五圖所示,所述第二折彎腳55卡持於所述絕緣本體1的基座11兩側。所述第一固定腳53在上下方向上低於所述第二固定腳54。參閱第三圖所示,所述金屬外殼5後端點焊連接在所述遮蔽殼體4的尾部44上。所述第二固定腳54懸空設於所述遮蔽殼體4的尾部44外側。
As shown in the first to fifth figures, the
所述防水外殼6與所述金屬外殼5一體成型,且形成收容腔60。所述收容腔60收容所述舌板12露出所述露出所述遮蔽殼體4的部分。參閱第一圖和第二圖所示,所述防水外殼6後端面位於所述絕緣本體1的後端部13及所述遮蔽殼體4的尾部44的前端。所述防水外殼6兩側設有向外突出的凸柱61,以增強所述電連接器100的強度。所述防水外殼6填充所述溢膠孔50,以增強所述防水外殼6與所述金屬外殼5間的固持力。所述金屬外殼5的第一固定腳53部分包覆於所述防水外殼6內,所述防水外殼6和電路板200支撐,降低所述防水外殼6與所述金屬外殼5一體成型而造成的所述第一固定腳53尺寸不穩定的風險。
The
參閱第十一圖所示,所述防水外殼6內部具有一臺階部62,從而將所述防水外殼6上下兩內壁分為位於所述臺階部62前端的一對前內壁63和位於所述臺階部62後端的一對後內壁64。所述一對前內壁63之間的距離小於所述一對後內壁64之間的距離。所述遮蔽殼體4的頂壁41和底壁42貼合所述後內壁64,從而令所述遮蔽殼體4的前端抵持所述防水外殼6的臺階部62,且所述遮蔽殼體4的內邊緣40與所述防水外殼6的前內壁63齊平。所述防水外殼6的端口上下傾斜設置,下端口突出於上端口。
Referring to the eleventh figure, the
參閱第二圖所示,所述電連接器100還包括封堵於所述絕緣本體1後端的密封部7。所述密封部7透過所述遮蔽殼體4的開口450和所述絕緣本體1的穿孔111灌膠,從而填充所述絕緣本體1的基座11及後端部13與所述防水外殼6間的空隙,充分達到防水功效。灌膠時,所述金屬外殼5上的排氣孔51可用以排除膠水流通通道中的空氣。
Referring to the second figure, the
本發明的製造方法如下:金屬板製成導電端子2和加強件3,於所述導電端子2和加強件3外一體成型所述絕緣本體1,再二次成型所述絕緣塊14以封堵絕緣本體1上的空隙;金屬板製成遮蔽殼體4和金屬外殼5,所述遮蔽殼體4套設在所述絕緣本體1外部,所述金屬外殼5一體成型所述防水外殼6;所述防水
外殼6與所述金屬外殼5套裝在所述遮蔽殼體4外,通過鐳射焊接固定所述金屬外殼5與所述遮蔽殼體4;通過所述遮蔽殼體4的開口450灌膠形成密封部7。
The manufacturing method of the present invention is as follows: the
本發明電連接器100的製造方法如下:提供金屬板材衝壓製作兩排導電端子2及加強件3,所述兩排導電端子2的信號端子的第一接觸部211和第二接觸部221前端分別連接有第一料帶301和第二料帶302,所述導電端子2的接地端子和電源端子通過料橋306連接,所述料橋306露出於所述鏤空部122,所述兩排導電端子2的第一焊接部213和第二焊接部223後端分別連接有第三料帶303和第四料帶304,所述第三料帶303和第四料帶304形成上下疊加的雙層結構,所述加強件3連接有第五料帶305,所述第一料帶301和第二料帶302夾持所述第五料帶305形成上下疊加的三層結構,所述第五料帶305面向導電端子2形成有封堵部307;於所述兩排導電端子2及加強件3外注塑成型一絕緣本體1,所述封堵部307抵持所述絕緣本體1前端,所述加強件3前端露出舌板12前端兩側,所述裁切所述料橋306;在所述絕緣本體1上包覆成型絕緣塊14,一次裁切所述第一料帶301、第二料帶302和第五料帶305,形成設於所述導電端子2的信號端子的第一接觸部211和第二接觸部221前端自由端的第一裁切面308,所述第一裁切面308在上下方向上齊平且位於同一平面內;再一次裁切所述第三料帶303和第四料帶304,形成設於所述導電端子2的第一焊接部213和第二焊接部223後端自由端的第二裁切面309,所述第二裁切面309在上下方向上齊平且位於同一平面內;提供遮蔽殼體4,套設所述遮蔽殼體4於所述絕緣本體1外;提供金屬外殼5,在所述金屬外殼5外一體成型防水外殼6,令所述防水外殼6和金屬外殼5套裝在所述遮蔽殼體4外;點焊所述金屬外殼5至所述遮蔽殼體4上。所述第一裁切面308和第二裁切面309可統稱為裁切面。
The manufacturing method of the electrical connector 100 of the present invention is as follows: providing two rows of conductive terminals 2 and reinforcing members 3 by stamping a metal plate, the front ends of the first contact portion 211 and the second contact portion 221 of the signal terminals of the two rows of conductive terminals 2 are respectively The first material tape 301 and the second material tape 302 are connected, the ground terminal and the power terminal of the conductive terminal 2 are connected by a material bridge 306, the material bridge 306 is exposed to the hollow portion 122, and the two rows of conductive terminals 2 The rear ends of the first welding portion 213 and the second welding portion 223 are connected to a third material belt 303 and a fourth material belt 304 respectively, the third material belt 303 and the fourth material belt 304 form a double-layer structure stacked on top of each other , The reinforcing member 3 is connected with a fifth material belt 305, and the first material belt 301 and the second material belt 302 sandwich the fifth material belt 305 to form a three-layer structure stacked up and down, the fifth material belt A sealing portion 307 is formed facing the conductive terminal 2 at 305; an insulating body 1 is injection molded outside the two rows of conductive terminals 2 and the reinforcing member 3, the sealing portion 307 resists the front end of the insulating body 1, the reinforcement The front end of the piece 3 is exposed on both sides of the front end of the tongue plate 12, and the material bridge 306 is cut; the insulating block 14 is overmolded on the insulating body 1, and the first material belt 301 and the second material belt are cut at a time 302 and a fifth tape 305, forming a first cut surface 308 provided at the free ends of the first contact portions 211 and the second contact portions 221 of the signal terminals of the conductive terminal 2, the first cut surface 308 in the up-down direction The upper part is flush and lies in the same plane; the third material strip 303 and the fourth material strip 304 are cut again, forming the rear ends of the first welding portion 213 and the second welding portion 223 provided on the conductive terminal 2 freely A second cutting surface 309 at the end, the second cutting surface 309 is flush with the upper and lower directions and is located in the same plane; a shielding shell 4 is provided, and the shielding shell 4 is sheathed outside the insulating body 1; a metal is provided The outer shell 5 is integrally formed with a waterproof shell 6 outside the metal shell 5, so that the waterproof shell 6 and the metal shell 5 are sleeved outside the shielding shell 4; spot welding the metal shell 5 to the shielding shell 4 on. The
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上該者僅為本發明之較佳實施例,本發明之範圍並不以上述實施例為限,舉凡熟習本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention meets the requirements of the invention patent, and the patent application is filed in accordance with the law. However, the above is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-mentioned embodiment. Any equivalent modifications or changes made by those skilled in the art with the spirit of the present invention should be Covered in the following patent applications.
21‧‧‧第一端子 21‧‧‧ First terminal
22‧‧‧第二端子 22‧‧‧Second terminal
3‧‧‧加強件 3‧‧‧Reinforcement
300‧‧‧料帶 300‧‧‧Material
301‧‧‧第一料帶 301‧‧‧The first material belt
302‧‧‧第二料帶 302‧‧‧Second material belt
303‧‧‧第三料帶 303‧‧‧The third material belt
305‧‧‧第五料帶 305‧‧‧Fifth tape
307‧‧‧封堵部 307‧‧‧ Blocking Department
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| CN201610198780.4A CN107293876B (en) | 2016-04-01 | 2016-04-01 | Electric connector and manufacturing method thereof |
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| TW201810828A TW201810828A (en) | 2018-03-16 |
| TWI685155B true TWI685155B (en) | 2020-02-11 |
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| CN110137727B (en) * | 2018-02-09 | 2023-03-28 | 富士康(昆山)电脑接插件有限公司 | Electric connector and manufacturing method thereof |
| CN108448306B (en) * | 2018-02-12 | 2021-11-02 | 北京小米移动软件有限公司 | USB connection structure and electronic equipment having the same |
| CN110556687A (en) * | 2018-06-04 | 2019-12-10 | 东莞富强电子有限公司 | Method for manufacturing electric connector |
| CN111129807B (en) | 2018-10-30 | 2023-02-28 | 富士康(昆山)电脑接插件有限公司 | Electrical connector |
| TWI738504B (en) * | 2020-09-11 | 2021-09-01 | 頎邦科技股份有限公司 | Circuit board tape and joining method thereof |
| CN115882257A (en) * | 2021-09-25 | 2023-03-31 | 富誉电子科技(淮安)有限公司 | Electric connector and manufacturing method thereof |
| CN116154517B (en) * | 2023-04-19 | 2023-08-29 | 鸿日达科技股份有限公司 | Connector and preparation method thereof |
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| CN104795665B (en) * | 2014-01-22 | 2017-05-24 | 富士康(昆山)电脑接插件有限公司 | Electric connector and manufacturing method thereof |
| CN204216285U (en) * | 2014-07-15 | 2015-03-18 | 番禺得意精密电子工业有限公司 | Electric connector |
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| TWM505714U (en) * | 2014-04-25 | 2015-07-21 | Speedtech Corp | High frequency connector structure with grounding conductor |
| CN204088673U (en) * | 2014-08-27 | 2015-01-07 | 东莞杰思实业有限公司 | electrical connector |
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