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TWI677169B - Partially shielding rotor assembly - Google Patents

Partially shielding rotor assembly Download PDF

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Publication number
TWI677169B
TWI677169B TW107128498A TW107128498A TWI677169B TW I677169 B TWI677169 B TW I677169B TW 107128498 A TW107128498 A TW 107128498A TW 107128498 A TW107128498 A TW 107128498A TW I677169 B TWI677169 B TW I677169B
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TW
Taiwan
Prior art keywords
windshield
area
end portion
ventilation
rotor assembly
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TW107128498A
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Chinese (zh)
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TW202010222A (en
Inventor
彭奐森
Huan Sen Peng
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東元電機股份有限公司
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Priority to TW107128498A priority Critical patent/TWI677169B/en
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Publication of TWI677169B publication Critical patent/TWI677169B/en
Publication of TW202010222A publication Critical patent/TW202010222A/en

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Abstract

一種部份遮擋式轉子組件,包含一轉子本體、一第一擋板與一第二擋板。轉子本體,係開設有複數個自一第一端部延伸至一第二端部之內部流道,且第一端部與第二端部係具有複數個導流片。第一擋板,係設置於第一端部,並對應內部流道劃分出一第一通風區與一第一遮風區。第二擋板,係設置於第二端部,並對應第一遮風區與第一通風區分別劃分出一第二通風區與一第二遮風區。因此,在部份遮擋式轉子組件旋轉時,外部空氣係分別自第一通風區與第二通風區流動至第二遮風區與第一遮風區,藉以逸散部份遮擋式轉子組件產生之一熱能。 A partially shielded rotor assembly includes a rotor body, a first baffle and a second baffle. The rotor body is provided with a plurality of internal flow channels extending from a first end portion to a second end portion, and the first end portion and the second end portion are provided with a plurality of guide vanes. The first baffle is disposed at the first end portion and defines a first ventilation area and a first wind shielding area corresponding to the internal flow channel. The second baffle is disposed at the second end portion, and defines a second ventilation area and a second wind protection area respectively corresponding to the first wind protection area and the first ventilation area. Therefore, when the partially shielded rotor assembly rotates, the external air flows from the first ventilation zone and the second ventilation zone to the second windshield zone and the first windshield zone, respectively. One of thermal energy.

Description

部份遮擋式轉子組件 Partially shielded rotor assembly

本發明係有關於一種轉子結構,尤其是指一種部份遮擋式之轉子組件。 The invention relates to a rotor structure, in particular to a partially shielded rotor assembly.

馬達是一種藉由電磁感應,將電能轉換成動能的裝置,為現今社會中即為普遍且應用極為廣泛的電機,通常包含馬達框架與馬達核心組件,馬達核心組件又包含定子結構與轉子結構。在將電能轉換成動能的過程當中,電流會在定子繞組導通,藉以產生電流磁效應。然而,在導通的過程中,會因為線圈本身所包含的電阻,使得電流會有所損耗(例如為銅損跟鐵損),進而產生多餘的熱能。這些熱能會對馬達內部的元件產生破壞,造成馬達無法正常運作。因此,如何將馬達產生多餘的熱能排除是一件極為重要的課題。 A motor is a device that converts electrical energy into kinetic energy by electromagnetic induction. It is a universal and widely used motor in today's society. It usually includes a motor frame and a motor core component. The motor core component includes a stator structure and a rotor structure. In the process of converting electric energy into kinetic energy, current will be conducted in the stator windings, thereby generating a current magnetic effect. However, in the process of conduction, the current will be lost due to the resistance contained in the coil itself (for example, copper loss and iron loss), thereby generating excess thermal energy. This thermal energy can damage the components inside the motor, causing the motor to malfunction. Therefore, how to eliminate the excess heat generated by the motor is an extremely important issue.

請一併第一圖至第三圖,其中,第一圖係顯示先前技術之轉子結構之立體圖;第二圖係顯示第一圖之A-A剖視圖;以及,第三圖係顯示先前技術之轉子結構之運轉狀態之溫度位階分佈圖。如圖所示,一種轉 子結構PA1,包含一轉子本體PA11與一擋板PA12。 Please combine the first to third figures, wherein the first figure is a perspective view showing a rotor structure of the prior art; the second figure is a cross-sectional view showing the AA of the first figure; and the third figure is a prior art rotor structure Temperature level distribution diagram of the operating state. As shown, a turn The sub-structure PA1 includes a rotor body PA11 and a baffle plate PA12.

轉子結構PA1係自一第一端部PAP1沿一延伸方向PAD延伸至第二端部PAP2,並開設有複數個沿第一端部PAP1沿延伸方向PAD延伸至第二端部PAP2之內部流道PAIT,且轉子結構PA1之第一端部PAP1係具有複數個導流片PA111。 The rotor structure PA1 extends from a first end portion PAP1 in an extension direction PAD to a second end portion PAP2, and is provided with a plurality of internal flow channels extending along the first end portion PAP1 in the extension direction PAD to the second end portion PAP2. PAIT, and the first end PAP1 of the rotor structure PA1 has a plurality of deflectors PA111.

擋板PA12,係設置於第一端部PAP1,並與導流片PA111相連結,且與任兩相鄰的導流片PA111形成一導流通道PAT,藉以形成複數個上述的導流通道PAT。 The baffle plate PA12 is arranged at the first end PAP1 and is connected to the deflector piece PA111, and forms a deflector channel PAT with any two adjacent deflector pieces PA111, thereby forming a plurality of the above-mentioned diversion channels PAT. .

當馬達開始運作,使轉子結構PA1開始旋轉時,會因為導流片PA111的關係,而在第一端部PAP1產生一離心氣流PACF,使得第一端部PAP1形成一低壓帶。而氣流會自高壓帶流向低壓帶,因此,內部流道PAIT的空氣就會往第一端部PAP1移動,以形成一氣流PAF,間接造成了第二端部PAP2也形成低壓帶。此時,外界環境屬於高壓帶,故外界環境的空氣就會往第二端部PAP2移動,以形成氣流PAF。氣流PAF流經內部流道PAIT,可以將轉子結構PA1所產生的熱能帶走,藉以降低轉子結構PA1運轉時的溫度,避免溫度過高所造成的問題。 When the motor starts to operate and the rotor structure PA1 starts to rotate, a centrifugal air flow PACF is generated at the first end PAP1 due to the relationship of the deflector PA111, so that the first end PAP1 forms a low-pressure band. The airflow will flow from the high-pressure zone to the low-pressure zone. Therefore, the air in the internal flow path PAIT will move toward the first end PAP1 to form an airflow PAF, which indirectly causes the second end PAP2 to also form a low-pressure zone. At this time, the external environment belongs to the high-pressure zone, so the air of the external environment will move to the second end PAP2 to form the airflow PAF. The air flow PAF flows through the internal flow path PAIT, which can take away the thermal energy generated by the rotor structure PA1, thereby reducing the temperature of the rotor structure PA1 during operation and avoiding problems caused by excessive temperature.

如第三圖所示,轉子結構PA1在運轉狀態下的溫度位階分佈圖。在此需說明的是,溫度位階是一種溫度區間的概念,每一個溫度位階都包含一個實際溫度區間,且溫度位階越高,表示所包含的實際溫度區間越高。例如:溫度位階1係指攝氏溫度11度至20度,則溫 度位階2則表示攝氏溫度21至30度…以此類推。 As shown in the third figure, the temperature level distribution diagram of the rotor structure PA1 in the running state. It should be noted here that the temperature level is a concept of a temperature interval. Each temperature level includes an actual temperature interval, and the higher the temperature level, the higher the actual temperature interval included. For example: Temperature level 1 refers to 11 to 20 degrees Celsius. Degree 2 means 21 to 30 degrees Celsius ... and so on.

從圖式可以明顯看出,轉子結構PA1的溫度位階10,也就是溫度最高的地方,係分佈在轉子本體PA11的中心區域,且範圍幾乎佔了轉子本體PA11的三分之一。而溫度位階從溫度位階10的區域分別往第一端部PAP1與第二端部PAP2的方向遞減,也就是說,轉子結構PA1的溫度分佈是從中心的溫度最高分別往左右兩側遞減。 It can be clearly seen from the figure that the temperature level 10 of the rotor structure PA1, that is, the place where the temperature is highest, is distributed in the center area of the rotor body PA11, and the range occupies almost one third of the rotor body PA11. The temperature level decreases from the region of temperature level 10 to the direction of the first end PAP1 and the second end PAP2, that is, the temperature distribution of the rotor structure PA1 decreases from the highest temperature in the center to the left and right sides.

然而,氣流PAF皆是由第二端部PAP2往第一端部PAP1,即單向流動循環,在流動的過程中,氣流PAF會不斷吸收轉子結構PA1的熱能,因此,氣流PAF越往第一端部PAP1移動,其溫度會越高,容易造成進氣流處(即第二端部PAP2)的溫度較低,而出氣流處(即第一端部PAP1)溫度較高的問題。此外,若要使氣流PAF再次流進第二端部PAP2並往第一端部PAP1流動,便需要在馬達框架或是定子結構上開設通道,又稱風溝,以使氣流PAF自第一端部PAP1流出後,可以經由通道再次流進第二端部PAP2。而在馬達框架或是定子結構上開設通道將會提升製程上的難易度,也會造成製造成本的上升。而且,開設風溝也會佔據掉散熱鰭片的位置,馬達框架上需要移除散熱鰭片才可以開設風溝,便會因為減少散熱鰭片的數量、減少散熱面積,造成降低散熱效率的問題。 However, the airflow PAF is from the second end PAP2 to the first end PAP1, that is, a unidirectional flow cycle. During the flow, the airflow PAF will continuously absorb the thermal energy of the rotor structure PA1. Therefore, the airflow PAF goes to the first When the end PAP1 moves, the higher the temperature, it is easy to cause the problem that the temperature at the intake air flow (that is, the second end PAP2) is lower, and the temperature at the outlet air flow (that is, the first end PAP1) is higher. In addition, if the airflow PAF flows into the second end PAP2 and flows toward the first end PAP1 again, it is necessary to open a channel on the motor frame or stator structure, also known as an air groove, so that the airflow PAF flows from the first end. After the part PAP1 flows out, it can flow into the second end PAP2 again through the channel. And opening a channel on the motor frame or stator structure will increase the difficulty of the process and increase the manufacturing cost. In addition, the opening of the air groove will also occupy the position of the heat dissipation fins. The heat fins need to be removed from the motor frame before the air grooves can be opened. This will reduce the heat dissipation efficiency due to the reduction of the number of heat dissipation fins and the area of heat radiation. .

有鑒於在先前技術中,氣流在內部流道流動時會不斷吸收轉子結構的熱能,容易造成進氣流處的第二端部溫度較低,而出氣流處的第一端部溫度較高,導致溫度分佈不平均的問題,且若要使氣流再次循環流進第二端部,便需要在馬達框架或定子結構上開設通道(風溝),不僅增加了製程的難易度,也會造成製造成本的上升。本發明之一主要目的係提供一種部份遮擋式轉子組件,用以解決先前技術中溫度分佈不平均與需要在馬達框架或定子結構上開設通道才能達成氣流再次循環的問題。 Considering that in the prior art, the air flow continuously absorbs the thermal energy of the rotor structure when it flows in the internal flow channel, which easily causes the temperature of the second end portion at the intake air flow to be lower and the temperature of the first end portion at the outlet air flow to be higher. Causes the problem of uneven temperature distribution, and if the airflow is circulated into the second end again, it is necessary to open a channel (air groove) on the motor frame or stator structure, which not only increases the difficulty of the manufacturing process, but also causes manufacturing Rising costs. One of the main objects of the present invention is to provide a partially shielded rotor assembly, which is used to solve the problems of uneven temperature distribution and the need to open channels on the motor frame or stator structure in the prior art to achieve airflow recirculation.

本發明為解決先前技術之問題,所採用之必要技術手段為提供一種部份遮擋式轉子組件,包含一轉子本體、一第一擋板與一第二擋板。 In order to solve the problems of the prior art, the present invention adopts a necessary technical means to provide a partially shielded rotor assembly, which includes a rotor body, a first baffle and a second baffle.

轉子本體,係開設有複數個自一第一端部延伸至一第二端部之內部流道,且第一端部與第二端部係具有複數個導流片,藉以在轉子本體旋轉時,在第一端部形成產生一第一離心氣流,並在第二端部形成產生一第二離心氣流。 The rotor body is provided with a plurality of internal flow channels extending from a first end portion to a second end portion, and the first end portion and the second end portion are provided with a plurality of guide vanes, so that when the rotor body rotates, A first centrifugal airflow is formed at the first end portion, and a second centrifugal airflow is formed at the second end portion.

第一擋板,係設置於第一端部,係對應於內部流道而劃分出一第一通風區與一第一遮風區,並在第一遮風區設置有一第一遮風結構,藉以允許一外部空氣經由第一通風區流入所對應之一部分之該些內部流道,並阻擋外部空氣經由第一遮風區流入所對應之另一部分之該些內部流道。 The first baffle is disposed at the first end portion, and divides a first ventilation area and a first wind shielding area corresponding to the internal flow channel, and a first wind shielding structure is provided in the first wind shielding area. Thereby, an external air is allowed to flow into the corresponding one of the internal flow channels through the first ventilation area, and the external air is blocked from flowing into the corresponding internal flow channel through the first windshield area.

第二擋板,係設置於第二端部,係對應於 內部流道而劃分出一對應於第一遮風區之第二通風區與一對應於第一通風區之第二遮風區,並在第二遮風區設置有一第二遮風結構,藉以允許另一外部空氣經由該第二通風區流入所對應之上述另一部分之內部流道,並阻擋上述另一外部空氣經由該第二遮風區流入所對應之上述一部分之該些內部流道。 The second baffle is provided at the second end and corresponds to The internal flow channel divides a second ventilation area corresponding to the first windshield area and a second ventilation area corresponding to the first windshield area, and a second windshield structure is provided in the second windshield area, thereby Allow another external air to flow into the corresponding internal flow path of the other part through the second ventilation area, and block the other external air from flowing into the corresponding internal flow path of the part through the second wind shield area.

在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使部份遮擋式轉子組件中之導流片,係設置於第一端部之第一遮風區與第二端部之第二遮風區。 Based on the above-mentioned necessary technical means, one of the subsidiary technical means derived from the present invention is to make the deflectors in the partially shielded rotor assembly disposed at the first windshield area and the second end portion of the first end portion. The second windshield.

在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使部份遮擋式轉子組件中之第一擋板,在第一通風區設置有一第一導流阻擋結構,並開設有一第一通風口。 On the basis of the above-mentioned necessary technical means, one of the subsidiary technical means derived from the present invention is to make a first baffle in a partially shielded rotor assembly, and set a first diversion blocking structure in the first ventilation area, and open a First vent.

在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使部份遮擋式轉子組件中之第二擋板,在第二通風區設置有一第二導流阻擋結構,並開設有一第二通風口。 Based on the above-mentioned necessary technical means, one of the subsidiary technical means derived from the present invention is to make a second baffle in the partially shielded rotor assembly. A second diversion blocking structure is provided in the second ventilation area, and one Second vent.

在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使部份遮擋式轉子組件中之第一遮風區,係劃分出複數個第一遮風子區域,且第一遮風結構係包含複數個對應第一遮風子區域之第一遮風子結構。 Based on the above-mentioned necessary technical means, one of the subsidiary technical means derived from the present invention is to make the first windshield region in the partially shielded rotor assembly divide a plurality of first windshield subregions, and the first windshield The structure system includes a plurality of first windshield substructures corresponding to the first windshield subregion.

在上述必要技術手段的基礎下,本發明所衍生之一附屬技術手段為使部份遮擋式轉子組件中之第 二遮風區,係劃分出複數個對應該些第一遮風子區域之第二遮風子區域,且第二遮風結構包含複數個對應第二遮風子區域之第二遮風子結構。 Based on the above-mentioned necessary technical means, one of the subsidiary technical means derived from the present invention is to make the first part of the partially shielded rotor assembly The two windshield regions are divided into a plurality of second windshield regions corresponding to the first windshield regions, and the second windshield structure includes a plurality of second windshield substructures corresponding to the second windshield regions.

承上所述,本發明所提供部份遮擋式轉子組件,利用第一擋板與第二擋板分別對應內部流道而劃分出相互對應的第一通風區與第二遮風區以及第一遮風區與第二通風區,藉以使得外部空氣係分別自第一端部的第一通風區流動至第二端部的第二遮風區與自第二端部的第二通風區流動至第一端部的第一遮風區,達到雙向流動循環的目的,藉以降低部份遮擋式轉子組件旋轉運作時的溫度,以延長部份遮擋式轉子組件的使用壽命。 As mentioned above, the partially shielded rotor assembly provided by the present invention uses the first baffle plate and the second baffle plate to respectively correspond to the internal flow path to divide the first ventilation area, the second wind protection area, and the first ventilation area corresponding to each other. The wind-shielded area and the second ventilation area allow the external air to flow from the first ventilation area at the first end to the second wind-shielded area at the second end and to the second ventilation area at the second end, respectively. The first windshield area at the first end achieves the purpose of a bidirectional flow cycle, thereby reducing the temperature of the partially shielded rotor assembly during rotation and extending the service life of the partially shielded rotor assembly.

PA1‧‧‧轉子結構 PA1‧‧‧rotor structure

PA11‧‧‧轉子本體 PA11‧‧‧Rotor body

PA111‧‧‧導流片 PA111‧‧‧Guide

PA12‧‧‧擋板 PA12‧‧‧Bezel

PAF‧‧‧氣流 PAF‧‧‧Airflow

PACF‧‧‧離心氣流 PACF‧‧‧ Centrifugal Airflow

PAD‧‧‧延伸方向 PAD‧‧‧Extending direction

PAIT‧‧‧內部流道 PAIT‧‧‧Internal runner

PAP1‧‧‧第一端部 PAP1‧‧‧First End

PAP2‧‧‧第二端部 PAP2‧‧‧Second end

PAT‧‧‧導流通道 PAT‧‧‧Diversion channel

1、1a、1b‧‧‧部份遮擋式轉子組件 1,1a, 1b‧‧‧‧Partially shielded rotor assembly

11、11a‧‧‧轉子本體 11, 11a‧‧‧rotor body

111、111a‧‧‧導流片 111, 111a‧‧‧ Guide

12、12a、12b‧‧‧第一擋板 12, 12a, 12b ‧‧‧ the first baffle

121‧‧‧第一遮風結構 121‧‧‧ first windshield structure

121b1、121b2‧‧‧第一遮風子結構 121b1, 121b2 ‧‧‧ the first windshield substructure

122a、122b‧‧‧第一通風口 122a, 122b‧‧‧First vent

123a、123b1、123b2‧‧‧第一導流阻擋結構 123a, 123b1, 123b2‧‧‧ first diversion blocking structure

13、13a、13b‧‧‧第二擋板 13, 13a, 13b‧‧‧Second bezel

131‧‧‧第二遮風結構 131‧‧‧second windshield structure

131b1、131b2‧‧‧第二遮風子結構 131b1, 131b2‧‧‧Second sheltering substructure

132a、132b‧‧‧第二通風口 132a, 132b‧‧‧Second vent

133a、133b1、132b2‧‧‧第二導流阻擋結構 133a, 133b1, 132b2‧‧‧Second diversion blocking structure

A1、A2‧‧‧外部空氣 A1, A2‧‧‧ Outside air

BA1‧‧‧第一遮風區 BA1‧‧‧First Windshield

BA11a、BA11b‧‧‧第一遮風子區域 BA11a, BA11b‧‧‧First shelter area

BA2‧‧‧第二遮風區 BA2‧‧‧Second sheltered area

BA21a、BA21b‧‧‧第二遮風子區域 BA21a, BA21b‧‧‧Second Shelter Zone

CF1‧‧‧第一離心氣流 CF1‧‧‧first centrifugal airflow

CF2‧‧‧第二離心氣流 CF2‧‧‧Second Centrifugal Airflow

D‧‧‧延伸方向 D‧‧‧ extension direction

IT、IT1、IT2‧‧‧內部流道 IT, IT1, IT2‧‧‧ Internal runner

P1‧‧‧第一端部 P1‧‧‧first end

P2‧‧‧第二端部 P2‧‧‧Second end

T‧‧‧導流通道 T‧‧‧Diversion channel

VA1‧‧‧第一通風區 VA1‧‧‧The first ventilation area

VA11a、VA11b‧‧‧第一通風子區域 VA11a, VA11b‧‧‧The first ventilation subarea

VA2‧‧‧第二通風區 VA2‧‧‧Second ventilation zone

VA21a、VA21b‧‧‧第二通風子區域 VA21a, VA21b‧‧‧Second ventilation subarea

第一圖係顯示先前技術之轉子結構之立體圖;第二圖係顯示第一圖之A-A剖視圖;第三圖係顯示先前技術之轉子結構之運轉狀態之溫度位階分佈圖;第四圖係顯示本發明第一實施例所提供之部份遮擋式轉子組件之立體分解圖;第五圖係顯示本發明第一實施例所提供之部份遮擋式轉子組件之立體圖;第六圖係顯示第五圖之B-B剖視圖;第七圖係顯示本發明第一實施例所提供之部份遮擋式轉子組件之運轉狀態之溫度位階分佈圖; 第八圖係顯示本發明第二實施例所提供之部份遮擋式轉子組件之立體分解圖;第九圖係顯示本發明第二實施例所提供之部份遮擋式轉子組件之立體圖;第十圖係顯示本發明第三實施例所提供之部份遮擋式轉子組件之立體分解圖;以及第十一圖係顯示本發明第三實施例所提供之部份遮擋式轉子組件之立體圖。 The first diagram is a perspective view of the rotor structure of the prior art; the second diagram is a cross-sectional view taken along the line AA of the first diagram; the third diagram is a temperature level distribution diagram showing the operating state of the rotor structure of the prior art; the fourth diagram is a An exploded perspective view of a partially shielded rotor assembly provided by the first embodiment of the invention; the fifth diagram is a perspective view of a partially shielded rotor assembly provided by the first embodiment of the invention; the sixth diagram is the fifth diagram BB sectional view; the seventh figure is a temperature level distribution diagram showing the operating state of a partially shielded rotor assembly provided by the first embodiment of the present invention; The eighth figure is a perspective exploded view of a partially shielded rotor assembly provided by the second embodiment of the present invention; the ninth figure is a perspective view of a partially shielded rotor assembly provided by the second embodiment of the present invention; FIG. Is an exploded perspective view of a partially shielded rotor assembly provided by the third embodiment of the present invention; and FIG. 11 is a perspective view of a partially shielded rotor assembly provided by the third embodiment of the present invention.

請參閱第四圖至第五圖,其中,第四圖係顯示本發明第一實施例所提供之部份遮擋式轉子組件之立體分解圖;以及,第五圖係顯示本發明第一實施例所提供之部份遮擋式轉子組件之立體圖。如圖所示,一種部份遮擋式轉子組件1,包含一轉子本體11、一第一擋板12與一第二擋板13。 Please refer to the fourth to fifth figures. The fourth figure is an exploded perspective view of a partially shielded rotor assembly provided by the first embodiment of the present invention; and the fifth diagram is a first embodiment of the present invention. A perspective view of the partially shielded rotor assembly provided. As shown in the figure, a partially shielded rotor assembly 1 includes a rotor body 11, a first baffle plate 12, and a second baffle plate 13.

轉子本體11,係自一第一端部P1沿一延伸方向D延伸至一第二端部P2,亦開設複數個自第一端部P1沿延伸方向D延伸至第二端部P2之內部流道IT,且第一端部P1與第二端部P2係具有複數個導流片111。 The rotor body 11 extends from a first end portion P1 in an extension direction D to a second end portion P2, and a plurality of internal flows extending from the first end portion P1 in the extension direction D to the second end portion P2 are also provided. Track IT, and the first end portion P1 and the second end portion P2 have a plurality of deflector pieces 111.

第一擋板12,係設置於第一端部P1,並對應內部流道IT而劃分出一第一通風區VA1與一第一遮風區BA1,並在第一遮風區BA1設置有一第一遮風結構121,第一遮風結構121的用途是阻擋一外部空氣A1(標示於第六圖)經由第一遮風區BA1流入第一遮風區BA1 所對應到的內部流道IT。而第一通風區VA1因為沒有設置第一遮風結構121,故外部空氣A1不會受到阻擋,因此,外部空氣A1可以流入第一通風區VA1所對應到的內部流道IT。 The first baffle plate 12 is disposed at the first end portion P1 and is divided into a first ventilation area VA1 and a first windshield area BA1 corresponding to the internal flow path IT, and a first windshield area BA1 is provided with a first A windshield structure 121. The purpose of the first windshield structure 121 is to block an external air A1 (labeled in the sixth figure) from flowing into the first windshield area BA1 through the first windshield area BA1. The corresponding internal runner IT. Since the first ventilation area VA1 is not provided with the first wind shielding structure 121, the external air A1 will not be blocked. Therefore, the external air A1 can flow into the internal flow channel IT corresponding to the first ventilation area VA1.

如第五圖所示,第一遮風區BA1即為右半部受第一遮風結構121所遮擋的區域,而第一通風區VA1即為左半部沒有被第一遮風結構121所遮擋的區域。在第一實施例中,內部流道IT的數量共有十二個,第一遮風區BA1與第一通風區VA1係各自對應六個內部流道IT,可達到較佳的散熱效果。 As shown in the fifth figure, the first windshield area BA1 is the area where the right half is blocked by the first windshield structure 121, and the first windshield area VA1 is the left half which is not covered by the first windshield structure 121. Occlusion area. In the first embodiment, there are twelve internal flow channels IT, and the first windshield area BA1 and the first ventilation area VA1 respectively correspond to six internal flow channels IT, which can achieve better heat dissipation effects.

第二擋板13,係設置於第二端部P2,亦對應內部流道IT而劃分出一第二通風區VA2與一第二遮風區BA2,並在第二遮風區BA2設置有一第二遮風結構131,其中,第二通風區VA2係對應第一遮風區BA1,而第二遮風區BA2係對應第一通風區VA1。第二遮風結構131係用以阻擋另一外部空氣A2(標示於第六圖)經由第二遮風區BA2流入所對應之內部流道IT。 The second baffle plate 13 is disposed at the second end portion P2, and also divides a second ventilation area VA2 and a second windshield area BA2 corresponding to the internal flow path IT, and a second windshield area BA2 is provided with a first Two windshield structures 131, wherein the second ventilation zone VA2 corresponds to the first windshield area BA1, and the second windshield area BA2 corresponds to the first windshield area VA1. The second windshield structure 131 is used to block another external air A2 (labeled in the sixth figure) from flowing into the corresponding internal flow channel IT through the second windshield area BA2.

第一擋板12、第二擋板13與各自接觸的任兩相鄰導流片111會形成一導流通道T,藉以形成複數個導流通道T(圖式僅標示其中一者)。 The first baffle plate 12 and the second baffle plate 13 are in contact with any two adjacent deflector pieces 111 to form a diversion channel T, thereby forming a plurality of diversion channels T (only one of which is marked in the drawing).

在此需說明的是,外部空氣實際上就是部份遮擋式轉子組件1所在環境的空氣,而在此使用外部空氣A1與另一外部空氣A2僅為了明確說明,外部空氣A1係指第一端部P1所在環境的空氣,而另一外部空氣A2係指第二端部P2所在環境的空氣。 It should be noted here that the outside air is actually the air in the environment where the partially shielded rotor assembly 1 is located, and the use of outside air A1 and another outside air A2 is for clarity only. The outside air A1 refers to the first end. The air in the environment where the portion P1 is located, and the other external air A2 refers to the air in the environment where the second end portion P2 is located.

接著,請一併參閱第四圖至第七圖,其中,第六圖係顯示第五圖之B-B剖視圖;以及,第七圖係顯示本發明第一實施例所提供之部份遮擋式轉子組件之運轉狀態之溫度位階分佈圖。 Next, please refer to the fourth to seventh figures together, wherein the sixth figure is a cross-sectional view taken along the line BB of the fifth figure; and the seventh figure is a partially shielded rotor assembly provided by the first embodiment of the present invention Temperature level distribution diagram of the operating state.

如第六圖所示,因為需要更詳細的說明,故在此內部流道IT以內部流道IT1與IT2表示。內部流道IT1係對應第一遮風區BA1與第二通風區VA2,內部流道IT2係對應第一通風區VA1與第二遮風區BA2。在馬達開始運轉,部份遮擋式轉子組件1隨之旋轉時,第一端部P1與第二端部P2的導流片111會各自產生一第一離心氣流CF1與一第二離心氣流CF2。在此需說明的是,導流片111的用意主要為導引或是產生氣流,類似一般電風扇扇葉的功能,又導流片111普遍係利用鋁材質所製成,故在業界又稱「鋁葉」、「轉子鋁葉」或是「轉子扇葉」。但不以此為限,只要可以導引或產生氣流,導流片111也可利用鐵、合金、白鐵、塑膠等材質製造而成。 As shown in the sixth figure, since a more detailed explanation is needed, the internal flow path IT is represented by the internal flow paths IT1 and IT2. The internal flow channel IT1 corresponds to the first ventilation area BA1 and the second ventilation area VA2, and the internal flow channel IT2 corresponds to the first ventilation area VA1 and the second ventilation area BA2. When the motor starts to run and the partially-shielded rotor assembly 1 rotates accordingly, the deflectors 111 of the first end portion P1 and the second end portion P2 each generate a first centrifugal airflow CF1 and a second centrifugal airflow CF2. It should be noted here that the purpose of the deflector 111 is mainly to guide or generate airflow, similar to the function of general fan blades, and the deflector 111 is generally made of aluminum, so it is also known in the industry "Aluminum leaf", "Rotor aluminum leaf" or "Rotor fan blade". But it is not limited to this, as long as the airflow can be guided or generated, the deflector 111 can also be made of materials such as iron, alloy, white iron, and plastic.

當第一離心氣流CF1與第二離心氣流CF2經由導流通道T向外流出後,第一遮風區BA1與第二遮風區BA2係各自形成一低壓帶,周圍的外部空氣會往低壓帶流動,然而,第一遮風結構121會阻擋外部空氣自第一遮風區BA1流入,因此,與第一遮風區BA1相連通的第二通風區VA2週遭的外部空氣A2,會流入內部流道IT1,並持續流動至第一遮風區BA1,且同時吸收轉子本體11所產生的熱能,再變成第一離心氣流CF1向外流出。 When the first centrifugal airflow CF1 and the second centrifugal airflow CF2 flow out through the diversion channel T, the first windshield area BA1 and the second windshield area BA2 each form a low-pressure zone, and the surrounding external air will go to the low-pressure zone. Flow, however, the first windshield structure 121 will block outside air from flowing in from the first windshield area BA1. Therefore, the external air A2 around the second ventilation area VA2 communicating with the first windshield area BA1 will flow into the internal flow The road IT1 continues to flow to the first windshield area BA1, and at the same time absorbs the thermal energy generated by the rotor body 11, and then turns into the first centrifugal airflow CF1 and flows out.

與此同時,與第二遮風區BA2相連通的第 一通風區VA1週遭的外部空氣A1,會流入內部流道IT2,並持續流動至第二遮風區BA2,且同時吸收轉子本體11所產生的熱能,再變成第二離心氣流CF2向外流出。 At the same time, the first The external air A1 around a ventilation area VA1 flows into the internal flow channel IT2 and continues to flow to the second windshield area BA2. At the same time, it absorbs the thermal energy generated by the rotor body 11 and turns into a second centrifugal airflow CF2 to flow out.

因第一遮風區BA1與第二通風區VA2係對應相同的內部流道,且數量為六個,表示內部流道IT1總共有六個;第一通風區VA1與第二遮風區BA2係對應相同的內部流道,且數量為六個,表示內部流道IT2總共有六個。因此,在本實施例中,內部流道IT可以區分成兩種,一種是內部流道IT1,另一種是內部流道IT2。在內部流道IT1中,外部空氣A1係自第二端部P2流動至第一端部P1,而在內部流道IT2中,外部空氣A2係自第一端部P1流動至第二端部P2,可以達到雙向流通的功效,也不用在馬達框架或是定子結構上開設通道(風溝),簡化了製程的複雜度,也降低了製造成本。 Because the first windshield area BA1 and the second ventilation zone VA2 correspond to the same internal flow passage, and the number is six, it means that there are six internal flow passages IT1 in total; the first ventilation zone VA1 and the second windshield area BA2 are Corresponding to the same internal flow channel, and the number is six, indicating that there are six internal flow channels IT2 in total. Therefore, in this embodiment, the internal flow channel IT can be divided into two types, one is the internal flow channel IT1 and the other is the internal flow channel IT2. In the internal flow channel IT1, the external air A1 flows from the second end portion P2 to the first end portion P1, and in the internal flow channel IT2, the external air A2 flows from the first end portion P1 to the second end portion P2. It can achieve the effect of two-way circulation, and it is not necessary to open a channel (air trench) on the motor frame or the stator structure, which simplifies the complexity of the manufacturing process and reduces the manufacturing cost.

第七圖為本發明第一實施例的模擬分析結果,可一併比較第三圖,可以明顯看出,在本實施例的模擬資料中,部份遮擋式轉子組件1的溫度位階分佈圖,溫度位階較高的區域明顯減少(如溫度位階10),且轉子本體11整體的溫度位階分佈區域普遍溫度位階皆下降,表示本實施例所提供之部份遮擋式轉子組件1可有效達到降低溫度的功效。 The seventh diagram is the simulation analysis result of the first embodiment of the present invention. Comparing the third diagram together, it can be clearly seen that in the simulation data of this embodiment, the temperature level distribution diagram of the partially shielded rotor assembly 1 is shown. Areas with higher temperature levels are significantly reduced (such as temperature level 10), and the temperature level distribution region of the overall temperature distribution of the rotor body 11 generally decreases, indicating that the partially shielded rotor assembly 1 provided in this embodiment can effectively reduce the temperature Effect.

請參閱第八圖與第九圖,其中,第八圖係顯示本發明第二實施例所提供之部份遮擋式轉子組件之立體分解圖;以及,第九圖係顯示本發明第二實施例所提供之部份遮擋式轉子組件之立體圖。如圖所示,一種 部份遮擋式轉子組件1a,包含一轉子本體11a、一第一擋板12a與一第二擋板13a。 Please refer to the eighth and ninth diagrams, wherein the eighth diagram is an exploded perspective view of a partially shielded rotor assembly provided by the second embodiment of the present invention; and the ninth diagram is a second embodiment of the present invention A perspective view of the partially shielded rotor assembly provided. As shown, a The partially shielded rotor assembly 1a includes a rotor body 11a, a first baffle plate 12a, and a second baffle plate 13a.

轉子本體11a與第一實施例中的轉子本體11大致相同,差異僅在於複數個導流片111a,在第一實施例中,為了避免導流片111產生離心氣流,使得第一通風區VA1與第二通風區VA2流入的外部空氣A1與A2被離心氣流所挾帶走,故導流片111僅設置於第一遮風區BA1與第二遮風區BA2。 The rotor body 11a is substantially the same as the rotor body 11 in the first embodiment, and the difference is only in the plurality of deflectors 111a. In the first embodiment, in order to avoid the centrifugal airflow generated by the deflectors 111, the first ventilation area VA1 and The outside air A1 and A2 flowing in the second ventilation area VA2 are taken away by the centrifugal airflow, so the deflector 111 is only disposed in the first windshield area BA1 and the second windshield area BA2.

在本實施例中,為了避免轉子本體11a兩端配重不均,故導流片111a係環設於第一端部P1與第二端部P2,亦即第一通風區VA1與第二通風區VA2也具有導流片111a。雖然可能牽引走部份本要流入第一通風區VA1與第二通風區VA2的外部空氣A1與A2,但是,可以確保轉子本體11a的兩端配重接近相同,運轉時不會因為配重不均而造成部份遮擋式轉子組件1a的損壞。 In this embodiment, in order to avoid uneven weights at both ends of the rotor body 11a, the deflector 111a is looped at the first end portion P1 and the second end portion P2, that is, the first ventilation area VA1 and the second ventilation The area VA2 also has a deflector 111a. Although it may be possible to tow away some of the external air A1 and A2 that would flow into the first ventilation area VA1 and the second ventilation area VA2, it is possible to ensure that the weights at both ends of the rotor body 11a are nearly the same, and the operation is not caused by the weight As a result, the partially shielded rotor assembly 1a is damaged.

而第一擋板12a與第二擋板13a,亦會對應內部流道IT而劃分出相對應的第一遮風區BA1與第二通風區VA2以及相對應的第一通風區VA1與第二遮風區BA2。而與第一實施例的差異點以第二擋板13a舉例說明,第二擋板13a在第二遮風區BA2係設置有第二遮風結構131,並在第二通風區VA2開設有一第二通風口132a與具有一第二導流阻擋結構133a,第二通風口132a係用以供外部空氣A2(標示於第六圖)流入第二通風區VA2所對應的內部流道IT,而第二導流阻擋結構133a的用意係防止經由第二通風口132a流入的外部空氣A2受第二 端部P2的導流片111a導引,而無法流入內部流道IT。 The first baffle plate 12a and the second baffle plate 13a will also be divided into corresponding first windshield areas BA1 and second ventilation areas VA2 and corresponding first ventilation zones VA1 and second corresponding to the internal flow path IT. Windshield area BA2. The difference from the first embodiment is exemplified by the second baffle plate 13a. The second baffle plate 13a is provided with a second windshield structure 131 in the second windshield area BA2, and a second windshield structure 131 is opened in the second ventilation zone VA2. The two ventilation openings 132a and a second diversion blocking structure 133a are used to allow external air A2 (labeled in the sixth figure) to flow into the internal flow passage IT corresponding to the second ventilation area VA2, and the first The purpose of the second diversion blocking structure 133a is to prevent the external air A2 flowing in through the second vent 132a from being subjected to the second The deflector 111a of the end portion P2 is guided and cannot flow into the internal flow path IT.

同理,第一擋板12a中的第一遮風結構121、第一通風口122a與第一導流阻擋結構123a係各自與第二遮風結構131、第二通風口132a與第二導流阻擋結構133a相同。 Similarly, the first windshield structure 121, the first ventilation opening 122a, and the first diversion blocking structure 123a in the first baffle 12a are respectively connected to the second windshield structure 131, the second ventilation opening 132a, and the second diversion flow. The blocking structure 133a is the same.

最後,請參閱第十圖與第十一圖,其中,第十圖係顯示本發明第三實施例所提供之部份遮擋式轉子組件之立體分解圖;以及,第十一圖係顯示本發明第三實施例所提供之部份遮擋式轉子組件之立體圖。如圖所示,一種部份遮擋式轉子組件1b,包含一轉子本體11a、一第一擋板12b與一第二擋板13b。其中,轉子本體11a與第二實施例相同,故不多加贅述。 Finally, please refer to the tenth and eleventh diagrams, wherein the tenth diagram is a three-dimensional exploded view showing a partially shielded rotor assembly provided by the third embodiment of the present invention; and the eleventh diagram is a view showing the present invention A perspective view of a partially shielded rotor assembly provided in the third embodiment. As shown in the figure, a partially shielded rotor assembly 1b includes a rotor body 11a, a first baffle plate 12b, and a second baffle plate 13b. The rotor body 11a is the same as the second embodiment, so it will not be described in detail.

與前兩個實施例不同之處在於,第一通風區劃分成複數個第一通風子區域,在此為二個第一通風子區域VA11b與VA11a,第一遮風區係對應地劃分成第一遮風子區域BA11b與BA11a,同理,第二通風區與第二遮風區亦劃分成二個第二通風子區域VA21a與VA21b與二個第二遮風子區域BA21a與BA21b。以第一擋板12b舉例說明,第一擋板12b之第一遮風結構係包含複數個第一遮風子結構,在此為二第一遮風子結構121b1與121b2,第一遮風子結構121b1與121b2係對稱性地設置。並開設有一第一通風口122b,第一通風口122b亦成對稱性地開設。而第一遮風子結構121b1與121b2係會對應一部分的內部流道IT,較佳者為一半數量的內部流道IT;第一通風口122b係會對應剩餘部份的內部流道IT。此 外,第一通風口122b的周圍亦具有複數個第一導流阻擋結構123b1與123b2,其用途與第二實施例中的第一導流阻擋結構123a相同,故不多加贅述。 The difference from the first two embodiments is that the first ventilation area is divided into a plurality of first ventilation sub-areas, here are two first ventilation sub-areas VA11b and VA11a, and the first windshield area is correspondingly divided into the first The windshield subregions BA11b and BA11a are similarly divided into two second ventilation subregions VA21a and VA21b and two second windshield subregions BA21a and BA21b. Taking the first baffle plate 12b as an example, the first windshield structure of the first baffle plate 12b includes a plurality of first windshield substructures, here are two first windshield substructures 121b1 and 121b2, and the first windshield substructure 121b1 and 121b2 is arranged symmetrically. A first vent 122b is also opened, and the first vent 122b is also opened symmetrically. The first wind shield substructures 121b1 and 121b2 correspond to a part of the internal flow path IT, preferably half of the internal flow path IT; the first vent 122b corresponds to the remaining part of the internal flow path IT. this In addition, a plurality of first diversion blocking structures 123b1 and 123b2 are also provided around the first ventilation opening 122b, and their uses are the same as those of the first diversion blocking structure 123a in the second embodiment, so no further description is needed.

同理,第二擋板13b中的第二遮風子結構131b1、131b2、第二通風口132b、第二導流阻擋結構133b1與132b2,分別跟第一擋板12b中的第一遮風結構121b1、121b2、第一通風口122b、第一導流阻擋結構123b1與123b2相同,故不多加說明。而在第三實施例中,轉子本體11a兩端的配重會比第二實施例中更為平均,再度降低因為配重不均可能衍生出的問題。 Similarly, the second windshield substructures 131b1, 131b2, the second ventilation openings 132b, the second diversion barrier structures 133b1, and 132b2 in the second baffle 13b are respectively the same as the first windshield structure 121b1 in the first baffle 12b. , 121b2, the first ventilation port 122b, and the first diversion blocking structure 123b1 and 123b2 are the same, so no further explanation is needed. In the third embodiment, the weights at both ends of the rotor body 11a will be more average than in the second embodiment, and the problem may be reduced due to uneven weights.

綜上所述,相較於先前技術的轉子結構僅能單向流入氣流,且氣流不斷吸收轉子本體所產生的熱能,因此,當氣流流動至出氣流口時,溫度會較流入至進氣口時來的高,導致越接近出氣流口時的溫度會較高,散熱效果會較差。在本發明所提供之部份遮擋式轉子組件,利用第一擋板與第二擋板分別對應內部流道所劃分出的第一通風區、第一遮風區、第二通風區與第二遮風區,其中,第一通風區係對應第二遮風區,第一遮風區係對應第二通風區。因此,外部空氣係自第一通風區流動至第二遮風區,另一外部空氣係自第二通風區流動至第一遮風區,可達到不需在馬達框架與定子結構上開設通道(風溝)的情況下,即可雙向流動循環的目的,並達到更佳的散熱效果,也避免了前述開設風溝所造成的種種問題。 In summary, compared to the prior art rotor structure, the airflow can only flow into the air in one direction, and the airflow continuously absorbs the thermal energy generated by the rotor body. Therefore, when the airflow flows to the air outlet, the temperature will be higher than that of the air inlet. The higher the temperature, the higher the temperature near the air outlet, the worse the heat dissipation effect. In the partially-shielded rotor assembly provided by the present invention, the first baffle and the second baffle respectively correspond to the first ventilation area, the first wind protection area, the second ventilation area, and the second ventilation area divided by the internal flow channel. The wind-shielding zone, wherein the first ventilation zone corresponds to the second wind-shielding zone, and the first wind-shielding zone corresponds to the second ventilation zone. Therefore, the external air flows from the first ventilation area to the second windshield area, and the other external air flows from the second ventilation area to the first windshield area. In the case of wind tunnel, the purpose of bidirectional flow circulation can be achieved, and a better heat dissipation effect can be achieved, and various problems caused by the aforementioned wind tunnel opening are avoided.

藉由以上較佳具體實施例之詳述,係希望 能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。 With the detailed description of the above preferred embodiments, it is hoped that The features and spirit of the present invention can be more clearly described, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, the intention is to cover various changes and equivalent arrangements within the scope of the patents to be applied for in the present invention.

Claims (6)

一種部份遮擋式轉子組件,包含:一轉子本體,係開設有複數個自一第一端部延伸至一第二端部之內部流道,且該第一端部與該第二端部係具有複數個導流片,藉以在該轉子本體旋轉時,在該第一端部產生一第一離心氣流,並在該第二端部產生一第二離心氣流;一第一擋板,係設置於該第一端部,係對應於該些內部流道而劃分出一第一通風區與一第一遮風區,並在該第一遮風區設置有一第一遮風結構,藉以允許一外部空氣經由該第一通風區流入所對應之一部分之該些內部流道,並阻擋該外部空氣經由該第一遮風區流入所對應之另一部分之該些內部流道;以及一第二擋板,係設置於該第二端部,係對應於該些內部流道而劃分出一對應於該第一遮風區之第二通風區與一對應於該第一通風區之第二遮風區,並在該第二遮風區設置有一第二遮風結構,藉以允許另一外部空氣經由該第二通風區流入所對應之上述另一部分之該些內部流道,並阻擋上述另一外部氣流經由該第二遮風區流入所對應之上述一部分之該些內部流道。A partially shielded rotor assembly includes a rotor body provided with a plurality of internal flow channels extending from a first end portion to a second end portion, and the first end portion and the second end portion are connected to each other. There are a plurality of deflectors, so that when the rotor body rotates, a first centrifugal airflow is generated at the first end portion, and a second centrifugal airflow is generated at the second end portion; a first baffle plate is provided At the first end, a first ventilation area and a first windshield area are divided corresponding to the internal flow channels, and a first windshield structure is provided in the first windshield area, thereby allowing a External air flows into the corresponding internal flow passages of the corresponding part through the first ventilation area, and blocks external air from flowing into the internal flow passages of the corresponding other part through the first windshield area; and a second stop The plate is disposed at the second end portion, and divides a second ventilation area corresponding to the first ventilation area and a second ventilation area corresponding to the first ventilation area corresponding to the internal flow channels. Area, and a second windshield structure is provided in the second windshield area, whereby Allow another external air to flow into the internal flow channels corresponding to the other part through the second ventilation area, and block the other external air flow into the corresponding internal flows from the corresponding part through the second windshield area. Road. 如申請專利範圍第1項所述之部份遮擋式轉子組件,其中,該些導流片係設置於該第一端部之該第一遮風區與該第二端部之該第二遮風區。The partially-shielded rotor assembly according to item 1 of the scope of the patent application, wherein the deflectors are disposed in the first windshield area of the first end portion and the second shield windshield in the second end portion. Windy area. 如申請專利範圍第1項所述之部份遮擋式轉子組件,其中,該第一擋板在該第一通風區設置有一第一導流阻擋結構,並開設有一第一通風口。The partially-shielded rotor assembly according to item 1 of the scope of the patent application, wherein the first baffle is provided with a first flow blocking structure in the first ventilation area, and a first ventilation opening is provided. 如申請專利範圍第3項所述之部份遮擋式轉子組件,其中,該第二擋板在該第二通風區設置有一第二導流阻擋結構,並開設有一第二通風口。The partially shielded rotor assembly according to item 3 of the scope of the patent application, wherein the second baffle is provided with a second flow blocking structure in the second ventilation area, and a second ventilation opening is provided. 如申請專利範圍第1項所述之部份遮擋式轉子組件,其中,該第一遮風區係劃分出複數個第一遮風子區域,且該第一遮風結構係包含複數個對應該些第一遮風子區域之第一遮風子結構。The partially shielded rotor assembly according to item 1 of the scope of patent application, wherein the first windshield area is divided into a plurality of first windshield sub-areas, and the first windshield structure includes a plurality of corresponding ones. A first windshield structure of the first windshield region. 如申請專利範圍第5項所述之部份遮擋式轉子組件,其中,該第二遮風區係劃分出複數個對應該些第一遮風子區域之第二遮風子區域,且該第二遮風結構包含複數個對應該些第二遮風子區域之第二遮風子結構。The partially shielded rotor assembly according to item 5 of the scope of patent application, wherein the second windshield area is divided into a plurality of second windshield subareas corresponding to the first windshield subareas, and the second windshield subarea The wind structure includes a plurality of second windshield substructures corresponding to the second windshield subregions.
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