TWI675131B - Method and device for manufacturing single crystal - Google Patents
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Abstract
[課題] 在配合液面位置的變化改變直徑測量線的位置的情況下降低直徑計測誤差。 [解決手段] 依據從坩堝內的熔液提拉單結晶的丘克拉斯基法的單結晶的製造方法,其包括:拍攝前記單結晶和前記熔液的交界處之步驟;從設定於已拍攝的圖像中的水平方向之至少一條直徑測量線L1 和顯現於前記交界處的熔融環4的2個交點P1 ,P1 ’之位置及熔融環4的中心位置C0 求出單結晶的直徑之步驟;配合熔液的液面位置之變化改變前記拍攝圖像中的直徑測量線L1 之垂直方向的位置的步驟;基於在直徑測量線L1 的位置變化前後的位置分別求出的前記單結晶的第1及第2直徑計測值,修正前記單結晶的前記第2直徑計測值的步驟。[Question] Reduce the diameter measurement error when changing the position of the diameter measuring line in accordance with the change in the position of the liquid surface. [Solution] A method for manufacturing a single crystal based on the Chuklasky method of pulling a single crystal from a melt in a crucible, including the steps of photographing a junction between a pre-recorded single crystal and a pre-recorded melt; In the image, at least one diameter measurement line L 1 in the horizontal direction and the two intersection points P 1 , P 1 ′ of the fusion ring 4 appearing at the junction of the previous note and the central position C 0 of the fusion ring 4 are obtained. The step of changing the diameter; the step of changing the vertical position of the diameter measurement line L 1 in the pre-recorded image in accordance with the change of the liquid level position of the melt; based on the positions before and after the position change of the diameter measurement line L 1 A step of correcting the first and second diameter measurement values of the pre-single-crystal, and correcting the pre-second diameter measurement values of the pre-single-crystal.
Description
本發明係關於單結晶的製造方法及裝置,尤其是關於在用丘克拉斯基法(CZ法)的單結晶的提拉製程中執行的結晶直徑的計測方法。The present invention relates to a method and an apparatus for producing a single crystal, and more particularly to a method for measuring a crystal diameter performed in a pulling process of a single crystal by the Chuklaski method (CZ method).
作為半導體元件的基板材料的矽單結晶多是用CZ法製造的。CZ法中將種結晶浸漬在收容於石英坩堝內的矽熔液中,一邊使種結晶及坩堝回轉一邊使種結晶緩緩上升,藉此在種結晶的下端生長大直徑的單結晶。Silicon single crystals, which are substrate materials for semiconductor devices, are mostly manufactured by the CZ method. In the CZ method, a seed crystal is immersed in a silicon melt contained in a quartz crucible, and the seed crystal is slowly raised while the seed crystal and the crucible are rotated, thereby growing a large-diameter single crystal at the lower end of the seed crystal.
關於CZ法,例如在專利文獻1中記載了一種方法, 其一邊控制坩堝的位置一邊提拉單結晶,使得相對於加熱器等的爐內構造物的矽熔液之液面位置總是維持在一定的位置。在此方法中,算出液面位置的測定值和坩堝的上升速度之修正值,為了使液面位置維持一定而將修正值加算於必要的坩堝之上升速度的定量值,並使用修正後的上升速度控制液面位置。另外在此方法中,從一維CCD攝影機的輸出測定結晶直徑,並且從映在熔液面的基準反射體的鏡像算出液面位置。Regarding the CZ method, for example, Patent Document 1 describes a method in which a single crystal is pulled while controlling a position of a crucible so that a liquid surface position of a silicon melt relative to a structure in a furnace such as a heater is always maintained at Certain location. In this method, the measured value of the liquid surface position and the correction value of the ascending speed of the crucible are calculated. In order to maintain the liquid surface position constant, the correction value is added to the necessary quantitative value of the ascending speed of the crucible, and the corrected ascent is used. Speed control liquid level position. In this method, the crystal diameter is measured from the output of the one-dimensional CCD camera, and the liquid surface position is calculated from the mirror image of the reference reflector reflected on the molten liquid surface.
另外在專利文獻2中記載了:從用CCD攝影機拍攝的矽熔液和矽單結晶的交界處之熔融環計測的第一結晶直徑、使用朝向矽單結晶的結晶直徑的兩端各自平行設置的2台CCD攝影機所計測的第二結晶直徑,從該第一結晶直徑和第二結晶直徑之差,算出矽單結晶提拉中的坩堝內之矽熔液面的高度位置。In addition, Patent Document 2 describes a first crystal diameter measured from a melting ring at a junction between a silicon melt and a silicon single crystal photographed with a CCD camera, and two ends of the crystal diameter facing the silicon single crystal, which are arranged in parallel, are used. The second crystal diameter measured by the two CCD cameras was used to calculate the height position of the silicon melt surface in the crucible during the silicon single crystal pulling from the difference between the first crystal diameter and the second crystal diameter.
另外在專利文獻3中記載一種方法,其用攝影機拍攝顯現於單結晶和熔液面的交界處之熔融環,將與單結晶的提拉軸方向直交的拍攝圖像內的水平方向之一列設定為直徑測量線,從熔融環和相交的直徑測量線之2個交點的位置求出單結晶的直徑。In addition, Patent Document 3 describes a method for capturing a melting ring appearing at the interface between a single crystal and a melt surface with a camera, and setting a horizontal row in a photographed image orthogonal to the pulling axis direction of the single crystal. It is a diameter measurement line, and the diameter of a single crystal is calculated | required from the position of two intersections of a fusion ring and an intersecting diameter measurement line.
在單結晶的提拉中總是將液面位置維持一定的專利文獻1所記載的過去方法中,難以使得單結晶上端部(頂部)到下端部(底部)為止的結晶缺陷的面內分布為一定,對於高品質的矽單結晶之製造成品率之提高有其極限。因此,有在探討在單結晶的提拉中使液面位置變化的控制方法。依據此控制方法,在向來難以達到結晶熱履歷之穩定化的部位也能實現此穩定化,能夠使得從單結晶的頂部到底部為止的結晶缺陷的面內分布一定。In the conventional method described in Patent Document 1, which always maintains the liquid surface position constant during pulling of a single crystal, it is difficult to make the in-plane distribution of crystal defects from the upper end (top) to the lower end (bottom) of the single crystal to be Certainly, there is a limit to the improvement of the manufacturing yield of high-quality silicon single crystals. Therefore, a control method for changing the position of the liquid surface during the pulling of the single crystal is being investigated. According to this control method, the stabilization can be achieved even in a place where it is difficult to achieve stabilization of the crystallization thermal history, and the in-plane distribution of crystal defects from the top to the bottom of the single crystal can be made constant.
在單結晶的提拉製程中使液面位置變化的情況下,攝影機的拍攝圖像中的熔融環之位置也變化。因此,將直徑測量線固定在拍攝圖像中的特定畫素列的情況下,和熔融環的交點位置變化,容易產生單結晶的直徑計測誤差。因此,採用了配合液面位置的變化而使直徑測量線的垂直方向的位置變化的方法。配合液面位置的變化而使拍攝圖像中的直徑測量線的位置變化,藉此,能夠使直徑測量線追隨熔融環,可以縮小單結晶的直徑計測誤差。When the position of the liquid surface is changed in the pulling process of the single crystal, the position of the melting ring in the image captured by the camera also changes. Therefore, when the diameter measurement line is fixed to a specific pixel row in a captured image, the position of the intersection point with the melting ring changes, and a diameter measurement error of a single crystal easily occurs. Therefore, a method of changing the position in the vertical direction of the diameter measuring line in accordance with the change in the position of the liquid surface is adopted. The position of the diameter measurement line in the captured image is changed in accordance with the change in the position of the liquid surface, whereby the diameter measurement line can follow the molten ring, and the diameter measurement error of the single crystal can be reduced.
先行技術文獻 專利文獻: 專利文獻1:日本特開2001-342095號公報 專利文獻2:日本特開2013-170097號公報 專利文獻3:日本特開2017-154901號公報Prior technical documents Patent document: Patent document 1: Japanese Patent Laid-Open No. 2001-342095 Patent document 2: Japanese Patent Laid-Open No. 2013-170097 Patent document 3: Japanese Patent Laid-Open No. 2017-154901
[發明欲解決的問題][Problems to be Solved by Invention]
但是,配合液面位置的變化而改變拍攝圖像中的直徑測量線的位置的情況下,會有因為直徑測量線位置改變而使得直徑計測值的變動變大的問題。單結晶的提拉製程中係基於結晶直徑的計測結果控制結晶提拉速度,若不能嚴格控制結晶提拉速度以達到結晶熱履歷的穩定化就無法提高高品質的單結晶之製造成品率,因此,亟需要正確測量結晶直徑並加以控制。However, when the position of the diameter measurement line in the captured image is changed in accordance with the change in the position of the liquid surface, there is a problem that the diameter measurement value changes greatly due to the change in the position of the diameter measurement line. The single crystal pulling process is based on the measurement result of the crystal diameter to control the crystal pulling speed. If the crystal pulling speed cannot be strictly controlled to stabilize the thermal history of the crystal, the production yield of high-quality single crystal cannot be improved. It is urgent to correctly measure the crystal diameter and control it.
因此,本發明之目的為提供單結晶的製造方法及裝置,即使配合液面位置的變化而改變拍攝圖像中的直徑測量線的位置也能夠減少直徑計測值的變動。 [解決問題的手段]Therefore, an object of the present invention is to provide a method and an apparatus for manufacturing a single crystal, which can reduce the variation of the diameter measurement value even if the position of the diameter measurement line in the captured image is changed in accordance with the change of the liquid surface position. [Means to solve the problem]
本案發明致力於探討在配合液面位置的變化而改變拍攝圖像中的直徑測量線之位置的情況下直徑計測值的變動變大的原因,結果發現,直徑計測值變動的時間點和直徑測量線的位置變化的時間點一致,藉由修正在此時間點得到的直徑計測值就能夠降低直徑計測值的變動。The present invention is devoted to exploring the reason why the diameter measurement value changes greatly when the position of the diameter measurement line in the captured image is changed in accordance with the change in the position of the liquid surface. As a result, it is found that the time point and diameter measurement of the diameter measurement value change The point in time at which the position of the line changes is the same. By correcting the diameter measurement value obtained at this time point, the variation in the diameter measurement value can be reduced.
本發明係基於此技術見解,依據本發明的單結晶的製造方法,係為依據從坩堝內的熔液提拉單結晶的丘克拉斯基法的單結晶的製造方法,其特徵在於包括: 拍攝前記單結晶和前記熔液的交界處之步驟;從設定於已拍攝的圖像中的水平方向之至少一條直徑測量線和顯現於前記交界處的熔融環的2個交點之位置及前記熔融環的中心位置求出前記單結晶的直徑之步驟;配合前記熔液的液面位置之變化改變前記拍攝圖像中的前記直徑測量線之垂直方向的位置的步驟;基於在前記直徑測量線的位置變化前後的位置分別求出的前記單結晶的第1及第2直徑計測值,修正前記單結晶的前記第2直徑計測值的步驟。The present invention is based on this technical insight. The method for manufacturing a single crystal according to the present invention is a method for manufacturing a single crystal based on the Chuklasky method of pulling a single crystal from a melt in a crucible, which is characterized by: Steps at the junction of the pre-single crystal and the pre-smelt; from the position of at least one diameter measurement line in the horizontal direction set in the captured image and the position of the two intersections of the fusion ring appearing at the pre-junction and the pre-fusion ring The step of finding the diameter of the previous single crystal in the center position of the step; the step of changing the vertical position of the previous diameter measuring line in the previous captured image in accordance with the change of the liquid level position of the previous melt; based on the position of the previous diameter measuring line A step of correcting the first and second diameter measurement values of the pre-single crystal obtained by the positions before and after the change, respectively, and correcting the pre-second diameter measurement of the pre-single crystal.
依據本發明,能夠抑制在配合液面位置的變化而改變拍攝圖像中的直徑測量線之垂直方向的位置的情況下所產生的直徑計測值的變動。因此,能夠提高所取得的結晶直徑之穩定性,能夠提高高品質的單結晶之製造成品率。According to the present invention, it is possible to suppress a change in a diameter measurement value generated when a position in a vertical direction of a diameter measurement line in a captured image is changed in accordance with a change in the position of the liquid surface. Therefore, the stability of the obtained crystal diameter can be improved, and the manufacturing yield of high-quality single crystal can be improved.
在本發明中,以此為佳: 修正前記第2直徑計測值的步驟包括: 算出前記第2直徑計測值對於前記第1直徑計測值之比以作為修正係數的步驟;及將前記修正係數乘以前記第2直徑計測值的步驟。藉此,能夠用簡單的演算修正結晶直徑的計測值。In the present invention, this is preferable: the step of correcting the second measured diameter of the previous diameter includes: a step of calculating a ratio of the second measured diameter of the previous diameter to the first measured diameter of the previous diameter as a correction factor; and multiplying the previous correction factor by a factor; The procedure for measuring the second diameter is described above. This makes it possible to correct the measured value of the crystal diameter by a simple calculation.
在本發明中,以此為佳: 求出前記單結晶之直徑的步驟,係使用設定於前記拍攝圖像中的複數直徑測量線同時算出前記單結晶的複數直徑計測值;移動前記直徑測量線的垂直方向之位置的步驟,係將前記複數的直徑測量線於垂直方向平行移動。藉此,能夠提高直徑計測值的可靠性。In the present invention, it is better to: The step of obtaining the diameter of the previous single crystal is to simultaneously calculate the measured value of the multiple diameter of the previous single crystal by using a plurality of diameter measurement lines set in the previously recorded image; moving the previous diameter measurement line The step of positioning in the vertical direction is to move the diameter measuring line of the preceding plural number in parallel in the vertical direction. This can improve the reliability of the diameter measurement value.
在本發明中,以此為佳: 前記第1直徑計測值,係為前記直徑測量線的位置變化前由該直徑測量線求出之值;前記第2直徑計測值,係為前記直徑測量線的位置變化後由該直徑測量線求出之值。藉此,能夠用1條直徑測量線進行結晶直徑的算出及修正。In the present invention, this is preferable: the first diameter measurement value is a value obtained from the diameter measurement line before the position of the previous diameter measurement line is changed; the second diameter measurement value is a previous diameter measurement line. The value obtained from the diameter measurement line after the position of. Thereby, calculation and correction of a crystal diameter can be performed with one diameter measurement line.
在本發明中,以此為佳: 前記拍攝圖像包含在垂直方向連續的第1至第3畫素列;前記複數直徑測量線包含設定於前記第1畫素列的第1直徑測量線、及設定於與前記第1畫素列鄰接的前記第2畫素列的第2直徑測量線;改變前記直徑測量線的垂直方向之位置的步驟中,分別使得前記第1及第2直徑測量線移動到前記第2畫素列及與前記第2畫素列鄰接的前記第3畫素列;前記第1直徑計測值,係為前記複數直徑測量線的位置變化後由前記第1直徑測量線求出之值;前記第2直徑計測值,係為前記複數直徑測量線的位置變化後從前記第2直徑測量線求出之值。藉此,能夠使用同時求出的2個直徑計測值正確求出結晶直徑的修正量。In the present invention, it is preferable that: the preamble captured image includes first to third pixel rows that are continuous in the vertical direction; the preamble plural diameter measurement line includes a first diameter measurement line set in the first pixel row of the preamble, And the second diameter measurement line set on the second pixel row of the previous pixel adjacent to the first pixel row of the first note; and in the step of changing the vertical position of the first diameter measurement line, the first and second diameter measurement lines of the first Move to the 2nd pixel row of the preamble and the 3rd pixel row of the predecessor adjacent to the 2nd pixel row of the predecessor; the 1st diameter measurement value of the predecessor is the first diameter measurement line after the position change The value obtained; the second diameter measurement value in the previous description is the value obtained from the second diameter measurement line in the previous description after the position of the plural diameter measurement line in the previous description is changed. This makes it possible to accurately calculate the correction amount of the crystal diameter using the two diameter measurement values obtained at the same time.
依據本發明的單結晶的製造方法,其包括使配置於前記熔液上方的熱遮蔽體和前記熔液之間的間隙緩緩擴大或縮小的間隙可變控制步驟,改變前記直徑測量線的垂直方向之位置的步驟,其配合前記間隙可變控制步驟造成的前記液面位置的變化,改變前記拍攝圖像中的前記直徑測量線的垂直方向之位置為佳。在此情況下,依據本發明的單結晶的製造方法亦可具有將前記間隙控制為固定的間隙固定控制步驟。藉此,可以從單結晶之頂部到底部穩定地提拉之,能夠提高高品質的單結晶的製造成品率。A method for manufacturing a single crystal according to the present invention includes a variable variable control step for gradually increasing or reducing a gap between a thermal shield disposed above the previous melt and a previous melt, and changing the vertical of the previous diameter measurement line. The step of the direction position is preferably changed in accordance with the change in the position of the preface liquid level caused by the preface gap variable control step to change the vertical position of the preface diameter measurement line in the preface captured image. In this case, the method for manufacturing a single crystal according to the present invention may further include a gap fixing control step of controlling the gap described above to be fixed. Thereby, it is possible to stably pull from the top to the bottom of the single crystal, and it is possible to improve the manufacturing yield of the high-quality single crystal.
另外,依據本發明的單結晶製造裝置,其特徵在於包括:支持熔液的坩堝;加熱前記熔液的加熱器;從前記熔液提拉單結晶的提拉軸;將前記坩堝升降驅動的坩堝升降機構;從前記坩堝內的前記熔液提拉單結晶的結晶提拉機構;拍攝前記單結晶和前記熔液的交界處之攝影機;處理前記攝影機所拍攝之圖像的圖像處理部;控制前記加熱器、前記提拉軸及前記坩堝升降機構的控制部;前記圖像處理部,從設定於已拍攝的圖像中的水平方向之至少一條直徑測量線和顯現於前記交界處的熔融環的2個交點之位置及前記熔融環的中心位置求出前記單結晶的直徑;配合前記熔液的液面位置之變化改變前記拍攝圖像中的前記直徑測量線之垂直方向的位置;基於在前記直徑測量線的位置變化前後的位置分別求出的前記單結晶的第1及第2直徑計測值,修正前記單結晶的前記第2直徑計測值。In addition, the single crystal manufacturing apparatus according to the present invention is characterized in that it includes: a crucible supporting the melt; a heater for heating the previously mentioned melt; a pulling shaft for pulling the single crystal from the previously mentioned melt; and a crucible for driving the former crucible up and down Lifting mechanism; crystal pulling mechanism that pulls a single crystal from the previous melt in the previous crucible; a camera that captures the junction of the previous crystal and the previous melt; an image processing unit that processes the images taken by the previous camera; control The control unit of the pre-heater, pre-roller shaft, and pre-crucible lifting mechanism; the pre-image processing unit sets at least one diameter measurement line in the horizontal direction in the captured image and the melting ring appearing at the boundary of the pre-heater. The diameter of the previous single crystal is obtained by the position of the two intersections and the center position of the previous melting ring. In accordance with the change of the liquid level position of the previous melt, the vertical position of the previous diameter measurement line in the previously recorded image is changed. The first and second diameter measurement values of the pre-single crystal obtained from the positions of the pre-diameter measurement line before and after the position change, respectively, are corrected for the pre-single crystal. Note the diameter of the second measured value.
依據本發明,能夠抑制在配合液面位置的變化而改變拍攝圖像中的直徑測量線之垂直方向的位置的情況下所產生的直徑計測值的變動。因此,能夠提高所取得的結晶直徑之穩定性,能夠提高高品質的單結晶之製造成品率。 [發明效果]According to the present invention, it is possible to suppress a change in a diameter measurement value generated when a position in a vertical direction of a diameter measurement line in a captured image is changed in accordance with a change in the position of the liquid surface. Therefore, the stability of the obtained crystal diameter can be improved, and the manufacturing yield of high-quality single crystal can be improved. [Inventive effect]
依據本發明,其提供單結晶的製造方法及裝置,即使配合液面位置的變化而改變拍攝圖像中的直徑測量線的位置也能夠減少直徑計測值的變動。According to the present invention, there is provided a method and an apparatus for manufacturing a single crystal, and even if the position of a diameter measurement line in a captured image is changed in accordance with a change in the position of a liquid surface, variations in the diameter measurement value can be reduced.
以下,一邊參照附圖,一邊詳細說明本發明的較佳實施形態。Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
圖1為模式地表示依據本發明之實施形態的單結晶製造裝置之構成的側面剖面圖。FIG. 1 is a side sectional view schematically showing the configuration of a single crystal manufacturing apparatus according to an embodiment of the present invention.
如圖1所示,單結晶製造裝置1包括:水冷式的反應室10、在反應室10內保持矽熔液2的石英坩堝11、保持石英坩堝11的石墨坩堝12、支持石墨坩堝12的回轉軸13、透過回轉軸13及石墨坩堝12將石英坩堝11回轉及升降驅動的坩堝驅動機構14、配置於石墨坩堝12的周圍之加熱器15、在加熱器15的外側沿著反應室10的內面配置的隔熱材16、配置於石英坩堝11的上方之熱遮蔽體17、在石英坩堝11的上方且作為配置於回轉軸13之同軸上的結晶提拉軸的金屬絲18、配置於反應室10之上方的結晶提拉機構19、拍攝反應室10內的攝影機20、處理攝影機20的拍攝圖像之圖像處理部21、控制單結晶製造裝置1內的各部件的控制部22。As shown in FIG. 1, the single crystal manufacturing apparatus 1 includes a water-cooled reaction chamber 10, a quartz crucible 11 holding a silicon melt 2 in the reaction chamber 10, a graphite crucible 12 holding the quartz crucible 11, and a support for the graphite crucible 12. Rotating shaft 13, Crucible driving mechanism 14 for rotating and lifting quartz crucible 11 through rotary shaft 13 and graphite crucible 12, a heater 15 arranged around graphite crucible 12, and the inside of reaction chamber 10 outside heater 15 Heat-insulating material 16 arranged on the surface, heat shield 17 arranged above quartz crucible 11, wire 18 above crystal crucible 11 and serving as a crystal pulling shaft arranged on the coaxial axis of rotary shaft 13, arranged on the reaction A crystal pulling mechanism 19 above the chamber 10, a camera 20 in the reaction chamber 10, an image processing unit 21 that processes captured images of the camera 20, and a control unit 22 that controls each component in the single crystal manufacturing apparatus 1.
反應室10係由主反應室10a以及與主反應室10a的上部開口連結的細長圓筒狀的提拉反應室10b所構成,石英坩堝11、石墨坩堝12、加熱器15及熱遮蔽體17設置於主反應室10a內。在提拉反應室10b設置了用以將氬氣等的惰性氣體(吹洗氣體)和摻雜劑氣體導入反應室10內的氣體導入口10c,在主反應室10a的下部設置了用以將反應室10內的環境氣體排出的氣體排出口10d。另外,在主反應室10a的上部設置觀察窗10e,能夠從觀察窗10e觀察矽單結晶3的育成狀況。The reaction chamber 10 is composed of a main reaction chamber 10a and an elongated cylindrical pull-up reaction chamber 10b connected to the upper opening of the main reaction chamber 10a. A quartz crucible 11, a graphite crucible 12, a heater 15 and a heat shield 17 are provided. Inside the main reaction chamber 10a. A gas introduction port 10c for introducing an inert gas (purge gas) such as argon gas and a dopant gas into the reaction chamber 10 is provided in the pull-up reaction chamber 10b, and a lower part of the main reaction chamber 10a is provided for A gas discharge port 10d that discharges the ambient gas in the reaction chamber 10. In addition, an observation window 10e is provided on the upper portion of the main reaction chamber 10a, and the growth state of the silicon single crystal 3 can be observed from the observation window 10e.
石英坩堝11係為具有圓筒狀的側壁部和彎曲的底部之石英玻璃製的容器。為了要維持因為加熱而軟化的石英坩堝11的形狀,石墨坩堝12保持為與石英坩堝11的外表面密接並包圍住石英坩堝11。石英坩堝11及石墨坩堝12構成在反應室10內支持矽熔液的雙層構造的坩堝。The quartz crucible 11 is a container made of quartz glass having a cylindrical side wall portion and a curved bottom. In order to maintain the shape of the quartz crucible 11 softened by the heating, the graphite crucible 12 is kept in close contact with the outer surface of the quartz crucible 11 and surrounds the quartz crucible 11. The quartz crucible 11 and the graphite crucible 12 constitute a double-layered crucible that supports a silicon melt in the reaction chamber 10.
石墨坩堝12被固定在回轉軸13的上端部,回轉軸13的下端部貫穿反應室10的底部並與設置在反應室10之外側的坩堝驅動機構14連接。石墨坩堝12、回轉軸13及坩堝驅動機構14構成石英坩堝11的回轉機構及升降機構。由坩堝驅動機構14所驅動的石英坩堝11之回轉及升降動作係由控制部22所控制。The graphite crucible 12 is fixed to the upper end portion of the rotary shaft 13, and the lower end portion of the rotary shaft 13 penetrates the bottom of the reaction chamber 10 and is connected to a crucible driving mechanism 14 provided on the outside of the reaction chamber 10. The graphite crucible 12, the rotating shaft 13, and the crucible driving mechanism 14 constitute a rotating mechanism and a lifting mechanism of the quartz crucible 11. The rotation and lifting operation of the quartz crucible 11 driven by the crucible driving mechanism 14 are controlled by the control unit 22.
加熱器15係用以將填充於石英坩堝11內的矽原料融解以產生矽熔液2,並且維持矽熔液2的熔融狀態。加熱器15係為碳製的阻抗加熱式加熱器,其設置為包圍住石墨坩堝12內的石英坩堝11。而且在加熱器15的外側設有包圍住加熱器15的隔熱材16,藉此能夠提高反應室10內的保溫性。加熱器15的輸出係由控制部22所控制。The heater 15 is used to melt the silicon raw material filled in the quartz crucible 11 to generate a silicon melt 2 and maintain the molten state of the silicon melt 2. The heater 15 is a resistance heating heater made of carbon, and is provided to surround the quartz crucible 11 in the graphite crucible 12. In addition, a heat insulating material 16 surrounding the heater 15 is provided on the outside of the heater 15, thereby improving the heat insulation property in the reaction chamber 10. The output of the heater 15 is controlled by the control unit 22.
設置熱遮蔽體17用以抑制矽熔液2的溫度變動並賦予結晶成長界面附近適當的熱分布,同時防止來自加熱器15及石英坩堝11的輻射熱將矽單結晶3加熱。熱遮蔽體17為略圓筒狀的石墨製之構件,其設置為覆蓋除了矽單結晶3的提拉路徑之外的矽熔液2之上方區域。The heat shield 17 is provided to suppress the temperature fluctuation of the silicon melt 2 and to give an appropriate heat distribution near the crystal growth interface, and at the same time prevent the radiant heat from the heater 15 and the quartz crucible 11 from heating the silicon single crystal 3. The heat shield 17 is a member made of a substantially cylindrical graphite, and is provided so as to cover a region above the silicon melt 2 except for the pulling path of the silicon single crystal 3.
熱遮蔽體17之下端的開口直徑大於矽單結晶3的直徑,藉此確保矽單結晶3的提拉路徑。另外熱遮蔽體17的下端部之外徑小於石英坩堝11的口徑,熱遮蔽體17的下端部位於石英坩堝11的內側,因此,即使將石英坩堝11的緣上端上升到較熱遮蔽體17的下端還要靠上方,熱遮蔽體17也不會干擾到石英坩堝11。The diameter of the opening at the lower end of the heat shield 17 is larger than the diameter of the silicon single crystal 3, thereby ensuring the pulling path of the silicon single crystal 3. In addition, the outer diameter of the lower end of the heat shield 17 is smaller than the diameter of the quartz crucible 11, and the lower end of the heat shield 17 is located inside the quartz crucible 11. Therefore, even if the upper end of the edge of the quartz crucible 11 is raised to The lower end is still above, and the heat shield 17 does not interfere with the quartz crucible 11.
石英坩堝11內的熔液量隨著矽單結晶3的成長而減少,但藉由將石英坩堝11上升以使得熔液面和熱遮蔽體17的間隔(間隙)為一定,而抑制矽熔液2的溫度變動,並使得流過熔液面附近的氣體的流速為一定,以控制摻雜劑從矽熔液2的蒸發量。藉由此間隙控制,能夠提高矽單結晶3的提拉軸方向的結晶缺陷分布、氧濃度分布、阻抗率分布等之穩定性。The amount of the molten metal in the quartz crucible 11 decreases as the silicon single crystal 3 grows. However, by increasing the quartz crucible 11 so that the distance (gap) between the molten surface and the heat shield 17 is constant, the molten silicon is suppressed. The temperature of 2 is changed, and the flow velocity of the gas flowing near the melt surface is constant to control the evaporation amount of the dopant from the silicon melt 2. By this gap control, the stability of the crystal defect distribution, the oxygen concentration distribution, and the resistivity distribution in the pulling axis direction of the silicon single crystal 3 can be improved.
在石英坩堝11的上方,設置了作為矽單結晶3的提拉軸的金屬絲18、以及藉由捲收金屬絲18而提拉矽單結晶3的結晶提拉機構19。結晶提拉機構19和金屬絲18一起具有使矽單結晶3回轉的機能。結晶提拉機構19係由控制部22所控制。結晶提拉機構19配置於提拉反應室10b的上方,金屬絲18從結晶提拉機構19通過提拉反應室10b內並向下方延伸,金屬絲18的先端部到達主反應室10a的內部空間為止。圖1中顯示了藉由金屬絲18吊設育成途中的矽單結晶3的狀態。矽單結晶3提拉時,分別使石英坩堝11和矽單結晶3回轉,同時慢慢提拉金屬絲18,藉此使矽單結晶3成長。結晶提拉速度由控制部22所控制。Above the quartz crucible 11, a wire 18 serving as a pulling shaft of the silicon single crystal 3 and a crystal pulling mechanism 19 for pulling the silicon single crystal 3 by winding the wire 18 are provided. The crystal pulling mechanism 19 has a function of rotating the silicon single crystal 3 together with the wire 18. The crystal pulling mechanism 19 is controlled by the control unit 22. The crystal pulling mechanism 19 is arranged above the pulling reaction chamber 10b. The metal wire 18 extends from the crystal pulling mechanism 19 through the pulling reaction chamber 10b and extends downward, and the leading end of the wire 18 reaches the internal space of the main reaction chamber 10a. until. FIG. 1 shows the state of the silicon single crystal 3 in the middle of being grown by the wire 18. When the silicon single crystal 3 is pulled, the quartz crucible 11 and the silicon single crystal 3 are respectively rotated, and the metal wire 18 is slowly pulled at the same time, thereby growing the silicon single crystal 3. The crystal pulling speed is controlled by the control unit 22.
在反應室10的外側設置了攝影機20。攝影機20為例如CCD攝影機,透過形成於反應室10的觀察窗10e拍攝反應室10內。攝影機20的設置角度係相對於鉛直方向傾斜特定角度,攝影機20具有相對於矽單結晶3的提拉軸傾斜的光軸。亦即,攝影機20從斜上方拍攝包含了熱遮蔽體17的圓形開口及矽熔液2的液面在內的石英坩堝11的上面區域。A camera 20 is provided outside the reaction chamber 10. The camera 20 is, for example, a CCD camera, and photographs the inside of the reaction chamber 10 through an observation window 10 e formed in the reaction chamber 10. The installation angle of the camera 20 is inclined at a specific angle with respect to the vertical direction, and the camera 20 has an optical axis inclined with respect to the pulling axis of the silicon single crystal 3. That is, the camera 20 photographs the upper region of the quartz crucible 11 including the circular opening of the heat shield 17 and the liquid surface of the silicon melt 2 from an obliquely upward direction.
攝影機20與圖像處理部21連接,圖像處理部21與控制部22連接。圖像處理部21從顯現於攝影機20的拍攝圖像中的單結晶的輪廓圖案算出固液界面附近的結晶直徑,或從映射於拍攝圖像中的熔液面的熱遮蔽體17的鏡像位置算出作為從熱遮蔽體17到液面位置為止的距離之間隙(Gap)。為了要去除雜訊的影響,採用複數計測值的移動平均值作為用於實際的間隙控制的間隙計測值為佳。The camera 20 is connected to the image processing unit 21, and the image processing unit 21 is connected to the control unit 22. The image processing unit 21 calculates the crystal diameter near the solid-liquid interface from the outline pattern of the single crystal appearing in the captured image of the camera 20 or the mirror position of the thermal shield 17 mapped on the molten surface in the captured image. A gap (Gap) is calculated as the distance from the heat shield 17 to the liquid surface position. In order to remove the influence of noise, it is better to use a moving average of the plural measurement values as the gap measurement value for actual gap control.
從熱遮蔽體17的鏡像位置算出間隙的方法並不特別限定,但可以事先準備例如將熱遮蔽體17的鏡像位置和間隙的關係直線近似所得到的換算式,在結晶提拉製程中將熱遮蔽體的鏡像位置代入此換算式以求出間隙。另外,也可以從顯現於拍攝圖像的熱遮蔽體17的實像和鏡像的位置關係依據幾何學算出間隙。The method of calculating the gap from the mirror position of the heat shield 17 is not particularly limited, but a conversion formula obtained by approximating the relationship between the mirror position of the heat shield 17 and the gap in a straight line can be prepared in advance, and the heat is used in the crystal pulling process. The mirror position of the shield is substituted into this conversion formula to find the gap. In addition, the gap may be calculated geometrically from the positional relationship between the real image and the mirror image of the heat shield 17 appearing in the captured image.
控制部22,基於從攝影機20的拍攝圖像得到的結晶直徑資料以控制結晶提拉速度,藉此控制結晶直徑。具體言之,當結晶直徑的計測值大於目標直徑時則增加結晶提拉速度,當其小於目標直徑時則減慢提拉速度。另外,控制部22,基於從結晶提拉機構19的感測器得到的矽單結晶3的結晶長資料和從攝影機20的拍攝圖像得到的結晶直徑資料,控制石英坩堝11的移動量(坩堝上升速度)。The control unit 22 controls the crystal pulling speed based on the crystal diameter data obtained from the captured image of the camera 20 to control the crystal diameter. Specifically, when the measured value of the crystal diameter is larger than the target diameter, the crystal pulling speed is increased, and when it is smaller than the target diameter, the pulling speed is slowed. In addition, the control unit 22 controls the movement amount of the quartz crucible 11 (crucible) based on the crystal length data of the silicon single crystal 3 obtained from the sensor of the crystal pulling mechanism 19 and the crystal diameter data obtained from the image captured by the camera 20 Ascent rate).
圖2為表示矽單結晶3的製造製程之流程圖。另外,圖3為顯示矽單結晶鑄錠之形狀的略剖面圖。FIG. 2 is a flowchart showing a manufacturing process of the silicon single crystal 3. FIG. 3 is a schematic cross-sectional view showing the shape of a silicon single crystal ingot.
如圖2所示,依據本實施形態的矽單結晶3的製造製程包括:用加熱器15加熱石英坩堝11內的矽原料以產生矽熔液2的原料融解製程S11、使得安裝在金屬絲18的先端部的種結晶下降接觸到矽熔液2的著液製程S12、維持種結晶和矽熔液2的接觸狀態同時將其緩慢提拉以育成單結晶的結晶提拉製程(S13~S16)。As shown in FIG. 2, the manufacturing process of the silicon single crystal 3 according to this embodiment includes a raw material melting process S11 for heating the silicon raw material in the quartz crucible 11 with a heater 15 to generate a silicon melt 2, so as to be installed on the metal wire 18. The seed crystal at the tip of the lower part comes into contact with the molten silicon production process S12 of the silicon melt 2. While maintaining the contact state between the seed crystal and the silicon melt 2, it is slowly pulled up to produce a single crystal crystal pulling process (S13 ~ S16) .
在結晶提拉製程中,依序實施:為了無差排化而形成使結晶直徑變細的頸部3a的成頸製程S13、形成結晶直徑隨著結晶成長而緩慢增加的肩部3b之肩部育成製程S14、形成維持一定的結晶直徑之主體部3c的主體部育成製程S15、形成結晶直徑隨著結晶成長而緩慢減少之尾部3d的尾部育成製程S16。In the crystal pulling process, the following steps are carried out in order: a necking process S13 for forming a neck 3a with a thinned crystal diameter for the purpose of non-displacement, and a shoulder 3b with a crystal diameter that gradually increases as the crystal grows. The incubation process S14, the main body incubation process S15 that forms the main body part 3c maintaining a constant crystal diameter, and the tail incubation process S16 that forms the tail part 3d whose crystal diameter gradually decreases as the crystal grows.
之後,將矽單結晶3從熔液面切開並實施促進冷卻的冷卻製程S17。藉由上述,完成了如圖3所示的具有頸部3a、肩部3b、主體部3c及尾部3d的矽單結晶鑄錠3I。Thereafter, the silicon single crystal 3 is cut from the melt surface, and a cooling process S17 for promoting cooling is performed. As described above, a silicon single crystal ingot 3I having a neck portion 3a, a shoulder portion 3b, a main body portion 3c, and a tail portion 3d as shown in FIG. 3 is completed.
由於矽單結晶3所含有的結晶缺陷之種類和分布係依存於結晶提拉速度V和結晶內溫度梯度G之比V/G,因此,為了要控制矽單結晶3中的結晶品質,必須要控制V/G。Since the type and distribution of the crystal defects contained in the silicon single crystal 3 depend on the ratio V / G of the crystal pulling speed V and the temperature gradient G in the crystal, in order to control the crystal quality in the silicon single crystal 3, it is necessary to Control V / G.
圖4為顯示V/G和結晶缺陷之種類及分布的一般關係之圖。FIG. 4 is a graph showing the general relationship between the types and distribution of V / G and crystal defects.
如圖4所示,V/G大的情況下空孔過剩,產生身為空孔凝集體的空洞性缺陷(COP)。另一方面,V/G小的情況下,格子間矽原子過剩,產生身為格子間矽的凝集體之差排團。而且,在產生COP的區域和產生差排團的區域之間,從V/G較大的開始依序存在OSF區域、Pv區域、Pi區域的三個區域。矽單結晶要能稱之為無缺陷結晶,與提拉軸方向直交的矽單結晶的剖面內全面必須是無缺陷區域。在此所謂的「無缺陷區域」為,不含有COP和差排團等的Grown-in缺陷,而且,在評價熱處理後不產生OSF環的區域,其為Pv區域或Pi區域。As shown in FIG. 4, when V / G is large, there are excessive voids, and void defects (COP) are generated as void aggregates. On the other hand, when the V / G is small, there are excess silicon atoms in the inter-lattice, resulting in the formation of a difference between the aggregates of the inter-lattice silicon. In addition, between the region where the COP is generated and the region where the differential clusters are generated, there are three regions of the OSF region, the Pv region, and the Pi region in order from the larger V / G. If a silicon single crystal can be called a defect-free crystal, the entire surface of the silicon single crystal perpendicular to the direction of the pulling axis must be a defect-free area. The "non-defective region" referred to herein is a region that does not contain a Grown-in defect such as a COP, a differential cluster, and the like and does not generate an OSF ring after the heat treatment, and is a Pv region or a Pi region.
為了控制結晶提拉速度V並以高成品率育成由Pv區域或Pi區域構成的無缺陷結晶,PvPi容許範圍要盡量寬些比較好。在此所謂的PvPi容許範圍為,廣義來說是能夠使矽單結晶3中的任意區域為Pv區域或Pi區域的結晶提拉速度V的容許幅,狹義來說是與提拉軸方向直交的矽單結晶之剖面內的PvPi容許範圍的最小值(PvPi面內容許範圍)。通常,因為結晶內溫度梯度G為一定,PvPi容許範圍為從圖4中的Pv-OSF交界處到Pi-差排團交界處為止的V/G幅的寬度。In order to control the crystal pulling speed V and to produce defect-free crystals composed of Pv regions or Pi regions with a high yield, it is better that the allowable range of PvPi is as wide as possible. Here, the allowable range of PvPi is, in a broad sense, an allowable range of the crystal pulling speed V that can make any region in the silicon single crystal 3 a Pv region or a Pi region. In a narrow sense, it is orthogonal to the pulling axis direction. The minimum value of the PvPi allowable range in the cross section of the silicon single crystal (the allowable range in the PvPi plane). Generally, because the temperature gradient G in the crystal is constant, the allowable range of PvPi is the width of the V / G width from the Pv-OSF junction to the Pi-diffusion cluster junction in FIG. 4.
矽單結晶3的直徑控制主要係藉由調整結晶提拉速度V來進行,為了抑制直徑變動而要適當改變結晶提拉速度V,因此無法完全沒有提拉速度V的變動。因此,在某程度內容許速度變動的PvPi容許範圍是必要的。The diameter control of the silicon single crystal 3 is mainly performed by adjusting the crystal pulling speed V. In order to suppress the diameter variation, the crystal pulling speed V must be appropriately changed. Therefore, the fluctuation of the pulling speed V cannot be completely absent. Therefore, a PvPi allowable range that allows speed variation to a certain extent is necessary.
另一方面,V/G和結晶缺陷的種類及分布受到包圍結晶的爐內熱環境(亦即熱區)的強烈影響,在熱區隨著結晶提拉製程的進行而變化的情況下,有時候即使將間隙維持在一定的距離也無法確保所欲的PvPi面內容許範圍。例如,圖1所示主體部育成製程S15的中間階段中,在矽熔液的上方空間中有足夠長度的單結晶鑄錠,而在主體部育成製程S15開始時並沒有此種單結晶鑄錠存在,因此,即使設置了熱遮蔽體17,空間內的熱分布也會多少有差異。另外,在主體部育成製程S15的最後階段,為了防止伴隨著坩堝內的矽熔液2減少而造成矽熔液固化而使加熱器15的輸出增加,因此,結晶周圍的熱分布也產生變化。像這樣熱區變化的情況下,即使將間隙維持在一定的距離,結晶中的熱履歷也會變化,因此無法將結晶缺陷的面內分布維持為一定。On the other hand, the types and distribution of V / G and crystal defects are strongly affected by the thermal environment (ie, hot zone) in the furnace surrounding the crystal. When the hot zone changes with the progress of the crystal pulling process, sometimes Even if the gap is maintained at a certain distance, the desired in-plane allowable range of PvPi cannot be secured. For example, in the middle stage of the main body growing process S15 shown in FIG. 1, there is a single crystal ingot of sufficient length in the space above the silicon melt, and there is no such single crystal ingot at the beginning of the main body growing process S15. Existence, therefore, even if the heat shield 17 is provided, the heat distribution in the space is somewhat different. In addition, in the final stage of the main body growing process S15, in order to prevent the increase in the output of the heater 15 due to the decrease in the silicon melt 2 caused by the decrease of the silicon melt 2 in the crucible, the heat distribution around the crystal also changes. When the hot zone changes like this, even if the gap is maintained at a certain distance, the thermal history in the crystal changes, so the in-plane distribution of crystal defects cannot be maintained constant.
因此在本實施形態中,並不總是將從矽單結晶鑄錠的頂部到底部為止的間隙維持為一定的距離,而是配合結晶成長段階改變間隙。藉由如此改變間隙,能夠如所欲地控制從鑄錠的頂部到底部為止的結晶缺陷之面內分布,能夠抑制PvPi面內容許範圍的減少並提高無缺陷結晶的製造成品率。要怎樣改變間隙才能抑制PvPi面內容許範圍的減少,則因熱區而異。因此,為了使得從結晶的頂部到底部為止的結晶缺陷的面內分布為一定,必須要考慮到如何讓熱區隨著結晶提拉製程的進行而變化,同時配合結晶成長段階適當地設定間隙輪廓。Therefore, in this embodiment, the gap from the top to the bottom of the silicon single crystal ingot is not always maintained at a certain distance, but the gap is changed in accordance with the crystal growth stage. By changing the gap in this way, it is possible to control the in-plane distribution of crystal defects from the top to the bottom of the ingot as desired, suppress the reduction of the allowable range in the PvPi plane, and increase the production yield of defect-free crystals. How to change the gap to suppress the reduction of the permissible range in the PvPi varies depending on the hot zone. Therefore, in order to make the in-plane distribution of crystal defects from the top to the bottom of the crystal constant, it is necessary to consider how to change the hot zone with the progress of the crystal pulling process, and set the gap profile appropriately in accordance with the crystal growth stage. .
圖5及圖6為用以說明結晶提拉製程中的間隙輪廓和結晶缺陷分布之關係的模式圖,圖5表示過去的間隙固定控制的情況,圖6表示本發明之間隙可變控制的情況。5 and 6 are schematic diagrams for explaining a relationship between a gap profile and a crystal defect distribution in a crystal pulling process. FIG. 5 shows a conventional gap fixing control, and FIG. 6 shows a gap variable control according to the present invention. .
如圖5所示,在結晶提拉製程中總是將間隙維持為一定距離的間隙固定控制中,由於熱區變化而使得結晶中的熱履歷變化,因此無法將結晶缺陷的面內分布維持為一定。亦即,在矽單結晶鑄錠3I的頂部(Top)、中央(Mid)、底部(Bot)中,結晶缺陷的面內分布相異,因此,在鑄錠3I的中央可以確保所欲的PvPi面內容許範圍,但在鑄錠3I的頂部和底部無法確保所欲的PvPi面內容許範圍。As shown in FIG. 5, in the gap fixing control in which the gap is always maintained at a certain distance during the crystal pulling process, the thermal history in the crystal changes due to the change in the hot zone, so the in-plane distribution of crystal defects cannot be maintained as for sure. That is, in the top, middle, and bottom of the silicon single crystal ingot 3I, the in-plane distribution of crystal defects is different. Therefore, the desired PvPi can be ensured in the center of the ingot 3I. In-plane allowable range, but the desired in-plane allowable range of PvPi cannot be ensured at the top and bottom of the ingot 3I.
相對於此,在本發明中,如圖6所示,設定間隙輪廓以使得間隙配合結晶提拉製程之進行而階梯狀地變窄。尤其是依據本實施形態的間隙輪廓依序設置:從結晶提拉製程的開始時起就將間隙維持為一定的第1間隙固定控制區間S1、設置在主體部育成製程的前半以使間隙慢慢減少的第1間隙可變控制區間S2、將間隙維持為一定的第2間隙固定控制區間S3、設置在主體部育成製程的後半以使間隙慢慢減少的第2間隙可變控制區間S4、直到結晶提拉製程的結束之前將間隙維持為一定的第3間隙固定控制區間S5。此種間隙輪廓係配合熱區變化而設定,藉此可以如圖示般將鑄錠3I的頂部到底部為止的結晶缺陷之面內分布維持為一定並能夠提高無缺陷結晶的製造成品率。On the other hand, in the present invention, as shown in FIG. 6, the gap profile is set so that the gap narrows stepwise in accordance with the progress of the crystal pulling process. In particular, the gap contour according to this embodiment is sequentially set: the gap is maintained at a constant first gap fixed control interval S1 from the beginning of the crystal pulling process, and is set in the first half of the main body growing process to make the gap slowly Reduced first gap variable control section S2, second gap fixed control section S3 which maintains the gap constant, second gap variable control section S4 which is provided in the second half of the main body growing process to gradually reduce the gap, until Before the end of the crystal pulling process, the gap is maintained at a constant third gap fixed control section S5. This gap profile is set in accordance with the change in the hot zone, whereby the in-plane distribution of crystal defects from the top to the bottom of the ingot 3I can be maintained as shown in the figure, and the manufacturing yield of defect-free crystals can be improved.
再者,上記的間隙輪廓僅為一例,並不限定為使間隙配合結晶提拉製程的進行而階梯狀變窄的輪廓。因此,也可能是例如在第1間隙可變控制區間S2中使間隙緩慢減少,在第2間隙可變控制區間S4中使間隙緩慢增加。In addition, the above-mentioned gap profile is only an example, and it is not limited to a profile that narrows the gap stepwise in accordance with the progress of the crystal pulling process. Therefore, for example, the gap may be gradually decreased in the first gap variable control section S2, and the gap may be gradually increased in the second gap variable control section S4.
繼之,說明矽單結晶3的直徑計測方法。為了在矽單結晶3的提拉製程中控制其直徑,用CCD攝影機20拍攝單結晶3和熔液面的交界處,從在交界處產生的熔融環之中心位置及熔融環的2個輝度峰值間距離求出單結晶3的直徑。另外,為了控制熔液2的液面位置,從熔融環的中心位置求出液面位置。控制部22,控制金屬絲18的提拉速度、加熱器15的功率、石英坩堝11的回轉速度等的提拉條件,以使得單結晶3的直徑為目標直徑。另外,控制部22控制石英坩堝11的上下方向之位置,以使得液面位置為所欲的位置。Next, a method for measuring the diameter of the silicon single crystal 3 will be described. In order to control the diameter of the silicon single crystal 3 during the pulling process, the CCD camera 20 is used to capture the interface between the single crystal 3 and the melt surface. From the center of the molten ring and the two luminance peaks of the molten ring generated at the interface The inter-distance distance is used to determine the diameter of the single crystal 3. In addition, in order to control the liquid surface position of the melt 2, the liquid surface position is obtained from the center position of the melting ring. The control unit 22 controls the pulling conditions such as the pulling speed of the wire 18, the power of the heater 15, and the rotation speed of the quartz crucible 11 so that the diameter of the single crystal 3 becomes the target diameter. In addition, the control unit 22 controls the vertical position of the quartz crucible 11 so that the liquid surface position is a desired position.
圖7為模式地顯示用攝影機20拍攝的單結晶3和熔液2的交界處的圖像的立體圖。FIG. 7 is a perspective view schematically showing an image of a boundary between the single crystal 3 and the melt 2 captured by the camera 20.
如圖7所示,圖像處理部21,從單結晶3和熔液2之交界處產生的熔融環4之中心C0 的座標位置和熔融環4上的任意一點的座標位置算出熔融環4的半徑r及直徑R=2r。亦即,圖像處理部21算出固液界面中的單結晶3的直徑R。熔融環4的中心C0 的位置為單結晶3的提拉軸之延長線5和熔液面的交點。As shown in FIG. 7, the image processing unit 21 calculates the molten ring 4 from the coordinate position of the center C 0 of the molten ring 4 generated at the boundary between the single crystal 3 and the melt 2 and the coordinate position at any point on the molten ring 4. Radius r and diameter R = 2r. That is, the image processing unit 21 calculates the diameter R of the single crystal 3 at the solid-liquid interface. The position of the center C 0 of the melting ring 4 is the intersection of the extension line 5 of the pulling axis of the single crystal 3 and the melt surface.
CCD攝影機20,因為是從斜上方拍攝單結晶3和熔液面的交界處,所以無法把熔融環4拍成正圓。但是,若CCD攝影機20是正確地設置在設計上已定的位置的已定的角度,則可以基於相對於熔液面的視覺認識角度而將略橢圓狀的熔融環4修正為正圓,並且能夠依幾何學的方式從修正後的熔融環4算出其直徑。Since the CCD camera 20 photographs the interface between the single crystal 3 and the melt surface from an obliquely upward direction, the molten ring 4 cannot be photographed as a perfect circle. However, if the CCD camera 20 is set at a predetermined angle accurately at a predetermined position in the design, the slightly elliptical fusion ring 4 can be corrected to a perfect circle based on the visual recognition angle with respect to the melt surface, and The diameter of the molten ring 4 can be calculated geometrically from the correction.
熔融環4係為被彎液面反射的光所形成的環狀的高輝度區域,其產生於單結晶3的全周,但從觀察窗10e無法看到單結晶3背側的熔融環4。另外從熱遮蔽體17的開口17a和單結晶3之間的縫隙觀看熔融環4時,單結晶3的直徑大的情況下,位於視覺認識方向的最近側(圖7中下側)的熔融環4的一部分也因為被隱藏在熱遮蔽體17的背側而無法看到。因此,熔融環4的能夠視覺認識的部分只有從視覺認識方向觀看時的近側左邊的一部4L和近側右邊的一部4R。本發明,即使在像這樣只能觀察到熔融環4的一部分的情況下,也能從這一部分算出其直徑。The molten ring 4 is a ring-shaped high-luminance region formed by light reflected by the meniscus, and is generated over the entire circumference of the single crystal 3, but the molten ring 4 on the back side of the single crystal 3 cannot be seen through the observation window 10e. In addition, when the molten ring 4 is viewed from the gap between the opening 17a of the heat shield 17 and the single crystal 3, when the diameter of the single crystal 3 is large, the molten ring is located on the nearest side (lower side in FIG. 7) of the visual recognition direction. A part of 4 cannot be seen because it is hidden behind the heat shield 17. Therefore, the visually recognizable part of the fusion ring 4 is only a part 4L on the left side and a part 4R on the right side when viewed from the visual recognition direction. In the present invention, even when only a part of the molten ring 4 is observed as described above, the diameter can be calculated from this part.
圖8為用以說明算出熔融環4之直徑R的方法的模式圖。FIG. 8 is a schematic diagram for explaining a method of calculating the diameter R of the molten ring 4.
如圖8所示,在熔融環4的直徑R的計算中,在CCD攝影機20所拍攝的二維圖像中設定直徑測量線L1 。直徑測量線L1 係為和熔融環4相交2次而且和提拉軸的延長線5直交的直線。直徑測量線L1 設定於較熔融環4的中心C0 還要靠下側。另外,拍攝圖像的Y軸設定於和提拉軸的延長線5平行的方向,X軸設定於和提拉軸的延長線5直交的方向。再者,圖5所示的熔融環4係為和單結晶的外周一致的理想的形狀。As shown in FIG. 8, in the calculation of the diameter R of the fusion ring 4, a diameter measurement line L 1 is set in a two-dimensional image captured by the CCD camera 20. The diameter measurement line L 1 is a straight line that intersects the melting ring 4 twice and is perpendicular to the extension line 5 of the pulling shaft. The diameter measurement line L 1 is set to be lower than the center C 0 of the melting ring 4. The Y-axis of the captured image is set in a direction parallel to the extension line 5 of the pull-up axis, and the X-axis is set in a direction orthogonal to the extension line 5 of the pull-up axis. The molten ring 4 shown in FIG. 5 has an ideal shape that matches the outer periphery of the single crystal.
相對於拍攝圖像的XY座標的原點O(0,0)的熔融環4之中心C0 的座標為(x0 、y0 )之時,從中心C0 到直徑測量線L1 為止的距離Y=(y1 -y0 )。另外,熔融環4的中心C0 的位置可以為例如:熔融環的2個輝度峰值間距離為最大的水平方向的掃描線和提拉軸的交點之位置。When the coordinates of the center C 0 of the fusion ring 4 with respect to the origin O (0,0) of the XY coordinates of the captured image are (x 0 , y 0 ), the distance from the center C 0 to the diameter measurement line L 1 The distance Y = (y 1 -y 0 ). In addition, the position of the center C 0 of the fusion ring 4 may be, for example, the position of the intersection of the horizontal scanning line and the pull-up axis where the distance between the two luminance peaks of the fusion ring is maximum.
繼之,檢出直徑測量線L1 和熔融環4的2個交點P1 、P1 ’。假設熔融環4和直徑測量線L1 的一方的交點P1 之座標為(x1 ,y1 ),另一方的交點P1 ’的座標為(x1 ’,y1 )。熔融環4和直徑測量線L1 的交點P1 、P1 ’之概略位置為直徑測量線L1 上的輝度峰值之位置。熔融環4和直徑測量線L1 的交點P1 、P1 ’的詳細位置如後述。Then, two intersection points P 1 and P 1 ′ of the diameter measurement line L 1 and the fusion ring 4 were detected. Assume that the coordinate of the intersection point P 1 of one of the fusion ring 4 and the diameter measurement line L 1 is (x 1 , y 1 ), and the coordinate of the other intersection point P 1 ′ is (x 1 ′, y 1 ). The approximate positions of the intersection points P 1 and P 1 ′ of the fusion ring 4 and the diameter measurement line L 1 are the positions of the luminance peaks on the diameter measurement line L 1 . The detailed positions of the intersections P 1 and P 1 ′ of the fusion ring 4 and the diameter measurement line L 1 will be described later.
然後,假設直徑測量線L1 上的2個交點P1 ,P1 ’間的距離X=(x1 ’-x1 ),假設熔融環4的直徑為R、半徑為r=R/2時,可得到(1)式。Then, suppose the distance X between the two intersections P 1 and P 1 ′ on the diameter measurement line L 1 = (x 1 ′ -x 1 ). When the diameter of the molten ring 4 is R and the radius is r = R / 2 , We can get the formula (1).
r2 =(R/2)2 =(X/2)2 +Y2 ‧‧‧(1)r 2 = (R / 2) 2 = (X / 2) 2 + Y 2 ‧‧‧ (1)
因此,從(1)式,熔融環4的直徑R如(2)式。Therefore, from the formula (1), the diameter R of the molten ring 4 is as shown in the formula (2).
R={X2 +4Y2 }1/2 ‧‧‧(2)R = {X 2 + 4Y 2 } 1/2 ‧‧‧ (2)
因為熔融環是具有一定寬度的帶狀高輝度區域,所以為了要正確求出其與直徑測量線L1 的交點座標,必須使熔融環4為線條圖形。因此,在檢出熔融環4和直徑測量線L1 的交點時,使用輝度的參照值從拍攝圖像檢出熔融環4的邊緣圖形,並以此邊緣圖形和直徑測量線的交點為熔融環4的交點。熔融環4的邊緣圖形為,具有和輝度的參照值一致的輝度的畫素所構成的圖形。用以定義邊緣圖形的輝度之參照值可以為將拍攝圖像中的最高輝度乘以特定係數(例如0.8)後的值。Since the fusion ring is a band-shaped high-luminance region having a certain width, in order to accurately obtain the coordinates of the intersection point with the diameter measurement line L 1 , the fusion ring 4 must be a line pattern. Therefore, when the intersection of the fusion ring 4 and the diameter measurement line L 1 is detected, the edge pattern of the fusion ring 4 is detected from the captured image using the reference value of the luminance, and the intersection of the edge pattern and the diameter measurement line is used as the fusion ring. Intersection of 4. The edge pattern of the fusion ring 4 is a pattern composed of pixels having a luminance that matches the reference value of the luminance. The reference value used to define the brightness of the edge pattern may be a value obtained by multiplying the highest brightness in the captured image by a specific coefficient (for example, 0.8).
在改變液面位置的間隙可變控制中,在固液界面產生的熔融環之拍攝圖像內的位置也在垂直方向上變化,因此,在直徑測量線的垂直方向之位置為固定的情況下,相對於直徑測量線的熔融環之位置相對地變化,兩者的交點位置也變化。但是,如上所述,若直徑測量線和熔融環之交點位置配合液面位置的變化而變化,則容易產生直徑計測誤差。因此在本實施形態中,使直徑測量線追隨液面位置的變化,同時使得從攝影機到計測對象為止的距離變化量反映在直徑計測結果上,以將直徑計測誤差控制在最小程度。In the variable gap control for changing the liquid surface position, the position in the captured image of the melting ring generated at the solid-liquid interface also changes in the vertical direction. Therefore, when the vertical position of the diameter measurement line is fixed The position of the melting ring relative to the diameter measurement line changes relatively, and the position of the intersection of the two also changes. However, as described above, if the position of the intersection of the diameter measurement line and the melting ring is changed in accordance with the change in the liquid level position, a diameter measurement error is liable to occur. Therefore, in this embodiment, the diameter measurement line is made to follow the change of the liquid surface position, and at the same time, the distance change amount from the camera to the measurement object is reflected on the diameter measurement result to control the diameter measurement error to a minimum.
圖9為顯示直徑測量線的位置之變化和結晶直徑的計測值之關係的圖形,橫軸及縱軸以基於基準值的相對值分別表示結晶長及結晶直徑。FIG. 9 is a graph showing the relationship between the change in the position of the diameter measurement line and the measured value of the crystal diameter. The horizontal axis and the vertical axis respectively show the crystal length and the crystal diameter with relative values based on the reference value.
如圖9所示,控制結晶提拉條件以使得結晶直徑為一定時,結晶直徑上下略有變動同時大致上會維持為一定,但在直徑測量線變化的瞬間可以看到向負值側大幅變動的傾向。亦即,直徑測量線的位置配合液面位置的變化而變化之後,直徑計測值的變動就立即變大,可以得知其是受到直徑測量線的位置變化的影響。再者,直徑測量線垂直位置和結晶長的增加一起變小,但因為拍攝圖像的原點設定在上端,此即表示直徑測量線配合液面位置的上升而移動到拍攝圖像的上方。As shown in FIG. 9, when the crystal pulling condition is controlled so that the crystal diameter is constant, the crystal diameter slightly changes up and down while maintaining a constant value, but at the moment when the diameter measurement line changes, a large change to the negative value side can be seen Propensity. That is, after the position of the diameter measurement line is changed in accordance with the change in the position of the liquid surface, the change in the diameter measurement value immediately becomes large, and it can be known that it is affected by the position change of the diameter measurement line. In addition, the vertical position of the diameter measurement line becomes smaller together with the increase in crystal length, but because the origin of the captured image is set at the upper end, it means that the diameter measurement line moves to the top of the captured image in conjunction with the rise of the liquid level position.
直徑計測值之所以如上述般變動的理由為:直徑測量線的控制為選擇拍攝圖像中的特定一列的非線形控制(步驟控制)之故。液面位置的變化是連續的(線形)的,相對於此,直徑測量線的變化是以畫素單位的不連續(非線形)的變化,因此,使直徑測量線的位置變化1畫素量之後,結晶直徑的計測結果即有變動。因此,在本實施形態中,在直徑測量線已變化的時間點修正結晶直徑計測值,藉此抑制直徑計測值的變動。The reason why the diameter measurement value fluctuates as described above is that the control of the diameter measurement line is a non-linear control (step control) for selecting a specific row in the captured image. The change in the position of the liquid level is continuous (linear). In contrast, the change in the diameter measurement line is a discontinuous (non-linear) change in pixel units. Therefore, the position of the diameter measurement line is changed by 1 pixel. The measurement result of the crystal diameter will change. Therefore, in the present embodiment, the crystal diameter measurement value is corrected at a time point when the diameter measurement line has been changed, thereby suppressing the variation in the diameter measurement value.
圖10為用以說明直徑測量線的位置剛變化後求出的結晶直徑的計測值之修正方法的模式圖。FIG. 10 is a schematic diagram for explaining a method of correcting a measured value of a crystal diameter obtained immediately after a position of a diameter measuring line is changed.
如圖10(a)所示,直徑測量線L1 在水平方向延伸並與熔融環4的2點相交。此直徑測量線L1 為1畫素分的畫素列,於液面位置上升(或下降)1畫素分之時,始將其垂直方向的位置向上方(或下方)移動1畫素分。在此,液面位置為連續的變化,而直徑測量線的變化是不連續(離散)的,只能以畫素單位移動。As shown in FIG. 10 (a), the diameter measurement line L 1 extends in the horizontal direction and intersects two points of the melting ring 4. This diameter measurement line L 1 is a pixel row of 1 pixel. When the liquid surface position rises (or falls) by 1 pixel, the vertical position is moved upward (or downward) by 1 pixel. . Here, the position of the liquid level changes continuously, while the change of the diameter measurement line is discontinuous (discrete) and can only be moved in pixel units.
如圖10(b)所示,液面位置向上方移動且熔融環4也從虛線的位置移動1畫素分到實線的位置時,直徑測量線L1 的位置也從虛線的位置變為實線的位置。下側的虛線之直徑測量線L1a 為位置變更前的直徑測量線,上側的實線之直徑測量線L1b 為位置變更後的直徑測量線。基於身為使垂直方向的位置變化之前的直徑測量線的下側之直徑測量線L1a 的結晶直徑之計測值、以及基於身為使垂直方向的位置改變1畫素分之後的直徑測量線的上側之直徑測量線L1b 的結晶直徑之計測值,本來因為是測定幾乎相同位置的熔融環4的結晶直徑之故而應該是相同值。As shown in FIG. 10 (b), when the liquid surface position moves upward and the melting ring 4 also moves 1 pixel from the position of the dotted line to the position of the solid line, the position of the diameter measurement line L 1 also changes from the position of the dotted line The position of the solid line. The lower diameter dotted line L 1a is a diameter measurement line before the position change, and the upper solid diameter diameter measurement line L 1b is a diameter measurement line after the position change. Based on the measured value of the crystal diameter of the diameter measurement line L 1a below the diameter measurement line before changing the position in the vertical direction, and based on the diameter measurement line after changing the vertical position by 1 pixel The measurement value of the crystal diameter of the upper diameter measurement line L 1b should be the same value because the crystal diameter of the molten ring 4 is measured at almost the same position.
但是,實際上兩者的直徑計測值產生了偏差,此計測值的偏差對於直徑測量線L1 的位置變更之後的直徑變動造成影響。例如液面位置已上升的情況下,即使實際的結晶直徑在液面位置上升前後是一樣的,但是液面位置上升後的結晶直徑會測量為較上升前還要短。相反地,液面位置降低後的結晶直徑則測量為較降低前還要長。因此在本實施形態中,算出用以修正直徑計測值的偏差的修正係數以修正結晶直徑的計測值。However, in reality, there is a deviation between the diameter measurement values of the two, and the deviation of the measurement values affects the diameter variation after the position of the diameter measurement line L 1 is changed. For example, when the liquid level position has been raised, even if the actual crystal diameter is the same before and after the liquid level position is raised, the crystal diameter after the liquid level position is raised is measured to be shorter than before the rising. Conversely, the crystal diameter after the liquid level was lowered was measured to be longer than before. Therefore, in this embodiment, a correction coefficient for correcting the deviation of the measured value of the diameter is calculated to correct the measured value of the crystal diameter.
假設使垂直方向的位置變化之前的結晶直徑計測值為DSb 、使直徑測量線的位置變化1畫素分之後的結晶直徑計測值為DSa ,則結晶直徑的修正係數DPi 如下述。 DPi =DSb ÷DSa ‧‧‧(3)Assuming that the measured value of the crystal diameter before changing the position in the vertical direction is D Sb and the measured value of the crystal diameter after changing the position of the diameter measurement line by one pixel is D Sa , the correction coefficient D Pi of the crystal diameter is as follows. D Pi = D Sb ÷ D Sa ‧‧‧ (3)
而且修正後的結晶直徑DSc 為將現在的結晶直徑DS 乘以修正係數DPi 之後的值,其係為下述。 DSc =DS ×DPi ‧‧‧(4)The corrected crystal diameter D Sc is a value obtained by multiplying the current crystal diameter D S by the correction coefficient D Pi and is as follows. D Sc = D S × D Pi ‧‧‧ (4)
如上述,依據本實施形態的矽單結晶的製造方法,拍攝顯現於單結晶提拉製程中的固液界面的熔融環,從設定於拍攝圖像中的直徑測量線和熔融環的2個交點之位置求出結晶直徑時,配合熔液的液面位置之變化使直徑測量線的垂直方向的位置變化,修正在直徑測量線的位置變化之後所得到的結晶直徑的計測值,因此,能夠抑制直徑測量線的位置變化之後所產生的直徑計測值的變動。尤其是,直徑計測值的修正中,求出直徑測量線的位置變化後求出的結晶直徑的計測值相對於改變直徑測量線的位置之前求出的結晶直徑之計測值之比以作為修正係數,使用此修正係數來修正位置變化後的結晶直徑的計測值,因此,用簡單的計算就可以修正結晶直徑的計測值。因此,能夠提高在間隙可變控制中取得的結晶直徑之穩定性,能夠穩定地控制結晶提拉速度並提高高品質的單結晶之製造成品率。As described above, according to the method for manufacturing a silicon single crystal according to this embodiment, a molten ring appearing at a solid-liquid interface in a single crystal pulling process is photographed, and two intersections of a diameter measurement line and a molten ring set in a captured image are taken. When the crystal diameter is obtained from the position, the position of the diameter measurement line in the vertical direction is changed in accordance with the change in the liquid level position of the melt, and the measured value of the crystal diameter obtained after the position change of the diameter measurement line is corrected. Changes in the diameter measurement value after the position of the diameter measurement line changes. In particular, in the correction of the diameter measurement value, the ratio of the measurement value of the crystal diameter obtained after changing the position of the diameter measurement line to the measurement value of the crystal diameter obtained before changing the position of the diameter measurement line is used as the correction factor. Use this correction factor to correct the measured value of the crystal diameter after the position change. Therefore, you can modify the measured value of the crystal diameter with a simple calculation. Therefore, the stability of the crystal diameter obtained in the variable gap control can be improved, the crystal pulling speed can be stably controlled, and the production yield of high-quality single crystals can be improved.
圖11為用以說明依據本發明的第2實施形態的結晶直徑之計測值的修正方法之模式圖。11 is a schematic diagram for explaining a method of correcting a measured value of a crystal diameter according to a second embodiment of the present invention.
如圖11所示,依據本實施形態的結晶直徑之計測值的修正方法的特點在於,不是用1條而是用複數條(在此為3條)直徑測量線同時求出複數直徑計測值。另外,採用複數直徑計測值的平均值作為最終的結晶直徑之計測值。As shown in FIG. 11, the method for correcting the measured value of the crystal diameter according to the present embodiment is characterized in that a plurality of (here, three) diameter measurement lines are used to simultaneously obtain a plurality of diameter measurement values. In addition, the average value of the measured values of the plural diameters was used as the final measured value of the crystal diameter.
在本實施形態中,3條直徑測量線L1 、L2 、L3 在垂直方向上連續,並未空出間隔而是彼此相鄰。在此假設,3條直徑測量線L1 、L2 、L3 係分別設定在拍攝圖像中的垂直方向上連續的畫素列PL1 、PL2 、PL3 上。配合液面位置的變化將直徑測量線L1 、L2 、L3 向上方移動1畫素分的情況下,3條直徑測量線L1 、L2 、L3 維持著彼此的位置關係而一起變化,因此直徑測量線L1 、L2 、L3 分別移動到畫素列PL2 、PL3 、PL4 上。亦即,直徑測量線L1 從畫素列PL1 移動到PL2 ,直徑測量線L2 從畫素列PL2 移動到PL3 ,直徑測量線L2 從畫素列PL3 移動到PL4 。In this embodiment, the three diameter measurement lines L 1 , L 2 , and L 3 are continuous in the vertical direction, and there is no space left but adjacent to each other. It is assumed here that the three diameter measurement lines L 1 , L 2 , and L 3 are respectively set on pixel rows PL 1 , PL 2 , and PL 3 that are continuous in the vertical direction in the captured image. When the diameter measurement lines L 1 , L 2 , and L 3 are moved upward by 1 pixel in accordance with the change of the liquid level position, the three diameter measurement lines L 1 , L 2 , and L 3 are maintained together in a positional relationship. The diameter measurement lines L 1 , L 2 , and L 3 move to the pixel columns PL 2 , PL 3 , and PL 4 respectively. That is, the diameter of the column from the measurement line L 1 is moved to the pixel PL 1 PL 2, the diameter of the measuring line PL 2 L 2 moves from pixel column to PL 3, the diameter L 2 pixels measurement line PL 3 is moved from column to PL 4 .
僅用1條直徑測量線算出結晶直徑的修正係數的情況下(圖10參照),必須使用直徑測量線的位置變化前後所求出的直徑計測值算出修正係數。但是,使用相鄰的複數直徑測量線的情況下,可以先把其他直徑測量線移動到某個直徑測量線移動之前的該位置上,使用從位置變化後的鄰接之2條直徑測量線求出的2個直徑計測值算出修正係數。亦即,用以修正結晶直徑的計測值之修正係數,係基於從將垂直方向的位置改變1畫素分之後的直徑測量線求出的直徑計測值、以及從新移動到該直徑測量線移動前的位置的鄰接的直徑測量線求出的直徑計測值而求出。When the correction factor of the crystal diameter is calculated using only one diameter measurement line (refer to FIG. 10), the correction factor must be calculated using the diameter measurement values obtained before and after the position of the diameter measurement line is changed. However, when using adjacent plural diameter measurement lines, you can move other diameter measurement lines to the position before a certain diameter measurement line moves, and use two adjacent diameter measurement lines after the position change to find it. The correction coefficient is calculated from the two diameter measurement values. That is, the correction factor for correcting the measurement value of the crystal diameter is based on the diameter measurement value obtained from the diameter measurement line after changing the vertical position by one pixel, and moving from the new position to the diameter measurement line before moving. The diameter measurement value obtained by the diameter measurement line adjacent to the position is calculated.
例如,直徑測量線L1 新移動到在位置變更前曾有直徑測量線L2 的畫素列PL2 ,所以基於位置變更後之直徑測量線L2 及L1 求出修正係數。另外,直徑測量線L2 新移動到在位置變更前曾有直徑測量線L3 的畫素列PL3 ,所以基於位置變更直後的直徑測量線L3 及L2 求出修正係數。若是中央的直徑測量線L2 ,則直徑測量線L1 ~L3 向上方移動的情況下,可以連同下方的直徑測量線L1 一起算出修正係數,在直徑測量線L1 ~L3 向下方移動的情況下則可以連同上方的直徑測量線L3 一起算出修正係數。For example, since the diameter measurement line L 1 is newly moved to the pixel row PL 2 that had the diameter measurement line L 2 before the position change, the correction coefficient is obtained based on the diameter measurement lines L 2 and L 1 after the position change. In addition, since the diameter measurement line L 2 is newly moved to the pixel row PL 3 that had the diameter measurement line L 3 before the position change, the correction coefficient is obtained based on the diameter measurement lines L 3 and L 2 after the position change. If it is the central diameter measurement line L 2 , when the diameter measurement lines L 1 to L 3 move upward, the correction coefficient can be calculated together with the lower diameter measurement line L 1 , and the diameter measurement lines L 1 to L 3 move downward. In the case of movement, the correction coefficient can be calculated together with the diameter measurement line L 3 above.
像這樣,使用相鄰的3條直徑測量線L1 、L2 、L3 計測結晶直徑的情況下,能夠使用從相同位置的熔融環4同時計測到的結晶直徑的計測值算出修正係數,不會有因為時滯而造成的直徑計測誤差,可以提高結晶直徑的修正精度。另外直徑測量線的數量不限制於3條,其亦可為3條以上。另外,單結晶的提拉製程中,直徑測量線的垂直方向之位置只能向上方向或者下方向之中的1方向移動的情況下,其亦可為2條。In this way, when the crystal diameter is measured using three adjacent diameter measurement lines L 1 , L 2 , and L 3 , the correction factor can be calculated using the measured values of the crystal diameters simultaneously measured from the molten rings 4 at the same position. There is a diameter measurement error due to time lag, which can improve the accuracy of crystal diameter correction. In addition, the number of diameter measurement lines is not limited to three, and it may be three or more. In addition, in the single crystal pulling process, when the position of the diameter measurement line in the vertical direction can only be moved in one of the upward direction and the downward direction, it may be two.
以上,已說明了本發明的較佳實施形態,但本發明不限定於上述的實施形態,在不脫離本發明主旨的範圍內可以進行種種變更,其當然亦包含於本發明的範圍內。As mentioned above, although the preferred embodiment of this invention was described, this invention is not limited to the said embodiment, Various changes are possible in the range which does not deviate from the meaning of this invention, Of course, it is also included in the scope of this invention.
例如,上述實施形態中係以矽單結晶的製造為例,但本發明不限定於此,而能夠適用於依據CZ法育成的各種單結晶的製造。For example, in the above-mentioned embodiment, the production of silicon single crystals is taken as an example, but the present invention is not limited to this, but can be applied to the production of various single crystals that are bred by the CZ method.
另外在上記實施形態中,係以間隙可變控制中液面位置變化的情況下修正直徑計測值為例,但液面位置在間隙固定控制中也會變化,所以也可以適用依據本發明的直徑計測值之修正。 [實施例]In the above embodiment, the diameter measurement value is corrected when the liquid level position is changed in the variable gap control. However, the liquid level position is also changed in the fixed gap control. Therefore, the diameter according to the present invention can also be applied. Correction of measured value. [Example]
使用圖1所示的單結晶製造裝置1進行直徑約300mm的矽單結晶之提拉。在結晶提拉製程中從間隙固定控制切換成間隙可變控制進行使液面位置緩慢上升的控制。在單結晶的直徑計測中,如圖8所示,使用一條直徑測量線適當地計測結晶直徑,並配合液面位置的變化改變直徑測量線的位置。The single crystal manufacturing apparatus 1 shown in FIG. 1 was used to pull up a silicon single crystal having a diameter of about 300 mm. In the crystal pulling process, switching from gap-fixed control to gap-variable control is performed to slowly increase the liquid level position. In the diameter measurement of a single crystal, as shown in FIG. 8, a diameter measurement line is used to appropriately measure the crystal diameter, and the position of the diameter measurement line is changed in accordance with a change in the position of the liquid surface.
在此,在比較例中,在直徑測量線的位置變化之後並未立刻進行結晶直徑的計測值之修正,但在實施例中,在直徑測量線的位置變化後立即基於上述計算式(3)、(4)修正結晶直徑的計測值。比較例及實施例中的最終的結晶直徑之計測值的結果顯示如圖12(a)及(b)。再者,圖12(a)及(b)的縱軸以基於基準值的相對值表示結晶直徑的計測值。Here, in the comparative example, the measurement value of the crystal diameter was not corrected immediately after the position of the diameter measurement line was changed. However, in the embodiment, the position of the diameter measurement line was immediately changed based on the above-mentioned calculation formula (3). (4) Correct the measured value of crystal diameter. The measurement results of the final crystal diameters in the comparative examples and the examples are shown in Figs. 12 (a) and (b). Note that the vertical axis of FIGS. 12 (a) and (b) indicates the measured value of the crystal diameter as a relative value based on the reference value.
如圖12(a)所示,在直徑測量線的位置變化後並未立刻進行結晶直徑的計測值之修正的比較例中,直徑變動的圖形週期性地發生急遽下降。已知此急遽下降係在直徑測量線配合液面位置而移動的瞬間向負值側移動,受到配合液面位置的緩慢上升(間隙之縮小)而改變直徑測量線的位置之影響。直徑計測值的標準偏差σ為0.1033、直徑變動的正值側的最大值為0.248、負值側的最大值為-0.410、變動幅為0.658。As shown in FIG. 12 (a), in the comparative example in which the measurement value of the crystal diameter was not corrected immediately after the position of the diameter measurement line was changed, the pattern of the diameter fluctuation periodically dropped sharply. It is known that this rapid descent is shifted to the negative value side at the moment when the diameter measurement line moves in accordance with the liquid level position, and is affected by the slow rise of the liquid level position (reduction of the gap) to change the position of the diameter measurement line. The standard deviation σ of the diameter measurement value is 0.1033, the maximum value on the positive side of the diameter fluctuation is 0.248, the maximum value on the negative side is -0.410, and the fluctuation range is 0.658.
如圖12(b)所示,可以得知:在直徑測量線的位置變化之後立刻進行結晶直徑之計測值的修正的實施例中,在直徑變動的圖形中並未產生急遽且周期性的下降。亦即,已經除去在直徑測量線的位置已變化的時間點所產生的直徑變動。直徑計測值的標準偏差σ為0.0780、直徑變動的正值側之最大值為0.208、負值側的最大值為-0.197、變動幅為0.405。As shown in FIG. 12 (b), it can be seen that in the embodiment in which the measurement value of the crystal diameter is corrected immediately after the position of the diameter measurement line is changed, no sharp and periodic decrease is generated in the graph of the diameter change. . That is, the diameter variation at the time point when the position of the diameter measurement line has changed has been removed. The standard deviation σ of the diameter measurement value is 0.0780, the maximum value on the positive value side of the diameter variation is 0.208, the maximum value on the negative value side is -0.197, and the fluctuation range is 0.405.
1‧‧‧單結晶製造裝置1‧‧‧Single crystal manufacturing equipment
2‧‧‧矽熔液2‧‧‧ silicon melt
3‧‧‧矽單結晶3‧‧‧ silicon single crystal
3a‧‧‧頸部3a‧‧‧ neck
3b‧‧‧肩部3b‧‧‧Shoulder
3c‧‧‧主體部3c‧‧‧Main body
3d‧‧‧尾部3d‧‧‧ tail
3I‧‧‧矽單結晶鑄錠3I‧‧‧Si single crystal ingot
4‧‧‧熔融環4‧‧‧ molten ring
4L‧‧‧熔融環左側的一部分4L‧‧‧ part of the left side of the melting ring
4R‧‧‧熔融環右側的一部分4R‧‧‧ part of the right side of the melting ring
5‧‧‧提拉軸的延長線5‧‧‧Extension line for lifting shaft
10‧‧‧反應室10‧‧‧ Reaction Room
10a‧‧‧主反應室10a‧‧‧Main reaction room
10b‧‧‧提拉反應室10b‧‧‧Tiara reaction chamber
10c‧‧‧氣體導入口10c‧‧‧Gas inlet
10d‧‧‧氣體排出口10d‧‧‧Gas exhaust port
10e‧‧‧觀察窗10e‧‧‧observation window
11‧‧‧石英坩堝11‧‧‧Quartz Crucible
12‧‧‧石墨坩堝12‧‧‧graphite crucible
13‧‧‧回轉軸13‧‧‧Rotary shaft
14‧‧‧坩堝驅動機構14‧‧‧ Crucible drive mechanism
15‧‧‧加熱器15‧‧‧ heater
16‧‧‧隔熱材16‧‧‧Insulation
17‧‧‧熱遮蔽體17‧‧‧heat shield
17a‧‧‧開口17a‧‧‧ opening
18‧‧‧金屬絲18‧‧‧ metal wire
19‧‧‧機構19‧‧‧ Agency
20‧‧‧攝影機20‧‧‧Camera
21‧‧‧圖像處理部21‧‧‧Image Processing Department
22‧‧‧控制部22‧‧‧Control Department
L1,L2,L3‧‧‧直徑測量線L 1 , L 2 , L 3 ‧‧‧ diameter measuring line
L1a‧‧‧位置變更前的直徑測量線L 1a ‧‧‧ Diameter measuring line before position change
L1b‧‧‧位置變更前的直徑測量線L 1b ‧‧‧ Diameter measuring line before position change
PL1‧‧‧畫素列PL 1 ‧‧‧ Pixel
PL2‧‧‧畫素列PL 2 ‧‧‧ Pixel
PL3‧‧‧畫素列PL 3 ‧‧‧ Pixel
R‧‧‧直徑R‧‧‧ diameter
S1,S3,S5‧‧‧間隙固定控制區間S1, S3, S5‧‧‧Gap fixed control interval
S2,S4‧‧‧間隙可變控制區間S2, S4‧‧‧‧ Gap variable control interval
S11‧‧‧原料融解製程S11‧‧‧ Raw material melting process
S12‧‧‧著液製程S12‧‧‧Equipping process
S13‧‧‧成頸製程S13‧‧‧Neck forming process
S14‧‧‧肩部育成製程S14‧‧‧Shoulder Breeding Process
S15‧‧‧主體部育成製程S15‧‧‧Main body breeding process
S16‧‧‧尾部育成製程S16‧‧‧Tail rearing process
S17‧‧‧冷卻製程S17‧‧‧Cooling process
[圖1]圖1為模式地表示依據本發明之實施形態的單結晶製造裝置之構成的側面剖面圖。 [圖2]圖2為表示矽單結晶3的製造製程之流程圖。 [圖3]圖3為顯示矽單結晶鑄錠之形狀的略剖面圖。 [圖4]圖4為顯示V/G和結晶缺陷之種類及分布的一般關係之圖。 [圖5]圖5為用以說明結晶提拉製程中的間隙輪廓和結晶缺陷分布之關係的模式圖,其表示過去的間隙固定控制的情況。 [圖6]圖6為用以說明結晶提拉製程中的間隙輪廓和結晶缺陷分布之關係的模式圖,其表示本發明的間隙可變控制的情況。 [圖7]圖7為模式地顯示用攝影機20拍攝的單結晶3和熔液2的交界處的圖像的立體圖。 [圖8]圖8為用以說明算出熔融環4之直徑R的方法的模式圖。 [圖9]圖9為顯示直徑測量線的位置之變化和結晶直徑的計測值之關係的圖形。 [圖10]圖10為用以說明直徑測量線的位置剛變化後求出的結晶直徑的計測值之修正方法的模式圖。 [圖11]圖11為用以說明依據本發明的第2實施形態的結晶直徑之計測值的修正方法之模式圖。 [圖12]圖12為顯示依據比較例及實施例的矽單結晶之直徑計測結果的圖形,(a)表示比較例、(b)表示實施例。[FIG. 1] FIG. 1 is a side cross-sectional view schematically showing a configuration of a single crystal manufacturing apparatus according to an embodiment of the present invention. [Fig. 2] Fig. 2 is a flowchart showing a manufacturing process of the silicon single crystal 3. [Fig. [Fig. 3] Fig. 3 is a schematic sectional view showing the shape of a silicon single crystal ingot. [Fig. 4] Fig. 4 is a diagram showing a general relationship between the types and distribution of V / G and crystal defects. [Fig. 5] Fig. 5 is a schematic diagram for explaining a relationship between a gap profile and a crystal defect distribution in a crystal pulling process, and shows a situation of a conventional gap fixing control. 6] FIG. 6 is a schematic diagram for explaining a relationship between a gap profile and a crystal defect distribution in a crystal pulling process, and shows a state of variable gap control in the present invention. [FIG. 7] FIG. 7 is a perspective view schematically showing an image of a boundary between the single crystal 3 and the melt 2 taken by the camera 20. [FIG. 8 is a schematic diagram for explaining a method of calculating a diameter R of the molten ring 4. [Fig. 9] Fig. 9 is a graph showing a relationship between a change in the position of a diameter measurement line and a measured value of a crystal diameter. [Fig. 10] Fig. 10 is a schematic diagram for explaining a method of correcting a measured value of a crystal diameter obtained immediately after a position of a diameter measuring line is changed. [FIG. 11] FIG. 11 is a schematic diagram for explaining a method of correcting a measured value of a crystal diameter according to a second embodiment of the present invention. [Fig. 12] Fig. 12 is a graph showing the diameter measurement results of silicon single crystals according to Comparative Examples and Examples. (A) shows a comparative example, and (b) shows an example.
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