TWI664051B - A method and a device for setting a plurality of pedals between two belts - Google Patents
A method and a device for setting a plurality of pedals between two belts Download PDFInfo
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- TWI664051B TWI664051B TW107132542A TW107132542A TWI664051B TW I664051 B TWI664051 B TW I664051B TW 107132542 A TW107132542 A TW 107132542A TW 107132542 A TW107132542 A TW 107132542A TW I664051 B TWI664051 B TW I664051B
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000009434 installation Methods 0.000 claims abstract description 52
- 239000011120 plywood Substances 0.000 claims description 17
- 238000013459 approach Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
一種多數踏板組設於兩皮帶間的方法及其裝置,該方法是先該等皮帶分別套設於二轉輪組,且驅動該等轉輪組帶動該等皮帶間歇轉動,在該等皮帶停歇時,在一第一安裝站可將至少其中一個踏板安裝於該等皮帶,在一第一安裝站,可透過二頂推單元將該等皮帶頂推,且方便於二驅動單元將螺帽螺鎖於該等踏板的二螺桿上,且該等螺帽可透過二螺帽送料單元、二取料單元達到自動送料及自動取料,而達到自動化組裝的目的。A method and a device for setting most pedal sets between two belts. The method is that the belts are respectively set on two runners, and the runners are driven to intermittently rotate the belts, and stop on the belts. At least one of the pedals can be installed on the belts at a first installation station, and the belts can be pushed up by the two pusher units at a first installation station, and it is convenient for the two drive units to screw the nuts Locked on the two screws of the pedals, and the nuts can be automatically fed and automatically taken through the two nut feeding unit and the two retrieving unit, so as to achieve the purpose of automatic assembly.
Description
本發明是有關於一種運動器材的履帶,特別是指一種多數踏板組設於兩皮帶間的方法及其裝置。 The present invention relates to a crawler for sports equipment, and in particular, to a method and a device for setting a plurality of pedal sets between two belts.
現有一種履帶式跑步機(TW證書號第M558104號),包含一組傳動輪、二繞設於該等傳動輪之間的履帶,以及多數鎖接於該等履帶的長板。 There is a tracked treadmill (TW Certificate No. M558104), which includes a set of transmission wheels, two crawler belts wound between the transmission wheels, and most long plates locked to the crawler belts.
另外,現有一種螺絲螺帽之自動鎖合機構(TW公告編號第180886號),包含一螺絲送料裝置、一螺帽送料裝置、一自動鎖合裝置,以及一集料裝置,該自動鎖合裝置包括有一周緣具有多數置物槽之轉盤、一置於該轉盤一側的轉軸,以及一置於該轉盤另一側的推桿。當該等螺絲送料裝置將多數螺絲一一輸送至該轉盤的置物槽中,且該等螺帽送料裝置將多數螺帽一一送至該推桿前側時,利用該轉軸帶動一位於操作位置的螺絲相對於該推桿前側的螺帽轉動時,即可達到螺絲與螺帽的鎖合目的。 In addition, an existing automatic locking mechanism for screw nuts (TW Announcement No. 180886) includes a screw feeding device, a nut feeding device, an automatic locking device, and a collecting device. The automatic locking device It includes a turntable with a plurality of storage slots around the periphery, a rotating shaft placed on one side of the turntable, and a push rod placed on the other side of the turntable. When the screw feeding devices transfer most of the screws to the storage slot of the turntable, and the nut feeding devices send most of the nuts to the front side of the push rod, use the rotating shaft to drive a When the screw is rotated relative to the nut on the front side of the push rod, the purpose of locking the screw and the nut can be achieved.
雖然利用上述的鎖合機構可使螺絲與螺帽達到自動鎖合目的,但是這種鎖合機構並不適用於在兩條環圈狀的履帶之間鎖設多數長板的操作作業,例如必須考慮該等履帶在鎖設螺帽時的定位問題。 Although the above-mentioned locking mechanism can be used to achieve the automatic locking of screws and nuts, this locking mechanism is not suitable for the operation of locking most long plates between two ring-shaped tracks. Consider the positioning of these tracks when locking nuts.
因此,本發明之一目的,即在提供一種可使皮帶組裝時產生較佳定位性的多數踏板組設於兩皮帶間的方法。 Therefore, it is an object of the present invention to provide a method for providing a plurality of pedal sets between two belts, which can provide better positioning during belt assembly.
本發明之另一目的,在提供一種以自動化設備進行送料、取料、操作的多數踏板組設於兩皮帶間的方法。 Another object of the present invention is to provide a method in which a plurality of pedal sets for feeding, retrieving, and operating an automated device are provided between two belts.
本發明之又一目的,在提供一種以自動化設備進行送料、取料、操作的多數踏板組設於兩皮帶間的裝置。 Yet another object of the present invention is to provide a device in which a plurality of pedal sets for feeding, retrieving and operating by an automated device are provided between two belts.
於是,本發明多數踏板組設於兩皮帶間的方法,該等皮帶呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔,該等踏板各包括一本體及二連接於該本體的螺桿,該等螺桿配合多數螺帽將該等踏板鎖固,該方法包含下列步驟:(A)製備一機台單元,以及設置於該機台單元的至少一頂推單元及二驅動單元。(B)將該等皮帶分別套設於該機台單元。(C)驅動該等皮帶朝一運轉方向呈間歇轉動。(D)該等皮帶停歇時,將至少其中一個踏板的螺桿穿設於該等皮帶的穿孔,透過該頂推單元將該等皮帶向上頂推,該驅動單元帶動螺帽相對於該等螺桿轉動,使該等螺帽螺鎖於該等螺桿。(E)重 覆步驟(C)至步驟(D),直到該等皮帶沿環向間隔組設有該等踏板。(F)將該等皮帶分別自該等轉輪組卸離。 Therefore, in the method of the present invention, most pedal sets are arranged between two belts. These belts are loop-shaped and have a plurality of perforations arranged at equal intervals in the ring direction. Each of these pedals includes a body and two bodies connected to the body. Screws. These screws are used to lock the pedals with most screw caps. The method includes the following steps: (A) preparing a machine unit, and at least one pushing unit and two driving units provided on the machine unit. (B) These belts are respectively set on the machine unit. (C) The belts are driven to rotate intermittently in a running direction. (D) When the belts are stopped, thread the screw of at least one of the pedals through the perforations of the belts, push the belts upward through the pushing unit, and the driving unit drives the nut to rotate relative to the screws , So that the nuts are locked to the screws. (E) Heavy Steps (C) to (D) are repeated until the belts are provided with the pedals in the circumferential interval group. (F) Remove the belts from the runners.
本發明多數踏板組設於兩皮帶間的方法,該等皮帶呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔,該等踏板各包括一本體及二連接於該本體的螺桿,該等螺桿配合多數螺帽將該等踏板鎖固,該方法包含下列步驟:(A)製備一機台單元,以及設置於該機台單元的至少一頂推單元、至少一張力組件及至少一驅動單元。(B)將該等皮帶分別套設於該機台單元。(C)啟動該張力組件,調整該等皮帶至一預定的張力。(D)驅動該等皮帶朝一運轉方向呈間歇轉動。(E)該等皮帶停歇時,將至少其中一個踏板的螺桿穿設於該等皮帶的穿孔,透過該頂推單元將該等皮帶向上頂推,該驅動單元帶動螺帽相對於該等螺桿轉動,使該等螺帽螺鎖於該等螺桿。(F)重覆步驟(D)至步驟(E),直到該等皮帶沿環向間隔組設有該等踏板。(G)再啟動該張力組件做縮回動作。(H)將該等皮帶分別自該等轉輪組卸離。 According to the method of the present invention, most pedal sets are arranged between two belts. The belts are loop-shaped and have a plurality of perforations arranged at equal intervals along the loop direction. Each of these pedals includes a body and two screws connected to the body. The screws are used to lock the pedals together with most nuts. The method includes the following steps: (A) preparing a machine unit, and at least one pushing unit, at least one force component and at least one Drive unit. (B) These belts are respectively set on the machine unit. (C) Activate the tension assembly and adjust the belts to a predetermined tension. (D) The belts are driven to rotate intermittently in a running direction. (E) When the belts stop, thread the screw of at least one of the pedals through the perforations of the belts, push the belts upward through the pushing unit, and the driving unit drives the nut to rotate relative to the screws , So that the nuts are locked to the screws. (F) Repeat steps (D) to (E) until the belts are provided with the pedals in the circumferential interval group. (G) Restart the tension assembly for retraction. (H) Remove the belts from the runners.
本發明多數踏板組設於兩皮帶間的方法,該等皮帶呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔,該等踏板各包括一本體及二連接於該本體的螺桿,該等螺桿配合多數螺帽將該等踏板鎖固,該方法包含下列步驟:(A)製備一機台單元,以及設置於該機台單元的至少一頂推單元及至少一驅動單元。(B)將該等皮帶 分別套設於該機台單元。(C)驅動該頂推單元將該等皮帶向上頂推。(D)驅動該等皮帶朝一運轉方向呈間歇轉動。(E)該等皮帶停歇時,將至少其中一個踏板的螺桿穿設於該等皮帶的穿孔,該驅動單元帶動螺帽相對於該等螺桿轉動,使該等螺帽螺鎖於該等螺桿。(F)重覆步驟(D)至步驟(E),直到該等皮帶沿環向間隔組設有該等踏板。(G)將該等皮帶分別自該等轉輪組卸離。 According to the method of the present invention, most pedal sets are arranged between two belts. The belts are loop-shaped and have a plurality of perforations arranged at equal intervals along the loop direction. Each of these pedals includes a body and two screws connected to the body. The screws are used to lock the pedals in cooperation with most screw caps. The method includes the following steps: (A) preparing a machine unit, and at least one pushing unit and at least one driving unit provided on the machine unit. (B) the belts Set on the machine unit respectively. (C) The pushing unit is driven to push the belts upward. (D) The belts are driven to rotate intermittently in a running direction. (E) When the belts are stopped, the screw of at least one of the pedals is passed through the perforation of the belts, and the driving unit drives the nut to rotate relative to the screws, so that the nuts are screwed to the screws. (F) Repeat steps (D) to (E) until the belts are provided with the pedals in the circumferential interval group. (G) Remove the belts from the runners.
本發明多數踏板組設於兩皮帶間的方法,該等皮帶呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔,該等踏板各包括一本體及二連接於該本體的螺桿,該等螺桿配合多數螺帽將該等踏板鎖固,該方法包含下列步驟:(A)製備一機台單元,以及設置於該機台單元的至少一頂推單元、至少一張力組件及至少一驅動單元。(B)將該等皮帶分別套設於該機台單元。(C)啟動該張力組件,調整該等皮帶至一預定的張力並驅動該頂推單元將該等皮帶向上頂推。(D)驅動該等皮帶朝一運轉方向呈間歇轉動。(E)該等皮帶停歇時,將至少其中一個踏板的螺桿穿設於該等皮帶的穿孔,該驅動單元帶動螺帽相對於該等螺桿轉動,使該等螺帽螺鎖於該等螺桿。(F)重覆步驟(D)至步驟(E),直到該等皮帶沿環向間隔組設有該等踏板。(G)再啟動該張力組件做縮回動作。(H)將該等皮帶分別自該等轉輪組卸離。 According to the method of the present invention, most pedal sets are arranged between two belts. The belts are loop-shaped and have a plurality of perforations arranged at equal intervals along the loop direction. Each of these pedals includes a body and two screws connected to the body. The screws are used to lock the pedals together with most nuts. The method includes the following steps: (A) preparing a machine unit, and at least one pushing unit, at least one force component and at least one Drive unit. (B) These belts are respectively set on the machine unit. (C) Activate the tension assembly, adjust the belts to a predetermined tension and drive the pushing unit to push the belts upward. (D) The belts are driven to rotate intermittently in a running direction. (E) When the belts are stopped, the screw of at least one of the pedals is passed through the perforation of the belts, and the driving unit drives the nut to rotate relative to the screws, so that the nuts are screwed to the screws. (F) Repeat steps (D) to (E) until the belts are provided with the pedals in the circumferential interval group. (G) Restart the tension assembly for retraction. (H) Remove the belts from the runners.
本發明多數踏板組設於兩皮帶間的方法,該等皮帶呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔,該等踏板各包括一本體及二連接於該本體的螺桿,該等螺桿配合多數夾板與多數螺帽將該等踏板鎖固,該方法包含下列步驟:(A)製備一機台單元,以及設置於該機台單元的二螺帽送料單元、二取料單元、二驅動單元,該機台單元具有二沿一第一軸向間隔設置的轉輪組、一對應於該等轉輪組的第一安裝站、一對應於該等轉輪組且位於該第一安裝站一側的第二安裝站,每一個夾板具有至少一供該等螺桿穿設的貫孔。(B)將該等皮帶分別套設於該等轉輪組。(C)驅動該等轉輪組,且該等轉輪組帶動該等皮帶朝一運轉方向呈間歇轉動。(D)該等皮帶停歇時,該第一安裝站進行:將至少其中一個踏板的螺桿穿設於該等皮帶的穿孔,該第二安裝站進行:將至少兩個夾板放置於該等皮帶,且使該等螺桿穿設於該等貫孔,該等螺帽送料單元將該等螺帽輸送至該第二安裝站,該取料單元將已送達至該第二安裝站的螺帽取起,該驅動單元帶動已取起螺帽之取料單元朝位於該第二安裝站的該等螺桿移動,該驅動單元帶動已取起螺帽之取料單元趨近於該等螺桿,且該取料單元將所取起的螺帽相對於該等螺桿轉動,使該等螺帽螺鎖於該等螺桿,該驅動單元帶動該取料單元遠離於該等螺桿。(E)重覆步驟(C)至步驟(D),直到該等皮帶沿環向間隔組設有該等踏板。(F)將該等皮帶分別自該等轉輪組卸離。 According to the method of the present invention, most pedal sets are arranged between two belts. The belts are loop-shaped and have a plurality of perforations arranged at equal intervals along the loop direction. Each of these pedals includes a body and two screws connected to the body. These screws cooperate with most splints and most nuts to lock the pedals. The method includes the following steps: (A) preparing a machine unit, and two nut feeding units and two reclaiming units arranged on the machine unit. And two drive units. The machine unit has two runner sets spaced along a first axial direction, a first installation station corresponding to the runner sets, and one corresponding to the runner sets and located in the first A second installation station on the side of an installation station, each plywood has at least one through hole for the screws to pass through. (B) These belts are set on these runners respectively. (C) Drive the runners, and the runners drive the belts to rotate intermittently in a running direction. (D) when the belts stop, the first installation station performs: threading at least one of the pedals through the perforations of the belts, and the second installation station: placing at least two plywood on the belts, And thread the screws through the through holes, the nut feeding units transport the nuts to the second installation station, and the picking unit picks up the nuts that have been delivered to the second installation station The driving unit drives the picking unit that has taken the nut to move toward the screws at the second installation station, the driving unit drives the picking unit that has taken the nut to approach the screws, and the taking The feeding unit rotates the picked nut relative to the screws, so that the nuts are locked to the screws, and the driving unit drives the feeding unit away from the screws. (E) Repeat steps (C) to (D) until the belts are provided with the pedals in the circumferential interval group. (F) Remove the belts from the runners.
本發明多數踏板組設於兩皮帶間的裝置,該等皮帶呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔,該等踏板各包括一本體及二連接於該本體的螺桿,該等螺桿配合多數夾板與多數螺帽將該等踏板鎖固,該裝置包含一機台單元、二螺帽送料單元、二取料單元、二驅動單元。該機台單元包括二沿一第一軸向間隔設置的轉輪組、一位於該等轉輪組一側的第一安裝站,以及二分別對應於該等轉輪組且位於該第一安裝站一側的第二安裝站,該等皮帶分別套設於該等轉輪組上,該螺帽送料單元設置於該機台單元,將該等螺帽朝該第二安裝站輸送,該取料單元設置於該機台單元,可將已送達至該第二安裝站的螺帽取起,該等驅動單元設置於該機台單元,可帶動已取起螺帽之取料單元朝位於該第二安裝站的該等螺桿移動,且將所取起的螺帽相對於該等螺桿轉動,使該等螺帽螺鎖於該等螺桿。 Most pedal assemblies of the present invention are arranged between two belts. These belts are loop-shaped and have a plurality of perforations arranged at equal intervals along the loop direction. Each of these pedals includes a body and two screws connected to the body. These screws cooperate with most of the splints and most of the nuts to lock the pedals. The device includes a machine unit, two nut feeding units, two reclaiming units, and two driving units. The machine unit includes two runner sets spaced along a first axial direction, a first installation station on one side of the runner sets, and two corresponding to the runner sets and located on the first installation. The second installation station on the side of the station, the belts are respectively set on the wheel sets, the nut feeding unit is set on the machine unit, and the nut is conveyed toward the second installation station. The feeding unit is arranged on the machine unit, and the nut which has been delivered to the second installation station can be picked up. The driving units are arranged on the machine unit, which can drive the feeding unit which has taken the nut towards the The screws of the second installation station are moved, and the removed nuts are rotated relative to the screws, so that the nuts are screwed to the screws.
本發明之功效在於:利用該機台單元可供該等皮帶產生定位,且以自動化設備將該等踏板組設於該等皮帶上,可提升組裝產能及確保組裝品質。 The effect of the present invention is that the machine unit can be used to position the belts, and the pedal sets are set on the belts by automated equipment, which can improve the assembly productivity and ensure the assembly quality.
1‧‧‧踏板 1‧‧‧ pedal
101‧‧‧本體 101‧‧‧ Ontology
102‧‧‧螺桿組 102‧‧‧Screw set
103‧‧‧螺桿 103‧‧‧Screw
2‧‧‧皮帶 2‧‧‧ belt
201‧‧‧穿孔組 201‧‧‧perforation group
202‧‧‧穿孔 202‧‧‧perforation
3‧‧‧夾板 3‧‧‧ plywood
301‧‧‧貫孔 301‧‧‧through hole
4‧‧‧螺帽 4‧‧‧nut
10‧‧‧機台單元 10‧‧‧machine unit
11‧‧‧基座 11‧‧‧ base
111‧‧‧側壁 111‧‧‧ sidewall
12‧‧‧轉輪組 12‧‧‧ runner group
121‧‧‧下轉輪 121‧‧‧ lower runner
122‧‧‧上轉輪 122‧‧‧Up Wheel
13‧‧‧掣動輪 13‧‧‧Stop wheel
23‧‧‧橫移壓缸 23‧‧‧Transverse pressure cylinder
24‧‧‧推座 24‧‧‧ Push seat
25‧‧‧置料件 25‧‧‧Feeding parts
251‧‧‧筒部 251‧‧‧ tube
252‧‧‧第二磁鐵 252‧‧‧Second magnet
253‧‧‧推料壓缸 253‧‧‧ Pushing cylinder
30‧‧‧螺帽送料單元 30‧‧‧nut feeding unit
31‧‧‧振動送料器 31‧‧‧Vibration feeder
311‧‧‧振料筒 311‧‧‧Vibrating barrel
312‧‧‧送料軌道 312‧‧‧Feeding track
40‧‧‧驅動單元 40‧‧‧Drive unit
41‧‧‧第一導軌 41‧‧‧First rail
42‧‧‧定位座 42‧‧‧Positioning Block
43‧‧‧第一驅動件 43‧‧‧first drive
44‧‧‧第二導軌 44‧‧‧Second rail
45‧‧‧滑座 45‧‧‧slide
46‧‧‧第二驅動件 46‧‧‧Second driver
14‧‧‧動力源 14‧‧‧ Power source
15‧‧‧第一安裝站 15‧‧‧First Installation Station
16‧‧‧第二安裝站 16‧‧‧Second Installation Station
17‧‧‧導引件 17‧‧‧Guide
171‧‧‧導板 171‧‧‧Guide
172‧‧‧滾輪 172‧‧‧roller
173‧‧‧導入部 173‧‧‧Introduction Department
18‧‧‧張力組 18‧‧‧ tension group
20‧‧‧夾板送料單元 20‧‧‧ plywood feeding unit
21‧‧‧升降壓缸 21‧‧‧Lifting cylinder
22‧‧‧頂座 22‧‧‧Top Block
47‧‧‧第三驅動件 47‧‧‧third drive
48‧‧‧載座 48‧‧‧ carrier
50‧‧‧取料單元 50‧‧‧Retrieving unit
51‧‧‧氣動旋轉工具 51‧‧‧Pneumatic rotary tools
511‧‧‧動力輸出軸 511‧‧‧ PTO shaft
512‧‧‧取料端 512‧‧‧Receiving end
513‧‧‧第一磁鐵 513‧‧‧First magnet
60‧‧‧頂推單元 60‧‧‧ Pushing unit
X‧‧‧第一軸向 X‧‧‧first axis
Y‧‧‧第二軸向 Y‧‧‧ second axis
Z‧‧‧第三軸向 Z‧‧‧ third axis
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明多數踏板組設於兩皮帶間的裝置一實施例的一前視平面組合圖;圖2是該實施例的一側視平面組合圖;圖3是該實施例的一俯視組合視圖;圖4是該實施例之一螺帽送料單元的一俯視示意圖;圖5是該實施例之一取料單元及一驅動單元的一前視示意圖;圖6是該實施例之取料單元及驅動單元的一側視示意圖;圖7是類似於圖6的一操作示意圖,說明一夾板送料單元將夾片取起並朝皮帶放置定位;圖8是類似於圖6的一操作示意圖,說明該取料單元將螺帽取起並朝皮帶放置定位;圖9是該實施例之夾板送料單元之一針型氣壓缸的一操作示意圖;及圖10顯示該等踏板組設於兩皮帶間的一組裝完成示意圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: FIG. 1 is a front plan view of an embodiment of a device in which most pedal sets are provided between two belts of the present invention; FIG. 2 is a side plan view of the embodiment; FIG. 3 is a plan view of the embodiment View; Figure 4 is a schematic top view of a nut feeding unit according to this embodiment; Figure 5 is a schematic front view of a picking unit and a driving unit of this embodiment; Figure 6 is a feeding unit of this embodiment And a side view of the drive unit; FIG. 7 is an operation diagram similar to FIG. 6, illustrating a plywood feeding unit to pick up the clips and place them toward the belt; FIG. 8 is an operation diagram similar to FIG. 6, illustrating The picking unit picks up the nut and places it towards the belt; Fig. 9 is an operation schematic diagram of a needle-type pneumatic cylinder of the plywood feeding unit of this embodiment; and Fig. 10 shows that the pedal sets are arranged between two belts An assembly is completed.
參閱圖1至圖3,本發明多數踏板1組設於兩皮帶2間的裝置之一實施例,適用於皮帶式跑步機(為現有技術且非本發明技術重點,圖未示)的皮帶進行組裝,該等皮帶2呈環圈狀,並具有多數沿環向呈等間隔設置的穿孔組201,每一穿孔組201具有二沿一第一軸向X間隔設置的穿孔202,該等踏板1各包括一本體101及二 連接於該本體101的螺桿組102,每一螺桿組102具有二沿該第一軸向X間隔設置的螺桿103,該等螺桿103配合多數夾板3(配合參圖7)與多數螺帽4(配合參圖4及圖10)將該等踏板1鎖固於該等皮帶2之間,每一個夾板3具有二貫孔301。該裝置包含一機台單元10、二夾板送料單元20、二螺帽送料單元30、二驅動單元40、二取料單元50,以及二頂推單元60。為方便說明,以下配合其中一條皮帶2,夾板送料單元20、螺帽送料單元30、驅動單元40、取料單元50,以及頂推單元60的數量僅以一個進行說明。 Referring to FIG. 1 to FIG. 3, an embodiment of a device in which most pedals 1 of the present invention are arranged between two belts 2 is suitable for belt running of a belt-type treadmill (which is the prior art and is not the technical focus of the present invention, not shown). For assembly, the belts 2 are loop-shaped and have a plurality of perforation groups 201 arranged at equal intervals in the ring direction. Each perforation group 201 has two perforations 202 arranged along a first axial X interval. The pedals 1 Each includes a body 101 and two Each screw group 102 is connected to the body 101. Each screw group 102 has two screws 103 spaced along the first axis X. The screws 103 cooperate with most of the clamping plates 3 (see FIG. 7) and most of the nuts 4 ( (See Fig. 4 and Fig. 10) The pedals 1 are locked between the belts 2, and each plywood 3 has two through holes 301. The device includes a machine unit 10, two plywood feeding units 20, two nut feeding units 30, two driving units 40, two retrieving units 50, and two pushing units 60. For convenience of explanation, only one of the belts 2, the splint feeding unit 20, the nut feeding unit 30, the driving unit 40, the retrieving unit 50, and the pushing unit 60 is described below with one of them.
該機台單元10包括一基座11、二沿該第一軸向X間隔設置的轉輪組12、一對同軸設置且分別位於該等轉輪組12一側的掣動輪13、一驅動該等掣動輪13與該等轉輪組12轉動的動力源14、一位於該等轉輪組12之間且對應於該基座11其中一側的第一安裝站15、一位於該等轉輪組12外側且位於該第一安裝站15一側的第二安裝站16、二設置於該基座11與該等轉輪組12之間的導引件17,以及二分別對應於該等轉輪組12的張力組18。該基座11具有一對間隔設置的側壁111,該等皮帶2分別套設於該等轉輪組12上,且該等轉輪組12各具有二下轉輪121,以及二沿一垂直於該第一軸向X的第二軸向Y設置於該等下轉輪121上方的上轉輪122,該等轉輪組12的其中一個下轉輪121與該等掣動輪13同軸設置,該等導引件17具有一導板171,以及多數軸設於該導板171的滾輪 172,該等導板171各具有一位於該第一安裝站15下方且呈彎弧狀的導入部173,該等導入部173圍設於其中一下轉輪121的外側。該等張力組18採用壓力缸,每一個張力組18可調整該等上轉輪122與所對應的下轉輪121之間的距離,且調整該等皮帶2的張力。 The machine unit 10 includes a base 11, two runner groups 12 arranged at intervals along the first axis X, a pair of detent wheels 13 coaxially disposed on one side of the runner groups 12, and one driving the A power source 14 for turning the detent wheels 13 and the runner groups 12, a first installation station 15 located between the runner groups 12 and corresponding to one side of the base 11, and one of the runners The second installation station 16 on the outside of the group 12 and on the side of the first installation station 15, two guides 17 provided between the base 11 and the runner groups 12, and two respectively correspond to the runners The tension group 18 of the wheel group 12. The base 11 has a pair of spaced-apart side walls 111, the belts 2 are respectively set on the runner groups 12, and each of the runner groups 12 has two lower runners 121, and two along one perpendicular to The first axial X and the second axial Y are disposed on the upper runners 122 above the lower runners 121. One of the lower runners 121 of the runner group 12 is coaxially disposed with the detent wheels 13. The guide 17 has a guide plate 171, and a roller with a plurality of shafts provided on the guide plate 171. 172. Each of the guide plates 171 has an arc-shaped lead-in portion 173 located below the first installation station 15, and the lead-in portions 173 are surrounded on the outer side of the lower runner 121. The tension groups 18 use pressure cylinders. Each tension group 18 can adjust the distance between the upper runner 122 and the corresponding lower runner 121 and adjust the tension of the belts 2.
配合參圖6及圖7,該夾板送料單元20設置於該第二安裝站16,並具有一沿該第二軸向Y設置且安裝於該基座11的升降壓缸21、一受該升降壓缸21驅動的頂座22、一安裝於該頂座22且沿該第一軸向X設置的橫移壓缸23、一受該橫移壓缸23驅動的推座24,以及一安裝於該推座24的置料件25,配合參圖9,該置料件25具有一筒部251、一設於該筒部251底部且可取起夾板3的第二磁鐵252,以及一設置於該筒部251內部且沿該第二軸向Y設置的推料壓缸253。 With reference to FIGS. 6 and 7, the plywood feeding unit 20 is disposed at the second installation station 16, and has a lifting cylinder 21 disposed along the second axis Y and mounted on the base 11, A top seat 22 driven by the pressure cylinder 21, a traverse pressure cylinder 23 installed on the top seat 22 and disposed along the first axis X, a push seat 24 driven by the traverse pressure cylinder 23, and a As shown in FIG. 9, the loading member 25 of the push base 24 has a barrel portion 251, a second magnet 252 provided at the bottom of the barrel portion 251 and capable of picking up the clamping plate 3, and a mounting portion 25 A pusher cylinder 253 provided inside the cylindrical portion 251 and provided along the second axial direction Y.
配合參圖4,該螺帽送料單元30設置於該基座11,將該等螺帽4朝該第二安裝站16輸送,該螺帽送料單元30包括一振動送料器31,該振動送料器31具有一振料筒311,以及一連接於該振料筒311的送料軌道312,該送料軌道312的末端延伸至所該第二安裝站16。 With reference to FIG. 4, the nut feeding unit 30 is disposed on the base 11, and the nut 4 is conveyed toward the second installation station 16. The nut feeding unit 30 includes a vibration feeder 31, and the vibration feeder 31 has a vibrating cylinder 311 and a feeding track 312 connected to the vibrating cylinder 311, and the end of the feeding track 312 extends to the second installation station 16.
配合參圖4、圖5及圖6,該驅動單元40設置於該機台單元10的側壁111上,包括一沿該第二軸向Y延伸且安裝於側壁111的第一導軌41、一可滑動地安裝於該第一導軌41的定位座42、一 可驅動該定位座42沿該第二軸向Y移動的第一驅動件43、一沿該第一軸向X延伸且設置於該定位座42的第二導軌44、一可滑動地安裝於該第二導軌44的滑座45、一安裝於該定位座42且可驅動該滑座45沿該第一軸向X移動的第二驅動件46、一安裝於該滑座45的第三驅動件47,以及一受該第三驅動件47帶動的載座48。 With reference to FIGS. 4, 5 and 6, the driving unit 40 is disposed on the side wall 111 of the machine unit 10 and includes a first guide rail 41 extending along the second axis Y and mounted on the side wall 111. The positioning seat 42 is slidably mounted on the first guide rail 41. A first driving member 43 capable of driving the positioning base 42 to move along the second axial direction Y, a second guide rail 44 extending along the first axial direction X and provided on the positioning base 42, and a slidably mounted on the positioning base 42. A sliding seat 45 of the second guide rail 44, a second driving member 46 mounted on the positioning seat 42 and capable of driving the sliding seat 45 along the first axis X, and a third driving member mounted on the sliding seat 45. 47, and a carrier 48 driven by the third driving member 47.
配合參圖4、圖5及圖6,該取料單元50安裝於所對應的驅動單元40的載座48,並包含一氣動旋轉工具51,該氣動旋轉工具51具有一動力輸出軸511、一設置於該動力輸出軸511底部的取料端512,以及一安裝於該取料端512的第一磁鐵513。該取料單元50可將已送達至該第二安裝站16的螺帽4取起,藉此,利用該氣動旋轉工具51可對單一個皮帶2的螺桿組102的的螺桿103進行鎖設螺帽4。 With reference to FIG. 4, FIG. 5 and FIG. 6, the reclaiming unit 50 is mounted on the carrier 48 of the corresponding driving unit 40 and includes a pneumatic rotary tool 51. The pneumatic rotary tool 51 has a power output shaft 511, a A feeding end 512 is disposed on the bottom of the power output shaft 511, and a first magnet 513 is mounted on the feeding end 512. The picking unit 50 can pick up the nut 4 that has been delivered to the second installation station 16, thereby using the pneumatic rotating tool 51 to lock the screw 103 of the screw group 102 of a single belt 2. Cap 4.
本實施例的該等頂推單元60採用壓力缸,且沿一垂直於該第一軸向X與該第二軸向Y的第三軸向Z間隔安裝於對應該第二安裝站16的基座11上,該等頂推單元60可將該等皮帶2沿該第二軸向Y頂推。 The pushing units 60 of this embodiment use pressure cylinders, and are mounted on the base corresponding to the second mounting station 16 along a third axial direction Z perpendicular to the first axial direction X and the second axial direction Y. On the seat 11, the pushing units 60 can push the belts 2 along the second axis Y.
為供進一步瞭解本發明各元件配合所產生的作用、運用技術手段,以及所預期達成之功效,茲再說明如下敘述,相信當可由此而對本發明有更深入且具體之瞭解。 In order to further understand the function, technical means, and expected effects of the various elements of the present invention, the following description is further described, and it is believed that the present invention will have a deeper and more specific understanding.
如圖1至圖3所示,當本發明多數踏板1組設於兩皮帶2間的裝置整體組裝完成,將該等踏板1組設於該等皮帶2間的方法包含下列步驟: As shown in FIG. 1 to FIG. 3, when most of the devices of the present invention in which a set of pedals are installed between two belts 2 are completely assembled, a method of setting up such pedals in a group between two belts 2 includes the following steps:
步驟一:將該等皮帶2分別套設於該等轉輪組12,且啟動該等張力組18,透過該等張力組18(壓力缸)作伸出動作,可使該等上轉輪122與所對應的下轉輪121之間的距離變大,且可調整該等皮帶2具有預定的張力。 Step 1: The belts 2 are respectively set on the runner groups 12 and the tension groups 18 are activated. Through the tension groups 18 (pressure cylinders), the upper rollers 122 can be made to extend. The distance from the corresponding lower runner 121 becomes larger, and the belts 2 can be adjusted to have a predetermined tension.
步驟二:啟動該動力源14,且使其中兩個下轉輪121與該等掣動輪13同時轉動,該等下轉輪121帶動該等皮帶2朝一運轉方向(如圖1所示的順時針方向)呈間歇轉動。 Step 2: Start the power source 14 and rotate two of the lower wheels 121 and the detent wheels 13 at the same time. The lower wheels 121 drive the belts 2 in a running direction (clockwise as shown in FIG. 1) Direction) turns intermittently.
步驟三:該等皮帶2停歇時: Step 3: When the belts 2 stop:
(1)該第一安裝站15進行:如圖1所示,將該等踏板1的螺桿103穿設於該等皮帶2的穿孔202,且使該本體101抵靠於該等皮帶2的外側面,且利用該等螺桿103穿設於該等穿孔202中,可使該等踏板1暫時地相對於該等皮帶2產生定位。當該等掣動輪13繼續帶動該等皮帶2朝運轉方向間歇轉動時,該等踏板1受到該等導引件17的導入部173產生的導引作用,可順利地 隨著該等皮帶2移動至該等下轉輪121下方,且利用該等滾輪172可產生順暢移動至該第二安裝站16。 (1) The first installation station 15 performs: As shown in FIG. 1, the screws 103 of the pedals 1 are passed through the perforations 202 of the belts 2, and the body 101 is abutted against the outside of the belts 2. Side, and using the screws 103 to pass through the perforations 202, the pedals 1 can be temporarily positioned relative to the belts 2. When the detent wheels 13 continue to drive the belts 2 to rotate intermittently in the running direction, the pedals 1 can be guided smoothly by the guide portion 173 of the guides 17 and can smoothly move. As the belts 2 move below the lower runners 121 and the rollers 172 can be used to smoothly move to the second installation station 16.
(2)該第二安裝站16進行:已移動至該第二安裝站16的踏板1,該等螺桿103大致對應於該取料裝置50的氣動旋轉工具51。此時,該等頂推單元60作伸出動作,可將所欲鎖設螺帽4的踏板1及該等皮帶2向上頂推,且使該等皮帶2沿該第二軸向Y相對於該基座11產生定位。再配合參圖7及圖9,利用該夾板送料單元20的升降壓缸21、橫移壓缸23的配合,可使該置料件25的第二磁鐵252將已送至該第二安裝站16(可透過振動送料器送料,圖未示)的夾板3取起,當夾板3已位於該等螺桿103上方時,啟動該推料壓缸253(如圖9的實線至假想線所示),且使該夾板3朝該等皮帶2放置,且使該等螺桿103穿設於該等貫孔301。同時,如圖8所示,該等螺帽送料單元2將該等螺帽4依序輸送至 該第二安裝站16。同時,該驅動單元40的該第三驅動件47被啟動,帶動該氣動旋轉工具51由一第一上升位置(見圖8的工作步驟A)下移至一第一下降位置(見圖8的工作步驟B),取起螺帽4後,該驅動單元40再帶動該取料單元50由該第一下降位置回復至該第一上升位置,且利用位於該取料端512的第一磁鐵513取起已送達送料軌道312末端的螺帽4(見圖8的工作步驟C,再透過該第二驅動件46與該第一驅動件43的啟動,可使該氣動旋轉工具51將已取起的螺帽4朝位於該第二安裝站16的該等螺桿103移動,使該取料端512趨近於該等螺桿103、該等螺帽4抵靠於所對應的螺桿103頂部。接著,該取料單元50將所取起的螺帽4相對於該等螺桿103轉動,使該螺帽4螺鎖於該等螺桿103,並使該夾板3被夾制定位於該等皮帶2上。最後,該驅動單元40再帶動該取料單元50遠離於該等螺桿103(見圖10)。 (2) The second installation station 16 performs: the pedals 1 that have been moved to the second installation station 16, the screws 103 substantially correspond to the pneumatic rotary tool 51 of the reclaiming device 50. At this time, the pushing units 60 are extended to push up the pedal 1 and the belts 2 of the nut 4 to be locked upward, and make the belts 2 relative to the Y along the second axis. The base 11 is positioned. With reference to FIGS. 7 and 9, the second magnet 252 of the loading part 25 can be sent to the second installation station by using the cooperation of the lifting and lowering cylinder 21 and the laterally moving cylinder 23 of the plywood feeding unit 20. 16 (can be fed through the vibrating feeder, not shown), take up the clamp plate 3 when the clamp plate 3 is already located above the screws 103, start the pushing cylinder 253 (as shown by the solid line to the imaginary line in FIG. 9 ), And the plywood 3 is placed toward the belts 2, and the screws 103 are passed through the through holes 301. Meanwhile, as shown in FIG. 8, the nut feeding units 2 sequentially convey the nut 4 to The second installation station 16. At the same time, the third driving member 47 of the driving unit 40 is activated to drive the pneumatic rotary tool 51 from a first rising position (see working step A of FIG. 8) to a first lowering position (see FIG. 8). Working step B), after taking up the nut 4, the driving unit 40 drives the reclaiming unit 50 to return from the first lowering position to the first raising position, and uses the first magnet 513 at the reclaiming end 512 Pick up the nut 4 that has reached the end of the feeding track 312 (see working step C of FIG. 8), and then start the second driving member 46 and the first driving member 43 to enable the pneumatic rotary tool 51 to be lifted The nut 4 moves toward the screws 103 located at the second installation station 16, so that the take-up end 512 approaches the screws 103, and the nuts 4 abut against the top of the corresponding screws 103. Then, The picking unit 50 rotates the picked nut 4 relative to the screws 103, locks the nut 4 to the screws 103, and clamps the clamping plate 3 on the belts 2. Finally, The driving unit 40 drives the reclaiming unit 50 away from the screws 103 (see FIG. 10).
步驟四:重覆步驟二至步驟三,可連續將該等踏板1鎖設固定於該等皮帶2上。 Step 4: Repeat steps 2 to 3, and the pedals 1 can be continuously locked and fixed on the belts 2.
步驟五:再啟動該等張力組1,透過該等張力組18(壓力缸)作縮回動作,可使該等上轉輪122與所對應的下轉輪121之間的距離變小,該等皮帶2的張力變小,可將已組裝有踏板1的該等皮帶2分別自該等轉輪組12卸離。 Step 5: Start the tension group 1 again. Through the tension group 18 (pressure cylinder) to retract, the distance between the upper rollers 122 and the corresponding lower rollers 121 can be reduced. When the tension of the belt 2 becomes small, the belts 2 on which the pedals 1 have been assembled can be detached from the runners 12 respectively.
因此,利用本發明多數踏板組設於兩皮帶間的方法及其裝置,可以連續、一貫化的自動作業將該等踏板1組設於該等皮帶2上,且可達到提升產能、降低人工成本之目的。 Therefore, by using the method and the device for setting most pedal sets between two belts of the present invention, it is possible to set the pedals 1 on the belts 2 in a continuous and consistent automatic operation, which can increase productivity and reduce labor costs. Purpose.
值得一提的是,本發明多數踏板組設於兩皮帶間的方法上述實施例中,是在步驟三且該等皮帶2停歇時,使該等頂推單元60作伸出動作,並將所欲鎖設螺帽4的踏板1及該等皮帶2向上頂推。但是因為該頂推單元60主要的作用就是提供踏板1鎖固於皮帶2時的一個支撐,因此只要掛上皮帶後、鎖固螺帽前這個區間,都可操作該頂推單元60作伸出動作,並對該等皮帶2向上頂推。一般來說,可在掛上皮帶2後,且在該等張力組18進行張力撐緊前或張力撐緊後,就驅動該頂推單元60。 It is worth mentioning that in the above embodiment of the method in which the majority of pedal sets of the present invention are provided between two belts, when the belts 2 are stopped in step three, the pushing units 60 are extended, and The pedal 1 and the belts 2 to be locked with the nut 4 are pushed upward. However, because the main function of the push unit 60 is to provide a support when the pedal 1 is locked to the belt 2, as long as the belt is attached and the lock nut is in front, the push unit 60 can be operated to extend. Action and push up on these belts 2. Generally, the pushing unit 60 can be driven after the belt 2 is hung and before the tension group 18 performs tension tensioning or after tension tensioning.
綜上所述,本發明多數踏板組設於兩皮帶間的方法及其裝置,可適用於對皮帶式跑步機的皮帶進行踏板的自動化組裝操作作業,確實能達成本發明之目的。 In summary, the method and device for setting most pedal sets between two belts of the present invention can be applied to the automatic assembly operation of the pedals of the belt of the belt-type treadmill, and can indeed achieve the purpose of the present invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited in this way, any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the patent specification of the present invention are still Within the scope of the invention patent.
Claims (16)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107132542A TWI664051B (en) | 2018-09-14 | 2018-09-14 | A method and a device for setting a plurality of pedals between two belts |
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| Application Number | Priority Date | Filing Date | Title |
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| TW107132542A TWI664051B (en) | 2018-09-14 | 2018-09-14 | A method and a device for setting a plurality of pedals between two belts |
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| TWI664051B true TWI664051B (en) | 2019-07-01 |
| TW202010596A TW202010596A (en) | 2020-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5095609A (en) * | 1990-03-29 | 1992-03-17 | Amp Incorporated | Work piece assembly machine |
| TWM394155U (en) * | 2010-06-28 | 2010-12-11 | Hong Wei Machinery Industry Co Ltd | Running belt forming machine of treadmill |
| CN106217035A (en) * | 2016-08-30 | 2016-12-14 | 江苏正基电梯部件有限公司 | Handrail elevator comb pedal assembling device |
| CN106271576A (en) * | 2016-09-21 | 2017-01-04 | 深圳市深科特自动化科技有限公司 | Automatic locking screw machine |
| CN108213916A (en) * | 2017-12-11 | 2018-06-29 | 浙江梅轮电梯股份有限公司 | A kind of step pedal edge strip automatic assembling apparatus |
-
2018
- 2018-09-14 TW TW107132542A patent/TWI664051B/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5095609A (en) * | 1990-03-29 | 1992-03-17 | Amp Incorporated | Work piece assembly machine |
| TWM394155U (en) * | 2010-06-28 | 2010-12-11 | Hong Wei Machinery Industry Co Ltd | Running belt forming machine of treadmill |
| CN106217035A (en) * | 2016-08-30 | 2016-12-14 | 江苏正基电梯部件有限公司 | Handrail elevator comb pedal assembling device |
| CN106271576A (en) * | 2016-09-21 | 2017-01-04 | 深圳市深科特自动化科技有限公司 | Automatic locking screw machine |
| CN108213916A (en) * | 2017-12-11 | 2018-06-29 | 浙江梅轮电梯股份有限公司 | A kind of step pedal edge strip automatic assembling apparatus |
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| TW202010596A (en) | 2020-03-16 |
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