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TWI657544B - Wafer level chip size packaging structure and manufacturing method thereof - Google Patents

Wafer level chip size packaging structure and manufacturing method thereof Download PDF

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TWI657544B
TWI657544B TW105117823A TW105117823A TWI657544B TW I657544 B TWI657544 B TW I657544B TW 105117823 A TW105117823 A TW 105117823A TW 105117823 A TW105117823 A TW 105117823A TW I657544 B TWI657544 B TW I657544B
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layer
size package
metal
wafer level
package structure
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TW105117823A
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TW201743412A (en
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照群 胡
魯明朕
隋曉明
陳波
薛馬鋒
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開曼群島商萬國半導體股份有限公司
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Abstract

本發明涉及半導體器件封裝技術領域,尤其涉及一種晶圓級晶片尺寸封裝結構及其製備方法,可通過在上層環氧樹脂澆灌之前,先對晶圓進行預切割,並一直切到下面保護膜層中,但不切透該保護膜層,然後再進行環氧樹脂澆灌以及後續制程,進而在兩種不同材料結合面形成凹凸結構,而形成在兩種不同材料結合面的凹凸結構可將產品開裂等缺陷的風險減少到最低,從而提高產品的良率、品質及可靠性。The present invention relates to the field of semiconductor device packaging technologies, and in particular, to a wafer level wafer size package structure and a preparation method thereof, which can be pre-cutted by a pre-cutting of the upper epoxy resin and cut to the lower protective film layer. Medium, but not cutting through the protective film layer, and then performing epoxy resin watering and subsequent processes, thereby forming a concave-convex structure on the bonding faces of the two different materials, and forming the concave-convex structure on the bonding faces of the two different materials to crack the product The risk of defects is reduced to a minimum, thereby improving product yield, quality and reliability.

Description

晶圓級晶片尺寸封裝結構及其製備方法Wafer level wafer size package structure and preparation method thereof

本發明涉及半導體器件封裝技術領域,尤其涉及一種晶圓級晶片尺寸封裝結構及其製備方法。The present invention relates to the field of semiconductor device packaging technologies, and in particular, to a wafer level wafer size package structure and a method for fabricating the same.

目前,由於晶片級晶片尺寸封裝(wafer level chip size packaging,WLCSP)可基於晶圓級成型(wafer level molding)形成倒裝晶片(flip chip),進而可形成厚度較薄(thinner body size)的封裝結構,從而使得其被廣泛的應用於對半導體元器件的封裝。At present, wafer level chip size packaging (WLCSP) can form a flip chip based on wafer level molding, thereby forming a thinner body size package. The structure is such that it is widely used for packaging semiconductor components.

但是,在實際的封裝工藝及後續可靠性測試(reliability test)過程中,封裝結構的膜層之間經常會出現裂紋,尤其是在保護帶(protective tape)與塑封料(molding compound)之間由於材質不同極易出現細小裂紋(minor crack),進而會使得封裝體難以支撐後續對晶片(chip)或矽襯底(silicon)的背部所進行的處理工藝(back-side treatment),且封裝體外部的水氧等還可能會通過上述的裂紋侵入封裝體內,從而對該封裝體內的元器件造成侵蝕,最終會降低封裝效果及製備器件的性能。However, during the actual packaging process and subsequent reliability test, cracks often occur between the layers of the package structure, especially between the protective tape and the molding compound. Different materials are prone to minor cracks, which in turn makes it difficult for the package to support subsequent back-side treatment of the back of the chip or silicon, and outside the package. The water oxygen and the like may also invade the package through the above-mentioned cracks, thereby causing corrosion of components in the package, and finally reducing the packaging effect and the performance of the device.

針對上述存在的問題,本發明記載了一種晶圓級晶片尺寸封裝結構,其特徵在於,包括:裸片;疊置的保護膜及模塑膠層,且所述裸片被封裝於所述保護膜與所述膜塑膠層之間;其中,所述模塑膠層與所述保護膜之間的接觸面至少部分為曲面。In view of the above problems, the present invention describes a wafer level wafer size package structure, comprising: a die; a laminated protective film and a molding plastic layer, and the die is encapsulated in the protective film Between the film and the plastic layer; wherein the contact surface between the molding compound layer and the protective film is at least partially curved.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述模塑膠層與所述裸片之間的接觸面至少部分為曲面。As a preferred embodiment, in the above wafer level wafer size package structure, a contact surface between the molding compound layer and the die is at least partially curved.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,還包括:連接結構,貫穿所述模塑膠層與所述裸片電連接;其中,所述連接結構還凸起於所述模塑膠層,以用於所述裸片與外部器件電連接。As a preferred embodiment, the wafer level wafer size package structure further includes: a connection structure electrically connected to the die through the molding plastic layer; wherein the connection structure is further protruded from the mold a plastic layer for electrically connecting the die to an external device.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述連接結構包括柱狀金屬和焊墊,所述柱狀金屬貫穿所述模塑膠層與所述裸片電連接,所述焊墊疊置於所述柱狀金屬的上表面;其中,所述裸片依次通過所述柱狀金屬和所述焊墊與所述外部器件電連接。As a preferred embodiment, the wafer level wafer size package structure includes a columnar metal and a solder pad, and the column metal is electrically connected to the die through the molding plastic layer, A solder pad is stacked on an upper surface of the columnar metal; wherein the die is electrically connected to the external device through the columnar metal and the pad in sequence.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述裸片包括半導體襯底及覆蓋於所述半導體襯底上表面的鈍化層;其中,所述柱狀金屬依次貫穿所述模塑膠層及所述鈍化層至所述半導體襯底中的金屬層。In a preferred embodiment, the wafer level wafer size package structure, the die includes a semiconductor substrate and a passivation layer covering the upper surface of the semiconductor substrate; wherein the columnar metal sequentially penetrates the And molding a plastic layer and the passivation layer to a metal layer in the semiconductor substrate.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述半導體襯底包括襯底層及覆蓋於所述襯底層上表面的第二金屬層;其中,所述柱狀金屬依次貫穿所述模塑膠層及所述鈍化層連接至所述第二金屬層的上表面。In a preferred embodiment, the wafer level wafer size package structure, the semiconductor substrate includes a substrate layer and a second metal layer covering the upper surface of the substrate layer; wherein the columnar metal is sequentially penetrated The dummy plastic layer and the passivation layer are connected to an upper surface of the second metal layer.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述半導體襯底還包括第一金屬層,所述第一金屬層相對於所述第二金屬層設置於所述襯底層下表面;其中,所述保護膜與所述模塑膠層包裹所述第一金屬層暴露的表面。In a preferred embodiment, the wafer level wafer size package structure, the semiconductor substrate further includes a first metal layer, wherein the first metal layer is disposed under the substrate layer with respect to the second metal layer a surface; wherein the protective film and the molding compound layer wrap the exposed surface of the first metal layer.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述模塑膠層與所述第一金屬層之間的接觸面和/或所述模塑膠層與所述第襯底層之間的接觸面和/或所述模塑膠層與所述第二金屬層之間的接觸面和/或所述模塑膠層與所述鈍化層之間的接觸面均至少部分為曲面。As a preferred embodiment, the wafer level wafer size package structure, the contact surface between the molding compound layer and the first metal layer, and/or between the molding compound layer and the first substrate layer The contact surface and/or the contact surface between the molding compound layer and the second metal layer and/or the contact surface between the molding compound layer and the passivation layer are at least partially curved.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構,所述第一金層的材質包括鈦、鎳、銀中的至少一種;和/或所述襯底層的材質為矽;和/或第二金屬層的材質為鋁;和/或所述柱狀金屬側材質銅。In a preferred embodiment, the wafer level wafer size package structure, the material of the first gold layer comprises at least one of titanium, nickel, and silver; and/or the material of the substrate layer is 矽; and / Or the material of the second metal layer is aluminum; and/or the columnar metal side material is copper.

作為一個優選的實施例,上述的任意一項晶圓級晶片尺寸封裝結構,所述曲面為弧形面。As a preferred embodiment, in any of the above wafer level wafer size package structures, the curved surface is a curved surface.

本申請還提供了一種晶圓級晶片尺寸封裝結構的製備方法,包括:製備一包括若干待封裝單元的半導體結構;將所述半導體結構置於一載片之上;繼續對所述半導體結構進行第一切割工藝,以在相鄰的待封裝單元之間的所述半導體結構中形成第一開口,所述第一開口的底部為曲面形狀;製備膜塑膠層覆蓋所述半導體結構暴露的表面並充滿所述第一開口; 去除所述載片後,通過所述第一開口對所述半導體結構進行第二切割工藝,以形成相互分離的若干個所述晶圓級晶片尺寸封裝結構;其中,所述第一切割工藝在所述半導體結構上所形成的所述第一開口的口徑大於所述第二切割工藝在所述半導體結構上所形成的第二開口的口徑。The present application also provides a method for fabricating a wafer level wafer size package structure, comprising: preparing a semiconductor structure including a plurality of cells to be packaged; placing the semiconductor structure on a carrier; continuing to perform the semiconductor structure a first cutting process to form a first opening in the semiconductor structure between adjacent cells to be packaged, a bottom of the first opening being a curved shape; a film plastic layer is prepared to cover the exposed surface of the semiconductor structure and Filling the first opening; after removing the carrier, performing a second dicing process on the semiconductor structure through the first opening to form a plurality of the wafer-level wafer-sized package structures separated from each other; The first opening of the first cutting process has a larger diameter of the first opening formed on the semiconductor structure than a second opening formed by the second cutting process on the semiconductor structure.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構的製備方法,在所述第一開口底部,所述模塑膠層與所述半導體結構之間的接觸面為曲面。As a preferred embodiment, in the above method for fabricating a wafer level wafer size package structure, a contact surface between the molding compound layer and the semiconductor structure is a curved surface at a bottom of the first opening.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構的製備方法,所述曲面為弧形面。As a preferred embodiment, in the above method for fabricating a wafer level wafer size package structure, the curved surface is a curved surface.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構的製備方法,製備一包括若干待封裝單元的半導體結構的步驟包括;基於同一襯底層製備包括所述若干待封裝單元的裸片單元陣列;於所述裸片單元上製備一保護膜,以形成所述半導體結構。As a preferred embodiment, in the above method for fabricating a wafer level wafer size package structure, the step of preparing a semiconductor structure including a plurality of cells to be packaged comprises: preparing a die unit including the plurality of cells to be packaged based on the same substrate layer An array; a protective film is formed on the die unit to form the semiconductor structure.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構的製備方法,基於同一襯底層製備包括所述若干待封裝單元的裸片單元陣列的步驟包括:提供一所述襯底層,且所述襯底層具有正面及相對所述正面的背面;於所述襯底層的正面表面之上製備第二金屬層、鈍化層和若干連接結構,且所述第二金屬層覆蓋所述襯底層的正面表面,所述鈍化層部分覆蓋所述第二金屬層的表面,所述連接結構貫穿所述鈍化層與所述第二金屬層電連接;對所述襯底層的背面進行減薄後,依次製備第一金屬層和保護膜覆蓋所述襯底層的背面表面上,以形成所述裸片單元陣列;其中,每個所述封裝單元均包括至少一個所述連接結構。As a preferred embodiment, the method for fabricating a wafer level wafer size package structure according to the same substrate layer, the step of preparing a die unit array including the plurality of cells to be packaged comprises: providing a substrate layer, and The substrate layer has a front surface and a back surface opposite to the front surface; a second metal layer, a passivation layer and a plurality of connection structures are formed over the front surface of the substrate layer, and the second metal layer covers the front side of the substrate layer a surface, the passivation layer partially covers a surface of the second metal layer, the connection structure is electrically connected to the second metal layer through the passivation layer; after the back surface of the substrate layer is thinned, sequentially prepared A first metal layer and a protective film cover the back surface of the substrate layer to form the die unit array; wherein each of the package units includes at least one of the connection structures.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構的製備方法,所述連接結構包括柱狀金屬和焊墊,所述方法還包括:於所述襯底層的正面表面上製備第二金屬層後,沉積鈍化層覆蓋所述第二金屬層的表面;製備柱狀金屬貫穿所述鈍化層至所述第二金屬層,且所述柱狀連接結構於所述鈍化層之上;於所述柱狀金屬層之上製備焊墊,以形成所述連接結構。As a preferred embodiment, the method for fabricating a wafer level wafer size package structure, the connection structure comprises a columnar metal and a pad, the method further comprising: preparing a second surface on the front surface of the substrate layer After the metal layer, a passivation layer is deposited to cover the surface of the second metal layer; a columnar metal is prepared to penetrate the passivation layer to the second metal layer, and the columnar connection structure is over the passivation layer; A pad is prepared over the columnar metal layer to form the connection structure.

作為一個優選的實施例,上述的晶圓級晶片尺寸封裝結構的製備方法,還包括:利用一雙面膠將所述半導體結構固定於所述載片之上;其中,第一金屬層位於所述保護膜與所述襯底層之間,所述雙面膠位於所述保護膜與所述載片之間。As a preferred embodiment, the method for fabricating the wafer level wafer size package structure further includes: fixing the semiconductor structure on the carrier by using a double-sided tape; wherein the first metal layer is located at the Between the protective film and the substrate layer, the double-sided tape is located between the protective film and the carrier.

本申請中所提供的封裝結構及其製備方法,相較於現有的封裝結構及其製備方法,至少具有如下優點或者有益效果:The package structure and the preparation method thereof provided in the present application have at least the following advantages or beneficial effects compared to the existing package structure and the preparation method thereof:

1)較佳的導電性及導熱性(electrical and thermal properties);1) better electrical and thermal properties;

2)更小的尺寸及重量(body size and weight);2) smaller size and weight;

3)形成無引線框的倒轉晶片(flip chip without lead frame),進而可大大降低工藝成本;3) forming a flip chip without lead frame, thereby greatly reducing the process cost;

4)更簡易的製備工藝流程;4) A simpler preparation process;

5)可有效支撐後續對晶片(chip)或矽襯底(silicon)的背部(back-side)所進行的諸如刻蝕(etch)、製備金屬層(metal)等背部處理工藝(back-side treatment);5) Back-side treatment which can effectively support subsequent back-side of a chip or silicon, such as etching, metal preparation, etc. );

6)能夠滿足超薄矽片(ultra-thin wafer)處理的要求。6) It can meet the requirements of ultra-thin wafer processing.

下面結合附圖和具體的實施例對本發明作進一步的說明,但是不作為本發明的限定。The invention is further illustrated by the following figures and specific examples, but is not to be construed as limiting.

實施例一:Embodiment 1:

第一圖是本發明實施例中晶圓級晶片尺寸封裝結構(即可為基於後續方法實施例中一個封裝單元所形成的封裝結構)的示意圖,如第一圖所示,本實施例中的一種晶圓級晶片尺寸封裝結構包括:The first figure is a schematic diagram of a wafer level wafer size package structure (that is, a package structure formed by one package unit in a subsequent method embodiment) in the embodiment of the present invention, as shown in the first figure, in the embodiment A wafer level wafer size package structure includes:

一保護膜(protective tape)11及在該保護膜11之上按照從下至上順序(需要說明的是,在本實施例中的上、下方向均是對應附圖而言,在實際的結構當中,上、下方向的定義可依據具體的結構而設定,其不應理解為對技術方案本身的限制)依次設置第一金屬層(如背部金屬層(back metal))12、襯底層(如矽(Si)襯底)13、第二金屬層(如鋁(Al)層)14及鈍化層(Passivation,簡稱PV )15,且上述的保護膜11可為中間部分凸起邊緣部分具有弧形凹陷的結構(即該保護膜11臨近上述晶圓級晶片尺寸封裝結構中間的區域凸起於臨近上述晶圓級晶片尺寸封裝結構邊緣的區域),而上述的第一金屬層12則覆蓋在保護膜11凸起部分的上表面,而襯底層13則覆蓋在第一金屬層12的上表面,第二金屬層14則覆蓋在襯底層13的上表面,鈍化層15則部分覆蓋在第二金屬的上表面;需要注意的是,上述的第一金屬層12、襯底層13、第二金屬層14及鈍化層15等膜層結構及其相對應的位置關係僅是作為一個裸片(die)的實施例,而根據封裝器件結構的不同的,裸片中可包括其他的膜層結構,也可由其他的膜層結構單獨構成。a protective tape 11 and a bottom-up order on the protective film 11 (it is to be noted that the upper and lower directions in the present embodiment are corresponding to the drawings, in the actual structure The definition of the upper and lower directions may be set according to a specific structure, which should not be construed as limiting the technical solution itself. The first metal layer (such as the back metal) 12 and the substrate layer (such as 矽) are sequentially disposed. (Si) substrate) 13, a second metal layer (such as aluminum (Al) layer) 14 and a passivation layer (Passivation, abbreviated as PV) 15, and the above protective film 11 may have a convex portion at the intermediate portion and have a curved recess a structure in which a region of the protective film 11 adjacent to the wafer-level wafer-sized package structure is protruded from a region adjacent to an edge of the wafer-level wafer-sized package structure, and the first metal layer 12 is covered with a protective film. 11 the upper surface of the convex portion, and the substrate layer 13 covers the upper surface of the first metal layer 12, the second metal layer 14 covers the upper surface of the substrate layer 13, and the passivation layer 15 partially covers the second metal Upper surface; It should be noted that the above-mentioned film structure of the first metal layer 12, the substrate layer 13, the second metal layer 14, and the passivation layer 15 and their corresponding positional relationship are only an embodiment of a die. Depending on the structure of the packaged device, other film layers may be included in the die, or may be formed separately from other film layers.

至少一個連接結構(圖中未標示),且每個連接結構均包括柱狀金屬(如銅柱(copper pillar))16及焊墊(Solder Bump)18;另外,該連接結構可貫穿上述的鈍化層15以與第二金屬層14電連接;例如,柱狀金屬16從上表面貫穿鈍化層15至其下表面,且該柱狀金屬16還凸起於鈍化層15的上表面,焊墊18則覆蓋在柱狀金屬16的上表面,以用於後續器件的連接。At least one connection structure (not shown), and each connection structure includes a columnar metal (such as a copper pillar) 16 and a solder pad (Solder Bump) 18; in addition, the connection structure can pass through the above passivation The layer 15 is electrically connected to the second metal layer 14; for example, the columnar metal 16 penetrates the passivation layer 15 from the upper surface to the lower surface thereof, and the columnar metal 16 also protrudes from the upper surface of the passivation layer 15, the pad 18 It is then overlaid on the upper surface of the columnar metal 16 for subsequent connection of the device.

模塑膠層(molding compound)17,覆蓋柱狀金屬16的側壁及上述鈍化層15的上表面並延伸覆蓋至及該鈍化層15的側壁、第二金屬層14的側壁、襯底層13的側壁、第一金屬層12的側壁及保護膜11的凹陷區域,以與上述的柱狀金屬16及保護膜11一起將第一金屬層12、襯底層13、第二金屬層14及鈍化層15均予以包裹。a molding compound 17 covering the sidewall of the columnar metal 16 and the upper surface of the passivation layer 15 and extending to cover the sidewall of the passivation layer 15, the sidewall of the second metal layer 14, and the sidewall of the substrate layer 13, The sidewall of the first metal layer 12 and the recessed region of the protective film 11 are provided with the first metal layer 12, the substrate layer 13, the second metal layer 14, and the passivation layer 15 together with the columnar metal 16 and the protective film 11 described above. package.

其中,模塑膠層(材質可為環氧樹脂)17與保護膜11接觸的表面至少部分為彎曲表面,即彎曲的表面可增大模塑膠層17與保護膜11相互之間的接觸表面,進而提升其相互之間黏貼力;優選的,模塑膠層17與保護膜11相互之間的接觸表面可為如第一圖中所示的向晶圓級晶片尺寸封裝結構中心部分凹陷的弧形表面,以進一步的提升模塑膠層17與保護膜11之間的黏附力。Wherein, the surface of the molding plastic layer (the material may be epoxy resin) 17 in contact with the protective film 11 is at least partially a curved surface, that is, the curved surface can increase the contact surface between the molding plastic layer 17 and the protective film 11, and further Preferably, the contact surface between the molding plastic layer 17 and the protective film 11 may be an arc surface recessed toward the central portion of the wafer level wafer size packaging structure as shown in the first figure. To further enhance the adhesion between the molded plastic layer 17 and the protective film 11.

進一步的,在不影響封裝結構性能的基礎上,上述的第一金屬層12和/或襯底層13和/或第二金屬層14和/或鈍化層15與模塑膠層17之間的接觸面均可至少部分設置為彎曲的表面,如均可設置為第一圖中所示的模塑膠層17與保護膜11之間的弧形表面,進而提升模塑膠層17與其接觸的膜層之間的黏附力。Further, the contact surface between the first metal layer 12 and/or the substrate layer 13 and/or the second metal layer 14 and/or the passivation layer 15 and the molding compound layer 17 is not affected on the basis of the performance of the package structure. The surface may be at least partially disposed as a curved surface, such as an arcuate surface between the molding compound layer 17 and the protective film 11 as shown in the first figure, thereby enhancing the relationship between the plastic layer 17 and the film layer in contact therewith. Adhesion.

優選的,上述的第一金屬層的材質可為鈦(Ti)、鎳(Ni)及銀(Ag)等金屬中的至少一種。Preferably, the material of the first metal layer may be at least one of metals such as titanium (Ti), nickel (Ni), and silver (Ag).

第二圖為第一圖所示結構的俯視圖,如第一圖及第二圖所示,本實施例中晶圓級晶片尺寸封裝結構的高度A的範圍為0.175~0.250mm(較佳的可為0.175mm、0.200mm或0.250mm等值)、長度D的範圍為0.585~0.615mm(較佳的可為0.585mm、0.600mm或0.615mm等值)、寬度E的範圍為0.285~0.315mm(較佳的可為0.285mm、0.300mm或0.315mm等值);而上述的連接結構(包括柱狀金屬16及焊墊18)在沿晶圓級晶片尺寸封裝結構的長度D方向上(即第二圖所示的橫向方向)的長度D1範圍為0.090~0.190mm(較佳的可為0.090mm、0.140mm或0.190mm等值),而該連接結構在晶圓級晶片尺寸封裝結構的寬度E方向上的長度E1範圍為0.190~0.290mm(較佳的可為0.190mm、0.240mm或0.290mm等值);同一晶圓級晶片尺寸封裝結構中相鄰的連接結構之間的距離D2的長度範圍為0.210~0.310mm(較佳的可為0.210mm、0.260mm或0.310mm等值)。The second figure is a top view of the structure shown in the first figure. As shown in the first figure and the second figure, the height A of the wafer level wafer size package structure in this embodiment ranges from 0.175 to 0.250 mm (better. The value is 0.175 mm, 0.200 mm or 0.250 mm, the length D ranges from 0.585 to 0.615 mm (preferably 0.585 mm, 0.600 mm or 0.615 mm, etc.), and the width E ranges from 0.285 to 0.315 mm ( Preferably, the connection structure (including the columnar metal 16 and the pad 18) is in the length D direction along the wafer level wafer size package structure (ie, The length D1 of the lateral direction shown in the second figure is in the range of 0.090 to 0.190 mm (preferably 0.090 mm, 0.140 mm or 0.190 mm, etc.), and the connection structure is in the width E of the wafer level wafer size package structure. The length E1 in the direction ranges from 0.190 to 0.290 mm (preferably 0.190 mm, 0.240 mm or 0.290 mm, etc.); the length of the distance D2 between adjacent connection structures in the same wafer level wafer size package structure The range is 0.210 to 0.310 mm (preferably 0.210 mm, 0.260 mm or 0.310 mm equivalent).

在本實施例中,由於模塑膠層17能夠與其他諸如保護膜11等膜層之間具有更大的接觸表面,可有效提升其相互之間的黏附力,而彎曲的表面(如可通過設置凹凸結構(如模塑膠層17所形成的凸起及與該凸起所匹配的且延伸至保護膜11中的凹槽等)來形成該彎曲的表面)還能進一步的提升膜層之間的黏附性,進而可有效的降低後續對該晶圓級晶片尺寸封裝結構進行的背部處理、存儲及使用過程中膜層之間產生裂縫的概率,最終可有效的提升器件的封裝效果及製備產品的性能,即設置在兩種不同材料結合面的凹凸結構,可將產品開裂等缺陷的風險減少到最低,從而提高產品的良率、品質及可靠性;同時,臨近晶圓級晶片尺寸封裝結構邊緣所設置的凹陷的結構還能進一步的提升封裝結構的導電性及散熱的性能。In the present embodiment, since the molding plastic layer 17 can have a larger contact surface with other film layers such as the protective film 11, the adhesion between the molding layers can be effectively improved, and the curved surface (for example, can be set) a concave-convex structure (such as a protrusion formed by the molding plastic layer 17 and a groove matching the protrusion and extending into the protective film 11 to form the curved surface) can further enhance the film layer between Adhesion, which can effectively reduce the probability of cracks between the layers during the back processing, storage and use of the wafer level wafer package structure, and finally effectively improve the packaging effect of the device and prepare the product. Performance, that is, the uneven structure on the bonding surface of two different materials, can minimize the risk of defects such as product cracking, thereby improving the yield, quality and reliability of the product; at the same time, the edge of the wafer-level wafer size package structure The recessed structure provided can further improve the conductivity and heat dissipation performance of the package structure.

實施例二:Embodiment 2:

本實施例中的製備晶圓級晶片尺寸封裝結構的方法可包括:The method for preparing a wafer level wafer size package structure in this embodiment may include:

首先,可製備一包括若干待封裝單元的半導體結構,並該半導體結構置於一載片之上後,繼續對該半導體結構進行第一切割工藝,以在相鄰的封裝單元之間的半導體結構中形成第一開口;First, a semiconductor structure including a plurality of cells to be packaged can be prepared, and after the semiconductor structure is placed on a carrier, the first dicing process of the semiconductor structure is continued to form a semiconductor structure between adjacent package cells. Forming a first opening therein;

其次,製備膜塑膠層覆蓋上述半導體結構暴露的表面並充滿第一開口後,去除載片,並通過第一開口對半導體結構進行第二切割工藝,以封裝單元分離形成的若干個晶圓級晶片尺寸封裝結構;Next, preparing a film plastic layer covering the exposed surface of the semiconductor structure and filling the first opening, removing the carrier, and performing a second cutting process on the semiconductor structure through the first opening to separate the plurality of wafer level wafers formed by the package unit Size package structure;

其中,第一切割工藝在半導體結構上所形成的第一開口的口徑大於第二切割工藝在半導體結構上所形成的第二開口的口徑,以避免進行切割工藝時造成半導體結構中的膜層間出現裂縫。Wherein, the diameter of the first opening formed on the semiconductor structure by the first dicing process is larger than the diameter of the second opening formed on the semiconductor structure by the second dicing process, so as to avoid the occurrence of film layers in the semiconductor structure during the dicing process; crack.

優選的,在形成的每個晶圓級晶片尺寸封裝結構中,模塑膠層與半導體結構之間的接觸面至少部分為彎曲表面;例如可在上述第一開口底部中,使得模塑膠層與半導體結構之間的接觸面為諸如弧形表面的彎曲表面,以用於增大模塑膠層與半導體結構中各膜層之間的黏附力,進而有效的避免諸如上述裂縫等缺陷的產生。Preferably, in each wafer level wafer size package structure formed, the contact surface between the molding compound layer and the semiconductor structure is at least partially a curved surface; for example, in the bottom of the first opening, the molding plastic layer and the semiconductor The contact surface between the structures is a curved surface such as an arcuate surface for increasing the adhesion between the molding plastic layer and each of the film layers in the semiconductor structure, thereby effectively preventing the occurrence of defects such as the above-mentioned cracks.

優選的,可通過在第一切割工藝中採用口徑大於第二切割工藝中所採用的切割刀的口徑的切割刀進行切割工藝,進而使得後續進行的第二切割工藝僅切割位於第一開口的部分底部區域,以使得切割分離後的晶圓級晶片尺寸封裝結構中保留部分的上述彎曲表面,進而避免製備的晶圓級晶片尺寸封裝結構對於後續所進行諸如背部處理存等工藝中及存儲、使用過程中膜層之間產生裂縫,最終可有效的提升器件的封裝效果及製備產品的性能。Preferably, the cutting process can be performed by using a cutting blade having a larger diameter than the diameter of the cutting blade used in the second cutting process in the first cutting process, so that the subsequent second cutting process only cuts the portion located in the first opening. The bottom region is such that the portion of the curved surface of the wafer-level wafer-size package structure after the separation is cut, thereby avoiding the preparation of the wafer-level wafer-size package structure for subsequent processes such as back processing, storage, and use. Cracks are formed between the layers during the process, which can effectively improve the packaging effect of the device and the performance of the prepared product.

第三圖至第十二圖是本發明實施例中製備晶圓級晶片尺寸封裝結構的方法的流程結構示意圖;如第三圖至第十二圖所示,本實施例中的製備晶圓級晶片尺寸封裝結構的方法可用於製備實施例一中(即第一圖和第二圖所示的結構) 所記載的晶圓級晶片尺寸封裝結構,該方法具體可包括:3 to 12 are schematic flow diagrams showing a method of fabricating a wafer level wafer size package structure in an embodiment of the present invention; as shown in the third to twelfth drawings, the wafer level is prepared in this embodiment. The method of the wafer size package structure can be used to prepare the wafer level wafer size package structure described in the first embodiment (ie, the structure shown in the first figure and the second figure). The method may specifically include:

首先,可基於一具有正面(即第三圖所示的上表面)及相對於該正面的背面(即第三圖所示的下表面)的襯底層(如矽(Si)襯底)21之上採用諸如濺射等工藝製備第一金屬層(如鋁(Al)層)22,以作為後續焊墊之間電連接的導電層,即該第二金屬層22覆蓋上述襯底層21的正面表面上;其中,上述的襯底層21上設置有若干待封裝單元區(圖中未標示,本實施例中是以兩個柱狀金屬24及其之間的區間作為一個封裝單元區進行闡述的,但其不應理解為對技術方案的限制),且相鄰的封裝單元區之間均設置有切割區;之後,繼續製備一鈍化層23覆蓋上述的第二金屬層22的上表面後,可採用刻蝕工藝去除部分的該鈍化層23以在剩餘的鈍化層23中形成若干將第二金屬層22的部分上表面予以暴露的開槽;後續基於該開槽製備若干相互分離的柱狀金屬(如銅柱(copper pillar))24,即該柱狀金屬24將上述的開槽予以充滿並與第二金屬層22的上表面接觸,且該柱狀金屬24還凸起於上述鈍化層23的上表面,進而形成第三圖所示的結構。First, it may be based on a substrate layer (such as a germanium (Si) substrate) having a front surface (ie, an upper surface shown in FIG. 3) and a back surface opposite to the front surface (ie, a lower surface shown in FIG. 3). A first metal layer (such as an aluminum (Al) layer) 22 is prepared by a process such as sputtering to serve as a conductive layer for electrical connection between subsequent pads, that is, the second metal layer 22 covers the front surface of the substrate layer 21 The above-mentioned substrate layer 21 is provided with a plurality of cell regions to be packaged (not shown in the figure, in this embodiment, the two columnar metals 24 and the interval between them are used as a package unit region, However, it should not be understood as a limitation of the technical solution, and a dicing area is disposed between adjacent package unit regions; after that, after preparing a passivation layer 23 to cover the upper surface of the second metal layer 22, Part of the passivation layer 23 is removed by an etching process to form a plurality of trenches in the remaining passivation layer 23 for exposing a portion of the upper surface of the second metal layer 22; subsequently, a plurality of columnar metals separated from each other are prepared based on the trenches. (such as copper pill (copper pill) Ar)) 24, that is, the columnar metal 24 fills the above-mentioned slit and contacts the upper surface of the second metal layer 22, and the columnar metal 24 is also protruded from the upper surface of the passivation layer 23, thereby forming The structure shown in the third figure.

其次,如第四圖所示,基於上述第三圖所示結構的基礎上,在每個柱狀金屬24的上表面均製備一焊墊(solder bump)25,進而使得每個焊墊25與位於其下的柱狀金屬24一起形成連接結構,而在同一個封裝單元中相鄰的連接結構均通過第二金屬層22電連接。Next, as shown in the fourth figure, based on the structure shown in the third figure, a solder bump 25 is prepared on the upper surface of each of the columnar metal 24, thereby making each pad 25 and The columnar metal 24 located thereunder together form a connection structure, and adjacent connection structures in the same package unit are electrically connected through the second metal layer 22.

之後,基於第四圖所示結構的基礎上,對襯底層21的背面進行減薄工藝(本實施例中後續附第五圖至第十二圖中所示意的襯底層21的背面均為減薄後所形成的位於下方的表面),即去除第四圖中位於虛線下方的襯底21後,形成第五圖所示的結構;繼續基於第五圖所示結構的基礎上,可採用諸如蒸鍍或濺射等工藝於第五圖所示的襯底層21的背面製備第一金屬層(即背部金屬層(back metal))26,進而形成第六圖所示的結構;其中,該第一金屬層26可為單層或多層結構,即該第一金屬層26至少包括鈦(Ti)、鎳(Ni)及銀(Ag)等金屬中的至少一種,且該第一金屬層26的厚度可為8~10μm(如8μm、9μm或10μm等)。Thereafter, based on the structure shown in the fourth figure, the back surface of the substrate layer 21 is subjected to a thinning process (the back surface of the substrate layer 21, which is illustrated in the fifth to twelfth drawings in the present embodiment, is reduced. After the thin surface formed on the lower surface, that is, after removing the substrate 21 under the broken line in the fourth figure, the structure shown in the fifth figure is formed; based on the structure shown in the fifth figure, for example, a first metal layer (ie, a back metal) 26 is formed on the back surface of the substrate layer 21 shown in FIG. 5 by vapor deposition or sputtering, thereby forming the structure shown in FIG. 6; A metal layer 26 may be a single layer or a multilayer structure, that is, the first metal layer 26 includes at least one of metals such as titanium (Ti), nickel (Ni), and silver (Ag), and the first metal layer 26 The thickness may be 8 to 10 μm (such as 8 μm, 9 μm or 10 μm, etc.).

進一步的,如第七圖所示,可基於第六圖所示結構的基礎上,繼續在第一金屬層26的下表面上製備保護膜(wafer backside protective taping)27,進而形成第七圖所示的半導體結構;將該第七圖所示的結構通過一雙面膠層(double side tape)28固定於一載片(dummy wafer)29上,進而形成第八圖所示的結構。Further, as shown in the seventh figure, based on the structure shown in FIG. 6, the wafer backside protective taping 27 can be further formed on the lower surface of the first metal layer 26, thereby forming the seventh figure. The semiconductor structure shown in the seventh embodiment is fixed to a dummy wafer 29 by a double side tape 28, thereby forming the structure shown in the eighth figure.

然後,可採用第一切割工藝(即預切割工藝(Pre-cut))對切割區中的膜層進行預切割工藝,其切割的深度可依據具體的工藝需求而設定(但不能沿上下方向貫通第七圖所示半導體結構的保護膜27),以在半導體結構中形成第一開口,且該第一開口的底部為曲面形狀(如圓弧狀等);本實施例中是以切割停止在部分保護膜27為例進行說明的,即在切割區中沿鈍化層23的上表面依次切割該鈍化層23、第二金屬層22、襯底層21、第一金屬層26至保護膜27中,進而形成如第九圖中所示的第一開口30;其中,選擇切割刀本身形狀特性,可在第一開口30的底部形成具有一定曲率半徑的圓弧狀(即第九圖中虛線圓所圈定的區域)。Then, a first cutting process (ie, a pre-cut process) may be used to perform a pre-cutting process on the film layer in the cutting zone, and the depth of the cutting may be set according to specific process requirements (but not in the up and down direction) The protective film 27) of the semiconductor structure shown in FIG. 7 is configured to form a first opening in the semiconductor structure, and the bottom of the first opening has a curved shape (such as an arc shape or the like); in this embodiment, the cutting is stopped. The partial protective film 27 is exemplified by sequentially cutting the passivation layer 23, the second metal layer 22, the substrate layer 21, and the first metal layer 26 into the protective film 27 along the upper surface of the passivation layer 23 in the dicing region. Further, a first opening 30 as shown in FIG. 9 is formed; wherein, the shape characteristic of the cutting blade itself is selected, and an arc shape having a certain radius of curvature can be formed at the bottom of the first opening 30 (ie, the dotted circle in the ninth figure) Circled area).

進一步的,於上述的第一開口30中填充膜塑膠層(molding compound)31,且該膜塑膠層31還充滿相鄰連接結構之間柱狀金屬24之間所形成的空間,即該膜塑膠層31覆蓋柱狀金屬24的側壁及上述鈍化層23的上表面並延伸覆蓋至及該鈍化層23的側壁、第二金屬層22的側壁、襯底層21的側壁、第一金屬層26的側壁及保護膜27的凹陷區域(即第一開口30底部的區域),以與上述的柱狀金屬24及保護膜27一起將第一金屬層26、襯底層21、第二金屬層22及鈍化層23均予以包裹。另外,保護膜27的材質可與該膜塑膠層31的材質不相同。Further, a film molding compound 31 is filled in the first opening 30, and the film plastic layer 31 also fills a space formed between the columnar metals 24 between the adjacent connection structures, that is, the film plastic layer. 31 covering the sidewall of the columnar metal 24 and the upper surface of the passivation layer 23 and extending to cover the sidewall of the passivation layer 23, the sidewall of the second metal layer 22, the sidewall of the substrate layer 21, the sidewall of the first metal layer 26, and The recessed region of the protective film 27 (ie, the region at the bottom of the first opening 30), together with the above-described columnar metal 24 and protective film 27, the first metal layer 26, the substrate layer 21, the second metal layer 22, and the passivation layer 23 All are wrapped. In addition, the material of the protective film 27 may be different from the material of the film plastic layer 31.

進一步的,基於第十圖所示結構,去除上述的載片29及雙面膠28後形成如第一圖所示結構,並基於第十一圖所示結構沿著箭頭32所示的方向,在切割區中自上而下採用第二切割工藝(Dicing)切割位於第一開口之上及其中的部分膜塑膠層31至保護膜27並貫穿該保護膜27,以將不同的封裝單元區予以分離,進而形成第一第二圖所示的晶圓級晶片尺寸封裝結構。Further, based on the structure shown in FIG. 10, the above-described carrier sheet 29 and the double-sided tape 28 are removed to form a structure as shown in the first figure, and the structure shown in FIG. 11 is oriented in the direction indicated by the arrow 32. Cutting a portion of the film plastic layer 31 above the first opening and the protective film 27 to the protective film 27 from the top and bottom in the cutting zone by using a second cutting process (Dicing) to pass different packaging unit regions Separating, thereby forming a wafer level wafer size package structure as shown in the first and second figures.

其中,由於在第一開口30的底部形成有弧形的凹槽,進而使得保護膜27與膜塑膠層31相接觸的表面為弧形接觸表面,進而可有效的預防在第二切割工藝過程中保護膜27與膜塑膠層31之間產生的裂縫(crack);同時,由於第二切割工藝所採用的切割刀的口徑小於第一切割工藝所採用的切割刀的口徑,可使得最終切割分離形成的晶圓級晶片尺寸封裝結構中可保留部分的上述弧形接觸表面,進而可增大膜層之間,尤其是保護膜27與膜塑膠層31之間的黏附力,以有效減低製備的晶圓級晶片尺寸封裝結構進行背部處理、存儲及使用過程中膜層之間產生的裂縫的概率(在本實施例中僅闡述了保護膜27與膜塑膠層31之間的接觸面為曲面,還可將膜塑膠層31與諸如第一金屬層26、襯底層21等其他膜層之間也可設置為弧形的接觸面,以提升膜層間的黏附力,由於技術方案較為近似,故在此便不予累述,但其不應理解為對本申請的限制)。Wherein, since the curved groove is formed at the bottom of the first opening 30, the surface of the protective film 27 contacting the film plastic layer 31 is an arc-shaped contact surface, thereby effectively preventing the second cutting process. The crack generated between the protective film 27 and the film plastic layer 31; at the same time, since the diameter of the cutting blade used in the second cutting process is smaller than the diameter of the cutting blade used in the first cutting process, the final cutting separation can be formed. The above-mentioned curved contact surface can be retained in the wafer level wafer size package structure, thereby increasing the adhesion between the film layers, especially between the protective film 27 and the film plastic layer 31, to effectively reduce the prepared crystal. The probability of cracks generated between the film layers during back processing, storage, and use of the wafer-level package structure (in this embodiment, only the contact surface between the protective film 27 and the film plastic layer 31 is curved, and The film plastic layer 31 and other film layers such as the first metal layer 26, the substrate layer 21, and the like may also be disposed as curved contact faces to enhance the adhesion between the film layers, due to technical solutions. Like, so here it will not be described herein, but should not be construed as limiting the present disclosure).

需要注意的是,本實施例二中所闡述的晶圓級晶片尺寸封裝結構的製備方法可用於製備上述的實施例一中所闡述的晶圓級晶片尺寸封裝結構(當然,也可採用其他工藝方法來製備上述的實施例一中所闡述的晶圓級晶片尺寸封裝結構,只要在晶圓級晶片尺寸封裝結構中於兩種不同材料結合面形成能夠降低開裂等風險的凹凸結構即可。),故兩個實施例之間相同或近似的技術特徵及其相應的限定均可相互的替換適用。It should be noted that the method for fabricating the wafer level wafer size package structure described in the second embodiment can be used to prepare the wafer level wafer size package structure described in the first embodiment above (of course, other processes can also be used. The method of fabricating the wafer level wafer size package structure described in the first embodiment above is as long as a bump structure capable of reducing the risk of cracking or the like is formed on the bonding surface of the two different materials in the wafer level wafer size package structure. Therefore, the same or similar technical features and corresponding limitations between the two embodiments can be used interchangeably.

綜上,本發明公開了一種晶圓級晶片尺寸封裝結構及其製備方法,通過在製備有若干待封裝單元區的半導體結構進行分離的切割工藝(即第二切割工藝)前,先對該半導體結構的切割區域中進行預切割工藝(即第一切割工藝),以在半導體結構中形成底部具有一定曲形表面的開口,並繼續通過對該開口進行膜塑膠層的填充,進而可在增大膜塑膠層與半導體結構接觸面積,後續再採用具有較小切割半徑的第二切割工藝(即切割半徑小於第一切割半徑)將封裝單元區分離形成相互獨立的晶圓級晶片尺寸封裝結構;由於在進行第二次切割工藝時,模塑膠層與半導體結構之間始終保持接觸連接且具有相對更大的連接面積,進而能夠有效的避免第二切割工藝所造成的膜層之間的裂縫,尤其可大大降低保護膜與模塑膠之間產生裂縫的概率,即可通過在上層環氧樹脂(即模塑膠層)澆灌之前,先對晶圓進行預切割,並一直切到下面保護膜層中,但不切透該保護膜層,然後再進行環氧樹脂澆灌以及後續制程,進而在兩種不同材料結合面形成凹凸結構,該凹凸結構可將產品開裂等缺陷的風險減少到最低,從而提高產品的良率、品質及可靠性;另外,形成的產生晶圓級晶片尺寸封裝結構中相較於傳統的工藝製備的結構在模塑膠層與半導體結構之間具有較大的接觸面積,進而可有效的避免後續對該晶圓級晶片尺寸封裝結構進行背部處理、存儲及使用過程中膜層之間產生的裂縫,最終可有效的提升器件的封裝效果及製備產品的性能。In summary, the present invention discloses a wafer level wafer size package structure and a method for fabricating the same, which is performed by a semiconductor chip structure having a plurality of semiconductor structures to be packaged (ie, a second dicing process). Performing a pre-cutting process (ie, a first dicing process) in the dicing region of the structure to form an opening having a curved surface at the bottom in the semiconductor structure, and continuing to fill the plastic layer of the film through the opening, thereby being able to increase The contact area between the plastic layer of the film and the semiconductor structure is followed by a second cutting process having a smaller cutting radius (ie, the cutting radius is smaller than the first cutting radius) to separate the package unit regions into mutually independent wafer level wafer size package structures; During the second cutting process, the molding plastic layer and the semiconductor structure are always in contact connection and have a relatively large connection area, thereby effectively avoiding cracks between the film layers caused by the second cutting process, especially It can greatly reduce the probability of cracks between the protective film and the molding compound, which can be passed through the upper layer of epoxy. Before the grease (ie, the plastic layer) is poured, the wafer is pre-cut and cut into the underlying protective film layer, but the protective film layer is not cut through, and then the epoxy resin is poured and the subsequent process is performed. Two different material bonding faces form a concave-convex structure, which can minimize the risk of defects such as product cracking, thereby improving product yield, quality and reliability; and forming a wafer-level wafer size package structure Compared with the conventional process, the structure has a large contact area between the molding plastic layer and the semiconductor structure, thereby effectively preventing the subsequent processing, storage and use of the wafer level wafer package structure. The cracks generated between the layers can ultimately improve the packaging effect of the device and the performance of the prepared product.

本領域技術人員應該理解,本領域技術人員在結合現有技術以及上述實施例可以實現變化例,在此不做贅述。這樣的變化例並不影響本發明的實質內容,在此不予贅述。A person skilled in the art should understand that variations may be implemented by those skilled in the art in combination with the prior art and the foregoing embodiments, and no further details are provided herein. Such variations do not affect the substance of the present invention and will not be described herein.

以上對本發明的較佳實施例進行了描述。需要理解的是,本發明並不局限於上述特定實施方式,其中未盡詳細描述的設備和結構應該理解為用本領域中的普通方式予以實施;任何熟悉本領域的技術人員,在不脫離本發明技術方案範圍情況下,都可利用上述揭示的方法和技術內容對本發明技術方案作出許多可能的變動和修飾,或修改為等同變化的等效實施例,這並不影響本發明的實質內容。因此,凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所做的任何簡單修改、等同變化及修飾,均仍屬於本發明技術方案保護的範圍內。The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, and that the device and structure are not described in detail. Many variations and modifications of the technical solutions of the present invention can be made, or modified to equivalent variations, without departing from the spirit and scope of the invention. Therefore, any simple modifications, equivalent changes, and modifications of the above embodiments may be made without departing from the spirit and scope of the invention.

11‧‧‧保護膜11‧‧‧Protective film

12‧‧‧第一金屬層12‧‧‧First metal layer

13‧‧‧襯底層13‧‧‧Backing layer

14‧‧‧第二金屬層14‧‧‧Second metal layer

15‧‧‧鈍化層15‧‧‧ Passivation layer

16‧‧‧柱狀金屬16‧‧‧ Columnar metal

17‧‧‧模塑膠層17‧‧‧Molded plastic layer

18‧‧‧焊墊18‧‧‧ solder pads

21‧‧‧襯底層21‧‧‧Backing layer

22‧‧‧第二金屬層22‧‧‧Second metal layer

23‧‧‧鈍化層23‧‧‧ Passivation layer

24‧‧‧柱狀金屬24‧‧‧ Columnar metal

25‧‧‧焊墊25‧‧‧ solder pads

26‧‧‧第一金屬層26‧‧‧First metal layer

27‧‧‧保護層27‧‧‧Protective layer

28‧‧‧雙面膠層28‧‧‧ double-sided adhesive layer

29‧‧‧載片29‧‧‧ slides

30‧‧‧第一開口30‧‧‧first opening

31‧‧‧模塑膠層31‧‧‧Molded plastic layer

32‧‧‧箭頭32‧‧‧ arrow

A‧‧‧高度A‧‧‧ Height

D,D1,D2‧‧‧長度D, D1, D2‧‧‧ length

E‧‧‧寬度E‧‧‧Width

E1‧‧‧長度E1‧‧‧ length

第一圖是本發明實施例中晶圓級晶片尺寸封裝結構的示意圖; 第二圖為第一圖所示結構的俯視圖; 第三圖-第十二圖是本發明實施例中製備晶圓級晶片尺寸封裝結構的方法的流程結構示意圖。The first figure is a schematic view of a wafer level wafer size package structure in the embodiment of the present invention; the second figure is a top view of the structure shown in the first figure; and the third figure - the twelfth figure is a wafer level prepared in the embodiment of the present invention. Schematic diagram of the process structure of the method of wafer size packaging structure.

Claims (17)

一種晶圓級晶片尺寸封裝結構,其改良在於,包括:裸片;疊置的保護膜及模塑膠層,且所述裸片被封裝於所述保護膜與所述膜塑膠層之間;其中,所述模塑膠層與所述保護膜之間的接觸面至少部分為曲面;所述保護膜為中間部分凸起邊緣部分具有弧形凹陷的結構,所述接觸面為向晶圓級晶片尺寸封裝結構中心部分凹陷的弧形表面。 A wafer level wafer size package structure, the improvement comprising: a die; a laminated protective film and a molding plastic layer, wherein the die is encapsulated between the protective film and the film plastic layer; The contact surface between the molding plastic layer and the protective film is at least partially curved; the protective film has a structure in which the convex portion of the intermediate portion has a curved recess, and the contact surface is a wafer-level wafer size. An arcuate surface in which the central portion of the package structure is recessed. 如申請專利範圍第1項所述的晶圓級晶片尺寸封裝結構,其中,所述模塑膠層與所述裸片之間的接觸面至少部分為曲面。 The wafer level wafer size package structure of claim 1, wherein the contact surface between the molding compound layer and the die is at least partially curved. 如申請專利範圍第1項所述的晶圓級晶片尺寸封裝結構,該晶圓級晶片尺寸封裝結構還包括:連接結構,貫穿所述模塑膠層與所述裸片電連接;其中,所述連接結構還凸起於所述模塑膠層,以用於所述裸片與外部器件電連接。 The wafer level wafer size package structure of claim 1, wherein the wafer level wafer size package structure further comprises: a connection structure electrically connected to the die through the molding plastic layer; wherein The connection structure also protrudes from the molding compound layer for electrically connecting the die to an external device. 如申請專利範圍第3項所述的晶圓級晶片尺寸封裝結構,其中,所述連接結構包括柱狀金屬和焊墊,所述柱狀金屬貫穿所述模塑膠層與所述裸片電連接,所述焊墊疊置於所述柱狀金屬的上表面,所述裸片依次通過所述柱狀金屬和所述焊墊與所述外部器件電連接。 The wafer level wafer size package structure of claim 3, wherein the connection structure comprises a columnar metal and a bonding pad, and the columnar metal is electrically connected to the die through the molding plastic layer The solder pad is stacked on an upper surface of the columnar metal, and the die is electrically connected to the external device through the columnar metal and the pad in sequence. 如申請專利範圍第4項所述的晶圓級晶片尺寸封裝結構,其中,所述裸片包括半導體襯底及覆蓋於所述半導體襯底上表面的鈍化層,所述柱狀金屬依次貫穿所述模塑膠層及所述鈍化層至所述半導體襯底中的 金屬層。 The wafer level wafer size package structure of claim 4, wherein the die comprises a semiconductor substrate and a passivation layer covering an upper surface of the semiconductor substrate, wherein the columnar metal is sequentially penetrated Depicting the plastic layer and the passivation layer into the semiconductor substrate Metal layer. 如申請專利範圍第5項所述的晶圓級晶片尺寸封裝結構,其中,所述半導體襯底包括襯底層及覆蓋於所述襯底層上表面的第二金屬層,所述柱狀金屬依次貫穿所述模塑膠層及所述鈍化層連接至所述第二金屬層的上表面。 The wafer level wafer size package structure of claim 5, wherein the semiconductor substrate comprises a substrate layer and a second metal layer covering the upper surface of the substrate layer, the columnar metal sequentially passing through The molding compound layer and the passivation layer are connected to an upper surface of the second metal layer. 如申請專利範圍第6項所述的晶圓級晶片尺寸封裝結構,其中,所述半導體襯底還包括第一金屬層,所述第一金屬層相對於所述第二金屬層設置於所述襯底層下表面,所述保護膜與所述模塑膠層包裹所述第一金屬層暴露的表面。 The wafer level wafer size package structure of claim 6, wherein the semiconductor substrate further comprises a first metal layer, wherein the first metal layer is disposed on the second metal layer relative to the second metal layer a lower surface of the substrate layer, the protective film and the molding compound layer wrap the exposed surface of the first metal layer. 如申請專利範圍第7項所述的晶圓級晶片尺寸封裝結構,其中,所述模塑膠層與所述第一金屬層之間的接觸面和/或所述模塑膠層與所述第襯底層之間的接觸面和/或所述模塑膠層與所述第二金屬層之間的接觸面和/或所述模塑膠層與所述鈍化層之間的接觸面均至少部分為曲面。 The wafer level wafer size package structure of claim 7, wherein the contact surface between the molding compound layer and the first metal layer and/or the molding compound layer and the first lining The contact surface between the bottom layers and/or the contact surface between the molding compound layer and the second metal layer and/or the contact surface between the molding compound layer and the passivation layer are at least partially curved. 如申請專利範圍第8項所述的晶圓級晶片尺寸封裝結構,其中,所述第一金層的材質包括鈦、鎳、銀中的至少一種;和/或所述襯底層的材質為矽;和/或第二金屬層的材質為鋁;和/或所述柱狀金屬側材質銅。 The wafer level wafer size package structure of claim 8, wherein the material of the first gold layer comprises at least one of titanium, nickel, and silver; and/or the material of the substrate layer is 矽And/or the material of the second metal layer is aluminum; and/or the columnar metal side material is copper. 如申請專利範圍第1項所述的晶圓級晶片尺寸封裝結構,其中,所述曲面為弧形面。 The wafer level wafer size package structure of claim 1, wherein the curved surface is a curved surface. 一種晶圓級晶片尺寸封裝結構的製備方法,包括:製備一包括若干待封裝單元的半導體結構; 將所述半導體結構置於一載片之上;繼續對所述半導體結構進行第一切割工藝,以在相鄰的待封裝單元之間的所述半導體結構中形成第一開口,所述第一開口的底部為曲面形狀;製備膜塑膠層覆蓋所述半導體結構暴露的表面並充滿所述第一開口;去除所述載片後,通過所述第一開口對所述半導體結構進行第二切割工藝,以形成相互分離的若干個所述晶圓級晶片尺寸封裝結構;其中,所述第一切割工藝在所述半導體結構上所形成的所述第一開口的口徑大於所述第二切割工藝在所述半導體結構上所形成的第二開口的口徑。 A method for fabricating a wafer level wafer size package structure, comprising: preparing a semiconductor structure including a plurality of cells to be packaged; Placing the semiconductor structure on a carrier; continuing to perform a first dicing process on the semiconductor structure to form a first opening in the semiconductor structure between adjacent cells to be packaged, the first The bottom of the opening has a curved shape; a film plastic layer is prepared to cover the exposed surface of the semiconductor structure and fills the first opening; after the carrier is removed, the semiconductor structure is subjected to a second cutting process through the first opening Forming a plurality of the wafer level wafer size package structures separated from each other; wherein the first opening process has a larger diameter of the first opening formed on the semiconductor structure than the second cutting process A diameter of the second opening formed in the semiconductor structure. 如申請專利範圍第11項所述的晶圓級晶片尺寸封裝結構的製備方法,其中,在所述第一開口底部,所述模塑膠層與所述半導體結構之間的接觸面為曲面。 The method of fabricating a wafer level wafer size package structure according to claim 11, wherein a contact surface between the molding compound layer and the semiconductor structure is a curved surface at a bottom of the first opening. 如申請專利範圍第12項所述的晶圓級晶片尺寸封裝結構的製備方法,其中,所述曲面為弧形面。 The method of fabricating a wafer level wafer size package structure according to claim 12, wherein the curved surface is a curved surface. 如申請專利範圍第11項所述的晶圓級晶片尺寸封裝結構的製備方法,其中,製備一包括若干待封裝單元的半導體結構的步驟包括;基於同一襯底層製備包括所述若干待封裝單元的裸片單元陣列;於所述裸片單元上製備一保護膜,以形成所述半導體結構。 The method of fabricating a wafer level wafer size package structure according to claim 11, wherein the step of preparing a semiconductor structure including a plurality of cells to be packaged comprises: preparing a plurality of cells to be packaged based on the same substrate layer a die unit array; a protective film is formed on the die unit to form the semiconductor structure. 如申請專利範圍第14項所述的晶圓級晶片尺寸封裝結構的製備方法,其中,基於同一襯底層製備包括所述若干待封裝單元的裸片單元陣列的步驟包括:提供一所述襯底層,且所述襯底層具有正面及相對所述正面的背面; 於所述襯底層的正面表面之上製備第二金屬層、鈍化層和若干連接結構,且所述第二金屬層覆蓋所述襯底層的正面表面,所述鈍化層部分覆蓋所述第二金屬層的表面,所述連接結構貫穿所述鈍化層與所述第二金屬層電連接;對所述襯底層的背面進行減薄後,依次製備第一金屬層和保護膜覆蓋所述襯底層的背面表面上,以形成所述裸片單元陣列,每個所述封裝單元均包括至少一個所述連接結構。 The method of fabricating a wafer level wafer size package structure according to claim 14, wherein the step of preparing the die unit array including the plurality of cells to be packaged based on the same substrate layer comprises: providing a substrate layer And the substrate layer has a front side and a back side opposite the front side; Preparing a second metal layer, a passivation layer and a plurality of connection structures over the front surface of the substrate layer, and the second metal layer covers a front surface of the substrate layer, the passivation layer partially covering the second metal a surface of the layer, the connection structure is electrically connected to the second metal layer through the passivation layer; after thinning the back surface of the substrate layer, sequentially preparing a first metal layer and a protective film covering the substrate layer On the back surface, to form the die unit array, each of the package units includes at least one of the connection structures. 如申請專利範圍第15項所述的晶圓級晶片尺寸封裝結構的製備方法,其中,所述連接結構包括柱狀金屬和焊墊,所述方法還包括:於所述襯底層的正面表面上製備第二金屬層後,沉積鈍化層覆蓋所述第二金屬層的表面;製備柱狀金屬貫穿所述鈍化層至所述第二金屬層,且所述柱狀連接結構於所述鈍化層之上;於所述柱狀金屬層之上製備焊墊,以形成所述連接結構。 The method of fabricating a wafer level wafer size package structure according to claim 15, wherein the connection structure comprises a columnar metal and a pad, the method further comprising: on a front surface of the substrate layer After preparing the second metal layer, depositing a passivation layer covering the surface of the second metal layer; preparing a columnar metal penetrating the passivation layer to the second metal layer, and the columnar connection structure is in the passivation layer Forming a solder pad over the columnar metal layer to form the connection structure. 如申請專利範圍第15項所述的晶圓級晶片尺寸封裝結構的製備方法,其中,還包括:利用一雙面膠將所述半導體結構固定於所述載片之上,第一金屬層位於所述保護膜與所述襯底層之間,所述雙面膠位於所述保護膜與所述載片之間。 The method for fabricating a wafer level wafer size package structure according to claim 15 , further comprising: fixing the semiconductor structure on the carrier by using a double-sided tape, the first metal layer being located Between the protective film and the substrate layer, the double-sided tape is located between the protective film and the carrier.
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