TWI654090B - Laminated product, treatment method thereof and production method of flexible device - Google Patents
Laminated product, treatment method thereof and production method of flexible deviceInfo
- Publication number
- TWI654090B TWI654090B TW103125251A TW103125251A TWI654090B TW I654090 B TWI654090 B TW I654090B TW 103125251 A TW103125251 A TW 103125251A TW 103125251 A TW103125251 A TW 103125251A TW I654090 B TWI654090 B TW I654090B
- Authority
- TW
- Taiwan
- Prior art keywords
- polyimine
- resin layer
- inorganic substrate
- based resin
- polyimide
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 74
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 229920001721 polyimide Polymers 0.000 claims abstract description 245
- 239000000758 substrate Substances 0.000 claims abstract description 200
- 239000011347 resin Substances 0.000 claims abstract description 148
- 229920005989 resin Polymers 0.000 claims abstract description 148
- 239000004642 Polyimide Substances 0.000 claims abstract description 115
- 238000010521 absorption reaction Methods 0.000 claims abstract description 70
- 239000000853 adhesive Substances 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims abstract description 20
- 239000011521 glass Substances 0.000 claims description 41
- 230000004888 barrier function Effects 0.000 claims description 35
- 150000003949 imides Chemical class 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 238000007791 dehumidification Methods 0.000 claims description 7
- 239000010410 layer Substances 0.000 description 218
- 239000007789 gas Substances 0.000 description 34
- 239000002243 precursor Substances 0.000 description 34
- 239000002904 solvent Substances 0.000 description 18
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 16
- 239000003795 chemical substances by application Substances 0.000 description 12
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 239000002356 single layer Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000007822 coupling agent Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- -1 for example Substances 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 239000002966 varnish Substances 0.000 description 4
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 3
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 3
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 3
- 229910052684 Cerium Inorganic materials 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 3
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- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 3
- 229910000420 cerium oxide Inorganic materials 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 239000000178 monomer Substances 0.000 description 3
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- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 3
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
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- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- VKIRRGRTJUUZHS-UHFFFAOYSA-N cyclohexane-1,4-diamine Chemical compound NC1CCC(N)CC1 VKIRRGRTJUUZHS-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N para-benzoquinone Natural products O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- ODLMAHJVESYWTB-UHFFFAOYSA-N propylbenzene Chemical compound CCCC1=CC=CC=C1 ODLMAHJVESYWTB-UHFFFAOYSA-N 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
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- WAEVWDZKMBQDEJ-UHFFFAOYSA-N 2-[2-(2-methoxypropoxy)propoxy]propan-1-ol Chemical compound COC(C)COC(C)COC(C)CO WAEVWDZKMBQDEJ-UHFFFAOYSA-N 0.000 description 1
- STMZGJLCKJFMLQ-UHFFFAOYSA-N 2-[3-(2-aminoethyl)cyclohexyl]ethanamine Chemical class NCCC1CCCC(CCN)C1 STMZGJLCKJFMLQ-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
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- IGSBHTZEJMPDSZ-UHFFFAOYSA-N 4-[(4-amino-3-methylcyclohexyl)methyl]-2-methylcyclohexan-1-amine Chemical class C1CC(N)C(C)CC1CC1CC(C)C(N)CC1 IGSBHTZEJMPDSZ-UHFFFAOYSA-N 0.000 description 1
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical class C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 1
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- 239000002202 Polyethylene glycol Substances 0.000 description 1
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- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
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- CURBACXRQKTCKZ-UHFFFAOYSA-N cyclobutane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1C(C(O)=O)C(C(O)=O)C1C(O)=O CURBACXRQKTCKZ-UHFFFAOYSA-N 0.000 description 1
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- 150000002466 imines Chemical class 0.000 description 1
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- 238000009776 industrial production Methods 0.000 description 1
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- 239000005001 laminate film Substances 0.000 description 1
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- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- OBKARQMATMRWQZ-UHFFFAOYSA-N naphthalene-1,2,5,6-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 OBKARQMATMRWQZ-UHFFFAOYSA-N 0.000 description 1
- DSCIZKMHZPGBNI-UHFFFAOYSA-N naphthalene-1,3,5,8-tetracarboxylic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C2=CC(C(=O)O)=CC(C(O)=O)=C21 DSCIZKMHZPGBNI-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- DOBFTMLCEYUAQC-UHFFFAOYSA-N naphthalene-2,3,6,7-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C=C2C=C(C(O)=O)C(C(=O)O)=CC2=C1 DOBFTMLCEYUAQC-UHFFFAOYSA-N 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- DYFXGORUJGZJCA-UHFFFAOYSA-N phenylmethanediamine Chemical compound NC(N)C1=CC=CC=C1 DYFXGORUJGZJCA-UHFFFAOYSA-N 0.000 description 1
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 1
- 229920003055 poly(ester-imide) Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920000656 polylysine Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
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- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/036—Multilayers with layers of different types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/206—Organic displays, e.g. OLED
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0393—Flexible materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0183—Dielectric layers
- H05K2201/0195—Dielectric or adhesive layers comprising a plurality of layers, e.g. in a multilayer structure
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Laminated Bodies (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
本發明之目的在於提供一種積層體,其聚醯亞胺系薄膜與無機基板之密接性良好,且可容易地於短時間內將聚醯亞胺系薄膜自無機基板剝離。本發明提供一種積層體,其係具有無機基板及形成於該無機基板上之聚醯亞胺系薄膜者,且具有以下之特徵:(1)聚醯亞胺系薄膜係包含聚醯亞胺系樹脂層A及聚醯亞胺系樹脂層B之積層薄膜,聚醯亞胺系樹脂層A全面與上述無機基板相接,且形成於聚醯亞胺系樹脂層A之表面之聚醯亞胺系樹脂層B之一部分與上述無機基板相接;(2)聚醯亞胺系樹脂層A與上述無機基板之黏著強度為2N/cm以下;(3)聚醯亞胺系樹脂層B與上述無機基板之黏著強度超過2N/cm;及(4)與上述無機基板相接之聚醯亞胺系樹脂層B可藉由吸濕處理而自上述無機基板剝離。 An object of the present invention is to provide a laminate in which the polyimide film of the polyimide film is excellent in adhesion to an inorganic substrate, and the polyimide film can be easily peeled off from the inorganic substrate in a short time. The present invention provides a laminate comprising an inorganic substrate and a polyimide film formed on the inorganic substrate, and having the following characteristics: (1) the polyimide film comprises a polyimine film. The laminated film of the resin layer A and the polyimine-based resin layer B, the polyamidene-based resin layer A is in contact with the above-mentioned inorganic substrate, and the polyimine formed on the surface of the polyimide-based resin layer A One part of the resin layer B is in contact with the inorganic substrate; (2) the adhesive strength of the polyimine-based resin layer A and the inorganic substrate is 2 N/cm or less; (3) the polyimine-based resin layer B and the above The adhesive strength of the inorganic substrate exceeds 2 N/cm; and (4) the polyimide-based resin layer B that is in contact with the inorganic substrate can be peeled off from the inorganic substrate by moisture absorption treatment.
Description
本發明係關於一種於無機基板上形成有聚醯亞胺系薄膜之積層體及其處理方法暨可撓性裝置之製造方法。本發明之積層體及其處理方法例如於製造在可撓性基板之表面形成有電子元件之可撓性裝置或可撓性佈線板時有用。 The present invention relates to a laminate in which a polyimide film is formed on an inorganic substrate, a method for treating the same, and a method for producing a flexible device. The laminate and the treatment method thereof according to the present invention are useful, for example, in the production of a flexible device or a flexible wiring board in which an electronic component is formed on the surface of a flexible substrate.
習知,於液晶顯示器(LCD,Liquid Crystal Display)、電漿顯示面板(PDP,Plasma Display Panel)、有機EL顯示器(OLED,Organic Light Emitting Diode)等平板顯示器(FPD,Flat Panel Display)或電子紙等電子裝置之領域,主要使用有於由玻璃基板等無機材料形成之基板(無機基板)上形成有電子元件者。然而,無機基板剛直,欠缺柔軟性,故而存在難以成為可撓性之問題。 Conventionally, a flat panel display (FPD, Flat Panel Display) such as a liquid crystal display (LCD), a plasma display panel (PDP), an organic EL display (OLED, Organic Light Emitting Diode), or an electronic paper In the field of an electronic device, an electronic component is formed on a substrate (inorganic substrate) formed of an inorganic material such as a glass substrate. However, since the inorganic substrate is straight and lacks flexibility, there is a problem that it is difficult to become flexible.
因此,提出有使用具有可撓性且具有耐熱性之聚醯亞胺等有機高分子材料作為基板之方法。即,如下技術得以實用化:於作為載體而使用之無機基板上積層具有可撓性的耐熱性之聚醯亞胺系薄膜,利用該聚醯亞胺系薄膜作為用於形成電子元件之基板或佈線基板。此處,例如若使用透光性優異之玻璃基板作為無機基板,則具有以下優點:形成電子元件時或佈線基板製成時之檢查步驟變得容易,且可直接轉用在玻璃基板上形成電子元件之可撓性裝 置生產用之既有設備。 Therefore, a method of using an organic polymer material such as a flexible and heat-resistant polyimine as a substrate has been proposed. In other words, the following techniques have been put into practical use: a polyimide film having a flexible heat resistance is laminated on an inorganic substrate used as a carrier, and the polyimide film is used as a substrate for forming an electronic component or Wiring substrate. Here, for example, when a glass substrate having excellent light transmittance is used as the inorganic substrate, there is an advantage that an inspection step when forming an electronic component or when a wiring substrate is formed becomes easy, and can be directly used to form an electron on a glass substrate. Flexible component Existing equipment for production.
關於此種積層有聚醯亞胺系薄膜之無機基板,由於利用無機基板作為載體用之基板,故而必須於聚醯亞胺系薄膜之表面形成電子元件後,最後將聚醯亞胺系薄膜自無機基板剝離。然而,就防止於電子元件之形成步驟中聚醯亞胺系薄膜自無機基板剝落之觀點而言,必須使聚醯亞胺系薄膜牢固地密接於無機基板,因此剝離並不容易。作為工業上進行該剝離之方法,例如提出有對與玻璃基板相接之聚醯亞胺界面照射雷射光之方法(例如專利文獻1、2及非專利文獻1)。又,提出有藉由以下方法等進行剝離之方法:不使用雷射光而對與玻璃基板相接之聚醯亞胺界面利用焦耳熱進行加熱之方法(專利文獻3)、進行感應加熱之方法(專利文獻4)、照射來自氙氣燈之閃光之方法(專利文獻5)。此種方法中,於無機基板與聚醯亞胺系薄膜之剝離界面僅有1種層與無機基板接觸。然而,該等方法不僅其步驟複雜、需要長時間,且因設備昂貴而成本高,而且存在無機基板之再利用困難之問題。 In the inorganic substrate in which the polyimide film is laminated, since the inorganic substrate is used as the substrate for the carrier, it is necessary to form an electronic component on the surface of the polyimide film, and finally the polyimide film is used. The inorganic substrate is peeled off. However, from the viewpoint of preventing the polyimide film from peeling off from the inorganic substrate in the step of forming the electronic component, it is necessary to firmly adhere the polyimide film to the inorganic substrate, so that the peeling is not easy. For example, a method of irradiating laser light to a polyimide substrate interface with a glass substrate is proposed (for example, Patent Documents 1 and 2 and Non-Patent Document 1). Further, there has been proposed a method of performing peeling by using the following method or the like: a method in which a polyimide film which is in contact with a glass substrate is heated by Joule heat without using laser light (Patent Document 3), and a method of performing induction heating (Patent Document 3) Patent Document 4) A method of irradiating a flash from a xenon lamp (Patent Document 5). In this method, only one type of layer is in contact with the inorganic substrate at the peeling interface between the inorganic substrate and the polyimide film. However, these methods are not only complicated in steps, require a long time, but also expensive due to expensive equipment, and there is a problem that reuse of an inorganic substrate is difficult.
因此,作為替代上述方法之剝離方法,於專利文獻6中提出有藉由在加壓水蒸氣中放置長時間而提高聚醯亞胺積層體之剝離性之方法。又,專利文獻7中提出有為提高聚醯亞胺積層體之剝離性而將其浸漬於水中之方法。該等方法係利用如下情況:因自聚醯亞胺薄膜表面之吸水或吸濕而聚醯亞胺薄膜急遽地膨脹,由此產生之應力作用於聚醯亞胺薄膜與無機基板之界面。其結果,使該界面處之密接性降低而提高剝離性。此種方法中,於無機基板與聚醯亞胺積層體之剝離界面依然僅有1種層與無機基板接觸。進而,專利文獻8中提出有如下方法:於玻璃基板上形成圖案化之黏 著層,於該黏著層表面與玻璃板表面之兩面形成聚醯亞胺等之可撓性基板層,然後,僅將黏著層表面上之可撓性基板層切離之後,自玻璃基板剝離可撓性基板層。 Therefore, as a method of peeling off the above method, Patent Document 6 proposes a method of improving the releasability of the polyimide polyimide laminate by standing for a long time in pressurized steam. Further, Patent Document 7 proposes a method of immersing the polyimide polyimide laminate in water to improve the releasability thereof. These methods utilize a case where the polyimide film is rapidly expanded due to water absorption or moisture absorption from the surface of the polyimide film, and the stress generated thereby acts on the interface between the polyimide film and the inorganic substrate. As a result, the adhesion at the interface is lowered to improve the peelability. In this method, only one type of layer is in contact with the inorganic substrate at the peeling interface between the inorganic substrate and the polyimide substrate. Further, Patent Document 8 proposes a method of forming a patterned paste on a glass substrate. The layer is formed on the surface of the adhesive layer and the surface of the glass sheet to form a flexible substrate layer such as polyimide, and then the flexible substrate layer on the surface of the adhesive layer is peeled off, and then peeled off from the glass substrate. Flexible substrate layer.
[專利文獻1]日本專利特表2007-512568號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-512568
[專利文獻2]日本專利特開2013-73001號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-73001
[專利文獻3]日本專利特開2012-189974號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2012-189974
[專利文獻4]日本專利特開2014-86451號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2014-86451
[專利文獻5]日本專利特開2014-120664號公報 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2014-120664
[專利文獻6]日本專利特開2000-196243號公報 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2000-196243
[專利文獻7]美國專利第7575983號說明書 [Patent Document 7] US Patent No. 7575983
[專利文獻8]德國公開專利第102012102131A1號說明書 [Patent Document 8] German Patent Publication No. 102012102131A1
[非專利文獻1]Journal of Information Display,2014年,第15卷,N0.1,第1~4頁(The Korean Information Display Society發行) [Non-Patent Document 1] Journal of Information Display, 2014, Vol. 15, N0.1, pp. 1~4 (issued by The Korean Information Display Society)
然而,上述利用吸濕或吸水之方法中,由於利用自聚醯亞胺系薄膜表面之吸濕或吸水,故而例如於在聚醯亞胺系薄膜表面形成有阻氣層(其為用於阻止水蒸氣或氧穿透之層,亦為藉此用於防止OLED等中形成於聚醯亞胺系薄膜上之電子元件之劣化的 層)之情形下,存在吸濕或吸水未充分進行,而無法獲得剝離性充分提高之效果的問題。又,如專利文獻6所揭示之於加壓水蒸氣中放置長時間之方法中,存在聚醯亞胺水解,引起薄膜劣化之問題。又,如專利文獻8所揭示之使用圖案化之黏著層之方法中,步驟複雜,且難以同時實現形成電子元件等構件時之密接性與構件形成後之自玻璃基板之剝離性。進而,難以自玻璃基板剝離黏著層,玻璃基板之再生利用困難。 However, in the above method of utilizing moisture absorption or water absorption, since moisture absorption or water absorption is applied to the surface of the polyimide film, for example, a gas barrier layer is formed on the surface of the polyimide film (which is used for blocking A layer in which water vapor or oxygen penetrates is also used to prevent deterioration of electronic components formed on a polyimide film in an OLED or the like. In the case of the layer), moisture absorption or water absorption is not sufficiently performed, and the effect of sufficiently improving the peeling property cannot be obtained. Further, in the method of placing a long time in pressurized steam as disclosed in Patent Document 6, there is a problem that the polyimide is hydrolyzed to cause deterioration of the film. Further, in the method of using the patterned adhesive layer disclosed in Patent Document 8, the steps are complicated, and it is difficult to simultaneously achieve the adhesion between the member such as an electronic component and the peelability from the glass substrate after the member is formed. Further, it is difficult to peel the adhesive layer from the glass substrate, and it is difficult to reproduce the glass substrate.
因此,本發明係解決上述問題者,目的在於提供一種積層體,其聚醯亞胺系薄膜與無機基板之密接性良好,且可容易地於短時間內將聚醯亞胺系薄膜自無機基板剝離。 Therefore, the present invention has been made in view of the above problems, and it is an object of the invention to provide a laminate in which a polyimide film of a polyimide film has good adhesion to an inorganic substrate, and the polyimide film can be easily applied to an inorganic substrate in a short time. Stripped.
本發明之目的又在於提供一種積層體,其聚醯亞胺系薄膜與無機基板之密接性良好,且即便於聚醯亞胺系薄膜上形成阻氣層,亦可容易地於短時間內將聚醯亞胺系薄膜自無機基板剝離。 Another object of the present invention is to provide a laminate in which the adhesion between the polyimide film and the inorganic substrate is good, and even if a gas barrier layer is formed on the polyimide film, it can be easily produced in a short time. The polyimide film is peeled off from the inorganic substrate.
本發明之目的又在於提供一種積層體,其聚醯亞胺系薄膜與無機基板之密接性良好,且即便於聚醯亞胺系薄膜上形成電子元件、佈線等構件,亦可容易地於短時間內將聚醯亞胺系薄膜自無機基板剝離。 Another object of the present invention is to provide a laminate in which the adhesion between the polyimide film and the inorganic substrate is good, and the member such as an electronic component or a wiring can be easily formed on the polyimide film. The polyimide film was peeled off from the inorganic substrate during the time.
本發明者等人為解決上述問題而進行努力研究,結果發現藉由將於無機基板上形成有聚醯亞胺系薄膜之積層體(以下有時簡記為「積層體」)設為特定之構成,可解決上述問題,從而完成本發明。 The present inventors have made an effort to solve the above problems, and as a result, it has been found that a laminate having a polyimide film formed on an inorganic substrate (hereinafter sometimes abbreviated as "layered body") has a specific configuration. The above problems can be solved to complete the present invention.
即,本發明以下述內容為主旨。一種積層體,其係具有無機基板及形成於該無機基板上之聚醯亞胺系薄膜者,且具有以 下特徵:(1)聚醯亞胺系薄膜係包含聚醯亞胺系樹脂層A及聚醯亞胺系樹脂層B之積層薄膜,聚醯亞胺系樹脂層A全面與上述無機基板相接,且形成於聚醯亞胺系樹脂層A之表面之聚醯亞胺系樹脂層B之一部分與上述無機基板相接;(2)聚醯亞胺系樹脂層A與上述無機基板之黏著強度為2N/cm以下;(3)聚醯亞胺系樹脂層B與上述無機基板之黏著強度超過2N/cm;(4)與上述無機基板相接之聚醯亞胺系樹脂層B可藉由吸濕處理而自上述無機基板剝離。 That is, the present invention is mainly directed to the following. A laminate having an inorganic substrate and a polyimide film formed on the inorganic substrate, and having The following features: (1) Polyimide-based film comprising a laminate film of a polyimine-based resin layer A and a polyimide-based resin layer B, and the polyimide-based resin layer A is entirely in contact with the inorganic substrate And one part of the polyimine-based resin layer B formed on the surface of the polyimide-based resin layer A is in contact with the inorganic substrate; (2) the adhesion strength of the polyimide-based resin layer A to the inorganic substrate 2N/cm or less; (3) the adhesion strength of the polyimine-based resin layer B to the inorganic substrate exceeds 2 N/cm; (4) the polyimide-based resin layer B which is in contact with the inorganic substrate can be The inorganic substrate is peeled off by moisture absorption treatment.
如上述積層體,其特徵在於,無機基板為玻璃基板。 The laminate according to the above aspect is characterized in that the inorganic substrate is a glass substrate.
如上述積層體,其特徵在於,於聚醯亞胺系樹脂層B之表面形成有阻氣層。 The laminate according to the above aspect is characterized in that a gas barrier layer is formed on the surface of the polyamidene resin layer B.
一種積層體之處理方法,其特徵在於,藉由對上述積層體進行吸濕處理而自無機基板剝離聚醯亞胺系薄膜。 A method for treating a laminate, wherein the laminate is subjected to moisture absorption treatment to peel the polyimide film from the inorganic substrate.
如上述積層體之處理方法,其特徵在於,吸濕處理係於100℃以下之溫度及70%以上之相對濕度之環境下保持積層體後,藉由減壓進行除濕之處理。 The method for treating a laminated body according to the above aspect is characterized in that the moisture absorbing treatment is carried out by dehumidifying under reduced pressure after maintaining the laminated body in an environment of a temperature of 100 ° C or lower and a relative humidity of 70% or more.
一種可撓性裝置之製造方法,其特徵在於,藉由如下方式獲得可撓性裝置:於上述積層體之聚醯亞胺系薄膜之表面形成選自電子元件及佈線中之1種以上之構件(以下有時簡記為「電子元件等構件」)後,藉由對該積層體進行吸濕處理,而自無機基板剝離具備上述構件之聚醯亞胺系薄膜,然後切斷去除與無機基板相接之聚醯亞胺系樹脂層B部分。 A method of producing a flexible device, wherein a flexible device is obtained by forming one or more members selected from the group consisting of an electronic component and a wiring on a surface of a polyimide film of the laminate (hereinafter sometimes abbreviated as "members such as electronic components"), the laminate is subjected to moisture absorption treatment, and the polyimide film having the above-mentioned member is peeled off from the inorganic substrate, and then cut and removed to the inorganic substrate. The polyimine-based resin layer B portion is bonded.
一種可撓性裝置之製造方法,其特徵在於,於上述積層體之聚醯亞胺系薄膜之表面形成選自電子元件及佈線中之1種以上之構件,且於具備上述構件之聚醯亞胺系薄膜之既定部位切出切 口,而分割成聚醯亞胺系薄膜中之上述構件之形成區域部分、及與無機基板相接之聚醯亞胺系樹脂層B部分,然後剝離聚醯亞胺系薄膜中之上述構件之形成區域部分,而獲得可撓性裝置,並且藉由對殘存於無機基板之聚醯亞胺系樹脂層B進行吸濕處理而將其自無機基板剝離去除。 A method for producing a flexible device, comprising: forming one or more members selected from the group consisting of an electronic component and a wiring on a surface of the polyimide film of the laminate; Cut and cut the predetermined part of the amine film a portion of the formation region of the member in the polyimide film, and a portion of the polyimide layer B which is in contact with the inorganic substrate, and then peels off the member in the polyimide film. The region portion is formed to obtain a flexible device, and the polyimine-based resin layer B remaining on the inorganic substrate is subjected to moisture absorption treatment to be peeled off from the inorganic substrate.
如上述可撓性裝置之製造方法,其特徵在於,吸濕處理係於100℃以下之溫度及70%以上之相對濕度之環境下保持積層體後,藉由減壓進行除濕之處理。 The method for producing a flexible device according to the present invention is characterized in that the moisture absorbing treatment is carried out by dehumidifying under reduced pressure after maintaining the laminate at a temperature of 100 ° C or lower and a relative humidity of 70% or more.
本發明之積層體不論聚醯亞胺系薄膜牢固地黏著於無機基板上,均可藉由例如吸濕處理而簡單地自無機基板剝離聚醯亞胺系薄膜,因此可容易地製造可撓性裝置或可撓性佈線基板。又,即便於該聚醯亞胺系薄膜表面上形成有阻氣層之情形下,亦可藉由吸濕處理而容易地獲得良好之剝離性。 In the laminate of the present invention, the polyimide film can be easily adhered to the inorganic substrate, and the polyimide film can be easily peeled off from the inorganic substrate by, for example, moisture absorption treatment, so that flexibility can be easily produced. Device or flexible wiring substrate. Further, even in the case where a gas barrier layer is formed on the surface of the polyimide film, good peelability can be easily obtained by moisture absorption treatment.
1‧‧‧無機基板 1‧‧‧Inorganic substrate
2‧‧‧聚醯亞胺系薄膜 2‧‧‧ Polyimide film
3‧‧‧阻氣層 3‧‧‧ gas barrier
21‧‧‧聚醯亞胺系樹脂層A(例如聚醯亞胺層A) 21‧‧‧ Polyimine resin layer A (for example, polyimine layer A)
22‧‧‧聚醯亞胺系樹脂層B(例如聚醯亞胺層B) 22‧‧‧ Polyimine resin layer B (for example, polyimine layer B)
100‧‧‧積層體 100‧‧‧Layer
200‧‧‧切口 200‧‧‧ incision
210‧‧‧外周區域 210‧‧‧peripheral area
211‧‧‧聚醯亞胺系樹脂層B(22)表面中與聚醯亞胺系樹脂層A(21)在垂直方向上之重疊區域 211‧‧‧Overlapping area of the polyimine-based resin layer A (21) in the surface of the polyimide layer B (22)
220‧‧‧外緣部 220‧‧‧The outer edge
250‧‧‧剝離預定區域部分 250‧‧‧ Stripped scheduled area
圖1(A)係本發明之一實施態樣之積層體之示意圖(剖面圖),圖1(B)係自圖中上方觀察圖1(A)之積層體時之概略示意圖。 Fig. 1(A) is a schematic view (cross-sectional view) of a laminate according to an embodiment of the present invention, and Fig. 1(B) is a schematic view showing a laminate of Fig. 1(A) viewed from above.
圖2(A)係具有阻氣層之本發明之一實施態樣之積層體之示意圖(剖面圖),圖2(B)係自圖中上方觀察圖2(A)之積層體時之概略示意圖。 2(A) is a schematic view (cross-sectional view) of a laminate having an embodiment of the present invention having a gas barrier layer, and FIG. 2(B) is a schematic view of the laminate of FIG. 2(A) viewed from above in the drawing. schematic diagram.
圖3(A)及(B)係用於說明使用圖1(A)之積層體藉由積層體之處理方法1,而製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。 3(A) and 3(B) are schematic views (sections) of a polyimide film which is a method for producing a flexible substrate by the method 1 for processing a laminate using the laminate of Fig. 1(A); Figure).
圖4(A)及(B)係用於說明使用圖2(A)之積層體藉由積層體之處理方法1,而製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。 4(A) and (B) are schematic views (sections) of a polyimide film which is a method for producing a flexible substrate by the method 1 for processing a laminate using the laminate of Fig. 2(A) Figure).
圖5(A)及(B)係用於說明使用圖1(A)之積層體藉由積層體之處理方法2,而製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。 5(A) and (B) are schematic views (sections) of a polyimide film which is a method for producing a flexible substrate by the method 2 for processing a laminate using the laminate of Fig. 1(A) Figure).
圖6(A)及(B)係用於說明使用圖2(A)之積層體藉由積層體之處理方法2,而製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。 6(A) and (B) are schematic views (sections) of a polyimide film which is a method for producing a flexible substrate by the method 2 for processing a laminate using the laminate of Fig. 2(A) Figure).
以下,對本發明進行詳細說明。 Hereinafter, the present invention will be described in detail.
本發明之積層體係於無機基板上具有由聚醯亞胺系薄膜形成之可撓性基板層。作為此處所使用之無機基板並無限制,例如玻璃基板、銅、鋁等之金屬基板、氧化鋁等之陶瓷基板等,可較佳地使用透光性優異之玻璃基板。作為玻璃基板,例如可使用鈉鈣玻璃、硼矽酸玻璃、無鹼玻璃等,於該等之中,可較佳地使用無鹼玻璃基板。 The laminated system of the present invention has a flexible substrate layer formed of a polyimide film on an inorganic substrate. The inorganic substrate to be used herein is not limited, and for example, a glass substrate, a metal substrate such as copper or aluminum, a ceramic substrate such as alumina, or the like can be preferably used. As the glass substrate, for example, soda lime glass, borosilicate glass, alkali-free glass, or the like can be used, and among these, an alkali-free glass substrate can be preferably used.
上述無機基板之厚度較佳為0.3~5.0mm。若厚度薄於0.3mm,則存在基板之處理性下降之情況。又,若厚度厚於5.0mm,則存在生產性下降之情況。該等無機基板亦可經施加用於控制與聚醯亞胺系薄膜層之密接性之表面處理,例如矽烷偶合劑處理等。 The thickness of the inorganic substrate is preferably 0.3 to 5.0 mm. If the thickness is thinner than 0.3 mm, there is a case where the substrate is rationally lowered. Moreover, when the thickness is thicker than 5.0 mm, productivity may fall. These inorganic substrates may also be subjected to a surface treatment for controlling adhesion to a polyimide film layer, for example, a decane coupling agent treatment or the like.
如圖1(A)及(B)所示,本發明之積層體100係於無機 基板1上積層有聚醯亞胺系薄膜2。該聚醯亞胺系薄膜2係包含聚醯亞胺系樹脂層A(21)與聚醯亞胺系樹脂層B(22)之積層薄膜,聚醯亞胺系樹脂層A(21)全面與上述無機基板1相接,且形成於聚醯亞胺系樹脂層A(21)之表面之聚醯亞胺系樹脂層B(22)之一部分與上述無機基板1相接。圖1(A)係本發明之一實施態樣之積層體之示意圖(剖面圖)。圖1(B)係自圖中上方觀察圖1(A)之積層體時之概略示意圖。 As shown in FIGS. 1(A) and (B), the laminate 100 of the present invention is inorganic. A polyimide film 2 is laminated on the substrate 1. The polyimine-based film 2 includes a laminated film of a polyimine-based resin layer A (21) and a polyimide-based resin layer B (22), and the polyimine-based resin layer A (21) is comprehensively The inorganic substrate 1 is in contact with each other, and a part of the polyimide-based resin layer B (22) formed on the surface of the polyimide-based resin layer A (21) is in contact with the inorganic substrate 1. Fig. 1(A) is a schematic view (cross-sectional view) showing a laminate of an embodiment of the present invention. Fig. 1(B) is a schematic view showing the laminated body of Fig. 1(A) viewed from above in the figure.
所謂聚醯亞胺系樹脂層A全面與上述無機基板相接,係指如圖1(A)所示般聚醯亞胺系樹脂層A(21)於其單面整體與無機基板1接觸。 When the polyimine-based resin layer A is entirely in contact with the inorganic substrate, the polyimine-based resin layer A (21) is entirely in contact with the inorganic substrate 1 on one surface thereof as shown in FIG. 1(A).
所謂聚醯亞胺系樹脂層B之一部分與上述無機基板相接,係指如圖1(A)及(B)所示般聚醯亞胺系樹脂層B(22)形成於聚醯亞胺系樹脂層A(21)之表面整體及無機基板1之表面上之聚醯亞胺系樹脂層A(21)之外周區域210,聚醯亞胺系樹脂層B(22)於其外緣部220(圖中之斜線部)與無機基板1直接接觸。於不形成聚醯亞胺系樹脂層B之情形及於即便形成有聚醯亞胺系樹脂層B但其一部分亦未與無機基板相接之情形,聚醯亞胺系薄膜對無機基板1之密接性下降。因此,自無機基板剝離聚醯亞胺系薄膜之前於聚醯亞胺系薄膜上形成電子元件等構件時,聚醯亞胺系薄膜發生剝離而作業效率下降。於聚醯亞胺系樹脂層B之單面整體與無機基板相接之情形下,即,於不形成聚醯亞胺系樹脂層A之情形,聚醯亞胺系薄膜之自無機基板之剝離性下降。詳細而言,於表面形成有阻氣層之聚醯亞胺系薄膜上形成電子元件等構件後,自無機基板剝離聚醯亞胺系薄膜時,該構件正下方之聚醯亞胺系薄膜部分無法充分進行吸濕 處理,因此自無機基板剝離聚醯亞胺系薄膜變得困難。 The part of the polyimine-based resin layer B is in contact with the inorganic substrate, and the polyimine-based resin layer B (22) is formed on the polyimine as shown in FIGS. 1(A) and (B). The entire surface of the resin layer A (21) and the outer peripheral region 210 of the polyimine-based resin layer A (21) on the surface of the inorganic substrate 1, and the polyimide-based resin layer B (22) on the outer edge portion thereof 220 (hatched portion in the drawing) is in direct contact with the inorganic substrate 1. When the polyimine-based resin layer B is not formed and a part of the polyimide-based resin layer B is not bonded to the inorganic substrate, the polyimide film is applied to the inorganic substrate 1 The adhesion is reduced. Therefore, when a member such as an electronic component is formed on the polyimide film before the polyimide substrate is peeled off from the inorganic substrate, the polyimide film is peeled off and the work efficiency is lowered. When the entire surface of the polyimine-based resin layer B is in contact with the inorganic substrate, that is, when the polyimine-based resin layer A is not formed, the polyimide film is peeled off from the inorganic substrate. Sexual decline. Specifically, when a member such as an electronic component is formed on a polyimide film having a gas barrier layer formed on the surface thereof, when the polyimide film is peeled off from the inorganic substrate, the polyimide film portion directly under the member is formed. Inability to fully absorb moisture After the treatment, it is difficult to peel the polyimide film from the inorganic substrate.
就聚醯亞胺系薄膜對無機基板之密接性之觀點而言,聚醯亞胺系樹脂層B之面積相對於聚醯亞胺系樹脂層A之面積,較佳為設為110%以上,更佳為設為120%以上,進而較佳為設為150%以上。聚醯亞胺系樹脂層B之面積之上限值並無特別限定,就降低材料損耗之觀點而言,聚醯亞胺系樹脂層B之面積相對於聚醯亞胺系樹脂層A之面積通常為200%以下,較佳為180%以下,更佳為160%以下。聚醯亞胺系樹脂層A之面積係指無機基板1之表面中聚醯亞胺系樹脂層A之形成區域之面積,於圖1(B)中等同於虛線區域211之面積。聚醯亞胺系樹脂層B之面積係聚醯亞胺系樹脂層A之面積與無機基板1之表面中直接形成聚醯亞胺系樹脂層B之聚醯亞胺系樹脂層A(21)的外周區域210之面積之和,於圖1(B)中等同於表示聚醯亞胺系樹脂層B之區域22之面積。 The area of the polyimine-based resin layer B is preferably 110% or more with respect to the area of the polyimide-based resin layer A, from the viewpoint of the adhesion of the polyimide film to the inorganic substrate. More preferably, it is 120% or more, and further preferably 150% or more. The upper limit of the area of the polyimine-based resin layer B is not particularly limited, and the area of the polyimide-based resin layer B is larger than the area of the polyimide-based resin layer A from the viewpoint of reducing material loss. It is usually 200% or less, preferably 180% or less, more preferably 160% or less. The area of the polyimine-based resin layer A is the area of the formation region of the polyimide-based resin layer A on the surface of the inorganic substrate 1, and is equivalent to the area of the broken line region 211 in FIG. 1(B). The area of the polyimine-based resin layer B is the area of the polyimide-based resin layer A and the polyimine-based resin layer A (21) in which the polyimide-based resin layer B is directly formed on the surface of the inorganic substrate 1. The sum of the areas of the outer peripheral regions 210 is equivalent to the area of the region 22 representing the polyiminoimide-based resin layer B in Fig. 1(B).
圖1(B)中聚醯亞胺系樹脂層A(21)及聚醯亞胺系樹脂層B(22)之形狀均具有正方形狀,但亦可根據於本發明之積層體中所剝離之聚醯亞胺系薄膜2之用途而具有任意形狀。聚醯亞胺系樹脂層A及聚醯亞胺系樹脂層B例如可具有圓形狀、長方形狀。於將聚醯亞胺系薄膜2用作可撓性基板之情形,聚醯亞胺系樹脂層A及聚醯亞胺系樹脂層B之形狀通常為正方形狀或長方形狀。 The polyimine-based resin layer A (21) and the polyimide-based resin layer B (22) in Fig. 1 (B) have a square shape, but may be peeled off according to the laminate of the present invention. The polyimine-based film 2 has an arbitrary shape for use. The polyimine-based resin layer A and the polyimide-based resin layer B may have a circular shape or a rectangular shape, for example. In the case where the polyimine-based film 2 is used as a flexible substrate, the shape of the polyimide-based resin layer A and the polyimide-based resin layer B is generally a square shape or a rectangular shape.
聚醯亞胺系樹脂層B(22)中與無機基板1直接接觸之外緣部220之寬度W(參照圖1(B))通常為2mm以上,尤其為2mm以上且100mm以下,就聚醯亞胺系薄膜2之密接性與剝離性之更良好之平衡的觀點而言,較佳為3mm以上且80mm以下,更佳為4mm以上且50mm以下。於圖1(A)及(B)中,聚醯亞胺系樹脂層 B(22)之外緣部220係跨及聚醯亞胺系樹脂層A(21)之外周區域210之全周而與無機基板1直接接觸,但只要於吸濕處理前聚醯亞胺系薄膜2具有所需之密接性,則外緣部220亦可於外周區域210之一部分不與無機基板1直接接觸。 In the polyimine-based resin layer B (22), the width W (see FIG. 1(B)) of the outer edge portion 220 is directly contacted with the inorganic substrate 1 (see FIG. 1(B)), and is usually 2 mm or more, particularly 2 mm or more and 100 mm or less. From the viewpoint of a better balance between the adhesion of the imide-based film 2 and the releasability, it is preferably 3 mm or more and 80 mm or less, more preferably 4 mm or more and 50 mm or less. In FIGS. 1(A) and (B), a polyimide resin layer The outer edge portion 220 of the B (22) layer is in direct contact with the inorganic substrate 1 across the entire circumference of the outer peripheral region 210 of the polyamidene-based resin layer A (21), but it is only required to be a polyimine prior to moisture absorption treatment. The film 2 has a desired adhesiveness, and the outer edge portion 220 may not directly contact the inorganic substrate 1 at a portion of the outer peripheral region 210.
聚醯亞胺系樹脂層A之與無機基板之黏著強度為2N/cm以下,較佳為1N/cm以下,更佳為0.5N/cm以下。聚醯亞胺系樹脂層A藉由在下述之本發明之吸濕處理前具有此種黏著強度,可確保聚醯亞胺系樹脂層A與無機基板之良好之剝離性。若聚醯亞胺系樹脂層A之與無機基板之黏著強度超過2N/cm,則自無機基板剝離聚醯亞胺系薄膜變得困難。聚醯亞胺系樹脂層A之與無機基板之黏著強度之下限值並無特別限定,越低越佳。 The adhesion strength of the polyimine-based resin layer A to the inorganic substrate is 2 N/cm or less, preferably 1 N/cm or less, more preferably 0.5 N/cm or less. The polyimine-based resin layer A has such an adhesive strength before the moisture absorption treatment of the present invention described below, thereby ensuring good peelability of the polyimide-based resin layer A and the inorganic substrate. When the adhesion strength of the polyimine-based resin layer A to the inorganic substrate exceeds 2 N/cm, it becomes difficult to peel the polyimide film from the inorganic substrate. The lower limit of the adhesion strength of the polyimine-based resin layer A to the inorganic substrate is not particularly limited, and the lower the value, the better.
聚醯亞胺系樹脂層B之與無機基板之黏著強度超過2N/cm,較佳為5N/cm以上,更佳為7N/cm以上。聚醯亞胺系樹脂層B藉由在下述之本發明之吸濕處理前具有此種黏著強度,可確保聚醯亞胺系樹脂層B與無機基板之良好之密接性,因此可確保積層一體化之聚醯亞胺系薄膜整體之與無機基板之密接性。若聚醯亞胺系樹脂層B之與無機基板之黏著強度過低,則自無機基板剝離聚醯亞胺系薄膜之前於聚醯亞胺系薄膜上形成電子元件等構件時,聚醯亞胺系薄膜發生剝離而作業效率下降。聚醯亞胺系樹脂層B之與無機基板之黏著強度之上限值並無特別限定,該接著強度通常為20N/cm以下,較佳為10N/cm以下。 The adhesion strength of the polyimine-based resin layer B to the inorganic substrate exceeds 2 N/cm, preferably 5 N/cm or more, and more preferably 7 N/cm or more. The polyimine-based resin layer B has such an adhesive strength before the moisture absorption treatment of the present invention described below, thereby ensuring good adhesion between the polyimide-based resin layer B and the inorganic substrate, thereby ensuring integration of the laminate. The adhesion of the entire polyimide-based film to the inorganic substrate. When the adhesion strength of the polyimine-based resin layer B to the inorganic substrate is too low, the polyimine is formed on the polyimide film before the polyimine film is peeled off from the inorganic substrate. The film is peeled off and the work efficiency is lowered. The upper limit of the adhesion strength of the polyimide-based resin layer B to the inorganic substrate is not particularly limited, and the bonding strength is usually 20 N/cm or less, preferably 10 N/cm or less.
聚醯亞胺系樹脂層B可藉由吸濕處理而自無機基板剝離。詳細而言,聚醯亞胺系樹脂層B於下述吸濕處理後,可藉由以手自端部將其剝下之方法等下述之具體剝離方法而剝離。聚醯亞 胺系樹脂層B於吸濕處理後,例如顯示如下所示之黏著強度。聚醯亞胺系樹脂層B之與無機基板之吸濕處理後之黏著強度通常為2N/cm以下,較佳為1N/cm以下,更佳為0.5N/cm以下。聚醯亞胺系樹脂層B藉由吸濕處理而以如此般較低之黏著強度與無機基板黏著,因此聚醯亞胺系薄膜可容易地自無機基板剝離。若吸濕處理後聚醯亞胺系樹脂層B之與無機基板之黏著強度超過2N/cm,則自無機基板剝離聚醯亞胺系薄膜變得困難。聚醯亞胺系樹脂層B之與無機基板之吸濕處理後之黏著強度的下限值並無特別限定,越低越佳。 The polyimine-based resin layer B can be peeled off from the inorganic substrate by moisture absorption treatment. Specifically, the polyilylimide-based resin layer B can be peeled off by a specific peeling method such as a method of peeling off the hand from the end portion after the moisture absorption treatment described below. Jujua After the moisture absorbing treatment, the amine resin layer B exhibits, for example, the adhesive strength as shown below. The adhesive strength of the polyimine-based resin layer B after the moisture absorption treatment with the inorganic substrate is usually 2 N/cm or less, preferably 1 N/cm or less, and more preferably 0.5 N/cm or less. Since the polyimine-based resin layer B is adhered to the inorganic substrate with such a low adhesive strength by moisture absorption treatment, the polyimide film can be easily peeled off from the inorganic substrate. When the adhesion strength of the polyimide-based resin layer B to the inorganic substrate exceeds 2 N/cm after the moisture absorption treatment, it is difficult to peel the polyimide film from the inorganic substrate. The lower limit of the adhesive strength of the polyimine-based resin layer B after the moisture absorption treatment with the inorganic substrate is not particularly limited, and the lower the value, the better.
本發明所謂之黏著強度係指藉由基於JIS K6854-2進行180°剝離試驗而測定聚醯亞胺系樹脂層與無機基板之層間之黏著強度所得之值。 The adhesive strength in the present invention is a value obtained by measuring the adhesion strength between the layers of the polyimide film and the inorganic substrate by a 180° peel test based on JIS K6854-2.
構成聚醯亞胺系薄膜之聚醯亞胺系樹脂層A及聚醯亞胺系樹脂層B,係將聚醯亞胺系樹脂薄膜化而成者。聚醯亞胺系樹脂係主鏈上具有醯亞胺鍵之樹脂,作為具體例,可列舉聚醯亞胺、聚醯胺醯亞胺、聚酯醯亞胺等,但並不限定於該等,只要為主鏈上具有醯亞胺鍵之樹脂,任何樹脂均可使用。該等樹脂通常單獨使用,但亦可將2種以上混合而使用。構成聚醯亞胺系樹脂層A及聚醯亞胺系樹脂層B之聚醯亞胺系樹脂係分別獨立選出,任意聚醯亞胺系樹脂均可使用,較佳為單獨使用聚醯亞胺。 The polyimine-based resin layer A and the polyimine-based resin layer B constituting the polyimide film are formed by thinning a polyimide film. The polyimine-based resin has a resin having a quinone bond in the main chain, and specific examples thereof include polyiminoimine, polyamidimide, polyesterimide, and the like, but are not limited thereto. Any resin can be used as long as it has a quinone bond on the main chain. These resins are usually used singly or in combination of two or more. The polyimide-based resin layer constituting the polyimine-based resin layer A and the polyimide-based resin layer B is independently selected, and any of the polyimine-based resins may be used, and it is preferred to use a polyimide. .
作為聚醯亞胺,可使用使溶解於溶劑之聚醯胺酸等聚醯亞胺前驅物熱硬化,而製成聚醯亞胺之前驅物型聚醯亞胺或溶劑可溶型聚醯亞胺,可較佳地使用前驅物型聚醯亞胺。 As the polyimine, it can be thermally hardened by using a polyimine precursor such as polylysine dissolved in a solvent to prepare a polyimine precursor or a solvent-soluble polyazide. As the amine, a precursor type polyimine can be preferably used.
作為上述聚醯亞胺系樹脂,較佳為具有50莫耳%以 上(其中,將總構成單位設為100莫耳%)之源自醯亞胺鍵之構成單位。 The polyimine-based resin preferably has 50 mol% The constituent unit derived from the quinone imine bond (wherein the total constituent unit is set to 100 mol%).
作為上述聚醯亞胺系樹脂,可使用市售品。即,例如可使用「U imide AR」、「U imide AH」、「U imide BH」、「U imide CR」、「U imide CH」(以上均為UNITIKA公司製造)或U varnish A(宇部興產公司製造)等聚醯胺酸型清漆、「RIKACOAT SN-20」(新日本理化公司製造)或「Matrimid 5218」(HUNTSMAN公司製造)等溶解於溶劑之溶劑可溶型聚醯亞胺清漆、Vylomax HR-11NN(東洋紡公司製造)等聚醯胺醯亞胺清漆。 A commercially available product can be used as the above polyimine-based resin. In other words, for example, "U imide AR", "U imide AH", "U imide BH", "U imide CR", "U imide CH" (all of which are manufactured by UNITIKA) or U varnish A can be used. Solvent-soluble polyimine varnish, Vylomax, etc. dissolved in solvent, such as polyacrylic acid varnish, "RIKACOAT SN-20" (manufactured by Nippon Chemical and Chemical Co., Ltd.) or "Matrimid 5218" (manufactured by HUNTSMAN) Polyamine amidoxime varnish such as HR-11NN (manufactured by Toyobo Co., Ltd.).
上述前驅物型聚醯亞胺係將大致等莫耳之成為原料之四羧酸或其二酐與二胺於溶劑中反應而獲得之聚醯亞胺前驅物溶液,將其進行塗佈,並乾燥、熱硬化(醯亞胺化)後可獲得聚醯亞胺層。 The precursor type polyimine is a polyimine precursor solution obtained by reacting a tetracarboxylic acid or a dianhydride thereof which is a raw material with a diamine in a solvent, and is coated with A polyimine layer can be obtained after drying and heat hardening (醯imination).
作為製作該聚醯亞胺前驅物溶液時之反應溫度,較佳為-30~60℃,更佳為-15~40℃。又,於該反應中,單體及溶劑之添加順序並無特別限制,任意順序均可。 The reaction temperature at the time of producing the polyimide precursor solution is preferably -30 to 60 ° C, more preferably -15 to 40 ° C. Further, in the reaction, the order of addition of the monomer and the solvent is not particularly limited, and may be any order.
此處,作為四羧酸或其二酐,例如能以單體或混合物之形式使用均苯四甲酸、3,3',4,4'-聯苯四羧酸、3,3',4,4'-二苯甲酮四羧酸、3,3',4,4'-二苯碸四羧酸、3,3',4,4'-二苯醚四羧酸、2,3,3',4'-二苯甲酮四羧酸、2,3,6,7-萘四羧酸、1,4,5,7-萘四羧酸、1,2,5,6-萘四羧酸、3,3',4,4'-二苯甲烷四羧酸、2,2-雙(3,4-二羧基苯基)丙烷、2,2-雙(3,4-二羧基苯基)六氟丙烷、3,4,9,10-四羧基苝、2,2-雙[4-(3,4-二羧基苯氧基)苯基]丙烷、2,2-雙[4-(3,4-二羧基苯氧基)苯基]六氟丙烷、1,2,3,4-環丁烷四羧酸、1,2,4,5-環戊烷四羧酸、1,2,4,5-環己烷 四羧酸、二環[2,2,2]-7-辛烯-2,3,5,6-四羧酸或該等之二酐等,但並不限定於該等。 Here, as the tetracarboxylic acid or a dianhydride thereof, for example, pyromellitic acid, 3,3',4,4'-biphenyltetracarboxylic acid, 3,3', 4 can be used in the form of a monomer or a mixture. 4'-benzophenone tetracarboxylic acid, 3,3',4,4'-diphenyltetracarboxylic acid, 3,3',4,4'-diphenyl ether tetracarboxylic acid, 2,3,3 ',4'-benzophenone tetracarboxylic acid, 2,3,6,7-naphthalenetetracarboxylic acid, 1,4,5,7-naphthalenetetracarboxylic acid, 1,2,5,6-naphthalenetetracarboxylic acid Acid, 3,3',4,4'-diphenylmethanetetracarboxylic acid, 2,2-bis(3,4-dicarboxyphenyl)propane, 2,2-bis(3,4-dicarboxyphenyl) Hexafluoropropane, 3,4,9,10-tetracarboxyindole, 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane, 2,2-bis[4-( 3,4-dicarboxyphenoxy)phenyl]hexafluoropropane, 1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,4,5-cyclopentanetetracarboxylic acid, 1,2 ,4,5-cyclohexane Tetracarboxylic acid, bicyclo[2,2,2]-7-octene-2,3,5,6-tetracarboxylic acid or such dianhydride, etc., but is not limited thereto.
此處,特佳地使用均苯四甲酸、3,3',4,4'-聯苯四羧酸或該等之二酐。 Here, pyromellitic acid, 3,3',4,4'-biphenyltetracarboxylic acid or such dianhydrides are particularly preferably used.
作為二胺,例如能以單體或混合物之形式使用對苯二胺、間苯二胺、3,4'-二胺基二苯醚、4,4'-二胺基二苯醚、4,4'-二胺基二苯甲烷、3,3'-二甲基-4,4'-二胺基二苯甲烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、1,2-雙(苯胺基)乙烷、二胺基二苯基碸、二胺基苯甲醯苯胺、二胺基苯甲酸酯、二胺基二苯硫醚、2,2-雙(對胺基苯基)丙烷、2,2-雙(對胺基苯基)六氟丙烷、1,5-二胺基萘、二胺基甲苯、二胺基三氟甲苯、1,4-雙(對胺基苯氧基)苯、4,4'-雙(對胺基苯氧基)聯苯、二胺基蒽醌、4,4'-雙(3-胺基苯氧基苯基)二苯基碸、1,3-雙(苯胺基)六氟丙烷、1,4-雙(苯胺基)八氟丁烷、1,5-雙(苯胺基)十氟戊烷、1,7-雙(苯胺基)十四氟庚烷、1,2-乙二胺、1,3-丙二胺、1,4-丁二胺、1,5-戊二胺、1,6-己二胺、1,7-庚二胺、1,8-辛二胺、1,9-壬二胺、1,10-癸二胺、1,12-十二烷二胺、順-1,4-二胺基環己烷、反-1,4-二胺基環己烷、1,4-二胺基環己烷異構物混合物、順-順-4,4'-二胺基二環己基甲烷、順-反-4,4'-二胺基二環己基甲烷、反-反-4,4'-二胺基二環己基甲烷、4,4'-二胺基二環己基甲烷異構物混合物、順-1,3-雙(胺基乙基)環己烷、反-1,3-雙(胺基乙基)環己烷、1,3-雙(胺基乙基)環己烷異構物混合物、順-反-4,4'-亞甲基雙(2-甲基環己胺)、反-反-4,4'-亞甲基雙(2-甲基環己胺)、4,4'-亞甲基雙(2-甲基環己胺)異構物混合物、順-順-4,4'-二胺基二伸環己基丙烷、順-反-4,4'-二胺基二伸環己基丙烷、4,4'-二胺基二伸環己基丙烷等,但並不限定於該等。 As the diamine, for example, p-phenylenediamine, m-phenylenediamine, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 4 can be used in the form of a monomer or a mixture. 4'-Diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 2,2-bis[4-(4-aminophenoxy)phenyl Propane, 1,2-bis(anilino)ethane, diaminodiphenylanthracene, diaminobenzimidamide, diaminobenzoic acid ester, diaminodiphenyl sulfide, 2,2 - bis(p-aminophenyl)propane, 2,2-bis(p-aminophenyl)hexafluoropropane, 1,5-diaminonaphthalene, diaminotoluene, diaminotrifluorotoluene, 1, 4-bis(p-aminophenoxy)benzene, 4,4'-bis(p-aminophenoxy)biphenyl, diaminoguanidine, 4,4'-bis(3-aminophenoxy) Phenyl)diphenylanthracene, 1,3-bis(anilino)hexafluoropropane, 1,4-bis(anilino)octafluorobutane, 1,5-bis(anilino)decafluoropentane, 1 , 7-bis(anilino)tetradecfluoroheptane, 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6- Hexamethylenediamine, 1,7-heptanediamine, 1,8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,12-dodecanediamine, cis-1, 4-diaminocyclohexane, trans-1,4-di Cyclohexane, 1,4-diaminocyclohexane isomer mixture, cis-cis-4,4'-diaminodicyclohexylmethane, cis-trans-4,4'-diaminodi Cyclohexylmethane, trans-trans-4,4'-diaminodicyclohexylmethane, 4,4'-diaminodicyclohexylmethane isomer mixture, cis-1,3-bis(aminoethyl) Cyclohexane, trans-1,3-bis(aminoethyl)cyclohexane, 1,3-bis(aminoethyl)cyclohexane isomer mixture, cis-trans-4,4'- Methylene bis(2-methylcyclohexylamine), trans-trans-4,4'-methylenebis(2-methylcyclohexylamine), 4,4'-methylenebis(2-methyl Cyclohexylamine) isomer mixture, cis-cis-4,4'-diaminodicyclohexylpropane, cis-trans-4,4'-diaminodicyclohexylpropane, 4,4' - Diamine-based dicyclohexylpropane, etc., but is not limited thereto.
此處,特佳地使用對苯二胺、4,4'-二胺基二苯醚、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷。 Here, p-phenylenediamine, 4,4'-diaminodiphenyl ether, and 2,2-bis[4-(4-aminophenoxy)phenyl]propane are particularly preferably used.
作為聚醯亞胺前驅物之固形份濃度,較佳為1~50質量%,更佳為5~30質量%。該聚醯亞胺酸溶液可部分經醯亞胺化。 The solid content concentration of the polyimide precursor is preferably from 1 to 50% by mass, more preferably from 5 to 30% by mass. The polyamidoacid solution can be partially imidized by hydrazine.
本發明之聚醯亞胺前驅物溶液之於25℃之黏度較佳為1~150Pa.s,更佳為5~100Pa.s。 The viscosity of the polyimine precursor solution of the present invention at 25 ° C is preferably from 1 to 150 Pa. s, more preferably 5~100Pa. s.
作為用於聚醯亞胺前驅物溶液之溶劑,只要為溶解聚醯亞胺前驅物之溶劑則並無限制,例如可列舉醯胺系溶劑、醚系溶劑、水溶性醇系溶劑。 The solvent used for the polyimide precursor solution is not particularly limited as long as it is a solvent for dissolving the polyimide precursor, and examples thereof include a guanamine solvent, an ether solvent, and a water-soluble alcohol solvent.
作為醯胺系溶劑之具體例,可列舉N-甲基-2-吡咯啶酮(NMP)、N,N-二甲基甲醯胺(DMF)、N,N-二甲基乙醯胺(DMAc)等。 Specific examples of the guanamine-based solvent include N-methyl-2-pyrrolidone (NMP), N,N-dimethylformamide (DMF), and N,N-dimethylacetamide ( DMAc) and so on.
作為醚系溶劑,可列舉2-甲氧基乙醇、2-乙氧基乙醇、2-(甲氧基甲氧基)乙氧基乙醇、2-異丙氧基乙醇、2-丁氧基乙醇、四氫糠醇、二乙二醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、三乙二醇、三乙二醇單乙醚、四乙二醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、二丙二醇、二丙二醇單甲醚、二丙二醇單乙醚、三丙二醇單甲醚、聚乙二醇、聚丙二醇、四氫呋喃、二烷、1,2-二甲氧基乙烷、二乙二醇二甲醚、二乙二醇二乙醚等。 Examples of the ether solvent include 2-methoxyethanol, 2-ethoxyethanol, 2-(methoxymethoxy)ethoxyethanol, 2-isopropoxyethanol, and 2-butoxyethanol. , tetrahydrofurfuryl alcohol, diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monoethyl ether, tetraethylene glycol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, tripropylene glycol monomethyl ether, polyethylene glycol, polypropylene glycol, Tetrahydrofuran, two Alkane, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, and the like.
作為水溶性醇系溶劑,可列舉甲醇、乙醇、1-丙醇、2-丙醇、第三丁醇、乙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、2,3-丁二醇、1,5-戊二醇、2-丁烯-1,4-二醇、2-甲基-2,4-戊二醇、1,2,6-己三醇、二丙酮醇等。 Examples of the water-soluble alcohol-based solvent include methanol, ethanol, 1-propanol, 2-propanol, tert-butanol, ethylene glycol, 1,2-propanediol, 1,3-propanediol, and 1,3-butane. Alcohol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, 2-butene-1,4-diol, 2-methyl-2,4-pentanediol 1,2,6-hexanetriol, diacetone alcohol, and the like.
該等溶劑可將2種以上混合而使用。關於該等溶劑中 之特佳例,作為單獨溶劑,可列舉N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮,又,作為混合溶劑,可列舉N,N-二甲基乙醯胺與N-甲基-2-吡咯啶酮、N-甲基-2-吡咯啶酮與甲醇、N-甲基-2-吡咯啶酮與2-甲氧基乙醇等組合。 These solvents can be used by mixing two or more types. About these solvents As a separate solvent, N,N-dimethylacetamide and N-methyl-2-pyrrolidone are exemplified, and as a mixed solvent, N,N-dimethylacetonitrile is mentioned. The amine is combined with N-methyl-2-pyrrolidone, N-methyl-2-pyrrolidone with methanol, N-methyl-2-pyrrolidone and 2-methoxyethanol.
以下,對使用聚醯亞胺前驅物溶液製造聚醯亞胺系樹脂層A及B之方法進行說明,但可清楚了解於使用上述之聚醯亞胺以外之其他聚合物作為聚醯亞胺系樹脂之情形下,亦可藉由適用以下之說明而製造聚醯亞胺系樹脂層A及B。 Hereinafter, a method of producing the polyimine-based resin layers A and B using a polyimide precursor solution will be described, but it is clear that the polymer other than the above-mentioned polyimine is used as the polyimine system. In the case of a resin, the polyimine-based resin layers A and B can also be produced by applying the following description.
於製造聚醯亞胺系樹脂層A及B時,首先,準備用於製造聚醯亞胺系樹脂層A之「聚醯亞胺前驅物溶液A」、及用於製造聚醯亞胺系樹脂層B之「聚醯亞胺前驅物溶液B」(有時將該等分別簡記為「聚醯亞胺溶液A」及「聚醯亞胺溶液B」)。繼而,於無機基板上塗佈聚醯亞胺溶液A,乾燥後,於乾燥塗膜及無機基板之表面上塗佈聚醯亞胺溶液B並乾燥。然後,使該等塗膜總括地熱硬化而醯亞胺化。此處所謂之乾燥係指利用加熱等手段減少聚醯亞胺前驅物溶液中之溶劑量。此時,較佳為進行溶劑之去除直至塗膜中之固形份濃度成為50質量%以上且90質量%以下為止。藉由如此進行乾燥,聚醯亞胺系樹脂層A與聚醯亞胺系樹脂層B之界面之密接性得以確保,而可進行積層一體化。乾燥可使用任意裝置,較佳為熱風乾燥機,亦可使用紅外線加熱、電磁感應加熱等。用於乾燥之溫度範圍適宜為50~200℃。又,此處所謂之熱硬化係指將聚醯亞胺前驅物轉換為聚醯亞胺之步驟。用於熱硬化之溫度範圍適宜為300~450℃。於塗佈聚醯亞胺溶液B時,藉由將聚醯亞胺系樹脂層A全面全部被覆,且使聚醯亞胺系樹脂層B之面積大 於聚醯亞胺系樹脂層A之面積,可製成上述層構成。 When manufacturing the polyimine-based resin layers A and B, first, the "polyimine precursor solution A" for producing the polyimide-based resin layer A, and the polyimine-based resin are prepared. "Polyimide precursor solution B" of layer B (sometimes referred to as "polyimine solution A" and "polyimine solution B", respectively). Then, the polyimine solution A is applied onto the inorganic substrate, and after drying, the polyimide film B is applied onto the surface of the dried coating film and the inorganic substrate and dried. Then, the coating films are collectively thermally cured to be imidized. The term "drying" as used herein means reducing the amount of solvent in the polyimide precursor solution by means of heating or the like. In this case, it is preferred to remove the solvent until the solid content concentration in the coating film is 50% by mass or more and 90% by mass or less. By drying in this manner, the adhesion between the polyimide-based resin layer A and the polyimide-based resin layer B is ensured, and integration can be carried out. Any device may be used for drying, preferably a hot air dryer, or infrared heating, electromagnetic induction heating, or the like. The temperature range for drying is suitably 50 to 200 °C. Further, the term "thermosetting" as used herein refers to a step of converting a polyimide precursor to a polyimine. The temperature range for thermal hardening is suitably 300 to 450 °C. When the polyimine-based solution B is applied, the polyimide-based resin layer A is completely coated in its entirety, and the area of the polyimide-based resin layer B is large. The area of the polyimine-based resin layer A can be made into the above-mentioned layer structure.
於聚醯亞胺前驅物溶液A中,為獲得聚醯亞胺系樹脂層A之上述黏著強度,例如可調配硬脂酸、棕櫚酸等高級脂肪酸或其醯胺、金屬鹽等脫模劑。該等之中,較佳為硬脂酸。脫模劑之調配量越多,則聚醯亞胺系樹脂層之黏著強度越小。另一方面,脫模劑之調配量越少,則聚醯亞胺系樹脂層之黏著強度越大。 In the polyimine precursor solution A, in order to obtain the above-mentioned adhesive strength of the polyimine-based resin layer A, for example, a higher-grade fatty acid such as stearic acid or palmitic acid or a release agent such as a guanamine or a metal salt may be blended. Among these, stearic acid is preferred. The more the amount of the release agent is, the smaller the adhesion strength of the polyimide film is. On the other hand, the smaller the amount of the release agent, the greater the adhesion strength of the polyimide film.
作為聚醯亞胺前驅物溶液A中之脫模劑之調配量,只要聚醯亞胺系樹脂層達到既定之黏著強度則並無特別限定,通常相對於聚醯亞胺質量,較佳為添加0.01~2質量%,更佳為0.1~1質量%。本說明書中,所謂聚醯亞胺質量係指聚醯亞胺前驅物溶液中所含之以聚醯亞胺換算之聚醯亞胺總質量。 The amount of the release agent in the polyimide intermediate solution A is not particularly limited as long as the polyimide layer has a predetermined adhesive strength, and is usually added in preference to the mass of the polyimide. 0.01 to 2% by mass, more preferably 0.1 to 1% by mass. In the present specification, the term "polyimine" refers to the total mass of the polyimine in terms of polyimine contained in the polyimide precursor solution.
於聚醯亞胺前驅物溶液A中,為獲得聚醯亞胺系樹脂層A之上述黏著強度,亦可調配下述密接性改善劑。由密接性改善劑之調配所引起之對黏著強度之影響與聚醯亞胺前驅物溶液B中相同。 In the polyimine precursor solution A, in order to obtain the above-mentioned adhesive strength of the polyimine-based resin layer A, the following adhesion improving agent may be formulated. The effect on the adhesion strength caused by the formulation of the adhesion improving agent is the same as in the polyimide intermediate solution B.
於聚醯亞胺前驅物溶液B中,為獲得上述黏著強度,可視需要於溶液中調配矽烷偶合劑等密接性改善劑。作為矽烷偶合劑,其種類並無限制,例如胺系、環氧系、丙烯酸系等,較佳為胺系。密接性改善劑之調配量越多,則聚醯亞胺系樹脂層之黏著強度越大。另一方面,密接性改善劑之調配量越少,則聚醯亞胺系樹脂層之黏著強度越小。 In the polyimine precursor solution B, in order to obtain the above adhesive strength, an adhesion improving agent such as a decane coupling agent may be formulated in the solution as needed. The type of the decane coupling agent is not limited, and examples thereof include an amine type, an epoxy type, and an acrylic type, and an amine type is preferable. The more the amount of the adhesion improving agent is, the greater the adhesion strength of the polyimide film. On the other hand, the smaller the blending amount of the adhesion improving agent, the smaller the adhesive strength of the polyimide film.
作為聚醯亞胺前驅物溶液B中之密接性改善劑之調配量,較佳為相對於聚醯亞胺質量添加0.05~0.5質量%,更佳為0.05~0.2質量%,進而較佳為0.1~0.2質量%。 The blending amount of the adhesion improving agent in the polyimide precursor solution B is preferably 0.05 to 0.5% by mass, more preferably 0.05 to 0.2% by mass, even more preferably 0.1% based on the mass of the polyimide. ~0.2% by mass.
聚醯亞胺前驅物溶液B中,為獲得聚醯亞胺系樹脂層B之上述黏著強度,亦可調配上述脫模劑。由脫模劑之調配所引起之對黏著強度之影響與聚醯亞胺前驅物溶液A中相同。 In the polyimine precursor solution B, in order to obtain the above-mentioned adhesive strength of the polyimine-based resin layer B, the above-mentioned release agent may be blended. The effect on the adhesion strength caused by the formulation of the release agent is the same as in the polyamidene precursor solution A.
聚醯亞胺前驅物溶液A及B之塗佈可連續或單片地進行。 The coating of the polyimine precursor solutions A and B can be carried out continuously or monolithically.
連續塗佈可利用模具塗佈機、模唇塗佈機、缺角輪塗佈機、凹版塗佈機、逆輥塗佈機等塗佈機而進行。 The continuous coating can be carried out by a coater such as a die coater, a lip coater, a notch coater, a gravure coater, or a reverse roll coater.
連續塗佈亦可利用棒式塗佈機、刮刀塗佈機、旋轉塗佈機等塗佈機而進行。 Continuous coating can also be carried out by a coater such as a bar coater, a knife coater, or a spin coater.
此處,由於無機基板剛直,故而連續塗佈多數情況下伴有困難,因此就工業生產之觀點而言較佳為單片式塗佈。 Here, since the inorganic substrate is rigid, continuous coating is often accompanied by difficulty. Therefore, from the viewpoint of industrial production, monolithic coating is preferred.
作為聚醯亞胺系樹脂層A之塗佈厚度,較佳為將熱硬化後之厚度設為0.5~10μm,更佳為設為1~5μm。 The coating thickness of the polyimine-based resin layer A is preferably 0.5 to 10 μm, more preferably 1 to 5 μm, after thermosetting.
又,作為聚醯亞胺系樹脂層B之塗佈厚度,較佳為將熱硬化後之厚度設為5~200μm,更佳為設為10~100μm。聚醯亞胺系樹脂層B之厚度為包含聚醯亞胺系樹脂層A之聚醯亞胺系薄膜整體之厚度,且等同於外緣部220之厚度。 Moreover, as the coating thickness of the polyimine-based resin layer B, the thickness after heat curing is preferably 5 to 200 μm, more preferably 10 to 100 μm. The thickness of the polyimine-based resin layer B is the thickness of the entire polyimide-based film including the polyimide-based resin layer A, and is equivalent to the thickness of the outer edge portion 220.
如上所述,於使用聚醯亞胺系薄膜作為可撓性基板之電子裝置中,為防止水蒸氣等滲入至OLED發光層等,通常設置阻氣層。本發明之積層體中,可於聚醯亞胺系樹脂層B之表面之積層(包埋)有聚醯亞胺系樹脂層A之部分設置該阻氣層。作為阻氣層,可使用包含氧化矽、氧化鋁、碳化矽、碳氧化矽、碳氮化矽、氮化矽、氮氧化矽等無機氧化物之被膜,較佳為包含氧化矽之被膜。作為形成該等被膜之方法,可列舉濺鍍法、真空蒸鍍法、熱 CVD(Chemical Vapor Deposition,化學氣相沈積)法、電漿CVD法、光CVD法等公知之方法,較佳為濺鍍法。作為阻氣層之厚度,較佳為設為10~100nm,更佳為20~50nm。 As described above, in an electronic device using a polyimide film as a flexible substrate, a gas barrier layer is usually provided in order to prevent penetration of water vapor or the like into the OLED light-emitting layer or the like. In the laminate of the present invention, the gas barrier layer may be provided on a portion of the surface of the polyilylimine-based resin layer B in which the polyimide-based resin layer A is laminated (embedded). As the gas barrier layer, a film containing an inorganic oxide such as cerium oxide, aluminum oxide, cerium carbide, cerium oxycarbonate, cerium carbonitride, cerium nitride or cerium oxynitride may be used, and a coating containing cerium oxide is preferred. Examples of the method of forming the film include a sputtering method, a vacuum evaporation method, and a heat method. A known method such as a CVD (Chemical Vapor Deposition) method, a plasma CVD method, or a photo CVD method is preferably a sputtering method. The thickness of the gas barrier layer is preferably from 10 to 100 nm, more preferably from 20 to 50 nm.
如圖2(A)及(B)所示,阻氣層3設置於聚醯亞胺系樹脂層B之表面與聚醯亞胺系樹脂層A之位置在垂直方向重疊之位置(區域)。阻氣層3並非必須如圖2(A)及(B)所示般設置於聚醯亞胺系樹脂層B(22)之表面中與聚醯亞胺系樹脂層A在垂直方向之重疊區域整體,亦可設置於該重疊區域內之一部分。所謂聚醯亞胺系樹脂層B之表面中與聚醯亞胺系樹脂層A在垂直方向之重疊區域,係指圖1(B)中之符號211所示之區域。若超出該重疊區域211地形成阻氣層,則位於超出該重疊區域之部分之阻氣層之正下方的聚醯亞胺系樹脂層B之外緣部220無法充分接受下述吸濕處理。因此,自無機基板剝離聚醯亞胺系薄膜變得困難。圖2(A)係於圖1(A)之積層體之聚醯亞胺系樹脂層B(22)之表面形成有阻氣層3之本發明之一實施態樣之積層體的示意圖(剖面圖)。圖2(B)係自圖中上方觀察圖2(A)之積層體時之概略示意圖。圖2(A)及(B)中與圖1(A)及(B)相同之符號表示與圖1中相同之構件、區域。 As shown in Fig. 2 (A) and (B), the gas barrier layer 3 is provided at a position (region) in which the surface of the polyimide-based resin layer B overlaps with the position of the polyimide-based resin layer A in the vertical direction. The gas barrier layer 3 is not necessarily provided in the surface of the polyimide-based resin layer B (22) and overlaps with the polyimide-based resin layer A in the vertical direction as shown in Figs. 2(A) and (B). The whole may also be disposed in one part of the overlapping area. The region overlapping the polyimine-based resin layer A on the surface of the polyimide-based resin layer B in the vertical direction means a region indicated by reference numeral 211 in Fig. 1(B). When the gas barrier layer is formed beyond the overlap region 211, the outer edge portion 220 of the polyimide-based resin layer B located directly under the gas barrier layer beyond the overlap region cannot sufficiently receive the moisture absorption treatment described below. Therefore, it is difficult to peel the polyimide film from the inorganic substrate. Fig. 2(A) is a schematic view showing a layered body of an embodiment of the present invention in which the gas barrier layer 3 is formed on the surface of the polyimide-based resin layer B (22) of the laminate of Fig. 1(A). Figure). Fig. 2(B) is a schematic view showing the laminated body of Fig. 2(A) viewed from above in the figure. The same reference numerals as in Figs. 1(A) and (B) in Figs. 2(A) and (B) denote the same members and regions as those in Fig. 1.
藉由將阻氣層3設置於重複區域211之一部分或整體,可使聚醯亞胺系樹脂層B之暴露在大氣中之部分之面積為聚醯亞胺系樹脂層B之總面積之10%以上。即,即便於聚醯亞胺系樹脂層B表面設置有阻氣層,亦由於聚醯亞胺系樹脂層B之一部分、尤其是外緣部220露出於大氣中,故而可藉由吸濕處理而剝離。所謂聚醯亞胺系樹脂層B之暴露在大氣中之部分之面積,係指自聚醯亞胺系樹脂層B之表面之面積中減去阻氣層之表面之面積所得的面 積,於圖2(B)中等同於斜線區域220之面積。聚醯亞胺系樹脂層B之總面積於圖2(B)中等同於表示聚醯亞胺系樹脂層B之區域22(正方形狀)之面積。 By providing the gas barrier layer 3 in a part or the entirety of the repeating region 211, the area of the portion of the polyimide-based resin layer B exposed to the atmosphere can be 10 of the total area of the polyimide-based resin layer B. %the above. In other words, even if a gas barrier layer is provided on the surface of the polyimide-based resin layer B, a part of the polyimide-based resin layer B, particularly the outer edge portion 220, is exposed to the atmosphere, so that it can be treated by moisture absorption. And stripped. The area of the portion of the polyimine-based resin layer B exposed to the atmosphere refers to the surface obtained by subtracting the area of the surface of the gas barrier layer from the area of the surface of the polyimide-based resin layer B. The product is equivalent to the area of the oblique line region 220 in Fig. 2(B). The total area of the polyimine-based resin layer B is equivalent to the area of the region 22 (square shape) of the polyimide-based resin layer B in Fig. 2(B).
如上所述,與無機基板相接之聚醯亞胺系樹脂層B(22)之單層部分(外緣部220)牢固地與無機基板密接,因此可確保聚醯亞胺系薄膜2之與無機基板之密接性。 As described above, the single-layer portion (outer edge portion 220) of the polyimide-based resin layer B (22) which is in contact with the inorganic substrate is firmly adhered to the inorganic substrate, so that the polyimine-based film 2 can be ensured. Adhesion of inorganic substrates.
本發明之積層體100藉由以下所示之處理方法(積層體之處理方法1或2),可容易地自無機基板剝離聚醯亞胺系薄膜2。所剝離之聚醯亞胺系薄膜2作為可撓性基板有用。此時,藉由預先於積層體100之聚醯亞胺系薄膜2表面形成電子元件等構件,可將所剝離之聚醯亞胺系薄膜2製成可撓性裝置。於製造可撓性裝置時,較佳為於電子元件等構件形成之前,預先於聚醯亞胺系薄膜2之表面形成上述阻氣層3。 The laminate 100 of the present invention can easily peel the polyimide film 2 from the inorganic substrate by the treatment method shown below (the treatment method 1 or 2 for the laminate). The peeled polyimide-based film 2 is useful as a flexible substrate. In this case, by forming a member such as an electronic component on the surface of the polyimide film 2 of the laminate 100 in advance, the peeled polyimide film 2 can be made into a flexible device. When manufacturing a flexible device, it is preferable to form the gas barrier layer 3 on the surface of the polyimide film 2 before the formation of a member such as an electronic component.
首先,對本發明之積層體100進行下述吸濕處理。然後,剝離聚醯亞胺系薄膜2。作為具體之剝離方法,可採用以手自端部將其剝下之方法或使用驅動輥、機器人等機械裝置之方法。之後,藉由切斷去除與無機基板1相接之聚醯亞胺系樹脂層B(22)部分,而獲得作為可撓性基板之聚醯亞胺系薄膜2。所謂與無機基板1相接之聚醯亞胺系樹脂層B(22)部分,係指聚醯亞胺系樹脂層B(22)中之單層部分(外緣部220)。 First, the layered body 100 of the present invention is subjected to the following moisture absorption treatment. Then, the polyimide film 2 is peeled off. As a specific peeling method, a method of peeling off the hand from the end or a method of using a mechanical device such as a driving roller or a robot can be employed. After that, the polyimine-based resin layer B (22) portion that is in contact with the inorganic substrate 1 is cut and removed to obtain a polyimide film 2 as a flexible substrate. The portion of the polyimine-based resin layer B (22) that is in contact with the inorganic substrate 1 refers to a single-layer portion (outer edge portion 220) of the polyimide-based resin layer B (22).
本方法中,例如於使用圖1(A)及(B)所示之積層體100之情形,首先,進行吸濕處理後,如圖3(A)所示,剝離聚醯亞胺系薄膜2。繼而,藉由將聚醯亞胺系樹脂層B(22)之單層部分(外緣部220)作為多餘部分切斷去除,而獲得如圖3(B)所示之作為可撓性基板之聚醯亞胺系薄膜2。圖3(A)及(B)係用於說明使用圖1(A)之積層體藉由積層體之處理方法1製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。圖3中與圖1相同之符號表示與圖1中相同之構件、區域。 In the method, for example, in the case of using the layered body 100 shown in FIGS. 1(A) and 1(B), first, after the moisture absorption treatment, as shown in FIG. 3(A), the polyimide film 2 is peeled off. . Then, by cutting and removing the single-layer portion (outer edge portion 220) of the polyimide-based resin layer B (22) as an excess portion, a flexible substrate as shown in FIG. 3(B) is obtained. Polyimine film 2 . 3(A) and 3(B) are schematic views (cross-sectional views) of a polyimine-based film for explaining a method of producing a flexible substrate by the method 1 for processing a laminate using the laminate of Fig. 1(A); . The same reference numerals as in Fig. 1 in Fig. 3 denote the same members and regions as those in Fig. 1.
本方法中,例如於使用圖2(A)及(B)所示之積層體100之情形,首先,進行吸濕處理後,如圖4(A)所示,剝離具有阻氣層3之聚醯亞胺系薄膜2。繼而,藉由將聚醯亞胺系樹脂層B(22)之單層部分(外緣部220)作為多餘部分切斷去除,而獲得如圖4(B)所示之作為可撓性基板之具有阻氣層3之聚醯亞胺系薄膜2。圖4(A)及(B)係用於說明使用圖2(A)之積層體藉由積層體之處理方法1製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。圖4中與圖2相同之符號表示與圖2中相同之構件、區域。 In the method, for example, in the case of using the layered body 100 shown in FIGS. 2(A) and (B), first, after the moisture absorption treatment, as shown in FIG. 4(A), the polymerization having the gas barrier layer 3 is peeled off. Bismuth imide film 2. Then, by cutting and removing the single layer portion (outer edge portion 220) of the polyimide film B layer (22) as an excess portion, a flexible substrate as shown in FIG. 4(B) is obtained. Polyimide film 2 having gas barrier layer 3. 4(A) and 4(B) are schematic views (cross-sectional views) of a polyimine-based film for explaining a method of producing a flexible substrate by the method 1 for processing a laminate using the laminate of Fig. 2(A); . The same reference numerals as in Fig. 2 in Fig. 4 denote the same members and regions as those in Fig. 2.
本方法中,外緣部220較佳為藉由吸濕處理而剝離,亦可藉由例如對外緣部220照射雷射光、紅外線光、紫外線光、閃光等而進行剝離。又,亦可藉由將本發明之積層體100浸漬於水中而進行剝離。 In the present method, the outer edge portion 220 is preferably peeled off by moisture absorption treatment, and may be peeled off by, for example, irradiating the outer edge portion 220 with laser light, infrared light, ultraviolet light, glitter, or the like. Moreover, peeling can also be performed by immersing the laminated body 100 of this invention in water.
本積層體之處理方法1中,藉由在積層體100之聚醯亞胺系薄膜2表面預先形成電子元件等構件(未圖示)而獲得之聚醯亞胺系薄膜2作為可撓性裝置是有用的。 In the method 1 of the present invention, the polyimide-based film 2 obtained by forming a member (not shown) such as an electronic component on the surface of the polyimide film 2 of the laminate 100 is used as a flexible device. is useful.
首先,於聚醯亞胺系薄膜2之既定部位切出切口,而分割成聚醯亞胺系薄膜中之剝離預定區域部分、及包含與無機基板1相接之聚醯亞胺系樹脂層B(22)部分的部分。所謂要切出切口之聚醯亞胺系薄膜之既定部位,係指正下方存在聚醯亞胺系樹脂層A(21)之部位,通常如圖5(A)及圖6(A)所示,沿聚醯亞胺系樹脂層A(21)之外周形成切口200。切口形成方法只要可形成到達無機基板1之切口200則並無特別限定,例如可列舉使用市售之切割器之方法或使用雷射光之照射之方法。圖5(A)及(B)係用於說明使用圖1(A)之積層體,藉由積層體之處理方法2製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。圖6(A)及(B)係用於說明使用圖2(A)之積層體,藉由積層體之處理方法2製造可撓性基板之方法的聚醯亞胺系薄膜之示意圖(剖面圖)。 First, a slit is formed in a predetermined portion of the polyimide film 2, and is divided into a portion to be peeled off in the polyimide film, and a polyimide-based resin layer B which is in contact with the inorganic substrate 1. Part of part (22). The predetermined portion of the polyimine-based film to be cut out is a portion where the polyimine-based resin layer A (21) is present directly below, as shown in Figs. 5(A) and 6(A). The slit 200 is formed along the outer periphery of the polyimine-based resin layer A (21). The slit forming method is not particularly limited as long as the slit 200 reaching the inorganic substrate 1 can be formed, and examples thereof include a method using a commercially available cutter or a method using irradiation with laser light. 5(A) and (B) are schematic views (cross-sectional views) of a polyimide film which is a method for producing a flexible substrate by the method 2 for processing a laminate using the laminate of Fig. 1(A); ). 6(A) and 6(B) are schematic views (cross-sectional views) of a polyimide film which is a method for producing a flexible substrate by the method 2 for processing a laminate using the laminate of Fig. 2(A); ).
所謂剝離預定區域部分係指之後要被剝離之區域部分,具體而言係與如圖5(B)及圖6(B)所示般被剝離之聚醯亞胺系薄膜2對應之部分250,例如於聚醯亞胺系薄膜2之表面形成電子元件等構件(未圖示)之情形係包含該構件之形成區域之部分。所謂與無機基板1相接之聚醯亞胺系樹脂層B(22)部分,於本方法中亦指聚醯亞胺系樹脂層B(22)中之單層部分(外緣部220)。 The portion to be peeled off is a portion of the region to be peeled off later, specifically, a portion 250 corresponding to the polyimide film 2 which is peeled off as shown in Figs. 5(B) and 6(B), For example, when a member (not shown) such as an electronic component is formed on the surface of the polyimide film 2, a portion including a region where the member is formed is included. The portion of the polyimine-based resin layer B (22) that is in contact with the inorganic substrate 1 is also referred to as a single layer portion (outer edge portion 220) of the polyimide-based resin layer B (22).
本方法中,藉由切口200進行分割之後,如圖5(B)及圖6(B)所示,將剝離預定區域部分250剝離而獲得可撓性基板。剝離預定區域部分250僅於聚醯亞胺系樹脂層A(21)與無機基板1接觸,因此可藉由分割而容易地剝離。作為具體之剝離方法,於本方法中亦可採用以手自端部將其剝下之方法或使用驅動輥、機器人 等機械裝置之方法。於本積層體之處理方法2中,藉由在積層體100之聚醯亞胺系薄膜2表面預先形成電子元件等構件(未圖示)而獲得之聚醯亞胺系薄膜2(250)作為可撓性裝置是有用的。 In this method, after the slit 200 is divided, as shown in FIGS. 5(B) and 6(B), the peeling predetermined region portion 250 is peeled off to obtain a flexible substrate. The peeling-predetermined region portion 250 is in contact with the inorganic substrate 1 only by the polyimide-based resin layer A (21), and thus can be easily peeled off by division. As a specific peeling method, a method of peeling off the hand from the end or using a driving roller or a robot may be employed in the method. The method of mechanical means. In the method 2 of the present invention, the polyimide film 2 (250) obtained by forming a member (not shown) such as an electronic component on the surface of the polyimide film 2 of the laminate 100 is used as Flexible devices are useful.
本方法中,可藉由下述吸濕處理而將殘存於無機基板之聚醯亞胺系樹脂層B(外緣部220)(參照圖5(B)及圖6(B))自無機基板剝離去除。於本方法中,外緣部220亦較佳為藉由吸濕處理而剝離,亦可藉由例如對外緣部220照射雷射光、紅外線光、紫外線光、閃光等而進行剝離。又,亦可藉由浸漬於水中而進行剝離。已剝離外緣部220之無機基板可再利用。 In the method, the polyimine-based resin layer B (outer edge portion 220) remaining on the inorganic substrate (see FIGS. 5(B) and 6(B)) can be self-inorganized by the moisture absorption treatment described below. Peel off. In the present method, the outer edge portion 220 is preferably peeled off by moisture absorption treatment, and may be peeled off by, for example, irradiating the outer edge portion 220 with laser light, infrared light, ultraviolet light, glitter, or the like. Moreover, peeling can also be performed by immersing in water. The inorganic substrate on which the outer edge portion 220 has been peeled off can be reused.
本發明中,吸濕處理至少包括於高溫高濕環境下保持積層體之吸濕處理步驟。 In the present invention, the moisture absorbing treatment includes at least a moisture absorbing treatment step of maintaining the laminate in a high temperature and high humidity environment.
作為吸濕條件,並無特別限定,於相對濕度較佳為70%以上、更佳為80%以上之條件下,以吸濕溫度較佳為70℃以上、更佳為80℃以上進行吸濕處理步驟。又,亦可使用超過100℃之加壓水蒸氣,但較佳為於100℃以下進行吸濕處理步驟。作為吸濕處理時間,較佳為進行1小時以上,更佳為3小時以上,進而較佳為5小時以上。關於吸濕處理時間之上限,只要達成聚醯亞胺系薄膜2之剝離則並無特別限定,以通常為20小時以下、較佳為15小時以下、更佳為12小時以下進行吸濕處理步驟。 The moisture absorption condition is not particularly limited, and the moisture absorption temperature is preferably 70° C. or higher, more preferably 80° C. or higher, under conditions of a relative humidity of preferably 70% or more, more preferably 80% or more. Processing steps. Further, pressurized steam of more than 100 ° C may be used, but it is preferred to carry out the moisture absorption treatment step at 100 ° C or lower. The moisture absorption treatment time is preferably 1 hour or longer, more preferably 3 hours or longer, and still more preferably 5 hours or longer. The upper limit of the moisture absorption treatment time is not particularly limited as long as the release of the polyimide film 2 is carried out, and the moisture absorption treatment step is carried out usually for 20 hours or shorter, preferably 15 hours or shorter, more preferably 12 hours or shorter. .
於該吸濕處理中,較佳為於上述吸濕處理步驟後藉由減壓進行除濕。藉由除濕,可使因吸濕而體積膨脹之聚醯亞胺系薄膜快速收縮。藉由該吸濕除濕操作,進行膨脹、收縮之聚醯亞胺系 薄膜產生應力,從而使與吸濕除濕下幾乎無體積變化之無機基板相接之聚醯亞胺系薄膜之界面處之強度顯著降低。藉由該作用,可更簡單地剝離聚醯亞胺系薄膜。該吸濕除濕亦可藉由重複進行2次以上而進一步提高剝離性。於本發明中通常進行1~3次吸濕除濕,藉此可簡單地剝離聚醯亞胺系薄膜。 In the moisture absorption treatment, it is preferred to perform dehumidification by decompression after the moisture absorption treatment step. By dehumidification, the polyimide film which is expanded in volume due to moisture absorption can be rapidly shrunk. Expanding and shrinking polyimine system by the moisture absorption and dehumidification operation The film generates stress so that the strength at the interface of the polyimide film which is in contact with the inorganic substrate having almost no volume change under moisture absorption and dehumidification is remarkably lowered. By this action, the polyimide film can be more easily peeled off. This moisture absorption and dehumidification can further improve the peelability by repeating twice or more. In the present invention, moisture absorption and dehumidification are usually carried out 1 to 3 times, whereby the polyimide film can be easily peeled off.
作為減壓條件,並無特別限定,以減壓度較佳為100Torr以下、更佳為50Torr以下、進而較佳為10Torr以下,且溫度較佳為70℃、更佳為80℃以上進行減壓處理。再者,減壓處理時之溫度與上述吸濕處理溫度可相同亦可不同,較佳為相同。作為減壓處理時間,較佳為進行1小時以上,更佳為3小時以上,進而較佳為5小時以上。關於減壓處理時間之上限,只要促進聚醯亞胺系薄膜2之剝離則並無特別限定,以通常為20小時以下、較佳為15小時以下、更佳為12小時以下進行減壓處理步驟。 The pressure reduction condition is not particularly limited, and the pressure reduction is preferably 100 Torr or less, more preferably 50 Torr or less, still more preferably 10 Torr or less, and the temperature is preferably 70 ° C, more preferably 80 ° C or higher. deal with. Further, the temperature at the time of the pressure reduction treatment may be the same as or different from the moisture absorption treatment temperature, and is preferably the same. The reduced pressure treatment time is preferably 1 hour or longer, more preferably 3 hours or longer, and still more preferably 5 hours or longer. The upper limit of the pressure reduction treatment time is not particularly limited as long as the release of the polyimide film 2 is promoted, and the pressure reduction treatment step is usually carried out for 20 hours or shorter, preferably 15 hours or shorter, more preferably 12 hours or shorter. .
作為自經如上處理之聚醯亞胺積層體剝離聚醯亞胺系薄膜之具體方法,可採用上述以手自端部將其剝下之方法或使用驅動輥、機器人等機械裝置之方法。 As a specific method of peeling off the polyimine-based film from the polyimine laminate which has been treated as described above, a method of peeling off the hand from the end portion or a method using a mechanical device such as a driving roller or a robot may be employed.
再者,本發明之聚醯亞胺系薄膜較佳為透明。作為透明性之指標的500nm下之光線穿透率較佳為70%以上,更佳為80%以上。 Further, the polyimide film of the present invention is preferably transparent. The light transmittance at 500 nm, which is an index of transparency, is preferably 70% or more, more preferably 80% or more.
如上所述,本發明之積層體可藉由例如吸濕處理之簡單之步驟而容易地自聚醯亞胺積層體獲得聚醯亞胺系薄膜,因此可適合用於製造可撓性裝置或可撓性佈線板裝置。 As described above, the laminate of the present invention can easily obtain a polyimide film from a polyimide laminate by a simple step such as moisture absorption treatment, and thus can be suitably used for producing a flexible device or can be used. Flexible wiring board device.
詳細而言,於本發明之積層體之聚醯亞胺系薄膜之表面形成電子元件等構件後,自無機基板剝離具備上述構件之聚醯亞 胺系薄膜。藉此,可容易地獲得具備上述構件之聚醯亞胺系薄膜作為可撓性裝置或可撓性佈線板裝置。 Specifically, after a member such as an electronic component is formed on the surface of the polyimide film of the laminate of the present invention, the member having the above member is peeled off from the inorganic substrate. Amine film. Thereby, the polyimine-based film provided with the above member can be easily obtained as a flexible device or a flexible wiring board device.
電子元件等構件之形成方法可採用在使用聚醯亞胺系薄膜作為可撓性基板之電子裝置之領域公知之方法。阻氣層之形成方法與上述方法同樣。 A method of forming a member such as an electronic component can be a method known in the art of using an electronic device in which a polyimide film is used as a flexible substrate. The method of forming the gas barrier layer is the same as the above method.
以下,基於實施例對本發明進行更具體之說明,但本發明並不僅限定於該等實施例。 Hereinafter, the present invention will be more specifically described based on examples, but the present invention is not limited to the examples.
準備UNITIKA公司製造之U imide AR(其係由3,3',4,4'-聯苯四羧酸二酐與對苯二胺所獲得之聚醯胺酸型之聚醯亞胺前驅物溶液,溶劑為NMP,固形份濃度為18質量%)。於厚度0.7mm之無鹼玻璃板之表面上,以熱硬化後之薄膜之厚度成為30μm之方式利用棒式塗佈機塗佈該溶液(記為聚醯亞胺溶液A-1),於130℃下乾燥10分鐘而形成聚醯亞胺前驅物被膜。繼而,於氮氣氣流下,花費2小時自100℃升溫至350℃後,於350℃下熱處理2小時使聚醯亞胺前驅物熱硬化而醯亞胺化。藉此,獲得具有玻璃基板與厚度30μm之聚醯亞胺薄膜層之積層體L-1。 Preparation of U imide AR manufactured by UNITIKA Co., Ltd. (a poly-imidazolium precursor solution obtained from 3,3',4,4'-biphenyltetracarboxylic dianhydride and p-phenylenediamine) The solvent was NMP, and the solid concentration was 18% by mass). The solution was coated on a surface of an alkali-free glass plate having a thickness of 0.7 mm by a bar coater so as to have a thickness of 30 μm after heat-hardening (referred to as a polyimine solution A-1). The film was dried at ° C for 10 minutes to form a polyimide film precursor film. Then, under a nitrogen gas stream, the temperature was raised from 100 ° C to 350 ° C for 2 hours, and then heat-treated at 350 ° C for 2 hours to thermally cure the polyimide precursor to be imidized. Thereby, a laminate L-1 having a glass substrate and a polyimide film layer having a thickness of 30 μm was obtained.
於聚醯亞胺溶液A-1中相對於聚醯亞胺質量加入0.006質量%之胺系矽烷偶合劑(Shin-Etsu Silicones公司製造之KBE903)並均勻混合,而獲得聚醯亞胺溶液A-2。除使用該聚醯亞胺溶液A-2以外, 以與參考例1相同之方式獲得具有玻璃基板與厚度30μm之聚醯亞胺薄膜層之積層體L-2。 To the polyimine solution A-1, 0.006 mass% of an amine decane coupling agent (KBE903 manufactured by Shin-Etsu Silicones Co., Ltd.) was added to the mass of the polyimine and uniformly mixed to obtain a polyimine solution A- 2. In addition to using the polyimine solution A-2, A laminate L-2 having a glass substrate and a polyimide film layer having a thickness of 30 μm was obtained in the same manner as in Reference Example 1.
於聚醯亞胺溶液A-1中相對於聚醯亞胺質量加入0.06質量%與參考例2中相同之矽烷偶合劑並均勻混合,而獲得聚醯亞胺溶液B-1。除使用該聚醯亞胺溶液B-1以外,以與參考例1相同之方式獲得具有玻璃基板與厚度30μm之聚醯亞胺薄膜層之積層體L-3。 To the polyimine solution A-1, 0.06 mass% of the same decane coupling agent as in Reference Example 2 was added and uniformly mixed with respect to the mass of the polyimine to obtain a polyimine solution B-1. A laminate L-3 having a glass substrate and a polyimide film layer having a thickness of 30 μm was obtained in the same manner as in Reference Example 1 except that the polyimine solution B-1 was used.
於聚醯亞胺溶液A-1中相對於聚醯亞胺質量加入0.1質量%與參考例2中相同之矽烷偶合劑並均勻混合,而獲得聚醯亞胺溶液B-2。除使用該聚醯亞胺溶液B-2以外,以與參考例1相同之方式獲得具有玻璃基板與厚度30μm之聚醯亞胺薄膜層之積層體L-4。 To the polyimine solution A-1, 0.1% by mass of the same decane coupling agent as in Reference Example 2 was added to the mass of the polyimine and uniformly mixed to obtain a polyimine solution B-2. A laminate L-4 having a glass substrate and a polyimide film layer having a thickness of 30 μm was obtained in the same manner as in Reference Example 1 except that the polyimine solution B-2 was used.
準備UNITIKA公司製造之U imide CR(其係由3,3',4,4'-聯苯四羧酸二酐與4,4'-二胺基二苯醚所獲得之聚醯胺酸型之聚醯亞胺前驅物溶液,溶劑為NMP,固形份濃度為18質量%)。於厚度0.7mm之無鹼玻璃板之表面上,以熱硬化後之薄膜之厚度成為30μm之方式,利用棒式塗佈機塗佈該溶液(記為聚醯亞胺溶液B-3),於130℃下乾燥10分鐘而形成聚醯亞胺前驅物被膜。繼而,於氮氣氣流下,花費2小時自100℃升溫至350℃後,於350℃下熱處理2小時使聚醯亞胺前驅物熱硬化而醯亞胺化。藉此,獲得具有玻璃基板與 厚度30μm之聚醯亞胺薄膜層之積層體L-5。 Prepare U imide CR manufactured by UNITIKA Co., Ltd. (which is a polyaminic acid type obtained from 3,3',4,4'-biphenyltetracarboxylic dianhydride and 4,4'-diaminodiphenyl ether. Polyimine precursor solution, the solvent is NMP, and the solid concentration is 18% by mass). The solution was coated on a surface of an alkali-free glass plate having a thickness of 0.7 mm by a thickness of 30 μm, and the solution was coated with a bar coater (referred to as a polyimine solution B-3). The film was dried at 130 ° C for 10 minutes to form a polyimide film precursor film. Then, under a nitrogen gas stream, the temperature was raised from 100 ° C to 350 ° C for 2 hours, and then heat-treated at 350 ° C for 2 hours to thermally cure the polyimide precursor to be imidized. Thereby obtaining a glass substrate with A laminate L-5 of a polyimide film layer having a thickness of 30 μm.
於聚醯亞胺溶液B-1中相對於聚醯亞胺質量加入0.8質量%之硬脂酸並均勻混合,而獲得聚醯亞胺溶液A-3。除使用該聚醯亞胺溶液A-3以外,以與參考例5相同之方式獲得具有玻璃基板與厚度30μm之聚醯亞胺薄膜層之積層體L-6。 To the polyimine solution B-1, 0.8% by mass of stearic acid was added to the mass of the polyimine and uniformly mixed to obtain a polyimine solution A-3. A laminate L-6 having a glass substrate and a polyimide film layer having a thickness of 30 μm was obtained in the same manner as in Reference Example 5 except that the polyimine solution A-3 was used.
基於JIS K6854藉由180°剝離試驗,測定上述積層體L-1~L-6之玻璃基板與聚醯亞胺系薄膜層之層間之黏著強度。又,於積層體之聚醯亞胺薄膜端部切出切口,自此處以手拉拽而無法容易地自玻璃基板剝離之情形下,判定界面處之密接性為「良好」,於可容易地剝離之情形判定密接性為「不良」。將其結果示於表1。再者,表1中,因於黏著強度為0.1N/cm以下之情形下難以特定出準確之黏著強度,故記為「0.1以下」。 The adhesion strength between the layers of the glass substrate of the laminates L-1 to L-6 and the polyimide film layer was measured by a 180° peel test based on JIS K6854. Moreover, the slit is cut out at the end of the polyimide film of the laminate, and the adhesion at the interface is judged to be "good" in the case where the film cannot be easily peeled off from the glass substrate by hand. In the case of peeling, it is judged that the adhesion is "poor". The results are shown in Table 1. In addition, in Table 1, since it is difficult to specify an accurate adhesive strength in the case where the adhesive strength is 0.1 N/cm or less, it is referred to as "0.1 or less".
如表1所示,積層體L-3、L-4、L-5之密接性良好。與此相對,積層體L-1、L-2、L-6之密接性不良,即,剝離性良好。 As shown in Table 1, the adhesion of the laminates L-3, L-4, and L-5 was good. On the other hand, the laminated bodies L-1, L-2, and L-6 have poor adhesion, that is, the peeling property is good.
將密接性良好之積層體L-3、L-4、L-5於相對濕度95%、溫度90℃之條件下處理10小時,使聚醯亞胺系薄膜吸濕。之後,於相同溫度、5Torr之減壓下進行10小時減壓處理,將已吸濕之聚醯亞胺除濕。基於JIS K6854藉由180°剝離試驗而測定所獲得之積層體之層間之黏著強度。又,於以手自被切出切口之聚醯亞胺薄膜端部進行拉拽而可容易地自玻璃板剝離之情形下,判定界面處之剝離性為「良好」,於無法容易地剝離之情形下判定剝離性為「不良」。將其結果示於表2。再者,表2中,因於黏著強度為0.1N/cm以下之情形下難以特定出準確之黏著強度,故記為「0.1以下」。 The laminates L-3, L-4, and L-5 having good adhesion were treated under the conditions of a relative humidity of 95% and a temperature of 90 ° C for 10 hours to absorb the polyimide film. Thereafter, the pressure-reducing treatment was carried out for 10 hours under the same temperature and a reduced pressure of 5 Torr to dehumidify the moisture-absorbing polyimine. The adhesion strength between the layers of the obtained laminate was measured by a 180° peel test based on JIS K6854. Moreover, in the case where the end of the polyimide film cut out from the slit is easily pulled from the glass sheet by hand, it is judged that the peeling property at the interface is "good" and cannot be easily peeled off. In the case, it was judged that the peeling property was "poor". The results are shown in Table 2. In addition, in Table 2, since it is difficult to specify an accurate adhesive strength in the case where the adhesive strength is 0.1 N/cm or less, it is referred to as "0.1 or less".
將密接性良好之積層體L-3、L-4、L-5於相對濕度80%、溫度50℃之條件下處理3小時,使聚醯亞胺系薄膜吸濕。之後,於相同溫度、5Torr之減壓下進行10小時減壓處理,將已吸濕之聚醯亞胺除濕。基於JIS K6854藉由180°剝離試驗而測定所獲得之積層體之層間之黏著強度。又,於以手自被切出切口之聚醯亞胺薄膜端部進行拉拽而可容易地自玻璃板剝離之情形下,判定界面處之剝離性為「良好」,於無法容易地剝離之情形下判定剝離性為「不良」。將其結果示於表3。 The laminates L-3, L-4, and L-5 having good adhesion were treated under the conditions of a relative humidity of 80% and a temperature of 50 ° C for 3 hours to absorb the polyimide film. Thereafter, the pressure-reducing treatment was carried out for 10 hours under the same temperature and a reduced pressure of 5 Torr to dehumidify the moisture-absorbing polyimine. The adhesion strength between the layers of the obtained laminate was measured by a 180° peel test based on JIS K6854. Moreover, in the case where the end of the polyimide film cut out from the slit is easily pulled from the glass sheet by hand, it is judged that the peeling property at the interface is "good" and cannot be easily peeled off. In the case, it was judged that the peeling property was "poor". The results are shown in Table 3.
如表2及表3所示,吸濕處理前密接性良好之積層體L-3、L-4、L-5藉由進行吸濕處理而可成為剝離性良好之積層體。 As shown in Table 2 and Table 3, the laminates L-3, L-4, and L-5 having good adhesion before the moisture absorption treatment can be formed into a laminate having good releasability by performing moisture absorption treatment.
如圖1(A)及(B)所示,於厚度0.7mm之無鹼玻璃板1之表面上,以熱硬化後之薄膜之厚度成為3μm之方式,利用棒式塗佈機塗佈聚醯亞胺溶液A-1作為聚醯亞胺層A(21)形成用溶液,於130℃下乾燥10分鐘而形成聚醯亞胺前驅物被膜。此處,塗佈面之面積設為約400cm2(20cm×20cm)。於該被膜之表面,以熱硬化後之薄膜整體之厚度成為30μm之方式,利用棒式塗佈機塗佈聚醯亞胺溶液B-1作為聚醯亞胺層B(22)形成用溶液,於130℃下乾燥10分鐘而形成聚醯亞胺前驅物被膜。繼而,於氮氣氣流下,花費2小時自100℃升溫至360℃後,於360℃下熱處理2小時,使聚醯亞胺前驅物熱硬化而醯亞胺化,藉此使聚醯亞胺層積層一體化。此處,聚醯亞胺層B(22)之塗佈面之面積為約576cm2(24cm×24cm),於玻璃板表面中聚醯亞胺層A(21)之外周區域210,聚醯亞胺層B(22)之外緣部220作為單層以寬度(W)2cm直接與無機基板1相接。繼而,如圖2(A)及(B)所示,藉由濺鍍法對所獲得之聚醯亞胺積層薄膜2之表面之一部分(面積約400cm2)進行處理,而形成厚度30nm之由氧化矽被膜形成之阻氣層3,從而獲得積層體M-1。阻氣層3 之形成區域係聚醯亞胺層B(22)之表面中與聚醯亞胺層A(21)在垂直方向之重疊區域211(參照圖1(B))整體。 As shown in Fig. 1 (A) and (B), on the surface of the alkali-free glass plate 1 having a thickness of 0.7 mm, the thickness of the film after the heat curing was 3 μm, and the polycondensation was applied by a bar coater. The imine solution A-1 was used as a solution for forming a polyimine layer A (21), and dried at 130 ° C for 10 minutes to form a polyimide film of a polyimide precursor. Here, the area of the coated surface was set to be about 400 cm 2 (20 cm × 20 cm). On the surface of the film, the polyimine solution B-1 was applied as a solution for forming a polyimine layer B (22) by a bar coater so that the thickness of the entire film after heat curing was 30 μm. The polyimine precursor film was formed by drying at 130 ° C for 10 minutes. Then, under a nitrogen gas stream, the temperature was raised from 100 ° C to 360 ° C for 2 hours, and then heat-treated at 360 ° C for 2 hours to thermally harden the polyimide precursor to iodide, thereby making the polyimide layer Integration of layers. Here, the area of the coated surface of the polyimine layer B (22) is about 576 cm 2 (24 cm × 24 cm), and the outer peripheral region 210 of the polyimine layer A (21) in the surface of the glass plate, The outer edge portion 220 of the amine layer B (22) directly contacts the inorganic substrate 1 as a single layer with a width (W) of 2 cm. Then, as shown in FIGS. 2(A) and (B), a portion (area of about 400 cm 2 ) of the surface of the obtained polyimide film 2 is obtained by sputtering to form a thickness of 30 nm. A gas barrier layer 3 formed of a ruthenium oxide film is obtained, thereby obtaining a laminate M-1. The formation region of the gas barrier layer 3 is the entire overlap region 211 (see FIG. 1(B)) of the polyimine layer A (21) on the surface of the polyimide layer B (22).
將聚醯亞胺溶液A-1設為聚醯亞胺溶液A-2,除此以外,以與實施例1相同之方式獲得積層體M-2。 A layered product M-2 was obtained in the same manner as in Example 1 except that the polyimine solution A-1 was used as the polyimine solution A-2.
將聚醯亞胺溶液A-1設為聚醯亞胺溶液A-3,除此以外,以與實施例1相同之方式獲得積層體M-3。 The layered product M-3 was obtained in the same manner as in Example 1 except that the polyimine solution A-1 was used as the polyimine solution A-3.
將聚醯亞胺溶液B-1設為聚醯亞胺溶液B-2,除此以外,以與實施例1相同之方式獲得積層體M-4。 A layered product M-4 was obtained in the same manner as in Example 1 except that the polyimine solution B-1 was used as the polyimine solution B-2.
將聚醯亞胺溶液B-1設為聚醯亞胺溶液B-3,除此以外,以與實施例1相同之方式獲得積層體M-5。 A layered product M-5 was obtained in the same manner as in Example 1 except that the polyimine solution B-1 was used as the polyimine solution B-3.
將聚醯亞胺溶液A-1設為聚醯亞胺溶液A-2,且將聚醯亞胺溶液B-1設為聚醯亞胺溶液B-3,除此以外,以與實施例1相同之方式獲得積層體M-6。 The polyimine solution A-1 was set to the polyimine solution A-2, and the polyimine solution B-1 was set to the polyimine solution B-3, and the same as Example 1 The laminate M-6 was obtained in the same manner.
將聚醯亞胺溶液A-1設為聚醯亞胺溶液A-3,且將聚醯亞胺溶液B-1設為聚醯亞胺溶液B-3,除此以外,以與實施例1相同之方式獲得積層體M-7。 The polyimine solution A-1 was set to the polyimine solution A-3, and the polyimine solution B-1 was set to the polyimine solution B-3, and the same as Example 1 The laminate M-7 was obtained in the same manner.
將聚醯亞胺溶液A-1設為聚醯亞胺溶液A-2,且將聚醯亞胺溶液B-1設為聚醯亞胺溶液B-2,除此以外,以與實施例1相同之方式獲得積層體M-8。 The polyimine solution A-1 was set to the polyimine solution A-2, and the polyimine solution B-1 was set to the polyimine solution B-2, and the same as Example 1 The laminate M-8 was obtained in the same manner.
將聚醯亞胺層B塗佈面之面積設為約484cm2(22cm×22cm),且使聚醯亞胺層B之外緣部220作為單層以寬度(W)1cm直接與玻璃基板相接,除此以外,以與實施例1相同之方式獲得積層體M-9。 The area of the coated surface of the polyimide layer B was set to about 484 cm 2 (22 cm × 22 cm), and the outer edge portion 220 of the polyimide layer B was directly formed as a single layer with a width (W) of 1 cm. Then, a layered body M-9 was obtained in the same manner as in Example 1 except for the above.
將聚醯亞胺層B塗佈面之面積設為約441cm2(21cm×21cm),且使聚醯亞胺層B之外緣部220作為單層以寬度(W)0.5cm直接與玻璃基板相接,除此以外,以與實施例1相同之方式獲得積層體M-10。 The area of the coated surface of the polyimide layer B was set to about 441 cm 2 (21 cm × 21 cm), and the outer edge portion 220 of the polyimide layer B was made as a single layer with a width (W) of 0.5 cm directly to the glass substrate. A layered body M-10 was obtained in the same manner as in Example 1 except for the above.
於厚度0.7mm之無鹼玻璃板之表面上,以熱硬化後之薄膜之厚度成為30μm之方式,利用棒式塗佈機塗佈聚醯亞胺溶液A-1, 於130℃下乾燥10分鐘而形成聚醯亞胺前驅物被膜。此處,塗佈面之面積設為約400cm2(20cm×20cm)。繼而,於氮氣氣流下,花費2小時自100℃升溫至360℃之後,於360℃下熱處理2小時,使聚醯亞胺前驅物熱硬化而醯亞胺化,藉此形成聚醯亞胺層A。藉由濺鍍法對所獲得之聚醯亞胺積層A表面(面積約400cm2)全面進行處理,而形成厚度30nm之由氧化矽被膜形成之阻氣層,從而獲得積層體N-1。 On the surface of the alkali-free glass plate having a thickness of 0.7 mm, the polyimide film A-1 was coated by a bar coater at a thickness of 30 μm, and dried at 130 ° C for 10 minutes. The polyimine precursor film is formed. Here, the area of the coated surface was set to be about 400 cm 2 (20 cm × 20 cm). Then, under a nitrogen gas stream, after heating for 2 hours from 100 ° C to 360 ° C, heat treatment at 360 ° C for 2 hours, the polyimide precursor is thermally hardened and yttrium imidized, thereby forming a polyimine layer. A. The surface of the obtained polyimide layer A (having an area of about 400 cm 2 ) was completely treated by a sputtering method to form a gas barrier layer formed of a cerium oxide film having a thickness of 30 nm, thereby obtaining a layered body N-1.
使用聚醯亞胺溶液B-1代替聚醯亞胺溶液A-1而形成聚醯亞胺層B,且於該聚醯亞胺層B表面全面形成阻氣層,除此以外,以與比較例1相同之方式獲得積層體N-2。 Polyimine layer B-1 is used instead of polyimine solution A-1 to form polyimine layer B, and a gas barrier layer is formed on the surface of the polyimine layer B, and other comparisons are made. In the same manner as in Example 1, a layered body N-2 was obtained.
使用聚醯亞胺溶液B-3代替聚醯亞胺溶液A-1而形成聚醯亞胺層B,且於該聚醯亞胺層B表面全面形成阻氣層,除此以外,以與比較例1相同之方式獲得積層體N-3。 Polyimine layer B is formed by using polyimine solution B-3 instead of polyimine solution A-1, and a gas barrier layer is formed on the surface of the polyimine layer B, and other comparisons are made. In the same manner as in Example 1, a layered body N-3 was obtained.
將聚醯亞胺層B塗佈面之面積設為約400cm2(20cm×20cm),且使聚醯亞胺層B與聚醯亞胺層A大部分重疊,除此以外,以與實施例1相同之方式獲得積層體N-4。 The area of the coated surface of the polyimide layer B was set to about 400 cm 2 (20 cm × 20 cm), and the polyimine layer B and the polyimide layer A were mostly overlapped, and the examples were The laminate N-4 was obtained in the same manner.
針對上述實施例、比較例中所獲得之積層體,藉由如上所述之方法評估吸濕處理前之密接性、吸濕處理後之剝離性。尤其是吸濕處理後之剝離性之評估係依照「剝離性(吸濕處理後)之評價-1」之方法。將其結果示於表4。 With respect to the laminate obtained in the above Examples and Comparative Examples, the adhesion before the moisture absorption treatment and the peelability after the moisture absorption treatment were evaluated by the methods described above. In particular, the evaluation of the peeling property after the moisture absorption treatment was carried out in accordance with the method of "evaluation (after moisture absorption treatment)-1". The results are shown in Table 4.
如表4所示,實施例中所獲得之積層體之吸濕處理前之密接性與吸濕處理後之剝離性均良好。與此相對,比較例中所獲得之積層體之吸濕處理前之密接性與吸濕處理後之剝離性中之一者為不良。 As shown in Table 4, the laminate obtained in the examples had good adhesion before moisture absorption treatment and peelability after moisture absorption treatment. On the other hand, in the laminate obtained in the comparative example, one of the adhesion before the moisture absorption treatment and the peelability after the moisture absorption treatment was poor.
於實施例1中所獲得之積層體M-1中,在阻氣層3之形成區域之四周圍切出切口200(參照圖2(A)及(B)、以及圖6(A)),而分割成直接與玻璃基板1相接之聚醯亞胺層B(22)之外緣部220、及阻氣層3之形成區域之部分。以手拉拽所分割成之阻氣層3之形成區域之部分之端部,結果可容易地自玻璃基板1剝離阻氣層3之形成區域 之部分。然後,藉由將殘存有聚醯亞胺層B(22)之外緣部220之玻璃基板(參照圖6(B)),於相對濕度95%、溫度90℃之條件下處理10小時,而使聚醯亞胺層B吸濕。之後,於相同溫度、5Torr之減壓下進行10小時減壓處理,將已吸濕之聚醯亞胺除濕,結果可容易地以手剝離聚醯亞胺層B。使用已剝離聚醯亞胺層B之玻璃基板,進行與實施例1相同之操作,結果可獲得與實施例1相同之積層體。 In the layered product M-1 obtained in the first embodiment, the slit 200 is cut around the fourth region where the gas barrier layer 3 is formed (see FIGS. 2(A) and (B), and FIG. 6(A)). Further, it is divided into a portion of the outer edge portion 220 of the polyimide layer B (22) directly in contact with the glass substrate 1, and a region where the gas barrier layer 3 is formed. The end portion of the portion where the gas barrier layer 3 is formed is divided by the hand 拽, and as a result, the formation region of the gas barrier layer 3 can be easily peeled off from the glass substrate 1. Part of it. Then, the glass substrate (see FIG. 6(B)) in which the outer edge portion 220 of the polyimide layer B (22) remains is treated at a relative humidity of 95% and a temperature of 90 ° C for 10 hours. The polyimine layer B is made hygroscopic. Thereafter, the pressure-reducing treatment was carried out for 10 hours under reduced pressure of 5 Torr at the same temperature to dehumidify the moisture-absorbing polyimine, and as a result, the polyimide phase B was easily peeled off by hand. The same operation as in Example 1 was carried out using the glass substrate from which the polyimide layer B was peeled off, and as a result, the same laminate as in Example 1 was obtained.
除不形成阻氣層以外與實施例1同樣地進行,而獲得積層體M-12。於該積層體之重疊區域211(參照圖1(B))之四周切出切口200(參照圖1(A)及(B)、以及圖5(A)),而分割成直接與玻璃基板1相接之聚醯亞胺層B(22)之外緣部220、及重疊區域211之部分。以手拉拽所分割成之重疊區域211之部分之端部,結果可容易地自玻璃基板1剝離重疊區域211之部分。然後,藉由將殘存有聚醯亞胺層B(22)之外緣部220之玻璃基板(參照圖5(B)),於相對濕度85%、溫度80℃之條件下處理8小時,而使聚醯亞胺層B吸濕。之後,於常壓下且於100℃下乾燥2小時,將已吸濕之聚醯亞胺除濕,結果可容易地以手剝離聚醯亞胺層B。 The laminate M-12 was obtained in the same manner as in Example 1 except that the gas barrier layer was not formed. The slit 200 is cut around the overlapping region 211 (see FIG. 1(B)) of the laminate (see FIGS. 1(A) and (B), and FIG. 5(A)), and is divided into the glass substrate 1 directly. The outer edge portion 220 of the adjacent polyimide layer B (22) and the portion of the overlap region 211. The end portion of the overlapping region 211 is divided by the hand 拽, and as a result, the portion of the overlapping region 211 can be easily peeled off from the glass substrate 1. Then, the glass substrate (see FIG. 5(B)) in which the outer edge portion 220 of the polyimide layer B (22) remains is treated under the conditions of a relative humidity of 85% and a temperature of 80 ° C for 8 hours. The polyimine layer B is made hygroscopic. Thereafter, it was dried under normal pressure at 100 ° C for 2 hours to dehumidify the moisture-absorbing polyimide, and as a result, the polyimide layer B was easily peeled off by hand.
將實施例12中所獲得之殘存有聚醯亞胺層B(22)之外緣部220之玻璃基板(參照圖5(B)),於30℃之溫水中浸漬10小時。之後,於常壓下且於100℃下乾燥2小時,結果可容易地以手剝離聚醯亞胺層B。 The glass substrate (see FIG. 5(B)) in which the outer edge portion 220 of the polyimide layer B (22) was obtained in Example 12 was immersed in warm water of 30 ° C for 10 hours. Thereafter, it was dried under normal pressure at 100 ° C for 2 hours, and as a result, the polyimide layer B was easily peeled off by hand.
如上所述,本發明之積層體不論聚醯亞胺系薄膜牢固地黏著於無機基板上,均可藉由例如吸濕處理而容易地自無機基板剝離聚醯亞胺系薄膜,因此對於製造包含聚醯亞胺系薄膜之電子裝置用可撓性基板是有用的。本發明之積層體即便於在構成該積層體之聚醯亞胺系薄膜之表面形成有阻氣層之情形下,吸濕處理前之密接性與吸濕處理後之剝離性亦均良好,因此於製造在作為可撓性基板之聚醯亞胺系薄膜形成有電子元件等構件之可撓性裝置或可撓性佈線板時是有用的。 As described above, in the laminate of the present invention, the polyimide film can be easily adhered to the inorganic substrate, and the polyimide film can be easily peeled off from the inorganic substrate by, for example, moisture absorption treatment. A flexible substrate for an electronic device of a polyimide film is useful. In the laminate of the present invention, even when a gas barrier layer is formed on the surface of the polyimide film which constitutes the laminate, the adhesion before the moisture absorption treatment and the peelability after the moisture absorption treatment are also good. It is useful for producing a flexible device or a flexible wiring board in which a polyimine-based film as a flexible substrate is formed with a member such as an electronic component.
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| JP6766436B2 (en) * | 2016-05-09 | 2020-10-14 | 東洋紡株式会社 | Laminated body and manufacturing method of laminated body |
| KR102649238B1 (en) * | 2016-10-26 | 2024-03-21 | 삼성디스플레이 주식회사 | Display panel, stacked substrate including the same, and method of manufacturing the display panel |
| CN107565045B (en) * | 2017-08-08 | 2019-11-08 | 武汉华星光电半导体显示技术有限公司 | The encapsulating method and structure of flexible OLED panel |
| CN112996658A (en) * | 2018-11-01 | 2021-06-18 | 株式会社钟化 | Laminate, method for producing same, and method for producing printed wiring board |
| CN115551713B (en) * | 2020-05-29 | 2025-03-21 | 东洋纺株式会社 | Laminated body including transparent high heat-resistant film |
| EP4159440A4 (en) * | 2020-05-29 | 2024-07-03 | Toyobo Co., Ltd. | MULTI-LAYER PRODUCT WITH HIGH TEMPERATURE RESISTANT TRANSPARENT FILM |
| JP7255726B1 (en) | 2022-04-15 | 2023-04-11 | Agc株式会社 | Laminate, laminate with electronic device member, and method for manufacturing electronic device |
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| TW200613772A (en) | 2004-05-26 | 2006-05-01 | Mitsubishi Gas Chemical Co | Color filter substrate |
| TW201011427A (en) | 2008-09-15 | 2010-03-16 | Ind Tech Res Inst | Substrate structures applied in flexible electrical devices and fabrication method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201509682A (en) | 2015-03-16 |
| JP6363077B2 (en) | 2018-07-25 |
| CN105408115A (en) | 2016-03-16 |
| WO2015012339A1 (en) | 2015-01-29 |
| CN105408115B (en) | 2018-08-28 |
| JPWO2015012339A1 (en) | 2017-03-02 |
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