TWI649930B - Socket connector and elastic contact - Google Patents
Socket connector and elastic contact Download PDFInfo
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- TWI649930B TWI649930B TW106132762A TW106132762A TWI649930B TW I649930 B TWI649930 B TW I649930B TW 106132762 A TW106132762 A TW 106132762A TW 106132762 A TW106132762 A TW 106132762A TW I649930 B TWI649930 B TW I649930B
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- arm
- connecting portion
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- 230000037431 insertion Effects 0.000 description 25
- 238000013459 approach Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
- H01R13/11—Resilient sockets
- H01R13/111—Resilient sockets co-operating with pins having a circular transverse section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R25/00—Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
- H01R25/16—Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts
- H01R25/161—Details
- H01R25/162—Electrical connections between or with rails or bus-bars
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- Coupling Device And Connection With Printed Circuit (AREA)
- Measuring Leads Or Probes (AREA)
Abstract
根據一些示例性實施例,一種彈性接觸件,設置為用於一插座連接器,包括:一大致呈環狀的第一連接部;一大致呈環狀的第二連接部;以及多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸。當一插針插入所述彈性接觸件的一通路中時,所述多個接觸樑提供與所述插座連接器的一殼體的接觸。 According to some exemplary embodiments, a resilient contact member is provided for a receptacle connector, comprising: a substantially annular first connecting portion; a substantially annular second connecting portion; and a plurality of spaced apart The deflectable contact beam extends continuously between the first connecting portion and the second connecting portion. The plurality of contact beams provide contact with a housing of the receptacle connector when a pin is inserted into a passage of the resilient contact.
Description
本發明涉及一種用於將一插針(pin)連接於一導線或用於將一插針連接於一匯流排(bus bar)的插座連接器。特別地,本發明涉及一種能夠承載大電流並且為插針提供插入插座連接器中的低插入力的插座連接器。 The present invention relates to a socket connector for connecting a pin to a wire or for connecting a pin to a bus bar. In particular, the present invention relates to a receptacle connector capable of carrying a large current and providing a low insertion force for insertion of a pin into a receptacle connector.
現有技術的連接器包括在其端部通過連接部分連接在一起的多個接觸樑。在諸如美國專利US6875063所示出的那些現有技術的連接器中,接觸樑相對連接器的一中心線傾斜。在諸如美國專利US6254439所示出的那些現有技術的連接器中,接觸樑相對連接器的一中心線平行。在每個現有技術的連接器中,接觸樑從一端到另一端以相同的輪廓延伸。結果,一插針進入連接器的插入力高。 Prior art connectors include a plurality of contact beams joined together at their ends by a connecting portion. In prior art connectors such as those shown in U.S. Patent 6,875,063, the contact beam is inclined with respect to a centerline of the connector. In prior art connectors such as those shown in U.S. Patent No. 6,254,439, the contact beams are parallel with respect to a centerline of the connector. In each prior art connector, the contact beams extend from the other end to the same contour. As a result, the insertion force of a pin into the connector is high.
根據一些示例性實施例,一種彈性接觸件,設置為用於插座連接器,包括:一大致呈環狀的第一連接部;一大致呈環狀的第二連接部;以及多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸。當一插針插入所述彈性接觸件的一通路中時,所述多個接觸樑提供與所 述插座連接器的一殼體的接觸。 According to some exemplary embodiments, a resilient contact member is provided for a receptacle connector, comprising: a substantially annular first connecting portion; a substantially annular second connecting portion; and a plurality of spaced apart A flexible contact beam extends continuously between the first connecting portion and the second connecting portion. When a pin is inserted into a passage of the resilient contact, the plurality of contact beams provide Contact of a housing of the receptacle connector.
本發明插座連接器包括:一導電的殼體,其內具有一通道;一導電的彈性接觸件,安置在所述殼體的通道內,所述彈性接觸件包括:一第一連接部,與所述殼體接合,一第二連接部,與所述殼體接合,多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸,一通路,由所述第一連接部、所述第二連接部和所述多個接觸樑形成,所述通路沿一縱向延伸;以及一導電插針,安置在所述彈性接觸件的通路內,所述多個接觸梁樑沿所述彈性接觸件的一縱軸提供針對所述插針的多個第一接觸點和多個第二接觸點,所述接觸點沿一縱向彼此間隔開。 The socket connector of the present invention comprises: a conductive housing having a passage therein; a conductive elastic contact member disposed in the passage of the housing, the resilient contact member comprising: a first connecting portion, and The housing is engaged, a second connecting portion is engaged with the housing, and a plurality of spaced apart flexible contact beams extend continuously between the first connecting portion and the second connecting portion, a passage formed by the first connecting portion, the second connecting portion and the plurality of contact beams, the passage extending along a longitudinal direction; and a conductive pin disposed in the passage of the elastic contact member The plurality of contact beam beams provide a plurality of first contact points and a plurality of second contact points for the pins along a longitudinal axis of the resilient contacts, the contact points being spaced apart from each other along a longitudinal direction.
在一些實施態樣中,各個所述接觸樑提供兩個所述接觸點。 In some embodiments, each of the contact beams provides two of the contact points.
在一些實施態樣中,各個所述接觸樑包括:一第一臂,在一拐角處從所述第一連接部以一角度延伸;一第二臂,在一拐角處從所述第一臂的一端以一角度延伸;一第三臂,在一拐角處從所述第二臂的一端以一角度延伸;以及一第四臂,在一拐角處從所述第三臂的一端以一角度延伸且在一拐角處從所述第二連接部以一角度延伸,所述第一臂朝向中心線向內傾斜,所述第二臂相對中心線向外傾斜,所述第三臂朝向中心線向內傾斜,且所述第四臂相對中心線向外傾斜。 In some embodiments, each of the contact beams includes: a first arm extending at an angle from the first connecting portion at an angle; and a second arm at a corner from the first arm One end extends at an angle; a third arm extends at an angle from one end of the second arm; and a fourth arm at an angle from an end of the third arm at an angle Extending and extending at an angle from the second connecting portion, the first arm is inclined inward toward a center line, the second arm is inclined outwardly with respect to a center line, the third arm is oriented toward a center line Tilting inward, and the fourth arm is inclined outward relative to the centerline.
在一些實施態樣中,所述多個接觸樑的第一部分提供一些接觸點,而所述多個接觸樑的第二部分提供另一些接觸點。 In some implementations, the first portion of the plurality of contact beams provides some contact points and the second portion of the plurality of contact beams provides additional contact points.
在一些實施態樣中,各所述接觸樑包括:一第一臂,在一拐角處 從所述第一連接部以一角度延伸;以及一第二臂,在一拐角處從所述第一臂的一端以一角度延伸且在一拐角處從所述第二連接部以一角度延伸,所述第一臂朝向中心線向內傾斜,所述第二臂相對中心線向外延伸,且所述接觸樑的所述第一部分具有的拐角比所述接觸樑的所述第二部分的拐角更靠近所述第一連接部。 In some implementations, each of the contact beams includes: a first arm at a corner Extending from the first connecting portion at an angle; and a second arm extending at an angle from an end of the first arm at an angle and extending at an angle from the second connecting portion at an angle The first arm is inclined inward toward the centerline, the second arm extends outwardly relative to the centerline, and the first portion of the contact beam has a corner that is closer than the second portion of the contact beam The corner is closer to the first connection.
在一些實施態樣中,還包括:多個間隔開的結點,從所述第一連接部延伸,所述結點沿平行於縱軸的一方向延伸,所述結點與所述殼體接合。 In some implementations, the method further includes: a plurality of spaced apart nodes extending from the first connecting portion, the nodes extending in a direction parallel to the longitudinal axis, the nodes and the housing Engage.
在一些實施態樣中,還包括:多個間隔開的結點,從各所述第一連接部和第二連接部延伸,所述結點沿平行於縱軸的一方向延伸,所述結點與所述殼體接合。 In some implementations, the method further includes: a plurality of spaced apart nodes extending from each of the first connecting portion and the second connecting portion, the nodes extending in a direction parallel to the longitudinal axis, the knot A point engages the housing.
在一些實施態樣中,所述第一連接部和所述第二連接部不連續。 In some implementations, the first connection portion and the second connection portion are discontinuous.
在一些實施態樣中,所述第一連接部和所述第二連接部是環形的。 In some implementations, the first connection portion and the second connection portion are annular.
本發明導電的彈性接觸件,設置為用於一插座連接器,包括:一大致呈環狀的第一連接部;一大致呈環狀的第二連接部;以及多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸;所述第一連接部、所述第二連接部和所述多個接觸樑形成穿過它們的沿一縱向延伸的一通路,所述通路確定一中心線;且各所述接觸樑具有:一第一臂,在一拐角處從所述第一連接部以一角度延伸;一第二臂,在一拐角處從所述第一臂的一端以一角度延伸;一第三臂,在一拐角處從所述第二臂的一端以一角度延伸; 以及一第四臂,在一拐角處從所述第三臂的一端以一角度延伸且在一拐角處從所述第二連接部以一角度延伸,所述第一臂朝向中心線向內傾斜,所述第二臂相對中心線向外傾斜,所述第三臂朝向中心線向內傾斜,且所述第四臂相對中心線向外傾斜。 The electrically conductive resilient contact of the present invention is configured for use with a receptacle connector comprising: a generally annular first connecting portion; a generally annular second connecting portion; and a plurality of spaced apart flexible members a contact beam extending continuously between the first connecting portion and the second connecting portion; the first connecting portion, the second connecting portion and the plurality of contact beams forming an edge passing through them a longitudinally extending passage defining a centerline; and each of the contact beams having: a first arm extending at an angle from the first connecting portion at an angle; and a second arm a corner extending from an end of the first arm at an angle; a third arm extending at an angle from an end of the second arm at an angle; And a fourth arm extending at an angle from an end of the third arm at an angle and extending at an angle from the second connecting portion at an angle, the first arm being inclined inward toward the center line The second arm is inclined outwardly with respect to the center line, the third arm is inclined inward toward the center line, and the fourth arm is inclined outward with respect to the center line.
在一些實施態樣中,各所述拐角是圓角。 In some implementations, each of the corners is rounded.
在一些實施態樣中,還包括:從所述第一連接部延伸出的多個間隔開的結點所述結點沿平行於縱軸的一方向延伸。 In some embodiments, the method further includes: a plurality of spaced apart nodes extending from the first connecting portion, the nodes extending in a direction parallel to the longitudinal axis.
在一些實施態樣中,還包括:多個間隔開的結點,從各所述第一連接部和所述第二連接部延伸,所述結點沿平行於縱軸的一方向延伸。 In some embodiments, the method further includes: a plurality of spaced apart nodes extending from each of the first connecting portion and the second connecting portion, the nodes extending in a direction parallel to the longitudinal axis.
在一些實施態樣中,各接觸樑的所述第一臂相對所述第二臂呈大於90度且小於180度的一角度,各接觸樑的所述第二臂相對所述第三臂呈大於90度且小於180度的一角度,且各接觸樑的所述第四臂相對所述第三臂呈大於90度且小於180度的一角度。 In some embodiments, the first arm of each contact beam is at an angle greater than 90 degrees and less than 180 degrees with respect to the second arm, and the second arm of each contact beam is opposite the third arm An angle greater than 90 degrees and less than 180 degrees, and the fourth arm of each contact beam is at an angle greater than 90 degrees and less than 180 degrees relative to the third arm.
本發明導電的彈性接觸件,設置為用於一插座連接器,包括:一大致呈環狀的第一連接部;一大致呈環狀的第二連接部;以及多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸;所述第一連接部、第二連接部和所述多個接觸樑形成穿過它們的沿一縱向延伸的一通路,所述通路限定一中心線;且各所述接觸樑具有:一第一臂,在一拐角處從所述第一連接部以一角度延伸;一第二臂,在一拐角處從所述第一臂的一端以一角度延伸;以及一第三臂,在一拐角處從所述第二臂的一端以一角度延伸且 在一拐角處從所述第二連接部以一角度延伸,所述第一臂朝向中心線向內傾斜,所述第二臂平行於中心線延伸,且所述第三臂相對中心線向外傾斜。 The electrically conductive resilient contact of the present invention is configured for use with a receptacle connector comprising: a generally annular first connecting portion; a generally annular second connecting portion; and a plurality of spaced apart flexible members Contact beam continuously extending between the first connecting portion and the second connecting portion; the first connecting portion, the second connecting portion and the plurality of contact beams are formed to extend longitudinally therethrough a passage defining a centerline; and each of the contact beams has: a first arm extending at an angle from the first connecting portion at an angle; and a second arm at a corner Extending from an end of the first arm at an angle; and a third arm extending at an angle from an end of the second arm at an angle and Extending at an angle from the second connecting portion, the first arm is inclined inward toward the center line, the second arm extends parallel to the center line, and the third arm is outwardly opposite to the center line tilt.
在一些實施態樣中,各所述拐角是圓角。 In some implementations, each of the corners is rounded.
在一些實施態樣中,還包括:從所述第一連接部延伸出的多個間隔開的結點,所述結點沿平行於縱軸的一方向延伸。 In some embodiments, further comprising: a plurality of spaced apart nodes extending from the first connecting portion, the nodes extending in a direction parallel to the longitudinal axis.
在一些實施態樣中,還包括:從各所述第一連接部和所述第二連接部延伸出的多個間隔開的結點,所述結點沿平行於縱軸的一方向延伸。 In some embodiments, the method further includes: a plurality of spaced apart nodes extending from each of the first connecting portion and the second connecting portion, the nodes extending in a direction parallel to the longitudinal axis.
在一些實施態樣中,各接觸樑的所述第一臂相對所述第二臂呈大於90度且小於180度的一角度,且各接觸樑的所述第二臂相對所述第三臂呈大於90度且小於180度的一角度。 In some implementations, the first arm of each contact beam is at an angle greater than 90 degrees and less than 180 degrees relative to the second arm, and the second arm of each contact beam is opposite the third arm An angle greater than 90 degrees and less than 180 degrees.
本發明導電的彈性接觸件,設置為用於一插座連接器,包括:一大致呈環狀的第一連接部;一大致呈環狀的第二連接部;以及多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸;所述第一連接部、第二連接部以及所述多個接觸樑形成穿過它們的沿一縱向延伸的一通路,所述通路限定一中心線;各所述接觸樑具有:一第一臂,在一拐角處從所述第一連接部以一角度延伸;以及一第二臂,在一拐角處從所述第一臂的一端以一角度延伸且在一拐角處從所述第二連接部以一角度延伸,所述第一臂朝向中心線向內傾斜,所述第二臂相對中心線向外延伸;且其中,一些接觸樑的拐角定義一第一組的接觸點,且所述拐角比其他接觸樑的定義一第二組的接觸點的拐角更靠近所述第一連接部。 The electrically conductive resilient contact of the present invention is configured for use with a receptacle connector comprising: a generally annular first connecting portion; a generally annular second connecting portion; and a plurality of spaced apart flexible members Contact beam continuously extending between the first connecting portion and the second connecting portion; the first connecting portion, the second connecting portion and the plurality of contact beams are formed to extend longitudinally through them a passage defining a centerline; each of the contact beams having: a first arm extending at an angle from the first joint at an angle; and a second arm at a corner Extending from an end of the first arm at an angle and extending at an angle from the second connecting portion at an angle, the first arm is inclined inward toward a center line, the second arm being opposite to a center line The outer extension; and wherein the corners of some of the contact beams define a first set of contact points, and the corners are closer to the first connection than the corners of the other contact beams defining a second set of contact points.
在一些實施態樣中,各所述拐角是圓角。 In some implementations, each of the corners is rounded.
在一些實施態樣中,還包括:從所述第一連接部延伸的多個間隔開的結點,所述結點沿平行於縱軸的一方向延伸。 In some embodiments, further comprising: a plurality of spaced apart nodes extending from the first connection, the nodes extending in a direction parallel to the longitudinal axis.
在一些實施態樣中,還包括:多個間隔開的結點,從各所述第一連接部和所述第二連接部延伸,所述結點沿平行於縱軸的一方向延伸。 In some embodiments, the method further includes: a plurality of spaced apart nodes extending from each of the first connecting portion and the second connecting portion, the nodes extending in a direction parallel to the longitudinal axis.
在一些實施態樣中,其中,各接觸樑的所述第一臂相對所述第二臂呈大於90度且小於180度的一角度。 In some embodiments, wherein the first arm of each contact beam is at an angle greater than 90 degrees and less than 180 degrees relative to the second arm.
在一些實施態樣中,各接觸樑的所述第一臂相對所述第二臂呈137度的一角度。 In some embodiments, the first arm of each contact beam is at an angle of 137 degrees with respect to the second arm.
本發明插座連接器,包括:一導電的殼體,其內具有一通路;一導電的彈性接觸件,安置在所述殼體的通路內,所述彈性接觸件包括:一第一連接部,與所述殼體接合,一第二連接部,與所述殼體接合,多個間隔開的能夠撓曲的接觸樑,在所述第一連接部和所述第二連接部之間連續延伸,以及一通路,通過所述第一連接部、第二連接部和所述多個接觸樑形成,所述通路沿一縱向延伸;以及一導電插針,安置在所述彈性接觸件的通路內,各接觸樑提供一針對所述插針並沿所述彈性接觸件的一縱軸延伸的細長的接觸區域。 The socket connector of the present invention comprises: a conductive housing having a passage therein; a conductive elastic contact member disposed in the passage of the housing, the resilient contact member comprising: a first connecting portion Engaging with the housing, a second connecting portion engaged with the housing, a plurality of spaced apart flexible contact beams extending continuously between the first connecting portion and the second connecting portion And a passage formed by the first connecting portion, the second connecting portion and the plurality of contact beams, the passage extending along a longitudinal direction; and a conductive pin disposed in the passage of the elastic contact member Each contact beam provides an elongated contact area for the pin and extending along a longitudinal axis of the resilient contact.
在一些實施態樣中,還包括:多個間隔開的結點,從所述第一連接部延伸,所述結點沿平行於縱軸的一方向延伸,所述結點與所述殼體接合。 In some implementations, the method further includes: a plurality of spaced apart nodes extending from the first connecting portion, the nodes extending in a direction parallel to the longitudinal axis, the nodes and the housing Engage.
在一些實施態樣中,還包括:多個間隔開的結點,從各所述的第一連接部和第二連接部延伸,所述結點沿平行於縱軸的一方向延伸,所述結點 與所述殼體接合。 In some implementations, the method further includes: a plurality of spaced apart nodes extending from each of the first connecting portion and the second connecting portion, the nodes extending in a direction parallel to the longitudinal axis, Node Engaging with the housing.
在一些實施態樣中,所述第一連接部和所述第二連接部不連續。 In some implementations, the first connection portion and the second connection portion are discontinuous.
在一些實施態樣中,所述第一連接部和所述第二連接部是環形的。 In some implementations, the first connection portion and the second connection portion are annular.
在一些實施態樣中,各所述接觸樑包括:一第一臂,在一拐角處從所述第一連接部以一角度延伸;一第二臂,在一拐角處從所述第一臂的一端以一角度延伸;以及一第三臂,在一拐角處從所述第二臂的一端以一角度延伸且在一拐角處從所述第二連接部以一角度延伸,所述第一臂朝向中心線向內傾斜,所述第二臂平行於中心線延伸,且所述第三臂相對中心線向外傾斜。 In some embodiments, each of the contact beams includes: a first arm extending at an angle from the first connecting portion at an angle; and a second arm at a corner from the first arm One end of the first arm extends at an angle; and a third arm extends at an angle from an end of the second arm at an angle and extends at an angle from the second connecting portion at an angle, the first The arms are inclined inwardly toward the centerline, the second arms extend parallel to the centerline, and the third arms are inclined outwardly relative to the centerline.
提供的發明內容部分僅出於對一些示例性實施例進行概括,以提供對本發明的某些方案的基本理解。因此,將理解的是,上述示例性實施例僅僅是示例,並且不應被解釋為以任何方式來縮小本發明的範圍或精神。從下面結合附圖的具體實施方式部分中,各種公開的實施例的其他實施例、方案和優點將變得顯而易見,附圖通過示例的方式示出了所說明的實施例的原理。 The Summary is provided to provide a general understanding of certain aspects of the invention. Therefore, it is to be understood that the above-described exemplary embodiments are merely illustrative and are not to be construed as limiting the scope or spirit of the invention in any manner. Other embodiments, aspects, and advantages of the various embodiments of the invention will be apparent from the description of the accompanying drawings.
20、1020‧‧‧插座連接器 20, 1020‧‧‧ socket connector
22‧‧‧導電插針 22‧‧‧Electrical pins
24‧‧‧導線 24‧‧‧Wire
26、1026‧‧‧組件 26, 1026‧‧‧ components
28、1028‧‧‧導電的殼體 28, 1028‧‧‧ Conductive housing
28a、1028a‧‧‧第一端 28a, 1028a‧‧‧ first end
28b‧‧‧第二端 28b‧‧‧second end
30、130、230‧‧‧彈性接觸件 30, 130, 230‧‧‧ Elastic contacts
30a‧‧‧第一端 30a‧‧‧ first end
30b‧‧‧第二端 30b‧‧‧second end
32‧‧‧頭部 32‧‧‧ head
34‧‧‧軸 34‧‧‧Axis
36‧‧‧表面 36‧‧‧ Surface
38‧‧‧接觸樑 38‧‧‧Contact beam
38a‧‧‧第一端 38a‧‧‧ first end
38b‧‧‧第二端 38b‧‧‧ second end
40‧‧‧第一連接部 40‧‧‧First connection
40a‧‧‧第一端 40a‧‧‧ first end
40b‧‧‧第二端 40b‧‧‧second end
40c‧‧‧第一側緣 40c‧‧‧First side edge
40d‧‧‧第二側緣 40d‧‧‧second side
42‧‧‧第二連接部 42‧‧‧Second connection
42a‧‧‧第一端 42a‧‧‧ first end
42b‧‧‧第二端 42b‧‧‧ second end
42c‧‧‧第一側緣 42c‧‧‧ first side edge
42d‧‧‧第二側緣 42d‧‧‧second side
44‧‧‧中心線 44‧‧‧ center line
46‧‧‧通路 46‧‧‧ pathway
48‧‧‧間隙 48‧‧‧ gap
50‧‧‧結點 50‧‧‧ nodes
52‧‧‧間隙 52‧‧‧ gap
54‧‧‧結點 54‧‧‧ nodes
56a‧‧‧第一臂 56a‧‧‧First arm
56b‧‧‧第二臂 56b‧‧‧second arm
60a、60b1、60b2、60c‧‧‧拐角 60a, 60b1, 60b2, 60c‧‧‧ corner
64‧‧‧外壁 64‧‧‧ outer wall
66‧‧‧端壁 66‧‧‧End wall
68‧‧‧拐角 68‧‧‧ corner
70‧‧‧止擋件 70‧‧‧stops
72‧‧‧中心線 72‧‧‧ center line
74‧‧‧開口 74‧‧‧ openings
76‧‧‧第一腔 76‧‧‧First cavity
78‧‧‧第二腔 78‧‧‧Second cavity
80‧‧‧第三腔 80‧‧‧ third cavity
82‧‧‧第四腔 82‧‧‧4th cavity
84‧‧‧穴部 84‧‧‧ points
86‧‧‧第一部分 86‧‧‧Part I
88‧‧‧第二部分 88‧‧‧Part II
90‧‧‧第三部分 90‧‧‧Part III
92‧‧‧外翻部 92‧‧‧External
94‧‧‧內表面 94‧‧‧ inner surface
96a‧‧‧第一內表面 96a‧‧‧First inner surface
96b‧‧‧第二內表面 96b‧‧‧Second inner surface
96c‧‧‧第三內表面 96c‧‧‧ third inner surface
96d‧‧‧第四內表面 96d‧‧‧4th inner surface
98‧‧‧肩部 98‧‧‧ shoulder
100‧‧‧內表面 100‧‧‧ inner surface
104‧‧‧內表面 104‧‧‧ inner surface
106‧‧‧外壁 106‧‧‧ outer wall
106a‧‧‧第一端 106a‧‧‧ first end
106b‧‧‧第二端 106b‧‧‧ second end
108‧‧‧分隔壁 108‧‧‧ partition wall
108a‧‧‧第一端表面 108a‧‧‧First end surface
108b‧‧‧第二端表面 108b‧‧‧second end surface
112‧‧‧孔 112‧‧‧ hole
114‧‧‧中心線 114‧‧‧ center line
116‧‧‧第一表面 116‧‧‧ first surface
118‧‧‧第二表面 118‧‧‧ second surface
120‧‧‧第三表面 120‧‧‧ third surface
122‧‧‧第四表面 122‧‧‧ fourth surface
124‧‧‧槽 124‧‧‧ slots
130a‧‧‧第一端 130a‧‧‧ first end
130b‧‧‧第二端 130b‧‧‧second end
132‧‧‧頭部 132‧‧‧ head
134‧‧‧軸 134‧‧‧Axis
136‧‧‧表面 136‧‧‧ surface
138‧‧‧接觸樑 138‧‧‧Contact beam
138a‧‧‧第一端 138a‧‧‧ first end
138b‧‧‧第二端 138b‧‧‧ second end
140‧‧‧第一連接部 140‧‧‧First connection
140a‧‧‧第一端 140a‧‧‧ first end
140b‧‧‧第二端 140b‧‧‧second end
140c‧‧‧第一側緣 140c‧‧‧ first side edge
140d‧‧‧第二側緣 140d‧‧‧second side
142‧‧‧第二連接部 142‧‧‧Second connection
142a‧‧‧第一端 142a‧‧‧ first end
142b‧‧‧第二端 142b‧‧‧ second end
142c‧‧‧第一側緣 142c‧‧‧ first side edge
142d‧‧‧第二側緣 142d‧‧‧second side
144‧‧‧中心線 144‧‧‧ center line
146‧‧‧通路 146‧‧‧ pathway
148‧‧‧間隙 148‧‧‧ gap
150‧‧‧結點 150‧‧‧ nodes
152‧‧‧間隙 152‧‧‧ gap
154‧‧‧結點 154‧‧‧ nodes
156a‧‧‧第一臂 156a‧‧‧First arm
156b‧‧‧第二臂 156b‧‧‧second arm
156c‧‧‧第三臂 156c‧‧‧ third arm
156d‧‧‧第四臂 156d‧‧‧fourth arm
160a、160b、160c、160d、160e‧‧‧拐角 160a, 160b, 160c, 160d, 160e‧‧‧ corner
230a‧‧‧第一端 230a‧‧‧ first end
230b‧‧‧第二端 230b‧‧‧ second end
238‧‧‧接觸樑 238‧‧‧Contact beam
238a‧‧‧第一端 238a‧‧‧ first end
238b‧‧‧第二端 238b‧‧‧ second end
240‧‧‧第一連接部 240‧‧‧First connection
240a‧‧‧第一端 240a‧‧‧ first end
240b‧‧‧第二端 240b‧‧‧second end
240c‧‧‧第一側緣 240c‧‧‧ first side edge
240d‧‧‧第二側緣 240d‧‧‧second side
242‧‧‧第二連接部 242‧‧‧Second connection
242a‧‧‧第一端 242a‧‧‧ first end
242b‧‧‧第二端 242b‧‧‧ second end
242c‧‧‧第一側緣 242c‧‧‧ first side edge
242d‧‧‧第二側緣 242d‧‧‧second side
244‧‧‧中心線 244‧‧‧ center line
246‧‧‧通路 246‧‧‧ pathway
248‧‧‧間隙 248‧‧‧ gap
250‧‧‧結點 250‧‧‧ nodes
252‧‧‧間隙 252‧‧‧ gap
254‧‧‧結點 254‧‧‧ nodes
256a‧‧‧第一臂 256a‧‧‧First arm
256b‧‧‧第二臂 256b‧‧‧second arm
256c‧‧‧第三臂 256c‧‧‧ third arm
260a、260b、260c、260d‧‧‧拐角 260a, 260b, 260c, 260d‧‧‧ corner
1024‧‧‧匯流排 1024‧‧ ‧ busbar
1028a‧‧‧第一端 1028a‧‧‧ first end
1028b‧‧‧第二端 1028b‧‧‧ second end
1064‧‧‧外壁 1064‧‧‧ outer wall
1066‧‧‧端壁 1066‧‧‧End wall
1069‧‧‧第一壁部 1069‧‧‧First wall
1070‧‧‧端壁 1070‧‧‧End wall
1071‧‧‧第二壁部 1071‧‧‧ Second wall
1072‧‧‧中心線 1072‧‧‧ center line
1074‧‧‧孔 1074‧‧‧ hole
1076‧‧‧第一腔 1076‧‧‧First cavity
1078‧‧‧第二腔 1078‧‧‧second cavity
1084‧‧‧穴部 1084‧‧‧ points
1086‧‧‧第一部分 1086‧‧‧Part 1
1088‧‧‧第二部分 1088‧‧‧Part II
1094‧‧‧內表面 1094‧‧‧ inner surface
1102‧‧‧內表面 1102‧‧‧ inner surface
1118‧‧‧表面 1118‧‧‧ surface
1120‧‧‧表面 1120‧‧‧ surface
1138‧‧‧餘隙空間 1138‧‧‧ clearance space
α1、α2、α3、α4‧‧‧角度 Α1, α2, α3, α4‧‧‧ angle
β‧‧‧角度 ‧‧‧‧ angle
γ1、γ2‧‧‧角度 Γ1, γ2‧‧‧ angle
ε1、ε2‧‧‧角度 Ε1, ε2‧‧‧ angle
θ1、θ2‧‧‧角度 Θ1, θ2‧‧‧ angle
Φ‧‧‧角度 Φ‧‧‧ angle
η1、η2‧‧‧角度 Η1, η2‧‧‧ angle
τ1、τ2‧‧‧角度 Τ1, τ2‧‧‧ angle
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是根據一組件的一第一實施例形成的一連接器、一插針以及一導線的一立體圖; 圖2是另一連接器、一插針以及一導線的一立體圖;圖3是根據一組件的一第二實施例形成的一連接器、一插針以及一匯流排的一立體圖;圖4是圖1至圖3的連接器的一彈性接觸件的一實施例的一立體圖;圖5是圖4的彈性接觸件的一側視圖;圖6是圖4的彈性接觸件的一另一側視圖;圖7是從圖4的一第一端觀察的彈性接觸件的一端視圖;圖8是從圖4的一第二端觀察的彈性接觸件的一端視圖;圖9是圖4的彈性接觸件的一第一接觸樑的一側視圖;圖10是圖4的彈性接觸件的一第二接觸樑的一側視圖;圖11是圖1至圖3的連接器的一彈性接觸件的一替代實施例的一立體圖;圖12是圖11的彈性接觸件的一側視圖;圖13是從圖11的一第一端觀察的彈性接觸件的一端視圖;圖14是從圖11的一第二端觀察的彈性接觸件的一端視圖;圖15是圖11的彈性接觸件的一接觸樑的一側視圖;圖16是圖1至圖3的連接器的一彈性接觸件的一替代實施例的一立體圖;圖17是圖16的彈性接觸件的一側視圖;圖18是從圖16的一第一端觀察的彈性接觸件的一端視圖;圖19是從圖16的一第二端觀察的彈性接觸件的一端視圖;圖20是圖16的彈性接觸件的一接觸樑的一側視圖; 圖21是圖1的連接器、插針以及導線的一分解立體圖;圖22是圖1的連接器的一殼體的一分解立體圖;圖23是圖22的殼體的一剖視圖;圖24是形成圖22的殼體的一部分的一外壁和端壁的一剖視圖;圖25是形成圖24的殼體的一部分的一止擋件的一剖視圖;圖26是圖1的連接器的一局部剖視圖;圖27是圖1的連接器的一局部剖視圖,其中插針和導線插入連接器中;圖28是用於圖3的連接器的一殼體的立體圖;圖29是圖28的殼體的剖視圖;圖30是圖3的連接器連接於一匯流排的一剖視圖;圖31是圖3的連接器的一剖視圖,其中插針插入連接器中;以及圖32A至圖32J是插針插入圖4的彈性接觸件以及其中一殼體中的示意圖。 Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a connector, a pin, and a wire formed according to a first embodiment of an assembly. Stereogram 2 is a perspective view of another connector, a pin, and a wire; FIG. 3 is a perspective view of a connector, a pin, and a bus bar formed according to a second embodiment of an assembly; 1 is a perspective view of an embodiment of a resilient contact member of the connector; FIG. 5 is a side view of the resilient contact member of FIG. 4; and FIG. 6 is another side view of the resilient contact member of FIG. Figure 7 is an end view of the resilient contact member as viewed from a first end of Figure 4; Figure 8 is an end view of the resilient contact member as viewed from a second end of Figure 4; Figure 9 is the resilient contact member of Figure 4 a side view of a first contact beam; FIG. 10 is a side view of a second contact beam of the resilient contact of FIG. 4; and FIG. 11 is an alternative to a resilient contact of the connector of FIGS. 1 through 3. 1 is a side view of the elastic contact member of FIG. 11; FIG. 13 is an end view of the elastic contact member viewed from a first end of FIG. 11; and FIG. 14 is a second view from FIG. One end view of the elastic contact member viewed from the end; FIG. 15 is a side view of a contact beam of the elastic contact member of FIG. 11; 1 is a perspective view of an alternative embodiment of a resilient contact member of the connector; FIG. 17 is a side view of the resilient contact member of FIG. 16; and FIG. 18 is an elastic view from a first end of FIG. One end view of the contact member; FIG. 19 is an end view of the elastic contact member viewed from a second end of FIG. 16; FIG. 20 is a side view of a contact beam of the elastic contact member of FIG. Figure 21 is an exploded perspective view of the connector, the pin and the wire of Figure 1; Figure 22 is an exploded perspective view of a housing of the connector of Figure 1; Figure 23 is a cross-sectional view of the housing of Figure 22; A cross-sectional view of an outer wall and an end wall forming a portion of the housing of Fig. 22; Fig. 25 is a cross-sectional view of a stop forming a portion of the housing of Fig. 24; and Fig. 26 is a partial cross-sectional view of the connector of Fig. 1. Figure 27 is a partial cross-sectional view of the connector of Figure 1, with the pins and wires inserted into the connector; Figure 28 is a perspective view of a housing for the connector of Figure 3; Figure 29 is the housing of Figure 28. Figure 30 is a cross-sectional view of the connector of Figure 3 connected to a busbar; Figure 31 is a cross-sectional view of the connector of Figure 3 with the pins inserted into the connector; and Figures 32A through 32J are pin insertion views 4 elastic contacts and a schematic view of one of the housings.
參閱圖1至圖3,本發明涉及用於將一導電插針22連接於一導線24或連接於一匯流排1024以形成一組件26、1026的一插座連接器20、1020。特別地,插座連接器20、1020能夠承載大電流。插座連接器20、1020使插針22能夠以一低插入力插入其中。 Referring to Figures 1 through 3, the present invention is directed to a receptacle connector 20, 1020 for attaching a conductive pin 22 to a conductor 24 or to a busbar 1024 to form a component 26, 1026. In particular, the receptacle connectors 20, 1020 are capable of carrying large currents. The receptacle connectors 20, 1020 enable the pins 22 to be inserted therein with a low insertion force.
參閱圖1、圖3,插座連接器20、1020包括一導電的殼體28、1028以及安裝在殼體28、1028中且與殼體28、1028接合的一導電的彈性接觸件30、 130、230。插針22插入殼體28、1028的一第一端28a、1028a且與彈性接觸件30、130、230接合。插針22可以與殼體28、1028接觸。在插座連接器20將導電插針22連接於導線24的實施例中,殼體28的使用如圖22和圖23所示。導線24插入殼體28的一第二端28b且與殼體28接合,且通過插針22、彈性接觸件30、130、230、殼體28以及導線24形成一導電路徑。在插座連接器1020將導電插針22連接於匯流排1024的實施例中,殼體1028的使用如圖28和圖29所示。殼體1028被壓入匯流排1024中,且通過插針22、彈性接觸件30、130、230、殼體1028以及匯流排1024形成一導電路徑。 Referring to Figures 1 and 3, the receptacle connector 20, 1020 includes a conductive housing 28, 1028 and a conductive resilient contact 30 mounted in the housing 28, 1028 and engaged with the housing 28, 1028, 130, 230. The pins 22 are inserted into a first end 28a, 1028a of the housing 28, 1028 and engage the resilient contacts 30, 130, 230. The pin 22 can be in contact with the housing 28, 1028. In the embodiment where the receptacle connector 20 connects the conductive pins 22 to the wires 24, the use of the housing 28 is illustrated in Figures 22 and 23. The wire 24 is inserted into and engaged with a second end 28b of the housing 28 and forms a conductive path through the pin 22, the resilient contacts 30, 130, 230, the housing 28, and the wires 24. In the embodiment where the receptacle connector 1020 connects the conductive pins 22 to the busbar 1024, the use of the housing 1028 is illustrated in Figures 28 and 29. The housing 1028 is pressed into the bus bar 1024 and forms a conductive path through the pins 22, the resilient contacts 30, 130, 230, the housing 1028, and the bus bar 1024.
在一實施例中,插針22由一加大的頭部32形成,具有由頭部32延伸的一細長的圓柱形的軸34,見圖21。頭部32具有比軸34的直徑大的一直徑。軸34具有由一表面36形成的一自由端。插針22可以由金屬形成,諸如鎳打底的鍍金的銅。插針22可以由冷鍛造或機械加工形成。 In one embodiment, the pin 22 is formed by an enlarged head 32 having an elongated cylindrical shaft 34 extending from the head 32, see FIG. The head 32 has a diameter that is larger than the diameter of the shaft 34. The shaft 34 has a free end formed by a surface 36. The pin 22 can be formed of a metal such as nickel-plated gold-plated copper. The pin 22 can be formed by cold forging or machining.
在一實施例中,導線24由一加大的頭部132形成,具有由頭部132延伸的一細長的圓柱形的軸134,見圖21。頭部132具有比軸134的直徑大的一直徑。軸134具有由一表面136形成的一自由端。 In one embodiment, the wire 24 is formed by an enlarged head 132 having an elongated cylindrical shaft 134 extending from the head 132, see FIG. The head 132 has a diameter that is larger than the diameter of the shaft 134. Shaft 134 has a free end formed by a surface 136.
彈性接觸件30的一第一實施例如圖4至圖10所示。彈性接觸件130的一第二實施例如圖11至圖15所示。彈性接觸件230的一第三實施例如圖16至圖20所示。 A first embodiment of the resilient contact member 30 is illustrated in Figures 4-10. A second embodiment of the resilient contact member 130 is illustrated in Figures 11-15. A third embodiment of the resilient contact 230 is illustrated in Figures 16-20.
現請關注圖4至圖10所示的彈性接觸件30的第一實施例。 Attention is now directed to the first embodiment of the resilient contact member 30 illustrated in Figures 4-10.
彈性接觸件30大致呈中空圓筒狀,具有一第一端30a以及一第二 端30b。彈性接觸件30由多個分離的能夠撓曲的接觸樑38形成,各接觸樑38具有一第一端38a以及一第二端38b。其中相鄰的接觸樑38在它們的第一端38a通過一弧形的第一連接部40連接在一起,從而多個第一連接部40被設置為形成一環形。接觸樑38的第二端38b通過一環狀的第二連接部42連接在一起。一中心線44在第一、第二端30a、30b之間沿彈性接觸件30的長度設置並定義一縱軸。各接觸樑38平行於中心線44且與中心線44徑向間隔開。接觸樑38彼此間隔開。接觸樑38在第一連接部40和第二連接部42之間連續延伸。一通路46貫通形成於該彈性接觸件30。彈性接觸件30可以由一鍍金的合金形成。 The elastic contact member 30 has a substantially hollow cylindrical shape and has a first end 30a and a second end. End 30b. The resilient contact member 30 is formed from a plurality of separate deflectable contact beams 38, each having a first end 38a and a second end 38b. The adjacent contact beams 38 are joined together at their first ends 38a by a curved first connecting portion 40 such that the plurality of first connecting portions 40 are arranged to form an annular shape. The second ends 38b of the contact beams 38 are joined together by an annular second connecting portion 42. A centerline 44 is disposed along the length of the resilient contact member 30 between the first and second ends 30a, 30b and defines a longitudinal axis. Each contact beam 38 is parallel to the centerline 44 and radially spaced from the centerline 44. The contact beams 38 are spaced apart from one another. The contact beam 38 extends continuously between the first connecting portion 40 and the second connecting portion 42. A passage 46 is formed through the elastic contact member 30. The resilient contact member 30 can be formed from a gold plated alloy.
各第一連接部40具有一第一端40a和一相反的第二端40b、在第一端40a和第二端40b之間延伸的一第一側緣40c以及在第一端40a和第二端40b之間延伸的一第二側緣40d。各第一連接部40的一長度限定在第一側緣40c和第二側緣40d之間。接觸樑38從相應的第一連接部40的第二端40b延伸。相鄰的弧形的第一連接部40通過在它們相鄰的第一側緣40c、第二側緣40d之間的一間隙48彼此間隔開。所述多個第一連接部40大致落在一假想的圓,從而由所述多個第一連接部40定義一內徑,見圖7。由所述多個第一連接部40定義的內徑比軸34的直徑大。第一連接部40沿平行於中心線44的一縱向延伸。 Each of the first connecting portions 40 has a first end 40a and an opposite second end 40b, a first side edge 40c extending between the first end 40a and the second end 40b, and a first end 40a and a second end A second side edge 40d extends between the ends 40b. A length of each of the first connecting portions 40 is defined between the first side edge 40c and the second side edge 40d. Contact beams 38 extend from the second end 40b of the respective first connection portion 40. The adjacent curved first connecting portions 40 are spaced apart from each other by a gap 48 between their adjacent first side edges 40c and second side edges 40d. The plurality of first connecting portions 40 substantially fall on an imaginary circle, thereby defining an inner diameter by the plurality of first connecting portions 40, as shown in FIG. The inner diameter defined by the plurality of first connecting portions 40 is larger than the diameter of the shaft 34. The first connecting portion 40 extends in a longitudinal direction parallel to the center line 44.
各第一連接部40具有從其第一端40a向外延伸的至少一結點(nub)50。在一實施例中,多個間隔開的結點50從各第一連接部40延伸。在一實施例中,多個結點50沿平行於中心線44的一縱向延伸。在一實施例中,各接觸樑38具有從第一連接部40延伸的一相關的結點50以及與相應的接觸樑38 處於同一直線的相關的結點50。各結點50具有一長度,其顯著小於第一連接部40的長度。結點50在與相應的第一連接部40相同的平面上延伸。在一實施例中,結點50具有與第一連接部40的弧形輪廓匹配的一弧形輪廓。 Each of the first connecting portions 40 has at least one node 50 extending outwardly from the first end 40a thereof. In an embodiment, a plurality of spaced apart nodes 50 extend from each of the first connections 40. In an embodiment, the plurality of nodes 50 extend in a longitudinal direction parallel to the centerline 44. In an embodiment, each contact beam 38 has an associated node 50 extending from the first connection portion 40 and a corresponding contact beam 38 Associated nodes 50 in the same line. Each node 50 has a length that is significantly smaller than the length of the first connecting portion 40. The nodes 50 extend in the same plane as the corresponding first connecting portion 40. In an embodiment, the node 50 has an arcuate profile that matches the arcuate profile of the first connector 40.
環狀的第二連接部42具有一第一端42a和一相反的第二端42b、在第一端42a和第二端42b之間延伸的一第一側緣42c,以及在第一端42a和第二端42b之間延伸的一第二側緣42d。接觸樑38從第二連接部42的第一端42a延伸。環狀的第二連接部42是不連續的,從而第二連接部42的第一側緣42c、第二側緣42d之間形成一間隙52。所述多個第二連接部42大致落在一假想的圓,從而由第二連接部42定義一內徑,見圖8。由第二連接部42定義的內徑比軸34的直徑大。第二連接部42沿平行於中心線44的一縱向延伸。 The annular second connecting portion 42 has a first end 42a and an opposite second end 42b, a first side edge 42c extending between the first end 42a and the second end 42b, and at the first end 42a A second side edge 42d extends between the second end 42b. The contact beam 38 extends from the first end 42a of the second connecting portion 42. The annular second connecting portion 42 is discontinuous such that a gap 52 is formed between the first side edge 42c and the second side edge 42d of the second connecting portion 42. The plurality of second connecting portions 42 substantially fall on an imaginary circle, so that an inner diameter is defined by the second connecting portion 42, as shown in FIG. The inner diameter defined by the second connecting portion 42 is larger than the diameter of the shaft 34. The second connecting portion 42 extends in a longitudinal direction parallel to the center line 44.
第二連接部42具有由此延伸的多個間隔開的結點54。在一實施例中,多個結點54沿平行於中心線44的一縱向延伸。各結點54具有一長度,其顯著小於第二連接部42的長度。在一實施例中,結點54在與第二連接部42相同的平面上延伸。在一實施例中,結點54具有與第二連接部42的弧形輪廓匹配的一弧形輪廓。 The second connecting portion 42 has a plurality of spaced apart nodes 54 extending therefrom. In an embodiment, the plurality of nodes 54 extend in a longitudinal direction parallel to the centerline 44. Each node 54 has a length that is significantly smaller than the length of the second connecting portion 42. In an embodiment, the nodes 54 extend in the same plane as the second connection 42. In an embodiment, the node 54 has an arcuate profile that matches the curved contour of the second connecting portion 42.
在一實施例中,由第一連接部40定義的第一直徑和由第二連接部42定義的第二直徑相同。 In an embodiment, the first diameter defined by the first connection portion 40 is the same as the second diameter defined by the second connection portion 42.
各接觸樑38具有:一第一臂56a,第一臂56a在一拐角60a處從其第一連接部40以一角度延伸;一第二臂56b,第二臂56b在一拐角60b1或60b2處從第一臂56a以一角度延伸且在一拐角60c處從第二連接部42以一角度延伸。各 拐角60a、60b1、60b2、60c可以是圓角。在各接觸樑38中,第一臂56a朝向中心線44向內傾斜而第二臂56b相對中心線44向外傾斜。 Each contact beam 38 has a first arm 56a extending at an angle from its first connecting portion 40 at a corner 60a, a second arm 56b, and a second arm 56b at a corner 60b1 or 60b2. Extending from the first arm 56a at an angle and at an angle 60c from the second connecting portion 42 at an angle. each The corners 60a, 60b1, 60b2, 60c may be rounded. In each of the contact beams 38, the first arm 56a is inclined inward toward the center line 44 and the second arm 56b is outwardly inclined with respect to the center line 44.
如本文所述,第一臂56a相對彈性接觸件30的中心線44成一角度α1或α2。如本文所述,第二臂56b相對彈性接觸件30的中心線44成一角度α3或α4。如圖所示,角度α1、α2、α3、α4取自第一臂及第二臂56a、56b的與中心線44相鄰的一側。 As described herein, the first arm 56a is at an angle a1 or α2 with respect to the centerline 44 of the resilient contact member 30. As described herein, the second arm 56b is at an angle a3 or [alpha]4 with respect to the centerline 44 of the resilient contact member 30. As shown, the angles α1, α2, α3, α4 are taken from the side of the first and second arms 56a, 56b adjacent to the centerline 44.
第一臂56a和第二臂56b相對彼此成一角度β。角度β大於90度且小於180度,且更優選地,角度β是137度。如圖所示,角度β取自第一臂及第二臂56a,56b的與中心線44相反的一側。 The first arm 56a and the second arm 56b are at an angle β relative to each other. The angle β is greater than 90 degrees and less than 180 degrees, and more preferably, the angle β is 137 degrees. As shown, the angle β is taken from the side of the first and second arms 56a, 56b opposite the centerline 44.
一些接觸樑38(即第一部分)使第一臂56a具有比第二臂56b短的長度從而拐角(這裡定義為“多個拐角60b1”或“拐角60b1”)形成為靠近各彈性接觸件30的第一端30a,而另一些接觸樑38(即第二部分)使第一臂56a具有比其第二臂56b長的一長度從而拐角(這裡定義為“多個拐角60b2”或“拐角60b2”)形成為靠近各彈性接觸件30的第二端30b。因此,拐角60b1沿彈性接觸件30的縱軸與拐角60b2偏移。 Some of the contact beams 38 (ie, the first portion) have the first arms 56a having a shorter length than the second arms 56b such that the corners (here defined as "plurality of corners 60b1" or "corners 60b1") are formed adjacent to the respective resilient contacts 30. The first end 30a, while the other contact beams 38 (ie, the second portion) cause the first arm 56a to have a length that is longer than its second arm 56b and thus a corner (here defined as "plurality of corners 60b2" or "corner 60b2" ) is formed adjacent to the second end 30b of each of the elastic contacts 30. Therefore, the corner 60b1 is offset from the corner 60b2 along the longitudinal axis of the resilient contact member 30.
在一未撓曲(unflexed)的情況下,具有拐角60b1的接觸樑38定義一角度α1,角度α1小於90度且更優選小於45度,且定義一角度α3,角度α3小於90度且更優選小於45度。在一未撓曲的情況下,具有拐角60b2的接觸樑38定義一角度α2,角度α2小於90度且更優選小於45度,且定義一角度α4,角度α4小於90度且更優選小於45度。 In the case of an unflexed, contact beam 38 having corners 60b1 defines an angle α1, angle α1 is less than 90 degrees and more preferably less than 45 degrees, and defines an angle α3, angle α3 is less than 90 degrees and more preferably Less than 45 degrees. In an undeflected condition, the contact beam 38 having the corner 60b2 defines an angle α2, the angle α2 being less than 90 degrees and more preferably less than 45 degrees, and defining an angle α4, the angle α4 being less than 90 degrees and more preferably less than 45 degrees .
多個拐角60b1圍繞彈性接觸件30的周向對齊且落在一假想的圓並定義一內徑。在一未撓曲的情況下,由多個拐角60b1定義的內徑小於軸34的直徑。多個拐角60b2圍繞彈性接觸件30的周向對齊且落在一假想的圓,並定義一內徑。在一未撓曲的情況下,由多個拐角60b2定義的內徑小於軸34的直徑。在一實施例中,在未撓曲的情況下由多個拐角60b1定義的內徑和由多個拐角60b2定義的內徑是相同的。在一實施例中,在一未撓曲的情況下由多個拐角60b1定義的內徑和由多個拐角60b2定義的內徑是不同的,但是兩個內徑都小於軸34的直徑。在一實施例中,相同數量的拐角60b1和拐角60b2被設置。在一實施例中,拐角60b1的數量設置成比拐角60b2的數量多。在一實施例中,拐角60b2的數量設置成比拐角60b1的數量多。 A plurality of corners 60b1 are aligned around the circumference of the resilient contact member 30 and fall within an imaginary circle and define an inner diameter. In an undeflected condition, the inner diameter defined by the plurality of corners 60b1 is smaller than the diameter of the shaft 34. A plurality of corners 60b2 are aligned around the circumference of the resilient contact member 30 and fall into an imaginary circle and define an inner diameter. In an undeflected condition, the inner diameter defined by the plurality of corners 60b2 is smaller than the diameter of the shaft 34. In an embodiment, the inner diameter defined by the plurality of corners 60b1 and the inner diameter defined by the plurality of corners 60b2 are the same without deflection. In one embodiment, the inner diameter defined by the plurality of corners 60b1 and the inner diameter defined by the plurality of corners 60b2 are different in an undeflected condition, but both inner diameters are smaller than the diameter of the shaft 34. In an embodiment, the same number of corners 60b1 and corners 60b2 are provided. In an embodiment, the number of corners 60b1 is set to be greater than the number of corners 60b2. In an embodiment, the number of corners 60b2 is set to be greater than the number of corners 60b1.
在一實施例中且如圖所示,三個接觸樑38連接於每個第一連接部40。在一實施例中,兩個接觸樑38連接於每個第一連接部40。在一實施例中,超過三個接觸樑38連接於每個第一連接部40。 In an embodiment and as shown, three contact beams 38 are coupled to each of the first connections 40. In an embodiment, two contact beams 38 are coupled to each of the first connections 40. In an embodiment, more than three contact beams 38 are coupled to each of the first connections 40.
如圖所示,在一實施例中,多個第一組接觸樑38和多個第二組接觸樑38設置。在每組中,多個接觸樑38連接於同一的第一連接部40。在該實施例中,各第一組的接觸樑38具有拐角60b1,而各第二組的接觸樑38具有拐角60b2。如圖所示,在該實施例中,第一組接觸樑38和第二組接觸樑38圍繞彈性接觸件30的周向交替設置。在一替代實施例中,第一組接觸樑38可具有一個或多個具有拐角60b1的接觸樑38以及一個或多個具有拐角60b2的接觸樑38,而第二組接觸樑38可具有一個或多個具有拐角60b1的接觸樑38以及具有一個或多 個具有拐角60b2的接觸樑38。 As shown, in an embodiment, a plurality of first set of contact beams 38 and a plurality of second set of contact beams 38 are disposed. In each group, a plurality of contact beams 38 are connected to the same first connecting portion 40. In this embodiment, each first set of contact beams 38 has a corner 60b1 and each second set of contact beams 38 has a corner 60b2. As shown, in this embodiment, the first set of contact beams 38 and the second set of contact beams 38 are alternately disposed about the circumferential direction of the resilient contact members 30. In an alternate embodiment, the first set of contact beams 38 can have one or more contact beams 38 having corners 60b1 and one or more contact beams 38 having corners 60b2, while the second set of contact beams 38 can have one or a plurality of contact beams 38 having corners 60b1 and having one or more Contact beams 38 having corners 60b2.
彈性接觸件30可以由一平板材料沖出且卷成中空的圓筒狀。彈性接觸件30可以加工成中空的圓筒狀。 The elastic contact member 30 can be punched out of a flat plate material and wound into a hollow cylindrical shape. The elastic contact member 30 can be processed into a hollow cylindrical shape.
現在請關注如圖11至圖15所示的彈性接觸件130的第二實施例。 Attention is now directed to the second embodiment of the resilient contact member 130 as shown in Figures 11-15.
彈性接觸件130大致形成一中空的具有一第一端130a以及一第二端130b的圓筒狀。彈性接觸件130由多個分離的能夠撓曲的接觸樑138形成,各接觸樑138具有一第一端138a以及一第二端138b。其中相鄰的接觸樑138在它們的第一端138a通過一環狀的第一連接部140連接在一起,且在它們的第二端138b通過一環狀的第二連接部142連接在一起。在一實施例中,其中相鄰的接觸樑138在它們的第一端138a通過如圖4至圖10的實施例所示的一弧形的第一連接部140連接在一起。一中心線144在第一端130a、第二端130b之間沿彈性接觸件130的長度設置並定義一縱軸。各接觸樑138平行於中心線144且與中心線144徑向間隔開。多個接觸樑138彼此間隔開。接觸樑138在第一連接部140和第二連接部142之間連續延伸。一通路146形成貫通彈性接觸件130。彈性接觸件130可以由一鍍金的合金形成。 The elastic contact member 130 generally forms a hollow cylindrical shape having a first end 130a and a second end 130b. The resilient contact member 130 is formed from a plurality of separate deflectable contact beams 138, each having a first end 138a and a second end 138b. The adjacent contact beams 138 are joined together at their first ends 138a by an annular first connection 140 and at their second ends 138b by an annular second connection 142. In an embodiment, adjacent contact beams 138 are joined together at their first ends 138a by a curved first connection 140 as shown in the embodiment of Figures 4-10. A centerline 144 is disposed along the length of the resilient contact member 130 between the first end 130a and the second end 130b and defines a longitudinal axis. Each contact beam 138 is parallel to the centerline 144 and is radially spaced from the centerline 144. The plurality of contact beams 138 are spaced apart from one another. The contact beam 138 extends continuously between the first connecting portion 140 and the second connecting portion 142. A passage 146 is formed through the resilient contact member 130. The resilient contact member 130 can be formed from a gold plated alloy.
環狀的第一連接部140具有一第一端140a和一相反的第二端140b、在第一端140a和第二端140b之間延伸的一第一側緣140c以及在第一端140a和第二端140b之間延伸的一第二側緣140d。接觸樑138從第一連接部140的第一端140a延伸。環狀的第一連接部140是不連續的,從而在第一連接部140的第一側緣140c和第二側緣140d之間形成一間隙148。第一連接部140大致落在一 假想的圓,從而由第一連接部140定義一內徑,見圖13。由第一連接部140定義的內徑大於軸34的直徑。第一連接部140沿平行於中心線144的一縱向延伸。 The annular first connecting portion 140 has a first end 140a and an opposite second end 140b, a first side edge 140c extending between the first end 140a and the second end 140b, and at the first end 140a and A second side edge 140d extends between the second ends 140b. Contact beam 138 extends from first end 140a of first connection portion 140. The annular first connecting portion 140 is discontinuous such that a gap 148 is formed between the first side edge 140c and the second side edge 140d of the first connecting portion 140. The first connecting portion 140 substantially falls on one An imaginary circle, whereby an inner diameter is defined by the first connecting portion 140, as shown in FIG. The inner diameter defined by the first connecting portion 140 is larger than the diameter of the shaft 34. The first connecting portion 140 extends in a longitudinal direction parallel to the center line 144.
第一連接部140具有多個從其上延伸的間隔開的結點150。在一實施例中,結點150沿平行於中心線144的一縱向延伸。各結點150具有一長度,其顯著小於第一連接部140的長度。在一實施例中,結點150在與第一連接部140相同的平面上延伸。在一實施例中,結點150具有與第一連接部140的弧形輪廓匹配的一弧形輪廓。 The first connection portion 140 has a plurality of spaced apart nodes 150 extending therefrom. In an embodiment, the nodes 150 extend in a longitudinal direction parallel to the centerline 144. Each node 150 has a length that is significantly smaller than the length of the first connection portion 140. In an embodiment, the nodes 150 extend in the same plane as the first connection 140. In an embodiment, the node 150 has an arcuate profile that matches the arcuate profile of the first connector 140.
環狀的第二連接部142具有一第一端142a和一相反的第二端142b、在第一端142a和第二端142b之間延伸的一第一側緣142c以及在第一端142a和第二端142b之間延伸的一第二側緣142d。接觸樑138從第二連接部142的第一端142a延伸。環狀的第二連接部142是不連續的,從而第二連接部142的第一側緣142c和第二側緣142d之間形成一間隙152。所述第二連接部142大致落在一假想的圓,從而由第二連接部142定義一內徑,見圖14。由第二連接部142定義的內徑大於軸34的直徑。第二連接部142沿平行於中心線144的一縱向延伸。 The annular second connecting portion 142 has a first end 142a and an opposite second end 142b, a first side edge 142c extending between the first end 142a and the second end 142b, and at the first end 142a and A second side edge 142d extends between the second ends 142b. Contact beam 138 extends from first end 142a of second connection portion 142. The annular second connecting portion 142 is discontinuous such that a gap 152 is formed between the first side edge 142c and the second side edge 142d of the second connecting portion 142. The second connecting portion 142 substantially falls on an imaginary circle, so that an inner diameter is defined by the second connecting portion 142, as shown in FIG. The inner diameter defined by the second connecting portion 142 is larger than the diameter of the shaft 34. The second connecting portion 142 extends in a longitudinal direction parallel to the center line 144.
第二連接部142具有多個從其上延伸的間隔開的結點154。在一實施例中,結點154沿平行於中心線144的一縱向延伸。各結點154具有一長度,其顯著小於第二連接部142的長度。在一實施例中,結點154在與第二連接部142相同的平面上延伸。在一實施例中,結點154具有與第二連接部142的弧形輪廓匹配的一弧形輪廓。 The second connection portion 142 has a plurality of spaced apart nodes 154 extending therefrom. In an embodiment, the nodes 154 extend in a longitudinal direction parallel to the centerline 144. Each node 154 has a length that is significantly smaller than the length of the second connection portion 142. In an embodiment, the nodes 154 extend in the same plane as the second connection 142. In an embodiment, the node 154 has an arcuate profile that matches the arcuate profile of the second attachment portion 142.
在一實施例中,由第一連接部140定義的第一直徑和由第二連接 部142定義的第二直徑相同。 In an embodiment, the first diameter defined by the first connection portion 140 and the second connection The second diameter defined by portion 142 is the same.
各接觸樑138具有:一第一臂156a,第一臂156a在一拐角160a處從第一連接部140以一角度延伸;一第二臂156b,第二臂156b在一拐角160b處從第一臂156a的一端以一角度延伸;一第三臂156c,第三臂156c在一拐角160c處從第二臂156b的一端以一角度延伸;以及一第四臂156d,第四臂156d在一拐角160d處從第三臂156c的一端以一角度延伸且在一拐角160e處從第二連接部142以一角度延伸。第一臂156a朝向中心線144向內傾斜;第二臂156b相對中心線144向外傾斜;第三臂156c朝向中心線144向內傾斜;第四臂156d相對中心線144向外傾斜。 Each contact beam 138 has a first arm 156a extending at an angle from the first connecting portion 140 at a corner 160a, a second arm 156b, and a second arm 156b at a corner 160b from the first One end of the arm 156a extends at an angle; a third arm 156c, the third arm 156c extends at an angle from one end of the second arm 156b at a corner 160c; and a fourth arm 156d, the fourth arm 156d at a corner At 160d, an end extends from one end of the third arm 156c and extends at an angle from the second connecting portion 142 at a corner 160e. The first arm 156a slopes inwardly toward the centerline 144; the second arm 156b slopes outwardly relative to the centerline 144; the third arm 156c slopes inwardly toward the centerline 144; the fourth arm 156d slopes outwardly relative to the centerline 144.
第一臂156a相對彈性接觸件130的中心線144成一角度γ 1。如圖所示,角度γ 1取自臂156a的靠近中心線144的一側。在一未撓曲的情況下,角度γ 1小於90度且更優選小於45度。第四臂156d相對彈性接觸件130的中心線144成一角度γ 2。如圖所示,角度γ 2取自臂156d的靠近中心線144的一側。在一未撓曲的情況下,角度γ 2小於90度且更優選小於45度。在一實施例中,在一未撓曲的情況下角度γ 1和γ 2是相同的。在一實施例中,在一未撓曲的情況下角度γ 1和γ 2是不同的。 The first arm 156a is at an angle γ 1 with respect to the centerline 144 of the resilient contact member 130. As shown, the angle γ 1 is taken from the side of the arm 156a that is near the centerline 144. In the case of an undeflected, the angle γ 1 is less than 90 degrees and more preferably less than 45 degrees. The fourth arm 156d is at an angle γ 2 with respect to the centerline 144 of the resilient contact 130. As shown, the angle γ 2 is taken from the side of the arm 156d that is near the centerline 144. In the case of an undeflected, the angle γ 2 is less than 90 degrees and more preferably less than 45 degrees. In one embodiment, the angles γ 1 and γ 2 are the same in an undeflected condition. In an embodiment, the angles γ 1 and γ 2 are different in an undeflected condition.
第二臂156b相對彈性接觸件130的中心線144成一角度ε 1。如圖所示,角度ε 1取自臂156b的靠近中心線144的一側。在一未撓曲的情況下,角度ε 1小於90度且更優選小於45度。第三臂156c相對彈性接觸件130的中心線144成一角度ε 2。如圖所示,角度ε 2取自臂156c的靠近中心線144的一側。在一未 撓曲的情況下,角度ε 2小於90度且更優選小於45度。在一實施例中,在一未撓曲的情況下角度ε 1和ε 2是相同的。在一實施例中,在一未撓曲的情況下角ε 1和ε 2是不同的。 The second arm 156b is at an angle ε 1 with respect to the centerline 144 of the resilient contact 130. As shown, the angle ε 1 is taken from the side of the arm 156b that is near the centerline 144. In the case of an undeflected, the angle ε 1 is less than 90 degrees and more preferably less than 45 degrees. The third arm 156c is at an angle ε 2 to the centerline 144 of the resilient contact member 130. As shown, the angle ε 2 is taken from the side of the arm 156c that is near the centerline 144. In one In the case of deflection, the angle ε 2 is less than 90 degrees and more preferably less than 45 degrees. In an embodiment, the angles ε 1 and ε 2 are the same in an undeflected condition. In an embodiment, the angles ε 1 and ε 2 are different in an undeflected condition.
第一臂156a和第二臂156b相對彼此成一角度θ 1。第二臂156b和第三臂156c相對彼此成一角度Φ。第三臂156c和第四臂156d相對彼此成一度角θ 2。如圖所示,角度θ 1和θ 2取自臂156a、156b、156c、156d的與中心線144相反的一側,而角度Φ取自臂156b、156c的靠近中心線144的一側。在一未撓曲的情況下,角度θ 1和θ 2大於90度且小於180度。在一實施例中,在一未撓曲的情況下角度θ 1和θ 2是相同的。在一實施例中,在一未撓曲的情況下角度θ 1和θ 2是不同的。在一未撓曲的情況下,角度Φ大於90度且小於180度。 The first arm 156a and the second arm 156b are at an angle θ 1 with respect to each other. The second arm 156b and the third arm 156c are at an angle Φ relative to each other. The third arm 156c and the fourth arm 156d are at an angle θ 2 with respect to each other. As shown, the angles θ 1 and θ 2 are taken from the side of the arms 156a, 156b, 156c, 156d opposite the centerline 144, and the angle Φ is taken from the side of the arms 156b, 156c that is near the centerline 144. In the case of an undeflected, the angles θ 1 and θ 2 are greater than 90 degrees and less than 180 degrees. In an embodiment, the angles θ 1 and θ 2 are the same in an undeflected condition. In an embodiment, the angles θ 1 and θ 2 are different in an undeflected condition. In an undeflected condition, the angle Φ is greater than 90 degrees and less than 180 degrees.
在一實施例中,多個拐角160a圍繞彈性接觸件130的周向對齊且落在一假想的圓並定義一內徑。由多個拐角160a定義的內徑大於軸34的直徑。在一實施例中,多個拐角160e圍繞彈性接觸件130的周向對齊且落在一假想的圓以定義一內徑。由多個拐角160e定義的內徑大於軸34的直徑。在一實施例中,由多個拐角160a定義的內徑和由多個拐角160e定義的內徑是相同的。 In an embodiment, the plurality of corners 160a are aligned about the circumference of the resilient contact member 130 and fall within an imaginary circle and define an inner diameter. The inner diameter defined by the plurality of corners 160a is greater than the diameter of the shaft 34. In an embodiment, the plurality of corners 160e are aligned about the circumference of the resilient contact member 130 and fall within an imaginary circle to define an inner diameter. The inner diameter defined by the plurality of corners 160e is greater than the diameter of the shaft 34. In an embodiment, the inner diameter defined by the plurality of corners 160a and the inner diameter defined by the plurality of corners 160e are the same.
多個拐角160b圍繞彈性接觸件130的周向對齊且落在一假想的圓並定義一內徑。由多個拐角160b定義的內徑小於軸34的直徑。 A plurality of corners 160b are aligned around the circumference of the resilient contact member 130 and fall within an imaginary circle and define an inner diameter. The inner diameter defined by the plurality of corners 160b is smaller than the diameter of the shaft 34.
多個拐角160c圍繞彈性接觸件130的周向對齊且落在一假想的圓並定義一內徑。由多個拐角160c定義的內徑大於軸34的直徑。 A plurality of corners 160c are aligned around the circumference of the resilient contact member 130 and fall within an imaginary circle and define an inner diameter. The inner diameter defined by the plurality of corners 160c is greater than the diameter of the shaft 34.
多個拐角160d圍繞彈性接觸件130的周向對齊且落在一假想的圓 並定義一內徑。由多個拐角160d定義的內徑小於軸34的直徑。在一實施例中,由多個拐角160b定義的內徑和由多個拐角160d定義的內徑是相同的。 A plurality of corners 160d are aligned around the circumference of the resilient contact 130 and fall into an imaginary circle And define an inner diameter. The inner diameter defined by the plurality of corners 160d is smaller than the diameter of the shaft 34. In an embodiment, the inner diameter defined by the plurality of corners 160b and the inner diameter defined by the plurality of corners 160d are the same.
在一實施例中,由多個拐角160c定義的內徑小於由多個拐角160a定義的內徑和由多個拐角160e定義的內徑。 In an embodiment, the inner diameter defined by the plurality of corners 160c is less than the inner diameter defined by the plurality of corners 160a and the inner diameter defined by the plurality of corners 160e.
彈性接觸件130可以由一平板材料沖出且卷成中空的圓筒狀。彈性接觸件130可以加工成中空的圓筒狀。 The elastic contact member 130 may be punched out of a flat plate material and wound into a hollow cylindrical shape. The elastic contact member 130 can be processed into a hollow cylindrical shape.
現在請關注如圖16至圖20所示的彈性接觸件230的第三實施例。 Attention is now directed to the third embodiment of the resilient contact 230 as shown in Figures 16-20.
彈性接觸件230大致形成一中空的具有一第一端230a以及一第二端230b的圓筒狀。彈性接觸件230由多個分離的能夠撓曲的接觸樑238形成,各接觸樑238具有一第一端238a以及一第二端238b。其中相鄰的接觸樑238在它們的第一端238a通過一環狀的第一連接部240連接在一起,且在它們的第二端238b通過一環狀的第二連接部242連接在一起。在一實施例中,其中相鄰的接觸樑238在它們的第一端238a通過如圖4至圖10的實施例所示的一弧形的第一連接部240連接在一起。一中心線244在第一端238a、第二端238b之間沿彈性接觸件230的長度設置並定義一縱軸。各接觸樑238平行於中心線244且與中心線244徑向間隔開。多個接觸樑238彼此間隔開。接觸樑238在第一連接部240和第二連接部242之間連續延伸。一通路246形成貫通彈性接觸件230。彈性接觸件230可以由一鍍金的合金形成。 The resilient contact member 230 generally defines a hollow cylindrical shape having a first end 230a and a second end 230b. The resilient contact 230 is formed from a plurality of separate deflectable contact beams 238, each having a first end 238a and a second end 238b. The adjacent contact beams 238 are joined together at their first ends 238a by an annular first connection 240 and at their second ends 238b by an annular second connection 242. In an embodiment, adjacent contact beams 238 are joined together at their first ends 238a by a curved first connecting portion 240 as shown in the embodiment of Figures 4-10. A centerline 244 is disposed along the length of the resilient contact member 230 between the first end 238a and the second end 238b and defines a longitudinal axis. Each contact beam 238 is parallel to the centerline 244 and is radially spaced from the centerline 244. The plurality of contact beams 238 are spaced apart from one another. The contact beam 238 extends continuously between the first connecting portion 240 and the second connecting portion 242. A passage 246 is formed through the resilient contact 230. The resilient contact 230 can be formed from a gold plated alloy.
環狀的第一連接部240具有一第一端240a和一相反的第二端240b、在第一端240a和第二端240b之間延伸的一第一側緣240c以及在第一端 240a和第二端240b之間延伸的一第二側緣240d。接觸樑238從第一連接部240的第一端240a延伸。環狀的第一連接部240是不連續的,從而在第一連接部240的第一側緣240c和第二側緣240d之間形成一間隙248。第一連接部240大致落在一假想的圓,從而由第一連接部240定義一內徑,見圖18。由第一連接部240定義的內徑大於軸34的直徑。第一連接部240沿平行於中心線244的一縱向延伸。 The annular first connecting portion 240 has a first end 240a and an opposite second end 240b, a first side edge 240c extending between the first end 240a and the second end 240b, and at the first end A second side edge 240d extends between the 240a and the second end 240b. Contact beam 238 extends from first end 240a of first connection portion 240. The annular first connecting portion 240 is discontinuous such that a gap 248 is formed between the first side edge 240c and the second side edge 240d of the first connecting portion 240. The first connecting portion 240 substantially falls on an imaginary circle such that an inner diameter is defined by the first connecting portion 240, as shown in FIG. The inner diameter defined by the first connecting portion 240 is larger than the diameter of the shaft 34. The first connecting portion 240 extends in a longitudinal direction parallel to the center line 244.
第一連接部240具有多個由此延伸的間隔開的結點250。在一實施例中,結點250沿平行於中心線244的一縱向延伸。各結點250具有一長度,其顯著小於第一連接部240的長度。在一實施例中,結點250在與第一連接部240相同的平面上延伸。在一實施例中,結點250具有與第一連接部240的弧形輪廓匹配的一弧形輪廓。 The first connection portion 240 has a plurality of spaced apart nodes 250 extending therefrom. In an embodiment, the nodes 250 extend in a longitudinal direction parallel to the centerline 244. Each node 250 has a length that is significantly smaller than the length of the first connecting portion 240. In an embodiment, the nodes 250 extend in the same plane as the first connection 240. In an embodiment, the node 250 has an arcuate profile that matches the arcuate profile of the first connection portion 240.
環狀的第二連接部242具有一第一端242a和一相對的第二端242b、在第一端242a和第二端242b之間延伸的一第一側緣242c以及在第一端242a和第二端242b之間延伸的一第二側緣242d。接觸樑238從第二連接部242的第一端242a延伸。環狀的第二連接部242是不連續的,從而第二連接部242的第一側緣242c和第二側緣242d之間形成一間隙252。第二連接部242大致落在一假想的圓,從而由第二連接部242定義一內徑,見圖19。由第二連接部242定義的內徑大於軸34的直徑。第二連接部242沿平行於中心線244的一縱向延伸。 The annular second connecting portion 242 has a first end 242a and an opposite second end 242b, a first side edge 242c extending between the first end 242a and the second end 242b, and at the first end 242a and A second side edge 242d extends between the second ends 242b. Contact beam 238 extends from first end 242a of second connection portion 242. The annular second connecting portion 242 is discontinuous such that a gap 252 is formed between the first side edge 242c and the second side edge 242d of the second connecting portion 242. The second connecting portion 242 substantially falls on an imaginary circle such that an inner diameter is defined by the second connecting portion 242, see FIG. The inner diameter defined by the second connecting portion 242 is larger than the diameter of the shaft 34. The second connecting portion 242 extends in a longitudinal direction parallel to the center line 244.
第二連接部242具有多個由此延伸的間隔開的結點254。在一實施例中,結點254沿平行於中心線244的一縱向延伸。各結點254具有一長度,其顯著小於第二連接部242的長度。在一實施例中,結點254在與第二連接部242 相同的平面上延伸。在一實施例中,結點254具有與第二連接部242的弧形輪廓匹配的一弧形輪廓。 The second connection portion 242 has a plurality of spaced apart nodes 254 extending therefrom. In an embodiment, the nodes 254 extend in a longitudinal direction parallel to the centerline 244. Each node 254 has a length that is significantly smaller than the length of the second connection portion 242. In an embodiment, the node 254 is in the second connection portion 242 Extending on the same plane. In an embodiment, the node 254 has an arcuate profile that matches the arcuate profile of the second connector 242.
在一實施例中,由第一連接部240定義的第一直徑和由第二連接部242定義的第二直徑是相同的。 In an embodiment, the first diameter defined by the first connection portion 240 and the second diameter defined by the second connection portion 242 are the same.
各接觸樑238具有:一第一臂256a,第一臂256a在一拐角260a處從第一連接部240以一角度延伸;一第二臂256b,第二臂256b在一拐角260b處從第一臂256a的一端以一角度延伸;以及一第三臂256c,第三臂256c在一拐角260c處從第二臂256b的一端以一角度延伸且在一拐角260d處從第二連接部242以一角度延伸。第一臂256a朝向中心線244向內傾斜;第二臂256b平行於中心線244延伸;第三臂256c相對中心線244向外傾斜。 Each contact beam 238 has a first arm 256a extending at an angle from the first connecting portion 240 at a corner 260a, a second arm 256b, and a second arm 256b at a corner 260b from the first One end of the arm 256a extends at an angle; and a third arm 256c extending at an angle from one end of the second arm 256b at a corner 260c and from the second connecting portion 242 at a corner 260d The angle extends. The first arm 256a slopes inwardly toward the centerline 244; the second arm 256b extends parallel to the centerline 244; the third arm 256c slopes outwardly relative to the centerline 244.
第一臂256a相對彈性接觸件230的中心線244成一角度η 1。如圖所示,角度η 1取自第一臂256a的靠近中心線244的一側。在一未撓曲的情況下,角度η 1小於90度且更優選小於45度。第三臂256c相對彈性接觸件230的中心線244成一角度η 2。如圖所示,角度η 2取自第三臂256c的靠近中心線244的一側。在一未撓曲的情況下,角度η 2小於90度且更優選小於45度。在一實施例中,在一未撓曲的情況下角度η 1和η 2是相同的。在一實施例中,在一未撓曲的情況下角度η 1和η 2是不同的。 The first arm 256a is at an angle η 1 with respect to the centerline 244 of the resilient contact 230. As shown, the angle η 1 is taken from the side of the first arm 256a that is near the centerline 244. In the case of an undeflected, the angle η 1 is less than 90 degrees and more preferably less than 45 degrees. The third arm 256c is at an angle η 2 with respect to the centerline 244 of the resilient contact 230. As shown, the angle η 2 is taken from the side of the third arm 256c that is near the centerline 244. In the case of an undeflected, the angle η 2 is less than 90 degrees and more preferably less than 45 degrees. In an embodiment, the angles η 1 and η 2 are the same in an undeflected condition. In an embodiment, the angles η 1 and η 2 are different in an undeflected condition.
第一臂256a和第二臂256b相對彼此成一角度τ 1。第二臂256b和第三臂256c相對彼此成一角度τ 2。如圖所示,角度τ 1和τ 2取自第一臂256a、第二臂256b、第三臂256c的與中心線244相反的一側。在一未撓曲的情況下,角度τ 1 和τ 2大於90度且小於180度。在一實施例中,在一未撓曲的情況下角度τ 1和τ 2是相同的。在一實施例中,在一未撓曲的情況下角度τ 1和τ 2是不同的。 The first arm 256a and the second arm 256b are at an angle τ 1 relative to each other. The second arm 256b and the third arm 256c are at an angle τ 2 relative to each other. As shown, the angles τ 1 and τ 2 are taken from the opposite side of the first arm 256a, the second arm 256b, and the third arm 256c from the centerline 244. In the case of an undeflected angle τ 1 And τ 2 are greater than 90 degrees and less than 180 degrees. In an embodiment, the angles τ 1 and τ 2 are the same in an undeflected condition. In an embodiment, the angles τ 1 and τ 2 are different in an undeflected condition.
在一實施例中,多個拐角260a圍繞彈性接觸件230的周向對齊且落在一假想的圓並定義一內徑。由多個拐角260a定義的內徑大於軸34的直徑。在一實施例中,多個拐角260d圍繞彈性接觸件230的周向對齊且落在一假想的圓並定義一內徑。由多個拐角260d定義的內徑大於軸34的直徑。在一實施例中,由多個拐角260a定義的內徑和由多個拐角260d定義的內徑是相同的。 In an embodiment, the plurality of corners 260a are aligned about the circumference of the resilient contact 230 and fall within an imaginary circle and define an inner diameter. The inner diameter defined by the plurality of corners 260a is greater than the diameter of the shaft 34. In an embodiment, the plurality of corners 260d are aligned about the circumference of the resilient contact 230 and fall within an imaginary circle and define an inner diameter. The inner diameter defined by the plurality of corners 260d is greater than the diameter of the shaft 34. In an embodiment, the inner diameter defined by the plurality of corners 260a and the inner diameter defined by the plurality of corners 260d are the same.
多個拐角260b圍繞彈性接觸件230的周向對齊且落在一假想的圓並定義一內徑。多個拐角260c圍繞彈性接觸件230的周向對齊且落在一假想的並定義一內徑。由多個拐角260b、260c確定的內徑小於軸34的直徑。 A plurality of corners 260b are aligned about the circumference of the resilient contact 230 and fall within an imaginary circle and define an inner diameter. A plurality of corners 260c are aligned about the circumference of the resilient contact 230 and fall within an imaginary and define an inner diameter. The inner diameter defined by the plurality of corners 260b, 260c is smaller than the diameter of the shaft 34.
彈性接觸件230可以由一平板材料沖出且卷成中空的圓筒狀。彈性接觸件230可以加工成中空的圓筒狀。 The elastic contact member 230 may be punched out of a flat plate material and rolled into a hollow cylindrical shape. The elastic contact 230 can be processed into a hollow cylindrical shape.
現在請關注圖1、圖23、圖26和圖27所示的使用殼體28的實施例。在一實施例中,殼體28由一外壁64、在外壁64的一第一端且在一拐角68處連接於外壁64的一端壁66以及沿外壁64的長度貼接於外壁64的一止擋件70形成。止擋件70可以貼接於外壁64的中心位置。一中心線72沿殼體28的長度從殼體28的第一端28a延伸至第二端28b。一開口74設置成貫通端壁66。圓筒狀的第一腔76和第二腔78形成在止擋件70的一第一側而圓筒狀的第三腔80和第四腔82形成在止擋件70的第二側。一穴部84也形成於止擋件70的第一側且與開口74和第一腔76、第二腔78連通。 Attention is now directed to the embodiment of the use of the housing 28 shown in Figures 1, 23, 26 and 27. In one embodiment, the housing 28 is attached to the outer wall 64 by an outer wall 64 at one end of the outer wall 64 and at one corner 68 to the end wall 66 of the outer wall 64 and along the length of the outer wall 64. A stopper 70 is formed. The stopper 70 can be attached to the center position of the outer wall 64. A centerline 72 extends from the first end 28a of the housing 28 to the second end 28b along the length of the housing 28. An opening 74 is provided through the end wall 66. A cylindrical first cavity 76 and a second cavity 78 are formed on a first side of the stopper 70 and a cylindrical third cavity 80 and fourth cavity 82 are formed on the second side of the stopper 70. A pocket 84 is also formed on the first side of the stop 70 and is in communication with the opening 74 and the first cavity 76, the second cavity 78.
再搭配參閱圖24,在一第一形式中,外壁64大致呈圓筒狀。在本文所述的一最終形式中,外壁64具有從拐角68延伸的一圓筒狀的第一部分86、從第一部分86延伸的一第二部分88以及從第二部分88延伸至殼體28的第二端28b的一圓筒狀的第三部分90。殼體28的第二端28b可以具有從第三部分90延伸的一外翻部92。 Referring again to Figure 24, in a first form, the outer wall 64 is generally cylindrical. In a final form described herein, the outer wall 64 has a cylindrical first portion 86 extending from the corner 68, a second portion 88 extending from the first portion 86, and a second portion 88 extending from the second portion 88 to the housing 28. A cylindrical third portion 90 of the two ends 28b. The second end 28b of the housing 28 can have an everted portion 92 that extends from the third portion 90.
第一部分86限定平行於中心線72的一圓筒狀的內表面94。在一實施例中,結點50具有與外壁64的第一部分86的內表面94的弧形輪廓匹配的一弧形輪廓。在一實施例中,結點54具有與外壁64的第一部分86的內表面94的弧形輪廓匹配的一弧形輪廓。 The first portion 86 defines a cylindrical inner surface 94 that is parallel to the centerline 72. In an embodiment, the node 50 has an arcuate profile that matches the arcuate profile of the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the node 54 has an arcuate profile that matches the arcuate profile of the inner surface 94 of the first portion 86 of the outer wall 64.
在一實施例中,第二部分88具有:一第一內表面96a,第一內表面96a相對第一部分86的內表面94傾斜且相對中心線72傾斜;一第二內表面96b,從第一內表面96a延伸,且第二內表面96b相對第一內表面96a傾斜且相對中心線72傾斜;一第三內表面96c,從第二內表面96b延伸,且第三內表面96c平行於中心線72;以及一第四內表面96d,從第三內表面96c延伸,且第四內表面96d相對第三內表面96c傾斜且相對中心線72傾斜。第一內表面96a、第二內表面96b朝向彼此傾斜,從而一肩部98形成於第二部分88。 In one embodiment, the second portion 88 has a first inner surface 96a that is inclined relative to the inner surface 94 of the first portion 86 and inclined relative to the centerline 72; a second inner surface 96b from the first The inner surface 96a extends and the second inner surface 96b is inclined relative to the first inner surface 96a and inclined relative to the centerline 72; a third inner surface 96c extending from the second inner surface 96b and the third inner surface 96c being parallel to the centerline And a fourth inner surface 96d extending from the third inner surface 96c, and the fourth inner surface 96d is inclined with respect to the third inner surface 96c and inclined with respect to the center line 72. The first inner surface 96a and the second inner surface 96b are inclined toward each other such that a shoulder 98 is formed in the second portion 88.
第三部分90限定平行於中心線72的一圓筒狀的內表面100。 The third portion 90 defines a cylindrical inner surface 100 that is parallel to the centerline 72.
端壁66從外壁64的第一端徑向向內延伸。端壁66限定一內表面104且具有穿過其的開口74。開口74具有一直徑,其小於第一腔76的直徑。 End wall 66 extends radially inward from the first end of outer wall 64. End wall 66 defines an inner surface 104 and has an opening 74 therethrough. The opening 74 has a diameter that is smaller than the diameter of the first cavity 76.
外壁64和端壁66可以由金屬形成,諸如鍍鎳的銅或鎳打底的鍍銀 的銅。在一實施例中,外壁64和端壁66如圖1所示地被加工。在一實施例中,外壁64和端壁66如圖2所示地衝壓形成。外壁64和端壁66可以一體地形成,或可以形成為分離的部件且結合在一起。 The outer wall 64 and the end wall 66 may be formed of a metal such as nickel plated copper or nickel plated silver plated. Copper. In an embodiment, outer wall 64 and end wall 66 are machined as shown in FIG. In an embodiment, outer wall 64 and end wall 66 are stamped as shown in FIG. The outer wall 64 and the end wall 66 may be integrally formed or may be formed as separate components and joined together.
拐角68限定是圓角(radiused)的一內表面104。內表面104與外壁64的第一部分86的內表面94平滑地結合,並且與端壁66的內表面104平滑地結合。拐角68的外表面也可以是圓角。 The corner 68 defines an inner surface 104 that is radiused. The inner surface 104 smoothly joins the inner surface 94 of the first portion 86 of the outer wall 64 and smoothly engages the inner surface 104 of the end wall 66. The outer surface of the corner 68 can also be rounded.
如圖25最佳所示,止擋件70由一外壁106以及一分隔壁108形成,外壁106具有第一端106a以及第二端106b,分隔壁108位於第一端106a、第二端106b之間並將止擋件70分隔成第二、第三腔78、80。分隔壁108具有第一端表面108a、第二端表面108b以及穿過其的一孔112,孔112使得第二、第三腔78、80之間連通。孔112具有比第二、第三腔78、80的直徑小的一直徑。止擋件70的一中心線114定義穿過第二、第三腔78、80和孔112。外壁106具有相對中心線114傾斜的一第一表面116、平行於中心線114的一第二表面118、垂直於第二表面118的一第三表面120以及一第四表面122。第二表面118從第四表面122以第三表面120向內凹入。第四表面122的形狀反映第一內表面96a、第二內表面96b、第三內表面96c、第四內表面96d的形狀,從而一槽124沿第四表面122形成。止擋件70可以由金屬形成,諸如鍍鎳的銅。止擋件70可以冷鍛造、加工或壓鑄的方式製成。 As best seen in Fig. 25, the stop member 70 is formed by an outer wall 106 having a first end 106a and a second end 106b, and a partition wall 108 having a first end 106a and a second end 106b. The stop 70 is divided into second and third cavities 78, 80. The partition wall 108 has a first end surface 108a, a second end surface 108b, and a hole 112 therethrough that communicates between the second and third cavities 78, 80. The bore 112 has a diameter that is smaller than the diameter of the second and third cavities 78, 80. A centerline 114 of the stop 70 defines passage through the second and third cavities 78, 80 and the apertures 112. The outer wall 106 has a first surface 116 that is inclined relative to the centerline 114, a second surface 118 that is parallel to the centerline 114, a third surface 120 that is perpendicular to the second surface 118, and a fourth surface 122. The second surface 118 is recessed inwardly from the fourth surface 122 with the third surface 120. The shape of the fourth surface 122 reflects the shapes of the first inner surface 96a, the second inner surface 96b, the third inner surface 96c, and the fourth inner surface 96d such that a groove 124 is formed along the fourth surface 122. The stop 70 can be formed from a metal such as nickel plated copper. The stop member 70 can be formed by cold forging, machining or die casting.
止擋件70安置在外壁64的第二部分88內,並且由於第二部分88的肩部98安置在止擋件70的槽124內,所以止擋件70被牢固地保持在第二部分 88內。第一表面116和第二表面118延伸到腔76中。第一表面116和第二表面118與外壁64的第一部分86的內表面94間隔開,從而穴部84由止擋件70的第二表面118、第三表面120以及外壁64的第一部分86的內表面94形成,見圖23。第二表面118形成穴部84的一內壁,外壁64的第一部分86的內表面94形成穴部84的一外壁,且第三表面120形成穴部84的一端壁。第二表面118可以平行於內表面94。因此,穴部84被限定圍繞止擋件70的周邊且在外壁64的第一部分86的內表面94和止擋件70之間並且圍繞腔78形成一圈。雖然已經描述了外壁64的第二表面88和相關的止擋件70的外表面的第四表面122的一特定的內部形狀,但應理解的是,這些形狀可以有許多變化;唯一的要求是止擋件70固定於外壁64,從而止擋件70在外壁64內不移動且將外壁64和端壁66分隔成第一、第四腔76、82同時形成穴部84。 The stop member 70 is disposed within the second portion 88 of the outer wall 64, and since the shoulder portion 98 of the second portion 88 is disposed within the slot 124 of the stop member 70, the stop member 70 is securely retained in the second portion 88 inside. First surface 116 and second surface 118 extend into cavity 76. The first surface 116 and the second surface 118 are spaced apart from the inner surface 94 of the first portion 86 of the outer wall 64 such that the pocket 84 is comprised of the second surface 118 of the stop 70, the third surface 120, and the first portion 86 of the outer wall 64. Inner surface 94 is formed, see Figure 23. The second surface 118 forms an inner wall of the pocket 84, the inner surface 94 of the first portion 86 of the outer wall 64 forms an outer wall of the pocket 84, and the third surface 120 forms an end wall of the pocket 84. The second surface 118 can be parallel to the inner surface 94. Thus, the pocket 84 is defined around the perimeter of the stop 70 and between the inner surface 94 of the first portion 86 of the outer wall 64 and the stop 70 and forms a loop around the cavity 78. While a particular internal shape of the second surface 88 of the outer wall 64 and the fourth surface 122 of the outer surface of the associated stop 70 has been described, it should be understood that there may be many variations to these shapes; the only requirement is The stop member 70 is secured to the outer wall 64 such that the stop member 70 does not move within the outer wall 64 and separates the outer wall 64 and the end wall 66 into the first and fourth chambers 76, 82 while forming the pocket portion 84.
為了組裝插座連接器20,在一實施例中,外壁64最初形成為一圓筒。彈性接觸件30、130、230插入穿過外壁64的第二端而進入外壁64的第一部分86直到結點50、150、250靠近端壁66或可以接觸端壁66。彈性接觸件30、130、230在外壁64內安置成第一連接部或各第一連接部40、140、240靠近第一部分86的內表面94且靠近拐角68的圓角的內表面104。此後,止擋件70插入穿過外壁64的第二端且進入外壁64的第二部分88。第二連接部42、142、242和其結點54、154、254安置在穴部84內。第一表面116促使第二連接部42、142、242部分進入穴部84。在一實施例中,第一表面116被取消。在一實施例中,第一連接部或各第一連接部40、140、240抵接外壁64的第一部分86的內表面94。第二 連接部42、142、242可以接觸形成穴部84的壁。此後,外壁64被夾壓(crimped)以形成肩部98,肩部98接合在槽124內以將止擋件70固定於外壁64並且完成殼體28的形成。彈性接觸件30、130、230是在一未撓曲的情況下。通過端壁66和止擋件70防止彈性接觸件30、130、230從腔76中脫出。接觸樑38、138、238沿徑向向內延伸,從而由拐角60b1、60b2、160b、160d、260b、260c定義的直徑小於開口74的直徑。 To assemble the receptacle connector 20, in one embodiment, the outer wall 64 is initially formed as a cylinder. The resilient contacts 30, 130, 230 are inserted through the second end of the outer wall 64 into the first portion 86 of the outer wall 64 until the nodes 50, 150, 250 are near the end wall 66 or may contact the end wall 66. The resilient contacts 30, 130, 230 are disposed within the outer wall 64 such that the first attachment portion or each of the first attachment portions 40, 140, 240 is adjacent the inner surface 94 of the first portion 86 and adjacent the rounded inner surface 104 of the corner 68. Thereafter, the stop 70 is inserted through the second end of the outer wall 64 and into the second portion 88 of the outer wall 64. The second connecting portions 42, 142, 242 and their nodes 54, 154, 254 are disposed within the pocket portion 84. The first surface 116 urges the second connecting portion 42, 142, 242 portion into the pocket portion 84. In an embodiment, the first surface 116 is cancelled. In an embodiment, the first connection portion or each of the first connection portions 40, 140, 240 abuts the inner surface 94 of the first portion 86 of the outer wall 64. second The connecting portions 42, 142, 242 may contact the wall forming the pocket portion 84. Thereafter, the outer wall 64 is crimped to form a shoulder 98 that engages within the slot 124 to secure the stop 70 to the outer wall 64 and complete the formation of the housing 28. The resilient contacts 30, 130, 230 are in an undeflected condition. The resilient contacts 30, 130, 230 are prevented from coming out of the cavity 76 by the end wall 66 and the stop member 70. The contact beams 38, 138, 238 extend radially inward such that the diameter defined by the corners 60b1, 60b2, 160b, 160d, 260b, 260c is smaller than the diameter of the opening 74.
在一實施例中,止擋件70與殼體28一體形成,且殼體28不被夾壓以將彈性接觸件30、130、230保持在其內。 In an embodiment, the stop 70 is integrally formed with the housing 28 and the housing 28 is not clamped to retain the resilient contacts 30, 130, 230 therein.
為了形成具有彈性接觸件30、130、230的組件26,插針22的軸34插入穿過殼體28的第一端28a,穿過開口74,進入且穿過彈性接觸件30、130、230的通路46、146、246而進入止擋件70的腔78。軸34與接觸樑38、138、238接合並且使接觸樑38、138、238如本文中進一步詳述的那樣撓曲。導線24的軸134插入穿過殼體28的第二端28b而進入腔82、80。外翻部92為導線24的軸134提供在插入期間可以騎上的一表面。導線24的表面136接合止擋件70的分隔壁108的第二端表面108b。在一實施例中,軸134具有比殼體28的第三部分90的直徑小的一直徑。電流流過插針22、經過接觸樑38、138、238、通過外壁64且穿過導線24。插針22的端表面36可與止擋件70的端表面108a斷斷續續(intermittent)接觸且提供電流。 To form the assembly 26 with the resilient contacts 30, 130, 230, the shaft 34 of the pin 22 is inserted through the first end 28a of the housing 28, through the opening 74, into and through the resilient contacts 30, 130, 230 The passages 46, 146, 246 enter the cavity 78 of the stop member 70. The shaft 34 engages the contact beams 38, 138, 238 and causes the contact beams 38, 138, 238 to flex as detailed herein. The shaft 134 of the wire 24 is inserted through the second end 28b of the housing 28 into the cavity 82, 80. The everted portion 92 provides a surface 134 for the wire 24 that can be rided during insertion. The surface 136 of the wire 24 engages the second end surface 108b of the dividing wall 108 of the stop 70. In an embodiment, the shaft 134 has a diameter that is smaller than the diameter of the third portion 90 of the housing 28. Current flows through the pins 22, through the contact beams 38, 138, 238, through the outer wall 64, and through the wires 24. The end surface 36 of the pin 22 can be in intermittent contact with the end surface 108a of the stop 70 and provide electrical current.
現在請關注圖3、圖29、圖30和圖31所示的使用殼體1028的實施例。殼體1028由一外壁1064、在外壁1064的一第一端的一端壁1066以及在外壁 1064的一第二端貼接於外壁1064的一端壁1070形成。一中心線1072沿殼體1028的長度從殼體1028的一第一端1028a延伸至一第二端1028b。一開口1074設置成穿過端壁1066。圓筒狀的第一腔1076和第二腔1078形成在外壁1064和端壁1070內。一穴部1084也形成在外壁1064內且與開口1074和第一、第二腔1076、1078連通。 Attention is now directed to the embodiment of the use of the housing 1028 shown in Figures 3, 29, 30 and 31. The housing 1028 is comprised of an outer wall 1064, an end wall 1066 at a first end of the outer wall 1064, and an outer wall A second end of 1064 is formed to adhere to one end wall 1070 of outer wall 1064. A centerline 1072 extends from a first end 1028a of the housing 1028 to a second end 1028b along the length of the housing 1028. An opening 1074 is provided through the end wall 1066. A cylindrical first cavity 1076 and a second cavity 1078 are formed in the outer wall 1064 and the end wall 1070. A pocket 1084 is also formed in the outer wall 1064 and is in communication with the opening 1074 and the first and second chambers 1076, 1078.
外壁1064具有從第一端延伸的圓筒狀的一第一部分1086以及從端壁1070的第一部分1086延伸的圓筒狀的一第二部分1088。圓筒狀的第一部分1086可具有比圓筒狀的第二部分1088的直徑小的一直徑。 The outer wall 1064 has a cylindrical first portion 1086 extending from the first end and a cylindrical second portion 1088 extending from the first portion 1086 of the end wall 1070. The cylindrical first portion 1086 can have a diameter that is smaller than the diameter of the cylindrical second portion 1088.
第一腔1076限定平行於中心線1072的圓筒狀的一內表面1094。在一實施例中,結點50具有與內表面1094的弧形輪廓匹配的一弧形輪廓。在一實施例中,結點54具有與內表面1094的弧形輪廓匹配的一弧形輪廓。 The first cavity 1076 defines a cylindrical inner surface 1094 that is parallel to the centerline 1072. In an embodiment, the node 50 has an arcuate profile that matches the curved contour of the inner surface 1094. In an embodiment, the node 54 has an arcuate profile that matches the arcuate profile of the inner surface 1094.
穴部1084由形成穴部1084的一內壁的一表面1118、形成穴部1084的一外壁的內表面1094以及形成穴部1084的一端壁的一表面1120形成。表面1118可以平行於表面1094。因此,穴部1084形成圍繞腔1078的一圈。 The pocket portion 1084 is formed by a surface 1118 forming an inner wall of the pocket portion 1084, an inner surface 1094 forming an outer wall of the pocket portion 1084, and a surface 1120 forming an end wall of the pocket portion 1084. Surface 1118 can be parallel to surface 1094. Thus, the pocket 1084 forms a circle around the cavity 1078.
端壁1066具有平的一第一壁部1069以及從第一壁部1069懸設(depend)的一第二壁部1071。第一壁部1069限定一內表面1102且具有孔1074。第二壁部1071與外壁1064重疊並且固定在外壁1064上,諸如通過壓接。孔1074與中心線1072對準且具有比第一腔1076的直徑小的一直徑。端壁1066靠近第一腔1076的端部且孔1074與第一腔1076連通。 The end wall 1066 has a flat first wall portion 1069 and a second wall portion 1071 depending from the first wall portion 1069. The first wall portion 1069 defines an inner surface 1102 and has a bore 1074. The second wall portion 1071 overlaps the outer wall 1064 and is secured to the outer wall 1064, such as by crimping. The aperture 1074 is aligned with the centerline 1072 and has a diameter that is smaller than the diameter of the first cavity 1076. End wall 1066 is adjacent the end of first cavity 1076 and aperture 1074 is in communication with first cavity 1076.
外壁1064和端壁1066可以由金屬形成,諸如鍍鎳的銅或鎳打底的 鍍銀的銅。在一實施例中,外壁1064和端壁1066被機械加工而成。在一實施例中,外壁1064和端壁1066衝壓形成。 The outer wall 1064 and the end wall 1066 can be formed from a metal, such as a nickel-plated copper or nickel base. Silver plated copper. In an embodiment, the outer wall 1064 and the end wall 1066 are machined. In an embodiment, the outer wall 1064 and the end wall 1066 are stamped.
為了組裝具有彈性接觸件30、130、230的插座連接器20,彈性接觸件30、130、230插入穿過外壁1064的第一端而進入第一腔1076和穴部1084直到第二連接部42、142、242安置在穴部1084內且結點54,154,254靠近表面1120或可以接觸表面1120。彈性接觸件30、130、230在外壁1084內安置成第一連接部或各第一連接部40、140、240靠近第一腔1076的內表面1094。在一實施例中,第一連接部或各第一連接部40、140、240抵接內表面1094。第二連接部42、142、242可以接觸一個或多個穴部1084的表面。通過端壁1070、孔1074防止彈性接觸件30、130、230從第一腔1076中脫出。接觸樑38、138、238沿徑向向內延伸成由拐角60b1,60b2、160b、160d、260b、260c定義的直徑小於孔1074的直徑。 To assemble the receptacle connector 20 having the resilient contacts 30, 130, 230, the resilient contacts 30, 130, 230 are inserted through the first end of the outer wall 1064 into the first cavity 1076 and the pocket 1084 until the second connector 42 142, 242 are disposed within pocket 1084 and nodes 54, 154, 254 are adjacent surface 1120 or may contact surface 1120. The resilient contacts 30, 130, 230 are disposed within the outer wall 1084 as a first connection or each of the first connections 40, 140, 240 is adjacent the inner surface 1094 of the first cavity 1076. In an embodiment, the first connecting portion or each of the first connecting portions 40, 140, 240 abuts the inner surface 1094. The second connection portion 42, 142, 242 can contact the surface of the one or more pocket portions 1084. The resilient contacts 30, 130, 230 are prevented from coming out of the first cavity 1076 by the end wall 1070, the aperture 1074. The contact beams 38, 138, 238 extend radially inwardly to define a diameter defined by the corners 60b1, 60b2, 160b, 160d, 260b, 260c that is less than the diameter of the aperture 1074.
插針22插入到殼體28、1028和彈性接觸件30中如圖32A至圖32J最佳所示。軸34具有比第一連接部40定義的直徑小的一直徑,且軸34移動通過第一連接部40。插針22繼續被推入插座連接器20、1020且軸34接觸那些具有拐角60b1的接觸樑38的第一臂56a,見圖32B。插針22繼續被推入插座連接器20、1020且軸34接觸拐角60b1,見圖32C。因為軸34具有比拐角60b1定義的直徑大的直徑,所以這使得那些與軸34接合的接觸樑38撓曲以使角度β變大,角度α1和α3變小,且接觸樑38的端部38a、38b相對彼此向外移動。當接觸樑38撓曲時,角度α1和α3可以接近0度,且當接觸樑38撓曲時,角度β可以接近180度。 The pin 22 is inserted into the housing 28, 1028 and the resilient contact 30 as best seen in Figures 32A-32J. The shaft 34 has a diameter smaller than the diameter defined by the first connecting portion 40, and the shaft 34 moves through the first connecting portion 40. The pins 22 continue to be pushed into the receptacle connectors 20, 1020 and the shaft 34 contacts the first arms 56a of the contact beams 38 having the corners 60b1, see Fig. 32B. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the corner 60b1, see Fig. 32C. Since the shaft 34 has a larger diameter than the diameter defined by the corner 60b1, this causes the contact beams 38 engaged with the shaft 34 to flex to increase the angle β, the angles α1 and α3 become smaller, and the end 38a of the contact beam 38 38b moves outward relative to each other. When the contact beam 38 flexes, the angles α1 and α3 may approach 0 degrees, and when the contact beam 38 flexes, the angle β may approach 180 degrees.
在採用殼體28的實施例中,連接於那些具有拐角60b1的接觸樑38 的第一連接部40沿外壁64的第一部分86的內表面94接合且滑動,且結點50沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,連接於那些具有拐角60b1的接觸樑38的第一連接部40沿外壁64的第一部分86的內表面94接合且滑動,且結點50沿外壁64的第一部分86的內表面94接合且滑動而後沿拐角68的圓角的內表面104的一部分滑動。在一實施例中,第二連接部42在穴部84內移動且結點54沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,在第二連接部42上的結點54已經接觸由穴部84的第三表面120形成的端壁且不移動。 In the embodiment employing the housing 28, the contact beams 38 having the corners 60b1 are attached. The first connecting portion 40 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 50 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the first attachment portion 40 coupled to the contact beams 38 having the corners 60b1 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the nodes 50 are along the interior of the first portion 86 of the outer wall 64. The surface 94 engages and slides and then slides along a portion of the rounded inner surface 104 of the corner 68. In an embodiment, the second attachment portion 42 moves within the pocket portion 84 and the node 54 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the node 54 on the second connection portion 42 has contacted the end wall formed by the third surface 120 of the pocket 84 and does not move.
在採用殼體1028的實施例中,連接於那些具有拐角60b1的接觸樑38的第一連接部40沿外壁1064的內表面1094接合且滑動,且結點50沿外壁1064的內表面1094接合且滑動。在一實施例中,第二連接部42在穴部1084內移動且結點54沿穴部1084的內表面1094接合且滑動。在一實施例中,在第二連接部42上的結點54已經接觸穴部1084且不移動。 In the embodiment employing the housing 1028, the first connection 40 that is coupled to those contact beams 38 having the corners 60b1 engages and slides along the inner surface 1094 of the outer wall 1064, and the nodes 50 engage along the inner surface 1094 of the outer wall 1064 and slide. In an embodiment, the second connecting portion 42 moves within the pocket portion 1084 and the node 54 engages and slides along the inner surface 1094 of the pocket portion 1084. In an embodiment, the node 54 on the second connecting portion 42 has contacted the pocket 1084 and does not move.
插針22的軸34移動通過拐角60b1之後,見圖32D,軸34繼續移動穿過腔124,但是拐角60b1與軸34保持接觸。插針22繼續被推入插座連接器20、1020且軸34接觸那些具有拐角60b2的接觸樑38的第一臂56a,見圖32E和圖32F。插針22繼續被推入插座連接器20、1020且軸34接觸拐角60b2,見圖32G。因為軸34具有比由拐角60b2定義的直徑大的直徑,所以那些與軸34接合的接觸樑38撓曲使得角度β變大,角度α2和α4變小,且接觸樑38的第一端38a、第二端38b相對彼此向外移動。當接觸樑38撓曲時,角度α2和α4可以接近0度,且當接 觸樑38撓曲時,角度β可以接近180度。 After the shaft 34 of the pin 22 has moved through the corner 60b1, see Fig. 32D, the shaft 34 continues to move through the cavity 124, but the corner 60b1 remains in contact with the shaft 34. The pins 22 continue to be pushed into the receptacle connectors 20, 1020 and the shaft 34 contacts the first arms 56a of the contact beams 38 having the corners 60b2, see Figs. 32E and 32F. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the corner 60b2, see Fig. 32G. Because the shaft 34 has a larger diameter than the diameter defined by the corner 60b2, those contact beams 38 that engage the shaft 34 flex so that the angle β becomes larger, the angles α2 and α4 become smaller, and the first end 38a of the contact beam 38, The second ends 38b move outward relative to each other. When the contact beam 38 flexes, the angles α2 and α4 can approach 0 degrees, and when When the contact beam 38 flexes, the angle β can approach 180 degrees.
在採用殼體28的實施例中,連接於那些具有拐角60b2的接觸樑38的第一連接部40沿外壁64的第一部分86的內表面94接合且滑動,且結點50沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,連接於那些具有拐角60b2的接觸樑38的第一連接部40沿外壁64的第一部分86的內表面94接合且滑動,且結點50沿外壁64的第一部分86的內表面94接合且滑動而後沿拐角68的圓角的內表面104的一部分滑動。在一實施例中,第二連接部42在穴部84內移動且結點54沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第二連接部42的結點54已經接觸由穴部84的第三表面120形成的端壁且不移動。 In the embodiment employing the housing 28, the first connecting portion 40 coupled to the contact beams 38 having the corners 60b2 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the nodes 50 are along the outer wall 64. The inner surface 94 of a portion 86 engages and slides. In an embodiment, the first attachment portion 40 coupled to the contact beams 38 having the corners 60b2 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the nodes 50 are along the interior of the first portion 86 of the outer wall 64. The surface 94 engages and slides and then slides along a portion of the rounded inner surface 104 of the corner 68. In an embodiment, the second attachment portion 42 moves within the pocket portion 84 and the node 54 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the junction 54 of the second connection portion 42 has contacted the end wall formed by the third surface 120 of the pocket 84 and does not move.
在採用殼體1028的實施例中,連接於那些具有拐角60b2的接觸樑38的第一連接部40沿外壁1064的內表面1094接合且滑動,且結點50沿外壁1064的內表面1094接合且滑動。在一實施例中,第二連接部42在穴部1084內移動且結點54沿穴部1084的內表面1094接合且滑動。在一實施例中,在第二連接部42上的結點54已經接觸穴部1084且不移動。 In the embodiment employing the housing 1028, the first connection 40 that is coupled to those contact beams 38 having the corners 60b2 engages and slides along the inner surface 1094 of the outer wall 1064, and the nodes 50 engage along the inner surface 1094 of the outer wall 1064 and slide. In an embodiment, the second connecting portion 42 moves within the pocket portion 1084 and the node 54 engages and slides along the inner surface 1094 of the pocket portion 1084. In an embodiment, the node 54 on the second connecting portion 42 has contacted the pocket 1084 and does not move.
插針22的軸34移動通過拐角60b2之後,軸34繼續移動穿過腔76、1076,見圖32H和圖32I,但是拐角60b2保持接觸軸34。插針22繼續被推入插座連接器20、1020且軸34進入腔78、1078,見圖23和圖27以及圖32J。插針22的表面36可以接合止擋件70的分隔壁108或端壁1070。在一實施例中,加大的頭部32接觸端壁66、1066的外表面。 After the shaft 34 of the pin 22 moves past the corner 60b2, the shaft 34 continues to move through the cavity 76, 1076, see Figs. 32H and 32I, but the corner 60b2 remains in contact with the shaft 34. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 enters the cavity 78, 1078, see Figures 23 and 27 and Figure 32J. The surface 36 of the pin 22 can engage the dividing wall 108 or the end wall 1070 of the stop 70. In an embodiment, the enlarged head 32 contacts the outer surface of the end walls 66, 1066.
因為插針22最初只接觸一些接觸樑38,所以插入力比如果插針22 同時接觸所有接觸樑38時小得多。當插針22接合接觸樑38的第一臂56a時插入力增大,圖32A和圖32B,且當插針22接觸拐角60b1時插入力達到其最大值,圖32C。當插針22移動通過拐角60b1時插入力減小,圖32D。插入力保持不變或大致為恒值直到插針22接觸接觸樑38的拐角60b2,圖32E。當插針22接合接觸樑38的拐角60b2時插入力再次增大,圖32G,且當插針22接觸拐角60b2時插入力達到其第二最大值,圖32G。當插針22移動通過拐角60b2時插入力減小,圖32I。插入力保持不變或大致不變直到插針22安置於腔78、1078內,圖32J。 Since the pin 22 initially only contacts some of the contact beams 38, the insertion force is greater than if the pins 22 It is much smaller when contacting all contact beams 38 at the same time. The insertion force increases when the pin 22 engages the first arm 56a of the contact beam 38, Figures 32A and 32B, and the insertion force reaches its maximum when the pin 22 contacts the corner 60b1, Figure 32C. The insertion force decreases as the pin 22 moves through the corner 60b1, Figure 32D. The insertion force remains constant or substantially constant until the pin 22 contacts the corner 60b2 of the contact beam 38, Figure 32E. The insertion force increases again when the pin 22 engages the corner 60b2 of the contact beam 38, Fig. 32G, and the insertion force reaches its second maximum when the pin 22 contacts the corner 60b2, Fig. 32G. The insertion force decreases as the pin 22 moves through the corner 60b2, Figure 32I. The insertion force remains the same or substantially constant until the pins 22 are placed in the cavities 78, 1078, Figure 32J.
各拐角60b1和60b2提供針對插針22的分離的接觸點。由拐角60b1和60b2提供的這些接觸點沿插座連接器20、1020的縱軸彼此間隔開。 Each of the corners 60b1 and 60b2 provides a separate contact point for the pin 22. These contact points provided by corners 60b1 and 60b2 are spaced apart from each other along the longitudinal axis of the receptacle connectors 20, 1020.
在彈性接觸件130的實施例中,插針22插入殼體28、1028以及彈性接觸件130。軸34具有比由第一連接部140定義的直徑小的一直徑,且軸34移動通過第一連接部140。插針22繼續被推入插座連接器20、1020且軸34接觸接觸樑138的第一臂156a。插針22繼續被推入插座連接器20、1020且軸34接觸拐角160b。因為軸34具有的直徑大於由拐角160b定義的直徑大的直徑,所以接觸樑138撓曲使得角度γ 1、ε 1變小,角度θ 1、Φ變大,且接觸樑138的第一端138a、第二端138b相對彼此向外移動。當接觸樑138撓曲時,角度γ 1、ε 1可以接近0度,且當接觸樑138撓曲時,角度θ 1、Φ可以接近180度。 In the embodiment of the resilient contact 130, the pin 22 is inserted into the housing 28, 1028 and the resilient contact 130. The shaft 34 has a diameter that is smaller than the diameter defined by the first connecting portion 140, and the shaft 34 moves through the first connecting portion 140. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the first arm 156a of the contact beam 138. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the corner 160b. Because the shaft 34 has a diameter that is larger than the diameter defined by the corner 160b, the contact beam 138 flexes such that the angles γ 1 , ε 1 become smaller, the angles θ 1 , Φ become larger, and the first end 138a of the contact beam 138 The second ends 138b move outward relative to each other. When the contact beam 138 flexes, the angles γ 1 , ε 1 may approach 0 degrees, and when the contact beam 138 flexes, the angles θ 1 , Φ may approach 180 degrees.
在採用殼體28的實施例中,第一連接部140沿外壁64的第一部分86的內表面94接合且滑動,且結點150沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第一連接部140沿外壁64的第一部分86的內表面94接 合且滑動,且結點150沿外壁64的第一部分86的內表面94接合且滑動而後沿拐角68的圓角的內表面104的一部分滑動。在一實施例中,第二連接部142在穴部84內移動且結點154沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,在第二連接部142上的結點154已經接觸由穴部84的第三表面120形成的端壁且不移動。 In the embodiment employing the housing 28, the first connection portion 140 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 150 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the first connecting portion 140 is connected along the inner surface 94 of the first portion 86 of the outer wall 64. And sliding, and the node 150 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64 and then slides along a portion of the rounded inner surface 104 of the corner 68. In an embodiment, the second attachment portion 142 moves within the pocket portion 84 and the node 154 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the node 154 on the second connection portion 142 has contacted the end wall formed by the third surface 120 of the pocket 84 and does not move.
在採用殼體1028的實施例中,第一連接部140沿外壁1064的內表面1094接合且滑動,且結點150沿外壁1064的內表面1094接合且滑動。在一實施例中,第二連接部142在穴部1084內移動且結點154沿穴部1084的內表面1094接合且滑動。在一實施例中,在第二連接部142上的結點154已經接觸穴部1084且不移動。 In the embodiment employing the housing 1028, the first connection portion 140 engages and slides along the inner surface 1094 of the outer wall 1064, and the node 150 engages and slides along the inner surface 1094 of the outer wall 1064. In an embodiment, the second connecting portion 142 moves within the pocket portion 1084 and the node 154 engages and slides along the inner surface 1094 of the pocket portion 1084. In an embodiment, the node 154 on the second connection portion 142 has contacted the pocket 1084 and does not move.
插針22的軸34移動通過拐角160b之後,軸34繼續移動穿過腔124,但是拐角160b與軸34保持接觸。插針22繼續被推入插座連接器20、1020且軸34接觸拐角160d。因為軸34具有的直徑大於由拐角160d定義的直徑,所以接觸樑138撓曲使得角度ε 2、γ 2變小,角度Φ、θ 2變大,且接觸樑138的第一端138a、第二端138b相對彼此向外移動。當接觸樑138撓曲時,角度ε 2、γ 2可以接近0度,且當接觸樑138撓曲時,角度Φ、θ 2可以接近180度。 After the shaft 34 of the pin 22 moves past the corner 160b, the shaft 34 continues to move through the cavity 124, but the corner 160b remains in contact with the shaft 34. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the corner 160d. Because the shaft 34 has a diameter greater than the diameter defined by the corner 160d, the contact beam 138 flexes such that the angles ε 2, γ 2 become smaller, the angles Φ, θ 2 become larger, and the first ends 138a, 2 of the contact beam 138 The ends 138b move outward relative to each other. When the contact beam 138 flexes, the angles ε 2, γ 2 may approach 0 degrees, and when the contact beam 138 flexes, the angles Φ, θ 2 may approach 180 degrees.
在採用殼體28的實施例中,第一連接部140沿外壁64的第一部分86的內表面94接合且滑動,且結點150沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第一連接部140沿外壁64的第一部分86的內表面94接合且滑動,且結點150沿外壁64的第一部分86的內表面94接合且滑動而後沿拐 角68的圓角的內表面104的一部分滑動。在一實施例中,第二連接部142在穴部84內移動且結點154沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第二連接部142的結點154已經接觸由穴部84的第三表面120形成的端壁且不移動。 In the embodiment employing the housing 28, the first connection portion 140 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 150 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the first attachment portion 140 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 150 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. A portion of the rounded inner surface 104 of the corner 68 slides. In an embodiment, the second attachment portion 142 moves within the pocket portion 84 and the node 154 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the junction 154 of the second connection portion 142 has contacted the end wall formed by the third surface 120 of the pocket 84 and does not move.
在採用殼體1028的實施例中,第一連接部140沿外壁1064的內表面1094接合且滑動,且結點150沿外壁1064的內表面1094接合且滑動。在一實施例中,第二連接部142在穴部1084內移動且結點154沿穴部1084的內表面1094接合且滑動。在一實施例中,第二連接部142上的結點154已經接觸穴部1084且不移動。 In the embodiment employing the housing 1028, the first connection portion 140 engages and slides along the inner surface 1094 of the outer wall 1064, and the node 150 engages and slides along the inner surface 1094 of the outer wall 1064. In an embodiment, the second connecting portion 142 moves within the pocket portion 1084 and the node 154 engages and slides along the inner surface 1094 of the pocket portion 1084. In an embodiment, the node 154 on the second connection portion 142 has contacted the pocket 1084 and does not move.
插針22的軸34移動經過拐角160d之後,軸34繼續移動穿過腔76、1076,但是拐角160d保持接觸軸34。插針22繼續被推入插座連接器20、1020且軸34進入腔78、1078。插針22的表面36可以接合止擋件70的分隔壁108或端壁1070。在一實施例中,頭部32接觸端壁66、1066的外表面。 After the shaft 34 of the pin 22 has moved past the corner 160d, the shaft 34 continues to move through the cavity 76, 1076, but the corner 160d remains in contact with the shaft 34. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 enters the cavity 78, 1078. The surface 36 of the pin 22 can engage the dividing wall 108 or the end wall 1070 of the stop 70. In an embodiment, the head 32 contacts the outer surface of the end walls 66, 1066.
因為各接觸樑138提供相對插針22的兩個接觸點,所以插入力比如果插針22同時接觸所有接觸樑138上的單個接觸點小得多。當插針22接合接觸樑138的第一臂156a時插入力增大且當插針22接觸拐角160b時達到其最大值。當插針22移動通過拐角160b時插入力減小。插入力保持不變或大致不變直於插針22接觸接觸樑138的第三臂156c。當插針22接合接觸樑138的第三臂156c時插入力再次增大且當插針22接觸拐角160d時達到其第二最大值。當插針22移動通過拐角160d時插入力減小。插入力保持不變或大致不變直於插針22安置於 腔78、1078內。 Because each contact beam 138 provides two points of contact relative to the pin 22, the insertion force is much smaller than if the pin 22 simultaneously contacted a single contact point on all of the contact beams 138. The insertion force increases when the pin 22 engages the first arm 156a of the contact beam 138 and reaches its maximum when the pin 22 contacts the corner 160b. The insertion force is reduced when the pin 22 moves through the corner 160b. The insertion force remains the same or substantially constant as the pin 22 contacts the third arm 156c of the contact beam 138. The insertion force increases again when the pin 22 engages the third arm 156c of the contact beam 138 and reaches its second maximum when the pin 22 contacts the corner 160d. The insertion force is reduced when the pin 22 moves through the corner 160d. The insertion force remains the same or substantially constant until the pin 22 is placed Inside the cavity 78, 1078.
各拐角160b和160d提供相對插針22的分離的接觸點。由拐角160b和160d提供的這些接觸點沿插座連接器20、1020的縱軸彼此間隔開。 Each of the corners 160b and 160d provides a separate contact point with respect to the pin 22. These contact points provided by corners 160b and 160d are spaced apart from each other along the longitudinal axis of the receptacle connectors 20, 1020.
在彈性接觸件230的實施例中,插針22插入殼體28、1028和彈性接觸件230。軸34具有比由第一連接部240定義的直徑小的一直徑,且軸34移動經過第一連接部240。插針22繼續被推入插座連接器20、1020且軸34接觸接觸樑238的第一臂256a。插針22繼續被推入插座連接器20、1020且軸34接觸拐角260b。因為軸34具有的直徑大於由拐角260b定義的直徑,所以接觸樑238撓曲使得角度η 1變小,角度τ 1變大,且接觸樑238的第一端238a、第二端238b相對彼此向外移動。當接觸樑238撓曲時角度η 1可以接近0度,且當接觸樑238撓曲時角度τ 1可以接近180度。 In the embodiment of the resilient contact 230, the pin 22 is inserted into the housing 28, 1028 and the resilient contact 230. The shaft 34 has a diameter that is smaller than the diameter defined by the first connecting portion 240, and the shaft 34 moves past the first connecting portion 240. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the first arm 256a of the contact beam 238. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 contacts the corner 260b. Because the shaft 34 has a diameter greater than the diameter defined by the corner 260b, the contact beam 238 flexes such that the angle η 1 becomes smaller, the angle τ 1 becomes larger, and the first end 238a and the second end 238b of the contact beam 238 are oriented toward each other. Move outside. The angle η 1 may approach 0 degrees when the contact beam 238 is flexed, and the angle τ 1 may approach 180 degrees when the contact beam 238 is flexed.
在採用殼體28的實施例中,第一連接部240沿外壁64的第一部分86的內表面94接合且滑動,且結點250沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第一連接部240沿外壁64的第一部分86的內表面94接合且滑動,且結點250沿外壁64的第一部分86的內表面94接合且滑動而後沿拐角68的圓角的內表面104的一部分滑動。在一實施例中,第二連接部242在穴部84內移動且結點254沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第二連接部242上的結點254已經接觸由穴部84的第三表面120形成的端壁且不移動。 In the embodiment employing the housing 28, the first attachment portion 240 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 250 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the first attachment portion 240 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 250 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64 and follows the circle of the corner 68 A portion of the inner surface 104 of the corner slides. In an embodiment, the second attachment portion 242 moves within the pocket portion 84 and the node 254 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the node 254 on the second connection portion 242 has contacted the end wall formed by the third surface 120 of the pocket 84 and does not move.
在採用有殼體1028的實施例中,第一連接部240沿外壁1064的內 表面1094接合且滑動,且結點250沿外壁1064的內表面1094接合且滑動。在一實施例中,第二連接部242在穴部1084內移動且結點254接合且沿穴部1084的壁1094滑動。在一實施例中,第二連接部242上的結點254已經接觸穴部1084且不移動。 In the embodiment employing the housing 1028, the first connecting portion 240 is along the inner wall 1064. The surface 1094 engages and slides, and the nodes 250 engage and slide along the inner surface 1094 of the outer wall 1064. In an embodiment, the second attachment portion 242 moves within the pocket portion 1084 and the node 254 engages and slides along the wall 1094 of the pocket portion 1084. In an embodiment, the node 254 on the second connection portion 242 has contacted the pocket 1084 and does not move.
插針22的軸34移動通過拐角260b之後,軸34繼續移動穿過第一腔76。插針22的軸34沿第二臂256b接合且滑動。插針22繼續被推入插座連接器20、1020且軸34經過拐角260c。因為軸34具有的直徑大於由第二臂256b和拐角260c定義的直徑,所以接觸樑238撓曲使得角度η 2變小,角度τ 2變大,且接觸樑238的端部238a、238b相對彼此向外移動。當接觸樑238撓曲時角度η 2可以接近0度,且當接觸樑238撓曲時角度τ 2可以接近180度。 After the shaft 34 of the pin 22 moves past the corner 260b, the shaft 34 continues to move through the first cavity 76. The shaft 34 of the pin 22 engages and slides along the second arm 256b. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 passes through the corner 260c. Because the shaft 34 has a diameter that is greater than the diameter defined by the second arm 256b and the corner 260c, the contact beam 238 flexes such that the angle η 2 becomes smaller, the angle τ 2 becomes larger, and the ends 238a, 238b of the contact beam 238 are relatively opposite each other. Move outward. The angle η 2 may approach 0 degrees when the contact beam 238 flexes, and the angle τ 2 may approach 180 degrees when the contact beam 238 flexes.
在採用殼體28的實施例中,第一連接部240沿外壁64的第一部分86的內表面94接合且滑動,且結點250沿外壁64的第一部分86的內表面94接合且滑動。在一實施例中,第一連接部240沿外壁64的第一部分86的內表面94接合且滑動,且結點250沿外壁64的第一部分86的內表面94接合且滑動而後沿拐角68的圓角的內表面104的一部分滑動。在一實施例中,第二連接部242在穴部84內移動且結點254沿外壁64的第一部分86的內表面1084接合且滑動。在一實施例中,第二連接部242的結點254已經接觸由穴部84的第三表面120形成的端壁且不移動。 In the embodiment employing the housing 28, the first attachment portion 240 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 250 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64. In an embodiment, the first attachment portion 240 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64, and the node 250 engages and slides along the inner surface 94 of the first portion 86 of the outer wall 64 and follows the circle of the corner 68 A portion of the inner surface 104 of the corner slides. In an embodiment, the second attachment portion 242 moves within the pocket portion 84 and the node 254 engages and slides along the inner surface 1084 of the first portion 86 of the outer wall 64. In an embodiment, the junction 254 of the second connection portion 242 has contacted the end wall formed by the third surface 120 of the pocket 84 and does not move.
在採用殼體1028的實施例中,第一連接部240沿外壁1064的內表面1094接合且滑動,且結點250沿外壁1064的內表面1094接合且滑動。在一實 施例中,第二連接部242在穴部1084內移動且結點254沿穴部1084的內表面1094接合且滑動。在一實施例中,第二連接部242上的結點254已經接觸穴部1084且不移動。 In the embodiment employing the housing 1028, the first attachment portion 240 engages and slides along the inner surface 1094 of the outer wall 1064, and the node 250 engages and slides along the inner surface 1094 of the outer wall 1064. In a real In the embodiment, the second connecting portion 242 moves within the pocket portion 1084 and the node 254 engages and slides along the inner surface 1094 of the pocket portion 1084. In an embodiment, the node 254 on the second connection portion 242 has contacted the pocket 1084 and does not move.
插針22的軸34移動通過拐角260c之後,軸34繼續移動穿過腔76、1076,但是第二臂256b保持接觸軸34。插針22繼續被推入插座連接器20、1020且軸34進入腔78、1078。插針22的表面36可以接合止擋件70的分隔壁108或端壁1070。在一實施例中,頭部32接觸端壁66、1066的外表面。 After the shaft 34 of the pin 22 moves past the corner 260c, the shaft 34 continues to move through the cavity 76, 1076, but the second arm 256b remains in contact with the shaft 34. The pin 22 continues to be pushed into the receptacle connector 20, 1020 and the shaft 34 enters the cavity 78, 1078. The surface 36 of the pin 22 can engage the dividing wall 108 or the end wall 1070 of the stop 70. In an embodiment, the head 32 contacts the outer surface of the end walls 66, 1066.
當插針22接合接觸樑238的第一臂256a時插入力增大且當插針22接觸拐角260b時達到其最大值。當插針22沿第二臂256b移動時插入力減小且當插針22移動通過拐角260c時進一步減小。插入力保持不變或大致不變直於插針22安置於腔78、1078內。 The insertion force increases when the pin 22 engages the first arm 256a of the contact beam 238 and reaches its maximum when the pin 22 contacts the corner 260b. The insertion force decreases as the pin 22 moves along the second arm 256b and further decreases as the pin 22 moves through the corner 260c. The insertion force remains the same or substantially constant as the pins 22 are disposed within the cavities 78, 1078.
第二臂256b提供針對插針22的一細長的接觸區域。 The second arm 256b provides an elongated contact area for the pin 22.
如圖23和圖27所示,腔78、1078具有比軸34的直徑大的直徑,從而圍繞軸34提供一餘隙空間(clearance space)1138。在使用期間軸34可以在腔78、1078內移動。軸34與形成腔78、1078的壁接合為組件26、1026提供穩定性且保護彈性接觸件30、130、230不受衝擊和振動。 As shown in Figures 23 and 27, the cavities 78, 1078 have a diameter that is larger than the diameter of the shaft 34, thereby providing a clearance space 1138 about the shaft 34. The shaft 34 can move within the cavities 78, 1078 during use. Engagement of the shaft 34 with the walls forming the cavities 78, 1078 provides stability to the assemblies 26, 1026 and protects the resilient contacts 30, 130, 230 from shock and vibration.
接觸樑38、138、238之間的電阻防止電弧。在現有的組件26、1026中,當插針22從連接器20、1020移出時,僅在具有拐角60b2的接觸樑38上拉出一電弧。 The electrical resistance between the contact beams 38, 138, 238 prevents arcing. In prior assemblies 26, 1026, when the pin 22 is removed from the connector 20, 1020, only an arc is pulled over the contact beam 38 having the corner 60b2.
經由插針22與接觸樑38、138、238的接合以及接觸樑38、138、 238與外壁64的接合,多個接觸樑38、138、238提供了更大的並聯電阻。經由結點50、150、250、54、154、254和外壁64、1064的連接,結點50、150、250、54、154、254提供了另外的並聯電阻接觸點而協助降低組件26、1026的電阻。此外,組裝期間,當結點50、150、250、54、154、254沿內表面94、1094滑動時,結點50、150、250、54、154、254提供一擦拭動作以擦拭由外壁64、1064的內表面94、1094上的電弧產生的任何殘留物。 Engagement of the contact beams 38, 138, 238 via the pins 22 and contact beams 38, 138, The engagement of 238 with outer wall 64 provides a plurality of contact beams 38, 138, 238 that provide greater parallel resistance. Via the junction of nodes 50, 150, 250, 54, 154, 254 and outer walls 64, 1064, nodes 50, 150, 250, 54, 154, 254 provide additional parallel resistive contact points to assist in lowering components 26, 1026 The resistance. Moreover, during assembly, when the nodes 50, 150, 250, 54, 154, 254 slide along the inner surfaces 94, 1094, the nodes 50, 150, 250, 54, 154, 254 provide a wiping action to wipe the outer wall 64. Any residue from the arc on the inner surfaces 94, 1094 of 1064.
插針22可具有當插針22插入連接器20、1020時拐角安置於其中的一系列槽(未示出)。本文中引用的全部參考文獻(包括出版物、專利申請以及專利)同等地通過援引在此併入,猶如各參考文獻單獨地且具體地表明通過援引而合併在本文中就其全文進行闡述。 The pin 22 can have a series of slots (not shown) in which the corners are placed when the pins 22 are inserted into the connectors 20, 1020. All of the references (including publications, patent applications, and patents) cited herein are hereby incorporated by reference in their entirety in their entirety herein in the the the the the the the the
在描述本申請的上下文中(特別是在下面申請專利範圍的上下文中),使用術語“用於輔音開頭的詞的不定冠詞(a)”、“用於母音開頭的詞的不定冠詞(an)”、“定冠詞(the)”、“至少一個”以及類似的所指物件將被解釋為覆蓋單數和複數,除非在本文中另有說明或由上下文明確否定。後隨列出的一個或多個物品的術語“至少一個”的使用(例如,A和B中的至少一個)將解釋為從所列的物品中選擇一個物品(A或B)或所涉獵物品的兩個以上的任意組合(A和B),除非在本文中另有說明或由上下文明確否定。除非另有說明,術語“包括(comprising)”,“具有(having)”、“包含(including)”以及“含有(containing)”將被解釋為開放性術語(即意味著“包括但不限於”)。本文中引用的數值範圍僅旨在作為一種簡略方式使各個分離數值落入 該範圍內,除非本文另有說明,且各個分離數值合併於本說明書中,就像它單獨在本文中被引用一樣。此處說明的所有方法可以以任何合適的循序執行,除非本文另有說明或上下文明確否認。本文提供的任一和所有的例子或示範性的語言(例如,“諸如”)的使用旨在僅更好地解釋本申請且不是對本申請的範圍進行限制,除非另有說明。本文中沒有任何語言應該解釋為將任一未主張的元件表示為對於實施本申請是必要的。 In the context of describing the present application (particularly in the context of the scope of the claims below), the use of the indefinite article (a) for the beginning of a consonant, and the indefinite article (an) for the beginning of a vowel are used. The articles "the", "at least one", and the like, are to be construed as covering the singular and plural, unless otherwise indicated herein or otherwise. The use of the term "at least one" of one or more items listed (eg, at least one of A and B) will be interpreted as an item (A or B) or item in question from the listed items. Any combination of two or more (A and B) unless otherwise stated herein or explicitly denied by context. Unless otherwise stated, the terms "comprising", "having", "including" and "containing" are to be interpreted as an open term (ie, meaning "including but not limited to" ). The range of values quoted herein is intended only as a shorthand way to allow individual discrete values to fall within Within this range, unless otherwise indicated herein, and the individual discrete values are incorporated in the specification as if they were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise. The use of any and all examples or exemplary language(s), such as "such as", is intended to be construed as merely limiting the scope of the application, unless otherwise indicated. No language in this document should be construed as indicating any element that is not claimed as essential to the practice of the application.
本文說明了本申請的優選實施例,包括發明人瞭解的實現本申請的最佳方式。對於本領域普通技術人員而言,通過閱讀先前的說明,對這些優選實施例進行改變可能變得顯而易見。發明人期望本領域普通技術人員合適地使用這些變型,並且發明人期望本申請還可以在本文具體說明以外的方式實施。因此,在適用法律允許的情況下,本申請包括隨附申請專利範圍引用的主題的所有修改及等同物。此外,上述特徵在本申請所有可能的變型中的任何組合將包括在本申請內,除非另有說明或上下文明確否認。 Preferred embodiments of the present application are described herein, including the best mode known to the inventors for carrying out the application. Variations to these preferred embodiments may become apparent to those of ordinary skill in the art in view of this disclosure. The inventors expect that those skilled in the art will be able to use these variations as appropriate, and the inventors expect that the present application may be practiced otherwise than as specifically described herein. Accordingly, to the extent permitted by applicable law, this application includes all modifications and equivalents of the subject matter of the application. In addition, any combination of the above features in all possible variations of the application will be included in the present application unless otherwise stated or clearly denied.
Claims (29)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201662402511P | 2016-09-30 | 2016-09-30 | |
| US62/402,511 | 2016-09-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201814984A TW201814984A (en) | 2018-04-16 |
| TWI649930B true TWI649930B (en) | 2019-02-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW106132762A TWI649930B (en) | 2016-09-30 | 2017-09-25 | Socket connector and elastic contact |
Country Status (2)
| Country | Link |
|---|---|
| TW (1) | TWI649930B (en) |
| WO (1) | WO2018063928A1 (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USD878304S1 (en) | 2018-06-29 | 2020-03-17 | Molex, Llc | Contact for a connector |
| USD877702S1 (en) * | 2018-06-29 | 2020-03-10 | Molex, Llc | Socket connector |
| USD867298S1 (en) * | 2018-06-29 | 2019-11-19 | Molex, Llc | Socket connector |
| USD868001S1 (en) * | 2018-06-30 | 2019-11-26 | Molex, Llc | Socket connector |
| USD868000S1 (en) * | 2018-06-30 | 2019-11-26 | Molex, Llc | Socket connector |
| USD867299S1 (en) * | 2018-07-06 | 2019-11-19 | Molex, Llc | Socket connector |
| USD868002S1 (en) * | 2018-07-06 | 2019-11-26 | Molex, Llc | Socket connector |
| CN108987974B (en) * | 2018-07-23 | 2023-12-22 | 深圳市特拉利线簧端子技术有限公司 | Metal reed structure, terminal structure and electric connector |
| TWI726285B (en) * | 2019-02-23 | 2021-05-01 | 宏碁股份有限公司 | Plug connector |
| EP4078736A4 (en) | 2019-12-20 | 2024-01-10 | Molex, LLC | ELECTRICAL CONNECTOR |
| CN115516713A (en) * | 2020-05-01 | 2022-12-23 | 莫列斯有限公司 | floating receptacle connector |
| EP4435977A1 (en) * | 2023-03-21 | 2024-09-25 | TE Connectivity Nederland B.V. | Crown spring with alternating spring blade design |
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| CN1979960B (en) * | 2005-11-25 | 2011-06-08 | 日立电线株式会社 | Electric contact and female terminal |
| CN202178432U (en) * | 2011-08-08 | 2012-03-28 | 四川永贵科技有限公司 | Torsion reed used for contact of heavy current electric connector |
| TW201318281A (en) * | 2011-10-24 | 2013-05-01 | Hirose Electric Co Ltd | Electrical connector assembly |
| CN103904454A (en) * | 2014-03-26 | 2014-07-02 | 中航光电科技股份有限公司 | Scale type elastic reed insertion hole |
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| US6017253A (en) * | 1998-05-27 | 2000-01-25 | Framatome Connectors Interlock Inc. | Electrical connector with a tubular contact formed from an array of V-shaped members |
| JP3498832B2 (en) * | 1998-09-10 | 2004-02-23 | 矢崎総業株式会社 | Female terminal, method of assembling female terminal, and connector housing |
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| EP1319262B1 (en) * | 2000-09-15 | 2009-02-25 | Alcoa Fujikura Ltd. | Electrical terminal socket assembly for vehicular component |
| DE102009030463A1 (en) * | 2009-06-25 | 2010-12-30 | Lapp Engineering & Co. | Electrical connector |
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- 2017-09-22 WO PCT/US2017/052867 patent/WO2018063928A1/en not_active Ceased
- 2017-09-25 TW TW106132762A patent/TWI649930B/en not_active IP Right Cessation
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|---|---|---|---|---|
| US4934965A (en) * | 1988-05-26 | 1990-06-19 | Kabelwerke Reinshagen Gmbh | Electrical connector with a spring cage receptacle |
| JPH07192794A (en) * | 1993-12-27 | 1995-07-28 | Yazaki Corp | Electrical connection terminal |
| US5645459A (en) * | 1994-03-16 | 1997-07-08 | Burndy Corporation | Electrical connector with female contact section having dual contact areas and stationary housing mounts |
| JPH0831488A (en) * | 1994-07-19 | 1996-02-02 | Yazaki Corp | Terminal |
| CN1979960B (en) * | 2005-11-25 | 2011-06-08 | 日立电线株式会社 | Electric contact and female terminal |
| CN202178432U (en) * | 2011-08-08 | 2012-03-28 | 四川永贵科技有限公司 | Torsion reed used for contact of heavy current electric connector |
| TW201318281A (en) * | 2011-10-24 | 2013-05-01 | Hirose Electric Co Ltd | Electrical connector assembly |
| CN103904454A (en) * | 2014-03-26 | 2014-07-02 | 中航光电科技股份有限公司 | Scale type elastic reed insertion hole |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018063928A1 (en) | 2018-04-05 |
| TW201814984A (en) | 2018-04-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4A | Annulment or lapse of patent due to non-payment of fees |