TWI647985B - Circuit board automatic cutting apparatus and method - Google Patents
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- 238000005520 cutting process Methods 0.000 title claims abstract description 295
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- 238000004364 calculation method Methods 0.000 description 1
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Abstract
本發明公開了一種電路板自動切割設備及方法,屬於切割技術領域。包括機械臂、拍照單元、位移感測器、切割單元,以及與機械臂、拍照單元、位移感測器和切割單元均連接的控制單元,機械臂上設有真空吸盤;藉由拍照單元拍照獲取電路板上切割槽的位置資訊,並藉由位移感測器感測電路板上切割槽的槽底線,以及藉由控制單元在切割槽的深度方向上調整機械臂與切割單元進行相對移動,以使切割單元根據切割槽的位置資訊,切割電路板時的切割深度一致。 The invention discloses a circuit board automatic cutting device and method, and belongs to the technical field of cutting. The utility model comprises a mechanical arm, a photographing unit, a displacement sensor, a cutting unit, and a control unit connected with the robot arm, the photographing unit, the displacement sensor and the cutting unit, and the vacuum chuck is arranged on the robot arm; Position information of the cutting groove on the circuit board, and sensing the groove bottom line of the cutting groove on the circuit board by the displacement sensor, and adjusting the relative movement of the robot arm and the cutting unit in the depth direction of the cutting groove by the control unit, The cutting unit makes the cutting depth of the cutting board consistent according to the position information of the cutting groove.
Description
本發明涉及切割技術領域,且特別是有關於一種電路板自動切割設備及方法。 The present invention relates to the field of cutting technology, and in particular to a circuit board automatic cutting apparatus and method.
目前在印刷電路板的生產過程中,為提高生產效率及節約成本,通常是將多個單片印刷電路板組合在一個基板上而形成一多聯片印刷電路板進行生產,並在多聯片印刷電路板完成貼片和外掛程式後,再對多聯片印刷電路板進行切割以分成多個單片印刷電路板。如第1圖為一種多聯片電路板的示意圖,該多聯片印刷電路板上有多條切割槽1,藉由切割刀片沿電路板上的切割槽1對電路板進行切割分成多個單片印刷電路板。 At present, in the production process of printed circuit boards, in order to improve production efficiency and cost, a plurality of single-chip printed circuit boards are usually combined on one substrate to form a multi-piece printed circuit board for production, and in multiple pieces. After the printed circuit board completes the patch and the plug-in program, the multi-piece printed circuit board is cut to be divided into a plurality of single-chip printed circuit boards. FIG. 1 is a schematic diagram of a multi-chip circuit board having a plurality of cutting grooves 1 cut into a plurality of single sheets by cutting the cutting blades along the cutting grooves 1 on the circuit board. Piece of printed circuit board.
現有技術中,對多聯片印刷電路板進行切割的作業方式為人工作業,需要作業員雙手分別持電路板,將電路板的切割槽卡在切割設備內的上刀片和下刀片之間,卡好後再人工踩動腳踏開關,上刀片橫向移動,電路板被上下刀片切割分開,完成對多聯片電路板的割板動作。 In the prior art, the working method of cutting the multi-piece printed circuit board is manual operation, and the operator needs to hold the circuit board with both hands, and the cutting slot of the circuit board is caught between the upper blade and the lower blade in the cutting device. After the card is clamped, the foot switch is manually stepped on, the upper blade moves laterally, and the circuit board is cut and separated by the upper and lower blades to complete the cutting action on the multi-piece circuit board.
由於現有的電路板切割設備自動化程度較低,對作業員的勞動要求較大,因此存在電路板的切割效率較低、人力成本較高的問題。 Due to the low degree of automation of the existing circuit board cutting equipment and the labor requirements of the operator, there is a problem that the cutting efficiency of the circuit board is low and the labor cost is high.
本發明係有關於一種電路板自動切割設備及方法,以提高電路板切割的效率、節約人力成本。 The invention relates to a circuit board automatic cutting device and method for improving the efficiency of circuit board cutting and saving labor cost.
根據本發明之第一方面,提出一種電路板自動切割設備,包括機械臂、拍照單元、位移感測器和切割單元,還包括與所述機械臂、所述拍照單元、所述位移感測器和所述切割單元均連接的控制單元,所述機械臂上安裝有真空吸盤;其中:所述機械臂,用於使吸附於所述真空吸盤的電路板相對於所述切割單元移動,以供所述切割單元對所述電路板進行切割;所述拍照單元,用於對吸附於所述真空吸盤的所述電路板進行拍照獲取所述電路板上切割槽的位置資訊;所述位移感測器,用於感測吸附於所述真空吸盤的所述電路板上的所述切割槽的槽底線;所述控制單元,用於根據所述切割槽的槽底線,在所述切割槽的深度方向上調整所述機械臂相對所述切割單元進行移動,以使切割所述電路板時的切割深度一致;所述切割單元用於根據所述切割槽的位置資訊,對相對於所述切割單元移動的所述電路板進行切割。 According to a first aspect of the present invention, a circuit board automatic cutting apparatus is provided, including a mechanical arm, a photographing unit, a displacement sensor, and a cutting unit, and further comprising: the mechanical arm, the photographing unit, and the displacement sensor a control unit connected to the cutting unit, the mechanical arm is mounted with a vacuum chuck; wherein: the mechanical arm is configured to move a circuit board adsorbed to the vacuum chuck relative to the cutting unit for The cutting unit performs cutting on the circuit board; the photographing unit is configured to photograph the circuit board adsorbed on the vacuum chuck to obtain position information of the cutting slot on the circuit board; the displacement sensing And a bottom line for sensing the cutting groove of the cutting groove adsorbed on the circuit board of the vacuum chuck; the control unit is configured to be at a depth of the cutting groove according to a groove bottom line of the cutting groove Adjusting, in direction, the mechanical arm to move relative to the cutting unit to make a cutting depth consistent when cutting the circuit board; the cutting unit is configured to use position information according to the cutting slot With respect to the cutting unit for moving the cutting board.
結合第一方面,在第一種可能的實現方式中,所述位移感測器採用非接觸方式感測所述切割槽的槽底線。 In conjunction with the first aspect, in a first possible implementation, the displacement sensor senses a groove bottom line of the cutting groove in a non-contact manner.
結合第一方面,在第二種可能的實現方式中,在所述切割槽的深度方向上,所述控制單元調整所述機械臂按照與所述槽底線變化的相反方向相對所述切割單元進行移動。 In conjunction with the first aspect, in a second possible implementation, in a depth direction of the cutting slot, the control unit adjusts the mechanical arm to perform the opposite direction to the cutting unit in a direction opposite to the change in the bottom line of the groove mobile.
結合第一方面的第二種可能的實現方式,在第三種可能的實現方式中,所述控制單元識別出所述切割槽的槽底線的拐點;當所述拐點為高於基準面的上拐點時,所述控制單元調整所述機械臂背向所述切割槽的深度方向移動;當所述拐點為低於所述基準面的下拐點時,所述控制單元調整所述機械臂朝向所述切割槽的深度方向移動。 In conjunction with the second possible implementation of the first aspect, in a third possible implementation, the control unit identifies an inflection point of a groove bottom line of the cutting slot; when the inflection point is higher than a reference plane In the inflection point, the control unit adjusts a depth direction movement of the mechanical arm away from the cutting groove; when the inflection point is a lower inflection point lower than the reference surface, the control unit adjusts the orientation of the mechanical arm The depth direction of the cutting groove is moved.
結合第一方面,在第四種可能的實現方式中,還包括平整度檢測器;所述平整度檢測器用於將所述真空吸盤安裝至所述機械臂後檢測所述真空吸盤的平整度資訊。 In combination with the first aspect, in a fourth possible implementation, a flatness detector is further included; the flatness detector is configured to detect the flatness information of the vacuum chuck after the vacuum chuck is mounted to the mechanical arm .
第二方面,提供了一種電路板自動切割方法,利用本發明的電路板自動切割設備,所述方法包括:對吸附於所述真空吸盤的所述電路板進行拍照獲取所述電路板上所述切割槽的位置資訊;以及感測吸附於所述真空吸盤的所述電路板上的所述切割槽的槽底線; 根據所述切割槽的槽底線,在所述切割槽的深度方向上調整所述機械臂相對所述切割單元進行移動,以使所述切割單元根據所述切割槽的位置資訊,切割所述電路板時的切割深度一致。 In a second aspect, a circuit board automatic cutting method is provided, which utilizes the circuit board automatic cutting device of the present invention, the method comprising: taking a picture of the circuit board adsorbed on the vacuum chuck to obtain the circuit board Position information of the cutting groove; and sensing a groove bottom line of the cutting groove adsorbed on the circuit board of the vacuum chuck; Adjusting, according to the groove bottom line of the cutting groove, the movement of the mechanical arm relative to the cutting unit in a depth direction of the cutting groove, so that the cutting unit cuts the circuit according to position information of the cutting groove The cutting depth is the same when the board is used.
結合第二方面,在第一種可能的實現方式中,所述感測所述電路板上所述切割槽的槽底線包括:採用非接觸方式感測所述切割槽的槽底線。 In conjunction with the second aspect, in a first possible implementation, the sensing a groove bottom line of the cutting groove on the circuit board comprises: sensing a groove bottom line of the cutting groove in a non-contact manner.
結合第二方面,在第二種可能的實現方式中,所述根據所述切割槽的槽底線,在所述切割槽的深度方向上調整所述機械臂相對所述切割單元進行移動包括:在所述切割槽的深度方向上,調整所述機械臂按照與所述槽底線變化的相反方向相對所述切割單元進行移動。 With reference to the second aspect, in a second possible implementation, the adjusting the movement of the mechanical arm relative to the cutting unit in the depth direction of the cutting slot according to the groove bottom line of the cutting groove comprises: In the depth direction of the cutting groove, the mechanical arm is adjusted to move relative to the cutting unit in a direction opposite to a change in the groove bottom line.
結合第二方面的第二種可能的實現方式,在第三種可能的實現方式中,所述在所述切割槽的深度方向上,調整所述機械臂按照與所述槽底線變化相反的方向相對所述切割單元進行移動包括:識別出所述切割槽的槽底線的拐點;當所述拐點為高於基準面的上拐點時,調整所述機械臂背向所述切割槽的深度方向移動;當所述拐點為低於所述基準面的下拐點時,調整所述機械臂朝向所述切割槽的深度方向移動。 In conjunction with the second possible implementation of the second aspect, in a third possible implementation, the adjusting the mechanical arm in a direction opposite to the bottom line of the groove in the depth direction of the cutting slot Moving relative to the cutting unit includes: identifying an inflection point of the groove bottom line of the cutting groove; adjusting the depth direction of the mechanical arm facing the cutting groove when the inflection point is an upper inflection point higher than the reference surface When the inflection point is lower than the lower inflection point of the reference plane, the mechanical arm is adjusted to move in the depth direction of the cutting groove.
結合第二方面,在第四種可能的實現方式中,所述方法還包括; 將所述真空吸盤安裝至所述機械臂後檢測所述真空吸盤的平整度資訊。 With reference to the second aspect, in a fourth possible implementation, the method further includes: The flatness information of the vacuum chuck is detected after the vacuum chuck is mounted to the robot arm.
為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to better understand the above and other aspects of the present invention, the following detailed description of the embodiments and the accompanying drawings
1‧‧‧切割槽 1‧‧‧Cutting trough
2‧‧‧傳輸帶 2‧‧‧Transport belt
10‧‧‧供料單元 10‧‧‧Feeding unit
20‧‧‧機械臂 20‧‧‧ mechanical arm
21‧‧‧真空吸盤 21‧‧‧vacuum suction cup
30‧‧‧拍照單元 30‧‧‧Photo unit
40‧‧‧切割單元 40‧‧‧Cutting unit
41‧‧‧旋轉刀具 41‧‧‧Rotary cutter
42‧‧‧固定座 42‧‧‧ fixed seat
43‧‧‧電機 43‧‧‧Motor
44‧‧‧轉軸 44‧‧‧ shaft
50‧‧‧位移感測器 50‧‧‧ Displacement Sensor
60‧‧‧平整度檢測器 60‧‧‧ flatness detector
S51~S53‧‧‧步驟 S51~S53‧‧‧Steps
第1圖是現有技術的多聯片電路板的示意圖;第2圖是本發明實施例提供的電路板自動切割設備的俯視圖;第3圖是本發明實施例提供的電路板自動切割設備的側視圖;第4圖是本發明實施例提供的切割單元的結構示意圖;第5圖是本發明實施例提供的電路板自動切割方法流程圖。 1 is a schematic view of a multi-chip circuit board of the prior art; FIG. 2 is a plan view of an automatic cutting device for a circuit board according to an embodiment of the present invention; and FIG. 3 is a side view of an automatic cutting device for a circuit board provided by an embodiment of the present invention; FIG. 4 is a schematic structural view of a cutting unit according to an embodiment of the present invention; FIG. 5 is a flow chart of a method for automatically cutting a circuit board according to an embodiment of the present invention.
為使本發明的目的、技術方案和優點更加清楚,下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域具有通常知識者在沒有做出創造性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。 The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. Some embodiments of the invention, rather than all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
實施例一 Embodiment 1
本發明實施例提供了一種電路板自動切割設備,用於對多聯片電路板進行自動化切割,以分成多個單片電路板,參照第2圖、第3圖所示,電路板自動切割設備包括機架(未標號)、供料單元10、機械臂20、拍照單元30、切割單元40、位移感測器50和控制單元(未圖出);其中,供料單元10、機械臂20、拍照單元30、切割單元40、位移感測器50均與控制單元電性連接;機械臂20、拍照單元30、切割單元40、位移感測器50均安裝在機架上,控制單元安裝在機架的內部。 Embodiments of the present invention provide a circuit board automatic cutting device for automatically cutting a multi-piece circuit board to be divided into a plurality of single-chip boards. Referring to FIG. 2 and FIG. 3, the circuit board automatic cutting device is provided. The utility model comprises a frame (not labeled), a feeding unit 10, a robot arm 20, a photographing unit 30, a cutting unit 40, a displacement sensor 50 and a control unit (not shown); wherein the feeding unit 10, the robot arm 20, The photographing unit 30, the cutting unit 40, and the displacement sensor 50 are all electrically connected to the control unit; the robot arm 20, the photographing unit 30, the cutting unit 40, and the displacement sensor 50 are all mounted on the frame, and the control unit is installed on the machine. The interior of the rack.
其中,機械臂20上安裝有真空吸盤21,真空吸盤21可拆卸地安裝在機械臂20的自由端(即抓取端),機械臂20藉由真空吸盤21可以吸取、吸附以及釋放電路板。在實際應用中,為能夠完全吸附電路板,可以根據不同加工機種安裝與電路板的尺寸規格相匹配的真空吸盤。 The vacuum arm 21 is mounted on the robot arm 20, and the vacuum chuck 21 is detachably mounted on the free end (ie, the gripping end) of the robot arm 20. The mechanical arm 20 can suck, adsorb and release the circuit board by the vacuum chuck 21. In practical applications, in order to fully adsorb the circuit board, vacuum chucks matching the size specifications of the circuit board can be installed according to different processing machines.
機械臂20用於使吸附於真空吸盤21的電路板相對於切割單元40移動,以供切割單元40對電路板進行切割。具體來說,在電路板由上一個工作站輸送到供料單元10上並經供料單元10的升降機構升至一高度後,機械臂20在控制單元的控制下,藉由真空吸盤21從供料單元10上吸取電路板,並吸附電路板移動至拍照單元30的上方,以便使拍照單元30對電路板進行拍照,同時便於位移感測器50感測電路板上的切割槽的槽底線;然後,機械臂20使吸附於真空吸盤21的電路板相對於切割單元40移 動,以供切割單元40對電路板進行切割,並將切割後的電路板移動至傳輸帶2上。 The robot arm 20 is for moving the circuit board adsorbed to the vacuum chuck 21 relative to the cutting unit 40 for the cutting unit 40 to cut the circuit board. Specifically, after the circuit board is transported from the previous workstation to the feeding unit 10 and raised to a height by the lifting mechanism of the feeding unit 10, the robot arm 20 is supplied by the vacuum chuck 21 under the control of the control unit. The circuit board 10 picks up the circuit board, and the adsorption circuit board moves to the top of the photographing unit 30, so that the photographing unit 30 takes a picture of the circuit board, and at the same time, the displacement sensor 50 is adapted to sense the groove bottom line of the cutting groove on the circuit board; Then, the robot arm 20 moves the circuit board adsorbed to the vacuum chuck 21 relative to the cutting unit 40. The cutting unit 40 cuts the circuit board and moves the cut circuit board to the conveyor belt 2.
藉由機械臂配合真空吸盤的運作,使得在電路板切割過程中無需依靠人工相應操作,節約了人力成本,提高了電路板的切割效率。優選地,機械臂為六軸機械手,藉由六軸機械手使得在切割電路板時具有操作精確性高的特點。 By the operation of the mechanical arm and the vacuum chuck, it is not necessary to rely on manual operation during the cutting process of the circuit board, which saves labor cost and improves the cutting efficiency of the circuit board. Preferably, the mechanical arm is a six-axis robot, and the six-axis robot has the characteristics of high operational precision when cutting the circuit board.
其中,拍照單元30固定安裝在機架的表面中部位置,且靠近設置於供料單元10的末端側。在機械臂20藉由真空吸盤21吸附電路板移動到拍照單元30的上方時,拍照單元30從電路板的下方拍攝電路板的圖像,以獲取電路板上的切割槽的位置資訊,其中,可以藉由拍照單元30將電路板的圖像發送至控制單元,由控制單元對接收到的圖像進行處理,並根據處理結果獲取電路板的切割槽的位置資訊。拍照單元30拍攝到的電路板圖像可以是電路板的整體圖像,也可以是對電路板的多個區域分別進行拍攝而得到的多個區域圖像,並將多個區域圖像發送至控制單元,由控制單元對多個區域圖像進行處理並根據處理結果獲取電路板的切割槽的位置資訊。 The photographing unit 30 is fixedly mounted at a middle position of the surface of the rack, and is disposed close to the end side of the feeding unit 10. When the robot arm 20 is moved to the upper side of the photographing unit 30 by the vacuum chuck 21, the photographing unit 30 takes an image of the circuit board from below the circuit board to obtain the position information of the cutting groove on the circuit board, wherein The image of the circuit board can be sent to the control unit by the photographing unit 30, and the received image is processed by the control unit, and the position information of the cutting slot of the circuit board is obtained according to the processing result. The circuit board image captured by the photographing unit 30 may be an overall image of the circuit board, or may be a plurality of area images obtained by respectively capturing a plurality of areas of the circuit board, and send the plurality of area images to the image. The control unit processes the plurality of area images by the control unit and acquires position information of the cutting slots of the circuit board according to the processing result.
優選地,拍照單元30為CCD(charge coupled device)相機或CMOS(Complementary Metal Oxide Semiconductor)相機,以確保電路板的拍攝圖像品質。 Preferably, the photographing unit 30 is a CCD (charge coupled device) camera or a CMOS (Complementary Metal Oxide Semiconductor) camera to ensure the captured image quality of the circuit board.
藉由拍照單元30對吸附於真空吸盤21的電路板進行拍照,以獲取電路板的切割槽的位置資訊,由此在對電路板進 行切割時無需依靠人工將電路板上的切割槽對準切割單元,節約了人力成本。 Taking photos of the circuit board adsorbed on the vacuum chuck 21 by the photographing unit 30 to obtain the position information of the cutting groove of the circuit board, thereby entering the circuit board There is no need to manually align the cutting grooves on the circuit board with the cutting unit during cutting, which saves labor costs.
繼續參照第2圖、第3圖,位移感測器50與拍照單元30並列固定安裝在機架上,且靠近於切割單元40,位移感測器50用於感測吸附於真空吸盤21的電路板上切割槽的槽底線,當電路板上分佈有多條切割槽時,位移感測器50同時感測到每條切割槽的槽底線。於本實施例中,所述切割槽為電路板連片的連接處的V-CUT槽(一般為PCB板材質),所述槽底線為V-CUT槽中對準切割的位置。 Continuing to refer to FIG. 2 and FIG. 3 , the displacement sensor 50 and the photographing unit 30 are fixedly mounted on the frame in parallel and close to the cutting unit 40 , and the displacement sensor 50 is configured to sense the circuit adsorbed to the vacuum chuck 21 . The groove bottom line of the cutting groove on the board, when a plurality of cutting grooves are distributed on the circuit board, the displacement sensor 50 simultaneously senses the groove bottom line of each cutting groove. In this embodiment, the cutting groove is a V-CUT groove (generally a PCB material) at the junction of the circuit board contig, and the groove bottom line is a position in the V-CUT groove aligned with the cutting.
由於真空吸盤21作用在電路板上的吸附力不均衡會導致電路板發生一定形變,進而導致切割槽的槽底線上各點在切割槽的深度方向可能會產生不同的位移,因此藉由位移感測器感測吸附於真空吸盤的電路板上切割槽的槽底線,能夠便於後續控制單元根據槽底線在切割槽的深度方向上調整機械臂與切割單元的相對移動,避免因真空吸盤吸附力不一致導致的切割深度不一的問題,從而能夠確保電路板的切割品質。 Due to the unbalanced adsorption force of the vacuum chuck 21 on the circuit board, the circuit board may be deformed, and the points on the bottom line of the cutting groove may have different displacements in the depth direction of the cutting groove, so that the displacement is sensed. The detector senses the bottom line of the cutting groove of the cutting plate adsorbed on the vacuum chuck, which can facilitate the subsequent control unit to adjust the relative movement of the robot arm and the cutting unit according to the groove bottom line in the depth direction of the cutting groove, thereby avoiding the inconsistent adsorption force of the vacuum suction cup. The resulting problem of different cutting depths ensures the cutting quality of the board.
為增強位移感測器50感測切割槽的槽底線的準確度,進一步確保電路板的切割精度,優選地,位移感測器50採用非接觸方式感測切割槽的槽底線。 In order to enhance the accuracy of the displacement sensor 50 sensing the groove bottom line of the cutting groove, and further ensuring the cutting precision of the circuit board, preferably, the displacement sensor 50 senses the groove bottom line of the cutting groove in a non-contact manner.
參照第2圖所示,切割單元40,與機械臂20相對設置在機架的一凹陷結構內,該切割單元40用於根據切割槽的位置資訊,對相對於切割單元40移動的電路板進行切割。 Referring to FIG. 2, the cutting unit 40 is disposed opposite to the robot arm 20 in a recessed structure of the frame, and the cutting unit 40 is configured to perform a circuit board moving relative to the cutting unit 40 according to the position information of the cutting slot. Cutting.
參照第4圖所示,切割單元40包括旋轉刀具41、固定座42以及設置在固定座42上的電機43和轉軸44,轉軸44水平設置,旋轉刀具41安裝在轉軸44上,其中,旋轉刀具41的厚度小於或等於切割槽的寬度,且旋轉刀具41的圓周上設有鋸齒,且鋸齒均勻分佈,如此,能夠避免在切割電路板時產生毛邊、毛刺問題,從而確保電路板的切割品質。 Referring to Fig. 4, the cutting unit 40 includes a rotary cutter 41, a fixed seat 42 and a motor 43 and a rotary shaft 44 which are disposed on the fixed base 42, the rotary shaft 44 is horizontally disposed, and the rotary cutter 41 is mounted on the rotary shaft 44, wherein the rotary cutter The thickness of 41 is less than or equal to the width of the cutting groove, and the circumference of the rotary cutter 41 is provided with serrations, and the serrations are evenly distributed. Thus, it is possible to avoid the occurrence of burrs and burrs when cutting the circuit board, thereby ensuring the cutting quality of the circuit board.
在電機43的驅動下,轉軸44帶動旋轉刀具41旋轉按預設旋轉方向沿切割槽切割電路板。比如,可以將旋轉刀具41的旋轉方向設定為:機械臂20藉由真空吸盤21吸附電路板從左向右相對切割單元40移動時,旋轉刀具41沿逆時針方向旋轉而切割電路板的待切割路徑,也可以將旋轉刀具41的旋轉方向設定為:機械臂20藉由真空吸盤21吸附電路板從右向左相對切割單元40移動時,旋轉刀具41沿順時針方向旋轉而切割電路板上的待切割路徑,本發明實施例對此不加以限定。 Under the driving of the motor 43, the rotating shaft 44 drives the rotating cutter 41 to rotate to cut the circuit board along the cutting groove in a predetermined rotating direction. For example, the rotation direction of the rotary cutter 41 can be set such that when the robot arm 20 moves the circuit board from the left to the right relative to the cutting unit 40 by the vacuum chuck 21, the rotary cutter 41 rotates in the counterclockwise direction to cut the circuit board to be cut. The path may also set the rotation direction of the rotary cutter 41 to be such that when the robot arm 20 moves the circuit board from the right to the left relative to the cutting unit 40 by the vacuum chuck 21, the rotary cutter 41 rotates in the clockwise direction to cut the circuit board. The path to be cut is not limited in this embodiment of the present invention.
其中,控制單元與機械臂20、拍照單元30、切割單元40和位移感測器50均連接,控制單元用於根據切割槽的槽底線,在切割槽的深度方向上調整機械臂20相對切割單元40進行移動,以使切割電路板時的切割深度一致。具體的是,在切割槽的深度方向上,控制單元調整機械臂20按照與槽底線的變化的相反方向相對切割單元40進行移動。更為具體的是,控制單元藉由識別出切割槽的槽底線上的拐點,在切割槽的深度方向上調整機械臂20與切割單元40的相對移動。其中,當拐點為高於基準面 的上拐點時,控制單元調整機械臂20背向切割槽的深度方向移動;當拐點為低於基準面的下拐點時,控制單元調整機械臂20朝向切割槽的深度方向移動。較佳地,基準面為與切割單元40平行的平面,例如水平面,但本發明不以此為限。 The control unit is connected to the robot arm 20, the photographing unit 30, the cutting unit 40 and the displacement sensor 50, and the control unit is configured to adjust the mechanical arm 20 relative to the cutting unit in the depth direction of the cutting slot according to the groove bottom line of the cutting groove. 40 is moved so that the cutting depth when cutting the board is uniform. Specifically, in the depth direction of the cutting groove, the control unit adjustment robot 20 moves relative to the cutting unit 40 in the opposite direction to the change in the groove bottom line. More specifically, the control unit adjusts the relative movement of the robot arm 20 and the cutting unit 40 in the depth direction of the cutting groove by recognizing the inflection point on the groove bottom line of the cutting groove. Among them, when the inflection point is higher than the reference plane When the upper inflection point is reached, the control unit adjusts the movement of the mechanical arm 20 away from the cutting groove in the depth direction; when the inflection point is the lower inflection point lower than the reference surface, the control unit adjusts the movement of the robot arm 20 toward the depth direction of the cutting groove. Preferably, the reference plane is a plane parallel to the cutting unit 40, such as a horizontal plane, but the invention is not limited thereto.
如此,藉由控制單元根據槽底線在切割槽的深度方向上調整機械臂與切割單元的相對移動,能夠避免因真空吸盤作用在電路板上的吸附力不均衡而導致電路板的切割深度不一致的問題,從而能夠確保電路板的切割品質。 In this way, by the control unit adjusting the relative movement of the robot arm and the cutting unit in the depth direction of the cutting groove according to the groove bottom line, it is possible to avoid the inconsistent cutting depth of the circuit board due to the unbalanced adsorption force of the vacuum chuck acting on the circuit board. The problem is to ensure the cutting quality of the board.
進一步地,參照第2圖、第3圖所示,電路板自動切割設備還包括平整度檢測器60,平整度檢測器60與拍照單元30、位移感測器50依次並列固定安裝在機架上,且平整度檢測器60靠近於切割單元40。平整度檢測器60用於將真空吸盤21安裝至機械臂20後檢測真空吸盤21的平整度資訊。具體地,真空吸盤21具有固定架及多個均勻排布的吸盤,多個吸盤固定至固定架上,固定架可拆卸地連接至機械臂20。於每次因加工不同機種而需要更換真空吸盤21時,即將適配對應機種的真空吸盤21藉由固定架安裝至機械臂20上,此時在機械臂20運作抓取電路板之前,利用平整度檢測器60檢測固定架的平整度,以防止真空吸盤21的變形導致機械臂20取板前期即出現不平整的偏差。其中,平整度檢測器60可以為鐳射測平儀;當檢測到的平整度資訊為不平整時,輸出警示資訊,以警示相關人員對真空吸盤21進行調整直至確保真空吸盤21是平整的。 Further, referring to FIG. 2 and FIG. 3, the circuit board automatic cutting device further includes a flatness detector 60, and the flatness detector 60 is sequentially mounted on the rack in parallel with the photographing unit 30 and the displacement sensor 50. And the flatness detector 60 is close to the cutting unit 40. The flatness detector 60 is for detecting the flatness information of the vacuum chuck 21 after the vacuum chuck 21 is attached to the robot arm 20. Specifically, the vacuum chuck 21 has a fixing frame and a plurality of uniformly arranged suction cups, and the plurality of suction cups are fixed to the fixing frame, and the fixing frame is detachably coupled to the mechanical arm 20. Each time the vacuum chuck 21 needs to be replaced for processing different types of machines, the vacuum chuck 21 to be adapted to the corresponding model is mounted on the robot arm 20 by the fixing frame, and the flat arm is used before the robot arm 20 is operated to grasp the circuit board. The degree detector 60 detects the flatness of the holder to prevent the deformation of the vacuum chuck 21 from causing unevenness in the front stage of the robot arm 20 when the board is taken. The flatness detector 60 may be a laser leveler; when the detected flatness information is uneven, the warning information is output to alert the relevant personnel to adjust the vacuum chuck 21 until the vacuum chuck 21 is flat.
本發明實施例提供了一種電路板自動切割設備,由於藉由機械臂配合真空吸盤的運作,使得在電路板切割過程中無需依靠人工相應操作,節約了人力成本,提高了電路板的切割效率;另外,藉由拍照單元對吸附於真空吸盤的電路板進行拍照,以獲取電路板的切割槽的位置資訊,由此在對電路板進行切割時無需依靠人工將電路板上的切割槽對準切割單元,節約了人力成本;另外,藉由位移感測器感測吸附於真空吸盤的電路板上切割槽的槽底線,控制單元根據槽底線在切割槽的深度方向上調整機械臂與切割單元的相對移動,以使切割單元根據切割槽的位置資訊切割電路板,如此能夠避免因真空吸盤吸附力不一致導致的切割深度不一的問題,進而確保電路板的切割品質。 The embodiment of the invention provides an automatic cutting device for a circuit board. Since the operation of the vacuum suction cup by the mechanical arm enables the manual operation in the circuit board cutting process, the labor cost is saved and the cutting efficiency of the circuit board is improved. In addition, the circuit board sucked on the vacuum chuck is photographed by the photographing unit to obtain the position information of the cutting groove of the circuit board, thereby eliminating the need to manually cut the cutting groove on the circuit board when cutting the circuit board. The unit saves the labor cost; in addition, the displacement sensor senses the groove bottom line of the cutting groove adsorbed on the vacuum chuck, and the control unit adjusts the arm and the cutting unit according to the groove bottom line in the depth direction of the cutting groove. Relative movement, so that the cutting unit cuts the circuit board according to the position information of the cutting groove, so that the problem of different cutting depth due to the inconsistent adsorption force of the vacuum suction cup can be avoided, thereby ensuring the cutting quality of the circuit board.
實施例二 Embodiment 2
基於與實施例一中電路板自動切割設備同樣的發明構思,本發明實施例還提供一種電路板自動切割方法,利用實施例一中的電路板自動切割設備,如第5圖所示,該方法的過程描述如下: Based on the same inventive concept as the circuit board automatic cutting device in the first embodiment, the embodiment of the present invention further provides a circuit board automatic cutting method, which utilizes the circuit board automatic cutting device in the first embodiment, as shown in FIG. 5, the method The process is described as follows:
S51:對吸附於真空吸盤21的電路板進行拍照獲取電路板上切割槽的位置資訊。 S51: Taking a picture of the circuit board adsorbed on the vacuum chuck 21 to obtain the position information of the cutting groove on the circuit board.
具體的,在機械臂20藉由真空吸盤21吸取電路板移動至拍照單元30上方時,藉由拍照單元30對吸附於真空吸盤21的電路板進行拍照獲取電路板上切割槽的位置資訊。 Specifically, when the mechanical arm 20 moves the suction board to the upper side of the photographing unit 30 by the vacuum chuck 21, the photographing unit 30 photographs the circuit board adsorbed on the vacuum chuck 21 to obtain the position information of the cutting groove on the circuit board.
S52:感測吸附於真空吸盤21的電路板上的切割槽的槽底線。 S52: Sense the groove bottom line of the cutting groove adsorbed on the circuit board of the vacuum chuck 21.
具體的,採用非接觸方式感測切割槽的槽底線。 Specifically, the groove bottom line of the cutting groove is sensed in a non-contact manner.
如此,能夠增強位移感測器50感測切割槽的槽底線的準確度,以進一步確保電路板的切割精度。 In this way, the accuracy of the displacement sensor 50 sensing the groove bottom line of the cutting groove can be enhanced to further ensure the cutting precision of the circuit board.
需要說明的是,本發明實施例對步驟S51與步驟S52的執行順序不作具體限定,在實際應用中,同時執行步驟S51與步驟S52,為優選方案,以進一步提高電路板的切割效率。 It should be noted that, in the embodiment of the present invention, the execution order of step S51 and step S52 is not specifically limited. In practical applications, step S51 and step S52 are simultaneously performed, which is a preferred solution to further improve the cutting efficiency of the circuit board.
S53:在切割槽的深度方向上調整機械臂20相對切割單元40進行移動,以使切割單元40根據切割槽的位置資訊,切割電路板時的切割深度一致。 S53: The mechanical arm 20 is moved relative to the cutting unit 40 in the depth direction of the cutting groove, so that the cutting unit 40 has the same cutting depth when cutting the circuit board according to the position information of the cutting groove.
具體的,該過程可以包括:在切割槽的深度方向上,調整機械臂20按照與槽底線變化的相反方向相對切割單元40進行移動。 Specifically, the process may include: in the depth direction of the cutting groove, the adjustment robot 20 moves relative to the cutting unit 40 in a direction opposite to the change in the groove bottom line.
其中,在切割槽的深度方向上,調整機械臂20按照與槽底線變化的相反方向相對切割單元40進行移動的過程可以包括:識別出切割槽的槽底線的拐點;當拐點為高於基準面的上拐點時,調整機械臂20背向切割槽的深度方向移動;當拐點為低於基準面的下拐點時,調整機械臂20朝向切割槽的深度方向移動。 Wherein, in the depth direction of the cutting groove, the process of adjusting the movement direction of the mechanical arm 20 relative to the cutting unit 40 in the opposite direction to the change of the groove bottom line may include: identifying an inflection point of the groove bottom line of the cutting groove; and when the inflection point is higher than the reference surface When the upper inflection point is reached, the adjustment arm 20 moves in the depth direction away from the cutting groove; when the inflection point is the lower inflection point lower than the reference surface, the adjustment arm 20 moves toward the depth direction of the cutting groove.
其中,基準面為與切割單元40平行的平面,例如水平面,但本發明不以此為限。也可以將槽底線上曲率值超過預設曲率閾值的點作為拐點,例如吸附於真空吸盤21上的電路板的切割槽呈波浪狀的曲線型,基準面對應預設曲率閾值的點所在的面,上拐點為正向超過預設曲率閾值的點,下拐點為負向超過預設曲率閾值的點。該預設曲率閾值可以根據實際需要進行設定,預設曲率閾值越小,識別出的拐點越多,越能確保後續電路板的切割深度一致。 The reference plane is a plane parallel to the cutting unit 40, such as a horizontal plane, but the invention is not limited thereto. It is also possible to use a point at which the curvature value on the bottom line of the groove exceeds the preset curvature threshold as an inflection point, for example, a curve in which the cutting groove of the circuit board adsorbed on the vacuum chuck 21 is wavy, and the surface of the reference surface corresponding to the preset curvature threshold is located. The upper inflection point is a point in which the positive direction exceeds the preset curvature threshold, and the lower inflection point is a point in which the negative direction exceeds the preset curvature threshold. The preset curvature threshold can be set according to actual needs. The smaller the preset curvature threshold is, the more inflection points are identified, and the more the cutting depth of the subsequent circuit board is ensured.
本發明實施例中,藉由根據識別出切割槽的槽底線上的拐點,在切割槽的深度方向上調整機械臂與切割單元進行相對移動,如此能夠減少控制單元的資料計算量,且提高了對機械臂的調整速度,同時也能確保切割單元切割電路板時的切割深度一致。 In the embodiment of the present invention, by adjusting the inflection point on the bottom line of the groove of the cutting groove, the relative movement of the robot arm and the cutting unit is adjusted in the depth direction of the cutting groove, thereby reducing the amount of calculation of the data of the control unit, and improving The adjustment speed of the arm also ensures the same cutting depth when the cutting unit cuts the board.
由於真空吸盤21作用在電路板上的吸附力不均衡會導致電路板發生一定形變,進而導致切割槽的槽底線上各點在切割槽的深度方向可能會產生不同的位移,此時切割槽的槽底線為非直線,該槽底線可能會被分解為曲線和/或波浪線和/或圓弧線和/或梯形線多個線段。藉由根據槽底線的線形變化,控制單元調整機械臂在切割槽的深度方向上與切割單元的相對移動,進而能夠使得電路板的切割深度保持一致。 Due to the unbalanced adsorption force of the vacuum chuck 21 on the circuit board, the circuit board may be deformed, and the points on the bottom line of the cutting groove may have different displacements in the depth direction of the cutting groove. The bottom line of the groove is non-linear, and the bottom line of the groove may be decomposed into curved lines and/or wavy lines and/or circular lines and/or trapezoidal lines. The control unit adjusts the relative movement of the robot arm to the cutting unit in the depth direction of the cutting groove according to the linear change of the groove bottom line, thereby enabling the cutting depth of the circuit board to be kept uniform.
優選地,所述電路板自動切割方法還包括: 將真空吸盤21安裝至機械臂20後檢測真空吸盤21的平整度資訊。 Preferably, the automatic cutting method of the circuit board further includes: The flatness information of the vacuum chuck 21 is detected after the vacuum chuck 21 is attached to the robot arm 20.
具體地,真空吸盤21具有固定架及多個均勻排布的吸盤,多個吸盤固定至固定架上,固定架可拆卸地連接至機械臂20。於每次因加工不同機種而需要更換真空吸盤21時,即將適配對應機種的真空吸盤21藉由固定架安裝至機械臂20上,此時在機械臂20運作抓取電路板之前,利用平整度檢測器60檢測固定架的平整度,以防止真空吸盤21的變形導致機械臂20取板前期即出現不平整的偏差。 Specifically, the vacuum chuck 21 has a fixing frame and a plurality of uniformly arranged suction cups, and the plurality of suction cups are fixed to the fixing frame, and the fixing frame is detachably coupled to the mechanical arm 20. Each time the vacuum chuck 21 needs to be replaced for processing different types of machines, the vacuum chuck 21 to be adapted to the corresponding model is mounted on the robot arm 20 by the fixing frame, and the flat arm is used before the robot arm 20 is operated to grasp the circuit board. The degree detector 60 detects the flatness of the holder to prevent the deformation of the vacuum chuck 21 from causing unevenness in the front stage of the robot arm 20 when the board is taken.
具體的,藉由平整度檢測器60檢測真空吸盤21的平整度資訊,平整度檢測器60可以為鐳射測平儀;當檢測到的平整度資訊為不平整時,輸出警示資訊,以警示相關人員對真空吸盤21進行調整直至確保真空吸盤21是平整的。 Specifically, the flatness detector 60 detects the flatness information of the vacuum chuck 21, and the flatness detector 60 can be a laser leveler; when the detected flatness information is uneven, the warning information is output to warn the relevant The person adjusts the vacuum chuck 21 until it is ensured that the vacuum chuck 21 is flat.
本發明實施例中,藉由檢測真空吸盤21的平整度資訊,能夠避免由於真空吸盤21不平整而導致機械臂20取板前期即出現不平整的偏差進而導致後續電路板的切割深度不一致的情形。 In the embodiment of the present invention, by detecting the flatness information of the vacuum chuck 21, it is possible to avoid the occurrence of unevenness in the front stage of the mechanical arm 20 due to the unevenness of the vacuum chuck 21, and the cutting depth of the subsequent circuit board is inconsistent. .
本發明所提供的電路板自動切割方法中,利用本發明的電路板自動切割設備,對於吸附於真空吸盤的電路板,藉由拍照獲取電路板上切割槽的位置資訊,並感測電路板上切割槽的槽底線,以及在切割槽的深度方向調整機械臂與切割單元進行相 對移動,以使切割單元根據切割槽的位置資訊,切割電路板時的切割深度一致。與現有技術相比,本發明提供的技術方案在電路板切割過程中無需依靠人工相應操作,由此實現了對多聯片電路板的機械自動化切割,從而提高了電路板的切割效率、節約了人力成本;另外,藉由根據切割槽的槽底線,在切割槽的深度方向調整機械臂按照與槽底線變化相反的方向相對切割單元進行移動,能夠避免由於真空吸盤作用於電路板上的吸附力不均衡而導致的電路板的切割深度不一致的問題,由此確保了電路板的切割品質。 In the automatic cutting method of the circuit board provided by the present invention, the circuit board automatic cutting device of the present invention is used to obtain the position information of the cutting groove on the circuit board by photographing the circuit board adsorbed on the vacuum chuck, and sensing the circuit board. The groove bottom line of the cutting groove, and the adjustment arm of the cutting groove in the depth direction of the cutting groove The movement is such that the cutting unit has the same cutting depth when cutting the circuit board according to the position information of the cutting groove. Compared with the prior art, the technical solution provided by the present invention does not need to rely on manual corresponding operation in the circuit board cutting process, thereby realizing mechanical automatic cutting of the multi-piece circuit board, thereby improving the cutting efficiency and saving of the circuit board. Labor cost; in addition, by adjusting the depth direction of the cutting groove in the direction opposite to the change of the bottom line of the groove according to the groove bottom line of the cutting groove, the adsorption force acting on the circuit board due to the vacuum chuck can be avoided. The problem of inconsistent cutting depth of the board caused by the imbalance, thereby ensuring the cutting quality of the board.
上述所有可選技術方案,可以採用任意結合形成本發明的可選實施例,在此不再一一贅述。 All of the above optional technical solutions may be used in any combination to form an optional embodiment of the present invention, and will not be further described herein.
需要說明的是:上述實施例提供的電路板自動切割設備在執行電路板自動切割方法時,僅以上述各功能模組的劃分進行舉例說明,實際應用中,可以根據需要而將上述功能分配由不同的功能模組完成,即將設備的內部結構劃分成不同的功能模組,以完成以上描述的全部或者部分功能。另外,上述實施例提供的電路板自動切割設備與電路板自動切割方法實施例屬於同一構思,其具體實現過程詳見方法實施例,這裡不再贅述。 It should be noted that, in the automatic cutting method of the circuit board provided by the above embodiment, only the division of each functional module is illustrated. In practical applications, the above functions may be allocated according to requirements. The different functional modules are completed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above. In addition, the circuit board automatic cutting device and the circuit board automatic cutting method embodiment provided by the above embodiments are the same concept, and the specific implementation process is described in detail in the method embodiment, and details are not described herein again.
本領域具有通常知識者可以理解實現上述實施例的全部或部分步驟可以藉由硬體來完成,也可以藉由程式來指令相關的硬體完成,所述的程式可以儲存於一種電腦可讀儲存介質中,上述提到的儲存介質可以是唯讀記憶體,磁片或光碟等。 Those skilled in the art can understand that all or part of the steps of implementing the above embodiments may be implemented by hardware, or may be executed by a program to execute related hardware, and the program may be stored in a computer readable storage. In the medium, the above-mentioned storage medium may be a read-only memory, a magnetic sheet or a compact disc or the like.
本發明所提供的電路板自動切割方法中,利用本發明的電路板自動切割設備,該電路板自動切割設備包括機械臂、拍照單元、位移感測器、切割單元,以及與機械臂、拍照單元、位移感測器和切割單元均連接的控制單元,機械臂上設有真空吸盤;藉由拍照單元拍照獲取電路板上切割槽的位置資訊,並藉由位移感測器感測電路板上切割槽的槽底線,以及藉由控制單元在切割槽的深度方向上調整機械臂相對切割單元進行移動,以使切割單元根據切割槽的位置資訊,切割電路板時的切割深度一致。與現有技術相比,本發明提供的技術方案在電路板切割過程中無需依靠人工相應操作,實現了對多聯片電路板的機械自動化切割,從而提高了電路板的切割效率、節約了人力成本;另外,藉由根據切割槽的槽底線,在切割槽的深度方向上調整機械臂與切割單元進行相對移動,能夠避免由於真空吸盤作用於電路板上的吸附力不均衡而導致的電路板的切割深度不一致的問題,由此確保了電路板的切割品質。 The circuit board automatic cutting device provided by the present invention utilizes the circuit board automatic cutting device of the present invention, the circuit board automatic cutting device comprises a mechanical arm, a photographing unit, a displacement sensor, a cutting unit, and a mechanical arm and a photographing unit. a control unit connected to the displacement sensor and the cutting unit, the vacuum chuck is provided on the robot arm; the position information of the cutting groove on the circuit board is obtained by photographing the photographing unit, and the cutting on the circuit board is sensed by the displacement sensor The groove bottom line of the groove, and the movement of the control arm relative to the cutting unit in the depth direction of the cutting groove by the control unit, so that the cutting unit has the same cutting depth when cutting the circuit board according to the position information of the cutting groove. Compared with the prior art, the technical solution provided by the invention does not need to rely on manual corresponding operation in the circuit board cutting process, thereby realizing mechanical automatic cutting of the multi-piece circuit board, thereby improving the cutting efficiency of the circuit board and saving labor cost. In addition, by adjusting the relative movement of the robot arm and the cutting unit in the depth direction of the cutting groove according to the groove bottom line of the cutting groove, it is possible to avoid the circuit board caused by the unbalanced adsorption force acting on the circuit board by the vacuum chuck. The problem of inconsistent cutting depth ensures the cutting quality of the board.
綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In conclusion, the present invention has been disclosed in the above embodiments, but it is not intended to limit the present invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
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| CN103000556A (en) * | 2011-09-15 | 2013-03-27 | 株式会社迪思科 | Dividing device |
| CN107186793A (en) * | 2017-05-23 | 2017-09-22 | 安徽达胜电子有限公司 | A kind of circuit panel cutting system including clamping device |
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| CN102054728A (en) * | 2009-10-30 | 2011-05-11 | 孙月卫 | Substrate adsorption unit and substrate adsorption assembly |
| CN103000556A (en) * | 2011-09-15 | 2013-03-27 | 株式会社迪思科 | Dividing device |
| CN107186793A (en) * | 2017-05-23 | 2017-09-22 | 安徽达胜电子有限公司 | A kind of circuit panel cutting system including clamping device |
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