TWI643393B - Battery structure - Google Patents
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- TWI643393B TWI643393B TW106117003A TW106117003A TWI643393B TW I643393 B TWI643393 B TW I643393B TW 106117003 A TW106117003 A TW 106117003A TW 106117003 A TW106117003 A TW 106117003A TW I643393 B TWI643393 B TW I643393B
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- 239000010410 layer Substances 0.000 claims description 505
- 239000000084 colloidal system Substances 0.000 claims description 97
- 239000011149 active material Substances 0.000 claims description 73
- 239000011241 protective layer Substances 0.000 claims description 13
- 238000002955 isolation Methods 0.000 claims description 9
- 238000004381 surface treatment Methods 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 2
- 238000005452 bending Methods 0.000 abstract description 8
- 238000007789 sealing Methods 0.000 abstract description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 10
- 229910052744 lithium Inorganic materials 0.000 description 10
- 239000007787 solid Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 210000001787 dendrite Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 231100000817 safety factor Toxicity 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
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Abstract
本發明揭露一種電池結構,其主要包含有一第一集電層、一在正投影方向上小於第一集電層的第二集電層、一夾設於第一集電層與第二集電層間之膠框,以形成一封圍區域,此封圍區域內容設一電化學系統層,在第一集電層與第二集電層之至少其中之一周緣設有一絕緣層,藉由在正投影方向上非等長度設計之第一、第二集電層,以及在第一集電層與第二集電層的至少其中之一周緣設置絕緣層,以避免彎折後第一集電層與第二集電層因接觸導致外部短路。 The invention discloses a battery structure, which mainly comprises a first collector layer, a second collector layer smaller than the first collector layer in the forward projection direction, a first collector layer and a second collector layer. a plastic frame between the layers to form a surrounding area, the sealing area is provided with an electrochemical system layer, and an insulating layer is disposed on at least one of the first collecting layer and the second collecting layer, by a first and a second collector layer of a non-equal length design in the forward projection direction, and an insulating layer disposed on at least one of the first collector layer and the second collector layer to avoid the first current after bending The layer and the second collector layer cause an external short circuit due to contact.
Description
本發明係有關一種電池結構,特別是指一種電池結構,係具有避免外部短路之功效。 The invention relates to a battery structure, in particular to a battery structure, which has the effect of avoiding external short circuits.
在人性科技需求下,各種穿戴式電子裝置相應而生,為使各種穿戴式電子裝置更符合輕薄的趨勢,電子裝置內的空間分配成為一重要課題,而可設置在非平面之可撓曲式電池為此課題帶來解決策略之一。請參閱第1圖,其係目前可撓曲式固態鋰電池之結構剖視圖。如圖所示,此種電池結構40主要包含有一第一集電層42、一第二集電層44、一夾設於第一集電層42與第二集電層44間之膠框46,以形成一封圍區域,此封圍區域內容依序設有一第一活性材料層50、隔離層52與一第二活性材料層54,第一活性材料層50、隔離層52與第二活性材料層54構成電化學系統層56,且第一活性材料層50與第一集電層42接觸,第二活性材料層54與第二集電層44接觸。此可撓曲式固態鋰電池的特性在於整體可動態彎曲,但在彎曲過程中,卻因為第一集電層42與第二集電層44的接觸而發生外部短路。 Under the demand of human technology, various wearable electronic devices have been created accordingly. In order to make various wearable electronic devices more suitable for thin and light, space allocation in electronic devices has become an important issue, and can be set in a non-planar flexible type. The battery brings one of the solutions to this problem. Please refer to FIG. 1 , which is a cross-sectional view showing the structure of a current flexible solid state lithium battery. As shown, the battery structure 40 mainly includes a first collector layer 42, a second collector layer 44, and a plastic frame 46 sandwiched between the first collector layer 42 and the second collector layer 44. Forming a surrounding area, the contents of the enclosed area are sequentially provided with a first active material layer 50, a separating layer 52 and a second active material layer 54, a first active material layer 50, a separating layer 52 and a second active material. The material layer 54 constitutes the electrochemical system layer 56, and the first active material layer 50 is in contact with the first collector layer 42, and the second active material layer 54 is in contact with the second collector layer 44. The flexible solid-state lithium battery is characterized in that it is dynamically bendable as a whole, but an external short circuit occurs due to the contact of the first collector layer 42 with the second collector layer 44 during the bending process.
有鑑於上述,本發明遂針對上述習知技術之缺失,提出一種電池結構,以有效克服上述之該等問題。 In view of the above, the present invention has been directed to the absence of the above-described prior art, and proposes a battery structure to effectively overcome the above problems.
本發明之目的在提供一種電池結構,其藉由上集電層與下集電層在長度上有差異,且其第一集電層或第二集電層之至少一者的周緣為電性絕緣,以避免電池彎折時,第一、第二集電層因接觸而產生外部短路。 The object of the present invention is to provide a battery structure in which the upper collector layer and the lower collector layer are different in length, and the periphery of at least one of the first collector layer or the second collector layer is electrically Insulation to avoid the external short circuit caused by the contact of the first and second collector layers when the battery is bent.
為達上述之目的,本發明係提供一種電池結構,此 電池主要包含有一第一集電層、在正投影方向上小於第一集電層之一第二集電層、一夾設於第一集電層與第二集電層間之膠框,並在正投影方向上至少部分的膠框與第一集電層、第二集電層重疊,使膠框、第一集電層及第二集電層共同形成一封圍區域,此封圍區域內容設一電化學系統層,其包含有一第一活性材料層、一第二活性材料層與一設置於第一活性材料層與第二活性材料層間之隔離層,第一活性材料層與第一集電層接觸,第二活性材料層與第二集電層接觸,在第一集電層與第二集電層的至少其中之一周緣有一絕緣層,以避免彎折後第一集電層與第二集電層因接觸產生外部短路。 In order to achieve the above object, the present invention provides a battery structure, The battery mainly includes a first collector layer, a second collector layer smaller than the first collector layer in the forward projection direction, and a plastic frame sandwiched between the first collector layer and the second collector layer, and At least part of the plastic frame overlaps with the first collector layer and the second collector layer in the direction of the projection, so that the plastic frame, the first collector layer and the second collector layer together form a surrounding area, and the content of the enclosure area An electrochemical system layer comprising a first active material layer, a second active material layer and an isolation layer disposed between the first active material layer and the second active material layer, the first active material layer and the first set Contacting the electrical layer, the second active material layer is in contact with the second collector layer, and an insulating layer is disposed on at least one of the first collector layer and the second collector layer to avoid the first collector layer after the bending The second collector layer generates an external short circuit due to contact.
為達上述之目的,本發明係提供另一種電池結構,此電池主要包含有一第一集電層、在正投影方向上小於第一集電層之一第二集電層、一夾設於第一集電層與第二集電層間之膠框,並在正投影方向上至少部分的膠框與第一集電層、第二集電層重疊,使膠框、第一集電層及第二集電層共同形成一封圍區域,此封圍區域內容設一電化學系統層,其包含有一第一活性材料層、一第二活性材料層與一設置於第一活性材料層與第二活性材料層間之隔離層,第一活性材料層與第一集電層接觸,第二活性材料層與第二集電層接觸,在第一集電層與第二集電層的至少其中之一周緣有一絕緣層,且至少部分的絕緣層被膠框包覆,以避免彎折後第一集電層與第二集電層因接觸產生外部短路。 In order to achieve the above object, the present invention provides another battery structure. The battery mainly includes a first collector layer, a second collector layer smaller than the first collector layer in the front projection direction, and a second collector layer. a plastic frame between the collector layer and the second collector layer, and at least a portion of the plastic frame overlaps the first collector layer and the second collector layer in the forward projection direction, so that the plastic frame, the first collector layer, and the first layer The two collector layers together form a surrounding area, the sealing area is provided with an electrochemical system layer, comprising a first active material layer, a second active material layer and a first active material layer and a second An isolation layer between the active material layers, the first active material layer is in contact with the first collector layer, and the second active material layer is in contact with the second collector layer, at least one of the first collector layer and the second collector layer The edge has an insulating layer, and at least a portion of the insulating layer is covered by the plastic frame to avoid an external short circuit caused by the contact between the first collector layer and the second collector layer after the bending.
為達上述之目的,本發明係提供又一種電池結構,此電池主要包含有一第一集電層、在正投影方向上小於第一集電層之一第二集電層、一夾設於第一集電層與第二集電層間之膠框,並在正投影方向上至少部分的膠框與第一集電層、第二集電層重疊,使膠框、第一集電層及第二集電層共同形成一封圍區域,此封圍區域內容設一電化學系統層,其包含有一第一活性材料層、一第二活性材料層與一設置於第一活性材料層與第二活性材料層間之隔離層,第一活性材料層與第一集電層接觸,第二活性材料層與第二集電層接觸,在第一集電層與第二集電層的至少其 中之一周緣有一絕緣層,且絕緣層包覆至少部分的膠框,以避免彎折後第一集電層與第二集電層因接觸產生外部短路。 In order to achieve the above object, the present invention provides a battery structure. The battery mainly includes a first collector layer, a second collector layer smaller than the first collector layer in the front projection direction, and a second collector layer. a plastic frame between the collector layer and the second collector layer, and at least a portion of the plastic frame overlaps the first collector layer and the second collector layer in the forward projection direction, so that the plastic frame, the first collector layer, and the first layer The two collector layers together form a surrounding area, the sealing area is provided with an electrochemical system layer, comprising a first active material layer, a second active material layer and a first active material layer and a second An isolation layer between the active material layers, the first active material layer is in contact with the first collector layer, and the second active material layer is in contact with the second collector layer, at least in the first collector layer and the second collector layer One of the peripheral edges has an insulating layer, and the insulating layer covers at least part of the plastic frame to avoid an external short circuit caused by the contact between the first collector layer and the second collector layer after the bending.
底下藉由具體實施例詳加說明,當更容易瞭解本發明之目的、技術內容、特點及其所達成之功效。 The purpose, technical content, features and effects achieved by the present invention will be more readily understood by the detailed description of the embodiments.
10、40‧‧‧電池結構 10, 40‧‧‧ battery structure
12、42‧‧‧第一集電層 12, 42‧‧‧ first collector layer
14、44‧‧‧第二集電層 14, 44‧‧‧Second collector layer
16、46‧‧‧膠框 16, 46‧‧‧ plastic frame
161‧‧‧第一膠體層 161‧‧‧First colloid layer
162‧‧‧第二膠體層 162‧‧‧Second colloid layer
163‧‧‧第三膠體層 163‧‧‧ third colloid layer
20、50‧‧‧第一活性材料層 20, 50‧‧‧ first active material layer
22、52‧‧‧隔離層 22, 52‧‧‧ isolation layer
24、54‧‧‧第二活性材料層 24, 54‧‧‧Second active material layer
26、56‧‧‧電化學系統層 26, 56‧‧ ‧ electrochemical system layer
28‧‧‧絕緣層 28‧‧‧Insulation
30‧‧‧保護層 30‧‧‧Protective layer
T‧‧‧高度 T‧‧‧ Height
D‧‧‧尺寸相差值 D‧‧‧ size difference
第1圖係為目前可撓曲式固態鋰電池之結構剖視圖。 Figure 1 is a cross-sectional view showing the structure of a currently flexible solid state lithium battery.
第2A~2D圖係為本發明之第一實施態樣之結構示意圖。 2A to 2D are schematic views showing the structure of the first embodiment of the present invention.
第3A~3C圖係為本發明之第二實施態樣之結構示意圖。 3A to 3C are schematic views showing the structure of the second embodiment of the present invention.
第4A~40圖係為本發明之第二實施態樣之結構示意圖。 4A to 40 are schematic views showing the structure of the second embodiment of the present invention.
第5A-1~5A-9圖係為本發明之第二實施態樣之結構示意圖。 5A-1 to 5A-9 are schematic views showing the structure of the second embodiment of the present invention.
第5B-1~5B-27圖係為本發明之第二實施態樣之結構之示意圖。 5B-1 to 5B-27 are schematic views showing the structure of the second embodiment of the present invention.
第5C-1~5C-27圖係為本發明之第二實施態樣之結構之示意圖。 5C-1 to 5C-27 are schematic views showing the structure of the second embodiment of the present invention.
第6A~6I圖係為本發明之第三實施態樣之結構示意圖。 6A to 6I are schematic views showing the structure of the third embodiment of the present invention.
本發明係針對可撓曲式固態鋰電池於彎折後第一、第二集電層因為相互接觸而產生外部短路之問題提出解決方法。 The invention provides a solution to the problem that the flexible solid lithium battery is externally short-circuited due to mutual contact between the first and second collector layers after bending.
請參閱第2A圖,其係本發明之第一實施態樣之結構示意圖。如圖所示,此種電池結構10主要包含有一第一集電層12、在正投影方向上小於第一集電層12之一第二集電層14、一夾設於第一集電層12與第二集電層14間之膠框16,其中膠框16在正投影方向上係至少部分與第一集電層12、第二集電層14重疊,俾以藉由第一集電層12、第二集電層14及膠框16共同形成一封圍區域,此封圍區域內容設一電化學系統層26,此電化學系統層26包含有一第一活性材料層20、一第二活性材料層24與一設置於第一活性材料層20與第二活性材料層24間之隔離層22,第一活性材料層20與第一集電層12接觸,第二活性材料層24與第二集電層14接觸, 在第一集電層12與第二集電層14的至少其中之一周緣有一絕緣層28,藉由第一集電層12與第二集電層14在正投影方向上長度的差異,以及絕緣層的設置,以避免第一集電層12與第二集電層14在彎折時接觸而產生外部短路。此處所定義之周緣是包含一側表面及/或自該側表面向上方及/或下方延伸的表面。其中絕緣層28係為單獨結構者及/或為膠框16的一部分,及/或藉由表面處理為電性絕緣之結構者。 Please refer to FIG. 2A, which is a schematic structural view of a first embodiment of the present invention. As shown in the figure, the battery structure 10 mainly includes a first collector layer 12, a second collector layer 14 that is smaller than the first collector layer 12 in the front projection direction, and a first collector layer. a plastic frame 16 between the 12 and the second collector layer 14 , wherein the plastic frame 16 is at least partially overlapped with the first collector layer 12 and the second collector layer 14 in the forward projection direction, and is firstly collected by the first collector. The layer 12, the second collector layer 14 and the plastic frame 16 together form a surrounding area, the sealing area is provided with an electrochemical system layer 26, and the electrochemical system layer 26 comprises a first active material layer 20, a first The second active material layer 24 and the isolation layer 22 disposed between the first active material layer 20 and the second active material layer 24, the first active material layer 20 is in contact with the first collector layer 12, and the second active material layer 24 is The second collector layer 14 is in contact, An insulating layer 28 is disposed on at least one of the periphery of the first collector layer 12 and the second collector layer 14 by the difference in length between the first collector layer 12 and the second collector layer 14 in the orthogonal projection direction, and The insulating layer is disposed to prevent the first collector layer 12 and the second collector layer 14 from contacting each other when bent to generate an external short circuit. The periphery defined herein is a surface comprising a side surface and/or extending upward and/or downward from the side surface. The insulating layer 28 is a separate structure and/or a part of the plastic frame 16, and/or a structure that is electrically insulated by surface treatment.
另外,如第2B圖所示,此電池結構之膠框16包含有第一膠體層161及第二膠體層162,且第一膠體層161與第一集電層12黏接,第二膠體層162與第二集電層14黏接。再者,更可如第2C圖所示,此電池結構之膠框16更可包含有第一膠體層161、第二膠體層162及第三膠體層163,且第三膠體層163夾設於第一膠體層161與第二膠體層162之間。 In addition, as shown in FIG. 2B, the plastic frame 16 of the battery structure includes a first colloid layer 161 and a second colloid layer 162, and the first colloid layer 161 is adhered to the first collector layer 12, and the second colloid layer is bonded. 162 is bonded to the second collector layer 14. Furthermore, as shown in FIG. 2C, the plastic frame 16 of the battery structure may further include a first colloid layer 161, a second colloid layer 162 and a third colloid layer 163, and the third colloid layer 163 is sandwiched between Between the first colloid layer 161 and the second colloid layer 162.
請同時參閱第3A、3B、3C圖,其係為本發明之第二實施態樣之第一結構示意圖。如圖所示,此種電池結構主要包含有一第一集電層12、在正投影方向上小於第一集電層12之一第二集電層14、一夾設於第一集電層12與第二集電層14間之膠框16,其中膠框16在正投影方向上係至少部分與第一集電層12、第二集電層14重疊,俾以藉由第一集電層12、第二集電層14及膠框16共同形成一封圍區域,此封圍區域內容設一電化學系統層26,此電化學系統層26包含有一第一活性材料層20、一第二活性材料層24與一設置於第一活性材料層20與第二活性材料層24間之隔離層22,第一活性材料層20與第一集電層12接觸,第二活性材料層24與第二集電層14接觸,在第一集電層12與第二集電層14的至少其中之一周緣有絕緣層28,且至少部分絕緣層28被膠框16包覆,藉由第一集電層12與第二集電層14在正投影方向上長度的差異,以及絕緣層的設置,以避免第一集電層12與第二集電層14在彎折時接觸而產生外部短路。此處所定義之周緣是包含一側表面及/或自該側表面向上方及/或下方延伸的表面。其中絕緣層28係為單獨結構者及/或為膠框16的一部分,及/或藉由表面處理為電性絕緣之結 構者。 Please refer to FIG. 3A, 3B, and 3C, which are schematic diagrams of the first structure of the second embodiment of the present invention. As shown in the figure, the battery structure mainly includes a first collector layer 12, a second collector layer 14 that is smaller than the first collector layer 12 in the front projection direction, and a first collector layer 12 a plastic frame 16 between the second collector layer 14 and the second collector layer 14 at least partially overlapped with the first collector layer 12 and the second collector layer 14 in the forward projection direction, by using the first collector layer 12, the second collector layer 14 and the plastic frame 16 together form a surrounding area, the enclosure area is provided with an electrochemical system layer 26, the electrochemical system layer 26 comprises a first active material layer 20, a second The active material layer 24 and the isolation layer 22 disposed between the first active material layer 20 and the second active material layer 24, the first active material layer 20 is in contact with the first collector layer 12, and the second active material layer 24 is The second collector layer 14 is in contact with an insulating layer 28 at least one of the periphery of the first collector layer 12 and the second collector layer 14, and at least a portion of the insulating layer 28 is covered by the bezel 16 by the first episode The difference in length between the electrical layer 12 and the second collector layer 14 in the orthogonal projection direction, and the arrangement of the insulating layer to avoid the first collector layer 12 and the second episode Generating an external short circuit at the contact layer 14 is bent. The periphery defined herein is a surface comprising a side surface and/or extending upward and/or downward from the side surface. Wherein the insulating layer 28 is a separate structure and/or is part of the bezel 16 and/or is electrically insulated by surface treatment. Constructor.
另外,此電池結構之膠框16可包含有第一膠體層161及一第二膠體層162,第一膠體層161與第一集電層12黏接,第二膠體層162與第二集電層14黏接,且第一膠體層161與第二膠體層162之至少其中之一係包覆至少部分之絕緣層28,也就是說,可以如第4D、4E及4F圖所示,至少部分的絕緣層28被第一膠體層161包覆,或如第4A、4B及4C圖所示,至少部分的絕緣層28被第二膠體層162包覆,再或如第4G圖至第4O圖所示,至少部分的絕緣層28被第一膠體層161及第二膠體層162包覆。 In addition, the plastic frame 16 of the battery structure may include a first colloid layer 161 and a second colloid layer 162. The first colloid layer 161 is bonded to the first collector layer 12, and the second colloid layer 162 and the second collector layer are electrically collected. The layer 14 is bonded, and at least one of the first colloid layer 161 and the second colloid layer 162 is coated with at least a portion of the insulating layer 28, that is, at least partially as shown in FIGS. 4D, 4E, and 4F. The insulating layer 28 is covered by the first colloid layer 161, or as shown in Figures 4A, 4B and 4C, at least part of the insulating layer 28 is covered by the second colloid layer 162, or as shown in Figures 4G to 4O. As shown, at least a portion of the insulating layer 28 is covered by the first colloid layer 161 and the second colloid layer 162.
再者,此電池結構之膠框16更可包含有第一膠體層161、第二膠體層162及第三膠體層163,第三膠體層163夾設於第一膠體層161與第二膠體層162之間,且第一膠體層161、第二膠體層162及第三膠體層163之至少其中之一係包覆至少部分之絕緣層28。也就是說,在絕緣層28僅被第一膠體層161、第二膠體層162及第三膠體層163的三者之一包覆的情況下,可以如第5A-1、5A-2及5A-3圖所示,至少部分的絕緣層28被第二膠體層162包覆,或如第5A-4、5A-5及5A-6圖所示,至少部分的絕緣層28被第三膠體層163包覆,再或如第5A-7、5A-8及5A-9圖所示,至少部分的絕緣層28被第一膠體層161包覆;在絕緣層28同時被第一膠體層161、第二膠體層162及第三膠體層163的三者之二包覆的情況下,可以如第5B-1圖至第5B-9圖所示,至少部分的絕緣層28被第二膠體層162及第三膠體層163包覆,或如第5B-10圖至第5B-18圖所示,至少部分的絕緣層28被第一膠體層161及第三膠體層163包覆,再或如第5B-19圖至第5B-27圖所示,至少部分的絕緣層28被第一膠體層161及第二膠體層162包覆;在絕緣層28被第一膠體層161、第二膠體層162及第三膠體層163的三者同時包覆的情況下,可以如第5C-1圖至第5C-27圖所示,依第一膠體層161、第二膠體層162及第三膠體層163對絕緣層28包覆的情形不同而變化。 Furthermore, the plastic frame 16 of the battery structure may further include a first colloid layer 161, a second colloid layer 162 and a third colloid layer 163. The third colloid layer 163 is interposed between the first colloid layer 161 and the second colloid layer. Between 162, at least one of the first colloid layer 161, the second colloid layer 162, and the third colloid layer 163 is coated with at least a portion of the insulating layer 28. That is, in the case where the insulating layer 28 is covered only by one of the first colloid layer 161, the second colloid layer 162, and the third colloid layer 163, it may be as in 5A-1, 5A-2, and 5A. As shown in FIG. 3, at least a portion of the insulating layer 28 is covered by the second colloid layer 162, or as shown in FIGS. 5A-4, 5A-5, and 5A-6, at least a portion of the insulating layer 28 is covered by the third colloid layer. 163 coating, or as shown in Figures 5A-7, 5A-8, and 5A-9, at least a portion of the insulating layer 28 is covered by the first colloid layer 161; at the same time, the insulating layer 28 is simultaneously coated by the first colloid layer 161, In the case where two of the second colloid layer 162 and the third colloid layer 163 are coated, at least a portion of the insulating layer 28 may be the second colloid layer 162 as shown in FIGS. 5B-1 to 5B-9. And coating the third colloid layer 163, or as shown in FIGS. 5B-10 to 5B-18, at least a portion of the insulating layer 28 is covered by the first colloid layer 161 and the third colloid layer 163, or 5B-19 to 5B-27, at least a portion of the insulating layer 28 is covered by the first colloid layer 161 and the second colloid layer 162; the insulating layer 28 is covered by the first colloid layer 161 and the second colloid layer 162. And the third colloid layer 163 is simultaneously wrapped In other words, as shown in FIGS. 5C-1 to 5C-27, the insulating layer 28 may be changed depending on the first colloid layer 161, the second colloid layer 162, and the third colloid layer 163.
請同時參閱第6A、6B及6C圖,其係為本發明之第三實施態樣之結構示意圖。如圖所示,此種電池結構主要包含有一 第一集電層12、在正投影方向上小於第一集電層12之一第二集電層14、一夾設於第一集電層12與第二集電層14間之膠框16,其中膠框16在正投影方向上係至少部分與第一集電層12、第二集電層14重疊,俾以藉由第一集電層12、第二集電層14及膠框16共同形成一封圍區域,此封圍區域內容設一電化學系統層26,此電化學系統層26包含有一第一活性材料層20、一第二活性材料層24與一設置於第一活性材料層20與第二活性材料層24間之隔離層22,第一活性材料層20與第一集電層12接觸,第二活性材料層24與第二集電層14接觸,在第一集電層12與第二集電層14的至少其中之一周緣有絕緣層28,且絕緣層28係包覆至少部分膠框16,藉由第一集電層12與第二集電層14在正投影方向上長度的差異,以及絕緣層的設置,以避免第一集電層12與第二集電層14在彎折時接觸而產生外部短路。此處所定義之周緣是包含一側表面及/或自該側表面向上方及/或下方延伸的表面。其中絕緣層28係為單獨結構者及/或為膠框16的一部分,及/或藉由表面處理為電性絕緣之結構者。 Please refer to the drawings of FIGS. 6A, 6B and 6C, which are schematic diagrams of the third embodiment of the present invention. As shown in the figure, the battery structure mainly includes one The first collector layer 12 is smaller than the second collector layer 14 of the first collector layer 12 and the plastic frame 16 sandwiched between the first collector layer 12 and the second collector layer 14 in the forward projection direction. The plastic frame 16 is at least partially overlapped with the first collector layer 12 and the second collector layer 14 in the forward projection direction, and is configured to pass through the first collector layer 12, the second collector layer 14, and the bezel 16 Forming a surrounding area, the enclosed area is provided with an electrochemical system layer 26, the electrochemical system layer 26 includes a first active material layer 20, a second active material layer 24 and a first active material. The isolation layer 22 between the layer 20 and the second active material layer 24, the first active material layer 20 is in contact with the first collector layer 12, and the second active material layer 24 is in contact with the second collector layer 14, in the first collector An insulating layer 28 is formed on at least one of the periphery of the layer 12 and the second collector layer 14, and the insulating layer 28 is coated with at least a portion of the plastic frame 16 by the first collector layer 12 and the second collector layer 14 being positive. The difference in length in the projection direction and the arrangement of the insulating layer prevent the first collector layer 12 and the second collector layer 14 from coming into contact with each other when bent to cause an external short circuit. The periphery defined herein is a surface comprising a side surface and/or extending upward and/or downward from the side surface. The insulating layer 28 is a separate structure and/or a part of the plastic frame 16, and/or a structure that is electrically insulated by surface treatment.
另外,請同時參閱第6D、6E及6F圖,如圖所示,此電池結構之膠框16可包含有第一膠體層161及第二膠體層162,第一膠體層161與第一集電層12黏接,第二膠體層162與第二集電層14黏接。再者,請同時參閱第6G、6H及6I圖,如圖所示,此電池結構之膠框16更可包含有第一膠體層161、第二膠體層162及第三膠體層163,第三膠體層163夾設於第一膠體層161與第二膠體層162之間。 In addition, please refer to the figures 6D, 6E and 6F. As shown in the figure, the plastic frame 16 of the battery structure may include a first colloid layer 161 and a second colloid layer 162, and the first colloid layer 161 and the first collector layer. The layer 12 is bonded, and the second colloid layer 162 is bonded to the second collector layer 14. In addition, please refer to the figures 6G, 6H and 6I. As shown in the figure, the plastic frame 16 of the battery structure may further comprise a first colloid layer 161, a second colloid layer 162 and a third colloid layer 163, and a third The colloid layer 163 is interposed between the first colloid layer 161 and the second colloid layer 162.
再者,以上所有實施態樣中,電池結構10更可包含有保護層30,請再次參閱第2A圖,保護層30設置於第一集電層12與第二集電層14的至少其中之一外表面,以第一集電層12為例,保護層30係設置於相對於第一活性材料層20的另一表面,其中保護層30係為單獨結構者及/或如第2D圖,保護層30為絕緣層28的一部分。 Furthermore, in all of the above embodiments, the battery structure 10 may further include a protective layer 30. Referring again to FIG. 2A, the protective layer 30 is disposed on at least one of the first collector layer 12 and the second collector layer 14. An outer surface is exemplified by the first collector layer 12, and the protective layer 30 is disposed on the other surface of the first active material layer 20, wherein the protective layer 30 is a separate structure and/or as shown in FIG. 2D. The protective layer 30 is a part of the insulating layer 28.
更者,以上所述所有實施態樣之結構中,絕緣層與膠框之間的包覆情形可隨需求變化,例如在電池結構當中可以同 時存在第一實施態樣之絕緣層在第一集電層之周緣、第二實施樣態之至少部分絕緣層被膠框包覆之情形,當然也存在三種實施態樣同時存在於同一電池結構之情形。在本發明中存在保護層的情況下,可保護集電層之結構,避免集電層之金屬表面發生氧化,或受到撞擊而發生破裂等情形。 Moreover, in the structure of all the above embodiments, the covering condition between the insulating layer and the plastic frame can be changed according to requirements, for example, in the battery structure. When the insulating layer of the first embodiment is covered by the periphery of the first collector layer and at least part of the insulating layer of the second embodiment is covered by the frame, there are of course three embodiments in the same battery structure. The situation. In the case where the protective layer is present in the present invention, the structure of the collector layer can be protected, and the metal surface of the collector layer can be prevented from being oxidized or broken by impact.
本發明所述之電池結構,因膠框之上端面與第一集電層黏著,膠框之下端面與第二集電層黏著,因此完全容設於封圍區域內之電化學系統層在正投影方向上將呈現完全位於第一集電層與/或第二集電層之區域內,也就是說,第一活性材料層的正投影面積小於第一集電層的正投影面積,第二活性材料層的正投影面積小於第二集電層的正投影面積。 According to the battery structure of the present invention, since the upper end surface of the plastic frame is adhered to the first collector layer, the lower end surface of the plastic frame is adhered to the second collector layer, so that the electrochemical system layer completely accommodated in the enclosed area is The positive projection direction will appear completely in the region of the first collector layer and/or the second collector layer, that is, the orthographic projection area of the first active material layer is smaller than the orthographic projection area of the first collector layer, The orthographic projection area of the two active material layers is smaller than the orthographic projection area of the second collector layer.
另外,在正投影方向上觀之,所述的膠框可以完全或局部地位於第一集電層與第二集電層的正投影區域內,亦即,當膠框完全位於第一集電層與第二集電層的正投影區域內時,若第一集電層與第二集電層在截面上具有相同長度時,則膠框係完全不會突出於第一集電層與第二集電層之外,若第一集電層與第二集電層在截面上呈現不同長度時,則膠框係位於第一集電層與第二集電層交集的正投影區域內,若當膠框局部地位於第一集電層與第二集電層的正投影區域內時,則表示無論第一集電層與第二集電層是否在截面上具有相同的長度與否,局部的膠框都是呈現出突出於第一集電層與第二集電層之外。 In addition, in the orthographic projection direction, the plastic frame may be completely or partially located in the orthographic projection area of the first collector layer and the second collector layer, that is, when the plastic frame is completely located in the first collector. When the first collector layer and the second collector layer have the same length in the cross section of the second collector layer, the mask frame does not protrude from the first collector layer and the first layer. In addition to the two collector layers, if the first collector layer and the second collector layer have different lengths in cross section, the glue frame is located in the orthographic projection area where the first collector layer and the second collector layer intersect. If the plastic frame is locally located in the front projection area of the first collector layer and the second collector layer, it means that whether the first collector layer and the second collector layer have the same length in the cross section or not, The partial plastic frames all appear to protrude beyond the first collector layer and the second collector layer.
請參照第2A圖,在正投影方向上該第一集電層與該第二集電層的尺寸相差值為D,且該膠框的高度為T,則D不大於T。D必須不大於T的原因在於,彎折後的D因為還有集電層本身的厚度,故在D=T的狀況下,縱使彎折90度也不會接觸到另一片集電層。 Referring to FIG. 2A, the difference between the size of the first collector layer and the second collector layer in the forward projection direction is D, and the height of the frame is T, and D is not greater than T. The reason why D must not be larger than T is that since the bent D has the thickness of the collector layer itself, in the case of D=T, even if the bending is 90 degrees, it does not contact the other collector layer.
基於一般鋰電池中,活性材料層塗佈於集電層上後再經過切割、乾燥製程後形成所謂之正極或負極,因此正極或負極之活性材料層之大小與集電層相同,基於安全因素之考量下,正極活性材料層必須小於負極活性材料層的設計,也就是正極必 須小於負極,所謂安全因素是因為鋰離子嵌入至負極時若負極的空間不足會導致鋰枝晶大量地生成,則導致鋰枝晶穿刺隔離層而發生內部正、負極接觸的短路問題。在本案中的鋰電池架構下,集電層大小與上述正、負極面積大小無關聯,換言之,本案先前所述之較小的集電層也可以是負極的集電層,較大的集電層也可以是正極的集電層,本案的集電層有大小之分是為了避免外部集電層接觸的短路問題。鑑此,請在參閱第2A圖,在此圖中之第一集電層12可以是正極集電層或者負極集電層,第二集電層14則相對應為負極集電層或正極集電層。也就是說,當第一集電層12為負極集電層時,第二集電層14為正極集電層,此實施態樣是與現有的一般鋰電池架構截然不同的。 In a general lithium battery, after the active material layer is coated on the collector layer and then subjected to a cutting and drying process to form a so-called positive electrode or a negative electrode, the active material layer of the positive electrode or the negative electrode is the same size as the collector layer, based on safety factors. Under the consideration, the positive active material layer must be smaller than the design of the negative active material layer, that is, the positive electrode must It must be smaller than the negative electrode. The so-called safety factor is because if lithium ions are inserted into the negative electrode, if the space of the negative electrode is insufficient, lithium dendrite is formed in a large amount, which causes the lithium dendrite to puncture the isolation layer and cause short-circuiting of the internal positive and negative electrode contacts. In the lithium battery architecture of the present case, the size of the collector layer is not related to the size of the positive and negative electrodes described above. In other words, the smaller collector layer previously described in the present case may also be the collector layer of the negative electrode, and a larger collector. The layer may also be a collector layer of the positive electrode. The collector layer of the present invention has a size difference in order to avoid a short circuit problem of contact of the external collector layer. For this reason, please refer to FIG. 2A. In this figure, the first collector layer 12 may be a positive collector layer or a cathode collector layer, and the second collector layer 14 is corresponding to a cathode collector layer or a cathode assembly. Electrical layer. That is to say, when the first collector layer 12 is a negative collector layer, the second collector layer 14 is a cathode collector layer, which is different from the existing general lithium battery architecture.
綜上所述,本發明係藉由在正投影方向上非等長度設計之第一、第二集電層,以及在第一集電層與第二集電層的至少其中之一周緣設置絕緣層,來使可撓曲式固態鋰電池於彎折後第一、第二集電層能免於接觸,進而避免因第一、第二集電層碰觸所產生的外部短路問題。 In summary, the present invention provides insulation by using first and second collector layers of non-equal length in the forward projection direction and at least one of the periphery of the first collector layer and the second collector layer. The layer can prevent the first and second collector layers from being contacted after the bending of the flexible solid lithium battery, thereby avoiding the external short circuit caused by the contact of the first and second collector layers.
唯以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍。故即凡依本發明申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本發明之申請專利範圍內。 The above is only the preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Therefore, any changes or modifications of the features and spirits of the present invention should be included in the scope of the present invention.
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| TWI643393B true TWI643393B (en) | 2018-12-01 |
| TW201902015A TW201902015A (en) | 2019-01-01 |
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| TW106117003A TWI643393B (en) | 2017-05-23 | 2017-05-23 | Battery structure |
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| TW (1) | TWI643393B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201507238A (en) * | 2013-06-27 | 2015-02-16 | Qinghong Technology Co Ltd | Electric core for thin film battery |
| CN106558678A (en) * | 2015-09-24 | 2017-04-05 | Ls美创有限公司 | The strong electrolytic copper foil of superelevation, including its electrode and secondary cell and its manufacture method |
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2017
- 2017-05-23 TW TW106117003A patent/TWI643393B/en active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201507238A (en) * | 2013-06-27 | 2015-02-16 | Qinghong Technology Co Ltd | Electric core for thin film battery |
| CN106558678A (en) * | 2015-09-24 | 2017-04-05 | Ls美创有限公司 | The strong electrolytic copper foil of superelevation, including its electrode and secondary cell and its manufacture method |
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| Publication number | Publication date |
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| TW201902015A (en) | 2019-01-01 |
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