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TWI534080B - Porous carbon and a method for producing the same - Google Patents

Porous carbon and a method for producing the same Download PDF

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TWI534080B
TWI534080B TW101133767A TW101133767A TWI534080B TW I534080 B TWI534080 B TW I534080B TW 101133767 A TW101133767 A TW 101133767A TW 101133767 A TW101133767 A TW 101133767A TW I534080 B TWI534080 B TW I534080B
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carbon
porous carbon
boron
boric acid
present
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TW101133767A
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TW201410593A (en
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Takahiro Morishita
Hironori Orikasa
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Toyo Tanso Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

多孔質碳及其製造方法 Porous carbon and method of producing the same

本發明係有關一種多孔質碳及其製造方法,特別是低價且安全、具有特異性質之添加硼的多孔質碳及其製造方法。 The present invention relates to a porous carbon and a method for producing the same, and particularly to a low-cost, safe, and specific boron-added porous carbon and a method for producing the same.

近年伴隨電子電路之高積體化或電器信號之高頻率化的進展,會有自電子機器產生電磁波或其外漏的問題。為抑制該電磁波時,採用以在樹脂、橡膠等中混合含硼之碳材料的電磁波吸收材料被覆電子機器的方法。而且,使用碳材料作為非水電解液蓄電池或電容器之電極材料,惟此時已知藉由在碳材料中含有硼,以提高對電解液之濕潤性。該含硼之碳材料,提案如下述所示者。 In recent years, with the increase in the integration of electronic circuits or the increase in the frequency of electrical signals, there has been a problem that electromagnetic waves or external leakage are generated from electronic devices. In order to suppress this electromagnetic wave, a method of coating an electronic device with an electromagnetic wave absorbing material in which a boron-containing carbon material is mixed with a resin, a rubber or the like is used. Further, a carbon material is used as the electrode material of the nonaqueous electrolyte battery or capacitor, but it is known at this time that boron is contained in the carbon material to improve the wettability to the electrolyte. The boron-containing carbon material is proposed as follows.

藉由使混合有硼酸之纖維素系材料予以抄紙,最後以2000度以上進行燒成,實施黑鉛化處理。記載藉此可製得含有50~2000ppm之硼酸的多孔質碳(參照下述專利文獻1)。 The cellulose-based material in which boric acid is mixed is subjected to papermaking, and finally fired at 2000 degrees or more to carry out black lead treatment. It is described that porous carbon containing 50 to 2000 ppm of boric acid can be obtained (see Patent Document 1 below).

然而,如此所製作的碳材料,如該文獻中記載氣孔直徑為數十μm,幾乎完全沒有微孔。此外,沒有記載有關硼含量及比表面積,惟結果推測所製造的碳材料之比表面積極小。 However, the carbon material thus produced, as described in the document, has a pore diameter of several tens of μm and is almost completely free of micropores. Further, there is no description about the boron content and the specific surface area, but it is presumed that the carbon material produced is positively smaller than the surface area.

另外,提案有硼固容量為0.7~1.8重量%之碳黑(參照下述專利文獻2),且固溶硼量為0.5重量%以上、可溶硼 量為0.05重量%以下之碳黑(參照下述專利文獻3)。 Further, carbon black having a boron solid capacity of 0.7 to 1.8% by weight has been proposed (see Patent Document 2 below), and the amount of solid solution boron is 0.5% by weight or more and soluble boron The amount of carbon black is 0.05% by weight or less (see Patent Document 3 below).

於此等之提案中,有關BET比表面積雖不明確,惟碳黑之一般的BET比表面積,即使最大者亦不能滿足300m2/g。因此,可推測藉由上述提案所得的多孔質碳之BET比表面積亦未達300m2/g。由上述可知,以上述方法製作的碳黑,無法形成高性能的多孔質碳。 In these proposals, although the BET specific surface area is not clear, the general BET specific surface area of carbon black cannot satisfy 300 m 2 /g even if it is the largest. Therefore, it is estimated that the porous carbon obtained by the above proposal has a BET specific surface area of less than 300 m 2 /g. As described above, the carbon black produced by the above method cannot form high-performance porous carbon.

[習知技術文獻] [Practical Technical Literature]

[專利文獻] [Patent Literature]

專利文獻1:日本特開平10-237683號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. Hei 10-237683

專利文獻2:日本特開2006-111791號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2006-111791

專利文獻3:日本特開2006-265374號公報 Patent Document 3: Japanese Laid-Open Patent Publication No. 2006-265374

因此,本發明係以提供即使含有硼時,藉由增大BET比表面積,仍可飛躍性提高性能之多孔質碳及其製造方法為目的。 Therefore, the present invention has an object of providing porous carbon which can greatly improve performance by increasing the BET specific surface area even when boron is contained, and a method for producing the same.

為達成上述目的時,本發明之特徵為至少在表面上存在C-B-O鍵結構造,且由77K之氮吸附等溫線所求得的BET比表面積為300m2/g以上。 In order to achieve the above object, the present invention is characterized in that a CBO bond structure is formed at least on the surface, and a BET specific surface area obtained by a nitrogen adsorption isotherm of 77 K is 300 m 2 /g or more.

習知技術所示之碳黑,係微孔或介孔顯著很少。因此,無法製得BET比表面積大的多孔質碳。對此而言,上述構成之多孔質碳由於存在有介孔、與在該介孔周邊產生的微孔,故可得BET比表面積為300m2/g以上之多孔質碳。 The carbon black shown by the prior art has little micropores or mesopores. Therefore, porous carbon having a large BET specific surface area cannot be obtained. On the other hand, in the porous carbon having the above configuration, since there are mesopores and micropores generated around the mesopores, porous carbon having a BET specific surface area of 300 m 2 /g or more can be obtained.

另外,藉由如上述構成,在多孔質碳之表面上存在鍵 結,可提高親水性或電解液之親和性。此外,本發明之多孔質碳,由於存在鍵結,硼與碳進行化學鍵結,可安定地保持於碳表面上(即不僅載負於碳中)。而且,由於可抑制硼自多孔質碳脫離,故長時間持續具有提高親水性或與電解液之親和性的效果(耐久性提高)。 Further, by the above configuration, a bond exists on the surface of the porous carbon The knot can improve the affinity of the hydrophilicity or the electrolyte. Further, in the porous carbon of the present invention, boron is chemically bonded to carbon due to the bonding, and can be stably held on the carbon surface (i.e., not only loaded in carbon). Further, since boron can be prevented from being detached from the porous carbon, the effect of improving hydrophilicity or affinity with the electrolytic solution (improvement in durability) is maintained for a long period of time.

由上述可知,例如使用本發明之多孔質碳作為電極材料時,由於電池或電容器之電解液、或溶解於電解液之電解質可順利地移動至細孔內,故可提高電池或電容器之充放電特性。而且,使用本發明之多孔質碳作為吸附劑時,可飛躍性提高吸附性能。 As described above, for example, when the porous carbon of the present invention is used as an electrode material, since the electrolyte of the battery or the capacitor or the electrolyte dissolved in the electrolyte can be smoothly moved into the pores, the charge and discharge of the battery or the capacitor can be improved. characteristic. Further, when the porous carbon of the present invention is used as an adsorbent, the adsorption performance can be dramatically improved.

此處,本發明之多孔質碳只要是在多孔質碳表面上存在C-B-O鍵結構造即可,與在多孔質碳內部是否存在硼無關。 Here, the porous carbon of the present invention may be formed by a C-B-O bond structure on the surface of the porous carbon, irrespective of whether boron is present inside the porous carbon.

而且,BET比表面積之上限值沒有限制,過多時,由於無法保持碳壁的形狀,恐會導致粒子崩壞,故以BET比表面積為1500m2/g以下為宜。 Further, the upper limit of the BET specific surface area is not limited. When the amount is too large, the shape of the carbon wall cannot be maintained, and the particles may be collapsed. Therefore, the BET specific surface area is preferably 1,500 m 2 /g or less.

此外,於本說明書中細孔直徑未達2nm者稱為微孔,細孔直徑為2~50nm者稱為介孔,50nm以上者為粗孔。 In addition, in the present specification, a pore having a pore diameter of less than 2 nm is referred to as a micropore, a pore having a pore diameter of 2 to 50 nm is referred to as a mesopores, and a pore having a diameter of 50 nm or more is a coarse pore.

由77K之氮吸附等溫線以DR(Dubinin-Radushkevich)法所求得的微孔容積以0.3ml/g以上為宜,而且,由77K之氮吸附等溫線所求得的全部細孔容積、與由77K之氮吸附等溫線以DR法所求得的微孔容積之差(該值稱為介孔的容量),以1ml/g以上為宜。 The pore volume determined by the DR (Dubinin-Radushkevich) method from the nitrogen adsorption isotherm of 77K is preferably 0.3 ml/g or more, and all the pore volume obtained by the nitrogen adsorption isotherm of 77K is used. The difference from the micropore volume determined by the DR method from the nitrogen adsorption isotherm of 77K (this value is called the capacity of the mesopores) is preferably 1 ml/g or more.

如此微孔之容積或介孔之容積愈大時,可更為發揮上 述之作用效果。 When the volume of the micropores or the volume of the mesopores is larger, the function can be further exerted. The effect of the description.

硼之含量以100~10000ppm(重量比例)為宜。 The content of boron is preferably from 100 to 10,000 ppm by weight.

如此硼濃度愈高時,可飛躍性提高使用多孔質碳作為電磁波吸收劑時之性能。 When the boron concentration is higher, the performance when porous carbon is used as the electromagnetic wave absorber can be dramatically improved.

以在100g之離子交換水中加入0.03重量%多孔質碳,施加40kHz之超音波3分鐘,再放置16小時後,使用波長550nm之光線時的透過率為80%以下為宜。 When 0.03 wt% of porous carbon was added to 100 g of ion-exchanged water, ultrasonic waves of 40 kHz were applied for 3 minutes, and after leaving for 16 hours, the transmittance when light having a wavelength of 550 nm was used was preferably 80% or less.

如此於親水性愈佳時,可更為發揮上述之作用效果。 When the hydrophilicity is better, the above-described effects can be more exerted.

另外,為達成上述目的時,本發明之特徵係具有混合硼酸與檸檬酸鎂,製作混合物之階段,使上述混合物在真空氣體環境、非氧化性氣體環境、或還原性氣體環境下進行加熱燒成,製作燒成物的階段,及除去上述燒成物中之上述鑄模的階段。 Further, in order to achieve the above object, the present invention is characterized in that a boric acid and a magnesium citrate are mixed to form a mixture, and the mixture is heated and fired in a vacuum gas atmosphere, a non-oxidizing gas atmosphere, or a reducing gas atmosphere. The stage of producing the fired product and the stage of removing the above-mentioned mold in the fired product.

如上述製造方法,使硼酸與檸檬酸鎂之混合物在指定的環境中加熱燒成時,首先使檸檬酸鎂分解,生成氧化鎂與檸檬酸,同時溶解由硼酸所生成的氧化硼。其次,再予以昇溫,於氧化鎂外周上形成氧化鎂與氧化硼之反應生成物,藉由使該反應生成物與氧化鎂形成鑄模,同時在該鑄模周圍配置碳。然後,藉由除去鑄模,可製得上述之多孔質碳。 In the above production method, when a mixture of boric acid and magnesium citrate is heated and fired in a predetermined environment, magnesium citrate is first decomposed to form magnesium oxide and citric acid, and boron oxide formed from boric acid is dissolved. Next, the temperature is raised again, and a reaction product of magnesium oxide and boron oxide is formed on the outer periphery of the magnesium oxide, and the reaction product is formed into a mold with magnesium oxide, and carbon is disposed around the mold. Then, the above porous carbon can be obtained by removing the mold.

此處,將硼元素導入碳之機構,係考慮為(1)經由氧化鎂與氧化硼反應而導入碳表面,或(2)藉由使熔融的氧化硼與碳或碳前驅體直接反應予以導入。為該機構時,可發揮將硼選擇性導入介孔表面上,且均勻地導入硼的作用效果 。特別是以(1)之機構為主要時,可充分進行將選擇的硼導入介孔表面,以(2)之機構為主要時,可充分地進行均勻地導入硼。 Here, the mechanism for introducing boron into carbon is considered to be (1) introduction of a carbon surface by reaction of magnesium oxide with boron oxide, or (2) introduction by direct reaction of molten boron oxide with carbon or carbon precursor. . In the case of this mechanism, the effect of selectively introducing boron onto the surface of the mesopores and uniformly introducing boron can be exerted. . In particular, when the mechanism of (1) is mainly used, the selected boron can be sufficiently introduced into the surface of the mesopores, and when the mechanism of (2) is the main component, boron can be sufficiently introduced uniformly.

而且,使用硼酸作為硼源,沒有使用硼金屬時,係因下述所示之理由。換言之,硼酸與金屬硼相比時,由於容易以低價取得,對水或酸而言具可溶性,故可容易地予以除去。此外,硼酸除在常溫下為固體(粉末)外,由於在指定溫度以上時形成熔融狀態之氧化硼,故可提高流動性,移動於原料內之各角落。因此,於上述(1)(2)所示之硼元素的導入中,由於可進行均勻的反應,故硼元素可容易地均勻導入多孔質碳內。對此而言,硼金屬之熔點高(2076℃)、為固體狀態,即作為粗大的粒子存在。而且,由於僅在金屬硼粒子與碳(或碳前驅體)之界面反應,可考慮即使進行反應,硼仍不會過分被不均勻地導入。 Further, when boric acid is used as the boron source and boron metal is not used, the reason is as follows. In other words, when boric acid is more easily obtained at a lower price than boric acid, it is soluble in water or acid, so that it can be easily removed. Further, in addition to being a solid (powder) at a normal temperature, boric acid forms a molten state of boron oxide at a predetermined temperature or higher, so that fluidity can be improved and moved to various corners in the raw material. Therefore, in the introduction of the boron element represented by the above (1) and (2), since a uniform reaction can be performed, the boron element can be easily and uniformly introduced into the porous carbon. In this regard, the boron metal has a high melting point (2076 ° C) and is in a solid state, that is, as coarse particles. Further, since only the interface between the metal boron particles and the carbon (or carbon precursor) is reacted, it is considered that boron is not excessively introduced unevenly even if the reaction is carried out.

惟作為硼源時不限於硼酸,亦可為氧化硼等、其他的硼化合物。 However, the boron source is not limited to boric acid, and may be other boron compounds such as boron oxide.

相對於檸檬酸鎂而言硼酸的比例,規定於超過0重量%、100重量%以下為宜。 The ratio of boric acid to magnesium citrate is preferably more than 0% by weight and not more than 100% by weight.

由於多少含有硼酸即可發揮本發明之作用效果,上述比例超過0重量%即為足夠。另外,硼含量過多時,由於微孔容積減少,以上述比例規定於100重量%以下為宜。而且,為充分發揮本發明之作用效果且充分抑制微孔容積減少時,上述比例以1重量%以上、50重量%以下更佳。 The effect of the present invention can be exerted by the amount of boric acid, and it is sufficient that the above ratio exceeds 0% by weight. Further, when the boron content is too large, the pore volume is reduced, and it is preferably 100% by weight or less in the above ratio. Further, in order to sufficiently exert the effects of the present invention and sufficiently suppress the decrease in the pore volume, the ratio is preferably 1% by weight or more and 50% by weight or less.

上述加熱燒成時之溫度,以500℃以上1500℃以下為 宜。 The temperature at the time of the above heating and baking is 500 ° C or more and 1500 ° C or less. should.

該溫度未達500℃時,碳化不充分且細孔之發達亦不充分,另外,超過1500℃時,由於細孔之鑄模的氧化物(氧化鎂等)進行燒結而粗大化,細孔之尺寸變大,比表面積變小。另外,超過1500℃時,會導致具有C-B-O鍵結之表面官能基進行分解。而且,會有碳化硼(B4C)析出的情形。 When the temperature is less than 500 ° C, the carbonization is insufficient and the development of the pores is insufficient. When the temperature exceeds 1500 ° C, the oxide (magnesia or the like) of the pore mold is coarsened, and the pore size is increased. When it becomes larger, the specific surface area becomes smaller. In addition, when it exceeds 1500 ° C, the surface functional group having a CBO bond is decomposed. Further, there is a case where boron carbide (B 4 C) is precipitated.

藉由本發明,即使含有硼時,仍可增大BET比表面積,藉此可達到飛躍性提高多孔質碳之性能的優異效果。 According to the present invention, even when boron is contained, the BET specific surface area can be increased, whereby an excellent effect of drastically improving the performance of porous carbon can be achieved.

[為實施發明之形態] [In order to implement the invention]

於下述中,說明本發明之實施形態。 In the following, embodiments of the invention will be described.

(1)第1形態 (1) First form

本發明之碳化物,係藉由使兼具鑄模源與碳源之有機酸(例如檸檬酸鎂、草酸鎂、檸檬酸鈣、或草酸鈣等)、與作為硼源之硼酸,於溶液或粉末狀態中進行濕式或乾式混合,且使混合物在非氧化性環境中、或減壓下[133Pa(1torr)以下]、或還原性環境中,於500℃以上1500℃以下之溫度進行碳化,使所得的碳化物進行洗淨處理,除去鑄模。可經由該步驟予以製作。藉由該製造方法時,可藉由鑄模直接形成介孔,且至少在多孔質碳之表面 上同時導入硼元素。 The carbide of the present invention is obtained by using an organic acid (for example, magnesium citrate, magnesium oxalate, calcium citrate or calcium oxalate) having a mold source and a carbon source, and boric acid as a boron source in a solution or a powder. Wet or dry mixing is carried out in a state, and the mixture is carbonized at a temperature of 500 ° C or more and 1500 ° C or less in a non-oxidizing atmosphere or under a reduced pressure [133 Pa (1 torr) or less] or a reducing atmosphere. The obtained carbide is subjected to a washing treatment to remove the mold. It can be produced through this step. By the manufacturing method, mesopores can be directly formed by a mold, and at least on the surface of the porous carbon The boron element is simultaneously introduced.

具體而言,上述多孔質碳係至少在表面上存在C-B-O鍵結構造,且由77K之氮吸附等溫線所求得的BET比表面積為300m2/g以上。此外,該多孔質碳係對酸或鹼而言化學反應性低,且導電性極佳者。 Specifically, the porous carbon is formed of a CBO bond structure at least on the surface, and the BET specific surface area obtained by a nitrogen adsorption isotherm of 77 K is 300 m 2 /g or more. Further, the porous carbon is chemically reactive with an acid or a base, and is excellent in electrical conductivity.

而且,硼至少被導入多孔質碳之表面(至少介孔的表面),惟不限於該部位,亦可導入微孔或粗孔的表面或多孔質碳之碳骨架內。 Further, boron is introduced into at least the surface of the porous carbon (at least the surface of the mesopores), but is not limited to this portion, and may be introduced into the surface of the micropores or coarse pores or the carbon skeleton of the porous carbon.

另外,為調整鑄模與碳之比例時,可調整兼具鑄模源與碳源之有機酸、及下述第2形態所示之樹脂等的比例。 Further, in order to adjust the ratio of the mold to the carbon, the ratio of the organic acid having both the mold source and the carbon source and the resin shown in the second embodiment described below can be adjusted.

除去上述鑄模時,以除去後鑄模的殘留率規定為0.5%以下為宜。除去後鑄模的殘留率超過0.5%時,會產生介孔內所殘留的鑄模變多,無法發揮作為細孔之效果的部位變廣之故。而且,除去氧化物之洗淨液,以使用鹽酸、硫酸、硝酸、檸檬酸、醋酸、甲酸等一般的無機酸,且以作為2mol/l以下之稀酸使用較佳。另外,亦可使用80℃以上之熱水。 When the mold is removed, the residual ratio of the mold after removal is preferably 0.5% or less. When the residual ratio of the mold after the removal exceeds 0.5%, the number of molds remaining in the mesopores increases, and the portion that does not exhibit the effect of the pores becomes wider. Further, a general inorganic acid such as hydrochloric acid, sulfuric acid, nitric acid, citric acid, acetic acid or formic acid is used as the washing liquid for removing the oxide, and it is preferably used as a dilute acid of 2 mol/l or less. In addition, hot water of 80 ° C or higher can also be used.

(2)第2形態 (2) The second form

本發明之碳化物,係使在單位構造中含有至少一個以上之氮或氟原子的聚醯亞胺或碳收率為40重量%以上之樹脂(例如苯酚樹脂(聚乙烯醇)或瀝青等之熱可塑性樹脂等)、鑄模與作為硼源之硼酸,與上述相同地,以溶液或粉末狀態進行濕式或乾式混合,且使混合物在非氧化性環境中 、減壓下或還原性環境中,於500℃以上1500℃以下之溫度進行碳化,使所得的碳化物進行洗淨處理。藉由該製造方法時,與上述第1形態相同地,可製作至少在表面上存在C-B-O鍵結構造,且由77K之氮吸附等溫線所求得的BET比表面積為300m2/g以上之多孔質碳。 The carbide of the present invention is a polyimine having at least one nitrogen or fluorine atom in a unit structure or a resin having a carbon yield of 40% by weight or more (for example, a phenol resin (polyvinyl alcohol) or pitch). a thermoplastic resin or the like, a mold and a boric acid as a boron source, in the same manner as described above, wet or dry mixing in a solution or powder state, and the mixture is allowed to be in a non-oxidizing environment, under reduced pressure or in a reducing environment. Carbonization is carried out at a temperature of 500 ° C or more and 1500 ° C or less, and the obtained carbide is subjected to a washing treatment. According to the production method, in the same manner as in the first embodiment, a CBO bond structure can be produced at least on the surface, and the BET specific surface area obtained by the nitrogen adsorption isotherm of 77 K is 300 m 2 /g or more. Porous carbon.

此處,於上述單位構造中含有至少一個以上之氮或氟原子的聚醯亞胺,可藉由使酸成份與二胺成分聚縮合而製得。惟此時必須在酸成份及二胺成分中之任一個或兩者中含有一個以上之氮原子或氟原子。 Here, the polyimine containing at least one nitrogen or fluorine atom in the above unit structure can be obtained by polycondensing an acid component with a diamine component. However, at this time, it is necessary to contain one or more nitrogen atoms or fluorine atoms in either or both of the acid component and the diamine component.

具體而言,藉由使聚醯亞胺之前驅體的聚醯胺酸予以成膜,且加熱除去溶劑,製得聚醯胺酸膜。其次,可藉由使所得的聚醯胺酸膜在200℃以上進行熱醯亞胺化,製造聚醯亞胺。 Specifically, a polylysine film is obtained by forming a polylysine which is a precursor of a polyimide, and removing the solvent by heating. Next, the obtained polyaminic acid film can be thermally imidized at 200 ° C or higher to produce a polyimide.

前述二胺成分,例如2,2-雙(4-胺基苯基)六氟丙烷[2,2-Bis(4-aminophenyl)hexafluoropropane]、2,2-雙(三氟甲基)聯苯胺[2,2’-Bis(trifluoromethyl)-benzidine]、4,4’-二胺基八氟聯苯、或3,3’-二氟-4,4’-二胺基二苯基甲烷、3,3’-二氟-4,4’-二胺基二苯醚、3,3’-二(三氟甲基)-4,4’-二胺基二苯醚、3,3’-二氟-4,4’-二胺基二苯基丙烷、3,3’-二氟-4,4’-二胺基二苯基六氟丙烷、3,3’-二氟-4,4’-二胺基二苯甲酮、3,3’,5,5’-四氟-4,4’-二胺基二苯基甲烷、3,3’,5,5’-四(三氟甲基)-4,4’-二胺基二苯基甲烷、3,3’,5,5’-四氟-4,4’二胺基二苯基丙烷、3,3’,5,5’-四(三氟甲基)-4,4’-二胺基二苯基丙烷、3,3’,5,5’-四氟-4,4-二胺基 二苯基六氟丙烷、1,3-二胺基-5-(全氟壬氧基)苯、1,3-二胺基-4-甲基-5-(全氟壬氧基)苯、1,3-二胺基-4-甲氧基-5-(全氟壬氧基)苯、1,3-二胺基-2,4,6-三氟-5-(全氟壬氧基)苯、1,3-二胺基-4-氯-5-(全氟壬氧基)苯、1,3-二胺基-4-溴-5-(全氟壬氧基)苯、1,2-二胺基-4-(全氟壬氧基)苯、1,2-二胺基-4-甲基-5-(全氟壬氧基)苯、1,2-二胺基-4-甲氧基-5-(全氟壬氧基)苯、1,2-二胺基-3,4,6-三氟-5-(全氟壬氧基)苯、1,2-二胺基-4-氯-5-(全氟壬氧基)苯、1,2-二胺基-4-溴-5-(全氟壬氧基)苯、1,4-二胺基-3-(全氟壬氧基)苯、1,4-二胺基-2-甲基-5-(全氟壬氧基)苯、1,4-二胺基-2-甲氧基-5-(全氟壬氧基)苯、1,4-二胺基-2,3,6-三氟-5-(全氟壬氧基)苯、1,4-二胺基-2-氯-5-(全氟壬氧基)苯、1,4-二胺基-2-溴-5-(全氟壬氧基)苯、1,3-二胺基-5-(全氟己氧基)苯、1,3-二胺基4-甲基-5-(全氟己氧基)苯、1,3-二胺基-4-甲氧基-5-(全氟己氧基)苯、1,3-二胺基-2,4,6-三氟-5-(全氟己氧基)苯、1,3-二胺基-4-氯-5-(全氟己氧基)苯、1,3-二胺基-4-溴-5-(全氟己氧基)苯、1,2-二胺基-4-(全氟己氧基)苯、1,2-二胺基-4-甲基-5-(全氟己氧基)苯、1,2-二胺基-4-甲氧基-5-(全氟己氧基)苯、1,2-二胺基-3,4,6-三氟-5-(全氟己氧基)苯、1,2-二胺基-4-氯-5-(全氟己氧基)苯、1,2-二胺基-4-溴-5-(全氟己氧基)苯、1,4-二胺基-3-(全氟己氧基)苯、1,4-二胺基-2-甲基-5-(全氟己氧基)苯、1,4-二胺基-2-甲氧基-5-(全氟己氧基)苯、1,4-二胺基-2,3,6-三氟-5-(全氟己氧基)苯、1,4-二胺基-2-氯-5-(全氟己氧基)苯、1,4-二胺基-2-溴- 5-(全氟己氧基)苯或不含氟原子之p-苯二胺(PPD)、二氧二苯胺等之芳香族二胺。而且,上述二胺成分亦可組合2種以上之上述各芳香族二胺使用。 The aforementioned diamine component, for example, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(trifluoromethyl)benzidine [ 2,2'-Bis(trifluoromethyl)-benzidine], 4,4'-diamino octafluorobiphenyl, or 3,3'-difluoro-4,4'-diaminodiphenylmethane, 3, 3'-Difluoro-4,4'-diaminodiphenyl ether, 3,3'-bis(trifluoromethyl)-4,4'-diaminodiphenyl ether, 3,3'-difluoro -4,4'-diaminodiphenylpropane, 3,3'-difluoro-4,4'-diaminodiphenylhexafluoropropane, 3,3'-difluoro-4,4'- Diaminobenzophenone, 3,3',5,5'-tetrafluoro-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetrakis(trifluoromethyl )-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetrafluoro-4,4'diaminodiphenylpropane, 3,3',5,5'- Tetrakis(trifluoromethyl)-4,4'-diaminodiphenylpropane, 3,3',5,5'-tetrafluoro-4,4-diamino Diphenylhexafluoropropane, 1,3-diamino-5-(perfluorodecyloxy)benzene, 1,3-diamino-4-methyl-5-(perfluorodecyloxy)benzene, 1,3-Diamino-4-methoxy-5-(perfluorodecyloxy)benzene, 1,3-diamino-2,4,6-trifluoro-5-(perfluorodecyloxy Benzene, 1,3-diamino-4-chloro-5-(perfluorodecyloxy)benzene, 1,3-diamino-4-bromo-5-(perfluorodecyloxy)benzene, 1 , 2-diamino-4-(perfluorodecyloxy)benzene, 1,2-diamino-4-methyl-5-(perfluorodecyloxy)benzene, 1,2-diamino- 4-methoxy-5-(perfluorodecyloxy)benzene, 1,2-diamino-3,4,6-trifluoro-5-(perfluorodecyloxy)benzene, 1,2-di Amino-4-chloro-5-(perfluorodecyloxy)benzene, 1,2-diamino-4-bromo-5-(perfluorodecyloxy)benzene, 1,4-diamino-3 -(perfluorodecyloxy)benzene, 1,4-diamino-2-methyl-5-(perfluorodecyloxy)benzene, 1,4-diamino-2-methoxy-5- (perfluorodecyloxy)benzene, 1,4-diamino-2,3,6-trifluoro-5-(perfluorodecyloxy)benzene, 1,4-diamino-2-chloro-5 -(perfluorodecyloxy)benzene, 1,4-diamino-2-bromo-5-(perfluorodecyloxy)benzene, 1,3-diamino-5-(perfluorohexyloxy) Benzene, 1,3-diamino 4-methyl-5-(perfluorohexyloxy)benzene, 1,3-diamino-4-methoxy-5-(perfluorohexyloxy)benzene 1,3-Diamino-2,4,6-trifluoro-5-(perfluorohexyloxy)benzene, 1,3-diamino-4-chloro-5-(perfluorohexyloxy)benzene , 1,3-diamino-4-bromo-5-(perfluorohexyloxy)benzene, 1,2-diamino-4-(perfluorohexyloxy)benzene, 1,2-diamine 4-methyl-5-(perfluorohexyloxy)benzene, 1,2-diamino-4-methoxy-5-(perfluorohexyloxy)benzene, 1,2-diamino- 3,4,6-trifluoro-5-(perfluorohexyloxy)benzene, 1,2-diamino-4-chloro-5-(perfluorohexyloxy)benzene, 1,2-diamine 4-bromo-5-(perfluorohexyloxy)benzene, 1,4-diamino-3-(perfluorohexyloxy)benzene, 1,4-diamino-2-methyl-5- (perfluorohexyloxy)benzene, 1,4-diamino-2-methoxy-5-(perfluorohexyloxy)benzene, 1,4-diamino-2,3,6-trifluoro -5-(perfluorohexyloxy)benzene, 1,4-diamino-2-chloro-5-(perfluorohexyloxy)benzene, 1,4-diamino-2-bromo- An aromatic diamine such as 5-(perfluorohexyloxy)benzene or a fluorine atom-free p-phenylenediamine (PPD) or dioxodiphenylamine. Further, the diamine component may be used in combination of two or more of the above aromatic diamines.

另外,酸成分例如含有氟原子之4,4-六氟異亞丙基二苯甲酸酐(6FDA)、及不含氟原子之3,4,3’,4’-聯苯四羧酸二酐(BPDA)、偏苯三酸二酐(PMDA)等。 Further, the acid component is, for example, 4,4-hexafluoroisopropylidenedibenzoic anhydride (6FDA) containing a fluorine atom, and 3,4,3',4'-biphenyltetracarboxylic dianhydride containing no fluorine atom. (BPDA), trimellitic acid dianhydride (PMDA), and the like.

此外,作為聚醯亞胺前驅體之溶劑使用的有機溶劑,例如N-甲基-2-吡咯烷酮、二甲基甲醯胺等。 Further, an organic solvent used as a solvent of the polyimide precursor is, for example, N-methyl-2-pyrrolidone or dimethylformamide.

醯亞胺化之方法,如習知方法[例如參照高分子學會編「新高分子實驗學」共立出版、1996年3月28日、第3卷高分子之合成‧反應(2)158頁]所示,依照加熱或化學醯亞胺化中之任一方法皆可,本發明不受該醯亞胺化方法所影響。 The method of imidization, such as the conventional method [for example, the reference to the Polymer Society, "New Polymer Experiment", published jointly, March 28, 1996, Volume 3, Polymer Synthesis, Reaction (2) 158 pages] It is indicated that any of the methods of heating or chemical imidization can be used, and the present invention is not affected by the method of imidization.

另外,除聚醯亞胺以外之樹脂,可使用石油系焦油瀝青、丙烯酸樹脂等具有40重量%以上之碳收率者。 In addition, a resin having a carbon content of 40% by weight or more such as petroleum tar pitch or acrylic resin can be used as the resin other than the polyimide.

此處,上述碳源之碳收率必須為40重量%以上,特別是以40重量%以上85重量%以下較佳的理由,如下所述。碳收率過小或過大(具體而言,流動性材料之碳收率未達40重量%、或超過85重量%)時,形成無法保持於三次元網目構造的碳粉末,惟使用碳收率為40重量%以上85重量%以下之碳源時,於除去鑄模後,可確實製得具有存在鑄模處形成連續孔之三次元網目構造的多孔質碳。而且,流動性材料之碳收率為上述範圍時,由於微孔極為發達,故比表面積變大。 Here, the carbon source of the carbon source must be 40% by weight or more, and particularly preferably 40% by weight or more and 85% by weight or less, as described below. When the carbon yield is too small or too large (specifically, the carbon yield of the fluid material is less than 40% by weight or more than 85% by weight), a carbon powder which cannot be maintained in the ternary mesh structure is formed, but the carbon yield is used. When the carbon source is 40% by weight or more and 85% by weight or less, after removing the mold, it is possible to surely obtain porous carbon having a three-dimensional network structure in which continuous pores are formed at the mold. Further, when the carbon yield of the fluid material is in the above range, since the micropores are extremely developed, the specific surface area becomes large.

上述鑄模,以使用氧化鎂、氧化鈣等之鹼土類金屬化合物為宜。由於鹼土類金屬化合物可藉由弱酸或水予以除去(即可在沒有使用強酸下除去鑄模),故於除去鑄模之階段中可抑制多孔質碳本身之性質產生變化。而且,此等即使於碳化步驟之高溫範圍內,仍不易被還原而形成金屬。對碳源而言,上述鑄模之比例以規定為10~90重量%較佳。 The above mold is preferably an alkaline earth metal compound such as magnesium oxide or calcium oxide. Since the alkaline earth metal compound can be removed by weak acid or water (that is, the mold can be removed without using a strong acid), the change in the properties of the porous carbon itself can be suppressed in the stage of removing the mold. Moreover, even if it is within the high temperature range of the carbonization step, it is not easily reduced to form a metal. For the carbon source, the ratio of the above mold is preferably 10 to 90% by weight.

藉由改變上述鑄模之直徑或有機質樹脂之種類,可調整細孔之直徑、多孔質之細孔分布、及碳質壁之厚度。而且,藉由適當調整鑄模之直徑與有機質樹脂之種類,亦可製作具有更均勻的細孔直徑、且具有更大的細孔容積之多孔質碳。 The diameter of the pores, the pore distribution of the porous material, and the thickness of the carbonaceous wall can be adjusted by changing the diameter of the mold or the type of the organic resin. Further, by appropriately adjusting the diameter of the mold and the type of the organic resin, it is possible to produce porous carbon having a more uniform pore diameter and having a larger pore volume.

[實施例] [Examples] (實施例1) (Example 1)

首先,使用兼具鑄模源與碳源之檸檬酸鎂(一水合物)與硼酸(H3BO3、在常溫下形成粉末狀固體),且在乳缽中以相對於上述檸檬酸鎂而言上述硼酸之比例為4重量%的方式混合兩者,如第1(a)圖所示,製得檸檬酸鎂1與硼酸2之混合物。然後,使該混合物以10℃/分鐘之昇溫速度昇溫至900℃,另外,在900℃下保持1小時。其次,以1mol/l之比例添加有所得的碳之稀硫酸溶液進行洗淨,在硫酸中大約完全地溶出氧化鎂(MgO)、或氧化鎂與氧化硼 之反應生成物。最後,藉由水洗,製得至少在表面上存在C-B-O之鍵結構造的多孔質碳。 First, magnesium citrate (monohydrate) and boric acid (H 3 BO 3 , forming a powdery solid at room temperature) having both a mold source and a carbon source are used, and in the mortar, relative to the above magnesium citrate The above ratio of boric acid was 4% by weight, and as shown in Fig. 1(a), a mixture of magnesium citrate 1 and boric acid 2 was obtained. Then, the mixture was heated to 900 ° C at a temperature elevation rate of 10 ° C / min, and kept at 900 ° C for 1 hour. Next, the obtained carbon diluted sulfuric acid solution was added at a ratio of 1 mol/l to be washed, and magnesium oxide (MgO) or a reaction product of magnesium oxide and boron oxide was completely dissolved in sulfuric acid. Finally, by washing with water, porous carbon made of a bond structure of at least CBO is formed on the surface.

此處,上述熱處理步驟,係於將混合物昇溫至169℃時,如第1(b)圖所示,使上述硼酸2分解而形成氧化硼3。然後,進行昇溫使混合物到達480℃時,如第1(c)圖所示,使檸檬酸鎂1分解而生成氧化鎂4與分解途中之檸檬酸鎂6,同時使氧化硼3熔融。然後,再予以昇溫時,在氧化鎂之外周形成氧化鎂與氧化硼之反應生成物,如第1(d)圖所示,藉由反應生成物與氧化鎂形成鑄模7,同時在該鑄模7周圍配置藉由檸檬酸成分碳化而生成的碳8。最後,藉由以稀硫酸溶液進行洗淨,除去鑄模7,如第1(e)圖所示,可製得至少在表面上存在C-B-O鍵結構造之多孔質碳8。 Here, in the heat treatment step, when the temperature of the mixture is raised to 169 ° C, the boronic acid 2 is decomposed to form boron oxide 3 as shown in Fig. 1(b). Then, when the temperature is raised to reach 480 ° C, as shown in Fig. 1 (c), magnesium citrate 1 is decomposed to form magnesium oxide 4 and magnesium citrate 6 in the middle of decomposition, and boron oxide 3 is melted. Then, when the temperature is raised again, a reaction product of magnesium oxide and boron oxide is formed on the outer periphery of the magnesium oxide, and as shown in FIG. 1(d), the mold 7 is formed by the reaction product and the magnesium oxide, and at the same time, the mold 7 is formed. Carbon 8 formed by carbonization of a citric acid component is disposed around the periphery. Finally, the mold 7 is removed by washing with a dilute sulfuric acid solution, and as shown in Fig. 1(e), a porous carbon 8 having a C-B-O bond structure at least on the surface can be obtained.

如此製作的多孔質碳,於下述中稱為本發明碳A1。 The porous carbon thus produced is hereinafter referred to as carbon A1 of the present invention.

(實施例2) (Example 2)

除將相對於檸檬酸鎂而言硼酸之比例為20重量%外,與上述實施例1相同地,製作多孔質碳。 Porous carbon was produced in the same manner as in Example 1 except that the ratio of boric acid to magnesium citrate was 20% by weight.

如此製作的多孔質碳,於下述中稱為本發明碳A2。 The porous carbon thus produced is hereinafter referred to as carbon A2 of the present invention.

(實施例3) (Example 3)

除將相對於檸檬酸鎂而言硼酸之比例為50重量%外,與上述實施例1相同地,製作多孔質碳。 Porous carbon was produced in the same manner as in Example 1 except that the proportion of boric acid was 50% by weight based on the magnesium citrate.

如此製作的多孔質碳,於下述中稱為本發明碳A3。 The porous carbon thus produced is hereinafter referred to as carbon A3 of the present invention.

(比較例1) (Comparative Example 1)

除沒有添加硼酸外,與上述實施例1相同地,製作多孔質碳。 Porous carbon was produced in the same manner as in Example 1 except that boric acid was not added.

如此製作的多孔質碳,於下述中稱為比較碳Z1。 The porous carbon thus produced is referred to as comparative carbon Z1 in the following.

(比較例2) (Comparative Example 2)

除使用硼金屬取代硼酸,且相對於檸檬酸鎂而言硼金屬之比例為5重量%外,與上述實施例1相同地,製作多孔質碳。 Porous carbon was produced in the same manner as in Example 1 except that boronic acid was used instead of boric acid and the ratio of boron metal was 5% by weight based on magnesium citrate.

如此製作的多孔質碳,於下述中稱為比較碳Z2。 The porous carbon thus produced is referred to as comparative carbon Z2 in the following.

(實驗1) (Experiment 1)

觀察本發明碳A1、A3及比較碳Z1之氧化鎂的收率、與碳之收率。其結果如表1所示。 The yields of carbon and the yield of carbon of the carbon A1, A3 and comparative carbon Z1 of the present invention were observed. The results are shown in Table 1.

由表1可知,硼酸之添加比例愈高時,氧化鎂或碳之收率變得愈低。此係硼酸之添加量變多時,檸檬酸鎂(形 成氧化鎂源或碳酸源)之量變少之故。 As is clear from Table 1, the higher the proportion of boric acid added, the lower the yield of magnesium oxide or carbon. When the amount of boric acid added is increased, magnesium citrate The amount of the magnesium oxide source or the carbonic acid source is reduced.

(實驗2) (Experiment 2)

由於進行在製造本發明碳A1、A3及比較碳Z1之階段中碳材料(具體而言,以硫酸溶液進行洗淨前之碳材料)的X光繞射,其結果如第2圖所示。 X-ray diffraction of the carbon material (specifically, the carbon material before washing with a sulfuric acid solution) in the stage of producing the carbon A1, A3 and the comparative carbon Z1 of the present invention was carried out, and the results are shown in Fig. 2.

由第2圖可知,在比較碳Z1之製造階段中碳材料相對於無法確認氧化鎂之波峰而言,在本發明碳A1之製造階段中碳材料除氧化鎂之波峰外,亦可確認Mg3(BO3)2之波峰。另外,在本發明碳A3之製造階段中,碳材料幾乎完全沒有確認氧化鎂之波峰,惟確認有Mg3(BO3)2之波峰與Mg2B2O5之波峰。如此可知,原有鑄模之氧化鎂與硼酸反應。 As can be seen from Fig. 2, in the comparison of the carbon material in the production stage of the carbon Z1, the peak of the magnesium oxide can not be confirmed, and in the production stage of the carbon A1 of the present invention, the peak of the carbon material in addition to the magnesium oxide can also be confirmed as Mg 3 (BO 3 ) 2 peak. Further, in the production stage of the carbon A3 of the present invention, the carbon material showed almost no peak of the magnesium oxide, but the peak of Mg 3 (BO 3 ) 2 and the peak of Mg 2 B 2 O 5 were confirmed. Thus, it can be seen that the original mold magnesium oxide reacts with boric acid.

具體而言,係考慮藉由產生下述(1)(2)表示的反應者。而且,硼酸之添加量少時,產生(1)之反應,而硼酸之添加量多時,除(1)之反應外產生(2)之反應。為本發明碳A1之製造階段中的碳材料時,由於硼酸之添加量少,僅產生(1)之反應,為本發明碳A3之製造階段中的碳材料時,由於硼酸之添加量多,除(1)之反應外產生(2)之反應。 Specifically, it is considered to generate a responder represented by the following (1) and (2). Further, when the amount of boric acid added is small, the reaction of (1) occurs, and when the amount of boric acid added is large, the reaction of (2) is produced in addition to the reaction of (1). In the case of the carbon material in the production stage of the carbon A1 of the present invention, since the amount of the boric acid added is small, only the reaction of (1) is produced. When the carbon material in the production stage of the carbon A3 of the present invention is used, since the amount of boric acid added is large, The reaction of (2) is produced in addition to the reaction of (1).

3MgO+2H3BO3 → Mg3(BO3)2+3H2O...(1) 3MgO+2H 3 BO 3 → Mg 3 (BO 3 ) 2 +3H 2 O. . . (1)

2Mg3(BO3)2+2H3BO3 → 3Mg2B2O5+3H2O...(2) 2Mg 3 (BO 3 ) 2 +2H 3 BO 3 → 3Mg 2 B 2 O 5 +3H 2 O. . . (2)

(實驗3) (Experiment 3)

由於進行本發明碳A1~A3及比較碳Z1之X光繞射 測定,其結果如第3圖所示。 X-ray diffraction of carbon A1~A3 and comparative carbon Z1 of the present invention The results are shown in Fig. 3.

由第3圖可知,本發明碳A1~A3及比較碳Z1沒有很大的變化,即使添加硼時,結晶性等亦沒有顯著的變化。 As is clear from Fig. 3, the carbon A1 to A3 and the comparative carbon Z1 of the present invention did not greatly change, and even when boron was added, the crystallinity and the like did not significantly change.

(實驗4) (Experiment 4)

由於進行比較碳Z2之X光繞射測定,其結果如第4圖所示。 Since the X-ray diffraction measurement of the carbon Z2 was performed, the results are shown in Fig. 4.

由第4圖可知,即使以硫酸溶液進行洗淨,仍無法除去金屬硼,可確認殘留有多量的金屬硼(參照第4圖之A)。 As is clear from Fig. 4, even if it was washed with a sulfuric acid solution, the metal boron could not be removed, and it was confirmed that a large amount of metal boron remained (see A of Fig. 4).

(實驗5) (Experiment 5)

由於使用TEM(透過型電子顯微鏡)觀察本發明碳A1、A3及比較碳Z1,其結果如第5圖~第7圖(第5圖係本發明碳A1之照片、第6圖係本發明碳A3之照片、第7圖係比較碳Z1之照片)所示。而且,由於本發明碳A3使用SEM(掃描電子顯微鏡)進行觀察,其結果如第8圖所示。 Since the carbon A1, A3 and the comparative carbon Z1 of the present invention were observed by TEM (transmission electron microscope), the results are as shown in Figs. 5 to 7 (Fig. 5 is a photograph of the carbon A1 of the present invention, and Fig. 6 is a carbon of the present invention. The photograph of A3 and the photograph of Fig. 7 are compared with the photograph of carbon Z1). Further, since the carbon A3 of the present invention was observed using SEM (Scanning Electron Microscope), the results are shown in Fig. 8.

由第5圖~第7圖可知,藉由變化硼酸之添加量,可變化所得的碳之奈米組織。總之,考慮藉由硼酸之添加量,可控制碳之奈米組織。如第1圖所示,本發明係藉由以碳被覆後,除去鑄模而形成介孔,利用氧化鎂與硼酸反應生成物作為鑄模。如上所述,本發明碳A1、A3係藉由經熔融的氧化硼與檸檬酸鎂相溶,由檸檬酸鎂直接生成的氧 化鎂、與在該氧化鎂周圍所形成的反應生成物(由氧化鎂與硼酸所生成的反應生成物)形成鑄模。另外,沒有添加硼酸(即僅由檸檬酸鎂所形成)比較碳Z1,僅由檸檬酸鎂直接生成的氧化鎂形成鑄模。而且,本發明碳A1、A3之鑄模與比較碳Z1之鑄模相比時較大。結果,於繼後除去該鑄模而形成介孔時,本發明碳A1、A3與比較碳Z1相比時,可確認介孔較大(由第5圖及第6圖及第7圖之對比可知)。此外,由第5圖及第6圖可確認,本發明碳A1、A3之1次粒子的粒徑約為10nm。另外,由第8圖可確認,本發明碳A3顯著存在有介孔。 As can be seen from Fig. 5 to Fig. 7, the obtained carbon nanostructure can be changed by changing the amount of boric acid added. In summary, it is considered that the carbon nanostructure can be controlled by the amount of boric acid added. As shown in Fig. 1, in the present invention, after coating with carbon, a mold is removed to form a mesopores, and a reaction product of magnesium oxide and boric acid is used as a mold. As described above, the carbon A1 and A3 of the present invention are oxygen which is directly formed from magnesium citrate by being melted by molten boron oxide and magnesium citrate. Magnesium is formed into a mold with a reaction product formed around the magnesium oxide (a reaction product formed by magnesium oxide and boric acid). Further, without adding boric acid (i.e., formed only of magnesium citrate), the carbon Z1 was compared, and only magnesium oxide directly formed from magnesium citrate was used to form a mold. Further, the molds of the carbons A1 and A3 of the present invention are larger than those of the molds of the comparative carbon Z1. As a result, when the mold is removed and the mesopores are formed, when the carbons A1 and A3 of the present invention are compared with the comparative carbon Z1, it is confirmed that the mesopores are large (compared from the comparison of Fig. 5 and Fig. 6 and Fig. 7). ). Further, from Fig. 5 and Fig. 6, it was confirmed that the primary particles of the carbon A1 and A3 of the present invention have a particle diameter of about 10 nm. Further, it can be confirmed from Fig. 8 that the carbon A3 of the present invention has mesopores remarkably.

(實驗6) (Experiment 6)

由於進行上述本發明碳A3之XPS(X光電子分光)分析,其結果如第9圖所示。而且,由於進行比較碳Z1之XPS分析,其結果如第10圖所示。 The XPS (X-ray photoelectron spectroscopy) analysis of the carbon A3 of the present invention described above was carried out, and the results are shown in Fig. 9. Moreover, since the XPS analysis of the comparative carbon Z1 was performed, the results are shown in Fig. 10.

由第9圖可知,於表面狀態分析時,確認幾乎完全沒有B-O鍵結[起因於氧化硼(BO3)之鍵結]、B-C鍵結[起因於碳化硼(B4C)之鍵結],而可確認有顯著的起因於C-B-O鍵結之波峰。而且,可知本發明碳A3表面之硼的狀態,不是僅單純地附著、載負、吸附,亦不是以氧化硼或碳化硼的狀態存在,而是在碳表面上以稱為C-B-O之鍵結狀態存在。 It can be seen from Fig. 9 that in the surface state analysis, it was confirmed that there was almost no BO bond [caused by boron oxide (BO 3 ) bonding], BC bonding [caused by bonding of boron carbide (B 4 C)] However, it was confirmed that there was a significant peak due to the CBO bond. Further, it can be seen that the state of boron on the surface of the carbon A3 of the present invention is not simply adhered, loaded, adsorbed, nor exists in the state of boron oxide or boron carbide, but is bonded in a state called CBO on the carbon surface. presence.

另外,由第10圖可確認,比較碳Z1沒有起因於硼之波峰。 In addition, it can be confirmed from Fig. 10 that the comparative carbon Z1 is not caused by the peak of boron.

(實驗7) (Experiment 7)

由於使本發明碳A1~A3及比較碳Z1以77K進行氮吸附測定,求取氮吸附等溫線,其結果如第11圖所示。而且,由於以相同的方法求取比較碳Z2之氮吸附等溫線,其結果如第12圖所示。此外,於第12圖中亦記載有關比較碳Z1之氮吸附等溫線。 The carbon adsorption isotherm was determined by subjecting the carbon A1 to A3 and the comparative carbon Z1 of the present invention to nitrogen adsorption at 77 K, and the results are shown in Fig. 11. Further, since the nitrogen adsorption isotherm of the comparative carbon Z2 was obtained by the same method, the results are shown in Fig. 12. Further, a nitrogen adsorption isotherm for comparing carbon Z1 is also shown in Fig. 12.

由第11圖可確認,在低壓力區域中本發明碳A1~A3與比較碳Z1相比時,吸附等溫線朝下方移動,惟在高壓力區域中本發明碳A1~A3之吸附等溫線朝上方移動。由該結果可知,本發明碳A1~A3與比較碳Z1相比時,微孔減少,而較大的介孔或粗孔增加之故。 It can be confirmed from Fig. 11 that in the low pressure region, when the carbon A1 to A3 of the present invention is compared with the comparative carbon Z1, the adsorption isotherm moves downward, but in the high pressure region, the adsorption isothermal of the carbon A1 to A3 of the present invention is high. The line moves up. From the results, it is understood that when the carbon A1 to A3 of the present invention is compared with the comparative carbon Z1, the micropores are reduced, and the larger mesopores or coarse pores are increased.

另外,由第12圖可確認,比較碳Z2與比較碳Z1相比,在全部的區域內吸附等溫線朝下方移動。此係因下述所示之理由。由於有稍許的碳與金屬硼粉之接觸面積,金屬硼與碳之反應為可忽視的程度。而且,金屬硼對酸之溶解性顯著降低,無法充分地除去未反應者。此外,比較碳Z2與比較碳Z1之細孔構造沒有顯著的變化。結果,比較碳Z2與比較碳Z1相比時,係考慮僅硼之重量成分,吸附等溫線朝下方移動。 Further, it can be confirmed from Fig. 12 that the comparative carbon Z2 moves downward in the adsorption isotherm in all regions than the comparative carbon Z1. This is due to the reasons given below. The reaction of metal boron with carbon is negligible due to the slight contact area of carbon with the metal boron powder. Further, the solubility of the metal boron to the acid is remarkably lowered, and the unreacted person cannot be sufficiently removed. Further, there was no significant change in the pore structure of the comparative carbon Z2 and the comparative carbon Z1. As a result, when the comparative carbon Z2 is compared with the comparative carbon Z1, only the weight component of boron is considered, and the adsorption isotherm moves downward.

(實驗8) (Experiment 8)

將本發明碳A1~A3及比較碳Z1之硼含量(重量比例)使用螢光X光裝置進行測定。而且,由上述77K之氮吸 附等溫線求BET比表面積與全部細孔容積,同時由77K之氮吸附等線以DR法求取微孔容積。另外,藉由自上述全部細孔容積減去上述微孔容積,求取介孔容積。此等之結果如表2所示。 The boron content (weight ratio) of the carbon A1 to A3 and the comparative carbon Z1 of the present invention was measured using a fluorescent X-ray apparatus. Moreover, by the above 77K nitrogen suction With the isotherm, the BET specific surface area and the total pore volume were determined, and the pore volume was determined by the DR method from the nitrogen adsorption line of 77K. Further, the mesopore volume was obtained by subtracting the above pore volume from all of the above pore volumes. The results of these are shown in Table 2.

由表2可確認,伴隨相對於檸檬酸鎂而言硼酸之比例變高,硼含量亦隨之增多,因此,可確認硼含量變多,BET比表面積變小。惟即使是硼含量最高的本發明碳A3,BET比表面積仍為890m2/g,與碳黑相比時為極大之值。 As can be seen from Table 2, the ratio of boric acid was increased with respect to magnesium citrate, and the boron content was also increased. Therefore, it was confirmed that the boron content was increased and the BET specific surface area was small. However, even in the carbon A3 of the present invention having the highest boron content, the BET specific surface area was 890 m 2 /g, which was a great value when compared with carbon black.

另外,由表2可知,伴隨硼含量增多時,微孔容積亦隨之減少。此係與BET比表面積有相同的傾向。即使是硼含量最高的本發明碳A3,微孔容積為0.34ml/g,具有可稱為充分的多孔質之微孔容積。 Further, as is clear from Table 2, as the boron content increases, the pore volume also decreases. This has the same tendency as the BET specific surface area. Even the carbon A3 of the present invention having the highest boron content has a micropore volume of 0.34 ml/g and has a micropore volume which can be referred to as a sufficient porous material.

此外,由表2可知,即使是介孔容積最小的本發明碳A1為1.22ml/g,與含活性碳等之習知多孔質碳類相比時,可維持於高的水平。 Further, as is clear from Table 2, even if the carbon A1 of the present invention having the smallest mesopore volume is 1.22 ml/g, it can be maintained at a high level as compared with the conventional porous carbon containing activated carbon or the like.

(實驗9) (Experiment 9)

本發明碳A1~A3及比較碳Z1之介孔的細孔直徑分布如第13圖所示。 The pore diameter distribution of the mesopores of the carbon A1 to A3 and the comparative carbon Z1 of the present invention is as shown in Fig. 13.

由第13圖可確認,伴隨硼酸之添加量變高,大介孔的比例亦隨之增高。藉由使形成介孔之鑄模的氧化鎂與硼酸反應,會有鑄模之體積變大,且介孔容量增大的可能性。 It can be confirmed from Fig. 13 that the proportion of large mesopores increases as the amount of boric acid added increases. By reacting the magnesium oxide forming the mesoporous mold with boric acid, there is a possibility that the volume of the mold becomes large and the mesopore capacity increases.

(實驗10) (Experiment 10)

於本發明碳A1~A3及比較碳Z1中,可確認對水而言之分散性,由於進行下述所示之實驗,其結果如表3所示。實驗係在離子交換水100g中加入各多孔質碳0.03重量%,施予40kHz之超音波3分鐘後,放置16小時,然後,測定波長550nm之透過率。測定係以紫外線可見光光度計,使用光路長1cm之晶胞進行。 In the carbons A1 to A3 and the comparative carbon Z1 of the present invention, the dispersibility to water was confirmed, and the results shown below were shown in Table 3. In the experiment, 0.03 wt% of each porous carbon was added to 100 g of ion-exchanged water, and ultrasonic waves of 40 kHz were applied for 3 minutes, and then left for 16 hours, and then the transmittance at a wavelength of 550 nm was measured. The measurement was carried out using a UV-Vis spectrophotometer using a unit cell having an optical path length of 1 cm.

由表3可確認,相對於沒有添加硼酸之比較碳Z1的透過率高達87%而言,本發明碳A1~A3之透過率為19~74%,與比較碳Z1相比時透過率較低。此係本發明碳A1 ~A3,碳沒有沉澱而純粹地分散,且持續保持懸浮波之狀態。由此可知,藉由本發明具有可提高對水而言之濕潤性,且提高分散性的效果。 It can be confirmed from Table 3 that the transmittance of the carbon A1 to A3 of the present invention is 19 to 74% with respect to the transmittance of the comparative carbon Z1 to which no boric acid is added, and the transmittance is lower than that of the comparative carbon Z1. . This is the carbon A1 of the present invention. ~A3, carbon is purely dispersed without precipitation, and continues to maintain the state of the suspended wave. From this, it is understood that the present invention has an effect of improving the wettability to water and improving the dispersibility.

[產業上之利用價值] [Industry use value]

本發明可使用作為電磁波吸收材料、電容器之電極材料、燃料電池或蓄電池之電極材料、氣體吸收材料、濾片、斷熱材料、觸媒載體等。 The present invention can be used as an electromagnetic wave absorbing material, an electrode material of a capacitor, an electrode material of a fuel cell or a battery, a gas absorbing material, a filter, a heat insulating material, a catalyst carrier, and the like.

1‧‧‧檸檬酸鎂 1‧‧‧Magnesium citrate

2‧‧‧硼酸 2‧‧‧ Boric acid

3‧‧‧氧化硼 3‧‧‧Boron Oxide

4‧‧‧氧化鎂 4‧‧‧Magnesium oxide

6‧‧‧分解途中之檸檬酸鎂 6‧‧‧Magnesium citrate on the way to decomposition

7‧‧‧鑄模 7‧‧‧Molding

8‧‧‧多孔質碳 8‧‧‧Porous carbon

[第1圖]係表示本發明碳之製造步驟的說明圖。 [Fig. 1] is an explanatory view showing a manufacturing step of carbon of the present invention.

[第2圖]係表示於製造本發明碳A1、A3及比較碳Z1的階段中碳材料(具體而言為以硫酸溶液洗淨前之碳材料)的X光繞射結果之圖。 [Fig. 2] is a graph showing the results of X-ray diffraction of a carbon material (specifically, a carbon material before being washed with a sulfuric acid solution) in the stage of producing the carbon A1, A3 and the comparative carbon Z1 of the present invention.

[第3圖]係表示本發明碳A1~A3及比較碳Z1之X光繞射結果圖。 [Fig. 3] is a graph showing the results of X-ray diffraction of carbon A1 to A3 and comparative carbon Z1 of the present invention.

[第4圖]係表示比較碳Z2之X光繞射結果圖。 [Fig. 4] is a graph showing the results of X-ray diffraction of comparative carbon Z2.

[第5圖]係本發明碳A1之TEM(透過電子顯微鏡)照片。 [Fig. 5] A TEM (transmission electron microscope) photograph of the carbon A1 of the present invention.

[第6圖]係本發明碳A3之TEM照片。 [Fig. 6] A TEM photograph of the carbon A3 of the present invention.

[第7圖]係比較碳Z1之TEM照片。 [Fig. 7] is a TEM photograph comparing carbon Z1.

[第8圖]係本發明碳A3之SEM(掃描電子顯微鏡)照片。 [Fig. 8] A SEM (Scanning Electron Microscope) photograph of the carbon A3 of the present invention.

[第9圖]係本發明碳A3之XPS(X光電子分光)測定結 果。 [Fig. 9] XPS (X-ray photoelectron spectroscopy) measurement of carbon A3 of the present invention fruit.

[第10圖]係比較碳Z1之XPS測定結果。 [Fig. 10] is a comparison of XPS measurement results of carbon Z1.

[第11圖]係表示本發明碳A1~A3及比較碳Z1之氮吸附等溫線圖。 [Fig. 11] is a diagram showing the nitrogen adsorption isotherm of the carbon A1 to A3 and the comparative carbon Z1 of the present invention.

[第12圖]係表示比較碳Z1、Z2之氮吸附等溫線圖。 [Fig. 12] shows a nitrogen adsorption isotherm chart comparing carbons Z1 and Z2.

[第13圖]係表示本發明碳A1~A3及比較碳Z1之介孔的細孔直徑分布圖。 [Fig. 13] is a graph showing the pore diameter distribution of the mesopores of the carbon A1 to A3 and the comparative carbon Z1 of the present invention.

Claims (7)

一種多孔質碳,其特徵為至少在表面上存在C-B-O之鍵結構造,且由77K之氮吸附等溫線所求得的BET比表面積為300m2/g以上,其中由77K之氮吸附等溫線所求取的全部細孔容積、與由77K之氮吸附等溫線、以DR(Dubinin-Radushkevich)法所求取的微孔容積的差為1ml/g以上。 A porous carbon characterized by having a bond structure of CBO at least on the surface, and a BET specific surface area determined by a nitrogen adsorption isotherm of 77K is 300 m 2 /g or more, wherein the adsorption is isothermal by 77 K of nitrogen. The difference between the total pore volume obtained by the line and the nitrogen adsorption isotherm of 77 K and the micropore volume obtained by the DR (Dubinin-Radushkevich) method was 1 ml/g or more. 如申請專利範圍第1項之多孔質碳,其中由77K之氮吸附等溫線、以DR法所求取的微孔容積為0.3ml/g以上。 The porous carbon according to the first aspect of the patent application, wherein the pore volume of the nitrogen adsorption adsorption line of 77K and the DR method is 0.3 ml/g or more. 如申請專利範圍第1或2項之多孔質碳,其中硼之含量為100~10000ppm。 For example, the porous carbon of claim 1 or 2, wherein the boron content is 100 to 10000 ppm. 如申請專利範圍第1或2項之多孔質碳,其中在離子交換水100g中加入0.03重量%之多孔質碳,施加40kHz之超音波3分鐘,再放置16小時後,使用波長550nm之光線時的透過率為80%以下。 The porous carbon according to claim 1 or 2, wherein 0.03 wt% of porous carbon is added to 100 g of ion-exchanged water, ultrasonic waves of 40 kHz are applied for 3 minutes, and after being left for 16 hours, light having a wavelength of 550 nm is used. The transmittance is below 80%. 一種多孔質碳之製造方法,其特徵為具有混合硼酸與檸檬酸鎂,製作混合物之階段,使上述混合物在真空氣體環境、非氧化性氣體環境、或還原性氣體環境下進行加熱燒成,製作含有由硼酸所生成的氧化硼與氧化鎂之反應生成物所構成之鑄模之燒成物的階段,及除去上述燒成物中之上述鑄模的階段。 A method for producing porous carbon, characterized in that a mixture of boric acid and magnesium citrate is mixed to prepare a mixture, and the mixture is heated and fired in a vacuum gas atmosphere, a non-oxidizing gas atmosphere or a reducing gas atmosphere to produce a stage in which a fired product of a mold composed of a reaction product of boron oxide and magnesium oxide produced by boric acid is contained, and a stage in which the above-mentioned mold is removed in the fired product. 如申請專利範圍第5項之多孔質碳之製造方法,其 中相對於檸檬酸鎂而言,硼酸之比例規定為超過0重量%、100重量%以下。 A method for producing porous carbon according to item 5 of the patent application, The ratio of boric acid is specified to be more than 0% by weight and 100% by weight or less relative to magnesium citrate. 如申請專利範圍第5或6項之多孔質碳之製造方法,其中上述加熱燒成時之溫度為500℃以上1500℃以下。 The method for producing porous carbon according to the fifth or sixth aspect of the invention, wherein the temperature during the heating and baking is 500 ° C or more and 1500 ° C or less.
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