TWI510544B - A thermosetting resin composition and a printed circuit board filled with the resin composition - Google Patents
A thermosetting resin composition and a printed circuit board filled with the resin composition Download PDFInfo
- Publication number
- TWI510544B TWI510544B TW102118948A TW102118948A TWI510544B TW I510544 B TWI510544 B TW I510544B TW 102118948 A TW102118948 A TW 102118948A TW 102118948 A TW102118948 A TW 102118948A TW I510544 B TWI510544 B TW I510544B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin composition
- epoxy resin
- thermosetting resin
- printed circuit
- circuit board
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims description 49
- 229920001187 thermosetting polymer Polymers 0.000 title claims description 41
- 239000003822 epoxy resin Substances 0.000 claims description 55
- 229920000647 polyepoxide Polymers 0.000 claims description 55
- 125000002723 alicyclic group Chemical group 0.000 claims description 36
- 239000000203 mixture Substances 0.000 claims description 27
- 238000011049 filling Methods 0.000 claims description 18
- 239000000945 filler Substances 0.000 claims description 17
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000013329 compounding Methods 0.000 claims description 10
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 claims description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 3
- 238000001723 curing Methods 0.000 description 28
- 238000005498 polishing Methods 0.000 description 24
- -1 aromatic secondary amine Chemical class 0.000 description 17
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 17
- 239000000126 substance Substances 0.000 description 14
- 239000011148 porous material Substances 0.000 description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 125000003700 epoxy group Chemical group 0.000 description 7
- 230000009257 reactivity Effects 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 125000005647 linker group Chemical group 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 3
- 239000004593 Epoxy Chemical class 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Natural products P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 235000012211 aluminium silicate Nutrition 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 229910000420 cerium oxide Inorganic materials 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 125000001033 ether group Chemical group 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 2
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- SCKXCAADGDQQCS-UHFFFAOYSA-N Performic acid Chemical compound OOC=O SCKXCAADGDQQCS-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- UOHMMEJUHBCKEE-UHFFFAOYSA-N prehnitene Chemical compound CC1=CC=C(C)C(C)=C1C UOHMMEJUHBCKEE-UHFFFAOYSA-N 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 229940014800 succinic anhydride Drugs 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 1
- QWOZZTWBWQMEPD-UHFFFAOYSA-N 1-(2-ethoxypropoxy)propan-2-ol Chemical compound CCOC(C)COCC(C)O QWOZZTWBWQMEPD-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- IHWDSEPNZDYMNF-UHFFFAOYSA-N 1H-indol-2-amine Chemical class C1=CC=C2NC(N)=CC2=C1 IHWDSEPNZDYMNF-UHFFFAOYSA-N 0.000 description 1
- BGCSUUSPRCDKBQ-UHFFFAOYSA-N 2,4,8,10-tetraoxaspiro[5.5]undecane Chemical compound C1OCOCC21COCOC2 BGCSUUSPRCDKBQ-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- WFSMVVDJSNMRAR-UHFFFAOYSA-N 2-[2-(2-ethoxyethoxy)ethoxy]ethanol Chemical compound CCOCCOCCOCCO WFSMVVDJSNMRAR-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- PULOARGYCVHSDH-UHFFFAOYSA-N 2-amino-3,4,5-tris(oxiran-2-ylmethyl)phenol Chemical compound C1OC1CC1=C(CC2OC2)C(N)=C(O)C=C1CC1CO1 PULOARGYCVHSDH-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- OVEUFHOBGCSKSH-UHFFFAOYSA-N 2-methyl-n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound CC1=CC=CC=C1N(CC1OC1)CC1OC1 OVEUFHOBGCSKSH-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- OECTYKWYRCHAKR-UHFFFAOYSA-N 4-vinylcyclohexene dioxide Chemical compound C1OC1C1CC2OC2CC1 OECTYKWYRCHAKR-UHFFFAOYSA-N 0.000 description 1
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- PGEAEAYLSCKCCO-UHFFFAOYSA-N benzene;n-methylmethanamine Chemical compound CNC.C1=CC=CC=C1 PGEAEAYLSCKCCO-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 125000003739 carbamimidoyl group Chemical group C(N)(=N)* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000005587 carbonate group Chemical group 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000002993 cycloalkylene group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000004956 cyclohexylene group Chemical group 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 1
- 238000007607 die coating method Methods 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 229930004069 diterpene Natural products 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 238000006735 epoxidation reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002168 ethanoic acid esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- FRCAGVUKJQCWBD-UHFFFAOYSA-L iodine green Chemical compound [Cl-].[Cl-].C1=CC(N(C)C)=CC=C1C(\C=1C=CC(=CC=1)[N+](C)(C)C)=C/1C=C(C)C(=[N+](C)C)C=C\1 FRCAGVUKJQCWBD-UHFFFAOYSA-L 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- UJNZOIKQAUQOCN-UHFFFAOYSA-N methyl(diphenyl)phosphane Chemical compound C=1C=CC=CC=1P(C)C1=CC=CC=C1 UJNZOIKQAUQOCN-UHFFFAOYSA-N 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- JAYXSROKFZAHRQ-UHFFFAOYSA-N n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound C1OC1CN(C=1C=CC=CC=1)CC1CO1 JAYXSROKFZAHRQ-UHFFFAOYSA-N 0.000 description 1
- IKVDMBQGHZVMRN-UHFFFAOYSA-N n-methyldecan-1-amine Chemical compound CCCCCCCCCCNC IKVDMBQGHZVMRN-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 150000003142 primary aromatic amines Chemical class 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/226—Mixtures of di-epoxy compounds
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0094—Filling or covering plated through-holes or blind plated vias, e.g. for masking or for mechanical reinforcement
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/095—Conductive through-holes or vias
- H05K2201/0959—Plated through-holes or plated blind vias filled with insulating material
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Description
本發明涉及熱固性樹脂組合物,尤其涉及用作為多層基板、雙面基板等印刷電路板中的導通孔(via hole)、通孔(through hole)等的永久填孔材料之熱固性樹脂組合物。尤其涉及抑制經時黏度的增黏、且對印刷電路板的孔的填充性和固化後的研磨性優異之熱固性樹脂組合物。The present invention relates to a thermosetting resin composition, and more particularly to a thermosetting resin composition using a permanent hole-filling material such as a via hole, a through hole or the like in a printed circuit board such as a multilayer substrate or a double-sided substrate. In particular, it relates to a thermosetting resin composition which is excellent in viscosity-increasing viscosity over time and which is excellent in filling property to a hole of a printed circuit board and polishing property after curing.
近年來,為了對應電子設備的小型化及高功能化,期望印刷電路板變得進一步輕薄短小。因此,提出使用下述製造方法:包括在印刷電路板之芯材料的上下形成絕緣層,形成必要的電路,然後進一步形成絕緣層,並形成電路的方式之積層製造方法等。In recent years, in order to reduce the size and function of electronic devices, it is desirable that printed circuit boards become thinner and shorter. Therefore, it is proposed to use a manufacturing method including a method of manufacturing an insulating layer formed on the upper and lower sides of a core material of a printed circuit board, forming a necessary circuit, and then further forming an insulating layer, forming a circuit, and the like.
在這樣的印刷電路板中,在表面以及例如通孔、導通孔的貫通孔等孔部的內壁形成有導電層,經由印刷等,在孔部填充熱固性樹脂等樹脂組合物。此時,由於樹脂按照使孔部有些許突出的方式進行填充,因此突出部分在固化後經由研磨等來平坦化及除去。進一步,對表面的導電層進行圖案化。(參照專利文獻1)In such a printed circuit board, a conductive layer is formed on the inner wall of the surface and a hole such as a through hole or a through hole of a via hole, and a resin composition such as a thermosetting resin is filled in the hole portion by printing or the like. At this time, since the resin is filled so that the hole portion is slightly protruded, the protruding portion is flattened and removed by polishing or the like after curing. Further, the conductive layer of the surface is patterned. (Refer to Patent Document 1)
通常,作為在孔部填充的樹脂組合物,從其固化物之優異的機械和電性質及化學性質,且黏接性也良好的方面來看,廣泛使用熱固型的環氧樹脂組合物。In general, as the resin composition filled in the hole portion, a thermosetting epoxy resin composition is widely used from the viewpoint of excellent mechanical and electrical properties and chemical properties of the cured product, and good adhesion.
對於這樣的熱固型的環氧樹脂組合物,作為固化促進劑,使用芳香族伯胺類或者芳香族仲胺類、酸酐類、叔胺、咪唑。另外,從操作性的觀點出發,環氧樹脂與固化促進劑混合及分散而以共存的一液型組合物形式來使用的情況較多。對於一液型組合物,可列舉出其組合物的保存條件的管理嚴格、可使用時間短等問題。特別是由於如果可使用時間短,則有招致操作性降低的擔心,因此期望一種能長時間使用的樹脂組合物。As such a thermosetting epoxy resin composition, a primary aromatic amine or an aromatic secondary amine, an acid anhydride, a tertiary amine, or an imidazole is used as a curing accelerator. Further, from the viewpoint of workability, the epoxy resin and the curing accelerator are mixed and dispersed, and are often used in the form of a co-existing one-liquid composition. The one-liquid type composition may be exemplified by the strict management of the storage conditions of the composition and the short use time. In particular, since the usable time is short, there is a fear that the workability is lowered. Therefore, a resin composition which can be used for a long period of time is desired.
另一方面,熱固型的環氧樹脂組合物對孔的填充方法中,印刷法是主流。對於印刷法所要求的條件,可列舉出作為向孔流入的容易度之指標的流動性和流掛性。環氧樹脂組合物在固化後,為了進行平坦化而經由拋光等研磨將突出的環氧樹脂組合物除去時所需的條件,可列舉出代表研磨的進行容易度之研磨性和在研磨後的環氧樹脂組合物之平坦性。On the other hand, in the method of filling the pores of the thermosetting epoxy resin composition, the printing method is the mainstream. The conditions required for the printing method include fluidity and sagability as an index of the ease of inflow into the pores. The conditions required for removing the outstanding epoxy resin composition by polishing or the like after polishing the epoxy resin composition after curing are exemplified by the polishing property which is easy to carry out polishing and the after polishing. The flatness of the epoxy resin composition.
專利文獻1:日本特開平10-75027號公報Patent Document 1: Japanese Patent Laid-Open No. Hei 10-75027
本發明的目的在於提供抑制經時黏度的增黏、且對印刷電路板的孔的填充性和固化後的研磨性優異之熱固性樹 脂組合物以及含彼之印刷電路板。本發明之主要目的在於提供抑制經時黏度的增黏、且對印刷電路板的孔的填充性和固化後的研磨性優異之熱固性樹脂組合物。An object of the present invention is to provide a thermosetting tree which is excellent in viscosity-increasing viscosity over time and which is excellent in filling property to a hole of a printed circuit board and polishing property after curing. The fat composition and the printed circuit board containing the same. A main object of the present invention is to provide a thermosetting resin composition which is excellent in viscosity-increasing viscosity over time and which is excellent in the filling property of a hole in a printed circuit board and the polishing property after curing.
更具體而言,在於提供具有顯然現有技術無法滿足之填孔用的環氧樹脂組合物所要求的填充性和固化後的研磨性且能抑制經時黏度的增黏之優異的熱固性樹脂組合物。More specifically, it is an excellent thermosetting resin composition which is excellent in the filling property of the epoxy resin composition for hole-filling which is unsatisfactory in the prior art and the polishing property after curing, and which can suppress the viscosity increase with time viscosity. .
發明人為了解決上述問題而反復深入研究,結果發現以含有(A)不具有脂環骨架的環氧樹脂、(B)具有脂環骨架的環氧樹脂、(C)固化催化劑、和(D)填料為特徵的熱固性樹脂組合物能夠解決上述問題,從而完成本發明。The inventors have conducted intensive studies to solve the above problems, and have found that (A) an epoxy resin having no alicyclic skeleton, (B) an epoxy resin having an alicyclic skeleton, (C) a curing catalyst, and (D) The thermosetting resin composition characterized by a filler can solve the above problems, thereby completing the present invention.
即,本發明的熱固性樹脂組合物的特徵在於,其為用於填充印刷電路板的孔之用途,其含有(A)不具有脂環骨架的環氧樹脂、(B)具有脂環骨架的環氧樹脂、(C)固化催化劑、和(D)填料。That is, the thermosetting resin composition of the present invention is characterized in that it is used for filling a hole of a printed circuit board, and contains (A) an epoxy resin having no alicyclic skeleton, and (B) a ring having an alicyclic skeleton. An oxygen resin, (C) a curing catalyst, and (D) a filler.
另外,本發明的印刷電路板的特徵在於,其具有填充有前述熱固性樹脂組合物的固化物之孔部。Further, the printed circuit board of the present invention is characterized in that it has a hole portion filled with a cured product of the thermosetting resin composition.
本發明的環氧樹脂組合物經由含有(A)不具有脂環骨架的環氧樹脂、(B)具有脂環骨架的環氧樹脂、(C)固化催化劑、和(D)填料,能夠抑制經時變化中的組合物黏度的增黏。其結果,能夠延長保存期間,不需要嚴格的保存管理。此外由於可使用時間也變長,因此能 夠防止操作性的降低,可以長時間穩定地使用。具體而言,由於即使長時間使用,黏度也是穩定的,因此不僅對孔的埋入性不會變化而穩定,而且還能夠抑制在黏度增高時孔內的氣泡增加的不良情況。The epoxy resin composition of the present invention can suppress the passage via (A) an epoxy resin having no alicyclic skeleton, (B) an epoxy resin having an alicyclic skeleton, (C) a curing catalyst, and (D) a filler. Viscosity of the viscosity of the composition during the time of change. As a result, the storage period can be extended, and strict storage management is not required. In addition, since the usable time is also long, it can It is enough to prevent the decrease in operability and can be used stably for a long time. Specifically, since the viscosity is stable even when used for a long period of time, not only the embedding property of the pores is stabilized but also the pores in the pores are increased when the viscosity is increased.
特別是經由使用(A)不具有脂環骨架的環氧樹脂,能夠獲得適度的流動性和固化物的硬度,因此能夠獲得填充性和研磨性。經由使用(B)具有脂環骨架的環氧樹脂,借助抑制組合物的固化反應的作用,使得抑制經時變化中的組合物黏度的增黏成為可能。因此,如果欠缺兩者中的一方,就無法獲得全部的特性。In particular, by using (A) an epoxy resin having no alicyclic skeleton, moderate fluidity and hardness of a cured product can be obtained, and thus filling property and polishing property can be obtained. By using (B) an epoxy resin having an alicyclic skeleton, it is possible to suppress the viscosity increase of the composition in the change over time by suppressing the action of the curing reaction of the composition. Therefore, if one of the two is lacking, the full characteristics cannot be obtained.
關於(D)填料,經由含有於熱固化收縮時用作緩衝材料的作用,對樹脂組合物賦予應力緩和的功能。另外,經由對樹脂組合物賦予觸變性,能夠防止在印刷填充後、固化時樹脂組合物由孔滲出的不良情況。此外,經由賦予觸變性,在填充時樹脂組合物能夠緊密地隨著孔內的銅表面的凹凸進行填充。經由之後的固化,樹脂組合物與銅均勻地固化,由此獲得穩定的密合性成為可能。The (D) filler imparts a stress relieving function to the resin composition by acting as a buffer material when it is contained in heat curing shrinkage. Further, by imparting thixotropy to the resin composition, it is possible to prevent the resin composition from oozing out from the pores after the printing is filled or at the time of curing. Further, by imparting thixotropy, the resin composition can be closely filled with the unevenness of the copper surface in the pores at the time of filling. Through the subsequent curing, the resin composition is uniformly cured with copper, whereby it is possible to obtain stable adhesion.
因此,如果缺少(D)填料,就無法獲得全部的特徵。Therefore, if the (D) filler is absent, all features cannot be obtained.
與此相反,在現有的熱固性樹脂組合物中,雖然能夠獲得填充性和研磨性,但抑制經時變化中的黏度的增黏並不充分。其理由是由於在現有的熱固性樹脂組合物中,通常僅使用(A)不具有脂環骨架的環氧樹脂,且設計成反應性快的樹脂組成物。針對此現有的問題,製成二液型是 最為簡單的方法,但在使用時必須混合2液而招致操作性的降低。因此,在現有的熱固性樹脂組合物中,長時間穩定地使用是困難的。On the other hand, in the conventional thermosetting resin composition, although the filling property and the polishing property can be obtained, the viscosity increase of the viscosity in the change over time is not sufficient. The reason for this is that, in the conventional thermosetting resin composition, only (A) an epoxy resin having no alicyclic skeleton is used, and a resin composition having high reactivity is designed. For this existing problem, the two-liquid type is The simplest method, but it is necessary to mix 2 liquids during use and cause a decrease in operability. Therefore, it is difficult to stably use it for a long time in the conventional thermosetting resin composition.
從以上情況出發,經由本發明的熱固性樹脂組合物,能夠提供抑制經時黏度的增黏、且對印刷電路板的孔的填充性和固化後的研磨性優異之的熱固性樹脂組合物以及含彼之印刷電路板。In the above-mentioned case, the thermosetting resin composition of the present invention can provide a thermosetting resin composition which is excellent in viscosity-improving viscosity over time and which is excellent in the filling property of the hole of the printed circuit board and the polishing property after curing, and the like. Printed circuit board.
以下,對本發明的熱固性樹脂組合物中的各構成成分進行說明。Hereinafter, each constituent component in the thermosetting resin composition of the present invention will be described.
作為(A)不具有脂環骨架的環氧樹脂,只要是在一分子中具有2個或更多個環氧基的物質即可,可以使用公知的物質。例如可列舉出在1分子中具有2個或更多個環氧基的化合物,例如雙酚A型環氧樹脂、雙酚S型環氧樹脂、二萘酚型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、丙二醇或聚丙二醇的二縮水甘油醚、聚1,4-丁二醇二縮水甘油醚、甘油聚縮水甘油醚、三羥甲基丙烷聚縮水甘油醚、苯基-1,3-二縮水甘油醚、聯苯-4,4’-二縮水甘油醚、1,6-己二醇二縮水甘油醚、乙二醇或丙二醇的二縮水甘油醚、山梨糖醇聚縮水甘油醚、山梨糖醇酐聚縮水甘油醚、三(2,3-環氧丙 基)異氰尿酸酯、和三縮水甘油三(2-羥乙基)異氰尿酸酯等、和胺型環氧樹脂,例如四縮水甘油胺基二苯基甲烷、四縮水甘油間苯二甲胺、三縮水甘油對胺基苯酚、二縮水甘油苯胺、和二縮水甘油鄰甲苯胺等等。As the epoxy resin (A) having no alicyclic skeleton, a known one may be used as long as it has two or more epoxy groups in one molecule. For example, a compound having two or more epoxy groups in one molecule, such as a bisphenol A type epoxy resin, a bisphenol S type epoxy resin, a dinaphthol type epoxy resin, and a bisphenol F type may be mentioned. Epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, diglycidyl ether of propylene glycol or polypropylene glycol, polytetramethylene glycol diglycidyl ether, glycerol polyglycidyl ether, Trimethylolpropane polyglycidyl ether, phenyl-1,3-diglycidyl ether, biphenyl-4,4'-diglycidyl ether, 1,6-hexanediol diglycidyl ether, ethylene glycol Or diglycidyl ether of propylene glycol, sorbitol polyglycidyl ether, sorbitan polyglycidyl ether, tris(2,3-epoxypropane Isocyanurate, triglycidyl tris(2-hydroxyethyl)isocyanurate, etc., and an amine type epoxy resin, such as tetraglycidylaminodiphenylmethane, tetraglycidyl benzene Dimethylamine, triglycidyl-aminophenol, diglycidylaniline, and diglycidyl o-toluidine, and the like.
對於它們的市售品,作為雙酚A型液態環氧樹脂,可列舉出三菱化學公司製造的jER-828;作為雙酚F型液態環氧樹脂,可列舉出三菱化學公司製造的jER-807;作為胺型液態環氧樹脂,可列舉出三菱化學公司製造的jER-630、和住友化學公司製造的ELM-100等。For the commercially available products, jER-828 manufactured by Mitsubishi Chemical Corporation can be cited as the bisphenol A type liquid epoxy resin, and jER-807 manufactured by Mitsubishi Chemical Corporation can be cited as the bisphenol F type liquid epoxy resin. Examples of the amine-type liquid epoxy resin include jER-630 manufactured by Mitsubishi Chemical Corporation and ELM-100 manufactured by Sumitomo Chemical Co., Ltd.
在這些當中,特別佳的是在製作黏度低的糊劑時能夠增加填料的填充量、且含有作為耐熱骨架的苯環之胺型液態環氧樹脂等。它們可以單獨使用或者2種或更多種組合使用。Among these, an amine-type liquid epoxy resin which can increase the filling amount of the filler and contains a benzene ring as a heat-resistant skeleton is particularly preferable in the case of producing a paste having a low viscosity. They may be used singly or in combination of two or more.
(A)不具有脂環骨架的環氧樹脂的配混比例為組合物總量的4~40質量%,較佳為10~38質量%,更佳為20~35質量%。如果小於4質量%,則組合物的反應性變差,變得不能具有充分的硬度。其結果,有在研磨時引起組合物的脫落等不良情況的可能性。反之如果為40質量%或更高,則無法抑制經時黏度的增黏。(A) The compounding ratio of the epoxy resin having no alicyclic skeleton is 4 to 40% by mass, preferably 10 to 38% by mass, and more preferably 20 to 35% by mass based on the total amount of the composition. If it is less than 4% by mass, the reactivity of the composition is deteriorated, and it becomes impossible to have sufficient hardness. As a result, there is a possibility that a problem such as dropping of the composition at the time of polishing may occur. On the other hand, if it is 40% by mass or more, the viscosity increase with time viscosity cannot be suppressed.
作為(B)具有脂環骨架的環氧樹脂,為在分子內具有環狀脂肪族骨架和2個或更多個環氧基的化合物。其中,(B)具有脂環骨架的環氧樹脂的環氧基較佳不含縮水甘油醚基。作為(B)具有脂環骨架的環氧樹脂的環氧基,較佳為含有構成環狀脂肪族骨架的2個碳原子而形成 的環氧基、或與環狀脂肪族骨架直接鍵合的環氧基。作為此種(B)具有脂環骨架的環氧樹脂,經由使對應的脂環式烯烴化合物借助脂肪族過羧酸等氧化來製造,基本上使用無水的脂肪族過羧酸來製造的物質具有高的環氧化率,較佳為從該點出發。The epoxy resin having (B) an alicyclic skeleton is a compound having a cyclic aliphatic skeleton and two or more epoxy groups in the molecule. Among them, the epoxy group of the epoxy resin having (B) an alicyclic skeleton preferably contains no glycidyl ether group. The epoxy group of (B) an epoxy resin having an alicyclic skeleton preferably contains two carbon atoms constituting a cyclic aliphatic skeleton. An epoxy group or an epoxy group directly bonded to a cyclic aliphatic skeleton. The epoxy resin having an alicyclic skeleton as such (B) is produced by oxidizing a corresponding alicyclic olefin compound by an aliphatic percarboxylic acid or the like, and a substance which is basically produced using an anhydrous aliphatic percarboxylic acid has A high epoxidation rate is preferred from this point.
(B)具有脂環骨架的環氧樹脂具有連接基團,例如可列舉出單鍵、伸烷基、羰基(-CO-)、醚基(-O-)、酯基(-COO-)、醯胺基(-CONH-)、碳酸酯基(-OCOO-)、以及由這些多個連接而形成的基團等。其中較佳的連接基團為醚基(-O-)、酯基(-COO-)。伸烷基的碳原子數較佳為1~18,可列舉出亞甲基、甲基亞甲基、二甲基亞甲基、伸乙基、伸丙基、和三伸甲基等直鏈狀、支鏈狀的伸烷基;1,2-伸環戊基、1,3-伸環戊基、伸環戊基、1,2-伸環己基、1,3-伸環己基、1,4-伸環己基、和伸環己基等2價的脂環式烴基(尤其是2價的伸環烷基)等。(B) The epoxy resin having an alicyclic skeleton has a linking group, and examples thereof include a single bond, an alkylene group, a carbonyl group (-CO-), an ether group (-O-), and an ester group (-COO-). Amidino group (-CONH-), a carbonate group (-OCOO-), a group formed by these multiple linkages, and the like. Among the preferred linking groups are ether groups (-O-) and ester groups (-COO-). The alkyl group has preferably 1 to 18 carbon atoms, and examples thereof include a straight chain such as a methylene group, a methylmethylene group, a dimethylmethylene group, an exoethyl group, a propyl group, and a trimethyl group. , branched or branched alkyl; 1,2-cyclopentyl, 1,3-cyclopentyl, cyclopentyl, 1,2-extended cyclohexyl, 1,3-cyclohexyl, 1 a 4-valent alicyclic hydrocarbon group (especially a divalent cycloalkylene group) such as a 4-cyclohexylene group and a cyclohexylene group.
(B)具有脂環骨架的環氧樹脂也可以從市場面上購得,例如較佳的是以酯基作為連接基團的“Celoxide 2021”、“Celoxide 2081”、以醚基作為連接基團的“EHPE3150”(均為DAICEL CHEMICAL INDUSTRIES,LTD.製造),其中特別佳的是“Celoxide 2021”、“EHPE 3150”。(B) An epoxy resin having an alicyclic skeleton is also commercially available, and for example, "Celoxide 2021", "Celoxide 2081" having an ester group as a linking group, and an ether group as a linking group are preferable. "EHPE3150" (all manufactured by DAICEL CHEMICAL INDUSTRIES, LTD.), among which "Celoxide 2021" and "EHPE 3150" are particularly preferable.
(B)具有脂環骨架的環氧樹脂的配混比例為組合物總量的2~38質量%,較佳為4~31質量%,更佳為6~20質量%。如果小於2質量%,則有時無法抑制經時黏度的增 黏。反之,如果為38質量%或更高,則組合物的反應性變差,有時無法具有充分的硬度。其結果,有時在研磨時引起組合物的脫落等不良情況。(B) The compounding ratio of the epoxy resin having an alicyclic skeleton is 2 to 38% by mass, preferably 4 to 31% by mass, and more preferably 6 to 20% by mass based on the total amount of the composition. If it is less than 2% by mass, the increase in viscosity over time may not be suppressed. sticky. On the other hand, when it is 38% by mass or more, the reactivity of the composition is deteriorated, and sometimes it is impossible to have sufficient hardness. As a result, problems such as falling off of the composition may occur during polishing.
(A)不具有脂環骨架的環氧樹脂與(B)具有脂環骨架的環氧樹脂的配混比率如下所示。以質量比計(A):(B)=90:10~20:80,較佳為85:15~50:50,更佳為80:20~60:40。The compounding ratio of (A) epoxy resin which does not have an alicyclic skeleton, and (B) epoxy resin which has an alicyclic skeleton is as follows. In terms of mass ratio (A): (B) = 90: 10 to 20: 80, preferably 85: 15 to 50: 50, more preferably 80: 20 to 60: 40.
即使(B)具有脂環骨架的環氧樹脂的比率高會滿足特性,也由於如果(A)不具有脂環骨架的環氧樹脂的比率高,則固化時間能夠縮短而提高操作性,因此是期望的。Even if (B) the ratio of the epoxy resin having an alicyclic skeleton is high, the characteristics are satisfied, and if (A) the ratio of the epoxy resin having no alicyclic skeleton is high, the curing time can be shortened and the workability is improved, so Expected.
作為(C)固化催化劑,可以使用任何可作為(A)不具有脂環骨架的環氧樹脂和(B)具有脂環骨架的環氧樹脂的固化催化劑之公知慣用的物質。具體而言,可列舉出下述物質,即,商品名2E4MZ、C11Z、C17Z、2PZ等咪唑類、商品名2MZ-A、2E4MZ-A等咪唑的AZINE化合物、商品名2MZ-OK、2PZ-OK等咪唑的異氰尿酸鹽、商品名2PHZ、2P4MHZ等咪唑羥甲基酯(前述商品名均為四國化成工業株式會社製造)、雙氰胺及其衍生物、三聚氰胺及其衍生物、二胺基馬來腈及其衍生物、二伸乙基三胺、三伸乙基四胺、四伸乙基五胺、雙(六伸甲基)三胺、三乙醇胺、二胺基二苯基甲烷、有機酸二醯肼等胺類、1,8-二氮雜雙環〔5,4,0〕十一烯-7的辛酸鹽、磺酸鹽(商品名DBU,SAN-APRO公司製造)、3,9-雙(3-胺基 丙基)-2,4,8,10-四氧雜螺〔5,5〕十一烷(商品名ATU,味之素株式會社製造)、或三苯基膦、三環己基膦、三丁基膦、甲基二苯基膦等有機膦化合物等。這些與提高塗膜特性的要求相匹配,可以單獨使用或者2種或更多種組合使用。另外,還可使用四丙烯基琥珀酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、十二烯基琥珀酸酐、甲基內亞甲基四氫鄰苯二甲酸酐等公知的酸酐。在這些固化催化劑中,特別是咪唑,由於在環氧樹脂的固化物中具有優異的耐熱性、耐化學藥品性,且另外能夠獲得疏水性,因此能夠抑制吸濕,因而是適宜的。另外,雙氰胺、三聚氰胺、甲基胍胺、苯並胍胺、3,9-雙〔2-(3,5-二胺基-2,4,6-三氮雜苯基)乙基〕-2,4,8,10-四氧雜螺〔5,5〕十一烷等胍胺及其衍生物、以及它們有機酸鹽、環氧加合物等由於已知具有與銅的密合性和防銹性,不僅能夠用作為環氧樹脂的固化劑,而且還能有助於防止印刷電路板的銅變色,因此可適宜地使用。As the (C) curing catalyst, any conventionally known one which can be used as a curing catalyst of (A) an epoxy resin having no alicyclic skeleton and (B) an epoxy resin having an alicyclic skeleton can be used. Specific examples include an imidazole such as 2E4MZ, C11Z, C17Z, and 2PZ, an AZINE compound such as 2MZ-A or 2E4MZ-A, and a product name of 2MZ-OK and 2PZ-OK. Isocyanurate such as imidazole, imidazole hydroxymethyl ester such as 2PHZ or 2P4MHZ (the above-mentioned trade names are all manufactured by Shikoku Chemicals Co., Ltd.), dicyandiamide and its derivatives, melamine and its derivatives, diamine Kimalyl nitrile and its derivatives, di-ethyltriamine, tri-ethylidene tetraamine, tetraethylamamine, bis(hexamethyl)triamine, triethanolamine, diaminodiphenylmethane An amine such as an organic acid diterpene, an octanoate of 1,8-diazabicyclo[5,4,0]undecene-7, a sulfonate (trade name: DBU, manufactured by SAN-APRO Co., Ltd.), 3 , 9-bis (3-amino group Propyl)-2,4,8,10-tetraoxaspiro[5,5]undecane (trade name: ATU, manufactured by Ajinomoto Co., Ltd.), or triphenylphosphine, tricyclohexylphosphine, tributyl An organic phosphine compound such as a phosphine or a methyl diphenylphosphine. These are matched with the requirements for improving the characteristics of the coating film, and may be used singly or in combination of two or more. In addition, tetrapropenyl succinic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, dodecenyl succinic anhydride, methyl endomethylene tetrahydrophthalic acid can also be used. A known acid anhydride such as an acid anhydride. Among these curing catalysts, in particular, imidazole is preferable because it has excellent heat resistance and chemical resistance in a cured product of an epoxy resin, and is also capable of obtaining hydrophobicity, thereby suppressing moisture absorption. In addition, dicyandiamide, melamine, methyl decylamine, benzoguanamine, 3,9-bis[2-(3,5-diamino-2,4,6-triazaphenyl)ethyl] Indoleamines such as 2,4,8,10-tetraoxaspiro[5,5]undecane and derivatives thereof, and organic acid salts, epoxy adducts and the like thereof are known to have adhesion to copper. The properties and rust preventive properties can be suitably used not only as a curing agent for an epoxy resin but also to prevent discoloration of copper on a printed circuit board.
對於(C)固化催化劑的配混量,通常使用的量之比例是足夠的,例如以每100質量份之前述(A)不具有脂環骨架的環氧樹脂和(B)具有脂環骨架的環氧樹脂的總量計,0.05質量份或更高且140質量份或更低是適合的。較佳為0.1質量份或更高且120質量份或更低,更佳為0.3質量份或更高且100質量份或更低。如果小於0.05質量份,則無法得到具有足夠硬度的固化物。其結果,有產生在研磨時引起組合物的脫落等不良情況的可能性。如果 為140質量份或更高,則除了無法抑制經時黏度的增黏之外,還通常使樹脂組合物的預固化速度變得過快,在固化物中易殘留空隙,故不是合宜的。For the compounding amount of the (C) curing catalyst, a ratio of the amount generally used is sufficient, for example, per 100 parts by mass of the aforementioned (A) epoxy resin having no alicyclic skeleton and (B) having an alicyclic skeleton. The total amount of the epoxy resin is 0.05 parts by mass or more and 140 parts by mass or less is suitable. It is preferably 0.1 part by mass or more and 120 parts by mass or less, more preferably 0.3 part by mass or more and 100 parts by mass or less. If it is less than 0.05 parts by mass, a cured product having sufficient hardness cannot be obtained. As a result, there is a possibility that a problem such as dropping of the composition at the time of polishing may occur. in case In the case of 140 parts by mass or more, in addition to the inability to suppress the viscosity increase with time viscosity, the pre-curing speed of the resin composition is usually too fast, and voids are likely to remain in the cured product, which is not preferable.
(D)填料是為了緩和由固化收縮帶來的應力、調整線膨脹係數、及對樹脂組合物賦予觸變性而使用的物質,可以為任何物質,只要是在一般的樹脂組合物中使用的公知慣用的非導電性的物質。具體而言,例如可列舉出二氧化矽、硫酸鋇、碳酸鈣、氮化矽、氮化鋁、氮化硼、氧化鋁、氧化鎂、氫氧化鋁、氫氧化鎂、氧化鈦、雲母、滑石、有機膨潤土、高嶺土、諾易堡矽土(Sillitin)、燒結的高嶺土黏土、燒結的滑石、燒結的諾勃氏(Neuburg)矽土等非金屬填料、及銅、金、銀、鈀、矽等金屬填料。這些與提高塗膜特性的要求相匹配,可以單獨使用或者2種或更多種組合使用。其中,從特性方面和操作方面而言,二氧化矽和碳酸鈣是較佳的。(D) The filler is used to relax the stress caused by curing shrinkage, adjust the linear expansion coefficient, and impart thixotropy to the resin composition, and may be any material as long as it is used in a general resin composition. Conventional non-conductive material. Specific examples thereof include cerium oxide, barium sulfate, calcium carbonate, barium nitride, aluminum nitride, boron nitride, aluminum oxide, magnesium oxide, aluminum hydroxide, magnesium hydroxide, titanium oxide, mica, and talc. , organic bentonite, kaolin, Sillitin, sintered kaolin clay, sintered talc, sintered non-metallic fillers such as Neuburg alumina, and copper, gold, silver, palladium, rhodium, etc. Metal filler. These are matched with the requirements for improving the characteristics of the coating film, and may be used singly or in combination of two or more. Among them, cerium oxide and calcium carbonate are preferred from the viewpoint of properties and operation.
(D)填料的形狀可列舉出球狀、針狀、片狀、鱗片狀、中空狀、無定形狀、六角狀、立方體狀、薄片狀等,不管任何形狀均可。(D) The shape of the filler may be a spherical shape, a needle shape, a sheet shape, a scaly shape, a hollow shape, an amorphous shape, a hexagonal shape, a cubic shape, a sheet shape, or the like, and may be any shape.
(D)填料的平均粒徑,可以為任何粒徑,只要其可以無特別適宜的範圍地糊劑化,並能夠獲得期待的特性。(D) The average particle diameter of the filler may be any particle diameter as long as it can be paste-formed without a particularly suitable range, and desired properties can be obtained.
另外,(D)填料的表面處理無論有無處理均可。Further, the surface treatment of the (D) filler may be treated with or without treatment.
(D)填料的配混比例較佳為組合物總量的30~90質量%,更佳為40~70質量%。無機填料的配混比例在小於30質量%時,所得固化物無法顯示足夠低的膨脹性,此外 研磨性、密合性也變得不充足。另一方面,在超過90質量%的情況下,糊劑化變得困難,無法獲得印刷性和填孔填充性等。The compounding ratio of the (D) filler is preferably from 30 to 90% by mass, more preferably from 40 to 70% by mass based on the total amount of the composition. When the compounding ratio of the inorganic filler is less than 30% by mass, the obtained cured product cannot exhibit sufficiently low expandability, and Abrasiveness and adhesion also become insufficient. On the other hand, in the case of more than 90% by mass, paste formation becomes difficult, and printability, hole filling property, and the like cannot be obtained.
在本發明的熱固性樹脂組合物中,在使用室溫下液態的環氧樹脂的情況下,不一定需要使用稀釋溶劑,但為了調整組合物的黏度,也可以添加稀釋溶劑。作為稀釋溶劑,例如可列舉出甲基乙基酮、環己酮等酮類;甲苯、二甲苯、四甲苯等芳香族烴類;甲基溶纖劑、丁基溶纖劑、甲基卡必醇、乙基卡必醇、丁基卡必醇、丙二醇單甲醚、二丙二醇單乙醚、三乙二醇單乙醚等二醇醚類;醋酸乙酯、醋酸丁酯、以及上述二醇醚類的醋酸酯等酯類;乙醇、丙醇、乙二醇、丙二醇等醇類;辛烷、癸烷等脂肪族烴;石油醚、石腦油、氫化石腦油、溶劑石腦油等石油系溶劑等有機溶劑。它們可以單獨使用或者2種或更多種組合使用。In the thermosetting resin composition of the present invention, when a liquid epoxy resin at room temperature is used, it is not always necessary to use a diluent solvent, but a diluting solvent may be added in order to adjust the viscosity of the composition. Examples of the diluent solvent include ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene; methyl cellosolve, butyl cellosolve, and methyl carbitol; Ethyl carbitol, butyl carbitol, propylene glycol monomethyl ether, dipropylene glycol monoethyl ether, triethylene glycol monoethyl ether and other glycol ethers; ethyl acetate, butyl acetate, and the above glycol ethers of acetic acid Esters such as esters; alcohols such as ethanol, propanol, ethylene glycol, and propylene glycol; aliphatic hydrocarbons such as octane and decane; petroleum solvents such as petroleum ether, naphtha, hydrogenated naphtha, and solvent naphtha. Organic solvents. They may be used singly or in combination of two or more.
稀釋溶劑的配混比例較佳為熱固性樹脂組合物的整體量的10質量%或更低。稀釋溶劑的配混比例超過10質量%時,在固化時由於揮發成分的蒸發的影響,易於在孔部內產生氣泡和裂紋。更佳為5質量%或更低。The compounding ratio of the diluent solvent is preferably 10% by mass or less based on the total amount of the thermosetting resin composition. When the compounding ratio of the diluent solvent exceeds 10% by mass, bubbles and cracks are likely to be generated in the pore portion due to the evaporation of the volatile component during curing. More preferably, it is 5% by mass or less.
此外,在本發明的熱固性樹脂組合物中,根據需要可以配混酞菁藍、酞菁綠、碘綠、雙偶氮黃、水晶紫、氧化鈦、炭黑、萘黑等公知慣用的著色劑、用於賦予保管時的保存穩定性的氫醌、氫醌單甲基醚、叔丁基兒茶酚、連苯三酚、吩噻嗪等公知慣用的熱阻聚劑、黏土、高嶺土、有 機膨潤土、蒙脫石等公知慣用的增黏劑或者觸變劑、有機矽系、氟系、高分子系等消泡劑和/或流平劑、咪唑系、噻唑系、三唑系、矽烷偶聯劑等密合性賦予劑之公知慣用的添加劑類。Further, in the thermosetting resin composition of the present invention, a known conventional coloring agent such as phthalocyanine blue, phthalocyanine green, iodine green, bisazo yellow, crystal violet, titanium oxide, carbon black or naphthalene black may be blended as needed. And a known conventional thermal polymerization inhibitor such as hydroquinone, hydroquinone monomethyl ether, tert-butylcatechol, pyrogallol or phenothiazine for imparting storage stability during storage, clay, kaolin, and Conventional tackifiers or thixotropic agents such as bentonite and montmorillonite, antifoaming agents and/or leveling agents such as organic lanthanides, fluorine-based polymers, and polymers, imidazoles, thiazoles, triazoles, and decanes. A well-known and customary additive such as a coupling agent such as a coupling agent.
本實施方式的熱固性樹脂組合物使用絲網印刷法、輥塗法、模頭塗布法等公知的圖案化方法,填充至例如在表面和孔部的壁面形成有銅等的導電層的印刷電路板之孔部。此時,以使從孔部稍微突出的方式完全地填充。接著,將孔部經熱固性樹脂填充材料填充的印刷電路板例如在150℃下加熱60分鐘,由此使熱固性樹脂填充材料固化,形成固化物。The thermosetting resin composition of the present embodiment is filled with a printed circuit board in which a conductive layer such as copper is formed on the wall surface of the surface and the hole portion by a known patterning method such as a screen printing method, a roll coating method, or a die coating method. The hole. At this time, it is completely filled so that the hole portion slightly protrudes. Next, the printed circuit board in which the hole portion is filled with the thermosetting resin filler is heated, for example, at 150 ° C for 60 minutes, whereby the thermosetting resin filler is cured to form a cured product.
接著,將從印刷電路板的表面突出的固化物的不需要部分利用公知的物理研磨方法除去,以進行平坦化。接著,將表面的導電層按規定圖案進行圖案化,形成規定的電路圖案。此外,可以根據需要,利用過錳酸鉀水溶液等進行固化物的表面粗化,然後經由化學鍍覆等在固化物上形成導電層。Next, an unnecessary portion of the cured product protruding from the surface of the printed circuit board is removed by a known physical polishing method to perform planarization. Next, the conductive layer on the surface is patterned in a predetermined pattern to form a predetermined circuit pattern. Further, if necessary, the surface of the cured product may be roughened by a potassium permanganate aqueous solution or the like, and then a conductive layer may be formed on the cured product by electroless plating or the like.
藉由實施例以及比較例,對本發明進行更詳細的說明,但本發明的技術範圍及其實施方式不受這些限定。實施例以及比較例中的“份”或“%”在沒有特別注明的情況下為重量基準。經由以下所述的方法,進行本實施例的組合物的性狀值試驗。The present invention will be described in more detail by way of examples and comparative examples, but the technical scope of the invention and its embodiments are not limited thereto. The "parts" or "%" in the examples and comparative examples are based on weight unless otherwise specified. The property value test of the composition of the present example was carried out by the method described below.
將表1所示成分按各自的配混比例(質量份)經由攪拌機預混合,然後用三輥碾磨機進行分散,製備實施例1-4以及比較例1-5的熱固性樹脂組合物。The thermosetting resin compositions of Examples 1-4 and Comparative Examples 1-5 were prepared by premixing the components shown in Table 1 in a respective compounding ratio (parts by mass) via a stirrer and then dispersing them in a three-roll mill.
不具有脂環骨架的環氧樹脂A-1:雙酚A型環氧樹脂(三菱化學公司製造,“jER-828”)Epoxy Resin A-1 without alicyclic skeleton: bisphenol A type epoxy resin (manufactured by Mitsubishi Chemical Corporation, "jER-828")
不具有脂環骨架的環氧樹脂A-2:雙酚F型環氧樹脂(三菱化學公司製造,“jER-807”)Epoxy Resin A-2 without alicyclic skeleton: bisphenol F-type epoxy resin (manufactured by Mitsubishi Chemical Corporation, "jER-807")
不具有脂環骨架的環氧樹脂A-3:對胺基苯酚型環氧樹脂(三菱化學公司製造,“jER-630”)Epoxy Resin A-3 without an alicyclic skeleton: p-aminophenol type epoxy resin (manufactured by Mitsubishi Chemical Corporation, "jER-630")
具有脂環骨架的環氧樹脂B-1:3’,4’-環氧基環己烷甲酸3,4-環氧基環己基甲酯(DAICEL CHEMICAL INDUSTRIES,LTD.製造,“Celoxide 2021P”)Epoxy resin B-1 having an alicyclic skeleton: 3', 4'-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester (manufactured by DAICEL CHEMICAL INDUSTRIES, LTD., "Celoxide 2021P")
具有脂環骨架的環氧樹脂B-2:2,2-雙(羥甲基)-1-丁醇的1,2-環氧基-4-(2-環氧乙烷基)環己烷加成物(DAICEL CHEMICAL INDUSTRIES,LTD.製造,“EHPE3150”)Epoxy resin B-2 having an alicyclic skeleton: 1,2-epoxy-4-(2-oxiranyl)cyclohexane of 2,2-bis(hydroxymethyl)-1-butanol Adduct (manufactured by DAICEL CHEMICAL INDUSTRIES, LTD., "EHPE3150")
固化催化劑C-1:咪唑(四國化成工業公司製造,“2MZ-A”)Curing catalyst C-1: imidazole (manufactured by Shikoku Chemical Industry Co., Ltd., "2MZ-A")
固化催化劑C-2:四丙烯基琥珀酸酐(新日本理化株式會社製造,“RIKACID DDSA”)Curing catalyst C-2: tetrapropenyl succinic anhydride (manufactured by Nippon Chemical and Chemical Co., Ltd., "RIKACID DDSA")
固化催化劑C-3:DBU的辛酸鹽(SAN-APRO公司製造,“U-CATSA-102”)Curing catalyst C-3: octanoate of DBU (manufactured by SAN-APRO, "U-CATSA-102")
填料D-1:碳酸鈣(粒徑D50:2.0μm)Filler D-1: calcium carbonate (particle size D50: 2.0 μm)
填料D-2:二氧化矽(粒徑D50:1.5μm)Filler D-2: cerium oxide (particle size D50: 1.5 μm)
將上述的實施例1~4以及比較例1~5的各熱固性樹脂組合物在30℃環境下放置168小時,測定放置前後的黏度,經由下式求出增黏率。黏度為採取0.2ml各熱固性樹脂組合物,使用E型黏度計(東機產業公司製造),在25℃和轉速5rpm/min的條件下測定。Each of the thermosetting resin compositions of the above Examples 1 to 4 and Comparative Examples 1 to 5 was allowed to stand in an environment of 30 ° C for 168 hours, and the viscosity before and after the standing was measured, and the viscosity-increasing ratio was determined by the following formula. The viscosity was measured by using 0.2 ml of each thermosetting resin composition, using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd.) at 25 ° C and a rotation speed of 5 rpm / min.
增黏率=(168小時後黏度-初始黏度)÷初始黏度Viscosity increase = (viscosity after 168 hours - initial viscosity) ÷ initial viscosity
評價基準如下所述。The evaluation criteria are as follows.
○:增黏率20%或更低○: viscosity increase rate of 20% or less
×:增黏率超過20%×: viscosity increase rate exceeds 20%
對預先利用板鍍覆形成通孔的玻璃環氧基板,將前述實施例1~4以及比較例1~5的各熱固性樹脂組合物利用絲網印刷法填充至通孔內,接著,將其放入熱風迴圈式乾燥爐,在150℃下進行1小時光固化,得到待評價的樣品。將該待評價的樣品利用配備高切拋光輥(High Cut Buff)19(SFBR-#320 Sumitomo 3M Limited製造)的研磨機進行物理研磨,在光學顯微鏡(100倍)下觀察孔部的截面。評價基準如下所述。Each of the thermosetting resin compositions of the above Examples 1 to 4 and Comparative Examples 1 to 5 was filled into the through holes by screen printing, and then placed on the glass epoxy substrate in which the through holes were formed by plate plating in advance. The sample was subjected to photocuring at 150 ° C for 1 hour in a hot air loop drying oven to obtain a sample to be evaluated. The sample to be evaluated was physically polished by a grinder equipped with a High Cut Buff 19 (SFBR-#320 Sumitomo 3M Limited), and the cross section of the hole portion was observed under an optical microscope (100 times). The evaluation criteria are as follows.
○:在所有通孔處都未確認到裂紋/空隙/剝離。○: No crack/void/peeling was observed at all the through holes.
×:在任意的孔中確認有空隙/裂紋/剝離。×: voids/cracks/peeling were confirmed in any of the holes.
對預先利用板鍍覆形成通孔的玻璃環氧基板,將前述實施例1~4以及比較例1~5的各熱固性樹脂組合物經由絲網印刷法填充至通孔內,接著,將其放入熱風迴圈式乾燥爐,在150℃下進行1小時光固化,得到待評價的樣品。將該待評價的樣品利用配備高切拋光輥(High Cut Buff)19(SFBR-#320 Sumitomo 3M Limited製造)的研磨機進行物理研磨,以目視以及用光學顯微鏡觀察表面的研磨狀 態。評價基準如下所述。Each of the thermosetting resin compositions of the above Examples 1 to 4 and Comparative Examples 1 to 5 was filled into a through hole by a screen printing method, and then placed on a glass epoxy substrate in which through holes were formed by plate plating in advance, and then placed in a through hole. The sample was subjected to photocuring at 150 ° C for 1 hour in a hot air loop drying oven to obtain a sample to be evaluated. The sample to be evaluated was physically ground using a grinder equipped with a High Cut Buff 19 (SFBR-#320 Sumitomo 3M Limited) to visually observe the surface of the surface by an optical microscope. state. The evaluation criteria are as follows.
○:用研磨次數1次,將在表面突出的糊劑經由研磨除去。○: The paste protruding on the surface was removed by polishing using the number of times of polishing.
△:用研磨次數2次,將在表面突出的糊劑經由研磨除去。△: The paste protruding on the surface was removed by grinding twice using the number of times of polishing.
×:在通孔的周邊或鄰接的通孔間確認有熱固性樹脂組合物的殘渣物,或通孔內的熱固性樹脂組合物脫落。X: The residue of the thermosetting resin composition was observed between the periphery of the through hole or the adjacent through hole, or the thermosetting resin composition in the through hole was peeled off.
上述各試驗的結果示於表2。The results of the above tests are shown in Table 2.
從或更多情況出發,可知經由調製成實施例1-4的熱固性樹脂組合物,可得到抑制經時黏度的增黏、且對印刷電路板的孔的填充性和固化後的研磨性優異之熱固性樹脂組合物。與此相反,比較例1和2由於反應性高而增黏率高,此外固化物的硬度高,如果不設定嚴格研磨條件就無法研磨,因此研磨性不足。僅僅使用(B)具有脂環骨架的環氧樹脂的比較例3由於缺乏反應性,雖然可抑制增黏,但固化物的強度和硬度不足,在孔內的樹脂組合物與銅的介面產生剝離,在研磨時連孔內的固化物也被扯出般地脫落,在研磨後固化物表面未達到標准,因此未得到填 充性和研磨性。比較例4由於反應性高而未能抑制黏度的增黏。比較例5由於反應性高而未能抑制黏度的增黏,此外由於不含填料的影響,故樹脂組合物的應力緩和不足而產生裂紋,因此未得到填充性。In view of the above, it was found that the thermosetting resin composition prepared in Example 1-4 can be obtained by suppressing the viscosity increase with time viscosity, and is excellent in the filling property to the pores of the printed circuit board and the polishing property after curing. Thermosetting resin composition. On the other hand, in Comparative Examples 1 and 2, since the reactivity was high, the viscosity increase rate was high, and the hardness of the cured product was high. If the polishing conditions were not set, the polishing could not be performed, and thus the polishing property was insufficient. Comparative Example 3 using only (B) an epoxy resin having an alicyclic skeleton, although lacking in reactivity, suppressed sticking, but the strength and hardness of the cured product were insufficient, and peeling of the resin composition in the pore and the interface of copper occurred. The cured product in the pores is also peeled off during the grinding, and the surface of the cured product is not up to standard after grinding, so it is not filled. Filling and abrasive. In Comparative Example 4, the viscosity was not inhibited due to high reactivity. In Comparative Example 5, since the reactivity was high, the viscosity of the viscosity was not suppressed, and since the influence of the filler was not contained, the stress relaxation of the resin composition was insufficient to cause cracking, and thus the filling property was not obtained.
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| CN105802129B (en) * | 2014-12-31 | 2019-05-03 | 太阳油墨(苏州)有限公司 | Porefilling heat curing resin composition, solidfied material and the printed circuit board of printed circuit board |
| TWI656172B (en) * | 2017-09-18 | 2019-04-11 | 台燿科技股份有限公司 | Solvent-free resin composition and uses of the same |
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2013
- 2013-03-28 CN CN201310105327.0A patent/CN104072946B/en active Active
- 2013-05-29 TW TW102118948A patent/TWI510544B/en active
- 2013-08-08 WO PCT/CN2013/081033 patent/WO2014153911A1/en not_active Ceased
- 2013-08-08 KR KR1020157030612A patent/KR102071102B1/en active Active
- 2013-08-08 JP JP2016504450A patent/JP6200063B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6017983A (en) * | 1998-01-29 | 2000-01-25 | Alpha Metals, Inc. | Color indicator for completion of polymerization for thermosets |
| US6794040B2 (en) * | 1998-09-01 | 2004-09-21 | International Business Machines Corporation | Flowable compositions and use in filling vias and plated through-holes |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20150135459A (en) | 2015-12-02 |
| CN104072946B (en) | 2017-03-22 |
| WO2014153911A1 (en) | 2014-10-02 |
| JP2016512859A (en) | 2016-05-09 |
| KR102071102B1 (en) | 2020-01-29 |
| CN104072946A (en) | 2014-10-01 |
| TW201437275A (en) | 2014-10-01 |
| JP6200063B2 (en) | 2017-09-20 |
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