TWI507267B - Machining machine - Google Patents
Machining machine Download PDFInfo
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- TWI507267B TWI507267B TW102112942A TW102112942A TWI507267B TW I507267 B TWI507267 B TW I507267B TW 102112942 A TW102112942 A TW 102112942A TW 102112942 A TW102112942 A TW 102112942A TW I507267 B TWI507267 B TW I507267B
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Description
本發明是有關於一種工具機,特別是有關於一種應用內嵌式機械手臂以進行上下料動作之CNC加工工具機。 The invention relates to a machine tool, in particular to a CNC machining machine using an in-line robot arm for loading and unloading.
工具機是一種自動化的加工設備,諸如CNC銑床、CNC車床等。工具機藉由編定預定的程序碼後,其依程序碼自動化的進行加工作業,因此在加工產業中被大量且廣泛的使用。 The machine tool is an automated processing equipment such as a CNC milling machine, a CNC lathe, and the like. Since the machine tool automatically processes the program code by programming the predetermined program code, it is widely used in the processing industry.
一般的工具機在於上料或下料時,大多須要人加進行操作,而當一個加工廠區內設置多台加工工具機時,操作者就必須要逐一地移動至各加工工具機進行上料或下料的動作。當加工工具機的數量繁多時,操作者移動於各加工工具機之間即造成了時間及人力上的浪費。 When the general machine tool is used for loading or unloading, most of them need to be operated. When multiple processing machines are installed in a processing plant, the operators must move to each processing machine to load them one by one. Or the action of cutting. When the number of processing machine tools is large, the operator moves between the various machining machine tools, which causes waste of time and manpower.
綜觀前所述,本發明之發明人思索並設計一種加工工具機,經多年苦心潛心研究,以針對現有技術之缺失加以改善,進而增進產業上之實施利用。 As described above, the inventors of the present invention have thought about and designed a processing machine tool, and after years of painstaking research, to improve the lack of the prior art, thereby enhancing the implementation and utilization of the industry.
有鑑於上述習知技藝之問題,本發明之目的就是在提供一種加工工具機,以解決習知技藝以人力進行上料或下料所產生的時間及人力成本上的浪費。 In view of the above-mentioned problems of the prior art, it is an object of the present invention to provide a machining machine that solves the waste of time and labor costs incurred by conventional techniques for loading or unloading by hand.
根據本發明之目的,提出一種加工工具機,其包含加工模組、工件放置座、機械手臂、攝像模組及控制器。加工模組係對一工件進行加工。工件放置座係供放置工件。機械手臂係抓取工件,以直接由機械手臂將工件輸送至工件放置座上一預定位置,或直接由機械手臂將工件由預定位置移除。攝像模組係擷取工件位於工件放置座上之一影像。控制器係電性連結加工模組、機械手臂及攝像模組。控制器係將影像與預定位置進行比較以判斷工件相對於預定位置之位置,當工件並非位於預定位置時,控制器控制機械手臂將工件輸送至預定位置,當工件位於預定位置時,控制器根據一預定程式碼控制加工模組對工件進行一加工程序,在完成加工程序之後,控制器控制機械手臂將工件由預定位置移除。 In accordance with the purpose of the present invention, a machining tool machine is provided that includes a machining module, a workpiece placement base, a robot arm, a camera module, and a controller. The processing module processes a workpiece. The workpiece placement base is used to place the workpiece. The robotic arm grasps the workpiece to directly transport the workpiece to a predetermined position on the workpiece placement seat by the robot arm, or directly removes the workpiece from the predetermined position by the robot arm. The camera module captures an image of the workpiece on the workpiece placement base. The controller is electrically connected to the processing module, the robot arm and the camera module. The controller compares the image with the predetermined position to determine the position of the workpiece relative to the predetermined position. When the workpiece is not at the predetermined position, the controller controls the robot to transport the workpiece to the predetermined position. When the workpiece is at the predetermined position, the controller A predetermined code control processing module performs a machining process on the workpiece. After the machining process is completed, the controller controls the robot arm to remove the workpiece from the predetermined position.
較佳者,控制器可包含一第一控制模組;第一控制模組係根據影像控制機械手臂將工件放置於預定位置。 Preferably, the controller may include a first control module; the first control module controls the robot to place the workpiece at a predetermined position according to the image control mechanism.
較佳者,第一控制模組可將影像與一預定模板進行比較以判斷工件相對於預定位置之位置,以控制機械手臂調整工件至預定位置。 Preferably, the first control module compares the image with a predetermined template to determine the position of the workpiece relative to the predetermined position to control the robot to adjust the workpiece to the predetermined position.
較佳者,第一控制模組可根據影像判斷工件位於預定位置時產生一輸送完成訊號。 Preferably, the first control module can generate a delivery completion signal when the workpiece is located at the predetermined position according to the image.
較佳者,控制器可包含一第二控制模組;第二控制模組可根據輸送完成訊號,控制加工模組進行加工程序,並於加工程序結束時產生一結束訊號。 Preferably, the controller may include a second control module; the second control module may control the processing module to perform a machining process according to the delivery completion signal, and generate an end signal at the end of the machining process.
較佳者,第一控制模組可根據結束訊號控制機械手臂將該工件由該預定位置移除。 Preferably, the first control module can control the robot to remove the workpiece from the predetermined position according to the end signal.
較佳者,第一控制模組可包含一輸送控制介面;輸送控制介面可經由操作產生一輸送控制訊號,第一控制模組可根據輸送控制訊號控制輸送模組輸送工件至預定位置。 Preferably, the first control module can include a transport control interface; the transport control interface can generate a transport control signal via operation, and the first control module can control the transport module to transport the workpiece to a predetermined position according to the transport control signal.
較佳者,控制器可包含一具有一加工控制介面之第二控制模組;加工控制介面經由操作產生一第二控制訊號,第二控制模組可根據第二控制訊號控制加工模組進行加工程序,並於加工程序結束時產生一結束訊號。 Preferably, the controller can include a second control module having a processing control interface; the processing control interface generates a second control signal via operation, and the second control module can control the processing module according to the second control signal. The program generates an end signal at the end of the machining program.
較佳者,控制器可根據結束訊號產生一結束訊息。 Preferably, the controller can generate an end message according to the end signal.
較佳者,影像可包含工件之表面影像或外形影像。 Preferably, the image may comprise a surface image or a shape image of the workpiece.
較佳者,更可包含一顯示單元;控制器係將影像顯示於顯示單元。 Preferably, the display unit further includes a display unit; the controller displays the image on the display unit.
較佳者,控制器可電性連結一遠端,以受遠端進行操控。 Preferably, the controller is electrically coupled to a distal end for manipulation by the distal end.
承上所述,依本發明之加工工具機,可藉由內嵌式機械手臂可協助快速的上料或下料的程序,可大幅地降低人力成本,且可將各加工工具機之控制器電性連結一遠端,以使操作者可於遠端直接的對各加工具機進行操作或控制,以有效的節省操作者移動於各加工工具機間的時間成本。 As described above, the processing machine according to the present invention can assist the rapid loading or unloading process by the in-line robot arm, can greatly reduce the labor cost, and can control the controller of each machining machine. Electrically coupled to a distal end, so that the operator can directly operate or control each tool at the distal end, thereby effectively saving the time cost for the operator to move between the processing machines.
為了讓上述目的、技術特徵以及實際實施後之增益性更為明顯易懂,於下文中將係以較佳之實施範例輔佐對應相關之圖式來進行更詳細之說明。 In order to make the above-mentioned objects, technical features, and gains after actual implementation more obvious, a more detailed description will be given below with reference to the corresponding drawings in the preferred embodiments.
1‧‧‧加工工具機 1‧‧‧Processing machine
10‧‧‧加工模組 10‧‧‧Processing module
20‧‧‧工件放置座 20‧‧‧Workpiece placement
21‧‧‧預定位置 21‧‧‧Predetermined location
30‧‧‧機械手臂 30‧‧‧ Robotic arm
40‧‧‧攝像模組 40‧‧‧ camera module
41‧‧‧影像 41‧‧‧Image
50‧‧‧控制器 50‧‧‧ Controller
51‧‧‧預定程式碼 51‧‧‧Scheduled code
52‧‧‧第一控制模組 52‧‧‧First Control Module
521‧‧‧輸送控制介面 521‧‧‧Transport Control Interface
522‧‧‧預定模板 522‧‧‧Predetermined template
53‧‧‧第二控制模組 53‧‧‧Second control module
531‧‧‧加工控制介面 531‧‧‧Processing Control Interface
60‧‧‧顯示單元 60‧‧‧ display unit
70‧‧‧遠端 70‧‧‧ distal
第1圖 係為本發明之加工工具機之方塊圖。 Figure 1 is a block diagram of a processing machine tool of the present invention.
第2圖 係為本發明之加工工具機之第一實施例之方塊圖。 Figure 2 is a block diagram of a first embodiment of the machine tool of the present invention.
第3圖 係為本發明之加工工具機之第二實施例之方塊圖。 Figure 3 is a block diagram of a second embodiment of the machine tool of the present invention.
為利 貴審查員瞭解本發明之技術特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的權利範圍,合先敘明。 The technical features, contents, and advantages of the present invention, as well as the advantages thereof, can be understood by the present inventors, and the present invention will be described in detail with reference to the accompanying drawings. The subject matter is only for the purpose of illustration and description, and is not necessarily the true proportion and precise configuration after the implementation of the present invention. Therefore, the scope and configuration relationship of the attached drawings should not be interpreted or limited. First described.
以下將參照相關圖式,說明依本發明加工工具機之實施例,為使便於理解,下述實施例中之相同元件係以相同之符號標示來說明。 The embodiments of the machine tool according to the present invention will be described with reference to the accompanying drawings, and the same elements in the following embodiments are denoted by the same reference numerals for the sake of understanding.
請參閱第1圖,其係為本發明之加工工具機之方塊圖。如圖所示,本發明之加工工具機1可為CNC銑床、CNC車床等CNC加工具機,其包含了一加工模組10、一工件放置座20、一機械手臂30、一攝像模組40及一控制器50。其中,加工模組10可為三軸式、四軸式等加工心軸,其用以對一工件進行加工。工件放置座20係供放置工件。機械手臂30係抓取工件,以直接由機械手臂30將工件輸送至工件放置座20上一預定位置21,或直接由機械手臂30將工件由預定位置21移除。攝像模組40係擷取工件位於工件放置座20上之一影像41;順帶一提的是,攝像模組40可包含鏡頭、影像感測器等所屬技術領域所熟知之元件,於此便不贅述。控制器50係電性連結加工模組10、機械手臂30及攝像模組40;控制器50係將影像41與預定位置21進行比較以判斷工件相對於預定位置21之位 置,當工件並非位於預定位置21時,控制器50控制機械手臂30將工件輸送至預定位置21,當工件位於預定位置21時,控制器50係根據一預定程式碼51控制加工模組10對工件進行一加工程序,在完成加工程序之後,控制器50控制機械手臂30將工件由預定位置21移除。 Please refer to FIG. 1, which is a block diagram of the processing machine of the present invention. As shown in the figure, the machining machine 1 of the present invention can be a CNC milling machine, a CNC lathe, and the like, and includes a machining module 10, a workpiece placement base 20, a robot arm 30, and a camera module 40. And a controller 50. The processing module 10 can be a three-axis or four-axis machining mandrel for processing a workpiece. The workpiece placement base 20 is for placing the workpiece. The robotic arm 30 grasps the workpiece to transport the workpiece directly from the robot arm 30 to a predetermined position 21 on the workpiece placement base 20, or directly removes the workpiece from the predetermined position 21 by the robot arm 30. The camera module 40 captures an image 41 of the workpiece on the workpiece placement base 20; incidentally, the camera module 40 can include components such as a lens, an image sensor, and the like, which are not well known in the art. Narration. The controller 50 is electrically connected to the processing module 10, the robot arm 30 and the camera module 40; the controller 50 compares the image 41 with the predetermined position 21 to determine the position of the workpiece relative to the predetermined position 21. The controller 50 controls the robot arm 30 to transport the workpiece to the predetermined position 21 when the workpiece is not at the predetermined position 21. When the workpiece is at the predetermined position 21, the controller 50 controls the processing module 10 according to a predetermined code 51. The workpiece is subjected to a machining program, and after the machining program is completed, the controller 50 controls the robot arm 30 to remove the workpiece from the predetermined position 21.
請參閱第2圖,其係為本發明之加工工具機之第一實施例之方塊圖。於本實施例中各元件之連結關係及作動均與前述類似,其類似之處於此便不再加以贅述。 Please refer to FIG. 2, which is a block diagram of a first embodiment of the machine tool of the present invention. The connection relationship and the operation of each component in the present embodiment are similar to the foregoing, and the similarities are not described herein.
進一步而言,控制器50可包含一第一控制模組52及第二控制模組53。其中第一控制模組52具有一輸送控制介面521,輸送控制介面521可為鍵盤、滑鼠、操作桿等實體輸入介面,其可為前述之一或其組合。輸送控制介面521經由操作後產生一輸送控制訊號並將其傳送至第一控制模組52,而第一控制模組52根據輸送控制訊號控制機械手臂30輸送工件至預定位置21或由預定位置21移除。更可包含一顯示單元60,以顯示影像41。也就是說,操作者藉由顯示單元60所顯示之影像41觀看工件於加工工具機1內部之情形,以利用輸送控制介面521控制機械手臂進行工件上料或下料的動作。 Further, the controller 50 can include a first control module 52 and a second control module 53. The first control module 52 has a transport control interface 521, and the transport control interface 521 can be a physical input interface such as a keyboard, a mouse, a joystick, etc., which can be one of the foregoing or a combination thereof. The transport control interface 521 generates a transport control signal and transmits it to the first control module 52, and the first control module 52 controls the robot arm 30 to transport the workpiece to the predetermined position 21 or from the predetermined position 21 according to the transport control signal. Remove. A display unit 60 can be further included to display the image 41. That is to say, the operator views the workpiece inside the processing machine tool 1 by the image 41 displayed by the display unit 60, and controls the robot arm to perform the workpiece loading or unloading operation by using the conveying control interface 521.
另一方面,第二控制模組53具有一加工控制介面531,加工控制介面531可為鍵盤、滑鼠、操作桿等實體輸入介面,且其與輸送控制介面521整合為一體。加工控制介面531經由操作產生一第二控制訊號,而第二控制模組53根據第二控制訊號控制加工模組10進行加工程序,且第二控制模組53於加工程序結束時產生一結束訊號。此時,控制 器50根據結束訊號產生一結束訊息,從而可使操作者再接著利用輸送控制介面521進行下料之動作。 On the other hand, the second control module 53 has a processing control interface 531. The processing control interface 531 can be a physical input interface such as a keyboard, a mouse, a joystick, and the like, and is integrated with the transport control interface 521. The processing control interface 531 generates a second control signal by operation, and the second control module 53 controls the processing module 10 to perform a processing procedure according to the second control signal, and the second control module 53 generates an end signal at the end of the processing program. . At this point, control The device 50 generates an end message according to the end signal, so that the operator can then use the transport control interface 521 to perform the blanking action.
值得一提的是,控制器50可以無線(如WIFI)或有線(如TCP/IP)之方式電性連結一遠端70。此時,操作者可直接地利用遠端70對控制器50進行控制,進而控制加工模組10進行加工或機械手臂30進行上料或下料的動作。 It is worth mentioning that the controller 50 can be electrically connected to a remote end 70 in a wireless (such as WIFI) or wired (such as TCP/IP) manner. At this time, the operator can directly control the controller 50 by using the distal end 70, thereby controlling the processing module 10 to perform processing or the robot arm 30 to perform loading or unloading operations.
請參閱第3圖,其係為本發明之加工工具機之第二實施例之方塊圖。於本實施例中各元件之連結關係及作動均與前述類似,其類似之處於此便不再加以贅述。 Please refer to FIG. 3, which is a block diagram of a second embodiment of the machine tool of the present invention. The connection relationship and the operation of each component in the present embodiment are similar to the foregoing, and the similarities are not described herein.
如圖所示,其中第一控制模組52根據影像41控制機械手臂30將工件放置於預定位置21。詳細而言,第一控制模組52中包含了一預定模板522,第一控制模組52將影像41與預定模板522進行比較以判斷工件相對於預定位置21之位置,以控制機械手臂30調整工件至預定位置21。舉例來說,預定模板522可為工件完成放至於預定位置21的影像,但不以此為限,而第一控制模組52將目前攝像模組40所擷取之影像41與預定模板522作比較判斷影像41中之工件與預定模板522中之工件間的相對位置差異,進而控制機械手臂30調整工件之位置。當影像41中之工件與預定模板522中之工件確實重疊時,即表示已將工件放置於工件放置座20上之預定位置21。順帶一提的是,工件放置座20可包含一夾持模組(未繪示於圖中),其可為磁吸式或自動化之鉗式夾具,但不以此為限。當工件放置於預定位置21時,第一控制模組52再進一步地控制夾持模組作動,從而將工件穩固的固定於工件放置座20上之預定位置21。 As shown, the first control module 52 controls the robot arm 30 to place the workpiece at the predetermined position 21 based on the image 41. In detail, the first control module 52 includes a predetermined template 522. The first control module 52 compares the image 41 with the predetermined template 522 to determine the position of the workpiece relative to the predetermined position 21 to control the adjustment of the robot arm 30. The workpiece is to a predetermined position 21. For example, the predetermined template 522 can complete the image of the workpiece to the predetermined position 21, but not limited thereto, and the first control module 52 uses the image 41 captured by the current camera module 40 and the predetermined template 522. The relative position difference between the workpiece in the image 41 and the workpiece in the predetermined template 522 is compared, and the robot arm 30 is controlled to adjust the position of the workpiece. When the workpiece in the image 41 does overlap with the workpiece in the predetermined template 522, it means that the workpiece has been placed at the predetermined position 21 on the workpiece placement base 20. Incidentally, the workpiece placement base 20 may include a clamping module (not shown), which may be a magnetic or automated clamp fixture, but is not limited thereto. When the workpiece is placed at the predetermined position 21, the first control module 52 further controls the movement of the clamping module to securely fix the workpiece to the predetermined position 21 on the workpiece placement base 20.
當工件完成放置於工件放置座20上之預定位置21時,第一控制模組52即產生一輸送完成訊號並傳送至第二控制模組53。而第二控制模組53接收輸送完成訊號後,其根據輸送完成訊號控制加工模組10進行加工程序。當加工程序完成時,第二控制模組53產生一結束訊號並傳送至第一控制模組52。此時,第一控制模組53再根據結束訊號控制機械手臂30進行下料的動作,即為第一控制模組52先控制夾持模組釋放工件,接著再控制機械手臂30將工件由預定位置21移除。 When the workpiece is placed at the predetermined position 21 on the workpiece placement base 20, the first control module 52 generates a delivery completion signal and transmits it to the second control module 53. After receiving the delivery completion signal, the second control module 53 controls the processing module 10 to perform a processing procedure according to the delivery completion signal. When the machining program is completed, the second control module 53 generates an end signal and transmits it to the first control module 52. At this time, the first control module 53 controls the robot arm 30 to perform the blanking operation according to the end signal, that is, the first control module 52 first controls the clamping module to release the workpiece, and then controls the robot arm 30 to reserve the workpiece. Location 21 is removed.
值得注意的是,由於影像41中包含了工件之表面影像或外形影像,因此操作者可利用顯示單元60所顯示之影像41來進行完成加工後之工件的良品判斷。 It should be noted that since the image 41 includes the surface image or the shape image of the workpiece, the operator can use the image 41 displayed by the display unit 60 to perform the good judgment of the finished workpiece.
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.
1‧‧‧加工工具機 1‧‧‧Processing machine
10‧‧‧加工模組 10‧‧‧Processing module
20‧‧‧工件放置座 20‧‧‧Workpiece placement
21‧‧‧預定位置 21‧‧‧Predetermined location
30‧‧‧機械手臂 30‧‧‧ Robotic arm
40‧‧‧攝像模組 40‧‧‧ camera module
41‧‧‧影像 41‧‧‧Image
50‧‧‧控制器 50‧‧‧ Controller
51‧‧‧預定程式碼 51‧‧‧Scheduled code
Claims (12)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102112942A TWI507267B (en) | 2013-04-11 | 2013-04-11 | Machining machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102112942A TWI507267B (en) | 2013-04-11 | 2013-04-11 | Machining machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201438843A TW201438843A (en) | 2014-10-16 |
| TWI507267B true TWI507267B (en) | 2015-11-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW102112942A TWI507267B (en) | 2013-04-11 | 2013-04-11 | Machining machine |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI507267B (en) |
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| CN101124859A (en) * | 2005-01-20 | 2008-02-13 | 富士胶片株式会社 | Fixture device and imaging device |
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| TW200846084A (en) * | 2007-05-23 | 2008-12-01 | Kromax Internat Corp | Automatic dispensing system with the capability of synchronously loading under-processing article and unloading processed article and the process of using the same |
| CN201195147Y (en) * | 2008-03-27 | 2009-02-18 | 黄宏岳 | Automatic glue dispenser |
| CN101847817A (en) * | 2010-03-31 | 2010-09-29 | 中航光电科技股份有限公司 | Automatic electric connector assembling method and automatic electric connector assembler |
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| JP2013034015A (en) * | 2012-11-08 | 2013-02-14 | Panasonic Corp | Component mounting apparatus and method of changing setup in component mounting device |
| CN102990458A (en) * | 2012-11-26 | 2013-03-27 | 西北工业大学 | Three-dimensional automatic feeding, discharging and detecting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101124859A (en) * | 2005-01-20 | 2008-02-13 | 富士胶片株式会社 | Fixture device and imaging device |
| JP2008087080A (en) * | 2006-09-29 | 2008-04-17 | Makino Milling Mach Co Ltd | Tool positioning method and apparatus |
| TW200846084A (en) * | 2007-05-23 | 2008-12-01 | Kromax Internat Corp | Automatic dispensing system with the capability of synchronously loading under-processing article and unloading processed article and the process of using the same |
| CN201195147Y (en) * | 2008-03-27 | 2009-02-18 | 黄宏岳 | Automatic glue dispenser |
| WO2011028362A1 (en) * | 2009-09-02 | 2011-03-10 | The Boeing Company | Intelligent fastener system |
| CN101847817A (en) * | 2010-03-31 | 2010-09-29 | 中航光电科技股份有限公司 | Automatic electric connector assembling method and automatic electric connector assembler |
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| CN103029118A (en) * | 2011-10-04 | 2013-04-10 | 株式会社安川电机 | Robot apparatus, robot system, and method for producing a to-be-processed material |
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| CN102990458A (en) * | 2012-11-26 | 2013-03-27 | 西北工业大学 | Three-dimensional automatic feeding, discharging and detecting device |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201438843A (en) | 2014-10-16 |
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