TWI506775B - Silicon germanium heterojunction bipolar transistor structure and method - Google Patents
Silicon germanium heterojunction bipolar transistor structure and method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims description 119
- 229910000577 Silicon-germanium Inorganic materials 0.000 title 1
- LEVVHYCKPQWKOP-UHFFFAOYSA-N [Si].[Ge] Chemical compound [Si].[Ge] LEVVHYCKPQWKOP-UHFFFAOYSA-N 0.000 title 1
- 239000002019 doping agent Substances 0.000 claims description 304
- 239000004065 semiconductor Substances 0.000 claims description 183
- 238000009792 diffusion process Methods 0.000 claims description 91
- 230000008569 process Effects 0.000 claims description 91
- 238000013461 design Methods 0.000 claims description 72
- 230000007547 defect Effects 0.000 claims description 44
- 229910052732 germanium Inorganic materials 0.000 claims description 35
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 35
- 239000007943 implant Substances 0.000 claims description 26
- 238000009826 distribution Methods 0.000 claims description 19
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 18
- 229910052796 boron Inorganic materials 0.000 claims description 18
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 15
- 230000010355 oscillation Effects 0.000 claims description 15
- 229910052698 phosphorus Inorganic materials 0.000 claims description 15
- 239000011574 phosphorus Substances 0.000 claims description 15
- 238000012360 testing method Methods 0.000 claims description 15
- 229910052787 antimony Inorganic materials 0.000 claims description 14
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 14
- 229910052785 arsenic Inorganic materials 0.000 claims description 14
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 10
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- 239000012535 impurity Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 6
- 229910052799 carbon Inorganic materials 0.000 claims 6
- 125000006850 spacer group Chemical group 0.000 claims 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000005496 tempering Methods 0.000 description 51
- 238000005468 ion implantation Methods 0.000 description 12
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- 238000010586 diagram Methods 0.000 description 9
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- 229920002120 photoresistant polymer Polymers 0.000 description 5
- 239000011800 void material Substances 0.000 description 5
- 229910052715 tantalum Inorganic materials 0.000 description 4
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000012938 design process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- 238000005382 thermal cycling Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
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- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- RBFDCQDDCJFGIK-UHFFFAOYSA-N arsenic germanium Chemical compound [Ge].[As] RBFDCQDDCJFGIK-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
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Description
本發明一般關於半導體結構,特別是關於改良的矽鍺異質接面雙極電晶體結構及形成此改良的電晶體之方法。This invention relates generally to semiconductor structures, and more particularly to improved germanium heterojunction bipolar transistor structures and methods of forming such improved transistors.
新的通訊及測試應用需要可以在更高頻處操作的晶片。儘管高頻電晶體可使用Ⅲ-Ⅴ族的半導體材料(例如鍺砷(GaAs)、氮化鍺(GaN)等),然而以矽為主的溶液(如矽鍺(SiGe)異質接面雙極電晶體(HBTs)較不昂貴,並可容許相較於現今所使用的上述III-V族半導體材料之更高階的整合。New communication and test applications require wafers that can operate at higher frequencies. Although high-frequency transistors can use III-V semiconductor materials (such as germanium arsenic (GaAs), tantalum nitride (GaN), etc.), bismuth-based solutions (such as germanium (SiGe) heterojunction bipolar Transistors (HBTs) are less expensive and can accommodate higher order integration than the Group III-V semiconductor materials used today.
然而,元件的尺寸也是一種考量,而在目前的製程技術中的限制使得上述矽鍺異質接面雙極電晶體之垂直向及橫向處均具有有限的尺度。具體來說,縮窄電晶體之基極(base)與集極(collector)的空間電荷區域(space-charge region)會增加電流增益截止頻率(current-gain cut-off frequency; Ft ),但由於集極與外質基極(extrinsic base)重疊,如此會犧牲最大振盪頻率(maximum oscillation frequency; Fmax )。因此,配合元件尺寸的大小,較佳藉由使用選擇性離子植入集極(selective ion-implanted collector; SIC)墊(如Yi et al.於西元2005年1月25日所獲得的美國專利6,846,710之闡述,其內容將在此併入參考),使集極 區域較接近基極區域,以加強電流增益截止頻率。然而,目前的製程技術無法使上述SIC墊足夠窄以和外質基極有最小重疊。再者,因為習知技術的形成製程(即離子植入)將在矽鍺異質接面雙極電晶體之基極-集極的介面產生空隙(如毀損、缺陷等),使得植入的摻雜物有非期望的擴散現象。However, the size of the components is also a consideration, and limitations in current process technology have limited dimensions in both the vertical and lateral directions of the heterojunction bipolar transistors. Specifically, narrowing the base and collector space-charge regions of the transistor increases the current-gain cut-off frequency (F t ), but Since the collector overlaps with the extrinsic base, the maximum oscillation frequency (F max ) is sacrificed. Therefore, it is preferable to use a selective ion-implanted collector (SIC) pad in accordance with the size of the component (for example, U.S. Patent 6,846,710, issued January 25, 2005 by Yi et al. The description, which is incorporated herein by reference, makes the collector region closer to the base region to enhance the current gain cutoff frequency. However, current process technologies do not allow the SIC pads to be sufficiently narrow to have minimal overlap with the outer base. Furthermore, because the formation process of conventional techniques (ie, ion implantation) will create voids (eg, damage, defects, etc.) at the base-collector interface of the heterojunction bipolar transistor, such that the implant is doped Miscellaneous things have undesired diffusion phenomena.
有鑑於上述,在此揭示的是一種改良的矽鍺異質接面雙極電晶體,具有與外質基極有最小重疊之窄且實質上無空隙的SIC墊,以及上述改良的半導體結構之一設計結構。在此也揭示一種形成電晶體之方法,相對於快速熱回火製程,其係使用雷射回火該SIC墊,以產生窄的SIC墊與實質上無空隙的集極。因此,相對於習知技術,本發明所得到的矽鍺異質接面雙極電晶體可具有較窄之基極與集極的空間電荷區域。In view of the above, disclosed herein is an improved germanium heterojunction bipolar transistor having a narrow and substantially void-free SIC pad with minimal overlap with the outer mass, and one of the improved semiconductor structures described above. Design structure. Also disclosed herein is a method of forming a transistor that uses a laser to temper the SIC pad relative to a rapid thermal tempering process to produce a narrow SIC pad and a substantially void-free collector. Therefore, the germanium heterojunction bipolar transistor obtained by the present invention can have a narrow space charge region of the base and the collector compared to the prior art.
更具體來說,在此揭示的是一種改良的多層半導體結構之實施例。此結構包含一第一半導體層,以及一第二半導體層位於第一半導體層之下方。具體來說,第二半導體層之頂表面與第一半導體層的底表面相鄰。第一半導體層摻以第一摻雜物(例如一p型摻雜物,如硼),此第一摻雜物在第一半導體層中的峰值濃度在其底表面上方約.03微米處(即介面上方)可大於約1x1019 cm-3 的濃度。第二半導 體層包含一擴散區域於頂表面以及一植入區域位於擴散區域之下方。此植入區域可摻以一大抵均勻濃度的第二摻雜物(例如一n型摻雜物,如磷、銻或砷)。舉例來說,此植入區域可以具有大於約1x1018 cm-3 之均勻的第二摻雜物濃度。More specifically, disclosed herein is an embodiment of an improved multilayer semiconductor structure. The structure includes a first semiconductor layer, and a second semiconductor layer is located below the first semiconductor layer. Specifically, the top surface of the second semiconductor layer is adjacent to the bottom surface of the first semiconductor layer. The first semiconductor layer is doped with a first dopant (eg, a p-type dopant such as boron), and the first dopant has a peak concentration in the first semiconductor layer of about .03 microns above the bottom surface thereof ( That is, above the interface) can be greater than about 1 x 10 19 cm -3 . The second semiconductor layer includes a diffusion region on the top surface and an implant region below the diffusion region. This implanted region can be doped with a second dopant of uniform concentration (eg, an n-type dopant such as phosphorus, antimony or arsenic). For example, the implanted region can have a uniform second dopant concentration greater than about 1 x 10 18 cm -3 .
因此,擴散區域可包含一部分從其上方的第一半導體層所擴散而來的第一摻雜物,以及一部分從其下方之植入區域所擴散而來的第二摻雜物。然而,在此形成過程中,可以實施一雷射回火製程以活化(activate)植入區域中的摻雜物,並且移除由形成植入區域的離子植入製程所造成之來自第二半導體層的頂表面之缺陷(即空隙)。使用雷射回火製程取代快速熱回火製程將最小化來自植入區域之第二摻雜物的擴散現象。再者,由於第二半導體的頂表面幾乎無缺陷,因此來自第一半導體層的第一摻雜物擴散至第二半導體層之現象將被最小化。Thus, the diffusion region can include a portion of the first dopant diffused from the first semiconductor layer above it, and a portion of the second dopant diffused from the implant region below it. However, during this formation, a laser tempering process can be performed to activate dopants in the implanted region and remove the second semiconductor resulting from the ion implantation process that forms the implanted region. Defects (ie, voids) in the top surface of the layer. Replacing the rapid thermal tempering process with a laser tempering process will minimize the diffusion of the second dopant from the implanted region. Furthermore, since the top surface of the second semiconductor is almost free of defects, the phenomenon that the first dopant from the first semiconductor layer diffuses to the second semiconductor layer is minimized.
因此,由於在介面沒有空隙,因此第二半導體層,尤其是第二半導體層的擴散區域可包含具有第一摻雜物濃度的第一摻雜物濃度分佈(profile)就位在此介面之下方,其小於就位於此介面之上方之第一半導體層中的第一摻雜物之峰值濃度的至小100倍(亦即第一摻雜物在此介面上方的峰值濃度至少100倍大於此介面下方之第一摻雜物的濃度)。舉例來說,如果第一摻雜物在第一半導體層的峰 值濃度在其介面之上方約.03微米處為大於約1x1019 cm-3 的濃度,由於在介面沒有空隙,因此在介面下方的第一摻雜物濃度可以小於約1x1017 cm-3 的濃度,且更朝植入區域而顯著減少。Therefore, since there is no gap in the interface, the diffusion region of the second semiconductor layer, especially the second semiconductor layer, may include a first dopant concentration profile having a first dopant concentration located below the interface. , which is less than 100 times smaller than the peak concentration of the first dopant in the first semiconductor layer located above the interface (ie, the peak concentration of the first dopant above the interface is at least 100 times greater than the interface) The concentration of the first dopant below). For example, if the peak concentration of the first dopant in the first semiconductor layer is greater than about 1 x 10 19 cm -3 at about .03 microns above its interface, there is no void in the interface, so below the interface The first dopant concentration can be less than about 1 x 10 17 cm -3 and is significantly reduced toward the implanted area.
再者,因為來自植入區域的第二摻雜物之擴散被最小化,因此,第二半導體層可更包含一第二摻雜物濃度分佈,其中第二摻雜物的濃度在植入區域中係大抵均勻,但是在整個擴散區域則是朝介面顯著減少。舉例來說,第二摻雜物在植入區域的濃度可以大於第二摻雜物在第二半導體層的頂表面(即就在介面下)之濃度約十倍。舉例來說,第二摻雜物在植入區域的濃度可以是均勻的,且可以大於約1x1018 cm-3 ;然而,在擴散區域,第二摻雜物的濃度可以自第二半導體層的頂表面小於約1x1017 cm-3 的濃度,增加至植入區域(如頂表面下方約.02微米處)約1x1018 cm-3 的濃度。Furthermore, since the diffusion of the second dopant from the implanted region is minimized, the second semiconductor layer may further comprise a second dopant concentration profile, wherein the concentration of the second dopant is in the implanted region The middle system is generally uniform, but the entire diffusion area is significantly reduced toward the interface. For example, the concentration of the second dopant in the implanted region can be greater than about ten times the concentration of the second dopant on the top surface of the second semiconductor layer (ie, just below the interface). For example, the concentration of the second dopant in the implanted region may be uniform and may be greater than about 1×10 18 cm −3 ; however, in the diffusion region, the concentration of the second dopant may be from the second semiconductor layer the top surface is less than about 1x10 17 cm -3 concentration is increased to an implanted region (e.g., below the top surface of about .02 microns) concentration of about 1x10 18 cm -3.
此半導體結構可以例如併入一矽鍺異質接面雙極電晶體中,以同時改良電流增益截止頻率及最大振盪頻率。也就是說此雙極電晶體可包含一基極層(例如一磊晶成長矽鍺基極層),其係以第一摻雜物(例如一p型摻雜物,如硼)進行原位摻雜。此第一摻雜在基極層中的峰值濃度可在介面上方約.03微米處(即其頂表面上方)為大於約1x1019 cm-3 的濃度。基極層可以形成於一集極層(例如一矽 集極層)上方。具體來說,集極層的頂表面可以與基極層的底表面相鄰。此集極層可以包含一擴散區域於頂表面,以及一植入區域位於擴散區域下方。植入區域可摻以一大抵均勻濃度的第二摻雜物(例如一n型摻雜物,如磷、銻或砷)。舉例來說,植入區域可具有一均勻的第二摻雜物濃度,其大於約1x1018 cm-3 的濃度。The semiconductor structure can be incorporated, for example, into a heterojunction bipolar transistor to simultaneously improve the current gain cutoff frequency and the maximum oscillation frequency. That is, the bipolar transistor may include a base layer (eg, an epitaxially grown germanium base layer) that is in situ with a first dopant (eg, a p-type dopant such as boron). Doping. The peak concentration of this first doping in the base layer can be greater than about 1 x 10 19 cm -3 at about .03 microns above the interface (i.e., above its top surface). The base layer may be formed over a collector layer (eg, a collector layer). In particular, the top surface of the collector layer can be adjacent to the bottom surface of the base layer. The collector layer can include a diffusion region on the top surface and an implant region below the diffusion region. The implanted region can be doped with a second dopant of uniform concentration (eg, an n-type dopant such as phosphorus, antimony or arsenic). For example, the implanted region can have a uniform second dopant concentration that is greater than a concentration of about 1 x 10 18 cm -3 .
因此,擴散區域可包含一部分自上方的基極層所擴散而來的第一摻雜物,以及一部分自下方的植入區域所擴散而來的第二摻雜物。然而,在此形成過程中,可以實施一雷射回火製程以活化在植入區域中的摻雜物,並且移除由形成植入區域的離子植入製程所造成之來自集極層的頂表面之缺陷。使用雷射回火製程取代快速熱回火製程將最小化來自植入區域之第二摻雜物的擴散現象。再者,由於集極層的頂表面幾乎無缺陷,因此來自基極層之第一摻雜物擴散至其下方的集極層之現象將被最小化。Thus, the diffusion region can include a portion of the first dopant diffused from the upper base layer and a portion of the second dopant diffused from the underlying implant region. However, during this formation, a laser tempering process can be performed to activate dopants in the implanted region and remove the top from the collector layer caused by the ion implantation process that forms the implanted region. Defects on the surface. Replacing the rapid thermal tempering process with a laser tempering process will minimize the diffusion of the second dopant from the implanted region. Furthermore, since the top surface of the collector layer is almost free of defects, the phenomenon that the first dopant from the base layer diffuses to the collector layer below it will be minimized.
因此,由於在介面缺乏空隙,因此集極層,尤其是集極層的擴散區域可包含具有第一摻雜物的第一摻雜物濃度分佈,其在位於基極與集極層間之介面下方的濃度至少小於第一摻雜物在基極層位於此介面上方(例如介面上方約.03微米處)的峰值濃度至少100倍。也就是在介面上方之第一摻雜物的峰值濃度可大於第一摻雜物在介面下方的濃度之至少100倍。舉例來說,第一摻雜物就在此介面 上方的峰值濃度可大於約1x1019 cm-3 ,而第一摻雜物位於此介面下方的第一摻雜物濃度可小於約1x1017 cm-3 。此第一摻雜物濃度分佈可於介面及植入區域之間顯著地減少。Therefore, due to the lack of voids in the interface, the collector layer, and in particular the diffusion region of the collector layer, may comprise a first dopant concentration profile having a first dopant below the interface between the base and collector layers. The concentration is at least less than 100 times the peak concentration of the first dopant above the interface (eg, about .03 microns above the interface). That is, the peak concentration of the first dopant above the interface may be greater than at least 100 times the concentration of the first dopant below the interface. For example, the first dopant may have a peak concentration above the interface of greater than about 1×10 19 cm −3 , and the first dopant may have a first dopant concentration below the interface of less than about 1×10 17 cm − 3 . This first dopant concentration profile can be significantly reduced between the interface and the implanted region.
再者,因為來自植入區域的第二摻雜物之擴散被最小化,因此,集極層可更包含一第二摻雜物濃度分佈,其中,第二摻雜物的濃度在植入區域中係大抵均勻,但是在整個擴散區域則是朝基極與集極層的介面而顯著減少。舉例來說,第二摻雜物在植入區域的濃度可以大於第二摻雜物在集極層的頂表面(即就在介面下)的濃度約十倍。舉例來說,第二摻雜物在植入區域的濃度可以是均勻的,且可以大於約1x1018 cm-3 ;然而,在擴散區域,第二摻雜物的濃度可以自接近集極層的頂表面(即就在介面下)小於約1x1017 cm-3 的濃度,增加至植入區域(如頂表面下方約.02微米處)約1x1018 cm-3 的濃度。Furthermore, since the diffusion of the second dopant from the implanted region is minimized, the collector layer may further comprise a second dopant concentration profile, wherein the concentration of the second dopant is in the implanted region The middle system is generally uniform, but is significantly reduced toward the interface between the base and the collector layer throughout the diffusion region. For example, the concentration of the second dopant in the implanted region can be greater than about ten times the concentration of the second dopant at the top surface of the collector layer (ie, just below the interface). For example, the concentration of the second dopant in the implanted region may be uniform and may be greater than about 1×10 18 cm −3 ; however, in the diffusion region, the concentration of the second dopant may be close to the collector layer the top surface (i.e., in the interface) is less than a concentration of about 1x10 17 cm -3, an implanted region to increase (e.g., below the top surface of about .02 microns) concentration of about 1x10 18 cm -3.
具有前述摻雜物濃度分佈的雙極電晶體可同時具有大於約365.00 GHz的電流增益截止頻率,以及大於約255.00 GHz的最大振盪頻率,此乃一般技術無法達成的效果,且其更可包含小於約3.40 fF的集極-基極電容及小於約110.00歐姆的基極片電阻。A bipolar transistor having the aforementioned dopant concentration profile can have a current gain cutoff frequency greater than about 365.00 GHz and a maximum oscillation frequency greater than about 255.00 GHz, which is an effect that is not achievable by the general technique, and which may further include less than A collector-base capacitance of about 3.40 fF and a base sheet resistance of less than about 110.00 ohms.
同樣地,在此也揭示一種形成改良的半導體結構之方法的實施例,尤其是形成前述改良的雙極電晶體結構。此 方法包括提供一基板(例如一半導體晶圓),以及形成一起始半導體層於晶圓上。此起始半導體層可藉由使用習知的製程技術而磊晶成長一半導體層於半導體晶圓上方而形成。Likewise, embodiments of a method of forming an improved semiconductor structure are disclosed herein, particularly to form the improved bipolar transistor structure described above. this The method includes providing a substrate (eg, a semiconductor wafer) and forming a starting semiconductor layer on the wafer. The starting semiconductor layer can be formed by epitaxial growth of a semiconductor layer over a semiconductor wafer using conventional process techniques.
之後,可將一摻雜物(即第二摻雜物)植入至起始半導體層中的一預定深度(例如起始半導體層之頂表面下方約.03微米處),以形成具有大致均勻的第二摻雜物濃度(例如大於約1x1018 cm-3 之均勻的第二摻雜物濃度)之植入區域。此第二摻雜物可以例如包含一n型摻雜物,如磷、銻或砷。Thereafter, a dopant (ie, a second dopant) can be implanted into a predetermined depth in the starting semiconductor layer (eg, about .03 microns below the top surface of the starting semiconductor layer) to form substantially uniform An implanted region of a second dopant concentration (eg, a uniform second dopant concentration greater than about 1 x 10 18 cm -3 ). This second dopant may, for example, comprise an n-type dopant such as phosphorus, antimony or arsenic.
在植入製程之後,可藉由實施一雷射回火製程(例如雷射熱製程或雷射瞬間回火製程),使植入區域的第二摻雜物被活化,且將由於植入製程而於起始半導體層之頂表面處所形成的任何缺陷移除。此雷射回火實施於大於約1100℃的溫度,並使用可以避免起始半導體層熔化且在起始半導體層中得到小於約10兆分之一秒的熱平衡之技術(亦即使用毫秒雷射回火製程),以最小化來自植入區域之第二摻雜物的擴散現象,藉此使得第二摻雜物的分佈維持在窄的狀態。具體來說,使用此雷射回火製程最小化第二摻雜物的擴散,使得植入區域外的第二摻雜物之濃度分佈減少(例如從起始半導體層的頂表面下方約.02微米處之大抵1x1018 cm-3 的濃度到接近頂表面之小於約1x1017 cm-3 的濃 度)。使用此類雷射回火製程更可在後續的處理過程中,防止於半導體之頂表面聚集點缺陷以及形成延伸的缺陷和差排圈之現象。此雷射熱製程方法不會影響後續的製程條件的衝擊。After the implantation process, a second radiant of the implanted region can be activated by performing a laser tempering process (such as a laser thermal process or a laser tempering process), and will be activated by the implantation process. Any defects formed at the top surface of the starting semiconductor layer are removed. The laser tempering is carried out at a temperature greater than about 1100 ° C and using a technique that avoids melting of the starting semiconductor layer and a heat balance of less than about 10 megaseconds in the starting semiconductor layer (ie, using millisecond lasers) A tempering process) to minimize diffusion of the second dopant from the implanted region, thereby maintaining the distribution of the second dopant in a narrow state. In particular, the use of this laser tempering process minimizes the diffusion of the second dopant such that the concentration distribution of the second dopant outside the implanted region is reduced (eg, from below the top surface of the starting semiconductor layer. The concentration at the micron is greater than 1 x 10 18 cm -3 to a concentration close to the top surface of less than about 1 x 10 17 cm -3 ). The use of such a laser tempering process can prevent the occurrence of point defects on the top surface of the semiconductor and the formation of extended defects and poorly arranged circles during subsequent processing. This laser thermal process method does not affect the impact of subsequent process conditions.
一旦實施雷射回火製程後,則形成一額外半導體層於起始半導體層之頂表面上,並使其重摻雜以一不同的摻雜物(即第一摻雜物)。此第一摻雜物可不同於第二摻雜物,並可例如包含一p型摻雜物,如硼。此額外半導體層可例如藉由磊晶成長額外半導體層並同時原位摻雜以第一摻雜物而形成。額外半導體層之摻雜可實施以使得第一摻雜物在額外半導體層中的峰值濃度在其下方之起始半導體層的頂表面上方約.03微米處(即在兩半導體層間的介面上方)為大於約1x1019 cm-3 的濃度。Once the laser tempering process is performed, an additional semiconductor layer is formed on the top surface of the starting semiconductor layer and heavily doped with a different dopant (ie, the first dopant). This first dopant may be different from the second dopant and may, for example, comprise a p-type dopant such as boron. This additional semiconductor layer can be formed, for example, by epitaxial growth of an additional semiconductor layer while simultaneously doping with a first dopant. Doping of the additional semiconductor layer may be performed such that the peak concentration of the first dopant in the additional semiconductor layer is about .03 microns above the top surface of the starting semiconductor layer below it (ie, above the interface between the two semiconductor layers) It is a concentration greater than about 1 x 10 19 cm -3 .
由於缺陷移除製程(如前所述),因此來自額外半導體層的第一摻雜物擴散至起始半導體層的現象將被最小化。也就是說,藉由雷射回火製程而移除起始半導體層之頂表面的缺陷將最小化第一摻雜物之非期望的缺陷強化擴散現象,並可藉此保持第一摻雜物分佈在窄的狀態。具體來說,藉由在介面少了缺陷(即空隙)而最小化來自額外半導體層的第一摻雜物擴散至其下方之起始半導體層的現象,使得第一摻雜物在額外半導體層相鄰底表面之峰值濃度可為相同的第一摻雜物在起始半導體層之濃度的至 少100倍或大於之。Due to the defect removal process (as described above), the phenomenon that the first dopant from the additional semiconductor layer diffuses to the starting semiconductor layer will be minimized. That is, removing the defect of the top surface of the starting semiconductor layer by the laser tempering process will minimize the undesired defect-enhanced diffusion phenomenon of the first dopant and thereby maintain the first dopant Distributed in a narrow state. Specifically, the phenomenon that the first dopant from the additional semiconductor layer diffuses to the underlying semiconductor layer below is minimized by reducing defects (ie, voids) in the interface, so that the first dopant is in the additional semiconductor layer The peak concentration of the adjacent bottom surface may be the same as the concentration of the first dopant at the starting semiconductor layer Less than 100 times or more.
舉例來說,來自額外半導體層之第一摻雜物擴散至起始半導體層的現象可被最小化,使得第一摻雜物在額外半導體層中的峰值濃度可維持在大於起始半導體層之頂表面上方約.03微米處(即就在介面上)的大抵1x1019 cm-3 之濃度,且於起始半導體層之擴散區域中的第一摻雜物之濃度分佈就在介面下方處為小於約1x1017 cm-3 的濃度,並朝植入區域而顯著減少。For example, the phenomenon that the first dopant from the additional semiconductor layer diffuses to the starting semiconductor layer can be minimized such that the peak concentration of the first dopant in the additional semiconductor layer can be maintained greater than that of the starting semiconductor layer A concentration of about 1×10 19 cm −3 at about .03 μm above the top surface (ie, just at the interface), and a concentration distribution of the first dopant in the diffusion region of the starting semiconductor layer is below the interface. It is less than about 1 x 10 17 cm -3 and is significantly reduced toward the implanted area.
前述的方法可例如用以形成異質接面雙極電晶體,相較於使用一般方法所形成之此類電晶體,其將具有改良的電流增益截止頻率及最大振盪頻率。The foregoing method can be used, for example, to form a heterojunction bipolar transistor that will have an improved current gain cutoff frequency and a maximum oscillation frequency compared to such a transistor formed using conventional methods.
當考量結合下列說明書及伴隨的圖式,則對於本發明之實施例的這些及其他面向將有較佳的領會及了解。然而,可以了解的是說明本發明之較佳實施例及各種具體詳述之下列說明僅供說明而非限定。在本發明之實施例的範圍中所作的多種變化及修飾,不脫離本發明之精神的前提下,本發明之實施例應包含所有此類的修飾。These and other aspects of the embodiments of the present invention will be better appreciated and appreciated. However, the following description of the preferred embodiments of the invention, The various modifications and variations of the present invention are intended to be included within the scope of the embodiments of the invention.
本發明之實施例及其不同的特徵和優點之詳細說明將參照以下非用以限定的實施例而更加完整地描述,這些 具體實施將於隨附的圖式中加以闡述,並且於以下的敘述中詳細說明。需要注意的是圖例顯示的各個特徵不需按比例尺繪製,並省略了對習知的元件及製程技術之描述,以避免模糊本發明之實施例。此處所使用的範例僅為了促進對本發明之實施例可得以實施之方式的瞭解,並且用以更進一步使此技藝之人士能具體實施本發明。因此,這些範例不應視為限制本發明之實施例的範圍。The detailed description of the embodiments of the invention and the various features and advantages thereof Specific implementations are set forth in the accompanying drawings and are described in detail in the description below. It is to be noted that the various features of the present invention are not necessarily to scale, and the description of the components and process techniques are omitted to avoid obscuring the embodiments of the present invention. The examples used herein are merely for the purpose of promoting the understanding of the embodiments of the invention. Therefore, the examples are not to be considered as limiting the scope of the embodiments of the invention.
如上所述,在目前的製程技術中的限制同時限制了上述矽鍺異質接面雙極電晶體之垂直向及橫向的尺度。具體來說,縮窄電晶體之基極與集極的空間電荷區域會增加電流增益截止頻率,但由於集極與外質基極重疊,如此將會犧牲最大振盪頻率。因此,配合元件尺寸的大小,選擇性離子植入集極(SIC)墊(如Yi et al.於西元2005年1月25日所獲得的美國專利6,846,710之闡述,其內容將在此併入參考)已應用於上述的矽鍺異質接面雙極電晶體中,以使得集極區域較接近於基極區域,並藉此加強電流增益截止頻率。然而,目前的製程技術無法使上述矽鍺異質接面雙極電晶體的SIC墊足夠窄以和外質基極有最小重疊。再者,習知技術的形成製程(即離子植入以及其接下來的高溫快速熱回火(RTA)步驟)將在矽鍺異質接面雙極電晶體之基極-集極的介面產生空隙(如間隔、缺陷等)。更具體來說,SIC通常使用會在矽晶格中造成許多毀損的離子植入製程而形成,而之後再使用高溫快速熱回火製程來移除因離子植 入製程所造成的毀損,且更可給予基極的摻雜物原子(例如硼)足夠之能量以移動至電性活化部位(electrically active site)。然而,快速熱回火製程的熱循環通常是在秒的等級,其會容許基極摻雜物的過度擴散,使基極的摻雜物分佈變寬。因為離子植入所造成的缺陷將會強化此擴散現象,而擴散現象將導致接面深度(junction depth)的增加以及摻雜物的去活化(deactivation),因此造成片電阻(sheet resistance)的增加。再者,典型之快速熱回火製程的熱循環容許點缺陷聚集以及形成延伸的缺陷和差排圈,這些位在電接合處(electrical junction)的缺陷及差排圈可能會造成載子遷移率的降低,並且增加漏電流以及衰退的元件效益。As noted above, limitations in current process technologies also limit the vertical and lateral dimensions of the above-described heterojunction bipolar transistors. Specifically, narrowing the space charge region of the base and collector of the transistor increases the current gain cutoff frequency, but since the collector overlaps with the external base, this will sacrifice the maximum oscillation frequency. Thus, in conjunction with the size of the component, a selective ion-implanted collector (SIC) pad is described in U.S. Patent No. 6,846,710, issued to Jan et al. It has been applied to the above-described germanium heterojunction bipolar transistor such that the collector region is closer to the base region and thereby the current gain cutoff frequency is enhanced. However, current process technologies do not allow the SIC pads of the above-described heterojunction bipolar transistors to be sufficiently narrow to have minimal overlap with the outer base. Furthermore, conventional techniques for forming processes (ie, ion implantation and subsequent high temperature rapid thermal tempering (RTA) steps) will create voids in the base-collector interface of the heterojunction bipolar transistor. (such as intervals, defects, etc.). More specifically, SICs are typically formed using an ion implantation process that causes many damage in the germanium lattice, and then a high temperature rapid thermal tempering process is used to remove the ion implants. The damage caused by the process, and more to the base dopant atoms (such as boron) enough energy to move to the electrically active site. However, the thermal cycling of the rapid thermal tempering process is typically on the order of seconds, which would allow for excessive diffusion of the base dopant and broaden the dopant distribution of the base. Defects caused by ion implantation will enhance this diffusion phenomenon, which will result in an increase in junction depth and deactivation of the dopant, thus causing an increase in sheet resistance. . Furthermore, the thermal cycling of a typical rapid thermal tempering process allows for the accumulation of point defects and the formation of extended defects and differential ferrules, which can cause carrier mobility at the electrical junction defects and differential routing. Reduced and increased leakage current and degraded component benefits.
因此,本發明揭露一種改良的矽鍺異質接面雙極電晶體,其包含與外質基極有最小重疊之窄且實質上無空隙的SIC墊。相對於快速熱回火製程,本發明還揭露一種形成電晶體之方法,其係利用雷射回火SIC墊,以產生窄的SIC墊與實質上無空隙的集極。因此,相對於習知技術,本發明所得到的矽鍺異質接面雙極電晶體可具有較窄之基極與集極的空間電荷區域。Accordingly, the present invention discloses an improved germanium heterojunction bipolar transistor comprising a narrow and substantially void-free SIC pad with minimal overlap with the outer mass. In contrast to a rapid thermal tempering process, the present invention also discloses a method of forming a transistor that utilizes a laser tempered SIC pad to produce a narrow SIC pad and a substantially void-free collector. Therefore, the germanium heterojunction bipolar transistor obtained by the present invention can have a narrow space charge region of the base and the collector compared to the prior art.
參考圖1,在此揭示的是一種改良的多層半導體結構150之一實施例。結構150包含第一半導體層103以及位於第一半導體層103下方的第二半導體層102。具體來說,第二半導體層102的頂表面112與第一半導體層103的底 表面113相鄰接。Referring to FIG. 1, disclosed herein is an embodiment of an improved multilayer semiconductor structure 150. The structure 150 includes a first semiconductor layer 103 and a second semiconductor layer 102 under the first semiconductor layer 103. Specifically, the top surface 112 of the second semiconductor layer 102 and the bottom of the first semiconductor layer 103 Surface 113 is adjacent.
第一半導體層103摻以第一摻雜物181(例如在第一半導體層103之底表面及第二半導體層102之頂表面間的介面之上方約.03微米(μm)處有約1x1019 cm-3 的峰值濃度(peak concentration)),而第二半導體層102可更包含在其頂表面112的擴散區域130(亦即就在層別102及103間的介面之下方),以及在擴散區域130下方的植入區域120。舉例來說,植入區域120可摻以一大抵均勻濃度的第二摻雜物182(如一n型摻雜物,例如磷(P)、銻(Sb)或砷(As)),而其可例如大於約1x1018 cm-3 的濃度。The first semiconductor layer 103 is doped with the first dopant 181 (eg, about 1×10 19 at about .03 micrometers (μm) above the interface between the bottom surface of the first semiconductor layer 103 and the top surface of the second semiconductor layer 102). The peak concentration of cm -3 , and the second semiconductor layer 102 may further comprise a diffusion region 130 at its top surface 112 (ie, just below the interface between layers 102 and 103), and in diffusion. Implanted region 120 below region 130. For example, the implanted region 120 can be doped with a uniform concentration of a second dopant 182 (such as an n-type dopant such as phosphorus (P), antimony (Sb) or arsenic (As)). For example, a concentration greater than about 1 x 10 18 cm -3 .
因此,擴散區域130可包含不只是一部分從其上方的第一半導體層103所擴散而來的第一摻雜物181,也包含了一部分從其下方之植入區域120中所擴散而來的第二摻雜物182。然而,在此形成過程中,可以實施一雷射回火製程以移除來自第二半導體層102之頂表面112的缺陷。更具體來說,執行此雷射回火製程以移除由形成植入區域130的離子植入製程所造成的缺陷,並且活化在植入區域130中的摻雜物182。使用此雷射回火製程取代快速熱回火製程將最小化來自植入區域120的第二摻雜物182擴散至擴散區域130中的現象。Therefore, the diffusion region 130 may include not only a portion of the first dopant 181 diffused from the first semiconductor layer 103 above it, but also a portion of the diffusion region from the implant region 120 below it. Two dopants 182. However, during this formation, a laser tempering process can be performed to remove defects from the top surface 112 of the second semiconductor layer 102. More specifically, this laser tempering process is performed to remove defects caused by the ion implantation process that forms the implanted region 130 and to activate the dopants 182 in the implanted region 130. Replacing the rapid thermal tempering process with this laser tempering process will minimize the diffusion of the second dopant 182 from the implanted region 120 into the diffusion region 130.
因此,由於在介面沒有缺陷(即空隙),所以在層別102 和103之間的擴散將最小化,且在第一半導體103接近其底表面113的第一摻雜物之峰值濃度可以是相同的第一摻雜物在第二半導體層102之擴散區域130中的濃度之至少100倍以上。舉例來說,如前所述,第一半導體層103可摻以第一摻雜物181(例如一p型摻雜物,如硼),而此第一摻雜物在第一半導體層103的峰值濃度可以大於其底表面113上方約.03微米處之大約1x1019 cm-3 的濃度。再者,由於在層別102和103間的介面112-113沒有空隙,因此,上述第一摻雜物在第一半導體層103的峰值濃度可仍然大於約1x1019 cm-3 ,而第二半導體層102的擴散區域130則可包含具有第一摻雜物濃度的第一摻雜物濃度分佈就位於此介面之下方,其濃度小於約1x1017 cm-3 ,且隨著深度而遞減(見圖2)。也就是在此介面上方的第一摻雜物之峰值濃度至少大於此介面下方的第一摻雜物之濃度的100倍以上。Therefore, since there is no defect (i.e., void) in the interface, the diffusion between the layers 102 and 103 will be minimized, and the peak concentration of the first dopant near the bottom surface 113 of the first semiconductor 103 may be the same. The first dopant is at least 100 times greater than the concentration in the diffusion region 130 of the second semiconductor layer 102. For example, as described above, the first semiconductor layer 103 may be doped with a first dopant 181 (eg, a p-type dopant such as boron), and the first dopant is in the first semiconductor layer 103 The peak concentration may be greater than a concentration of about 1 x 10 19 cm -3 at about .03 microns above its bottom surface 113. Moreover, since the interfaces 112-113 between the layers 102 and 103 have no voids, the peak concentration of the first dopant in the first semiconductor layer 103 may still be greater than about 1 x 10 19 cm -3 , and the second semiconductor The diffusion region 130 of the layer 102 may then comprise a first dopant concentration profile having a first dopant concentration located below the interface at a concentration less than about 1 x 10 17 cm -3 and decreasing with depth (see Figure 2). That is, the peak concentration of the first dopant above the interface is at least 100 times greater than the concentration of the first dopant below the interface.
再者,由於來自植入區域120的第二摻雜物182之最小化的擴散緣故,第二半導體層102可更包含一第二摻雜物濃度分佈,而其中第二摻雜物182的濃度在植入區域120內約大抵均勻,但是在植入區域120至兩半導體層102和103的介面112-113之擴散區域130內則是顯著地減少。舉例來說,第二摻雜物182在植入區域120的濃度可以大於第二摻雜物182在第二半導體層102的頂表面112之濃度約十倍以上。例如,第二摻雜物182在植入區域120內 的濃度可為均勻的,並可大於約1x1018 cm-3 ;然而,在擴散區域130中,此濃度可以自接近第二半導體層102之頂表面112(即就在介面之下方)小於約1x1017 cm-3 的濃度而增加至植入區域120(如在介面下方約.02微米處)中約1x1018 cm-3 (見圖3)的濃度。Moreover, due to the minimized diffusion of the second dopant 182 from the implanted region 120, the second semiconductor layer 102 can further comprise a second dopant concentration profile, wherein the concentration of the second dopant 182 It is approximately uniform within the implanted region 120, but is significantly reduced within the diffusion region 130 of the implanted region 120 to the interfaces 112-113 of the two semiconductor layers 102 and 103. For example, the concentration of the second dopant 182 at the implanted region 120 can be greater than about ten times greater than the concentration of the second dopant 182 at the top surface 112 of the second semiconductor layer 102. For example, the concentration of the second dopant 182 in the implanted region 120 can be uniform and can be greater than about 1 x 10 18 cm -3 ; however, in the diffusion region 130, this concentration can be self-adhesive to the second semiconductor layer 102. a top surface 112 (i.e. just below the interface) is less than about 1x10 17 cm -3 concentration is increased to the implant region 120 (e.g., at about .02 microns below the interface) from about 1x10 18 cm -3 (see FIG. 3) concentration.
再者,半導體結構150可例如併入一矽鍺異質接面雙極電晶體100中,以同時改良電流增益截止頻率及最大振盪頻率。具體來說,圖1的雙極電晶體結構100類似於習知的雙極電晶體結構,其可包含以第一導電型摻雜物181摻雜的半導體基板101(例如摻以如硼之p型摻雜物的基板)。基板101的頂層106更可摻以第二導電型摻雜物182(例如一n型摻雜物,如磷、銻或砷),藉此形成重摻雜的次集極(即埋藏集極)層106於基板101的頂部。Furthermore, the semiconductor structure 150 can be incorporated, for example, into a heterojunction bipolar transistor 100 to simultaneously improve the current gain cutoff frequency and the maximum oscillation frequency. In particular, the bipolar transistor structure 100 of FIG. 1 is similar to a conventional bipolar transistor structure, which may include a semiconductor substrate 101 doped with a first conductivity type dopant 181 (eg, doped with a boron such as boron) Substrate of the type of dopant). The top layer 106 of the substrate 101 may be further doped with a second conductivity type dopant 182 (eg, an n-type dopant such as phosphorus, antimony or arsenic), thereby forming a heavily doped sub-collector (ie, a buried collector). Layer 106 is on top of substrate 101.
雙極電晶體結構100更可包含集極層102(如磊晶成長的矽層)位於埋藏集極層106上方。來自埋藏集極層106的雜質離子會擴散至集極層102中,使得集極層受到第二導電型摻雜物182的輕微摻雜。此集極層102可更包含摻以第二導電型摻雜物的選擇性植入集極(SIC)墊120,使得集極層102在此有限的墊區域中被重摻雜。The bipolar transistor structure 100 may further include a collector layer 102 (eg, an epitaxially grown germanium layer) over the buried collector layer 106. Impurity ions from buried collector layer 106 may diffuse into collector layer 102 such that the collector layer is slightly doped by second conductivity type dopant 182. The collector layer 102 can further comprise a selective implant collector (SIC) pad 120 doped with a second conductivity type dopant such that the collector layer 102 is heavily doped in this limited pad region.
雙極電晶體結構100也可包含以第一導電型摻雜物181(例如一p型摻雜物,如硼)進行原位(in-situ)摻雜的磊 晶成長矽鍺內質基極103。也就是可以形成基極層103,使得集極層102的頂表面112與基極層103的底表面113相鄰。The bipolar transistor structure 100 can also include an in-situ doped with a first conductivity type dopant 181 (eg, a p-type dopant such as boron). The crystal grows into the endoplasmic base 103. That is, the base layer 103 can be formed such that the top surface 112 of the collector layer 102 is adjacent to the bottom surface 113 of the base layer 103.
最後,雙極電晶體100更可包含摻以第二導電型摻雜物182(例如一n型摻雜物,如磷、銻或砷)的射極105,以及位於基極層103上方之射極105的任一側之外質基極104。Finally, the bipolar transistor 100 may further comprise an emitter 105 doped with a second conductivity type dopant 182 (eg, an n-type dopant such as phosphorus, antimony or arsenic) and a shot above the base layer 103. The outer base 104 is external to either side of the pole 105.
然而,雙極電晶體結構100可以與習知技術的矽鍺異質接面雙極電晶體分辨處在於因為其用來形成此結構的技術,將使得SIC墊120實質上無空隙且與外質基極有最小的重疊,因此能獲得相對於習知技術而言有較窄的基極與集極的空間電荷區域。However, the bipolar transistor structure 100 can be distinguished from the prior art germanium heterojunction bipolar transistor because the technique used to form the structure will result in the SIC pad 120 being substantially void free and externally primed. There is minimal overlap, so that a space charge region with a narrow base and collector relative to the prior art can be obtained.
更具體來說,參考圖1,此一雙極電晶體100可以包含以第一摻雜物(例如一p型摻雜物,如硼)進行原位摻雜的基極層103(例如磊晶成長矽鍺基極層)。第一摻雜物181在基極層103的峰值濃度可以在基極層103的底表面113與集極層102的頂表面112之介面上方約.03微米處為大抵1x1019 cm-3 的濃度(見圖2)。基極層103可形成(例如磊晶成長以及原位摻雜)於集極層102(如一矽集極層)之上方。具體來說,集極層102的頂表面112可以與基極層103的底表面113相鄰接。集極層102可包含在其頂表面112 的擴散區域130(亦即就在層別102和103間的介面下方),以及選擇性植入集極區域(SIC)120位於擴散區域130之下方。植入區域120可摻以一大抵均勻濃度的第二摻雜物182(例如一n型摻雜物,如磷、銻或砷),舉例來說,其濃度可大於約1x1018 cm-3 。More specifically, referring to FIG. 1, the bipolar transistor 100 can include a base layer 103 (eg, epitaxially doped) in situ with a first dopant (eg, a p-type dopant such as boron). Growing up to the base layer). The peak concentration of the first dopant 181 in the base layer 103 may be greater than 1 x 10 19 cm -3 at about .03 μm above the interface between the bottom surface 113 of the base layer 103 and the top surface 112 of the collector layer 102. (See Figure 2). The base layer 103 can be formed (eg, epitaxially grown and in-situ doped) over the collector layer 102 (eg, a collector layer). In particular, the top surface 112 of the collector layer 102 can be adjacent to the bottom surface 113 of the base layer 103. The collector layer 102 can include a diffusion region 130 at its top surface 112 (i.e., just below the interface between layers 102 and 103), and a selective implant collector region (SIC) 120 can be positioned below the diffusion region 130. The implanted region 120 can be doped with a uniform concentration of a second dopant 182 (e.g., an n-type dopant such as phosphorus, antimony or arsenic), for example, having a concentration greater than about 1 x 10 18 cm -3 .
因此,擴散區域130可包含一部分從其上方的基極層103所擴散而來的第一摻雜物181,以及一部分從其下方之SIC區域120所擴散而來的第二摻雜物182。然而,在此形成過程中,其可實施一雷射回火製程,而實施此雷射回火製程係為了活化在植入區域120中的摻雜物182,以及自集極層102的頂表面112移除由形成植入區域120的離子植入製程所造成的缺陷。使用雷射回火製程取代習知的快速熱回火製程將最小化來自植入區域120的第二摻雜物182以及在層102和103間的第一摻雜物之擴散現象。Therefore, the diffusion region 130 may include a portion of the first dopant 181 diffused from the base layer 103 above it, and a portion of the second dopant 182 diffused from the SIC region 120 therebelow. However, during this formation, a laser tempering process can be implemented, and the laser tempering process is performed to activate the dopant 182 in the implanted region 120 and the top surface of the self-collector layer 102. 112 removes defects caused by the ion implantation process that forms implanted region 120. Replacing the conventional rapid thermal tempering process with a laser tempering process will minimize the diffusion of the second dopant 182 from the implanted region 120 and the first dopant between the layers 102 and 103.
因此,由於在層別102和103間的介面112-113缺乏空隙,所以集極層102的擴散區域130可包含有第一摻雜物濃度的第一摻雜物濃度分佈就位於基極與集極層間的介面之下方,其濃度小於在此介面上方(如在介面上方約.03微米處)之基極層的第一摻雜物之峰值濃度的至小100倍。也就是在介面上方的第一摻雜物之峰值濃度大於在介面下方的第一摻雜物之濃度的至少100倍。舉例來說,如果在介面上方約.03微米處的第一摻雜物181之峰 值濃度約1x1019 cm-3 ,則就在介面下方的第一摻雜物濃度可以小於約1x1017 cm-3 ,且隨著深度而遞減(見圖2)。Therefore, since the interface 112-113 between the layers 102 and 103 lacks a gap, the diffusion region 130 of the collector layer 102 may include a first dopant concentration distribution having a first dopant concentration located at the base and the set. Below the interface between the pole layers, the concentration is less than 100 times the peak concentration of the first dopant above the interface layer (e.g., about .03 microns above the interface). That is, the peak concentration of the first dopant above the interface is greater than at least 100 times the concentration of the first dopant below the interface. For example, if the peak concentration of the first dopant 181 at about .03 microns above the interface is about 1 x 10 19 cm -3 , then the first dopant concentration below the interface can be less than about 1 x 10 17 cm -3 . And decrement with depth (see Figure 2).
再者,因為來自植入區域120的第二摻雜物182之最小化的擴散緣故,集極層102可以更包含一第二摻雜物濃度分佈,而其中第二摻雜物182的濃度在植入區域120內約大抵均勻,但是在植入區域120至基極與集極層102-103間的介面112-113之擴散區域130中則是顯著地減少。舉例來說,第二摻雜物182在植入區域120的濃度可以大於第二摻雜物182在集極層102的頂表面112(亦即就在介面的下方)之濃度約十倍以上。例如,第二摻雜物在植入區域內的濃度可為均勻的,並可大於約1x1018 cm-3 ;然而,在擴散區域130中,此第二摻雜物的濃度可以自接近集極層102的頂表面112(亦即就在介面的下方)之小於約1x1017 cm-3 的濃度而增加至植入區域120(如在頂表面112的下方約.02微米處)中大約1x1018 cm-3 的濃度(見圖3)。Moreover, because of the minimized diffusion of the second dopant 182 from the implanted region 120, the collector layer 102 can further comprise a second dopant concentration profile, wherein the concentration of the second dopant 182 is The implanted region 120 is approximately uniform, but is significantly reduced in the diffusion region 130 of the implanted region 120 to the interface 112-113 between the base and collector layers 102-103. For example, the concentration of the second dopant 182 at the implanted region 120 can be greater than about ten times greater than the concentration of the second dopant 182 at the top surface 112 of the collector layer 102 (ie, just below the interface). For example, the concentration of the second dopant in the implanted region can be uniform and can be greater than about 1 x 10 18 cm -3 ; however, in the diffusion region 130, the concentration of the second dopant can be close to the collector The top surface 112 of the layer 102 (i.e., just below the interface) has a concentration of less than about 1 x 10 17 cm -3 and is increased to about 1 x 10 18 in the implanted region 120 (e.g., about .02 microns below the top surface 112). The concentration of cm -3 (see Figure 3).
如圖4所描述,具有前述摻雜物濃度分佈的雙極電晶體100可同時呈現大於約365.00 GHz的電流增益截止頻率,以及大於約255.00 GHz的最大振盪頻率,此乃迄今一般技術無法達到的效果,且其可更包含小於約3.40 fF的集極-基極電容(Ccb)以及小於約110.00歐姆(Ohm)的基極片電阻(Rbb)。As depicted in FIG. 4, the bipolar transistor 100 having the aforementioned dopant concentration profile can simultaneously exhibit a current gain cutoff frequency greater than about 365.00 GHz, and a maximum oscillation frequency greater than about 255.00 GHz, which is hitherto not possible with conventional techniques. The effect, and which may further comprise a collector-base capacitance (Ccb) of less than about 3.40 fF and a base sheet resistance (Rbb) of less than about 110.00 ohms (Ohm).
以下同樣揭示形成改良之半導體結構150的方法之實施例,且特別是前述改良的雙極電晶體結構100。Embodiments of the method of forming the improved semiconductor structure 150 are also disclosed below, and in particular the improved bipolar transistor structure 100 described above.
更特別地,參考圖5並配合圖1,此方法之一實施例包括提供一基板(如半導體晶圓)(方塊501),以及形成一起始半導體層102於晶圓上(方塊502)。上述起始半導體層102可藉由使用一般製程技術而磊晶成長一半導體於半導體晶圓上方而形成。More particularly, referring to FIG. 5 in conjunction with FIG. 1, one embodiment of the method includes providing a substrate (eg, a semiconductor wafer) (block 501) and forming a starting semiconductor layer 102 on the wafer (block 502). The starting semiconductor layer 102 can be formed by epitaxial growth of a semiconductor over a semiconductor wafer using conventional process techniques.
之後,可將摻雜物182(即第二摻雜物)植入至此起始半導體層中的一預定深度(例如在半導體層的頂表面下方約.03微米處),以形成具有例如大於約1x1018 cm-3 之大致均勻的第二摻雜物濃度之植入區域120(方塊503)。此第二摻雜物182可例如包含一n型摻雜物,如磷、銻或砷。而植入區域120可藉由一般遮罩式離子植入製程(例如藉由沉積一光阻層、圖案化此光阻層以暴露一半導體層102的期待部分,以及植入此選定的摻雜物182至半導體層102之暴露的部分中)以於半導體層102的期待區域中形成。Thereafter, a dopant 182 (ie, a second dopant) can be implanted to a predetermined depth in the starting semiconductor layer (eg, about .03 microns below the top surface of the semiconductor layer) to form, for example, greater than about An implant region 120 of substantially uniform second dopant concentration of 1 x 10 18 cm -3 (block 503). This second dopant 182 can, for example, comprise an n-type dopant such as phosphorus, antimony or arsenic. The implanted region 120 can be exposed by a general masked ion implantation process (eg, by depositing a photoresist layer, patterning the photoresist layer to expose a desired portion of the semiconductor layer 102, and implanting the selected dopant. The 182 to the exposed portion of the semiconductor layer 102 are formed in a desired region of the semiconductor layer 102.
在植入製程之後,可藉由實施一雷射回火製程(例如雷射熱製程(LTP)或雷射瞬間回火製程(LSA))(方塊504)以活化植入區域120內的第二摻雜物182,並且移除由於植入製程而在起始半導體層102之頂表面112所形成的任何缺陷。此雷射回火製程實施於大於約1100℃的溫度,並使用 可以避免起始半導體層熔化且在起始半導體層中得到小於約10兆分之一秒(ps)的熱平衡之技術(亦即使用毫秒雷射回火製程(millisecond laser anneal process))。也就是說,雷射與矽相互影響,並將其能量轉移至晶格,且藉此造成晶格的振動增加。增加的晶格振動將產生熱,並因而允許熱平衡可達到小於10ps的狀態。此快速的熱平衡將最小化來自植入區域之第二摻雜物的擴散現象,藉此使得第二摻雜物的分佈維持在窄的狀態。具體來說,第二摻雜物182的擴散現象係例如使用雷射回火製程而最小化,如此植入區域120外的第二摻雜物182之濃度分佈降至植入區域120以及起始半導體層102的頂表面112之間(如從半導體層的頂表面下方約.02微米處之大抵1x1018 cm-3 的濃度到接近頂表面112之小於約1x1017 cm-3 的濃度)。使用此類雷射回火製程更可在後續的處理過程中,防止於半導體層之頂表面聚集點缺陷以及形成延伸的缺陷和差排圈之現象。After the implantation process, a laser tempering process (e.g., laser thermal process (LTP) or laser tempering process (LSA)) (block 504) can be implemented to activate the second in implanted region 120. The dopant 182 is removed and any defects formed at the top surface 112 of the starting semiconductor layer 102 due to the implantation process are removed. The laser tempering process is carried out at a temperature greater than about 1100 ° C and uses techniques that avoid melting of the starting semiconductor layer and achieving a thermal equilibrium of less than about 10 megaseconds (ps) in the starting semiconductor layer (ie, Use millisecond laser anneal process). That is to say, the laser interacts with the crucible and transfers its energy to the crystal lattice, thereby causing an increase in the vibration of the crystal lattice. The increased lattice vibration will generate heat and thus allow the thermal balance to reach a state of less than 10 ps. This rapid thermal balance will minimize the diffusion of the second dopant from the implanted region, thereby maintaining the distribution of the second dopant in a narrow state. In particular, the diffusion phenomenon of the second dopant 182 is minimized, for example, using a laser tempering process, such that the concentration profile of the second dopant 182 outside the implanted region 120 falls to the implanted region 120 and begins. between the top surface 112 of the semiconductor layer 102 (e.g., a concentration of about .02 microns probably downward from the top surface of the semiconductor layer is 1x10 18 cm -3 to near the top surface 112 is less than a concentration of about 1x10 17 cm -3). The use of such a laser tempering process can prevent the occurrence of point defects on the top surface of the semiconductor layer and the formation of extended defects and poorly arranged circles during subsequent processing.
一旦實施雷射回火製程後,則形成一額外半導體層103於起始半導體層102之頂表面上,並使其重摻雜以一不同的摻雜物181(即第一摻雜物)(方塊505)。此第一摻雜物181可不同於第二摻雜物,並可例如包含一p型摻雜物,如硼。此額外半導體層103可例如藉由於起始半導體層102的上方磊晶成長上述額外半導體層103,並且同時將其原位摻雜以第一摻雜物181(例如使得額外半導體層103中的第一摻雜物181之峰值濃度大於在其下方之半導 體層102的頂表面112上方約.03微米處(亦即在層別102和103間的介面之上方)的大抵1x1019 cm-3 之濃度)。此第一摻雜物181自額外半導體層103中擴散至其下方之起始半導體層102中的現象將因為缺陷移除製程(如上述方塊504所討論的製程步驟)而最小化。也就是說缺陷的移除將最小化第一摻雜物181非期望的缺陷強化擴散現象,並可藉此在額外半導體層中維持期待的摻雜物濃度,且更保持摻雜物的分佈在窄的狀態。具體來說,由於在介面112-113沒有缺陷(即缺乏空隙),因此第一摻雜物181自額外半導體層103而擴散至其下方之起始半導體層102中的現象將被最小化,因此第一摻雜物在額外半導體層103鄰近於底表面113的峰值濃度可以維持在大於相同的第一摻雜物於起始半導體層102中的濃度之至少100倍。Once the laser tempering process is performed, an additional semiconductor layer 103 is formed on the top surface of the starting semiconductor layer 102 and heavily doped with a different dopant 181 (ie, the first dopant) ( Block 505). This first dopant 181 can be different from the second dopant and can comprise, for example, a p-type dopant such as boron. This additional semiconductor layer 103 can be grown, for example, by epitaxial growth of the starting semiconductor layer 102, and simultaneously doped with the first dopant 181 (eg, such that the first semiconductor layer 103 The peak concentration of a dopant 181 is greater than the concentration of about 1x10 19 cm -3 at about .03 microns above the top surface 112 of the semiconductor layer 102 below it (ie, above the interface between layers 102 and 103). ). The phenomenon in which this first dopant 181 diffuses from the additional semiconductor layer 103 into the underlying semiconductor layer 102 will be minimized due to the defect removal process (as discussed in block 504 above). That is to say, the removal of defects will minimize the undesired defect-enhanced diffusion phenomenon of the first dopant 181, and thereby maintain the desired dopant concentration in the additional semiconductor layer, and more maintain the dopant distribution. Narrow state. In particular, since there is no defect (ie, lack of voids) at the interfaces 112-113, the phenomenon that the first dopant 181 diffuses from the additional semiconductor layer 103 to the underlying semiconductor layer 102 below it is minimized, thus The peak concentration of the first dopant adjacent the bottom surface 113 of the additional semiconductor layer 103 can be maintained at least 100 times greater than the concentration of the same first dopant in the starting semiconductor layer 102.
舉例來說,第一摻雜物的擴散可被最小化,使得第一摻雜物181在額外半導體層103中的峰值濃度可以維持在起始半導體層102之頂表面112上方約.03微米處(亦即就在此介面之上方)大於約1x1019 cm-3 的濃度,且第一摻雜物181在起始半導體層102中的濃度分佈小於在頂表面112(亦即就在介面下方)之約1x1017 cm-3 的濃度,並且朝植入區域120而顯著減少(見圖2-3)。For example, the diffusion of the first dopant can be minimized such that the peak concentration of the first dopant 181 in the additional semiconductor layer 103 can be maintained at about .03 microns above the top surface 112 of the starting semiconductor layer 102. (i.e., just above the interface) is greater than a concentration of about 1 x 10 19 cm -3 , and the concentration distribution of the first dopant 181 in the starting semiconductor layer 102 is less than at the top surface 112 (i.e., just below the interface) The concentration is about 1 x 10 17 cm -3 and is significantly reduced toward the implanted region 120 (see Figure 2-3).
參考圖6並配合圖1,前述的方法可例如用於形成異質接面雙極電晶體(見圖1的電晶體100),相較於一般方 法所形成的電晶體,其具有改良的電流增益截止頻率以及最大振盪頻率。Referring to Figure 6 in conjunction with Figure 1, the foregoing method can be used, for example, to form a heterojunction bipolar transistor (see transistor 100 of Figure 1), as compared to the general The transistor formed by the method has an improved current gain cutoff frequency and a maximum oscillation frequency.
具體來說,在此提供一種摻以第一導電型摻雜物181的半導體基板101(例如摻以一p型摻雜物如硼(B)的基板)(方塊601,見圖7)。之後,基板101的頂層106以第二導電型摻雜物(例如一n型摻雜物,如磷、銻或砷)進行摻雜(如藉由一般離子植入製程),藉此形成一重摻雜次集極(即埋藏集極)層106於基板101的頂部(方塊602,見圖7)。Specifically, a semiconductor substrate 101 (for example, a substrate doped with a p-type dopant such as boron (B)) doped with a first conductivity type dopant 181 is provided (block 601, see FIG. 7). Thereafter, the top layer 106 of the substrate 101 is doped with a second conductivity type dopant (eg, an n-type dopant such as phosphorus, antimony or arsenic) (eg, by a general ion implantation process), thereby forming a heavily doped A hetero-collector (ie buried collector) layer 106 is on top of the substrate 101 (block 602, see Figure 7).
之後,將一矽集極層102形成於埋藏集極層106(方塊603,見圖7)之上方,而此矽集極層102可以例如使用一般磊晶沉積製程而形成。來自埋藏集極層106的雜質離子可擴散至集極層102中,使得集極層102將被第二導電型摻雜物182輕微摻雜。Thereafter, a collector collector layer 102 is formed over the buried collector layer 106 (block 603, see FIG. 7), and the tantalum collector layer 102 can be formed, for example, using a general epitaxial deposition process. Impurity ions from the buried collector layer 106 may diffuse into the collector layer 102 such that the collector layer 102 will be lightly doped by the second conductivity type dopant 182.
接著,可將一摻雜物(亦即第二摻雜物182)以一預定深度(例如矽集極層的頂表面下方約.03微米處)植入至矽集極層102中,以形成具有大致均勻的第二摻雜物濃度之選擇性植入集極(SIC)墊120(方塊604,見圖8),其可例如大於約1x1018 cm-3 的均勻濃度。Next, a dopant (ie, the second dopant 182) can be implanted into the germanium collector layer 102 at a predetermined depth (eg, about .03 microns below the top surface of the germanium collector layer) to form A selective implanted collector (SIC) pad 120 having a substantially uniform second dopant concentration (block 604, see FIG. 8), which may be, for example, greater than a uniform concentration of about 1 x 10 18 cm -3 .
如前所述的半導體結構,此第二摻雜物182可例如包 含一n型摻雜物,如磷、銻或砷。而植入區域120可藉由一般遮罩式離子植入製程(例如藉由沉積一光阻層125、圖案化此光阻層125以暴露一集極層102的期待部分126,以及植入此選定的摻雜物182至集極層102之暴露的部分126中)以於集極層102的期待區域中形成。As described above for the semiconductor structure, the second dopant 182 can be packaged, for example. Contains an n-type dopant such as phosphorus, antimony or arsenic. The implanted region 120 can be exposed by a general masked ion implantation process (eg, by depositing a photoresist layer 125, patterning the photoresist layer 125 to expose a desired portion 126 of a collector layer 102, and implanting The selected dopant 182 to the exposed portion 126 of the collector layer 102 is formed in the desired region of the collector layer 102.
在植入製程之後,可藉由實施一雷射回火製程(例如雷射熱製程(LTP)或雷射瞬間回火製程(LSA))(方塊605,見圖9)以活化SIC墊120中的第二摻雜物182,並且移除由於植入製程而在矽集極層102之頂表面112所形成的任何缺陷。此雷射回火製程實施於大於約1100℃的溫度,並使用可避免矽集極層102熔化且能在矽集極層102中得到小於約10ps的熱平衡之技術(即使用毫秒雷射回火製程),以最小化來自SIC墊的第二摻雜物182之擴散現象,並藉此使得第二摻雜物的分佈維持窄的狀態。具體來說,第二摻雜物182的擴散現象係例如使用雷射回火製程而最小化,如此SIC墊120外的第二摻雜物182之濃度分佈在植入區域及集極層102的頂表面112之間將顯著減少(例如從集極層102的頂表面112下方約.02微米處之大抵1x1018 cm-3 的濃度到接近頂表面112之小於約1x1017 cm-3 的濃度(見圖3))。使用此類雷射回火製程更可在後續的處理過程中,防止於集極層102的頂表面112聚集點缺陷以及形成延伸的缺陷和差排圈之現象。熟此技藝人士將可了解利用此類雷射回火製程取代快速熱回火製程可輕易地整合至目前的 形成技術方法中。具體來說,雷射製程技術方法不會擾亂先前或之後的製程模型或步驟。After the implantation process, a laser tempering process (eg, a laser thermal process (LTP) or a laser transient tempering process (LSA)) (block 605, see FIG. 9) can be implemented to activate the SIC pad 120. The second dopant 182 removes any defects formed on the top surface 112 of the tantalum collector layer 102 due to the implantation process. The laser tempering process is carried out at a temperature greater than about 1100 ° C and uses a technique that avoids melting of the tantalum collector layer 102 and provides a thermal balance of less than about 10 ps in the tantalum collector layer 102 (ie, using millisecond laser tempering) The process) is to minimize the diffusion phenomenon of the second dopant 182 from the SIC pad and thereby maintain the distribution of the second dopant in a narrow state. Specifically, the diffusion phenomenon of the second dopant 182 is minimized, for example, by using a laser tempering process, such that the concentration of the second dopant 182 outside the SIC pad 120 is distributed in the implanted region and the collector layer 102. There will be a significant reduction between the top surfaces 112 (e.g., from a concentration of about .02 microns below the top surface 112 of the collector layer 102 to a concentration of about 1 x 10 18 cm -3 to a concentration near the top surface 112 of less than about 1 x 10 17 cm -3 ( See Figure 3)). The use of such a laser tempering process prevents the top surface 112 of the collector layer 102 from accumulating point defects and forming extended and poorly entangled circles during subsequent processing. Those skilled in the art will appreciate that the use of such laser tempering processes in place of rapid thermal tempering processes can be easily integrated into current forming techniques. In particular, the laser process technology approach does not disturb previous or subsequent process models or steps.
一旦實施雷射回火製程後,則形成一矽鍺基極層103形成於矽集極層102的頂表面112上方,並使其摻以一不同的摻雜物181(即第一摻雜物)(方塊606,見圖10)。此第一摻雜物181可不同於第二摻雜物,並可例如包含一p型摻雜物,如硼。此基極層103可例如藉由磊晶成長技術而形成,並且同時以第一摻雜物181進行原位摻雜。Once the laser tempering process is performed, a germanium base layer 103 is formed over the top surface 112 of the germanium collector layer 102 and is doped with a different dopant 181 (ie, the first dopant). ) (block 606, see Figure 10). This first dopant 181 can be different from the second dopant and can comprise, for example, a p-type dopant such as boron. This base layer 103 can be formed, for example, by epitaxial growth techniques, and simultaneously doped in situ with the first dopant 181.
在進行原位摻雜的製程期間,例如基極層103可被摻雜,使得第一摻雜物181在矽鍺層103的峰值濃度大於在其下方之矽集極層102的頂表面112上方(即在層別102-103的介面上方)約.03微米處之大抵1x1019 cm-3 的濃度。此第一摻雜物181自矽鍺基極層103擴散至其下方的矽集極層102中的現象將因為缺陷移除製程(如上述方塊605所討論的製程步驟)而最小化。也就是說缺陷的移除將最小化第一摻雜物181之非期望的缺陷強化擴散現象,並可藉此在基極層103中維持期待的摻雜物濃度,更可保持摻雜物的分佈在窄的狀態。During the in-situ doping process, for example, the base layer 103 can be doped such that the peak concentration of the first dopant 181 in the germanium layer 103 is greater than the top surface 112 of the germanium collector layer 102 below it. (i.e., above the interface of layers 102-103) is about 1 x 10 19 cm -3 at about .03 microns. The phenomenon in which the first dopant 181 diffuses from the ruthenium base layer 103 to the underlying ruthenium collector layer 102 will be minimized due to the defect removal process (as discussed in block 605 above). That is to say, the removal of defects will minimize the undesired defect-enhanced diffusion phenomenon of the first dopant 181, and thereby maintain the desired dopant concentration in the base layer 103, and more maintain the dopant. Distributed in a narrow state.
具體來說,由於在介面112-113沒有缺陷(即沒有空隙),因此第一摻雜物181自基極層103而擴散至位於其下方的集極層102中的現象將被最小化,因此第一摻雜物181 在基極層103鄰近於底表面113(即就在介面的上方)的峰值濃度可以維持在大於相同的第一摻雜物181在集極層102中的濃度之至少100倍。舉例來說,第一摻雜物的擴散可被最小化,使得第一摻雜物181在基極層103中的峰值濃度可以維持在集極層103的頂表面112上方約.03微米處之大於約1x1019 cm-3 的濃度,且第一摻雜物在集極層中的濃度分佈小於在頂表面112之約1x1017 cm-3 的濃度,並且朝植入區域120而顯著減少(見圖2-3)。In particular, since there is no defect (ie, no void) at the interfaces 112-113, the phenomenon that the first dopant 181 diffuses from the base layer 103 to the collector layer 102 located thereunder is minimized, thus The peak concentration of the first dopant 181 adjacent the bottom surface 113 of the base layer 103 (ie, just above the interface) can be maintained at least greater than the concentration of the same first dopant 181 in the collector layer 102. Times. For example, the diffusion of the first dopant can be minimized such that the peak concentration of the first dopant 181 in the base layer 103 can be maintained at about .03 microns above the top surface 112 of the collector layer 103. A concentration greater than about 1 x 10 19 cm -3 , and the concentration distribution of the first dopant in the collector layer is less than about 1 x 10 17 cm -3 at the top surface 112 and is significantly reduced toward the implanted region 120 (see Figure 2-3).
在矽鍺基極層103形成之後,可以使用一般製程技術來完成異質接面雙極電晶體結構(方塊607,見圖1),其包含但非限定於元件的絕緣結構、射極105、外質基極104等之形成。After the germanium base layer 103 is formed, a heterojunction bipolar transistor structure can be completed using general process techniques (block 607, see FIG. 1) including, but not limited to, the insulating structure of the component, the emitter 105, and the outer The formation of the base electrode 104 and the like.
以此手段所形成的矽鍺異質接面雙極電晶體100具有將來自集極層表面的缺陷(如點缺陷)完全移除之優點,並可藉此同時降低SIC與基極層之摻雜物的過度擴散現象,而此將產生較窄的基極、較窄的集極-基極接面、降低集極-基極電容(Ccb),以及增加最大振盪頻率。所得到之較窄的內質硼分佈降低了基極傳送的時間且增加了電流增益截止頻率。再者,點缺陷的移除降低了形成延伸缺陷,例如差排的可能性,改良了元件良率。更具體來說,再次參考圖1,以此手段所形成之矽鍺異質接面雙極電晶體100同時將來自SIC墊120的第二摻雜物182以及擴散至集極 層102中的第一摻雜物181之擴散現象最小化(亦即同時窄化了基極層102以及SIC墊120的分佈),並且藉此使得所形成的雙極電晶體100具有大於約365.00 GHz的電流增益截止頻率、大於約255.00 GHz的最大振盪頻率、小於約3.40 fF的集極-基極電容、以及小於約110.00歐姆的基極片電阻(見圖4)。The germanium heterojunction bipolar transistor 100 formed by this means has the advantage of completely removing defects (such as point defects) from the surface of the collector layer, and can simultaneously reduce the doping of the SIC and the base layer. Over-diffusion of the object, which will result in a narrower base, a narrower collector-base junction, lowering the collector-base capacitance (Ccb), and increasing the maximum oscillation frequency. The resulting narrow endogenous boron distribution reduces the base transfer time and increases the current gain cutoff frequency. Furthermore, the removal of point defects reduces the likelihood of forming extended defects, such as poor alignment, and improves component yield. More specifically, referring again to FIG. 1, the germanium heterojunction bipolar transistor 100 formed by this means simultaneously diffuses the second dopant 182 from the SIC pad 120 and diffuses to the collector. The diffusion of the first dopant 181 in the layer 102 is minimized (i.e., the distribution of the base layer 102 and the SIC pad 120 is simultaneously narrowed), and thereby the formed bipolar transistor 100 has a greater than about 365.00. The current gain cutoff frequency of GHz, the maximum oscillation frequency greater than about 255.00 GHz, the collector-base capacitance of less than about 3.40 fF, and the base sheet resistance of less than about 110.00 ohms (see Figure 4).
本發明之方法的實施例係描述如前且說明於圖6,其在製程606形成基極層之前,先實施SIC植入製程604以及雷射回火製程605。然而,當集極層在製程602形成,並接著形成基極層606、形成SIC墊604以及最後進行雷射回火製程605,則類似的結果(亦即同時改良的電流增益截止頻率及改良的最大振盪頻率)也可以達到。也就是說,結果係經由在形成基極層606之前的SIC植入製程604及雷射回火製程605而證實,且同樣可經由在形成基極層606之後的SIC植入製程604及雷射回火製程605而證實。Embodiments of the method of the present invention are described above and illustrated in FIG. 6, which implements SIC implant process 604 and laser tempering process 605 prior to process 606 forming the base layer. However, when the collector layer is formed in process 602 and then the base layer 606 is formed, the SIC pad 604 is formed, and finally the laser tempering process 605 is performed, similar results (ie, simultaneously improved current gain cutoff frequency and improved) The maximum oscillation frequency can also be achieved. That is, the results are verified via the SIC implantation process 604 and the laser tempering process 605 prior to forming the base layer 606, and also via the SIC implantation process 604 and laser after forming the base layer 606. Confirmed by the tempering process 605.
圖11顯示一例式設計流程1100的方塊圖。設計流程1100可隨著設計的IC類型而變化。舉例來說,對於建構一特殊應用積體電路(application specific IC, ASIC)的設計流程1100可能與設計標準構件的設計流程1100不同。設計結構1120較佳是設計程序1110的輸入單元,並可來自於IP提供者、核心開發者或其他設計公司,又或者可能由設計流程的操作者產生或來自其他來源。設計結構1120 可包含以電路圖或硬體描述語言(HDL)(例如Verilog、VHDL、C等)的形式所表達之電路100。設計結構1120可包含於一或多個機器可讀媒體中。舉例來說,設計結構1120可能是電路100的文字檔或圖示。設計程序1110較佳合成(或轉譯)電路100為網單(netlist)1180的形式,其中網單1180係例如為線路、電晶體、邏輯閘極、控制電路、I/O、模型等的表單,其描述與積體電路設計中以及記錄於至少一機器可讀媒體中的其他組件或電路的連接。這可能是一種反覆的程序,其中,視電路的設計規格及參數而定,網單1180可被重新合成一或多次。FIG. 11 shows a block diagram of an example design flow 1100. Design flow 1100 can vary with the type of IC being designed. For example, the design flow 1100 for constructing a particular application specific IC (ASIC) may be different from the design flow 1100 of designing a standard component. Design structure 1120 is preferably an input unit of design program 1110 and may be from an IP provider, core developer, or other design company, or may be generated by an operator of the design process or from other sources. Design structure 1120 The circuit 100 may be embodied in the form of a circuit diagram or a hardware description language (HDL) (e.g., Verilog, VHDL, C, etc.). Design structure 1120 can be included in one or more machine readable mediums. For example, design structure 1120 may be a text file or illustration of circuit 100. The design program 1110 preferably synthesizes (or translates) the circuit 100 into the form of a netlist 1180, wherein the net list 1180 is a form such as a line, a transistor, a logic gate, a control circuit, an I/O, a model, or the like. It describes a connection to an integrated circuit design and other components or circuits recorded in at least one machine readable medium. This may be a repetitive procedure in which the net list 1180 can be resynthesized one or more times depending on the design specifications and parameters of the circuit.
設計程序1110可包含使用多種不同的輸入,例如來自程式庫組件(library element)1130的輸入,其可對於特定的製作技術(如不同的技術節點,32nm、45nm、90nm等)、設計規格1140、特徵表1150、驗證資料1160、設計規則1170及測試資料檔1185(其可能包含測試圖案與其他測試資訊),而儲存一組共用組件、電路和元件,包含模組、佈局以及符號表示。設計程序1110可更包含例如標準電路設計程序,如時序分析、驗證、設計規則確認、放置及路由操作等。熟習積體電路設計技藝之人士在不脫離本發明的範圍及精神之前提下,當能了解可用於設計程序1110中的電子自動化機台之範圍及應用,本發明的設計結構並不限於任何特定的設計流程。The design program 1110 can include the use of a variety of different inputs, such as input from a library element 1130, which can be for a particular fabrication technique (eg, different technology nodes, 32 nm, 45 nm, 90 nm, etc.), design specification 1140, Feature table 1150, verification material 1160, design rule 1170, and test data file 1185 (which may include test patterns and other test information), and store a set of common components, circuits, and components, including modules, layouts, and symbolic representations. The design program 1110 may further include, for example, standard circuit design programs such as timing analysis, verification, design rule validation, placement, and routing operations. Those skilled in the art of circuit design will appreciate that the design structure of the present invention is not limited to any particular one, without departing from the scope and spirit of the present invention, when the scope and application of the electronic automation machine that can be used in the design program 1110 can be understood. Design process.
設計程序1110較佳轉譯如圖11所示之本發明一實施例以及任何額外的積體電路設計或資料(如果合適的話)至第二設計結構1190。第二設計結構1190以資料格式留在一儲存媒體上,用來交換積體電路的佈局資料(如儲存在GDSⅡ (GDS2)、GL1、OASIS或其他任何可供儲存此類設計結構之適當格式的資料)。舉例來說,設計結構1190可包含例如測試資料檔、設計內容檔、製造資料、佈局參數、線路、金屬層、介層洞、圖形、路由生產線的資料、以及任何其他半導體製造者所需以製作如圖11所示之本發明實施例的資料。設計結構1190可於之後進行到階段1195,舉例來說,設計結構1190可進行到設計定案(tape-out)、放行製造、放行至光罩廠、送到另一設計廠、以及送回給顧客等階段。The design program 1110 preferably translates an embodiment of the invention as shown in FIG. 11 and any additional integrated circuit design or material (if appropriate) to the second design structure 1190. The second design structure 1190 is stored in a data format on a storage medium for exchanging layout data of the integrated circuit (eg, stored in GDSII (GDS2), GL1, OASIS, or any other suitable format for storing such design structures). data). For example, design structure 1190 can include, for example, test data files, design content files, manufacturing materials, layout parameters, wiring, metal layers, vias, graphics, routing production lines, and any other semiconductor manufacturer needed to make The material of the embodiment of the invention as shown in FIG. Design structure 1190 can then proceed to stage 1195, for example, design structure 1190 can be made to tape-out, release manufacturing, release to a mask factory, delivery to another design factory, and return to customer And other stages.
因此,前面所揭示的是一種改良的半導體結構(如一矽鍺異質接面雙極電晶體),其具有與外質基極重疊最小之窄且實質上無空隙的SIC墊。同樣地,其揭示了一種形成電晶體之方法,相對於快速熱回火製程,其使用雷射回火SIC墊,以產生窄的SIC墊且實質上無空隙的集極,而如此所得到的最終SiGe HBT電晶體相對於習知技術而言,將具有較窄的基極與集極的空間電荷區域。Thus, what has been disclosed above is an improved semiconductor structure (e.g., a heterojunction bipolar transistor) having a SIC pad that is minimally narrow and substantially void free from the outer base. Similarly, it discloses a method of forming a transistor that uses a laser tempered SIC pad to create a narrow SIC pad and a substantially void-free collector relative to a rapid thermal tempering process, and thus obtained The final SiGe HBT transistor will have a narrower space and collector space charge region than conventional techniques.
前述具體實施例描述將如此完整展現本發明之一般特徵,使得他人在不脫離一般概念下,可藉由實施目前的 知識而輕易修飾且/或改造此類特定實施例的各種應用,因此,這樣的改造或修飾應該且意圖包含在所揭示的實施例之均等的意義及範圍內。因此,熟此技藝人士當可了解本發明之實施例可在所附的申請專利範圍之精神及範圍內的修飾下而實施。The foregoing description of the specific embodiments will present the general features of the present invention so that others can implement the present invention without departing from the general concepts. The various modifications and/or adaptations of the specific embodiments of the present invention are intended to be modified and/or modified, and such modifications or modifications are intended to be included within the meaning and scope of the disclosed embodiments. Thus, it will be understood by those skilled in the art that the embodiments of the invention can be practiced in the modifications and the scope of the scope of the appended claims.
100‧‧‧雙極電晶體/電路100‧‧‧Bipolar transistor/circuit
101‧‧‧基板101‧‧‧Substrate
102‧‧‧半導體層/集極層/起始半導體層/矽集極層102‧‧‧Semiconductor layer/collector layer/starting semiconductor layer/矽 collector layer
103‧‧‧半導體層/基極層/內質基極/矽鍺基極層103‧‧‧Semiconductor/base layer/endogenous base/矽锗 base layer
104‧‧‧外質基極104‧‧‧Equivalent base
105‧‧‧射極105‧‧‧射极
106‧‧‧頂層/次集極層/埋藏集極層106‧‧‧Top/Second Collector/buried collector
112‧‧‧頂表面112‧‧‧ top surface
113‧‧‧底表面113‧‧‧ bottom surface
112-113‧‧‧介面112-113‧‧ Interface
120‧‧‧植入區域/選擇性植入集極墊/SIC區域120‧‧‧ Implanted area/selective implant collector pad/SIC area
125‧‧‧光阻層125‧‧‧ photoresist layer
126‧‧‧集極層之暴露的部分126‧‧‧ exposed parts of the collector layer
130‧‧‧擴散區域130‧‧‧Diffusion area
150‧‧‧半導體結構150‧‧‧Semiconductor structure
181‧‧‧第一摻雜物/第一導電型摻雜物181‧‧‧First dopant/first conductivity type dopant
182‧‧‧第二摻雜物/第二導電型摻雜物182‧‧‧Second dopant/second conductivity dopant
LTP‧‧‧雷射熱製程LTP‧‧‧Laser thermal process
RTA‧‧‧快速熱回火RTA‧‧‧Quick heat tempering
HBT‧‧‧異質接面雙極電晶體HBT‧‧‧Hoided junction bipolar transistor
SIC‧‧‧選擇性離子植入集極SIC‧‧‧Selective ion implantation collector
藉由以下詳細的說明及參考圖式,本發明之實施例將有較佳的了解,其中:圖1為一示意方塊圖,說明本發明的結構之一實施例;圖2為一示意圖,說明使用不同的雷射回火溫度,圖1結構達到的硼濃度分佈;圖3為一示意圖,說明使用不同的雷射回火溫度,圖1結構達到的磷濃度分佈;圖4為一表,比較圖1的雙極電晶體結構及習知技術雙極電晶體結構之效益;圖5為一流程圖,說明本發明之方法的一實施例;圖6為一流程圖,說明本發明之另一方法的一實施例;圖7為一示意方塊圖,說明一部分完成的本發明結構;圖8為一示意方塊圖,說明一部分完成的本發明結構;圖9為一示意方塊圖,說明一部分完成的本發明結構;圖10為一示意方塊圖,說明一部分完成的本發明結構;圖11說明用在半導體設計、製造、且/或測試的一流 程圖。The embodiments of the present invention will be better understood by the following detailed description and the drawings, wherein: FIG. 1 is a schematic block diagram showing an embodiment of the structure of the present invention; FIG. 2 is a schematic diagram illustrating Using different laser tempering temperatures, the boron concentration distribution achieved by the structure of Figure 1; Figure 3 is a schematic diagram showing the phosphorus concentration distribution achieved by the structure of Figure 1 using different laser tempering temperatures; Figure 4 is a table comparing FIG. 5 is a flow chart illustrating an embodiment of the method of the present invention; FIG. 6 is a flow chart illustrating another embodiment of the present invention; FIG. FIG. 7 is a schematic block diagram showing a part of the completed structure of the present invention; FIG. 8 is a schematic block diagram showing a part of the completed structure of the present invention; and FIG. 9 is a schematic block diagram showing a partially completed Figure 10 is a schematic block diagram showing a portion of the completed structure of the present invention; Figure 11 illustrates a first-class design, fabrication, and/or testing of semiconductors. Cheng Tu.
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