TWI501271B - A method for producing a conductive composition, a conductive composition, and a conductive composition Extreme method and electrode - Google Patents
A method for producing a conductive composition, a conductive composition, and a conductive composition Extreme method and electrode Download PDFInfo
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- Electric Double-Layer Capacitors Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本發明是有關於一種導電性組成物的製備方法,特別是指一種在水中使聚四氟乙烯顆粒轉變為纖維狀的同時得到一導電性組成物的製備方法、以及由該製備方法所製得的導電性組成物、以該導電性組成物製做電極的方法,以及所製得的電極。The present invention relates to a method for preparing a conductive composition, and more particularly to a method for preparing a conductive composition by converting polytetrafluoroethylene particles into a fibrous form in water, and a method for preparing the conductive composition. The conductive composition, the method of making the electrode from the conductive composition, and the electrode produced.
用於電雙層電容(electric double-layer capacitor,EDLC)的電極包括:一導電基材及一設置在該導電基材上的導電層,其中,該導電層是由一導電性組成物所形成。可視後續產品的需要決定電極的加工方式,例如要製作捲繞型(winding type)的電雙層電容,就需要捲繞該電極。而導電性組成物的組成及性質會影響電極捲繞後的品質,例如電極捲繞後導電層是否會產生裂紋,或甚至導電層與導電基材剝離等品質問題,因此業界致力於開發新的導電性組成物以及其製備方法,以改良導電性組成物的組成及性質,從而提昇電極捲繞後的品質。An electrode for an electric double-layer capacitor (EDLC) includes: a conductive substrate and a conductive layer disposed on the conductive substrate, wherein the conductive layer is formed of a conductive composition . It is possible to determine the processing method of the electrode depending on the needs of the subsequent product. For example, to make a winding type electric double layer capacitor, it is necessary to wind the electrode. However, the composition and properties of the conductive composition affect the quality of the electrode after winding, such as whether the conductive layer is cracked after the electrode is wound, or even the conductive layer and the conductive substrate are peeled off. Therefore, the industry is committed to developing new ones. The conductive composition and the method for producing the same improve the composition and properties of the conductive composition, thereby improving the quality of the electrode after winding.
美國專利案US 7492571B2揭露了一種用於製備電雙層電容之電極的漿料及該漿料的製法,該漿料的製法包含:乾混合乾的碳顆粒及乾的黏結劑顆粒,再藉由一 乾纖維化(dry fibrillization)步驟使該乾的黏結劑顆粒於一剪切作用力下轉變為纖維狀後,最後再加入水,即製得一漿料。其中,該乾的黏結劑顆粒為含氟聚合物顆粒,該乾的碳顆粒包括導電碳及活性碳。該專利案因為含氟聚合物是疏水性會浮在水面,而不利於含氟聚合物的纖維化,所以採用「乾纖維化步驟」,而無法在使乾的含氟聚合物顆粒轉變為纖維狀的同時製得該漿料,所以會花費較多的生產時間及成本。而且除了上述缺點,該專利案的漿料中僅有纖維狀的含氟聚合物,還會導致以該漿料所製得的電極於捲繞後發生導電層與導電基材剝離的現象。US Pat. No. 7,492,571 B2 discloses a slurry for preparing an electrode of an electric double layer capacitor and a process for preparing the slurry, the slurry comprising: dry mixing of dry carbon particles and dry binder particles, and further One A dry fibrillization step converts the dry binder particles into a fibrous form under a shearing force, and finally adds water to prepare a slurry. Wherein the dry binder particles are fluoropolymer particles, and the dry carbon particles comprise conductive carbon and activated carbon. In this patent, because the fluoropolymer is hydrophobic and floats on the surface of the water, which is not conducive to the fibrillation of the fluoropolymer, the "dry fiberization step" is adopted, and the dry fluoropolymer particles cannot be converted into fibers. The slurry is produced at the same time, so that it takes a lot of production time and cost. Further, in addition to the above disadvantages, the slurry of the patent has only a fibrous fluoropolymer, and the electrode prepared by the slurry causes the conductive layer to peel off from the conductive substrate after winding.
由上述說明可得知,以現有的技術仍無法在使含氟聚合物顆粒轉變為纖維狀的同時製得一能使電極捲繞後的品質達到最佳化的導電性組成物,以滿足後續應用並降低生產成本。As can be seen from the above description, it is still impossible to obtain a conductive composition capable of optimizing the quality of the electrode after winding by converting the fluoropolymer particles into a fiber shape by the prior art to satisfy the subsequent Apply and reduce production costs.
因此,本發明之第一目的,即在提供一種導電性組成物的製備方法,該導電性組成物的製備方法是於水中使複數個聚四氟乙烯顆粒轉變為纖維狀的同時形成一具有複數條纖維狀聚四氟乙烯的導電性組成物。Therefore, a first object of the present invention is to provide a method for preparing a conductive composition which is formed by converting a plurality of polytetrafluoroethylene particles into a fibrous form in water while forming a plurality of polytetrafluoroethylene particles. A conductive composition of fibrous polytetrafluoroethylene.
於是本發明導電性組成物的製備方法,包含:提供導電組份及水,該導電組份包括水溶性增稠劑、複數個聚四氟乙烯顆粒、活性碳及水溶性黏著用橡膠;將水,與該導電組份中的水溶性增稠劑及該等聚四氟乙烯顆粒先混合,再加入活性碳,之後,提供一剪切作用 力,以使該等聚四氟乙烯顆粒及活性碳發生摩擦而使該等聚四氟乙烯由顆粒狀轉變為纖維狀,且形成一具有複數條纖維狀聚四氟乙烯的導電性組成物。Therefore, the method for preparing the conductive composition of the present invention comprises: providing a conductive component and water, the conductive component comprising a water soluble thickener, a plurality of polytetrafluoroethylene particles, activated carbon and a water-soluble adhesive rubber; , mixing with the water-soluble thickener and the polytetrafluoroethylene particles in the conductive component, and then adding activated carbon, and then providing a shearing effect The force is such that the polytetrafluoroethylene particles and the activated carbon are rubbed to transform the polytetrafluoroethylene into a fibrous form, and a conductive composition having a plurality of fibrous polytetrafluoroethylene is formed.
因此,本發明之第二目的,即在提供一種導電性組成物,該導電性組成物能使電極捲繞後的品質達到最佳化。Accordingly, a second object of the present invention is to provide a conductive composition which can optimize the quality of the electrode after winding.
於是本發明導電性組成物,包含:水及含有聚合物的組份,其中,該含有聚合物的組份包括水溶性增稠劑、複數條纖維狀聚四氟乙烯、活性碳及水溶性黏著用橡膠。Thus, the conductive composition of the present invention comprises: water and a polymer-containing component, wherein the polymer-containing component comprises a water-soluble thickener, a plurality of fibrous polytetrafluoroethylene, activated carbon, and a water-soluble adhesive. Use rubber.
因此,本發明之第三目的,即在提供一種電極的製法。Accordingly, a third object of the present invention is to provide a method of producing an electrode.
於是本發明電極的製法,包含:提供一導電基材及一如上所述的導電性組成物;將該導電性組成物塗佈在該導電基材上,之後,經由先乾燥後輥壓,使該導電性組成物形成一導電層,即製得一電極。Therefore, the method of the present invention comprises: providing a conductive substrate and a conductive composition as described above; applying the conductive composition to the conductive substrate, and then rolling and drying The conductive composition forms a conductive layer, that is, an electrode is produced.
因此,本發明之第四目的,即在提供一種電極。Therefore, a fourth object of the present invention is to provide an electrode.
於是本發明電極,包含:一導電基材;及一導電層,設置於該導電基材上,且該導電層是由一如上所述的導電性組成物形成。Thus, the electrode of the present invention comprises: a conductive substrate; and a conductive layer disposed on the conductive substrate, and the conductive layer is formed of a conductive composition as described above.
本發明之功效在於:該導電性組成物的製備方法能在水中使得該等聚四氟乙烯顆粒轉變為纖維狀,並同 時得到該導電性組成物。以該導電性組成物所製得的電極在捲繞後,由該導電性組成物所形成的導電層不會產生裂紋且不會與導電基材分離。The effect of the present invention is that the preparation method of the conductive composition can convert the polytetrafluoroethylene particles into a fibrous shape in water, and the same The conductive composition was obtained. After the electrode made of the conductive composition is wound, the conductive layer formed of the conductive composition does not cause cracks and is not separated from the conductive substrate.
以下將就本發明內容進行詳細說明:於本文中,所述的「電極」包括一導電基材及一設置於該導電基材上的導電層,以及該導電層是由本發明的導電性組成物所形成。The present invention will be described in detail below. In the present invention, the "electrode" includes a conductive substrate and a conductive layer disposed on the conductive substrate, and the conductive layer is composed of the conductive composition of the present invention. Formed.
《導電性組成物的製備方法》"Preparation method of conductive composition"
以下將先就導電性組成物的製備方法中所用的各組份分別進一步說明:The components used in the preparation method of the conductive composition will be further described below:
〈活性碳〉Activated carbon
該活性碳的性質於此並無特別限制,可依照電極的性質要求選用適當的活性碳。較佳地,當該活性碳的比表面積範圍為1000至3500m2 /g時,導電層具有較佳地電容量。The nature of the activated carbon is not particularly limited herein, and an appropriate activated carbon may be selected in accordance with the properties of the electrode. Preferably, when the specific surface area of the activated carbon is in the range of 1,000 to 3,500 m 2 /g, the conductive layer has a preferable electric capacity.
〈水溶性黏著用橡膠〉<Water-soluble adhesive rubber>
該水溶性黏著用橡膠在導電性組成物中能黏結活性碳。並使得導電層能良好地黏著於導電基材上,從而使得電極在捲繞後,導電層不會與導電基材分離。The water-soluble adhesive rubber can bond activated carbon in the conductive composition. And the conductive layer can be well adhered to the conductive substrate, so that the conductive layer is not separated from the conductive substrate after the electrode is wound.
該水溶性黏著用橡膠的種類並無特別限制,只要具有黏著性且可溶於水的橡膠皆適用於本發明。較佳地,該水溶性黏著用橡膠是選自於聚苯乙烯-丁二烯橡膠。The type of the water-soluble adhesive rubber is not particularly limited as long as it is adhesive and water-soluble rubber is suitable for use in the present invention. Preferably, the water-soluble adhesive rubber is selected from the group consisting of polystyrene-butadiene rubber.
較佳地,以該活性碳的總量為100重量份計,該水溶性黏著用橡膠的使用量範圍為1至12重量份。當該 水溶性黏著用橡膠的使用量小於1重量份,會使得導電層黏著性不佳,而無法良好地與導電基材黏著;當該水溶性黏著用橡膠的使用量大於12重量份,會增加導電層的阻抗值。Preferably, the water-soluble adhesive rubber is used in an amount ranging from 1 to 12 parts by weight based on 100 parts by weight of the total of the activated carbon. When When the amount of the water-soluble adhesive rubber is less than 1 part by weight, the conductive layer is not adhered well, and the conductive substrate is not adhered well; when the water-soluble adhesive rubber is used in an amount of more than 12 parts by weight, the conductive is increased. The impedance value of the layer.
〈聚四氟乙烯顆粒〉<polytetrafluoroethylene particles>
該等聚四氟乙烯顆粒會因為剪切作用力(shear force),而與活性碳發生摩擦,進而轉變為纖維狀。在導電性組成物中,纖維狀聚四氟乙烯能使得導電層具有良好的柔軟性及韌性,從而使得電極捲繞後導電層於捲繞處不會產生裂紋。These polytetrafluoroethylene particles are rubbed with the activated carbon due to a shear force, and then converted into a fibrous shape. In the conductive composition, the fibrous polytetrafluoroethylene enables the conductive layer to have good flexibility and toughness so that the conductive layer does not crack at the winding portion after the electrode is wound.
該聚四氟乙烯顆粒的種類及性質於此並無特別限制,例如;改質或未經改質的聚四氟乙烯顆粒,只要能於該剪切作用力下轉變為纖維狀的聚四氟乙烯顆粒皆適用於本發明。較佳地,當該等聚四氟乙烯顆粒的平均粒徑範圍為10μm以下時,聚四氟乙烯顆粒轉變為纖維狀的數量會更多;更佳地,該聚四氟乙烯顆粒的平均粒徑範圍為1μm以下。The type and nature of the polytetrafluoroethylene particles are not particularly limited herein, for example, modified or unmodified polytetrafluoroethylene particles, as long as they can be converted into fibrous polytetrafluoroethylene under the shearing force. Ethylene particles are suitable for use in the present invention. Preferably, when the average particle diameter of the polytetrafluoroethylene particles is in the range of 10 μm or less, the amount of the polytetrafluoroethylene particles converted into fibers is more; more preferably, the average particles of the polytetrafluoroethylene particles The diameter range is 1 μm or less.
較佳地,以該活性碳的總量為100重量份計,該等聚四氟乙烯顆粒的使用量範圍為1至12重量份。若該等聚四氟乙烯顆粒的使用量小於1重量份,導電層柔軟性及韌性不足;若該等聚四氟烯顆粒的使用量大於12重量份,會增加導電層的阻抗值。Preferably, the polytetrafluoroethylene particles are used in an amount ranging from 1 to 12 parts by weight based on 100 parts by weight of the total of the activated carbon. If the amount of the polytetrafluoroethylene particles used is less than 1 part by weight, the flexibility and toughness of the conductive layer are insufficient; and if the amount of the polytetrafluoroolefin particles used is more than 12 parts by weight, the resistance value of the conductive layer is increased.
〈水溶性增稠劑〉<Water-soluble thickener>
該水溶性增稠劑具有增稠及搖變性 (thixotropic),因此能使得導電性組成物於靜置存放時不會發生分離及沉澱的現象,以及能使得塗佈導電性組成物在導電基材上時,導電性組成物能穩定存在於該導電基材上。且由於該水溶性增稠劑能使水變稠,從而能避免該等聚四氟乙烯浮在水面,所以使得該等聚四氟乙烯顆粒能在水中轉變為纖維狀。The water soluble thickener has thickening and shaking properties (thixotropic), so that the conductive composition can be separated and precipitated during standing storage, and the conductive composition can be stably present when the conductive composition is coated on the conductive substrate. On a conductive substrate. And since the water-soluble thickener can thicken the water, thereby preventing the polytetrafluoroethylene from floating on the water surface, the polytetrafluoroethylene particles can be converted into a fibrous form in water.
該水溶性增稠劑的種類於此並無特別限制,只要能溶於水的水溶性增稠劑皆適用於本發明。該水溶性增稠劑能單獨或混合使用,例如但不限於:羧甲基纖維素鈉、羧甲基纖維素的銨鹽、甲基纖維素或羥丙基纖維素等。較佳地,該水溶性增稠劑是羧甲基纖維素鈉。The kind of the water-soluble thickener is not particularly limited herein, and any water-soluble thickener which is soluble in water is suitable for use in the present invention. The water-soluble thickener can be used singly or in combination, such as, but not limited to, sodium carboxymethylcellulose, an ammonium salt of carboxymethylcellulose, methylcellulose or hydroxypropylcellulose. Preferably, the water soluble thickener is sodium carboxymethylcellulose.
較佳地,以該活性碳的總量為100重量份計,該水溶性增稠劑的使用量範圍為0.5至3重量份。若該水溶性增稠劑的使用量範圍小於0.5重量份,增稠效果不足;若該水溶性增稠劑的使用量範圍大於3重量份,增稠效果太過,會導致後續加入的活性碳無法均勻分散。Preferably, the water-soluble thickener is used in an amount ranging from 0.5 to 3 parts by weight based on 100 parts by weight of the total of the activated carbon. If the water-soluble thickener is used in an amount of less than 0.5 parts by weight, the thickening effect is insufficient; if the water-soluble thickener is used in an amount of more than 3 parts by weight, the thickening effect is too large, which may result in the subsequent addition of activated carbon. Can not be evenly dispersed.
〈導電材〉<Electrical Conductive Materials>
較佳地,該導電組份還包括一選自於導電高分子、導電碳材或此等之一組合的導電材。該導電高分子可單獨或混合使用,例如但不限於:聚乙炔[Poly(acetylene),簡稱PAC]、聚(3,4-亞乙二氧基噻吩)-聚(苯乙烯磺酸)(簡稱PEDOT:PSS)、聚(3,4-乙烯基二氧噻吩)[Poly(3,4-ethylenedioxythiophene),簡稱PEDOT]、聚(苯乙烯磺酸)[poly(styrenesulfonate),簡稱PSS]、聚(對位苯 基乙烯)[Poly(p-phenylene vinylene),簡稱PPV]等。該導電碳材可單獨或混合使用,例如但不限於:導電碳黑、石墨、石墨烯、奈米碳纖維或奈米碳管,其中,石墨的型態例如但不限於:片狀、粒狀、團狀或管狀等。Preferably, the conductive component further comprises a conductive material selected from the group consisting of a conductive polymer, a conductive carbon material, or a combination thereof. The conductive polymer may be used singly or in combination, such as, but not limited to, poly(acetylene), PAC for short, poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonic acid) (abbreviation) PEDOT: PSS), poly(3,4-ethylenedioxythiophene) [Poly(3,4-ethylenedioxythiophene), PEDOT for short, poly(styrenesulfonate), PSS for short, poly( Para-benzene [Poly(p-phenylene vinylene), abbreviated as PPV]. The conductive carbon material may be used singly or in combination, such as but not limited to: conductive carbon black, graphite, graphene, nano carbon fiber or carbon nanotube, wherein the type of graphite is, for example but not limited to, flake, granular, Slug or tubular.
較佳地,以該活性碳的總量為100重量份計,該導電材的使用量範圍為0至20重量份。當該導電材的使用量範圍大於20重量份時,會使導電層的電容量不佳。Preferably, the conductive material is used in an amount ranging from 0 to 20 parts by weight based on 100 parts by weight of the total of the activated carbon. When the amount of the conductive material used is in the range of more than 20 parts by weight, the electrical capacity of the conductive layer may be poor.
〈水〉<water>
較佳地,以該導電組份的總量為100重量份計,該水的使用量範圍為300至500重量份。Preferably, the water is used in an amount ranging from 300 to 500 parts by weight based on 100 parts by weight of the total of the conductive components.
以下將詳細說明本發明導電性組成物的製備方法的步驟:本發明導電性組成物的製備方法是將水,與該導電組份中的水溶性增稠劑及該等聚四氟乙烯顆粒先混合,再加入活性碳,之後,提供一剪切作用力,以使該等聚四氟乙烯顆粒及活性碳發生摩擦而使該等聚四氟乙烯由顆粒狀轉變為纖維狀,並同時形成一具有複數條纖維狀聚四氟乙烯的導電性組成物。Hereinafter, the steps of the method for preparing the electroconductive composition of the present invention will be described in detail: the electroconductive composition of the present invention is prepared by first adding water, a water-soluble thickener in the conductive component, and the polytetrafluoroethylene particles. Mixing, then adding activated carbon, and then providing a shearing force to cause the polytetrafluoroethylene particles and the activated carbon to rub to change the polytetrafluoroethylene from granular to fibrous, and simultaneously form a A conductive composition having a plurality of fibrous polytetrafluoroethylene.
較佳地,該水溶性黏著用橡膠是於提供該剪切作用力前或後加入。Preferably, the water-soluble adhesive rubber is added before or after the shearing force is provided.
更佳地,該水溶性黏著用橡膠是於提供該剪切作用力後加入,能使得該等聚四氟乙烯顆粒轉變為纖維狀的數量更多。More preferably, the water-soluble adhesive rubber is added after providing the shearing force, and the amount of the polytetrafluoroethylene particles can be converted into a fibrous shape.
較佳地,當該導電組份包含該導電材時,該導 電材是於水、水溶性增稠劑及該等聚四氟乙烯顆粒混合後,以及於提供該剪切作用力前加入。Preferably, when the conductive component comprises the conductive material, the guide The electrical material is added after mixing the water, the water soluble thickener, and the polytetrafluoroethylene particles, and prior to providing the shearing force.
較佳地,以該活性碳的總量為100重量份計,該水溶性增稠劑的使用量範圍為0.5至3重量份,該等聚四氟乙烯顆粒的使用量範圍為1至12重量份,該水溶性黏著用橡膠的使用量範圍為1至12重量份。Preferably, the water-soluble thickener is used in an amount ranging from 0.5 to 3 parts by weight based on 100 parts by weight of the total of the activated carbon, and the polytetrafluoroethylene particles are used in an amount ranging from 1 to 12 parts by weight. The water-soluble adhesive rubber is used in an amount ranging from 1 to 12 parts by weight.
較佳地,以該活性碳的總量為100重量份計,該導電材的使用量範圍為0至20重量份。Preferably, the conductive material is used in an amount ranging from 0 to 20 parts by weight based on 100 parts by weight of the total of the activated carbon.
較佳地,以該導電組份的總量為100重量份計,該水的使用量範圍為300至500重量份。Preferably, the water is used in an amount ranging from 300 to 500 parts by weight based on 100 parts by weight of the total of the conductive components.
用於提供該剪切作用力的裝置或方法於此並無特別限制,只要能產生足以使該等聚四氟乙烯顆粒轉變為纖維狀的剪切作用力即可,例如但不限於:以具有盤式攪拌葉片的攪拌機、高速乳化機、等產生剪切作用力。該剪切作用力的大小範圍及作用時間是視導電組份及水的總量而定。The apparatus or method for providing the shearing force is not particularly limited as long as it can generate a shearing force sufficient to convert the polytetrafluoroethylene particles into a fibrous shape, such as but not limited to: The mixer of the disc type stirring blade, the high speed emulsifier, and the like generate shearing force. The range of the shearing force and the duration of action are determined by the total amount of the conductive component and water.
本發明導電性組成物的製備方法能在水中藉由該剪切作用力,以使該等聚四氟乙烯顆粒及活性碳發生摩擦而使該等聚四氟乙烯由顆粒狀轉變為纖維狀,並同時得到一具有複數條纖維狀聚四氟乙烯的導電性組成物。且相較於直接使用纖維狀聚四氟乙烯來製備導電性組成物,本發明導電性組成物的製備方法可讓纖維狀聚四氟乙烯在導電性組成物中分散得更均勻。The method for preparing the conductive composition of the present invention can transform the polytetrafluoroethylene into a fibrous form by rubbing the polytetrafluoroethylene particles and the activated carbon by the shearing force in the water. At the same time, a conductive composition having a plurality of fibrous polytetrafluoroethylenes is obtained. Further, the method for producing the conductive composition of the present invention allows the fibrous polytetrafluoroethylene to be more uniformly dispersed in the conductive composition than the direct use of the fibrous polytetrafluoroethylene to prepare the conductive composition.
《導電性組成物》Conductive Composition
該導電性組成物是由如上所述的導電性組成物的製備方法所製得。該導電性組成物包含:水及含有聚合物的組份,其中,該含有聚合物的組份包括水溶性增稠劑、複數條纖維狀聚四氟乙烯、活性碳及水溶性黏著用橡膠。The conductive composition is produced by the method for producing a conductive composition as described above. The conductive composition comprises: water and a polymer-containing component, wherein the polymer-containing component comprises a water-soluble thickener, a plurality of fibrous polytetrafluoroethylene, activated carbon, and a water-soluble adhesive rubber.
較佳地,該含有聚合物的組份還包括一選自於導電高分子、導電碳材或此等之一組合的導電材。Preferably, the polymer-containing component further comprises a conductive material selected from the group consisting of a conductive polymer, a conductive carbon material, or a combination thereof.
該水溶性增稠劑、活性碳、導電材及水溶性黏著用橡膠是如上所述,故不再贅述。複數條纖維狀聚四氟乙烯是在該導電性組成物的製備方法中藉由使該等聚四氟乙烯顆粒轉變為纖維狀所獲得。The water-soluble thickener, activated carbon, conductive material, and water-soluble adhesive rubber are as described above, and thus will not be described again. A plurality of fibrous polytetrafluoroethylenes are obtained by converting the polytetrafluoroethylene particles into a fibrous form in the method for producing the conductive composition.
較佳地,該水溶性增稠劑是羧甲基纖維素鈉。Preferably, the water soluble thickener is sodium carboxymethylcellulose.
較佳地,該水溶性黏著用橡膠是聚苯乙烯-丁二烯橡膠。Preferably, the water-soluble adhesive rubber is a polystyrene-butadiene rubber.
較佳地,以該活性碳的總量為100重量份計,該水溶性增稠劑的含量範圍為0.5至3重量份,該等纖維狀聚四氟乙烯的含量範圍為1至12重量份,該水溶性黏著用橡膠的含量範圍為1至12重量份。Preferably, the water-soluble thickener is contained in an amount ranging from 0.5 to 3 parts by weight based on 100 parts by weight of the total of the activated carbon, and the fibrous polytetrafluoroethylene is contained in an amount ranging from 1 to 12 parts by weight. The water-soluble adhesive rubber is contained in an amount of from 1 to 12 parts by weight.
較佳地,以該活性碳的總量為100重量份計,該導電材的含量範圍為0至20重量份。Preferably, the conductive material is contained in an amount ranging from 0 to 20 parts by weight based on 100 parts by weight of the total of the activated carbon.
較佳地,以該含有聚合物的組份的總量為100重量份計,該水的含量範圍為300至500重量份。Preferably, the water is contained in an amount ranging from 300 to 500 parts by weight based on 100 parts by weight of the total of the polymer-containing component.
該導電性組成物中的纖維狀聚四氟乙烯是在該導電性組成物的製法中藉由使聚四氟乙烯顆粒轉變為纖維狀所獲得,因此與直接使用纖維狀聚四氟乙烯的導電性組 成物相比,纖維狀聚四氟乙烯能在該導電性組成物中分散得更均勻。且該導電性組成物形成的導電層具有足夠的柔軟性及韌性,並良好地黏著於導電基材上,從而使得電極捲繞後,導電層不會產生裂紋,以及導電層與導電基材不會分離。The fibrous polytetrafluoroethylene in the conductive composition is obtained by converting the polytetrafluoroethylene particles into a fibrous form in the method for producing the conductive composition, and thus is electrically conductive with the direct use of the fibrous polytetrafluoroethylene. Sex group Compared with the product, the fibrous polytetrafluoroethylene can be more uniformly dispersed in the conductive composition. And the conductive layer formed by the conductive composition has sufficient flexibility and toughness, and adheres well to the conductive substrate, so that after the electrode is wound, the conductive layer does not generate cracks, and the conductive layer and the conductive substrate are not Will separate.
《電極的製法》"Method of making electrodes"
以下將詳細說明本發明電極的製法:本發明電極的製法包含將一如上所述的導電性組成物塗佈在一導電基材上,之後,經由先乾燥後輥壓的方式,使塗佈在導電基材上的導電性組成物形成一導電層,即製得一電極。Hereinafter, the method for producing the electrode of the present invention will be described in detail. The method for producing an electrode of the present invention comprises applying a conductive composition as described above onto a conductive substrate, and then applying the method by first drying and then rolling. The conductive composition on the conductive substrate forms a conductive layer, that is, an electrode is produced.
較佳地,輥壓時的溫度範圍為25℃至150℃。若輥壓溫度超過150℃會影響該導電性組成物中的水溶性黏著用橡膠的黏著性。Preferably, the temperature during rolling is in the range of 25 ° C to 150 ° C. If the rolling temperature exceeds 150 ° C, the adhesion of the water-soluble adhesive rubber in the conductive composition is affected.
該導電基材的材質例如但不限於:鋁、銅或鋁銅合金等。該導電基材的厚度5至30μm。The material of the conductive substrate is, for example but not limited to, aluminum, copper or aluminum copper alloy. The conductive substrate has a thickness of 5 to 30 μm.
塗佈該導電性組成物的方式例如但不限於:滾塗或噴塗等。The method of applying the conductive composition is, for example but not limited to, roll coating, spray coating, or the like.
該乾燥的溫度範圍為40至100℃。The drying temperature ranges from 40 to 100 °C.
該乾燥的具體方式例如但不限於:熱風乾燥、紅外線乾燥或微波乾燥等。Specific means of drying are, for example but not limited to, hot air drying, infrared drying or microwave drying, and the like.
本發明的電極可用做電雙層電容的電極。The electrode of the present invention can be used as an electrode of an electric double layer capacitor.
本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further illustrated by the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.
〈實施例〉<Example>
[實施例1]導電性組成物及電極[Example 1] Conductive composition and electrode
採用導電性組成物的製備方法I:在一具有盤式攪拌葉片的攪拌機(IKA EUROSTAR digital的直流攪拌機,攪拌葉為No.10,ψ 40mm)中,加入3重量份的的羧甲基纖維素鈉(Dai-ichi Kogyo Seiyaku Co.的H-1496A)、350重量份的水,及6重量份的聚四氟乙烯顆粒(Sigma-Aldrich.的CAS No.9002-84-0)後,加入10重量份的導電碳(Timcal.的Super P® )及100重量份的活性碳(中鋼碳素股份有限公司的ACS2000),接著,利用該具有盤式攪拌葉片的攪拌機產生一剪切作用力(作用時間:1小時),之後,加入6重量份的聚苯乙烯-丁二烯橡膠(JSR.的TRD-102A,固成份為48wt%)混合均勻,即製得實施例1的導電性組成物。Preparation method using conductive composition I: 3 parts by weight of carboxymethyl cellulose was added to a mixer with a disc stirring blade (IKA EUROSTAR digital DC mixer, stirring blade No. 10, ψ 40 mm) Sodium (H-1496A from Dai-ichi Kogyo Seiyaku Co.), 350 parts by weight of water, and 6 parts by weight of polytetrafluoroethylene particles (CAS No. 9002-84-0 of Sigma-Aldrich.) were added to 10 Parts by weight of conductive carbon (Super P ® of Timcal.) and 100 parts by weight of activated carbon (ACS2000 of Sinosteel Carbon Co., Ltd.), and then a shearing force is generated by the mixer with disc stirring blades ( After the action time: 1 hour), 6 parts by weight of polystyrene-butadiene rubber (TRD-102A of JSR., solid content: 48% by weight) was added and uniformly mixed, that is, the conductive composition of Example 1 was obtained. .
將實施例1的導電性組成物塗佈在一導電基材(材質:鋁,厚度30μm),並先以85℃的熱風乾燥,再於溫度80℃下進行輥壓,使該導電基材上的導電性組成物形成一導電層,即製得一電極。The conductive composition of Example 1 was coated on a conductive substrate (material: aluminum, thickness 30 μm), and dried first by hot air at 85 ° C, and then rolled at a temperature of 80 ° C to make the conductive substrate. The conductive composition forms a conductive layer, that is, an electrode is produced.
[比較例1至3]導電性組成物及電極[Comparative Examples 1 to 3] Conductive Composition and Electrode
比較例1至3與實施例1的差別在於各組分的用量不同,或是採用導電性組成物的製備方法II,如表1 及表2所示。Comparative Examples 1 to 3 differ from Example 1 in that the amounts of the components are different, or the preparation method of the conductive composition is used, as shown in Table 1. And Table 2 is shown.
比較例1至3的電極的製備方法與實施例1的電極的製備方法相同。The preparation methods of the electrodes of Comparative Examples 1 to 3 were the same as those of the electrode of Example 1.
[評價項目][evaluation project]
1.纖維狀聚四氟乙烯檢測1. Fibrous PTFE detection
以掃描式電子顯微鏡(廠商:ZEISS,型號:Auriga)檢測實施例1及比較例1至3的電極,觀察電極的導電層中是否含有纖維狀聚四氟乙烯。若含有纖維狀聚四氟乙烯,纖維狀聚四氟乙烯檢測的結果記為「○」;反之,記為「×」。結果如表2所示。The electrodes of Example 1 and Comparative Examples 1 to 3 were examined by a scanning electron microscope (manufactured by ZEISS, model: Auriga), and it was observed whether or not fibrous polytetrafluoroethylene was contained in the conductive layer of the electrode. When fibrous polytetrafluoroethylene is contained, the result of the detection of the fibrous polytetrafluoroethylene is marked as "○"; otherwise, it is referred to as "x". The results are shown in Table 2.
2.電極捲繞測試2. Electrode winding test
取一直徑為1mm的圓棒,分別將實施例1及比較例1至3的電極(尺寸:10mm×100mm)沿該圓棒的軸心方向捲繞3次。觀察該等電極捲繞後導電層是否產生裂紋,以及導電層是否與導電基材分離。若導電層未產生裂紋及未與導電基材分離,電極捲繞測試結果記為「○」;若導電層於產生裂紋但未與導電基材分離,電極捲繞測試結果記為「△」;若導電層產生裂紋且與導電基材分離,電極捲繞測試結果記為「×」。結果如表2所示。A round bar having a diameter of 1 mm was taken, and the electrodes (size: 10 mm × 100 mm) of Example 1 and Comparative Examples 1 to 3 were wound three times in the axial direction of the round bar, respectively. It is observed whether the conductive layer is cracked after the winding of the electrodes, and whether the conductive layer is separated from the conductive substrate. If the conductive layer is not cracked and is not separated from the conductive substrate, the electrode winding test result is marked as "○"; if the conductive layer is cracked but not separated from the conductive substrate, the electrode winding test result is recorded as "△"; If the conductive layer is cracked and separated from the conductive substrate, the electrode winding test result is indicated as "x". The results are shown in Table 2.
3.導電層的密度3. The density of the conductive layer
以下以實施例1的電極說明導電層的密度的量測方式,比較例1至3的電極是以相同的方式進行量測。Hereinafter, the measurement of the density of the conductive layer by the electrode of Example 1 was carried out, and the electrodes of Comparative Examples 1 to 3 were measured in the same manner.
先以厚度計(廠商:Mitutoyo,型號:ID-C112EXBS)量測實施例1的電極(面積:1.3273cm2 )的導 電層的厚度。將6片以上的實施例1的電極在120℃及真空度5×10-3 torr下真空乾燥2小時,接著於真空環境降溫後,在水份及氧氣皆為5ppm的環境中秤重,並計算該等電極片的平均重量。將所得到的平均重量扣掉導電基材的重量後,除以厚度,即得到實施例1的電極的導電層的密度。The thickness of the conductive layer of the electrode (area: 1.3273 cm 2 ) of Example 1 was first measured by a thickness gauge (manufacturer: Mitutoyo, model: ID-C112EXBS). 6 or more electrodes of Example 1 were vacuum dried at 120 ° C and a vacuum of 5 × 10 -3 torr for 2 hours, and then cooled in a vacuum environment, and weighed in an environment of 5 ppm of water and oxygen, and The average weight of the electrode sheets was calculated. After the obtained average weight was deducted from the weight of the conductive substrate, the density of the conductive layer of the electrode of Example 1 was obtained by dividing the thickness.
3.導電層的單位體積電容量3. Conductive layer unit volume capacitance
以下以實施例1的電極說明導電層的單位體積電容量的量測方式,比較例1至3的電極是以相同的方式進行量測。Hereinafter, the measurement of the unit volume capacitance of the conductive layer will be described with the electrode of Example 1, and the electrodes of Comparative Examples 1 to 3 were measured in the same manner.
以實施例1的電極做為CR2032鈕扣型電雙層電容器的正極及負極進行封裝及測試。正極及負極的電極的面積皆為1.3273cm2
,以厚度35μm的纖維素隔離膜隔離正負極,電解液為1M的四乙基銨四氟硼酸鹽的丙烯碳酸酯溶液(溶質為四乙基銨四氟硼酸鹽,簡稱TEABF4
,商品名為Alfa Aesar的CAS No.429-06-1;溶劑為丙烯碳酸酯,簡稱PC,商品名為Alfa Aesar CAS No.108-32-7)。電雙層電容器的電容量測量,是以0.04A的充電及放電電流進行直流充放電,飽和充電電壓為2.7V,放電目標電壓為1.35V,並根據下列公式計算實施例1的電極的電容量:
C(F)為電極的電容量,單位為法拉(F);I為放電電流,單位為安培(A);△t為電雙層電容器從飽和充電電壓放電至放電目標電壓所需時間,單位為秒(sec);△V為飽和充電電壓與放電目標電壓的電位差,單位為伏特(V)。實施例 1的電極的單位體積電容量(F/cm3 ),是以電極的電容量除以電極的體積,其中,電極的體積是以厚度計所測得的電極導電層的厚度乘以電極面積(1.3273cm2 )的值。C(F) is the capacitance of the electrode, the unit is Farah (F); I is the discharge current, the unit is ampere (A); Δt is the time required for the electric double layer capacitor to discharge from the saturated charging voltage to the discharge target voltage, unit It is seconds (sec); ΔV is the potential difference between the saturated charging voltage and the discharge target voltage, and the unit is volt (V). The unit volume capacity (F/cm 3 ) of the electrode of Example 1 is the capacitance of the electrode divided by the volume of the electrode, wherein the volume of the electrode is the thickness of the electrode conductive layer measured by the thickness multiplied by the electrode The value of the area (1.3273 cm 2 ).
由表2的結果可知,比較比較例1~2及實施例 1,比較例1及2因導電性組成物未同時具有聚苯乙烯-丁二烯橡膠、纖維狀聚四氟乙烯及羧甲基纖維素鈉,而使得電極捲繞後導電層產生裂紋並與導電基材分離。比較例2則因未使用聚苯乙烯-丁二烯橡膠,所以導電層無法附著於導電基材上,而無法進行電極性質的量測。實施例1因導電性組成物同時具有聚苯乙烯-丁二烯橡膠、羧甲基纖維素鈉及纖維狀聚四氟乙烯,從而使得電極捲繞後導電層不會產生裂紋及不會與導電基材分離。As can be seen from the results of Table 2, Comparative Examples 1 to 2 and Examples were compared. 1. In Comparative Examples 1 and 2, since the conductive composition does not have both polystyrene-butadiene rubber, fibrous polytetrafluoroethylene, and sodium carboxymethylcellulose, the conductive layer is cracked after the electrode is wound and The conductive substrate is separated. In Comparative Example 2, since the polystyrene-butadiene rubber was not used, the conductive layer could not adhere to the conductive substrate, and measurement of the electrode properties could not be performed. In the first embodiment, the conductive composition has both polystyrene-butadiene rubber, sodium carboxymethylcellulose, and fibrous polytetrafluoroethylene, so that the conductive layer does not crack and does not conduct electricity after the electrode is wound. The substrate is separated.
比較比較例3與實施例1,比較例3因活性碳及導電碳的添加順序在聚四氟乙烯顆粒之前(導電性組成物的製備方法II),所以聚四氟乙烯顆粒轉變為纖維狀的程度較不佳,進而導致電極捲繞後導電層發生裂紋。反觀實施例1因聚四氟乙烯顆粒的添加順序在活性碳及導電碳之前(導電性組成物的製備方法I),所以聚四氟乙烯顆粒於水中轉變為纖維狀的程度較高,從而使得電極捲繞後導電層不會產生裂紋及不會與導電基材分離。Comparing Comparative Example 3 with Example 1, Comparative Example 3, because the order of addition of activated carbon and conductive carbon was in front of the polytetrafluoroethylene particles (Preparation Method II of the conductive composition), the polytetrafluoroethylene particles were converted into a fibrous shape. The degree is not good, which leads to cracking of the conductive layer after the electrode is wound. In contrast, in the first embodiment, since the order of addition of the polytetrafluoroethylene particles is before the activated carbon and the conductive carbon (the preparation method I of the conductive composition), the degree of conversion of the polytetrafluoroethylene particles into a fibrous form in water is high, thereby making After the electrode is wound, the conductive layer does not crack and is not separated from the conductive substrate.
綜上所述,本發明導電性組成物的製備方法因同時使用水溶性黏著用橡膠、多數聚四氟乙烯顆粒及水溶性增稠劑,以及採用先將水,與該導電組份中的水溶性增稠劑及該等聚四氟乙烯顆粒混合,再加入活性碳的方式,所以能在水中使該等聚四氟乙烯由顆粒狀轉變為纖維狀,並同時製得一具有複數條纖維狀聚四氟乙烯的導電性組成物,以及後續使用該導電性組成物製得的電極,在捲繞後由該導電性組成物所形成的導電層不會產生裂紋以及不會 與導電基材分離,故確實能達成本發明之目的。In summary, the method for preparing the conductive composition of the present invention uses a water-soluble adhesive rubber, a plurality of polytetrafluoroethylene particles and a water-soluble thickener, and a water-soluble solution in the conductive component. The thickener and the polytetrafluoroethylene particles are mixed and then added with activated carbon, so that the polytetrafluoroethylene can be converted from granular to fibrous in water, and at the same time, a plurality of fibrous materials are obtained. The conductive composition of polytetrafluoroethylene and the electrode obtained by using the conductive composition in the subsequent stage, the conductive layer formed of the conductive composition after winding does not cause cracks and does not Separating from the conductive substrate, the object of the present invention can be achieved.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.
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| CN102683034A (en) * | 2012-04-28 | 2012-09-19 | 中国科学院电工研究所 | Method for preparing super capacitor electrode plate |
| CN103022421A (en) * | 2011-09-27 | 2013-04-03 | 丰田自动车株式会社 | Method of producing electrode for electricity storage device |
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| CN103022421A (en) * | 2011-09-27 | 2013-04-03 | 丰田自动车株式会社 | Method of producing electrode for electricity storage device |
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