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TWI500175B - Metal flexible dye-sensitized solar cell and method of manufacturing same - Google Patents

Metal flexible dye-sensitized solar cell and method of manufacturing same Download PDF

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TWI500175B
TWI500175B TW102115019A TW102115019A TWI500175B TW I500175 B TWI500175 B TW I500175B TW 102115019 A TW102115019 A TW 102115019A TW 102115019 A TW102115019 A TW 102115019A TW I500175 B TWI500175 B TW I500175B
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electrode substrate
substrate
coating
dye
solar cell
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TW201347213A (en
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Sung Jin Kim
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Sangbo Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/20Electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/542Dye sensitized solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

金屬柔性染料敏化太陽能電池及其製造方法Metal flexible dye-sensitized solar cell and method of manufacturing same

本發明涉及染料敏化型太陽能電池(DYE-SENSITIZED SOLAR CELL)及其製造方法,更詳細地說,涉及金屬柔性染料敏化太陽能電池及其製造方法,所述金屬柔性染料敏化太陽能電池在高分子塑料基板的正面上塗覆或沉積銀(Argentum,以下,總稱為“Ag”)之後,利用雷射或熱壓紋進行構圖,在其上塗覆或沉積保護膜之後,將塗覆有碳類薄膜或Al2 O3 的阻擋層塗覆在所述高分子塑料基板的背面上,以製造上部電極基板;在高分子塑料基板的正面上塗覆不銹鋼(SUS:Stainless Use Steel)薄膜之後,在其上塗覆金屬層,從而在以能以柔軟的薄膜形態進行應用的方式應用柔性金屬基板之後,用二氧化鈦(以下,總稱為“TiO2 ”)、SiO2 或透明的碳類薄膜對所述金屬層進行塗覆,在其上塗覆TiO2 奈米粒子層,然後應用彩色有機染料和彩色無機染料製造下部電極基板;在所述上部電極基板與下部電極基板之間注入電解質之後,用密封材料進行雙重密封,再用乙烯/乙酸乙烯酯共聚物(Ethylene Vinyl Acetate,以下總稱為“EVA”)進行密封。The present invention relates to a dye-sensitized solar cell (DYE-SENSITIZED SOLAR CELL) and a method of manufacturing the same, and more particularly to a metal flexible dye-sensitized solar cell and a method of manufacturing the same, the metal flexible dye-sensitized solar cell being high After coating or depositing silver (Argentum, hereinafter, collectively referred to as "Ag") on the front surface of the molecular plastic substrate, patterning is performed by laser or hot embossing, and after coating or depositing the protective film thereon, the carbon film is coated. Or a barrier layer of Al 2 O 3 is coated on the back surface of the polymer plastic substrate to manufacture an upper electrode substrate; after coating a stainless steel (SUS: Stainless Use Steel) film on the front surface of the polymer plastic substrate, coating thereon After coating the metal layer so that the flexible metal substrate can be applied in a flexible film form, the metal layer is made of titanium dioxide (hereinafter, collectively referred to as "TiO 2 "), SiO 2 or a transparent carbon film. coating, in which TiO 2 nanoparticles coated layer, and then apply the colored organic dyes and inorganic dyes colored the lower electrode substrate manufactured; in the upper electrode group After injecting an electrolyte between the lower electrode and the substrate, double sealed with a sealing material, with ethylene / vinyl acetate copolymer (Ethylene Vinyl Acetate, hereinafter collectively referred to as "EVA") is sealed.

因持續使用化石燃料而引起的全球變暖等環境問題正在顯現。此外鈾的使用會引起放射性污染和核廢料處理設施等問題。因此,開始提出對替代能源的要求並展開相應的研究,其中具有代表性的是利用太陽能的太陽能電池。Environmental problems such as global warming caused by continued use of fossil fuels are emerging. In addition, the use of uranium can cause problems such as radioactive contamination and nuclear waste disposal facilities. Therefore, the requirements for alternative energy sources have been proposed and corresponding research has been carried out, and representative ones are solar cells using solar energy.

太陽能電池是使用在有光照射時產生電子和空穴的光吸收物 質直接進行發電的元件。這起因於以下事實,即,1839年法國的物理學家Becquerel首次發現了由光誘發的化學反應能產生電流的光致發電,隨後又在硒(selenium)等固體中發現了類似的現象。隨後,1954年在Bell實驗室首次開發了具有大約6%的效率的矽類太陽能電池,此後圍繞著無機矽持續進行了太陽能電池的研究。A solar cell is a light absorbing material that generates electrons and holes when exposed to light. A component that directly generates electricity. This is due to the fact that in 1839 the French physicist Becquerel first discovered photo-generated electricity generated by a light-induced chemical reaction, followed by a similar phenomenon in solids such as selenium. Subsequently, in 1954, a cellar solar cell with an efficiency of about 6% was first developed at Bell Laboratories, and solar cell research continued around the inorganic germanium.

這種無機類太陽能電池元件由像矽這樣的無機物半導體的p-n節構成。作為太陽能電池的材料的矽大體上分為像單晶矽或多晶矽這樣的晶體矽類和非晶矽類。其中,與非晶矽類相比,晶體矽類將太陽能轉換為電能的能量轉換效率更加優秀,但是由於生長晶體所需的時間和能量,使其生產性降低。Such an inorganic solar cell element is composed of a p-n junction of an inorganic semiconductor such as germanium. The ruthenium which is a material of a solar cell is roughly classified into a crystalline ruthenium such as a single crystal ruthenium or a polycrystalline ruthenium. Among them, crystal enthalpy converts solar energy into electric energy more efficiently than amorphous bismuth, but its productivity is lowered due to the time and energy required to grow crystals.

由於這樣的問題,曾經嘗試了對代替矽而利用有機物質的光致發電現象的太陽能電池元件的研究。有機物光致發電現像是如下現象,即,當對有機物質照射光時,吸收光子(Photon)產生電子(Electron)-空穴(Hole)對,將其分離並分別傳遞給陰極和陽極,通過這樣的電荷的流動而產生電流。即,通常來說在有機類太陽能電池中,在對由電子施體(Electron Donor)和電子受體(Electron Acceptor)物質的結合構造構成的有機物質照射光時,在電子施體形成電子-空穴對,通過電子向電子受體移動,從而實現電子-空穴的分離。這種過程通常稱為“光誘導載流子(Charge Carrier)”或“光誘導電荷轉移現象(Photoinduced Charge Transfer,PICT)”,通過光產生的載流子分離為電子-空穴並通過外部電路產生電力。Due to such a problem, studies have been made on solar cell elements that utilize photo-generated phenomena of organic substances instead of germanium. Photoelectric generation of organic matter is a phenomenon in which, when an organic substance is irradiated with light, photon absorption (Photon) generates an electron-hole pair, which is separated and respectively transmitted to the cathode and the anode. The flow of electric charge generates electricity. That is, generally, in an organic solar cell, when an organic substance composed of a bonding structure of an electron donor (Electron Donor) and an electron acceptor (Electron Acceptor) is irradiated with light, an electron-empty electron formation is formed in the electron donor. The pair of holes moves electrons to the electron acceptor to achieve electron-hole separation. This process is commonly referred to as "photo-induced charge carrier" or "photoinduced charge transfer (PICT)", and carriers generated by light are separated into electron-holes and passed through an external circuit. Generate electricity.

但是,利用通常的有機物質的太陽能電池存在能量轉換效率低並且使用壽命短的問題,但是1991年瑞士的格蘭澤爾(Gratzel)研究小組利用染料作為感光劑開發了作為光電化學型的太陽能電池的染料敏化太陽能電池。由格蘭澤爾等提出的光電化學型的太陽能電池是利用由感光性染料分子和奈米粒子的二氧化鈦構成的氧化物半導體的光電化學型太陽能電池。即,染料敏化太陽能電 池是在透明電極與金屬電極之間吸附有染料的像氧化鈦這樣的無機氧化物層插入電解質,利用光電化學反應製造的太陽能電池。一般來說,染料敏化太陽能電池由兩種電極(光電極和相向電極)、無機氧化物、染料以及電解質構成,因為染料敏化太陽能電池使用對環境無害的物質/材料,所以是環保的,具有與現有的無機太陽能電池中的非晶矽類的太陽能電池相匹敵的10%左右的高的能量轉換效率,製造單價卻只有矽太陽能電池的20%左右,所以商業化可能性非常高。However, solar cells using ordinary organic substances have problems of low energy conversion efficiency and short service life, but in 1991, the Gratzel research group in Switzerland developed a photoelectrochemical solar cell using a dye as a sensitizer. Dye-sensitized solar cells. A photoelectrochemical solar cell proposed by Granzel et al. is a photoelectrochemical solar cell using an oxide semiconductor composed of a photosensitive dye molecule and titanium dioxide of a nanoparticle. Dye-sensitized solar power The cell is a solar cell in which an inorganic oxide layer such as titanium oxide having a dye adsorbed between a transparent electrode and a metal electrode is inserted into an electrolyte and produced by photoelectrochemical reaction. In general, a dye-sensitized solar cell is composed of two kinds of electrodes (photoelectrode and counter electrode), inorganic oxide, dye, and electrolyte, and since the dye-sensitized solar cell uses an environmentally-friendly substance/material, it is environmentally friendly. It has a high energy conversion efficiency of about 10% which is comparable to the amorphous bismuth solar cell in the conventional inorganic solar cell, and the manufacturing unit price is only about 20% of that of the solar cell, so the commercialization possibility is very high.

一般來說,染料敏化太陽能電池的構造從下層開始具備玻璃基板、第1透明電極、吸附有染料的無機氧化物層、電解質層、第2透明電極以及上部基板等。無機氧化物層為以奈米(Nano)多孔膜的形態存在的像TiO2 、ZnO、SnO2 這樣的具有寬的帶隙的n型氧化物半導體,在其表面吸附有單分子層的染料。In general, the structure of the dye-sensitized solar cell includes a glass substrate, a first transparent electrode, an inorganic oxide layer to which a dye is adsorbed, an electrolyte layer, a second transparent electrode, an upper substrate, and the like, from the lower layer. The inorganic oxide layer is an n-type oxide semiconductor having a wide band gap such as TiO 2 , ZnO, or SnO 2 in the form of a nano porous film, and a dye having a monomolecular layer adsorbed on the surface thereof.

對染料敏化太陽能電池的原理進行說明如下。當太陽光入射到太陽能電池時,染料(Dye)的HOMO(Highest Occupied Molecular Orbital)能階電子吸收光能躍遷到LUMO(Lowest Unoccupied Molecular Orbital)能階,並快速注入到無機氧化物層(Conduction Band,CB)形成傳導電子。此時,失去電子的染料的HOMO能階的空位將由電解質層內的離子(I-)提供的電子所重新填充。The principle of the dye-sensitized solar cell will be described below. When sunlight is incident on the solar cell, the HOME (Highest Occupied Molecular Orbital) energy absorption light energy of the dye (Dye) transitions to the LUMO (Lowest Unoccupied Molecular Orbital) energy level and is rapidly injected into the inorganic oxide layer (Conduction Band). , CB) forms conductive electrons. At this point, the HOMO energy level vacancies of the electron-depleting dye will be refilled by the electrons provided by the ions (I-) in the electrolyte layer.

即,這可以解釋為,隨著太陽光的入射,在無機氧化物層側積累傳導電子,同時在電解質層側逐漸丟失電子,即會積累空穴,在有外部負載時,通過積累的載流子(Carrier)形成電動勢。That is, this can be explained by the fact that, as the sunlight is incident, conduction electrons are accumulated on the side of the inorganic oxide layer, and electrons are gradually lost on the side of the electrolyte layer, that is, holes are accumulated, and when there is an external load, the accumulated current is accumulated. The carrier forms an electromotive force.

參照以往的染料敏化太陽能電池的製造方法,如圖1所示,下部電極基板10在玻璃基板11上沉積FTO(Fluorine-doped Tin Oxide)或ITO的第1透明電極12之後,在其上塗覆TiO2 膠體溶液,然後在大約450℃以上的溫度進行燒結(Sintering),從而塗覆TiO2 薄膜13。通過反覆進行本過程,從而能調節所需的無機氧 化物層的厚度或狀態。接著,浸泡在染料(Dye)溶液中約2~3日左右,使染料在TiO2 粒子表面著色而形成染料層14。另一方面,上部電極基板20通過一般濺射(Sputtering)方法在玻璃基板21上塗覆鉑(Pt)等,沉積第1透明電極22,然後形成電解質30注入用孔。此後,所述下部電極基板10和上部電極基板20利用高分子封裝材料40進行接合,通過預先做好的孔注入電解質30作為陽極物質,通過封合從而完成。Referring to the conventional method for producing a dye-sensitized solar cell, as shown in FIG. 1, the lower electrode substrate 10 is deposited on the glass substrate 11 by depositing FTO (Fluorine-doped Tin Oxide) or ITO first transparent electrode 12 thereon. The TiO 2 colloidal solution is then sintered (Sintering) at a temperature above about 450 ° C to coat the TiO 2 film 13 . By repeating this process, the thickness or state of the desired inorganic oxide layer can be adjusted. Next, it is immersed in the dye (Dye) solution for about 2 to 3 days, and the dye is colored on the surface of the TiO 2 particles to form the dye layer 14. On the other hand, the upper electrode substrate 20 is coated with platinum (Pt) or the like on the glass substrate 21 by a general sputtering method, and the first transparent electrode 22 is deposited, and then the electrolyte 30 injection hole is formed. Thereafter, the lower electrode substrate 10 and the upper electrode substrate 20 are joined by the polymer encapsulating material 40, and the electrolyte 30 is injected as an anode material through a hole which is prepared in advance, and is completed by sealing.

這種染料敏化太陽能電池由於廉價的原料以及容易的製作方法從而能以以往矽太陽能電池的四分之一水準的生產費進行製作,並且由於輕量、薄膜化、透明性以及能實現各種色相等而能應用於多種應用領域。此外,染料敏化太陽能電池自身具有柔性,在實現適當的柔性透明電極的情況下,能實現柔性太陽能電池。Such a dye-sensitized solar cell can be produced at a production cost of a quarter of the conventional solar cell due to inexpensive raw materials and an easy-to-manufacture method, and is lightweight, thinned, transparent, and capable of realizing various hue. And can be applied to a variety of applications. Further, the dye-sensitized solar cell itself has flexibility, and in the case of realizing a suitable flexible transparent electrode, a flexible solar cell can be realized.

特別是,用於便攜式裝置的染料敏化太陽能電池作為移動的動力源,其輕量和柔性可以看作是必需的特性,因為染料敏化太陽能電池自身具有柔性,所以在實現適當的柔性透明電極的情況下,能實現柔性(Flexible)太陽能電池。In particular, a dye-sensitized solar cell for a portable device as a power source for movement can be regarded as a necessary characteristic because the dye-sensitized solar cell itself has flexibility, so that a suitable flexible transparent electrode is realized. In the case of a flexible solar cell, a flexible solar cell can be realized.

但是,在當前的染料敏化太陽能電池製造技術上要求高溫的燒結(Sintering)過程,所以使用像塑料那樣的柔性基板和導電性聚合物等透明電極是困難的。從而,當前大部分的染料敏化太陽能電池都使用玻璃基板的ITO(lndium Tin Oxide)等氧化物類透明電極。However, in the current dye-sensitized solar cell manufacturing technology, a high-temperature sintering process is required, and it is difficult to use a transparent substrate such as a plastic or a transparent electrode such as a conductive polymer. Therefore, most of the current dye-sensitized solar cells use an oxide-based transparent electrode such as ITO (lndium Tin Oxide) which is a glass substrate.

雖然最近開發出了能進行低溫燒結(大約不足150℃)的無機氧化物層,能使用商用導電性塑料基板等,但是在該情況下需要承受光電變換效率的降低。此外,因為透明上部電極基板與ITO基板相比透射度和傳導特性較低,所以可預見附加的效率降低。從而,欲實現效率高的柔性染料敏化太陽能電池是相當困難的。Although an inorganic oxide layer capable of low-temperature sintering (about less than 150 ° C) has recently been developed, a commercially available conductive plastic substrate or the like can be used, but in this case, it is necessary to withstand a decrease in photoelectric conversion efficiency. Further, since the transparent upper electrode substrate has lower transmittance and conduction characteristics than the ITO substrate, an additional efficiency reduction can be expected. Therefore, it is quite difficult to achieve a highly efficient flexible dye-sensitized solar cell.

此外,雖然這種以往的柔性染料敏化太陽能電池注入了液體電解質等,但是隨著時間的流逝,會產生由於注入的液體電解質 洩漏的電解質洩漏現象而造成使用壽命不穩定等問題。In addition, although such a conventional flexible dye-sensitized solar cell is infused with a liquid electrolyte or the like, as time passes, a liquid electrolyte due to injection is generated. Leakage of electrolyte leakage causes problems such as unstable service life.

從而,本發明是為了解決上述那樣的問題而提出的,其目的在於,提供一種金屬柔性染料敏化太陽能電池及其製造方法,在高分子物質的基板上塗覆或沉積吸附有感光性染料分子的奈米粒子氧化物而形成半導體電極,在所述半導體電極上塗覆或沉積Ag之後,通過雷射或熱壓紋進行構圖,再沉積或塗覆保護膜,由此形成許多的金屬柔性染料敏化太陽能電池單元,以串聯或並聯方式對這樣形成的金屬柔性染料敏化太陽能電池單元進行結綫而製造金屬柔性染料敏化太陽能電池,用密封材料對該金屬柔性染料敏化太陽能電池進行雙重密封,再用EVA進行三重密封,從而提高太陽能電池的光電效率,防止電解質洩漏現象,保護其不會受到微小灰塵等雜質的侵害。Accordingly, the present invention has been made to solve the above problems, and an object thereof is to provide a metal flexible dye-sensitized solar cell and a method of manufacturing the same, which are coated or deposited on a substrate of a polymer material to adsorb a photosensitive dye molecule. Nanoparticle oxides form a semiconductor electrode, after coating or depositing Ag on the semiconductor electrode, patterning by laser or hot embossing, depositing or coating a protective film, thereby forming a plurality of metal flexible dye sensitization a solar cell unit for fabricating a metal flexible dye-sensitized solar cell in series or in parallel to form a metal flexible dye-sensitized solar cell, and sealing the metal flexible dye-sensitized solar cell with a sealing material, The EVA is used for triple sealing to improve the photoelectric efficiency of the solar cell, prevent electrolyte leakage, and protect it from impurities such as tiny dust.

本發明的金屬柔性染料敏化太陽能電池,其中,該金屬柔性染料敏化太陽能電池包括:上部電極基板,該上部電極基板通過在第1高分子塑料基板的正面上塗覆或沉積Ag之後,利用雷射或熱壓紋進行構圖,在進行構圖的Ag上沉積或塗覆保護膜之後,在所述第1高分子塑料基板的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層而製造;下部電極基板,該下部電極基板通過在第2高分子塑料基板的正面上塗覆不銹鋼(Stainless Use Steel,SUS)薄膜之後,在不銹鋼上塗覆金屬層,在所述金屬層的正面和背面塗覆由TiO2 、SiO2 和透明的碳類薄膜中的任一種形成的第2阻擋層,在第2阻擋層上塗覆TiO2 奈米粒子層,然後形成應用了多種彩色有機染料和多種彩色無機染料的染料層而製造;以及注入到所述上部電極基板與下部電極基板之間的電解質,其中,用密封材料對與所述電解質相接的第2阻擋層和所述 上部電極基板形成一次密封壁,用密封材料對所述上部電極基板和下部電極基板形成二次密封壁,用EVA對所述第1阻擋層和所述第2高分子塑料基板進行塗覆。The metal flexible dye-sensitized solar cell of the present invention, wherein the metal flexible dye-sensitized solar cell comprises: an upper electrode substrate, which is coated with or after depositing Ag on the front surface of the first polymer plastic substrate Coating or hot embossing to pattern, after depositing or coating a protective film on the patterned Ag, coating the back surface of the first polymer plastic substrate with any one of a transparent carbon-based film and Al 2 O 3 a first barrier layer is formed; and a lower electrode substrate is coated with a stainless steel (Stainless Use Steel, SUS) film on the front surface of the second polymer plastic substrate, and then a metal layer is coated on the stainless steel. The front side and the back side of the metal layer are coated with a second barrier layer formed of any one of TiO 2 , SiO 2 and a transparent carbon-based film, and a layer of TiO 2 nanoparticle is coated on the second barrier layer, and then a plurality of layers are formed. a color organic dye and a dye layer of a plurality of colored inorganic dyes; and an electrolyte injected between the upper electrode substrate and the lower electrode substrate, wherein the dense The sealing material forms a primary sealing wall on the second barrier layer and the upper electrode substrate that are in contact with the electrolyte, and forms a secondary sealing wall on the upper electrode substrate and the lower electrode substrate with a sealing material, and the first sealing wall is formed by EVA 1 a barrier layer and the second polymer plastic substrate are coated.

本發明的金屬柔性染料敏化太陽能電池的製造方法,其中,該方法包括:準備第1高分子塑料基板的步驟;用Ag塗覆所述第1高分子塑料基板的正面的步驟;利用雷射或熱壓紋對所述塗覆有Ag的第1高分子塑料基板進行構圖的步驟;在所述進行構圖的Ag上塗覆保護膜的步驟;在所述第1高分子塑料基板的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層,以製造上部電極基板的步驟;準備第2高分子塑料基板的步驟;在所述第2高分子塑料基板的正面上塗覆SUS的步驟;在所述SUS上塗覆金屬層的步驟;在所述金屬層的正面和背面上塗覆第2阻擋層的步驟;在所述第2阻擋層上塗覆TiO2 奈米粒子層的步驟;在所述TiO2 奈米粒子層上形成染料層,以製造下部電極基板的步驟;用密封材料對所述第2阻擋層和上部電極基板進行一次密封,以形成一次密封壁的步驟;用密封材料對所述上部電極基板和所述下部電極基板進行二次密封,以形成二次密封壁的步驟;在所述上部電極基板和所述下部電極基板之間注入電解質的步驟;以及用EVA對所述上部電極基板和所述下部電極基板進行塗覆的步驟。A method for producing a metal flexible dye-sensitized solar cell according to the present invention, comprising: a step of preparing a first polymer plastic substrate; a step of coating a front surface of the first polymer plastic substrate with Ag; and using a laser Or a step of patterning the Ag-coated first polymer plastic substrate by heat embossing; a step of coating a protective film on the patterned Ag; and coating the back surface of the first polymer plastic substrate a step of producing a first electrode substrate by a first barrier layer formed of any one of a transparent carbon film and Al 2 O 3 ; a step of preparing a second polymer plastic substrate; and a step of preparing a second polymer plastic substrate a step of coating SUS on the front surface; a step of coating a metal layer on the SUS; a step of coating a second barrier layer on the front and back surfaces of the metal layer; and coating TiO 2 nanoparticle on the second barrier layer a step of forming a dye layer on the TiO 2 nanoparticle layer to form a lower electrode substrate; sealing the second barrier layer and the upper electrode substrate with a sealing material to form a primary sealing wall a step of secondary sealing the upper electrode substrate and the lower electrode substrate with a sealing material to form a secondary sealing wall; and a step of injecting an electrolyte between the upper electrode substrate and the lower electrode substrate; And a step of coating the upper electrode substrate and the lower electrode substrate with EVA.

如上所述,本發明的金屬柔性染料敏化太陽能電池在上部電極基板與下部電極基板之間注入電解質之後,用密封材料進行雙重密封,再用EVA進行密封,從而具有如下優點,即,能提高太陽能電池的光電效率,能防止電解質洩漏現象,提高具有電極劣化可能性的染料敏化型太陽能電池的可靠性,能保護其不會受到微小灰塵或濕氣等雜質的侵害。As described above, the metal flexible dye-sensitized solar cell of the present invention, after injecting an electrolyte between the upper electrode substrate and the lower electrode substrate, is double-sealed with a sealing material, and then sealed with EVA, thereby having the advantage that it can be improved. The photoelectric efficiency of the solar cell prevents the electrolyte leakage phenomenon, improves the reliability of the dye-sensitized solar cell having the possibility of electrode deterioration, and protects it from impurities such as minute dust or moisture.

此外,具有能通過保護膜保護塗覆在上部電極基板上的Ag不 受電解質的侵害的優點。In addition, there is an Ag that can be coated on the upper electrode substrate by a protective film. The advantage of being attacked by electrolytes.

10‧‧‧下部電極基板10‧‧‧Lower electrode substrate

11‧‧‧玻璃基板11‧‧‧ glass substrate

12‧‧‧第1透明電極12‧‧‧1st transparent electrode

13‧‧‧TiO2 薄膜13‧‧‧TiO 2 film

14‧‧‧染料層14‧‧‧Dye layer

20‧‧‧上部電極基板20‧‧‧Upper electrode substrate

21‧‧‧玻璃基板21‧‧‧ glass substrate

22‧‧‧第1透明電極22‧‧‧1st transparent electrode

30‧‧‧電解質30‧‧‧ Electrolytes

40‧‧‧高分子封裝材料40‧‧‧Polymer packaging materials

200‧‧‧上部電極基板200‧‧‧Upper electrode substrate

201‧‧‧第1高分子塑料基板201‧‧‧1st polymer plastic substrate

202‧‧‧Ag202‧‧‧Ag

203‧‧‧保護膜203‧‧‧Protective film

204‧‧‧第1阻擋層204‧‧‧1st barrier

210‧‧‧下部電極基板210‧‧‧lower electrode substrate

211‧‧‧第2高分子塑料基板211‧‧‧2nd polymer plastic substrate

212‧‧‧SUS薄膜212‧‧‧SUS film

213‧‧‧金屬層213‧‧‧metal layer

214‧‧‧第2阻擋層214‧‧‧2nd barrier layer

215‧‧‧TiO2奈米粒子層215‧‧‧TiO2 nanoparticle layer

216‧‧‧染料層216‧‧‧Dye layer

220‧‧‧電解質220‧‧‧ Electrolytes

230‧‧‧一次密封壁230‧‧‧One sealing wall

240‧‧‧二次密封壁240‧‧‧Second sealing wall

250‧‧‧EVA250‧‧‧EVA

S300~S314‧‧‧步驟S300~S314‧‧‧Steps

圖1是以往的染料敏化型太陽能電池的截面圖;圖2是本發明的第1實施例的金屬柔性染料敏化太陽能電池的截面圖;圖3是本發明的第1實施例的金屬柔性染料敏化太陽能電池製造方法的流程圖;圖4是本發明的第2實施例的金屬柔性染料敏化太陽能電池的截面圖;圖5是本發明的第2實施例的金屬柔性染料敏化太陽能電池製造方法的流程圖;圖6是本發明的金屬柔性染料敏化太陽能電池模組的概略性的放大截面圖;圖7是本發明的金屬柔性染料敏化太陽能電池的產品照片。1 is a cross-sectional view of a conventional dye-sensitized solar cell; FIG. 2 is a cross-sectional view of a metal flexible dye-sensitized solar cell according to a first embodiment of the present invention; and FIG. 3 is a metal flexible of a first embodiment of the present invention. FIG. 4 is a cross-sectional view showing a metal flexible dye-sensitized solar cell according to a second embodiment of the present invention; and FIG. 5 is a metal flexible dye-sensitized solar cell according to a second embodiment of the present invention; Fig. 6 is a schematic enlarged cross-sectional view showing a metal flexible dye-sensitized solar cell module of the present invention; and Fig. 7 is a photograph of a product of the metal flexible dye-sensitized solar cell of the present invention.

以下,通過參照附圖進行的對實施例的詳細的說明對本發明的金屬柔性染料敏化太陽能電池及其製造方法進行更詳細的記述。在對本發明進行說明時,在判斷為對相關的習知技術或結構的具體的說明有可能不必要地混淆本發明的要旨的情況下,將省略其詳細的說明。而且,後述的用語是考慮了在本發明中的功能而定義的用語,有可能根據客戶或運用者、使用者的意圖或習慣等而有所不同。因此,應基於本說明書整體內容進行定義。Hereinafter, the metal flexible dye-sensitized solar cell of the present invention and a method for producing the same will be described in more detail with reference to the accompanying drawings. The detailed description of the present invention will be omitted when it is determined that the specific description of the related art or structure may unnecessarily obscure the gist of the present invention. Further, the term to be described later is a term defined in consideration of the function in the present invention, and may be different depending on the intention or habit of the client, the user, the user, or the like. Therefore, it should be defined based on the overall content of this manual.

在所有附圖中,相同的附圖標記表示相同的組成要素。Throughout the drawings, the same reference numerals indicate the same constituent elements.

圖2是本發明的第1實施例的金屬柔性染料敏化太陽能電池的截面圖,圖3是本發明的第1實施例的金屬柔性染料敏化太陽能電池製造方法的流程圖,圖4是本發明的第2實施例的金屬柔性染料敏化太陽能電池的截面圖,圖5是本發明的第2實施例的金屬柔性染料敏化太陽能電池製造方法的流程圖,圖6是本發明 的金屬柔性染料敏化太陽能電池模組的概略性的放大截面圖,圖7是本發明的金屬柔性染料敏化太陽能電池的產品照片。2 is a cross-sectional view of a metal flexible dye-sensitized solar cell according to a first embodiment of the present invention, and FIG. 3 is a flow chart of a method for manufacturing a metal flexible dye-sensitized solar cell according to a first embodiment of the present invention, and FIG. A cross-sectional view of a metal flexible dye-sensitized solar cell according to a second embodiment of the present invention, and FIG. 5 is a flow chart of a method for producing a metal flexible dye-sensitized solar cell according to a second embodiment of the present invention, and FIG. 6 is a view of the present invention. A schematic enlarged cross-sectional view of a metal flexible dye-sensitized solar cell module, and Fig. 7 is a photograph of a product of the metal flexible dye-sensitized solar cell of the present invention.

以下,通過下述實施例對本發明的金屬柔性染料敏化太陽能電池及其製造方法更加具體地進行說明。Hereinafter, the metal flexible dye-sensitized solar cell of the present invention and a method for producing the same will be more specifically described by way of the following examples.

[實施例1][Example 1]

本發明的第1實施例的金屬柔性染料敏化太陽能電池如圖2所示,包括:上部電極基板200,該上部電極基板200通過在第1高分子塑料基板201的正面上塗覆或沉積Ag202之後,利用雷射或熱壓紋進行構圖,在其上沉積或塗覆保護膜203之後,在所述第1高分子塑料基板201的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層204而製造;下部電極基板210,該下部電極基板210通過在第2高分子塑料基板211的正面上塗覆不銹鋼(Stainless Use Steel,SUS)薄膜212之後,在其上塗覆金屬層213,在所述金屬層213的正面和背面塗覆由TiO2 、SiO2 和透明的碳類薄膜中的任一種形成的第2阻擋層214,在其上塗覆TiO2 奈米粒子層215,然後形成應用了多種彩色有機染料和多種彩色無機染料的染料層216而製造;以及注入到所述上部電極基板200與下部電極基板210之間的電解質220。As shown in FIG. 2, the metal flexible dye-sensitized solar cell of the first embodiment of the present invention includes an upper electrode substrate 200 which is coated or deposited on the front surface of the first polymer plastic substrate 201 by Ag202. Patterning by laser or hot embossing, after depositing or coating the protective film 203 thereon, coating the back surface of the first polymer plastic substrate 201 with a transparent carbon-based film and Al 2 O 3 The lower electrode substrate 210 is coated with a stainless steel (Stainless Use Steel, SUS) film 212 on the front surface of the second polymer plastic substrate 211, and is formed on the lower surface of the second polymer substrate 211. a metal-clad layer 213, on the front and back surfaces of the metal layer 213, a second barrier layer 214 formed of any one of TiO 2 , SiO 2 and a transparent carbon-based film, on which TiO 2 nanoparticles are coated The layer 215 is then formed by forming a dye layer 216 to which a plurality of color organic dyes and a plurality of color inorganic dyes are applied; and an electrolyte 220 injected between the upper electrode substrate 200 and the lower electrode substrate 210.

在此,用密封材料對與所述電解質220相接的第2阻擋層214和所述上部電極基板200形成一次密封壁230,用密封材料對所述上部電極基板200和下部電極基板210形成二次密封壁240,用EVA250對所述第1阻擋層204和所述第2高分子塑料基板211進行三次密封。此外,只在與電解質220相接的第2阻擋層214上形成所述TiO2 奈米粒子層215。Here, the second barrier layer 214 and the upper electrode substrate 200 that are in contact with the electrolyte 220 are formed with a sealing material 230, and the upper electrode substrate 200 and the lower electrode substrate 210 are formed of a sealing material. The secondary sealing wall 240 seals the first barrier layer 204 and the second polymer plastic substrate 211 three times with the EVA 250. Further, the TiO 2 nanoparticle layer 215 is formed only on the second barrier layer 214 that is in contact with the electrolyte 220.

此外,所述1高分子塑料基板201和第2高分子塑料基板211由PET(Polyethylene Terephthalate)、PEN(Polyethylene Naphthalate)、PES(Polyethersulfone)中的任一種構成。Further, the first polymer plastic substrate 201 and the second polymer plastic substrate 211 are made of any one of PET (Polyethylene Terephthalate), PEN (Polyethylene Naphthalate), and PES (Polyethersulfone).

此外,所述保護膜203和所述透明的碳類薄膜是透明的碳奈 米管(Carbon Nano Tube,以下總稱為“CNT”)薄膜或透明的石墨烯(Graphen)薄膜。Further, the protective film 203 and the transparent carbon-based film are transparent carbon nano A carbon nanotube (hereinafter referred to as "CNT") film or a transparent graphene film.

此外,所述金屬層213由Ti、W、Zn、Co、Ni、Al、SUS、Cr、Mo、Cu中的任一種形成。Further, the metal layer 213 is formed of any one of Ti, W, Zn, Co, Ni, Al, SUS, Cr, Mo, and Cu.

此外,所述電解質220是液體電解質或準固體電解質。Further, the electrolyte 220 is a liquid electrolyte or a quasi-solid electrolyte.

下面,參照圖3對這樣的本發明的第1實施例的金屬柔性染料敏化太陽能電池的製造方法詳細地進行說明,本發明的金屬柔性染料敏化太陽能電池的製造方法包括:準備第1高分子塑料基板201的步驟S300;用Ag202塗覆所述第1高分子塑料基板201的正面的步驟S301;利用雷射或熱壓紋對所述塗覆有Ag202的第1高分子塑料基板201進行構圖的步驟S302;在所述進行構圖的Ag202上塗覆保護膜203的步驟S303;在所述第1高分子塑料基板201的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層204,以製造上部電極基板200的步驟S304;準備第2高分子塑料基板211的步驟S305;在所述第2高分子塑料基板211的正面上塗覆SUS212的步驟S306;在所述SUS212上塗覆金屬層213的步驟S307;在所述金屬層213的正面和背面上塗覆第2阻擋層214的步驟S308;在所述第2阻擋層214上塗覆TiO2 奈米粒子層215的步驟S309;在所述TiO2 奈米粒子層215上形成染料層,以製造下部電極基板的步驟S310;用密封材料對所述第2阻擋層214和上部電極基板200進行一次密封,以形成一次密封壁230的步驟S311;用密封材料對所述上部電極基板200和所述下部電極基板210進行二次密封,以形成二次密封壁240的步驟S312;在所述上部電極基板200和所述下部電極基板210之間注入電解質的步驟S313;以及用EVA250對所述上部電極基板200和所述下部電極基板210進行塗覆的步驟S314。Hereinafter, a method for producing a metal flexible dye-sensitized solar cell according to a first embodiment of the present invention will be described in detail with reference to Fig. 3, and a method for producing a metal flexible dye-sensitized solar cell of the present invention includes: preparing a first high Step S300 of the molecular plastic substrate 201; step S301 of coating the front surface of the first polymer plastic substrate 201 with Ag202; and performing the first polymer plastic substrate 201 coated with Ag202 by laser or heat embossing a step S302 of patterning; a step S303 of coating the protective film 203 on the patterned Ag 202; and coating any one of a transparent carbon-based film and Al 2 O 3 on the back surface of the first polymer plastic substrate 201 The first barrier layer 204 is formed to form the upper electrode substrate 200 in step S304, the second polymer plastic substrate 211 is prepared in step S305, and the second polymer plastic substrate 211 is coated with SUS212 on the front surface of the second polymer substrate 211; Step S307 of coating the metal layer 213 on the SUS 212; step S308 of coating the second barrier layer 214 on the front and back surfaces of the metal layer 213; and coating the layer 2 of the TiO 2 nanoparticle on the second barrier layer 214 a step S309 of forming a dye layer on the TiO 2 nanoparticle layer 215 to fabricate a lower electrode substrate; and sealing the second barrier layer 214 and the upper electrode substrate 200 with a sealing material to a step S311 of forming the sealing wall 230 once; sealing the upper electrode substrate 200 and the lower electrode substrate 210 with a sealing material to form a secondary sealing wall 240, step S312; and the upper electrode substrate 200 and Step S313 of injecting an electrolyte between the lower electrode substrates 210; and step S314 of coating the upper electrode substrate 200 and the lower electrode substrate 210 with the EVA 250.

在此,如前所述,所述TiO2 奈米粒子層215只在與電解質220相接的第2阻擋層214上形成。此外,所述第1高分子塑料基板 201和第2高分子塑料基板211由PET(Polyethylene Terephthalate)、PEN(Polyethylene Naphthalate)、PES(Polyethersulfone)中的任一種構成。此外,所述保護膜203和所述透明的碳類薄膜是透明的CNT薄膜或透明的石墨烯(Graphen)薄膜。此外,所述金屬層213由Ti、W、Zn、Co、Ni、Al、SUS、Cr、Mo、Cu中的任一種形成。此外,所述電解質220是液體電解質或準固體電解質。Here, as described above, the TiO 2 nanoparticle layer 215 is formed only on the second barrier layer 214 that is in contact with the electrolyte 220. Further, the first polymer plastic substrate 201 and the second polymer plastic substrate 211 are made of any one of PET (Polyethylene Terephthalate), PEN (Polyethylene Naphthalate), and PES (Polyethersulfone). Further, the protective film 203 and the transparent carbon-based film are transparent CNT films or transparent graphene films. Further, the metal layer 213 is formed of any one of Ti, W, Zn, Co, Ni, Al, SUS, Cr, Mo, and Cu. Further, the electrolyte 220 is a liquid electrolyte or a quasi-solid electrolyte.

從而,這樣形成的金屬柔性染料敏化太陽能電池能通過雙重密封防止電解質洩漏現象,通過EVA塗覆能保護其不受微小灰塵或濕氣等雜質的侵害。此外,能通過保護膜保護塗覆在上部電極基板上的Ag不受電解質的侵害。Thus, the thus formed metal flexible dye-sensitized solar cell can prevent electrolyte leakage by double sealing, and can be protected from impurities such as minute dust or moisture by EVA coating. Further, the Ag coated on the upper electrode substrate can be protected from the electrolyte by the protective film.

下面,對本發明的第2實施例的金屬柔性染料敏化太陽能電池的模組進行說明。Next, a module of a metal flexible dye-sensitized solar cell according to a second embodiment of the present invention will be described.

[實施例2][Embodiment 2]

本發明的第2實施例的金屬柔性染料敏化太陽能電池如圖4所示,在第2高分子塑料基板211的正面上塗覆像Ti、W、Zn、Co、Ni、Al、SUS、Cr、Mo或Cu那樣的金屬層213。從而,除了在所述第2高分子塑料基板211的正面上沒有塗覆不銹鋼薄膜212以外,都與實施例1相同,因此,省略對其的詳細說明。As shown in FIG. 4, the metal flexible dye-sensitized solar cell of the second embodiment of the present invention is coated with Ti, W, Zn, Co, Ni, Al, SUS, Cr, and the like on the front surface of the second polymer plastic substrate 211. A metal layer 213 such as Mo or Cu. Therefore, the stainless steel film 212 is not coated on the front surface of the second polymer plastic substrate 211, and the same as in the first embodiment, the detailed description thereof will be omitted.

此外,本發明的第2實施例的金屬柔性染料敏化太陽能電池的製造方法如圖5所示,由準備第2高分子塑料基板211的步驟S305和在所述第2高分子塑料基板211的正面上塗覆金屬層213的步驟S306構成。即,除了省略了在第2高分子塑料基板211的正面上塗覆SUS212的實施例1的步驟S306以外,都與實施例1的製造方法相同,因此省略對其的詳細說明。In addition, as shown in FIG. 5, the manufacturing method of the metal flexible dye-sensitized solar cell of the second embodiment of the present invention includes step S305 of preparing the second polymer plastic substrate 211 and the second polymer plastic substrate 211. The step S306 of coating the metal layer 213 on the front side is constituted. In other words, the manufacturing method of the first embodiment is the same as the manufacturing method of the first embodiment except that the step S306 of the first embodiment in which the SUS 212 is applied to the front surface of the second polymer plastic substrate 211 is omitted, and thus detailed description thereof will be omitted.

參照圖示了本發明的金屬柔性染料敏化太陽能電池模組的概略性的放大截面的圖6,在上部電極基板(未圖示)上塗覆Ag202之後,利用雷射或熱壓紋進行構圖(Patterning),然後塗覆保護膜 203,在其下側設置沉積在下部電極基板(未圖示)上的吸附有有機和無機染料的TiO2 奈米粒子層215。這樣形成本發明的太陽能電池模組,用A表示的部分就是本發明的金屬柔性染料敏化太陽能電池模組。Referring to Fig. 6 showing a schematic enlarged cross section of a metal flexible dye-sensitized solar cell module of the present invention, after coating Ag202 on an upper electrode substrate (not shown), patterning is performed by laser or hot embossing ( Patterning), a protective film 203 is then applied, and an TiO 2 nanoparticle layer 215 adsorbed with an organic and inorganic dye deposited on a lower electrode substrate (not shown) is disposed on the lower side thereof. Thus, the solar cell module of the present invention is formed, and the portion indicated by A is the metal flexible dye-sensitized solar cell module of the present invention.

這樣形成的本發明的金屬柔性染料敏化太陽能電池的產品如圖7所示,該產品能以柔軟的形態進行彎曲,所以能附著在手機、可穿戴PC等下一代PC產業所需的電源的家用充電器或衣物、帽子、汽車玻璃、建築物等進行使用。The product of the metal flexible dye-sensitized solar cell of the present invention thus formed is as shown in Fig. 7, and the product can be bent in a soft form, so that it can be attached to a power source required for a next-generation PC industry such as a mobile phone or a wearable PC. Use a household charger or clothing, hat, car glass, building, etc.

如前所述的本發明的金屬柔性染料敏化太陽能電池用密封材料進行雙重密封再用EVA進行三重密封,從而能提高太陽能電池的光電效率,能防止電解質洩漏現象,能提高具有電極劣化可能性的染料敏化型太陽能電池的可靠性,能保護其不受微小灰塵或濕氣等雜質的侵害。此外,能通過保護膜保護塗覆在上部電極基板上的Ag不受電解質的侵害。The metal flexible dye-sensitized solar cell sealing material of the present invention is double-sealed and then triple-sealed with EVA, thereby improving the photoelectric efficiency of the solar cell, preventing electrolyte leakage, and improving the possibility of electrode deterioration. The reliability of the dye-sensitized solar cell protects it from impurities such as minute dust or moisture. Further, the Ag coated on the upper electrode substrate can be protected from the electrolyte by the protective film.

雖然像以上那樣根據良好的實施例對本發明進行了說明,但是這些實施例並不用於限制本發明,只是舉例說明,所以本發明所屬技術領域的技術人員能在不脫離本發明的技術思想的情況下進行對上述實施例的多種變化、變更或調節。因此,本發明的保護範圍應理解為包括屬於本發明的技術思想要旨的所有的變化例、變更例或調節例。While the invention has been described with respect to the preferred embodiments thereof, the embodiments are not intended to limit the invention, and are merely illustrative, so that those skilled in the art can Various changes, modifications, or adjustments to the above-described embodiments are made. Therefore, the scope of the present invention should be understood to include all modifications, alterations, and modifications of the embodiments of the invention.

200‧‧‧上部電極基板200‧‧‧Upper electrode substrate

201‧‧‧第1高分子塑料基板201‧‧‧1st polymer plastic substrate

202‧‧‧Ag202‧‧‧Ag

203‧‧‧保護膜203‧‧‧Protective film

204‧‧‧第1阻擋層204‧‧‧1st barrier

210‧‧‧下部電極基板210‧‧‧lower electrode substrate

211‧‧‧第2高分子塑料基板211‧‧‧2nd polymer plastic substrate

212‧‧‧SUS薄膜212‧‧‧SUS film

213‧‧‧金屬層213‧‧‧metal layer

214‧‧‧第2阻擋層214‧‧‧2nd barrier layer

215‧‧‧TiO2 奈米粒子層215‧‧‧TiO 2 nanoparticle layer

216‧‧‧染料層216‧‧‧Dye layer

220‧‧‧電解質220‧‧‧ Electrolytes

230‧‧‧一次密封壁230‧‧‧One sealing wall

240‧‧‧二次密封壁240‧‧‧Second sealing wall

250‧‧‧EVA250‧‧‧EVA

Claims (9)

一種金屬柔性染料敏化太陽能電池,其特徵在於,所述金屬柔性染料敏化太陽能電池包括:上部電極基板(200),該上部電極基板(200)通過在第1高分子塑料基板(201)的正面上塗覆或沉積Ag(202)之後,利用雷射或熱壓紋進行構圖,在進行構圖的所述Ag(202)上沉積或塗覆保護膜(203)之後,在所述第1高分子塑料基板(201)的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層(204)而製造;下部電極基板(210),該下部電極基板(210)通過在第2高分子塑料基板(211)的正面上塗覆不銹鋼薄膜(212)之後,在所述不銹鋼薄膜(212)上塗覆金屬層(213),在所述金屬層(213)的正面和背面塗覆由TiO2 、SiO2 和透明的碳類薄膜中的任一種形成的第2阻擋層(214),在所述第2阻擋層(214)上塗覆TiO2 奈米粒子層(215),然後形成應用了彩色有機染料和彩色無機染料的染料層(216)而製造;以及注入到所述上部電極基板(200)與所述下部電極基板(210)之間的電解質(220),其中,用密封材料對與所述電解質(220)相接的所述第2阻擋層(214)和所述上部電極基板(200)形成一次密封壁(230),用密封材料對所述上部電極基板(200)和所述下部電極基板(210)形成二次密封壁(240),用乙烯/乙酸乙烯酯共聚物(250)對所述第1阻擋層(204)和所述第2高分子塑料基板(211)的背面進行塗覆。A metal flexible dye-sensitized solar cell, comprising: an upper electrode substrate (200), wherein the upper electrode substrate (200) passes through the first polymer plastic substrate (201) After coating or depositing Ag (202) on the front side, patterning is performed by laser or hot embossing, and after depositing or coating a protective film (203) on the patterned Ag (202), the first polymer The back surface of the plastic substrate (201) is coated with a first barrier layer (204) formed of any one of a transparent carbon-based film and Al 2 O 3 ; a lower electrode substrate (210), the lower electrode substrate (210) After coating the stainless steel film (212) on the front surface of the second polymer plastic substrate (211), a metal layer (213) is coated on the stainless steel film (212) on the front and back sides of the metal layer (213). Coating a second barrier layer (214) formed of any one of TiO 2 , SiO 2 and a transparent carbon-based film, and coating a TiO 2 nanoparticle layer (215) on the second barrier layer (214), And then forming a dye layer (216) to which a color organic dye and a color inorganic dye are applied; and An electrolyte (220) between the upper electrode substrate (200) and the lower electrode substrate (210), wherein the second barrier layer (214) that is in contact with the electrolyte (220) is sealed with a sealing material And forming a primary sealing wall (230) with the upper electrode substrate (200), forming a secondary sealing wall (240) on the upper electrode substrate (200) and the lower electrode substrate (210) with a sealing material, using ethylene The vinyl acetate copolymer (250) coats the back surface of the first barrier layer (204) and the second polymer plastic substrate (211). 根據申請專利範圍第1項所述的金屬柔性染料敏化太陽能電池,其中,所述第1高分子塑料基板(201)和所述第2高分子塑料基板(211)由PET、PEN、PES中的任一種構成。 The metal flexible dye-sensitized solar cell according to claim 1, wherein the first polymer plastic substrate (201) and the second polymer plastic substrate (211) are made of PET, PEN, or PES. Any of the components. 根據申請專利範圍第1項所述的金屬柔性染料敏化太陽能電池,其中,所述保護膜(203)和所述透明的碳類薄膜是透明的碳奈米管薄膜或透明的石墨烯薄膜。 The metal flexible dye-sensitized solar cell according to the above aspect of the invention, wherein the protective film (203) and the transparent carbon-based film are transparent carbon nanotube films or transparent graphene films. 根據申請專利範圍第1項所述的金屬柔性染料敏化太陽能電池,其中,所述金屬層(213)由Ti、W、Zn、Co、Ni、Al、SUS、Cr、Mo、Cu中的任一種形成。 The metal flexible dye-sensitized solar cell according to claim 1, wherein the metal layer (213) is made of any of Ti, W, Zn, Co, Ni, Al, SUS, Cr, Mo, and Cu. A form. 根據申請專利範圍第1項所述的金屬柔性染料敏化太陽能電池,其中,所述電解質(220)是液體電解質或準固體電解質。 The metal flexible dye-sensitized solar cell according to claim 1, wherein the electrolyte (220) is a liquid electrolyte or a quasi-solid electrolyte. 根據申請專利範圍第1項所述的金屬柔性染料敏化太陽能電池,其中,所述密封材料由PET或PEN構成。 The metal flexible dye-sensitized solar cell according to claim 1, wherein the sealing material is composed of PET or PEN. 一種金屬柔性染料敏化太陽能電池製造方法,其特徵在於,該方法包括:準備第1高分子塑料基板(201)的步驟(S300);用Ag(202)塗覆所述第1高分子塑料基板(201)的正面的步驟(S301);利用雷射或熱壓紋對所述塗覆有Ag(202)的所述第1高分子塑料基板(201)進行構圖的步驟(S302);在進行構圖的所述Ag(202)上塗覆保護膜(203)的步驟(S303);在所述第1高分子塑料基板(201)的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層(204),以製造上部電極基板(200)的步驟(S304);準備第2高分子塑料基板(211)的步驟(S305);在所述第2高分子塑料基板(211)的正面上塗覆SUS(212)的步驟(S306);在所述SUS(212)上塗覆金屬層(213)的步驟(S307);在所述金屬層(213)的正面和背面上塗覆第2阻擋層(214)的步驟(S308);在所述第2阻擋層(214)上塗覆TiO2 奈米粒子層(215)的步驟(S309);在所述TiO2 奈米粒子層(215)上形成染料層,以製造下部電極基板的步驟(S310);用密封材料對所述第2阻擋層(214)和所述上部電極基板(200)進行一次密封,以形成一次密封壁(230)的步驟(S311);用密封材料對所述上部電極基板(200)和所述下部電極基板(210)進行二次密封,以形成二次密封壁(240)的步驟(S312);在所述上部電極基板(200)和所述下部電極基板(210)之間注入電解質的步驟 (S313);以及用EVA(250)對所述上部電極基板(200)和所述下部電極基板(210)的背面進行塗覆的步驟(S314)。A method for manufacturing a metal flexible dye-sensitized solar cell, comprising: a step of preparing a first polymer plastic substrate (201) (S300); coating the first polymer plastic substrate with Ag (202) a step of front side of (201) (S301); a step of patterning the first polymer plastic substrate (201) coated with Ag (202) by laser or hot embossing (S302); a step of coating the protective film (203) on the Ag (202) (S303); coating a transparent carbon film and Al 2 O 3 on the back surface of the first polymer plastic substrate (201) a step of forming the first barrier layer (204) to produce the upper electrode substrate (200) (S304), a step of preparing the second polymer plastic substrate (211) (S305), and the second polymer plastic a step of coating SUS (212) on the front surface of the substrate (211) (S306); a step of coating the metal layer (213) on the SUS (212) (S307); on the front and back of the metal layer (213) a step of coating the second barrier layer (214) (S308); a step of coating the TiO 2 nanoparticle layer (215) on the second barrier layer (214) (S309); and the TiO 2 nanoparticle Layer (215) Forming a dye layer thereon to fabricate a lower electrode substrate (S310); sealing the second barrier layer (214) and the upper electrode substrate (200) with a sealing material to form a primary sealing wall (230) a step of (S311); performing a second sealing of the upper electrode substrate (200) and the lower electrode substrate (210) with a sealing material to form a secondary sealing wall (240) (S312); a step of injecting an electrolyte between the upper electrode substrate (200) and the lower electrode substrate (210) (S313); and pairing the upper electrode substrate (200) and the lower electrode substrate (210) with the EVA (250) The step of coating the back side (S314). 一種金屬柔性染料敏化太陽能電池,其特徵在於,該金屬柔性染料敏化太陽能電池包括:上部電極基板(200),該上部電極基板(200)通過在第1高分子塑料基板(201)的正面上塗覆或沉積Ag(202)之後,利用雷射或熱壓紋進行構圖,在進行構圖的所述Ag(202)上沉積或塗覆保護膜(203)之後,在所述第1高分子塑料基板(201)的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層(204)而製造;下部電極基板(210),該下部電極基板(210)通過在第2高分子塑料基板(211)的正面上塗覆金屬層(213),在所述金屬層(213)的正面和背面塗覆由TiO2 、SiO2 和透明的碳類薄膜中的任一種形成的第2阻擋層(214),在所述第2阻擋層(214)上塗覆TiO2 奈米粒子層(215),然後形成應用了彩色有機染料和彩色無機染料的染料層(216)而製造;以及注入到所述上部電極基板(200)與所述下部電極基板(210)之間的電解質(220),其中,用密封材料對與所述電解質(220)相接的所述第2阻擋層(214)和所述上部電極基板(200)形成一次密封壁(230),用密封材料對所述上部電極基板(200)和所述下部電極基板(210)形成二次密封壁(240),用乙烯/乙酸乙烯酯共聚物(250)對所述第1阻擋層(204)和所述第2高分子塑料基板(211)的背面進行塗覆。A metal flexible dye-sensitized solar cell characterized in that the metal flexible dye-sensitized solar cell comprises: an upper electrode substrate (200), and the upper electrode substrate (200) passes through a front surface of the first polymer plastic substrate (201) After coating or depositing Ag (202), patterning is performed by laser or hot embossing, after depositing or coating a protective film (203) on the patterned Ag (202), in the first polymer plastic The back surface of the substrate (201) is coated with a first barrier layer (204) formed of any one of a transparent carbon-based film and Al 2 O 3 ; the lower electrode substrate (210), which passes through the lower electrode substrate (210) A metal layer (213) is coated on the front surface of the second polymer plastic substrate (211), and any one of TiO 2 , SiO 2 and a transparent carbon-based film is coated on the front and back surfaces of the metal layer (213). a second barrier layer (214) is formed, and a TiO 2 nanoparticle layer (215) is coated on the second barrier layer (214), and then a dye layer (216) using a color organic dye and a color inorganic dye is formed. Manufactured; and injected into the upper electrode substrate (200) and the lower electrode substrate (210) The electrolyte (220), wherein the second barrier layer (214) and the upper electrode substrate (200) that are in contact with the electrolyte (220) are formed with a sealing material to form a primary sealing wall (230) with a seal a material forming a secondary sealing wall (240) on the upper electrode substrate (200) and the lower electrode substrate (210), and the first barrier layer (204) and the ethylene/vinyl acetate copolymer (250) The back surface of the second polymer plastic substrate (211) is coated. 一種金屬柔性染料敏化太陽能電池製造方法,其特徵在於,該方法包括:準備第1高分子塑料基板(201)的步驟(S300);用Ag(202)塗覆所述第1高分子塑料基板(201)的正面的步驟(S301);利用雷射或熱壓紋對所述塗覆有Ag(202)的所述第1高分子塑料基板(201)進行構圖的步驟(S302);在進行構圖的所述Ag(202)上塗覆保護膜(203)的步驟(S303); 在所述第1高分子塑料基板(201)的背面上塗覆由透明的碳類薄膜和Al2 O3 中的任一種形成的第1阻擋層(204),以製造上部電極基板(200)的步驟(S304);準備第2高分子塑料基板(211)的步驟(S305);在所述第2高分子塑料基板(211)的正面塗覆金屬層(213)的步驟(S306);在所述金屬層(213)的正面和背面上塗覆第2阻擋層(214)的步驟(S307);在所述第2阻擋層(214)上塗覆TiO2 奈米粒子層(215)的步驟(S308);在所述TiO2 奈米粒子層(215)上形成染料層,以製造下部電極基板的步驟(S309);用密封材料對所述第2阻擋層(214)和所述上部電極基板(200)進行一次密封,以形成一次密封壁(230)的步驟(S310);用密封材料對所述上部電極基板(200)和所述下部電極基板(210)進行二次密封,以形成二次密封壁(240)的步驟(S311);在所述上部電極基板(200)和所述下部電極基板(210)之間注入電解質的步驟(S312);以及用EVA(250)對所述上部電極基板(200)和所述下部電極基板(210)的背面進行塗覆的步驟(S313)。A method for manufacturing a metal flexible dye-sensitized solar cell, comprising: a step of preparing a first polymer plastic substrate (201) (S300); coating the first polymer plastic substrate with Ag (202) a step of front side of (201) (S301); a step of patterning the first polymer plastic substrate (201) coated with Ag (202) by laser or hot embossing (S302); a step of coating the protective film (203) on the Ag (202) (S303); coating a transparent carbon film and Al 2 O 3 on the back surface of the first polymer plastic substrate (201) a step of forming the first barrier layer (204) to produce the upper electrode substrate (200) (S304), a step of preparing the second polymer plastic substrate (211) (S305), and the second polymer plastic a step of coating a metal layer (213) on a front surface of the substrate (211) (S306); a step (S307) of coating a second barrier layer (214) on the front and back surfaces of the metal layer (213); 2 a step of coating the TiO 2 nanoparticle layer (215) on the barrier layer (214) (S308); forming a dye layer on the TiO 2 nanoparticle layer (215) to form a lower electrode substrate a step (S309) of sealing the second barrier layer (214) and the upper electrode substrate (200) with a sealing material to form a primary sealing wall (230) (S310); The upper electrode substrate (200) and the lower electrode substrate (210) are subjected to a second sealing to form a secondary sealing wall (240) (S311); the upper electrode substrate (200) and the lower electrode a step of injecting an electrolyte between the substrates (210) (S312); and a step of coating the back surfaces of the upper electrode substrate (200) and the lower electrode substrate (210) with the EVA (250) (S313).
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