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TWI595038B - Composite conductive polymer composition, method for producing the same, solution containing the composition, and use of the composition - Google Patents

Composite conductive polymer composition, method for producing the same, solution containing the composition, and use of the composition Download PDF

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TWI595038B
TWI595038B TW099105071A TW99105071A TWI595038B TW I595038 B TWI595038 B TW I595038B TW 099105071 A TW099105071 A TW 099105071A TW 99105071 A TW99105071 A TW 99105071A TW I595038 B TWI595038 B TW I595038B
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acrylate
meth
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conductive polymer
polymer composition
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TW201100487A (en
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Fumiaki Kobayashi
Shuji Okamoto
Hikaru Meguro
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Soken Chemical & Engineering Co Ltd
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Description

複合導電性高分子組成物、其製造方法、含有該組成物之溶液及該組成物之用途Composite conductive polymer composition, method for producing the same, solution containing the composition, and use of the composition

本發明係關於複合導電性高分子組成物,其製造方法,含有該組成物之溶液及該組成物之用途,詳細而言,係關於為了將溶劑可溶性賦予至以苯胺、噻吩、吡咯等之芳香系、雜環系化合物作為單體構成成分之π共軛系高分子,而摻雜高分子化合物之複合導電性高分子組成物,其製造方法,含有該組成物之溶液,以及對色素增感型太陽能電氣用電極或防帶電膜等之運用。The present invention relates to a composite conductive polymer composition, a method for producing the same, a solution containing the composition, and a use of the composition, and more specifically, for imparting solubility to a solvent such as aniline, thiophene or pyrrole A π-conjugated polymer having a heterocyclic compound as a monomer component, and a composite conductive polymer composition doped with a polymer compound, a method for producing the same, a solution containing the composition, and sensitizing the dye Application of solar electric electrodes or anti-static films.

對π共軛系高分子賦予高導電性者,必須藉由摻雜劑進行摻雜。然而,原先π共軛較發達之高分子,其高分子鏈的平面性高,而成為由π鍵的親和力所形成之高分子鏈間的結晶性(堆疊性)較高之構造。且藉由摻雜劑進行摻雜後的π共軛系高分子,更由於其平面性以及由π共軛所形成的親和力高,使堆疊性更形顯著。因此,π共軛系高分子之溶解(依據熱或溶劑)與電傳導度的並存,為困難之課題。When a high conductivity is imparted to a π-conjugated polymer, it is necessary to dope by a dopant. However, a polymer having a relatively high π-conjugated structure has a high planarity of a polymer chain, and has a structure having high crystallinity (stackability) between polymer chains formed by affinity of a π bond. Further, the π-conjugated polymer doped by the dopant is more remarkable in planarity and high affinity by π conjugate, and the stacking property is more remarkable. Therefore, the dissolution of the π-conjugated polymer (based on heat or solvent) and electrical conductivity are difficult problems.

因此,係有人提出將烷基或烷氧基等導入至π共軛系高分子的側鏈之高分子(專利文獻1),但實際上為了將電傳導度提高至可充分地稱為導電體之10的負5次方s‧m以下,必須進行摻雜。當進行此摻雜時,其結果會因導電性高分子的平面性發達與π共軛親和性的發達,而導致無法獲得充分的溶劑可溶性之問題。Therefore, a polymer in which an alkyl group or an alkoxy group or the like is introduced into a side chain of a π-conjugated polymer has been proposed (Patent Document 1), but actually, in order to improve electrical conductivity, it can be sufficiently called a conductor. The negative 5th power of 10 is less than ‧ m and must be doped. When this doping is carried out, the planarity of the conductive polymer is developed and the π-conjugated affinity is developed, resulting in a problem that sufficient solvent solubility cannot be obtained.

當考量到導電性高分子的運用時,就取汲容易度來看,較佳是可藉由溶劑來溶解或是藉由熱來熔融,且在成型成膜後可製得具有充分的電傳導度之自支撐膜或自支撐形成體,以往,當使用此等導電性聚合物時,係進行藉由電解聚合或蒸氣暴露將聚合物膜直接形成於欲賦予導電性之基體上之成膜,或是進行浸漬於氧化劑與導電性聚合物前驅物單體溶液後再加熱等之薄膜聚合,然後再對所得之聚合物膜進行摻雜等處理。When considering the use of a conductive polymer, it is preferable to use a solvent to dissolve or melt by heat, and to obtain sufficient electrical conduction after forming a film. A self-supporting film or a self-supporting formed body. Conventionally, when such a conductive polymer is used, a film formed by directly forming a polymer film on a substrate to be imparted with conductivity by electrolytic polymerization or vapor exposure is performed. Alternatively, the film is immersed in an oxidizing agent and a conductive polymer precursor monomer solution, followed by heating, and the like, and then the obtained polymer film is doped or the like.

然而,此時在電解聚合中,基體必須為半導體或導電體,且亦要求對電解液之耐腐蝕性,所以可使用之基體乃受到限制。此外,在依據直接蒸氣所進行之薄膜聚合中,必須使氧化劑均質地存在於成為聚合場所之薄膜,就成膜控制的方面來看並不充分,且在此等手法所用之聚合物電容器用途中,為了增大表面積而形成細微的凹凸,因而難以充分地將導電性聚合物形成於均質的表面上。However, at this time, in the electrolytic polymerization, the substrate must be a semiconductor or an electric conductor, and corrosion resistance to the electrolyte is also required, so that the substrate which can be used is limited. Further, in the film polymerization by direct vapor, it is necessary to uniformly present the oxidizing agent in the film to be a polymerization site, which is not sufficient in terms of film formation control, and is used in the polymer capacitor application used in such a method. In order to form a fine unevenness in order to increase the surface area, it is difficult to sufficiently form the conductive polymer on a homogeneous surface.

因此,係嘗試將導電性聚合物溶解於有機溶劑,而提出有幾項實現此之手段。專利文獻2中,係揭示一種使用無機高鐵鹽類及氧化劑將3,4-二取代噻吩進行聚合之聚(3,4-二取代噻吩)的製造方法,此外,專利文獻3中,係揭示一種主要具有含有重複噻吩單位之聚合物T、以及至少1個其他聚陰離子聚合物P之水分散性粉末。然而,專利文獻2的方法,為製得粉末體之手法或是直接在對象被著體表面進行氧化聚合之方法,在本手法中所得之聚合物無法溶解於溶劑或水等,此外,專利文獻3者,亦僅為水分散性良好之分散體,並非是分子可溶於有機溶劑者。Therefore, attempts have been made to dissolve the conductive polymer in an organic solvent, and several means for achieving this have been proposed. Patent Document 2 discloses a method for producing a poly(3,4-disubstituted thiophene) in which a 3,4-disubstituted thiophene is polymerized using an inorganic high-iron salt and an oxidizing agent, and Patent Document 3 discloses a method. A water-dispersible powder mainly having a polymer T containing a repeating thiophene unit and at least one other polyanionic polymer P. However, the method of Patent Document 2 is a method of producing a powder or a method of oxidative polymerization directly on the surface of a subject, and the polymer obtained by the method cannot be dissolved in a solvent or water, and the like. The three are also only dispersions with good water dispersibility, not those whose molecules are soluble in organic solvents.

此外,關於更直接之溶劑奈米分散化的手段已進行各種探討,專利文獻4中,係揭示一種將本質上不可溶於溶劑之聚苯胺進行粉碎至奈米尺寸等級使其微粒化,並將相對於聚苯胺及溶劑之親和性高的SDS(十二烷基苯磺酸)或PTS(對甲苯磺酸)等之磺酸陰離子乳化劑用作為分散劑,並在溶劑中進行共分散,來提供奈米等級的微分散體溶液,但其實質上並非可溶於溶劑,所以塗佈膜的表面呈凹凸,且無法構成僅為聚苯胺之自支撐膜(亦稱為均質膜,係意味著單獨不會產生針孔等而膜化者),所以若未與黏結劑組合,則無法在塗佈後膜化。Further, various means for more direct solvent nano-dispersion have been discussed. In Patent Document 4, it is disclosed that a polyaniline which is substantially insoluble in a solvent is pulverized to a nanometer size to be micronized, and A sulfonic acid anionic emulsifier such as SDS (dodecylbenzenesulfonic acid) or PTS (p-toluenesulfonic acid) having a high affinity for polyaniline or a solvent is used as a dispersing agent and is co-dispersed in a solvent. Providing a nano-scale microdispersion solution, but it is not substantially soluble in a solvent, so the surface of the coated film is uneven, and it cannot constitute a self-supporting film of polyaniline (also referred to as a homogeneous film, which means If it is not formed by pinholes or the like, it is not formed, and if it is not combined with a binder, it cannot be film-formed after application.

再者,專利文獻5中,係揭示有:具有分子量為2,000~500,000之範圍的分子量,且在聚苯乙烯磺酸的聚陰離子的存在下進行氧化化學聚合之聚噻吩;以及分子量為2,000~500,000,並將來自聚苯乙烯磺酸的聚陰離子含有於水或水與水混合性有機溶劑的混合溶劑中而成之聚噻吩的溶液。Further, Patent Document 5 discloses a polythiophene having a molecular weight of a molecular weight of 2,000 to 500,000 and an oxidative chemical polymerization in the presence of a polyanion of polystyrenesulfonic acid; and a molecular weight of 2,000 to 500,000. And a polyanion derived from polystyrenesulfonic acid is contained in a mixed solvent of water or a mixed organic solvent of water and water to form a solution of polythiophene.

此專利文獻,係提出藉由在聚苯乙烯磺酸(PSS)與氧化劑的共存下之氧化聚合,來製造出可溶解或分散於水或醇類溶劑之聚(二氧乙烯噻吩)(PEDOT)的製法,然而,在此所得之PEDOT/PSS雖分散於水,但並未完全溶解,仍難以抑制部分PEDOT之間的堆疊,溶解導電性聚合物之能力仍不足。This patent document proposes to produce poly(dioxyethylene thiophene) (PEDOT) which can be dissolved or dispersed in water or an alcohol solvent by oxidative polymerization in the coexistence of polystyrenesulfonic acid (PSS) and an oxidizing agent. However, although the PEDOT/PSS obtained here is dispersed in water, it is not completely dissolved, and it is still difficult to suppress the stacking between a part of PEDOT, and the ability to dissolve the conductive polymer is still insufficient.

此外,專利文獻6中,係揭示一種在疏水性大之陰離子性界面活性劑的存在下,在含有有機酸或無機酸之溶劑中,將苯胺或苯胺衍生物進行氧化聚合並使其析出,經單離、精製後,以不與水混合之有機溶劑來萃取而形成有機溶液者。Further, Patent Document 6 discloses that an aniline or an aniline derivative is oxidatively polymerized and precipitated in a solvent containing an organic acid or an inorganic acid in the presence of a highly hydrophobic anionic surfactant. After separation and purification, it is extracted with an organic solvent which is not mixed with water to form an organic solution.

然而,此專利文獻中所用之乳化劑為低分子磺酸系,雖在聚合前將苯胺進行鹽酸氯化,然後藉由磺酸系乳化劑進行苯胺鹽取代,但實際上難以引發充分的鹽交換,此外,藉由本專利文獻的合成法所得之聚苯胺,實際上不溶解於溶劑,而具有僅能獲得微分散狀態的溶劑分散液之問題。此外,由於使用相對於苯胺而言為等量莫耳以上的磺酸系乳化劑,所以殘留有50%以上之實質被摻雜之乳化劑以外的乳化劑,使用時必須去除此等乳化劑,因而具有洗淨步驟較繁瑣之問題。再者,低分子乳化劑中,非常難以將相對於溶劑的溶解賦予效果以及聚苯胺堆疊的抑制效果,導入作為1分子的設計中,即使是暫時溶解於溶劑之聚苯胺的狀態,亦有立即產生堆疊(PANI的結晶化)所造成之微凝聚的問題。However, the emulsifier used in this patent document is a low molecular sulfonic acid system. Although aniline is chlorinated by hydrochloric acid before polymerization and then substituted with an aniline salt by a sulfonic acid emulsifier, it is practically difficult to initiate sufficient salt exchange. Further, the polyaniline obtained by the synthesis method of the present patent document does not actually dissolve in a solvent, and has a problem that only a solvent dispersion liquid in a slightly dispersed state can be obtained. Further, since a sulfonic acid-based emulsifier having an equivalent amount or more with respect to aniline is used, 50% or more of an emulsifier other than the substantially doped emulsifier remains, and it is necessary to remove the emulsifier when used. Therefore, there is a problem that the washing step is cumbersome. Further, in the low molecular weight emulsifier, it is very difficult to impart an effect of dissolving the solvent with respect to the solvent and the inhibitory effect of the polyaniline stack, and it is introduced into the design of one molecule, even if it is temporarily dissolved in the solvent of the polyaniline. The problem of microcoagulation caused by stacking (crystallization of PANI) occurs.

再者,專利文獻7中,係揭示一種將(A)具有磺酸官能基與自由基聚合性官能基之單體及(B)由苯胺或其衍生物所構成之單體溶解於水或有機溶劑而成之溶液進行乳化,將來自(A)的單體之磺酸結構導入至(B)的單體後,在聚合起始劑的下列共存下將(A)及(B)的單體進行聚合,來製作出(B)的聚合物與(A)的聚合物互相纏繞之狀態的導電性聚合物。Further, Patent Document 7 discloses a method in which (A) a monomer having a sulfonic acid functional group and a radical polymerizable functional group and (B) a monomer composed of aniline or a derivative thereof are dissolved in water or organic. The solution obtained by the solvent is emulsified, and after introducing the sulfonic acid structure of the monomer of (A) into the monomer of (B), the monomers of (A) and (B) are coexisted in the following coexistence of the polymerization initiator. Polymerization is carried out to produce a conductive polymer in a state in which the polymer of (B) and the polymer of (A) are intertwined.

然而,此專利文獻的方法中,由於將過硫酸銨鹽用作為水系氧化劑兼自由基起始劑,所以實際上難以形成如本說明書所述之理想的乙烯系聚合物與聚苯胺的相互網目狀結構。因此,此專利文獻方法中,實際上存在許多不含PANI之乙烯聚合物,反而是在PANI中存在許多未納入於乙烯聚合物之摻雜單體,而有成為極不均一且不安定之化合物的問題。However, in the method of this patent document, since ammonium persulfate is used as a water-based oxidizing agent and a radical initiator, it is practically difficult to form a mutual mesh of a desired ethylene-based polymer and polyaniline as described in the present specification. structure. Therefore, in this patent document method, there are actually many ethylene polymers which do not contain PANI, but instead there are many doping monomers which are not incorporated in the ethylene polymer in PANI, and there are compounds which become extremely heterogeneous and unstable. The problem.

此外,例如在專利文獻8中,係揭示一種溶解於實質上未與水混合之有機溶劑之(a)經質子化之取代或未經取代的聚苯胺複合體以及(b)含有具有酚性羥基之化合物的導電性聚苯胺組成物。Further, for example, in Patent Document 8, it is disclosed that (a) a protonated substituted or unsubstituted polyaniline complex dissolved in an organic solvent which is not substantially mixed with water, and (b) contains a phenolic hydroxyl group. A conductive polyaniline composition of the compound.

然而,此專利文獻中,由於在溶劑/水/單體/乳化劑的聚合場所中使用水溶性氧化劑來進行聚苯胺的合成,所以其本質上是水溶性苯胺單體一邊進行聚合,一邊介於乳化劑分散於甲苯之系統下成為聚苯胺,實質上除了甲苯以外,無法溶解於可稍微溶解於水之溶劑中。此外,本專利文獻之發明中,實際使用之二異辛基硫化琥珀酸鈉(AOT)中,由於無法充分抑制聚苯胺的堆疊,所以需與酚類(甲酚)等併用。此在說明書中的記載雖不充分,但其為非專利文獻1所記載之技術,係揭示有藉由聚苯胺覆膜中之施體強度的調整,使酚性化合物的親和性變得顯著,而有用於提升聚苯胺覆膜的導電性。此可考量為,藉由將如酚類般之相對於甲苯的溶解性良好且對聚苯胺的相溶性良好之非揮發性添加劑予以混合,不僅可提升乾燥塗膜的導電性,並且酚類可抑制可溶於甲苯中之聚苯胺彼此的堆疊,當不具此等添加劑時,係如AOT般,在立體阻礙性下之聚苯胺的結晶性控制中無法達到充分可溶性的安定化,此情形在本發明者們的追蹤試驗中亦被確認。However, in this patent document, since the synthesis of polyaniline is carried out using a water-soluble oxidizing agent in a polymerization site of a solvent/water/monomer/emulsifier, it is essentially a water-soluble aniline monomer which is polymerized while being interposed. The emulsifier is dispersed in a system of toluene to form polyaniline, and is substantially insoluble in a solvent which is slightly soluble in water except for toluene. Further, in the invention of the patent document, in the sodium diisooctylsulfide succinate (AOT) actually used, since the stacking of polyaniline cannot be sufficiently suppressed, it is required to be used in combination with a phenol (cresol) or the like. Although the description in the specification is not sufficient, the technique described in Non-Patent Document 1 discloses that the affinity of the phenolic compound is remarkable by adjusting the body strength in the polyaniline film. It is used to enhance the conductivity of the polyaniline film. This can be considered by mixing non-volatile additives such as phenols which have good solubility with respect to toluene and good compatibility with polyaniline, thereby not only improving the conductivity of the dried coating film, but also phenols. It inhibits the stacking of polyanilines which are soluble in toluene. When these additives are not present, such as AOT, the stability of the solubility of polyaniline under steric hindrance cannot be achieved, and this is the case. The inventors' follow-up tests were also confirmed.

另一方面,關於使用導電性聚合物組成物之用途,有色素增感型太陽能電池用對極及防帶電膜。專利文獻10中,係揭示一種在設有透明導電層之塑膠膜上設置導電性高分子層而成之色素增感型太陽能電池的對極。On the other hand, regarding the use of the conductive polymer composition, there are a counter electrode and an antistatic film for a dye-sensitized solar cell. Patent Document 10 discloses a counter electrode of a dye-sensitized solar cell in which a conductive polymer layer is provided on a plastic film provided with a transparent conductive layer.

然而,此專利文獻中,雖然是塗佈含有導電性高分子之分散液,並去除溶劑來形成導電性高分子層,但導電性高分子為微粒子的分散膜,所以相對於透明導電層之密著性差,而須預先進行電漿處理等以提高透明導電層的表面能量。此外,此專利文獻的實施例中,係記載有將聚苯乙烯磺酸用作為分散劑者,但此時存在有未投入導電性高分子的摻雜之閒置的磺酸,使溶劑成為水溶液,所以當塗佈於膜基板上時,溶劑與膜基板表面之選擇性變得極大,容易產生由導電性高分子塗膜的不均一性所起因之針孔,且由於殘存的磺酸基使塗膜的極性提高,導致相對於在電解質溶液中一般所用之乙腈或離子性液體等之耐久性惡化,容易產生塗膜的剝離,並且以此等為原因,而產生透明導電膜被電解液中的碘所腐蝕之問題,就作為對極的長期安定性而言乃存在著問題,用來取代白金對極者仍不充分。However, in this patent document, although a dispersion containing a conductive polymer is applied and a solvent is removed to form a conductive polymer layer, the conductive polymer is a dispersed film of fine particles, so that it is dense with respect to the transparent conductive layer. Poorness is required, and plasma treatment or the like is required in advance to increase the surface energy of the transparent conductive layer. Further, in the examples of the patent documents, polystyrene sulfonic acid is used as a dispersing agent, but in this case, there is a sulfonic acid which is not doped into the doping of the conductive polymer, and the solvent is made into an aqueous solution. Therefore, when applied to a film substrate, the selectivity of the solvent and the surface of the film substrate becomes extremely large, and pinholes caused by the unevenness of the conductive polymer coating film are likely to occur, and the residual sulfonic acid group is coated. When the polarity of the film is increased, the durability of the acetonitrile or the ionic liquid or the like which is generally used in the electrolyte solution is deteriorated, peeling of the coating film is liable to occur, and for this reason, the transparent conductive film is generated in the electrolyte. The problem of iodine corrosion is a problem with regard to the long-term stability of the pole. The replacement of platinum is still insufficient for the extreme.

此外,專利文獻11中,係揭示一種將含有聚噻吩系化合物、酸性聚合物及糖醇之防帶電材料塗佈於熱可塑性樹脂膜上之防帶電膜。Further, Patent Document 11 discloses an antistatic film in which an antistatic material containing a polythiophene-based compound, an acidic polymer, and a sugar alcohol is applied onto a thermoplastic resin film.

然而,此專利文獻中,由於需將糖醇用作為防帶電材料的必要成分,雖然所得之防帶電膜的透明性及防帶電性良好,但其僅使用聚苯乙烯磺酸等之酸性聚合物作為對聚噻吩系化合物之摻雜劑,所以防帶電膜會隨時間經過而吸濕,而具有密著性及防帶電性降低之問題。However, in this patent document, since sugar alcohol is required as an essential component of an antistatic material, although the obtained antistatic film has good transparency and antistatic property, it uses only an acidic polymer such as polystyrenesulfonic acid. As a dopant for the polythiophene-based compound, the antistatic film absorbs moisture over time, and has a problem of poor adhesion and antistatic property.

[先前技術文獻][Previous Technical Literature]

[專利文獻][Patent Literature]

[專利文獻1]日本特表2002-539287[Patent Document 1] Japanese Special Table 2002-539287

[專利文獻2]日本特開平01-313521[Patent Document 2] Japanese Patent Laid-Open No. 01-313521

[專利文獻3]日本特表2004-514753[Patent Document 3] Japanese Special Table 2004-514753

[專利文獻4]日本特表2007-518859[Patent Document 4] Japanese Special Table 2007-518859

[專利文獻5]日本特許第2636968[Patent Document 5] Japanese Patent No. 2636968

[專利文獻6]日本特開2008-169255[Patent Document 6] Japanese Special Open 2008-169255

[專利文獻7]日本特開2007-314606[Patent Document 7] Japanese Special Opening 2007-314606

[專利文獻8]日本WO2005/052058[Patent Document 8] Japan WO2005/052058

[專利文獻9]日本特開2000-344823[Patent Document 9] Japanese Special Publication 2000-344823

[專利文獻10]日本特開2006-155907[Patent Document 10] Japanese Patent Laid-Open No. 2006-155907

[專利文獻11]日本特開2008-179809[Patent Document 11] Japanese Special Open 2008-179809

[非專利文獻1]Y. Cao et al./Synthetic Metals 69(1995) 187-190[Non-Patent Document 1] Y. Cao et al./Synthetic Metals 69 (1995) 187-190

因此,本發明之課題係提供一種對溶劑的溶解性佳,且可成為自支撐膜,亦即單獨不會產生針孔等之均質膜或成形體之導電性高分子組成物及其製造方法等。Therefore, the object of the present invention is to provide a conductive polymer composition which is excellent in solubility in a solvent, and which can be a self-supporting film, that is, a homogeneous film or a molded body which does not cause pinholes, and the like, and a method for producing the same. .

本發明者們係為了解決上述課題,對前述先前技術進行追蹤探討,結果明確地掌握到下列諸等要素對於從導電性聚合物的合成至精製、以及對溶劑的再溶解乃為必要之事實,亦即,<1>在π共軛系高分子的聚合場所中,必須使用充分的電解質溶劑,並安定且均一地賦予可使氧化進行之陰離子場所,<2>必須控制聚合成長中之π共軛系高分子的堆疊性並賦予安定的單體供給,<3>積極地進行對此等聚合成長場所中的π共軛系聚合物之摻雜,<4>在此等摻雜的過程中,可使水等從初期聚合場所的電解質溶劑中析出,<5>聚合後的π共軛系高分子可藉由某種立體性分子阻礙來抑制主鏈骨架的堆疊,<6>此等立體阻礙性因子本身不具有結晶性,且可藉由溶劑或熱等予以熔融。In order to solve the above problems, the inventors of the present invention have conducted a follow-up study on the above-described prior art, and as a result, have clearly grasped the fact that the following elements are necessary for the synthesis, purification, and re-dissolution of a solvent from a conductive polymer. In other words, <1> in the polymerization site of the π-conjugated polymer, it is necessary to use a sufficient electrolyte solvent, and to stably and uniformly impart an anion site capable of undergoing oxidation, and <2> must control the growth of π in the polymerization. The stacking property of the conjugated polymer and imparting a stable monomer supply, <3> actively doping the π-conjugated polymer in the polymerization growth site, <4> in the process of doping Water and the like can be precipitated from the electrolyte solvent in the initial polymerization site, and <5> the π-conjugated polymer after polymerization can inhibit the stacking of the main chain skeleton by some stereoscopic molecular hindrance, <6> The barrier factor itself does not have crystallinity and can be melted by a solvent or heat.

因此,本發明者們係更進一步地進行探討,結果發現,當將使特定單體進行共聚合之高分子化合物用作為π共軛系高分子的聚合時之添加劑,除了具有可將作為乳化劑的聚合場所形成為均一狀態之功能外,並且可發揮作為摻雜劑之功能,且由於對π共軛系高分子具有適度的立體阻礙性,所以可製得對特定溶劑具有較佳的可溶性之複合導電性高分子組成物。此外,本發明者們係發現到可將前述複合導電性高分子組成物運用在色素增感型太陽能電池用對極及防帶電膜等,因而完成本發明。Therefore, the present inventors have further studied and found that when a polymer compound which copolymerizes a specific monomer is used as an additive in the polymerization of a π-conjugated polymer, it has an emulsifier. The polymerization site is formed in a uniform state and functions as a dopant, and since it has a moderate steric hindrance to the π-conjugated polymer, it can be made to have a better solubility for a specific solvent. A composite conductive polymer composition. In addition, the present inventors have found that the composite conductive polymer composition can be applied to a counter electrode and an antistatic film for a dye-sensitized solar cell, and the like.

亦即,本發明是一種複合導電性高分子組成物,其係將藉由使下列成分(a-1)~(a-3)進行聚合所製得之高分子化合物(A),摻雜於以選自下列式(I)~(III)的化合物作為單體構成成分之π共軛系高分子(β)而成;That is, the present invention is a composite conductive polymer composition which is doped with a polymer compound (A) obtained by polymerizing the following components (a-1) to (a-3). a π-conjugated polymer (β) having a compound selected from the following formulas (I) to (III) as a monomer component;

(a-1)具有磺酸基與聚合性乙烯基之單體:20~50 mol%;(a-1) a monomer having a sulfonic acid group and a polymerizable vinyl group: 20 to 50 mol%;

(a-2)具有芳香族基或脂環族基與聚合性乙烯基之單體:20~50 mol%;(a-2) a monomer having an aromatic group or an alicyclic group and a polymerizable vinyl group: 20 to 50 mol%;

(a-3)(甲基)丙烯酸烷酯:30~60 mol%;(a-3) alkyl (meth)acrylate: 30 to 60 mol%;

(各式中,R1至R7表示氫原子或碳數1至12的烷基)。(In the formula, R 1 to R 7 represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms).

此外,本發明是一種複合導電性高分子組成物的製造方法,其特徵為:係將藉由使下列成分(a-1)~(a-3)進行聚合所製得之高分子化合物(A)、與選自前述式(I)~(III)的化合物共存於電解性基質溶劑中,並使用氧化劑進行化學氧化聚合;Further, the present invention provides a method for producing a composite conductive polymer composition, which is characterized in that a polymer compound obtained by polymerizing the following components (a-1) to (a-3) is used. And coexisting with a compound selected from the above formulas (I) to (III) in an electrolytic matrix solvent, and performing chemical oxidative polymerization using an oxidizing agent;

(a-1)具有磺酸基與聚合性乙烯基之單體:20~50 mol%;(a-1) a monomer having a sulfonic acid group and a polymerizable vinyl group: 20 to 50 mol%;

(a-2)具有芳香族基或脂環族基與聚合性乙烯基之單體:20~50 mol%;(a-2) a monomer having an aromatic group or an alicyclic group and a polymerizable vinyl group: 20 to 50 mol%;

(a-3)(甲基)丙烯酸烷酯:30~60 mol%。(a-3) alkyl (meth)acrylate: 30 to 60 mol%.

再者,本發明是一種複合導電性高分子組成物溶液,其係在選自甲苯、苯及二甲苯的芳香族系溶劑及/或選自乙酸乙酯、乙酸丙酯、乙酸丁酯的酯系溶劑中,於溶解狀態下含有0.1~10質量%之前述複合導電性高分子組成物而成。Furthermore, the present invention is a composite conductive polymer composition solution which is an aromatic solvent selected from the group consisting of toluene, benzene and xylene and/or an ester selected from the group consisting of ethyl acetate, propyl acetate and butyl acetate. In the solvent, the composite conductive polymer composition is contained in an amount of 0.1 to 10% by mass in a dissolved state.

此外,本發明是一種色素增感型太陽能電池用對極,其係使用前述複合導電性高分子組成物而成。Further, the present invention is a counter electrode for a dye-sensitized solar cell, which is obtained by using the above composite conductive polymer composition.

再者,本發明是一種防帶電膜,其係使用前述複合導電性高分子組成物而成。Furthermore, the present invention is an antistatic film which is obtained by using the above composite conductive polymer composition.

在本發明之高分子化合物的存在下,藉由氧化劑的作用進行聚合所得之複合導電性高分子組成物,可安定地溶解於甲苯等之芳香族溶劑或乙酸乙酯等之酯系溶劑中。In the presence of the polymer compound of the present invention, the composite conductive polymer composition obtained by the polymerization of an oxidizing agent can be stably dissolved in an aromatic solvent such as toluene or an ester solvent such as ethyl acetate.

因此,藉由將在芳香族溶劑中溶解有此複合導電性高分子組成物之溶液,塗佈於需賦予導電性之部位並將此乾燥,可簡單地製得導電性覆膜。Therefore, a conductive film can be easily produced by applying a solution in which the composite conductive polymer composition is dissolved in an aromatic solvent to a portion to be provided with conductivity and drying the solution.

本發明中所用之高分子化合物(A),可依循一般方法,在聚合起始劑的存在下,將成分(a-1)之具有磺酸基與聚合性乙烯基之單體、成分(a-2)之具有芳香族基或脂環族基與聚合性乙烯基之單體及成分(a-3)之(甲基)丙烯酸烷酯進行聚合而製造出。The polymer compound (A) used in the present invention can be a monomer (s) having a sulfonic acid group and a polymerizable vinyl group as a component (a-1) in the presence of a polymerization initiator in accordance with a general method. -2) An aromatic group or an alicyclic group is polymerized with a monomer of a polymerizable vinyl group and an alkyl (meth)acrylate of the component (a-3).

成分(a-1)之具有磺酸基與聚合性乙烯基之單體,為具有苯乙烯磺酸基或磺乙基等的磺酸基之單體,此例子有苯乙烯磺酸或苯乙烯磺酸鈉、苯乙烯磺酸鉀、苯乙烯磺酸鈣等之苯乙烯磺酸鹽、(甲基)丙烯酸2-磺乙酯或(甲基)丙烯酸2-磺乙酯鈉鹽、(甲基)丙烯酸2-磺乙酯鉀鹽、(甲基)丙烯酸2-磺乙酯鈣鹽等之(甲基)丙烯酸2-磺乙酯鹽。The monomer having a sulfonic acid group and a polymerizable vinyl group of the component (a-1) is a monomer having a sulfonic acid group such as a styrenesulfonic acid group or a sulfoethyl group, and examples thereof include styrenesulfonic acid or styrene. a styrene sulfonate such as sodium sulfonate, potassium styrene sulfonate or calcium styrene sulfonate, 2-sulfoethyl (meth)acrylate or sodium 2-sulfonate (meth)acrylate, (methyl) a 2-sulfoethyl (meth)acrylate salt such as 2-sulfoethyl acrylate potassium salt or 2-sulfoethyl (meth)acrylate calcium salt.

此外,成分(a-2)之具有芳香族或脂環族基與聚合性乙烯基之單體的例子,有(甲基)丙烯酸苯甲酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸乙基2-鄰苯二甲酸甲酯、(甲基)丙烯酸乙基2-鄰苯二甲酸乙酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸三級丁基環己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸嗎啉酯、苯乙烯、二甲基苯乙烯、(甲基)丙烯酸萘酯、乙烯基萘、乙烯基正乙基咔唑、乙烯基芴等。Further, examples of the monomer having an aromatic or alicyclic group and a polymerizable vinyl group of the component (a-2) include benzyl (meth)acrylate and phenoxyethyl (meth)acrylate, Methyl)ethyl acrylate 2-methyl phthalate, ethyl 2-ethyl phthalate (ethyl) acrylate, cyclohexyl (meth) acrylate, dicyclopentyl (meth) acrylate, Dicyclopentenyloxyethyl (meth)acrylate, isodecyl (meth)acrylate, tert-butylcyclohexyl (meth)acrylate, cyclohexyl (meth)acrylate, (meth)acrylic acid Morpholine ester, styrene, dimethyl styrene, naphthyl (meth) acrylate, vinyl naphthalene, vinyl n-ethyl carbazole, vinyl hydrazine, and the like.

再者,成分(a-3)之(甲基)丙烯酸烷酯的具體例,有(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸十二烷酯及(甲基)丙烯酸十八烷酯等。Further, specific examples of the alkyl (meth)acrylate of the component (a-3) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, and (methyl). Isopropyl acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, isopropyl (meth)acrylate, butyl (meth)acrylate, 2-(meth)acrylate Ethylhexyl ester, isooctyl (meth)acrylate, dodecyl (meth)acrylate, and octadecyl (meth)acrylate.

本發明中所用之高分子化合物(A)的製造時,單體(a-1)、單體(a-2)及單體(a-3)的莫耳比為重要。亦即,此係由於本發明之高分子化合物,可藉由將芳香族或脂環族基所形成之疏水性與磺酸基所形成之親水性予以適當地均衡,對導電性高分子化合物形成作用而能夠將其溶解於溶劑中之故。In the production of the polymer compound (A) used in the present invention, the molar ratio of the monomer (a-1), the monomer (a-2) and the monomer (a-3) is important. In other words, the polymer compound of the present invention can be suitably formed by the hydrophilicity of the aromatic or alicyclic group and the hydrophilicity of the sulfonic acid group to form a conductive polymer compound. It can be dissolved in a solvent.

用以製造本發明之高分子化合物(A)之成分(a-1)的調配量,為20~50 mol%,較佳為25~40 mol%。此外,成分(a-2)的調配量為20~50 mol%,較佳為30~45 mol%。再者,成分(a-3)的調配量為30~60 mol%,較佳為35~50 mol%。The compounding amount of the component (a-1) for producing the polymer compound (A) of the present invention is 20 to 50 mol%, preferably 25 to 40 mol%. Further, the compounding amount of the component (a-2) is 20 to 50 mol%, preferably 30 to 45 mol%. Further, the compounding amount of the component (a-3) is 30 to 60 mol%, preferably 35 to 50 mol%.

本發明之高分子化合物中,亦可含有上述單體(a-1)、(a-2)及(a-3)以外的聚合性成分。此聚合性成分的例子,有(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸丁氧基乙酯、(甲基)丙烯酸聚乙二醇酯、(甲基)丙烯酸甲氧基聚乙二醇酯、(甲基)丙烯酸、(甲基)丙烯酸乙醯乙醯氧基乙酯、(甲基)丙烯酸四氫呋喃酯、(甲基)丙烯酸N,N-二甲基胺乙酯、乙烯基吡啶等,調配時的調配量為0~20 mol%。The polymer compound of the present invention may contain a polymerizable component other than the above monomers (a-1), (a-2) and (a-3). Examples of the polymerizable component include 2-hydroxyethyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate. Ester, methoxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, polyethylene glycol (meth)acrylate, methoxypolyethylene glycol (meth)acrylate, ( Methyl)acrylic acid, ethoxylated ethyl (meth) acrylate, tetrahydrofuran (meth) acrylate, N, N-dimethylamine ethyl (meth) acrylate, vinyl pyridine, etc. The dosage is 0-20 mol%.

上述成分(a-1)、成分(a-2)、成分(a-3)及因應必要所加入之聚合性成分的聚合反應,可藉由一般所知的方法來進行。例如可在將此等各成分混合後,將聚合起始劑添加於此,並藉由加熱、光照射等來開始聚合而製造出。The polymerization of the component (a-1), the component (a-2), the component (a-3), and the polymerizable component added as necessary can be carried out by a generally known method. For example, after mixing the components, the polymerization initiator may be added thereto, and polymerization may be started by heating, light irradiation or the like to start polymerization.

製造上述高分子化合物(A)所能夠採用之聚合法,只要可在成分(a-2)不會從單體混合物中分離之狀態下實施的方法,則無特別限定,例如可採用溶液聚合法、塊狀(總體)聚合法、析出聚合法等。The polymerization method which can be used for the production of the polymer compound (A) is not particularly limited as long as it can be carried out in a state where the component (a-2) is not separated from the monomer mixture, and for example, a solution polymerization method can be employed. , bulk (overall) polymerization, precipitation polymerization, and the like.

此外,聚合反應中所用之聚合起始劑,只要可溶解於上述各成分或反應時所用之溶劑者,則無特別限定。此聚合起始劑的例子,有過氧化苯甲醯(BPO)等之油溶性過氧化物系熱聚合起始劑、偶氮雙異丁腈(AIBN)等之油溶性偶氮系熱聚合起始劑、偶氮雙氰基纈草酸(ACVA)等之水溶性偶氮系熱聚合起始劑等。此外,當溶液聚合時溶劑中的水比例較多時,亦可使用過硫酸銨或過硫酸鉀等之水溶性過氧化物系熱聚合起始劑、過氧化氫水等。再者,亦可與鐵莘或胺類等氧化還原劑的組合使用。Further, the polymerization initiator used in the polymerization reaction is not particularly limited as long as it can be dissolved in the above respective components or the solvent used in the reaction. Examples of the polymerization initiator include oil-soluble peroxide-based thermal polymerization initiators such as benzamidine peroxide (BPO), and oil-soluble azo-based thermal polymerizations such as azobisisobutyronitrile (AIBN). A water-soluble azo-based thermal polymerization initiator such as a starter or azobiscyano shikimic acid (ACVA). Further, when the proportion of water in the solvent at the time of solution polymerization is large, a water-soluble peroxide-based thermal polymerization initiator such as ammonium persulfate or potassium persulfate or hydrogen peroxide water may be used. Further, it may be used in combination with a redox agent such as iron or an amine.

此等聚合起始劑的使用範圍,可在相對於上述化合物1莫耳而言為0.001~0.1莫耳的範圍內任意地使用,亦可運用總括投入、滴入投入、逐次投入的任一方法。此外,在塊狀聚合或使用少量(相對於單體而言為50wt%以下)溶劑之溶液聚合時,亦有依據硫醇與金屬芳香類來進行聚合之方法(專利文獻9)。The range of use of such a polymerization initiator may be arbitrarily used in the range of 0.001 to 0.1 mol with respect to the above-mentioned compound 1 mol, and any method of collective input, drip input, and successive input may be used. . Further, in the case of bulk polymerization or solution polymerization using a small amount of a solvent (50 wt% or less with respect to a monomer), there is also a method of performing polymerization based on a mercaptan and a metal aromatic (Patent Document 9).

此外,上述聚合反應中所用之溶劑,例如有甲醇、乙醇、異丙醇、丁醇等之醇系溶劑;丙酮、丁酮、甲基異丁酮等之酮系溶劑;甲基溶纖劑、乙基溶纖劑、丙二醇甲醚、丙二醇乙醚等之二醇系溶劑;乳酸甲酯、乳酸乙酯等之乳酸系溶劑等。Further, the solvent used in the polymerization reaction may, for example, be an alcohol solvent such as methanol, ethanol, isopropanol or butanol; a ketone solvent such as acetone, methyl ethyl ketone or methyl isobutyl ketone; methyl cellosolve; A glycol solvent such as ethyl cellosolve, propylene glycol methyl ether or propylene glycol ethyl ether; a lactic acid solvent such as methyl lactate or ethyl lactate.

再者,聚合時除了聚合起始劑之外,亦可併用連鎖轉移劑,當欲調整分子量時可適當地使用。能夠使用之連鎖轉移劑,只要可溶解於上述單體或溶劑者,則可使用任意化合物,例如可適當地使用十二烷基硫醇或庚基硫醇等之烷基硫醇;巰基丙酸(BMPA)般之具有極性基的水溶性硫醇;α苯乙烯二聚物(ASD)等之油性自由基抑制劑等。Further, in the polymerization, in addition to the polymerization initiator, a chain transfer agent may be used in combination, and when the molecular weight is to be adjusted, it may be suitably used. As the chain transfer agent which can be used, any compound can be used as long as it can be dissolved in the above monomer or solvent. For example, an alkylthiol such as dodecyl mercaptan or heptyl mercaptan can be suitably used; mercaptopropionic acid can be suitably used; (BMPA) a water-soluble thiol having a polar group; an oily radical inhibitor such as an α styrene dimer (ASD).

此外,此聚合反應,係以在所使用之溶劑(總體聚合時除外)的沸點以下進行者為佳,例如65℃~80℃者為佳。惟進行總體聚合或進行依據硫醇與金屬芳香類所進行之專利文獻9般的聚合時,係以在25℃~80℃進行者為佳。Further, the polymerization reaction is preferably carried out at a boiling point or lower of the solvent to be used (excluding the case of overall polymerization), and is preferably, for example, 65 ° C to 80 ° C. In the case of polymerization of the general literature or the polymerization of the patent document 9 based on the thiol and the metal scent, it is preferred to carry out the polymerization at 25 ° C to 80 ° C.

如此製得之聚合物,可因應必要進行精製來構成高分子化合物(A)。此精製方法的例子,有使用己烷等之油性不良溶劑,來去除油性低分子雜質及殘存單體、低分子雜質後,再藉由乙腈、甲醇、乙醇、丙酮等之水性不良溶劑進行聚合物析出等,以去除水系雜質、殘存物之方法。The polymer thus obtained can be purified as necessary to constitute the polymer compound (A). As an example of the purification method, an oily poor solvent such as hexane is used to remove oily low molecular impurities, residual monomers, and low molecular impurities, and then the polymer is polymerized by a poor aqueous solvent such as acetonitrile, methanol, ethanol or acetone. A method of removing water-based impurities and residues by precipitation or the like.

進行此精製之較佳理由,是由於高分子化合物(A)作為摻雜劑被導入至導電性高分子組成物中作用為堆疊抑制劑及溶劑可溶劑,使其以外的聚合起始劑殘留物、單體、低聚物、不均一組成物等殘存成為聚合後的殘存物,而產生導電性高分子組成物的功能降低之問題,因而須予以去除之故。此外,進行此精製後之結果,係不會如專利文獻7般之使不均一的自由基聚合物混合存在,而能夠顯現出均一導電性高分子組成物的組成與高分子化合物(A)的組成同質地相溶之可溶狀態。The reason why the purification is carried out is that the polymer compound (A) is introduced as a dopant into the conductive polymer composition to act as a stack inhibitor and a solvent solvent, and other polymerization initiator residues are added. The monomer, the oligomer, the heterogeneous composition, and the like remain as a residue after the polymerization, and the function of the conductive polymer composition is lowered, so that it must be removed. In addition, as a result of the purification, the non-uniform radical polymer is not mixed as in Patent Document 7, and the composition of the uniform conductive polymer composition and the polymer compound (A) can be exhibited. A soluble state that is homogeneously compatible.

以上製得之高分子化合物(A),其經GPC換算之重量平均分子量較佳為3,000~100,000。當重量平均分子量未達3,000時,其作為高分子化合物之功能不足。相反的,當超過10萬時,對導電性聚合物合成時的聚合場所(酸性水溶液)之溶解性可能不足,此外,使高分子化合物本身的溶劑溶解性變差,可能對導電性聚合物的可溶化性產生顯著的不良影響。The polymer compound (A) obtained above preferably has a weight average molecular weight in terms of GPC of 3,000 to 100,000. When the weight average molecular weight is less than 3,000, its function as a polymer compound is insufficient. On the other hand, when it exceeds 100,000, the solubility in the polymerization site (acid aqueous solution) at the time of synthesis of the conductive polymer may be insufficient, and the solvent solubility of the polymer compound itself may be deteriorated, possibly against the conductive polymer. Solubilization produces significant adverse effects.

本發明之複合導電性高分子組成物,係使用上述製得之高分子化合物(A)並以下列方式製造出。亦即,將上述高分子化合物(A)溶解於電解性基質溶劑中,接著將成為π共軛系高分子(β)的原料之前述式(I)至式(III)所表示的化合物添加於此溶液中,然後再藉由氧化劑將此進行氧化,藉此,可製得高分子化合物(A)被摻雜於以前述式(I)至式(III)所表示的化合物作為單體構成成分之π共軛系高分子(β)之複合導電性高分子組成物。The composite conductive polymer composition of the present invention is produced by the following method using the polymer compound (A) obtained above. In other words, the polymer compound (A) is dissolved in an electrolytic matrix solvent, and then the compound represented by the above formula (I) to formula (III) which is a raw material of the π-conjugated polymer (β) is added to the compound. This solution is then oxidized by an oxidizing agent, whereby the polymer compound (A) can be obtained by doping the compound represented by the above formula (I) to formula (III) as a monomer component. A composite conductive polymer composition of a π-conjugated polymer (β).

原料的化合物中,式(I)所表示之化合物,為取代基是氫原子或烷基之苯胺。此化合物的具體例,有苯胺、鄰甲苯胺、間甲苯胺、3,5-二甲基苯胺、2,3-二甲基苯胺、2,5-二甲基苯胺、2,6-二甲基苯胺、2-乙基苯胺、3-乙基苯胺、2-異丙基苯胺、3-異丙基苯胺、2-甲基-6-乙基苯胺、2-正丙基苯胺、2-甲基-5-異丙基苯胺、2-丁基苯胺、3-丁基苯胺、5,6,7,8-四氫-1-萘基苯胺、2,6-二乙基苯胺等。In the compound of the starting material, the compound represented by the formula (I) is an aniline whose substituent is a hydrogen atom or an alkyl group. Specific examples of the compound include aniline, o-toluidine, m-toluidine, 3,5-dimethylaniline, 2,3-dimethylaniline, 2,5-dimethylaniline, 2,6-dimethyl Aniline, 2-ethylaniline, 3-ethylaniline, 2-isopropylaniline, 3-isopropylaniline, 2-methyl-6-ethylaniline, 2-n-propylaniline, 2-methyl 5--5-isopropylaniline, 2-butylaniline, 3-butylaniline, 5,6,7,8-tetrahydro-1-naphthylaniline, 2,6-diethylaniline, and the like.

此外,式(II)所表示之化合物,為取代基是氫原子或烷基之噻吩。該具體例有噻吩、3-甲基噻吩、3-乙基噻吩、3-丙基噻吩、3-丁基噻吩、3-戊基噻吩、3-己基噻吩、3-庚基噻吩、3-正辛基噻吩等。Further, the compound represented by the formula (II) is a thiophene whose substituent is a hydrogen atom or an alkyl group. Specific examples are thiophene, 3-methylthiophene, 3-ethylthiophene, 3-propylthiophene, 3-butylthiophene, 3-pentylthiophene, 3-hexylthiophene, 3-heptylthiophene, 3-positive Octylthiophene and the like.

再者,式(III)所表示之化合物,為取代基是氫原子或烷基之吡咯,該具體例有吡咯、3-甲基吡咯、3-庚基吡咯、3-正辛基吡咯等。Further, the compound represented by the formula (III) is a pyrrole whose substituent is a hydrogen atom or an alkyl group, and specific examples thereof include pyrrole, 3-methylpyrrole, 3-heptylpyrrole, 3-n-octylpyrrole and the like.

藉由本發明之方法來製造複合導電性高分子組成物之具體方法的一例,有首先將作為電解性基質溶劑的離子交換水,因應必要構成為酸性後,將前述製得之高分子化合物(A)添加於此,接著將原料之式(I)至式(III)的化合物的1種或2種以上添加於此,然後再添加氧化劑進行氧化聚合之方法。由於高分子化合物(A)對離子交換水之溶解性的不同,亦可適當地併用丙酮、丁酮等之酮系溶劑;甲醇、乙醇、異丙醇等之醇系溶劑;乙腈等之親水性高的有機溶劑。An example of a specific method for producing a composite conductive polymer composition by the method of the present invention is to firstly obtain an ion-exchanged water as an electrolytic matrix solvent, and if necessary, acidification, and then obtain the polymer compound (A) obtained as described above. In addition, one or two or more kinds of the compounds of the formula (I) to the formula (III) of the starting materials are added thereto, and then an oxidizing agent is further added to carry out oxidative polymerization. Depending on the solubility of the polymer compound (A) in ion-exchanged water, a ketone solvent such as acetone or methyl ketone or an alcohol solvent such as methanol, ethanol or isopropanol; or a hydrophilicity such as acetonitrile may be used as appropriate. High organic solvent.

上述反應中,為了將電解性基質溶劑構成為酸性所用之酸性物質,例如有鹽酸、硫酸、過氯酸、過碘酸、氯化鐵(II)、硫酸鐵(II)等,其量相對於式(I)~式(III)的化合物1 mol而言可為0.5~3.0 mol。In the above reaction, in order to form the acidic matrix solvent into an acidic substance used for acidity, for example, hydrochloric acid, sulfuric acid, perchloric acid, periodic acid, iron (II) chloride, iron (II) sulfate, or the like is used in an amount relative to The compound of the formula (I) to the formula (III) may be 0.5 to 3.0 mol in 1 mol.

此外,反應中所用之氧化劑,亦須因應形成複合導電性高分子組成物之芳香族化合物(單體)之氧化還原電位的不同來適當地調整,可使用過氧二硫酸銨、過氧二硫酸鉀、過氧二硫酸鈉、氯化鐵(III)、硫酸鐵(III)、四氟硼酸鐵(III)、六氟磷酸鐵(III)、硫酸銅(II)、氯化銅(II)、四氟硼酸銅(II)、六氟磷酸銅(II)等。In addition, the oxidizing agent used in the reaction should be appropriately adjusted depending on the difference in oxidation-reduction potential of the aromatic compound (monomer) forming the composite conductive polymer composition, and ammonium peroxodisulfate or peroxodisulfate can be used. Potassium, sodium peroxodisulfate, iron (III) chloride, iron (III) sulfate, iron (III) tetrafluoroborate, iron (III) hexafluorophosphate, copper (II) sulfate, copper (II) chloride, Copper (II) tetrafluoroborate, copper (II) hexafluorophosphate, and the like.

此外,反應中之高分子化合物(A)與化合物(I)至(III)的比例,雖與最終所得之複合導電性高分子組成物的性質相依,而無法單純地決定,但較佳範圍的例子,例如以高分子化合物(A)中之磺酸基的數目與所用之化合物(I)至(III)之莫耳比計,有下列所示者。Further, the ratio of the polymer compound (A) to the compounds (I) to (III) in the reaction is not dependent on the nature of the finally obtained composite conductive polymer composition, and cannot be simply determined. For example, the number of the sulfonic acid groups in the polymer compound (A) and the molar ratio of the compounds (I) to (III) used are as follows.

亦即,相對於選自式(I)~(III)的化合物1莫耳而言,係以該化合物中之磺酸基的莫耳比成為0.2~1.5的量使高分子化合物(A)共存。That is, the polymer compound (A) coexists in an amount such that the molar ratio of the sulfonic acid group in the compound is 0.2 to 1.5 with respect to the compound 1 selected from the group consisting of the compounds (I) to (III). .

再者,氧化劑的用量,一般相對於化合物(I)至(III)1莫耳而言為使用1.5~2.5莫耳(1價換算),但因系內的氧化度(酸性度)之不同,相對於單體1莫耳而言為1莫耳以下,有時亦可充分地聚合。Further, the amount of the oxidizing agent is generally 1.5 to 2.5 moles (in terms of monovalent conversion) with respect to the compound (I) to (III) 1 mole, but the degree of oxidation (acidity) in the system is different. It is 1 mol or less with respect to the monomer 1 mol, and may be fully polymerized.

此外,用以製得複合導電性高分子組成物之聚合反應的溫度,其氧化反應後的發熱量或氫去除容易度係因化合物(I)至(III)之種類的不同而不同,所以較佳溫度範圍亦有所不同。Further, the temperature at which the polymerization reaction of the composite conductive polymer composition is carried out is such that the calorific value after the oxidation reaction or the ease of hydrogen removal differs depending on the type of the compounds (I) to (III). The temperature range is also different.

一般而言,當運用化合物(I)時,較佳為40℃以下,運用化合物(II)時,較佳為90℃以下,運用化合物(III)時,較佳為20℃以下。In general, when the compound (I) is used, it is preferably 40 ° C or lower, and when the compound (II) is used, it is preferably 90 ° C or lower, and when the compound (III) is used, it is preferably 20 ° C or lower.

再者,當欲將複合導電性高分子組成物進行高分子量化時,只需將反應溫度相對地降低,將反應時間相對地增長即可,欲進行低分子量化時,只需與此相反。In addition, when the composite conductive polymer composition is to be subjected to high molecular weight, the reaction temperature may be relatively lowered, and the reaction time may be relatively increased. When the molecular weight is to be reduced, the reverse is required.

如此製得之聚合物,可因應必要更進行洗淨等之後,再構成為目的物的複合導電性高分子組成物。此組成物,如後述般,可在無法溶解以往的導電性高分子組成物之甲苯等芳香族溶劑及乙酸乙酯等酯系溶劑中,安定地溶解。The polymer thus obtained can be further washed as necessary, and then formed into a composite conductive polymer composition of the object. As described later, the composition can be stably dissolved in an aromatic solvent such as toluene which does not dissolve the conventional conductive polymer composition, and an ester solvent such as ethyl acetate.

如此製得之本發明的複合導電性高分子組成物之運用方法的例子,有在均質狀態下將此溶解於芳香族溶劑及酯系溶劑中之複合導電性高分子組成物溶液。複合導電性高分子組成物溶液,可將此塗佈於需形成導電性覆膜之部分上,接著藉由乾燥等手段,使該組成物中的芳香族溶劑揮發,而在目的部分上形成均一的導電性覆膜。An example of the method of using the composite conductive polymer composition of the present invention obtained in this manner is a solution of a composite conductive polymer composition which is dissolved in an aromatic solvent and an ester solvent in a homogeneous state. The solution of the composite conductive polymer composition can be applied to a portion where the conductive film is to be formed, and then the aromatic solvent in the composition is volatilized by means of drying or the like to form a uniformity on the target portion. Conductive coating.

調製上述複合導電性高分子組成物溶液時,較佳係以成為0.1~10質量%的程度,將複合導電性高分子組成物溶解於甲苯、苯及二甲苯等之芳香族系溶劑及/或乙酸乙酯、乙酸丙酯、乙酸丁酯等之酯系溶劑中。When the composite conductive polymer composition solution is prepared, the composite conductive polymer composition is preferably dissolved in an aromatic solvent such as toluene, benzene or xylene, and/or 0.1 to 10% by mass. An ester solvent such as ethyl acetate, propyl acetate or butyl acetate.

此外,上述複合導電性高分子組成物溶液中,以提升溶液的安定性及塗膜狀態下的導電性者為目的,更可添加苯甲醇、酚、間甲酚、鄰甲酚、2-萘烷醇、1-萘烷醇、癒創木酚、2,6-二甲基酚等之具有羥基之芳香族化合物。此等具有羥基之芳香族化合物,相對於複合導電性高分子組成物溶液的溶劑100重量份而言,較佳係添加0.01~45重量份。In addition, in the solution of the composite conductive polymer composition, benzyl alcohol, phenol, m-cresol, o-cresol, 2-naphthalene may be added for the purpose of improving the stability of the solution and the conductivity in the coating state. An aromatic compound having a hydroxyl group such as an alkanol, 1-naphthyl alcohol, guaiacol or 2,6-dimethylphenol. The aromatic compound having a hydroxyl group is preferably added in an amount of 0.01 to 45 parts by weight based on 100 parts by weight of the solvent of the solution of the composite conductive polymer composition.

此外,上述複合導電性高分子組成物溶液中,以提升作為防帶電塗料之自支撐膜的導電性及太陽能電池用對極料之觸媒性能者為目的,更可含有銅、銀、鋁、鉑等之金屬;氧化鈦、氧化銦錫、摻雜氟之氧化錫、氧化鋁、二氧化矽等之金屬氧化物;導電性聚合物組成物、碳奈米管(CNT)、富勒烯、碳黑等之碳粉末、或是分散體作為填充材成分。此等粉末或分散體,相對於複合導電性高分子組成物溶液的固形份100重量份而言,較佳係添加固形份0.01~50重量份。In addition, in the above-mentioned composite conductive polymer composition solution, for the purpose of improving the conductivity of the self-supporting film of the antistatic paint and the catalytic performance of the solar material for the solar cell, it may further contain copper, silver, aluminum, a metal such as platinum; a metal oxide such as titanium oxide, indium tin oxide, fluorine-doped tin oxide, aluminum oxide or cerium oxide; conductive polymer composition, carbon nanotube (CNT), fullerene, A carbon powder such as carbon black or a dispersion is used as a filler component. The powder or dispersion is preferably added in an amount of 0.01 to 50 parts by weight based on 100 parts by weight of the solid content of the solution of the composite conductive polymer composition.

再者,上述複合導電性高分子組成物可使用在色素增感型太陽能電池用對極。此色素增感型太陽能電池用對極,當要求透明性時,可將上述複合導電性高分子組成物層合於透明基板的單面上,或是將透光性電極配置在透明基板一方的面上,並將上述複合導電性高分子組成物層合於該透光性電極而形成。此外,當未要求透明性時,可藉由層合於金屬箔等來形成。此複合導電性高分子組成物的厚度,一般為0.01~100μm,較佳為0.1~50μm的範圍內。Further, the composite conductive polymer composition can be used as a counter electrode for a dye-sensitized solar cell. In the counter electrode for a dye-sensitized solar cell, when the transparency is required, the composite conductive polymer composition may be laminated on one surface of the transparent substrate, or the translucent electrode may be disposed on the transparent substrate. The composite conductive polymer composition is laminated on the surface of the translucent electrode. Further, when transparency is not required, it can be formed by laminating a metal foil or the like. The thickness of the composite conductive polymer composition is generally in the range of 0.01 to 100 μm, preferably 0.1 to 50 μm.

本發明之色素增感型之上述所用的透明基板,可使用透光率一般為50%以上,較佳為80%以上之膜或板。此般透明基板的例子,有玻璃等之無機透明基板、聚對苯二甲酸乙二酯(PET)、聚碳酸酯(PC)、聚苯硫化合物、聚碸、聚酯碸、聚(甲基)丙烯酸烷酯、聚萘二甲酸二乙酯(PEN)、聚醚碸(PES)、聚環烯烴等之高分子透明基板等。此外,金屬箔例如有金、鉑、銀、錫、銅、鋁、不鏽鋼、鎳等之金屬箔。The transparent substrate used in the dye-sensitized type of the present invention can be a film or a sheet having a light transmittance of usually 50% or more, preferably 80% or more. Examples of such transparent substrates include inorganic transparent substrates such as glass, polyethylene terephthalate (PET), polycarbonate (PC), polyphenylene sulfide compounds, polyfluorene, polyester fluorene, and poly(methyl). A polymer transparent substrate such as an alkyl acrylate, a polyethylene naphthalate (PEN), a polyether oxime (PES) or a polycycloolefin. Further, the metal foil is, for example, a metal foil of gold, platinum, silver, tin, copper, aluminum, stainless steel, nickel or the like.

此等透明基板的厚度,為無機透明基板時,一般為200~7000μm的範圍內,為高分子透明基板時,一般為20~4000μm,較佳為20~2000μm的範圍內。為金屬箔基板時,為0.1μm~1000μm,較佳為1μm~500μm的範圍內。此範圍內的厚度之高分子透明基板及金屬箔基板,可將可撓性賦予至所得之色素增感太陽能電池。The thickness of the transparent substrate is generally in the range of 200 to 7000 μm in the case of the inorganic transparent substrate, and is generally in the range of 20 to 4000 μm, preferably 20 to 2000 μm in the case of the polymer transparent substrate. In the case of a metal foil substrate, it is in the range of 0.1 μm to 1000 μm, preferably 1 μm to 500 μm. The polymer transparent substrate and the metal foil substrate having a thickness in this range can impart flexibility to the obtained dye-sensitized solar cell.

此外,上述透明基板一方的面上,可因應必要而配置透光性電極。在此所用之透光性電極,例如有膜狀導電性金屬電極、網目狀導電性金屬電極等。Further, a translucent electrode may be disposed on one surface of the transparent substrate as necessary. The translucent electrode used herein includes, for example, a film-shaped conductive metal electrode, a mesh-like conductive metal electrode, or the like.

上述膜狀導電性金屬電極,係將氧化錫、摻雜錫之氧化銦(ITO)、摻雜氟之氧化鋁(FTO)等形成為膜狀者。此膜狀導電性金屬電極,可藉由蒸鍍或濺鍍等將氧化錫、ITO、FTO等形成於透明基板的表面。此膜狀導電性金屬電極的厚度,一般為0.01~1μm,較佳為0.01~0.5μm的範圍內。The film-shaped conductive metal electrode is formed by forming tin oxide, tin-doped indium oxide (ITO), fluorine-doped alumina (FTO), or the like into a film shape. In the film-shaped conductive metal electrode, tin oxide, ITO, FTO, or the like can be formed on the surface of the transparent substrate by vapor deposition, sputtering, or the like. The thickness of the film-shaped conductive metal electrode is generally in the range of 0.01 to 1 μm, preferably 0.01 to 0.5 μm.

另一方面,網目狀導電性金屬電極,係將銅、鎳、鋁等之導電性金屬形成為網目狀者。具體而言,網目狀導電性金屬電極,係使用銅、鎳、鋁等之導電性金屬,並例如藉由微影技術,以成為線寬一般為10~70μm,較佳為10~20μm,間距寬度一般為50~300μm,較佳為50~200μm之網目的方式進行蝕刻而形成。此時網目狀導電性金屬電極之導線的厚度,係與所用之導電性金屬的厚度大致相同,一般為8~150μm,較佳為8~15μm的範圍內。此網目狀導電性金屬電極,可使用黏著劑等來貼著於透明基板的表面。On the other hand, the mesh-shaped conductive metal electrode is formed by forming a conductive metal such as copper, nickel or aluminum into a mesh shape. Specifically, the mesh-shaped conductive metal electrode is made of a conductive metal such as copper, nickel or aluminum, and has a line width of, for example, 10 to 70 μm, preferably 10 to 20 μm, by a lithography technique. The width is generally 50 to 300 μm, preferably 50 to 200 μm. The thickness of the wire of the mesh-shaped conductive metal electrode at this time is substantially the same as the thickness of the conductive metal to be used, and is generally in the range of 8 to 150 μm, preferably 8 to 15 μm. The mesh-shaped conductive metal electrode can be attached to the surface of the transparent substrate by using an adhesive or the like.

製造上述色素增感型太陽能電池用對極時,將複合導電性高分子組成物層合於上述透明基板的單面上或是配置在透明基板一方的面之透光性電極上之方法,例如有進行1次或複數次下列操作者,亦即將上述複合導電性高分子組成物溶液塗佈於上述透明基板的單面上或是配置在透明基板一方的面之透光性電極上,並去除溶液中的溶劑。When the counter electrode for a dye-sensitized solar cell is produced, a method in which a composite conductive polymer composition is laminated on one surface of the transparent substrate or a translucent electrode disposed on one surface of a transparent substrate, for example, The above-mentioned composite conductive polymer composition solution may be applied to one surface of the transparent substrate or to a translucent electrode disposed on one surface of the transparent substrate, and may be removed one or more times. The solvent in the solution.

上述複合導電性高分子組成物溶液的塗佈,可運用浸漬塗佈機、微棒塗佈機、輥塗佈機、刮刀塗佈機、壓模塗佈機、凹版塗佈機等之一般所知的塗佈機。For the application of the solution of the composite conductive polymer composition, a general application such as a dip coater, a micro bar coater, a roll coater, a knife coater, a die coater, or a gravure coater can be used. Known coating machine.

此外,溶劑的去除,可運用依據靜置所進行之自然乾燥、在熱風‧紅外線的加熱條件下之強制乾燥等方法。Further, the removal of the solvent can be carried out by natural drying according to standing, forced drying under heating by hot air or infrared rays.

上述色素增感型太陽能電池用對極,由於其所用之上述複合導電性高分子組成物可溶於有機溶劑,與以往藉由水性媒體使複合導電性高分子組成物分散之分散液相比,其塗佈步驟容易進行,生產性較佳。此外,亦可抑制由酸性水溶液所起因之對極製作階段中的金屬腐蝕劣化。In the counter electrode for a dye-sensitized solar cell, the composite conductive polymer composition used in the above is soluble in an organic solvent, and is compared with a dispersion in which a composite conductive polymer composition is dispersed by an aqueous medium. The coating step is easy to carry out and the productivity is preferred. Further, it is also possible to suppress deterioration of corrosion of the metal in the counter production stage caused by the acidic aqueous solution.

此外,上述色素增感型太陽能電池用對極,其所用之上述複合導電性高分子組成物,係採用在特定範圍內將上述成分(a-1)、成分(a-2)及成分(a-3)進行共聚合所製得之高分子化合物(A),藉此可使相對於上述透明基板或透光性電極或金屬箔之密著性變佳,所以能夠長時間使用。Further, in the above-mentioned composite conductive polymer composition for the dye-sensitized solar cell, the above-mentioned component (a-1), component (a-2) and component (a) are used in a specific range. -3) By polymerizing the polymer compound (A) obtained by the copolymerization, the adhesion to the transparent substrate or the translucent electrode or the metal foil can be improved, so that it can be used for a long period of time.

再者,上述色素增感型太陽能電池用對極,其所用之上述複合導電性高分子組成物,係採用在特定範圍內將上述成分(a-1)、成分(a-2)及成分(a-3)進行共聚合所製得之酸性度經抑制的高分子化合物(A),藉此可使透光性電極(導電性金屬)不易被腐蝕,並提升相對於電解液之耐久性,所以能夠長時間使用。Further, in the above-mentioned composite conductive polymer composition for the dye-sensitized solar cell, the above-mentioned component (a-1), component (a-2) and component are used in a specific range. A-3) The polymer compound (A) having a suppressed acidity obtained by copolymerization is used, whereby the translucent electrode (conductive metal) is less likely to be corroded, and the durability against the electrolyte is improved. So it can be used for a long time.

此外,上述色素增感型太陽能電池用對極,相對於以往用作為對電解液具有耐氧化性之電極的價昂的鉑電極,複合導電性高分子膜可作用為均一的耐氧化性膜而為各種金屬所使用,所以可廉價地提供。In addition, the counter electrode of the dye-sensitized solar cell can be used as a uniform oxidation-resistant film by using a platinum electrode which is conventionally used as an electrode having oxidation resistance to an electrolytic solution. It is used for various metals, so it can be provided at low cost.

此外,使用上述複合導電性高分子組成物而成之防帶電膜,由於上述複合導電性高分子組成物可進行塗佈‧乾燥而單獨成為自支撐膜,所以可加工成低電阻的防帶電膜。此外,當因應必要使複合導電性高分子組成物與熱可塑性樹脂及/或熱硬化性樹脂混合存在時,例如可藉由(1)使用T模具等,將藉由擠出機或擠壓機等進行熔融捏合者進行成膜之方法,(2)將上述複合導電性高分子組成物溶液塗佈於熱可塑性樹脂、熱硬化性樹脂、及玻璃製之膜的單面或雙面上,並去除溶液中的溶劑來形成防帶電膜等之方法而製得。Further, the antistatic film obtained by using the above composite conductive polymer composition can be processed into a low-resistance antistatic film because the composite conductive polymer composition can be coated and dried to form a self-supporting film. . Further, when the composite conductive polymer composition is mixed with the thermoplastic resin and/or the thermosetting resin as necessary, for example, by using a T die or the like, it is possible to use an extruder or an extruder. (2) a method of forming a film by melt-kneading, and (2) applying the solution of the composite conductive polymer composition to one side or both sides of a thermoplastic resin, a thermosetting resin, and a film made of glass, and It is produced by a method of removing a solvent in a solution to form an antistatic film or the like.

上述防帶電膜中所用之熱可塑性樹脂,例如有聚烯烴、聚氯乙烯、聚偏二氯乙烯、聚苯乙烯、聚乙酸乙烯酯、聚四氟乙烯、聚丙烯腈丁二烯苯乙烯、聚丙烯腈苯乙烯、聚甲基丙烯酸、聚丙烯酸、飽和聚酯、聚醯胺、聚碳酸酯、聚改質苯醚、聚苯硫化合物、聚碸、聚丙烯酸酯、液晶聚合物、聚醚醚酮、聚醯胺醯亞胺等,亦含有此等熱可塑性樹脂的聚合物合金或熱可塑性彈性體。The thermoplastic resin used in the above antistatic film is, for example, polyolefin, polyvinyl chloride, polyvinylidene chloride, polystyrene, polyvinyl acetate, polytetrafluoroethylene, polyacrylonitrile butadiene styrene, poly Acrylonitrile styrene, polymethacrylic acid, polyacrylic acid, saturated polyester, polyamine, polycarbonate, polyfunctional phenyl ether, polyphenylene sulfide compound, polyfluorene, polyacrylate, liquid crystal polymer, polyether ether Ketones, polyamidoximines, and the like, also contain polymer alloys or thermoplastic elastomers of such thermoplastic resins.

本發明之上述防帶電膜中所用之熱硬化性樹脂,例如有聚酚、聚環氧、不飽和聚酯、聚胺基甲酸酯、聚醯亞胺、聚脲、矽氧烷樹脂、三聚氰胺樹脂、氟樹脂、醇酸樹脂等。The thermosetting resin used in the above antistatic film of the present invention is, for example, polyphenol, polyepoxy, unsaturated polyester, polyurethane, polyimine, polyurea, decyl oxide resin, melamine. Resin, fluororesin, alkyd resin, and the like.

此外,上述防帶電膜,藉由使用在特定範圍內將上述成分(a-1)、成分(a-2)及成分(a-3)進行共聚合所製得之高分子化合物(A),可形成在各種高濕低濕環境條件下的性能不均一較少,且具有高透射性之防帶電膜。Further, the antistatic film is obtained by copolymerizing the polymer (A) obtained by copolymerizing the component (a-1), the component (a-2) and the component (a-3) in a specific range. It can form an antistatic film with less uniformity in performance under various high humidity and low humidity environment conditions and high transmittance.

[實施例][Examples]

接著舉出實施例來更詳細地說明本發明,但本發明並不受此等實施例所限制。本實施例中之分子量與表面電阻值,係藉由下列方法所測定。The invention is illustrated in more detail by the examples, but the invention is not limited by the examples. The molecular weight and surface resistance values in this example were determined by the following methods.

<分子量><molecular weight>

藉由下列條件下的GPC來測定。It was measured by GPC under the following conditions.

裝置名稱:HLC-8120(Tosoh公司製)Device name: HLC-8120 (manufactured by Tosoh Corporation)

管柱:GF-1G7B+GF-510HQ(Asahipak:註冊商標、昭和電工公司製)Column: GF-1G7B+GF-510HQ (Asahipak: registered trademark, manufactured by Showa Denko)

基準物質:聚苯乙烯及聚苯乙烯磺酸鈉Reference material: polystyrene and sodium polystyrene sulfonate

樣本濃度:1.0mg/mlSample concentration: 1.0mg/ml

溶離液:50毫莫耳氯化鋰水溶液/CH3CN=60/40wtDissolution: 50 mM aqueous solution of lithium chloride / CH 3 CN=60/40wt

流量:0.6ml/minFlow rate: 0.6ml/min

管柱溫度:30℃Column temperature: 30 ° C

檢測器:UV254nmDetector: UV254nm

<表面電阻值><surface resistance value>

使用DIA Instruments公司製之低電阻率計Loresta GP、PSP型式的探針,藉由四端子四探針法來測定。The probes of the low resistivity meter Loresta GP and PSP type manufactured by DIA Instruments were used for measurement by a four-terminal four-probe method.

實施例1Example 1

(1)高分子化合物(2-NaSEMA/BzMA/2-EHMA=30/40/30)(1) Polymer compound (2-NaSEMA/BzMA/2-EHMA=30/40/30)

量取甲基丙烯酸2-磺乙酯鈉鹽(2-NaSEMA)50g、甲基丙烯酸苯甲酯(BzMA)55g、甲基丙烯酸2-乙基己酯(2-EHA)47g、水150g及異丙醇300g,投入至燒瓶內。升溫至回流溫度後,添加偶氮雙異丁腈(AIBN)0.7g以進行聚合。在回流的狀態下進行18小時的反應。The amount of 2-sulfoethyl methacrylate sodium salt (2-NaSEMA) was 50 g, benzyl methacrylate (BzMA) 55 g, 2-ethylhexyl methacrylate (2-EHA) 47 g, water 150 g and different 300 g of propanol was placed in the flask. After raising the temperature to the reflux temperature, 0.7 g of azobisisobutyronitrile (AIBN) was added to carry out polymerization. The reaction was carried out for 18 hours under reflux.

(2)高分子化合物的精製(2) Refining of polymer compounds

將己烷500g添加於上述(1)中所得之聚合物溶液後,藉由分液萃取來去除油層的雜質。於1小時之間將1kg的甲醇滴入至分液後的水層來析出固形份,並過濾固形份。於減壓下、100℃下將所得之固形物進行24小時的乾燥後,以搗缽進行粉碎而製得高分子化合物的粉體(α-1)。藉由GPC來測定所得之聚合物,其結果為Mw=38,000。After 500 g of hexane was added to the polymer solution obtained in the above (1), impurities in the oil layer were removed by liquid separation extraction. 1 kg of methanol was dropped into the water layer after separation for 1 hour to precipitate a solid fraction, and the solid fraction was filtered. The obtained solid matter was dried at 100 ° C for 24 hours under reduced pressure, and then pulverized with hydrazine to obtain a powder (α-1) of a polymer compound. The obtained polymer was measured by GPC, and as a result, Mw was 38,000.

(3)高分子化合物的再溶解(3) Re-dissolution of polymer compounds

將上述(2)中所得之高分子化合物16.1g、離子交換水200g及35%鹽酸水溶液6g量取至燒瓶,在60℃下進行加熱攪拌,而製得均一的高分子化合物水溶液。16.1 g of the polymer compound obtained in the above (2), 200 g of ion-exchanged water, and 6 g of a 35% hydrochloric acid aqueous solution were weighed into a flask, and the mixture was heated and stirred at 60 ° C to obtain a uniform aqueous polymer compound solution.

(4)聚苯胺聚合(4) Polyaniline polymerization

在冷卻上述(3)中所得之高分子化合物水溶液後,量秤出苯胺4.65g並加入至此。將此混合物進行攪拌及溶解後,成為均一的乳化液。另外量取水30g、過氧二硫酸銨10g並混合,在0℃下於2小時之間將此混合物滴入至裝有此乳化液之燒瓶中。滴入結束後,返回室溫(25℃)並進行48小時的攪拌。After cooling the aqueous solution of the polymer compound obtained in the above (3), 4.65 g of aniline was weighed and added thereto. After the mixture was stirred and dissolved, it became a uniform emulsion. Further, 30 g of water and 10 g of ammonium peroxodisulfate were weighed and mixed, and the mixture was dropped into a flask containing the emulsion at 0 ° C for 2 hours. After the completion of the dropwise addition, the mixture was returned to room temperature (25 ° C) and stirred for 48 hours.

(5)聚苯胺精製(5) Polyaniline refining

將反應結束後的聚合溶液進行過濾,使所得的結晶於水中進行再分散並進行洗淨,並再次進行過濾。取出重複進行4次前述洗淨所得之含水的固形物,於減壓下、40℃下進行96小時的乾燥,而製得聚苯胺乾燥物(複合導電性高分子組成物)(β-1)。測定複合導電性高分子組成物的揮發份,其結果為揮發份2%以下。The polymerization solution after completion of the reaction was filtered, and the obtained crystals were redispersed in water, washed, and filtered again. The aqueous solid matter obtained by the above-described washing was washed four times, and dried under reduced pressure at 40 ° C for 96 hours to obtain a dried polyaniline (composite conductive polymer composition) (β-1). . The volatile matter of the composite conductive polymer composition was measured, and as a result, the volatile matter was 2% or less.

(6)聚苯胺溶解(6) Polyaniline dissolution

量秤出前述(5)中所得之複合導電性高分子組成物5g、甲苯47g及乙酸乙酯48g並放入燒瓶內,將此進行攪拌及溶解,而製得複合導電性高分子組成物溶液。5 g of the composite conductive polymer composition obtained in the above (5), 47 g of toluene, and 48 g of ethyl acetate were weighed and placed in a flask, and stirred and dissolved to obtain a composite conductive polymer composition solution. .

(7)塗膜評估(7) Coating evaluation

將上述(6)中所得之複合導電性高分子組成物溶液塗佈於玻璃基板上,在90℃下將此進行乾燥,而製得綠色的均一塗膜(γ-1)。此塗膜的表面電阻值為60kΩ/□。The solution of the composite conductive polymer composition obtained in the above (6) was applied onto a glass substrate, and dried at 90 ° C to obtain a green uniform coating film (γ-1). The surface resistivity of this coating film was 60 k?/?.

比較例1Comparative example 1

(1)比較高分子化合物(2-NaSEMA/BzMA/2-EHMA=30/10/60)(1) Comparative polymer compound (2-NaSEMA/BzMA/2-EHMA=30/10/60)

量取2-NaSEMA50g、BzMA13.8g、2-EHA94g、離子交換水150g及異丙醇300g,投入至燒瓶內。升溫至回流溫度後,添加AIBN0.7g以進行聚合。在回流的狀態下進行18小時的反應。50 g of 2-NaSEMA, 13.8 g of BzMA, 94 g of 2-EHA, 150 g of ion-exchanged water, and 300 g of isopropyl alcohol were weighed and placed in a flask. After raising the temperature to the reflux temperature, 0.7 g of AIBN was added to carry out polymerization. The reaction was carried out for 18 hours under reflux.

(2)高分子化合物的精製(2) Refining of polymer compounds

將己烷約500g添加於上述(1)中所得之聚合物溶液後,藉由分液萃取來去除油層的雜質。於1小時之間將1kg的甲醇滴入至分液後的水層來析出固形份,並過濾固形份。於減壓下、100℃下將所得之固形物進行24小時的乾燥後,以搗缽進行粉碎而製得高分子化合物(α-6)的粉體。藉由GPC來測定所得之聚合物的分子量,其結果為Mw=35,000。After about 500 g of hexane was added to the polymer solution obtained in the above (1), impurities in the oil layer were removed by liquid separation extraction. 1 kg of methanol was dropped into the water layer after separation for 1 hour to precipitate a solid fraction, and the solid fraction was filtered. The obtained solid matter was dried at 100 ° C for 24 hours under reduced pressure, and then pulverized with hydrazine to obtain a powder of the polymer compound (α-6). The molecular weight of the obtained polymer was measured by GPC, and as a result, Mw was 35,000.

(3)高分子化合物的再溶解(3) Re-dissolution of polymer compounds

將上述高分子化合物16.7g、離子交換水200g及35%鹽酸水溶液6g量取至燒瓶,在60℃下進行加熱攪拌,而製得均一的高分子化合物水溶液。16.7 g of the above polymer compound, 200 g of ion-exchanged water, and 6 g of a 35% hydrochloric acid aqueous solution were weighed into a flask, and the mixture was heated and stirred at 60 ° C to obtain a uniform aqueous polymer compound solution.

(4)聚苯胺聚合(4) Polyaniline polymerization

在冷卻上述(3)中所得之高分子化合物水溶液後,量秤出苯胺4.65g並加入至此。將此混合物進行攪拌及溶解後,成為均一的乳化液。另外量取離子交換水30g、過氧二硫酸銨10g並混合,在0℃下於2小時之間將此混合物滴入至裝有此乳化液之燒瓶中。滴入結束後,返回室溫(25℃)並進行30小時的攪拌。After cooling the aqueous solution of the polymer compound obtained in the above (3), 4.65 g of aniline was weighed and added thereto. After the mixture was stirred and dissolved, it became a uniform emulsion. Further, 30 g of ion-exchanged water and 10 g of ammonium peroxodisulfate were weighed and mixed, and the mixture was dropped into a flask containing the emulsion at 0 ° C for 2 hours. After the completion of the dropwise addition, the mixture was returned to room temperature (25 ° C) and stirred for 30 hours.

(5)聚苯胺精製(5) Polyaniline refining

將反應結束後的聚合溶液進行過濾,使所得的結晶於水中進行再分散並進行洗淨,並再次進行過濾。取出重複進行4次前述洗淨所得之含水的固形物,於減壓下、40℃下進行96小時的乾燥,而製得聚苯胺乾燥物(比較導電性高分子組成物)(β-7)。測定比較導電性高分子組成物的揮發份,其結果為揮發份2%以下。The polymerization solution after completion of the reaction was filtered, and the obtained crystals were redispersed in water, washed, and filtered again. The aqueous solid matter obtained by the above-described washing was washed four times, and dried under reduced pressure at 40 ° C for 96 hours to obtain a dried polyaniline (comparative conductive polymer composition) (β-7). . The volatile content of the conductive polymer composition was measured and found to be 2% or less of the volatile matter.

(6)聚苯胺溶解(6) Polyaniline dissolution

量秤出前述(5)中所得之比較導電性高分子組成物5g、甲苯47g及乙酸乙酯48g並放入燒瓶內,將此進行攪拌卻無法溶解,而製得產生一部分沉澱物之比較導電性高分子組成物的微分散溶液。5 g of the comparative conductive polymer composition obtained in the above (5), 47 g of toluene, and 48 g of ethyl acetate were weighed and placed in a flask, and the mixture was stirred but not dissolved, and a comparatively conductive portion which produced a part of the precipitate was obtained. A finely divided solution of a polymeric composition.

(7)塗膜評估(7) Coating evaluation

以200網目過濾器將上述(6)中所得之比較導電性高分子組成物的微分散溶液進行過濾,將濾液塗佈於玻璃基板上並進行乾燥,雖然製得作為微粒子膜的均一膜(γ-7),但該膜卻是以手指擦拭表面時會產生脫落之膜質,無法成為如實施例1中所製得之均一的自支撐塗膜,其表面電阻值為1MΩ/□。The finely dispersed solution of the comparative conductive polymer composition obtained in the above (6) was filtered with a 200 mesh filter, and the filtrate was applied onto a glass substrate and dried to obtain a uniform film as a fine particle film (γ). -7) However, the film was peeled off when it was rubbed with a finger, and it was not able to be a uniform self-supporting coating film as obtained in Example 1, and its surface resistance value was 1 M?/?.

實施例2~5及比較例2~4Examples 2 to 5 and Comparative Examples 2 to 4

藉由實施例1之(1)及(2)所示的方法,以下列第1表所示之組成調製出高分子化合物α-2至α-5。此外,藉由比較例1之(1)及(2)所示的方法,以第1表所示之組成調製出比較高分子化合物α-7至α-9。包含實施例1及比較例1中所得者,各高分子化合物的分子量以及對水之溶解性,係於第1表中顯示。The polymer compounds α-2 to α-5 were prepared by the methods shown in the following Table 1 by the methods shown in (1) and (2) of Example 1. Further, the comparative polymer compounds α-7 to α-9 were prepared by the method shown in the first table by the methods shown in (1) and (2) of Comparative Example 1. The molecular weight of each of the polymer compounds and the solubility in water, as shown in the first table, are shown in the first example and the comparative example 1.

實施例6~10及比較例5~10Examples 6 to 10 and Comparative Examples 5 to 10

使用實施例2至5中所得之高分子化合物α-2至α-5,藉由實施例1之(3)及(4)所示的方法,以第2表之組成調製出複合導電性高分子組成物β-2~β-6(惟在β-4的調製中,高分子化合物的再溶解時,係使用離子交換水100g及25℃飽和食鹽水100g來取代離子交換水200g)。此外,使用比較例2至4中所得之比較高分子化合物α-7至α-9,藉由比較例1之(1)及(2)所示的方法,以第2表之組成調製出比較導電性高分子組成物β-8~β-13。第2表中,包含實施例1及比較例1中所得者,係顯示出各導電性聚合物的單體組成、所用之高分子化合物的種類及量、所用之鹽酸量、所用之氧化劑及其量以及反應條件(反應溫度及反應時間)。Using the polymer compounds α-2 to α-5 obtained in Examples 2 to 5, by the methods shown in (3) and (4) of Example 1, the composite conductivity was high in the composition of the second table. Molecular composition β-2 to β-6 (In the preparation of β-4, when redissolving the polymer compound, 100 g of ion-exchanged water and 100 g of saturated brine of 25° C. were used instead of 200 g of ion-exchanged water). Further, using the comparative polymer compounds α-7 to α-9 obtained in Comparative Examples 2 to 4, the comparison was made with the composition of the second table by the methods shown in (1) and (2) of Comparative Example 1. Conductive polymer composition β-8~β-13. In the second table, the examples obtained in Example 1 and Comparative Example 1 show the monomer composition of each conductive polymer, the type and amount of the polymer compound used, the amount of hydrochloric acid used, the oxidizing agent used, and the oxidizing agent used therefor. Amount and reaction conditions (reaction temperature and reaction time).

實施例11~15及比較例11~16Examples 11 to 15 and Comparative Examples 11 to 16

使用實施例1及6~10中所得之複合導電性高分子組成物β-1~β-6,依據實施例1之(6)及(7)所示的方法,溶解於種種芳香族系溶劑及/或酯系溶劑後進行乾燥,而形成γ-2~γ-6之複合導電性高分子組成物覆膜。此外,對於比較例1及5~10中所得之比較導電性高分子組成物,亦同樣地溶解於種種芳香族系溶劑及/或酯系溶劑後進行乾燥,以嘗試進行覆膜的形成(γ-8~γ-13)。第3表係分別顯示各導電性高分子組成物對溶劑之溶解狀態,以及使用其所製作之乾燥覆膜的狀態及其表面電阻值。表中,亦一同顯示實施例1及比較例1中所得之覆膜,以及使用水作為溶劑時之覆膜(γ-17)。The composite conductive polymer compositions β-1 to β-6 obtained in Examples 1 and 6 to 10 were dissolved in various aromatic solvents according to the methods shown in (6) and (7) of Example 1. After drying with an ester solvent, a composite conductive polymer composition film of γ-2 to γ-6 is formed. In addition, the comparative conductive polymer composition obtained in Comparative Examples 1 and 5 to 10 was similarly dissolved in various aromatic solvents and/or ester solvents, and then dried to attempt to form a film (γ). -8~γ-13). The third table shows the state of dissolution of each conductive polymer composition with respect to a solvent, the state of the dried film produced using the same, and the surface resistance value thereof. In the table, the film obtained in Example 1 and Comparative Example 1 and the film (γ-17) when water was used as a solvent were also shown.

從該結果中可得知,使用本發明之高分子化合物(α-1至α-5)將芳香族化合物進行氧化所得之複合導電性高分子組成物,均可溶解於芳香族系溶劑及酯系溶劑,並且使此等溶劑揮發後所得之覆膜,其導電性高。From the results, it is understood that the composite conductive polymer composition obtained by oxidizing an aromatic compound using the polymer compound (α-1 to α-5) of the present invention can be dissolved in an aromatic solvent and an ester. The solvent obtained by volatilizing these solvents has high conductivity.

相對於此,使用與本發明之高分子化合物的組成為不同之高分子化合物所得之比較導電性高分子組成物,相對於芳香族系溶劑或酯系溶劑不具溶解性,使用此所調製之覆膜,幾乎不具有導電性。On the other hand, the comparative conductive polymer composition obtained by using the polymer compound having a composition different from that of the polymer compound of the present invention has no solubility with respect to the aromatic solvent or the ester solvent, and the prepared coating is used. The film has almost no conductivity.

實施例16~實施例22及比較例12~比較例14Example 16 to Example 22 and Comparative Example 12 to Comparative Example 14

將日本國際公開號碼WO/2009/013942的實施例1中所用之對向電極(開口銅網目電極)及對向電極基板(厚度80μm的PET膜),取代為以使乾燥後的厚度成為5μm之方式,使用刮刀將實施例1~4中所調製之複合導電性高分子組成物溶液或比較例2中所調製之導電性高分子組成物溶液塗佈於SUS箔、ITO PEN膜、玻璃基板、ITO玻璃基板或FTO玻璃基板上而成者,而製造出色素增感型太陽能電池元件。The counter electrode (open copper mesh electrode) and the counter electrode substrate (PET film having a thickness of 80 μm) used in Example 1 of the Japanese International Publication No. WO/2009/013942 were replaced with a thickness of 5 μm after drying. In the method, the solution of the composite conductive polymer composition prepared in Examples 1 to 4 or the solution of the conductive polymer composition prepared in Comparative Example 2 was applied onto a SUS foil, an ITO PEN film, a glass substrate, or the like using a doctor blade. A dye-sensitized solar cell element was produced by forming an ITO glass substrate or an FTO glass substrate.

使用山下電裝公司製的Solar Simulator YSS-80A,對所得之色素增感型太陽能電池元件進行評估。對1cm2的單元面積的元件調查其在AM1.5(1 sun;100mW/cm2)的照射下之I-V特性,藉此來評估單元的短路電流、開放電壓、全因子及發電效率。第4表係顯示該結果。The obtained dye-sensitized solar cell element was evaluated using Solar Simulator YSS-80A manufactured by Yamashita Denso Co., Ltd. The element characteristics of the unit area of 1 cm 2 were investigated for the IV characteristics under irradiation of AM 1.5 (1 sun; 100 mW/cm 2 ), thereby estimating the short-circuit current, the open voltage, the full factor, and the power generation efficiency of the unit. The fourth table shows the result.

從上述結果中可得知,使用本發明之複合導電性高分子組成物所成之色素增感型太陽能電池元件,係顯示出高光電轉換效率。From the above results, it is understood that the dye-sensitized solar cell element obtained by using the composite conductive polymer composition of the present invention exhibits high photoelectric conversion efficiency.

實施例23~實施例24及比較例15~比較例16Example 23 to Example 24 and Comparative Example 15 to Comparative Example 16

將實施例1~2中所調製之複合導電性高分子組成物溶液或比較例2中所調製之導電性高分子組成物溶液,分別再次將固形份調整至2.5%,藉由旋轉塗佈法,在4000rpm-15sec的條件下,將此塗佈於厚度1000μm的玻璃基板及100μm的PET膜基板,以熱風乾燥機來去除溶劑,而製作出形成有防帶電層之防帶電膜。藉由觸針型表面形狀測定器(Dektak 6M;ULVAC公司製)進行測定,其結果為防帶電層的厚度均約為25nm。The solution of the composite conductive polymer composition prepared in Examples 1 and 2 or the solution of the conductive polymer composition prepared in Comparative Example 2 was adjusted to 2.5% again by spin coating. This was applied to a glass substrate having a thickness of 1000 μm and a PET film substrate of 100 μm under conditions of 4000 rpm to 15 sec, and the solvent was removed by a hot air dryer to prepare an antistatic film having an antistatic layer. The measurement was carried out by a stylus type surface shape measuring device (Dektak 6M; manufactured by ULVAC Co., Ltd.), and as a result, the thickness of the antistatic layer was about 25 nm.

對於所得之防帶電膜,在下列條件下靜置後,進行表面電阻值的評估。第5表係顯示該評估結果。With respect to the obtained antistatic film, the surface resistance value was evaluated after standing under the following conditions. The fifth table shows the results of this evaluation.

條件(1):23℃、50%RH下靜置192hrCondition (1): 192 hr at 23 ° C, 50% RH

條件(2):40℃、80%RH下靜置168hrCondition (2): 168 hr at 40 ° C, 80% RH

從上述結果中可得知,本發明之防帶電膜,即使在高溫多濕的環境中使用,亦充分顯示出防帶電特性。From the above results, it is understood that the antistatic film of the present invention sufficiently exhibits antistatic characteristics even when used in an environment of high temperature and high humidity.

產業上之可利用性:Industrial availability:

本發明之複合導電性高分子組成物,係將以疏水性強的芳香環或脂環族為主成分之高分子化合物(A)用作為摻雜劑,因此可安定地溶解於甲苯等之芳香族溶劑或乙酸乙酯等之酯系溶劑中。In the composite conductive polymer composition of the present invention, a polymer compound (A) having a highly hydrophobic aromatic ring or an alicyclic group as a main component is used as a dopant, so that it can be stably dissolved in aroma such as toluene. A family solvent or an ester solvent such as ethyl acetate.

此外,在透明狀態下將如此製得之複合導電性高分子組成物溶解於芳香族溶劑或酯系溶劑中之導電性高分子形成組成物溶液,可簡單地將導電性覆膜形成於要求導電性之部分,所以在電子零件等之領域中,能夠極有利地使用。Further, the conductive polymer having the composite conductive polymer composition thus obtained is dissolved in an aromatic solvent or an ester solvent to form a composition solution, and the conductive film can be easily formed to be electrically conductive. It is a part of sex, so it can be used extremely favorably in the field of electronic parts and the like.

再者,使用本發明之複合導電性高分子組成物的色素增感型太陽能電氣用電極或防帶電膜,係具有較佳性能。Further, the dye-sensitized solar electric electrode or the antistatic film using the composite conductive polymer composition of the present invention has better performance.

Claims (18)

一種複合導電性高分子組成物,其係將藉由使下列成分(a-1)~(a-3)進行聚合所製得之高分子化合物(A),摻雜於以選自下列式(I)~(III)的化合物作為單體構成成分之π共軛系高分子(β)而成之可溶解於甲苯或乙酸乙酯者;(a-1)具有磺酸基與聚合性乙烯基之單體:20~50mol%;(a-2)具有芳香族基或脂環族基與聚合性乙烯基之單體:20~50mol%;(但,除去氫的50%為由鹵素基所取代的碳數2~30的碳化合物)(a-3)(甲基)丙烯酸烷酯:30~60mol%; (各式中,R1至R7表示氫原子或碳數1至12的烷基)。 A composite conductive polymer composition obtained by polymerizing the following components (a-1) to (a-3), which is doped to be selected from the following formula ( a compound of I) to (III) which is a π-conjugated polymer (β) which is a monomer component and is soluble in toluene or ethyl acetate; (a-1) has a sulfonic acid group and a polymerizable vinyl group. Monomer: 20 to 50 mol%; (a-2) monomer having an aromatic group or an alicyclic group and a polymerizable vinyl group: 20 to 50 mol%; (however, 50% of hydrogen is removed by a halogen group) Substituted carbon compound having 2 to 30 carbon atoms) (a-3) alkyl (meth)acrylate: 30 to 60 mol%; (In the formula, R 1 to R 7 represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms). 如申請專利範圍第1項之複合導電性高分子組成物,其中成分(a-1)之具有磺酸基與聚合性乙烯基之單體,係選自由苯乙烯磺酸鈉、苯乙烯磺酸、(甲基)丙烯 酸2-磺乙酯鈉鹽及(甲基)丙烯酸2-磺乙酯所成群者。 The composite conductive polymer composition of claim 1, wherein the monomer having a sulfonic acid group and a polymerizable vinyl group of the component (a-1) is selected from the group consisting of sodium styrene sulfonate and styrene sulfonic acid. (meth) propylene A group of 2-sulfonic acid sodium salt and 2-sulfoethyl (meth)acrylate. 如申請專利範圍第1或2項之複合導電性高分子組成物,其中成分(a-2)之具有芳香族基或脂環族基與聚合性乙烯基之單體,係選自由(甲基)丙烯酸苯甲酯、(甲基)丙烯酸苯氧基乙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、(甲基)丙烯酸苯甲酸新戊二醇酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸羥乙基化鄰酚酯、(甲基)丙烯酸鄰苯基酚縮水甘油醚酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸三級丁基環己酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸四氫呋喃酯、乙烯基吡啶及(甲基)丙烯醯基嗎啉所成群者。 The composite conductive polymer composition according to claim 1 or 2, wherein the monomer having an aromatic group or an alicyclic group and a polymerizable vinyl group of the component (a-2) is selected from (methyl) Benzyl acrylate, phenoxyethyl (meth) acrylate, 2-(methyl) propylene methoxyethyl phthalate, 2-(methyl) propylene oxyl hexahydrophthalate Ethyl ester, neopentyl glycol benzoate (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, hydroxyethylated o-phenolate (meth)acrylate, (methyl) O-phenylphenol glycidyl ether acrylate, cyclohexyl (meth)acrylate, isodecyl (meth)acrylate, dicyclopentanyl (meth)acrylate, tert-butylcyclohexyl (meth)acrylate , a group of dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, tetrahydrofuran (meth)acrylate, vinylpyridine and (meth)propenylmorpholine By. 如申請專利範圍第1或2項之複合導電性高分子組成物,其中成分(a-3)之(甲基)丙烯酸烷酯,係選自由(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸十二烷酯及(甲基)丙烯酸十八烷酯所成群者。 The composite conductive polymer composition according to claim 1 or 2, wherein the alkyl (meth)acrylate of the component (a-3) is selected from the group consisting of methyl (meth)acrylate and (meth)acrylic acid. Ethyl ester, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, isopropyl (meth)acrylate, (A) Base) butyl acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, dodecyl (meth) acrylate and octadecyl (meth) acrylate Group of people. 一種複合導電性高分子組成物的製造方法,其特徵為: 係將藉由使下列成分(a-1)~(a-3)進行聚合所製得之高分子化合物(A)、與選自下列式(I)~(III)的化合物共存於電解性基質溶劑中,並使用氧化劑進行化學氧化聚合後得到可溶解於甲苯或乙酸乙酯之複合導電性高分子組成物;(a-1)具有磺酸基與聚合性乙烯基之單體:20~50mol%;(a-2)具有芳香族基或脂環族基與聚合性乙烯基之單體:20~50mol%;(但,除去氫的50%為由鹵素基所取代的碳數2~30的碳化合物)(a-3)(甲基)丙烯酸烷酯:30~60mol%; (各式中,R1至R7表示氫原子或碳數1至12的烷基)。 A method for producing a composite conductive polymer composition, comprising: polymer compound (A) obtained by polymerizing the following components (a-1) to (a-3), and a polymer compound selected from the group consisting of the following components (a-1) to (a-3) The following compounds of the formulae (I) to (III) are coexisted in an electrolytic matrix solvent, and subjected to chemical oxidative polymerization using an oxidizing agent to obtain a composite conductive polymer composition soluble in toluene or ethyl acetate; (a-1) Monomer having a sulfonic acid group and a polymerizable vinyl group: 20 to 50 mol%; (a-2) a monomer having an aromatic group or an alicyclic group and a polymerizable vinyl group: 20 to 50 mol%; 50% of hydrogen is a carbon compound having 2 to 30 carbon atoms substituted by a halogen group) (a-3) alkyl (meth)acrylate: 30 to 60 mol%; (In the formula, R 1 to R 7 represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms). 如申請專利範圍第5項之複合導電性高分子組成物的製造方法,其中成分(a-1)之具有磺酸基與聚合性乙烯基之單體,係選自由苯乙烯磺酸鈉、苯乙烯磺酸、(甲基)丙烯酸2-磺乙酯鈉鹽及(甲基)丙烯酸2-磺乙酯所成 群者。 The method for producing a composite conductive polymer composition according to claim 5, wherein the monomer having a sulfonic acid group and a polymerizable vinyl group of the component (a-1) is selected from sodium styrene sulfonate and benzene. Ethylene sulfonic acid, sodium 2-sulfoethyl (meth)acrylate and 2-sulfoethyl (meth)acrylate Group of people. 如申請專利範圍第5或6項之複合導電性高分子組成物的製造方法,其中成分(a-2)之具有芳香族基或脂環族基與聚合性乙烯基之單體,(甲基)丙烯酸單體,係選自由(甲基)丙烯酸苯甲酯、(甲基)丙烯酸苯氧基乙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、(甲基)丙烯酸苯甲酸新戊二醇酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸羥乙基化鄰酚酯、(甲基)丙烯酸鄰苯基酚縮水甘油醚酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸三級丁基環己酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸四氫呋喃酯、乙烯基吡啶及(甲基)丙烯醯基嗎啉所成群者。 The method for producing a composite conductive polymer composition according to claim 5 or 6, wherein the component (a-2) has an aromatic group or a monomer having an alicyclic group and a polymerizable vinyl group, (methyl group) The acrylic monomer is selected from the group consisting of benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, 2-(methyl)propenyloxyethyl phthalate, and hexahydroortylene. 2-(Methyl)propenyloxyethyl formate, neopentyl glycol benzoate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, hydroxy (meth)acrylate Ethylated o-phenolate, o-phenylphenol glycidyl (meth)acrylate, cyclohexyl (meth)acrylate, isodecyl (meth)acrylate, dicyclopentanyl (meth)acrylate, Tertiary butyl cyclohexyl methyl acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, tetrahydrofuran (meth) acrylate, vinyl pyridine and A group of methyl) acryloyl morpholine. 如申請專利範圍第5或6項之複合導電性高分子組成物的製造方法,其中成分(a-3)之(甲基)丙烯酸烷酯,係選自由(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸十二烷酯及(甲基)丙烯酸十八烷酯所成群者。 The method for producing a composite conductive polymer composition according to claim 5 or 6, wherein the alkyl (meth)acrylate of the component (a-3) is selected from methyl (meth)acrylate, (A) Ethyl acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, isopropyl (meth) acrylate , (butyl) (meth) acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, dodecyl (meth) acrylate and octadecyl (meth) acrylate The group of esters. 如申請專利範圍第5或6項之複合導電性高分子組成物的製造方法,其中相對於選自式(I)~(III)的化合 物1莫耳而言,係以該磺酸基莫耳比成為0.2~1.5之方式使高分子化合物(A)共存。 A method for producing a composite conductive polymer composition according to claim 5 or 6, wherein the compound is selected from the group consisting of the formulae (I) to (III) In the case of the material, the polymer compound (A) is allowed to coexist in such a manner that the sulfonic acid molar ratio is 0.2 to 1.5. 如申請專利範圍第5或6項之複合導電性高分子組成物的製造方法,其中氧化劑係選自由過氧二硫酸銨、過氧二硫酸鉀、過氧二硫酸鈉、氯化鐵(III)、硫酸鐵(III)、四氟硼酸鐵(III)、六氟磷酸鐵(III)、硫酸銅(II)、氯化銅(II)、四氟硼酸銅(II)、六氟磷酸銅(II)及氧二硫酸銨所成群的氧化劑。 The method for producing a composite conductive polymer composition according to claim 5 or 6, wherein the oxidizing agent is selected from the group consisting of ammonium peroxodisulfate, potassium peroxydisulfate, sodium peroxodisulfate, and iron (III) chloride. , iron (III) sulfate, iron (III) tetrafluoroborate, iron (III) hexafluorophosphate, copper (II) sulfate, copper (II) chloride, copper (II) tetrafluoroborate, copper hexafluorophosphate (II) And an oxidizing agent in the form of ammonium oxydisulfate. 如申請專利範圍第5或6項之複合導電性高分子組成物的製造方法,其中電解性基質溶劑為離子交換水。 The method for producing a composite conductive polymer composition according to claim 5 or 6, wherein the electrolytic matrix solvent is ion-exchanged water. 如申請專利範圍第5或6項之複合導電性高分子組成物的製造方法,其中相對於1mol之選自式(I)~(III)的化合物而言,係加入0.5~3.0mol之選自鹽酸、硫酸、過氯酸、過碘酸、氯化鐵(II)及硫酸鐵(II)的酸性成分來進行化學氧化聚合。 The method for producing a composite conductive polymer composition according to claim 5, wherein the compound selected from the formulae (I) to (III) is added in an amount of from 0.5 to 3.0 mol. The chemical components of hydrochloric acid, sulfuric acid, perchloric acid, periodic acid, iron (II) chloride and iron (II) sulfate are subjected to chemical oxidation polymerization. 一種複合導電性高分子組成物溶液,其係在選自甲苯、苯及二甲苯的芳香族系溶劑及/或選自乙酸乙酯、乙酸丙酯、乙酸丁酯的酯系溶劑中,於溶解狀態下含有0.1~10質量%之申請專利範圍第1至4項中任一項之複合導電性高分子組成物而成。 A composite conductive polymer composition solution which is dissolved in an aromatic solvent selected from the group consisting of toluene, benzene, and xylene, and/or an ester solvent selected from the group consisting of ethyl acetate, propyl acetate, and butyl acetate. In the state, the composite conductive polymer composition of any one of claims 1 to 4 is contained in an amount of 0.1 to 10% by mass. 一種複合導電性高分子組成物溶液,其中相對於申請專利範圍第13項之複合導電性高分子組成物溶液的溶劑100重量份而言,係混合0.01~45重量份之具有羥基之芳香族化合物而成。 A composite conductive polymer composition solution in which 0.01 to 45 parts by weight of an aromatic compound having a hydroxyl group is mixed with 100 parts by weight of a solvent of the solution of the composite conductive polymer composition of claim 13 Made. 如申請專利範圍第14項之複合導電性高分子組成物溶液,其中具有羥基之芳香族化合物,係選自由苯甲醇、酚、間甲酚、鄰甲酚、2-萘烷醇、1-萘烷醇、癒創木酚及2,6-二甲基酚所成群的化合物。 The composite conductive polymer composition solution of claim 14 wherein the aromatic compound having a hydroxyl group is selected from the group consisting of benzyl alcohol, phenol, m-cresol, o-cresol, 2-naphthyl alcohol, 1-naphthalene. a group of alkanols, guaiacols and 2,6-dimethylphenol. 如申請專利範圍第13至15項中任一項之複合導電性高分子組成物溶液,其係更含有金屬、氧化金屬、導電性聚合物組成物、碳粉末或分散體。 The composite conductive polymer composition solution according to any one of claims 13 to 15, which further comprises a metal, an oxidized metal, a conductive polymer composition, a carbon powder or a dispersion. 一種色素增感型太陽能電池用對極,其係使用申請專利範圍第1至4項中任一項之複合導電性高分子組成物而成。 A counter electrode for a dye-sensitized solar cell, which is obtained by using the composite conductive polymer composition according to any one of claims 1 to 4. 一種防帶電膜,其係使用申請專利範圍第1至4項中任一項之複合導電性高分子組成物而成。 An antistatic film obtained by using the composite conductive polymer composition according to any one of claims 1 to 4.
TW099105071A 2009-02-17 2010-02-22 Composite conductive polymer composition, method for producing the same, solution containing the composition, and use of the composition TWI595038B (en)

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