TWI595023B - Polyamic acid composition, cured film and electronic parts - Google Patents
Polyamic acid composition, cured film and electronic parts Download PDFInfo
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Description
本發明是有關於一種可用於形成電子零件中的絕緣材料、且亦可塗佈於具有低表面能量的印刷用敷層(blanket)上的具有高折射率的組成物,由該組成物獲得的絕緣膜(保護膜)以及具有該絕緣膜的電子零件。 The present invention relates to a composition having a high refractive index which can be used for forming an insulating material in an electronic component and which can also be applied to a printing blanket having a low surface energy, obtained from the composition. An insulating film (protective film) and an electronic component having the insulating film.
於形成上述用途的絕緣膜(保護膜)的情況下,使用在有機溶劑中溶解有聚合物的組成物,利用各種塗佈法,於成為基底的基板上形成膜。但是,根據電子機器,存在形成硬化膜的基底具有低表面能量的情況。該情況下,若利用現有的組成物,則於利用旋轉塗佈、狹縫塗佈或者印刷等的塗佈時存在導致組成物被排斥而產生塗佈不良的問題。另一方面,為了電子機器製造製程的低成本化而將微細加工步驟(光微影步驟)簡略化,為此,嘗試利用印刷法而直接圖案化。其中有多種方法,例如於反轉膠版印刷法的情況下,利用狹縫塗佈機等,於矽酮系敷層的整個面塗佈組成物,將該敷層在預先於表面圖案化有凹凸的玻璃等版(電鑄版(cliche))上轉印不需要的部分,然後將殘留於敷層上的組 成物轉印於基板上而圖案化。此時的敷層材質中使用矽酮系的具有低的表面自由能量的材料,因此若將現有的組成物直接塗佈,則於在敷層上塗佈組成物的階段會造成排斥,存在無法印刷的問題。 In the case of forming an insulating film (protective film) for the above use, a composition in which a polymer is dissolved in an organic solvent is used, and a film is formed on a substrate to be a substrate by various coating methods. However, according to an electronic device, there is a case where a substrate on which a cured film is formed has a low surface energy. In this case, when the conventional composition is used, there is a problem that the composition is repelled and coating failure occurs due to coating by spin coating, slit coating, or printing. On the other hand, in order to reduce the cost of the electronic device manufacturing process, the microfabrication step (photolithography step) is simplified, and for this reason, it is attempted to directly pattern by a printing method. There are various methods, for example, in the case of the reverse offset printing method, a composition is applied to the entire surface of the anthrone-based coating layer by a slit coater or the like, and the coating layer is patterned with irregularities on the surface in advance. a glass plate (cliche) on which the unwanted portion is transferred, and then the group remaining on the coating The resultant is transferred onto a substrate to be patterned. In the coating material at this time, an anthrone-based material having a low surface free energy is used. Therefore, when the conventional composition is directly applied, the composition is coated on the coating layer to cause repulsion, and there is no possibility. Printing problems.
另一方面,於元件的形成製程中亦存在暴露於高溫(300℃~400℃)下的用途。該用途中,使用感光性聚醯亞胺等具有高耐熱性的材料。但是,現有的聚醯亞胺或者作為其前驅物的聚醯胺酸於上述有機溶劑中的可溶性低,必須使用N-甲基吡咯啶酮、γ-丁內酯等對人體的危險性高的溶劑,另外,需要光微影步驟。 On the other hand, there are also applications exposed to high temperatures (300 ° C ~ 400 ° C) in the formation process of the components. In this application, a material having high heat resistance such as photosensitive polyimide is used. However, the polyethylenimine or the polyglycine which is a precursor thereof has low solubility in the above organic solvent, and it is necessary to use N-methylpyrrolidone or γ-butyrolactone to have a high risk to the human body. Solvent, in addition, requires a photolithography step.
專利文獻1中,揭示有用以將有機半導體油墨進行反轉膠版印刷的技術。藉由添加氟系界面活性劑,可賦予對敷層的塗佈性。但是,於在聚醯胺酸組成物中添加氟系界面活性劑的情況下,可塗佈於敷層上,難以滿足良好的塗佈均勻性、以及不會侵蝕敷層等所有特性。 Patent Document 1 discloses a technique for performing reverse offset printing on an organic semiconductor ink. The coating property to the coating layer can be imparted by adding a fluorine-based surfactant. However, when a fluorine-based surfactant is added to a polyamic acid composition, it can be applied to a coating layer, and it is difficult to satisfy good coating uniformity and to not erode all properties such as a coating layer.
[先前技術文獻] [Previous Technical Literature]
[專利文獻] [Patent Literature]
[專利文獻1]國際公開2010/113931 [Patent Document 1] International Publication 2010/113931
本發明的課題在於提供一種亦可塗佈於具有低表面能量的基板上,且具有高耐熱性,完全不使用N-甲基吡咯啶酮、γ-丁內酯等對人體有害的有機溶劑,並且可進行膠版印刷、反轉膠版印刷的聚醯胺酸組成物、以及具有其硬化膜的電子零件。 An object of the present invention is to provide an organic solvent which can be applied to a substrate having a low surface energy and which has high heat resistance and which does not use N-methylpyrrolidone or γ-butyrolactone to be harmful to the human body. Further, it is possible to perform offset printing, reverse offset printing of a polyamic acid composition, and an electronic component having the cured film.
本發明者們為了解決上述課題而進行積極研究,結果發現,具有二甲基矽氧烷結構的化合物具有低的表面自由能量。另外發現,具有可溶於為了溶解聚醯亞胺而經常使用的N-甲基吡咯啶酮、γ-丁內酯等以外的有機溶劑中的骨架的聚醯胺酸。進而,發現具有羥基的有機溶劑,來作為具有不會侵蝕印刷用敷層且不會使組成物的表面自由能量上升的效果的有機溶劑,從而完成可解決上述課題的組成物。 The present inventors conducted active research to solve the above problems, and as a result, found that a compound having a dimethyloxantane structure has low surface free energy. Further, it has been found to have a polylysine which is soluble in a skeleton in an organic solvent other than N-methylpyrrolidone or γ-butyrolactone which is often used for dissolving polyimine. Further, an organic solvent having a hydroxyl group is found as an organic solvent having an effect of not eroding the coating for printing and not increasing the surface free energy of the composition, thereby completing a composition capable of solving the above problems.
本發明包括以下構成。 The present invention includes the following constitutions.
[1]一種聚醯胺酸組成物,其是用於膠版印刷或反轉膠版印刷,其含有:將式(1)所表示的二胺(a1)、式(2)所表示的二胺(a2)、以及酸二酐(a3)進行聚縮合而成的聚醯胺酸(A);以及具有羥基的有機溶劑(B):
式(1)中,R1為碳數1~5的伸烷基,R2為碳數1~5的烷基,n為1~150的整數;
式(2)中,X、Y1及Y2分別獨立地為單鍵、-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,m及n分別獨立地為0或1。 In the formula (2), X, Y 1 and Y 2 are each independently a single bond, -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 -, m and n. They are independently 0 or 1 respectively.
[2]如[1]所述的聚醯胺酸組成物,其中上述二胺(a2)為選自式(a2-1)~式(a2-5)所表示的化合物中的至少1種:
[3]如[1]或[2]所述的聚醯胺酸組成物,其中上述酸二酐(a3)為選自式(a3-1)及式(a3-2)所表示的化合物中的至少1
種:
[4]如[1]至[3]中任一項所述的聚醯胺酸組成物,其中上述有機溶劑(B)包含至少1種沸點為110℃以上的有機溶劑。 [4] The polyaminic acid composition according to any one of [1] to [3] wherein the organic solvent (B) contains at least one organic solvent having a boiling point of 110 ° C or higher.
[5]如[1]至[4]中任一項所述的聚醯胺酸組成物,其中上述有機溶劑(B)包含選自以下化合物中的至少1種:二丙酮醇、乙酸-2-羥基乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、乙二醇、二乙二醇、三乙二醇、丙二醇、二丙二醇、三丙二醇、1,3-丁二醇、1,4-丁二醇、乙二醇單異丙醚、乙二醇單丁醚、丙二醇單甲醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、二丙二醇單甲醚、三乙二醇單甲醚、三乙二醇單乙醚、以及二丙二醇單甲醚。 [5] The poly-proline composition according to any one of [1] to [4] wherein the organic solvent (B) comprises at least one selected from the group consisting of diacetone alcohol and acetic acid-2. -hydroxyethyl ester, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, Tripropylene glycol, 1,3-butanediol, 1,4-butanediol, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol Alcohol monoethyl ether, diethylene glycol monobutyl ether, dipropylene glycol monomethyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, and dipropylene glycol monomethyl ether.
[6]一種硬化膜,其是使用如[1]至[5]中任一項所述的聚醯胺酸組成物而獲得。 [6] A cured film obtained by using the polyaminic acid composition according to any one of [1] to [5].
[7]一種電子零件,其具有如[6]所述的硬化膜。 [7] An electronic component having the cured film according to [6].
使用本發明的印刷用聚醯胺酸組成物而形成的硬化膜、絕緣膜等(圖案狀)硬化膜的印刷性良好,另外,耐熱性、與基底的密接性優異。其結果為,使用利用本發明印刷用聚醯胺酸組成物的硬化膜等的顯示元件的顯示品質提高。 The cured film or the insulating film (pattern-like) cured film formed by using the polyacrylic acid composition for printing of the present invention is excellent in printability, and is excellent in heat resistance and adhesion to a substrate. As a result, the display quality of the display element using the cured film or the like using the polyamino acid composition for printing of the present invention is improved.
1. 本發明的聚醯胺酸組成物 1. The polylysine composition of the present invention
本發明的聚醯胺酸組成物含有:將式(1)所表示的二胺(a1)、式(2)所表示的二胺(a2)、及酸二酐(a3)進行聚縮合而成的聚醯胺酸(A);以及具有羥基的有機溶劑(B)。 The polyaminic acid composition of the present invention comprises a polycondensation of a diamine (a1) represented by the formula (1), a diamine (a2) represented by the formula (2), and an acid dianhydride (a3). Polylysine (A); and an organic solvent (B) having a hydroxyl group.
R1為碳數1~5的伸烷基,R2為碳數1~5的烷基,n為1~150的整數。 R 1 is an alkylene group having 1 to 5 carbon atoms, R 2 is an alkyl group having 1 to 5 carbon atoms, and n is an integer of 1 to 150.
式(2)中,X、Y1及Y2分別獨立地為單鍵、-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,m及n分別獨立地為0或1。 In the formula (2), X, Y 1 and Y 2 are each independently a single bond, -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 -, m and n. They are independently 0 or 1 respectively.
此外,本說明書中,將四羧酸二酐稱為「酸二酐」。 Further, in the present specification, tetracarboxylic dianhydride is referred to as "acid dianhydride".
另外,本發明的聚醯胺酸組成物可於不損及本發明效果的範圍內,更含有上述以外的其他成分。 Further, the polyaminic acid composition of the present invention may contain other components than the above insofar as the effects of the present invention are not impaired.
就提高由本發明的聚醯胺酸組成物獲得的硬化膜的塗佈性的觀點而言,本發明的聚醯胺酸組成物較佳為相對於聚醯胺酸(A)的100重量份,而使用100重量份~100000重量份的有機溶劑(B)。 The polyglycine composition of the present invention is preferably 100 parts by weight relative to the polyamic acid (A) from the viewpoint of improving the coatability of the cured film obtained from the poly-proline composition of the present invention. Instead, 100 parts by weight to 100,000 parts by weight of the organic solvent (B) is used.
另外,只要是不損及本發明效果的範圍,則亦可混合聚醯胺酸(A)以外的其他聚合物。 Further, other polymers than the polyamine acid (A) may be mixed as long as the range of the effects of the present invention is not impaired.
1-1. 聚醯胺酸(A) 1-1. Polyglycine (A)
合成上述聚醯胺酸(A)時的二胺與酸二酐的混合比例為1:1(莫耳比),其中關於二胺的混合比例(莫耳比)為:二胺(a1)為0.1~0.99,二胺(a2)為0.1~0.99。 The mixing ratio of the diamine to the acid dianhydride in the synthesis of the above polyamic acid (A) is 1:1 (mole ratio), wherein the mixing ratio (mol ratio) of the diamine is: the diamine (a1) is 0.1~0.99, diamine (a2) is 0.1~0.99.
1-1-1. 二胺(a1) 1-1-1. Diamine (a1)
本發明中,使用下述通式(1)所表示的二胺(a1)作為用以獲得聚合物(A)的原料。 In the present invention, the diamine (a1) represented by the following formula (1) is used as a raw material for obtaining the polymer (A).
本發明中,通式(1)所表示的二胺中,較佳為R1為碳數1~5的伸烷基,R2為甲基,且n為1~150的整數的化合物。 In the present invention, among the diamines represented by the formula (1), R 1 is preferably an alkylene group having 1 to 5 carbon atoms, R 2 is a methyl group, and n is an integer of 1 to 150.
更佳為R1為伸丙基,R2為甲基,且n為1~100的整數的化合物,進而,特佳為R1為伸丙基,R2為甲基,且n為1~30的整數的化合物。 More preferably, R 1 is a propyl group, R 2 is a methyl group, and n is an integer of 1 to 100. Further, particularly preferably, R 1 is a stretching propyl group, R 2 is a methyl group, and n is 1~. An integer compound of 30.
1-1-2. 二胺(a2) 1-1-2. Diamine (a2)
本發明中,使用式(2)所表示的二胺(a2)作為用以獲得聚醯胺酸(A)的原料。 In the present invention, the diamine (a2) represented by the formula (2) is used as a raw material for obtaining the polyamic acid (A).
式(2)中,X、Y1及Y2分別獨立地為單鍵、-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,m及n分別獨立地為0或1。 In the formula (2), X, Y 1 and Y 2 are each independently a single bond, -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 -, m and n. They are independently 0 or 1 respectively.
此處,於m=0、n=0的情況下,式(2)所表示的化合物較佳為X為-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,且Y1及Y2分別為單鍵的化合物。 Here, in the case of m=0 and n=0, the compound represented by the formula (2) preferably has X as -O-, -SO 2 -, -C(Me) 2 -, or -C(CF). 3 ) 2 -, and Y 1 and Y 2 are each a single bond compound.
於m=1、n=0的情況下,式(2)所表示的化合物較佳為X為-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,Y1為單鍵、-O-、 -SO2-、-C(Me)2-、或者-C(CF3)2-,且Y2為單鍵的化合物。 In the case of m=1 and n=0, the compound represented by the formula (2) preferably has X as -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 . -, Y 1 is a single bond, -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 -, and Y 2 is a single bond compound.
於m=0、n=1的情況下,式(2)所表示的化合物較佳為X為-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,Y1為單鍵,且Y2為單鍵、-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-的化合物。 In the case where m=0 and n=1, the compound represented by the formula (2) preferably has X as -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 . -, Y 1 is a single bond, and Y 2 is a single bond, -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 -.
於m=1、n=1的情況下,式(2)所表示的化合物較佳為X為-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-,且Y1及Y2分別獨立地為單鍵、-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-的化合物。 In the case of m=1 and n=1, the compound represented by the formula (2) preferably has X as -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 . -, and Y 1 and Y 2 are each independently a compound of a single bond, -O-, -SO 2 -, -C(Me) 2 -, or -C(CF 3 ) 2 -.
另外,式(2)中,於X為單鍵的情況下,Y1及Y2的至少1個較佳為-O-、-SO2-、-C(Me)2-、或者-C(CF3)2-。 Further, in the formula (2), when X is a single bond, at least one of Y 1 and Y 2 is preferably -O-, -SO 2 -, -C(Me) 2 -, or -C( CF 3 ) 2 -.
為了獲得對具有羥基的有機溶劑(B)的可溶性,而使用分子的對稱性低的特定結構的二胺作為二胺(a2)。此處,所謂分子的對稱性低,是指分子的彎曲性大的化合物。若使用此種二胺(a2),則藉由聚醯胺酸的直線性下降,而獲得對具有羥基的有機溶劑(B)的可溶性。較佳的二胺(a2)為式(2)的X中,結構中具有醚鍵、或者具有胺基的鍵結位置為4,4'-以外的苯環的二胺。藉由使用具有可撓性大的醚鍵或者具有胺基的鍵結位置不為對位(4,4'-)的結構的二胺,能夠合成可溶於具有羥基的有機溶劑(B)中的聚醯胺酸。二胺(a2)的具體例可列舉:4,4'-二胺基二苯基醚、3,3'-二胺基二苯基甲烷、3,3'-二胺基二苯基碸、1,4-雙(4-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、2,2-雙[4-(胺基苯氧基)苯基]丙烷、2,2-雙[4-(胺基苯氧基)苯基]六氟丙烷、雙[4-(3-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)丁烷、1,5-雙(4-胺基苯氧 基)戊烷、以及3,3'-二胺基-1,3-二苯基丙烷。 In order to obtain solubility in the organic solvent (B) having a hydroxyl group, a diamine of a specific structure having a low molecular symmetry is used as the diamine (a2). Here, the term "low molecular symmetry" means a compound having a large flexibility of a molecule. When such a diamine (a2) is used, the solubility of the organic solvent (B) having a hydroxyl group can be obtained by reducing the linearity of the polyamic acid. A preferred diamine (a2) is a diamine of the formula (2) having an ether bond in the structure or a benzene ring having an amine group bonded to a position other than 4,4'-. It can be synthesized and dissolved in an organic solvent (B) having a hydroxyl group by using a diamine having a flexible ether bond or a bond having an amine group whose bond position is not para (4, 4'-). Polylysine. Specific examples of the diamine (a2) include 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenylmethane, and 3,3'-diaminodiphenylanthracene. 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 2,2-bis[4-(aminophenoxy)phenyl] Propane, 2,2-bis[4-(aminophenoxy)phenyl]hexafluoropropane, bis[4-(3-aminophenoxy)phenyl]indole, 1,4-bis(4- Aminophenoxy)butane, 1,5-bis(4-aminophenoxyl) Pentane, and 3,3'-diamino-1,3-diphenylpropane.
二胺(a2)較佳為式(a2-1)(4,4'-二胺基二苯基醚)、式(a2-2)(3,3'-二胺基二苯基碸)、式(a2-3)(1,3-雙(4-胺基苯氧基)苯)、式(a2-4)(2,2-雙[4-(胺基苯氧基)苯基]丙烷)以及式(a2-5)(雙[4-(3-胺基苯氧基)苯基]碸)所表示的化合物。 The diamine (a2) is preferably a formula (a2-1) (4,4'-diaminodiphenyl ether), a formula (a2-2) (3,3'-diaminodiphenylanthracene), Formula (a2-3) (1,3-bis(4-aminophenoxy)benzene), formula (a2-4) (2,2-bis[4-(aminophenoxy)phenyl]propane And a compound represented by the formula (a2-5) (bis[4-(3-aminophenoxy)phenyl]indole).
二胺(a2)特佳為式(a2-2)、式(a2-3)、式(a2-4)以及式(a2-5)所表示的化合物。 The diamine (a2) is particularly preferably a compound represented by the formula (a2-2), the formula (a2-3), the formula (a2-4), and the formula (a2-5).
其中,本發明的二胺(a2)並不限定於上述化合物。 However, the diamine (a2) of the present invention is not limited to the above compounds.
1-1-3. 酸二酐(a3) 1-1-3. Acid dianhydride (a3)
本發明中,使用酸二酐(a3)作為用以獲得聚醯胺酸(A)的原料。於所組合的二胺(a2)為式(a2-2)~式(a2-5)所表示的化合物的情況下,所合成的聚醯胺酸對具有羥基的溶劑的溶解性高,因此酸二酐(a3)並無特別限定,於所組合的二胺(a2)為式(a2-2)~式(a2-5)所表示的化合物以外的情況下,存在所合成的聚醚胺酸對具有羥基的溶劑的溶解性並不那麼高的情況,因此酸二酐(a3)更佳為具有醚鍵的化合物。 In the present invention, acid dianhydride (a3) is used as a raw material for obtaining polyamic acid (A). When the diamine (a2) to be combined is a compound represented by the formula (a2-2) to the formula (a2-5), the synthesized polylysine has high solubility in a solvent having a hydroxyl group, and thus the acid The dianhydride (a3) is not particularly limited, and in the case where the combined diamine (a2) is other than the compound represented by the formula (a2-2) to the formula (a2-5), the synthesized polyetheramine acid exists. The solubility in a solvent having a hydroxyl group is not so high, and therefore the acid dianhydride (a3) is more preferably a compound having an ether bond.
酸二酐的具體例為:均苯四甲酸酐、4,4'-氧二鄰苯二甲酸酐、3,3'-4,4'-二苯基碸四羧酸二酐、1,2,3,4-環丁烷四羧酸二酐、3,3'-4,4'-聯苯基-全氟丙烷四羧酸二酐、3,3'-4,4'-二苯基四羧酸二酐、以及丁烷四羧酸二酐。 Specific examples of the acid dianhydride are: pyromellitic anhydride, 4,4'-oxydiphthalic anhydride, 3,3'-4,4'-diphenylphosphonium tetracarboxylic dianhydride, 1,2 , 3,4-cyclobutane tetracarboxylic dianhydride, 3,3'-4,4'-biphenyl-perfluoropropane tetracarboxylic dianhydride, 3,3'-4,4'-diphenyl Tetracarboxylic dianhydride and butane tetracarboxylic dianhydride.
該些化合物中,特佳為式(a3-1)所表示的化合物(均苯四甲酸酐)或者(a3-2)所表示的化合物(4,4'-氧二鄰苯二甲酸酐)。 Among these compounds, a compound represented by the formula (a3-1) (pyromellitic anhydride) or a compound represented by (a3-2) (4,4'-oxydiphthalic anhydride) is particularly preferred.
其中,本發明的酸二酐(a3)並不限定於上述化合物。 However, the acid dianhydride (a3) of the present invention is not limited to the above compounds.
1-1-4. 聚醯胺酸(A)的製造方法 1-1-4. Method for producing polylysine (A)
聚醯胺酸(A)藉由將上述通式(1)所表示的二胺(a1)、通式(2)所表示的二胺(a2)、以及酸二酐(a3)進行聚縮合而獲得。聚醯胺酸(A)的製造方法並無特別限制,可於室溫下,將上述二胺與酸二酐於具有羥基的有機溶劑(B)中混合來製造。 The polyaminic acid (A) is polycondensed by the diamine (a1) represented by the above formula (1), the diamine (a2) represented by the formula (2), and the acid dianhydride (a3). obtain. The method for producing the polyamic acid (A) is not particularly limited, and it can be produced by mixing the above diamine and an acid dianhydride in an organic solvent (B) having a hydroxyl group at room temperature.
反應溫度並無特別限定,通常為10℃~40℃的範圍。反應時間亦無特別限定,通常為1小時~48小時的範圍。該情況下,可於聚合後進行50℃~100℃左右的加熱1小時~48小時左右。 The reaction temperature is not particularly limited, but is usually in the range of 10 ° C to 40 ° C. The reaction time is also not particularly limited, but is usually in the range of 1 hour to 48 hours. In this case, heating may be performed at about 50 ° C to 100 ° C for about 1 hour to 48 hours after the polymerization.
上述聚縮合反應中所使用的溶劑使用具有羥基的有機溶劑(B)。具體例記載於1-2.項中。所使用的溶劑可為該些溶劑的一種,亦可為該些溶劑的兩種以上的混合物。 The solvent used in the above polycondensation reaction uses an organic solvent (B) having a hydroxyl group. Specific examples are described in items 1-2. The solvent to be used may be one of the solvents, or a mixture of two or more of the solvents.
若聚醯胺酸(A)的藉由以聚苯乙烯為標準的凝膠滲透層析(gel permeation chromatography,GPC)分析而求出的重量平均分子量為500~100,0000的範圍,則成膜性良好,故而較佳。 進而,若重量平均分子量為1,500~100,000的範圍,則基板密接性良好,故而更佳。 If the weight average molecular weight determined by gel permeation chromatography (GPC) analysis of polyacrylic acid (A) is in the range of 500 to 100,000, film formation is carried out. Good sex, so it is better. Further, when the weight average molecular weight is in the range of 1,500 to 100,000, the substrate adhesion is good, and therefore it is more preferable.
聚醯胺酸(A)的重量平均分子量可藉由GPC分析而測定。其測定條件為:例如,標準的聚苯乙烯是使用分子量為645~132,900的聚苯乙烯(例如VARIAN公司製造的聚苯乙烯校正套組PL2010-0102),管柱是使用PLgel MIXED-D(VARIAN公司製 造),且使用N,N-二甲基甲醯胺作為移動相。 The weight average molecular weight of polylysine (A) can be determined by GPC analysis. The measurement conditions are as follows: for example, standard polystyrene is polystyrene having a molecular weight of 645 to 132,900 (for example, polystyrene calibration kit PL2010-0102 manufactured by VARIAN Co., Ltd.), and the column is PLgel MIXED-D (VARIAN). Company system Made) and using N,N-dimethylformamide as the mobile phase.
1-2. 具有羥基的有機溶劑(B) 1-2. Organic solvent having a hydroxyl group (B)
本發明中使用的具有羥基的有機溶劑(B)較佳為沸點為110℃~300℃的化合物。 The organic solvent (B) having a hydroxyl group used in the present invention is preferably a compound having a boiling point of from 110 ° C to 300 ° C.
較佳的溶劑的具體例可列舉:二丙酮醇、乙酸-2-羥基乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、乙二醇、二乙二醇、三乙二醇、丙二醇、二丙二醇、三丙二醇、1,3-丁二醇、1,4-丁二醇、乙二醇單異丙醚、乙二醇單丁醚、丙二醇單甲醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、二丙二醇單甲醚、三乙二醇單甲醚、三乙二醇單乙醚、以及二丙二醇單甲醚。 該些溶劑可單獨使用,亦可將2種以上組合使用。 Specific examples of preferred solvents include diacetone alcohol, 2-hydroxyethyl acetate, methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, and ethylene. Alcohol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, 1,3-butanediol, 1,4-butanediol, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether , propylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, dipropylene glycol monomethyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, And dipropylene glycol monomethyl ether. These solvents may be used singly or in combination of two or more.
本發明的聚醯胺酸組成物中所含的溶劑(B)若使用選自二丙酮醇、丙二醇單甲醚、二乙二醇單甲醚、二乙二醇單丁醚、三乙二醇單甲醚中的至少1種,則就提高聚醯胺酸組成物的塗佈均勻性、且對人體的安全性的觀點而言更佳。另一方面,就印刷性的觀點而言,較佳為相對於溶劑(B)總量而包含3重量%~90重量%的沸點180℃以上的溶劑(B)。更佳為包含5重量%~50重量%,特佳為包含10重量%~30重量%。 The solvent (B) contained in the poly-proline composition of the present invention is selected from the group consisting of diacetone alcohol, propylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol monobutyl ether, and triethylene glycol. At least one of the monomethyl ethers is more preferable in terms of improving the uniformity of coating of the polyaminic acid composition and safety to the human body. On the other hand, from the viewpoint of printability, it is preferred to contain a solvent (B) having a boiling point of 180° C. or higher of 3% by weight to 90% by weight based on the total amount of the solvent (B). More preferably, it is 5% by weight to 50% by weight, particularly preferably 10% by weight to 30% by weight.
溶劑(B)作為製造聚醯胺酸(A)時的溶劑來使用,進而作為製備聚醯胺酸組成物時的稀釋溶劑來使用。就印刷性的觀點而言,稀釋溶劑較佳為使用沸點為180℃以上的溶劑(B)。 The solvent (B) is used as a solvent in the production of polyglycolic acid (A), and is used as a diluent solvent in the preparation of a polyamic acid composition. From the viewpoint of printability, it is preferred to use a solvent (B) having a boiling point of 180 ° C or higher.
本發明的聚醯胺酸組成物中所含的溶劑可於不損及本發明的 聚醯胺酸組成物的效果的範圍內,更包含溶劑(B)以外的溶劑。較佳為相對於溶劑總量,包含3重量%~100重量%的溶劑(B)。更佳為包含5重量%~100重量%,特佳為包含30重量%~100重量%。 The solvent contained in the polyaminic acid composition of the present invention can be used without damaging the present invention. The solvent other than the solvent (B) is further included in the range of the effect of the poly-proline composition. It is preferred to contain 3% by weight to 100% by weight of the solvent (B) with respect to the total amount of the solvent. More preferably, it is 5% by weight to 100% by weight, and particularly preferably 30% by weight to 100% by weight.
另外,本發明的聚醯胺酸組成物中,相對於聚醯胺酸(A)以及具有羥基的有機溶劑(B)的總量,較佳為以作為固體成分的聚醯胺酸(A)成為0.1重量%~50重量%的方式進行調配。 Further, in the poly-proline composition of the present invention, it is preferred to use polyglycine (A) as a solid component with respect to the total amount of polyamic acid (A) and an organic solvent (B) having a hydroxyl group. The preparation is carried out in a manner of from 0.1% by weight to 50% by weight.
1-3. 其他的成分 1-3. Other ingredients
本發明的聚醯胺酸組成物中,為了提高塗佈均勻性、密接性,可添加各種添加劑。添加劑中,主要可列舉:陰離子系、陽離子系、非離子系、氟系或者矽系的界面活性劑,矽烷偶合劑等密接性提高劑、交聯劑、抗氧化劑。 In the poly-proline composition of the present invention, various additives may be added in order to improve coating uniformity and adhesion. The additives are mainly anionic, cationic, nonionic, fluorine- or quinone-based surfactants, adhesion improvers such as decane coupling agents, crosslinking agents, and antioxidants.
1-3-1. 界面活性劑 1-3-1. Surfactant
本發明的聚醯胺酸組成物中,為了提高塗佈均勻性,可添加界面活性劑。界面活性劑例如可列舉:Polyflow No.45、Polyflow KL-245、Polyflow No.75、Polyflow No.90、Polyflow No.95(以上均為商品名;共榮社化學工業股份有限公司)、BYK300、BYK306、BYK310、BYK320、BYK330、BYK342、BYK346(以上均為商品名;畢克化學日本(BYK-Chemie Japan)股份有限公司)、KP-341、KP-358、KP-368、KF-96-50CS、KF-50-100CS(以上均為商品名;信越化學工業股份有限公司)、Surflon SC-101、Surflon KH-40、Surflon S-611(以上均為商品名;AGC清美化學(AGC Seimi Chemical)股份有限公司)、Ftergent 222F、Ftergent 251、FTX-218(以上均為商品名;尼歐斯(Neos)股份有限公司)、EFTOP EF-351、EFTOP EF-352、EFTOP EF-601、EFTOP EF-801、EFTOP EF-802(以上均為商品名;三菱材料(Mitsubishi Materials)股份有限公司)、Megafac F-171、Megafac F-177、Megafac F-475、Megafac F-556、Megafac R-30(以上均為商品名;DIC股份有限公司)、氟烷基苯磺酸鹽、氟烷基羧酸鹽、氟烷基聚氧乙烯醚、氟烷基碘化銨、氟烷基甜菜鹼、氟烷基磺酸鹽、二甘油四(氟烷基聚氧乙烯醚)、氟烷基三甲基銨鹽、氟烷基胺基磺酸鹽、聚氧乙烯壬基苯基醚、聚氧乙烯辛基苯基醚、聚氧乙烯烷基醚、聚氧乙烯月桂基醚、聚氧乙烯油基醚、聚氧乙烯十三烷基醚、聚氧乙烯鯨蠟基醚、聚氧乙烯硬脂基醚、聚氧乙烯月桂酯、聚氧乙烯油酸酯、聚氧乙烯硬脂酸酯、聚氧乙烯月桂基胺、去水山梨醇月桂酯、去水山梨醇棕櫚酸酯、去水山梨醇硬脂酸酯、去水山梨醇油酸酯、去水山梨醇脂肪酸酯、聚氧乙烯去水山梨醇月桂酯、聚氧乙烯去水山梨醇棕櫚酸酯、聚氧乙烯去水山梨醇硬脂酸酯、聚氧乙烯去水山梨醇油酸酯、聚氧乙烯萘基醚、烷基苯磺酸鹽、或者烷基二苯基醚二磺酸鹽等。較佳為將選自該些界面活性劑中的至少1種用於界面活性劑。 In the polyphthalic acid composition of the present invention, a surfactant may be added in order to improve coating uniformity. Examples of the surfactant include Polyflow No. 45, Polyflow KL-245, Polyflow No. 75, Polyflow No. 90, and Polyflow No. 95 (all of which are trade names; Kyoei Chemical Industry Co., Ltd.), BYK300, BYK306, BYK310, BYK320, BYK330, BYK342, BYK346 (all of which are trade names; BYK-Chemie Japan Co., Ltd.), KP-341, KP-358, KP-368, KF-96-50CS , KF-50-100CS (all of which are trade names; Shin-Etsu Chemical Industry Co., Ltd.), Surflon SC-101, Surflon KH-40, Surflon S-611 (all of which are trade names; AGC Seimi Chemicals (AGC Seimi) Chemical), Ftergent 222F, Ftergent 251, FTX-218 (all of which are trade names; Neos Co., Ltd.), EFTOP EF-351, EFTOP EF-352, EFTOP EF-601, EFTOP EF-801, EFTOP EF-802 (all of which are trade names; Mitsubishi Materials Co., Ltd.), Megafac F-171, Megafac F-177, Megafac F-475, Megafac F-556, Megafac R-30 (all of the above are trade names; DIC Co., Ltd.), fluoroalkylbenzenesulfonate, fluoroalkyl carboxylate, fluoroalkyl polyoxyethylene ether, fluoroalkyl ammonium iodide, fluoroalkyl betaine, fluorine Alkyl sulfonate, diglycerol tetrakis(fluoroalkyl polyoxyethylene ether), fluoroalkyl trimethyl ammonium salt, fluoroalkyl amine sulfonate, polyoxyethylene nonylphenyl ether, polyoxyethylene octane Phenyl phenyl ether, polyoxyethylene alkyl ether, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, polyoxyethylene tridecyl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether , polyoxyethylene lauryl ester, polyoxyethylene oleate, polyoxyethylene stearate, polyoxyethylene laurylamine, sorbitan lauryl ester, dehydrated sorbus Alcohol palmitate, sorbitan stearate, sorbitan oleate, sorbitan fatty acid ester, polyoxyethylene sorbitan lauryl ester, polyoxyethylene sorbitan palmitate , polyoxyethylene sorbitan stearate, polyoxyethylene sorbitan oleate, polyoxyethylene naphthyl ether, alkyl benzene sulfonate, or alkyl diphenyl ether disulfonate, etc. . It is preferred to use at least one selected from the group of surfactants for the surfactant.
該些界面活性劑中,若添加選自氟烷基苯磺酸鹽、氟烷基羧酸鹽、氟烷基聚氧乙烯醚、氟烷基碘化銨、氟烷基甜菜鹼、氟烷基磺酸鹽、二甘油四(氟烷基聚氧乙烯醚)、氟烷基三甲基銨 鹽、或者氟烷基胺基磺酸鹽、Surflon S-611等氟系界面活性劑,BYK306、BYK342、BYK346、KP-341、KP-358、或者KP-368等矽系添加劑中的至少1種,則熱硬化性組成物的塗佈均勻性提高,因此較佳。 Among the surfactants, if selected from a fluoroalkylbenzenesulfonate, a fluoroalkylcarboxylate, a fluoroalkyl polyoxyethylene ether, a fluoroalkyl ammonium iodide, a fluoroalkyl betaine, a fluoroalkyl group Sulfonate, diglycerol tetrakis(fluoroalkylpolyoxyethylene ether), fluoroalkyltrimethylammonium a salt, or a fluorine-based surfactant such as a fluoroalkylaminosulfonate or Surflon S-611, or at least one of a lanthanoid additive such as BYK306, BYK342, BYK346, KP-341, KP-358, or KP-368 Further, since the coating uniformity of the thermosetting composition is improved, it is preferable.
另外,相對於聚醯胺酸組成物總量,本發明中的界面活性劑的含量較佳為0.01重量%~5重量%。若為該範圍,則不會損及本發明的效果,可提高塗佈均勻性。 Further, the content of the surfactant in the present invention is preferably from 0.01% by weight to 5% by weight based on the total amount of the polyamic acid composition. If it is this range, the effect of this invention will not be impaired, and coating uniformity can be improved.
1-3-2. 密接性提高劑 1-3-2. Adhesion improver
就進一步提高所形成的硬化膜與基板的密接性的觀點而言,本發明的聚醯胺酸組成物可更含有密接性提高劑。就上述觀點而言,相對於聚醯胺酸組成物總量,密接性提高劑的含量較佳為0.01重量%~10重量%。若為該範圍,則不會損及本發明的效果,可提高密接性。 The polyaminic acid composition of the present invention may further contain an adhesion improving agent from the viewpoint of further improving the adhesion between the formed cured film and the substrate. From the above viewpoints, the content of the adhesion improving agent is preferably from 0.01% by weight to 10% by weight based on the total amount of the polyamic acid composition. If it is this range, the effect of this invention will not be impaired, and adhesiveness can be improved.
此種密接性提高劑例如可使用矽烷系、鋁系或者鈦酸酯系偶合劑,具體而言可列舉:3-縮水甘油氧基丙基二甲基乙氧基矽烷、3-縮水甘油氧基丙基甲基二乙氧基矽烷、以及3-縮水甘油氧基丙基三甲氧基矽烷等矽烷系偶合劑,乙醯烷氧基鋁二異丙酸酯等鋁系偶合劑,以及四異丙基雙(二辛基亞磷酸酯)鈦酸酯等鈦酸酯系偶合劑。 As such an adhesion improving agent, for example, a decane-based, aluminum-based or titanate-based coupling agent can be used, and specific examples thereof include 3-glycidoxypropyldimethylethoxy decane and 3-glycidyloxy group. a decane coupling agent such as propylmethyldiethoxysilane or 3-glycidoxypropyltrimethoxydecane, an aluminum coupling agent such as acetoxy aluminum diisopropylate, or tetraisopropyl A titanate coupling agent such as bis(dioctylphosphite) titanate.
該些化合物中,3-縮水甘油氧基丙基三甲氧基矽烷提高密接性的效果大,因此較佳。 Among these compounds, 3-glycidoxypropyltrimethoxydecane is preferred because it has a large effect of improving adhesion.
1-3-3. 交聯劑 1-3-3. Crosslinking agent
就進一步提高耐化學品性、膜面內均勻性、可撓性、柔軟性、彈性的觀點而言,本發明的聚醯胺酸組成物可含有交聯劑。另外,交聯劑可為藉由熱而交聯的熱交聯劑,亦可為藉由光照射而交聯的光交聯劑。相對於聚醯胺酸組成物總量,交聯劑的含量較佳為0.01重量%~30重量%。若為該範圍,則不會損及本發明的效果,可提高上述耐化學品性等特性。 The polyaminic acid composition of the present invention may contain a crosslinking agent from the viewpoint of further improving chemical resistance, film in-plane uniformity, flexibility, flexibility, and elasticity. Further, the crosslinking agent may be a thermal crosslinking agent crosslinked by heat, or may be a photocrosslinking agent crosslinked by light irradiation. The content of the crosslinking agent is preferably from 0.01% by weight to 30% by weight based on the total amount of the polyamic acid composition. If it is this range, the effect of this invention will not be impaired, and characteristics, such as the said chemical resistance, can be improved.
此種熱交聯劑例如可列舉:jER807、jER815、jER825、jER827、jER828、jER190P以及jER191P、jER1004、jER1256、YX8000(商品名;三菱化學股份有限公司)、Araldite CY177、Araldite CY184(商品名;亨斯邁日本(Huntsman Japan)股份有限公司)、Celloxide 2021P、EHPE-3150(商品名;大賽璐(Daicel)化學工業股份有限公司)、Tecmoa VG3101L(商品名;Printec股份有限公司)、Nikalac MW-30HM、Nikalac MW-100LM、Nikalac MW-270、Nikalac MW-280、Nikalac MW-290、Nikalac MW-390、Nikalac MW-750LM、(商品名;三和化學股份有限公司)。 Examples of such a thermal crosslinking agent include: jER807, jER815, jER825, jER827, jER828, jER190P, and jER191P, jER1004, jER1256, YX8000 (trade name; Mitsubishi Chemical Corporation), Araldite CY177, Araldite CY184 (trade name; Huntsman Japan Co., Ltd., Celloxide 2021P, EHPE-3150 (trade name; Daicel Chemical Industry Co., Ltd.), Tecmoa VG3101L (trade name; Printec Co., Ltd.), Nikalac MW-30HM , Nikalac MW-100LM, Nikalac MW-270, Nikalac MW-280, Nikalac MW-290, Nikalac MW-390, Nikalac MW-750LM, (trade name; Sanwa Chemical Co., Ltd.).
另外,此種光交聯劑例如可列舉:4,4'-二疊氮二苯乙烯-2,2'-二磺酸鈉(4,4'-diazidostilbene 2,2'-disodium sulfonate)、4,4'-二疊氮亞苄基丙酮-2,2'-二磺酸二鈉鹽、1,3-雙(4'-疊氮-2'-磺基亞苄基)丁酮二鈉鹽、2,6-雙(4'-疊氮-2'-磺基亞苄基)環己酮二鈉鹽、2,6-雙(4'-疊氮-2'-磺基亞苄基)-4-甲基環己酮二鈉鹽、2,5-雙(4'-疊氮-2'-磺基亞苄基)環戊酮二鈉鹽、4,4'-二疊氮亞桂皮基丙酮-2,2'-二鈉磺酸酯、2,6-雙(4'-疊氮-2'-磺基亞桂皮基)環己酮二鈉鹽、2,5-雙(4'- 疊氮-2'-磺基亞桂皮基)環戊酮二鈉鹽。 Further, examples of such a photocrosslinking agent include: 4,4'-diazidostilbene 2,2'-disodium sulfonate, 4 , 4'-diazidebenzylideneacetone-2,2'-disulfonic acid disodium salt, 1,3-bis(4'-azido-2'-sulfobenzylidene)butanone disodium salt , 2,6-bis(4'-azido-2'-sulfobenzylidene)cyclohexanone disodium salt, 2,6-bis(4'-azido-2'-sulfobenzylidene) -4-methylcyclohexanone disodium salt, 2,5-bis(4'-azido-2'-sulfobenzylidene)cyclopentanone disodium salt, 4,4'-diazide Acetone-2,2'-disodium sulfonate, 2,6-bis(4'-azido-2'-sulfoylidene)cyclohexanone disodium salt, 2,5-double (4' - Azide-2'-sulfoyocamphenyl)cyclopentanone disodium salt.
1-3-4. 抗氧化劑 1-3-4. Antioxidants
本發明的聚醯胺酸組成物中可添加受阻酚系、受阻胺系、磷系、硫系化合物等抗氧化劑。其中就耐候性的觀點而言,較佳為受阻酚系。具體例可列舉:Irganox 1010、Irganox FF、Irganox 1035、Irganox 1035FF、Irganox 1076、Irganox 1076FD、Irganox 1076DWJ、Irganox 1098、Irganox 1135、Irganox 1330、Irganox 1726、Irganox 1425 WL、Irganox 1520L、Irganox 245、Irganox 245FF、Irganox 245DWJ、Irganox 259、Irganox 3114、Irganox 565、Irganox 565DD、Irganox 295(商品名;BASF日本股份有限公司)、ADK STAB AO-20、ADK STAB AO-30、ADK STAB AO-50、ADK STAB AO-60、ADK STAB AO-70、以及ADK STAB AO-80(商品名;艾迪科(ADEKA)股份有限公司)。其中更佳為AO-60。 An antioxidant such as a hindered phenol type, a hindered amine type, a phosphorus type or a sulfur type compound may be added to the polyamic acid composition of the present invention. Among them, from the viewpoint of weather resistance, a hindered phenol system is preferred. Specific examples include Irganox 1010, Irganox FF, Irganox 1035, Irganox 1035FF, Irganox 1076, Irganox 1076FD, Irganox 1076DWJ, Irganox 1098, Irganox 1135, Irganox 1330, Irganox 1726, Irganox 1425 WL, Irganox 1520L, Irganox 245, Irganox 245FF , Irganox 245DWJ, Irganox 259, Irganox 3114, Irganox 565, Irganox 565DD, Irganox 295 (trade name; BASF Japan Co., Ltd.), ADK STAB AO-20, ADK STAB AO-30, ADK STAB AO-50, ADK STAB AO -60, ADK STAB AO-70, and ADK STAB AO-80 (trade name; ADEKA Co., Ltd.). More preferably, it is AO-60.
相對於聚醯胺酸(A)100重量份,抗氧化劑的含量較佳為0.01重量份~10重量份。 The content of the antioxidant is preferably from 0.01 part by weight to 10 parts by weight per 100 parts by weight of the polyamic acid (A).
1-4. 聚醯胺酸組成物的保存 1-4. Preservation of polylysine composition
本發明的聚醯胺酸組成物若於溫度-30℃~0℃的範圍內保存,則組成物的經時穩定性變得良好,因此較佳。若保存溫度為-20℃~0℃,則無析出物,因此更佳。 When the polyglycine composition of the present invention is stored at a temperature of from -30 ° C to 0 ° C, the composition has a good stability with time. If the storage temperature is -20 ° C to 0 ° C, there is no precipitate, so it is more preferable.
1-5. 聚醯胺酸組成物的使用 1-5. Use of polylysine composition
本發明的聚醯胺酸組成物最適合於形成絕緣膜、或者高折射率膜。此處所謂絕緣膜,是指例如為了使配置為層狀的配線間絕 緣而設置的膜(層間絕緣膜)等。 The polyphthalic acid composition of the present invention is most suitable for forming an insulating film or a high refractive index film. The term "insulating film" as used herein means, for example, in order to make a wiring layer arranged in a layer shape. A film (interlayer insulating film) or the like provided on the edge.
使用本發明的組成物而於具有低表面能量的基板上形成硬化膜的方法例如以下所述。 A method of forming a cured film on a substrate having a low surface energy using the composition of the present invention is as follows.
首先,利用旋轉塗佈、輥塗佈、狹縫塗佈等公知的方法,將本發明的聚醯胺酸組成物塗佈於具有低表面能量的基底。基底例如可列舉:塗佈有矽酮系材料或氟系材料的基板、或印刷用矽酮製敷層等。 First, the polylysine composition of the present invention is applied to a substrate having a low surface energy by a known method such as spin coating, roll coating, or slit coating. Examples of the substrate include a substrate coated with an anthrone-based material or a fluorine-based material, or a coating layer for printing fluorenone.
例如,於塗佈有矽酮系材料的基板的情況下,於該基板上塗佈聚醯胺酸組成物後,利用加熱板或烘箱於80℃~120℃下處理1分鐘~5分鐘左右,使溶劑蒸發而乾燥。 For example, in the case of a substrate coated with an anthrone-based material, the poly-proline composition is applied onto the substrate, and then treated at 80 ° C to 120 ° C for 1 minute to 5 minutes using a hot plate or an oven. The solvent is evaporated and dried.
乾燥後的膜於烘箱中,在150℃~350℃下處理10分鐘~60分鐘左右而熱硬化。以上述方式獲得硬化膜。 The dried film is thermally cured at 150 ° C to 350 ° C for 10 minutes to 60 minutes in an oven. A cured film was obtained in the above manner.
另一方面,於反轉膠版印刷的情況下,藉由狹縫塗佈而於矽酮製敷層上塗佈聚醯胺酸組成物,為了使溶劑乾燥至規定的水準而設置等待時間(waiting time)。然後,於在表面形成有凹凸圖案的玻璃製電鑄版上按壓敷層,將不需要的部分轉印於電鑄版上而去除。進而,將殘留於敷層上的圖案狀硬化膜轉印於玻璃基板等上。 On the other hand, in the case of reverse offset printing, the polyaminic acid composition is applied onto the fluorenone coating layer by slit coating, and the waiting time is set in order to dry the solvent to a predetermined level (waiting) Time). Then, the coating layer was pressed on a glass electroforming plate having a concave-convex pattern formed on the surface thereof, and an unnecessary portion was transferred onto the electroforming plate to be removed. Further, the patterned cured film remaining on the coating layer is transferred onto a glass substrate or the like.
將以上述方式獲得的圖案狀硬化膜於加熱板或烘箱中,在80℃~120℃下處理1分鐘~5分鐘左右,使溶劑蒸發而乾燥。 The patterned cured film obtained in the above manner is treated in a hot plate or an oven at 80 ° C to 120 ° C for about 1 minute to 5 minutes, and the solvent is evaporated and dried.
乾燥後的膜於烘箱中,在150℃~350℃下處理10分鐘 ~60分鐘左右而熱硬化。以上述方式獲得圖案狀硬化膜。 The dried film is processed in an oven at 150 ° C ~ 350 ° C for 10 minutes. ~60 minutes or so and heat hardened. A patterned cured film was obtained in the above manner.
以上述方式形成的(圖案狀)硬化膜亦可形成如下膜:其後於硬化膜上形成透明電極,藉由蝕刻而進行圖案化後,形成進行配向處理的膜。該硬化膜由於耐濺鍍性高,故而即便形成透明電極,亦不會於絕緣膜上產生皺褶,可形成優質的透明電極。 The (pattern-like) cured film formed in the above manner may also be formed by forming a transparent electrode on the cured film and patterning it by etching to form a film subjected to alignment treatment. Since the cured film has high sputtering resistance, even if a transparent electrode is formed, wrinkles do not occur on the insulating film, and a high-quality transparent electrode can be formed.
上述(圖案狀)硬化膜用於使用液晶等的顯示元件。例如,液晶顯示元件是藉由使用密封劑,將以上述方式於基板上設置有經圖案化的硬化膜的元件基板、與作為對向基板的彩色濾光片基板貼合,然後進行熱處理而組合,於對向的基板之間注入液晶,將注入口密封來製作。 The above (pattern-like) cured film is used for a display element using a liquid crystal or the like. For example, a liquid crystal display element is formed by bonding an element substrate on which a patterned cured film is provided on a substrate, a color filter substrate as a counter substrate, and then heat-treating by using a sealant. The liquid crystal is injected between the opposing substrates, and the injection port is sealed to be produced.
或者,亦可藉由在上述元件基板上散布液晶後,重疊元件基板,以液晶不會洩露的方式加以密封來製作,上述顯示元件亦可為以上述方式製作的顯示元件。 Alternatively, the liquid crystal may be dispersed on the element substrate, and then the element substrate may be stacked to seal the liquid crystal so that the liquid crystal does not leak. The display element may be a display element produced as described above.
可將以上述方式由本發明的聚醯胺酸組成物所形成的具有優異的耐熱性及透明性的硬化膜用於液晶顯示元件。此外,對於本發明的液晶顯示元件中使用的液晶、即液晶化合物以及液晶組成物並無特別限定,可使用任一種液晶化合物以及液晶組成物。 A cured film having excellent heat resistance and transparency formed of the polyaminic acid composition of the present invention in the above manner can be used for a liquid crystal display element. In addition, the liquid crystal used in the liquid crystal display device of the present invention, that is, the liquid crystal compound and the liquid crystal composition are not particularly limited, and any liquid crystal compound and liquid crystal composition can be used.
本發明的較佳實施方式的聚醯胺酸組成物具有例如對硬化膜通常所要求的高耐溶劑性、高耐水性、高耐酸性、高耐鹼性、高耐熱性、與基底的密接性等各種特性。其結果為,可提高使用利用本發明的較佳實施方式的聚醯胺酸組成物的硬化膜等的 顯示元件等製品的顯示品質。 The polyaminic acid composition of the preferred embodiment of the present invention has, for example, high solvent resistance, high water resistance, high acid resistance, high alkali resistance, high heat resistance, and adhesion to a substrate which are generally required for a cured film. And so on. As a result, it is possible to improve the use of a cured film or the like using the polyaminic acid composition of the preferred embodiment of the present invention. Display quality of products such as components.
另外,本發明的較佳實施方式的聚醯胺酸組成物的耐溶劑性、耐酸性、耐鹼性、耐熱性、透明性優異,使用該熱硬化性組成物的透明膜、以及顯示元件等即便在其透明膜形成後的後步驟中於溶劑、酸、鹼溶液等中進行浸漬、接觸、熱處理等,亦難以於膜上產生表面粗糙。 Further, the polyglycine composition of the preferred embodiment of the present invention is excellent in solvent resistance, acid resistance, alkali resistance, heat resistance, and transparency, and a transparent film using the thermosetting composition, a display element, and the like. Even if it is immersed, contacted, heat-treated, or the like in a solvent, an acid, an alkali solution or the like in a subsequent step after the formation of the transparent film, it is difficult to cause surface roughness on the film.
[實施例] [Examples]
以下,藉由實施例對本發明進一步進行說明,但本發明並不限定於該些實施例。 Hereinafter, the present invention will be further illustrated by the examples, but the present invention is not limited to the examples.
[合成例1]聚醯胺酸(A1)的合成 [Synthesis Example 1] Synthesis of Polylysine (A1)
於帶有攪拌器的四口燒瓶中投入溫度計,且以下述重量來添加作為聚合溶劑的丙二醇單甲醚(PGME)、作為二胺(a1)的Silaplane FM-3311(商品名,JNC股份有限公司)、作為二胺(a2)的4,4'-二胺基二苯基醚、作為酸二酐(a3)的4,4'-氧二鄰苯二甲酸酐(馬納克(Manac)股份有限公司製造),於25℃下攪拌6小時,獲得固體成分為20重量%的聚醯胺酸溶液。 A thermometer was placed in a four-necked flask equipped with a stirrer, and propylene glycol monomethyl ether (PGME) as a polymerization solvent and Silaplane FM-3311 as a diamine (a1) were added under the following weight (trade name, JNC Co., Ltd.) 4,4'-diaminodiphenyl ether as diamine (a2), 4,4'-oxydiphthalic anhydride (manac) as acid dianhydride (a3) The product was stirred at 25 ° C for 6 hours to obtain a polyglycine solution having a solid content of 20% by weight.
此外,上述比率設為二胺的合計量:酸二酐(a3)的合計量為1:1(莫耳比),將溶劑(PGME)混合,以固體成分成為20 重量%的方式進行調整。所謂「二胺的合計量」,是指二胺(a1)、二胺(a2)、以及式(a2)以外的二胺的合計量。 Further, the above ratio is a total amount of diamines: the total amount of the acid dianhydrides (a3) is 1:1 (mole ratio), and the solvent (PGME) is mixed to have a solid content of 20 Adjust by weight %. The "total amount of diamine" means the total amount of the diamine (a1), the diamine (a2), and the diamine other than the formula (a2).
採集溶液的一部分,藉由GPC分析(聚苯乙烯標準)來測定重量平均分子量。其結果為,所得的聚醯胺酸(A1)的重量平均分子量為38300。 A portion of the solution was collected and the weight average molecular weight was determined by GPC analysis (polystyrene standard). As a result, the obtained polyaminic acid (A1) had a weight average molecular weight of 38,300.
[合成例2~合成例10]聚合物(A2)~聚合物(A10)的合成 [Synthesis Example 2 to Synthesis Example 10] Synthesis of Polymer (A2) to Polymer (A10)
利用與合成例1相同的方法,以表1所示的投入比進行聚合,獲得固體成分為20重量%的聚醯胺酸溶液。另外,採集溶液的一部分,進行聚醯胺酸(A2)~聚醯胺酸(A10)的GPC分析(聚苯乙烯標準)。將結果示於表中。 Polymerization was carried out in the same manner as in Synthesis Example 1 at an input ratio shown in Table 1, to obtain a polyglycine solution having a solid content of 20% by weight. Further, a part of the solution was collected, and GPC analysis (polystyrene standard) of polyamic acid (A2) to polyaminic acid (A10) was carried out. The results are shown in the table.
[比較合成例1~比較合成例4]聚合物(C1)~聚合物(C4)的合成 [Comparative Synthesis Example 1 to Comparative Synthesis Example 4] Synthesis of Polymer (C1) to Polymer (C4)
利用與合成例1相同的方法,以如下表所述的投入比進行聚合。但是,聚合物(C1)、聚合物(C2)均不具有對有機溶劑(B)的溶解性,聚合液會白濁沈澱。對於聚合物(C3)、聚合物(C4),獲得透明的固體成分為20重量%的聚醯胺酸溶液,進行GPC分析。將結果示於表1中。 Polymerization was carried out in the same manner as in Synthesis Example 1 at an input ratio as described in the following table. However, neither the polymer (C1) nor the polymer (C2) has solubility in the organic solvent (B), and the polymerization liquid precipitates in a cloudy manner. For the polymer (C3) and the polymer (C4), a transparent polyamic acid solution having a solid content of 20% by weight was obtained, and GPC analysis was performed. The results are shown in Table 1.
表1的製品名、略稱如以下所述。 The product name of Table 1 is abbreviated as follows.
(二胺(a1)) (diamine (a1))
FM3311:雙(胺基丙基)聚二甲基矽氧烷 FM3311: bis(aminopropyl)polydimethyloxane
(Silaplane FM3311(商品名,JNC(股)),Mn~1000) (Silaplane FM3311 (trade name, JNC (share)), Mn~1000)
FM3321:雙(胺基丙基)聚二甲基矽氧烷 FM3321: bis(aminopropyl)polydimethyloxane
(Silaplane FM3321(商品名,JNC(股)),Mn~5000) (Silaplane FM3321 (trade name, JNC), Mn~5000)
(二胺(a2)) (diamine (a2))
DPE:4,4'-二胺基二苯基醚 DPE: 4,4'-diaminodiphenyl ether
m-DDS:3,3'-二胺基二苯基碸 m-DDS: 3,3'-diaminodiphenylanthracene
TPE-R:1,3-雙(4-胺基苯氧基)苯 TPE-R: 1,3-bis(4-aminophenoxy)benzene
BAPP:2,2-雙[4-(4-胺基苯氧基)苯基]丙烷 BAPP: 2,2-bis[4-(4-aminophenoxy)phenyl]propane
BAPS-M:4,4'-雙(3-胺基苯氧基)二苯基碸 BAPS-M: 4,4'-bis(3-aminophenoxy)diphenylanthracene
(二胺(a2)以外的二胺) (diamine other than diamine (a2))
PPD:1,4-伸苯基二胺 PPD: 1,4-phenylenediamine
DDM:4,4'-二胺基二苯基甲烷 DDM: 4,4'-diaminodiphenylmethane
(酸二酐(a3)) (acid dianhydride (a3))
ODPA:4,4'-氧二鄰苯二甲酸酐 ODPA: 4,4'-oxydiphthalic anhydride
PMDA:均苯四甲酸酐 PMDA: pyromellitic anhydride
(有機溶劑(B)) (Organic solvent (B))
PGME:丙二醇單甲醚 PGME: propylene glycol monomethyl ether
[實施例1] [Example 1]
[聚醯胺酸組成物的製造] [Manufacture of polylysine composition]
以下述重量,將作為稀釋溶劑的二乙二醇單甲醚、合成例1中所得的聚合物(A1)、界面活性劑Surflon S-611(AGC清美化學股份有限公司製造)混合溶解,獲得固體成分為10重量%的聚 醯胺酸組成物。相對於組成物總量,界面活性劑的添加量為500ppm。 The diethylene glycol monomethyl ether as a diluent solvent, the polymer (A1) obtained in Synthesis Example 1, and the surfactant Surfl S-611 (manufactured by AGC Seimi Chemical Co., Ltd.) were mixed and dissolved to obtain a solid. 10% by weight of the composition Proline composition. The amount of the surfactant added was 500 ppm with respect to the total amount of the composition.
[實施例2~實施例15、比較例1~比較例4]聚醯胺酸組成物的製造 [Example 2 to Example 15, Comparative Example 1 to Comparative Example 4] Production of Polylysine Composition
實施例2~實施例11以與實施例1相同的方式,依據表2,將各成分混合溶解而獲得固體成分為10重量%的聚醯胺酸組成物。另外,於稀釋用溶劑為2種類以上的情況下,以表中所記載的比例(重量比)進行混合來使用。比較例1~比較例4以與實施例1相同的方式,依據表2,將各成分混合溶解,分別獲得固體成分為10%的聚醯胺酸組成物。其中,比較例1及比較例2中,比較合成例1及比較合成例2中所得的聚醯胺酸溶液白濁沈澱,因此聚醯胺酸組成物亦白濁,即便塗佈亦無法獲得均勻的膜,因此無法作為組成物來進行評價。 Example 2 to Example 11 In the same manner as in Example 1, according to Table 2, each component was mixed and dissolved to obtain a polyglycine composition having a solid content of 10% by weight. In addition, when the solvent for dilution is two or more types, it is used by mixing in the ratio (weight ratio) shown in the table. In Comparative Example 1 to Comparative Example 4, in the same manner as in Example 1, each component was mixed and dissolved according to Table 2, and a polyamine composition having a solid content of 10% was obtained. In Comparative Example 1 and Comparative Example 2, the polyamic acid solution obtained in Comparative Synthesis Example 1 and Comparative Synthesis Example 2 was compared with a white turbid precipitate, and thus the polyglycine composition was also cloudy, and a uniform film could not be obtained even after coating. Therefore, it cannot be evaluated as a composition.
表2的製品名、略稱如以下所述。 The product names of Table 2 are abbreviated as follows.
(稀釋用的有機溶劑(B)) (Organic solvent for dilution (B))
ECa:二乙二醇單乙醚 ECa: diethylene glycol monoethyl ether
MCa:二乙二醇單甲醚 MCa: diethylene glycol monomethyl ether
DAA:二丙酮醇 DAA: Diacetone alcohol
TEGME:三乙二醇單甲醚 TEGME: Triethylene glycol monomethyl ether
(界面活性劑) (surfactant)
S-611:AGC清美化學股份有限公司製造的氟系界面活性劑 S-611: Fluorine surfactant manufactured by AGC Qingmei Chemical Co., Ltd.
[聚醯胺酸組成物的評價方法] [Method for evaluating polylysine composition]
1)基底塗佈性 1) Substrate coating properties
根據對反轉膠版印刷用矽酮製敷層的塗佈性,來確認對具有低表面能量的基底的塗佈性。利用棒式塗佈機,於該敷層上塗佈聚醯胺酸組成物,以目視確認排斥的有無。於排斥的情況下評價為×,於可均勻塗佈的情況下評價為○。 The applicability to a substrate having a low surface energy was confirmed based on the coatability of the fluorenone coating layer for reverse offset printing. The polyaminic acid composition was coated on the coating layer by a bar coater to visually confirm the presence or absence of repulsion. In the case of rejection, it was evaluated as ×, and in the case of uniform coating, it was evaluated as ○.
2)硬化膜的形成及煅燒後膜厚的測定 2) Formation of cured film and measurement of film thickness after calcination
以500rpm,於玻璃基板上旋轉塗佈熱硬化性組成物10秒,於100℃的加熱板上乾燥2分鐘。將該基板於烘箱中在230℃下進行30分鐘後烘烤,形成膜厚1.0μm±0.1μm的透明膜。使用日本科磊(KLA-Tencor Japan)股份有限公司製造的觸針式膜厚計P-15,將3個部位的測定的平均值作為膜厚。 The thermosetting composition was spin-coated on a glass substrate at 500 rpm for 10 seconds, and dried on a hot plate at 100 ° C for 2 minutes. The substrate was baked in an oven at 230 ° C for 30 minutes to form a transparent film having a film thickness of 1.0 μm ± 0.1 μm. The average value of the measurement of the three parts was made into the film thickness using the stylus type film thickness meter P-15 manufactured by KLA-Tencor Japan Co., Ltd.
3)塗佈均勻性 3) Coating uniformity
於蒸鍍有鉻的玻璃基板上旋轉塗佈熱硬化性組成物,於100℃的加熱板上乾燥2分鐘。然後,將該基板於烘箱中在230℃下進行30分鐘後烘烤,形成膜厚3.0μm±0.2μm的透明膜。以目視確認煅燒後的基板表面,將確認到模糊、不均等的情況評價為×,將未確認到模糊、不均等的情況評價為○。 The thermosetting composition was spin-coated on a glass substrate on which chromium was deposited, and dried on a hot plate at 100 ° C for 2 minutes. Then, the substrate was baked in an oven at 230 ° C for 30 minutes to form a transparent film having a film thickness of 3.0 μm ± 0.2 μm. The surface of the substrate after the calcination was visually confirmed, and the case where blurring and unevenness were confirmed was evaluated as ×, and the case where blurring or unevenness was not confirmed was evaluated as ○.
4)耐熱性 4) Heat resistance
將形成有上述2)中所得的硬化膜的玻璃基板於300℃的烘箱中進行30分鐘追加烘烤,自後烘烤後至追加烘烤後的殘膜率的下 降越少,越可判定為良好。根據下式來計算膜厚的變化率。 The glass substrate on which the cured film obtained in the above 2) was formed was additionally baked in an oven at 300 ° C for 30 minutes, and from the post-baking to the residual film rate after the additional baking. The lower the drop, the better it can be judged to be good. The rate of change in film thickness was calculated according to the following formula.
(追加烘烤後膜厚/後烘烤後膜厚)×100(%) (additional film thickness after baking / film thickness after post-baking) × 100 (%)
5)圖案轉印性 5) Pattern transferability
將1)中利用棒式塗佈機而塗佈有聚醯胺酸組成物的矽酮製敷層,按壓於在表面形成有凹凸結構的玻璃基板(電鑄版)上,將與電鑄版的凸部接觸的部分的硬化膜去除,然後於平坦的玻璃基板上按壓敷層,藉此進行硬化膜的圖案印刷性評價。將清晰地轉印有圖案的情況評價為○,將完全未轉印有圖案的情況評價為×。 The ketone coating layer coated with the polyaminic acid composition by a bar coater in 1) is pressed against a glass substrate (electroformed plate) having a concave-convex structure formed on the surface thereof, and is electroformed. The cured film of the portion where the convex portion is in contact is removed, and then the coating is pressed on the flat glass substrate, whereby the pattern printability evaluation of the cured film is performed. The case where the pattern was clearly transferred was evaluated as ○, and the case where the pattern was not transferred at all was evaluated as ×.
對於實施例1~實施例15、比較例1~比較例4中所得的熱硬化性組成物,將利用上述評價方法而獲得的結果示於表3中。 The results obtained by the above evaluation methods for the thermosetting compositions obtained in Examples 1 to 15 and Comparative Examples 1 to 4 are shown in Table 3.
[產業上之可利用性] [Industrial availability]
本發明的熱硬化性組成物例如可用於形成電子零件中的絕緣材料。更詳細而言,例如可用於形成半導體裝置中的鈍化膜、緩衝塗佈膜、層間絕緣膜、或者平坦化膜。或者可用於液晶顯示元件中的層間絕緣膜或者彩色濾光片用保護膜。或者可用於形成有機EL元件的絕緣膜等。 The thermosetting composition of the present invention can be used, for example, to form an insulating material in an electronic component. More specifically, it can be used, for example, to form a passivation film, a buffer coating film, an interlayer insulating film, or a planarization film in a semiconductor device. Alternatively, it can be used for an interlayer insulating film in a liquid crystal display element or a protective film for a color filter. Alternatively, it can be used to form an insulating film or the like of an organic EL element.
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