TWI588002B - Splitting jig and cutting method for brittle substrate - Google Patents
Splitting jig and cutting method for brittle substrate Download PDFInfo
- Publication number
- TWI588002B TWI588002B TW102139158A TW102139158A TWI588002B TW I588002 B TWI588002 B TW I588002B TW 102139158 A TW102139158 A TW 102139158A TW 102139158 A TW102139158 A TW 102139158A TW I588002 B TWI588002 B TW I588002B
- Authority
- TW
- Taiwan
- Prior art keywords
- opening
- brittle substrate
- clamping
- substrate
- clamping surface
- Prior art date
Links
- 239000000758 substrate Substances 0.000 title claims description 183
- 238000000034 method Methods 0.000 title claims description 27
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 239000005341 toughened glass Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 description 8
- 238000007796 conventional method Methods 0.000 description 6
- 239000006058 strengthened glass Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 1
Landscapes
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Description
本發明係關於一種分裂夾具及切割方法,特別是關於一種用於切割一脆性玻璃基板之分裂夾具及切割方法。 The present invention relates to a split jig and a cutting method, and more particularly to a split jig and a cutting method for cutting a brittle glass substrate.
請參考圖1,在習知的玻璃或陶瓷基板的切割技術中,脆性基板1具有一厚度t及一第一表面11。習知切割一脆性基板1之方法首先為沿一預定切割線於脆性基板1之第一表面11上刻劃形成一刻劃開口13,其中刻劃開口13之一深度小於脆性基板之厚度t。 Referring to FIG. 1 , in a conventional cutting technique of a glass or ceramic substrate, the brittle substrate 1 has a thickness t and a first surface 11 . The method of cutting a brittle substrate 1 is first to form a scribe opening 13 on the first surface 11 of the brittle substrate 1 along a predetermined cutting line, wherein the depth of one of the scribe openings 13 is less than the thickness t of the brittle substrate.
請參考圖2,形成刻劃開口13後,習知使脆性基板1分裂之方法為沿一實質上平行刻劃開口13之軸向A(循圖上箭頭方向)彎曲脆性基板1,使刻劃開口13延展穿透脆性基板之厚度t而成為延展後刻劃開口30,進而使脆性基板1分裂為複數個玻璃基板產品。 Referring to FIG. 2, after forming the scribe opening 13, the conventional method of splitting the brittle substrate 1 is to bend the brittle substrate 1 along the axial direction A of the substantially parallel scribed opening 13 (in the direction of the arrow in the figure) to scribe The opening 13 extends through the thickness t of the brittle substrate to form an opening 30 after stretching, thereby splitting the brittle substrate 1 into a plurality of glass substrate products.
然而,請參考圖3A,當沿複數預定切割線於脆性基板1之第一表面11上刻劃形成複數刻劃開口131、132時,習知使脆性基板1分裂之方法便會造成諸多缺陷,其成因詳述如下。 However, referring to FIG. 3A, when the plurality of scribe openings 131, 132 are formed on the first surface 11 of the brittle substrate 1 along a plurality of predetermined cutting lines, the conventional method of splitting the brittle substrate 1 causes a number of defects. The causes are detailed below.
如圖3A所示,作為實驗之脆性基板1具有80mm之一長度L、46mm之一寬度W及0.7mm之厚度t。當沿複數預定切割線於脆性基板1之第一表面11上先刻劃形成一第一刻劃開口131,復刻劃形成一第二刻劃開口132後,其中第二刻劃開口132離脆性基板1之一邊緣有40mm 之一距離W1,而離脆性基板1之另一邊緣有8mm之一距離W2。在此實驗條件下,第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133之斷面圖一般將如圖3B所例示,或者其他斷面形狀之固著現象發生,而第二刻劃開口132於第一刻劃開口131與第二刻劃開口132之相交處133之斷面圖如圖3C所示。如圖3B所示,於刻劃形成第二刻劃開口132時,第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133發生固著現象,而使已經先刻劃形成之第一刻劃開口131的一部份於第一刻劃開口131與第二刻劃開口132之相交處133消失。然而,如圖3C所示,較第一刻劃開口131後形成之第二刻劃開口132於第一刻劃開口131與第二刻劃開口132之相交處133則不會發生固著現象,第二刻劃開口132於第一刻劃開口131與第二刻劃開口132之相交處133保持完整而不會部分消失。 As shown in FIG. 3A, the brittle substrate 1 as an experiment has a length L of 80 mm, a width W of 46 mm, and a thickness t of 0.7 mm. A first scribed opening 131 is formed on the first surface 11 of the brittle substrate 1 along a plurality of predetermined cutting lines, and a second scribed opening 132 is formed by the reticle forming, wherein the second scribed opening 132 is away from the brittle substrate 1 one edge has 40mm One of the distances is W1, and the other edge of the brittle substrate 1 has a distance W2 of 8 mm. Under the experimental conditions, the cross-sectional view of the first scribe opening 131 at the intersection 133 of the first scribe opening 131 and the second scribe opening 132 will generally be as illustrated in FIG. 3B, or other cross-sectional shapes may be fixed. A phenomenon occurs, and a cross-sectional view of the second scribe opening 132 at the intersection 133 of the first scribe opening 131 and the second scribe opening 132 is as shown in FIG. 3C. As shown in FIG. 3B, when the second scribe opening 132 is formed, the first scribe opening 131 is fixed at the intersection 133 of the first scribe opening 131 and the second scribe opening 132, so that the A portion of the first scribed opening 131 that is first scored disappears at the intersection 133 of the first scribed opening 131 and the second scribed opening 132. However, as shown in FIG. 3C, the second scribe opening 132 formed after the first scribe opening 131 is not fixed at the intersection 133 of the first scribe opening 131 and the second scribe opening 132. The second scribe opening 132 remains intact at the intersection 133 of the first scribe opening 131 and the second scribe opening 132 without partially disappearing.
因為上述固著現象,分裂脆性基板1需要施加更大的力,並且使用習知方法於脆性基板1之第一表面11上先刻劃形成一個或複數個第一刻劃開口131,復刻劃形成一個或複數個第二刻劃開口132,再分裂脆性基板1後,由脆性基板1上方觀之,將造成如圖4A所示之凸角301、如圖4B所示之缺角302及/或如圖4C所示之斜角303等缺陷之機率變大。 Because of the above-mentioned fixing phenomenon, the split brittle substrate 1 needs to apply a larger force, and the first surface 11 of the brittle substrate 1 is first scored to form one or a plurality of first scribe openings 131 by a conventional method, and the scribe is formed. One or more second scribe openings 132, after splitting the brittle substrate 1, viewed from above the brittle substrate 1, will result in a lobes 301 as shown in FIG. 4A, a slanted angle 302 as shown in FIG. 4B, and/or The probability of defects such as the bevel 303 shown in Fig. 4C becomes large.
有鑑於此,如何避免發生上述諸多缺陷而分裂脆性基板1實為此一業界亟待解決之問題。 In view of this, how to avoid the above-mentioned many defects and split the brittle substrate 1 is an urgent problem to be solved in the industry.
本發明之目的在於提供一種可避免脆性基板因刻劃開口相交處發生固著現象,而使分裂後脆性基板發生諸多缺陷之分裂夾具及切割方法。 SUMMARY OF THE INVENTION An object of the present invention is to provide a splitting jig and a cutting method capable of preventing a brittle substrate from causing a fixing phenomenon at the intersection of the scribed openings, thereby causing many defects in the brittle substrate after the splitting.
其中,脆性基板具有一厚度及一第一表面並沿一預定切割線於脆性基板之第一表面上刻劃形成一刻劃開口,刻劃開口之一深度小於 脆性基板之厚度。 Wherein the brittle substrate has a thickness and a first surface and is scored on the first surface of the brittle substrate along a predetermined cutting line to form a scribed opening, wherein the depth of one of the scribed openings is less than The thickness of the brittle substrate.
為達上述目的,本發明用以切割脆性基板之分裂夾具包含一第一夾持部分及一第二夾持部分。第一夾持部分具有一第一夾持表面,其中第一夾持表面圍繞一軸向延伸方向彎曲。第二夾持部分具有一第二夾持表面,其中第二夾持表面圍繞一軸向延伸方向彎曲。第一夾持表面之軸向延伸方向與第二夾持表面之軸向延伸方向係設置為實質上與刻劃開口垂直並與脆性基板之第一表面平行。第一夾持部分之第一夾持表面與第二夾持部分之第二夾持表面用以夾持脆性基板,以使脆性基板於刻劃開口圍繞第一夾持表面之軸向延伸方向與第二夾持表面之軸向延伸方向彎曲,以使脆性基板沿刻劃開口分裂。 To achieve the above object, the splitting jig for cutting a brittle substrate of the present invention comprises a first clamping portion and a second clamping portion. The first clamping portion has a first clamping surface, wherein the first clamping surface is curved about an axial extension. The second clamping portion has a second clamping surface, wherein the second clamping surface is curved about an axial extension. The axial extension direction of the first clamping surface and the axial extension direction of the second clamping surface are disposed substantially perpendicular to the scribed opening and parallel to the first surface of the brittle substrate. The first clamping surface of the first clamping portion and the second clamping surface of the second clamping portion are used for clamping the brittle substrate such that the brittle substrate extends in the axial direction of the scribing opening around the first clamping surface The axial direction of the second clamping surface is curved to cause the brittle substrate to split along the scribed opening.
為達上述目的,本發明用以切割脆性基板之包含下列步驟:(a)沿一預定切割線於脆性基板之第一表面上刻劃形成一刻劃開口,刻劃開口之一深度小於脆性基板之厚度;(b)設置呈彎曲狀之一第一夾持表面之一軸向延伸方向以及呈彎曲狀之一第二夾持表面之一軸向延伸方向實質上與刻劃開口垂直並與脆性基板之第一表面平行;及(c)利用第一夾持表面與第二夾持表面夾持脆性基板,以使脆性基板於刻劃開口圍繞第一夾持表面之軸向延伸方向與第二夾持表面之軸向延伸方向彎曲,以使脆性基板沿刻劃開口分裂。 To achieve the above object, the present invention for cutting a brittle substrate comprises the steps of: (a) scribing a scribed opening on a first surface of the brittle substrate along a predetermined cutting line, the depth of one of the scribed openings being less than the brittle substrate (b) one of the first clamping surfaces provided in a curved shape and one of the axially extending directions and one of the curved second clamping surfaces is substantially perpendicular to the scribed opening and fragile The first surface of the substrate is parallel; and (c) the brittle substrate is sandwiched by the first clamping surface and the second clamping surface such that the brittle substrate extends in the axial direction of the first clamping surface and the second in the scribed opening The axial extension of the clamping surface is curved to cause the frangible substrate to split along the scribed opening.
1‧‧‧脆性基板 1‧‧‧Bare substrate
11‧‧‧第一表面 11‧‧‧ first surface
12‧‧‧第二表面 12‧‧‧ second surface
13‧‧‧刻劃開口 13‧‧‧Scratch opening
131‧‧‧第一刻劃開口 131‧‧‧ first scribe opening
132‧‧‧第二刻劃開口 132‧‧‧second scribe opening
133‧‧‧相交處 133‧‧‧Intersection
14‧‧‧邊緣 14‧‧‧ edge
L‧‧‧長度 L‧‧‧ length
t‧‧‧厚度 T‧‧‧thickness
W‧‧‧寬度 W‧‧‧Width
W1‧‧‧距離 W1‧‧‧ distance
W2‧‧‧距離 W2‧‧‧ distance
30‧‧‧延展後刻劃開口 30‧‧‧Expanded openings after extension
301‧‧‧凸角 301‧‧‧ lobes
302‧‧‧缺角 302‧‧‧Necked corner
303‧‧‧斜角 303‧‧‧ Angled
A‧‧‧軸向 A‧‧‧Axial
5‧‧‧分裂夾具 5‧‧‧ split fixture
50‧‧‧延展後刻劃開口 50‧‧‧Expanding openings after extension
51‧‧‧第一夾持部分 51‧‧‧First clamping part
510‧‧‧第一夾持表面 510‧‧‧First clamping surface
52‧‧‧第二夾持部分 52‧‧‧Second clamping part
520‧‧‧第二夾持表面 520‧‧‧Second clamping surface
A1‧‧‧軸向延伸方向 A1‧‧‧ axial extension direction
A2‧‧‧軸向延伸方向 A2‧‧‧ axial extension direction
圖1係脆性基板經刻劃後形成一刻劃開口之一示意圖;圖2係習知分裂脆性基之方法之一示意圖;圖3A係脆性基板經刻劃後形成複數相交刻劃開口之一示意圖;圖3B係第一刻劃開口於第一刻劃開口與第二刻劃開口之相交處之斷面圖;圖3C係第二刻劃開口於第一刻劃開口與第二刻劃開口之相交處之斷面圖; 圖4A至4C係脆性基板因習知分裂方法所產生之缺陷之俯視示意圖;圖5A係本發明用以切割脆性基板之分裂夾具之一示意圖;圖5B係本發明使脆性基板彎曲之一示意圖;及圖5C係本發明使脆性基板分裂之一示意圖。 1 is a schematic view showing a state in which a fragile substrate is scribed to form a scribed opening; FIG. 2 is a schematic view showing a conventional method of splitting a brittle group; FIG. 3A is a schematic view showing a complex intersecting scribed opening after sculpt of a brittle substrate. Figure 3B is a cross-sectional view of the first scribe opening at the intersection of the first scribe opening and the second scribe opening; Figure 3C is a second scribe opening in the first scribe opening and the second scribe opening Sectional view of the intersection; 4A to 4C are top plan views showing defects of a brittle substrate due to a conventional splitting method; FIG. 5A is a schematic view showing a splitting jig for cutting a brittle substrate according to the present invention; and FIG. 5B is a schematic view showing a curved substrate of the present invention; Figure 5C is a schematic illustration of the splitting of a brittle substrate in accordance with the present invention.
請參考圖1,待切割之脆性基板1具有一厚度t及一第一表面11,其上已沿一預定切割線於脆性基板1之第一表面11上刻劃形成一刻劃開口13,刻劃開口13之一深度小於脆性基板1之厚度t。 Referring to FIG. 1 , the brittle substrate 1 to be cut has a thickness t and a first surface 11 , and a scratched opening 13 is formed on the first surface 11 of the brittle substrate 1 along a predetermined cutting line. One of the slit openings 13 has a depth smaller than the thickness t of the brittle substrate 1.
請參考圖5A,本發明於切割脆性基板的過程中採用一種夾具。用以切割脆性基板1之分裂夾具5包含一第一夾持部分51及一第二夾持部分52。第一夾持部分51具有一第一夾持表面510,其中第一夾持表面510圍繞一軸向延伸方向A1彎曲,其可為以A1為中心軸的一個曲率半徑,或是數個曲率半徑所銜接而成之圓弧。第二夾持部分52具有一第二夾持表面520,其中第二夾持表面520圍繞一軸向延伸方向A2彎曲,其可為以A2為中心軸的一個曲率半徑,或是數個曲率半徑所銜接而成之圓弧。其中,相對於所欲夾持之脆性基板表面而言,第一夾持表面510為朝脆性基板表面凸出,而第二夾持表面520則為凹陷。脆性基板1夾置於第一夾持部分51及第二夾持部分52間。第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2係設置為實質上與刻劃開口13垂直並與脆性基板1之第一表面11平行。 Referring to FIG. 5A, the present invention employs a jig in the process of cutting a brittle substrate. The splitting jig 5 for cutting the brittle substrate 1 includes a first clamping portion 51 and a second clamping portion 52. The first clamping portion 51 has a first clamping surface 510, wherein the first clamping surface 510 is curved about an axial extending direction A1, which may be a radius of curvature centered on A1, or a plurality of radii of curvature The arc that is connected. The second clamping portion 52 has a second clamping surface 520, wherein the second clamping surface 520 is curved about an axial extending direction A2, which may be a radius of curvature centered on A2, or a plurality of radii of curvature The arc that is connected. Wherein, the first clamping surface 510 protrudes toward the surface of the brittle substrate, and the second clamping surface 520 is concave relative to the surface of the brittle substrate to be clamped. The brittle substrate 1 is interposed between the first clamping portion 51 and the second clamping portion 52. The axial extension direction A1 of the first clamping surface 510 and the axial extension direction A2 of the second clamping surface 520 are disposed substantially perpendicular to the scribed opening 13 and parallel to the first surface 11 of the brittle substrate 1.
第一夾持部分51之第一夾持表面510與第二夾持部分52之第二夾持表面520用以夾持脆性基板1,以使脆性基板1如圖5B所示至少於刻劃開口13位置及其附近形成圍繞第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2彎曲之形狀。 The first clamping surface 510 of the first clamping portion 51 and the second clamping surface 520 of the second clamping portion 52 are used to clamp the brittle substrate 1 so that the brittle substrate 1 is at least scribed as shown in FIG. 5B. The 13 position and its vicinity form a shape that is curved around the axial extension direction A1 of the first clamping surface 510 and the axial extension direction A2 of the second clamping surface 520.
當刻劃開口13圍繞第一夾持表面510之軸向延伸方向A1與第二夾 持表面520之軸向延伸方向A2彎曲時,刻劃開口13會生長並穿透脆性基板1之厚度t並延伸至到達邊緣14,而成為延展後刻劃開口50,使脆性基板1分裂,如圖5C所示。 When the scribe opening 13 extends around the axial direction A1 of the first clamping surface 510 and the second clip When the axial extension direction A2 of the surface 520 is bent, the scribe opening 13 grows and penetrates the thickness t of the brittle substrate 1 and extends to reach the edge 14, and becomes an extended scribed opening 50 to split the brittle substrate 1, such as Figure 5C shows.
其中,脆性基板1具有與第一表面11相對之一第二表面12。在一實施例中,第一夾持部分51之第一夾持表面510具有一第一曲率並用以夾持形成有刻劃開口13之第一表面11。第二夾持部分52之第二夾持表面520具有一第二曲率並用以於對應於被夾持之第一表面11之位置夾持第二表面12。其中,第一曲率大於第二曲率,亦即第一夾持部分51之第一夾持表面510相較於第二夾持部分52之第二夾持表面520更為彎曲。於另一實施例中,第一夾持表面510及第二夾持表面520實質上為圓柱形表面。 Among them, the brittle substrate 1 has a second surface 12 opposite to the first surface 11. In an embodiment, the first clamping surface 510 of the first clamping portion 51 has a first curvature and is used to clamp the first surface 11 on which the scribe opening 13 is formed. The second clamping surface 520 of the second clamping portion 52 has a second curvature and serves to grip the second surface 12 at a position corresponding to the first surface 11 being clamped. The first curvature is greater than the second curvature, that is, the first clamping surface 510 of the first clamping portion 51 is more curved than the second clamping surface 520 of the second clamping portion 52. In another embodiment, the first clamping surface 510 and the second clamping surface 520 are substantially cylindrical surfaces.
請參考圖3A及5A,脆性基板1沿一第一預定切割線於脆性基板1之第一表面11上刻劃形成一第一刻劃開口131,並沿一第二預定切割線於脆性基板1之第一表面11上刻劃形成一第二刻劃開口132。第一刻劃開口131與第二刻劃開口132相交。就多數情形而言,第一刻劃開口131實質上與第二刻劃開口132垂直。 Referring to FIGS. 3A and 5A, the brittle substrate 1 is scribed on the first surface 11 of the brittle substrate 1 along a first predetermined cutting line to form a first scribe opening 131, and along a second predetermined cutting line on the brittle substrate 1. The first surface 11 is scored to form a second scribe opening 132. The first scoring opening 131 intersects the second scoring opening 132. In most cases, the first scoring opening 131 is substantially perpendicular to the second scoring opening 132.
若先刻劃形成第一刻劃開口131,再刻劃形成第二刻劃開口132,第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133便會發生如圖3B所示之固著現象,而使第一刻劃開口131位於第一刻劃開口131與第二刻劃開口132之相交處133的一部分消失。使用本發明之分裂夾具5,可抑制第一刻劃開口131如圖2所示之延展後刻劃開口30自中央張開,並藉由將應力集中於第一刻劃開口131與第二刻劃開口132之相交處133,亦即如圖3B所示之因固著現象致使第一刻劃開口131部分消失之位置,使第一刻劃開口131延展並穿過第一刻劃開口131如圖3B所示之該消失部分,進而使脆性基板1自第一刻劃開口131開始分裂,便能有效防止習知分裂脆性基板1方法所造成切 割後脆性基板1之如圖4A所示之凸角301、如圖4B所示之缺角302及/或如圖4C所示之斜角303等缺陷。 If the first scribe opening 131 is first scribed and then the second scribe opening 132 is formed, the first scribe opening 131 will occur at the intersection 133 of the first scribe opening 131 and the second scribe opening 132. As shown in FIG. 3B, a portion of the first scribe opening 131 at the intersection 133 of the first scribe opening 131 and the second scribe opening 132 disappears. By using the splitting jig 5 of the present invention, it is possible to suppress the first scribing opening 131 as shown in FIG. 2 from extending after the scoring opening 30 is opened from the center, and by concentrating the stress on the first scribing opening 131 and the second engraving The intersection 133 of the opening 132 is drawn, that is, the position where the first scribe opening 131 partially disappears due to the fixation phenomenon as shown in FIG. 3B, so that the first scribe opening 131 extends and passes through the first scribe opening 131. The disappearing portion shown in FIG. 3B, which further causes the brittle substrate 1 to split from the first scribed opening 131, can effectively prevent the conventional split brittle substrate 1 from being cut. The cut brittle substrate 1 has defects such as a lobe 301 as shown in FIG. 4A, a notch 302 as shown in FIG. 4B, and/or an oblique angle 303 as shown in FIG. 4C.
若欲使脆性基板1沿第一刻劃開口131分裂,使用者需將第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2設置為實質上與圖3A所示之第一刻劃開口131垂直並與脆性基板1之第一表面11平行。當第一夾持部分51之第一夾持表面510與第二夾持部分52之第二夾持表面520夾持脆性基板1,以使脆性基板1於第一刻劃開口131圍繞第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2彎曲時,脆性基板1將沿第一刻劃開口131分裂。 If the brittle substrate 1 is to be split along the first scribing opening 131, the user needs to set the axial extending direction A1 of the first clamping surface 510 and the axial extending direction A2 of the second clamping surface 520 to be substantially the same. The first scribed opening 131 shown in 3A is perpendicular and parallel to the first surface 11 of the brittle substrate 1. When the first clamping surface 510 of the first clamping portion 51 and the second clamping surface 520 of the second clamping portion 52 sandwich the brittle substrate 1 , the brittle substrate 1 surrounds the first clamping layer 131 in the first clamping opening 131 . When the axial extension direction A1 of the holding surface 510 and the axial extension direction A2 of the second clamping surface 520 are curved, the brittle substrate 1 will be split along the first scribed opening 131.
相似地,若欲使脆性基板1沿第二刻劃開口132分裂,使用者需將第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2設置為實質上與第二刻劃開口132垂直並與脆性基板1之第一表面11平行。當第一夾持部分51之第一夾持表面510與第二夾持部分52之第二夾持表面520夾持脆性基板1,以使脆性基板1於第二刻劃開口132圍繞第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2彎曲時,脆性基板1將沿第二刻劃開口132分裂。 Similarly, if the brittle substrate 1 is to be split along the second scribing opening 132, the user needs to set the axial extension direction A1 of the first clamping surface 510 and the axial extension direction A2 of the second clamping surface 520 to be substantially The upper surface is perpendicular to the second scribing opening 132 and parallel to the first surface 11 of the brittle substrate 1. When the first clamping surface 510 of the first clamping portion 51 and the second clamping surface 520 of the second clamping portion 52 sandwich the brittle substrate 1 , the brittle substrate 1 surrounds the first clamping layer at the second scribed opening 132 . When the axial extension direction A1 of the holding surface 510 and the axial extension direction A2 of the second clamping surface 520 are curved, the brittle substrate 1 will be split along the second scribed opening 132.
本發明分裂夾具5所分裂之脆性基板1可為一強化玻璃基板、一未強化玻璃基板或一陶瓷基板。當脆性基板1為強化玻璃基板時,脆性基板1包含一拉伸層及形成於拉伸層上之至少一壓縮層,拉伸層具有拉伸內應力,壓縮層具有壓縮內應力並具有一厚度。此時,刻劃開口13之深度需大於壓縮層之厚度,以利刻劃開口13延展。 The brittle substrate 1 split by the splitting jig 5 of the present invention may be a strengthened glass substrate, an unreinforced glass substrate or a ceramic substrate. When the brittle substrate 1 is a tempered glass substrate, the brittle substrate 1 comprises a tensile layer and at least one compression layer formed on the tensile layer, the tensile layer has tensile internal stress, and the compression layer has compressive internal stress and has a thickness. . At this time, the depth of the scribe opening 13 needs to be larger than the thickness of the compression layer to facilitate the scribe opening 13 to extend.
脆性基板1之刻劃開口13可使用雷射或一切割刀輪刻劃形成。脆性基板1之刻劃開口13較佳是以二氧化碳(CO2)雷射刻劃形成。當刻劃開口13使用雷射刻劃形成時,第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133所發生如圖3B所示之上述固著現 象將更為明顯。此種固著現象於使用切割刀輪時亦會發生。 The scribed opening 13 of the brittle substrate 1 can be formed by scoring using a laser or a cutting blade. The scribed opening 13 of the fragile substrate 1 is preferably formed by carbon dioxide (CO2) laser scribing. When the scribing opening 13 is formed by laser scoring, the first scribing opening 131 occurs at the intersection 133 of the first scoring opening 131 and the second scoring opening 132 as shown in FIG. 3B. The image will be more obvious. This fixation can also occur when using a cutter wheel.
請參考圖5A及5B,本發明分裂夾具5在刻劃開口13之二端離開脆性基板1之所有邊緣14之情況下,亦可順利使刻劃開口13延展至邊緣14並分裂脆性基板1。再者,本發明分裂夾具5在脆性基板1為複數子脆性基板相疊結合形成之情況下,亦可順利使刻劃開口13延展並分裂脆性基板1。 Referring to FIGS. 5A and 5B, the splitting jig 5 of the present invention can smoothly extend the scribing opening 13 to the edge 14 and split the brittle substrate 1 in the case where both ends of the scribing opening 13 are separated from all the edges 14 of the brittle substrate 1. Further, in the case where the brittle substrate 1 is formed by laminating a plurality of brittle substrates, the splitting jig 5 of the present invention can smoothly spread the scribing opening 13 and split the brittle substrate 1.
本發明用以切割脆性基板1之切割方法包含下列步驟:(a)如圖1所示,沿一預定切割線於脆性基板1之第一表面11上刻劃形成一刻劃開口13,刻劃開口13之一深度小於脆性基板1之厚度t;(b)如圖5A所示,設置一分裂夾具5,使其呈彎曲狀之一第一夾持表面510之一軸向延伸方向A1以及呈彎曲狀之一第二夾持表面520之一軸向延伸方向A2實質上與刻劃開口13垂直並與脆性基板1之第一表面11平行,並且相較於脆性基板1之第一表面11,第一夾持表面510為凸出且第二夾持表面520為凹陷;及(c)利用該分裂夾具5之第一夾持表面510與第二夾持表面520夾持脆性基板1,以使脆性基板1於刻劃開口13及其附近之位置圍繞第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2彎曲(如圖5B所示),以使刻劃開口13朝基板邊緣14方向及基板之深度方向延展,成為經延展刻劃開口50而造成分裂(如圖5C)。 The cutting method for cutting the brittle substrate 1 of the present invention comprises the following steps: (a) forming a scribe opening 13 on the first surface 11 of the brittle substrate 1 along a predetermined cutting line as shown in FIG. One of the openings 13 has a depth smaller than the thickness t of the brittle substrate 1; (b) as shown in FIG. 5A, a splitting jig 5 is provided to have a curved shape, one of the first clamping surfaces 510 extending axially in the direction A1 and presenting One of the curved second clamping surfaces 520 has an axial extension direction A2 substantially perpendicular to the scribed opening 13 and parallel to the first surface 11 of the brittle substrate 1, and compared to the first surface 11 of the brittle substrate 1, The first clamping surface 510 is convex and the second clamping surface 520 is concave; and (c) the first clamping surface 510 of the splitting fixture 5 is used to clamp the brittle substrate 1 with the second clamping surface 520, so that The brittle substrate 1 is bent around the axial extension direction A1 of the first clamping surface 510 and the axial extension direction A2 of the second clamping surface 520 at the position of the scribed opening 13 and its vicinity (as shown in FIG. 5B), so that The scribe opening 13 extends toward the substrate edge 14 and the depth direction of the substrate to form an elongated scribed opening 50 Split into (in FIG. 5C).
脆性基板1具有與第一表面11相對之一第二表面12,步驟(c)利用該分裂夾具5之具有一第一曲率之呈彎曲狀之第一夾持表面510夾持形成有刻劃開口13之第一表面11,並利用具有一第二曲率之呈彎曲狀之第二夾持表面520夾持第二表面12。第一曲率大於第二曲率,亦即第一夾持部分51之第一夾持表面510相較於第二夾持部分52之第二夾持表面520更為彎曲。於一實施例中,第一夾持表面510及第二夾持表面520實質上為圓柱形表面。 The brittle substrate 1 has a second surface 12 opposite to the first surface 11, and the step (c) is formed by the first clamping surface 510 of the splitting jig 5 having a first curvature and is formed with a scribe opening. The first surface 11 of the first surface 11 is held by a second clamping surface 520 having a second curvature. The first curvature is greater than the second curvature, that is, the first clamping surface 510 of the first clamping portion 51 is more curved than the second clamping surface 520 of the second clamping portion 52. In an embodiment, the first clamping surface 510 and the second clamping surface 520 are substantially cylindrical surfaces.
請參考圖3A,於步驟(a)中,於脆性基板1之第一表面11上沿一第一預定切割線刻劃脆性基板1形成一第一刻劃開口131,並於脆性基板1之第一表面11上沿一第二預定切割線刻劃形成一第二刻劃開口132,且第一刻劃開口131與第二刻劃開口132相交。就多數情形而言,第一刻劃開口131實質上與第二刻劃開口132垂直。 Referring to FIG. 3A, in step (a), a first scribed opening 131 is formed on the first surface 11 of the brittle substrate 1 along a first predetermined cutting line, and the first scribed opening 131 is formed on the brittle substrate 1. A second scribe opening 132 is formed on a surface 11 along a second predetermined cutting line, and the first scribe opening 131 intersects the second scribe opening 132. In most cases, the first scoring opening 131 is substantially perpendicular to the second scoring opening 132.
請參考圖5A,為使脆性基板1沿第一刻劃開口131分裂,於步驟(b)中,設置第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2實質上與圖3A所示之第一刻劃開口131垂直並與脆性基板1之第一表面11平行。接者,於步驟(c)中,利用第一夾持表面510與第二夾持表面520夾持脆性基板1,以使脆性基板1於第一刻劃開口131圍繞第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2彎曲,以使脆性基板1沿第一刻劃開口131分裂。 Referring to FIG. 5A, in order to split the brittle substrate 1 along the first scribing opening 131, in the step (b), the axial extension direction A1 of the first clamping surface 510 and the axial extension of the second clamping surface 520 are disposed. The direction A2 is substantially perpendicular to the first scribed opening 131 shown in FIG. 3A and parallel to the first surface 11 of the brittle substrate 1. In the step (c), the brittle substrate 1 is sandwiched by the first clamping surface 510 and the second clamping surface 520, so that the brittle substrate 1 surrounds the first clamping surface 510 at the first scribed opening 131. The axial extension direction A1 is curved with the axial extension direction A2 of the second clamping surface 520 to split the brittle substrate 1 along the first scribed opening 131.
相似地,若欲使脆性基板1沿第二刻劃開口132分裂,於步驟(b)中,設置第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2實質上與圖3A所示之第二刻劃開口132垂直並與脆性基板1之第一表面11平行。接者,於步驟(c)中,利用第一夾持表面510與第二夾持表面520夾持脆性基板1,以使脆性基板1於第二刻劃開口132圍繞第一夾持表面510之軸向延伸方向A1與第二夾持表面520之軸向延伸方向A2彎曲,以使脆性基板1沿第二刻劃開口132分裂。 Similarly, if the brittle substrate 1 is to be split along the second scribing opening 132, in the step (b), the axial extending direction A1 of the first clamping surface 510 and the axial extending direction of the second clamping surface 520 are disposed. A2 is substantially perpendicular to the second scribed opening 132 shown in FIG. 3A and parallel to the first surface 11 of the brittle substrate 1. In the step (c), the brittle substrate 1 is sandwiched by the first clamping surface 510 and the second clamping surface 520, so that the brittle substrate 1 surrounds the first clamping surface 510 at the second scribed opening 132. The axial extension direction A1 is curved with the axial extension direction A2 of the second clamping surface 520 to split the brittle substrate 1 along the second scribed opening 132.
如上所述,在第一刻劃開口131相較於第二刻劃開口132早一步形成之情形,第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133便會發生如圖3B所示之固著現象,而使第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133的一部分消失。使用本發明之切割方法,可抑制第一刻劃開口131如圖2所示之延展後刻劃開口30自中央張開,並藉由將應力集中於第一刻劃開口131與第二刻劃開口132之相交處133,亦即如圖3B所示之因固著現象致 使第一刻劃開口131部分消失之位置,使第一刻劃開口131延展並穿過第一刻劃開口131如圖3B所示之該消失部分,進而使脆性基板1自第一刻劃開口131開始分裂,便能有效防止習知分裂脆性基板1方法所造成之如圖4A所示之凸角301、如圖4B所示之缺角302及/或如圖4C所示之斜角303等缺陷。 As described above, in a case where the first scribed opening 131 is formed earlier than the second scribed opening 132, the first scribed opening 131 is at the intersection 133 of the first scribed opening 131 and the second scribed opening 132. A fixation phenomenon as shown in FIG. 3B occurs, and a portion of the first scribe opening 131 at the intersection 133 of the first scribe opening 131 and the second scribe opening 132 disappears. By using the cutting method of the present invention, the first scoring opening 131 can be inhibited from extending from the center after the stretching of the first scribing opening 131 as shown in FIG. 2, and the stress is concentrated on the first scoring opening 131 and the second scribing. The intersection 133 of the opening 132, that is, due to the fixation phenomenon as shown in FIG. 3B The first scribe opening 131 is partially extended, and the first scribe opening 131 is extended and passed through the first scribe opening 131 as shown in FIG. 3B, thereby causing the brittle substrate 1 to open from the first scribe opening. When the splitting starts, the lobes 301 as shown in FIG. 4A, the notched corners 302 as shown in FIG. 4B, and/or the oblique angles 303 as shown in FIG. 4C, etc., which are caused by the conventional method of splitting the brittle substrate 1, can be effectively prevented. defect.
本發明切割方法可切割之脆性基板1可為一強化玻璃基板、一未強化玻璃基板或一陶瓷基板。當脆性基板1為強化玻璃基板時,脆性基板1包含一拉伸層及形成於拉伸層上之至少一壓縮層,拉伸層具有拉伸內應力,壓縮層具有壓縮內應力並具有一厚度。此時,刻劃開口13之深度需大於壓縮層之厚度,以利刻劃開口13延展。 The brittle substrate 1 which can be cut by the cutting method of the present invention can be a strengthened glass substrate, an unreinforced glass substrate or a ceramic substrate. When the brittle substrate 1 is a tempered glass substrate, the brittle substrate 1 comprises a tensile layer and at least one compression layer formed on the tensile layer, the tensile layer has tensile internal stress, and the compression layer has compressive internal stress and has a thickness. . At this time, the depth of the scribe opening 13 needs to be larger than the thickness of the compression layer to facilitate the scribe opening 13 to extend.
脆性基板1之刻劃開口13可使用雷射或一切割刀輪刻劃形成。脆性基板1之刻劃開口13較佳是以二氧化碳(CO2)雷射刻劃形成。當刻劃開口13使用雷射刻劃形成時,上述第一刻劃開口131於第一刻劃開口131與第二刻劃開口132之相交處133所發生如圖3B所示之固著現象將更為明顯,然使用切割刀輪時亦會發生。 The scribed opening 13 of the brittle substrate 1 can be formed by scoring using a laser or a cutting blade. The scribed opening 13 of the fragile substrate 1 is preferably formed by carbon dioxide (CO2) laser scribing. When the scribing opening 13 is formed by laser scoring, the fixing action of the first scribing opening 131 at the intersection 133 of the first scribing opening 131 and the second scoring opening 132 occurs as shown in FIG. 3B. More obvious, it also happens when using a cutter wheel.
請參考圖5A及5B,本發明切割方法於步驟(a)中所形成之刻劃開口13之二端可離開脆性基板1之所有邊緣14。在此情況下,本發明切割方法於步驟(c)中亦可順利使刻劃開口13延展至邊緣14並分裂脆性基板1。再者,本發明切割方法亦在脆性基板1為複數子脆性基板相疊結合形成之情況下,亦可順利使刻劃開口13延展並分裂脆性基板1。 Referring to FIGS. 5A and 5B, the dicing opening 13 formed in the step (a) of the cutting method of the present invention can leave all the edges 14 of the brittle substrate 1. In this case, the cutting method of the present invention can also smoothly extend the scribe opening 13 to the edge 14 and rupture the brittle substrate 1 in the step (c). Furthermore, in the case where the brittle substrate 1 is formed by stacking a plurality of fragile substrates, the dicing opening 13 can also smoothly spread and sever the brittle substrate 1.
因刻劃開口相交處會發生固著現象,使用本發明之分裂夾具及切割方法,便能有效防止習知分裂脆性基板之方法所造成之分裂後脆性基板之諸多缺陷。 Since the fixation phenomenon occurs at the intersection of the scribe openings, the use of the split jig and the cutting method of the present invention can effectively prevent many defects of the brittle substrate after splitting caused by the conventional method of splitting the brittle substrate.
1‧‧‧脆性基板 1‧‧‧Bare substrate
11‧‧‧第一表面 11‧‧‧ first surface
12‧‧‧第二表面 12‧‧‧ second surface
13‧‧‧刻劃開口 13‧‧‧Scratch opening
14‧‧‧邊緣 14‧‧‧ edge
t‧‧‧厚度 T‧‧‧thickness
5‧‧‧分裂夾具 5‧‧‧ split fixture
51‧‧‧第一夾持部分 51‧‧‧First clamping part
510‧‧‧第一夾持表面 510‧‧‧First clamping surface
52‧‧‧第二夾持部分 52‧‧‧Second clamping part
520‧‧‧第二夾持表面 520‧‧‧Second clamping surface
A1‧‧‧軸向延伸方向 A1‧‧‧ axial extension direction
A2‧‧‧軸向延伸方向 A2‧‧‧ axial extension direction
Claims (24)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102139158A TWI588002B (en) | 2013-10-29 | 2013-10-29 | Splitting jig and cutting method for brittle substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102139158A TWI588002B (en) | 2013-10-29 | 2013-10-29 | Splitting jig and cutting method for brittle substrate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201515798A TW201515798A (en) | 2015-05-01 |
| TWI588002B true TWI588002B (en) | 2017-06-21 |
Family
ID=53720087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW102139158A TWI588002B (en) | 2013-10-29 | 2013-10-29 | Splitting jig and cutting method for brittle substrate |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI588002B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI343907B (en) * | 2003-04-28 | 2011-06-21 | Mitsuboshi Diamond Ind Co Ltdl | |
| TW201315693A (en) * | 2011-10-06 | 2013-04-16 | Taiwan Mitsuboshi Diamond Ind Co Ltd | Method for cutting a strengthened glass substrate accompanying control of compressive stress |
-
2013
- 2013-10-29 TW TW102139158A patent/TWI588002B/en not_active IP Right Cessation
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI343907B (en) * | 2003-04-28 | 2011-06-21 | Mitsuboshi Diamond Ind Co Ltdl | |
| TW201315693A (en) * | 2011-10-06 | 2013-04-16 | Taiwan Mitsuboshi Diamond Ind Co Ltd | Method for cutting a strengthened glass substrate accompanying control of compressive stress |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201515798A (en) | 2015-05-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6493456B2 (en) | Method for forming crack line in brittle material substrate | |
| TWI468354B (en) | Cutting method and cutting apparatus for a glass substrate | |
| TW201206853A (en) | Cutter wheel for scribing fragile material substrate and method of manufacturing the same | |
| JP6898010B2 (en) | How to divide a substrate with a metal film | |
| CN103050391A (en) | Semiconductor substrate breaking method | |
| JP6288258B2 (en) | Method for dividing brittle substrate | |
| TW201032974A (en) | Method for scribing bonded substrates | |
| WO2020066408A1 (en) | Method of severing substrate provided with metal film | |
| TW201622041A (en) | Substrate parting method and parting apparatus | |
| TWI588002B (en) | Splitting jig and cutting method for brittle substrate | |
| KR102127015B1 (en) | Method for dividing round planar plate formed of brittle material into a plurality of individual plates by using laser | |
| WO2016084614A1 (en) | Method for severing brittle substrate | |
| JP2011025410A (en) | Break bar and breaking method | |
| JP5416381B2 (en) | Method for dividing brittle material substrate | |
| TWI474981B (en) | Method for cutting a strengthened glass substrate accompanying control of compressive stress | |
| CN101524785A (en) | Method for separating fragile material | |
| JP6288293B2 (en) | Method for dividing brittle substrate | |
| KR20160062695A (en) | Dividing method of brittle substrate | |
| JP2019043010A (en) | End material separation method | |
| JP7255890B2 (en) | Processing method and cutting method for brittle material substrate | |
| TWI507371B (en) | Cutting method and cutting apparatus | |
| JP2016098152A (en) | Cutting method of brittle substrate | |
| JP6175156B2 (en) | Substrate cutting device | |
| CN106466888A (en) | Vertical crack forming method in brittle substrate and its dividing method | |
| JP2019043011A (en) | Cutting material separation method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4A | Annulment or lapse of patent due to non-payment of fees |