TWI586742B - Halogen atom containing resin composition, method for producing the same, and molded article comprising the same - Google Patents
Halogen atom containing resin composition, method for producing the same, and molded article comprising the same Download PDFInfo
- Publication number
- TWI586742B TWI586742B TW100134981A TW100134981A TWI586742B TW I586742 B TWI586742 B TW I586742B TW 100134981 A TW100134981 A TW 100134981A TW 100134981 A TW100134981 A TW 100134981A TW I586742 B TWI586742 B TW I586742B
- Authority
- TW
- Taiwan
- Prior art keywords
- halogen atom
- mass
- parts
- polyol
- polymerization
- Prior art date
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- 125000005843 halogen group Chemical group 0.000 title claims description 85
- 239000011342 resin composition Substances 0.000 title claims description 48
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 88
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 88
- 229920005862 polyol Polymers 0.000 claims description 56
- 150000003077 polyols Chemical class 0.000 claims description 56
- 238000006116 polymerization reaction Methods 0.000 claims description 53
- 229920005989 resin Polymers 0.000 claims description 51
- 239000011347 resin Substances 0.000 claims description 51
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerol group Chemical group OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 26
- 238000007127 saponification reaction Methods 0.000 claims description 26
- 150000003752 zinc compounds Chemical class 0.000 claims description 19
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 17
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 16
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 16
- 239000000600 sorbitol Substances 0.000 claims description 16
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 9
- 150000005846 sugar alcohols Polymers 0.000 claims description 9
- 229940105990 diglycerin Drugs 0.000 claims description 7
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 claims description 7
- 229920000223 polyglycerol Polymers 0.000 claims description 7
- 239000004800 polyvinyl chloride Substances 0.000 description 37
- 229920000915 polyvinyl chloride Polymers 0.000 description 36
- -1 polyethylene Polymers 0.000 description 33
- 238000000034 method Methods 0.000 description 28
- 239000000203 mixture Substances 0.000 description 26
- 239000000178 monomer Substances 0.000 description 23
- 150000003839 salts Chemical class 0.000 description 21
- 238000011156 evaluation Methods 0.000 description 19
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 18
- 238000000465 moulding Methods 0.000 description 18
- 235000010356 sorbitol Nutrition 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002184 metal Substances 0.000 description 13
- 238000012360 testing method Methods 0.000 description 12
- 235000011187 glycerol Nutrition 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 239000000344 soap Substances 0.000 description 11
- 229920001567 vinyl ester resin Polymers 0.000 description 11
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 10
- 235000014113 dietary fatty acids Nutrition 0.000 description 10
- 239000000194 fatty acid Substances 0.000 description 10
- 229930195729 fatty acid Natural products 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- 150000002148 esters Chemical class 0.000 description 9
- 150000003751 zinc Chemical class 0.000 description 9
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 9
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 8
- 239000005977 Ethylene Substances 0.000 description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 230000007774 longterm Effects 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 7
- 239000012986 chain transfer agent Substances 0.000 description 7
- 150000002576 ketones Chemical class 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- 229910052801 chlorine Inorganic materials 0.000 description 6
- 238000004040 coloring Methods 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 239000004014 plasticizer Substances 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- SPBMMWPWMPIQPR-UHFFFAOYSA-L calcium;zinc;octadecanoate Chemical compound [Ca+2].[Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O SPBMMWPWMPIQPR-UHFFFAOYSA-L 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 239000011118 polyvinyl acetate Substances 0.000 description 4
- 229920002689 polyvinyl acetate Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000013112 stability test Methods 0.000 description 4
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical class OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Natural products OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 150000001299 aldehydes Chemical class 0.000 description 3
- 150000005215 alkyl ethers Chemical class 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 3
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 229960001545 hydrotalcite Drugs 0.000 description 3
- 229910001701 hydrotalcite Inorganic materials 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000002530 phenolic antioxidant Substances 0.000 description 3
- 229920001290 polyvinyl ester Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 235000019260 propionic acid Nutrition 0.000 description 3
- 150000003566 thiocarboxylic acids Chemical class 0.000 description 3
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 3
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- PLLBRTOLHQQAQQ-UHFFFAOYSA-N 8-methylnonan-1-ol Chemical compound CC(C)CCCCCCCO PLLBRTOLHQQAQQ-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- MHZGKXUYDGKKIU-UHFFFAOYSA-N Decylamine Chemical compound CCCCCCCCCCN MHZGKXUYDGKKIU-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000004440 Isodecyl alcohol Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 235000011054 acetic acid Nutrition 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- NZNMSOFKMUBTKW-UHFFFAOYSA-N cyclohexanecarboxylic acid Chemical compound OC(=O)C1CCCCC1 NZNMSOFKMUBTKW-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 238000012674 dispersion polymerization Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 2
- 238000006266 etherification reaction Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 2
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 229940075507 glyceryl monostearate Drugs 0.000 description 2
- 150000008282 halocarbons Chemical class 0.000 description 2
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 2
- 239000004310 lactic acid Substances 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- 239000000944 linseed oil Substances 0.000 description 2
- 235000021388 linseed oil Nutrition 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 description 2
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
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- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- XHLCCKLLXUAKCM-UHFFFAOYSA-N octadecyl 2-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 XHLCCKLLXUAKCM-UHFFFAOYSA-N 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- FSAJWMJJORKPKS-UHFFFAOYSA-N octadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C=C FSAJWMJJORKPKS-UHFFFAOYSA-N 0.000 description 1
- FIBARIGPBPUBHC-UHFFFAOYSA-N octyl 8-(3-octyloxiran-2-yl)octanoate Chemical compound CCCCCCCCOC(=O)CCCCCCCC1OC1CCCCCCCC FIBARIGPBPUBHC-UHFFFAOYSA-N 0.000 description 1
- AXRSHKZFNKUGQB-UHFFFAOYSA-N octyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCCCCCCCC)OC1=CC=CC=C1 AXRSHKZFNKUGQB-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000002924 oxiranes Chemical class 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- 229960003424 phenylacetic acid Drugs 0.000 description 1
- 239000003279 phenylacetic acid Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 239000002954 polymerization reaction product Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- AAYRWMCIKCRHIN-UHFFFAOYSA-N propane-1-sulfonic acid;prop-2-enamide Chemical compound NC(=O)C=C.CCCS(O)(=O)=O AAYRWMCIKCRHIN-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 125000004742 propyloxycarbonyl group Chemical group 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- KOUKXHPPRFNWPP-UHFFFAOYSA-N pyrazine-2,5-dicarboxylic acid;hydrate Chemical compound O.OC(=O)C1=CN=C(C(O)=O)C=N1 KOUKXHPPRFNWPP-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- GRONZTPUWOOUFQ-UHFFFAOYSA-M sodium;methanol;hydroxide Chemical compound [OH-].[Na+].OC GRONZTPUWOOUFQ-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 229960002920 sorbitol Drugs 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- LPEBYPDZMWMCLZ-CVBJKYQLSA-L zinc;(z)-octadec-9-enoate Chemical compound [Zn+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O LPEBYPDZMWMCLZ-CVBJKYQLSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本發明關於在食品用途、醫療用途或日用品等的一般用途等之領域適用的含有鹵素原子之樹脂組成物、其製造方法及由其所形成之成形品。特別地,關於熱安定性良好、可得到著色少的成形品之含有鹵素原子之樹脂組成物、其製造方法及包含其之成形品。The present invention relates to a halogen atom-containing resin composition, a method for producing the same, and a molded article formed therefrom, which are applied to the field of general use such as food use, medical use, and daily necessities. In particular, a halogen atom-containing resin composition of a molded article having good heat stability and a low coloration, a method for producing the same, and a molded article comprising the same.
以聚氯乙烯為代表的含有鹵素原子之樹脂,係摻合Ca-Zn系、Ba-Zn系等的安定劑而被成形加工,其成形品除了使用於一般用途,還可廣泛使用於食品用途、醫療用途等。A resin containing a halogen atom, such as a polyvinyl chloride, is formed by blending a stabilizer such as a Ca-Zn system or a Ba-Zn system, and the molded article can be widely used for food use in addition to general use. , medical use, etc.
然而,此等安定劑由於抑制含有鹵素原子之樹脂之熱降解的能力不足,而在成形後不久的成形品上看到著色,有成形時的熱安定性不充分之缺點。因此,有提案添加抗氧化劑或添加具有羥基的化合物之含有鹵素原子之樹脂組成物作為改良此等缺點的手段。However, these stabilizers have insufficient ability to suppress thermal degradation of a resin containing a halogen atom, and are colored on a molded article shortly after molding, which is disadvantageous in that thermal stability during molding is insufficient. Therefore, it has been proposed to add an antioxidant or a halogen atom-containing resin composition of a compound having a hydroxyl group as a means for improving these disadvantages.
專利文獻1(日本特開昭50-92947號公報)中揭示於含氯的樹脂中,添加鈣皂、鋅皂、多元醇或其衍生物、與中性的無機鈣鹽之方法。A method of adding a calcium soap, a zinc soap, a polyhydric alcohol or a derivative thereof, and a neutral inorganic calcium salt to a chlorine-containing resin is disclosed in Patent Document 1 (JP-A-50-92947).
專利文獻2(日本特開昭54-81359號公報)中揭示於含氯的聚合物中,添加水溶性聚合物之方法。A method of adding a water-soluble polymer to a chlorine-containing polymer is disclosed in Patent Document 2 (JP-A-54-81359).
專利文獻3(日本特開昭57-147552號公報)中揭示於含氯樹脂中,添加二季戊四醇與二羧酸的反應縮合物、鋅化合物及水滑石之方法。A method of adding a reaction condensate of dipentaerythritol and a dicarboxylic acid, a zinc compound, and hydrotalcite to a chlorine-containing resin is disclosed in Patent Document 3 (JP-A-57-147552).
專利文獻4(日本特開昭60-238345號公報)中揭示於聚氯乙烯等的熱塑性樹脂中,添加乙烯單位的含量20~50%、醋酸乙烯酯單位的皂化度96%以上之乙烯-醋酸乙烯酯共聚物皂化物及水滑石系化合物等之方法。In the thermoplastic resin such as polyvinyl chloride, an ethylene-acetic acid having an ethylene unit content of 20 to 50% and a vinyl acetate unit saponification degree of 96% or more is disclosed in the patent document 4 (JP-A-60-238345). A method of a vinyl ester copolymer saponified product, a hydrotalcite-based compound, or the like.
專利文獻5(日本特開平1-178543號公報)中揭示於含鹵素熱塑性樹脂中,添加金屬皂、及具有乙烯含量20~75莫耳%、醋酸乙烯酯部分的皂化度50莫耳%以上之共聚合組成物的乙烯-醋酸乙烯酯共聚物皂化物之方法。In the halogen-containing thermoplastic resin, a metal soap is added, and an ethylene content of 20 to 75 mol% and a vinyl acetate fraction of 50 mol% or more are disclosed in Patent Document 5 (JP-A No. Hei 1-178543). A method of copolymerizing a composition of an ethylene-vinyl acetate copolymer saponified product.
專利文獻6(日本特開平6-287387號公報)中揭示於氯乙烯系樹脂中,添加有機酸的金屬鹽、聚乙烯醇的縮醛化物之方法。A method of adding a metal salt of an organic acid or an acetal of polyvinyl alcohol to a vinyl chloride resin is disclosed in Patent Document 6 (JP-A-6-287387).
專利文獻7(日本特開平9-3286號公報)中揭示於氯乙烯系樹脂中,添加皂化度70~95莫耳%、平均聚合度300~2,000且在分子鏈末端具有巰基的部分皂化聚乙烯醇之方法。In the vinyl chloride resin, a partially saponified polyethylene having a degree of saponification of 70 to 95 mol%, an average degree of polymerization of 300 to 2,000, and a mercapto group at the end of the molecular chain is disclosed in Patent Document 7 (JP-A-9-3286). The method of alcohol.
專利文獻8(日本特開平9-31281號公報)中揭示於氯乙烯系樹脂中,添加鋅化合物、水滑石類、聚乙烯醇及聚甲基丙烯酸甲酯之方法。A method of adding a zinc compound, a hydrotalcite, a polyvinyl alcohol, and a polymethyl methacrylate to a vinyl chloride resin is disclosed in Patent Document No. 8 (JP-A-H09-31281).
非專利文獻1(高分子論文集,Vol.47,No.3,p.197(1990))中揭示於聚氯乙烯中,添加硬脂酸鋅-硬脂酸鈣複合皂、聚合度為600以上的完全皂化聚乙烯醇之方法。Non-Patent Document 1 (Polyphnical Proceedings, Vol. 47, No. 3, p. 197 (1990)) discloses that zinc stearate-calcium stearate complex soap is added to polyvinyl chloride, and the degree of polymerization is 600. The above method for completely saponifying polyvinyl alcohol.
非專利文獻2(高分子論文集,Vol.47,No.6,p.509(1990))中揭示於聚氯乙烯中,硬脂酸鋅-硬脂酸鈣複合皂、聚合度為500、皂化度為73.6莫耳%的部分皂化聚乙烯醇之方法。Non-Patent Document 2 (Polyphnical Proceedings, Vol. 47, No. 6, p. 509 (1990)) discloses that in polyvinyl chloride, zinc stearate-calcium stearate complex soap has a degree of polymerization of 500. A method of partially saponifying polyvinyl alcohol having a degree of saponification of 73.6 mol%.
非專利文獻3(高分子論文集,Vol.50,No.2,、p.65(1993))中揭示於聚氯乙烯中,添加硬脂酸鋅-硬脂酸鈣複合皂、乙烯含量為29莫耳%以上的乙烯-乙烯醇共聚物之方法。Non-Patent Document 3 (Polyphnical Proceedings, Vol. 50, No. 2, p. 65 (1993)) discloses that zinc stearate-calcium stearate complex soap is added to polyvinyl chloride, and the ethylene content is A method of 29 mol% or more of an ethylene-vinyl alcohol copolymer.
非專利文獻4(Polymers & Polymer Composites,Vol.11,p.649(2003))中揭示於聚氯乙烯中,添加硬脂酸鋅-硬脂酸鈣複合皂、與聚合度為500、皂化度為98.5莫耳%的聚乙烯醇或乙烯含量為29莫耳%以上的乙烯-乙烯醇共聚物之方法。Non-Patent Document 4 (Polymers & Polymer Composites, Vol. 11, p. 649 (2003)) discloses the addition of zinc stearate-calcium stearate complex soap to polyvinyl chloride, and a degree of polymerization of 500, saponification degree. A method of 98.5 mol% of polyvinyl alcohol or an ethylene-vinyl alcohol copolymer having an ethylene content of 29 mol% or more.
非專利文獻5(日本接著學會誌,Vol.43,No.2,p.43(2007))中揭示於聚氯乙烯中,添加聚合度為500且皂化度為88莫耳%的聚乙烯醇或聚合度為1700且皂化度為78莫耳%以上的聚乙烯醇、聚甲基丙烯酸甲酯之方法。Non-Patent Document 5 (Japanese Society of Science, Vol. 43, No. 2, p. 43 (2007)) discloses the addition of polyvinyl alcohol having a degree of polymerization of 500 and a degree of saponification of 88 mol% in polyvinyl chloride. Or a method of polyvinyl alcohol or polymethyl methacrylate having a degree of polymerization of 1700 and a degree of saponification of 78 mol% or more.
然而,於專利文獻1~8及非專利文獻1~5所記載的含有鹵素原子之樹脂組成物中,有如以下的問題。However, the resin composition containing a halogen atom described in Patent Documents 1 to 8 and Non-Patent Documents 1 to 5 has the following problems.
即,當添加低分子量的多元醇時,容易發生以下的困擾:於成形時低分子多元醇滲出表面,於混練時混練物黏著於擠壓機等內部的螺桿表面等。又,於所得之成形品中,容易產生多元醇的揮發、黏連之發生、透明性的降低、接著性及密著性的降低等之問題。In other words, when a low molecular weight polyol is added, the following problems are likely to occur: the low molecular polyol oozes out of the surface during molding, and the kneaded material adheres to the surface of the screw inside the extruder or the like during kneading. Further, in the obtained molded article, problems such as volatilization of the polyol, occurrence of adhesion, deterioration in transparency, reduction in adhesion and adhesion, and the like are likely to occur.
又,當添加高分子量的多元醇時,尤其在比較低溫下成形時,高分子多元醇在含有鹵素原子之樹脂組成物中之分散性係不充分,熱安定性不足。Further, when a high molecular weight polyol is added, especially when molded at a relatively low temperature, the dispersibility of the polymer polyol in the resin composition containing a halogen atom is insufficient, and the thermal stability is insufficient.
專利文獻1 日本特開昭50-92947號公報Patent Document 1 Japanese Patent Laid-Open No. 50-92947
專利文獻2 日本特開昭54-81359號公報Patent Document 2 Japanese Patent Laid-Open No. 54-81359
專利文獻3 日本特開昭57-147552號公報Patent Document 3 Japanese Patent Laid-Open Publication No. SHO 57-147552
專利文獻4 日本特開昭60-238345號公報Patent Document 4 Japanese Patent Laid-Open No. 60-238345
專利文獻5 日本特開平1-178543號公報Patent Document 5 Japanese Patent Laid-Open No. 1-178543
專利文獻6 日本特開平6-287387號公報Patent Document 6 Japanese Patent Laid-Open No. Hei 6-287387
專利文獻7 日本特開平9-3286號公報Patent Document 7 Japanese Patent Laid-Open No. 9-3286
專利文獻8 日本特開平9-31281號公報Patent Document 8 Japanese Patent Publication No. 9-31281
非專利文獻1 高分子論文集,Vol.47,No.3,p.197(1990)Non-Patent Document 1 Proceedings of Polymers, Vol. 47, No. 3, p. 197 (1990)
非專利文獻2 高分子論文集,Vol.47,No.6,p.509(1990)Non-Patent Document 2 Polymer Proceedings, Vol. 47, No. 6, p. 509 (1990)
非專利文獻3 高分子論文集,Vol.50,No.2,p.65(1993)Non-Patent Document 3 Polymer Proceedings, Vol. 50, No. 2, p. 65 (1993)
非專利文獻4 Polymers & Polymer Composites,Vol.11,p.649(2003)Non-Patent Document 4 Polymers & Polymer Composites, Vol. 11, p. 649 (2003)
非專利文獻5 日本接著學會誌,Vol.43,No.2,p.43(2007)Non-Patent Document 5 Japanese Society of Learning, Vol.43, No.2, p.43 (2007)
本發明之課題在於提供成形時的熱安定性優異,可得到著色少的成形品之含有鹵素原子之樹脂組成物、其製造方法及由其所形成之成形品。An object of the present invention is to provide a resin composition containing a halogen atom of a molded article having a small coloration, which is excellent in heat stability during molding, a method for producing the same, and a molded article formed therefrom.
本發明者們重複專心致力的檢討,結果發現:對於含有鹵素原子之樹脂,各自添加特定量的特定聚乙烯醇、特定多元醇及鋅化合物而成之含有鹵素原子之樹脂組成物,係即使特別在低溫下成形加工時,也具有充分的熱安定性,而且將該含有鹵素原子之樹脂組成物成形所得之成形品係著色少,以該知識為基礎,進一步重複檢討,而完成本發明。The inventors of the present invention have repeatedly conducted intensively reviewing and found that a resin composition containing a halogen atom in a specific amount of a specific polyvinyl alcohol, a specific polyhydric alcohol, and a zinc compound is added to a resin containing a halogen atom, even if it is special. When the molding process is carried out at a low temperature, the thermal stability is also sufficient, and the molded article obtained by molding the resin composition containing a halogen atom is less colored. Based on this knowledge, the review is further repeated to complete the present invention.
即,上述問題係可藉由提供一種含有鹵素原子之樹脂組成物來解決,該樹脂組成物含有:相對於含有鹵素原子之樹脂100質量份而言,皂化度為60~99.9莫耳%且黏度平均聚合度為100~1,000的聚乙烯醇0.01~2.5質量份,分子量為2,000以下且羥基含有率為10質量%以上的多元醇0.01~2.5質量份,及鋅化合物0.01~5質量份。That is, the above problem can be solved by providing a resin composition containing a halogen atom having a degree of saponification of 60 to 99.9 mol% and viscosity with respect to 100 parts by mass of the resin containing a halogen atom. The average polymerization degree is 0.01 to 2.5 parts by mass of polyvinyl alcohol having a molecular weight of 100 to 1,000, 0.01 to 2.5 parts by mass of a polyol having a molecular weight of 2,000 or less, a hydroxyl group content of 10% by mass or more, and 0.01 to 5 parts by mass of a zinc compound.
上述聚乙烯醇與上述多元醇的質量比較佳為滿足(聚乙烯醇的質量)/(多元醇的質量)=30/70~90/10。The quality of the above polyvinyl alcohol and the above polyol is preferably satisfied (mass of polyvinyl alcohol) / (mass of polyol) = 30/70 to 90/10.
上述聚乙烯醇的黏度平均聚合度較佳為100~450。The polyvinyl alcohol preferably has a viscosity average degree of polymerization of from 100 to 450.
上述含有鹵素原子之樹脂組成物較佳為藉由將聚乙烯醇、多元醇及鋅化合物加到含有鹵素原子之樹脂中而含有。The resin composition containing a halogen atom is preferably contained by adding a polyvinyl alcohol, a polyhydric alcohol, and a zinc compound to a resin containing a halogen atom.
又,上述問題亦可藉由提供一種含有鹵素原子之樹脂組成物之製造方法來解決,該製造方法具有對於含有鹵素原子之樹脂100質量份,添加皂化度為60~99.9莫耳%且黏度平均聚合度為100~1,000的聚乙烯醇0.01~2.5質量份、分子量為2,000以下且羥基含有率為10質量%以上的多元醇0.01~2.5質量份、及鋅化合物0.01~5質量份之步驟。Further, the above problem can also be solved by providing a method for producing a resin composition containing a halogen atom having a saponification degree of 60 to 99.9 mol% and an average viscosity of 100 parts by mass of a resin containing a halogen atom. The polymerization degree is 0.01 to 2.5 parts by mass of polyvinyl alcohol having a degree of polymerization of from 100 to 1,000, a polyol having a molecular weight of 2,000 or less, a hydroxyl group content of 10% by mass or more, 0.01 to 2.5 parts by mass, and a zinc compound of 0.01 to 5 parts by mass.
再者,上述問題也可藉由一種由上述含有鹵素原子之樹脂組成物所形成之成形品來解決。Furthermore, the above problem can also be solved by a molded article formed of the above-mentioned resin composition containing a halogen atom.
使用本發明的含有鹵素原子之樹脂組成物時,即使特別在低溫下成形加工時,也具有充分的熱安定性,而且在成形時,黏著物對擠壓機內部等的附著少。而且,將該含有鹵素原子之樹脂組成物成形所得之成形品係著色少。When the halogen atom-containing resin composition of the present invention is used, it has sufficient thermal stability even when molded at a low temperature, and the adhesion of the adhesive to the inside of the extruder or the like is small during molding. Further, the molded article obtained by molding the resin composition containing a halogen atom is less colored.
以下,詳細說明本發明的含有鹵素原子之樹脂組成物、其製造方法及由其所形成之成形品。Hereinafter, the halogen atom-containing resin composition of the present invention, a method for producing the same, and a molded article formed therefrom will be described in detail.
就本發明所用之含有鹵素原子之樹脂而言,例如可使用聚氯乙烯、聚偏二氯乙烯、氯化聚氯乙烯、氯化聚烯烴、氯乙烯-醋酸乙烯酯共聚物等之含氯樹脂;溴化聚烯烴等之含溴樹脂等,可按照成形品的用途等,使用此等之中的1種或2種以上,從取得的容易性或物性等之觀點來看,較佳為含氯樹脂,更佳為聚氯乙烯或聚偏二氯乙烯,尤佳為聚氯乙烯。For the halogen atom-containing resin used in the present invention, for example, a chlorine-containing resin such as polyvinyl chloride, polyvinylidene chloride, chlorinated polyvinyl chloride, chlorinated polyolefin, vinyl chloride-vinyl acetate copolymer or the like can be used. In the bromine-containing resin or the like, a bromine-containing resin or the like may be used in accordance with the use of the molded article or the like, and one or two or more of these may be used. From the viewpoint of availability, physical properties, etc., it is preferable to contain The chlorine resin is more preferably polyvinyl chloride or polyvinylidene chloride, and particularly preferably polyvinyl chloride.
就製造上述聚氯乙烯的原料之單體而言,可單獨使用氯乙烯單體,也可使用50質量%以上的氯乙烯單體及與其可共聚合的其它單體之混合物。再者,就與氯乙烯單體可共聚合的其它單體而言,可舉出醋酸乙烯酯、丙酸乙烯酯等的乙烯酯;丙烯酸甲酯、丙烯酸乙酯等的(甲基)丙烯酸酯;乙烯、丙烯等的烯烴;馬來酸酐、丙烯腈、苯乙烯、偏二氯乙烯等。As the monomer for producing the raw material of the above polyvinyl chloride, a vinyl chloride monomer may be used alone, or a mixture of 50% by mass or more of a vinyl chloride monomer and another monomer copolymerizable therewith may be used. Further, examples of other monomers copolymerizable with the vinyl chloride monomer include vinyl esters such as vinyl acetate and vinyl propionate; and (meth)acrylates such as methyl acrylate and ethyl acrylate. An olefin such as ethylene or propylene; maleic anhydride, acrylonitrile, styrene, vinylidene chloride or the like.
又,就使用此等單體來製造上述聚氯乙烯之方法而言,並沒有特別的限定,可合適地採用在聚合引發劑的存在下將該單體懸浮聚合之方法。就該情況下的分散安定劑而言,例如可採用甲基纖維素、羥乙基纖維素、羥丙基纖維素、羥丙基甲基纖維素等的水溶性纖維素醚;聚乙烯醇、明膠等的水溶性聚合物;山梨糖醇酐單月桂酸酯、山梨糖醇酐三油酸酯、甘油三硬脂酸酯、環氧乙烷環氧丙烷嵌段共聚物等的油溶性乳化劑;聚氧乙烯山梨糖醇酐單月桂酸酯、聚氧乙烯甘油油酸酯、月桂酸鈉等的水溶性乳化劑等。其中,較佳為使用聚乙烯醇。Further, the method for producing the above polyvinyl chloride by using such a monomer is not particularly limited, and a method of suspending polymerization of the monomer in the presence of a polymerization initiator can be suitably employed. In the case of the dispersion stabilizer in this case, for example, a water-soluble cellulose ether such as methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose or hydroxypropyl methyl cellulose; polyvinyl alcohol, Water-soluble polymer such as gelatin; oil-soluble emulsifier such as sorbitan monolaurate, sorbitan trioleate, glyceryl tristearate, ethylene oxide propylene oxide block copolymer A water-soluble emulsifier such as polyoxyethylene sorbitan monolaurate, polyoxyethylene glycerin oleate or sodium laurate. Among them, polyvinyl alcohol is preferably used.
就所使用的聚合引發劑而言,可使用以往在氯乙烯單體等的聚合中所使用的油溶性或水溶性聚合引發劑。就油溶性聚合引發劑而言,例如可舉出二異丙基過氧二碳酸酯、二-2-乙基己基過氧二碳酸酯、二乙氧基乙基過氧二碳酸酯等的過碳酸酯化合物;第三丁基過氧新癸酸酯、第三丁基過氧三甲基乙酸酯、第三己基過氧三甲基乙酸酯、α-異丙苯基過氧新癸酸酯等的過酯化合物;乙醯基環己基磺醯基過氧化物、2,4,4-三甲基戊基-2-過氧苯氧基乙酸酯、3,5,5-三甲基己醯基過氧化物、月桂醯基過氧化物等的過氧化物;偶氮雙-2,4-二甲基戊腈、偶氮雙(4-甲氧基-2,4-二甲基戊腈)等的偶氮化合物等。就水溶性聚合引發劑而言,例如可舉出過硫酸鉀、過硫酸銨、過氧化氫、氫過氧化異丙苯等。此等油溶性或水溶性聚合引發劑係可單獨或組合2種類以上使用。As the polymerization initiator to be used, an oil-soluble or water-soluble polymerization initiator conventionally used for polymerization of a vinyl chloride monomer or the like can be used. Examples of the oil-soluble polymerization initiator include diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, and diethoxyethyl peroxydicarbonate. Carbonate compound; tert-butyl peroxy neodecanoate, tert-butyl peroxytrimethyl acetate, third hexyl peroxytrimethyl acetate, α-isopropylphenyl peroxy neodymium a perester compound such as an acid ester; ethenylcyclohexylsulfonyl peroxide, 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate, 3,5,5-three a peroxide such as methyl hexyl peroxide or lauryl peroxide; azobis-2,4-dimethylvaleronitrile or azobis(4-methoxy-2,4-di An azo compound such as methylvaleronitrile or the like. Examples of the water-soluble polymerization initiator include potassium persulfate, ammonium persulfate, hydrogen peroxide, and cumene hydroperoxide. These oil-soluble or water-soluble polymerization initiators can be used singly or in combination of two or more types.
於聚合時,按照需要,可在聚合反應系中添加其它各種添加劑。就添加劑而言,例如可舉出醛、鹵化烴、硫醇等的聚合調節劑,酚化合物、硫化合物、N-氧化物化合物等的聚合抑制劑,pH調整劑、交聯劑、防腐劑、防黴劑、防黏連劑、消泡劑、防結垢劑、抗靜電劑等。At the time of polymerization, other various additives may be added to the polymerization reaction system as needed. Examples of the additive include a polymerization regulator such as an aldehyde, a halogenated hydrocarbon, or a mercaptan, a polymerization inhibitor such as a phenol compound, a sulfur compound, or an N-oxide compound, a pH adjuster, a crosslinking agent, and a preservative. Anti-mold agent, anti-adhesion agent, antifoaming agent, anti-scaling agent, antistatic agent, etc.
於聚合時,聚合溫度係沒有特別的限制,當然可為20℃左右的溫度,亦可調整至超過90℃的高溫。又,為了提高聚合反應系的除熱效率,使用附有回流冷凝器的聚合器者亦為較佳的實施態樣之一。In the polymerization, the polymerization temperature is not particularly limited, and may of course be a temperature of about 20 ° C or a high temperature of more than 90 ° C. Further, in order to increase the heat removal efficiency of the polymerization reaction system, it is also preferred to use a polymerization reactor equipped with a reflux condenser.
於前述含有鹵素原子之樹脂中含有本發明的含有鹵素原子之樹脂組成物中所含有的聚乙烯醇(以下亦簡稱「PVA」)之方法係沒有特別的限定,較佳為藉由在形成含有鹵素原子之樹脂用的單體之聚合後,添加於含有鹵素原子之樹脂中而含有。該PVA係可為粉,或溶解在水或有機溶劑中,並添加於含有鹵素原子之樹脂中。若在形成含有鹵素原子之樹脂用的單體之聚合前或聚合中,添加該PVA,則由於該PVA係作為單體及所得之含有鹵素原子之樹脂的分散劑而作用,故會對該鹵素之樹脂的平均粒徑或可塑劑吸收性等的品質造成不利影響。又,藉由在含有鹵素原子之樹脂製造後的樹脂洗淨,該PVA係大體上被去除,含有鹵素原子之樹脂組成物中的PVA之含量變少,熱安定性有不充分之虞。The method of containing the polyvinyl alcohol (hereinafter also referred to as "PVA") contained in the halogen atom-containing resin composition of the present invention in the halogen atom-containing resin is not particularly limited, and is preferably formed by formation. After polymerization of a monomer for a resin of a halogen atom, it is added to a resin containing a halogen atom and contained. The PVA may be a powder, or dissolved in water or an organic solvent, and added to a resin containing a halogen atom. When the PVA is added before or during the polymerization of the monomer for forming a resin containing a halogen atom, the PVA acts as a dispersant for the monomer and the obtained halogen atom-containing resin, so that the halogen The quality of the resin such as the average particle diameter or the absorbability of the plasticizer adversely affects. In addition, the PVA is substantially removed by washing the resin after the resin containing a halogen atom, and the content of PVA in the resin composition containing a halogen atom is small, and the thermal stability is insufficient.
上述PVA的皂化度為60~99.9莫耳%,較佳為65~99莫耳%,更佳為70~99莫耳%。皂化度低於60莫耳%時或超過99.9莫耳%時,長期的熱安定性降低。再者,PVA的皂化度係依照JIS K6726所測定之值。The saponification degree of the above PVA is 60 to 99.9 mol%, preferably 65 to 99 mol%, more preferably 70 to 99 mol%. When the degree of saponification is less than 60 mol% or exceeds 99.9 mol%, the long-term heat stability is lowered. Further, the degree of saponification of PVA is a value measured in accordance with JIS K6726.
上述PVA的黏度平均聚合度(以下亦僅稱「聚合度」)為100~1,000,更佳為150~800,尤佳為200~700。從尤其即使在低溫下成形加工時,也進一步提高熱安定性,而且在成形時進一步抑制黏著物對擠壓機內部的附著之觀點來看,PVA的聚合度之上限更佳為450。PVA的聚合度若超過1,000,則長期的熱安定性降低。而且,得到聚合度低於100的PVA者係製造上困難。再者,PVA的聚合度係依照JIS K6726所測定之值。即,可將PVA再皂化成皂化度99.5莫耳%以上,進行精製後,由在30℃的水中所測定的極限黏度[η](單位:分升/g),藉由下式來求得。The viscosity average polymerization degree (hereinafter also referred to as "polymerization degree") of the above PVA is 100 to 1,000, more preferably 150 to 800, and particularly preferably 200 to 700. The upper limit of the degree of polymerization of PVA is more preferably 450 from the viewpoint of further improving the thermal stability even when molding at a low temperature, and further suppressing the adhesion of the adherend to the inside of the extruder at the time of molding. When the degree of polymerization of PVA exceeds 1,000, the long-term thermal stability is lowered. Further, it is difficult to manufacture a PVA having a degree of polymerization of less than 100. Further, the degree of polymerization of PVA is a value measured in accordance with JIS K6726. In other words, the PVA can be further saponified to a degree of saponification of 99.5 mol% or more, and after purification, the ultimate viscosity [η] (unit: deciliter/g) measured in water at 30 ° C can be obtained by the following formula. .
聚合度=([η]×1000/8.29)(1/0.62)Degree of polymerization = ([η] × 1000 / 8.29) ( 1 / 0.62 )
上述PVA例如可藉由採用塊狀聚合法、溶液聚合法、懸浮聚合法、乳化聚合法、分散聚合法等習知的方法,使乙烯酯單體聚合,將所得之聚乙烯酯皂化而製造。從工業的觀點來看,較佳的聚合方法係溶液聚合法、乳化聚合法及分散聚合法。於聚合操作時,亦可採用分批法、半分批法及連續法中的任一種聚合方式。The PVA can be produced, for example, by polymerizing a vinyl ester monomer by a conventional method such as a bulk polymerization method, a solution polymerization method, a suspension polymerization method, an emulsion polymerization method, or a dispersion polymerization method, and saponifying the obtained polyvinyl ester. From the industrial viewpoint, preferred polymerization methods are solution polymerization, emulsion polymerization, and dispersion polymerization. In the polymerization operation, any one of a batch method, a semi-batch method, and a continuous method may be employed.
就可用於聚合的乙烯酯單體而言,例如可舉出醋酸乙烯酯、甲酸乙烯酯、丙酸乙烯酯、辛酸乙烯酯、維沙迪克酸乙烯酯等,從工業的觀點來看,此等之中較佳為醋酸乙烯酯。Examples of the vinyl ester monomer which can be used for the polymerization include vinyl acetate, vinyl formate, vinyl propionate, vinyl octanoate, vinyl acetate, and the like, from an industrial viewpoint. Among them, vinyl acetate is preferred.
於乙烯酯單體的聚合時,只要是不損害本發明的宗旨之範圍,則亦可使乙烯酯單體與其它單體共聚合。就可使用的其它單體而言,例如可舉出乙烯、丙烯、正丁烯、異丁烯等的α-烯烴;丙烯酸及其鹽;丙烯酸甲酯、丙烯酸乙酯、丙烯酸正丙酯、丙烯酸異丙酯、丙烯酸正丁酯、丙烯酸異丁酯、丙烯酸第三丁酯、丙烯酸2-乙基己酯、丙烯酸十二酯、丙烯酸十八酯等的丙烯酸酯;甲基丙烯酸及其鹽;甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸正丙酯、甲基丙烯酸異丙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、甲基丙烯酸第三丁酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸十二酯、甲基丙烯酸十八酯等的甲基丙烯酸酯;丙烯醯胺;N-甲基丙烯醯胺、N-乙基丙烯醯胺、N,N-二甲基丙烯醯胺、二丙酮丙烯醯胺、丙烯醯胺丙磺酸及其鹽、丙烯醯胺丙基二甲基胺及其鹽或其四級鹽、N-羥甲基丙烯醯胺及其衍生物等的丙烯醯胺衍生物;甲基丙烯醯胺;N-甲基甲基丙烯醯胺、N-乙基甲基丙烯醯胺、甲基丙烯醯胺丙磺酸及其鹽、甲基丙烯醯胺丙基二甲基胺及其鹽或其四級鹽、N-羥甲基甲基丙烯醯胺及其衍生物等甲基丙烯醯胺衍生物;甲基乙烯基醚、乙基乙烯基醚、正丙基乙烯基醚、異丙基乙烯基醚、正丁基乙烯基醚、異丁基乙烯基醚、第三丁基乙烯基醚、十二基乙烯基醚、硬脂基乙烯基醚等的乙烯基醚;丙烯腈、甲基丙烯腈等的腈;氯乙烯、氟乙烯等的鹵乙烯;偏二氯乙烯、偏二氟乙烯等的偏二鹵乙烯;醋酸烯丙酯、烯丙基氯等的烯丙基化合物;馬來酸、伊康酸、富馬酸等的不飽和二羧酸及其鹽或其酯;乙烯基三甲氧基矽烷等的乙烯基矽烷基化合物;醋酸異丙烯酯等。In the polymerization of the vinyl ester monomer, the vinyl ester monomer may be copolymerized with another monomer as long as it does not impair the scope of the present invention. Examples of other monomers that can be used include α-olefins such as ethylene, propylene, n-butene, and isobutylene; acrylic acid and salts thereof; methyl acrylate, ethyl acrylate, n-propyl acrylate, and isopropyl acrylate. Acrylates, n-butyl acrylate, isobutyl acrylate, tert-butyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, octadecyl acrylate, etc.; methacrylic acid and its salts; methacrylic acid Methyl ester, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, tert-butyl methacrylate, methacrylate 2- Methacrylates such as ethylhexyl ester, dodecyl methacrylate, octadecyl methacrylate; acrylamide; N-methyl acrylamide, N-ethyl acrylamide, N, N-II Methyl acrylamide, diacetone acrylamide, acrylamide propyl sulfonic acid and salts thereof, acrylamide propyl dimethylamine and salts thereof or quaternary salts thereof, N-methylol acrylamide and Acrylamide derivatives such as derivatives; methacrylamide; N-methyl methacrylamide , N-ethylmethacrylamide, methacrylamide, propanesulfonic acid and its salt, methacrylamidamine dimethylamine and its salt or its quaternary salt, N-methylolmethyl A methacrylamide derivative such as acrylamide or a derivative thereof; methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, or different Vinyl ether such as butyl vinyl ether, tert-butyl vinyl ether, dodecyl vinyl ether or stearyl vinyl ether; nitrile such as acrylonitrile or methacrylonitrile; vinyl chloride, vinyl fluoride, etc. Halogen ethylene; vinylidene halides such as vinylidene chloride and vinylidene fluoride; allyl compounds such as allyl acetate and allyl chloride; maleic acid, itaconic acid, fumaric acid, etc. a saturated dicarboxylic acid and a salt thereof or an ester thereof; a vinyl sulfonyl compound such as vinyltrimethoxydecane; isopropyl acrylate or the like.
於乙烯酯單體的聚合時,以調節所得之PVA的聚合度等為目的,亦可使鏈轉移劑共存。就鏈轉移劑而言,可舉出乙醛、丙醛、丁醛、苯甲醛等的醛;丙酮、甲基乙基酮、己酮、環己酮等的酮;2-羥基乙硫醇等的硫醇;硫代乙酸等的硫代羧酸;三氯乙烯、全氯乙烯等的鹵化烴等,其中較宜使用醛及酮。鏈轉移劑的添加量,係按照所添加的鏈轉移劑之鏈轉移常數及目的之PVA的聚合度來決定,一般相對於所使用的乙烯酯單體而言,宜為0.1~10質量%。此處,使用硫代羧酸類等作為鏈轉移劑時,來自鏈轉移劑的官能基係導入乙烯酯系聚合物的末端,經由皂化而得到在末端具有SH基的PVA。然而,使用如此的PVA時,所得之聚氯乙烯樹脂組成物的熱安定性提高效果係沒有那麼大。因此,宜不使用硫代羧酸類作為鏈轉移劑。又,在PVA的末端,較佳為不具有SH基。In the polymerization of the vinyl ester monomer, the chain transfer agent may be coexisted for the purpose of adjusting the polymerization degree of the obtained PVA or the like. Examples of the chain transfer agent include aldehydes such as acetaldehyde, propionaldehyde, butyraldehyde, and benzaldehyde; ketones such as acetone, methyl ethyl ketone, hexanone, and cyclohexanone; and 2-hydroxyethanethiol. Mercaptan; thiocarboxylic acid such as thioacetic acid; halogenated hydrocarbon such as trichloroethylene or perchloroethylene; and aldehyde and ketone are preferably used. The amount of the chain transfer agent to be added is determined according to the chain transfer constant of the chain transfer agent to be added and the degree of polymerization of the intended PVA, and is usually 0.1 to 10% by mass based on the vinyl ester monomer to be used. When a thiocarboxylic acid or the like is used as the chain transfer agent, the functional group derived from the chain transfer agent is introduced into the terminal of the vinyl ester polymer, and PVA having an SH group at the terminal is obtained by saponification. However, when such a PVA is used, the heat stability improvement effect of the obtained polyvinyl chloride resin composition is not so large. Therefore, it is preferred not to use a thiocarboxylic acid as a chain transfer agent. Further, at the end of the PVA, it is preferred not to have an SH group.
於本發明中,亦可使用在比通常還高的溫度條件下將乙烯酯單體聚合而得之1,2-二醇結合量多的PVA。此時,PVA中的1,2-二醇結合量較佳為1.9莫耳%以上,更佳為2.0莫耳%以上,尤佳為2.1莫耳%以上。又,1,2-二醇結合量的上限例如為3.0莫耳%。In the present invention, a PVA having a large amount of 1,2-diol bond obtained by polymerizing a vinyl ester monomer under a temperature condition higher than usual can also be used. In this case, the 1,2-diol binding amount in the PVA is preferably 1.9 mol% or more, more preferably 2.0 mol% or more, and particularly preferably 2.1 mol% or more. Further, the upper limit of the amount of 1,2-diol bond is, for example, 3.0 mol%.
於聚乙烯酯的皂化反應中,可採用使用習知的氫氧化鈉、氫氧化鉀、甲氧化鈉等的鹼性觸媒、或對甲苯磺酸等的酸性觸媒之醇解或水解反應。就皂化反應所用的溶劑而言,可舉出甲醇、乙醇等的醇;醋酸甲酯、醋酸乙酯等的酯;丙酮、甲基乙基酮等的酮;苯、甲苯等的芳香族烴等,此等可為單獨或組合2種以上使用。其中,使用甲醇或甲醇與醋酸甲酯的混合溶液當作溶劑,在鹼性觸媒的氫氧化鈉之存在下進行皂化反應者係簡便而較佳。In the saponification reaction of the polyvinyl ester, an alcoholysis or hydrolysis reaction using a conventional alkaline catalyst such as sodium hydroxide, potassium hydroxide or sodium methoxide or an acidic catalyst such as p-toluenesulfonic acid can be used. Examples of the solvent used for the saponification reaction include alcohols such as methanol and ethanol; esters such as methyl acetate and ethyl acetate; ketones such as acetone and methyl ethyl ketone; aromatic hydrocarbons such as benzene and toluene; and the like. These may be used alone or in combination of two or more. Among them, it is simple and preferable to carry out a saponification reaction using a mixed solution of methanol or methanol and methyl acetate as a solvent in the presence of sodium hydroxide of a basic catalyst.
含有鹵素原子之樹脂組成物中的PVA之含量,相對於含有鹵素原子之樹脂100質量份而言,為0.01~2.5質量份,較佳為0.05~2質量份。PVA之含量若低於0.01質量份,則長期的熱安定性不充分,若超過2.5質量份,則由所得之含有鹵素原子之樹脂組成物所形成的成形品係變容易著色。The content of the PVA in the resin composition containing a halogen atom is 0.01 to 2.5 parts by mass, preferably 0.05 to 2 parts by mass, per 100 parts by mass of the resin containing a halogen atom. When the content of the PVA is less than 0.01 parts by mass, the long-term thermal stability is insufficient. When the content is more than 2.5 parts by mass, the molded article formed from the obtained resin composition containing a halogen atom is likely to be colored.
所使用的PVA係可為含有25℃的pKa為3.5~5.5的酸及/或其金屬鹽之組成物的形態。如此的酸之種類係沒有特別的限制,例如可舉出醋酸(pKa4.76)、丙酸(pKa4.87)、丁酸(pKa4.63)、辛酸(pKa4.89)、己二酸(pKa5.03)、苯甲酸(pKa4.00)、甲酸(pKa3.55)、吉草酸(pKa4.63)、庚酸(pKa4.66)、乳酸(pKa3.66)、苯基醋酸(pKa4.10)、異丁酸(pKa4.63)、環己烷羧酸(pKa4.70)等。其中,較佳為醋酸、丙酸及乳酸。金屬鹽的種類係沒有特別的限制,通常使用鈉、鉀等鹼金屬的鹽,鎂、鈣等鹼土類金屬的鹽。The PVA used may be in the form of a composition containing an acid having a pKa of 3.5 to 5.5 at 25 ° C and/or a metal salt thereof. The type of such an acid is not particularly limited, and examples thereof include acetic acid (pKa 4.76), propionic acid (pKa 4.87), butyric acid (pKa 4.63), octanoic acid (pKa 4.89 ), and adipic acid (pKa 5 ). .03), benzoic acid (pKa4.00), formic acid (pKa3.55), gemic acid (pKa4.63), heptanoic acid (pKa4.66), lactic acid (pKa3.66), phenylacetic acid (pKa4.10) Isobutyric acid (pKa 4.63), cyclohexanecarboxylic acid (pKa 4.70), and the like. Among them, acetic acid, propionic acid and lactic acid are preferred. The type of the metal salt is not particularly limited, and a salt of an alkali metal such as sodium or potassium or a salt of an alkaline earth metal such as magnesium or calcium is usually used.
上述酸及/或其金屬鹽的含量,相對於PVA 100質量份而言,較佳為0.05~5質量份,更佳為0.1~3質量份,尤佳為0.15~2質量份。相對於PVA 100質量份而言,酸及/或其金屬鹽的含量若低於0.05質量份,則長期的熱安定性有降低之虞,另一方面若超過5質量份,則由所得的含有鹵素原子之樹脂組成物所形成之成形品係有變容易著色的傾向。The content of the above acid and/or its metal salt is preferably 0.05 to 5 parts by mass, more preferably 0.1 to 3 parts by mass, even more preferably 0.15 to 2 parts by mass, per 100 parts by mass of the PVA. When the content of the acid and/or the metal salt thereof is less than 0.05 parts by mass, the long-term heat stability is lowered, and if it exceeds 5 parts by mass, the obtained content is contained. A molded article formed of a resin composition of a halogen atom tends to be easily colored.
再者,於PVA中使含有指定量的該酸及/或其金屬鹽之方法係沒有特別的限定,例如可採用:調整上述聚乙烯酯的皂化反應所用之鹼觸媒的種類或量等之方法;於PVA製造後,追加或去除該酸及/或其金屬鹽之方法等。In addition, the method of containing a predetermined amount of the acid and/or a metal salt thereof in PVA is not particularly limited, and for example, the type or amount of the alkali catalyst used for the saponification reaction of the polyvinyl ester may be adjusted. Method; a method of adding or removing the acid and/or its metal salt after the production of PVA.
於前述含有鹵素原子之樹脂中含有之本發明的含有鹵素原子之樹脂組成物中所含有的多元醇之方法係沒有特別的限定,但較佳為在形成含有鹵素原子之樹脂用的單體之聚合後,藉由添加於所得的含有鹵素原子之樹脂中而含有。該多元醇係可為粉或黏調液體,或溶解在水或有機溶劑中,並添加於含有鹵素原子之樹脂中。The method of the polyhydric alcohol contained in the halogen atom-containing resin composition of the present invention contained in the halogen atom-containing resin is not particularly limited, but is preferably a monomer for forming a resin containing a halogen atom. After the polymerization, it is contained by being added to the obtained halogen atom-containing resin. The polyol may be a powder or a viscous liquid, or dissolved in water or an organic solvent, and added to a resin containing a halogen atom.
本發明的含有鹵素原子之樹脂組成物中所含有的多元醇係分子量為2,000以下,較佳為1,500以下,特佳為1,000以下。分子量若超過2,000,則長期的熱安定性降低。分子量的下限係沒有特別的限制,但從抑制由含有鹵素原子之樹脂組成物中滲出或揮發的觀點來看,較佳為100以上。The polyol contained in the halogen atom-containing resin composition of the present invention has a molecular weight of 2,000 or less, preferably 1,500 or less, particularly preferably 1,000 or less. When the molecular weight exceeds 2,000, the long-term thermal stability is lowered. The lower limit of the molecular weight is not particularly limited, but is preferably 100 or more from the viewpoint of suppressing bleeding or volatilization from the resin composition containing a halogen atom.
本發明的含有鹵素原子之樹脂組成物中所含有的多元醇係分子中的羥基含有率為10質量%以上,較佳為15質量%以上,更佳為20質量%以上。羥基含有率少於10質量%時,會損害長期的熱安定性。另一方面,羥基含有率通常為60質量%以下。再者,多元醇的羥基含有率(質量%)係可藉由下式來求得。The hydroxyl group content in the polyol-based molecule contained in the halogen atom-containing resin composition of the present invention is 10% by mass or more, preferably 15% by mass or more, and more preferably 20% by mass or more. When the hydroxyl group content is less than 10% by mass, long-term heat stability is impaired. On the other hand, the hydroxyl group content is usually 60% by mass or less. Further, the hydroxyl group content (% by mass) of the polyol can be determined by the following formula.
(羥基含有率)={(構成多元醇1分子中所含有的羥基之氫原子及氧原子的合計原子量)/(多元醇的分子量)}×100(Hydroxyl content) = {(the total atomic weight of the hydrogen atom and the oxygen atom constituting the hydroxyl group contained in one molecule of the polyol) / (molecular weight of the polyol)} × 100
就本發明的含有鹵素原子之樹脂組成物中所含有的多元醇而言,可舉出甘油、二甘油、甘油單位的重複數為3以上的聚甘油、甘油的脂肪族羧酸酯、二甘油的脂肪族羧酸酯、甘油單位的重複數為3以上的聚甘油的脂肪族羧酸酯、甘油的烷基醚、二甘油的烷基醚、甘油單位的重複數為3以上的聚甘油的烷基醚、赤藻糖醇、木糖醇、山梨糖醇、甘露糖醇、季戊四醇、季戊四醇的脂肪族羧酸酯、二季戊四醇、二季戊四醇的脂肪族羧酸酯、核糖、去氧核糖、葡萄糖、果糖、半乳糖、海藻糖等。於此等多元醇之中,從維持長期優異的熱安定性之點來看,山梨糖醇、二甘油、甘油單位的重複數為3以上的聚甘油及二季戊四醇係合適,從操作的容易性之觀點來看,山梨糖醇及二季戊四醇係更合適。再者,作為多元醇的上述酯及醚,係酯化或醚化前的多元醇在分子中具有複數的羥基之一部分被酯化或醚化者,即使於酯化或醚化後,也在分子中具有複數的羥基之化合物。The polyhydric alcohol contained in the halogen atom-containing resin composition of the present invention includes polyglycerin having a repeating number of glycerin, diglycerin, and glycerin of 3 or more, an aliphatic carboxylic acid ester of glycerin, and diglycerin. An aliphatic carboxylic acid ester, an aliphatic carboxylic acid ester of polyglycerol having a repeating number of 3 or more, an alkyl ether of glycerin, an alkyl ether of diglycerin, or a polyglycerol having a repeating number of glycerin of 3 or more Alkyl ether, erythritol, xylitol, sorbitol, mannitol, pentaerythritol, an aliphatic carboxylic acid ester of pentaerythritol, dipentaerythritol, an aliphatic carboxylic acid ester of dipentaerythritol, ribose, deoxyribose, glucose , fructose, galactose, trehalose, etc. Among these polyols, polyglycol and dipentaerythritol having a repeat number of sorbitol, diglycerin, and glycerin of 3 or more are suitable from the viewpoint of maintaining excellent thermal stability in the long term, and the ease of handling is easy. From the viewpoint of view, sorbitol and dipentaerythritol are more suitable. Further, as the above-mentioned ester and ether of the polyol, the polyol before esterification or etherification has a part of a plurality of hydroxyl groups in the molecule which is esterified or etherified, even after esterification or etherification. A compound having a plurality of hydroxyl groups in a molecule.
含有鹵素原子之樹脂組成物中的多元醇之含量,相對於含有鹵素原子之樹脂100質量份而言,為0.01~2.5質量份,較佳為0.05~2質量份。多元醇的含量低於0.01質量份時,長期的熱安定性不充分,若超過2.5質量份,則由所得之含有鹵素原子之樹脂組成物所形成的成形品係變容易著色,或發生由該含有鹵素原子之樹脂組成物或由其所形成的成形品揮發,或對表面的滲出。The content of the polyol in the resin composition containing a halogen atom is 0.01 to 2.5 parts by mass, preferably 0.05 to 2 parts by mass, per 100 parts by mass of the resin containing a halogen atom. When the content of the polyol is less than 0.01 parts by mass, the long-term thermal stability is insufficient. When the content is more than 2.5 parts by mass, the molded article formed from the obtained halogen atom-containing resin composition is likely to be colored or generated. The resin composition containing a halogen atom or a molded article formed therefrom volatilizes or bleeds out to the surface.
含有上述多元醇連同前述PVA係本發明的含有鹵素原子之樹脂組成物的特徵之一。藉此,即使在低溫下成形加工時,該含有鹵素原子之樹脂組成物也具有充分的熱安定性。因此,可適用的成形溫度範圍變廣。又,於前述含有鹵素原子之樹脂組成物中含有前述多元醇連同前述PVA時,成形時黏著物對擠壓機內部等的附著亦少,所得之成形品的著色也少。One of the characteristics of the above polyol and the PVA-based resin composition containing a halogen atom of the present invention. Thereby, the resin composition containing a halogen atom has sufficient thermal stability even when it is formed at a low temperature. Therefore, the applicable forming temperature range becomes wider. Further, when the above-mentioned polyol and the PVA are contained in the resin composition containing a halogen atom, the adhesion of the adhesive to the inside of the extruder or the like during molding is small, and the color of the obtained molded article is also small.
前述PVA與前述多元醇的質量比係沒有特別的限定,但從尤其即使在低溫下成形加工時,也進一步提高熱安定性,而且在成形時進一步抑制黏著物對擠壓機內部的附著之觀點來看,兩者的質量比較佳為滿足(PVA的質量)/(多元醇的質量)=30/70~90/10,更佳為滿足35/65~85/15,尤佳為滿足40/60~80/20,特佳為滿足45/55~80/20,最佳為滿足50/50~80/20。The mass ratio of the PVA to the aforementioned polyol is not particularly limited, but the thermal stability is further improved from the viewpoint of molding processing at a low temperature, and the adhesion of the adherend to the inside of the extruder is further suppressed during molding. In terms of quality, the quality of both is better (PVA quality) / (mass of polyol) = 30/70~90/10, better than 35/65~85/15, especially for 40/ 60~80/20, especially good for 45/55~80/20, best for 50/50~80/20.
於前述含有鹵素原子之樹脂中含有本發明的含有鹵素原子之樹脂組成物中所含有的鋅化合物之方法係沒有特別的限定,較佳為藉由在形成含有鹵素原子之樹脂用的單體之聚合後,添加於所得的含有鹵素原子之樹脂中而含有。該鋅化合物係可為粉,或溶解或分散在水或有機溶劑中,並添加於含有鹵素原子之樹脂中。The method of containing the zinc compound contained in the halogen atom-containing resin composition of the present invention in the halogen atom-containing resin is not particularly limited, and is preferably a monomer for forming a resin containing a halogen atom. After the polymerization, it is added to the obtained halogen atom-containing resin and contained. The zinc compound may be a powder, or dissolved or dispersed in water or an organic solvent, and added to a resin containing a halogen atom.
就本發明的含有鹵素原子之樹脂組成物中所含有的鋅化合物而言,可舉出有機酸的鋅鹽或無機鋅鹽等。就有機酸的鋅鹽而言,例如可舉出硬脂酸鋅、月桂酸鋅、油酸鋅等的脂肪族羧酸之鋅鹽,苯甲酸鋅、對第三丁基苯甲酸鋅等的芳香族羧酸之鋅鹽;胺基酸的鋅鹽;磷酸單酯或磷酸二酯的鋅鹽等。又,就無機鋅鹽而言,例如可舉出氧化鋅、碳酸鋅等。於此等之中,較佳為脂肪族羧酸的鋅鹽,更佳為硬脂酸鋅。The zinc compound contained in the halogen atom-containing resin composition of the present invention may, for example, be a zinc salt of an organic acid or an inorganic zinc salt. Examples of the zinc salt of the organic acid include zinc salts of aliphatic carboxylic acids such as zinc stearate, zinc laurate, and zinc oleate, and zinc such as zinc benzoate and zinc butyl benzoate. a zinc salt of a carboxylic acid; a zinc salt of an amino acid; a zinc salt of a phosphoric acid monoester or a phosphoric acid diester; and the like. Further, examples of the inorganic zinc salt include zinc oxide and zinc carbonate. Among these, a zinc salt of an aliphatic carboxylic acid is preferred, and zinc stearate is more preferred.
含有鹵素原子之樹脂組成物中的鋅化合物之含量,相對於含有鹵素原子之樹脂100質量份而言,為0.01~5質量份,較佳為0.05~3質量份。鋅化合物的含量低於0.01質量份時,得不到充分的熱安定化效果,若超過5質量份,則由所得的含有鹵素原子之樹脂組成物所形成的成形品係黑化而不宜。The content of the zinc compound in the resin composition containing a halogen atom is 0.01 to 5 parts by mass, preferably 0.05 to 3 parts by mass, per 100 parts by mass of the resin containing a halogen atom. When the content of the zinc compound is less than 0.01 parts by mass, a sufficient heat stabilization effect cannot be obtained, and if it exceeds 5 parts by mass, the molded article formed of the obtained halogen atom-containing resin composition is blackened.
於前述含有鹵素原子之樹脂中含有前述PVA、前述多元醇及前述鋅化合物時,藉由將前述PVA、前述多元醇及前述鋅化合物加到前述含有鹵素原子之樹脂中而含有者係合適。藉此,更容易達成本發明的效果。When the PVA, the polyol, and the zinc compound are contained in the halogen atom-containing resin, the PVA, the polyol, and the zinc compound are preferably added to the halogen atom-containing resin. Thereby, the effect of the present invention is more easily achieved.
本發明的含有鹵素原子之樹脂組成物係可僅包含含有鹵素原子之樹脂、前述PVA、前述多元醇及前述鋅化合物,但於此等成分以外,亦可更含有通常使用的潤滑劑、安定劑、塑化劑、酚系抗氧化劑、磷系抗氧化劑、紫外線吸收劑、光安定劑、防霧劑、抗靜電劑、阻燃劑、改質劑、強化劑、顏料、發泡劑等。又,於本發明的含有鹵素原子之樹脂組成物中,亦可含有上述以外的其它樹脂。The halogen atom-containing resin composition of the present invention may contain only a halogen atom-containing resin, the PVA, the polyol, and the zinc compound. However, in addition to these components, a commonly used lubricant or stabilizer may be further contained. , plasticizer, phenolic antioxidant, phosphorus antioxidant, ultraviolet absorber, light stabilizer, antifogging agent, antistatic agent, flame retardant, modifier, strengthening agent, pigment, foaming agent, etc. Further, the resin composition containing a halogen atom of the present invention may contain other resins than the above.
於本發明的含有鹵素原子之樹脂組成物中,前述含有鹵素原子之樹脂、前述PVA、前述多元醇及前述鋅化合物之合計的佔有比例,較佳為50~100質量%的範圍內,更佳為70~100質量%的範圍內,尤佳為80~100質量%的範圍內。In the halogen atom-containing resin composition of the present invention, the total proportion of the halogen atom-containing resin, the PVA, the polyol, and the zinc compound is preferably in the range of 50 to 100% by mass, more preferably It is in the range of 70 to 100% by mass, and particularly preferably in the range of 80 to 100% by mass.
作為上述滑劑,可舉出流動石蠟、天然石蠟、微晶蠟、聚乙烯蠟等的烴;硬脂酸、月桂酸等的脂肪酸;硬脂酸醯胺、棕櫚酸醯胺、亞甲基雙硬脂醯胺、乙烯雙硬脂醯胺等的脂肪酸醯胺;硬脂酸丁酯等的一元醇之脂肪酸酯;硬化蓖麻油、乙二醇單硬脂酸酯、甘油單硬脂酸酯、三乙二醇二-2-乙基己酸酯等、多元醇的脂肪酸酯中之羥基含有率低於10質量%者;鯨蠟醇、硬脂醇等的醇等。其中,較佳為使用多醇的脂肪酸酯中之羥基含有率低於10質量%者。此時,該化合物較佳為多元醇的脂肪酸單酯,更佳為甘油的脂肪酸單酯。又,多元醇的脂肪酸酯中之脂肪酸較佳為碳數為8~22者,更佳為硬脂酸。於上述化合物之中,甘油單硬脂酸酯係特別合適。上述潤滑劑的含量,相對於含有鹵素原子之樹脂100質量份而言,較佳為0.001~10質量份,更佳為0.05~5質量份。Examples of the slip agent include hydrocarbons such as liquid paraffin, natural paraffin, microcrystalline wax, and polyethylene wax; fatty acids such as stearic acid and lauric acid; decyl stearate, decyl palmitate, and methylene double. Fatty acid decylamine such as stearylamine or ethylene bis-lipidamine; fatty acid ester of monohydric alcohol such as butyl stearate; hardened castor oil, ethylene glycol monostearate, glyceryl monostearate And a triglyceride di-2-ethylhexanoate or the like, wherein the fatty acid ester of the polyhydric alcohol has a hydroxyl group content of less than 10% by mass; an alcohol such as cetyl alcohol or stearyl alcohol; Among them, those having a hydroxyl group content in a fatty acid ester using a polyol are preferably less than 10% by mass. In this case, the compound is preferably a fatty acid monoester of a polyhydric alcohol, more preferably a fatty acid monoester of glycerin. Further, the fatty acid in the fatty acid ester of the polyhydric alcohol is preferably a carbon number of 8 to 22, more preferably stearic acid. Among the above compounds, glyceryl monostearate is particularly suitable. The content of the lubricant is preferably 0.001 to 10 parts by mass, more preferably 0.05 to 5 parts by mass, per 100 parts by mass of the resin containing a halogen atom.
就上述安定劑而言,可使用周知者,具體地可舉出鈣皂、鋇皂等的鹼土類金屬之皂或鋁皂、有機磷酸金屬鹽等的有機金屬鹽、金屬氧化物、金屬氫氧化物、金屬碳酸鹽、沸石等的無機複合金屬鹽等之無機金屬鹽、氯酸鋇、過氯酸鋇、過氯酸鈉等的鹵氧酸鹽、β-二酮、環氧化合物等的非金屬安定劑等。As the above-mentioned stabilizer, a well-known person can be used, and specific examples thereof include an alkaline earth metal soap such as a calcium soap or a barium soap, an organometallic salt such as an aluminum soap or an organic phosphoric acid metal salt, a metal oxide, or a metal hydroxide. An inorganic metal salt such as an inorganic complex metal salt such as a metal carbonate or a zeolite, a bismuth chlorate, a bismuth perchlorate or a sodium chlorate, a β-diketone or an epoxy compound. Metal stabilizers, etc.
就上述塑化劑而言,例如可舉出由如苯二甲酸、偏苯三酸、苯均四酸、己二酸、癸二酸、壬二酸等的酸與正丙醇、異丙醇、正丁醇、異丁醇、第三丁醇、正戊醇、異戊醇、第三戊醇、正己醇、異己醇、正庚醇、異庚醇、正辛醇、異辛醇、2-乙基己醇、正壬醇、異壬醇、正癸醇、異癸醇、月桂醇、肉豆蒄醇、棕櫚醇、硬脂基醇等的直鏈或支鏈之烷基一元醇單獨或混合物所成的酯,或丁二醇與己二酸之酯的酯系塑化劑;如環氧化大豆油、環氧化亞麻仁油、環氧化蓖麻油、環氧化亞麻仁油脂肪酸丁酯、環氧硬脂酸辛酯、環氧三甘油酯、環氧六氫苯二甲酸二異癸酯或環氧氯丙烷與雙酚A之低分子量反應生成物樹脂的環氧系塑化劑;磷酸三癸酯、磷酸三(二甲苯)酯、磷酸單丁基二(二甲苯)酯、磷酸三辛酯等的磷酸酯系塑化劑等。The plasticizer may, for example, be an acid such as phthalic acid, trimellitic acid, pyromellitic acid, adipic acid, sebacic acid or sebacic acid, and n-propanol or isopropanol. , n-butanol, isobutanol, tert-butanol, n-pentanol, isoamyl alcohol, third pentanol, n-hexanol, isohexanol, n-heptanol, isoheptanol, n-octanol, isooctanol, 2 - linear or branched alkyl monohydric alcohols of -ethylhexanol, n-nonanol, isodecyl alcohol, n-nonanol, isodecyl alcohol, lauryl alcohol, myristyl alcohol, palmitol, stearyl alcohol, etc. Or an ester formed by the mixture, or an ester plasticizer of an ester of butanediol and adipic acid; such as epoxidized soybean oil, epoxidized linseed oil, epoxidized castor oil, epoxidized linseed oil fatty acid butyl ester, Epoxy plasticizer of low molecular weight reaction product resin of octyl epoxy stearate, epoxy triglyceride, diisodecyl epoxide or epichlorohydrin and bisphenol A; A phosphate ester plasticizer such as decyl ester, tris(xylylene) phosphate, monobutyl bis(xylene) phosphate, or trioctyl phosphate.
就上述酚系抗氧化劑而言,只要是通常使用者,則可為任何者,例如可舉出2,6-二第三丁基-對甲酚、2,6-二苯基-4-十八氧基苯酚、硬脂基(3,5-二第三丁基-4-羥基苯基)-丙酸酯、二硬脂基(3,5-二第三丁基-4-羥基苄基)膦酸酯、硫二甘醇雙[(3,5-二第三丁基-4-羥基苯基)丙酸酯]、1,6-六亞甲基雙[(3,5-二第三丁基-4-羥基苯基)丙酸酯]、1,6-六亞甲基雙[(3,5-二第三丁基-4-羥基苯基)丙酸醯胺]、4,4’-硫代雙(6-第三丁基-間甲酚)、2,2’-亞甲基雙(4-甲基-6-第三丁基苯酚)、2,2’-亞甲基雙(4-乙基-6-第三丁基苯酚)、雙[3,3-雙(4-羥基-3-第三丁基苯基)丁酸]甘醇酯、2,2’-亞乙基雙(4,6-二第三丁基苯酚)、2,2’-亞乙基雙(4-第二丁基-6-第三丁基苯酚)、1,1,3-參(2-甲基-4-羥基-5-第三丁基苯基)丁烷、雙[2-第三丁基-4-甲基-6-(2-羥基-3-第三丁基-5-甲基苄基)苯基]對苯二甲酸酯、1,3,5-參(3,5-二第三丁基-4-羥基苄基)-2,4,6-三甲基苯、1,3,5-參[(3,5-二第三丁基-4-羥基苯基)丙醯氧基乙基]異三聚氰酸酯、肆[亞甲基-3-(3,5-二第三丁基-4-羥基苯基)丙酸酯]甲烷、2-第三丁基-4-甲基-6-(2-丙烯醯氧基-3-第三丁基-5-甲基苄基)苯酚、3,9-雙[1,1-二甲基-2-{(3-第三丁基-4-羥基-5-甲基苯基)丙醯氧基}乙基]-2,4,8,10-四氧雜螺[5.5]十一烷、三乙二醇雙[(3-第三丁基-4-羥基-5-甲基苯基)丙酸酯]等。上述酚系抗氧化劑的含量,相對於含有鹵素原子之樹脂100質量份而言,較佳為0.01~5質量份,更佳為0.1~3質量份。The phenolic antioxidant may be any one as long as it is a usual user, and examples thereof include 2,6-di-t-butyl-p-cresol and 2,6-diphenyl-4-de. Octaoxyphenol, stearyl (3,5-di-t-butyl-4-hydroxyphenyl)-propionate, distearyl (3,5-di-t-butyl-4-hydroxybenzyl) Phosphonate, thiodiglycol bis[(3,5-di-t-butyl-4-hydroxyphenyl)propionate], 1,6-hexamethylene bis[(3,5-di Tributyl-4-hydroxyphenyl)propionate], 1,6-hexamethylenebis[(3,5-di-t-butyl-4-hydroxyphenyl)propanoic acid decylamine], 4, 4'-thiobis(6-t-butyl-m-cresol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 2,2'-methylene Bis(4-ethyl-6-tert-butylphenol), bis[3,3-bis(4-hydroxy-3-t-butylphenyl)butanoic acid] glycolate, 2,2'- Ethylene bis(4,6-di-t-butylphenol), 2,2'-ethylenebis(4-secondbutyl-6-tert-butylphenol), 1,1,3-parameter (2-methyl-4-hydroxy-5-t-butylphenyl)butane, bis[2-tert-butyl-4-methyl-6-(2-hydroxy-3-t-butyl- 5-methylbenzyl)phenyl]terephthalate, 1,3,5-paran (3,5-di-t-butyl-4- Hydroxybenzyl)-2,4,6-trimethylbenzene, 1,3,5-gin[(3,5-di-t-butyl-4-hydroxyphenyl)propanoxyethyl]iso-tri Polycyanate, hydrazine [methylene-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate]methane, 2-tert-butyl-4-methyl-6- (2-propenyloxy-3-tert-butyl-5-methylbenzyl)phenol, 3,9-bis[1,1-dimethyl-2-{(3-tert-butyl-4) -hydroxy-5-methylphenyl)propoxycarbonyl}ethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane, triethylene glycol bis[(3-third butyl) 4--4-hydroxy-5-methylphenyl)propionate]. The content of the phenolic antioxidant is preferably 0.01 to 5 parts by mass, more preferably 0.1 to 3 parts by mass, per 100 parts by mass of the resin containing a halogen atom.
就上述磷系抗氧化劑而言,只要是通常使用者,則可為任何者,例如可舉出亞磷酸參壬基苯酯、參(2,4-二第三丁基苯基)亞磷酸酯、參[2-第三丁基-4-(3-第三丁基-4-羥基-5-甲基苯硫基)-5-甲基苯基]亞磷酸酯、亞磷酸十三酯、亞磷酸辛基二苯酯、亞磷酸二(癸基)單苯酯、二(十三基)季戊四醇二亞磷酸酯、二硬脂基季戊四醇二亞磷酸酯、二(壬基苯基)季戊四醇二亞磷酸酯、雙(2,4-二第三丁基苯基)季戊四醇二亞磷酸酯、雙(2,6-二第三丁基-4-甲基苯基)季戊四醇二亞磷酸酯、雙(2,4,6-三第三丁基苯基)季戊四醇二亞磷酸酯、四(十三基)異亞丙基二苯酚二亞磷酸酯、四(十三基)-4,4’-正亞丁基雙(2-第三丁基-5-甲基苯酚)二亞磷酸酯、六(十三基)-1,1,3-參(2-甲基-4-羥基-5-第三丁基苯基)丁烷三亞磷酸酯、肆(2,4-二第三丁基苯基)伸聯苯基二亞膦酸酯、9,10-二氫-9-氧雜-10-磷雜菲-10-氧化物、2,2’-亞甲基雙(4-甲基-6-第三丁基苯基)-2-乙基己基亞磷酸酯等。上述磷系抗氧化劑的含量,相對於含有鹵素原子之樹脂100質量份而言,較佳為0.001~5質量份,更佳為0.005~3質量份。The phosphorus-based antioxidant may be any of ordinary users, and examples thereof include decylphenyl phosphite and bis(2,4-di-t-butylphenyl) phosphite. , [2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenylthio)-5-methylphenyl]phosphite, tridecyl phosphite, Octyl diphenyl phosphite, bis(indenyl)monophenyl phosphite, bis(tridecyl)pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, bis(nonylphenyl)pentaerythritol II Phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-t-butyl-4-methylphenyl)pentaerythritol diphosphite, double (2,4,6-tri-t-butylphenyl)pentaerythritol diphosphite, tetrakis(tridecyl)isopropylidenediphenol diphosphite, tetrakis(tridecyl)-4,4'- n-Butyl bis(2-tert-butyl-5-methylphenol) diphosphite, hexakis(tridecyl)-1,1,3-para (2-methyl-4-hydroxy-5- Tributylphenyl)butane triphosphite, bismuth (2,4-di-t-butylphenyl)-biphenyldiphosphinate, 9,10-dihydro-9-oxa-10- Phosphorus phenanthrene-10-oxidation And 2,2'-methylenebis(4-methyl-6-t-butylphenyl)-2-ethylhexylphosphite. The content of the phosphorus-based antioxidant is preferably 0.001 to 5 parts by mass, more preferably 0.005 to 3 parts by mass, per 100 parts by mass of the resin containing a halogen atom.
就上述紫外線吸收劑而言,例如可舉出2,4-二羥基二苯基酮、2-羥基-4-甲氧基二苯基酮、2-羥基-4-辛氧基二苯基酮、5,5’-亞甲基雙(2-羥基-4-甲氧基二苯基酮)等之2-羥基二苯基酮;2-(2-羥基-5-第三辛基苯基)苯并三唑、2-(2-羥基-3,5-二第三丁基苯基)-5-氯苯并三唑、2-(2-羥基-3-第三丁基-5-甲基苯基)-5-氯苯并三唑、2-(2-羥基-3,5-二異丙苯基苯基)苯并三唑、2,2’-亞甲基雙(4-第三辛基-6-苯并三唑基)苯酚、2-(2-羥基-3-第三丁基-5-羧基苯基)苯并三唑的聚乙二醇酯等之2-(2-羥基苯基)苯并三唑;苯基水楊酸酯間苯二酚單苯甲酸酯、2,4-二第三丁基苯基-3,5-二第三丁基-4-羥基苯甲酸酯、十六基-3,5-二第三丁基-4-羥基苯甲酸酯等之苯甲酸酯;2-乙基-2’-乙氧基草醯替苯胺、2-乙氧基-4’-十二基草醯替苯胺等之取代草醯替苯胺;乙基-α-氰基-β,β-二苯基丙烯酸酯、甲基-2-氰基-3-甲基-3-(對甲氧基苯基)丙烯酸酯等之氰基丙烯酸酯等。上述紫外線吸收劑的含量,相對於含有鹵素原子之樹脂100質量份而言,較佳為0.005~10質量份,更佳為0.01~5質量份。Examples of the above ultraviolet absorber include 2,4-dihydroxydiphenyl ketone, 2-hydroxy-4-methoxydiphenyl ketone, and 2-hydroxy-4-octyloxydiphenyl ketone. 2-hydroxydiphenyl ketone of 5,5'-methylenebis(2-hydroxy-4-methoxydiphenyl ketone); 2-(2-hydroxy-5-th-octylphenyl) Benzotriazole, 2-(2-hydroxy-3,5-di-t-butylphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3-t-butyl-5- Methylphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-diisopropylphenylphenyl)benzotriazole, 2,2'-methylenebis(4- 2-(octyl-6-benzotriazolyl)phenol, 2-(2-hydroxy-3-t-butyl-5-carboxyphenyl)benzotriazole, polyethylene glycol ester, etc. 2-( 2-hydroxyphenyl)benzotriazole; phenyl salicylate resorcinol monobenzoate, 2,4-di-t-butylphenyl-3,5-di-t-butyl-4 a benzoate such as hydroxybenzoate or hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate; 2-ethyl-2'-ethoxyxantanilide , 2-ethoxy-4'-dodedodecanolide, substituted oxalic acid; ethyl-α-cyano-β,β-diphenyl acrylate, methyl-2-cyano -3-methyl-3 a cyanoacrylate such as -(p-methoxyphenyl) acrylate. The content of the ultraviolet absorber is preferably 0.005 to 10 parts by mass, more preferably 0.01 to 5 parts by mass, per 100 parts by mass of the resin containing a halogen atom.
就上述光安定劑而言,例如可舉出2,2,6,6-四甲基-4-哌啶基硬脂酸酯、1,2,2,6,6-五甲基-4-哌啶基硬脂酸酯、2,2,6,6-四甲基-4-哌啶基苯甲酸酯、雙(2,2,6,6-四甲基-4-哌啶基)癸二酸酯、雙(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯、肆(2,2,6,6-四甲基-4-哌啶基)丁烷四羧酸酯、肆(1,2,2,6,6-五甲基-4-哌啶基)丁烷四羧酸酯、雙(1,2,2,6,6-五甲基-4-哌啶基)‧二(十三基)-1,2,3,4-丁烷四羧酸酯、雙(1,2,2,6,6-五甲基-4-羥基苄基)丙二酸酯、1-(2-羥乙基)-2,2,6,6-四甲基-4-哌啶醇/琥珀酸二乙酯聚縮合物、1,6-雙(2,2,6,6-四乙基-4-哌啶基胺基)己烷/二溴乙烷聚縮合物、1,6-雙(2,2,6,6-四甲基-4-哌啶基胺基)己烷/2,4-二氯-6-啉基-s-三聚縮合物、1,6-雙(2,2,6,6-四甲基-4-胡椒基胺基)己烷/2,4-二氯-6-第三辛基胺基-s-三聚縮合物、1,5,8,12-肆[2,4-雙(N-丁基-N-(2,2,6,6-四甲基-4-哌啶基)胺基)-s-三-6-基]-1,5,8,12-四氮雜十二烷、1,6,11-參[2,4-雙(N-丁基-N-(2,2,6,6-四甲基-4-哌啶基)胺基)-s-三-6-基胺基]十一烷、1,6,11-參[2,4-雙(N-丁基-N-(1,2,2,6,6-五甲基-4-哌基)胺基)-s-三-6-基胺基]十一烷等的受阻胺化合物等。上述光安啶劑的含量,相對於含有鹵素原子之樹脂100質量份而言,較佳為0.001~5質量份,更佳為0.05~3質量份。Examples of the above photostabilizer include 2,2,6,6-tetramethyl-4-piperidinyl stearate and 1,2,2,6,6-pentamethyl-4- Piperidinyl stearate, 2,2,6,6-tetramethyl-4-piperidyl benzoate, bis(2,2,6,6-tetramethyl-4-piperidinyl) Sebacate, bis(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, hydrazine (2,2,6,6-tetramethyl-4-piperidine Butane tetracarboxylate, hydrazine (1,2,2,6,6-pentamethyl-4-piperidyl)butane tetracarboxylate, bis(1,2,2,6,6- Pentamethyl-4-piperidinyl)‧bis(tridecyl)-1,2,3,4-butanetetracarboxylate, bis(1,2,2,6,6-pentamethyl-4 -Hydroxybenzyl)malonate, 1-(2-hydroxyethyl)-2,2,6,6-tetramethyl-4-piperidinol/diethyl succinate polycondensate, 1,6 -bis(2,2,6,6-tetraethyl-4-piperidinylamino)hexane/dibromoethane polycondensate, 1,6-bis(2,2,6,6-tetramethyl 4-piperidinylamino)hexane/2,4-dichloro-6- Lolinyl-s-three Polycondensate, 1,6-bis(2,2,6,6-tetramethyl-4-piperazinyl)hexane/2,4-dichloro-6-th-octylamino-s- three Polycondensate, 1,5,8,12-anthracene [2,4-bis(N-butyl-N-(2,2,6,6-tetramethyl-4-piperidyl)amino)- S-three -6-yl]-1,5,8,12-tetraazadodecane, 1,6,11-para [2,4-bis(N-butyl-N-(2,2,6,6) -tetramethyl-4-piperidinyl)amino)-s-three -6-ylamino]undecane, 1,6,11-para [2,4-bis(N-butyl-N-(1,2,2,6,6-pentamethyl-4-piperidin) Amino)-s-three A hindered amine compound such as -6-ylamino]undecane or the like. The content of the light stilbene is preferably 0.001 to 5 parts by mass, more preferably 0.05 to 3 parts by mass, per 100 parts by mass of the resin containing a halogen atom.
就本發明的含有鹵素原子之樹脂組成物的成形加工方法而言,可舉出擠出加工、壓延加工、吹塑成形、加壓加工、粉體成形、射出成形等。The molding processing method of the halogen atom-containing resin composition of the present invention may be extrusion processing, calendering, blow molding, press processing, powder molding, or injection molding.
本發明的成形品係由上述含有鹵素原子之樹脂組成物所形成。該成形品的形狀係沒有特別的限制,例如可舉出丸粒、薄膜、片、管子、細管或其它各種立體成形品等。The molded article of the present invention is formed of the above-described resin composition containing a halogen atom. The shape of the molded article is not particularly limited, and examples thereof include pellets, films, sheets, tubes, straws, and various other three-dimensional molded articles.
以下,藉由實施例來更詳細說明本發明。再者,於以下的實施例及比較例中,沒有特別預先指明時,份及%各自表示質量份及質量%。Hereinafter, the present invention will be described in more detail by way of examples. In the following examples and comparative examples, the parts and % each represent a part by mass and a mass%, unless otherwise specified.
只要沒有特別預先指明,則PVA之分析係依照JIS K6726記載的方法來進行。The analysis of PVA was carried out in accordance with the method described in JIS K6726 unless otherwise specified.
使聚合度850、皂化度72莫耳%的聚乙烯醇,以相對於氯乙烯而言相當於600ppm之量,溶解於去離子水中,以調製分散安定劑。將如此所得之分散安定劑投入於經刻度附著防止劑NOXOL WSW(CIRS公司製)以固體成分為0.3g/m2所塗佈之玻璃襯裏製高壓釜中。接著,於玻璃襯裏製高壓釜中投入0.04份的二異丙基過氧二碳酸酯的70%甲苯溶液,排氣直到高壓釜內的壓力成為0.0067MPa為止而去除氧後,投入30份的氯乙烯,將高壓釜內的內容物升溫至57℃,於攪拌下開始聚合。聚合開始時的高壓釜內之壓力為0.83MPa。開始聚合後,經過7小時後,在高壓釜內的壓力成為0.44MPa的時間點停止聚合,去除未反應的氯乙烯後,取出聚合反應物,在65℃進行一夜乾燥,而得到聚氯乙烯(PVC)。The polyvinyl alcohol having a polymerization degree of 850 and a saponification degree of 72 mol% was dissolved in deionized water in an amount equivalent to 600 ppm with respect to vinyl chloride to prepare a dispersion stabilizer. The dispersion stabilizer thus obtained was placed in a glass-lined autoclave coated with a scale adhesion preventing agent NOXOL WSW (manufactured by CIRS) at a solid content of 0.3 g/m 2 . Next, 0.04 part of a 70% toluene solution of diisopropylperoxydicarbonate was placed in a glass-lined autoclave, and the mixture was evacuated until the pressure in the autoclave became 0.0067 MPa, and then oxygen was removed, and 30 parts of chlorine was introduced. Ethylene, the contents of the autoclave were heated to 57 ° C, and polymerization was started with stirring. The pressure in the autoclave at the start of the polymerization was 0.83 MPa. After the initiation of the polymerization, the polymerization was stopped after the pressure in the autoclave became 0.44 MPa, and the unreacted vinyl chloride was removed. Then, the polymerization reaction product was taken out and dried at 65 ° C overnight to obtain polyvinyl chloride ( PVC).
於具備攪拌機、氮導入口、添加劑導入口及引發劑添加口的6L反應槽中,投入900g醋酸乙烯酯、2,100g甲醇,升溫至60℃後,藉由30分鐘的氮氣冒泡而將系統中氮氣置換。將上述反應槽內溫調整至60℃,添加2.3g 2,2’-偶氮雙(4-甲氧基-2,4-二甲基戊腈)以引發聚合。聚合中將聚合溫度維持在60℃,5小時後當聚合率達到70%時,冷卻而停止聚合。接著,於減壓下去除未反應的醋酸乙烯酯,而得到聚醋酸乙烯酯(PVAc)的甲醇溶液。於濃度經調整至30%的PVAc溶液中,以鹼莫耳比(NaOH之莫耳數/PVAc中的乙烯酯單位之莫耳數)成為0.006的方式,添加NaOH甲醇溶液(10%濃度)而進行皂化。所得之PVA係用甲醇洗淨。藉由以上的操作,得到聚合度320、皂化度80莫耳%的PVA。900 g of vinyl acetate and 2,100 g of methanol were placed in a 6 L reaction vessel equipped with a stirrer, a nitrogen inlet, an additive inlet, and an initiator addition port, and the temperature was raised to 60 ° C, and then bubbling with nitrogen for 30 minutes was carried out in the system. Nitrogen replacement. The internal temperature of the above reaction vessel was adjusted to 60 ° C, and 2.3 g of 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile) was added to initiate polymerization. The polymerization temperature was maintained at 60 ° C during the polymerization, and when the polymerization rate reached 70% after 5 hours, the polymerization was stopped by cooling. Next, unreacted vinyl acetate was removed under reduced pressure to obtain a methanol solution of polyvinyl acetate (PVAc). In a PVAc solution adjusted to a concentration of 30%, a NaOH methanol solution (10% concentration) was added in such a manner that the alkali molar ratio (the number of moles of NaOH/the number of moles of vinyl ester units in PVAc) was 0.006. Saponification is carried out. The obtained PVA was washed with methanol. By the above operation, a PVA having a degree of polymerization 320 and a degree of saponification of 80 mol% was obtained.
於瓷製燒杯中,分別添加100份的上述所得之聚氯乙烯、0.75份的上述所得之PVA、0.25份的市售之山梨糖醇、1份的市售之硬脂酸鋅及0.5份的市售之硬脂酸鈣,混合而得到聚氯乙烯組成物。100 parts of the above-obtained polyvinyl chloride, 0.75 parts of the above-obtained PVA, 0.25 parts of commercially available sorbitol, 1 part of commercially available zinc stearate, and 0.5 part of each were added to a porcelain beaker. Commercially available calcium stearate is mixed to obtain a polyvinyl chloride composition.
藉由試驗輥,將所得之聚氯乙烯組成物在160℃混練5分鐘,而製作厚度0.45mm的薄片。The obtained polyvinyl chloride composition was kneaded at 160 ° C for 5 minutes by a test roll to prepare a sheet having a thickness of 0.45 mm.
將上述薄片切割成50×70mm,將所得之薄片置入吉爾(Geer)烘箱中,測定在180℃的溫度下完全變成黑色為止的時間(黑化時間),當作熱安定性的指標。表1中顯示評價結果。The sheet was cut into 50 × 70 mm, and the obtained sheet was placed in a Geer oven, and the time (blackening time) until it completely turned black at a temperature of 180 ° C was measured, and it was used as an index of thermal stability. The evaluation results are shown in Table 1.
將上述薄片切割成複數的45×30mm,疊合12~14片的所得之薄片,在185℃加壓5分鐘以製作厚度5mm的試驗片,藉由目視來比較著色性,依照以下的基準來判定。表1中顯示評價結果。The sheet was cut into a plurality of sheets of 45×30 mm, and 12 to 14 sheets of the sheet were laminated, and pressed at 185 ° C for 5 minutes to prepare a test piece having a thickness of 5 mm, and the coloring property was compared by visual observation, and the following criteria were used. determination. The evaluation results are shown in Table 1.
A:幾乎沒有著色。A: There is almost no coloration.
B:稍微看到著色。B: I saw the coloring slightly.
C:黃色。C: yellow.
D:黃褐色。D: yellowish brown.
為了在上述聚氯乙烯組成物的混練時,評價黏著物對擠壓機內部等的附著之產生程度,藉由目視來觀察聚氯乙烯組成物之混練時所使用的上述試驗輥之表面,依照以下的基準來判定黏著物對試驗輥表面的附著之產生程度。表1中顯示評價結果。In order to evaluate the degree of adhesion of the adhesive to the inside of the extruder or the like during the kneading of the polyvinyl chloride composition, the surface of the test roll used in the kneading of the polyvinyl chloride composition was visually observed. The following criteria were used to determine the degree of adhesion of the adhesive to the surface of the test roll. The evaluation results are shown in Table 1.
A:完全沒有附著。A: There is no attachment at all.
B:稍微看到附著。B: I saw the attachment slightly.
C:看到大量的附著。C: I saw a lot of adhesion.
除了如表1中所示,變更所使用的多元醇之種類、PVA、多元醇及硬脂酸鋅之含量以外,與實施例1同樣地得到聚氯乙烯,與實施例1同樣地形成薄片。然後,與實施例1同樣地進行熱安定性試驗、著色性試驗及黏著物的附著產生評價。表1中顯示評價結果。In the same manner as in Example 1, except that the content of the polyol used, the PVA, the polyol, and the zinc stearate were changed as shown in Table 1, a sheet was formed in the same manner as in Example 1. Then, in the same manner as in Example 1, the thermal stability test, the coloring property test, and the adhesion of the adherend were evaluated. The evaluation results are shown in Table 1.
除了如表1中所示,變更所使用的多元醇之種類、PVA、多元醇及硬脂酸鋅之含量以外,與實施例1同樣地得到聚氯乙烯,與實施例1同樣地形成薄片。然後,與實施例1同樣地進行熱安定性試驗、著色性試驗及黏著物的附著產生評價。表1中顯示評價結果。In the same manner as in Example 1, except that the content of the polyol used, the PVA, the polyol, and the zinc stearate were changed as shown in Table 1, a sheet was formed in the same manner as in Example 1. Then, in the same manner as in Example 1, the thermal stability test, the coloring property test, and the adhesion of the adherend were evaluated. The evaluation results are shown in Table 1.
於實施例1~8中,顯示同時含有皂化度為80莫耳%且聚合度為320的PVA、與作為多元醇的山梨糖醇、二甘油、聚甘油(甘油的10聚物或20聚物)或二季戊四醇之聚氯乙烯組成物的評價結果。聚氯乙烯組成物皆具有充分的熱安定性,而且黏著物對試驗輥表面的附著少。又,將此等聚氯乙烯組成物成形而得之各薄片係著色少。In Examples 1 to 8, PVA having a degree of saponification of 80 mol% and a degree of polymerization of 320, and sorbitol, diglycerin, polyglycerol (polymer of 10 or 20 glycerol) as a polyol were shown. Or the evaluation result of the polyvinyl chloride composition of dipentaerythritol. The polyvinyl chloride composition has sufficient thermal stability and the adhesion of the adhesive to the surface of the test roll is small. Further, each of the sheets obtained by molding the polyvinyl chloride composition has less coloration.
另一方面,於比較例1~2中,顯示不含有多元醇的聚氯乙烯組成物之評價結果。不含有多元醇時,黑化時間短而熱安定性不充分。On the other hand, in Comparative Examples 1 and 2, the evaluation results of the polyvinyl chloride composition containing no polyol were shown. When the polyol is not contained, the blackening time is short and the thermal stability is insufficient.
比較例3係顯示不含有PVA,而含有1份當作多元醇的山梨糖醇之聚氯乙烯組成物的評價結果。不含有PVA時,黑化時間短而熱安定性不充分,薄片係著色成黃色,更且亦看到大量的黏著物對試驗輥表面的附著。Comparative Example 3 shows the results of evaluation of a polyvinyl chloride composition containing 1 part of sorbitol as a polyol, which does not contain PVA. When PVA was not contained, the blackening time was short and the thermal stability was insufficient, the flakes were colored yellow, and a large amount of adhesion of the adhesive to the surface of the test roll was also observed.
比較例4係顯示含有3份的PVA、1份當作多元醇的山梨糖醇之聚氯乙烯組成物的評價結果。若含有3份的PVA,則黑化時間係十分長,但薄片係著色成黃色。Comparative Example 4 shows the results of evaluation of a polyvinyl chloride composition containing 3 parts of PVA and 1 part of sorbitol as a polyol. If 3 parts of PVA is contained, the blackening time is very long, but the flakes are colored yellow.
比較例5係顯示含有1份的PVA、3份當作多元醇的山梨糖醇之聚氯乙烯組成物的評價結果。若含有3份的多元醇,則黑化時間係十分長,但薄片係著色成黃褐色,亦看到大量的黏著物對試驗輥表面的附著。Comparative Example 5 shows the results of evaluation of a polyvinyl chloride composition containing 1 part of PVA and 3 parts of sorbitol as a polyol. If 3 parts of the polyol is contained, the blackening time is very long, but the flakes are colored yellowish brown, and a large amount of adhesive adheres to the surface of the test roll.
比較例6係顯示含有0.005份的PVA、1份當作多元醇的山梨糖醇之聚氯乙烯組成物的評價結果。PVA為0.005份時,黑化時間短而熱安定性不充分,薄片係著色成黃色,更且亦看到大量的黏著物對試驗輥表面的附著。Comparative Example 6 shows the results of evaluation of a polyvinyl chloride composition containing 0.005 parts of PVA and 1 part of sorbitol as a polyol. When the PVA was 0.005 parts, the blackening time was short and the thermal stability was insufficient, the flakes were colored yellow, and a large amount of adhesion of the adhesive to the surface of the test roll was also observed.
比較例7係顯示含有1份的PVA、0.005份當作多元醇的山梨糖醇之聚氯乙烯組成物的評價結果。山梨糖醇為0.005份時,黑化時間短而熱安定性不充分。Comparative Example 7 shows the results of evaluation of a polyvinyl chloride composition containing 1 part of PVA and 0.005 part of sorbitol as a polyol. When the sorbitol is 0.005 parts, the blackening time is short and the thermal stability is insufficient.
比較例8~10係顯示不含有PVA,而含有作為多元醇的二甘油(比較例8)、聚甘油(甘油的10聚物、比較例9)或二季戊四醇(比較例10)之聚氯乙烯組成物的評價結果。不含有PVA時,皆黑化時間短而熱安定性不充分。Comparative Examples 8 to 10 show polyvinyl chloride containing no polyphenol (Comparative Example 8), polyglycerol (10-mer of glycerin, Comparative Example 9) or dipentaerythritol (Comparative Example 10) without containing PVA. The evaluation result of the composition. When PVA is not contained, the blackening time is short and the thermal stability is insufficient.
比較例11係顯示含有1份的PVA、1份當作多元醇的甘油單硬脂酸酯之聚氯乙烯組成物的評價結果。甘油單硬脂酸酯係羥基含有率為9質量%。如此地,多元醇的羥基含有率低時,黑化時間短而熱安定性不充分。Comparative Example 11 shows the results of evaluation of a polyvinyl chloride composition containing 1 part of PVA and 1 part of glycerol monostearate as a polyol. The glycerol monostearate-based hydroxyl group content was 9% by mass. As described above, when the hydroxyl group content of the polyol is low, the blackening time is short and the thermal stability is insufficient.
比較例12係顯示含有1份的PVA、1份當作多元醇的聚甘油(甘油的約50聚物)之聚氯乙烯組成物的評價結果。聚甘油(甘油的約50聚物)係分子量約3,700。如此地,多元醇的分子量大時,黑化時間短而熱安定性不充分。Comparative Example 12 shows the results of evaluation of a polyvinyl chloride composition containing 1 part of PVA and 1 part of polyglycerol (about 50 mer of glycerin) as a polyol. Polyglycerol (about 50 mers of glycerol) has a molecular weight of about 3,700. As described above, when the molecular weight of the polyol is large, the blackening time is short and the thermal stability is insufficient.
比較例13係顯示含有0.75份的PVA、0.25份當作多元醇的山梨糖醇、0.005份的硬脂酸鋅之聚氯乙烯組成物的評價結果。硬脂酸鋅的含量為0.005份時,黑化時間短而熱安定性不充分。Comparative Example 13 shows the results of evaluation of a polyvinyl chloride composition containing 0.75 parts of PVA, 0.25 parts of sorbitol as a polyol, and 0.005 parts of zinc stearate. When the content of zinc stearate is 0.005 parts, the blackening time is short and the thermal stability is insufficient.
比較例14係顯示含有0.75份的PVA、0.25份當作多元醇的山梨糖醇、10份的硬脂酸鋅之聚氯乙烯組成物的評價結果。硬脂酸鋅的含量為10份時,黑化時間短而熱安定性不充分。Comparative Example 14 shows the results of evaluation of a polyvinyl chloride composition containing 0.75 parts of PVA, 0.25 parts of sorbitol as a polyol, and 10 parts of zinc stearate. When the content of zinc stearate is 10 parts, the blackening time is short and the thermal stability is insufficient.
除了於實施例1中,在PVA的製造時之皂化時,將鹼莫耳比由0.006變更為0.003以外,藉由與實施例1同樣的方法,得到表1中所示的PVA。使用此PVA,與實施例1同樣地得到聚氯乙烯組成物,與實施例1同樣地形成薄片。然後,與實施例1同樣地進行熱安定性試驗、著色性試驗及黏著物的附著產生評價。表1中顯示評價結果。In the same manner as in Example 1, the PVA shown in Table 1 was obtained in the same manner as in Example 1 except that the base molar ratio was changed from 0.006 to 0.003 in the saponification at the time of production of PVA. Using this PVA, a polyvinyl chloride composition was obtained in the same manner as in Example 1, and a sheet was formed in the same manner as in Example 1. Then, in the same manner as in Example 1, the thermal stability test, the coloring property test, and the adhesion of the adherend were evaluated. The evaluation results are shown in Table 1.
比較例15係顯示含有皂化度為55莫耳%且聚合度為320的PVA與作為多元醇的山梨糖醇之聚氯乙烯組成物的評價結果。PVA的皂化度為55莫耳%時,黑化時間短而熱安定性不充分。Comparative Example 15 shows the results of evaluation of a polyvinyl chloride composition containing PVA having a degree of saponification of 55 mol% and a degree of polymerization of 320 and sorbitol as a polyol. When the degree of saponification of PVA is 55 mol%, the blackening time is short and the thermal stability is insufficient.
如上述實施例所示,若使用本發明的含有鹵素原子之樹脂組成物,則由於即使在比較低溫下成形時也具有充分的熱安定性,故可適用的成形溫度範圍廣。再者,於成形時亦可抑制黏著物對擠壓機內部等的附著之產生,可得到著色少的成形品,故非常有意義。As shown in the above examples, when the halogen atom-containing resin composition of the present invention is used, since it has sufficient thermal stability even when molded at a relatively low temperature, a suitable molding temperature range is wide. Further, it is also possible to suppress the adhesion of the adherend to the inside of the extruder or the like during molding, and it is possible to obtain a molded article having little coloration, which is very significant.
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| US5070128A (en) * | 1989-04-04 | 1991-12-03 | Rhone-Poulenc Chimie | Heat-stabilized/non-yellowing chloropolymers |
| TW201006882A (en) * | 2008-06-16 | 2010-02-16 | Kuraray Co | Poly (vinyl chloride) resin composition and method for producing the same |
| CN101827895A (en) * | 2007-11-28 | 2010-09-08 | 株式会社艾迪科 | Stabilizer for chlorine-containing resins and chlorine -containing resin compositions |
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| US5070128A (en) * | 1989-04-04 | 1991-12-03 | Rhone-Poulenc Chimie | Heat-stabilized/non-yellowing chloropolymers |
| CN101827895A (en) * | 2007-11-28 | 2010-09-08 | 株式会社艾迪科 | Stabilizer for chlorine-containing resins and chlorine -containing resin compositions |
| TW201006882A (en) * | 2008-06-16 | 2010-02-16 | Kuraray Co | Poly (vinyl chloride) resin composition and method for producing the same |
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