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TWI586514B - Injection molding machine - Google Patents

Injection molding machine Download PDF

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Publication number
TWI586514B
TWI586514B TW101124921A TW101124921A TWI586514B TW I586514 B TWI586514 B TW I586514B TW 101124921 A TW101124921 A TW 101124921A TW 101124921 A TW101124921 A TW 101124921A TW I586514 B TWI586514 B TW I586514B
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TW
Taiwan
Prior art keywords
mold
movable member
movable
fixed
electromagnet
Prior art date
Application number
TW101124921A
Other languages
Chinese (zh)
Other versions
TW201317112A (en
Inventor
Tatsuya Shibata
Atsuro Tamura
Tomohiro Moriya
Original Assignee
Sumitomo Heavy Industries
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Publication of TW201317112A publication Critical patent/TW201317112A/en
Application granted granted Critical
Publication of TWI586514B publication Critical patent/TWI586514B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/04Injection moulding apparatus using movable moulds or mould halves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/78Measuring, controlling or regulating of temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/80Measuring, controlling or regulating of relative position of mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C2045/645Mould opening, closing or clamping devices using magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76033Electric current or voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/7604Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76702Closure or clamping device
    • B29C2945/76709Closure or clamping device clamping or closing drive means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

射出成形機 Injection molding machine

本發明係有關一種射出成形機。 The present invention relates to an injection molding machine.

射出成形機,是從射出裝置射出熔融樹脂並填充於模具裝置的模穴,使其固化來成形為成形品。模具裝置由定模及動模構成。模具裝置的閉模、合模及開模藉由合模裝置進行。 In the injection molding machine, a molten resin is injected from an injection device and filled in a cavity of a mold device, and is solidified to be molded into a molded article. The mold device is composed of a fixed mold and a movable mold. The mold closing, mold clamping, and mold opening of the mold apparatus are performed by a mold clamping device.

作為合模裝置,使用馬達等驅動源與肘節機構之方式者被廣泛利用,但肘節機構的特性上很難變更合模力,響應性或穩定性較差。並且,在肘節機構動作時產生彎曲力矩,可能使安裝模具裝置之安裝面等變形。 As a mold clamping device, a drive source such as a motor and a toggle mechanism are widely used. However, it is difficult to change the mold clamping force in the characteristics of the toggle mechanism, and the responsiveness or stability is poor. Further, a bending moment is generated when the toggle mechanism operates, and the mounting surface of the mounting die device or the like may be deformed.

因此,提出了針對模開閉動作使用線性馬達而針對合模動作使用電磁鐵的吸附力之合模裝置。該合模裝置具備:固定壓板,安裝有定模;可動壓板,安裝有動模;吸附板,與可動壓板一同移動;後壓板,配設於可動壓板與吸附板之間;及桿,貫穿後壓板來連結可動壓板與吸附板。若在後壓板與吸附板之間產生基於電磁鐵之吸附力,則吸附力透過桿傳遞至可動壓板,並且在可動壓板與固定壓板之間產生合模力。 Therefore, a mold clamping device that uses an adsorption force of an electromagnet for a mold clamping operation using a linear motor for a mold opening and closing operation has been proposed. The mold clamping device comprises: a fixed pressure plate, a fixed mold is installed; a movable pressure plate is mounted with a movable mold; an adsorption plate moves together with the movable pressure plate; a rear pressure plate is disposed between the movable pressure plate and the adsorption plate; and the rod passes through The pressure plate is used to connect the movable platen and the adsorption plate. If an adsorption force based on the electromagnet is generated between the rear platen and the adsorption plate, the adsorption force is transmitted to the movable platen through the rod, and a mold clamping force is generated between the movable platen and the fixed platen.

然而,若更換模具裝置,則模具裝置的厚度可能發生變化,而使閉模結束時形成於後壓板與吸附板間的間隙發生變化。若間隙變動,則吸附力變動而使合模力發生變 化。 However, if the mold device is replaced, the thickness of the mold device may change, and the gap formed between the rear platen and the suction plate at the end of the mold closing may be changed. If the gap changes, the adsorption force changes and the clamping force changes. Chemical.

對此,以往根據模具裝置的厚度調整可動壓板與吸附板的間隔之模厚調整部曾被提出(例如參閱專利文獻1)。模厚調整部在使動模抵接於定模之狀態下調整可動壓板與吸附板的間隔,藉此將間隙調整成設定值。 On the other hand, a mold thickness adjusting portion that adjusts the distance between the movable platen and the suction plate in accordance with the thickness of the mold device has been proposed (see, for example, Patent Document 1). The mold thickness adjusting portion adjusts the interval between the movable platen and the suction plate while the movable mold is in contact with the fixed mold, thereby adjusting the gap to a set value.

(先前技術文獻) (previous technical literature) (專利文獻) (Patent Literature)

專利文獻1:國際公開第05/090052號小冊子 Patent Document 1: International Publication No. 05/090052

根據模具裝置的厚度調整可動壓板與吸附板的間隔後,射出成形機的狀態(例如模具裝置的狀態、電磁鐵的狀態等)可能會發生變化。因此,為了得到既定的合模力可能使供給於電磁鐵的線圈之電流增大,而造成合模效率下降。 After the interval between the movable platen and the suction plate is adjusted according to the thickness of the mold device, the state of the injection molding machine (for example, the state of the mold device, the state of the electromagnet, etc.) may vary. Therefore, in order to obtain a predetermined mold clamping force, the current supplied to the coil of the electromagnet may increase, resulting in a decrease in mold clamping efficiency.

本發明係鑒於上述課題而完成者,其目的在於提供一種當模厚調整後射出成形機的狀態發生變化時能夠提高合模效率之射出成形機。 The present invention has been made in view of the above problems, and an object of the invention is to provide an injection molding machine capable of improving mold clamping efficiency when the state of the injection molding machine is changed after the mold thickness is adjusted.

為了解決上述目的,本發明的態樣(1)之射出成形機的特徵在於,具備: 第1固定構件,安裝有定模;第1可動構件,安裝有動模;第2可動構件,與該第1可動構件一同移動;第2固定構件,配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,形成於前述第2可動構件及前述第2固定構件的其中一方,吸附另一方來產生既定的合模力;間隙檢測部,檢測閉模結束時形成於前述第2可動構件與前述第2固定構件間之間隙是否超過既定值;模厚調整部,調整前述第1可動構件與前述第2可動構件的間隙;及模厚調整處理部,控制該模厚調整部;當藉由前述間隙檢測部檢測出前述間隙超過既定值時,該模厚調整處理部驅動前述模厚調整部來縮小前述間隔。 In order to solve the above object, an injection molding machine according to aspect (1) of the present invention is characterized by comprising: a fixed mold is attached to the first fixing member; a movable mold is attached to the first movable member; the second movable member moves together with the first movable member; and the second fixed member is disposed in the first movable member and the first 2 between the movable members; the electromagnet is formed on one of the second movable member and the second fixed member, and the other is adsorbed to generate a predetermined clamping force; and the gap detecting portion is formed at the end of the closed mold. (2) whether a gap between the movable member and the second fixing member exceeds a predetermined value; a mold thickness adjusting portion adjusts a gap between the first movable member and the second movable member; and a mold thickness adjustment processing portion controls the mold thickness adjusting portion When the gap detecting unit detects that the gap exceeds a predetermined value, the mold thickness adjustment processing unit drives the mold thickness adjusting unit to reduce the interval.

並且,本發明的態樣(2)之射出成形機的特徵在於,具備:第1固定構件,安裝有定模;第1可動構件,安裝有動模;第2可動構件,與該第1可動構件一同移動;第2固定構件,配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,形成於前述第2可動構件及前述第2固定構件的其中一方,吸附另一方來產生既定的合模力; 電流檢測部,檢測合模時供給於該電磁鐵的線圈之電流值是否超過既定值;模厚調整部,調整前述第1可動構件與前述第2可動構件的間隔;及模厚調整處理部,控制該模厚調整部;當藉由前述電流檢測部檢測出前述電流值超過既定值時,該模厚調整處理部驅動前述模厚調整部來縮小前述間隔。 Further, the injection molding machine according to aspect (2) of the present invention includes: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; and a second movable member to be movable to the first movable member The member moves together; the second fixing member is disposed between the first movable member and the second movable member; and the electromagnet is formed on one of the second movable member and the second fixed member, and the other is adsorbed Produce a given clamping force; The current detecting unit detects whether or not the current value of the coil supplied to the electromagnet exceeds a predetermined value during the mold clamping; the mold thickness adjusting unit adjusts a distance between the first movable member and the second movable member; and a mold thickness adjustment processing unit; The mold thickness adjustment unit controls the mold thickness adjustment unit to drive the mold thickness adjustment unit to reduce the interval when the current detection unit detects that the current value exceeds a predetermined value.

另外,本發明的態樣(3)之射出成形機的特徵在於,具備:第1固定構件,安裝有定模;第1可動構件,安裝有動模;第2可動構件,與該第1可動構件一同移動;第2固定構件,配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,形成於前述第2可動構件及前述第2固定構件的其中一方,吸附另一方來產生既定的合模力;溫度檢測部,檢測合模時該電磁鐵的溫度是否超過既定溫度;模厚調整部,調整前述第1可動構件與前述第2可動構件的間隔;及模厚調整處理部,控制該模厚調整部;當藉由前述溫度檢測部檢測出前述溫度超過既定溫度時,該模厚調整處理部驅動前述模厚調整部來縮小前述間 隔。 Further, the injection molding machine according to aspect (3) of the present invention includes: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; and a second movable member and the first movable member The member moves together; the second fixing member is disposed between the first movable member and the second movable member; and the electromagnet is formed on one of the second movable member and the second fixed member, and the other is adsorbed a predetermined mold clamping force is generated; the temperature detecting unit detects whether the temperature of the electromagnet exceeds a predetermined temperature during mold clamping; and the mold thickness adjusting unit adjusts a distance between the first movable member and the second movable member; and a mold thickness adjustment process The mold thickness adjustment unit controls the mold thickness adjustment unit, and when the temperature detection unit detects that the temperature exceeds a predetermined temperature, the mold thickness adjustment processing unit drives the mold thickness adjustment unit to reduce the Separate.

根據本發明,提供一種當模厚調整後射出成形機的狀態發生變化時能夠提高合模效率之射出成形機。 According to the present invention, there is provided an injection molding machine capable of improving mold clamping efficiency when the state of the injection molding machine is changed after the mold thickness is adjusted.

以下,參閱附圖對用於實施本發明之方式進行說明,但在各附圖中,對於同一或對應之結構附加同一或對應之符號而省略說明。並且,將進行閉模時之可動壓板的移動方向設為前方,將進行開模時之可動壓板的移動方向設為後方來進行說明。 In the following, the embodiments for carrying out the invention will be described with reference to the accompanying drawings. In addition, the moving direction of the movable platen when the mold is closed is set to the front, and the moving direction of the movable platen when the mold is opened is set to the rear.

第1圖係表示本發明的一實施方式之射出成形機閉模時的狀態之圖。第2圖係表示本發明的一實施方式之射出成形機開模時的狀態之圖。 Fig. 1 is a view showing a state at the time of mold closing of the injection molding machine according to the embodiment of the present invention. Fig. 2 is a view showing a state at the time of mold opening of the injection molding machine according to the embodiment of the present invention.

圖中,10為合模裝置,Fr為射出成形機的框架,Gd為由鋪設於該框架Fr上之2根導軌構成之導引件,11為固定壓板(第1固定構件)。固定壓板11可設置於能夠沿著向模開閉方向(圖中左右方向)延伸之導引件Gd移動之位置調整座Ba上。另外,固定壓板11亦可載置於框架Fr上。 In the figure, 10 is a mold clamping device, Fr is a frame of an injection molding machine, Gd is a guide member composed of two guide rails laid on the frame Fr, and 11 is a fixed pressure plate (first fixing member). The fixed platen 11 can be disposed on a position adjusting base Ba that is movable along a guide member Gd that extends in the mold opening and closing direction (the horizontal direction in the drawing). In addition, the fixed platen 11 can also be placed on the frame Fr.

與固定壓板11對置而配設可動壓板(第1可動構件)12。可動壓板12固定於可動座Bb上,可動座Bb能夠在導引件Gd上行走。藉此,可動壓板12能夠相對於固 定壓板11向模開閉方向移動。 A movable platen (first movable member) 12 is disposed to face the fixed platen 11 . The movable platen 12 is fixed to the movable seat Bb, and the movable seat Bb can travel on the guide Gd. Thereby, the movable platen 12 can be relatively solid The constant pressure plate 11 moves in the mold opening and closing direction.

與固定壓板11隔著既定間隔且與固定壓板11平行地配設後壓板(第2固定構件)13。後壓板13透過腳部13a固定於框架Fr上。 A rear platen (second fixing member) 13 is disposed in parallel with the fixed platen 11 at a predetermined interval from the fixed platen 11. The rear platen 13 is fixed to the frame Fr through the leg portion 13a.

4根作為連結構件之繫桿14(圖中僅表示4根繫桿14中的2根)架設於固定壓板11與後壓板13之間。固定壓板11透過繫桿14固定於後壓板13。沿著繫桿14進退自如地配設可動壓板12。在可動壓板12中與繫桿14對應之部位形成用於使繫桿14貫穿之未圖示之導孔。另外,可形成缺口部來代替導孔。 Four tie bars 14 (only two of the four tie bars 14 are shown in the drawing) are spanned between the fixed platen 11 and the rear platen 13 . The fixed platen 11 is fixed to the rear platen 13 through the tie rod 14. The movable platen 12 is disposed to move forward and backward along the tie rod 14. A guide hole (not shown) through which the tie rod 14 is inserted is formed in a portion of the movable platen 12 corresponding to the tie bar 14. In addition, a notch portion may be formed instead of the via hole.

在繫桿14的前端部(圖中右端部)形成未圖示之螺紋部,將螺母n1螺合緊固於該螺紋部,藉此使繫桿14的前端部固定於固定壓板11。繫桿14的後端部固定於後壓板13。 A screw portion (not shown) is formed at a distal end portion (right end portion in the drawing) of the tie rod 14, and the nut n1 is screwed and fastened to the screw portion, whereby the distal end portion of the tie rod 14 is fixed to the fixed pressure plate 11. The rear end portion of the tie rod 14 is fixed to the rear pressure plate 13.

定模15與動模16分別安裝於固定壓板11與可動壓板12上,定模15與動模16隨著可動壓板12的進退而接觸或分離,進行閉模、合模及開模。另外,隨著進行合模,未圖示之模穴空間形成於定模15與動模16之間,從射出裝置17的射出噴嘴18射出之未圖示之熔融樹脂填充於模穴空間。由定模15及動模16構成模具裝置19。 The fixed mold 15 and the movable mold 16 are respectively mounted on the fixed platen 11 and the movable platen 12. The fixed mold 15 and the movable mold 16 are contacted or separated as the movable platen 12 advances and retreats, and the mold is closed, closed, and opened. Further, as the mold clamping is performed, a cavity space (not shown) is formed between the fixed mold 15 and the movable mold 16, and molten resin (not shown) which is emitted from the injection nozzle 18 of the injection device 17 is filled in the cavity space. The mold unit 19 is constituted by the fixed mold 15 and the movable mold 16.

吸附板22(第2可動構件)與可動壓板12平行地配設。吸附板22透過安裝板27固定於滑動座Sb上,滑動座Sb能夠在導引件Gd上行走。藉此,吸附板22在比後壓板13更靠後方進退自如。吸附板22可由磁性材料形成 。另外,亦可不設置安裝板27,此時,吸附板22直接固定於滑動座Sb上。 The suction plate 22 (second movable member) is disposed in parallel with the movable platen 12. The suction plate 22 is fixed to the slide seat Sb through the mounting plate 27, and the slide seat Sb can travel on the guide Gd. Thereby, the suction plate 22 can move forward and backward more than the rear pressure plate 13. The adsorption plate 22 may be formed of a magnetic material . Further, the mounting plate 27 may not be provided, and in this case, the suction plate 22 is directly fixed to the sliding seat Sb.

桿39配設成在後端部與吸附板22連結而在前端部與可動壓板12連結。因此,桿39在閉模時隨著吸附板22前進而前進並使可動壓板12前進,而在開模時隨著吸附板22後退而後退並使可動壓板12後退。因此,在後壓板13的中央部分形成用於使桿39貫穿之桿孔41。 The rod 39 is disposed to be coupled to the suction plate 22 at the rear end portion and coupled to the movable platen 12 at the front end portion. Therefore, the rod 39 advances with the advancement of the suction plate 22 at the time of mold closing, and advances the movable platen 12, and retreats as the suction plate 22 retreats at the time of mold opening, and the movable platen 12 retreats. Therefore, a rod hole 41 through which the rod 39 is inserted is formed in the central portion of the rear platen 13.

線性馬達28為用於使可動壓板12進退之模開閉驅動部,例如配設於與可動壓板12連結之吸附板22與框架Fr之間。另外,線性馬達28亦可配設於可動壓板12與框架Fr之間。 The linear motor 28 is a mold opening and closing drive unit for advancing and retracting the movable platen 12, and is disposed, for example, between the suction plate 22 and the frame Fr that are coupled to the movable platen 12. Further, the linear motor 28 may be disposed between the movable platen 12 and the frame Fr.

線性馬達28具備定子29及可動件31。定子29形成為在框架Fr上與導引件Gd平行且與滑動座Sb的移動範圍對應。可動件31形成為在滑動座Sb的下端與定子29對置且遍及既定範圍。 The linear motor 28 includes a stator 29 and a movable member 31. The stator 29 is formed to be parallel to the guide Gd on the frame Fr and to correspond to the range of movement of the slide seat Sb. The mover 31 is formed to face the stator 29 at a lower end of the slide seat Sb and to extend over a predetermined range.

可動件31具備磁心34及線圈35。並且,磁心34具備朝向定子29突出且以既定間距形成之複數個磁極齒33,線圈35捲繞於各磁極齒33上。另外,在相對於可動壓板12的移動方向垂直之方向上磁極齒33形成為相互平行。並且,定子29具備未圖示之磁心及在該磁心上延伸而形成之未圖示之永久磁鐵。藉由使N極及S極的各磁極交替磁化來形成該永久磁鐵。配置檢測可動件31的位置之位置感測器53。並且,檢測供給於線圈35之電流的電流值之電流感測器54設置於線圈35與電源之間。 The mover 31 includes a core 34 and a coil 35. Further, the core 34 includes a plurality of magnetic pole teeth 33 that protrude toward the stator 29 and are formed at a predetermined pitch, and the coil 35 is wound around each of the magnetic pole teeth 33. Further, the magnetic pole teeth 33 are formed to be parallel to each other in a direction perpendicular to the moving direction of the movable platen 12. Further, the stator 29 includes a core (not shown) and a permanent magnet (not shown) that is formed to extend over the core. The permanent magnet is formed by alternately magnetizing the magnetic poles of the N pole and the S pole. A position sensor 53 that detects the position of the movable member 31 is disposed. Further, a current sensor 54 that detects a current value of a current supplied to the coil 35 is provided between the coil 35 and the power source.

藉由向線圈35供給既定電流來驅動線性馬達28,使可動件31進退。隨此,使吸附板22及可動壓板12進退,能夠進行閉模及開模。根據位置感測器53的檢測結果反饋控制線性馬達28,以使可動件31的位置成為設定值。 The linear motor 28 is driven by supplying a predetermined current to the coil 35, and the movable member 31 is advanced and retracted. As a result, the suction plate 22 and the movable platen 12 are advanced and retracted, and mold closing and mold opening can be performed. The linear motor 28 is feedback-controlled based on the detection result of the position sensor 53 so that the position of the movable member 31 becomes a set value.

另外,本實施方式中,將永久磁鐵配設於定子29上,將線圈35配設於可動件31上,但是亦能夠將線圈配設於定子上,將永久磁鐵配設於可動件上。此時,線圈不會隨著線性馬達28的驅動而移動,因此能夠輕鬆地進行用於向線圈供給電力之配線。 Further, in the present embodiment, the permanent magnet is disposed on the stator 29, and the coil 35 is disposed on the movable member 31. However, the coil may be disposed on the stator and the permanent magnet may be disposed on the movable member. At this time, since the coil does not move with the driving of the linear motor 28, the wiring for supplying electric power to the coil can be easily performed.

另外,作為模開閉驅動部,亦可使用旋轉馬達及將旋轉馬達的旋轉運動轉換成直線運動之滾珠螺桿機構、或者液壓缸或空氣壓缸等流體壓缸等來代替線性馬達28。 Further, instead of the linear motor 28, a rotary motor, a ball screw mechanism that converts the rotational motion of the rotary motor into a linear motion, or a fluid pressure cylinder such as a hydraulic cylinder or an air cylinder may be used as the mold opening and closing drive unit.

電磁鐵單元37在後壓板13與吸附板22之間生成吸附力。該吸附力透過桿39傳遞至可動壓板12,在可動壓板12與固定壓板11之間產生合模力。 The electromagnet unit 37 generates an adsorption force between the rear platen 13 and the adsorption plate 22. This suction force is transmitted to the movable platen 12 through the rod 39, and a mold clamping force is generated between the movable platen 12 and the fixed platen 11.

另外,藉由固定壓板11、可動壓板12、後壓板13、吸附板22、線性馬達28、電磁鐵單元37及桿39等構成合模裝置10。 Further, the mold clamping device 10 is constituted by the fixed platen 11, the movable platen 12, the rear platen 13, the suction plate 22, the linear motor 28, the electromagnet unit 37, the rod 39, and the like.

電磁鐵單元37包含形成於後壓板13側之電磁鐵49及形成於吸附板22側之吸附部51。吸附部51形成於吸附板22的吸附面(前端面)的既定部分,例如吸附板22中包圍桿39且與電磁鐵49對置之部分。並且,在後壓板13的吸附面(後端部)的既定部分,例如在桿39周圍形 成容納電磁鐵49的線圈48之槽45。在比槽45更靠內側形成磁心46。在磁心46的周圍捲繞線圈48。在後壓板13中除磁心46以外的部分形成磁軛47。 The electromagnet unit 37 includes an electromagnet 49 formed on the side of the rear platen 13 and an adsorption portion 51 formed on the side of the adsorption plate 22. The adsorption unit 51 is formed in a predetermined portion of the adsorption surface (front end surface) of the adsorption plate 22, for example, a portion of the adsorption plate 22 that surrounds the rod 39 and faces the electromagnet 49. Further, a predetermined portion of the suction surface (rear end portion) of the rear platen 13, for example, around the rod 39 The groove 45 of the coil 48 that houses the electromagnet 49. The core 46 is formed on the inner side of the groove 45. The coil 48 is wound around the core 46. A portion other than the core 46 in the rear platen 13 is formed with a yoke 47.

另外,本實施方式中,雖是與後壓板13分開形成電磁鐵49,與吸附板22分開形成吸附部51,但亦可作為後壓板13的一部分形成電磁鐵,作為吸附板22的一部分形成吸附部。並且,亦可相反配置電磁鐵和吸附部。例如,可在吸附板22側設置電磁鐵49,在後壓板13側設置吸附部51。並且,電磁鐵49的線圈48的數量亦可為複數個。 Further, in the present embodiment, the electromagnet 49 is formed separately from the rear platen 13, and the adsorption portion 51 is formed separately from the adsorption plate 22. However, an electromagnet may be formed as a part of the rear platen 13, and adsorption may be formed as a part of the adsorption plate 22. unit. Further, the electromagnet and the adsorption portion may be arranged in reverse. For example, the electromagnet 49 can be provided on the side of the adsorption plate 22, and the adsorption portion 51 can be provided on the side of the rear platen 13. Further, the number of the coils 48 of the electromagnet 49 may be plural.

在電磁鐵單元37中,若向線圈48供給電流,則電磁鐵49被驅動而對吸附部51進行吸附,從而產生合模力。 When the current is supplied to the coil 48 in the electromagnet unit 37, the electromagnet 49 is driven to adsorb the adsorption portion 51, thereby generating a mold clamping force.

藉由控制裝置60控制合模裝置10的線性馬達28及電磁鐵49的驅動。控制裝置60具備CPU及記憶體等,根據藉由CPU運算之結果向線性馬達28的線圈35或電磁鐵49的線圈48供給電流。控制裝置60與合模力感測器55連接。合模力感測器55設置於合模裝置10中至少1根繫桿14的既定位置(固定壓板11與後壓板13之間的既定位置),檢測施加於該繫桿14之荷重。合模力感測器55例如包含檢測繫桿14的伸長量之應變計等。藉由合模力感測器55檢測出之荷重被送至控制裝置60。 The drive of the linear motor 28 and the electromagnet 49 of the mold clamping device 10 is controlled by the control device 60. The control device 60 includes a CPU, a memory, and the like, and supplies a current to the coil 35 of the linear motor 28 or the coil 48 of the electromagnet 49 based on the result of the CPU calculation. The control device 60 is coupled to the mold clamping force sensor 55. The mold clamping force sensor 55 is provided at a predetermined position (a predetermined position between the fixed pressure plate 11 and the rear pressure plate 13) of at least one tie rod 14 in the mold clamping device 10, and detects the load applied to the tie rod 14. The mold clamping force sensor 55 includes, for example, a strain gauge or the like that detects the elongation of the tie rod 14. The load detected by the mold clamping force sensor 55 is sent to the control device 60.

接著,對合模裝置10的動作進行說明。 Next, the operation of the mold clamping device 10 will be described.

藉由控制裝置60的模開閉處理部61控制閉模製程。第2圖的狀態(開模的狀態)下,模開閉處理部61向線 圈35供給電流來驅動線性馬達28。如第1圖所示,可動壓板12前進,動模16與定模15相抵接。此時,在後壓板13與吸附板22之間,亦即電磁鐵49與吸附部51之間形成間隙δ。另外,與合模力相比,閉模所需的力非常小。 The mold closing process is controlled by the mold opening and closing processing unit 61 of the control device 60. In the state of the second drawing (the state of the mold opening), the mold opening and closing processing unit 61 supplies a current to the coil 35 to drive the linear motor 28. As shown in Fig. 1, the movable platen 12 advances, and the movable mold 16 abuts against the fixed mold 15. At this time, a gap δ is formed between the rear platen 13 and the adsorption plate 22, that is, between the electromagnet 49 and the adsorption portion 51. In addition, the force required to close the mold is very small compared to the mold clamping force.

接著,控制裝置60的合模處理部62控制合模製程。合模處理部62向電磁鐵49的線圈48供給電流,將吸附部51吸附於電磁鐵49上。該吸附力透過桿39傳遞至可動壓板12,在可動壓板12與固定壓板11之間產生合模力。 Next, the mold clamping processing unit 62 of the control device 60 controls the mold clamping process. The mold clamping unit 62 supplies a current to the coil 48 of the electromagnet 49, and adsorbs the adsorption unit 51 to the electromagnet 49. This suction force is transmitted to the movable platen 12 through the rod 39, and a mold clamping force is generated between the movable platen 12 and the fixed platen 11.

合模力藉由合模力感測器55檢測。檢測出之合模力被送至控制裝置60,合模處理部62為了使合模力成為設定值而調整供給於線圈48之電流,並進行反饋控制。在此期間,在射出裝置17中熔融之熔融樹脂從射出噴嘴18射出,填充於模具裝置19的模穴空間。 The mold clamping force is detected by the mold clamping force sensor 55. The detected mold clamping force is sent to the control device 60, and the mold clamping processing unit 62 adjusts the current supplied to the coil 48 in order to set the mold clamping force to the set value, and performs feedback control. During this period, the molten resin melted in the injection device 17 is emitted from the injection nozzle 18 and filled in the cavity space of the mold device 19.

若模穴空間內的樹脂冷卻固化,則模開閉處理部61控制開模製程。在第1圖的狀態下,合模處理部62停止向電磁鐵49的線圈48供給電流。隨此,線性馬達28被驅動,可動壓板12後退,如第2圖所示,動模16後退而進行開模。 When the resin in the cavity space is cooled and solidified, the mold opening and closing processing portion 61 controls the mold opening process. In the state of Fig. 1, the mold clamping processing unit 62 stops supplying current to the coil 48 of the electromagnet 49. Accordingly, the linear motor 28 is driven, and the movable platen 12 is retracted. As shown in Fig. 2, the movable mold 16 is retracted to perform mold opening.

然而,若更換模具裝置19,則模具裝置19的厚度發生變化,閉模結束時形成於後壓板13與吸附板22之間的間隙δ發生變化。若間隙δ變動,則吸附力變動而使合模力發生變化。 However, when the mold device 19 is replaced, the thickness of the mold device 19 changes, and the gap δ formed between the rear platen 13 and the suction plate 22 at the end of the mold closing changes. When the gap δ changes, the adsorption force fluctuates and the mold clamping force changes.

於是,射出成形機具備根據模具裝置19的厚度調整可動壓板12與吸附板22的間隔之模厚調整部70。模厚調整部70包含模厚調整用馬達71、齒輪72、螺母73及桿39等。桿39貫穿吸附板22的中心部分,桿39的後端部形成有螺紋43。螺紋43與被支承為相對吸附板22旋轉自如之螺母73相螺合。螺母73的外周面形成未圖示之齒輪,該齒輪與安裝於模厚調整用馬達71的輸出軸71a之齒輪72相嚙合。由螺母73及螺紋43構成運動方向轉換部,在該運動方向轉換部中,螺母73的旋轉運動轉換成桿39的直進運動。並且,電流感測器56設置於模厚調整用馬達71與電源之間,前述電流感測器檢測供給於模厚調整用馬達71的驅動用線圈之電流的電流值。 Then, the injection molding machine includes a mold thickness adjusting portion 70 that adjusts the interval between the movable platen 12 and the suction plate 22 in accordance with the thickness of the mold device 19. The mold thickness adjustment unit 70 includes a mold thickness adjustment motor 71, a gear 72, a nut 73, a rod 39, and the like. The rod 39 penetrates the central portion of the suction plate 22, and the rear end portion of the rod 39 is formed with a thread 43. The thread 43 is screwed to a nut 73 that is rotatably supported by the suction plate 22. A gear (not shown) is formed on the outer peripheral surface of the nut 73, and this gear meshes with the gear 72 attached to the output shaft 71a of the mold thickness adjusting motor 71. The nut 73 and the screw 43 constitute a movement direction changing portion in which the rotational motion of the nut 73 is converted into the linear motion of the rod 39. Further, the current sensor 56 is provided between the mold thickness adjusting motor 71 and the power source, and the current sensor detects the current value of the current supplied to the driving coil of the mold thickness adjusting motor 71.

若供給既定電流來驅動模厚調整用馬達71,則螺母73相對螺紋43旋轉既定量,調整桿39相對於吸附板22之位置。從而,調整可動壓板12與吸附板22的間隔,能夠將閉模結束時的間隙δ設為最佳值。 When a predetermined current is supplied to drive the mold thickness adjusting motor 71, the nut 73 is rotated by a predetermined amount with respect to the screw 43, and the position of the rod 39 with respect to the suction plate 22 is adjusted. Therefore, the interval between the movable platen 12 and the suction plate 22 can be adjusted, and the gap δ at the end of the mold closing can be set to an optimum value.

模厚調整用馬達71可以為伺服馬達,亦可包含用來檢測模厚調整用馬達71的輸出軸71a的旋轉量等之編碼器部71b。供給於模厚調整用馬達71之電流根據編碼器部71b的檢測結果進行反饋控制,以便可動壓板12與吸附板22的間隔成為目標值。 The mold thickness adjusting motor 71 may be a servo motor or may include an encoder portion 71b for detecting the amount of rotation of the output shaft 71a of the mold thickness adjusting motor 71. The current supplied to the mold thickness adjusting motor 71 is feedback-controlled based on the detection result of the encoder unit 71b so that the distance between the movable platen 12 and the suction plate 22 becomes a target value.

接著,對模厚調整後的模厚調整部70的動作進行說明。模厚調整部70的動作藉由控制裝置60的模厚調整處理部63控制。 Next, the operation of the mold thickness adjusting unit 70 after the mold thickness adjustment will be described. The operation of the mold thickness adjusting unit 70 is controlled by the mold thickness adjustment processing unit 63 of the control device 60.

在模厚調整後,射出成形機的狀態(例如,模具裝置19的狀態、電磁鐵49的狀態等)可能會發生變化。例如,射出成形時的模具裝置19的溫度由於被調溫器保持成設定溫度,因此高於更換時的模具裝置19的溫度。如此一來,模具裝置19熱膨脹,因此可動壓板12後退,且吸附板22後退而使閉模結束時的間隙δ擴大。 After the mold thickness is adjusted, the state of the injection molding machine (for example, the state of the mold device 19, the state of the electromagnet 49, and the like) may vary. For example, since the temperature of the mold device 19 at the time of injection molding is maintained at the set temperature by the temperature regulator, it is higher than the temperature of the mold device 19 at the time of replacement. As a result, since the mold device 19 thermally expands, the movable platen 12 retreats, and the suction plate 22 retreats to expand the gap δ at the end of the mold closing.

由控制裝置60的間隙檢測部64檢測間隙δ是否超過既定值δ 0。間隙檢測部64例如根據來自位置感測器53之資訊進行檢測。在由位置感測器53所檢測之線性馬達28的可動件31的位置決定吸附板22的位置與間隙δ。使用測定吸附板22與後壓板13間的距離之專用感測器、根據該距離是否超過既定值來切換開與關之專用開關來代替位置感測器53亦可。 The gap detecting unit 64 of the control device 60 detects whether or not the gap δ exceeds the predetermined value δ 0 . The gap detecting unit 64 performs detection based on, for example, information from the position sensor 53. The position of the suction plate 22 and the gap δ are determined at the position of the movable member 31 of the linear motor 28 detected by the position sensor 53. Instead of the position sensor 53, a dedicated sensor for measuring the distance between the adsorption plate 22 and the rear platen 13 can be switched on and off depending on whether the distance exceeds a predetermined value.

當藉由間隙檢測部64檢測出間隙δ超過既定值δ 0時,模厚調整處理部63驅動模厚調整部70來縮小可動壓板12與吸附板22的間隔。縮小間隔之量預先藉由試驗等決定,亦可根據間隙δ與既定值δ 0之差(δ-δ 0)來決定。縮小間隔之量決定成閉模結束時的間隙δ不成為0(零)。縮小間隔之動作可在射出成形中進行,亦可在射出成形後進行。藉由縮小間隔能夠縮小間隙δ。從而,能夠降低為了得到既定合模力而供給於線圈48之電流,而提高合模效率。 When the gap detecting unit 64 detects that the gap δ exceeds the predetermined value δ 0 , the mold thickness adjustment processing unit 63 drives the mold thickness adjusting unit 70 to reduce the distance between the movable platen 12 and the suction plate 22 . The amount of reduction interval is determined in advance by a test or the like, and may be determined based on the difference ( δ - δ 0) between the gap δ and the predetermined value δ 0 . The amount of reduction interval is determined so that the gap δ at the end of the closed mold does not become 0 (zero). The operation of reducing the interval can be performed during injection molding or after injection molding. The gap δ can be narrowed by narrowing the interval. Therefore, the current supplied to the coil 48 in order to obtain a predetermined mold clamping force can be reduced, and the mold clamping efficiency can be improved.

為了提高合模效率,可由電流檢測部65檢測為了得到既定合模力而供給於線圈48之電流的電流值是否超過 既定值。這是因為閉模結束時的間隙δ越寬,為了得到既定合模力而供給於線圈48之電流的電流值就越增加。亦存在間隙δ不發生變化,但為了得到既定合模力而供給於線圈48之電流增大之情況。作為這樣的情況,例如可舉出當滑動座Sb與導引件Gd的摩擦力增大之情況及電磁鐵49劣化之情況等。電流檢測部65設置於控制裝置60,例如根據來自電流感測器54之資訊進行檢測。 In order to improve the mold clamping efficiency, the current detecting unit 65 can detect whether or not the current value of the current supplied to the coil 48 in order to obtain a predetermined mold clamping force exceeds a predetermined value. This is because the gap δ at the end of the mold closing is wider, and the current value of the current supplied to the coil 48 in order to obtain a predetermined mold clamping force increases. There is also a case where the gap δ does not change, but the current supplied to the coil 48 increases in order to obtain a predetermined mold clamping force. In such a case, for example, a case where the frictional force between the sliding seat Sb and the guide Gd increases and a case where the electromagnet 49 deteriorates may be mentioned. The current detecting unit 65 is provided in the control device 60, and is detected based on, for example, information from the current sensor 54.

當藉由電流檢測部65檢測出供給於線圈48之電流的電流值超過既定值時,模厚調整處理部63驅動模厚調整部70來縮小可動壓板12與吸附板22間的間隔。縮小間隔之量預先藉由試驗等決定,亦可根據間隙δ與既定值δ 0之差(δ-δ0)來決定。縮小間隔之量決定成使閉模結束時的間隙δ不成為0(零)。縮小間隔之動作可在射出成形中進行,亦可在射出成形後進行。藉由縮小間隔能夠縮小間隙δ。從而,能夠降低為了得到既定合模力而供給於線圈48之電流,而提高合模效率。 When the current detecting unit 65 detects that the current value of the current supplied to the coil 48 exceeds a predetermined value, the mold thickness adjustment processing unit 63 drives the mold thickness adjusting unit 70 to reduce the interval between the movable platen 12 and the suction plate 22. The amount of reduction interval is determined in advance by a test or the like, and may be determined based on the difference ( δ - δ0) between the gap δ and the predetermined value δ 0 . The amount of reduction interval is determined so that the gap δ at the end of the mold closing does not become 0 (zero). The operation of reducing the interval can be performed during injection molding or after injection molding. The gap δ can be narrowed by narrowing the interval. Therefore, the current supplied to the coil 48 in order to obtain a predetermined mold clamping force can be reduced, and the mold clamping efficiency can be improved.

並且,為了提高合模效率,可由溫度檢測部66檢測合模時電磁鐵49的溫度是否超過既定溫度。這是因為若供給至線圈48之電流增大,則電磁鐵49的溫度變高。溫度檢測部66設置於控制裝置60,例如根據來自檢測電磁鐵49或其附近(例如後壓板13)的溫度之溫度感測器57之資訊進行檢測。 Further, in order to improve the mold clamping efficiency, the temperature detecting unit 66 can detect whether or not the temperature of the electromagnet 49 exceeds a predetermined temperature during mold clamping. This is because if the current supplied to the coil 48 is increased, the temperature of the electromagnet 49 becomes high. The temperature detecting unit 66 is provided in the control device 60, and is detected based on, for example, information from a temperature sensor 57 that detects the temperature of the electromagnet 49 or its vicinity (for example, the rear platen 13).

當藉由溫度檢測部66檢測出電磁鐵49的溫度超過既定溫度時,模厚調整處理部63驅動模厚調整部70來縮小 可動壓板12與吸附板22間的間隔。縮小間隔之量預先藉由試驗等來決定,也可根據間隙δ與既定值δ 0之差(δ-δ0)來決定。縮小間隔之量決定成使閉模結束時的間隙δ不成為0(零)。縮小間隔之動作可在射出成形中進行,亦可在射出成形後進行。藉由縮小間隔能夠縮小間隙δ。從而,能夠降低為了得到既定合模力而供給於電磁鐵49的線圈48之電流,而提高合模效率。 When the temperature detecting unit 66 detects that the temperature of the electromagnet 49 exceeds a predetermined temperature, the mold thickness adjustment processing unit 63 drives the mold thickness adjusting unit 70 to reduce the interval between the movable platen 12 and the suction plate 22. The amount of reduction interval is determined in advance by a test or the like, and may be determined based on the difference ( δ - δ0) between the gap δ and the predetermined value δ 0 . The amount of reduction interval is determined so that the gap δ at the end of the mold closing does not become 0 (zero). The operation of reducing the interval can be performed during injection molding or after injection molding. The gap δ can be narrowed by narrowing the interval. Therefore, the current supplied to the coil 48 of the electromagnet 49 in order to obtain a predetermined mold clamping force can be reduced, and the mold clamping efficiency can be improved.

以上,對本發明的實施方式進行了說明,但本發明不限於上述實施方式,在不脫離本發明的範圍內,能夠對上述實施方式加以各種變形或置換。 The embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and various modifications and changes can be made to the above-described embodiments without departing from the scope of the invention.

例如,上述實施方式的模厚調整處理部63根據(1)間隙檢測部64的檢測結果、(2)電流檢測部65的檢測結果及(3)溫度檢測部66的檢測結果驅動模厚調整部70,但亦可根據上述(1)~(3)的任一檢測結果驅動模厚調整部70。 For example, the mold thickness adjustment processing unit 63 of the above-described embodiment drives the mold thickness adjustment unit based on (1) the detection result of the gap detection unit 64, (2) the detection result of the current detection unit 65, and (3) the detection result of the temperature detection unit 66. 70. However, the mold thickness adjusting portion 70 may be driven based on any of the above detection results (1) to (3).

10‧‧‧合模裝置 10‧‧‧Molding device

11‧‧‧固定壓板(第1固定構件) 11‧‧‧Fixed platen (1st fixing member)

12‧‧‧可動壓板(第1可動構件) 12‧‧‧ movable platen (1st movable member)

13‧‧‧後壓板(第2固定構件) 13‧‧‧ Rear platen (2nd fixing member)

15‧‧‧定模 15‧‧ ‧ fixed mode

16‧‧‧動模 16‧‧‧moving

22‧‧‧吸附板(第2可動構件) 22‧‧‧Adsorption plate (2nd movable member)

39‧‧‧桿 39‧‧‧ pole

48‧‧‧線圈 48‧‧‧ coil

49‧‧‧電磁鐵 49‧‧‧Electromagnet

53‧‧‧位置感測器 53‧‧‧ position sensor

54‧‧‧電磁鐵用電流感測器 54‧‧‧Electromagnetic current sensor

55‧‧‧合模力感測器 55‧‧‧Molding force sensor

56‧‧‧模厚調整裝置用電流感測器 56‧‧• Current sensor for mold thickness adjustment device

57‧‧‧電磁鐵用溫度感測器 57‧‧‧ Temperature sensor for electromagnet

60‧‧‧控制裝置 60‧‧‧Control device

61‧‧‧模開閉處理部 61‧‧‧Mold opening and closing processing department

62‧‧‧合模處理部 62‧‧‧Molding Processing Department

63‧‧‧模厚調整處理部 63‧‧‧Mold thickness adjustment processing department

64‧‧‧間隙檢測部 64‧‧‧Gap detection department

65‧‧‧電流檢測部 65‧‧‧ Current Detection Department

66‧‧‧溫度檢測部 66‧‧‧ Temperature Detection Department

70‧‧‧模厚調整部 70‧‧‧Mold thickness adjustment department

第1圖係表示本發明的基於一實施方式之射出成形機閉模時的狀態之圖。 Fig. 1 is a view showing a state at the time of mold closing of an injection molding machine according to an embodiment of the present invention.

第2圖係表示本發明的基於一實施方式之射出成形機開模時的狀態之圖。 Fig. 2 is a view showing a state at the time of mold opening of the injection molding machine according to the embodiment of the present invention.

10‧‧‧合模裝置 10‧‧‧Molding device

11‧‧‧固定壓板(第1固定構件) 11‧‧‧Fixed platen (1st fixing member)

12‧‧‧可動壓板(第1可動構件) 12‧‧‧ movable platen (1st movable member)

13‧‧‧後壓板(第2固定構件) 13‧‧‧ Rear platen (2nd fixing member)

13a‧‧‧腳部 13a‧‧‧foot

14‧‧‧繫桿 14‧‧‧ tied

15‧‧‧定模 15‧‧ ‧ fixed mode

16‧‧‧動模 16‧‧‧moving

17‧‧‧射出裝置 17‧‧‧Injection device

18‧‧‧射出噴嘴 18‧‧‧Injection nozzle

19‧‧‧模具裝置 19‧‧‧Molding device

22‧‧‧吸附板(第2可動構件) 22‧‧‧Adsorption plate (2nd movable member)

27‧‧‧安裝板 27‧‧‧Installation board

28‧‧‧線性馬達 28‧‧‧Linear motor

29‧‧‧定子 29‧‧‧ Stator

31‧‧‧可動件 31‧‧‧ movable parts

33‧‧‧磁極齒 33‧‧‧Magnetic teeth

34、46‧‧‧磁心 34, 46‧‧‧ magnetic core

35、48‧‧‧線圈 35, 48‧‧‧ coil

37‧‧‧電磁鐵單元 37‧‧‧Electromagnetic unit

39‧‧‧桿 39‧‧‧ pole

41‧‧‧桿孔 41‧‧‧ rod holes

43‧‧‧螺紋 43‧‧‧Thread

45‧‧‧槽 45‧‧‧ slots

47‧‧‧磁軛 47‧‧‧Y yoke

49‧‧‧電磁鐵 49‧‧‧Electromagnet

51‧‧‧吸附部 51‧‧‧Adsorption Department

53‧‧‧位置感測器 53‧‧‧ position sensor

54‧‧‧電磁鐵用電流感測器 54‧‧‧Electromagnetic current sensor

55‧‧‧合模力感測器 55‧‧‧Molding force sensor

56‧‧‧模厚調整裝置用電流感測器 56‧‧• Current sensor for mold thickness adjustment device

57‧‧‧電磁鐵用溫度感測器 57‧‧‧ Temperature sensor for electromagnet

60‧‧‧控制裝置 60‧‧‧Control device

61‧‧‧模開閉處理部 61‧‧‧Mold opening and closing processing department

62‧‧‧合模處理部 62‧‧‧Molding Processing Department

63‧‧‧模厚調整處理部 63‧‧‧Mold thickness adjustment processing department

64‧‧‧間隙檢測部 64‧‧‧Gap detection department

65‧‧‧電流檢測部 65‧‧‧ Current Detection Department

66‧‧‧溫度檢測部 66‧‧‧ Temperature Detection Department

70‧‧‧模厚調整部 70‧‧‧Mold thickness adjustment department

71‧‧‧模厚調整用馬達 71‧‧‧Mould thickness adjustment motor

71a‧‧‧輸出軸 71a‧‧‧ Output shaft

71b‧‧‧編碼器部 71b‧‧‧Encoder Department

72‧‧‧齒輪 72‧‧‧ Gears

73、n1‧‧‧螺母 73, n1‧‧‧ nuts

Ba‧‧‧位置調整座 Ba‧‧‧ position adjustment seat

Bb‧‧‧可動座 Bb‧‧‧ movable seat

Fr‧‧‧框架 Fr‧‧ frame

Gd‧‧‧導引件 Gd‧‧‧Guide

Sb‧‧‧滑動座 Sb‧‧‧ sliding seat

δ‧‧‧間隙 δ ‧‧‧ gap

Claims (3)

一種射出成形機,其特徵在於,具備:第1固定構件,安裝有定模;第1可動構件,安裝有動模;第2可動構件,與該第1可動構件一同移動;第2固定構件,配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,形成於前述第2可動構件及前述第2固定構件的其中一方,吸附另一方來產生既定的合模力;間隙檢測部,檢測閉模結束時形成於前述第2可動構件與前述第2固定構件間之間隙是否超過既定值;模厚調整部,調整前述第1可動構件與前述第2可動構件的間隔;及模厚調整處理部,控制該模厚調整部;當藉由前述間隙檢測部檢測出前述間隙超過既定值時,該模厚調整處理部驅動前述模厚調整部來縮小前述間隔;前述間隙檢測部的檢測,是在從閉模結束時到合模開始前之間進行。 An injection molding machine comprising: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; a second movable member to move together with the first movable member; and a second fixed member; Arranging between the first movable member and the second movable member; the electromagnet is formed on one of the second movable member and the second fixed member, and adsorbs the other to generate a predetermined clamping force; a portion for detecting whether a gap formed between the second movable member and the second fixing member exceeds a predetermined value at the end of closing the mold, and a mold thickness adjusting portion adjusting an interval between the first movable member and the second movable member; The thickness adjustment processing unit controls the mold thickness adjustment unit; and when the gap detection unit detects that the gap exceeds a predetermined value, the mold thickness adjustment processing unit drives the mold thickness adjustment unit to reduce the interval; and the gap detection unit The detection is performed from the end of the closing of the mold to the start of the mold clamping. 一種射出成形機,其特徵在於,具備:第1固定構件,安裝有定模;第1可動構件,安裝有動模;第2可動構件,與該第1可動構件一同移動;第2固定構件,配設於前述第1可動構件與前述第2 可動構件之間;電磁鐵,形成於前述第2可動構件及前述第2固定構件的其中一方,吸附另一方來產生既定的合模力;電流檢測部,檢測合模時供給於該電磁鐵的線圈之電流值是否超過既定值;模厚調整部,調整前述第1可動構件與前述第2可動構件的間隔;及模厚調整處理部,控制該模厚調整部;當藉由前述電流檢測部檢測出前述電流值超過既定值時,該模厚調整處理部驅動前述模厚調整部來縮小前述間隔。 An injection molding machine comprising: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; a second movable member to move together with the first movable member; and a second fixed member; Arranged in the first movable member and the second An electromagnet is formed on one of the second movable member and the second fixed member, and the other is adsorbed to generate a predetermined clamping force; and the current detecting unit detects the supply to the electromagnet during mold clamping. Whether the current value of the coil exceeds a predetermined value; the mold thickness adjusting portion adjusts a distance between the first movable member and the second movable member; and a mold thickness adjustment processing portion that controls the mold thickness adjusting portion; and the current detecting portion When it is detected that the current value exceeds a predetermined value, the mold thickness adjustment processing unit drives the mold thickness adjustment unit to reduce the interval. 一種射出成形機,其特徵在於,具備:第1固定構件,安裝有定模;第1可動構件,安裝有動模;第2可動構件,與該第1可動構件一同移動;第2固定構件,配設於前述第1可動構件與前述第2可動構件之間;電磁鐵,形成於前述第2可動構件及前述第2固定構件的其中一方,吸附另一方來產生既定的合模力;溫度檢測部,檢測合模時該電磁鐵的溫度是否超過既定溫度;模厚調整部,調整前述第1可動構件與前述第2可動構件的間隔;及模厚調整處理部,控制該模厚調整部; 當藉由前述溫度檢測部檢測出前述溫度超過既定溫度時,該模厚調整處理部驅動前述模厚調整部來縮小前述間隔。 An injection molding machine comprising: a first fixing member to which a fixed mold is attached; a first movable member to which a movable mold is attached; a second movable member to move together with the first movable member; and a second fixed member; Arranging between the first movable member and the second movable member; the electromagnet is formed on one of the second movable member and the second fixed member, and adsorbs the other to generate a predetermined clamping force; temperature detection a portion for detecting whether the temperature of the electromagnet exceeds a predetermined temperature during mold clamping, a mold thickness adjusting portion for adjusting a distance between the first movable member and the second movable member, and a mold thickness adjusting processing portion for controlling the mold thickness adjusting portion; When the temperature detecting unit detects that the temperature exceeds a predetermined temperature, the mold thickness adjustment processing unit drives the mold thickness adjusting unit to reduce the interval.
TW101124921A 2011-10-21 2012-07-11 Injection molding machine TWI586514B (en)

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