TWI583755B - Aqueous polishing composition and process for chemically mechanically polishing substrates containing silicon oxide dielectric and polysilicon films - Google Patents
Aqueous polishing composition and process for chemically mechanically polishing substrates containing silicon oxide dielectric and polysilicon films Download PDFInfo
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本發明係關於一種新穎的水性拋光組成物,其尤其適用於拋光含有氧化矽介電質及多晶矽薄膜、視情況含有氮化矽薄膜之半導體基板。The present invention relates to a novel aqueous polishing composition which is particularly suitable for polishing a semiconductor substrate comprising a yttria dielectric and a polycrystalline germanium film, optionally containing a tantalum nitride film.
此外,本發明係關於一種拋光用於製造電氣、機械及光學裝置之基板的新穎方法,該等基板材料含有氧化矽及多晶矽薄膜,視情況含有氮化矽薄膜。Furthermore, the present invention relates to a novel method of polishing substrates for the manufacture of electrical, mechanical and optical devices comprising yttria and a polycrystalline germanium film, optionally containing a tantalum nitride film.
引用文獻Citation
本申請案中所引用之文獻係以全文引用的方式併入本文中。The documents cited in the present application are hereby incorporated by reference in their entirety.
化學機械平坦化或拋光(CMP)為達成積體電路(IC)裝置局部及完全平坦度之主要方法。該技術典型地將含有研磨劑及其他添加劑之CMP組成物或漿液作為活性化學物在外加負載下施加於旋轉基板表面及拋光墊之間。因此,CMP方法結合物理方法(諸如研磨)與化學方法(諸如氧化或螯合)。基板材料之移除或拋光僅包含物理作用或僅包含化學作用並不合乎需要,而應是兩者之協同組合以便達成快速均勻移除。Chemical mechanical planarization or polishing (CMP) is the primary method for achieving local and complete flatness of integrated circuit (IC) devices. This technique typically applies a CMP composition or slurry containing abrasives and other additives as active chemicals between the surface of the rotating substrate and the polishing pad under external load. Thus, CMP methods incorporate physical methods such as milling and chemical methods such as oxidation or chelation. It is not desirable that the removal or polishing of the substrate material contains only physical effects or only chemical effects, but rather a synergistic combination of the two in order to achieve rapid uniform removal.
用此方法,移除基板材料直至達成所需平坦度或暴露障壁底層或停止薄膜(stopping film)。最終得到平坦的無缺陷表面,其使得可利用隨後光刻、圖案化、蝕刻及薄膜製程來製造適當多層IC裝置。In this way, the substrate material is removed until the desired flatness is achieved or the barrier underlayer or stopping film is exposed. A flat, defect-free surface is ultimately obtained which allows for the fabrication of suitable multilayer IC devices using subsequent photolithography, patterning, etching, and thin film processes.
淺溝槽隔離(Shallow trench isolation;STI)為一種特定CMP應用,通常需要選擇性移除二氧化矽以暴露圖案化晶圓基板上之氮化矽。在此情況下,以介電材料(例如二氧化矽)過量填充經蝕刻之溝槽,該介電材料使用氮化矽障壁薄膜作為停止薄膜進行拋光。CMP方法以自障壁薄膜清除二氧化矽結束,同時使所暴露氮化矽及溝槽二氧化矽之移除降至最低。Shallow trench isolation (STI) is a specific CMP application that typically requires selective removal of germanium dioxide to expose tantalum nitride on the patterned wafer substrate. In this case, the etched trench is overfilled with a dielectric material such as cerium oxide, which is polished using a tantalum nitride barrier film as a stop film. The CMP method ends with the removal of germanium dioxide from the barrier film while minimizing the removal of exposed tantalum nitride and trenched germanium dioxide.
此需要CMP漿液能夠達成二氧化矽材料移除速率MRR相對於氮化矽移除速率MRR之較高相對比率,該比率亦在此項技術中稱為氧化物相對於氮化物之選擇性。This requires the CMP slurry to achieve a higher relative ratio of the cerium oxide material removal rate MRR to the cerium nitride removal rate MRR, which is also referred to in the art as the selectivity of the oxide relative to the nitride.
最近,亦將多晶矽薄膜用作障壁薄膜或電極材料(參看美國專利US 6,626,968 B2)。因此,已變得極為需要允許含有氧化矽介電質及多晶矽薄膜之基板完全平坦化的可用CMP漿液及方法。此需要CMP漿液顯示出較高氧化物相對於多晶矽之選擇性。Recently, polycrystalline germanium films have also been used as barrier films or electrode materials (see U.S. Patent No. 6,626,968 B2). Therefore, it has become highly desirable to use a CMP slurry and method that allows a substrate containing a ruthenium oxide dielectric and a polycrystalline germanium film to be completely planarized. This requires the CMP slurry to exhibit a higher selectivity for the oxide relative to the polycrystalline germanium.
更加需要允許另外含有氮化矽薄膜之基板完全平坦化的可用CMP漿液及方法。There is a greater need for useful CMP slurries and methods that allow for the complete planarization of substrates containing additional tantalum nitride films.
在此情況下,氧化物相對於氮化物之選擇性不應太高,以在含有二氧化矽、氮化矽及多晶矽區域之完全平坦化的非均質經圖案化之表面上避免膨出及其他損壞及缺陷。然而,氮化矽相對於多晶矽之選擇性亦應較高。In this case, the selectivity of the oxide relative to the nitride should not be too high to avoid bulging and other on the fully planarized heterogeneous patterned surface containing the regions of cerium oxide, tantalum nitride and polycrystalline germanium. Damage and defects. However, the selectivity of tantalum nitride relative to polycrystalline germanium should also be high.
在STI應用中,以氧化鈰為主之CMP漿液已由於其歸因於氧化鈰與二氧化矽之化學親和力較高達成相對較高氧化物相對於氮化物之選擇性的能力而得到相當大的關注,其在此項技術中亦稱為氧化鈰的化學牙齒作用(chemical tooth action)。In STI applications, ruthenium oxide-based CMP slurry has been considerably large due to its ability to achieve a relatively high selectivity of oxides relative to nitrides due to the higher chemical affinity of yttrium oxide and cerium oxide. Concerned, it is also known in the art as the chemical tooth action of cerium oxide.
儘管如此,以氧化鈰為主之CMP漿液之氧化物相對於多晶矽之選擇性必須利用「調適(tailor)」該選擇性之添加劑進行改良。Nonetheless, the selectivity of the cerium oxide-based CMP slurry relative to the polysilicon must be modified by "tailoring" the selective additive.
已作出大量嘗試來調適以氧化鈰為主之CMP漿液的選擇性。A number of attempts have been made to adapt the selectivity of cerium oxide-based CMP slurries.
因此,Jae-Don Lee等人在Journal of the Electrochemical Society,149(8),G477-G481,2002中揭示具有不同親水-親油平衡(HLB)值的非離子界面活性劑(諸如聚環氧乙烷、環氧乙烷-環氧丙烷共聚物及環氧乙烷-環氧丙烷-環氧乙烷三嵌段共聚物)在CMP期間對氧化物相對於多晶矽之選擇性的作用。然而,煙霧狀二氧化矽被用作研磨劑且未解決氧化物相對於氮化物之選擇性。Thus, Jae-Don Lee et al., Journal of the Electrochemical Society, 149(8), G477-G481, 2002, disclose nonionic surfactants having different hydrophilic-lipophilic balance (HLB) values (such as polyethylene oxide). The effect of the alkane, ethylene oxide-propylene oxide copolymer and ethylene oxide-propylene oxide-ethylene oxide triblock copolymer on the selectivity of the oxide relative to polycrystalline germanium during CMP. However, fumed ceria is used as an abrasive and does not address the selectivity of the oxide relative to the nitride.
美國專利申請案US 2002/0034875 A1及美國專利US 6,626,968 B2揭示一種以氧化鈰為主之CMP漿液,其含有界面活性劑、pH值調節劑(諸如氫氧化鉀、硫酸、硝酸、鹽酸或磷酸)及含有親水性官能基及親油性官能基的聚合物(諸如聚乙烯甲醚(PVME)、聚乙二醇(PEG)、聚氧乙烯23月桂醚(POLE)、聚丙酸(PPA)、聚丙烯酸(PM)及聚醚二醇雙醚(polyether glycol bis ether;PEGBE))。以氧化鈰為主之CMP漿液增強氧化物相對於多晶矽之選擇性。US Patent Application No. US 2002/0034875 A1 and U.S. Patent No. 6,626,968 B2 disclose a cerium oxide-based CMP slurry containing a surfactant, a pH adjuster (such as potassium hydroxide, sulfuric acid, nitric acid, hydrochloric acid or phosphoric acid). And polymers containing hydrophilic functional groups and lipophilic functional groups (such as polyvinyl methyl ether (PVME), polyethylene glycol (PEG), polyoxyethylene 23 lauryl ether (POLE), polypropionic acid (PPA), polyacrylic acid (PM) and polyether glycol bis ether (PEGBE). The CMP slurry based on cerium oxide enhances the selectivity of the oxide relative to polycrystalline germanium.
美國專利US 6,645,051 B2揭示一種用於拋光記憶體硬碟基板之以氧化鈰為主之CMP漿液,其含有至少一種選自由聚氧乙烯聚氧丙烯烷基醚及聚氧乙烯聚氧丙烯共聚物組成之群的非離子界面活性劑。US Pat. No. 6,645,051 B2 discloses a cerium oxide-based CMP slurry for polishing a hard disk substrate of a memory, which contains at least one selected from the group consisting of polyoxyethylene polyoxypropylene alkyl ether and polyoxyethylene polyoxypropylene copolymer. A group of nonionic surfactants.
美國專利申請案US 2003/0228762 A1揭示一種用於拋光含有低k介電薄膜之基板的CMP漿液,該CMP漿液含有:US Patent Application No. US 2003/0228762 A1 discloses a CMP slurry for polishing a substrate containing a low-k dielectric film, the CMP slurry containing:
- 選自由以下組成之群的磨料:氧化鋁、二氧化矽、二氧化鈦、氧化鈰、氧化鋯、氧化鍺、氧化鎂及其共形成產物;及- an abrasive selected from the group consisting of alumina, ceria, titania, yttria, zirconia, yttria, magnesia and co-formed products thereof;
- 具有至少一個親油性頭基及至少一個親水性尾基的兩親媒性非離子界面活性劑。An amphiphilic nonionic surfactant having at least one lipophilic head group and at least one hydrophilic tail group.
根據US 2003/0228762 A1,適合的頭基包括聚矽氧烷、四-C1-4-烷基癸炔、飽和或部分不飽和C6-30烷基、聚氧丙烯基、C6-12烷基苯基或烷基環己基及聚乙烯基。適合的尾基包括聚氧乙烯基。因此,兩親媒性非離子界面活性劑可選自由聚氧乙烯烷基醚或酯組成之群。Suitable head groups according to US 2003/0228762 A1 include polyoxyalkylenes, tetra-C 1-4 -alkyl decynes, saturated or partially unsaturated C 6-30 alkyl groups, polyoxypropylene groups, C 6-12 Alkylphenyl or alkylcyclohexyl and polyvinyl. Suitable tail groups include polyoxyethylene groups. Thus, the amphiphilic nonionic surfactant may be selected from the group consisting of polyoxyethylene alkyl ethers or esters.
美國專利申請案US 2006/0124594 A1揭示一種以氧化鈰為主之CMP漿液,其黏度為至少1.5 cP且包含包括非離子聚合物(諸如聚乙二醇(PEG))之黏度增加劑。以氧化鈰為主之CMP漿液被認為具有較高氧化物相對於氮化物之選擇性且產生較低晶圓內不均勻性(within-wafer non-uniformity)WIWNU。U.S. Patent Application No. US 2006/0124594 A1 discloses a cerium oxide-based CMP slurry having a viscosity of at least 1.5 cP and comprising a viscosity increasing agent comprising a nonionic polymer such as polyethylene glycol (PEG). A cerium oxide-based CMP slurry is believed to have a higher selectivity for oxide relative to nitride and results in a lower-wafer non-uniformity WIWNU.
美國專利申請案US 2006/0216935 A1揭示一種以氧化鈰為主之CMP漿液,其包含蛋白質、離胺酸及/或精胺酸及吡咯啶酮化合物,諸如聚乙烯吡咯啶酮(PVP)、N-辛基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N-羥乙基-2-吡咯啶酮、N-環己基-2-吡咯啶酮、N-丁基-2-吡咯啶酮、N-己基-2-吡咯啶酮、N-癸基-2-吡咯啶酮、N-十八烷基-2-吡咯啶酮及N-十六烷基-2-吡咯啶酮。此外,以氧化鈰為主之CMP漿液可含有分散劑,如聚丙烯酸、二醇及聚二醇。特定實例使用脯胺酸、聚乙烯吡咯啶酮或N-辛基-2-吡咯啶酮、PPO/PEO嵌段共聚物及戊二醛。咸信以氧化鈰為主之CMP漿液並非侵蝕性地移除溝槽二氧化矽,從而在不實質性增加最小梯級高度(step height)的情況下允許在端點以外延伸拋光。US Patent Application No. US 2006/0216935 A1 discloses a cerium oxide-based CMP slurry comprising protein, lysine and/or arginine and pyrrolidone compounds, such as polyvinylpyrrolidone (PVP), N -octyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-hydroxyethyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N-butyl-2 - pyrrolidone, N-hexyl-2-pyrrolidone, N-mercapto-2-pyrrolidone, N-octadecyl-2-pyrrolidone and N-hexadecyl-2-pyrrolidine ketone. Further, the cerium oxide-based CMP slurry may contain a dispersing agent such as polyacrylic acid, a diol, and a polyglycol. Specific examples use valine, polyvinylpyrrolidone or N-octyl-2-pyrrolidone, PPO/PEO block copolymers and glutaraldehyde. It is believed that the cerium oxide-based CMP slurry does not aggressively remove the trenched cerium oxide, allowing for extended polishing beyond the endpoint without substantially increasing the minimum step height.
美國專利申請案US 2007/0077865 A1揭示一種以氧化鈰為主之CMP漿液,其含有較佳來自由BASF購得之PluronicTM家族的聚環氧乙烷/聚環氧丙烷共聚物。此外,以氧化鈰為主之CMP漿液可含有胺基醇,諸如2-二甲胺基-2-甲基-1-丙醇(DMAMP)、2-胺基-2-乙基-1-丙醇(AMP)、2-(2-胺基乙胺基)乙醇、2-(異丙胺基)乙醇、2-(甲胺基)乙醇、2-(二乙胺基)乙醇、2-(2-二甲胺基)乙氧基)乙醇、1,1'-[[3-(二甲胺基)丙基]亞胺基]-雙-2-丙醇、2-(2-丁胺基)乙醇、2-(第三丁胺基)乙醇、2-(二異丙胺基)乙醇及N-(3-胺基丙基)嗎啉。以氧化鈰為主之CMP漿液此外可含有第四銨化合物(如四甲基氫氧化銨)、成膜劑(諸如烷基胺、烷醇胺、羥胺、磷酸酯、月桂基硫酸鈉、脂肪酸、聚丙烯酸酯、聚甲基丙烯酸酯、聚乙烯膦酸酯、聚蘋果酸酯、聚苯乙烯磺酸酯、聚硫酸乙烯酯、苯并三唑、三唑及苯并咪唑)及錯合劑(諸如乙醯丙酮、乙酸鹽、甘醇酸鹽、乳酸鹽、葡糖酸鹽、沒食子酸、乙二酸鹽、鄰苯二甲酸鹽、檸檬酸鹽、丁二酸鹽、酒石酸鹽、蘋果酸鹽、乙二胺四乙酸、乙二醇、鄰苯二酚、連苯三酚、鞣酸、鏻鹽及膦酸)。咸信以氧化鈰為主之CMP漿液提供二氧化矽及/或氮化矽相對於多晶矽的良好選擇性。U.S. Patent Application US 2007/0077865 A1 discloses CMP slurries of cerium oxide as a main, preferably containing freely available BASF Pluronic TM family of polyethylene oxide / polypropylene oxide copolymer. In addition, the cerium oxide-based CMP slurry may contain an amino alcohol such as 2-dimethylamino-2-methyl-1-propanol (DMAMP), 2-amino-2-ethyl-1-propene Alcohol (AMP), 2-(2-aminoethylamino)ethanol, 2-(isopropylamino)ethanol, 2-(methylamino)ethanol, 2-(diethylamino)ethanol, 2-(2) -dimethylamino)ethoxy)ethanol, 1,1'-[[3-(dimethylamino)propyl]imino]-bis-2-propanol, 2-(2-butylamino) Ethyl alcohol, 2-(t-butylamino)ethanol, 2-(diisopropylamino)ethanol, and N-(3-aminopropyl)morpholine. The cerium oxide-based CMP slurry may further contain a fourth ammonium compound (such as tetramethylammonium hydroxide), a film former (such as an alkylamine, an alkanolamine, a hydroxylamine, a phosphate, a sodium lauryl sulfate, a fatty acid, Polyacrylates, polymethacrylates, polyvinyl phosphonates, polymalates, polystyrene sulfonates, polysulfates, benzotriazoles, triazoles, and benzimidazoles) and complexing agents (such as Acetylacetone, acetate, glycolate, lactate, gluconate, gallic acid, oxalate, phthalate, citrate, succinate, tartrate, apple Acid salt, ethylenediaminetetraacetic acid, ethylene glycol, catechol, pyrogallol, citric acid, cerium salt and phosphonic acid). It is believed that cerium oxide-based CMP slurry provides good selectivity for cerium oxide and/or cerium nitride relative to polycrystalline germanium.
美國專利申請案US 2007/0175104 A1揭示一種以氧化鈰為主之CMP漿液,其包含多晶矽拋光抑制劑,其係選自具有經選自由以下組成之群的任意成員取代之N-單取代或N,N-二取代骨架的水溶性聚合物:丙烯醯胺、甲基丙烯醯胺及其α-取代衍生物;聚乙二醇;聚乙烯吡咯啶酮;烷氧基化直鏈脂族醇及基於乙炔之二醇的環氧乙烷加合物。以氧化鈰為主之CMP漿液可含有其他水溶性聚合物,諸如多醣,如海藻酸、果膠酯酸、羧甲基纖維素、瓊脂、卡特蘭多醣(curdlan)及聚三葡萄糖(pullulan);聚羧酸,諸如聚天冬胺酸、聚麩胺酸、聚離胺酸、聚蘋果酸、聚甲基丙烯酸、聚醯亞胺酸、聚順丁烯二酸、聚衣康酸(polyitaconic acid)、聚反丁烯二酸、聚(對苯乙烯羧酸)、聚丙烯酸、聚丙烯醯胺、胺基聚丙烯醯胺、聚乙醛酸及其鹽;及乙烯基聚合物諸如聚乙烯醇及聚丙烯醛。以氧化鈰為主之CMP漿液被認為二氧化矽選擇性高於多晶矽選擇性。US Patent Application No. US 2007/0175104 A1 discloses a cerium oxide-based CMP slurry comprising a polycrystalline cerium polishing inhibitor selected from N-monosubstituted or N substituted with any member selected from the group consisting of: , water-soluble polymer of N-disubstituted skeleton: acrylamide, methacrylamide and its α-substituted derivative; polyethylene glycol; polyvinylpyrrolidone; alkoxylated linear aliphatic alcohol and An ethylene oxide adduct based on an acetylene diol. The cerium oxide-based CMP slurry may contain other water-soluble polymers such as polysaccharides such as alginic acid, pectic acid ester, carboxymethyl cellulose, agar, curdlan and pullulan; Polycarboxylic acids such as polyaspartic acid, polyglutamic acid, polylysine, polymalic acid, polymethacrylic acid, polyimidic acid, polymaleic acid, polyitaconic acid ), poly-fumaric acid, poly(p-styrenecarboxylic acid), polyacrylic acid, polypropylene decylamine, amine-based polyacrylamide, polyglyoxylic acid and salts thereof; and vinyl polymers such as polyvinyl alcohol And polyacrylaldehyde. The CMP slurry based on cerium oxide is considered to be more selective in cerium oxide than in polycrystalline cerium.
美國專利申請案US 2008/0085602 A1及US 2008/0124913 A1揭示一種以氧化鈰為主之CMP漿液,其含有0.001重量%至0.1重量%之選自環氧乙烷-環氧丙烷-環氧乙烷三嵌段共聚物及聚丙烯酸的非離子界面活性劑作為分散劑。以氧化鈰為主之漿液被認為二氧化矽及氮化矽選擇性高於多晶矽選擇性。US Patent Application No. US 2008/0085602 A1 and US 2008/0124913 A1 disclose a cerium oxide-based CMP slurry containing 0.001% by weight to 0.1% by weight selected from ethylene oxide-propylene oxide-epoxy B. The alkane triblock copolymer and the nonionic surfactant of polyacrylic acid act as a dispersing agent. A cerium oxide-based slurry is considered to be more selective for cerium oxide and cerium nitride than polycrystalline cerium.
美國專利申請案US 2008/0281486揭示一種以氧化鈰為主之CMP漿液,其具有親水-親油平衡(HLB)值在12至17範圍內的非離子界面活性劑。非離子界面活性劑係選自由以下組成之群:聚氧乙烯月桂醚、聚氧乙烯十六烷基醚、聚氧乙烯油醯基醚、聚氧乙烯脫水山梨糖醇單月桂酸酯、聚氧乙烯異辛基苯基醚及其混合物。CMP漿液被認為二氧化矽選擇性高於多晶矽選擇性。U.S. Patent Application No. US 2008/0281486 discloses a cerium oxide-based CMP slurry having a nonionic surfactant having a hydrophilic-lipophilic balance (HLB) value in the range of 12 to 17. The nonionic surfactant is selected from the group consisting of polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether, polyoxyethylene sorbitan monolaurate, polyoxygen Ethylene isooctyl phenyl ether and mixtures thereof. The CMP slurry is believed to have a higher selectivity for cerium oxide than for polycrystalline cerium.
電氣裝置(特定言之半導體積體電路(IC))之製造需要涉及尤其高選擇性CMP的高精度方法。The manufacture of electrical devices, in particular semiconductor integrated circuits (ICs), requires high precision methods involving particularly high selectivity CMP.
儘管先前技術之以氧化鈰為主之CMP漿液可具有令人滿意的氧化物相對於多晶矽之選擇性且可產生具有如晶圓內不均勻性(WIWNU)及晶圓間不均勻性(WTWNU)所例示之良好的完全及局部平坦度的拋光晶圓,然IC架構(特定言之LSI(大型積體)或VLSI(超大型積體)IC)不斷降低的尺寸需要持續改良以氧化鈰為主的CMP漿液以求滿足積體電路裝置製造商的日益提高之技術及經濟要求。Although the prior art ruthenium oxide-based CMP slurry can have satisfactory oxide selectivity relative to polysilicon and can have, for example, in-wafer non-uniformity (WIWNU) and inter-wafer non-uniformity (WTWNU). The polished wafers with good full and partial flatness are exemplified, but the ever-decreasing size of the IC architecture (specifically, LSI (large-scale integrated) or VLSI (very large integrated IC)) needs to be continuously improved with yttrium oxide. The CMP slurry is designed to meet the increasing technical and economic requirements of integrated circuit device manufacturers.
然而,不斷改良先前技術之以氧化鈰為主之CMP漿液的此緊迫需求不僅適用於積體電路裝置領域,而且拋光及平坦化功效在製造其他電氣裝置(諸如液晶面板、有機電致發光面板、印刷電路板、微機器、DNA晶片、微設備(micro plant)、光伏打電池及磁頭)以及高精度機械裝置及光學裝置(特定言之光學玻璃(諸如光遮罩、透鏡及稜鏡)、無機導電薄膜(諸如氧化銦錫(ITO))、光學積體電路、光學轉換元件、光學波導、光學單晶(諸如光學纖維及閃爍體的端面)、固體雷射單晶、藍色雷射LED之藍寶石基板、半導體單晶及磁碟之玻璃基板)之領域亦有待改良。該等電氣、機械及光學裝置之製造亦需要高精度CMP製程步驟。However, this urgent need to continuously improve the prior art bismuth oxide-based CMP slurry is not only applicable to the field of integrated circuit devices, but also to the polishing and planarization effects in the manufacture of other electrical devices (such as liquid crystal panels, organic electroluminescent panels, Printed circuit boards, micromachines, DNA wafers, micro plants, photovoltaic cells and magnetic heads) as well as high-precision mechanical devices and optical devices (specifically, optical glass (such as light masks, lenses and cymbals), inorganic Conductive film (such as indium tin oxide (ITO)), optical integrated circuit, optical conversion element, optical waveguide, optical single crystal (such as optical fiber and end face of scintillator), solid laser single crystal, blue laser LED The field of sapphire substrates, semiconductor single crystals, and glass substrates for magnetic disks also needs to be improved. The manufacture of such electrical, mechanical, and optical devices also requires high precision CMP process steps.
日本專利申請案JP 2001-240850 A揭示一種CMP漿液,其含有氧化鋁、氧化鋯或碳化矽作為研磨劑、環氧烷-環氧乙烷嵌段或無規共聚物作為分散劑及磷酸鈉或聚磷酸鈉作為「防銹劑(anti-rust)」。Japanese Patent Application No. 2001-240850 A discloses a CMP slurry containing alumina, zirconia or tantalum carbide as an abrasive, an alkylene oxide-ethylene oxide block or a random copolymer as a dispersing agent and sodium phosphate or Sodium polyphosphate is used as an "anti-rust".
環氧烷-環氧乙烷共聚物具有通式:The alkylene oxide-ethylene oxide copolymer has the general formula:
Z-[{(AO)n/(EO)m}R1]p,Z-[{(AO) n /(EO) m }R 1 ] p ,
其中指數及變數具有以下含義:p為1至6之整數;n為平均值為10至200之整數;m為平均值為1至300之整數;E為伸乙基;A為伸丙基或1,2-伸丁基、2,3-伸丁基、1,3-伸丁基或1,4-伸丁基;Z為多元醇之殘基;且R1為氫原子、具有1至18個碳原子之烷基或具有2至24個碳原子之醯基。Wherein the index and the variable have the following meanings: p is an integer from 1 to 6; n is an integer having an average value of from 10 to 200; m is an integer having an average value of from 1 to 300; E is an exoethyl group; 1,2-butylene, 2,3-butylene, 1,3-butylene or 1,4-butylene; Z is a residue of a polyol; and R 1 is a hydrogen atom, having 1 to An alkyl group of 18 carbon atoms or a fluorenyl group having 2 to 24 carbon atoms.
CMP漿液用於拋光矽晶圓、玻璃、鋁、陶瓷、合成二氧化矽、石英及藍寶石。未揭示關於二氧化矽及/或氮化矽選擇性優於多晶矽選擇性。CMP slurry is used to polish tantalum wafers, glass, aluminum, ceramics, synthetic cerium oxide, quartz and sapphire. It is not disclosed that the selectivity to cerium oxide and/or cerium nitride is superior to that of polycrystalline germanium.
2010年9月8日申請之先前臨時美國專利申請案US第61/380719號描述一種以氧化鈰為主之CMP漿液,其含有至少一種如日本專利申請案JP 2001-240850 A、美國專利申請案US 2007/0077865 A1、US 2006/0124594 A1及US 2008/0124913 A1、美國專利US 2006/0213780 A1及BASF公司之公司宣傳冊「PiuronicTM & TetronicTM Block Copolymer Surfactants,1996」中所揭示之選自由直鏈及分支鏈環氧烷均聚物及共聚物組成之群的水溶性聚合物。此外,以氧化鈰為主之CMP漿液含有至少一種陰離子磷酸鹽分散劑。以氧化鈰為主之CMP漿液顯示出極佳的氧化物相對於多晶矽之選擇性及較高的氮化物相對於多晶矽之選擇性以及有利的氧化物相對於氮化物之選擇性。A CMP slurry based on cerium oxide, which contains at least one such as, for example, Japanese Patent Application No. 2001-240850 A, U.S. Patent Application Serial No. 61/380,719, filed on Sep. US 2007/0077865 A1, US 2006/0124594 A1 and US 2008/0124913 A1, US Patent US 2006/0213780 A1 and BASF Corporation's company brochure "Piuronic TM & Tetronic TM Block Copolymer Surfactants, 1996" are selected from A water-soluble polymer of a group consisting of linear and branched alkylene oxide homopolymers and copolymers. Further, the cerium oxide-based CMP slurry contains at least one anionic phosphate dispersant. The cerium oxide-based CMP slurry exhibits excellent selectivity of the oxide relative to polycrystalline germanium and higher selectivity of the nitride relative to polycrystalline germanium and advantageous selectivity of the oxide relative to the nitride.
2010年10月7日申請之先前歐洲專利申請案第10186886.7號描述一種以二氧化矽為主之CMP漿液,其含有至少一種選自由水溶性或水分散性界面活性劑組成之群的兩親媒性非離子界面活性劑,該兩親媒性非離子界面活性劑具有至少一個選自由5至20個碳原子之支鏈烷基組成之群的親油性基團(b1);及至少一個選自由包含環氧乙烷單體單元(b21)及至少一種類型經取代之環氧烷單體單元(b22)之聚環氧烷基團組成之群的親水性基團(b2),其中取代基係選自由以下組成之群:烷基、環烷基或芳基、烷基-環烷基、烷基-芳基、環烷基-芳基及烷基-環烷基-芳基;該聚環氧烷基團含有呈無規、交替、梯度及/或嵌段樣分佈的單體單元(b21)及(b22)。CMP漿液顯示出高於超低k介電材料選擇性的二氧化矽、氮化鉭及銅選擇性。The prior European Patent Application No. 10186886.7, filed on October 7, 2010, describes a cerium oxide-based CMP slurry containing at least one amphiphilic agent selected from the group consisting of water-soluble or water-dispersible surfactants. a nonionic surfactant, the amphiphilic nonionic surfactant having at least one lipophilic group (b1) selected from the group consisting of branched alkyl groups of 5 to 20 carbon atoms; and at least one selected from a hydrophilic group (b2) comprising a group consisting of an ethylene oxide monomer unit (b21) and a polyalkylene oxide group of at least one type of substituted alkylene oxide monomer unit (b22), wherein the substituent group Selected from the group consisting of alkyl, cycloalkyl or aryl, alkyl-cycloalkyl, alkyl-aryl, cycloalkyl-aryl and alkyl-cycloalkyl-aryl; The oxyalkyl group contains monomer units (b21) and (b22) which are randomly, alternately, gradiently and/or block-likely distributed. The CMP slurry exhibits higher selectivity for cerium oxide, cerium nitride and copper than ultra low k dielectric materials.
本發明之目標The object of the invention
因此,本發明之目標為提供一種不再顯示出先前技術拋光組成物之缺點及缺陷的新穎水性拋光組成物(特定言之新穎化學機械拋光(CMP)組成物,尤其為以氧化鈰為主之新穎CMP漿液)。Accordingly, it is an object of the present invention to provide a novel aqueous polishing composition (specifically, a novel chemical mechanical polishing (CMP) composition that no longer exhibits the disadvantages and drawbacks of prior art polishing compositions, particularly yttrium oxide based Novel CMP slurry).
特定言之,新穎水性拋光組成物(特定言之新穎化學機械拋光(CMP)組成物,尤其為以氧化鈰為主之新穎CMP漿液)應顯示出明顯改良的氧化物相對於多晶矽之選擇性且產生具有如晶圓內不均勻性(WIWNU)及晶圓間不均勻性(WTWNU)所例示之極佳的完全及局部平坦度的拋光晶圓。因此,其應極好地適用於製造IC架構(特定言之具有尺寸在50 nm以下之結構之LSI(大型積體)或VLSI(超大型積體)IC)。In particular, novel aqueous polishing compositions (specifically, novel chemical mechanical polishing (CMP) compositions, especially novel CMP slurries based on cerium oxide) should exhibit significantly improved selectivity for oxides relative to polycrystalline germanium and A polished wafer having excellent full and partial flatness as exemplified by in-wafer non-uniformity (WIWNU) and inter-wafer non-uniformity (WTWNU) is produced. Therefore, it should be excellently applied to the manufacture of an IC architecture (specifically, an LSI (large integrated body) or a VLSI (very large integrated IC) having a structure having a size of 50 nm or less.
以氧化鈰為主之新穎CMP漿液最尤其亦應顯示出有利的氮化物相對於多晶矽之選擇性及有利的氧化物相對於氮化物之選擇性。In particular, the novel CMP slurry based on cerium oxide should also exhibit, in particular, a favorable selectivity of the nitride relative to the polysilicon and a favorable selectivity of the oxide to the nitride.
此外,新穎水性拋光組成物(特定言之新穎化學機械拋光(CMP)組成物且尤其為以氧化鈰為主之新穎CMP漿液)不應僅格外適用於積體電路裝置領域,而且亦應最有效及有利地適用於製造其他電氣裝置(諸如液晶面板、有機電致發光面板、印刷電路板、微機器、DNA晶片、微設備及磁頭)以及高精度機械裝置及光學裝置(特定言之光學玻璃(諸如光遮罩、透鏡及稜鏡)、無機導電薄膜(諸如氧化銦錫(ITO))、光學積體電路、光學轉換元件、光學波導、光學單晶(諸如光學纖維及閃爍體的端面)、固體雷射單晶、藍色雷射LED之藍寶石基板、半導體單晶及磁碟之玻璃基板)之領域。In addition, the novel aqueous polishing composition (specifically, the novel chemical mechanical polishing (CMP) composition and especially the novel CMP slurry based on cerium oxide) should not be particularly suitable for use in the field of integrated circuit devices, but should also be most effective. And is advantageously suitable for the manufacture of other electrical devices (such as liquid crystal panels, organic electroluminescent panels, printed circuit boards, micromachines, DNA wafers, microdevices and magnetic heads) as well as high-precision mechanical devices and optical devices (specifically, optical glass ( Such as light masks, lenses and ruthenium, inorganic conductive films (such as indium tin oxide (ITO)), optical integrated circuits, optical conversion elements, optical waveguides, optical single crystals (such as optical fibers and end faces of scintillators), The field of solid laser single crystal, blue laser LED sapphire substrate, semiconductor single crystal and magnetic glass substrate.
本發明之另一目標為提供一種用於拋光供機械、電氣及光學裝置用之基板的新穎方法,該等基板材料含有氧化矽介電質及多晶矽薄膜,視情況含有氮化矽薄膜。Another object of the present invention is to provide a novel method for polishing substrates for mechanical, electrical and optical devices comprising a cerium oxide dielectric and a polycrystalline germanium film, optionally containing a tantalum nitride film.
因此,已發現一種新穎的水性拋光組成物,該水性拋光組成物包含:Thus, a novel aqueous polishing composition has been discovered which comprises:
(A)至少一種類型之含有氧化鈰或由氧化鈰組成之磨料;及(A) at least one type of abrasive comprising or consisting of cerium oxide;
(B)至少一種選自由通式I之水溶性及水分散性、直鏈及分支鏈聚環氧烷嵌段共聚物組成之群的兩親媒性非離子界面活性劑:(B) at least one amphiphilic nonionic surfactant selected from the group consisting of water-soluble and water-dispersible, linear and branched polyalkylene oxide block copolymers of the formula I:
R[(B1)m/(B2)nY]p(I),R[(B1) m /(B2) n Y] p (I),
其中指數及變數具有以下含義:m為大於或等於1的整數;n為大於或等於1的整數;p為大於或等於1的整數;R為氫原子或除具有5至20個碳原子的直鏈及分支鏈烷基以外的單價或多價有機殘基;(B1)為基本上由環氧乙烷單體單元組成的嵌段;(B2)為基本上由至少一種類型經取代之環氧烷單體單元組成的嵌段,其中取代基係選自由以下組成之群:至少兩個甲基、具有至少兩個碳原子之烷基及環烷基、芳基、烷基-環烷基、烷基-芳基、環烷基-芳基及烷基-環烷基-芳基;且Y為氫原子或除具有5至20個碳原子之直鏈及分支鏈烷基以外的單價有機殘基;其限制條件為當(B)含有一個以上嵌段(B1)或(B2)時,兩個相同類型嵌段由另一類型嵌段彼此分離。Wherein the index and the variable have the following meanings: m is an integer greater than or equal to 1; n is an integer greater than or equal to 1; p is an integer greater than or equal to 1; R is a hydrogen atom or a straight line having 5 to 20 carbon atoms a monovalent or polyvalent organic residue other than a chain and a branched alkyl group; (B1) is a block consisting essentially of ethylene oxide monomer units; (B2) is an epoxy substantially substituted by at least one type a block composed of alkane monomer units, wherein the substituent is selected from the group consisting of at least two methyl groups, an alkyl group having at least two carbon atoms, and a cycloalkyl group, an aryl group, an alkyl-cycloalkyl group, An alkyl-aryl group, a cycloalkyl-aryl group, and an alkyl-cycloalkyl-aryl group; and Y is a hydrogen atom or a monovalent organic residue other than a linear or branched alkyl group having 5 to 20 carbon atoms The limitation is that when (B) contains more than one block (B1) or (B2), two blocks of the same type are separated from each other by another type of block.
在下文中,新穎水性拋光組成物稱為「本發明組成物」。Hereinafter, the novel aqueous polishing composition is referred to as "the composition of the present invention".
此外,已發現藉由使基板材料與本發明組成物接觸至少一次及拋光基板材料直至達成所需平坦度來用於拋光供機械、電氣及光學裝置用之基板的新穎方法。In addition, novel methods for polishing substrates for mechanical, electrical, and optical devices have been discovered by contacting the substrate material with the compositions of the present invention at least once and polishing the substrate material until the desired flatness is achieved.
在下文中,用於拋光供機械、電氣及光學裝置用之基板材料的新穎方法稱為「本發明方法」。Hereinafter, a novel method for polishing a substrate material for mechanical, electrical, and optical devices is referred to as "the method of the present invention."
本發明之優點Advantages of the invention
鑒於先前技術,令熟習此項技術者驚奇且未能預料的為本發明之目標可利用本發明組成物及本發明方法來解決。In view of the prior art, it has been surprising and unanticipated by those skilled in the art that the objects of the present invention can be solved by the compositions of the present invention and the methods of the present invention.
尤其驚奇的為本發明組成物顯示出明顯改良的氧化物相對於多晶矽之選擇性且產生具有如晶圓內不均勻性(WIWNU)及晶圓間不均勻性(WTWNU)所例示之極佳的完全及局部平坦度的拋光晶圓。因此,其極好地適用於製造IC架構,特定言之具有尺寸在50 nm以下之結構之LSI(大型積體)或VLSI(超大型積體)IC。It is especially surprising that the compositions of the present invention exhibit significantly improved selectivity for oxides relative to polysilicon and result in excellent characterizations such as in-wafer non-uniformity (WIWNU) and inter-wafer non-uniformity (WTWNU). Fully and partially flat polished wafers. Therefore, it is excellently suited for manufacturing an IC structure, specifically an LSI (large integrated body) or a VLSI (very large integrated form) IC having a structure of 50 nm or less.
本發明組成物最尤其亦顯示出有利的氮化物相對於多晶矽之選擇性以及有利的氧化物相對於氮化物之選擇性。The compositions of the invention also show, inter alia, the selectivity of the advantageous nitride relative to the polysilicon and the selectivity of the advantageous oxide to the nitride.
另外,本發明組成物在長期輸送及儲存期間穩定,其穩定性明顯改良後勤及程序管理。In addition, the compositions of the present invention are stable during long-term transport and storage, and their stability significantly improves logistics and program management.
此外,本發明組成物不僅格外適用於積體電路裝置領域,而且亦最有效及有利地適用於製造其他電氣裝置(諸如液晶面板、有機電致發光面板、印刷電路板、微機器、DNA晶片、微設備及磁頭)以及高精度機械裝置及光學裝置(特定言之光學玻璃(諸如光遮罩、透鏡及稜鏡)、無機導電薄膜(諸如氧化銦錫(ITO))、光學積體電路、光學轉換元件、光學波導、光學單晶(諸如光學纖維及閃爍體的端面)、固體雷射單晶、藍色雷射LED之藍寶石基板、半導體單晶及磁碟之玻璃基板)的領域。In addition, the composition of the present invention is not only particularly suitable for use in the field of integrated circuit devices, but also most effectively and advantageously applied to the manufacture of other electrical devices (such as liquid crystal panels, organic electroluminescent panels, printed circuit boards, micromachines, DNA wafers, Microdevices and magnetic heads) as well as high-precision mechanical devices and optical devices (specifically, optical glass (such as light masks, lenses and cymbals), inorganic conductive films (such as indium tin oxide (ITO)), optical integrated circuits, optics The field of conversion elements, optical waveguides, optical single crystals (such as end faces of optical fibers and scintillators), solid laser single crystals, sapphire substrates of blue laser LEDs, glass substrates of semiconductor single crystals and magnetic disks.
因此,本發明組成物最尤其適用於本發明方法。本發明方法可最有利地用於拋光(特定言之化學機械拋光)供電氣裝置(諸如液晶面板、有機電致發光面板、印刷電路板、微機器、DNA晶片、微設備及磁頭)用之基板材料以及供高精度機械裝置及光學裝置(特定言之光學玻璃(諸如光遮罩、透鏡及稜鏡)、無機導電薄膜(諸如氧化銦錫(ITO))、光學積體電路、光學轉換元件、光學波導、光學單晶(諸如光學纖維及閃爍體的端面)、固體雷射單晶、藍色雷射LED之藍寶石基板、半導體單晶及磁碟之玻璃基板)用之基板材料。Thus, the compositions of the invention are most particularly suitable for use in the process of the invention. The method of the present invention can be most advantageously used for polishing (specifically, chemical mechanical polishing) substrates for power supply devices such as liquid crystal panels, organic electroluminescent panels, printed circuit boards, micromachines, DNA wafers, micro devices, and magnetic heads. Materials and high-precision mechanical devices and optical devices (specifically, optical glass (such as light masks, lenses and enamels), inorganic conductive films (such as indium tin oxide (ITO)), optical integrated circuits, optical conversion elements, A substrate material for an optical waveguide, an optical single crystal (such as an end face of an optical fiber and a scintillator), a solid laser single crystal, a blue laser LED sapphire substrate, a semiconductor single crystal, and a magnetic glass substrate.
然而,本發明方法最尤其極好地適用於拋光含有氧化矽介電質及多晶矽薄膜且視情況含有氮化矽薄膜的半導體晶圓。本發明方法產生具有如晶圓內不均勻性(WIWNU)及晶圓間不均勻性(WTWNU)所例示之極佳完全及局部平坦度及平衡且無膨出、凹壓或熱點的拋光晶圓。因此,其極好地適用於製造IC架構(特定言之具有尺寸在50 nm以下之結構之LSI(大型積體)或VLSI(超大型積體)IC)。However, the method of the present invention is most particularly well suited for polishing semiconductor wafers containing a yttria dielectric and a polysilicon film and optionally a tantalum nitride film. The method of the present invention produces polished wafers having excellent full and partial flatness and balance as exemplified by in-wafer non-uniformity (WIWNU) and inter-wafer non-uniformity (WTWNU) without bulging, concave or hot spots . Therefore, it is excellently suited for the manufacture of an IC architecture (specifically, an LSI (large integrated body) or a VLSI (very large integrated IC) having a structure having a size of 50 nm or less.
本發明組成物為一種水性組成物。此意謂其含有水(特定言之超純水)作為主要溶劑及分散劑。儘管如此,本發明組成物可含有至少一種水混溶性有機溶劑,然而,僅為並不改變本發明組成物之水性性質的少量。The composition of the present invention is an aqueous composition. This means that it contains water (specifically, ultrapure water) as the main solvent and dispersant. Nonetheless, the compositions of the present invention may contain at least one water-miscible organic solvent, however, only a small amount that does not alter the aqueous properties of the compositions of the present invention.
本發明組成物較佳含有量為60重量%至99.95重量%、更佳70重量%至99.9重量%、甚至更佳80重量%至99.9重量%且最佳90重量%至99.9重量%的水(重量百分比以本發明組成物之全部重量計)。The composition of the present invention preferably contains water in an amount of from 60% by weight to 99.95% by weight, more preferably from 70% by weight to 99.9% by weight, even more preferably from 80% by weight to 99.9% by weight, and most preferably from 90% by weight to 99.9% by weight. The weight percentages are based on the total weight of the composition of the invention.
「水溶性(Water-soluble)」意謂本發明組成物之相關組分或成分在分子層面上可溶解於水相中。"Water-soluble" means that the relevant component or component of the composition of the invention is soluble in the aqueous phase at the molecular level.
「水分散性(water-dispersible)」意謂本發明組成物之相關組分或成分可分散於水相中且形成穩定乳液或懸浮液。By "water-dispersible" is meant that the relevant components or ingredients of the compositions of the present invention are dispersible in the aqueous phase and form a stable emulsion or suspension.
本發明組成物之第一基本成分為至少一種(較佳為一種)類型之含有氧化鈰或由氧化鈰組成的磨料(A)。The first essential component of the composition of the present invention is at least one (preferably one) type of abrasive (A) comprising or consisting of cerium oxide.
磨料(A)之平均粒徑可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。如利用動態雷射光散射所測定之平均粒徑較佳在1 nm至2000 nm、較佳1 nm至1000 nm、更佳1 nm至750 nm、最佳1 nm至500 nm、尤其10 nm至250 nm(例如80 nm至200 nm)範圍內。The average particle size of the abrasive (A) can vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The average particle diameter as measured by dynamic laser light scattering is preferably from 1 nm to 2000 nm, preferably from 1 nm to 1000 nm, more preferably from 1 nm to 750 nm, most preferably from 1 nm to 500 nm, especially from 10 nm to 250. In the range of nm (for example, 80 nm to 200 nm).
磨料(A)之粒度分佈可為單峰、雙峰或多峰。粒度分佈較佳為單峰以便具有磨料(A)之易於可重現的特性概況及在本發明方法期間易於可重現的條件。The particle size distribution of the abrasive (A) may be monomodal, bimodal or multimodal. The particle size distribution is preferably a single peak in order to have an easily reproducible characteristic profile of the abrasive (A) and conditions which are easily reproducible during the process of the invention.
此外,磨料(A)之粒度分佈可較窄或較寬。粒度分佈較佳為較窄且僅有少量較小顆粒及較大顆粒以便具有磨料(A)之易於可重現的特性概況及在本發明方法期間易於可重現的條件。Further, the particle size distribution of the abrasive (A) may be narrower or wider. The particle size distribution is preferably narrow and has only a small amount of smaller particles and larger particles in order to have an easily reproducible characteristic profile of the abrasive (A) and conditions which are easily reproducible during the process of the invention.
磨料(A)可具有各種形狀。因此,其可具有一種或基本上一種類型之形狀。然而,磨料(A)亦有可能具有不同形狀。特定言之,兩種類型之不同形狀的磨料(A)可存在於本發明之既定組成物中。關於其自身形狀,其可為立方體、具有削邊的立方體、八面體、二十面體、球狀粒(nodule)及具有或不具有突起或缺口的球形。形狀最佳為無突起或缺口或僅有少數突起或缺口的球形。之所以此形狀通常為較佳,係因為其通常增加對磨料(A)在CMP製程期間所遭受到之機械力的阻力。The abrasive (A) can have various shapes. Thus, it can have one or substantially one type of shape. However, it is also possible that the abrasive (A) has a different shape. In particular, two types of different shaped abrasives (A) may be present in the intended compositions of the present invention. Regarding its own shape, it may be a cube, a cube with chamfered edges, an octahedron, an icosahedron, a nodule, and a sphere with or without protrusions or indentations. The shape is preferably a sphere having no protrusions or indentations or only a few protrusions or indentations. This shape is generally preferred because it generally increases the resistance to the mechanical forces experienced by the abrasive (A) during the CMP process.
含有氧化鈰之磨料(A)可含有少量其他稀土金屬氧化物。The abrasive containing cerium oxide (A) may contain a small amount of other rare earth metal oxides.
由氧化鈰組成之磨料(A)可具有六角形、立方形或面心立方形的晶格。The abrasive (A) composed of yttria may have a hexagonal, cubic or face-centered lattice.
含有氧化鈰之磨料(A)較佳為複合顆粒(A),其包含含有至少一種不同於氧化鈰之其他磨料材料(特定言之氧化鋁、二氧化矽、二氧化鈦、氧化鋯、氧化鋅及其混合物)或由至少一種不同於氧化鈰之其他磨料材料組成的核心。The cerium oxide-containing abrasive (A) is preferably a composite particle (A) comprising at least one other abrasive material different from cerium oxide (specifically, alumina, ceria, titania, zirconia, zinc oxide, and the like) a mixture) or a core composed of at least one other abrasive material than cerium oxide.
該等複合顆粒(A)例如自以下已知:WO 2005/035688 A1、US 6,110,396、US 6,238,469 B1、US 6,645,265 B1、K. S. Choi等人,Mat. Res. Soc. Symp. Proa,第671卷,200.1 Materials Research Society,M5.8.1至M5.8.10、S.-H. Lee等人,J. Mater. Res.,第17卷,第10期(2002),第2744頁至第2749頁、A. Jindal等人,Journal of the Electrochemical Society,150(5),G314-G318(2003)、Z. Lu,Journal of Materials Research,第18卷,第10期,2003年10月,Materials Research Society或S. Hedge等人,Electrochemical and Solid-State Letters,7(12),G316-G318(2004)。Such composite particles (A) are known, for example, from WO 2005/035688 A1, US 6,110,396, US 6,238,469 B1, US 6,645,265 B1, KS Choi et al., Mat. Res. Soc. Symp. Proa, Vol. 671, 200.1 Materials Research Society, M5.8.1 to M5.8.10, S.-H. Lee et al., J. Mater. Res., Vol. 17, No. 10 (2002), pp. 2744 to 2749, A. Jindal Et al, Journal of the Electrochemical Society, 150 (5), G314-G318 (2003), Z. Lu, Journal of Materials Research, Vol. 18, No. 10, October 2003, Materials Research Society or S. Hedge Et al, Electrochemical and Solid-State Letters, 7 (12), G316-G318 (2004).
複合顆粒(A)最佳為覆盆子型包覆顆粒,其包含核心尺寸為20 nm至100 nm之選自由氧化鋁、二氧化矽、二氧化鈦、氧化鋯、氧化鋅及其混合物組成之群的核心,其中核心以具有顆粒尺寸在10 nm以下的氧化鈰顆粒包覆。The composite particles (A) are preferably raspberry-type coated particles comprising a core having a core size of 20 nm to 100 nm selected from the group consisting of alumina, ceria, titania, zirconia, zinc oxide, and mixtures thereof. Wherein the core is coated with cerium oxide particles having a particle size below 10 nm.
用於本發明組成物之磨料(A)的量可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。本發明組成物較佳含有0.005重量%至10重量%、更佳0.01重量%至8重量%且最佳0.01重量%至6重量%之磨料(A)(重量百分比以本發明組成物的全部重量計)。The amount of abrasive (A) used in the compositions of the present invention can vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The composition of the present invention preferably contains 0.005 wt% to 10 wt%, more preferably 0.01 wt% to 8 wt%, and most preferably 0.01 wt% to 6 wt% of the abrasive (A) (by weight of the total weight of the composition of the present invention) meter).
本發明組成物之第二基本成分為至少一種(較佳為一種)兩親媒性非離子界面活性劑(B),其係選自由以下組成之群:通式I之水溶性及水分散性(較佳水溶性)直鏈及分支鏈(較佳直鏈)聚環氧烷嵌段共聚物:The second essential component of the composition of the present invention is at least one (preferably one) amphiphilic nonionic surfactant (B) selected from the group consisting of water solubility and water dispersibility of Formula I. (preferably water soluble) linear and branched (preferably linear) polyalkylene oxide block copolymers:
R[(B1)m/(B2)nY]p。R[(B1) m /(B2) n Y] p .
在通式I中,指數m及n彼此獨立地為等於或大於1的整數、較佳為1至10的整數、更佳為1至5且最佳為1至3。In the formula I, the indices m and n are each independently an integer equal to or greater than 1, preferably an integer of from 1 to 10, more preferably from 1 to 5 and most preferably from 1 to 3.
通式I之指數p為等於或大於1的整數、較佳為1至100的整數、更佳為1至50、甚至更佳為1至25且最佳為1到10。The index p of the formula I is an integer equal to or greater than 1, preferably an integer of from 1 to 100, more preferably from 1 to 50, even more preferably from 1 to 25 and most preferably from 1 to 10.
變數R代表氫原子或除具有5至20個碳原子的直鏈及分支鏈烷基以外的單價或多價有機殘基。The variable R represents a hydrogen atom or a monovalent or polyvalent organic residue other than a linear and branched alkyl group having 5 to 20 carbon atoms.
單價或多價有機殘基R較佳係選自由以下組成之群:具有1至4個及21至30個碳原子的烷基及環烷基、芳基、烷基-環烷基、烷基-芳基、環烷基-芳基及烷基-環烷基-芳基。The monovalent or polyvalent organic residue R is preferably selected from the group consisting of an alkyl group having 1 to 4 and 21 to 30 carbon atoms and a cycloalkyl group, an aryl group, an alkyl-cycloalkyl group, an alkyl group. - aryl, cycloalkyl-aryl and alkyl-cycloalkyl-aryl.
單價或多價有機殘基R更佳衍生自單羥基及多羥基化合物R'。More preferably, the monovalent or polyvalent organic residue R is derived from a monohydroxy group and a polyhydroxy compound R'.
適合的單羥基化合物R'之實例為甲醇、乙醇、丙醇、異丙醇、正丁醇、第二丁醇及第三丁醇、衍生自直鏈及分支鏈二十一烷、二十二烷、二十三烷、二十四烷、二十五烷、二十六烷、二十七烷、二十八烷、二十九烷及三十烷的單醇、環己醇、苄醇、苯酚及在4位置具有4至16個碳原子之烷基的酚。Examples of suitable monohydroxy compounds R' are methanol, ethanol, propanol, isopropanol, n-butanol, second butanol and third butanol, derived from linear and branched chains of hexadecane, twenty-two Alkanes, tricosane, tetracosane, dipentadecane, hexadecane, heptacosane, octacosane, octadecane and triacontane monool, cyclohexanol, benzyl alcohol And phenol and a phenol having an alkyl group of 4 to 16 carbon atoms at the 4-position.
適合的二羥基化合物R'之實例為乙二醇、丙二醇、丁二醇、戊二醇、己二醇、二乙二醇、三乙二醇、二丙二醇、三丙二醇、伸乙基丙二醇、二伸乙基丙二醇、伸乙基二丙二醇、1,2-二羥基環己烷、1,3-二羥基環己烷及1,4-二羥基環己烷及苯及雙酚A及雙酚F。Examples of suitable dihydroxy compounds R' are ethylene glycol, propylene glycol, butylene glycol, pentanediol, hexanediol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, ethyl propylene glycol, and Ethyl propylene glycol, ethyl dipropylene glycol, 1,2-dihydroxycyclohexane, 1,3-dihydroxycyclohexane and 1,4-dihydroxycyclohexane, and benzene and bisphenol A and bisphenol F .
適合的三羥基化合物R'之實例為甘油、1,2,3-三羥基-正丁烷、三羥甲基丙烷、1,2,3-三羥基環己烷、1,2,4-三羥基環己烷及1,3,5-三羥基環己烷及苯。Examples of suitable trihydroxy compounds R' are glycerol, 1,2,3-trihydroxy-n-butane, trimethylolpropane, 1,2,3-trihydroxycyclohexane, 1,2,4-tri Hydroxycyclohexane and 1,3,5-trihydroxycyclohexane and benzene.
適合的多羥基化合物R'之實例為季戊四醇、1,2,3,4-四羥基環己烷、1,2,3,5-四羥基環己烷及1,2,4,5-四羥基環己烷及苯、聚乙烯醇、聚(羥基苯乙烯)、醛醣醇(alditol)、環醣醇(cyclitol)、碳水化合物及甘油之二聚體及寡聚物、三羥甲基丙烷、季戊四醇、醛醣醇及環醣醇。Examples of suitable polyhydroxy compounds R' are pentaerythritol, 1,2,3,4-tetrahydroxycyclohexane, 1,2,3,5-tetrahydroxycyclohexane and 1,2,4,5-tetrahydroxyl Cyclohexane and benzene, polyvinyl alcohol, poly(hydroxystyrene), alditol, cyclitol, dimers and oligomers of carbohydrates and glycerol, trimethylolpropane, Pentaerythritol, alditol and cyclic sugar alcohol.
適合的醛醣醇R'之實例為丁醣醇、戊醣醇、己醣醇、庚醣醇及辛醣醇,特定言之為赤藻糖醇、蘇糖醇、阿拉伯糖醇、核糖醇、木糖醇、半乳糖醇、甘露糖醇、山梨糖醇、蒜糖醇(allitol)、阿卓糖醇(altritol)及艾杜糖醇(iditol)。Examples of suitable alditol R' are butanol, pentitol, hexitol, heptitol and octitol, in particular erythritol, threitol, arabitol, ribitol, Xylitol, galactitol, mannitol, sorbitol, allitol, altitol, and iditol.
適合的二聚體R'之實例為甘油、三羥甲基丙烷、赤藻糖醇、蘇糖醇及季戊四醇、麥芽糖醇、異麥芽糖及乳糖醇之二聚體,特定言之為三聚甘油、四聚甘油、五聚甘油、六聚甘油、七聚甘油、八聚甘油、九聚甘油、十聚甘油、十一聚甘油及十二聚甘油、三聚三羥甲基丙烷、四聚三羥甲基丙烷、五聚三羥甲基丙烷、六聚三羥甲基丙烷、七聚三羥甲基丙烷、八聚三羥甲基丙烷、九聚三羥甲基丙烷、十聚三羥甲基丙烷、十一聚三羥甲基丙烷及十二聚三羥甲基丙烷、三聚赤藻糖醇、四聚赤藻糖醇、五聚赤藻糖醇、六聚赤藻糖醇、七聚赤藻糖醇、八聚赤藻糖醇、九聚赤藻糖醇、十聚赤藻糖醇、十一聚赤藻糖醇、十二聚赤藻糖醇、三聚蘇糖醇、四聚蘇糖醇、五聚蘇糖醇、六聚蘇糖醇、七聚蘇糖醇、八聚蘇糖醇、九聚蘇糖醇、十聚蘇糖醇、十一聚蘇糖醇及十二聚蘇糖醇及三聚季戊四醇、四聚季戊四醇、五聚季戊四醇、六聚季戊四醇、七聚季戊四醇、八聚季戊四醇、九聚季戊四醇、十聚季戊四醇、十一聚季戊四醇及十二聚季戊四醇。Examples of suitable dimers R' are dimers of glycerol, trimethylolpropane, erythritol, threitol and pentaerythritol, maltitol, isomaltose and lactitol, in particular triglycerol, Tetraglycerin, pentaglycerin, hexapolyglycerol, heptaglycerol, octaglycerol, nonapolyglycerol, decaglycerin, eleven polyglycerol and dodecaglycerin, trimeric trimethylolpropane, tetrapolytrihydroxy Methylpropane, pentapolytrimethylolpropane, hexatrimethylolpropane, heptatrimethylolpropane, octapolytrimethylolpropane, nonapolytrimethylolpropane, decapolytrimethylol Propane, eleven polymethylolpropane and dodecapolytrimethylolpropane, trimeric erythritol, tetrameric erythritol, pentaerythritol, hexaerythritol, heptameric Alginitol, octaerythritol, octameric erythritol, decamer erythritol, eleven polyerythritol, dodecamar erythritol, trimeric threitol, tetramerization Threitol, pentaerythritol, hexacositol, heptacositol, octacositol, octadecitol, decameritol, eleventhitol and twelfth Su Alcohol and tripentaerythritol, pentaerythritol tetramers, pentamers pentaerythritol, pentaerythritol hexamers, seven-pentaerythritol, eight-pentaerythritol, nine-pentaerythritol, ten-pentaerythritol, eleven-pentaerythritol and 12-pentaerythritol.
適合的環醣醇R'之實例為1,2,3,4,5-五羥環己烷及肌醇,特定言之為肌肌醇、鯊肌醇、黏質肌醇、對掌性肌醇、新肌醇、異肌醇、表肌醇及順式肌醇。Examples of suitable cyclic sugar alcohols R' are 1,2,3,4,5-pentahydroxycyclohexane and inositol, specifically muscle myositol, scyllo-inositol, musculositol, and palm muscle. Alcohol, neoinositol, isoinositol, epicretin and cisinositol.
適合的碳水化合物R'之實例為單醣、雙醣、寡醣、多醣、去氧糖及胺基糖,特定言之為單醣。Examples of suitable carbohydrates R' are monosaccharides, disaccharides, oligosaccharides, polysaccharides, deoxy sugars and amino sugars, in particular monosaccharides.
適合的單醣R'之實例為阿洛糖(allose)、阿卓糖(altrose)、葡萄糖、甘露糖、艾杜糖(idose)、半乳糖及塔羅糖(talose)。Examples of suitable monosaccharides R' are allose, altrose, glucose, mannose, idose, galactose and talose.
除氫原子以外之殘基R可攜帶至少一個惰性取代基。「惰性」意謂在長期儲存後及在本發明方法期間取代基並不引發環氧乙烷及環氧烷之聚合及諸如本發明組成物之組分分解及/或沈澱的不當反應。適合的惰性取代基之實例為鹵素原子(特定言之氟及氯原子)、硝基、腈基及經由氧或硫原子與殘基R鍵聯之烷基、環烷基及芳基、羧基、硫氧基、磺酸基、羧酸酯基、磺酸酯基及膦酸酯基或胺基甲酸酯基。惰性取代基以並不不利影響界面活性劑(B)之親水-親油平衡(HLB)值的量使用。取代基較佳不攜帶該等惰性取代基。Residue R other than a hydrogen atom may carry at least one inert substituent. "Inert" means that the substituent does not initiate the polymerization of ethylene oxide and alkylene oxide and the decomposing and/or precipitation of components such as the compositions of the present invention after long-term storage and during the process of the present invention. Examples of suitable inert substituents are halogen atoms (specifically fluorine and chlorine atoms), nitro groups, nitrile groups and alkyl groups, cycloalkyl and aryl groups, carboxyl groups bonded to the residue R via an oxygen or sulfur atom, Thioxy, sulfonate, carboxylate, sulfonate and phosphonate or urethane groups. The inert substituent is used in an amount that does not adversely affect the hydrophilic-lipophilic balance (HLB) value of the surfactant (B). Substituents preferably do not carry such inert substituents.
殘基R最佳為氫原子。The residue R is preferably a hydrogen atom.
通式I之兩親媒性非離子界面活性劑(B)含有至少一個嵌段(B1)及至少一個嵌段(B2),其限制條件為當(B)含有一個以上嵌段(B1)及嵌段(B2)時,相同類型的兩個嵌段由其他類型的嵌段彼此分離。The two pharmaceutically active nonionic surfactants (B) of the formula I contain at least one block (B1) and at least one block (B2), with the proviso that when (B) contains more than one block (B1) and In the case of block (B2), two blocks of the same type are separated from each other by other types of blocks.
因此,兩親媒性非離子界面活性劑(B)可含有各種一般嵌段樣結構,諸如:Thus, the amphiphilic nonionic surfactant (B) may contain various general block-like structures such as:
- B1-B2;- B1-B2;
- B1-B2-B1;- B1-B2-B1;
- B2-B1-B2;- B2-B1-B2;
- B1-B2-B1-B2;- B1-B2-B1-B2;
- B1-B2-B1-B2-B1;- B1-B2-B1-B2-B1;
- B2-B1-B2-B1-B2;- B2-B1-B2-B1-B2;
- B1-B2-B1-B2-B1-B2;- B1-B2-B1-B2-B1-B2;
- B1-B2-B1-B2-B1-B2-B1及- B1-B2-B1-B2-B1-B2-B1 and
- B2-B1-B2-B1-B2-B1-B2。- B2-B1-B2-B1-B2-B1-B2.
若存在兩個或兩個以上嵌段(B1),則其可具有相同或基本上相同的組成、分子量及HLB值或其可彼此不同。此同樣地適用於嵌段(B2)。If two or more blocks (B1) are present, they may have the same or substantially the same composition, molecular weight and HLB value or they may differ from one another. The same applies to the block (B2).
兩親媒性非離子界面活性劑(B)較佳含有一般嵌段樣結構B1-B2、B1-B2-B1或B2-B1-B2。The amphiphilic nonionic surfactant (B) preferably contains a general block-like structure B1-B2, B1-B2-B1 or B2-B1-B2.
嵌段(B1)基本上由環氧乙烷單體單元組成。「基本上由……組成(consisting essentially of)」意謂嵌段(B1)完全由環氧乙烷單體單元組成或含有少量環氧丙烷單體單元及/或環氧烷單體單元(亦即嵌段(B2)之單體單元)。「少量(minor amount)」意謂除環氧乙烷單體單元以外之單體單元的濃度低至並不負面影響而是有利改進由環氧乙烷單體單元所產生之嵌段(B1)的化學及物理化學特性(特定言之親水性)。The block (B1) consists essentially of ethylene oxide monomer units. "Consisting essentially of" means that the block (B1) consists entirely of ethylene oxide monomer units or contains small amounts of propylene oxide monomer units and/or alkylene oxide monomer units (also That is, the monomer unit of the block (B2). "minor amount" means that the concentration of the monomer unit other than the ethylene oxide monomer unit is as low as not adversely affecting, but is advantageous for improving the block (B1) produced by the ethylene oxide monomer unit. Chemical and physicochemical properties (specifically hydrophilic).
獨立於嵌段(B2)之平均聚合度,嵌段(B1)之平均聚合度可廣泛不同且因此可最有利適應於本發明之既定組成物及方法的特定需求。平均聚合度較佳在5至100、更佳5至75且最佳5至50範圍內。Independent of the average degree of polymerization of the block (B2), the average degree of polymerization of the block (B1) can vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The average degree of polymerization is preferably in the range of 5 to 100, more preferably 5 to 75, and most preferably 5 to 50.
嵌段(B2)基本上由至少一種(較佳為一種)類型經取代之環氧烷單體單元組成,其中取代基係選自由以下組成之群:至少兩個甲基、具有至少兩個碳原子之烷基及環烷基、芳基、烷基-環烷基、烷基-芳基、環烷基-芳基及烷基-環烷基-芳基。The block (B2) consists essentially of at least one (preferably one) type of substituted alkylene oxide monomer unit, wherein the substituent is selected from the group consisting of at least two methyl groups, having at least two carbons Alkyl and cycloalkyl, aryl, alkyl-cycloalkyl, alkyl-aryl, cycloalkyl-aryl and alkyl-cycloalkyl-aryl.
「基本上由……組成」意謂嵌段(B2)完全由該等環氧烷單體單元組成或含有少量環氧丙烷及/或環氧乙烷單體單元。「少量」意謂環氧乙烷及/或環氧丙烷單體單元的濃度低至並不負面影響而是有利改進由環氧烷單體單元所產生之嵌段(B2)的化學及物理化學特性(特定言之親油性)。"Consisting essentially of" means that the block (B2) consists entirely of the alkylene oxide monomer units or contains small amounts of propylene oxide and/or ethylene oxide monomer units. "Small amount" means that the concentration of ethylene oxide and/or propylene oxide monomer units is as low as not adversely affecting the chemical and physical chemistry of the block (B2) produced by the alkylene oxide monomer units. Characteristics (specifically, lipophilic).
嵌段(B2)之環氧烷單體單元較佳衍生自經取代之環氧乙烷,其中取代基係選自由以下組成之群:至少兩個甲基及具有至少兩個碳原子之烷基及環烷基、芳基、烷基-環烷基、烷基-芳基、環烷基-芳基及烷基-環烷基-芳基。The alkylene oxide monomer unit of block (B2) is preferably derived from a substituted ethylene oxide wherein the substituent is selected from the group consisting of at least two methyl groups and an alkyl group having at least two carbon atoms. And cycloalkyl, aryl, alkyl-cycloalkyl, alkyl-aryl, cycloalkyl-aryl and alkyl-cycloalkyl-aryl.
取代基更佳係選自由以下組成之群:至少兩個甲基、具有2至10個碳原子之烷基、具有5至10個碳原子之呈螺環、環外及/或退火構型(annealed configuration)的環烷基、具有6至10個碳原子的芳基、具有6至20個碳原子的烷基-環烷基、具有7至20個碳原子的烷基-芳基、具有11至20個碳原子的環烷基-芳基及具有12至30個碳原子的烷基-環烷基-芳基。More preferably, the substituent is selected from the group consisting of at least two methyl groups, an alkyl group having 2 to 10 carbon atoms, a spiro ring having 5 to 10 carbon atoms, an out-of-loop and/or an annealed configuration ( Annealed configuration of a cycloalkyl group, an aryl group having 6 to 10 carbon atoms, an alkyl-cycloalkyl group having 6 to 20 carbon atoms, an alkyl-aryl group having 7 to 20 carbon atoms, having 11 a cycloalkyl-aryl group to 20 carbon atoms and an alkyl-cycloalkyl-aryl group having 12 to 30 carbon atoms.
適合烷基之實例為兩個甲基及乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基、2,2-二甲基丙-1-基、正己基、2-甲基戊-1-基、3-甲基戊-1-基及4-甲基戊-1-基、2,2-二甲基丁-1-基及3,3-二甲基丁-1-基、正庚基、2,3-二甲基戊-1-基、2,3,3-三甲基丁-1-基、正辛基、異辛基、2-乙基己基、正壬基、2-乙基-3,4-二甲基戊-1-基及正癸基;較佳為甲基、乙基、丙基、異丙基、正丁基、正戊基及正己基。Examples of suitable alkyl groups are two methyl and ethyl, propyl, isopropyl, n-butyl, t-butyl, t-butyl, n-pentyl, 2,2-dimethylpropan-1- Base, n-hexyl, 2-methylpentan-1-yl, 3-methylpent-1-yl and 4-methylpent-1-yl, 2,2-dimethylbut-1-yl and 3, 3-dimethylbut-1-yl, n-heptyl, 2,3-dimethylpent-1-yl, 2,3,3-trimethylbutan-1-yl, n-octyl, isooctyl , 2-ethylhexyl, n-decyl, 2-ethyl-3,4-dimethylpentan-1-yl and n-decyl; preferably methyl, ethyl, propyl, isopropyl, positive Butyl, n-pentyl and n-hexyl.
適合環烷基之實例為環戊基、環己基、環戊烷-1,1-二基、環戊烷-1,2-二基、環己烷-1,1-二基及環己烷-1,2-二基。Examples of suitable cycloalkyl groups are cyclopentyl, cyclohexyl, cyclopentane-1,1-diyl, cyclopentane-1,2-diyl, cyclohexane-1,1-diyl and cyclohexane. -1,2-diyl.
適合芳基之實例為苯基及1-萘基及2-萘基。Examples of suitable aryl groups are phenyl and 1-naphthyl and 2-naphthyl.
適合烷基-環烷基之實例為環戊基甲基及環己基甲基、2-環戊基乙-1-基及2-環己基乙-1-基、3-環戊基丙-1-基及3-環己基丙-1-基及4-環戊基-正丁-1-基及4-環己基-正丁-1-基。Examples of suitable alkyl-cycloalkyl groups are cyclopentylmethyl and cyclohexylmethyl, 2-cyclopentyleth-1-yl and 2-cyclohexylethyl-1-yl, 3-cyclopentylpropan-1 a group and a 3-cyclohexylpropan-1-yl group and a 4-cyclopentyl-n-butan-1-yl group and a 4-cyclohexyl-n-butan-1-yl group.
適合烷基-芳基之實例為苯基甲基、2-苯基乙-1-基、3-苯基丙-1-基及4-苯基-正丁-1-基。Examples of suitable alkyl-aryl groups are phenylmethyl, 2-phenyleth-1-yl, 3-phenylprop-1-yl and 4-phenyl-n-butan-1-yl.
適合環烷基-芳基之實例為4-苯基-環己-1-基、4-環己基-苯-1-基及2,3-二氫茚-1,2-二基。Examples of suitable cycloalkyl-aryl groups are 4-phenyl-cyclohex-1-yl, 4-cyclohexyl-phenyl-1-yl and 2,3-dihydroindole-1,2-diyl.
適合烷基-環烷基-芳基之實例為環己基-苯基-甲基及2-環己基-2-苯基-乙-1-基。Examples of suitable alkyl-cycloalkyl-aryl groups are cyclohexyl-phenyl-methyl and 2-cyclohexyl-2-phenyl-eth-1-yl.
尤其較佳經取代之環氧乙烷之實例為乙基環氧乙烷、2,2-二甲基環氧乙烷及2,3-二甲基環氧乙烷、2,2,3-三甲基環氧乙烷、2,2,3,3-四甲基環氧乙烷、2-甲基-3-乙基環氧乙烷、2,2-二乙基環氧乙烷、2,3-二乙基環氧乙烷、正丙基環氧乙烷、2-甲基-3-正丙基環氧乙烷、正丁基環氧乙烷、正戊基環氧乙烷、正己基環氧乙烷、正庚基環氧乙烷、正辛基環氧乙烷、正壬基環氧乙烷、正癸基環氧乙烷、環戊基環氧乙烷、環己基環氧乙烷、苯基環氧乙烷及萘基環氧乙烷;1,2-環氧-環己烷及1,2-環氧-環戊烷;1-氧雜-3-螺[3.4]-庚烷及1-氧雜-3-螺[3.5]-辛烷;及1,2-環氧-2,3-二氫茚。Examples of particularly preferred substituted ethylene oxides are ethyl oxirane, 2,2-dimethyloxirane and 2,3-dimethyloxirane, 2,2,3- Trimethyl oxirane, 2,2,3,3-tetramethyloxirane, 2-methyl-3-ethyloxirane, 2,2-diethyloxirane, 2,3-diethyl oxirane, n-propyl oxirane, 2-methyl-3-n-propyl oxirane, n-butyl oxirane, n-pentyl oxirane , n-hexyl oxirane, n-heptyl oxirane, n-octyl oxirane, n-decyl oxirane, n-decyl oxirane, cyclopentyl oxirane, cyclohexyl Ethylene oxide, phenyl oxirane and naphthyl oxirane; 1,2-epoxy-cyclohexane and 1,2-epoxy-cyclopentane; 1-oxa-3-spiro[ 3.4]-heptane and 1-oxa-3-spiro[3.5]-octane; and 1,2-epoxy-2,3-dihydroindole.
經取代之環氧乙烷最佳係選自由以下組成之群:2-乙基環氧乙烷、2,3-二甲基環氧乙烷及2,2-二甲基環氧乙烷,尤其較佳為2-乙基環氧乙烷及2,3-二甲基環氧乙烷。The substituted ethylene oxide is preferably selected from the group consisting of 2-ethyloxirane, 2,3-dimethyloxirane, and 2,2-dimethyloxirane. Particularly preferred are 2-ethyloxirane and 2,3-dimethyloxirane.
因此,所用環氧烷單體單元尤其較佳係選自氧基伸丁-1,2-基、-CH(C2H5)-CH2-O-及氧基伸丁-2,3-基、-CH(CH3)-CH(CH3)-O-。Therefore, the alkylene oxide monomer unit used is particularly preferably selected from the group consisting of oxy-butyl-1,2-yl, -CH(C 2 H 5 )-CH 2 -O- and oxy-butyl-2,3-yl, -CH(CH 3 )-CH(CH 3 )-O-.
獨立於嵌段(B1)之平均聚合度,嵌段(B2)之平均聚合度可廣泛不同且因此可最有利適應於本發明組成物及方法的特定需求。平均聚合度較佳在5至100、更佳5至75且最佳5至50範圍內。Independent of the average degree of polymerization of the block (B1), the average degree of polymerization of the block (B2) can vary widely and thus can be most advantageously adapted to the particular needs of the compositions and methods of the present invention. The average degree of polymerization is preferably in the range of 5 to 100, more preferably 5 to 75, and most preferably 5 to 50.
變數Y代表氫原子或除具有5至20個碳原子的直鏈及分支鏈烷基以外的單價有機殘基。The variable Y represents a hydrogen atom or a monovalent organic residue other than a linear and branched alkyl group having 5 to 20 carbon atoms.
單價有機殘基Y較佳係選自由以下組成之群:具有1至4個及21至30個碳原子的烷基及環烷基、芳基、烷基-環烷基、烷基-芳基、環烷基-芳基及烷基-環烷基-芳基。The monovalent organic residue Y is preferably selected from the group consisting of an alkyl group having 1 to 4 and 21 to 30 carbon atoms and a cycloalkyl group, an aryl group, an alkyl-cycloalkyl group, an alkyl-aryl group. , cycloalkyl-aryl and alkyl-cycloalkyl-aryl.
單價殘基Y更佳係選自由以下組成之群:甲基、乙基、丙基、異丙基、正丁基、第二丁基及第三丁基、直鏈及分支鏈二十一烷基、二十二烷基、二十三烷基、二十四烷基、二十五烷基、二十六烷基、二十七烷基、二十八烷基、二十九基烷及三十烷基、環己基、苄基及苯基及在4位置具有4至16個碳原子之烷基的苯基。The monovalent residue Y is more preferably selected from the group consisting of methyl, ethyl, propyl, isopropyl, n-butyl, t-butyl and t-butyl, linear and branched behenyl Base, behenyl, behenyl, tetracosyl, dipentadecyl, hexadecyl, hexadecyl, octadecyl, octadecyl and A triphenyl group, a cyclohexyl group, a benzyl group, and a phenyl group, and a phenyl group having an alkyl group of 4 to 16 carbon atoms at the 4-position.
單價殘基Y較佳為氫原子。The monovalent residue Y is preferably a hydrogen atom.
兩親媒性非離子界面活性劑(B)之親水-親油平衡(HLB)值可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。HLB值較佳在3至20且最佳4至18範圍內。The hydrophilic-lipophilic balance (HLB) values of the amphiphilic nonionic surfactant (B) can vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The HLB value is preferably in the range of 3 to 20 and most preferably 4 to 18.
兩親媒性非離子界面活性劑(B)之表面張力亦可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。表面張力較佳為在25℃下在20達因/公分至60達因/公分、更佳25達因/公分至55達因/公分且最佳25達因/公分至50達因/公分範圍內。The surface tension of the amphiphilic nonionic surfactant (B) can also vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The surface tension is preferably from 20 dynes/cm to 60 dynes/cm at 25 ° C, more preferably 25 dynes/cm to 55 dynes/cm, and most preferably from 25 dynes/cm to 50 dynes/cm. Inside.
兩親媒性非離子界面活性劑(B)之重量平均分子量亦可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。重量平均分子量較佳在1000道爾頓至10,000道爾頓且最佳1100道爾頓至8000道爾頓、尤其1100道爾頓至3500道爾頓範圍內。The weight average molecular weight of the amphiphilic nonionic surfactant (B) can also vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The weight average molecular weight is preferably in the range of from 1000 Daltons to 10,000 Daltons and most preferably from 1100 Daltons to 8000 Daltons, especially from 1100 Daltons to 3500 Daltons.
兩親媒性非離子界面活性劑(B)之製備未提供化學及方法細節,但其可根據慣用及已知方法進行,諸如使用上述單羥基及多羥基化合物R'作為起動分子或沒有該等起動分子之適合環氧乙烷的陰離子開環聚合或適合表氯醇的聚縮合。The preparation of the amphiphilic nonionic surfactant (B) does not provide chemical and methodological details, but it can be carried out according to conventional and known methods, such as the use of the above monohydroxy and polyhydroxy compounds R' as starting molecules or without such The anion ring-opening polymerization of the starting molecule suitable for ethylene oxide or the polycondensation of epichlorohydrin.
本發明組成物中之兩親媒性非離子界面活性劑(B)的濃度可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。本發明組成物較佳含有量為0.001重量%至5重量%、更佳0.005重量%至2.5重量%、甚至更佳0.0075重量%至1重量%且最佳0.0075重量%至0.5重量%的兩親媒性非離子界面活性劑(B)。The concentration of the two affinic nonionic surfactants (B) in the compositions of the present invention can vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The composition of the present invention preferably contains from 0.001% by weight to 5% by weight, more preferably from 0.005% by weight to 2.5% by weight, even more preferably from 0.0075% by weight to 1% by weight and most preferably from 0.0075% by weight to 0.5% by weight of the two parents A random nonionic surfactant (B).
本發明組成物可含有至少一種不同於成分或組分(A)、(B)及(C)的功能性組分(D)。The composition of the present invention may contain at least one functional component (D) different from the components or components (A), (B) and (C).
功能性組分(D)較佳係選自慣用於以氧化鈰為主之CMP漿液中的化合物群。該等化合物(D)之實例例如由以下所揭示:Y. N. Prasad等人,Electrochemical and Solid-State Letters,9(12),G337-G339(2006)、Hyun-Goo Kang等人,Journal of Material Research,第22卷,第3期,2007,第777頁至第787頁、S. Kim等人,Journal of Colloid and Interface Science,319(2008),第48頁至第52頁、S. V. Babu等人,Electrochemical and Solid-State Letters,7(12),G327-G330(2004)、Jae-Dong Lee等人,Journal of the Electrochemical Society,149(8),G477-G481,2002、美國專利US 5,738,800、US 6,042,741、US 6,132,637、US 6,218,305 B、US 5,759,917、US 6,689,692 B1、US 6,984,588 B2、US 6,299,659 B1、US 6,626,968 B2、US 6,436,835 B1、US 6,491,843 B1、US 6,544,892 B2、US 6,627,107 B2、US 6,616,514 B1及US 7,071,105 B2、美國專利申請案US 2002/0034875 A1、US 2006/0144824 A1、US 2006/0207188 A1、US 2006/0216935 A1、US 2007/0077865 A1、US 2007/0175104 A1、US 2007/0191244 A1及US 2007/0218811 A1及日本專利申請案JP 2005-336400 A。The functional component (D) is preferably selected from the group of compounds conventionally used in CMP slurries based on cerium oxide. Examples of such compounds (D) are disclosed, for example, in YN Prasad et al, Electrochemical and Solid-State Letters, 9(12), G337-G339 (2006), Hyun-Goo Kang et al, Journal of Material Research, Vol. 22, No. 3, 2007, pp. 777-787, S. Kim et al., Journal of Colloid and Interface Science, 319 (2008), pp. 48-52, SV Babu et al., Electrochemical And Solid-State Letters, 7(12), G327-G330 (2004), Jae-Dong Lee et al, Journal of the Electrochemical Society, 149(8), G477-G481, 2002, US Patent 5,738,800, US 6,042,741, US 6,132,637, US 6,218,305 B, US 5,759,917, US 6,689,692 B1, US 6,984,588 B2, US 6,299,659 B1, US 6,626,968 B2, US 6,436,835 B1, US 6,491,843 B1, US 6,544,892 B2, US 6,627,107 B2, US 6,616,514 B1 and US 7,071,105 B2 US Patent Application US 2002/0034875 A1, US 2006/0144824 A1, US 2006/0207188 A1, US 2006/0216935 A1, US 2007/0077865 A1, US 2007/0175104 A1, US 2007/0191244 A1 and US 2007/0218811 A1 and Japanese Patent Application JP 2005-336400 A.
此外,功能性組分(D)係選自由以下組成之群:不同於顆粒(D)之有機、無機及雜化有機-無機磨料、具有低臨界溶解溫度LCST或上臨界溶解溫度UCST之材料、氧化劑、鈍化劑、電荷逆轉劑、具有至少3個在水性介質中不可解離的氫氧基的有機多元醇、由至少一種具有至少3個在水性介質中不可解離的氫氧基的單體形成的寡聚物及聚合物、錯合劑或螯合劑、摩擦劑、穩定劑、流變劑、界面活性劑、金屬陽離子、抗微生物劑或殺生物劑及有機溶劑。Further, the functional component (D) is selected from the group consisting of organic, inorganic and hybrid organic-inorganic abrasives different from the particles (D), materials having a low critical solution temperature LCST or an upper critical solution temperature UCST, An oxidizing agent, a passivating agent, a charge reversing agent, an organic polyol having at least 3 hydroxyl groups which are non-dissociable in an aqueous medium, formed of at least one monomer having at least 3 hydroxyl groups which are non-dissociable in an aqueous medium. Oligomers and polymers, complexing or chelating agents, abrasives, stabilizers, rheological agents, surfactants, metal cations, antimicrobials or biocides, and organic solvents.
合適的有機磨料(D)及其有效量係例如自美國專利申請案US 2008/0254628 A1,第4頁,第[0054]段或自國際申請案WO 2005/014753 A1獲知,其中揭示了由三聚氰胺及諸如2,4-二胺-6-甲基-1,3,5-三吖(acetoguanamine)、2,4-二胺-6-苯基-1,3,5-三吖(benzoguanamine)及雙氰胺之三聚氰胺衍生物組成的固體顆粒。Suitable organic abrasives (D) and their effective amounts are known, for example, from US Patent Application No. US 2008/0254628 A1, page 4, paragraph [0054] or from the international application WO 2005/014753 A1, which discloses the disclosure of melamine And such as 2,4-diamine-6-methyl-1,3,5-triazine (acetoguanamine), 2,4-diamine-6-phenyl-1,3,5-triazine A solid particle composed of a benzoguanamine and a melamine derivative of dicyandiamide.
合適的無機磨料(D)及其有效量係例如自國際專利申請案WO 2005/014753 A1,第12頁,第1行至第8行;或美國專利US 6,068,787,第6欄第41行至第7欄第65行獲知。Suitable inorganic abrasives (D) and their effective amounts are, for example, from International Patent Application No. WO 2005/014753 A1, page 12, lines 1 to 8; or US Patent 6,068,787, column 6, line 41 to Line 7 and line 65 are known.
合適的雜化有機-無機磨料(D)及其有效量係例如自美國專利申請案US 2008/0254628 A1,第4頁,第[0054]段或US 2009/0013609 A1,第3頁第[0047]段至第6頁第[0087]段獲知。Suitable hybrid organic-inorganic abrasives (D) and their effective amounts are for example from US Patent Application US 2008/0254628 A1, page 4, paragraph [0054] or US 2009/0013609 A1, page 3 [0047] Paragraphs to page 6 [0087] are known.
合適的氧化劑(D)及其有效量係例如自歐洲專利申請案EP 1 036 836 A1,第8頁第[0074]及第[0075]段或美國專利US 6,068,787,第4欄第40行至第7欄第45行或US 7,300,601 B2,第4欄第18行至第34行獲知。較佳使用有機及無機過氧化物,更佳為無機過氧化物。特定言之,使用過氧化氫。Suitable oxidizing agents (D) and their effective amounts are, for example, from European Patent Application EP 1 036 836 A1, page 8 [0074] and [0075] or US Pat. No. 6,068,787, col. 4, line 40 to Line 7 and line 45 or US 7,300,601 B2, column 4, line 18 to line 34 are known. Organic and inorganic peroxides are preferred, and inorganic peroxides are more preferred. In particular, hydrogen peroxide is used.
合適的鈍化劑(D)及其有效量係例如自美國專利US 7,300,601 B2,第3欄第59行至第4欄第9行;或美國專利申請案US 2008/0254628 A1,跨第4頁與第5頁之第[0058]段獲知。Suitable passivating agents (D) and their effective amounts are, for example, from U.S. Patent No. 7,300,601 B2, at col. 3, line 59 to col. 4, line 9; or US Patent Application No. US 2008/0254628 A1, across page 4 See paragraph [0058] on page 5.
適合的錯合劑或螯合劑(D)(其有時亦稱為摩擦劑)(參看美國專利申請案US 2008/0254628 A1,第5頁,第[0061]段)或蝕刻劑(etching agent)或蝕刻劑(etchant)(參看美國專利申請案US 2008/0254628 A1,第4頁,第[0054]段)及其有效量係例如自美國專利US 7,300,601 B2,第4欄,第35行至第48行獲知。極尤其較佳使用胺基酸(特定言之甘胺酸)及此外含有至少一個、較佳兩個且更佳三個一級胺基之雙氰胺及三,諸如三聚氰胺及水溶性胍胺,尤其三聚氰胺、2,4-二胺-1,3,5-三吖(formoguanamine)、2,4-二胺-6-甲基-1,3,5-三吖及2,4-二胺基-6-乙基-1,3,5-三。a suitable complexing agent or chelating agent (D) (which is sometimes also referred to as a friction agent) (see US Patent Application No. US 2008/0254628 A1, page 5, paragraph [0061]) or an etching agent or An etchant (see U.S. Patent Application No. US 2008/0254628 A1, page 4, paragraph [0054]) and its effective amount is, for example, from U.S. Patent No. 7,300,601 B2, col. 4, line 35 to 48 Know the line. Very particular preference is given to using amino acids (specifically glycine) and dicyandiamide and further comprising at least one, preferably two and more preferably three primary amine groups Such as melamine and water-soluble guanamine, especially melamine, 2,4-diamine-1,3,5-triazine (formoguanamine), 2,4-diamine-6-methyl-1,3,5-triazine And 2,4-diamino-6-ethyl-1,3,5-three .
適合的穩定劑(D)及其有效量係例如自美國專利US 6,068,787,第8欄,第4行至第56行獲知。Suitable stabilizers (D) and their effective amounts are known, for example, from U.S. Patent No. 6,068,787, at col. 8, line 4 to line 56.
合適的流變劑(D)及其有效量係例如自美國專利申請案US 2008/0254628 A1,第5頁第[0065]段至第6頁第[0069]段獲知。Suitable rheological agents (D) and their effective amounts are known, for example, from U.S. Patent Application No. US 2008/0254628 A1, page 5, paragraph [0065] to page 6, paragraph [0069].
合適的界面活性劑(D)及其有效量係例如自國際專利申請案WO 2005/014753 A1,第8頁第23行至第10頁第17行;或美國專利US 7,300,601 B2,第5欄第4行至第6欄第8行獲知。Suitable surfactants (D) and their effective amounts are, for example, from International Patent Application WO 2005/014753 A1, page 8, line 23 to page 10, line 17; or US Patent 7,300,601 B2, column 5 Line 4 to Column 6 and Line 8 are known.
較佳界面活性劑(D)為選自由以下組成之群的非離子界面活性劑:直鏈及分支鏈環氧烷、較佳環氧乙烷及環氧丙烷均聚物及共聚物。Preferred surfactants (D) are nonionic surfactants selected from the group consisting of linear and branched alkylene oxides, preferably ethylene oxide and propylene oxide homopolymers and copolymers.
較佳環氧乙烷-環氧丙烷共聚物(D)可為含有聚環氧乙烷嵌段及聚環氧丙烷嵌段的無規共聚物、交替共聚物或嵌段共聚物。The preferred ethylene oxide-propylene oxide copolymer (D) may be a random copolymer, an alternating copolymer or a block copolymer containing a polyethylene oxide block and a polypropylene oxide block.
在環氧乙烷-環氧丙烷嵌段共聚物(D)中,聚環氧乙烷嵌段較佳具有10至15的親水-親油平衡(HLB)值。聚環氧丙烷嵌段可具有28至約32的HLB值。In the ethylene oxide-propylene oxide block copolymer (D), the polyethylene oxide block preferably has a hydrophilic-lipophilic balance (HLB) value of 10 to 15. The polypropylene oxide block can have an HLB value of from 28 to about 32.
較佳界面活性劑(D)為慣用及已知、市售材料且描述於歐洲專利EP 1 534 795 B1,第3頁第[0013]段至第4頁第[0023]段、日本專利申請案JP 2001-240850 A,申請專利範圍第2項以及第[0007]段至第[0014]段、美國專利申請案US 2007/0077865 A1,第1頁第[0008]段至第2頁第[0010]段、美國專利申請案US 2006/0124594 A1,第3頁,第[0036]及第[0037]段及美國專利申請案US 2008/0124913 A1,第3頁,第[0031]段至第[0033]段以及申請專利範圍第14項中或其可如BASF公司之公司宣傳冊「PiuronicTM & TetronicTM Block Copolymer Surfactants,1996」或美國專利US 2006/0213780 A1所證明由BASF公司及BASF SE以商標PluronicTM、TetronicTM及BasensolTM出售。Preferred surfactants (D) are conventional and known, commercially available materials and are described in European Patent EP 1 534 795 B1, page 3, paragraph [0013] to page 4, paragraph [0023], Japanese Patent Application JP 2001-240850 A, Patent Application No. 2 and paragraphs [0007] to [0014], US Patent Application US 2007/0077865 A1, page 1 [0008] to page 2 [0010] U.S. Patent Application No. US 2006/0124594 A1, page 3, paragraphs [0036] and [0037], and U.S. Patent Application No. US 2008/0124913 A1, page 3, paragraph [0031] to [ Paragraph No. 0033] and in the scope of claim 14 or as evidenced by BASF Corporation's company brochure "Piuronic TM & Tetronic TM Block Copolymer Surfactants, 1996" or US Patent US 2006/0213780 A1 by BASF and BASF SE trademark Pluronic TM, Tetronic TM and Basensol TM for sale.
最佳將聚乙二醇(PEG)用作非離子界面活性劑(D)。Polyethylene glycol (PEG) is most preferably used as the nonionic surfactant (D).
合適的多價金屬離子(D)及其有效量係例如自歐洲專利申請案EP 1 036 836 A1,第8頁第[0076]段至第9頁第[0078]段獲知。Suitable polyvalent metal ions (D) and their effective amounts are known, for example, from European Patent Application EP 1 036 836 A1, page 8, paragraph [0076] to page 9, paragraph [0078].
合適的有機溶劑(D)及其有效量係例如自美國專利US 7,361,603 B2,第7欄,第32行至第48行;或美國專利申請案US 2008/0254628 A1,第5頁,第[0059]段獲知。Suitable organic solvents (D) and their effective amounts are, for example, from U.S. Patent No. 7,361,603 B2, at column 7, line 32 to line 48; or US Patent Application No. US 2008/0254628 A1, page 5, page [0059 The paragraph is known.
適合的抗微生物劑或殺生物劑(D)為N-取代重氮鎓二氧化物(N-substituted diazenium dioxides)及N'-羥基-重氮鎓氧化物鹽(N'-hydroxy-diazenium oxide salts)。Suitable antimicrobial agents or biocides (D) are N-substituted diazenium dioxides and N'-hydroxy-diazenium oxide salts. ).
顯示低臨界溶解溫度LCST或上臨界溶解溫度UCST之適合材料(D)描述於例如H. Mori,H. Iwaya,A. Nagai及T. Endo,Controlled synthesis of thermoresponsive polymers derived from L-proline via RAFT polymerization,Chemical Communication,2005,4872-4874的文章或D. Schmaljohann,Thermo- and pH-responsive polymers and drug delivery,Advanced Drug Delivery Reviews,第58卷(2006),1655-1670的文章或美國專利申請案US 2002/0198328 A1、US 2004/0209095 A1、US 2004/0217009 A1、US 2006/0141254 A1、US 2007/0029198 A1、US 2007/0289875 A1、US 2008/0249210 A1、US 2008/0050435 A1或US 2009/0013609 A1、美國專利US 5,057,560、US 5,788,82及US6,682,642 B2、國際專利申請案WO 01/60926 A1、WO2004/029160 A1、WO 2004/0521946 A1、WO 2006/093242 A2或WO 2007/012763 A1、歐洲專利申請案EP 0 583 814 A1、EP 1 197 587 B1及EP 1 942 179 A1或德國專利申請案DE 26 10 705中。Suitable materials (D) showing a low critical solution temperature LCST or an upper critical solution temperature UCST are described, for example, in H. Mori, H. Iwaya, A. Nagai and T. Endo, Controlled synthesis of thermoresponsive polymers derived from L-proline via RAFT polymerization. , Chemical Communication, 2005, 4872-4874 article or D. Schmaljohann, Thermo- and pH-responsive polymers and drug delivery, Advanced Drug Delivery Reviews, Vol. 58 (2006), 1655-1670 or US Patent Application US 2002/0198328 A1, US 2004/0209095 A1, US 2004/0217009 A1, US 2006/0141254 A1, US 2007/0029198 A1, US 2007/0289875 A1, US 2008/0249210 A1, US 2008/0050435 A1 or US 2009/ U.S. Patent No. 5,057,560, US Pat. No. 5,788,82, and US Pat. No. 6,682,642 B2, International Patent Application No. WO 01/60926 A1, WO 2004/029160 A1, WO 2004/0521946 A1, WO 2006/093242 A2 or WO 2007/012763 A1 European Patent Application No. EP 0 583 814 A1, EP 1 197 587 B1 and EP 1 942 179 A1 or German Patent Application No. DE 26 10 705.
原則上,任何已知慣用於CMP領域之電荷逆轉劑(D)均可使用。電荷逆轉劑(D)較佳係選自由以下組成之群:含有至少一個選自由羧酸根、亞磺酸根、硫酸酯根、膦酸根及磷酸根基團組成之群的陰離子基團的單體、寡聚及聚合化合物。In principle, any charge reversal agent (D) known to be used in the field of CMP can be used. The charge reversal agent (D) is preferably selected from the group consisting of monomers having at least one anionic group selected from the group consisting of carboxylate, sulfinate, sulfate, phosphonate and phosphate groups, Poly and polymeric compounds.
較佳將陰離子磷酸根分散劑(特定言之水溶性縮合磷酸鹽)用作電荷逆轉劑(D)。An anionic phosphate dispersant (specifically, a water-soluble condensed phosphate) is preferably used as the charge reversal agent (D).
適合的水溶性縮合磷酸鹽(D)之實例為鹽,特定言之為通式I之偏磷酸銨鹽、鈉鹽及鉀鹽:Examples of suitable water-soluble condensed phosphates (D) are salts, in particular ammonium metaphosphate, sodium and potassium salts of the formula I:
[Mn(PO3)n](I);[M n (PO 3 ) n ](I);
及通式II及通式III之多磷酸銨鹽、鈉鹽及鉀鹽:And ammonium, sodium and potassium polyphosphates of the general formula II and the general formula III:
Mn+2PnO3n+1(II);M n+2 P n O 3n+1 (II);
MnH2PnO3n+1(III);M n H 2 P n O 3n+1 (III);
其中M為銨、鈉或鉀陽離子且指數n為2至10,000。Wherein M is an ammonium, sodium or potassium cation and the index n is from 2 to 10,000.
尤其適合的水溶性縮合磷酸鹽(D)之實例為格雷安氏鹽(Graham's salt)(NaPO3)40-50、CalgonTM(NaPO3)15-20、顧羅氏鹽(Kurrol's salt)(NaPO3)n(其中n=約5000)及六偏磷酸銨、六偏磷酸鈉及六偏磷酸鉀。Examples of particularly suitable water-soluble condensed phosphates (D) are Graham's salt (NaPO 3 ) 40-50 , Calgon TM (NaPO 3 ) 15-20 , Kurrol's salt (NaPO 3 ) n (where n = about 5000) and ammonium hexametaphosphate, sodium hexametaphosphate and potassium hexametaphosphate.
本發明組成物中之水溶性陰離子磷酸鹽分散劑(D)的濃度可廣泛不同且因此可最有利地適應於本發明之既定組成物及方法的特定需求。陰離子磷酸鹽分散劑(D)較佳以氧化鈰(A)與陰離子磷酸鹽分散劑(D)之重量比結果為10至2000且更佳為20至1000的量使用。The concentration of the water-soluble anionic phosphate dispersant (D) in the compositions of the present invention can vary widely and thus can be most advantageously adapted to the particular needs of the established compositions and methods of the present invention. The anionic phosphate dispersing agent (D) is preferably used in an amount of from 10 to 2,000, and more preferably from 20 to 1,000, by weight of the cerium oxide (A) to the anionic phosphate dispersing agent (D).
若存在,則可含有不同量之功能性組分(D)。以相應CMP組成物之總重量計,(D)之總量較佳不大於10 wt.%(「wt.%」意謂「重量%」)、更佳不大於2 wt.%、最佳不大於0.5 wt.%、尤其不大於0.1 wt.%、例如不大於0.01 wt.%。以相應組成物之總重量計,(D)之總量較佳為至少0.0001 wt.%、更佳為至少0.001 wt.%、最佳為至少0.008 wt.%、尤其為至少0.05 wt.%、例如為至少0.3 wt.%。If present, it may contain varying amounts of functional component (D). The total amount of (D) is preferably not more than 10 wt.% ("wt.%" means "% by weight"), more preferably not more than 2 wt.%, and most preferably not based on the total weight of the corresponding CMP composition. More than 0.5 wt.%, especially not more than 0.1 wt.%, such as not more than 0.01 wt.%. The total amount of (D) is preferably at least 0.0001 wt.%, more preferably at least 0.001 wt.%, most preferably at least 0.008 wt.%, especially at least 0.05 wt.%, based on the total weight of the respective composition. For example, it is at least 0.3 wt.%.
本發明組成物可視情況含有至少一種本質上不同於成分(A)、(B)及(C)的pH值調節劑或緩衝劑(E)。The composition of the invention may optionally contain at least one pH adjusting agent or buffer (E) which is substantially different from ingredients (A), (B) and (C).
適合的pH值調節劑或緩衝劑(E)及其有效量係例如自歐洲專利申請案EP 1 036 836 A1,第8頁,第[0080]段、第[0085]段及第[0086]段、國際專利申請案WO 2005/014753 A1,第12頁,第19行至第24行、美國專利申請案US 2008/0254628 A1,第6頁,第[0073]段或美國專利US 7,300,601 B2,第5欄,第33行至第63行獲知。pH值調節劑或緩衝劑(E)之實例為氫氧化鉀、氫氧化銨、四甲基氫氧化銨(TMAH)、硝酸及硫酸。Suitable pH adjusting agents or buffers (E) and their effective amounts are, for example, from European Patent Application EP 1 036 836 A1, page 8, paragraphs [0080], [0085] and [0086] International Patent Application No. WO 2005/014753 A1, page 12, line 19 to line 24, US Patent Application No. US 2008/0254628 A1, page 6, paragraph [0073] or US Patent US 7,300,601 B2, Column 5, line 33 to line 63 are known. Examples of the pH adjuster or buffer (E) are potassium hydroxide, ammonium hydroxide, tetramethylammonium hydroxide (TMAH), nitric acid and sulfuric acid.
若存在,則可含有不同量之pH值調節劑或緩衝劑(E)。以相應CMP組成物之總重量計,(E)之總量較佳不大於20 wt.%、更佳不大於7 wt.%、最佳不大於2 wt.%、尤其不大於0.5 wt.%、例如不大於0.1 wt.%。以相應組成物之總重量計,(E)之總量較佳為至少0.001 wt.%、更佳為至少0.01 wt.%、最佳為至少0.05 wt.%、尤其為至少0.1 wt.%、例如為至少0.5 wt.%。If present, it may contain varying amounts of pH adjusters or buffers (E). The total amount of (E) is preferably not more than 20 wt.%, more preferably not more than 7 wt.%, most preferably not more than 2 wt.%, especially not more than 0.5 wt.%, based on the total weight of the corresponding CMP composition. For example, no more than 0.1 wt.%. The total amount of (E) is preferably at least 0.001 wt.%, more preferably at least 0.01 wt.%, most preferably at least 0.05 wt.%, especially at least 0.1 wt.%, based on the total weight of the respective composition. For example, it is at least 0.5 wt.%.
較佳使用上述pH值調節劑(E)將本發明組成物之pH值較佳設定在3與10之間、更佳3與8之間、甚至更佳3與7之間且最佳5與7之間。Preferably, the pH of the composition of the invention is preferably set between 3 and 10, more preferably between 3 and 8, even more preferably between 3 and 7, and preferably 5 with the pH adjusting agent (E). Between 7.
本發明組成物之製備並未呈現任何細節,但可藉由將上述成分(A)、(B)及(C)及視情況選用之(D)及/或(E)溶解或分散在水性介質(特定言之去離子水)中來進行。為此,可使用慣用及標準混合方法及混合裝置,諸如攪拌槽、線上溶解器、高剪切葉輪、超音波混合器、均化器噴嘴或逆流式混合器。由此得到的本發明組成物較佳可經具有適當篩網孔徑之過濾器過濾,以便移除粗粒顆粒(諸如固體之黏聚物或聚集體),精細分散磨料(A)。The preparation of the composition of the present invention does not present any details, but can be dissolved or dispersed in an aqueous medium by using the above components (A), (B) and (C) and optionally (D) and/or (E). (Specific deionized water) is carried out. For this purpose, conventional and standard mixing methods and mixing devices such as agitation tanks, in-line dissolvers, high shear impellers, ultrasonic mixers, homogenizer nozzles or counterflow mixers can be used. The composition of the present invention thus obtained can preferably be filtered through a filter having a suitable mesh pore size to remove coarse particles (such as solid binders or aggregates) and finely disperse the abrasive (A).
本發明組成物極好地適用於本發明方法。The compositions of the invention are excellently suited for use in the process of the invention.
在本發明方法中,電氣、機械及光學裝置(特定言之電氣裝置,最佳為積體電路裝置)之基板與本發明組成物接觸至少一次且經拋光(特定言之化學及機械拋光)直至達成所需平坦度。In the method of the invention, the substrate of the electrical, mechanical and optical device (specifically the electrical device, preferably the integrated circuit device) is contacted with the composition of the invention at least once and polished (specifically chemical and mechanical polishing) until Achieve the required flatness.
本發明方法在具有至少一種由至少一種(較佳為一種)氧化矽介電材料組成之介電質隔離薄膜及至少一種由多晶矽組成之薄膜的矽半導體晶圓的CMP中顯示出其特定優點。The method of the present invention exhibits particular advantages in CMP of a germanium semiconductor wafer having at least one dielectric barrier film composed of at least one (preferably one) yttria dielectric material and at least one thin film composed of polysilicon.
氧化矽介電材料較佳係選自由二氧化矽以及低k及超低k氧化矽材料組成之群。The yttria dielectric material is preferably selected from the group consisting of cerium oxide and low-k and ultra-low-k cerium oxide materials.
矽半導體晶圓視情況具有至少一種氮化矽薄膜。The germanium semiconductor wafer optionally has at least one tantalum nitride film.
適合的二氧化矽材料可藉由低壓及高壓電漿化學氣相沈積(LDP CVD或HDP CVD)使用如例如美國專利申請案US 2007/0175104 A1,第7頁,第[0092]段中所述之單矽烷-氧氣或正矽酸四乙酯(TEOS)-氧氣電漿進行製備。Suitable cerium oxide materials can be used by low pressure and high pressure plasma chemical vapor deposition (LDP CVD or HDP CVD) as described, for example, in U.S. Patent Application No. US 2007/0175104 A1, page 7, paragraph [0092]. The preparation is described by monodecane-oxygen or tetraethyl ortho-ruthenium (TEOS)-oxygen plasma.
製備絕緣介電薄膜之適合的低k或超低k材料及適合的方法描述於例如美國專利申請案US 2005/0176259 A1,第2頁,第[0025]段至第[0027]段、US 2005/0014667 A1,第1頁,第[0003]段、US 2005/0266683 A1,第1頁第[0003]段及第2頁第[0024]段中或US 2008/0280452 A1,第[0024]段至第[0026]段或美國專利US 7,250,391 B2,第1欄,第49行至第54行或歐洲專利申請案EP 1 306 415 A2,第4頁,第[0031]段中。Suitable low-k or ultra-low-k materials for the preparation of insulating dielectric films and suitable methods are described in, for example, U.S. Patent Application No. US 2005/0176259 A1, page 2, paragraphs [0025] to [0027], US 2005 /0014667 A1, page 1, paragraph [0003], US 2005/0266683 A1, page 1 [0003] and page 2, paragraph [0024] or US 2008/0280452 A1, paragraph [0024] To [0026] or U.S. Patent 7,250,391 B2, col. 1, line 49 to line 54 or European Patent Application EP 1 306 415 A2, page 4, paragraph [0031].
本發明方法尤其適用於需要選擇性移除圖案化晶圓基板上介電質氧化矽材料而非多晶矽的淺溝槽隔離(STI)。在此方法中,以介電質氧化矽材料(例如二氧化矽)過量填充經蝕刻之溝槽,使用多晶矽薄膜作為障壁或停止薄膜來拋光該介電質氧化矽材料。在此較佳實施例中,本發明方法以自障壁薄膜清除二氧化矽結束,同時使所暴露多晶矽及溝槽二氧化矽之移除降至最低。The method of the present invention is particularly useful for shallow trench isolation (STI) that requires selective removal of a dielectric yttria material on a patterned wafer substrate rather than a polysilicon. In this method, the etched trench is overfilled with a dielectric yttria material such as cerium oxide, and the dielectric yttria material is polished using a polysilicon film as a barrier or stop film. In the preferred embodiment, the method of the present invention ends with the removal of germanium dioxide from the barrier film while minimizing the removal of exposed polysilicon and trenched germanium dioxide.
此外,之所以本發明方法亦尤其充分適用於亦存在氮化矽薄膜的淺溝槽隔離(STI),係因為本發明組成物不僅顯示出較高氧化物相對於多晶矽之選擇性,而且顯示出有利的氮化物相對於多晶矽之選擇性及有利的氧化物相對於氮化物之選擇性。In addition, the method of the present invention is also particularly well suited for shallow trench isolation (STI) in which a tantalum nitride film is also present because the composition of the present invention not only exhibits a higher oxide selectivity relative to polycrystalline germanium, but also exhibits The selectivity of the advantageous nitride relative to the polysilicon and the selectivity of the advantageous oxide to the nitride.
本發明方法未呈現任何細節,但其可用在IC半導體晶圓的製造中慣常用於CMP的方法及設備進行。The method of the present invention does not present any details, but it can be used in methods and apparatus conventionally used for CMP in the fabrication of IC semiconductor wafers.
如此項技術中所知,用於CMP之典型設備由覆蓋有拋光墊之旋轉壓板組成。將晶圓安置在載體或夾盤上,使其上側朝下面向拋光墊。載體將晶圓緊固於水平位置。拋光及固持裝置之此特定配置亦稱為硬壓板設計。載體可保留載體墊,其位於載體之保持表面與晶圓不欲拋光之表面之間。此墊可充當晶圓之緩衝墊(cushion)。As is known in the art, a typical apparatus for CMP consists of a rotating platen covered with a polishing pad. The wafer is placed on a carrier or chuck with the upper side facing downward toward the polishing pad. The carrier secures the wafer to a horizontal position. This particular configuration of the polishing and holding device is also referred to as a hard plate design. The carrier may retain a carrier pad between the holding surface of the carrier and the surface on which the wafer is not intended to be polished. This pad can act as a cushion for the wafer.
在載體下方,較大直徑壓板亦通常水平安置且提供與待拋光晶圓表面平行之表面。在平坦化製程期間,其拋光墊接觸晶圓表面。在本發明之CMP製程期間,將本發明組成物以連續流體形式或以逐滴方式施加於拋光墊上。Below the carrier, the larger diameter platen is also typically placed horizontally and provides a surface that is parallel to the surface of the wafer to be polished. During the planarization process, its polishing pad contacts the wafer surface. During the CMP process of the present invention, the compositions of the present invention are applied to the polishing pad in the form of a continuous fluid or in a drop-wise manner.
使載體與壓板兩者圍繞其自載體及壓板垂直延伸的各別轉軸旋轉。旋轉中之載體轉軸可相對於旋轉中之壓板保持固定於適當位置,或可相對於壓板水平地振盪。載體之旋轉方向典型地(但未必)與壓板之旋轉方向相同。載體及壓板之轉速通常(但未必)設定為不同的值。The carrier and the platen are rotated about respective axes of rotation that extend perpendicularly from the carrier and the platen. The rotating shaft of the carrier in rotation can be fixed in position relative to the rotating platen, or can oscillate horizontally relative to the platen. The direction of rotation of the carrier is typically (but not necessarily) the same as the direction of rotation of the platen. The rotational speed of the carrier and the platen is usually (but not necessarily) set to a different value.
通常,壓板之溫度設定為介於10℃與70℃之間的溫度。Typically, the temperature of the platen is set to a temperature between 10 ° C and 70 ° C.
關於其他詳情,請參見國際專利申請案WO 2004/063301 A1,尤其第16頁第[0036]段至第18頁第[0040]段以及圖1。For further details, please refer to International Patent Application No. WO 2004/063301 A1, in particular paragraph 16 [0036] to page 18 [0040] and Figure 1.
利用本發明方法,可得到具有極佳平坦度之包含圖案化多晶矽及介電質氧化矽薄膜(特定言之二氧化矽薄膜)的IC半導體晶圓。因此,可得到亦具有極佳平坦度的銅金屬鑲嵌圖案且在完成的IC中得到極佳電氣功能。By the method of the present invention, an IC semiconductor wafer including a patterned polycrystalline germanium and a dielectric yttria thin film (specifically, a cerium oxide thin film) having excellent flatness can be obtained. Therefore, a copper damascene pattern which also has excellent flatness is obtained and an excellent electrical function is obtained in the completed IC.
實施例或比較實驗Example or comparative experiment
實施例1Example 1
製備含有兩親媒性非離子界面活性劑(B)之水性拋光組成物1至9及不含有兩親媒性非離子界面活性劑(B)之水性拋光組成物10Preparation of aqueous polishing composition 1 to 9 containing amphiphilic nonionic surfactant (B) and aqueous polishing composition 10 containing no amphiphilic nonionic surfactant (B)
為了製備水性拋光組成物1至10,將氧化鈰(如動態雷射光散射所測定,平均粒徑d50為120 nm至180 nm)及六偏磷酸鈉(PP;氧化鈰與PP之重量比=200:1,以下指定為PP200)分散或溶解於超純水中。In order to prepare the aqueous polishing compositions 1 to 10, cerium oxide (as measured by dynamic laser light scattering, average particle diameter d 50 is 120 nm to 180 nm) and sodium hexametaphosphate (PP; weight ratio of cerium oxide to PP = 200:1, designated as PP 200 below , dispersed or dissolved in ultrapure water.
對於製備水性拋光組成物1至9,另外添加表1中所列出之兩親媒性非離子界面活性劑(B)。For the preparation of the aqueous polishing compositions 1 to 9, the two affinic nonionic surfactants (B) listed in Table 1 were additionally added.
對於製備水性拋光組成物10,不添加兩親媒性非離子界面活性劑(B)。For the preparation of the aqueous polishing composition 10, the amphiphilic nonionic surfactant (B) was not added.
水性拋光組成物各組分的量彙編於表2中。The amounts of the components of the aqueous polishing composition are compiled in Table 2.
a)聚環氧乙烷-聚-1,2-環氧丁烷-聚環氧乙烷嵌段共聚物;a) a polyethylene oxide-poly-1,2-butylene oxide-polyethylene oxide block copolymer;
b)聚環氧乙烷-聚-2,3-環氧丁烷嵌段共聚物;b) a polyethylene oxide-poly-2,3-butylene oxide block copolymer;
c)方法B:含1 g界面活性劑之100 g 5重量%氯化鈉水溶液;c) Method B: 100 g of a 5 wt% aqueous solution of sodium chloride containing 1 g of a surfactant;
方法E:含5 g界面活性劑之25 g 25重量%二乙二醇丁醚水溶液;Method E: 25 g of a 25 wt% aqueous solution of diethylene glycol butyl ether containing 5 g of a surfactant;
d)在25℃下表面張力為45.3達因/公分。d) The surface tension at 4 ° C is 45.3 dynes/cm.
水性拋光組成物1至9極好地適用於STI製程。The aqueous polishing compositions 1 to 9 are excellently suited for the STI process.
實施例2至9及比較實驗C1Examples 2 to 9 and Comparative Experiment C1
矽半導體晶圓上二氧化矽、氮化矽及多晶矽薄膜之CMPCMP of germanium dioxide, tantalum nitride and polycrystalline germanium films on semiconductor wafers
將實施例1之水性拋光組成物1至9用於實施例2至9。The aqueous polishing compositions 1 to 9 of Example 1 were used for Examples 2 to 9.
將實施例1之水性拋光組成物10用於比較實驗C1。The aqueous polishing composition 10 of Example 1 was used for Comparative Experiment C1.
用水性拋光組成物1至10將具有高密度電漿沈積(HDP)二氧化矽薄膜之200 mm毯覆式矽晶圓、具有LPCVD氮化矽薄膜之200 mm毯覆式矽晶圓及具有非晶形多晶矽薄膜之200 mm毯覆式矽晶圓在以下條件下化學機械拋光:A 200 mm blanket-type ruthenium wafer with a high-density plasma deposition (HDP) ruthenium dioxide film, a 200 mm blanket-type ruthenium wafer with a LPCVD tantalum nitride film, and a non-aqueous polishing composition 1 to 10 The 200 mm blanket-type germanium wafer of the crystalline polycrystalline germanium film is chemically mechanically polished under the following conditions:
- 拋光儀器:AMAT Mirra(旋轉類型);- Polishing instrument: AMAT Mirra (rotation type);
- 壓板速度:93 rpm;- Platen speed: 93 rpm;
- 載體速度:87 rpm;- Carrier speed: 87 rpm;
- 拋光墊:IC1010-k凹槽墊;- Polishing pad: IC1010-k groove pad;
- 墊調節:原位;- pad adjustment: in situ;
- 調節器:3MA166;- Regulator: 3MA166;
- 調節下壓力:5 lbf(22.24 N);- Adjust the downforce: 5 lbf (22.24 N);
- 漿液流動速率:160 ml/min;- Slurry flow rate: 160 ml/min;
- 拋光下壓力:3.5 psi(205 mbar);- Polishing down pressure: 3.5 psi (205 mbar);
- 拋光時間:60秒。- Polishing time: 60 seconds.
材料移除率MRR藉由在CMP之前及之後使用Thermawave Optiprobe 2600量測半導體基板上HDP二氧化矽、氮化矽及多晶矽薄膜之厚度來測定。The material removal rate MRR was determined by measuring the thickness of HDP ceria, tantalum nitride, and polysilicon film on a semiconductor substrate using a Thermawave Optiprobe 2600 before and after CMP.
MRR及計算得到之氧化物相對於多晶矽、氮化物相對於多晶矽及氧化物相對於氮化物之選擇性彙編於表3中。The MRR and calculated oxide selectivity relative to polycrystalline germanium, nitride versus polycrystalline germanium and oxide versus nitride are compiled in Table 3.
表3:實施例1至9及比較實驗C1之HDP二氧化矽(HDP)、氮化矽(SiN)及多晶矽(PSi)之MRR及氧化物相對於多晶矽及氮化物相對於多晶矽之選擇性Table 3: MRR and oxides of HDP cerium oxide (HDP), cerium nitride (SiN) and polycrystalline germanium (PSi) of Examples 1 to 9 and Comparative Experiment C1 versus polycrystalline germanium and nitrides relative to polycrystalline germanium
表3之結果顯而易知實施例1之水性拋光組成物1至9中的兩親媒性非離子界面活性劑(B)充當極佳的多晶矽抑制劑且此外並未負面影響氮化物相對於多晶矽之選擇性。 The results of Table 3 show that the amphiphilic nonionic surfactant (B) in the aqueous polishing compositions 1 to 9 of Example 1 acts as an excellent polysilicon inhibitor and furthermore does not adversely affect the nitride relative to The selectivity of polycrystalline germanium.
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| CN101345209A (en) * | 2003-12-12 | 2009-01-14 | 三星电子株式会社 | Slurry Components and CMP Method Utilizing Them |
| TWI316272B (en) * | 2005-10-04 | 2009-10-21 | Cabot Microelectronics Corp | Method for controlling polysilicon removal |
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