TWI583748B - Circuit printing apparatus, circuit printing method and printed circuit structure - Google Patents
Circuit printing apparatus, circuit printing method and printed circuit structure Download PDFInfo
- Publication number
- TWI583748B TWI583748B TW105105603A TW105105603A TWI583748B TW I583748 B TWI583748 B TW I583748B TW 105105603 A TW105105603 A TW 105105603A TW 105105603 A TW105105603 A TW 105105603A TW I583748 B TWI583748 B TW I583748B
- Authority
- TW
- Taiwan
- Prior art keywords
- conductive ink
- pattern
- line
- width
- groove pattern
- Prior art date
Links
- 238000007639 printing Methods 0.000 title claims description 139
- 238000000034 method Methods 0.000 title claims description 36
- 239000000463 material Substances 0.000 claims description 39
- 230000007704 transition Effects 0.000 claims description 36
- 239000000758 substrate Substances 0.000 claims description 26
- 239000002904 solvent Substances 0.000 claims description 25
- 239000007921 spray Substances 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 12
- 239000011343 solid material Substances 0.000 claims description 12
- 230000003746 surface roughness Effects 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000001154 acute effect Effects 0.000 claims description 2
- 238000000059 patterning Methods 0.000 claims 3
- 239000004020 conductor Substances 0.000 claims 1
- 238000005496 tempering Methods 0.000 claims 1
- 239000000976 ink Substances 0.000 description 178
- 238000010586 diagram Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/08—Cylinders
- B41F13/10—Forme cylinders
- B41F13/11—Gravure cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/10—Intaglio printing ; Gravure printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/50—Printing presses for particular purposes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09218—Conductive traces
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Parts Printed On Printed Circuit Boards (AREA)
Description
本揭露是有關於一種印刷裝置、印刷方法以及以印刷方法製造的結構,且特別是有關於一種線路印刷裝置、線路印刷方法以及以印刷方法製造的線路結構。The present disclosure relates to a printing apparatus, a printing method, and a structure manufactured by a printing method, and more particularly to a line printing apparatus, a line printing method, and a wiring structure manufactured by a printing method.
隨著數位化工業的急速發展,線路板(Wired Board)在數位產品上的應用也越來越廣泛,舉凡智慧型手機、平板電腦、筆記型電腦、桌上型電腦以及數位相機等產品內皆有線路板的存在,因此可以說線路板早已充斥在我們生活週遭的產品之中。由於現今線路板已朝大排版及高佈線密度的設計趨勢發展,使得不管是印刷線路板或構裝載板皆同樣具有高佈線密度及線寬細小的特徵。With the rapid development of the digital industry, Wired Board is becoming more and more widely used in digital products, such as smart phones, tablets, notebook computers, desktop computers and digital cameras. There is a circuit board, so it can be said that the circuit board has long been filled with products around our lives. Since today's circuit boards have been trending toward large typesetting and high wiring density design, both printed wiring boards and loading boards have the characteristics of high wiring density and fine line width.
在金屬細線印刷技術上,與其他常見細線印刷技術相比,卷對卷的凹版印刷製程相對容易達成極細線寬印刷與優良印刷品質,且為一次印刷(one-step printing),具有較高之生產速度,是其中一種具量產競爭潛力的印刷方式。然而,用以列印不同線寬之凹版所需之凹版印刷油墨的流變特性及材料粒徑大小各不相同。在這樣的情況下,若一片凹版上同時存在了兩種不同線寬的線路溝槽,則要達到一次印刷是相當困難的,因而使一次印刷難以推向量產。In the metal fine line printing technology, compared with other common fine line printing technologies, the roll-to-roll gravure printing process is relatively easy to achieve extremely thin line width printing and excellent printing quality, and is one-step printing, which has a higher Production speed is one of the printing methods with the potential for mass production. However, the rheological properties and material particle sizes of the gravure inks required to print intaglios of different line widths vary. In such a case, if two line grooves of different line widths exist simultaneously on one intaglio plate, it is quite difficult to achieve one printing, which makes it difficult to push the vector in one printing.
本揭露提供一種線路印刷裝置及線路印刷方法,其可使用相同材料粒徑的導電油墨而印刷出具有兩種不同線寬的線路結構。The present disclosure provides a line printing apparatus and a line printing method which can print a wiring structure having two different line widths using conductive ink of the same material particle size.
本揭露提供一種以印刷方法製造的線路結構,其線路圖案可具有至少兩種不同的線寬。The present disclosure provides a wiring structure fabricated by a printing method, the line pattern of which may have at least two different line widths.
本揭露的一種線路印刷方法包括下列步驟。提供一印刷滾筒,其中印刷滾筒包括一溝紋圖案。溝紋圖案包括彼此連接的一第一溝紋圖案以及一第二溝紋圖案,其中第一溝紋圖案的一第一寬度大於第二溝紋圖案的一第二寬度。接著,令印刷滾筒沿一印刷方向在一基板上滾動。隨著印刷滾筒沿印刷方向移動並依據溝紋圖案選擇性地將一第一導電油墨、一第二導電油墨及將第一導電油墨及第二導電油墨調和後的一第三導電油墨噴或塗於溝紋圖案上,其中第一導電油墨與第二導電油墨中的一固態材料以及一溶劑材料相同,且溶劑材料在第二導電油墨中的一重量百分比大於溶劑材料在第一導電油墨中的一重量百分比。接著,將溝紋圖案內的第一導電油墨、第二導電油墨及第三導電油墨轉印於基板上。A line printing method of the present disclosure includes the following steps. A printing cylinder is provided wherein the printing cylinder comprises a groove pattern. The groove pattern includes a first groove pattern and a second groove pattern connected to each other, wherein a first width of the first groove pattern is greater than a second width of the second groove pattern. Next, the printing cylinder is rolled on a substrate in a printing direction. The first conductive ink, the second conductive ink, and the third conductive ink blended with the first conductive ink and the second conductive ink are selectively sprayed or coated according to the groove pattern in the printing direction. In the groove pattern, wherein the first conductive ink and the second conductive ink are the same as a solid material and a solvent material, and a percentage by weight of the solvent material in the second conductive ink is greater than the solvent material in the first conductive ink One weight percent. Next, the first conductive ink, the second conductive ink, and the third conductive ink in the groove pattern are transferred onto the substrate.
本揭露的一種以印刷方法製造的線路結構包括一基板以及一圖案化線路層。圖案化線路層設置於基板上,並包括彼此連接的一第一線路圖案以及一第二線路圖案。圖案化線路層為一體成型,其中第一線路圖案及第二線路圖案的一材料粒徑相同,且第一線路圖案的一第一寬度大於第二線路圖案的一第二寬度。A wiring structure manufactured by the printing method of the present disclosure includes a substrate and a patterned wiring layer. The patterned circuit layer is disposed on the substrate and includes a first line pattern and a second line pattern connected to each other. The patterned circuit layer is integrally formed, wherein a material of the first line pattern and the second line pattern has the same particle size, and a first width of the first line pattern is greater than a second width of the second line pattern.
本揭露的一種線路印刷裝置包括一印刷滾筒、一供墨單元以及一控制單元。印刷滾筒包括一印刷表面以及一溝紋圖案。溝紋圖案設置於印刷表面上並包括彼此連接的一第一溝紋圖案以及一第二溝紋圖案,其中第一溝紋圖案的一第一寬度大於第二溝紋圖案的一第二寬度,印刷滾筒適於沿一印刷方向滾動。供墨單元可移動地設置於印刷滾筒上方,並包括一第一供料槽、一第二供料槽、一調和器以及一出料單元。第一供料槽容置一第一導電油墨。第二供料槽容置一第二導電油墨,其中第一導電油墨與第二導電油墨的一固態材料及一溶劑材料相同,且溶劑材料在第二導電油墨中的一重量百分比大於溶劑材料在第一導電油墨中的一重量百分比。調和器連接第一供料槽及第二供料槽,並適於將第一導電油墨及第二導電油墨調和成一第三導電油墨。出料單元連接調和器以噴或塗第一導電油墨、第二導電油墨或第三導電油墨。控制單元耦接供墨單元以依據溝紋圖案控制供墨單元移動並經出料單元噴或塗第一導電油墨、第二導電油墨或第三導電油墨於溝紋圖案上。A line printing device of the present disclosure includes a printing cylinder, an ink supply unit, and a control unit. The printing cylinder includes a printing surface and a groove pattern. The groove pattern is disposed on the printing surface and includes a first groove pattern and a second groove pattern connected to each other, wherein a first width of the first groove pattern is greater than a second width of the second groove pattern, The printing cylinder is adapted to roll in a printing direction. The ink supply unit is movably disposed above the printing cylinder and includes a first supply tank, a second supply tank, a blender and a discharge unit. The first supply tank houses a first conductive ink. The second feeding tank accommodates a second conductive ink, wherein the first conductive ink is the same as a solid material and a solvent material of the second conductive ink, and a weight percentage of the solvent material in the second conductive ink is greater than the solvent material One weight percent of the first conductive ink. The blender connects the first feed tank and the second feed tank, and is adapted to blend the first conductive ink and the second conductive ink into a third conductive ink. The discharge unit is connected to the blender to spray or coat the first conductive ink, the second conductive ink or the third conductive ink. The control unit is coupled to the ink supply unit to control the movement of the ink supply unit according to the groove pattern and spray or coat the first conductive ink, the second conductive ink or the third conductive ink on the groove pattern through the discharge unit.
為讓本揭露的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
有關本揭露之前述及其他技術內容、特點與功效,在以下配合參考圖式之各實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:「上」、「下」、「前」、「後」、「左」、「右」等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明,而並非用來限制本揭露。並且,在下列各實施例中,相同或相似的元件將採用相同或相似的標號。The foregoing and other technical features, features, and advantages of the present invention will be apparent from the Detailed Description of the Detailed Description. The directional terms mentioned in the following embodiments, such as "upper", "lower", "front", "back", "left", "right", etc., are only directions referring to the additional schema. Therefore, the directional terminology used is for the purpose of illustration and not limitation. Also, in the following embodiments, the same or similar elements will be given the same or similar reference numerals.
圖1是依照本揭露的一實施例的一種線路印刷裝置的剖面示意圖。圖2是依照本揭露的一實施例的一種線路印刷裝置的示意圖。圖3是依照本揭露的一實施例的一種線路印刷裝置印刷線路的情境示意圖。請同時參照圖1至圖3,本實施例的線路印刷裝置100可用以印刷出一線路結構,其包括一印刷滾筒110、一供墨單元120以及一控制單元140。印刷滾筒110適於如圖2所示之沿一印刷方向D1滾動,並可如圖3所示包括一印刷表面112以及一溝紋圖案114,其中,溝紋圖案114設置於印刷表面112上並包括一第一溝紋圖案114a以及一第二溝紋圖案114b,其中,第一溝紋圖案114a及第二溝紋圖案114b彼此連接,且第一溝紋圖案114a的一第一寬度W1大於第二溝紋圖案114b的一第二寬度W2。舉例而言,第一寬度W1實質上約可介於20微米(μm)至100微米之間,而第二寬度W2實質上約可介於1微米至10微米之間,當然,本實施例僅用以舉例說明,本揭露並不具體限制溝紋圖案的寬度範圍。1 is a cross-sectional view of a line printing apparatus in accordance with an embodiment of the present disclosure. 2 is a schematic diagram of a line printing apparatus in accordance with an embodiment of the present disclosure. 3 is a schematic diagram of a scenario of a printed circuit of a line printing device in accordance with an embodiment of the present disclosure. Referring to FIG. 1 to FIG. 3 simultaneously, the line printing apparatus 100 of the present embodiment can be used to print a line structure including a printing cylinder 110, an ink supply unit 120, and a control unit 140. The printing cylinder 110 is adapted to roll in a printing direction D1 as shown in FIG. 2, and may include a printing surface 112 and a groove pattern 114 as shown in FIG. 3, wherein the groove pattern 114 is disposed on the printing surface 112 and The first groove pattern 114a and the second groove pattern 114b are connected to each other, and a first width W1 of the first groove pattern 114a is larger than the first groove pattern 114a. A second width W2 of the two groove pattern 114b. For example, the first width W1 may be substantially between about 20 micrometers (μm) and 100 micrometers, and the second width W2 may be substantially between about 1 micrometer and 10 micrometers. Of course, this embodiment only By way of example, the disclosure does not specifically limit the width range of the groove pattern.
圖4是依照本揭露的一實施例的一種溝紋圖案的局部放大示意圖。請參照圖4,詳細而言,溝紋圖案114更可包括一過渡溝紋圖案114c,連接於第一溝紋圖案114a及第二溝紋圖案114b之間。過渡溝紋圖案114c包括相對的第一端E1以及第二端E2,第一端E1連接第一溝紋圖案114a,第二端E2連接第二溝紋圖案114b,且過渡溝紋圖案114c的第三寬度W3介於第一寬度W1與第二寬度W2之間。更進一步而言,過渡溝紋圖案114c的第三寬度W3可由第一端E1往第二端E2減小。4 is a partially enlarged schematic view of a groove pattern in accordance with an embodiment of the present disclosure. Referring to FIG. 4 , in detail, the groove pattern 114 further includes a transition groove pattern 114c connected between the first groove pattern 114a and the second groove pattern 114b. The transition groove pattern 114c includes an opposite first end E1 and a second end E2. The first end E1 is connected to the first groove pattern 114a, the second end E2 is connected to the second groove pattern 114b, and the transition groove pattern 114c is The three width W3 is between the first width W1 and the second width W2. Furthermore, the third width W3 of the transition groove pattern 114c may be reduced from the first end E1 to the second end E2.
在本實施例中,供墨單元120如圖2所示之可移動地設置於印刷滾筒110上方。詳細而言,供墨單元120除了可隨著印刷滾筒110而沿印刷方向D1移動之外,亦可沿著垂直於印刷方向D1的供墨方向D2移動。供墨單元120可如圖3所示包括一第一供料槽122、一第二供料槽124、一調和器126以及一出料單元128。第一供料槽122容置一第一導電油墨I1。第二供料槽124容置一第二導電油墨I2,其中第一導電油墨I1與第二導電油墨I2的固態材料及溶劑材料相同,且溶劑材料在第二導電油墨I2中的重量百分比大於溶劑材料在第一導電油墨I1中的重量百分比。也就是說,第一導電油墨I1中固態材料的成分與第二導電油墨I2中固態材料的成分相同,且第一導電油墨I1中溶劑材料的成分與第二導電油墨I2中溶劑材料的成分也相同,惟第二導電油墨I2中的溶劑材料所佔的比例較大。In the present embodiment, the ink supply unit 120 is movably disposed above the printing cylinder 110 as shown in FIG. In detail, the ink supply unit 120 may move in the ink supply direction D2 perpendicular to the printing direction D1 in addition to the movement of the printing cylinder 110 in the printing direction D1. The ink supply unit 120 can include a first supply tank 122, a second supply tank 124, a blender 126, and a discharge unit 128 as shown in FIG. The first supply tank 122 houses a first conductive ink I1. The second feeding tank 124 accommodates a second conductive ink I2, wherein the first conductive ink I1 and the second conductive ink I2 have the same solid material and solvent material, and the solvent material in the second conductive ink I2 is greater than the solvent. The weight percentage of the material in the first conductive ink I1. That is, the composition of the solid material in the first conductive ink I1 is the same as the composition of the solid material in the second conductive ink I2, and the composition of the solvent material in the first conductive ink I1 and the composition of the solvent material in the second conductive ink I2 are also The same, except that the solvent material in the second conductive ink I2 accounts for a large proportion.
舉例而言,第一導電油墨I1及第二導電油墨I2的材料相同,其固態材料可包括銀或銅,且其固態材料的粒徑皆相同。更進一步而言,第一導電油墨I1及第二導電油墨I2中的固態材料的粒徑實質上約可介於0.2微米至1微米之間。在本實施例中,第一供料槽122所容置的第一導電油墨I1可為較濃稠或是未經稀釋過的導電油墨,而第二供料槽124所容置的第二導電油墨I2則可為經過溶劑材料所稀釋的導電油墨。舉例來說,溶劑材料在第二導電油墨I2中的重量百分比與溶劑材料在第一導電油墨I1中的重量百分比約可相差2.5~5wt%,當然,本實施例僅用以舉例說明,本揭露並不以此為限。For example, the materials of the first conductive ink I1 and the second conductive ink I2 are the same, and the solid material thereof may include silver or copper, and the solid materials thereof have the same particle diameter. Further, the particle diameter of the solid material in the first conductive ink I1 and the second conductive ink I2 may be substantially between about 0.2 μm and 1 μm. In this embodiment, the first conductive ink I1 accommodated in the first supply tank 122 may be a thick or undiluted conductive ink, and the second conductive tank 124 receives the second conductive Ink I2 can be a conductive ink diluted by a solvent material. For example, the weight percentage of the solvent material in the second conductive ink I2 may be different from the weight percentage of the solvent material in the first conductive ink I1 by about 2.5 to 5 wt%. Of course, this embodiment is only for exemplification, and the disclosure Not limited to this.
承上述,調和器126連接第一供料槽122及第二供料槽124,並經配置以將較濃稠的第一導電油墨I1及較稀釋的第二導電油墨I2調和成一第三導電油墨I3。在本實施例中,調和器126可包括一攪拌單元、一加熱單元、一振動單元、一氣壓控制單元或其任意組合,以透過攪拌、加熱、振動等方式來調和第一導電油墨I1及第二導電油墨I2。出料單元128連接調和器126,以將第一導電油墨I1、第二導電油墨I2或調和過後的第三導電油墨I3噴或塗於印刷滾筒110上。控制單元140耦接供墨單元120,以依據印刷滾筒110的溝紋圖案114來控制供墨單元120移動,並透過出料單元128將第一導電油墨I1、第二導電油墨I2或第三導電油墨I3噴或塗佈於溝紋圖案114上。In the above, the blender 126 is connected to the first supply tank 122 and the second supply tank 124, and is configured to blend the thicker first conductive ink I1 and the diluted second conductive ink I2 into a third conductive ink. I3. In this embodiment, the blender 126 may include a stirring unit, a heating unit, a vibration unit, a gas pressure control unit, or any combination thereof, to reconcile the first conductive ink I1 and the first through stirring, heating, vibration, and the like. Two conductive inks I2. The discharging unit 128 is connected to the blender 126 to spray or apply the first conductive ink I1, the second conductive ink I2 or the blended third conductive ink I3 onto the printing cylinder 110. The control unit 140 is coupled to the ink supply unit 120 to control the movement of the ink supply unit 120 according to the groove pattern 114 of the printing cylinder 110, and to pass the first conductive ink I1, the second conductive ink I2 or the third conductive through the discharging unit 128. The ink I3 is sprayed or coated on the groove pattern 114.
詳細而言,線路印刷裝置100更可如圖1所示之包括一刮刀模組130,其設置於印刷滾筒110上並與印刷表面112接觸,以在印刷滾筒110沿印刷方向D1滾動時,可順勢滑過印刷表面112而將第一導電油墨I1、第二導電油墨I2或第三導電油墨I3均勻地塗佈於溝紋圖案114內。進一步來說,刮刀模組130可如圖1所示之包括一第一刮刀132以及一第二刮刀134,其中,第一刮刀132位於供墨單元120與第二刮刀134之間,以將第一導電油墨I1、第二導電油墨I2或第三導電油墨I3塗佈於溝紋圖案114內,而第二刮刀134經配置以刮除位在溝紋圖案114以外的第一導電油墨I1、第二導電油墨I2或第三導電油墨I3。In detail, the line printing device 100 further includes a scraper module 130 as shown in FIG. 1 , which is disposed on the printing cylinder 110 and is in contact with the printing surface 112 to be rolled when the printing cylinder 110 rolls in the printing direction D1. The first conductive ink I1, the second conductive ink I2, or the third conductive ink I3 is uniformly applied in the groove pattern 114 by sliding over the printing surface 112. Further, the blade module 130 can include a first blade 132 and a second blade 134 as shown in FIG. 1 , wherein the first blade 132 is located between the ink supply unit 120 and the second blade 134 to A conductive ink I1, a second conductive ink I2 or a third conductive ink I3 is coated in the groove pattern 114, and the second blade 134 is configured to scrape off the first conductive ink I1 located outside the groove pattern 114. Two conductive inks I2 or third conductive inks I3.
圖5是依照本揭露的一實施例的一種印刷滾筒的俯視示意圖。圖6是依照本揭露的一實施例的一種印刷滾筒塗佈導電油墨的俯視示意圖。請同時參照圖5及圖6,如上述之配置,利用前述的線路印刷裝置100來印刷線路的方法可例如先提供前述的印刷滾筒110,並令此印刷滾筒110沿印刷方向D1在一基板上滾動。隨著印刷滾筒110沿印刷方向D1移動,控制單元140會依據印刷滾筒110沿印刷方向D1滾動的滾動速率以及溝紋圖案114的分佈位置來控制供墨單元120的移動速率或移動軌跡。舉例而言,圖5的細虛線區域可為欲轉印於基板上的區域,其上分佈有溝紋圖案114,控制單元140便可依據印刷滾筒110的滾動速率及溝紋圖案114的分佈位置來控制供墨單元120的沿著如圖5中箭頭的方向移動,以將第一導電油墨I1、第二導電油墨I2或第三導電油墨I3噴或塗於溝紋圖案114上。FIG. 5 is a top plan view of a printing cylinder in accordance with an embodiment of the present disclosure. 6 is a top plan view of a printing cylinder coated conductive ink in accordance with an embodiment of the present disclosure. Referring to FIG. 5 and FIG. 6 simultaneously, as described above, the method for printing a line by using the above-described line printing apparatus 100 may, for example, first provide the aforementioned printing cylinder 110, and let the printing cylinder 110 be on a substrate in the printing direction D1. scroll. As the printing cylinder 110 moves in the printing direction D1, the control unit 140 controls the movement rate or movement trajectory of the ink supply unit 120 in accordance with the scrolling rate of the printing cylinder 110 rolling in the printing direction D1 and the distribution position of the groove pattern 114. For example, the thin dotted line area of FIG. 5 may be an area to be transferred onto the substrate, and the groove pattern 114 is distributed thereon, and the control unit 140 may depend on the rolling rate of the printing cylinder 110 and the distribution position of the groove pattern 114. The ink supply unit 120 is controlled to move in the direction of the arrow in FIG. 5 to spray or coat the first conductive ink I1, the second conductive ink I2 or the third conductive ink I3 on the groove pattern 114.
須說明的是,圖5中的粗虛線可為供墨單元120僅移動而不供墨的路線。並且,控制單元140可依據溝紋圖案114的寬度來控制供墨單元120噴或塗第一導電油墨I1、第二導電油墨I2或第三導電油墨I3於溝紋圖案114上。舉例來說,基板(如圖5中的細虛線所框圍的範圍)的邊緣區域的線路寬度較粗,故控制單元140可控制供墨單元120將第一導電油墨I1噴或塗於位在基板邊緣區域的溝紋圖案114上。基板的中央區域的線路寬度較細,故控制單元140可控制供墨單元120將第二導電油墨I2噴或塗於位在基板中央區域的溝紋圖案114上。It should be noted that the thick broken line in FIG. 5 may be a route in which the ink supply unit 120 moves only without supplying ink. Moreover, the control unit 140 can control the ink supply unit 120 to spray or apply the first conductive ink I1, the second conductive ink I2 or the third conductive ink I3 on the groove pattern 114 according to the width of the groove pattern 114. For example, the line width of the edge region of the substrate (the range enclosed by the thin broken line in FIG. 5) is relatively thick, so the control unit 140 can control the ink supply unit 120 to spray or coat the first conductive ink I1. The groove pattern 114 of the edge region of the substrate. The line width of the central portion of the substrate is relatively thin, so the control unit 140 can control the ink supply unit 120 to spray or coat the second conductive ink I2 on the groove pattern 114 located in the central region of the substrate.
之後,第一刮刀132平順地劃過印刷滾筒110的印刷表面112,以將第一導電油墨I1、第二導電油墨I2或第三導電油墨I3如圖6所示之均勻地塗佈於印刷表面112上及溝紋圖案114內,之後,第二刮刀134再劃過印刷表面112,以刮除位在溝紋圖案114以外的第一導電油墨I1、第二導電油墨I2或第三導電油墨I3。如此,隨著印刷滾筒110沿印刷方向D1在基板上滾動,即可將溝紋圖案114內的第一導電油墨I1、第二導電油墨I2或第三導電油墨I3轉印於基板上,以於基板上印刷形成對應於溝紋圖案114的線路結構。Thereafter, the first doctor blade 132 smoothly passes over the printing surface 112 of the printing cylinder 110 to uniformly apply the first conductive ink I1, the second conductive ink I2 or the third conductive ink I3 to the printing surface as shown in FIG. 112 and the groove pattern 114, after which the second blade 134 is further drawn across the printing surface 112 to scrape off the first conductive ink I1, the second conductive ink I2 or the third conductive ink I3 located outside the groove pattern 114. . Thus, as the printing cylinder 110 rolls on the substrate along the printing direction D1, the first conductive ink I1, the second conductive ink I2 or the third conductive ink I3 in the groove pattern 114 can be transferred onto the substrate. A wiring structure corresponding to the groove pattern 114 is formed on the substrate.
在本實施例中,控制單元140是依據印刷滾筒110上的溝紋圖案114的寬度而選擇性地將第一導電油墨I1、第二導電油墨I2或第三導電油墨I3噴或塗於溝紋圖案114上。舉例而言,控制單元140可選擇將較濃稠的第一導電油墨I1噴或塗佈於寬度較寬的第一溝紋圖案114a上,將調和過的第三導電油墨I3噴或塗於寬度介於中間的過渡溝紋圖案114c上,並將較稀的第二導電油墨I2或是調和較多第二導電油墨I2的第三導電油墨I3噴或塗佈於寬度較窄的第二溝紋圖案114b上。當然,本實施例僅用以舉例說明,本揭露並不以此為限。在其他實施例中,控制單元140亦可將調和第一導電油墨I1的比例較多的第三導電油墨I3噴塗於寬度較寬的第一溝紋圖案114a上,可將調和第二導電油墨I2的比例較多的第三導電油墨I3噴塗於寬度較窄的第二溝紋圖案114b上。控制單元140可依據溝紋圖案114的寬度來控制第一導電油墨I1的提供量及第二導電油墨I2的一提供量,以調和提供的第一導電油墨I1及第二導電油墨I2而使出料單元128可噴或塗佈濃稠度適當的第三導電油墨I3,簡單來說,第二導電油墨I2的提供量隨著溝紋圖案114的寬度減小而增加。如此,線路印刷裝置100便可利用連接於第一溝紋圖案114a及第二溝紋圖案114b之間的過渡溝紋圖案114c而順暢地將導電油墨的調和至適當的濃稠度。In this embodiment, the control unit 140 selectively sprays or applies the first conductive ink I1, the second conductive ink I2 or the third conductive ink I3 to the groove according to the width of the groove pattern 114 on the printing cylinder 110. On the pattern 114. For example, the control unit 140 may select to spray or apply the thicker first conductive ink I1 on the first groove pattern 114a having a wider width, and spray or coat the adjusted third conductive ink I3 on the width. Between the intermediate transition groove pattern 114c, and spraying or coating the thinner second conductive ink I2 or the third conductive ink I3 modulating the second conductive ink I2 into the second groove having a narrow width On the pattern 114b. The present embodiment is for illustrative purposes only, and the disclosure is not limited thereto. In other embodiments, the control unit 140 may also spray the third conductive ink I3, which has a larger proportion of the first conductive ink I1, onto the first groove pattern 114a having a wider width, and the second conductive ink I2 may be blended. The third conductive ink I3 having a larger proportion is sprayed on the second groove pattern 114b having a narrower width. The control unit 140 can control the supply amount of the first conductive ink I1 and the supply amount of the second conductive ink I2 according to the width of the groove pattern 114 to adjust the provided first conductive ink I1 and the second conductive ink I2 to make out The material unit 128 can spray or coat a third conductive ink I3 of a suitable thickness. In short, the supply amount of the second conductive ink I2 increases as the width of the groove pattern 114 decreases. In this manner, the line printing device 100 can smoothly adjust the conductive ink to an appropriate consistency by using the transition groove pattern 114c connected between the first groove pattern 114a and the second groove pattern 114b.
圖7至圖9是習知的供墨單元及本實施例的供墨單元所提供的導電油墨的流變特性與印刷品質變化示意圖,其中,圖7及圖8的縱軸是導電油墨所印刷出來的線寬,而圖9的縱軸則是導電油墨的電阻值,圖7至圖9的橫軸則代表印刷的張數。在此須說明的是,圖7是導電油墨用於印刷寬度較寬的線路(例如位在基板的邊緣區域的線路)時所實際印刷出來的線寬。在本實施例中,預定列印線寬約介於24微米至30微米之間。由圖7可知,隨著印刷張數的增加,導電油墨中的溶劑逐漸蒸發而導致濃稠度提升,因此,習知中僅使用原始導電油墨所印刷出來的線寬會隨著印刷張數的增加而逐漸減小,並逐漸低於預定列印線寬的要求。反觀本實施例的供墨單元120所提供的導電油墨,由於其可透過與較稀的第二導電油墨I2做調和來控制其濃稠度及流變特性,因此,本實施例的供墨單元120所印刷出來的線寬不會隨著印刷張數的增加而有明顯的改變。因此,本實施例的線路印刷裝置100可有效維持印刷品質的穩定性。7 to FIG. 9 are schematic diagrams showing changes in rheological properties and printing quality of a conductive ink provided by a conventional ink supply unit and an ink supply unit of the present embodiment, wherein the vertical axes of FIGS. 7 and 8 are printed by conductive ink. The line width is shown, and the vertical axis of Fig. 9 is the resistance value of the conductive ink, and the horizontal axis of Figs. 7 to 9 represents the number of sheets printed. It should be noted that FIG. 7 is a line width actually printed when the conductive ink is used to print a wide-width line such as a line located in an edge region of the substrate. In this embodiment, the predetermined print line width is between about 24 microns and 30 microns. It can be seen from Fig. 7 that as the number of printed sheets increases, the solvent in the conductive ink gradually evaporates to increase the consistency. Therefore, in the prior art, the line width printed by using only the original conductive ink increases with the number of printed sheets. It gradually decreases and gradually falls below the requirement of the predetermined print line width. In contrast, the conductive ink provided by the ink supply unit 120 of the present embodiment controls the consistency and rheological properties thereof by modulating it with the relatively thin second conductive ink I2. Therefore, the ink supply unit 120 of the present embodiment. The printed line width does not change significantly as the number of printed sheets increases. Therefore, the line printing apparatus 100 of the present embodiment can effectively maintain the stability of printing quality.
相似地,圖8是導電油墨用於印刷寬度較窄的線路(例如位在基板的中央區域的觸控線路)時所實際印刷出來的線寬。在本實施例中,預定列印線寬約介於4微米至6微米之間。由圖8可知,習知中僅使用原始導電油墨所印刷出來的線寬同樣會隨著印刷張數的增加而逐漸減小,並逐漸低於預定列印線寬的要求。反觀本實施例的供墨單元120所提供的導電油墨,由於其可透過與較稀的第二導電油墨I2調和來控制其濃稠度及流變特性,故本實施例的供墨單元120所印刷出來的線寬不會隨著印刷張數的增加而有明顯的改變。此外,由圖9可知,隨著印刷張數的增加,習知的導電油墨所印刷出來線路之電阻也會隨之大幅增加,反觀本實施例的供墨單元120所印刷出的線路之電阻表現則十分穩定。因此,本實施例的線路印刷裝置100不論是印刷寬線路或是細線路皆有穩定且良好的印刷品質及電性表現。Similarly, FIG. 8 is a line width actually printed when a conductive ink is used to print a narrow-width line such as a touch line located in a central region of the substrate. In this embodiment, the predetermined print line width is between about 4 microns and 6 microns. As can be seen from Fig. 8, in the prior art, the line width printed by using only the original conductive ink is also gradually decreased as the number of printed sheets is increased, and is gradually lower than the predetermined printing line width. In contrast, the conductive ink provided by the ink supply unit 120 of the present embodiment is printed by the ink supply unit 120 of the present embodiment because it is permeable to the thinner second conductive ink I2 to control its consistency and rheological properties. The line width that comes out does not change significantly as the number of printed sheets increases. In addition, as can be seen from FIG. 9, as the number of printed sheets increases, the resistance of the printed circuit of the conventional conductive ink also increases greatly, and the resistance of the line printed by the ink supply unit 120 of the present embodiment is reflected. It is very stable. Therefore, the line printing apparatus 100 of the present embodiment has stable and good printing quality and electrical performance regardless of whether it is a printed wide line or a thin line.
下表1呈現了習知的原始導電油墨與本實施例的供墨單元120所提供的導電油墨的黏稠度變化。由表1可知,習知的原始導電油墨的黏滯性每小時會增加54.7%,而本實施例的供墨單元120所提供的導電油墨的黏滯性每小時僅略微增加8.9%。因此,本實施例的線路印刷裝置100確實可有效控制其導電油墨的流變特性及印刷品質。 表1 <TABLE border="1" borderColor="#000000" width="_0002"><TBODY><tr><td> 導電油墨 </td><td> η<sub>initial</sub></td><td> η<sub>final</sub></td></tr><tr><td> 習知的原始導電油墨 </td><td> 528.8pa∙s </td><td> 1180pa∙s(+54.7%/hr) </td></tr><tr><td> 調和5wt.%溶劑的導電油墨 </td><td> 648.0pa∙s </td><td> 777.6pa∙s(+8.9%/hr) </td></tr></TBODY></TABLE>Table 1 below shows the change in viscosity of the conventional conductive ink and the conductive ink provided by the ink supply unit 120 of the present embodiment. As can be seen from Table 1, the viscosity of the conventional conductive ink increased by 54.7% per hour, and the viscosity of the conductive ink provided by the ink supply unit 120 of the present embodiment increased only slightly by 8.9% per hour. Therefore, the line printing apparatus 100 of the present embodiment can effectively control the rheological characteristics and printing quality of the conductive ink. Table 1 <TABLE border="1" borderColor="#000000" width="_0002"><TBODY><tr><td> Conductive Ink</td><td> η<sub>initial</sub></td> <td> η<sub>final</sub></td></tr><tr><td> Conventional Conductive Ink</td><td> 528.8pa∙s </td><td> 1180pa∙s(+54.7%/hr) </td></tr><tr><td> Conductive ink blended with 5wt.% solvent</td><td> 648.0pa∙s </td><td> 777.6pa∙s(+8.9%/hr) </td></tr></TBODY></TABLE>
因此,本實施例的控制單元140可依據溝紋圖案114的寬度而自由調配適當濃度的導電油墨來進行印刷,因而可避免導電油墨太濃稠而導致油墨提早乾燥於溝紋圖案114內而導致斷線或線形不均勻的問題,亦可避免導電油墨過稀而使印刷線寬過寬產生短路的問題,更可避免因為油墨容易溢流而導致的印刷瑕疵。因此,本揭露確實可有效達到一次性印刷,簡化線路印刷的製程步驟,更可有效提升線路的製程良率及印刷品質。Therefore, the control unit 140 of the present embodiment can freely dispense a suitable concentration of conductive ink according to the width of the groove pattern 114 for printing, thereby preventing the conductive ink from being too thick and causing the ink to dry prematurely in the groove pattern 114. The problem of disconnection or uneven linearity can also avoid the problem that the conductive ink is too thin and the printed line width is too wide to cause a short circuit, and the printing flaw caused by the easy overflow of the ink can be avoided. Therefore, the present disclosure can effectively achieve one-time printing, simplify the process steps of line printing, and effectively improve the process yield and printing quality of the line.
圖10是依照本揭露的一實施例的一種線路結構的局部俯視示意圖。圖11是依照本揭露的一實施例的一種線路結構的局部剖面示意圖。請同時參照圖10及圖11,以上述的印刷方法所製造的線路結構200可如圖10所示包括一基板210以及一圖案化線路層220。圖案化線路層220設置於基板210上,並包括彼此連接的一第一線路圖案222以及一第二線路圖案224。圖案化線路層220為一體成型,也就是說,圖案化線路層220是透過印刷滾輪110一次性的轉印而形成,其中,第一線路圖案222及第二線路圖案224的材料相同,且材料的粒徑亦相同。具體而言,第一線路圖案222及第二線路圖案224的材料粒徑實質上約可介於0.2微米至1微米之間。並且,第一線路圖案222與第二線路圖案224分別對應於前述的第一溝紋圖案114a與第二溝紋圖案114b,因此,第一線路圖案222的第一寬度W1亦大於第二線路圖案224的第二寬度W2。FIG. 10 is a partial top plan view of a line structure in accordance with an embodiment of the present disclosure. 11 is a partial cross-sectional view of a line structure in accordance with an embodiment of the present disclosure. Referring to FIG. 10 and FIG. 11 simultaneously, the circuit structure 200 manufactured by the above printing method may include a substrate 210 and a patterned circuit layer 220 as shown in FIG. The patterned circuit layer 220 is disposed on the substrate 210 and includes a first line pattern 222 and a second line pattern 224 connected to each other. The patterned circuit layer 220 is integrally formed, that is, the patterned circuit layer 220 is formed by one-time transfer of the printing roller 110, wherein the materials of the first line pattern 222 and the second line pattern 224 are the same, and the material The particle size is also the same. Specifically, the material diameter of the first line pattern 222 and the second line pattern 224 may be substantially between about 0.2 micrometers and 1 micrometer. The first line pattern 222 and the second line pattern 224 respectively correspond to the first groove pattern 114a and the second groove pattern 114b. Therefore, the first width W1 of the first line pattern 222 is also larger than the second line pattern. The second width W2 of 224.
此外,由於本實施例用於印刷較粗線路及較細線路的導電油墨之材料粒徑皆相同,因此,本實施例所印刷出來的線路結構之表面粗糙度也可較為平滑。具體來說。第一線路圖案222的表面粗糙度實質上約可介於1.5微米至3微米之間,而第二線第二線路圖案的表面粗糙度實質上約可小於或等於1微米。In addition, since the material diameters of the conductive inks for printing the thicker lines and the thinner lines are the same, the surface roughness of the line structure printed in this embodiment can be relatively smooth. Specifically. The surface roughness of the first line pattern 222 may be substantially between about 1.5 microns and 3 microns, and the surface roughness of the second line second line pattern may be substantially less than or equal to 1 micron.
詳細而言,圖案化線路層220更包括一過渡線路圖案226,連接於第一線路圖案222及第二線路圖案224之間。過渡線路圖案226與第一線路圖案222及第二線路圖案224的材料及其材料粒徑相同。並且,過渡線路圖案226包括相對的第一端以及第二端,第一端連接第一線路圖案222,第二端連接第二線路圖案224,且過渡線路圖案226的寬度由第一端往第二端減小,且過渡線路圖案226的最小寬度大於或等於第二寬度W2,過渡線路圖案226的最大寬度小於或等於第二寬度W2。此外,過渡線路圖案226的表面粗糙度實質上約可介於1微米至1.5微米之間。In detail, the patterned circuit layer 220 further includes a transition line pattern 226 connected between the first line pattern 222 and the second line pattern 224. The transition line pattern 226 is the same as the material of the first line pattern 222 and the second line pattern 224 and the material particle diameter thereof. Moreover, the transition line pattern 226 includes opposite first ends and second ends. The first end is connected to the first line pattern 222, the second end is connected to the second line pattern 224, and the width of the transition line pattern 226 is from the first end to the first end. The two ends are reduced, and the minimum width of the transition line pattern 226 is greater than or equal to the second width W2, and the maximum width of the transition line pattern 226 is less than or equal to the second width W2. Further, the surface roughness of the transition line pattern 226 may be substantially between about 1 micrometer and 1.5 micrometers.
在本實施例中,第二線路圖案224可如圖10所示之包括多個網格電極,其可例如作為基板210的中央區域R2的觸控線路,而第一線路圖案222則設置於基板210的周緣區域R1並連接第二線路圖案224,以作為基板的周緣區域R1的連接線路。過渡線路圖案226則連接於第一線路圖案222與第二線路圖案224之間。此外,由圖11可知,圖案化線路層220的線路寬度是由第一線路圖案222、過渡線路圖案226與第二線路圖案224而逐漸減小,並且,由第一線路圖案222、第二線路圖案224以及過渡線路圖案226的剖面可知,第一線路圖案222、第二線路圖案224以及過渡線路圖案226的頂面與其對應的側面的相接處皆呈導角(圓弧狀),而第一線路圖案222、第二線路圖案224以及過渡線路圖案226的底面與其對應的側面的夾角則皆為銳角。In this embodiment, the second line pattern 224 may include a plurality of grid electrodes as shown in FIG. 10, which may be, for example, a touch line of the central region R2 of the substrate 210, and the first line pattern 222 is disposed on the substrate. The peripheral region R1 of 210 is connected to the second line pattern 224 as a connection line of the peripheral region R1 of the substrate. The transition line pattern 226 is then connected between the first line pattern 222 and the second line pattern 224. In addition, as can be seen from FIG. 11, the line width of the patterned wiring layer 220 is gradually reduced by the first line pattern 222, the transition line pattern 226, and the second line pattern 224, and is formed by the first line pattern 222 and the second line. The cross-section of the pattern 224 and the transition line pattern 226 shows that the first line pattern 222, the second line pattern 224, and the intersection of the top surface of the transition line pattern 226 and the corresponding side surface are in a lead angle (arc shape), and The angle between the bottom surface of the line pattern 222, the second line pattern 224, and the transition line pattern 226 and the corresponding side surface is an acute angle.
綜上所述,本揭露的線路印刷裝置及線路印刷方法可依據印刷滾輪上的溝紋圖案的寬度而自由調配適當濃度的導電油墨以進行印刷,因此,可透過一次性印刷製程而印刷出的具有至少兩種不同線寬的線路結構。並且,本揭露的線路結構可避免導電油墨太濃稠而導致斷線或線形不均勻的問題,亦可避免導電油墨過稀而使印刷線寬過寬產生短路的問題,更可避免因為油墨容易溢流而導致的印刷瑕疵。因此,本揭露確實可有效達到一次性印刷,簡化線路印刷的製程步驟,更可有效提升線路的製程良率及印刷品質。In summary, the line printing device and the line printing method of the present disclosure can freely dispense a suitable concentration of conductive ink for printing according to the width of the groove pattern on the printing roller, and thus can be printed through a one-time printing process. A line structure having at least two different line widths. Moreover, the circuit structure of the present disclosure can avoid the problem that the conductive ink is too thick to cause disconnection or linearity unevenness, and can avoid the problem that the conductive ink is too thin and the printed line width is too wide to cause a short circuit, and the ink can be easily avoided. Printing defects caused by overflow. Therefore, the present disclosure can effectively achieve one-time printing, simplify the process steps of line printing, and effectively improve the process yield and printing quality of the line.
雖然本揭露已以實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露的精神和範圍內,當可作些許的更動與潤飾,故本揭露的保護範圍當視後附的申請專利範圍所界定者為準。The present disclosure has been disclosed in the above embodiments, but it is not intended to limit the disclosure, and any person skilled in the art can make some changes and refinements without departing from the spirit and scope of the disclosure. The scope of protection of this disclosure is subject to the definition of the scope of the appended claims.
100‧‧‧線路印刷裝置
110‧‧‧印刷滾筒
112‧‧‧印刷表面
114‧‧‧溝紋圖案
114a‧‧‧第一溝紋圖案
114b‧‧‧第二溝紋圖案
114c‧‧‧過渡溝紋圖案
120‧‧‧供墨單元
122‧‧‧第一供料槽
124‧‧‧第二供料槽
126‧‧‧調和器
128‧‧‧出料單元
140‧‧‧控制單元
130‧‧‧刮刀模組
132‧‧‧第一刮刀
134‧‧‧第二刮刀
200‧‧‧線路結構
210‧‧‧基板
220‧‧‧圖案化線路層
222‧‧‧第一線路圖案
224‧‧‧第二線路圖案
226‧‧‧過渡線路圖案
D1‧‧‧印刷方向
D2‧‧‧供墨方向
E1‧‧‧第一端
E2‧‧‧第二端
I1‧‧‧第一導電油墨
I2‧‧‧第二導電油墨
I3‧‧‧第三導電油墨
R2‧‧‧中央區域
R1‧‧‧周緣區域
W1‧‧‧第一寬度
W2‧‧‧第二寬度
W3‧‧‧第二寬度100‧‧‧Line printing device
110‧‧‧Printing roller
112‧‧‧Printed surface
114‧‧‧ Groove pattern
114a‧‧‧First groove pattern
114b‧‧‧second groove pattern
114c‧‧‧Transition groove pattern
120‧‧‧ ink supply unit
122‧‧‧First feed trough
124‧‧‧Second feed trough
126‧‧‧Conditioner
128‧‧‧Drawing unit
140‧‧‧Control unit
130‧‧‧ scraper module
132‧‧‧First scraper
134‧‧‧second scraper
200‧‧‧Line structure
210‧‧‧Substrate
220‧‧‧ patterned circuit layer
222‧‧‧First line pattern
224‧‧‧second line pattern
226‧‧‧Transition line pattern
D1‧‧‧Printing direction
D2‧‧‧Ink supply direction
E1‧‧‧ first end
E2‧‧‧ second end
I1‧‧‧First conductive ink
I2‧‧‧Second conductive ink
I3‧‧‧third conductive ink
R2‧‧‧Central Area
R1‧‧‧ Peripheral area
W1‧‧‧ first width
W2‧‧‧ second width
W3‧‧‧ second width
圖1是依照本揭露的一實施例的一種線路印刷裝置的剖面示意圖。 圖2是依照本揭露的一實施例的一種線路印刷裝置的示意圖。 圖3是依照本揭露的一實施例的一種線路印刷裝置印刷線路的情境示意圖。 圖4是依照本揭露的一實施例的一種溝紋圖案的局部放大示意圖。 圖5是依照本揭露的一實施例的一種印刷滾筒的俯視示意圖。 圖6是依照本揭露的一實施例的一種印刷滾筒塗佈導電油墨的俯視示意圖。 圖7至圖9是習知的供墨單元及本實施例的供墨單元所提供的導電油墨的流變特性與印刷品質變化示意圖。 圖10是依照本揭露的一實施例的一種線路結構的局部俯視示意圖。 圖11是依照本揭露的一實施例的一種線路結構的局部剖面示意圖。1 is a cross-sectional view of a line printing apparatus in accordance with an embodiment of the present disclosure. 2 is a schematic diagram of a line printing apparatus in accordance with an embodiment of the present disclosure. 3 is a schematic diagram of a scenario of a printed circuit of a line printing device in accordance with an embodiment of the present disclosure. 4 is a partially enlarged schematic view of a groove pattern in accordance with an embodiment of the present disclosure. FIG. 5 is a top plan view of a printing cylinder in accordance with an embodiment of the present disclosure. 6 is a top plan view of a printing cylinder coated conductive ink in accordance with an embodiment of the present disclosure. 7 to 9 are schematic diagrams showing changes in rheological properties and printing quality of a conductive ink provided by a conventional ink supply unit and the ink supply unit of the present embodiment. FIG. 10 is a partial top plan view of a line structure in accordance with an embodiment of the present disclosure. 11 is a partial cross-sectional view of a line structure in accordance with an embodiment of the present disclosure.
110‧‧‧印刷滾筒 110‧‧‧Printing roller
112‧‧‧印刷表面 112‧‧‧Printed surface
114‧‧‧溝紋圖案 114‧‧‧ Groove pattern
114a‧‧‧第一溝紋圖案 114a‧‧‧First groove pattern
114b‧‧‧第二溝紋圖案 114b‧‧‧second groove pattern
114c‧‧‧過渡溝紋圖案 114c‧‧‧Transition groove pattern
120‧‧‧供墨單元 120‧‧‧ ink supply unit
122‧‧‧第一供料槽 122‧‧‧First feed trough
124‧‧‧第二供料槽 124‧‧‧Second feed trough
126‧‧‧調和器 126‧‧‧Conditioner
128‧‧‧出料單元 128‧‧‧Drawing unit
222‧‧‧第一線路圖案 222‧‧‧First line pattern
224‧‧‧第二線路圖案 224‧‧‧second line pattern
226‧‧‧過渡線路圖案 226‧‧‧Transition line pattern
I1‧‧‧第一導電油墨 I1‧‧‧First conductive ink
I2‧‧‧第二導電油墨 I2‧‧‧Second conductive ink
W1‧‧‧第一寬度 W1‧‧‧ first width
W2‧‧‧第二寬度 W2‧‧‧ second width
W3‧‧‧第二寬度 W3‧‧‧ second width
Claims (27)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105105603A TWI583748B (en) | 2016-02-25 | 2016-02-25 | Circuit printing apparatus, circuit printing method and printed circuit structure |
| CN201610226984.4A CN107116892B (en) | 2016-02-25 | 2016-04-13 | Circuit printing device, circuit printing method and circuit structure |
| JP2016111896A JP6402140B2 (en) | 2016-02-25 | 2016-06-03 | Circuit printing apparatus, circuit printing method, and circuit structure manufactured by printing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105105603A TWI583748B (en) | 2016-02-25 | 2016-02-25 | Circuit printing apparatus, circuit printing method and printed circuit structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI583748B true TWI583748B (en) | 2017-05-21 |
| TW201730294A TW201730294A (en) | 2017-09-01 |
Family
ID=59367449
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105105603A TWI583748B (en) | 2016-02-25 | 2016-02-25 | Circuit printing apparatus, circuit printing method and printed circuit structure |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6402140B2 (en) |
| CN (1) | CN107116892B (en) |
| TW (1) | TWI583748B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108271317A (en) * | 2017-12-29 | 2018-07-10 | 上海量子绘景电子股份有限公司 | A kind of preparation method of the wiring board based on gravure printing technique |
| CN111182741B (en) * | 2018-11-09 | 2021-08-20 | 庆鼎精密电子(淮安)有限公司 | Flexible circuit board and manufacturing method thereof |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11245497A (en) * | 1998-02-27 | 1999-09-14 | Toppan Printing Co Ltd | Pattern forming method and substrate on which pattern is formed |
| JP4699225B2 (en) * | 2006-01-31 | 2011-06-08 | 株式会社トクヤマ | Metallized ceramic substrate manufacturing method, metallized ceramic substrate manufactured by the method, and package |
| JP5120866B2 (en) * | 2006-03-31 | 2013-01-16 | Dic株式会社 | Printing method |
| JP2009143090A (en) * | 2007-12-13 | 2009-07-02 | Fujimori Kogyo Co Ltd | Fine line pattern forming method and gravure rotary printing machine for forming fine line pattern |
| JP2010123815A (en) * | 2008-11-20 | 2010-06-03 | Panasonic Electric Works Co Ltd | Printing base |
| CN102131337B (en) * | 2010-01-15 | 2013-03-20 | 欣兴电子股份有限公司 | Circuit board and manufacturing process thereof |
| CN201655793U (en) * | 2010-03-05 | 2010-11-24 | 奇景光电股份有限公司 | flexible circuit board |
| CN102487578A (en) * | 2010-12-03 | 2012-06-06 | 欣兴电子股份有限公司 | Circuit board and manufacturing method thereof |
| JP6047895B2 (en) * | 2012-03-13 | 2016-12-21 | 凸版印刷株式会社 | Blanket for gravure offset printing and method for manufacturing printed wiring board using the same |
| CN103379726A (en) * | 2012-04-17 | 2013-10-30 | 景硕科技股份有限公司 | Multi-layer circuit structure of circuit laminated plate |
| JP2014144621A (en) * | 2013-01-30 | 2014-08-14 | Kyocera Corp | Gravure printing machine and electronic circuit pattern printing method using the same |
| JP5508565B1 (en) * | 2013-03-28 | 2014-06-04 | 株式会社フジクラ | Touch sensor and manufacturing method thereof |
| US10025444B2 (en) * | 2014-04-08 | 2018-07-17 | Fujikura Ltd. | Wiring body and wiring board |
-
2016
- 2016-02-25 TW TW105105603A patent/TWI583748B/en active
- 2016-04-13 CN CN201610226984.4A patent/CN107116892B/en active Active
- 2016-06-03 JP JP2016111896A patent/JP6402140B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| TW201730294A (en) | 2017-09-01 |
| CN107116892A (en) | 2017-09-01 |
| CN107116892B (en) | 2019-04-26 |
| JP6402140B2 (en) | 2018-10-10 |
| JP2017152668A (en) | 2017-08-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106457299B (en) | Printing high aspect ratio patterns | |
| TWI551463B (en) | The gravure printing plate | |
| KR20150105187A (en) | Gravure offset printing method, gravure offset printing device, and gravure plate | |
| JPS5973076A (en) | Method and device for simultaneously forming and applying plurality of ribbon-shaped flow | |
| TWI583748B (en) | Circuit printing apparatus, circuit printing method and printed circuit structure | |
| CN102165852A (en) | Pad printing plate for offset printing and products prepared using the pad printing plate | |
| JP2015112572A (en) | Die coater, and manufacturing method for coated film | |
| JP2015119071A (en) | Wiring substrate manufacturing method and inkjet coating apparatus used therefor | |
| CN111319369A (en) | Twice screen printing method for semiconductor device | |
| CN107093681A (en) | A kind of pixel defining layer preparation method, pixel defining layer and display panel | |
| JP5970798B2 (en) | Application method to substrate | |
| TW550118B (en) | Coating apparatus and coating method | |
| JP2014128924A (en) | Gravure offset printing method | |
| CN112918077B (en) | Intaglio printing plate and intaglio printing apparatus using the same | |
| JP2007062079A (en) | Screen printing method and solar cell element | |
| TWI568593B (en) | Pattern roll, method for pattern forming and printing apparatus comprising the same | |
| JP2015223813A (en) | Printing plate, printer, printing method and electronic device | |
| JP2015193722A (en) | Ink composition and method for manufacturing ceramic substrate | |
| JPS6242765A (en) | Method for coating electrically conductive paint | |
| CN102323695B (en) | Method for coating liquid crystal alignment film for TFT-LCD (Thin Film Transistor Liquid Crystal Display) | |
| JP2014128925A (en) | Gravure offset printing method | |
| US9386707B2 (en) | Circuit substrate and method of forming circuit pattern | |
| CN113614640B (en) | Device and method for applying a structure consisting of a printing medium to a substrate | |
| JP2006305548A (en) | Coating apparatus and coating method | |
| JP2012227387A (en) | Method of forming wiring circuit |