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TWI582367B - A hot plate and a method for manufacturing the same - Google Patents

A hot plate and a method for manufacturing the same Download PDF

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TWI582367B
TWI582367B TW104110730A TW104110730A TWI582367B TW I582367 B TWI582367 B TW I582367B TW 104110730 A TW104110730 A TW 104110730A TW 104110730 A TW104110730 A TW 104110730A TW I582367 B TWI582367 B TW I582367B
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groove
metal substrate
capillary
metal
plate
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TW104110730A
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TW201636560A (en
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Xiu Shi
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Description

均熱板及其製造方法 Soaking plate and manufacturing method thereof

本發明係涉及一種散熱用的元件,特別係涉及內部具有迴路式毛細溝槽的薄型均熱板以及其製造方法。 The present invention relates to an element for heat dissipation, and more particularly to a thin heat equalizing plate having a loop type capillary groove therein and a method of manufacturing the same.

均熱板為一種被普遍使用的導熱元件,其係利用熱傳導以及相變的原理來達到散熱的效果。一般來說,均熱板係由如金屬等導熱率佳的材質所形成,其內設置有一真空的封閉腔體,且腔體內容置有一工作流體。腔體內的真空狀態會使得腔體內的工作流體沸點降低,因此,當均熱板的一點受熱時,腔體中的液體會迅速蒸發為蒸氣,而蒸氣在微小的壓力差下會從均熱板的受熱點流向其他位置。蒸氣在流動至均熱板未受熱的冷卻位置後會釋放出熱量且重新凝結成液體,並且沿著腔體中的毛細結構透過毛細作用回流至均熱板的受熱端。透過工作流體在均熱板受熱端以及冷卻端之間往返的循環對流,均熱板得以將熱量由一端傳至另外一端,使得其表面呈現快速均溫的特性而達到傳熱的目的。 The heat equalizing plate is a commonly used heat conducting element that utilizes the principles of heat conduction and phase change to achieve heat dissipation. Generally, the soaking plate is formed of a material having a high thermal conductivity such as metal, and a vacuum closed chamber is disposed therein, and a working fluid is disposed in the cavity. The vacuum state in the cavity causes the boiling point of the working fluid in the cavity to decrease. Therefore, when a point of the soaking plate is heated, the liquid in the cavity will quickly evaporate into vapor, and the vapor will be from the soaking plate under a slight pressure difference. The hot spot flows to other locations. The vapor releases heat and recondenses into a liquid after flowing to the unheated cooling position of the soaking plate, and is returned to the heated end of the soaking plate by capillary action along the capillary structure in the cavity. Through the circulating convection of the working fluid between the heated end and the cooling end of the soaking plate, the soaking plate can transfer heat from one end to the other end, so that the surface exhibits a fast uniform temperature characteristic and achieves the purpose of heat transfer.

隨著科技的進步,如智慧型手機、手提電腦等各種應用均熱板的裝置之體積也越來越小,因此,業界中對於薄型均熱板的需求也隨之增加。習知的均熱板大都係透過將圓管壓扁而形成,因而無法被應用在大散熱面積或大功率需求的設計中。 With the advancement of technology, the size of devices such as smart phones and laptops, which are hot plates, is getting smaller and smaller. Therefore, the demand for thin heat spreaders in the industry has also increased. Most of the conventional soaking plates are formed by flattening the tubes, and thus cannot be applied to designs with large heat dissipation areas or high power requirements.

基於上述理由,本發明的目的在於提供一種均熱板,其可以藉由內部多迴路式的毛細結構提昇均熱板整體的傳熱性能、達到自我調節的功能,並且可以應用於多熱源散熱設計。 Based on the above reasons, an object of the present invention is to provide a heat equalizing plate which can improve the heat transfer performance of the heat equalizing plate as a whole by the internal multi-circuit type capillary structure, and achieve self-adjusting function, and can be applied to a multi-heat source heat dissipation design. .

本發明的另一目的,在於提供一種均熱板,其可以藉由增加均熱板整體的面積尺寸以及內部毛細結構形成之封閉迴路的數量,而使得均熱板得以應用於大散熱面積以及大散熱功率需求的設計中。 Another object of the present invention is to provide a heat equalizing plate which can be applied to a large heat dissipating area and a large size by increasing the area size of the entire heat equalizing plate and the number of closed loops formed by the internal capillary structure. The design of heat dissipation power requirements.

為達成前述目的,本發明提供一種均熱板,其包括:一上蓋金屬板,其一表面上設置有一上蓋凹槽;一下蓋金屬板,其一表面上設置有與該上蓋凹槽相對應的一下蓋凹槽,其中,下蓋凹槽的一底面上設置有至少兩條毛細溝槽,所述兩條毛細溝槽係在下蓋凹槽相對的兩端彼此連通以形成至少一第一封閉迴路。其中,上蓋金屬板係與下蓋金屬板互相固定,使得上蓋凹槽、下蓋凹槽以及該等毛細溝槽形成用於容納一工作流體的一真空腔室。下蓋金屬板中的每兩條毛細溝槽之間具有一間壁,每一個間壁上設置有至少一下支撐結構。此外,上蓋金屬板的上蓋凹槽中設置有與至少一下支撐結構相對應的至少一上支撐結構。當上蓋金屬板與下蓋金屬板相互固定時,所述的至少一下支撐結構係與至少一上支撐結構相互接觸固定。 In order to achieve the foregoing object, the present invention provides a heat equalizing plate comprising: an upper cover metal plate having a cover recess on one surface thereof; and a lower cover metal plate having a surface corresponding to the upper cover groove a cover groove, wherein a bottom surface of the lower cover groove is provided with at least two capillary grooves, and the two capillary grooves communicate with each other at opposite ends of the lower cover groove to form at least one first closed circuit . Wherein, the upper cover metal plate and the lower cover metal plate are fixed to each other such that the upper cover groove, the lower cover groove and the capillary grooves form a vacuum chamber for accommodating a working fluid. There is a wall between each two capillary grooves in the lower cover metal plate, and each of the partition walls is provided with at least a lower support structure. In addition, at least one upper support structure corresponding to at least the lower support structure is disposed in the upper cover groove of the upper cover metal plate. When the upper cover metal plate and the lower cover metal plate are fixed to each other, the at least one lower support structure and the at least one upper support structure are in contact with each other.

根據本發明的一實施例,所述均熱板進一步包括由金屬網構成的一毛細結構。所述毛細結構係設置於下蓋凹槽中以覆蓋該等毛細溝槽。毛細結構上設置有與至少一上支撐結構以及至少一下支撐結構相對應的至少一穿孔並且係位於上蓋凹槽以及該等毛細溝槽之間。 According to an embodiment of the invention, the heat equalizing plate further comprises a capillary structure composed of a metal mesh. The capillary structure is disposed in the lower cover groove to cover the capillary grooves. The capillary structure is provided with at least one perforation corresponding to the at least one upper support structure and at least the lower support structure and is located between the upper cover groove and the capillary grooves.

根據本發明的一實施例,所述的上蓋金屬板與下蓋金屬板係以熱擴散鍵合的方式相互固定。 According to an embodiment of the invention, the upper cover metal plate and the lower cover metal plate are fixed to each other by thermal diffusion bonding.

根據本發明的一實施例,上蓋金屬板及該下蓋金屬板的厚度為0.15mm-0.5mm,均熱板的整體厚度係介於0.3mm-1.0mm,且該等毛細溝槽之每一者的寬度係介於0.045mm~0.055mm之間,且蓋板整體的厚度(不含凹槽)係介於0.08-0.2mm,而凹槽高度介於0.015-0.05mm。 According to an embodiment of the invention, the thickness of the upper cover metal plate and the lower cover metal plate is 0.15 mm-0.5 mm, and the overall thickness of the heat equalization plate is between 0.3 mm and 1.0 mm, and each of the capillary grooves The width of the cover is between 0.045 mm and 0.055 mm, and the overall thickness of the cover (without the groove) is between 0.08 and 0.2 mm, and the groove height is between 0.015 and 0.05 mm.

根據本發明的一實施例,該等毛細溝槽之每一者中進一步設置有至少兩條第二毛細溝槽,該等第二毛細溝槽在該毛細溝槽的兩端彼此連通,並且形成至少一第二封閉迴路。 According to an embodiment of the present invention, each of the capillary grooves is further provided with at least two second capillary grooves, and the second capillary grooves communicate with each other at both ends of the capillary groove, and are formed At least one second closed loop.

本發明的再一目的,在於提供一種可以自動化並且大量製造上述均熱板的製造方法。 It is still another object of the present invention to provide a manufacturing method which can automate and mass-produce the above-described soaking plate.

為達成上述目的,本發明提供一種均熱板的製造方法,其包括以下步驟:一準備步驟,準備具有平整表面的一第一金屬基材以及一第二金屬基材;一凹槽形成步驟,分別在第一金屬基材以及第二金屬基材的一表面上形成互相對應的複數個凹槽組及第一封閉迴路,其中,每一個凹槽組中包括複數個支撐結構;一溝槽形成步驟,在第二金屬基材之每一個凹槽組中形成至少兩條溝槽,且至少兩條溝槽係在每一個凹槽組相對的兩端彼此連通,以在每個凹槽組中形成至少一第二封閉迴路,其中,每兩條溝槽之間係形成有一間壁,該等支撐結構係分佈於該等間壁上;一鍵合步驟,將第一金屬基材以及第二金屬基材的該等凹槽組以面對彼此的方式對齊後,透過熱擴散鍵合的方式將第一金屬基材以及第二金屬基材相互固定;一裁切步驟,將鍵合固定完成的第一金屬基材以及第二金屬 基材沿著該等凹槽組的形狀裁切為複數個具有一注入口的管體;一真空注液步驟,從注入口將一工作流體注入各個該等管體中後,將該等管體抽為真空狀態;以及一封口步驟,將各個抽為真空狀態的該等管體從注入口密封,以形成複數個均熱板。 In order to achieve the above object, the present invention provides a method for manufacturing a heat equalizing plate, comprising the steps of: preparing a first metal substrate having a flat surface and a second metal substrate; and forming a groove, Forming a plurality of groove groups and a first closed circuit corresponding to each other on a surface of the first metal substrate and the second metal substrate, wherein each groove group includes a plurality of support structures; a groove formation a method of forming at least two trenches in each of the groove groups of the second metal substrate, and at least two trenches are connected to each other at opposite ends of each of the groove groups to be in each of the groove groups Forming at least one second closed loop, wherein a wall is formed between each of the two trenches, the support structures are distributed on the partition walls; a bonding step, the first metal substrate and the second After the groove groups of the metal substrate are aligned facing each other, the first metal substrate and the second metal substrate are fixed to each other by thermal diffusion bonding; and a cutting step is performed to fix the bonding. First metal And a second metal sheet The substrate is cut along the shape of the groove group into a plurality of tubes having an injection port; a vacuum injecting step, after injecting a working fluid into each of the tubes from the inlet, the tubes are The body is evacuated; and a mouth step is performed to seal each of the tubes that are evacuated from the injection port to form a plurality of soaking plates.

根據本發明的一實施例,均熱板製造方法進一步包括一毛細結構設置步驟。在毛細結構設置步驟中,係準備由金屬網材所構成的複數個毛細結構,該等毛細結構之每一者係具有對應於每一個凹槽組的形狀,毛細結構之每一者上設置有與該等支撐結構相對應的複數個穿孔,且各個毛細結構係被鋪設於第二金屬基材的各個凹槽組中。所述毛細結構設置步驟係在溝槽形成步驟之後執行。 According to an embodiment of the invention, the method of manufacturing a heat spreader further includes a capillary structure setting step. In the capillary structure setting step, a plurality of capillary structures composed of a metal mesh material are prepared, each of the capillary structures having a shape corresponding to each groove group, and each of the capillary structures is provided with A plurality of perforations corresponding to the support structures, and each of the capillary structures is laid in each of the groove sets of the second metal substrate. The capillary structure setting step is performed after the groove forming step.

根據本發明的一實施例,所述凹槽形成步驟進一步包括以下步驟:一塗覆步驟,透過具有複數個鏤空部分的一遮罩分別在第一金屬基材以及第二金屬基材的一表面上塗覆光阻層;以及,一蝕刻步驟,將第一金屬基材以及第二金屬基材進行蝕刻處理,以分別在第一金屬基材及第二金屬基材上未塗覆有光阻層的部分形成該等凹槽組。 According to an embodiment of the invention, the groove forming step further comprises the step of: applying a mask to a surface of the first metal substrate and the second metal substrate through a mask having a plurality of hollow portions Coating a photoresist layer; and, in an etching step, etching the first metal substrate and the second metal substrate to respectively not coat the photoresist layer on the first metal substrate and the second metal substrate The portions form the set of grooves.

根據本發明的一實施例,均熱板製造方法進一步包括一切削步驟。在切削步驟中,係使用一電腦數值控制(computer numeric control,CNC)工具機將該等凹槽組之每一者最底部的底面切削為平整的表面,其中,切削步驟係在凹槽形成步驟後執行。 According to an embodiment of the invention, the soaking plate manufacturing method further includes a cutting step. In the cutting step, a bottom surface of each of the groove groups is cut into a flat surface by using a computer numerical control (CNC) machine tool, wherein the cutting step is in the groove forming step. After execution.

根據本發明的一實施例,溝槽形成步驟進一步包括以下步驟:一壓印步驟,透過一壓印頭對第二金屬基材進行壓印,以在該第二金屬基材的各個凹槽組最底部的底面上形成光阻層;以及一蝕刻步驟,將第二金屬基材進行蝕刻處理,以在第二金屬基材上 未塗覆有光阻層的部分形成該等溝槽及第一封閉迴路。 According to an embodiment of the invention, the trench forming step further comprises the step of: embossing the second metal substrate through an embossing head to emboss each groove group of the second metal substrate a photoresist layer is formed on the bottom surface of the bottom portion; and an etching step is performed to etch the second metal substrate to be on the second metal substrate The portions not coated with the photoresist layer form the trenches and the first closed loop.

根據本發明的一實施例,均熱板製造方法係在溝槽形成步驟完成之後再次執行切銷步驟、壓印步驟以及蝕刻步驟,以在該等凹槽組中的該等溝槽之每一者的底面上形成至少兩條第二溝槽。其中,至少兩條第二溝槽係在該等溝槽之每一者的相對兩端彼此連通並形成至少一第二封閉迴路。 According to an embodiment of the invention, the soaking plate manufacturing method performs the pin cutting step, the imprinting step, and the etching step again after the trench forming step is completed, to each of the trenches in the group of grooves At least two second grooves are formed on the bottom surface of the person. Wherein at least two second trenches are in communication with each other at opposite ends of each of the trenches and form at least one second closed loop.

根據本發明的一實施例,均熱板製造方法進一步包括一清洗步驟,將第一金屬基材以及第二金屬基材上的所有光阻層清洗乾淨。其中,清洗步驟係在鍵合步驟之前執行。 According to an embodiment of the invention, the method of manufacturing a heat spreader further includes a cleaning step of cleaning all of the photoresist layers on the first metal substrate and the second metal substrate. Wherein the washing step is performed before the bonding step.

1‧‧‧上蓋金屬板 1‧‧‧Overlay metal plate

1a‧‧‧第一金屬基材 1a‧‧‧First metal substrate

11‧‧‧上蓋凹槽 11‧‧‧ Cover groove

11a‧‧‧凹槽組 11a‧‧‧ Groove group

151‧‧‧上支撐結構 151‧‧‧Upper support structure

2‧‧‧下蓋金屬板 2‧‧‧Under the metal sheet

2a‧‧‧第二金屬基材 2a‧‧‧Second metal substrate

21‧‧‧下蓋凹槽 21‧‧‧Under the groove

21a‧‧‧凹槽組 21a‧‧‧ Groove group

22‧‧‧毛細溝槽 22‧‧‧Capillary grooves

23‧‧‧第二毛細溝槽 23‧‧‧Second capillary groove

25‧‧‧間壁 25‧‧‧ partition

251‧‧‧下支撐結構 251‧‧‧lower support structure

3‧‧‧毛細結構 3‧‧‧Capillary structure

351‧‧‧穿孔 351‧‧‧Perforation

4‧‧‧管體 4‧‧‧ tube body

41‧‧‧注入口 41‧‧‧Injection

5‧‧‧壓印頭 5‧‧‧Indentation head

51‧‧‧壓印部 51‧‧‧Indentation Department

52‧‧‧突出部 52‧‧‧Protruding

T1、T2‧‧‧厚度 T1, T2‧‧‧ thickness

R、R2‧‧‧光阻層 R, R2‧‧‧ photoresist layer

S11‧‧‧準備步驟 S11‧‧‧Preparation steps

S12‧‧‧凹槽形成步驟 S12‧‧‧ Groove forming steps

S121‧‧‧塗覆步驟 S121‧‧‧ Coating step

S122‧‧‧一次蝕刻步驟 S122‧‧‧One etching step

S13‧‧‧溝槽形成步驟 S13‧‧‧ trench forming steps

S131‧‧‧切削步驟 S131‧‧‧ cutting steps

S132‧‧‧壓印步驟 S132‧‧‧ Imprinting step

S133‧‧‧二次蝕刻步驟 S133‧‧‧Secondary etching step

S14‧‧‧清洗步驟 S14‧‧‧ cleaning steps

S15‧‧‧毛細結構設置步驟 S15‧‧‧Capillary structure setting steps

S16‧‧‧鍵合步驟 S16‧‧‧ bonding step

S17‧‧‧裁切步驟 S17‧‧‧ cutting steps

S18‧‧‧真空注液步驟 S18‧‧‧Vacuum injection step

S19‧‧‧封口步驟 S19‧‧‧ Sealing steps

第一圖為顯示根據本發明第一實施例之均熱板的立體分解圖;第二圖為顯示根據本發明第一實施例之均熱板的下蓋金屬板的俯視圖;第三A圖為沿第二圖中A-A剖面線剖面之下蓋金屬板的剖面圖;第三B圖為沿第二圖中B-B剖面線剖面之下蓋金屬板的剖面圖;第四A圖為顯示根據本發明第一實施例之均熱板在第二圖中A-A剖面線處的橫向剖面圖;第四B圖為顯示根據本發明第一實施例之均熱板在第二圖中B-B剖面線處的橫向剖面圖;第五A圖為顯示根據本發明第二實施例之均熱板在第二圖中的A-A剖面線處的橫向剖面圖;第五B圖為顯示根據本發明第二實施例之均熱板在第二圖中的 B-B剖面線處的橫向剖面圖; 第六圖為本發明之均熱板的製作流程圖;以及第七A圖至第七L圖為本發明之均熱板的製作流程示意圖。 1 is an exploded perspective view showing a heat equalizing plate according to a first embodiment of the present invention; and FIG. 2 is a plan view showing a lower cover metal plate of a heat equalizing plate according to a first embodiment of the present invention; A cross-sectional view of the cover metal plate along the AA cross-sectional line in the second figure; the third B is a cross-sectional view of the cover metal plate below the BB cross-sectional view in the second figure; and the fourth A is a view according to the present invention. A transverse cross-sectional view of the soaking plate of the first embodiment at a cross-sectional line AA in the second drawing; and a fourth B-figure showing a lateral view of the soaking plate according to the first embodiment of the present invention at a section BB of the second figure 5A is a transverse cross-sectional view showing a heat equalizing plate according to a second embodiment of the present invention at a cross-sectional line AA in the second figure; and FIG. 5B is a view showing a second embodiment according to the present invention; Hot plate in the second picture a transverse cross-sectional view at the B-B section line; The sixth drawing is a flow chart for the production of the soaking plate of the present invention; and the seventh to seventh Lth drawings are schematic diagrams showing the manufacturing process of the soaking plate of the present invention.

以下配合圖式及元件符號對本發明的實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。 The embodiments of the present invention will be described in more detail below with reference to the drawings and the <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

第一圖為顯示根據本發明第一實施例之均熱板的立體分解圖。如第一圖所示,根據本發明第一實施例的均熱板,主要包括:一上蓋金屬板1、一下蓋金屬板2以及一毛細結構3。 The first figure is an exploded perspective view showing a heat equalizing plate according to a first embodiment of the present invention. As shown in the first figure, the heat equalizing plate according to the first embodiment of the present invention mainly comprises: an upper cover metal plate 1, a lower cover metal plate 2, and a capillary structure 3.

如第一圖所示,上蓋金屬板1的一表面上設置有一上蓋凹槽11。如第一圖、第二圖、第三A圖以及第三B圖所示,下蓋金屬板2的一表面上設置有與上蓋凹槽11具有相對應形狀的一下蓋凹槽21,且下蓋凹槽21的一底面上設置有複數條毛細溝槽22。在本發明的第一實施例中,每條毛細溝槽22皆在下蓋凹槽21相對的兩端彼此連通,以形成複數個封閉迴路,如第二圖中的虛線所示。此外,在下蓋金屬板2中,每兩條毛細溝槽22之間的間壁25上設置有複數個下支撐結構251,且上蓋凹槽11中在與該等下支撐結構251相對應的位置處設置有複數個上支撐結構151。上述毛細溝槽22的數量可視實際散熱的需求進行調整,當散熱的熱源面積大且熱源的功率高時,可以將上、下蓋金屬板1、2的尺寸增大,並且將毛細溝槽22的數量增加,以提高均熱板整體的散熱效率。值得一提的是,本發明所提供的均熱板的下蓋凹槽21中最少需設置有兩條形成封閉迴路的毛細溝槽22。 As shown in the first figure, an upper cover recess 11 is provided on a surface of the upper cover metal plate 1. As shown in the first, second, third and third B, a cover recess 21 having a corresponding shape to the upper cover recess 11 is provided on a surface of the lower cover metal plate 2, and the lower cover A plurality of capillary grooves 22 are provided on a bottom surface of the cover recess 21. In the first embodiment of the present invention, each of the capillary grooves 22 communicates with each other at opposite ends of the lower cover groove 21 to form a plurality of closed loops as indicated by broken lines in the second figure. Further, in the lower cover metal plate 2, a plurality of lower support structures 251 are provided on the partition wall 25 between each of the two capillary grooves 22, and the upper cover grooves 11 are at positions corresponding to the lower support structures 251. A plurality of upper support structures 151 are provided. The number of the above-mentioned capillary grooves 22 can be adjusted according to the actual heat dissipation requirement. When the heat source area of the heat dissipation is large and the power of the heat source is high, the sizes of the upper and lower cover metal plates 1 and 2 can be increased, and the capillary grooves 22 can be increased. The number is increased to improve the overall heat dissipation efficiency of the heat equalizing plate. It is worth mentioning that at least two capillary grooves 22 forming a closed loop are provided in the lower cover recess 21 of the heat equalizing plate provided by the present invention.

由於均熱板的用途係用於熱傳導,因此,上蓋金屬板1以及下蓋金屬板2係由具有良好導熱性的金屬製成。在本發明的第一實施例中,上蓋金屬板1以及下蓋金屬板2係由銅金屬構成。此外,較佳地,第四A圖中所標示的上、下蓋金屬板1、2的厚度T1、T2係介於0.15mm-0.5mm之間,且均熱板整體的厚度係小於或等於1mm;在本發明的第一實施例中,T1與T2皆為0.5mm。 Since the use of the heat equalizing plate is for heat conduction, the upper cover metal plate 1 and the lower cover metal plate 2 are made of metal having good thermal conductivity. In the first embodiment of the present invention, the upper cover metal plate 1 and the lower cover metal plate 2 are made of copper metal. In addition, preferably, the thicknesses T1 and T2 of the upper and lower cover metal plates 1 and 2 indicated in FIG. 4A are between 0.15 mm and 0.5 mm, and the thickness of the entire heat equalizing plate is less than or equal to 1 mm; in the first embodiment of the invention, both T1 and T2 are 0.5 mm.

上述的毛細結構3可以為一銅網,其具有與下蓋凹槽21相對應的形狀,且毛細結構3上設置有與該等上支撐結構151以及該等下支撐結構251相對應的複數個穿孔351。較佳地,銅網的網目至少為325目。 The above-mentioned capillary structure 3 may be a copper mesh having a shape corresponding to the lower cover groove 21, and the capillary structure 3 is provided with a plurality of corresponding to the upper support structure 151 and the lower support structure 251. Perforation 351. Preferably, the mesh of the copper mesh is at least 325 mesh.

具有上述結構的上蓋金屬板1、毛細結構3以及下蓋金屬板2,係以第一圖所示的方式依序互相結合固定。更詳而言之,毛細結構3係設置於下蓋凹槽21中並且覆蓋該些毛細溝槽22,且下蓋金屬板2中的下支撐結構251係穿設於毛細結構3的該些穿孔351中。毛細結構3設置於下蓋凹槽21中的方式可以為直接置放於下蓋凹槽21中,亦可以透過燒結的方式被固定在下蓋凹槽21中。在毛細結構3設置完成後,便可以透過熱擴散鍵合的方式將上蓋金屬板1以及下蓋金屬板2互相結合,使得上蓋凹槽11、下蓋凹槽21以及該等毛細溝槽22形成用於容納一工作流體的一真空腔室,並且使上支撐結構151以及下支撐結構251之間相互結合固定,如第四A圖以及第四B圖所示。當上蓋金屬板1與下蓋金屬板2互相結合固定後,毛細結構3即位於上蓋凹槽11以及該等毛細溝槽22之間。 The upper cover metal plate 1, the capillary structure 3, and the lower cover metal plate 2 having the above-described structure are sequentially bonded and fixed to each other in the manner shown in the first figure. More specifically, the capillary structure 3 is disposed in the lower cover recess 21 and covers the capillary grooves 22, and the lower support structure 251 in the lower cover metal plate 2 is passed through the through holes of the capillary structure 3. 351. The capillary structure 3 may be disposed in the lower cover recess 21 in a manner of being directly placed in the lower cover recess 21 or may be fixed in the lower cover recess 21 by sintering. After the capillary structure 3 is disposed, the upper cover metal plate 1 and the lower cover metal plate 2 can be bonded to each other through thermal diffusion bonding, so that the upper cover groove 11, the lower cover groove 21, and the capillary grooves 22 are formed. A vacuum chamber for accommodating a working fluid, and the upper support structure 151 and the lower support structure 251 are fixedly coupled to each other, as shown in FIG. 4A and FIG. 4B. When the upper cover metal plate 1 and the lower cover metal plate 2 are fixed to each other, the capillary structure 3 is located between the upper cover groove 11 and the capillary grooves 22.

上蓋金屬板1、毛細結構3以及下蓋金屬板2在透過上述方式組合固定後,便形成本發明所提供之導熱用的薄型均熱 板。如第四A圖以及第四B所示,下蓋金屬板2的毛細溝槽22以及毛細結構3共同構成真空腔室中工作流體的毛細通道,其具有高毛細力以及低回流阻力的特性,可以用於傳輸工作流體;而毛細結構3上方的上蓋凹槽11係提供工作流體受熱蒸發後的蒸氣通道。此外,上、下支撐結構151、251可以在真空腔室中支撐均熱板整體的結構,藉此提高均熱板整體的機械強度,防止表面凹陷或因內部壓力增大發生上下蓋之間膨脹,表面脹大等問題,提高均熱板整體的可靠度。 The upper cover metal plate 1, the capillary structure 3, and the lower cover metal plate 2 are combined and fixed in the above manner to form the thin heat soak for heat conduction provided by the present invention. board. As shown in FIG. 4A and FIG. 4B, the capillary groove 22 of the lower cover metal plate 2 and the capillary structure 3 together constitute a capillary channel of the working fluid in the vacuum chamber, which has high capillary force and low return resistance. It can be used to transport the working fluid; and the upper cover groove 11 above the capillary structure 3 provides a vapor passage for the working fluid to be evaporated by heat. In addition, the upper and lower support structures 151, 251 can support the structure of the heat equalizing plate as a whole in the vacuum chamber, thereby improving the overall mechanical strength of the heat equalizing plate, preventing surface depression or expansion between the upper and lower covers due to an increase in internal pressure. , surface swelling and other issues, improve the overall reliability of the soaking plate.

當均熱板與熱源接觸時,位於毛細溝槽22內部的工作流體會因為受熱而相變為蒸氣,並且穿過毛細結構3而進入由上蓋凹槽11所形成的蒸氣通道內。當蒸氣移動至均熱板的冷卻端時,便會因冷凝作用而相變為液體,並且透過毛細作用經由銅網所構成的毛細結構3以及形成多個封閉迴路的毛細溝槽22被傳輸至均熱板的各處。由於每一個毛細溝槽22皆具有類似於單一散熱板的傳熱特性,因此,設計者可以藉由增加毛細溝槽22的數量來提高均熱板整體的傳熱能力;此外,由於各個毛細溝槽22在下蓋凹槽21相對的兩端彼此聯通,因此,各個通道內部的工作流體以及蒸氣的傳輸可以彼此調整,使得均熱板具有自我調節的特性。再者,透過多迴路式毛細溝槽22的結構特性,如散熱鰭片等散熱元件設置在均熱板表面之位置可以任意調整,使得均熱板可以應用於多熱源的散熱設計中,並且可以達到溫差很小的散熱效果。 When the soaking plate is in contact with the heat source, the working fluid located inside the capillary channel 22 becomes vaporized by heat and passes through the capillary structure 3 into the vapor passage formed by the upper cover groove 11. When the vapor moves to the cooling end of the heat equalizing plate, it will change into a liquid due to condensation, and the capillary structure 3 formed by the copper mesh through the capillary action and the capillary groove 22 forming the plurality of closed loops are transmitted to All over the heat board. Since each of the capillary grooves 22 has a heat transfer characteristic similar to that of a single heat sink, the designer can increase the heat transfer capacity of the heat equalizing plate as a whole by increasing the number of the capillary grooves 22; The grooves 22 communicate with each other at opposite ends of the lower cover groove 21, and therefore, the transfer of the working fluid and the vapor inside the respective passages can be adjusted to each other, so that the heat equalizing plate has self-adjusting characteristics. Furthermore, the structural characteristics of the multi-circuit type capillary channel 22, such as the heat dissipating fins, such as the heat dissipating fins, can be arbitrarily adjusted at the position of the surface of the soaking plate, so that the soaking plate can be applied to the heat dissipation design of multiple heat sources, and A heat dissipation effect with a small temperature difference is achieved.

如上所述,本發明的均熱板,可以透過增加上、下蓋金屬板1、2的面積尺寸以及內部毛細溝槽22的數量來增加整體的散熱效果,使其可以被應用於大功率且大面積的散熱設計之中。除了在均熱板上增加毛細溝槽的數量以外,亦可以在各個毛細溝槽22 內的底面進一步設置多個毛細溝槽來增進均熱板整體的導熱效果。 As described above, the heat equalizing plate of the present invention can increase the overall heat dissipation effect by increasing the area size of the upper and lower cover metal plates 1, 2 and the number of internal capillary grooves 22, so that it can be applied to high power. Large area of heat dissipation design. In addition to increasing the number of capillary grooves on the soaking plate, it is also possible to use the respective capillary grooves 22 The bottom surface of the inner surface is further provided with a plurality of capillary grooves to enhance the heat conduction effect of the entire heat equalizing plate.

第五A圖為顯示根據本發明第二實施例之均熱板組合完成後,在第二圖中的剖面線A-A處的橫向剖面圖;第五B圖為顯示根據本發明第二實施例之均熱板組合完成後,在第二圖中的剖面線B-B處的橫向剖面圖。如第五A圖及第五B圖所示,在此實施例中,均熱板同樣係由一上蓋金屬板1、毛細結構3以及下蓋金屬板2以與第一實施例中所述相同的方式固定而成。與第一實施例中不同的是,此實施例中的各個毛細溝槽22內形成第一封閉迴路並且底面進一步設置有兩個第二毛細溝槽23,且第二毛細溝槽23係在各個毛細溝槽22的相對兩端彼此連通,以在各個毛細溝槽22內形成一第二封閉迴路。藉由此種配置,可以在不增加均熱板尺寸的情況下進一步增進均熱板的調節及導熱效果。值得一提的是,各個毛細溝槽22中之第二毛細溝槽23的數量亦可以根據需求做調整,且第二毛細溝槽23內更可以進一步設置有其他的毛細溝槽。 5A is a transverse cross-sectional view showing a section of the heat shield in accordance with the second embodiment of the present invention, taken along a section line AA in the second diagram; and FIG. 5B is a view showing a second embodiment according to the present invention. After the combination of the soaking plates is completed, a transverse cross-sectional view at section line BB in the second figure. As shown in FIGS. 5A and 5B, in this embodiment, the heat equalizing plate is also composed of an upper cover metal plate 1, a capillary structure 3, and a lower cover metal plate 2 in the same manner as described in the first embodiment. The way is fixed. Different from the first embodiment, the first closed loop is formed in each of the capillary grooves 22 in this embodiment, and the second bottom surface is further provided with two second capillary grooves 23, and the second capillary grooves 23 are respectively The opposite ends of the capillary groove 22 communicate with each other to form a second closed loop in each of the capillary grooves 22. With this configuration, the adjustment and heat conduction effect of the heat equalizing plate can be further improved without increasing the size of the heat equalizing plate. It is worth mentioning that the number of the second capillary grooves 23 in each of the capillary grooves 22 can also be adjusted according to requirements, and the other capillary grooves can be further disposed in the second capillary groove 23.

由於本發明的均熱板係採用熱擴散鍵合的結合方式將上、下蓋金屬板1、2固定,因此,相較於習知將圓管壓扁的製作方式而言,本發明的均熱板可以達到更薄的尺寸,且其形狀也不會受到限制。 Since the soaking plate of the present invention fixes the upper and lower cover metal plates 1 and 2 by means of thermal diffusion bonding, the present invention is more conventional than the conventional method of flattening the round pipe. The hot plate can be made thinner and its shape is not limited.

本發明所提供的均熱板,透過上下兩片金屬片的結合以及內部真空腔室中的迴路式毛細溝槽,除了可以提升均熱板整體的傳熱性能、使均熱板具備自我調節的功能以外,更可以使得均熱板整體的尺寸更薄,且可以有更多不同形狀的應用。此外,由於多迴路式毛細溝槽的特性,可以將如散熱鰭片等散熱元件任意設計於均熱板的表面,使得均熱板可以被應用於多熱源的散熱設計中。 The soaking plate provided by the invention passes through the combination of the upper and lower metal sheets and the loop type capillary groove in the internal vacuum chamber, in addition to improving the heat transfer performance of the heat equalizing plate as a whole, and the heat equalizing plate is self-adjusting. In addition to the function, the size of the heat equalizing plate as a whole can be made thinner, and there can be more different shapes of applications. In addition, due to the characteristics of the multi-circuit type capillary groove, heat dissipating components such as heat dissipation fins can be arbitrarily designed on the surface of the heat equalizing plate, so that the heat equalizing plate can be applied to the heat dissipation design of multiple heat sources.

第六圖所顯示的為本發明之均熱板的製造方法流程圖。如第六圖所示,根據本發明的均熱板製造方法,主要包括以下步驟:一準備步驟S11、一凹槽形成步驟S12、一溝槽形成步驟S13、一清洗步驟S14、一毛細結構設置步驟S15、一鍵合步驟S16、一裁切步驟S17、一真空注液步驟S18以及一封口步驟S19。以下,將參照第七A圖~第七L圖針對本發明之均熱板的製作方式進行詳細說明。 Fig. 6 is a flow chart showing the manufacturing method of the soaking plate of the present invention. As shown in the sixth figure, the method for manufacturing a soaking plate according to the present invention mainly comprises the following steps: a preparation step S11, a groove forming step S12, a groove forming step S13, a cleaning step S14, and a capillary structure setting. Step S15, a bonding step S16, a cutting step S17, a vacuum injecting step S18, and a step S19. Hereinafter, the manner of manufacturing the heat equalizing plate of the present invention will be described in detail with reference to FIGS. 7A to 7L.

首先,在所述準備步驟S11中,係準備具有平整表面的一第一金屬基材1a以及一第二金屬基材2a,如第七A圖所示。由於均熱板的用途係用於熱傳導,因此,第一金屬基材1a以及第二金屬基材2a最好是係選擇由具有良好導熱性的金屬製成。在本發明的實施例中,是選擇銅金屬作為第一金屬基材1a以及第二金屬基材2a的材料,此外,較佳地,第一金屬基材1a及第二金屬基材2a的厚度是介於0.15mm-0.5mm之間。 First, in the preparation step S11, a first metal substrate 1a and a second metal substrate 2a having a flat surface are prepared as shown in FIG. Since the use of the heat equalizing plate is for heat conduction, the first metal substrate 1a and the second metal substrate 2a are preferably made of a metal having good thermal conductivity. In the embodiment of the present invention, copper metal is selected as the material of the first metal substrate 1a and the second metal substrate 2a, and further, preferably, the thickness of the first metal substrate 1a and the second metal substrate 2a It is between 0.15mm and 0.5mm.

在將用於製造均熱板的基材準備好之後,便可以開始執行凹槽形成步驟S12,以分別在第一金屬基材1a以及第二金屬基材2a上形成複數個凹槽組11a及21a。每一個凹槽組11a及21a中係分別包括了上蓋凹槽11或下蓋凹槽21以及複數個支撐結構151、251。在本發明中,係透過蝕刻的方式來進行凹槽形成步驟S12,因此,凹槽形成步驟S12進一步包括一塗覆步驟S121以及一一次蝕刻步驟S122。在所述塗覆步驟S121中,係透過具有複數個鏤空部分的一遮罩(未顯示於圖中)分別在第一金屬基材1a以及第二金屬基材2a的一表面上塗覆光阻層R。所述遮罩上的鏤空部分係對應於要在基材上形成上蓋凹槽11以及下蓋凹槽21之位置以外的區域,以使得第一金屬基材1a與第二金屬基材2a上預定要形成上蓋凹槽11以及下蓋凹 槽21的部份形成複數個未塗覆有光阻層R的空白區域,如第七B圖所示。在此,光阻層R可以由阻擋光線的油墨所形成。在光阻層R形成之後,便可以將第一金屬基材1a以及第二金屬基材2a進行蝕刻處理,以分別在第一金屬基材1a及第二金屬基材2a上未塗覆有光阻層R的部分形成具有一定深度的複數個凹槽組11a、21a,如第七C圖所示。 After the substrate for manufacturing the heat equalizing plate is prepared, the groove forming step S12 can be started to form a plurality of groove groups 11a on the first metal substrate 1a and the second metal substrate 2a, respectively. 21a. Each of the groove sets 11a and 21a includes an upper cover groove 11 or a lower cover groove 21 and a plurality of support structures 151, 251, respectively. In the present invention, the groove forming step S12 is performed by etching, and therefore, the groove forming step S12 further includes a coating step S121 and an etching step S122. In the coating step S121, a photoresist layer is coated on one surface of the first metal substrate 1a and the second metal substrate 2a through a mask having a plurality of hollow portions (not shown). R. The hollow portion on the mask corresponds to a region other than the position at which the upper cover groove 11 and the lower cover groove 21 are to be formed on the substrate, so that the first metal substrate 1a and the second metal substrate 2a are predetermined. To form the upper cover groove 11 and the lower cover concave The portion of the trench 21 forms a plurality of blank regions not coated with the photoresist layer R, as shown in FIG. Here, the photoresist layer R may be formed of an ink that blocks light. After the photoresist layer R is formed, the first metal substrate 1a and the second metal substrate 2a may be etched to be uncoated on the first metal substrate 1a and the second metal substrate 2a, respectively. The portion of the resist layer R forms a plurality of groove groups 11a, 21a having a certain depth as shown in the seventh C.

在凹槽形成步驟S12之後,便可以執行溝槽形成步驟S13,以在第二金屬基材2a的下蓋凹槽21的底面上分別形成複數個毛細溝槽22。在本發明的較佳實施中,溝槽形成步驟S13進一步包括一切削步驟S131、一壓印步驟S132以及一二次蝕刻步驟S133。由於經蝕刻方法形成之下蓋凹槽21之底部的形狀為不平整的圓弧形,如第七D圖所示,因此,在執行壓印步驟S132之前,必須先執行切削步驟S131,利用電腦數值控制工具機將該等凹槽之每一者的底部削平,並且將下蓋凹槽21與支撐結構251的交界處切削為直角狀,以方便進行後續步驟的進行。當該等下蓋凹槽21的底部被修平之後,便可以執行壓印步驟S132。在執行壓印步驟S132時,需先準備一壓印頭5,該壓印頭上具有對應於第二金屬基材2a上的該等毛細溝槽21之形狀之壓印部51,且壓印部51上形成有複數個用於沾浸油墨的突出部52。當在使用壓印頭5對第二金屬基材2a進行壓印時,係將該些壓印部51與相對應的凹槽組21a以及支撐結構251對齊後下壓,如第七E圖所示。該些突出部52在壓印頭5被壓印至第二金屬基材2a時,便會將油墨壓印在該等下蓋凹槽21中預定形成毛細溝槽以外的位置並形成如第七F圖所示的光阻層R2。在光阻層R2形成後,便可以將第二金屬基材2a進行蝕刻處理,以在各個毛細溝槽21的底部上未壓印光阻層R2的部分形成具有一深度的毛細溝槽22,如第七G圖所示。 After the groove forming step S12, the groove forming step S13 may be performed to form a plurality of capillary grooves 22 on the bottom surface of the lower cover groove 21 of the second metal substrate 2a, respectively. In a preferred embodiment of the present invention, the trench forming step S13 further includes a cutting step S131, an imprinting step S132, and a second etching step S133. Since the shape of the bottom portion of the lower cover recess 21 formed by the etching method is an uneven circular arc shape, as shown in FIG. 7D, therefore, before performing the imprinting step S132, the cutting step S131 must be performed first, using a computer. The numerical control machine tool flattens the bottom of each of the grooves and cuts the boundary of the lower cover groove 21 and the support structure 251 into a right angle to facilitate the subsequent steps. After the bottoms of the lower cover recesses 21 are flattened, the embossing step S132 can be performed. When performing the embossing step S132, it is necessary to prepare an embossing head 5 having embossing portions 51 corresponding to the shapes of the capillary grooves 21 on the second metal substrate 2a, and the embossing portion A plurality of projections 52 for dipping the ink are formed on the 51. When the second metal substrate 2a is embossed using the embossing head 5, the embossed portions 51 are aligned with the corresponding groove groups 21a and the support structure 251, and then pressed down, as shown in FIG. Show. When the stamping head 5 is embossed to the second metal substrate 2a, the protrusions 52 imprint the ink in the lower cover recesses 21 to form a position other than the capillary grooves and form the seventh. F is a photoresist layer R2. After the photoresist layer R2 is formed, the second metal substrate 2a may be etched to form a capillary groove 22 having a depth on a portion of the bottom of each of the capillary grooves 21 where the photoresist layer R2 is not embossed. As shown in the seventh G diagram.

如第七G圖所示,在本發明中,每兩條毛細溝槽22之間係形成有一間壁25,而該些支撐結構251係平均分布在各個間壁25上。此外,所有毛細溝槽22係分別在各個凹槽組21a相對的兩端彼此聯通,以分別在各個凹槽組21a中形成多個封閉迴路。 As shown in the seventh G diagram, in the present invention, a wall 25 is formed between each of the two capillary grooves 22, and the support structures 251 are evenly distributed on the respective partition walls 25. Further, all the capillary grooves 22 are respectively communicated with each other at opposite ends of the respective groove groups 21a to form a plurality of closed loops in the respective groove groups 21a, respectively.

在此值得一提的是,溝槽形成步驟S13為彈性的步驟,若是設計者認為毛細溝槽22的散熱能力不足以應付熱源的散熱需求,亦可以選擇重複執行溝槽形成步驟S13,以在基材之深度方向上最深的毛細溝槽之底部再次形成第二、第三毛細溝槽。 It is worth mentioning that the trench forming step S13 is a step of elasticity. If the designer believes that the heat dissipation capability of the capillary trench 22 is insufficient to cope with the heat dissipation requirement of the heat source, the trench forming step S13 may be repeatedly performed to The bottoms of the deepest capillary grooves in the depth direction of the substrate form the second and third capillary grooves again.

在毛細溝槽22形成之後,便可以執行清洗步驟S14將第一金屬基材1a及第二金屬基材2a上的所有光阻層清洗乾淨。接著,便可以執行毛細結構設置步驟S15。在毛細結構設置步驟S15中,首先,需先準備具有對應於各個該等凹槽組11a、21a之形狀的複數個毛細結構3。在本發明中,係選用銅網作為均熱板的毛細結構3,且毛細結構3上設置有複數個與支撐結構251相對應的穿孔。在將銅網裁切為對應於各個毛細溝槽21的形狀後,便可以將該等銅網分別鋪設於第二金屬基材2a中的各個凹槽組21a中,如第七H圖所示,以使毛細結構3的穿孔351穿過對應的支撐結構251。毛細結構3可以透過燒結的方式固定於該些凹槽組21a中,亦可以直接鋪放於凹槽組21a中。在本發明中,係採用直接將毛細結構3鋪放於凹槽組21a中的設置方式。 After the capillary groove 22 is formed, the cleaning step S14 can be performed to clean all the photoresist layers on the first metal substrate 1a and the second metal substrate 2a. Next, the capillary structure setting step S15 can be performed. In the capillary structure setting step S15, first, a plurality of capillary structures 3 having shapes corresponding to the respective groove groups 11a, 21a are prepared. In the present invention, a copper mesh is selected as the capillary structure 3 of the heat equalizing plate, and the capillary structure 3 is provided with a plurality of perforations corresponding to the supporting structure 251. After the copper mesh is cut to correspond to the shape of each of the capillary grooves 21, the copper meshes may be respectively laid in the respective groove groups 21a of the second metal substrate 2a, as shown in FIG. The perforations 351 of the capillary structure 3 are passed through the corresponding support structure 251. The capillary structure 3 can be fixed in the groove group 21a by sintering or directly in the groove group 21a. In the present invention, the arrangement in which the capillary structure 3 is directly placed in the groove group 21a is employed.

接著,執行鍵合步驟S16,將第一金屬基材1a的凹槽組11a與第二金屬基材2a上相對應的凹槽組21a以面對彼此的方式對齊後,透過熱擴散鍵合的方式將第一金屬基材1a以及第二金屬基材2a相互固定,以使該些凹槽組11a以及凹槽組21a形成複數個密閉的腔 室,如第七I圖所示。在第一金屬基材1a與第二金屬基材2a相互鍵合固定後,便可以執行裁切步驟S17,沿著該些凹槽組或腔室的形狀預留一寬度後將第一金屬基材1a與第二金屬基材2a裁切為複數個具有一注入口41的管體4,如七J圖所示。接著,便可以執行真空注液步驟S18,從各個管體4的注入口41將一工作流體注入各個管體4中後,再將該等管體4抽為真空狀態,如第七K圖所示。最後,便可以透過焊槍以焊接的方式執行封口步驟S19,將各個抽為真空狀態的該等管體4從注入口密封,以完成多重熱管迴路的製作,如第七L圖所示。 Then, the bonding step S16 is performed to align the groove group 11a of the first metal substrate 1a and the groove group 21a corresponding to the second metal substrate 2a in a manner of facing each other, and then through the thermal diffusion bonding. The first metal substrate 1a and the second metal substrate 2a are fixed to each other such that the groove group 11a and the groove group 21a form a plurality of closed chambers. Room, as shown in Figure VII. After the first metal substrate 1a and the second metal substrate 2a are bonded to each other, the cutting step S17 can be performed, and a width is reserved along the shape of the groove groups or the chamber to be the first metal base. The material 1a and the second metal substrate 2a are cut into a plurality of tubes 4 having an injection port 41, as shown in Fig. Then, the vacuum injecting step S18 can be performed, and a working fluid is injected into each of the tubes 4 from the injection port 41 of each of the tubes 4, and then the tubes 4 are evacuated, as shown in FIG. Show. Finally, the sealing step S19 can be performed by welding by means of a welding torch, and the respective tubes 4 drawn into a vacuum state are sealed from the injection port to complete the fabrication of the multiple heat pipe circuits, as shown in the seventh L diagram.

透過本發明所提供的均熱板製造方法,可以以自動化的方式大量生產均熱板,除了可以大幅提升均熱板製程的效率以外,更透過將兩片基材熱擴散鍵合的方式取代習知將圓管折彎壓扁的製作方式而進一步使得均熱板的厚度可以變得更薄,增加均熱板的應用範圍,符合未來各種裝置薄型化發展的趨勢。 Through the method of manufacturing the soaking plate provided by the invention, the soaking plate can be mass-produced in an automated manner, in addition to greatly improving the efficiency of the soaking plate process, and replacing the habit by thermally diffusing the two substrates. Knowing that the round tube is bent and flattened, the thickness of the soaking plate can be further reduced, and the application range of the soaking plate can be increased, which is in line with the trend of thinning development of various devices in the future.

以上所述僅係本發明的實施例及其應用範例,當不可用以限定本發明可實施的範圍,而任何熟知此技藝一般技術者根據本文內容所能完成的各種改良及變化,均應視為不脫離本發明實質內容而涵蓋於下文所申請專利範圍內者。凡是利用本文內容及所附圖式而達成的等效結構,不論是直接或間接應用於此技藝或其他相關技術領域,均應視為屬於本發明的申請專利範圍內。 The above description of the embodiments of the present invention and the application examples thereof are not intended to limit the scope of the present invention, and any improvement and variation that can be accomplished by those skilled in the art based on the contents of the present invention should be considered. It is intended to be included within the scope of the appended claims. Any equivalent structure that is achieved by the use of the contents of the present invention and the accompanying drawings, whether directly or indirectly applied to the art or other related art, is considered to be within the scope of the present invention.

1‧‧‧上蓋金屬板 1‧‧‧Overlay metal plate

11‧‧‧上蓋凹槽 11‧‧‧ Cover groove

151‧‧‧上支撐結構 151‧‧‧Upper support structure

2‧‧‧下蓋金屬板 2‧‧‧Under the metal sheet

22‧‧‧毛細溝槽 22‧‧‧Capillary grooves

25‧‧‧間壁 25‧‧‧ partition

251‧‧‧下支撐結構 251‧‧‧lower support structure

3‧‧‧毛細結構 3‧‧‧Capillary structure

351‧‧‧穿孔 351‧‧‧Perforation

Claims (5)

一種均熱板,其包括:一上蓋金屬板,其一表面上設置有一上蓋凹槽,含複數個支撐結構設置於凹槽內部;一下蓋金屬板,其一表面上設置有與該上蓋凹槽相對應的一下蓋凹槽,含複數個支撐結構設置於凹槽內部,對應於上蓋版,其中,該下蓋凹槽的一底面上設置有至少兩條毛細溝槽,該兩條毛細溝槽係在該下蓋凹槽相對的兩端彼此連通以形成至少一第一封閉迴路;毛細結構,由金屬網構成的一毛細結構,該毛細結構係設置於該下蓋凹槽中以覆蓋該等毛細溝槽,且該毛細結構上設置有與該至少一上支撐結構以及該至少一下支撐結構相對應的至少一穿孔;其中,該上蓋金屬板係與該下蓋金屬板互相固定,使得該上蓋凹槽、該下蓋凹槽以及該等毛細溝槽形成用於容納一工作流體的一真空腔室;其中,該等毛細溝槽之每一者中進一步設置有至少兩條第二毛細溝槽,該等第二毛細溝槽在該毛細溝槽的兩端彼此連通,並且形成至少一第二封閉迴路;其中,該下蓋金屬板中的每兩條該毛細溝槽之間具有一間壁,每一個該間壁上設置有至少一下支撐結構,該上蓋金屬板的該上蓋凹槽中設置有與該至少一下支撐結構相對應的至少一上支撐結構,當該上蓋金屬板與該下蓋金屬 板相互固定時,該至少一下支撐結構係與該至少一上支撐結構相互接觸固定。 A heat equalizing plate comprising: an upper cover metal plate, one surface of which is provided with an upper cover groove, wherein a plurality of supporting structures are disposed inside the groove; and a lower cover metal plate is provided with a groove on a surface thereof Corresponding cover recesses, wherein a plurality of support structures are disposed inside the recesses, corresponding to the upper cover plate, wherein at least two capillary grooves are disposed on a bottom surface of the lower cover recesses, the two capillary grooves Connecting at opposite ends of the lower cover groove to form at least one first closed circuit; a capillary structure, a capillary structure composed of a metal mesh, the capillary structure being disposed in the lower cover groove to cover the same a capillary groove, and the capillary structure is provided with at least one perforation corresponding to the at least one upper support structure and the at least one lower support structure; wherein the upper cover metal plate and the lower cover metal plate are fixed to each other such that the upper cover The recess, the lower cover recess, and the capillary grooves form a vacuum chamber for receiving a working fluid; wherein each of the capillary grooves is further provided with at least two second a fine groove, the second capillary grooves communicate with each other at both ends of the capillary groove, and form at least one second closed circuit; wherein each of the two capillary channels in the lower cover metal plate has a wall, each of the partition walls is provided with at least one lower support structure, and the upper cover recess of the upper cover metal plate is provided with at least one upper support structure corresponding to the at least one lower support structure, when the upper cover metal plate is The lower cover metal When the plates are fixed to each other, the at least one lower support structure and the at least one upper support structure are in contact with each other. 根據申請專利範圍第1項所述之均熱板,其中,該上蓋金屬板與該下蓋金屬板係以熱擴散鍵合的方式相互固定。 The heat equalizing plate according to claim 1, wherein the upper cover metal plate and the lower cover metal plate are fixed to each other by thermal diffusion bonding. 一種均熱板的製造方法,包括以下步驟:一準備步驟,準備具有平整表面的一第一金屬基材以及一第二金屬基材;一凹槽形成步驟,分別在該第一金屬基材以及該第二金屬基材的一表面上形成互相對應的複數個凹槽組,其中,每一個該凹槽組中包括複數個支撐結構,所述凹槽形成步驟包括以下步驟:一塗覆步驟,透過具有複數個鏤空部分的一遮罩分別在該第一金屬基材以及該第二金屬基材的一表面上塗覆光阻層;以及一蝕刻步驟,將該第一金屬基材以及該第二金屬基材進行蝕刻處理,以分別在該第一金屬基材及該第二金屬基材上未塗覆有光阻層的部分形成該等第一凹槽組及第一封閉迴路;一溝槽形成步驟,在該第二金屬基材之每一個該凹槽組中形成至少兩條溝槽,且該至少兩條溝槽係在每一個該凹槽組相對的兩端彼此連通,以在每個該凹槽組中形成至少一封閉迴路,其中,每兩條該溝槽之間係形成有一間壁,該等支撐結構係分佈於該等間壁上,所述溝槽形成步驟包括以下步驟: 一切削步驟,該切削步驟係使用一電腦數值控制(computer numeric control,CNC)工具機將該等凹槽組之每一者最底部的底面切削為平整的表面;一壓印步驟,透過一壓印頭對該第二金屬基材進行壓印,以在該第二金屬基材的各個該等凹槽組最底部的底面上形成光阻層;以及一蝕刻步驟,將該第二金屬基材進行蝕刻處理,以在該第二金屬基材上未塗覆有光阻層的部分形成該等溝槽,在該等凹槽組中的該等溝槽之每一者的底面上形成至少兩條第二溝槽,該至少兩條第二溝槽係在該等溝槽之每一者的相對兩端彼此連通並形成至少一第二封閉迴路;一鍵合步驟,將該第一金屬基材以及該第二金屬基材的該等凹槽組以面對彼此的方式對齊後,透過熱擴散鍵合的方式將該第一金屬基材以及該第二金屬基材相互固定;一裁切步驟,將鍵合固定完成的該第一金屬基材以及該第二金屬基材沿著該等凹槽組的形狀裁切為複數個具有一注入口的管體;一真空注液步驟,從該注入口將一工作流體注入各個該等管體中後,將該等管體抽為真空狀態;以及一封口步驟,將各個抽為真空狀態的該等管體從該注入口密封,以形成複數個均熱板。 A method for manufacturing a soaking plate, comprising the steps of: preparing a first metal substrate having a flat surface and a second metal substrate; and forming a groove on the first metal substrate and Forming a plurality of groove groups corresponding to each other on a surface of the second metal substrate, wherein each of the groove groups includes a plurality of support structures, and the groove forming step comprises the following steps: a coating step, Applying a photoresist layer on a surface of the first metal substrate and the second metal substrate through a mask having a plurality of hollow portions; and an etching step, the first metal substrate and the second The metal substrate is etched to form the first groove group and the first closed circuit on the first metal substrate and the portion of the second metal substrate not coated with the photoresist layer; a forming step of forming at least two grooves in each of the groove groups of the second metal substrate, and the at least two grooves are connected to each other at opposite ends of each of the groove groups to each Medium shape of the groove group At least one closed loop, wherein each line is formed between the two grooves has a partition wall, such a support structure between the walls of such distributed system, the step of forming said trenches comprises the steps of: a cutting step of cutting a bottom surface of each of the groove groups into a flat surface using a computer numerical control (CNC) machine tool; an imprinting step, through a pressure Stamping the second metal substrate to form a photoresist layer on a bottom surface of each of the groove groups of the second metal substrate; and an etching step of the second metal substrate Etching treatment to form the trenches on portions of the second metal substrate not coated with the photoresist layer, and forming at least two on the bottom surface of each of the trenches in the recess groups a second trench, the at least two second trenches communicating with each other at opposite ends of each of the trenches and forming at least one second closed loop; a bonding step of the first metal base And aligning the groove groups of the second metal substrate with each other in a manner of facing each other, fixing the first metal substrate and the second metal substrate to each other by thermal diffusion bonding; a step of bonding the first metal substrate that is fixed and completed The two metal substrates are cut along the shape of the groove groups into a plurality of tubes having an injection port; a vacuum injecting step, after injecting a working fluid into each of the tubes from the inlet, The tubes are evacuated; and a port step is performed to seal each of the tubes that are evacuated from the inlet to form a plurality of soaking plates. 根據申請專利範圍第3項所述之均熱板的製造方法,進一步包括一毛細結構設置步驟,該毛細結構設置步驟係在該溝槽形成步驟之後執行,其中,在該毛細結構設置步驟中, 係準備複數個毛細結構,該等毛細結構之每一者係具有對應於每一個該凹槽組的形狀,該等毛細結構之每一者上設置有與該等支撐結構相對應的複數個穿孔,且各個該等毛細結構係被鋪設於該第二金屬基材的各個該等凹槽組中。 The method for manufacturing a heat equalizing plate according to claim 3, further comprising a capillary structure setting step performed after the groove forming step, wherein in the capillary structure setting step, Forming a plurality of capillary structures, each of the capillary structures having a shape corresponding to each of the sets of grooves, each of the plurality of perforations being provided with a plurality of perforations corresponding to the support structures And each of the capillary structures is laid in each of the sets of grooves of the second metal substrate. 根據申請專利範圍第3項所述之均熱板的製造方法,進一步包括一清洗步驟,將該第一金屬基材以及該第二金屬基材上的所有光阻層清洗乾淨,其中,該清洗步驟係在該鍵合步驟之前執行。 The method for manufacturing a soaking plate according to claim 3, further comprising a cleaning step of cleaning the first metal substrate and all the photoresist layers on the second metal substrate, wherein the cleaning The steps are performed prior to the bonding step.
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