TWI579325B - Composite particle, method for fabricating the same and usage thereof - Google Patents
Composite particle, method for fabricating the same and usage thereof Download PDFInfo
- Publication number
- TWI579325B TWI579325B TW102141928A TW102141928A TWI579325B TW I579325 B TWI579325 B TW I579325B TW 102141928 A TW102141928 A TW 102141928A TW 102141928 A TW102141928 A TW 102141928A TW I579325 B TWI579325 B TW I579325B
- Authority
- TW
- Taiwan
- Prior art keywords
- particles
- cerium oxide
- composite particles
- composite
- oxide particles
- Prior art date
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- 239000011246 composite particle Substances 0.000 title claims description 234
- 238000000034 method Methods 0.000 title description 72
- 239000002245 particle Substances 0.000 claims description 415
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 203
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 203
- 239000000178 monomer Substances 0.000 claims description 102
- 229920000642 polymer Polymers 0.000 claims description 99
- 238000004519 manufacturing process Methods 0.000 claims description 86
- 229920002678 cellulose Polymers 0.000 claims description 80
- 239000001913 cellulose Substances 0.000 claims description 80
- 235000010980 cellulose Nutrition 0.000 claims description 80
- 239000011248 coating agent Substances 0.000 claims description 66
- 229920005989 resin Polymers 0.000 claims description 47
- 239000011347 resin Substances 0.000 claims description 47
- 238000006116 polymerization reaction Methods 0.000 claims description 42
- 238000010557 suspension polymerization reaction Methods 0.000 claims description 30
- 238000002360 preparation method Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims description 21
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims description 21
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims description 21
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims description 21
- 239000012788 optical film Substances 0.000 claims description 20
- 239000000758 substrate Substances 0.000 claims description 20
- 239000007900 aqueous suspension Substances 0.000 claims description 19
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 claims description 18
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 claims description 18
- 239000011342 resin composition Substances 0.000 claims description 15
- 238000001179 sorption measurement Methods 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 10
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 10
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 10
- 239000011557 critical solution Substances 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- -1 poly(pentaerythritol) Polymers 0.000 description 66
- 230000000052 comparative effect Effects 0.000 description 55
- 239000000203 mixture Substances 0.000 description 37
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 34
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 28
- 239000012736 aqueous medium Substances 0.000 description 27
- 239000010408 film Substances 0.000 description 27
- 238000005259 measurement Methods 0.000 description 26
- 239000003795 chemical substances by application Substances 0.000 description 25
- 238000000576 coating method Methods 0.000 description 25
- 235000014113 dietary fatty acids Nutrition 0.000 description 24
- 239000002612 dispersion medium Substances 0.000 description 24
- 239000000194 fatty acid Substances 0.000 description 24
- 229930195729 fatty acid Natural products 0.000 description 24
- 150000001875 compounds Chemical class 0.000 description 21
- 239000003921 oil Substances 0.000 description 21
- 235000019198 oils Nutrition 0.000 description 21
- 239000003505 polymerization initiator Substances 0.000 description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 19
- 229910004298 SiO 2 Inorganic materials 0.000 description 19
- 239000000654 additive Substances 0.000 description 19
- 239000000843 powder Substances 0.000 description 19
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 19
- 239000011164 primary particle Substances 0.000 description 18
- 229920002554 vinyl polymer Polymers 0.000 description 18
- 239000002585 base Substances 0.000 description 17
- 229910019142 PO4 Inorganic materials 0.000 description 16
- 239000000463 material Substances 0.000 description 16
- 239000010452 phosphate Substances 0.000 description 16
- 239000000049 pigment Substances 0.000 description 16
- 238000003756 stirring Methods 0.000 description 16
- 239000004094 surface-active agent Substances 0.000 description 14
- 239000006185 dispersion Substances 0.000 description 13
- 239000002609 medium Substances 0.000 description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 13
- 239000000975 dye Substances 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
- 239000002904 solvent Substances 0.000 description 12
- 239000011230 binding agent Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 150000004665 fatty acids Chemical class 0.000 description 11
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 239000004166 Lanolin Substances 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 235000019388 lanolin Nutrition 0.000 description 9
- 229940039717 lanolin Drugs 0.000 description 9
- 239000006210 lotion Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 8
- 239000004698 Polyethylene Substances 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 8
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 239000000344 soap Substances 0.000 description 8
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 7
- 239000002537 cosmetic Substances 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 7
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000003963 antioxidant agent Substances 0.000 description 6
- 235000006708 antioxidants Nutrition 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 6
- 150000002430 hydrocarbons Chemical class 0.000 description 6
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 description 6
- 239000011148 porous material Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- GVJHHUAWPYXKBD-UHFFFAOYSA-N d-alpha-tocopherol Natural products OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 150000002222 fluorine compounds Chemical class 0.000 description 5
- 239000006224 matting agent Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 5
- 238000002834 transmittance Methods 0.000 description 5
- 239000001993 wax Substances 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 4
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 235000017858 Laurus nobilis Nutrition 0.000 description 4
- 239000005642 Oleic acid Substances 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 4
- 244000125380 Terminalia tomentosa Species 0.000 description 4
- 235000005212 Terminalia tomentosa Nutrition 0.000 description 4
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
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- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 230000001166 anti-perspirative effect Effects 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 239000003213 antiperspirant Substances 0.000 description 4
- 239000003125 aqueous solvent Substances 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- 239000012295 chemical reaction liquid Substances 0.000 description 4
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 4
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- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 4
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- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 4
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- 229920002223 polystyrene Polymers 0.000 description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 4
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- 239000010936 titanium Substances 0.000 description 4
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- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 3
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- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
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- 239000003945 anionic surfactant Substances 0.000 description 3
- RJGDLRCDCYRQOQ-UHFFFAOYSA-N anthrone Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3CC2=C1 RJGDLRCDCYRQOQ-UHFFFAOYSA-N 0.000 description 3
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 3
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- YLQWCDOCJODRMT-UHFFFAOYSA-N fluoren-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3C2=C1 YLQWCDOCJODRMT-UHFFFAOYSA-N 0.000 description 3
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- LNAZSHAWQACDHT-XIYTZBAFSA-N (2r,3r,4s,5r,6s)-4,5-dimethoxy-2-(methoxymethyl)-3-[(2s,3r,4s,5r,6r)-3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6r)-4,5,6-trimethoxy-2-(methoxymethyl)oxan-3-yl]oxyoxane Chemical compound CO[C@@H]1[C@@H](OC)[C@H](OC)[C@@H](COC)O[C@H]1O[C@H]1[C@H](OC)[C@@H](OC)[C@H](O[C@H]2[C@@H]([C@@H](OC)[C@H](OC)O[C@@H]2COC)OC)O[C@@H]1COC LNAZSHAWQACDHT-XIYTZBAFSA-N 0.000 description 2
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Landscapes
- Polymerisation Methods In General (AREA)
Description
本發明是有關於一種複合粒子、該複合粒子的製造方法及其用途(外用劑(external preparation)、塗佈劑、光學薄膜、樹脂組成物、及成形體),上述複合粒子包含聚合物粒子、附著在該聚合物粒子表面上的二氧化矽粒子。 The present invention relates to a composite particle, a method for producing the composite particle, and a use thereof (external preparation, a coating agent, an optical film, a resin composition, and a molded body), wherein the composite particles comprise polymer particles, A cerium oxide particle attached to the surface of the polymer particle.
平均粒徑為0.01μm~100μm的聚合物粒子例如在塗料等塗佈劑用添加劑(消光劑等)、墨水用添加劑(消光劑等)、接著劑的主成分或添加劑、人工大理石用添加劑(低收縮化劑等)、紙處理劑、化妝品等外用劑的填充材料(用以提高滑動性的填充劑)、層析法中所使用的管柱填充材料、靜電荷像顯影中所使用的調色劑(toner)用添加劑、薄膜用防結塊劑(anti-blocking agent)、光擴散體(光擴散薄膜等)用光擴散劑等用途中使用。 Polymer particles having an average particle diameter of from 0.01 μm to 100 μm are, for example, additives for coating agents such as paints (such as matting agents), additives for inks (such as matting agents), main components or additives for adhesives, and additives for artificial marble (low Filling materials for external preparations such as shrinkage agents, paper treatment agents, and cosmetics (fillers for improving slidability), column packing materials used in chromatography, and toning used in electrostatic image development It is used for additives such as an agent, an anti-blocking agent for a film, a light diffusing agent for a light diffusing film (such as a light diffusing film), and the like.
上述聚合物粒子通常藉由聚合性單體的懸浮聚合而製造。在懸浮聚合中,為了使包含聚合性單體的液滴在液滴並不合一、且液滴穩定地懸浮的系統內聚合,可使用二氧化矽等懸浮穩定劑。藉此可獲得具有均一的粒徑分佈的微細的聚合物粒子。 The above polymer particles are usually produced by suspension polymerization of a polymerizable monomer. In the suspension polymerization, in order to polymerize droplets containing a polymerizable monomer in a system in which droplets are not uniform and droplets are stably suspended, a suspension stabilizer such as cerium oxide can be used. Thereby, fine polymer particles having a uniform particle size distribution can be obtained.
例如在專利文獻1中記載了包含如下步驟的方法:對包含水系介質、聚合性單體、聚合起始劑、無機分散劑(例如膠體二氧化矽)及乳化劑的組成物進行攪拌,形成在水系介質中分散有油滴的液體的步驟;一面對上述分散液進行攪拌一面進行加熱,使上述聚合性單體聚合的步驟。藉由該方法,可獲得粒徑集中的樹脂粒子(聚合物粒子)。 For example, Patent Document 1 discloses a method of stirring a composition containing an aqueous medium, a polymerizable monomer, a polymerization initiator, an inorganic dispersant (for example, colloidal cerium oxide), and an emulsifier to form a composition. a step of dispersing a liquid of oil droplets in an aqueous medium; and a step of heating the above-mentioned polymerizable monomer while stirring the mixture. By this method, resin particles (polymer particles) having a concentrated particle diameter can be obtained.
[先前技術文獻] [Previous Technical Literature]
[專利文獻] [Patent Literature]
[專利文獻1]國際公開第2011/062173號 [Patent Document 1] International Publication No. 2011/062173
然而,近年來,作為使聚合物粒子具有新的特性、或使聚合物粒子的特性提高的方法之一,考慮在聚合物粒子中複合化二氧化矽粒子。例如若使二氧化矽粒子附著在聚合物粒子表面,則可使粒子表面的親水性、或粒子自身的硬度提高。表面具有親水性的粒子容易分散於水性介質中,因此可作為水性塗料等水系塗佈劑用添加劑(消光劑等)、化妝水等水系外用劑的原料而適宜地使用。而且,藉由使粒子自身的硬度提高,在作為塗料等塗佈劑的添加劑而使用的情況下,可期待耐刮痕性的提高。 However, in recent years, as one of methods for imparting new properties to polymer particles or improving properties of polymer particles, it is considered to combine ruthenium dioxide particles in polymer particles. For example, when the cerium oxide particles are attached to the surface of the polymer particles, the hydrophilicity of the surface of the particles or the hardness of the particles themselves can be improved. Since the particles having hydrophilicity on the surface are easily dispersed in an aqueous medium, they can be suitably used as a raw material for an aqueous external preparation such as an aqueous coating agent (such as a matting agent) such as an aqueous coating material or a lotion. In addition, when the hardness of the particles themselves is increased, when it is used as an additive of a coating agent such as a paint, improvement in scratch resistance can be expected.
藉由專利文獻1中所揭示的方法,可獲得樹脂粒子表面的無機分散劑的包覆量為0.0001g/m2~0.02g/m2的樹脂粒子。然而,該方法的目的在於獲得表面的二氧化矽等無機分散劑的附著量少的樹脂粒子(聚合物粒子),藉由該方法可抑制在樹脂粒子表 面附著無機分散劑。因此,藉由該方法而所得的樹脂粒子的表面所少量附著的二氧化矽粒子並不牢固地附著於樹脂粒子表面,容易自樹脂粒子脫落。 By the method disclosed in Patent Document 1, resin particles having a coating amount of the inorganic dispersant on the surface of the resin particles of 0.0001 g/m 2 to 0.02 g/m 2 can be obtained. However, the object of this method is to obtain resin particles (polymer particles) having a small amount of adhesion of an inorganic dispersant such as ceria on the surface, and by this method, adhesion of an inorganic dispersant to the surface of the resin particles can be suppressed. Therefore, the cerium oxide particles adhering a small amount on the surface of the resin particles obtained by this method do not strongly adhere to the surface of the resin particles, and are liable to fall off from the resin particles.
本發明是鑒於此種狀況而成者,其目的在於提供可獲得二氧化矽粒子難以自聚合物粒子表面脫落的複合粒子的複合粒子的製造方法、藉由該製造方法而所得的複合粒子、該複合粒子的用途。 In view of the above circumstances, an object of the present invention is to provide a method for producing composite particles in which composite particles having difficulty in detachment of cerium oxide particles from the surface of polymer particles, and composite particles obtained by the production method. The use of composite particles.
本發明的複合粒子的製造方法是包含聚合物粒子、附著在該聚合物粒子上的二氧化矽粒子的複合粒子的製造方法,其特徵在於包含聚合步驟,亦即在表面吸附有水溶性纖維素類的二氧化矽粒子的存在下,使聚合性單體進行水系懸浮聚合而獲得複合粒子。 The method for producing composite particles of the present invention is a method for producing composite particles comprising polymer particles and cerium oxide particles attached to the polymer particles, characterized in that it comprises a polymerization step, that is, adsorption of water-soluble cellulose on the surface In the presence of the cerium oxide-like particles, the polymerizable monomer is subjected to aqueous suspension polymerization to obtain composite particles.
在該製造方法中,在表面吸附有水溶性纖維素類的二氧化矽粒子的存在下,使聚合性單體進行水系懸浮聚合,因此由於二氧化矽粒子表面所吸附的水溶性纖維素類的作用,可使二氧化矽粒子牢固地附著於聚合物粒子表面。因此,可獲得二氧化矽粒子難以自聚合物粒子表面脫落的複合粒子。 In the production method, the polymerizable monomer is subjected to aqueous suspension polymerization in the presence of water-soluble cellulose-based cerium oxide particles adsorbed on the surface, and thus the water-soluble cellulose adsorbed on the surface of the cerium oxide particles The effect is that the cerium oxide particles can be firmly attached to the surface of the polymer particles. Therefore, composite particles in which the cerium oxide particles are hard to fall off from the surface of the polymer particles can be obtained.
而且,本發明的複合粒子的特徵在於包含:聚合物粒子、附著在上述聚合物粒子表面的二氧化矽粒子、及水溶性纖維素類。 Further, the composite particles of the present invention are characterized by comprising polymer particles, cerium oxide particles adhering to the surface of the polymer particles, and water-soluble cellulose.
在該複合粒子中,由於含有水溶性纖維素類而二氧化矽粒子牢固地附著於聚合物粒子表面,因此二氧化矽粒子難以自聚 合物粒子表面脫落。 In the composite particles, since the cerium oxide particles are firmly adhered to the surface of the polymer particles because they contain water-soluble cellulose, the cerium oxide particles are difficult to self-polymerize. The surface of the composite particles is detached.
而且,本發明的外用劑的特徵在於包含本發明的複合粒子。 Further, the external preparation of the present invention is characterized by comprising the composite particles of the present invention.
本發明的外用劑包含本發明的複合粒子,因此具有良好的滑動性。而且,在本發明的外用劑包含水性溶劑的情況下,由於附著在聚合物粒子表面的二氧化矽粒子的親水性而獲得複合粒子的良好的分散性。 The external preparation of the present invention contains the composite particles of the present invention and thus has good slidability. Further, when the external preparation of the present invention contains an aqueous solvent, good dispersibility of the composite particles is obtained due to the hydrophilicity of the ceria particles adhering to the surface of the polymer particles.
而且,本發明的塗佈劑的特徵在於包含本發明的複合粒子。 Moreover, the coating agent of the present invention is characterized by comprising the composite particles of the present invention.
本發明的塗佈劑包含本發明的複合粒子,因此可賦予由該塗佈劑所形成的塗膜光擴散性。而且,在本發明的塗佈劑中,藉由聚合物粒子表面所附著的二氧化矽粒子而確保複合粒子的硬度,因此可期待由該塗佈劑所形成的塗膜的耐刮痕性的提高。而且,在本發明的塗佈劑包含水性溶劑的情況下,由於聚合物粒子表面所附著的二氧化矽粒子的親水性而獲得複合粒子的良好的分散性。 Since the coating agent of the present invention contains the composite particles of the present invention, it is possible to impart light diffusibility to the coating film formed by the coating agent. Further, in the coating agent of the present invention, since the hardness of the composite particles is ensured by the cerium oxide particles adhering to the surface of the polymer particles, the scratch resistance of the coating film formed of the coating agent can be expected. improve. Further, in the case where the coating agent of the present invention contains an aqueous solvent, good dispersibility of the composite particles is obtained due to the hydrophilicity of the ceria particles adhered to the surface of the polymer particles.
而且,本發明的光學薄膜的特徵在於:將塗佈劑塗佈於基材上而成。 Further, the optical film of the present invention is characterized in that a coating agent is applied onto a substrate.
本發明的光學薄膜包含本發明的塗佈劑,因此具有光擴散性。 The optical film of the present invention contains the coating agent of the present invention and thus has light diffusibility.
而且,本發明的樹脂組成物的特徵在於:包含本發明的複合粒子與基材樹脂。 Further, the resin composition of the present invention is characterized by comprising the composite particles of the present invention and a base resin.
在本發明的樹脂組成物中,由於含有本發明的複合粒子而具有光擴散性。 The resin composition of the present invention has light diffusibility due to the inclusion of the composite particles of the present invention.
本發明的成形體的特徵在於:將本發明的樹脂組成物成形而成。 The molded article of the present invention is characterized in that the resin composition of the present invention is molded.
本發明的成形體是對包含本發明的複合粒子的樹脂組成物進行成形而成者,因此在本發明的成形體中,由於含有本發明的複合粒子而具有光擴散性。 Since the molded article of the present invention is formed by molding a resin composition containing the composite particles of the present invention, the molded article of the present invention has light diffusibility by containing the composite particles of the present invention.
藉由本發明可提供能夠獲得二氧化矽粒子難以自聚合物粒子表面脫落的複合粒子的複合粒子的製造方法、藉由該製造方法而所得的複合粒子、該複合粒子的用途。 According to the present invention, a method for producing composite particles capable of obtaining composite particles in which cerium oxide particles are hard to be detached from the surface of the polymer particles, a composite particle obtained by the production method, and a use of the composite particles can be provided.
圖1是放大表示本發明的實施例1中所得的複合粒子的剖面的一部分的穿透式電子顯微鏡(TEM)影像。 Fig. 1 is an enlarged view showing a transmission electron microscope (TEM) image of a part of a cross section of the composite particles obtained in Example 1 of the present invention.
圖2是本發明的實施例1中所得的複合粒子的剖面的穿透式電子顯微鏡(TEM)影像,是對聚合物粒子與二氧化矽粒子的界面部分進行放大的影像。 2 is a transmission electron microscope (TEM) image of a cross section of the composite particles obtained in Example 1 of the present invention, which is an image in which an interface portion between polymer particles and cerium oxide particles is enlarged.
以下,對本發明加以更詳細的說明。 Hereinafter, the present invention will be described in more detail.
[複合粒子的製造方法] [Manufacturing method of composite particles]
本發明的製造方法是包含聚合物粒子、附著在該聚合物粒子 上的二氧化矽粒子的複合粒子的製造方法。該製造方法包含聚合步驟,亦即在表面吸附有水溶性纖維素類的二氧化矽粒子的存在下,使聚合性單體進行水系懸浮聚合而獲得複合粒子。 The manufacturing method of the present invention comprises polymer particles attached to the polymer particles A method for producing composite particles of cerium oxide particles. This production method includes a polymerization step in which a polymerizable monomer is subjected to aqueous suspension polymerization in the presence of a water-soluble cellulose-based cerium oxide particle adsorbed on the surface to obtain a composite particle.
(聚合性單體) (polymerizable monomer)
在本發明的製造方法中所使用的聚合性單體並無特別限定,例如較佳的是並不具有磷酸酯鍵、具有可聚合的碳-碳雙鍵(廣義的乙烯鍵)的化合物(以下簡稱為聚合性乙烯系單體)。 The polymerizable monomer used in the production method of the present invention is not particularly limited, and for example, a compound having no phosphate bond and having a polymerizable carbon-carbon double bond (generalized ethylene bond) is preferred (hereinafter It is simply referred to as a polymerizable vinyl monomer).
上述聚合性乙烯系單體並無特別限定,可列舉具有1個烯基(廣義的乙烯基)的單官能單體、具有2個以上烯基(廣義的乙烯基)的多官能單體等。 The polymerizable vinyl monomer is not particularly limited, and examples thereof include a monofunctional monomer having one alkenyl group (generalized vinyl group) and a polyfunctional monomer having two or more alkenyl groups (generalized vinyl groups).
上述單官能單體例如可列舉α-亞甲基脂肪族單羧酸酯;苯乙烯;鄰甲基苯乙烯、間甲基苯乙烯、對甲基苯乙烯、對乙基苯乙烯、2,4-二甲基苯乙烯、對正丁基苯乙烯、對第三丁基苯乙烯、對正己基苯乙烯、對正辛基苯乙烯、對正壬基苯乙烯、對正癸基苯乙烯、對正十二烷基苯乙烯、對甲氧基苯乙烯、對苯基苯乙烯、對氯苯乙烯、3,4-二氯苯乙烯等苯乙烯衍生物;乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯等羧酸乙烯酯;如丙烯腈、丙烯醯胺等這樣的丙烯酸酯以外的丙烯酸衍生物;如甲基丙烯腈、甲基丙烯醯胺等這樣的甲基丙烯酸酯以外的甲基丙烯酸衍生物等。 Examples of the above monofunctional monomer include an α-methylene aliphatic monocarboxylic acid ester; styrene; o-methyl styrene, m-methyl styrene, p-methyl styrene, p-ethyl styrene, 2, 4 - dimethyl styrene, p-n-butyl styrene, p-tert-butyl styrene, p-n-hexyl styrene, p-n-octyl styrene, p-n-decyl styrene, p-n-decyl styrene, pair Styrene derivatives such as n-dodecylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, 3,4-dichlorostyrene; vinyl acetate, vinyl propionate, butyl a vinyl carboxylate such as vinyl acetate; an acrylic acid derivative other than an acrylate such as acrylonitrile or acrylamide; or a methacrylic acid other than a methacrylate such as methacrylonitrile or methacrylamide. Derivatives, etc.
上述α-亞甲基脂肪族單羧酸酯可列舉丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸正丁酯、丙烯酸異丁酯、丙烯酸正辛酯、丙烯酸十二烷基酯、丙烯酸-2-乙基己酯、丙烯酸硬脂基酯、 丙烯酸月桂基酯、丙烯酸-2-氯乙酯、丙烯酸苯酯、丙烯酸-2-(二甲基胺基)乙酯、丙烯酸-2-(二乙基胺基)乙酯、丙烯酸-2-羥基乙酯、丙烯酸-2-羥基丙酯等丙烯酸酯;甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、甲基丙烯酸正辛酯、甲基丙烯酸十二烷基酯、甲基丙烯酸-2-乙基己酯、甲基丙烯酸硬脂基酯、甲基丙烯酸月桂基酯、甲基丙烯酸苯酯、甲基丙烯酸-2-(二甲基胺基)乙酯、甲基丙烯酸-2-(二乙基胺基)乙酯、甲基丙烯酸-2-羥基乙酯、甲基丙烯酸-2-羥基丙酯等甲基丙烯酸酯;α-氯丙烯酸甲酯等α-鹵代丙烯酸酯(haloacrylic acid ester)等。 The above α-methylene aliphatic monocarboxylic acid ester may, for example, be methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, isobutyl acrylate, n-octyl acrylate, dodecyl acrylate or acrylic acid. 2-ethylhexyl ester, stearyl acrylate, Lauryl acrylate, 2-chloroethyl acrylate, phenyl acrylate, 2-(dimethylamino)ethyl acrylate, 2-(diethylamino)ethyl acrylate, 2-hydroxy acrylate Ethyl ester, acrylate such as 2-hydroxypropyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, methacrylic acid Octyl ester, dodecyl methacrylate, 2-ethylhexyl methacrylate, stearyl methacrylate, lauryl methacrylate, phenyl methacrylate, methacrylic acid-2- (Dimethylamino)ethyl ester, 2-(diethylamino)ethyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, etc. Α-haloacrylic acid ester or the like such as α-chloroacrylate.
亦可視情況使用如丙烯酸、甲基丙烯酸、馬來酸、富馬酸等這樣的α,β-不飽和羧酸作為單官能單體。另外,亦可將該些化合物2種以上組合使用。而且,亦可在不妨礙本發明的效果的範圍內,使用如下化合物的1種或將2種以上組合使用而作為單官能單體:乙烯基甲基醚、乙烯基乙基醚、乙烯基異丁基醚等乙烯醚類;乙烯基甲基酮、乙烯基己基酮、甲基異丙烯基酮等乙烯基酮類;N-乙烯基吡咯、N-乙烯基咔唑、N-乙烯基吲哚、N-乙烯基吡咯啶酮等N-乙烯基化合物;乙烯基萘鹽等。 As the monofunctional monomer, an α,β-unsaturated carboxylic acid such as acrylic acid, methacrylic acid, maleic acid or fumaric acid may also be used as the case may be. Further, two or more kinds of these compounds may be used in combination. In addition, one type of the following compounds or a combination of two or more types may be used as a monofunctional monomer in the range which does not inhibit the effects of the present invention: vinyl methyl ether, vinyl ethyl ether, vinyl Vinyl ethers such as butyl ether; vinyl ketones such as vinyl methyl ketone, vinyl hexyl ketone, and methyl isopropenyl ketone; N-vinyl pyrrole, N-vinyl oxazole, N-vinyl fluorene An N-vinyl compound such as N-vinylpyrrolidone; a vinyl naphthalene salt or the like.
另外,在本發明中,上述單官能單體可使用1種或將2種以上組合使用。而且,上述單官能單體中,苯乙烯或甲基丙烯酸甲酯等廉價,因此作為本發明中所使用的單官能單體而言更佳。 Further, in the present invention, the above-mentioned monofunctional monomers may be used alone or in combination of two or more. Further, among the above monofunctional monomers, styrene or methyl methacrylate is inexpensive, and therefore it is more preferable as the monofunctional monomer used in the present invention.
上述多官能單體可列舉二乙烯基苯;乙二醇二(甲基)丙 烯酸酯、聚乙二醇二(甲基)丙烯酸酯(重複單元數為2~10)、丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯(重複單元數為2~10)、1,3-丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、烷氧基化新戊二醇二(甲基)丙烯酸酯、丙氧基化新戊二醇二(甲基)丙烯酸酯、羥基特戊酸新戊二醇二(甲基)丙烯酸酯、二噁烷二醇二(甲基)丙烯酸酯等2官能烷二醇二(甲基)丙烯酸酯;丁二醇二(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、烷氧基化己二醇二(甲基)丙烯酸酯、環己二醇二(甲基)丙烯酸酯、十二烷二醇二(甲基)丙烯酸酯、三環癸烷二醇二(甲基)丙烯酸酯等2官能烷二醇二(甲基)丙烯酸酯;乙氧基化(重複單元數為2~10)雙酚A二(甲基)丙烯酸酯等2官能乙氧基化雙酚A二(甲基)丙烯酸酯;三羥甲基丙烷三(甲基)丙烯酸酯、乙氧基化三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、三丙烯醯氧基乙基磷酸酯等3官能三羥甲基丙烷三(甲基)丙烯酸酯類;季戊四醇四(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯等4官能四(甲基)丙烯酸酯;二季戊四醇六(甲基)丙烯酸酯等6官能二季戊四醇六(甲基)丙烯酸酯類;聚(季戊四醇)丙烯酸酯等8官能季戊四醇(甲基)丙烯酸酯類;如乙氧基化異三聚氰酸三(甲基)丙烯酸酯這樣的3官能的含有氮原子的環狀(甲基)丙烯酸酯類等。另外,在本申請說明書中,「(甲基)丙烯酸酯」表示甲基丙烯酸酯或丙烯酸酯。 The above polyfunctional monomer may, for example, be divinylbenzene; ethylene glycol di(meth)propyl Ethyl ester, polyethylene glycol di(meth)acrylate (repeating unit number is 2~10), propylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate (repeating unit number is 2~) 10), 1,3-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, alkoxylated neopentyl glycol di(meth)acrylate, propoxylation Bifunctional alkanediol di(methyl) such as neopentyl glycol di(meth)acrylate, hydroxypivalic acid neopentyl glycol di(meth)acrylate, dioxanediol di(meth)acrylate Acrylate; butanediol di(meth)acrylate, hexanediol di(meth)acrylate, alkoxylated hexanediol di(meth)acrylate, cyclohexanediol di(methyl) Bifunctional alkanediol di(meth)acrylate such as acrylate, dodecanediol di(meth)acrylate, tricyclodecanediol di(meth)acrylate; ethoxylation (repeating unit) 2 to 10) bifunctional bisphenol A di(meth)acrylate such as bisphenol A di(meth)acrylate; trimethylolpropane tri(meth)acrylate, ethoxylate Trimethylolpropane tri(meth)acrylate, pentaerythritol Trifunctional trimethylolpropane tri(meth)acrylates such as (meth) acrylate and tripropylene methoxyethyl phosphate; pentaerythritol tetra(meth) acrylate, di-trimethylolpropane IV 4-functional tetrakis(meth)acrylate such as (meth)acrylate; 6-functional dipentaerythritol hexa(meth)acrylate such as dipentaerythritol hexa(meth)acrylate; and 8-functional pentaerythritol such as poly(pentaerythritol) acrylate (Meth) acrylates; such as trifunctional nitrogen-containing cyclic (meth) acrylates such as ethoxylated tris (meth) acrylate. Further, in the specification of the present application, "(meth) acrylate" means methacrylate or acrylate.
在本發明的製造方法中,使用上述聚合性乙烯系單體作為上述聚合性單體的情況下,上述聚合性乙烯系單體較佳的是包 含單官能單體及多官能單體雙方。藉此在聚合物粒子中形成良好的交聯結構,可賦予複合粒子良好的耐溶劑性。相對於聚合性乙烯系單體的總使用量,多官能單體的使用量較佳的是0.5重量%~50重量%的範圍內,更佳的是1重量%~40重量%的範圍內。藉此而在聚合物粒子中形成更良好的交聯結構,可賦予複合粒子更優異的耐溶劑性。 In the production method of the present invention, when the polymerizable vinyl monomer is used as the polymerizable monomer, the polymerizable vinyl monomer is preferably a package. Both monofunctional monomers and polyfunctional monomers are included. Thereby, a good crosslinked structure is formed in the polymer particles, and the composite particles can be imparted with good solvent resistance. The amount of the polyfunctional monomer to be used is preferably in the range of 0.5% by weight to 50% by weight, and more preferably in the range of 1% by weight to 40% by weight based on the total amount of the polymerizable vinyl monomer. Thereby, a more favorable crosslinked structure is formed in the polymer particles, and the composite particles can be more excellent in solvent resistance.
在本發明的製造方法中,作為上述聚合性單體,可僅僅使用上述聚合性乙烯系單體,亦可根據後述的水溶性纖維素類的種類而將上述聚合性乙烯系單體與以下的式(1)~式(5)所表示的聚合性磷酸系單體併用。藉由根據後述的水溶性纖維素類的種類而將上述聚合性乙烯系單體與上述聚合性磷酸系單體併用,可在聚合性單體的水系懸浮聚合中,使水性介質中的聚合性單體的液滴的穩定性提高。因此,在本發明的製造方法中,可將上述聚合性磷酸系單體與上述聚合性乙烯系單體一同適宜地使用。 In the production method of the present invention, the polymerizable monomer may be used alone, or the polymerizable vinyl monomer may be used in the following manner depending on the type of the water-soluble cellulose to be described later. The polymerizable phosphate monomers represented by the formulae (1) to (5) are used in combination. By using the above-mentioned polymerizable vinyl monomer together with the above polymerizable phosphate monomer in accordance with the type of the water-soluble cellulose to be described later, the polymerizable property in the aqueous medium can be obtained in the aqueous suspension polymerization of the polymerizable monomer. The stability of the droplets of the monomer is improved. Therefore, in the production method of the present invention, the above polymerizable phosphate-based monomer can be suitably used together with the above-mentioned polymerizable vinyl monomer.
(式(1)中,n為1~5,在a為1時,b為2,在a為2時,b為1) (In the formula (1), n is 1 to 5, when a is 1, b is 2, and when a is 2, b is 1)
(式(3)中,n為1~5) (in equation (3), n is 1~5)
(式(5)中,n為1~6) (in the formula (5), n is 1 to 6)
作為上述式(1)所示的聚合性磷酸系單體的具體例,可列舉日本化薬股份有限公司製造的「KAYAMER(註冊商標)PM-21」(在上述式(1)中n=1、a=1、b=2的化合物、與在上述式(1)中n=1、a=2、b=1的化合物的莫耳比為1比1的混合物)。而且,作為上述式(2)所示的聚合性磷酸系單體的具體例,可列舉日本化薬股份有限公司製造的「KAYAMER(註冊商標)PM-2」、共榮社化學股份有限公司製造的「Light ester P-2M」等。而且,作為上述式(3)所示的聚合性磷酸系單體的具體例,可列舉日本化薬股份有限公司製造的「KAYAMER(註冊商標)PM-1」(在上述式(3)中n=1的化合物)、共榮社化學股份有限公司製造的「Light ester P-1M」(在上述式(3)中n=1的化合物)、Uni-Chemical股份有限公司製造的「Phosmer(註冊商標)M」(在上述式(3)中n=1的化合物)、Uni-Chemical股份有限公司製造的「Phosmer(註冊商標)PE」(在上述式(3)中n=4~5的化合物)等。而且,作為上述式(4)所示的聚合性磷酸系單體的具體例,可列舉Uni-Chemical股份有限公司製造的「Phosmer(註冊商標)CL」等。而且,作為上述式(5)所示的聚合性磷酸系單體的具體例,可列 舉Uni-Chemical股份有限公司製造的「Phosmer(註冊商標)PP」(在上述式(5)中n=5~6的化合物)等。 Specific examples of the polymerizable phosphate-based monomer represented by the above formula (1) include "KAYAMER (registered trademark) PM-21 manufactured by Nippon Kasei Co., Ltd. (in the above formula (1), n = 1) A compound having a = 1 and b = 2, and a molar ratio of 1 to 1 in a molar ratio of a compound of n = 1, a = 2, and b = 1 in the above formula (1). In addition, as a specific example of the polymerizable phosphate-based monomer represented by the above formula (2), "KAYAMER (registered trademark) PM-2" manufactured by Nippon Kasei Co., Ltd., manufactured by Kyoeisha Chemical Co., Ltd. "Light ester P-2M" and so on. In addition, as a specific example of the polymerizable phosphate-based monomer represented by the above formula (3), "KAYAMER (registered trademark) PM-1" manufactured by Nippon Kasei Co., Ltd. (in the above formula (3), n "Light ester P-1M" manufactured by Kyoeisha Chemical Co., Ltd. (a compound of n = 1 in the above formula (3)), and "Phosmer (registered trademark) manufactured by Uni-Chemical Co., Ltd.) M" (a compound of n = 1 in the above formula (3)), "Phosmer (registered trademark) PE" manufactured by Uni-Chemical Co., Ltd. (a compound of n = 4 to 5 in the above formula (3)) Wait. In addition, as a specific example of the polymerizable phosphate-based monomer represented by the above formula (4), "Phosmer (registered trademark) CL" manufactured by Uni-Chemical Co., Ltd., or the like can be mentioned. Further, as a specific example of the polymerizable phosphate monomer represented by the above formula (5), it can be listed. "Phosmer (registered trademark) PP" (a compound of n = 5 to 6 in the above formula (5)) manufactured by Uni-Chemical Co., Ltd., and the like.
在本發明中,在併用上述聚合性磷酸系單體與上述聚合性乙烯系單體的情況下,相對於上述聚合性乙烯系單體的使用量100重量份,上述聚合性磷酸系單體的使用量較佳的是0.01重量份~1重量份的範圍內,更佳的是0.01重量份~0.8重量份的範圍內。若相對於上述聚合性乙烯系單體的使用量100重量份,上述聚合性磷酸系單體的使用量超過1重量份,則存在如下之虞:在聚合時變得容易產生如乳化粒子(乳化聚合的副產物微粒子)等這樣的粒徑過小的複合粒子,複合粒子的粒徑的變異係數變大。 In the present invention, when the polymerizable phosphate-based monomer and the polymerizable vinyl monomer are used in combination, the polymerizable phosphate-based monomer is used in an amount of 100 parts by weight based on 100 parts by weight of the polymerizable vinyl monomer. The amount used is preferably in the range of 0.01 part by weight to 1 part by weight, more preferably 0.01 part by weight to 0.8 part by weight. When the amount of the polymerizable phosphate-based monomer used is more than 1 part by weight based on 100 parts by weight of the polymerizable vinyl monomer, the amount of the polymerizable phosphate-based monomer is as follows: emulsified particles (emulsified) are easily formed during polymerization. The composite particles having an excessively small particle diameter such as the by-product fine particles of the polymerization have a large coefficient of variation in the particle diameter of the composite particles.
(水性介質) (aqueous medium)
在本發明的製造方法的上述聚合步驟中,用以使上述聚合性單體進行水系懸浮聚合的水性介質可列舉水、或水與水溶性介質(例如甲醇、乙醇等醇)的混合介質。作為水性介質的使用量,為了實現複合粒子的穩定化,通常較佳的是相對於聚合性單體的使用量100重量份而言為100重量份~1000重量份。 In the above polymerization step of the production method of the present invention, the aqueous medium for carrying out the aqueous suspension polymerization of the polymerizable monomer may, for example, be water or a mixed medium of water and a water-soluble medium (for example, an alcohol such as methanol or ethanol). The amount of the aqueous medium to be used is preferably from 100 parts by weight to 1000 parts by weight per 100 parts by weight of the polymerizable monomer in order to stabilize the composite particles.
(聚合起始劑) (polymerization initiator)
在本發明的製造方法的上述聚合步驟中,較佳的是在聚合起始劑的存在下進行上述聚合性單體的水系懸浮聚合。 In the above polymerization step of the production method of the present invention, it is preferred to carry out aqueous suspension polymerization of the above polymerizable monomer in the presence of a polymerization initiator.
上述聚合起始劑通常可適宜使用水系懸浮聚合中所使用的油溶性的過氧化物系聚合起始劑或偶氮系聚合起始劑。 As the polymerization initiator, an oil-soluble peroxide-based polymerization initiator or an azo-based polymerization initiator used in aqueous suspension polymerization can be suitably used.
上述過氧化物系聚合起始劑例如可列舉過氧化苯甲 醯、過酸化月桂醯、過酸化辛醯、鄰氯過氧化苯甲醯、鄰甲氧基過氧化苯甲醯、過氧化甲基乙基酮、過氧化二碳酸二異丙酯、異丙苯過氧化氫、過氧化環己酮、第三丁基過氧化氫、二異丙基苯過氧化氫等。 The peroxide-based polymerization initiator may, for example, be benzoic acid peroxide. 醯, peracidated laurel, peracid octyl, o-chloroperoxybenzaldehyde, o-methoxyperoxybenzidine, methyl ethyl ketone peroxide, diisopropyl peroxydicarbonate, cumene Hydrogen peroxide, cyclohexanone peroxide, tert-butyl hydroperoxide, diisopropylbenzene hydroperoxide, and the like.
上述偶氮系聚合起始劑例如可列舉2,2'-偶氮雙異丁腈、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙(2,3-二甲基丁腈)、2,2'-偶氮雙(2-甲基丁腈)、2,2'-偶氮雙(2,3,3-三甲基丁腈)、2,2'-偶氮雙(2-異丙基丁腈)、1,1'-偶氮雙(環己烷-1-甲腈)、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、(2-胺甲醯基偶氮)異丁腈、4,4'-偶氮雙(4-氰基戊酸)、2,2'-偶氮雙異丁酸二甲酯等。 Examples of the above azo polymerization initiator include 2,2'-azobisisobutyronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), and 2,2'-azo. Bis(2,3-dimethylbutyronitrile), 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis(2,3,3-trimethylbutyronitrile ), 2,2'-azobis(2-isopropylbutyronitrile), 1,1'-azobis(cyclohexane-1-carbonitrile), 2,2'-azobis (4- Methoxy-2,4-dimethylvaleronitrile), (2-aminoformamidoazo)isobutyronitrile, 4,4'-azobis(4-cyanovaleric acid), 2,2' - dimethyl azobisisobutyrate or the like.
上述聚合起始劑中,自分解速度等觀點考慮,較佳的是將2,2'-偶氮雙異丁腈、2,2'-偶氮雙(2,4-二甲基戊腈)、過氧化苯甲醯、過酸化月桂醯等作為本發明的製造方法中所可使用的聚合起始劑。 Among the above polymerization initiators, 2,2'-azobisisobutyronitrile and 2,2'-azobis(2,4-dimethylvaleronitrile) are preferred from the viewpoints of decomposition rate and the like. Benzoyl peroxide, peracidated laurel, etc. are polymerization initiators which can be used in the production method of the present invention.
相對於上述聚合性單體的使用量100重量份而言,上述聚合起始劑的使用量較佳的是0.01重量份~10重量份,更佳的是0.1重量份~5.0重量份。若相對於上述聚合性單體的使用量100重量份,上述聚合起始劑的使用量不足0.01重量份,則難以充分地實現聚合起始的功能;而且,若超過10重量份,則無法獲得與使用量相符的效果,成本上不經濟,因此欠佳。 The amount of the polymerization initiator to be used is preferably from 0.01 part by weight to 10 parts by weight, more preferably from 0.1 part by weight to 5.0 parts by weight, per 100 parts by weight of the polymerizable monomer. When the amount of the polymerization initiator used is less than 0.01 part by weight based on 100 parts by weight of the polymerizable monomer, it is difficult to sufficiently achieve the function of starting polymerization; and if it exceeds 10 parts by weight, it is not obtained. The effect that matches the amount used is not economical and therefore not good.
(表面吸附有水溶性纖維素類的二氧化矽粒子) (The surface is adsorbed with water-soluble cellulose-based cerium oxide particles)
在本發明的製造方法的上述聚合步驟中,上述聚合性單體的 水系懸浮聚合是在吸附有水溶性纖維素類的二氧化矽粒子的存在下進行的。在上述聚合步驟中,吸附有上述水溶性纖維素類的二氧化矽粒子作為懸浮穩定劑而發揮功能。 In the above polymerization step of the production method of the present invention, the above polymerizable monomer The aqueous suspension polymerization is carried out in the presence of cerium oxide particles adsorbed with water-soluble cellulose. In the above polymerization step, the above-described water-soluble cellulose-based cerium oxide particles are adsorbed as a suspension stabilizer.
上述二氧化矽粒子並無特別限定,可任意使用公知的二氧化矽粒子,較佳的是使用平均一次粒徑為500nm以下者。若使用平均一次粒徑大於500nm的二氧化矽粒子,則為了穩定地進行懸浮聚合所必需的添加量變多,並不經濟,而且難以穩定地使上述聚合性單體分散,因此欠佳。而且,上述二氧化矽粒子的平均一次粒徑較佳的是盡可能小,更佳的是5nm~150nm的範圍,進一步更佳的是8nm~100nm的範圍。 The cerium oxide particles are not particularly limited, and any known cerium oxide particles can be used arbitrarily, and those having an average primary particle diameter of 500 nm or less are preferably used. When cerium oxide particles having an average primary particle diameter of more than 500 nm are used, the amount of addition necessary for stably performing suspension polymerization increases, which is uneconomical, and it is difficult to stably disperse the above-mentioned polymerizable monomer, which is not preferable. Further, the average primary particle diameter of the above cerium oxide particles is preferably as small as possible, more preferably in the range of 5 nm to 150 nm, still more preferably in the range of 8 nm to 100 nm.
上述二氧化矽粒子可較佳地使用膠體二氧化矽。上述膠體二氧化矽可列舉沈積的二氧化矽粉末、氣相法二氧化矽粉末等粉末狀膠體二氧化矽;在介質中穩定分散至一次粒子水準的膠體二氧化矽溶膠。該些中,在介質中穩定分散至一次粒子水準的膠體二氧化矽溶膠更適於在本發明的製造方法中使用。 As the above cerium oxide particles, colloidal cerium oxide can be preferably used. The colloidal cerium oxide may, for example, be a powdered colloidal cerium oxide such as a deposited cerium oxide powder or a vapor phase cerium oxide powder; or a colloidal cerium oxide sol which is stably dispersed in a medium to a primary particle level. Among these, a colloidal cerium oxide sol which is stably dispersed in a medium to a primary particle level is more suitable for use in the production method of the present invention.
上述膠體二氧化矽溶膠可適宜使用水性二氧化矽溶膠、有機二氧化矽溶膠等。特別是在本發明的製造方法中,為了使聚合性單體進行水系懸浮聚合(亦即,在聚合性單體的聚合中使用水性介質),自膠體二氧化矽溶膠的分散穩定性方面而言,最佳的是使用水性膠體二氧化矽。至於膠體二氧化矽溶膠中的二氧化矽濃度(固體成分濃度),通常市售有5重量%~50重量%者,可容易地獲得,因此較佳。 As the colloidal cerium oxide sol, an aqueous cerium oxide sol, an organic cerium oxide sol or the like can be suitably used. In particular, in the production method of the present invention, in order to carry out aqueous suspension polymerization of a polymerizable monomer (that is, an aqueous medium is used in polymerization of a polymerizable monomer), in terms of dispersion stability of the colloidal cerium oxide sol The best is to use aqueous colloidal cerium oxide. The concentration of cerium oxide (solid content concentration) in the colloidal cerium oxide sol is usually 5% to 50% by weight, which is easily obtained, and is therefore preferable.
作為上述膠體二氧化矽的市售品,可列舉日產化學工業股份有限公司製造的Snowtex(註冊商標)系列,例如粒徑為5nm~100nm的球狀粒子的通用型Snowtex(註冊商標)(鹼性:「ST-XS」、「ST-30」、「ST-50」、「ST-30L」、「ST-ZL」,酸性:「ST-OXS」、「ST-O」、「ST-O-40」、「ST-OL」、「ST-OZL35」)、粒徑為70nm~480nm的球狀粒子的大粒型Snowtex(註冊商標)(鹼性:「ST-MP-2040」、「ST-MP-4540M」)、粒徑為40nm~100nm的細長形狀的鏈狀型Snowtex(註冊商標)(鹼性:「ST-UP」,酸性:「ST-OUP」)、粒徑為10nm~25nm的球狀粒子連結而成的珍珠項鏈狀型的Snowtex(註冊商標)(鹼性:「ST-PS-S」、「ST-PS-M」,酸性:「ST-PS-SO」、「ST-PS-MO」)等。 As a commercially available product of the above-mentioned colloidal cerium oxide, a Snowtex (registered trademark) series manufactured by Nissan Chemical Industries Co., Ltd., for example, a general-purpose Snowtex (registered trademark) having a spherical particle diameter of 5 nm to 100 nm (alkaline) : "ST-XS", "ST-30", "ST-50", "ST-30L", "ST-ZL", Acidity: "ST-OXS", "ST-O", "ST-O-" 40", "ST-OL", "ST-OZL35"), and large-sized Snowtex (registered trademark) of spherical particles with a particle size of 70 nm to 480 nm (alkaline: "ST-MP-2040", "ST-MP" -4540M"), a chain-shaped Snowtex (registered trademark) (alkaline: "ST-UP", acid: "ST-OUP") having a diameter of 40 nm to 100 nm, and a ball having a particle diameter of 10 nm to 25 nm Snowtex (registered trademark) of pearl necklace type (alkaline: "ST-PS-S", "ST-PS-M", acidity: "ST-PS-SO", "ST-PS" -MO") and so on.
上述二氧化矽粒子的使用量(以下稱為添加量)較佳的是藉由本製造方法而所得的複合粒子每單位表面積為0.022g/m2~0.15g/m2。在上述二氧化矽粒子的添加量不足0.022g/m2的情況下,存在如下之虞:在上述複合粒子中,二氧化矽粒子在上述聚合物粒子表面的附著變得不充分;在超過0.15g/m2的情況下,存在如下之虞:未能獲得與其相符的效果,變得不經濟。 The amount of the cerium oxide particles used (hereinafter referred to as the amount of addition) is preferably such that the composite particles obtained by the present production method have a surface area per unit surface of from 0.022 g/m 2 to 0.15 g/m 2 . When the amount of the cerium oxide particles added is less than 0.022 g/m 2 , in the composite particles, the adhesion of the cerium oxide particles to the surface of the polymer particles is insufficient; In the case of g/m 2 , there is a problem that failure to obtain an effect that matches it is uneconomical.
作為上述二氧化矽粒子上所吸附的上述水溶性纖維素類,並無特別限定,例如可列舉甲基纖維素等烷基纖維素類;羥甲基纖維素、羥乙基纖維素、羥丙基纖維素等羥烷基纖維素類;羥乙基甲基纖維素、羥丙基甲基纖維素等羥烷基烷基纖維素類等化合物。該些化合物中,較佳的是羥烷基纖維素類、羥烷基烷基 纖維素類,更佳的是羥丙基纖維素(HPC)、羥丙基甲基纖維素(HPMC)。而且,該些化合物可使用1種或將2種以上組合使用。 The water-soluble cellulose to be adsorbed on the cerium oxide particles is not particularly limited, and examples thereof include alkyl celluloses such as methyl cellulose; hydroxymethyl cellulose, hydroxyethyl cellulose, and hydroxypropyl A hydroxyalkylcellulose such as a cellulose or a compound such as a hydroxyalkylalkylcellulose such as hydroxyethylmethylcellulose or hydroxypropylmethylcellulose. Among these compounds, preferred are hydroxyalkyl celluloses and hydroxyalkyl groups. Cellulose, more preferably hydroxypropylcellulose (HPC), hydroxypropylmethylcellulose (HPMC). Further, these compounds may be used alone or in combination of two or more.
已知羥丙基纖維素(HPC)一般具有45℃的下限臨界共溶溫度(Lower Critical Solution Temperature,LCST),市售品例如可列舉日本曹達股份有限公司製造的NISSO(註冊商標)HPC系列(「SSL」、「SL」、「L」、「M」、「H」等)。 It is known that hydroxypropylcellulose (HPC) generally has a lower critical solution temperature (LCST) of 45 ° C, and commercially available products include, for example, the NISSO (registered trademark) HPC series manufactured by Japan Soda Co., Ltd. ( "SSL", "SL", "L", "M", "H", etc.).
而且,羥丙基甲基纖維素(HPMC)的市售品可列舉信越化學工業股份有限公司製造的METOLOSE(註冊商標)系列,更具體而言可列舉具有60℃的濁點(clouding point)的METOLOSE(註冊商標)60SH系列(「SH60-50」、「60SH-4000」、「60SH-10000」)、具有65℃的濁點的METOLOSE(註冊商標)65SH系列(「65SH-50」、「65SH-400」、「65SH-1500」、「65SH-4000」)、具有90℃的濁點的METOLOSE(註冊商標)90SH系列(「90SH-100」、「90SH-400」、「90SH-4000」、「90SH-15000」)等。 Further, a commercially available product of hydroxypropylmethylcellulose (HPMC) may be a METOLOSE (registered trademark) series manufactured by Shin-Etsu Chemical Co., Ltd., and more specifically, a clouding point having a temperature of 60 °C. METOLOSE (registered trademark) 60SH series ("SH60-50", "60SH-4000", "60SH-10000"), METOLOSE (registered trademark) 65SH series with 65 °C cloud point ("65SH-50", "65SH METOLOSE (registered trademark) 90SH series ("90SH-100", "90SH-400", "90SH-4000") with a cloud point of 90 °C, -400", "65SH-1500", "65SH-4000") "90SH-15000") and so on.
上述水溶性纖維素類在上述二氧化矽粒子上的吸附量並無特別限定,可根據本發明中所使用的二氧化矽粒子的比表面積而適宜設定,較佳的是每1g上述二氧化矽粒子上為0.05g~0.5g。 The amount of the water-soluble cellulose to be adsorbed on the above-mentioned ceria particles is not particularly limited, and can be appropriately set according to the specific surface area of the ceria particles used in the present invention, and it is preferable to per gram of the above-mentioned ceria. The particles are 0.05g~0.5g.
另外,水溶性纖維素類在二氧化矽粒子上的吸附量例如可使用公益社團法人高分子學會發行的高分子論文集(日本高分子科學與技術雜誌(Japanese Journal of Polymer Science and Technology))第40卷,第10號,第697頁-第702頁(1983年 10月)中所記載的方法而測定。例如可藉由後述的實施例的項中所記載的[水溶性纖維素類在二氧化矽粒子上的吸附量的測定方法]而測定。 In addition, the amount of the water-soluble cellulose adsorbed on the cerium oxide particles can be, for example, the Japanese Journal of Polymer Science and Technology published by the Society of Polymer Science and Technology. Volume 40, No. 10, page 697 - page 702 (1983) It is measured by the method described in October). For example, it can be measured by [method of measuring the amount of adsorption of water-soluble cellulose on cerium oxide particles] described in the section of the examples described later.
本發明的製造方法較佳的是在上述聚合步驟之前包含吸附步驟,亦即藉由上述水溶性纖維素類對上述二氧化矽粒子進行處理,使上述水溶性纖維素類吸附於上述二氧化矽粒子表面。 Preferably, the production method of the present invention comprises an adsorption step prior to the polymerization step, that is, the water-soluble cellulose is adsorbed to the cerium oxide by treating the cerium oxide particles with the water-soluble cellulose. Particle surface.
用以使上述二氧化矽粒子表面吸附上述水溶性纖維素類的利用上述水溶性纖維素類的上述二氧化矽粒子的處理方法並無特別限定,可適用公知的方法,例如較佳的是在水系介質中使二氧化矽粒子及水溶性纖維素類共存,使水溶性纖維素類物理性吸附在二氧化矽粒子表面的方法(具體例為由預先吸附至二氧化矽顆粒上的高分子聚合物所製備的矽油乳液的流變及界面性質(Rheological and Interfacial Properties of Silicone Oil Emulsions Prepared by Polymer Pre-adsorbed onto Silica Particles),膠體與界面A:物理化學與工程方面(Colloids Surfaces A:Physicochem.Eng.Aspects),328,2008,114-122.的文獻中所記載的方法)。藉由該處理方法而吸附於二氧化矽粒子上的水溶性纖維素類在上述聚合步驟中基本上不自二氧化矽粒子脫離,處於穩定的狀態。 The treatment method of the above-described water-soluble cellulose-based cerium oxide particles for adsorbing the water-soluble cellulose on the surface of the cerium oxide particles is not particularly limited, and a known method can be applied. For example, it is preferred to A method in which a cerium oxide particle and a water-soluble cellulose are coexisted in an aqueous medium, and a water-soluble cellulose is physically adsorbed on the surface of the cerium oxide particle (specifically, a polymer polymerization adsorbed onto the cerium oxide particle in advance) Rheological and Interfacial Properties of Silicone Oil Emulsions Prepared by Polymer Pre-adsorbed onto Silica Particles, Colloid and Interface A: Physicochemical and Engineering Aspects (Colloids Surfaces A: Physicochem.Eng .Aspects), 328, 2008, 114-122. The water-soluble cellulose adsorbed on the ceria particles by this treatment method is substantially not desorbed from the ceria particles in the above polymerization step, and is in a stable state.
而且,在上述水溶性纖維素類的(T-15)℃(T表示上述水溶性纖維素類的下限臨界共溶溫度(℃)或濁點(℃))以上的溫度條件下、更佳的是(T-15)℃以上、(T+20)℃以下的溫度 條件下,使上述二氧化矽粒子與上述水溶性纖維素類共存,藉此可更有效地使水溶性纖維素類物理性吸附在上述二氧化矽粒子表面。另外,上述水溶性纖維素類根據其特性而僅僅具有下限臨界共溶溫度或濁點的任意一方。 Further, it is more preferable that the water-soluble cellulose (T-15) ° C (T represents a lower limit critical solution temperature (° C.) or a cloud point (° C.) of the water-soluble cellulose) Is (T-15) °C or higher, (T+20) °C or lower temperature Under the condition, the cerium oxide particles and the water-soluble cellulose are coexisted, whereby the water-soluble cellulose can be more effectively adsorbed on the surface of the cerium oxide particles. Further, the water-soluble cellulose described above has only one of the lower limit critical co-solvation temperature or the cloud point depending on its characteristics.
另外,在上述吸附步驟中,未吸附於二氧化矽粒子上的水溶性纖維素類可在上述聚合步驟前藉由離心分離等而去除,亦可在上述聚合步驟之後,對上述聚合步驟中所得的複合粒子進行純化的純化步驟中藉由清洗而去除。 Further, in the adsorption step, the water-soluble cellulose not adsorbed on the ceria particles may be removed by centrifugation or the like before the polymerization step, or may be obtained after the above polymerization step. The composite particles are removed by washing in a purification step for purification.
而且,在本發明的製造方法中,在上述聚合步驟中,亦可在並不妨礙吸附有上述水溶性纖維素類的上述二氧化矽粒子所造成的懸浮穩定性提高效果的範圍內,進一步使用上述二氧化矽粒子以外的其他懸浮穩定劑。 Further, in the production method of the present invention, in the polymerization step, the effect of improving the suspension stability by the cerium oxide particles adsorbing the water-soluble cellulose may be further prevented. Other suspension stabilizers other than the above cerium oxide particles.
(界面活性劑) (surfactant)
在本發明的製造方法的上述聚合步驟中,為了使懸浮穩定性進一步提高,可在界面活性劑的存在下進行上述聚合性單體的水系懸浮聚合。作為上述界面活性劑,可使用陰離子性界面活性劑、陽離子性界面活性劑、兩性離子界面活性劑及非離子性界面活性劑的任意者。 In the above polymerization step of the production method of the present invention, in order to further improve the suspension stability, aqueous suspension polymerization of the above polymerizable monomer can be carried out in the presence of a surfactant. As the above surfactant, any of an anionic surfactant, a cationic surfactant, an amphoteric surfactant, and a nonionic surfactant can be used.
陰離子性界面活性劑例如可列舉油酸鈉;蓖麻油鉀皂等脂肪酸皂;月桂基硫酸鈉、月桂基硫酸銨等烷基硫酸酯鹽;十二烷基苯磺酸鈉等烷基苯磺酸鹽;烷基萘磺酸鹽;烷烴磺酸鹽;二烷基磺基琥珀酸鹽;烷基磷酸酯鹽;萘磺酸福馬林縮合物;聚氧 乙烯烷基苯醚硫酸酯鹽;聚氧乙烯烷基硫酸酯鹽等。 Examples of the anionic surfactant include sodium oleate; fatty acid soaps such as castor oil potassium soap; alkyl sulfates such as sodium lauryl sulfate and ammonium lauryl sulfate; and alkylbenzenesulfonic acids such as sodium dodecylbenzenesulfonate. Salt; alkylnaphthalene sulfonate; alkane sulfonate; dialkyl sulfosuccinate; alkyl phosphate; sulphate naphthalene condensate; Ethylene alkyl phenyl ether sulfate salt; polyoxyethylene alkyl sulfate salt, and the like.
非離子性界面活性劑例如可列舉聚氧乙烯烷基醚、聚氧乙烯烷基苯基醚、聚氧乙烯脂肪酸酯、山梨糖醇酐脂肪酸酯、聚氧乙烯山梨糖醇酐脂肪酸酯、聚氧乙烯烷基胺、甘油脂肪酸酯、氧乙烯-氧丙烯嵌段聚合物等。 Examples of the nonionic surfactant include polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene fatty acid ester, sorbitan fatty acid ester, and polyoxyethylene sorbitan fatty acid ester. , polyoxyethylene alkylamine, glycerin fatty acid ester, oxyethylene-oxypropylene block polymer, and the like.
陽離子性界面活性劑例如可列舉月桂基胺乙酸酯、硬脂基胺(stearylamine)乙酸酯等烷基胺鹽;月桂基三甲基氯化銨等四級銨鹽等。 Examples of the cationic surfactant include alkylamine salts such as laurylamine acetate and stearylamine acetate; and quaternary ammonium salts such as lauryl trimethylammonium chloride.
兩性離子界面活性劑可列舉月桂基二甲基氧化胺、磷酸酯系界面活性劑、亞磷酸酯系界面活性劑等。 Examples of the zwitterionic surfactant include lauryl dimethyl amine oxide, a phosphate ester surfactant, and a phosphite surfactant.
上述界面活性劑可單獨使用,亦可將2種以上組合使用。界面活性劑可考慮所得的複合粒子的直徑或水系懸浮聚合時的聚合性單體的分散穩定性等而適宜選擇種類,適宜調整使用量。 These surfactants may be used singly or in combination of two or more. The surfactant can be appropriately selected in consideration of the diameter of the obtained composite particles or the dispersion stability of the polymerizable monomer in the aqueous suspension polymerization, and the amount of use can be appropriately adjusted.
(聚合抑制劑) (polymerization inhibitor)
在本發明的製造方法的上述聚合步驟中,為了抑制在水系中產生乳化粒子,亦可在水溶性聚合抑制劑的存在下進行上述聚合性單體的水系懸浮聚合。 In the above polymerization step of the production method of the present invention, in order to suppress the generation of emulsified particles in the aqueous system, aqueous suspension polymerization of the above polymerizable monomer may be carried out in the presence of a water-soluble polymerization inhibitor.
上述水溶性聚合抑制劑例如可列舉亞硝酸鹽類、亞硫酸鹽類、對苯二酚類、抗壞血酸類、水溶性維生素B類、檸檬酸、多酚類等。 Examples of the water-soluble polymerization inhibitor include nitrites, sulfites, hydroquinones, ascorbic acids, water-soluble vitamin Bs, citric acid, and polyphenols.
(其他添加劑) (other additives)
在本發明的製造方法的上述聚合步驟中,亦可在不妨礙本發 明的效果的範圍內,在其他添加劑,例如顏料、染料、抗氧化劑、紫外線吸收劑等的存在下進行上述聚合性單體的水系懸浮聚合。 In the above polymerization step of the production method of the present invention, it is also possible not to hinder the hair Within the range of the effect of the brightening, aqueous suspension polymerization of the above polymerizable monomer is carried out in the presence of other additives such as a pigment, a dye, an antioxidant, an ultraviolet absorber or the like.
上述顏料例如可列舉鉛白、鉛丹、鉻黃、碳黑、群青、氧化鋅、氧化鈷、二氧化鈦、氧化鐵、鈦黃、鈦黑等無機顏料;那不勒斯黃、萘酚黃S、漢薩黃10G、聯苯胺黃G、聯苯胺黃GR、喹啉黃色澱、永固黃NCG、酒石黃色澱等黃色顏料;鉬橙、永固橙RK、聯苯胺橙G、陰丹士林亮橙GK等橙色顏料;永固紅4R、立索紅、吡唑啉酮、紅4R、華瓊紅鈣鹽(watching red calcium salt)、色澱紅D、亮胭脂紅6B、曙紅色澱、玫瑰紅色澱B、茜素色澱、亮胭脂紅B等紅色顏料;堅牢紫B、甲基紫色澱、二噁烷紫等紫色顏料;鹼性藍色澱、維多利亞藍色澱、酞菁藍、無金屬酞菁藍、酞菁藍部分氯化物;堅牢天藍、陰丹士林藍BC等藍色顏料;顏料綠B、孔雀綠色澱、最終黃綠G等緑色顏料;異吲哚啉酮顏料、喹吖啶酮顏料、紫環酮顏料、苝顏料、不溶性偶氮顏料、可溶性偶氮顏料、染色色澱顏料等有機顏料。 Examples of the pigment include inorganic pigments such as lead white, lead dancil, chrome yellow, carbon black, ultramarine blue, zinc oxide, cobalt oxide, titanium oxide, iron oxide, titanium yellow, and titanium black; and yellow, naphthol yellow S, and Hansa yellow. Yellow pigment such as 10G, benzidine yellow G, benzidine yellow GR, quinoline yellow lake, permanent solid yellow NCG, tartar yellow lake; molybdenum orange, permanent orange RK, benzidine orange G, indanthrene bright orange GK Etc. orange pigment; permanent red 4R, liguxine red, pyrazolone, red 4R, watching red calcium salt, lake red D, bright carmine 6B, reddish lake, rose red lake B, red pigments such as alizarin lake, bright carmine B; purple pigments such as fast purple B, methyl violet lake, dioxane violet; alkaline blue lake, Victoria blue lake, phthalocyanine blue, metal-free germanium Blue cyanine, phthalocyanine blue partial chloride; fast blue, indanthrene blue BC and other blue pigments; pigment green B, peacock green lake, final yellow green G and other green pigments; isoindolinone pigment, quinacridine Ketone pigment, picone pigment, anthraquinone pigment, insoluble azo pigment, soluble azo pigment, dyed lake pigment Organic pigments.
上述染料例如可列舉亞硝基染料、硝基染料、偶氮染料、芪-偶氮染料、二苯基甲烷染料、三苯基甲烷染料、二苯并哌喃染料、吖啶染料、喹啉染料、次甲基染料、聚次甲基染料、噻唑染料、吲達胺染料、靛酚染料、吖嗪染料、噁嗪染料、噻嗪染料、硫化染料等。 Examples of the dye include a nitroso dye, a nitro dye, an azo dye, a quinone-azo dye, a diphenylmethane dye, a triphenylmethane dye, a dibenzopyran dye, an acridine dye, and a quinoline dye. , methine dyes, polymethine dyes, thiazole dyes, indamine dyes, indophenol dyes, azine dyes, oxazine dyes, thiazine dyes, sulfur dyes, and the like.
上述抗氧化劑可列舉2,6-二-第三丁基-4-甲基苯酚(BHT)、正十八烷基-3'-(3',5'-二-第三丁基-4'-羥基苯基)丙酸酯、 季戊四醇-四[3-(3,5-二-第三丁基-4-羥基苯基)丙酸酯]、1,3,5-三(3,5-二-第三丁基-4-羥基苄基)異三聚氰酸酯、1,3,5-三甲基-2,4,6-三(3,5-二-第三丁基-4-羥基苄基)苯、3,9-雙[2-{3-(3-第三丁基-4-羥基-5-甲基苯基)丙醯氧基}-1,1-二甲基乙基]-2,4,8,10-四氧雜螺[5.5]十一烷等酚系抗氧化劑;二硬脂基季戊四醇二亞磷酸酯、三(2,4-二-第三丁基苯基)亞磷酸酯、雙(2,4-二-第三丁基苯基)季戊四醇二亞磷酸酯、四(2,4-二-第三丁基苯基)4,4'-伸聯苯基二亞磷酸酯、雙(2-第三丁基-4-甲基苯基)季戊四醇二亞磷酸酯、2,4,8,10-四-第三丁基-6-[3-(3-甲基-4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][1,3,2]二噁磷環庚烷等磷系抗氧化劑;苯基-1-萘胺、辛基化二苯基胺、4,4-雙(α,α-二甲基苄基)二苯基胺、N,N'-二-2-萘基-對苯二胺等胺系抗氧化劑等。 The above antioxidant may, for example, be 2,6-di-tert-butyl-4-methylphenol (BHT), n-octadecyl-3'-(3',5'-di-t-butyl-4' -hydroxyphenyl)propionate, Pentaerythritol-tetrakis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate], 1,3,5-tris(3,5-di-t-butyl-4- Hydroxybenzyl)isomeric cyanurate, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene, 3, 9-bis[2-{3-(3-t-butyl-4-hydroxy-5-methylphenyl)propanoxy}-1,1-dimethylethyl]-2,4,8 a phenolic antioxidant such as 10-tetraoxaspiro[5.5]undecane; distearyl pentaerythritol diphosphite, tris(2,4-di-t-butylphenyl)phosphite, bis ( 2,4-di-t-butylphenyl)pentaerythritol diphosphite, tetrakis(2,4-di-t-butylphenyl) 4,4'-extended biphenyl diphosphite, double 2-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, 2,4,8,10-tetra-tert-butyl-6-[3-(3-methyl-4-hydroxy- Phosphorus-based antioxidants such as 5-t-butylphenyl)propoxy]dibenzo[d,f][1,3,2]dioxin cycloheptane; phenyl-1-naphthylamine, octyl An amine-based antioxidant such as diphenylamine, 4,4-bis(α,α-dimethylbenzyl)diphenylamine or N,N'-di-2-naphthyl-p-phenylenediamine.
上述紫外線吸收劑可例示二苯甲酮系紫外線吸收劑、苯并三唑系紫外線吸收劑(例如艾迪科(ADEKA)股份有限公司製造的「Adekastab(註冊商標)LA-31」)、羥基苯基三嗪系紫外線吸收劑等。 Examples of the ultraviolet absorber include a benzophenone-based ultraviolet absorber and a benzotriazole-based ultraviolet absorber (for example, "Adekastab (registered trademark) LA-31" manufactured by ADEKA Co., Ltd.), and hydroxybenzene. A triazine-based ultraviolet absorber or the like.
(懸浮聚合的方法) (Method of suspension polymerization)
在本發明的製造方法的聚合步驟中,在上述表面吸附有水溶性纖維素類的二氧化矽粒子的存在下,使聚合性單體進行水系懸浮聚合。例如,在上述聚合步驟中,在聚合性單體中視需要混合聚合起始劑及/或聚合抑制劑及/或其他添加劑而製備單體混合物,使所製備的單體混合物分散於包含表面吸附有水溶性纖維素 類的二氧化矽粒子(視需要進一步包含界面活性劑及/或其他懸浮穩定劑)的水性介質中,進行水系懸浮聚合。 In the polymerization step of the production method of the present invention, the polymerizable monomer is subjected to aqueous suspension polymerization in the presence of the water-soluble cellulose-based cerium oxide particles adsorbed on the surface. For example, in the above polymerization step, a polymerization initiator is optionally mixed with a polymerization initiator and/or a polymerization inhibitor and/or other additives to prepare a monomer mixture, and the prepared monomer mixture is dispersed on the surface containing the adsorption. Water soluble cellulose Aqueous suspension polymerization is carried out in an aqueous medium of a cerium oxide-like particle (including a surfactant and/or other suspension stabilizer as needed).
作為使單體混合物分散於水性介質中的方法,例如可列舉:在水性介質中直接添加單體混合物,藉由螺旋漿葉片等的攪拌力而使其分散為單體液滴的方法;在水性介質中直接添加單體混合物,使用作為包含轉子(rotor)與定子(stator)且利用高剪切力的分散機的均質混合機而使單體混合物分散於水性介質中的方法;在水性介質中直接添加單體混合物,使用超音波分散機而使單體混合物分散於水性介質中的方法;在水性介質中直接添加單體混合物,使用微射流均質機或奈米化機等高壓型分散機,利用單體混合物的液滴彼此的碰撞或者單體混合物的液滴對於反應容器內壁的碰撞,使單體混合物在水性介質中分散為液滴的方法;藉由MPG(微多孔玻璃)多孔膜使單體混合物壓入至水性介質中的方法等。該些方法中,上述使用微射流均質機或奈米化機等高壓型分散機的方法、或上述藉由MPG(微多孔玻璃)多孔膜的方法可使粒徑更均一地集中,因此可作為使單體混合物分散於水性介質中的方法而較佳地使用。 As a method of dispersing a monomer mixture in an aqueous medium, for example, a method in which a monomer mixture is directly added to an aqueous medium and dispersed into a monomer droplet by a stirring force of a propeller blade or the like; A monomer mixture is directly added to the medium, and a monomer mixture is dispersed in an aqueous medium using a homomixer comprising a rotor and a stator and a high shear disperser; in an aqueous medium a method of directly adding a monomer mixture, dispersing a monomer mixture in an aqueous medium using an ultrasonic disperser, directly adding a monomer mixture to an aqueous medium, and using a high-pressure disperser such as a microfluidizer or a nanochemical machine. A method of dispersing a monomer mixture into a droplet in an aqueous medium by collision of droplets of a monomer mixture with each other or collision of droplets of a monomer mixture with an inner wall of a reaction vessel; by MPG (microporous glass) porous membrane A method of pressing a monomer mixture into an aqueous medium or the like. In these methods, the method of using a high-pressure type disperser such as a microfluidizer or a nano-machine, or the method of using the MPG (microporous glass) porous film described above can concentrate the particle size more uniformly, and thus can be used as The method of dispersing the monomer mixture in an aqueous medium is preferably used.
其次,藉由對分散有單體混合物的水性介質(水性懸浮液)進行加熱而引發懸浮聚合。較佳的是在聚合反應中,對水性懸浮液進行攪拌。攪拌若進行至如下程度即可,例如可防止單體混合物作為液滴而浮起及由於聚合所生成的複合粒子沈降。 Next, suspension polymerization is initiated by heating an aqueous medium (aqueous suspension) in which a monomer mixture is dispersed. Preferably, the aqueous suspension is stirred during the polymerization. The stirring may be carried out to such an extent that, for example, the monomer mixture is prevented from floating as droplets and the composite particles generated by the polymerization are sedimented.
在懸浮聚合中,聚合溫度較佳的是設為30℃~120℃的 範圍內,更佳的是設為40℃~80℃的範圍內。保持該聚合溫度的時間較佳的是0.1小時~20小時的範圍內。 In suspension polymerization, the polymerization temperature is preferably set to 30 ° C to 120 ° C. In the range, it is more preferable to set it in the range of 40 ° C to 80 ° C. The time for maintaining the polymerization temperature is preferably in the range of 0.1 hour to 20 hours.
聚合結束後,所得的複合粒子可藉由抽吸過濾(suction filtration)、離心脫水、離心分離、加壓脫水等方法而分離為含水濾餅,進一步視需要對所得的含水濾餅進行水洗、乾燥,藉此可獲得目標複合粒子。 After the completion of the polymerization, the obtained composite particles can be separated into an aqueous filter cake by suction filtration, centrifugal dehydration, centrifugal separation, pressurized dehydration, etc., and the obtained aqueous filter cake is further washed with water and dried as needed. Thereby, the target composite particles can be obtained.
本發明的複合粒子的大小及形狀並無特別限定,藉由上述複合粒子的製造方法可獲得體積平均粒徑為1μm~100μm的複合粒子。 The size and shape of the composite particles of the present invention are not particularly limited, and composite particles having a volume average particle diameter of from 1 μm to 100 μm can be obtained by the method for producing the composite particles.
另外,藉由調整單體混合物與水性介質的混合條件、其他懸浮穩定劑或界面活性劑等的添加量及上述攪拌機的攪拌條件、分散條件等,可調整所得的複合粒子的平均粒徑。 Further, the average particle diameter of the obtained composite particles can be adjusted by adjusting the mixing conditions of the monomer mixture and the aqueous medium, the addition amount of the other suspension stabilizer or the surfactant, the stirring conditions of the stirrer, the dispersion conditions, and the like.
藉由上述複合粒子的製造方法,在表面吸附有水溶性纖維素類的二氧化矽粒子的存在下,使聚合性單體進行水系懸浮聚合,因此由於二氧化矽粒子表面所吸附的水溶性纖維素類的作用,可使二氧化矽粒子牢固地附著於聚合物粒子表面。因此,可獲得二氧化矽粒子難以自聚合物粒子表面脫落的複合粒子。 In the method for producing a composite particle, in the presence of water-soluble cellulose-based cerium oxide particles adsorbed on the surface, the polymerizable monomer is subjected to aqueous suspension polymerization, and thus the water-soluble fiber adsorbed on the surface of the cerium oxide particle The action of the species allows the cerium oxide particles to adhere firmly to the surface of the polymer particles. Therefore, composite particles in which the cerium oxide particles are hard to fall off from the surface of the polymer particles can be obtained.
[複合粒子] [composite particles]
藉由上述複合粒子的製造方法,可獲得在聚合物粒子(聚合性單體的聚合物)的表面附著有二氧化矽粒子的本發明的複合粒子,例如圖1及圖2的TEM影像(穿透式電子顯微鏡)所示的上述聚合物粒子的至少一部分被包含多個上述二氧化矽粒子(圖1 及圖2中的黑色部分)的層包覆而成的複合粒子。 According to the method for producing a composite particle described above, the composite particles of the present invention having the cerium oxide particles adhered to the surface of the polymer particles (polymer of the polymerizable monomer) can be obtained, for example, the TEM image of FIG. 1 and FIG. At least a part of the above polymer particles shown by a transmission electron microscope) contains a plurality of the above-mentioned cerium oxide particles (FIG. 1) And the composite particles coated with the layers of the black portion in FIG. 2 .
具體而言,本發明的複合粒子包含:聚合物粒子、附著在該聚合物粒子表面的二氧化矽粒子、水溶性纖維素類。 Specifically, the composite particles of the present invention include polymer particles, cerium oxide particles adhering to the surface of the polymer particles, and water-soluble cellulose.
在本發明的複合粒子中,上述二氧化矽粒子可經由上述水溶性纖維素類而附著於上述聚合物粒子表面,亦可直接附著於上述聚合物粒子表面。換而言之,在本發明的複合粒子中,上述水溶性纖維素類可附著於上述二氧化矽粒子及上述聚合物粒子的雙方上,亦可僅僅附著於上述二氧化矽粒子及上述聚合物粒子的其中一方上。 In the composite particles of the present invention, the cerium oxide particles may adhere to the surface of the polymer particles via the water-soluble cellulose, or may directly adhere to the surface of the polymer particles. In other words, in the composite particles of the present invention, the water-soluble cellulose may be attached to both the cerium oxide particles and the polymer particles, or may be attached only to the cerium oxide particles and the polymer. On one of the particles.
而且,在本發明的複合粒子中,上述聚合物粒子表面的上述二氧化矽粒子的附著量並無特別限定,較佳的是該複合粒子的每單位表面積為0.010g/m2~0.10g/m2的範圍內。上述聚合物粒子表面的上述二氧化矽粒子的附著量若為上述複合粒子的每單位表面積為0.010g/m2~0.10g/m2,則可充分獲得使二氧化矽粒子附著於聚合物粒子上而成的複合粒子所特有的特性。另外,在上述複合粒子中,上述聚合物粒子表面的上述二氧化矽粒子的附著量(g/m2)例如可藉由後述的實施例的項中所記載的[附著量的計算方法]而求出。 Further, in the composite particles of the present invention, the amount of the cerium oxide particles deposited on the surface of the polymer particles is not particularly limited, and it is preferred that the composite particles have a surface area per unit surface of 0.010 g/m 2 to 0.10 g/ Within the range of m 2 . Per unit surface area applied amount of the silicon dioxide particles the surface of the polymer particles if the above-described composite particles was 0.010g / m 2 ~ 0.10g / m 2, silicon dioxide particles can be sufficiently obtained so that the polymer particles adhere to The characteristic characteristics of the composite particles formed above. In addition, in the composite particles, the adhesion amount (g/m 2 ) of the cerium oxide particles on the surface of the polymer particles can be, for example, the [method of calculating the amount of adhesion] described in the section of the examples to be described later. Find out.
在上述的本發明的複合粒子中,由於含有水溶性纖維素類而在聚合物粒子表面牢固地附著二氧化矽粒子,因此二氧化矽粒子難以自聚合物粒子表面脫落。 In the composite particles of the present invention described above, since the cerium oxide particles are firmly adhered to the surface of the polymer particles by containing the water-soluble cellulose, it is difficult for the cerium oxide particles to fall off from the surface of the polymer particles.
[外用劑] [external agent]
本發明的複合粒子可作為用以使滑動性等使用感提高的添加劑、或用以藉由光擴散效果而使毛孔、斑、皺褶等肌膚的缺點變得不明顯的添加劑等而含有於外用劑中。本發明的外用劑包含本發明的複合粒子。 The composite particles of the present invention can be used as an additive for improving the feeling of use such as slidability or an additive for making the skin defects such as pores, spots, and wrinkles less noticeable by the light diffusion effect. In the agent. The external preparation of the present invention comprises the composite particles of the present invention.
本發明的外用劑中的複合粒子的含量可根據外用劑的種類而適宜設定,較佳的是1重量%~80重量%的範圍內,更佳的是3重量%~70重量%的範圍內。若複合粒子相對於外用劑總量的含量低於1重量%,則存在未能確認由於含有複合粒子所帶來的明確的效果的情況。而且,若複合粒子的含量超過80重量%,則存在未能確認與含量的增加相符的顯著效果的情況,因此於生產成本上而言欠佳。 The content of the composite particles in the external preparation of the present invention can be appropriately set depending on the kind of the external preparation, and is preferably in the range of 1% by weight to 80% by weight, more preferably 3% by weight to 70% by weight. . When the content of the composite particles relative to the total amount of the external preparation is less than 1% by weight, there is a case where a clear effect due to the inclusion of the composite particles is not confirmed. In addition, when the content of the composite particles exceeds 80% by weight, there is a case where a remarkable effect consistent with an increase in the content cannot be confirmed, which is not preferable in terms of production cost.
本發明的外用劑例如可用作外用醫藥品或化妝材料等。外用醫藥品若為適用於皮膚者,則並無特別限定,具體而言可列舉乳脂、軟膏、乳劑等。化妝材料例如可列舉肥皂、沐浴露、洗面乳、磨砂潔面乳、牙膏等清洗用化妝品;香粉類、化妝用粉(face powder)(蜜粉、粉餅等)、粉底(粉末粉底、液態粉底、乳化型粉底等)、口紅、唇膏、腮紅、眉眼化妝品(眼影、眼線、睫毛膏等)、美甲等容粧(make up)化妝材料;剃鬍前乳液、身體乳液等乳液劑;爽身粉、嬰兒爽身粉等身體用外用劑;化妝水、乳脂、乳液(化妝乳液)等護膚劑、止汗劑(液狀止汗劑、固形狀止汗劑、乳脂狀止汗劑等)、面膜(puck)類、洗髮用化妝品、染髮材料、整髮材料、芳香性化妝品、浴用劑、防曬製品、曬黑 製品、剃鬍用乳脂等。 The external preparation of the present invention can be used, for example, as an external pharmaceutical or cosmetic material. The externally-administered pharmaceutical product is not particularly limited as long as it is suitable for the skin, and specific examples thereof include milk fat, ointment, and emulsion. Examples of the cosmetic material include cosmetics for washing such as soap, shower gel, facial cleanser, scrub cleanser, and toothpaste; powders, face powders (powder powder, powder cake, etc.), foundations (powder foundation, liquid foundation, Emulsifying foundation, etc.), lipstick, lipstick, blush, eyebrow makeup (eye shadow, eyeliner, mascara, etc.), nail makeup and other make-up materials; pre-shave lotion, body lotion and other lotions; talcum powder, Skin lotion such as baby talcum powder; skin lotion such as lotion, cream, lotion (cosmetic lotion), antiperspirant (liquid antiperspirant, solid shape antiperspirant, creamy antiperspirant, etc.), mask (puck ), shampoo cosmetics, hair dye materials, hair styling materials, aromatic cosmetics, bath agents, sunscreen products, tanning Products, shaving cream, etc.
本發明的外用劑中所調配的複合粒子亦可為藉由油劑、矽酮化合物及氟化合物等表面處理劑或有機粉體、無機粉體等進行了處理的複合粒子。 The composite particles to be formulated in the external preparation of the present invention may be composite particles treated with a surface treatment agent such as an oil agent, an anthrone compound or a fluorine compound, or an organic powder or an inorganic powder.
作為上述油劑,若為通常外用劑中所使用者,則可為任意者,例如可列舉液態石蠟、角鯊烷(scwaran)、凡士林、石蠟等烴油;月桂酸、肉豆蓋酸、棕櫚酸、硬脂酸、油酸、山萮酸、十一碳烯酸、氧硬脂酸、亞麻油酸、羊毛脂脂肪酸、合成脂肪酸等高級脂肪酸;三辛酸甘油酯、二癸酸丙二醇酯、2-乙基己酸鯨蠟基酯、硬脂酸異鯨蠟基酯等酯油;蜂蠟、鯨蠟、羊毛脂、巴西棕櫚蠟、堪地里拉蠟等蠟類;亞麻籽油、棉籽油、蓖麻油、蛋黃油、椰子油等油脂類;硬脂酸鋅、月桂酸鋅等金屬皂;鯨蠟醇、硬脂醇、油醇等高級醇等。而且,藉由上述油劑對複合粒子進行處理的方法並無特別限定,例如可利用:在複合粒子中添加油劑,藉由混合機等進行攪拌,藉此塗佈油劑的乾式法;或者將油劑加熱溶解於乙醇、丙醇、乙酸乙酯、己烷等適當的溶劑中,在其中加入複合粒子而進行混合攪拌後,將溶劑減壓除去或加熱除去,藉此塗佈油劑的濕式法等。 The oil agent may be any one of the users of the usual external preparations, and examples thereof include hydrocarbon oils such as liquid paraffin, scwaran, petrolatum, and paraffin; lauric acid, nutmeg, and palm. Acid, stearic acid, oleic acid, behenic acid, undecylenic acid, oxystearic acid, linoleic acid, lanolin fatty acid, synthetic fatty acid and other higher fatty acids; tricaprylin, propylene glycol diacetate, 2 - ester oils such as cetyl ethylhexanoate and isocetyl stearate; waxes such as beeswax, cetyl, lanolin, carnauba wax, and canola wax; linseed oil, cottonseed oil, alfalfa Oils such as sesame oil, egg butter, and coconut oil; metal soaps such as zinc stearate and zinc laurate; and higher alcohols such as cetyl alcohol, stearyl alcohol, and oleyl alcohol. Further, the method of treating the composite particles with the oil agent is not particularly limited, and for example, a dry method in which an oil agent is added to the composite particles and stirred by a mixer or the like to apply an oil agent can be used; The oil agent is heated and dissolved in a suitable solvent such as ethanol, propanol, ethyl acetate or hexane, and the composite particles are added thereto to carry out mixing and stirring, and then the solvent is removed under reduced pressure or heated to remove the oil. Wet method, etc.
作為上述矽酮化合物,若為通常在外用劑中所使用者,則可為任意者,例如可列舉二甲基聚矽氧烷、甲基氫化聚矽氧烷、甲基苯基聚矽氧烷、丙烯酸基(acryl)矽酮系接枝聚合物、有機矽酮樹脂部分交聯型有機聚矽氧烷聚合物等。藉由矽酮化合物對 複合粒子進行處理的方法並無特別限定,例如可利用上述乾式法或濕式法。而且,亦可視需要進行燒飾(enamel)處理,或者在具有反應性的矽酮化合物的情況下,適宜添加反應觸媒等。 The above-mentioned anthrone compound may be any one which is usually used in an external preparation, and examples thereof include dimethyl polyoxyalkylene, methyl hydrogenated polyoxyalkylene, and methylphenyl polyoxyalkylene. An acryl fluorenone-based graft polymer, an organic fluorenone resin partially crosslinked organopolyoxyalkylene polymer, and the like. Anthrone compound pair The method of treating the composite particles is not particularly limited, and for example, the above dry method or wet method can be used. Further, it is also possible to carry out an enamel treatment as needed, or in the case of a reactive anthrone compound, a reaction catalyst or the like is preferably added.
上述氟化合物若為通常在外用劑中所調配者,則可為任意者,例如可列舉含有全氟烷基的酯、全氟烷基矽烷、全氟聚醚、具有全氟基的聚合物等。藉由氟化合物對複合粒子進行處理的方法亦無特別限定,例如可利用上述乾式法或濕式法。而且,亦可視需要進行燒接處理,在具有反應性的氟化合物的情況下,亦可適宜添加反應觸媒等。 The fluorine compound may be any one which is usually formulated in an external preparation, and examples thereof include an ester containing a perfluoroalkyl group, a perfluoroalkyl decane, a perfluoropolyether, a polymer having a perfluoro group, and the like. . The method of treating the composite particles by the fluorine compound is also not particularly limited, and for example, the above dry method or wet method can be used. Further, the sintering treatment may be carried out as needed, and in the case of a reactive fluorine compound, a reaction catalyst or the like may be appropriately added.
上述有機粉體例如可列舉阿拉伯樹膠、黃蓍膠、古亞膠、刺槐豆膠、刺梧桐樹膠、鹿角菜(Irish moss)、桲籽、明膠、蟲膠、松香、酪蛋白等天然高分子化合物;羧甲基纖維素鈉、羥乙基纖維素、甲基纖維素、乙基纖維素、褐藻酸鈉、酯膠、硝化纖維素、羥丙基纖維素、結晶纖維素等半合成高分子化合物;聚乙烯醇、聚乙烯吡咯啶酮、聚丙烯酸鈉、羧乙烯聚合物、聚乙烯基甲基醚、聚醯胺樹脂、矽酮油、尼龍粒子、聚甲基丙烯酸甲酯粒子、交聯聚苯乙烯粒子、矽酮粒子、胺基甲酸酯粒子、聚乙烯粒子、氟樹脂粒子等樹脂粒子。而且,上述無機粉體例如可列舉氧化鐵、群青、普魯士藍、氧化鉻、氫氧化鉻、碳黑、錳紫、氧化鈦、氧化鋅、滑石、高嶺土、雲母(mica)、碳酸鈣、碳酸鎂、、矽酸鋁、矽酸鋇、矽酸鈣、矽酸鎂、二氧化矽、沸石、硫酸鋇、煅燒硫酸鈣(燒石膏)、磷酸鈣、羥磷灰石、陶瓷粉末等。而且, 該些有機粉體或無機粉體亦可預先進行表面處理。表面處理方法可利用如上所述的公知的表面處理技術。 Examples of the above organic powder include natural gum compounds such as gum arabic, tragacanth, guar gum, locust bean gum, karaya gum, irish moss, medlar seed, gelatin, shellac, rosin, and casein. Semi-synthetic polymer compound such as sodium carboxymethyl cellulose, hydroxyethyl cellulose, methyl cellulose, ethyl cellulose, sodium alginate, ester gum, nitrocellulose, hydroxypropyl cellulose, crystalline cellulose Polyvinyl alcohol, polyvinylpyrrolidone, sodium polyacrylate, carboxyvinyl polymer, polyvinyl methyl ether, polyamide resin, fluorenone oil, nylon particles, polymethyl methacrylate particles, cross-linked poly Resin particles such as styrene particles, anthrone particles, urethane particles, polyethylene particles, and fluororesin particles. Further, examples of the inorganic powder include iron oxide, ultramarine blue, Prussian blue, chromium oxide, chromium hydroxide, carbon black, manganese violet, titanium oxide, zinc oxide, talc, kaolin, mica, calcium carbonate, and magnesium carbonate. , aluminum citrate, barium strontium citrate, calcium citrate, magnesium citrate, cerium oxide, zeolite, barium sulfate, calcined calcium sulfate (calcined gypsum), calcium phosphate, hydroxyapatite, ceramic powder, and the like. and, These organic powders or inorganic powders may also be surface-treated in advance. The surface treatment method can utilize the well-known surface treatment techniques as described above.
而且,在本發明的外用劑中,可在不損及本發明的效果的範圍內,視需要調配通常所使用的主劑或添加物。此種主劑或添加物例如可列舉水、低級醇(碳數為5以下的醇)、油脂及蠟類、烴、高級脂肪酸、高級醇、固醇、脂肪酸酯、金屬皂、保濕劑、界面活性劑、高分子化合物、有色材料原料、香料、黏土礦物類、防腐/殺菌劑、消炎藥(anti-inflammatory drug)、抗氧化劑、紫外線吸收劑、有機無機複合粒子、pH調整劑(三乙醇胺等)、特殊調配添加物、醫薬品活性成分等。 Further, in the external preparation of the present invention, the main ingredient or the additive which is usually used may be blended as needed within the range which does not impair the effects of the present invention. Examples of such a main agent or an additive include water, a lower alcohol (an alcohol having a carbon number of 5 or less), fats and oils, a hydrocarbon, a higher fatty acid, a higher alcohol, a sterol, a fatty acid ester, a metal soap, a humectant, and the like. Surfactant, polymer compound, raw material for colored materials, perfume, clay minerals, antiseptic/bactericide, anti-inflammatory drug, antioxidant, ultraviolet absorber, organic-inorganic composite particle, pH adjuster (triethanolamine) Etc.), special blending additives, active ingredients of medical products.
上述油脂及蠟類的具體例可列舉鱷梨油、杏仁油、橄欖油、可可油脂、牛油、芝麻油脂、小麥胚芽油、紅花子油、牛油樹油脂(shea butter)、龜油、山茶油、桃仁油、蓖麻油、葡萄油、澳洲胡桃油、貂油、蛋黃油、木蠟、椰子油、玫瑰果油、硬化油、矽酮油、大西洋棘胸魚油、巴西棕櫚蠟、堪地里拉蠟、鯨蠟、荷荷芭油、褐煤蠟、蜂蠟、羊毛脂等。 Specific examples of the fats and oils and waxes include avocado oil, almond oil, olive oil, cocoa butter, butter, sesame oil, wheat germ oil, safflower oil, shea butter, turtle oil, and camellia. Oil, peach kernel oil, castor oil, grape oil, Australian walnut oil, oyster sauce, egg butter, wood wax, coconut oil, rosehip oil, hardened oil, ketone oil, Atlantic spine fish oil, carnauba wax, Candelilla Wax, whale wax, jojoba oil, montan wax, beeswax, lanolin, etc.
上述烴的具體例可列舉液態石蠟、凡士林、石蠟、純地蠟、微晶蠟(micro crystalline wax)、角鯊烷等。 Specific examples of the above hydrocarbons include liquid paraffin, petrolatum, paraffin wax, pure ceresin, micro crystalline wax, and squalane.
上述高級脂肪酸的具體例可列舉月桂酸、肉豆蔻酸、棕櫚酸、硬脂酸、油酸、山萮酸、十一碳烯酸、氧硬脂酸、亞麻油酸、羊毛脂脂肪酸、合成脂肪酸等碳數為11以上的脂肪酸。 Specific examples of the above higher fatty acid include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, behenic acid, undecylenic acid, oxystearic acid, linoleic acid, lanolin fatty acid, and synthetic fatty acid. A fatty acid having a carbon number of 11 or more.
上述高級醇的具體例可列舉月桂醇、鯨蠟醇、鯨蠟硬脂 醇、硬脂醇、油醇、山萮醇、羊毛脂醇、氫化羊毛脂醇、十六醇、十八醇、異硬脂醇、荷荷芭醇、癸基十四醇等碳數為6以上的醇。 Specific examples of the above higher alcohols include lauryl alcohol, cetyl alcohol, and cetyl stearin. Alcohol, stearyl alcohol, oleyl alcohol, behenyl alcohol, lanolin alcohol, hydrogenated lanolin alcohol, cetyl alcohol, stearyl alcohol, isostearyl alcohol, jojoba alcohol, mercaptotetradecyl alcohol, etc. The above alcohol.
上述固醇的具體例可列舉膽固醇、二氫膽固醇、植物膽固醇等。 Specific examples of the above sterols include cholesterol, dihydrocholesterol, and plant cholesterol.
上述脂肪酸酯的具體例可列舉亞麻油酸乙酯等亞麻油酸酯;羊毛脂脂肪酸異丙酯等羊毛脂脂肪酸酯;月桂酸己酯等月桂酸酯;肉豆蔻酸異丙酯、肉豆蔻酸肉豆蔻酯、肉豆蔻酸鯨蠟酯、肉豆蔻酸十八烷基酯、肉豆蔻酸辛基十二烷基酯等肉豆蓋酸酯;油酸癸酯、油酸辛基十二烷基酯等油酸酯;二甲基辛酸十六烷基酯等二甲基辛酸酯;異辛酸鯨蠟酯(2-乙基己酸鯨蠟酯)等異辛酸酯;棕櫚酸癸酯等棕櫚酸酯;三肉豆蔻酸甘油酯、三(辛基癸酸)甘油酯、二油酸丙二醇酯、三異硬脂酸甘油酯、三異辛酸甘油酯、乳酸鯨蠟酯、乳酸肉豆蔻酯、蘋果酸二異硬脂酯、異硬脂酸膽固醇酯、12-羥基硬脂酸膽固醇酯等環狀醇脂肪酸酯等。 Specific examples of the fatty acid esters include linoleic acid esters such as linoleic acid ethyl ester; lanolin fatty acid esters such as lanolin fatty acid isopropyl ester; lauric acid esters such as hexyl laurate; and isopropyl myristate and meat. Myristate myristate, cetyl myristate, octadecyl myristate, octyl dodecyl myristate, etc.; oleic acid oleate, octyl dodecyl oleate Oleic acid ester such as ester; dimethyl octanoate such as cetyl dimethyl octanoate; isooctanoate such as cetyl isooctanoate (cetyl 2-ethylhexanoate); decyl palmitate Palmitate; glyceryl trimyristate, glyceryl tris(octyl decanoate), propylene glycol dioleate, glyceryl triisostearate, glyceryl triisooctanoate, cetyl lactate, myristyl lactate A cyclic alcohol fatty acid ester such as diisostearyl malate, cholesteryl isostearate or cholesteryl 12-hydroxystearate.
上述金屬皂的具體例可列舉月桂酸鋅、肉豆蔻酸鋅、肉豆蔻酸鎂、棕櫚酸鋅、硬脂酸鋅、硬脂酸鋁、硬脂酸鈣、硬脂酸鎂、十一碳烯酸鋅等。 Specific examples of the above metal soaps include zinc laurate, zinc myristate, magnesium myristate, zinc palmitate, zinc stearate, aluminum stearate, calcium stearate, magnesium stearate, and undecene. Zinc acid and the like.
上述保濕劑的具體例可列舉甘油、丙二醇、1,3-丁二醇、聚乙二醇、dl-吡咯啶酮甲酸鈉、乳酸鈉、山梨糖醇、玻尿酸鈉、聚甘油、木糖醇、麥芽糖醇等。 Specific examples of the above humectant include glycerin, propylene glycol, 1,3-butylene glycol, polyethylene glycol, sodium dl-pyrrolidone, sodium lactate, sorbitol, sodium hyaluronate, polyglycerin, xylitol, and maltitol. Wait.
上述界面活性劑的具體例可列舉高級脂肪酸皂、高級醇硫酸酯、N-醯基麩胺酸鹽、磷酸酯鹽等陰離子性界面活性劑;胺 鹽、四級銨鹽等陽離子性界面活性劑;甜菜鹼型、胺基酸型、咪唑啉型、卵磷脂等兩性界面活性劑;脂肪酸單甘油酯、聚乙二醇、丙二醇脂肪酸酯、山梨糖醇酐脂肪酸酯(例如異硬脂酸山梨糖醇酐酯等)、脂肪酸蔗糖酯、聚甘油脂肪酸酯、氧化乙烯縮合物等非離子性界面活性劑。 Specific examples of the above surfactants include anionic surfactants such as higher fatty acid soaps, higher alcohol sulfates, N-mercapto glutamates, and phosphate esters; amines; a cationic surfactant such as a salt or a quaternary ammonium salt; an amphoteric surfactant such as a betaine type, an amino acid type, an imidazoline type, or a lecithin; a fatty acid monoglyceride, a polyethylene glycol, a propylene glycol fatty acid ester, and a sorbent A nonionic surfactant such as a sugar anhydride fatty acid ester (for example, sorbitan stearate), a fatty acid sucrose ester, a polyglycerin fatty acid ester, or an ethylene oxide condensate.
上述高分子化合物的具體例可列舉阿拉伯樹膠、黃蓍膠、古亞膠、刺槐豆膠、刺梧桐樹膠、角叉菜、桲籽、明膠、蟲膠、松香、酪蛋白等天然高分子化合物;羧甲基纖維素鈉、羥乙基纖維素、甲基纖維素、乙基纖維素、褐藻酸鈉、酯膠、硝化纖維素、羥丙基纖維素、結晶纖維素等半合成高分子化合物;聚乙烯醇、聚乙烯吡咯啶酮、聚丙烯酸鈉、羧乙烯聚合物、聚乙烯基甲基醚、聚醯胺樹脂、矽酮油、尼龍粒子、聚(甲基)丙烯酸酯粒子(例如聚甲基丙烯酸甲酯粒子等)、聚苯乙烯粒子、矽酮系粒子、胺基甲酸酯粒子、聚乙烯粒子等樹脂粒子等合成高分子化合物。另外,在本申請說明書中,「(甲基)丙烯酸基」表示甲基丙烯酸基或丙烯酸基。 Specific examples of the polymer compound include natural gum compounds such as gum arabic, tragacanth, guar gum, locust bean gum, karaya gum, carrageen, medlar seed, gelatin, shellac, rosin, and casein; Semi-synthetic polymer compound such as sodium carboxymethyl cellulose, hydroxyethyl cellulose, methyl cellulose, ethyl cellulose, sodium alginate, ester gum, nitrocellulose, hydroxypropyl cellulose, crystalline cellulose; Polyvinyl alcohol, polyvinylpyrrolidone, sodium polyacrylate, carboxyvinyl polymer, polyvinyl methyl ether, polyamide resin, fluorenone oil, nylon particles, poly(meth) acrylate particles (eg polymethyl A synthetic polymer compound such as a polyester acrylate particle or the like, a polystyrene particle, an anthrone particle, a urethane particle, or a resin particle such as a polyethylene particle. Further, in the specification of the present application, "(meth)acrylic group" means a methacrylic group or an acrylic group.
上述有色材料原料的具體例可列舉氧化鐵(紅色氧化鐵、黃色氧化鐵、黑色氧化鐵等)、群青、普魯士藍、氧化鉻、氫氧化鉻、碳黑、錳紫、氧化鈦、氧化鋅、滑石、高嶺土、碳酸鈣、碳酸鎂、雲母、矽酸鋁、矽酸鋇、矽酸鈣、矽酸鎂、二氧化矽、沸石、硫酸鋇、煅燒硫酸鈣(燒石膏)、磷酸鈣、羥磷灰石、陶瓷粉末等無機顏料,偶氮系、硝基系、亞硝基系、二苯并哌喃系、 喹啉系、蒽喹啉系、靛藍系、三苯基甲烷系、酞菁系、芘系等焦油色素。 Specific examples of the raw material of the colored material include iron oxide (red iron oxide, yellow iron oxide, black iron oxide, etc.), ultramarine blue, Prussian blue, chromium oxide, chromium hydroxide, carbon black, manganese violet, titanium oxide, zinc oxide, Talc, kaolin, calcium carbonate, magnesium carbonate, mica, aluminum citrate, barium strontium citrate, calcium citrate, magnesium citrate, cerium oxide, zeolite, barium sulfate, calcined calcium sulfate (calcined gypsum), calcium phosphate, hydroxyphosphorus Inorganic pigments such as limestone and ceramic powder, azo, nitro, nitroso, dibenzopyran, A tar pigment such as quinoline, quinolinol, indigo, triphenylmethane, phthalocyanine or anthraquinone.
另外,上述高分子化合物的粉體原料或有色材料原料等的粉體原料亦可使用預先進行了表面處理者。表面處理的方法可利用公知的表面處理技術,例如可列舉利用烴油、酯油、羊毛脂等的油劑處理,利用二甲基聚矽氧烷、甲基氫化聚矽氧烷、甲基苯基聚矽氧烷等的矽酮處理,利用含有全氟烷基的酯、全氟烷基矽烷、全氟聚醚及具有全氟烷基的聚合物等的氟化合物處理,利用3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷等的矽烷偶合劑處理,利用異丙基三異硬脂醯基鈦酸酯、異丙基三(二辛基焦磷酸酯)鈦酸酯等的鈦偶合劑處理,金屬皂處理,利用醯基麩胺酸等的胺基酸處理,利用氫化蛋黃卵磷脂等的卵磷脂處理,膠原蛋白處理,聚乙烯處理,保濕性處理,無機化合物處理,機械化學處理等處理方法。 Further, the powder raw material such as the powder material of the polymer compound or the raw material of the colored material may be used as a surface treatment in advance. The surface treatment method can be carried out by a known surface treatment technique, and for example, treatment with an oil agent such as a hydrocarbon oil, an ester oil, or a lanolin can be used, and dimethyl polysiloxane, methyl hydrogenated polyoxyalkylene, and methylbenzene can be used. An anthrone treatment such as a polyoxyalkylene group is treated with a fluorine compound such as a perfluoroalkyl group-containing ester, a perfluoroalkyl decane, a perfluoropolyether, or a perfluoroalkyl group-containing polymer, and a 3-methyl group is used. Treatment with a decane coupling agent such as acryloxypropyltrimethoxydecane or 3-glycidoxypropyltrimethoxydecane, using isopropyl triisostearate titanate, isopropyl tris(II) Treatment with a titanium coupling agent such as octyl pyrophosphate) titanate, treatment with a metal soap, treatment with an amino acid such as mercapto glutamic acid, treatment with lecithin such as hydrogenated egg yolk lecithin, collagen treatment, polyethylene Treatment methods such as treatment, moisturizing treatment, inorganic compound treatment, and mechanochemical treatment.
上述黏土礦物類的具體例可列舉兼具體質顏料及吸附劑等數種功能的成分,例如滑石、雲母、絹雲母、鈦絹雲母(被氧化鈦包覆的絹雲母)、白雲母、範德堡(Vanderbilt)公司製造的VEEGUM(註冊商標)等。 Specific examples of the clay minerals include components having several functions such as specific pigments and adsorbents, such as talc, mica, sericite, titanium sericite (sericite coated with titanium oxide), muscovite, and van der Waals. VEEGUM (registered trademark) manufactured by Vanderbilt Co., Ltd., etc.
上述香料的具體例可列舉大茴香醛、乙酸苄酯、香草醇等。上述防腐/殺菌劑的具體例可列舉對羥苯甲酸甲酯、對羥苯甲酸乙酯、對羥苯甲酸丙酯、苯二甲烴銨、苯銨松寧等。上述抗氧化劑的具體例可列舉二丁基羥基甲苯、丁基羥基苯甲醚、沒食子 酸丙酯、生育酚等。上述消炎藥的具體例可列舉ε-胺基己酸、甘草酸、甘草酸二鉀、β-甘草次酸、氯化溶菌酶、愈創薁(guaiazulene)、氫化可體松(hydrocortisone)等。該些化合物可單獨使用或者將2種以上混合使用。上述紫外線吸收劑的具體例可列舉微粒子氧化鈦、微粒子氧化鋅、微粒子氧化鈰、微粒子氧化鐵、微粒子氧化鋯等無機系吸收劑,苯甲酸系、對胺基苯甲酸系、鄰胺基苯甲酸系、水楊酸系、肉桂酸系、二苯甲酮系、二苯甲醯基甲烷系等有機系吸收劑。 Specific examples of the above-mentioned perfume include anisaldehyde, benzyl acetate, vanillyl alcohol and the like. Specific examples of the antiseptic/bactericidal agent include methylparaben, ethylparaben, propylparaben, benzalkonium chloride, and benzylammonium. Specific examples of the above antioxidants include dibutylhydroxytoluene, butylhydroxyanisole, and gallnuts. Acid propyl ester, tocopherol, and the like. Specific examples of the anti-inflammatory agent include ε-aminohexanoic acid, glycyrrhizic acid, dipotassium glycyrrhizinate, β-glycyrrhetinic acid, chlorinated lysozyme, guaiazulene, and hydrocortisone. These compounds may be used singly or in combination of two or more. Specific examples of the ultraviolet absorber include inorganic fine particles such as fine particle titanium oxide, fine particle zinc oxide, fine particle cerium oxide, fine particle iron oxide, and fine particle zirconia, benzoic acid, p-aminobenzoic acid, and ortho-aminobenzoic acid. An organic absorbent such as a salicylic acid, a cinnamic acid, a benzophenone or a benzoylmethane.
上述特殊調配添加物的具體例可列舉雌二醇、雌酮、乙炔雌二醇、可體松、氫化可體松、普賴鬆等荷爾蒙類,維生素A、維生素B、維生素C、維生素E等維生素類,檸檬酸、酒石酸、乳酸、氯化鋁、硫酸鋁鉀、尿囊素氯羥基鋁、對苯酚磺酸鋅、硫酸鋅等皮膚收斂劑,斑蝥酊、辣椒酊、生薑酊、當藥萃取物、大蒜萃取物、日本扁柏油(hinokitiol)、卡普氯銨、十五酸甘油酯、維生素E、雌激素、感光素等生髮促進劑,磷酸-L-抗壊血酸鎂、麴酸等美白劑(whitening agent)等。 Specific examples of the specific preparation additive include estradiol, estrone, ethinyl estradiol, cortisone, hydrocortisone, and prednisone, vitamin A, vitamin B, vitamin C, vitamin E, and the like. Vitamins, citric acid, tartaric acid, lactic acid, aluminum chloride, potassium aluminum sulfate, allantoin chlorohydroxy aluminum, zinc phenolsulfonate, zinc sulfate and other skin astringents, cantharidin, capsicum, ginger, and medicine Extract, garlic extract, hinokitiol, caprochloroammonium, pentaglyceride, vitamin E, estrogen, photoreceptor and other hair growth promoter, phosphoric acid-L-anti-barium citrate, citric acid Such as whitening agent (whitening agent) and the like.
上述本發明的外用劑包含本發明的複合粒子,因此具有良好的滑動性。而且,在上述外用劑包含水性溶劑的情況下,由於聚合物粒子表面所附著的二氧化矽粒子的親水性,獲得複合粒子的良好的分散性。 The above-mentioned external preparation of the present invention contains the composite particles of the present invention and thus has good slidability. Further, when the external preparation contains an aqueous solvent, good dispersibility of the composite particles is obtained due to the hydrophilicity of the ceria particles adhered to the surface of the polymer particles.
[塗佈劑] [Coating agent]
本發明的複合粒子可作為塗膜軟化劑(softening agent)、塗料 用消光劑、光擴散劑等而含有於塗佈劑中。本發明的塗佈劑包含本發明的複合粒子。 The composite particles of the invention can be used as a coating softening agent, coating It is contained in a coating agent with a matting agent, a light diffusing agent, etc. The coating agent of the present invention comprises the composite particles of the present invention.
上述塗佈劑可視需要包含黏合樹脂。黏合樹脂可使用可溶於有機溶劑或水中的樹脂、或可分散於水中的乳液型水性樹脂,可任意利用公知的黏合樹脂。黏合樹脂例如可列舉三菱麗陽股份有限公司製造的商品名「Dianal(註冊商標)LR-102」或「Dianal(註冊商標)BR-106」、或者大日精化工業股份有限公司製造的商品名「Medium VM」等丙烯酸系樹脂;醇酸樹脂;聚酯樹脂;聚胺基甲酸酯樹脂;氯化聚烯烴樹脂;非晶系聚烯烴樹脂;矽酮樹脂等。該些黏合樹脂可根據塗佈劑對所塗佈的基材的密接性或使用環境等而適宜選擇。 The above coating agent may optionally contain a binder resin. As the binder resin, a resin which is soluble in an organic solvent or water or an emulsion type water-based resin which can be dispersed in water can be used, and a known binder resin can be used arbitrarily. For example, the brand name "Dianal (registered trademark) LR-102" or "Dianal (registered trademark) BR-106" manufactured by Mitsubishi Rayon Co., Ltd., or the product name of Dairi Seiki Co., Ltd. Acrylic resin such as Medium VM; alkyd resin; polyester resin; polyurethane resin; chlorinated polyolefin resin; amorphous polyolefin resin; These binder resins can be suitably selected depending on the adhesion of the coating agent to the applied substrate, the use environment, and the like.
複合粒子的調配量可根據由包含黏合樹脂的塗佈劑所形成的塗膜的膜厚、複合粒子的平均粒徑、塗佈方法、使用用途等而適宜調整,較佳的是相對於黏合樹脂100重量份而言為1重量份~300重量份的範圍內,更佳的是5重量份~100重量份的範圍內。在複合粒子的調配量相對於黏合樹脂100重量份而言不足1重量份的情況下,存在無法充分獲得消光效果的情況。而且,在複合粒子的調配量相對於黏合樹脂100重量份而言超過300重量份的情況下,存在塗佈劑的黏度變得過大,因此產生複合粒子分散不良的情況,其結果存在產生如下的塗膜表面的外觀不良的情況:在藉由塗佈塗佈劑而所得的塗膜表面產生微裂紋(microcrack)、或者在所得的塗膜表面產生斑點(spotty)等。 The amount of the composite particles to be blended can be appropriately adjusted depending on the film thickness of the coating film formed of the coating agent containing the binder resin, the average particle diameter of the composite particles, the coating method, the use, and the like, and is preferably relative to the binder resin. 100 parts by weight is in the range of 1 part by weight to 300 parts by weight, more preferably 5 parts by weight to 100 parts by weight. When the amount of the composite particles is less than 1 part by weight based on 100 parts by weight of the binder resin, the matting effect may not be sufficiently obtained. In addition, when the amount of the composite particles is more than 300 parts by weight based on 100 parts by weight of the binder resin, the viscosity of the coating agent is excessively increased, and thus the composite particles are poorly dispersed. As a result, the following results occur. When the appearance of the surface of the coating film is poor, microcracks are formed on the surface of the coating film obtained by applying the coating agent, or spotty or the like is formed on the surface of the obtained coating film.
上述塗佈劑視需要包含介質。上述介質較佳的是使用可溶解黏合樹脂的溶劑(solvent)、或可分散黏合樹脂的分散介質。分散介質或溶劑可任意使用水性介質及油性介質。油性介質可列舉甲苯、二甲苯、環己烷等烴系溶劑;甲基乙基酮、甲基異丁基酮等酮系溶劑;乙酸乙酯、乙酸丁酯等酯系溶劑;二噁烷、乙二醇二乙醚、乙二醇單丁醚等醚系溶劑等。水性介質可列舉水、醇類(例如異丙醇)等。該些介質可僅僅使用1種,亦可將2種以上混合使用。相對於塗佈劑總量而言,塗佈劑中的介質含量通常為20重量%~60重量%的範圍內。 The above coating agent contains a medium as needed. The above medium is preferably a solvent which can dissolve the binder resin or a dispersion medium which can disperse the binder resin. An aqueous medium and an oily medium can be used arbitrarily in the dispersion medium or solvent. Examples of the oily medium include hydrocarbon solvents such as toluene, xylene, and cyclohexane; ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate and butyl acetate; and dioxane. An ether solvent such as ethylene glycol diethyl ether or ethylene glycol monobutyl ether. Examples of the aqueous medium include water, alcohols (for example, isopropyl alcohol), and the like. These media may be used alone or in combination of two or more. The content of the medium in the coating agent is usually in the range of 20% by weight to 60% by weight based on the total amount of the coating agent.
另外,在塗佈劑中亦可包含硬化劑、著色劑(體質顏料、著色顏料、金屬顏料、雲母粉顏料、染料等)、抗靜電劑、均化劑、流動性調整劑、紫外線吸收劑、光穩定劑等其他添加劑。 Further, the coating agent may further contain a curing agent, a coloring agent (body pigment, coloring pigment, metallic pigment, mica powder pigment, dye, etc.), an antistatic agent, a leveling agent, a fluidity adjusting agent, an ultraviolet absorber, Other additives such as light stabilizers.
塗佈劑的被塗佈基材並無特別限定,可使用與用途對應的基材。 The substrate to be coated of the coating agent is not particularly limited, and a substrate corresponding to the use can be used.
例如,在光學用途中,使用玻璃基材、包含透明基材樹脂的透明基材等作為被塗佈基材。藉由使用透明基材作為被塗佈基材,將不含著色劑的塗佈劑(光擴散用塗佈劑)塗佈於透明基材上而形成透明塗膜,可製造光擴散薄膜或防眩薄膜等光學薄膜。在這種情況下,複合粒子作為光擴散劑發揮功能。 For example, in optical applications, a glass substrate, a transparent substrate containing a transparent substrate resin, or the like is used as the substrate to be coated. By using a transparent substrate as a substrate to be coated, a coating agent (a coating agent for light diffusion) containing no coloring agent is applied onto a transparent substrate to form a transparent coating film, and a light diffusion film or a film can be produced. An optical film such as a glare film. In this case, the composite particles function as a light diffusing agent.
而且,藉由使用紙作為被塗佈基材,塗佈不含著色劑的塗佈劑(紙用塗佈劑)而形成透明塗膜,可製造消光紙。 Further, by using paper as a substrate to be coated, a coating agent (coating agent for paper) containing no coloring agent is applied to form a transparent coating film, and a matte paper can be produced.
塗佈劑的塗佈方法並無特別限定,可任意使用公知的方 法。塗佈方法例如可列舉逗號式直接塗佈(comma direct coating)法、旋塗法、噴塗法、輥塗法、浸漬法、刀塗法、淋幕式塗佈法、積層法等方法。塗佈劑為了視需要而調整黏度,亦可加入稀釋劑進行稀釋。稀釋劑可列舉甲苯、二甲苯等烴系溶劑;甲基乙基酮、甲基異丁基酮等酮系溶劑;乙酸乙酯、乙酸丁酯等酯系溶劑;二噁烷、乙二醇二乙醚等醚系溶劑;水;醇系溶劑等。該些稀釋劑可單獨使用,亦可將2種以上混合使用。在製造光學薄膜的情況下,塗佈方法較佳的是使用在塗膜表面形成有源自複合粒子的凹凸的方法。 The coating method of the coating agent is not particularly limited, and a known one can be used arbitrarily. law. Examples of the coating method include a comma direct coating method, a spin coating method, a spray coating method, a roll coating method, a dipping method, a knife coating method, a curtain coating method, and a lamination method. The coating agent is adjusted for viscosity as needed, and may be diluted by adding a diluent. Examples of the diluent include hydrocarbon solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate and butyl acetate; and dioxane and ethylene glycol. An ether solvent such as diethyl ether; water; an alcohol solvent. These diluents may be used singly or in combination of two or more. In the case of producing an optical film, the coating method preferably uses a method in which irregularities derived from composite particles are formed on the surface of the coating film.
如上所述的本發明的塗佈劑包含本發明的複合粒子,因此可賦予由該塗佈劑所形成的塗膜光擴散性。而且,在上述塗佈劑中,藉由聚合物粒子表面所附著的二氧化矽粒子而確保複合粒子的硬度,因此可期待由該塗佈劑所形成的塗膜的耐刮痕性的提高。而且,在上述塗佈劑包含水性溶劑的情況下,由於聚合物粒子表面所附著的二氧化矽粒子的親水性而獲得複合粒子的良好的分散性。 Since the coating agent of the present invention as described above contains the composite particles of the present invention, it is possible to impart light diffusibility to the coating film formed by the coating agent. Further, in the coating agent, the hardness of the composite particles is ensured by the cerium oxide particles adhering to the surface of the polymer particles, and therefore the scratch resistance of the coating film formed by the coating agent can be expected to be improved. Further, in the case where the coating agent contains an aqueous solvent, good dispersibility of the composite particles is obtained due to the hydrophilicity of the ceria particles adhered to the surface of the polymer particles.
[光學薄膜] [Optical film]
本發明的光學薄膜是將本發明的塗佈劑塗佈在薄膜狀基材上而成者。光學薄膜的具體例可列舉光擴散薄膜或防眩薄膜等。 The optical film of the present invention is obtained by applying the coating agent of the present invention onto a film-form substrate. Specific examples of the optical film include a light diffusion film or an anti-glare film.
光學薄膜的基材的具體例可列舉玻璃基材、或包含透明基材樹脂的透明基材等。 Specific examples of the substrate of the optical film include a glass substrate or a transparent substrate containing a transparent substrate resin.
上述透明基材樹脂例如可列舉聚甲基丙烯酸甲酯等丙 烯酸樹脂、(甲基)丙烯酸烷基酯-苯乙烯共聚物、聚碳酸酯、聚對苯二甲酸乙二酯(以下簡稱為「PET」)等聚酯、聚乙烯、聚丙烯、聚苯乙烯等。在該些透明基材樹脂中,在透明基材樹脂要求優異的透明性的情況下,較佳的是丙烯酸樹脂、(甲基)丙烯酸烷基酯-苯乙烯共聚物、聚碳酸酯、聚酯、及聚苯乙烯。該些透明基材樹脂可分別單獨使用,或將2種以上組合使用。 Examples of the transparent base material resin include polymethyl methacrylate and the like. Ethylene resin, alkyl (meth)acrylate-styrene copolymer, polycarbonate, polyethylene terephthalate (hereinafter referred to as "PET"), polyester, polyethylene, polypropylene, polyphenylene Ethylene and the like. Among the transparent base materials, in the case where the transparent base resin requires excellent transparency, an acrylic resin, an alkyl (meth)acrylate-styrene copolymer, a polycarbonate, and a polyester are preferable. And polystyrene. These transparent base materials may be used alone or in combination of two or more.
而且,在光學薄膜中,塗佈塗佈劑而所得的塗膜的厚度較佳的是5μm~100μm的範圍。 Further, in the optical film, the thickness of the coating film obtained by applying the coating agent is preferably in the range of 5 μm to 100 μm.
[樹脂組成物] [Resin composition]
本發明的樹脂組成物包含本發明的複合粒子與基材樹脂。該本發明的樹脂組成物包含本發明的複合粒子,光擴散性優異,因此可用作照明罩(發光二極體(LED)照明用照明罩、螢光燈照明用照明罩等)、光擴散片、光擴散板等光擴散體的原料。 The resin composition of the present invention comprises the composite particles of the present invention and a base resin. Since the resin composition of the present invention contains the composite particles of the present invention and has excellent light diffusibility, it can be used as a lighting cover (lighting diode for lighting (LED) illumination, illumination cover for fluorescent lighting, etc.), and light diffusion. A raw material of a light diffuser such as a sheet or a light diffusing plate.
上述基材樹脂通常使用與構成複合粒子的聚合物成分不同的熱塑性樹脂。用作上述基材樹脂的熱塑性樹脂例如可列舉丙烯酸樹脂、(甲基)丙烯酸烷基酯-苯乙烯共聚物、聚碳酸酯、聚酯、聚乙烯、聚丙烯、聚苯乙烯等。在基材樹脂要求優異的透明性的情況下,該些熱塑性樹脂中較佳的是丙烯酸樹脂、(甲基)丙烯酸烷基酯-苯乙烯共聚物、聚碳酸酯、聚酯、及聚苯乙烯。該些熱塑性樹脂可分別單獨使用,或者將2種以上組合使用。 The base resin is usually a thermoplastic resin different from the polymer component constituting the composite particles. Examples of the thermoplastic resin used as the base resin include an acrylic resin, an alkyl (meth)acrylate-styrene copolymer, polycarbonate, polyester, polyethylene, polypropylene, polystyrene, and the like. In the case where the substrate resin requires excellent transparency, among these thermoplastic resins, preferred are acrylic resin, alkyl (meth)acrylate-styrene copolymer, polycarbonate, polyester, and polystyrene. . These thermoplastic resins may be used alone or in combination of two or more.
相對於基材樹脂100重量份而,複合粒子在上述基材樹脂中的添加比例較佳的是0.1重量份~70重量份的範圍內,更佳 的是1重量份~50重量份的範圍內。於相對於基材樹脂100重量份而言,複合粒子在上述基材樹脂中的添加比例不足0.1重量份的情況下,存在難以賦予光擴散體光擴散性的情況。於相對於基材樹脂100重量份而言,複合粒子在上述基材樹脂中的添加比例多於70重量份的情況下,存在雖然賦予上述光擴散體光擴散性,但上述光擴散體的透光性變低的情況。 The addition ratio of the composite particles to the base resin is preferably in the range of 0.1 part by weight to 70 parts by weight, more preferably 100 parts by weight of the base resin. It is in the range of 1 part by weight to 50 parts by weight. When the ratio of addition of the composite particles to the base resin is less than 0.1 part by weight based on 100 parts by weight of the base resin, it may be difficult to impart light diffusibility to the light diffuser. When the ratio of addition of the composite particles to the base resin is more than 70 parts by weight based on 100 parts by weight of the base resin, the light diffusing body is provided with light diffusing property, but the light diffusing body is transparent. The situation of low light.
樹脂組成物的製造方法並無特別限定,可藉由機械式粉碎混合方法等這樣的現有公知的方法對複合粒子與基材樹脂進行混合而製造。在機械式粉碎混合方法中,例如可藉由使用亨舍爾混合機、V型混合機、滾筒混合機、混成機、搖擺混合機等裝置對複合粒子與基材樹脂進行混合攪拌而製造樹脂組成物。 The method for producing the resin composition is not particularly limited, and it can be produced by mixing the composite particles and the base resin by a conventionally known method such as a mechanical pulverization and mixing method. In the mechanical pulverization mixing method, for example, a resin composition can be produced by mixing and mixing a composite particle and a base resin by using a Henschel mixer, a V-type mixer, a tumbler mixer, a blender, a rocking mixer, or the like. Things.
[成形體] [formed body]
本發明的成形體是將本發明的樹脂組成物成形而成者。本發明的成形體的具體例可列舉照明罩(發光二極體(LED)照明用照明罩、螢光燈照明用照明罩等)、光擴散片、光擴散板等光擴散體。 The molded article of the present invention is obtained by molding the resin composition of the present invention. Specific examples of the molded article of the present invention include a light-emitting body such as a lighting cover (light-emitting diode (LED) illumination cover, a fluorescent lamp illumination cover, etc.), a light diffusion sheet, and a light diffusion plate.
例如藉由混合機將複合粒子與基材樹脂加以混合,藉由擠出機等熔融混練機進行混練而獲得包含樹脂組成物的顆粒後,對該顆粒進行擠出成形,或者使該顆粒熔融後進行射出成形,藉此可獲得任意形狀的成形體。 For example, the composite particles are mixed with a base resin by a mixer, and kneaded by a melt kneader such as an extruder to obtain pellets containing a resin composition, and then the pellets are extrusion-molded or the pellets are melted. Injection molding is performed, whereby a molded body of an arbitrary shape can be obtained.
[實施例] [Examples]
以下,藉由實施例及比較例對本發明加以具體的說明, 本發明並不限定於該些實施例。首先,對實施例及比較例中的各測定方法加以說明。 Hereinafter, the present invention will be specifically described by way of examples and comparative examples. The invention is not limited to the embodiments. First, each measurement method in the examples and comparative examples will be described.
[二氧化矽粒子的平均一次粒徑的測定方法] [Method for Measuring Average Primary Particle Size of Ceria Particles]
二氧化矽粒子的平均一次粒徑(具體而言藉由累積分析法而計算的Z平均粒徑)例如可藉由利用動態光散射法的粒徑測定裝置(馬爾文(Malvern)公司製造的「Zetasizer Nano ZS」)而測定。 The average primary particle diameter of the cerium oxide particles (specifically, the Z average particle diameter calculated by the cumulative analysis method) can be, for example, a particle size measuring device (manufactured by Malvern) using a dynamic light scattering method. Determined by Zetasizer Nano ZS").
測定試樣可使用使所測定的二氧化矽粒子分散於離子交換水中,製成分散液者。另外,在二氧化矽粒子的設想的平均一次粒徑不足100nm的情況下,以二氧化矽粒子的濃度成為1重量%的方式製備上述分散液;在二氧化矽粒子的設想的平均一次粒徑為100nm以上的情況下,以二氧化矽粒子的濃度成為0.1重量%的方式製備上述分散液。在上述利用動態光散射法的粒徑測定裝置(馬爾文公司製造的「Zetasizer Nano ZS」)的測定部設置聚乙烯製槽(cell),在上述聚乙烯製槽中分注上述分散液,測定二氧化矽粒子的Z平均粒徑。 As the measurement sample, a dispersion liquid obtained by dispersing the measured cerium oxide particles in ion-exchanged water can be used. Further, when the average primary particle diameter of the cerium oxide particles is less than 100 nm, the dispersion liquid is prepared so that the concentration of the cerium oxide particles is 1% by weight; the average primary particle diameter of the cerium oxide particles is assumed. In the case of 100 nm or more, the dispersion liquid was prepared so that the concentration of the cerium oxide particles was 0.1% by weight. In the measurement unit of the particle size measuring apparatus (Zetasizer Nano ZS) manufactured by the Malvern Co., Ltd., a polyethylene cell is provided, and the dispersion liquid is dispensed into the polyethylene tank. The Z average particle diameter of the cerium oxide particles.
所謂Z平均粒徑,是使用累積分析法對粒子分散物等的動態光散射法的測定資料進行分析而所得的值。 The Z average particle diameter is a value obtained by analyzing the measurement data of a dynamic light scattering method such as a particle dispersion using a cumulative analysis method.
在累積分析法中,獲得粒徑的平均值與多分散指數(Polydispersity Index,PDI),該粒徑的平均值被定義為Z平均粒徑。嚴格來講,將對測定所得的G1相關函數的對數擬合多項式的作業稱為累積分析,將下式中的常數b稱為二階累積或Z平均擴散係數。 In the cumulative analysis method, the average value of the particle diameter and the Polydispersity Index (PDI) were obtained, and the average value of the particle diameter was defined as the Z average particle diameter. Strictly speaking, the operation of fitting the logarithmic fitting polynomial of the measured G1 correlation function is referred to as cumulative analysis, and the constant b in the following formula is referred to as second-order accumulation or Z-average diffusion coefficient.
LN(G1)=A+bt+ct2+dt3+et4+… LN(G1)=A+bt+ct 2 +dt 3 +et 4 +...
將上述常數b使用上述分散液的黏度與若干個裝置常數而換算為粒徑所得的值是Z平均粒徑。 The value obtained by converting the above-mentioned constant b into the particle diameter using the viscosity of the above dispersion liquid and a plurality of device constants is a Z average particle diameter.
[水溶性纖維素類在二氧化矽粒子上的吸附量的測定方法] [Method for Measuring Adsorption Amount of Water-Soluble Cellulose on Ceria Particles]
關於後述的實施例1~實施例3,使用複合粒子的製造步驟中所得的包含吸附有溶性纖維素類的二氧化矽粒子的分散介質,藉由以下方法測定每1g二氧化矽粒子上的水溶性纖維素類的吸附量(g)。 With respect to Examples 1 to 3 to be described later, the dispersion medium containing the cerium oxide particles adsorbed with the soluble cellulose obtained in the production step of the composite particles was used, and the water solubility per gram of the cerium oxide particles was measured by the following method. The amount of adsorption of cellulose (g).
將包含吸附有水溶性纖維素類的二氧化矽粒子的分散介質0.25g,加入離子交換水1g而進行稀釋後,使用離心分離機(日立高新技術股份有限公司製造的「日立高速冷卻離心機HIMAC CR22GII」),藉由25000G而進行30分鐘的離心分離。在所得的上清液1ml中添加5%苯酚水溶液1ml,進一步添加5ml濃硫酸後放置10分鐘,進一步在25℃的水溶液中靜置10分鐘而獲得測定試樣。關於上述測定試樣,藉由紫外可見分光光度計(島津製作所股份有限公司製造的「紫外可見分光光度計UV-2450」)而測定485nm的吸光度,使用校準曲線(表示吸光度與水溶性纖維素類的濃度的關係的曲線)而求出上述上清液中的水溶性纖維素類的濃度(g/l)。 0.25 g of a dispersion medium containing cerium oxide particles adsorbed with water-soluble cellulose was added to 1 g of ion-exchanged water to be diluted, and then a centrifugal separator (Hitachi high-speed cooling centrifuge HIMAC manufactured by Hitachi High-Technologies Co., Ltd.) was used. CR22GII"), centrifuged for 30 minutes by 25000G. 1 ml of a 5% aqueous phenol solution was added to 1 ml of the obtained supernatant, and 5 ml of concentrated sulfuric acid was further added thereto, and the mixture was allowed to stand for 10 minutes, and further allowed to stand in an aqueous solution at 25 ° C for 10 minutes to obtain a measurement sample. For the above-mentioned measurement sample, the absorbance at 485 nm was measured by an ultraviolet-visible spectrophotometer ("UV-visible spectrophotometer UV-2450" manufactured by Shimadzu Corporation), and a calibration curve (indicating absorbance and water-soluble cellulose) was used. The concentration (g/l) of the water-soluble cellulose in the supernatant was determined by the curve of the relationship of the concentration.
另外,校準曲線可藉由如下所示的方法而作成。亦即,在離子交換水100g中添加0.01g、0.05g、0.1g製作分散介質時所使用的水溶性纖維素類,製作濃度不同的3種水溶液。將所製作的各水溶液0.25g分別用0.75g離子交換水加以稀釋,對稀釋後的水溶液的各個測定吸光度。繼而,藉由繪製水溶液中的水溶性纖維素類的重量與吸光度而作成一次曲線的校準曲線。 In addition, the calibration curve can be created by the method shown below. In other words, 0.01 g, 0.05 g, and 0.1 g of water-soluble cellulose used in the preparation of a dispersion medium were added to 100 g of ion-exchanged water to prepare three kinds of aqueous solutions having different concentrations. 0.25 g of each of the prepared aqueous solutions was diluted with 0.75 g of ion-exchanged water, and the absorbance was measured for each of the diluted aqueous solutions. Then, a calibration curve of a primary curve is prepared by plotting the weight and absorbance of the water-soluble cellulose in the aqueous solution.
繼而,藉由以下式求出每1g二氧化矽粒子的水溶性纖維素類的吸附量(g)。 Then, the amount (g) of the water-soluble cellulose per gram of the cerium oxide particles was determined by the following formula.
D=(WH-C×V)÷WS D=(W H -C×V)÷W S
D:每1g二氧化矽粒子的水溶性纖維素類的吸附量(g) D: adsorption amount of water-soluble cellulose per 1 g of cerium oxide particles (g)
C:上述上清液中的水溶性纖維素類的濃度(g/l) C: concentration of water-soluble cellulose in the above supernatant (g/l)
WH:複合粒子的製造中所使用的水溶性纖維素類的重量(g) W H : weight of water-soluble cellulose used in the production of composite particles (g)
WS:複合粒子的製造中所使用的二氧化矽粒子的重量(g) W S : weight of cerium oxide particles used in the production of composite particles (g)
V:在複合粒子的製造中,在上述分散介質的製備中所使用的水性介質的體積(l) V: volume of the aqueous medium used in the preparation of the above dispersion medium in the production of composite particles (1)
[體積平均粒徑的測定方法] [Method for Measuring Volume Average Particle Size]
後述的實施例及比較例中所得的粒子(複合粒子或聚合物粒子)的體積平均粒徑可藉由庫爾特粒子計數器MULTISIZER III(貝克曼庫爾特(Beckman Coulter)股份有限公司製造的測定裝置)而測定。測定使用依照貝克曼庫爾特股份有限公司發行的 MultisizerTM3用戶手冊而校正的孔徑而實施。 The volume average particle diameter of the particles (composite particles or polymer particles) obtained in the examples and comparative examples described later can be measured by a Coulter particle counter MULTISIZER III (manufactured by Beckman Coulter Co., Ltd.). Measured by the device). In accordance with the embodiment was measured using Beckman Coulter Incorporated Company Multisizer TM 3 User Manual corrected aperture.
另外,至於測定中所使用的孔徑的選擇,適宜進行如下情況:在所測定的粒子(複合粒子或聚合物粒子)的設想的體積平均粒徑為1μm以上、10μm以下的情況下,選擇具有50μm的尺寸的孔徑;在所測定的粒子(複合粒子或聚合物粒子)的設想的體積平均粒徑大於10μm且為30μm以下的情況下,選擇具有100μm的尺寸的孔徑;在粒子(複合粒子或聚合物粒子)的設想的體積平均粒徑大於30μm且為90μm以下的情況下,選擇具有280μm的尺寸的孔徑;在粒子(複合粒子或聚合物粒子)的設想的體積平均粒徑大於90μm且為150μm以下的情況下,選擇具有400μm的尺寸的孔徑等。在測定後的體積平均粒徑與設想的體積平均粒徑不同的情況下,變更為具有適當尺寸的孔徑而再次進行測定。 In addition, as for the selection of the pore diameter to be used for the measurement, it is preferable to select 50 μm when the volume average particle diameter of the measured particles (composite particles or polymer particles) is 1 μm or more and 10 μm or less. Pore size of the size; in the case where the assumed volume average particle diameter of the measured particles (composite particles or polymer particles) is more than 10 μm and 30 μm or less, a pore diameter having a size of 100 μm is selected; in the particle (composite particle or polymerization) In the case where the volume average particle diameter of the object particles is larger than 30 μm and 90 μm or less, a pore diameter having a size of 280 μm is selected; the volume average particle diameter of the particles (composite particles or polymer particles) is larger than 90 μm and 150 μm. In the following cases, an aperture or the like having a size of 400 μm is selected. When the volume average particle diameter after the measurement differs from the assumed volume average particle diameter, the measurement is performed by changing the pore size to an appropriate size.
而且,在選擇具有50μm的尺寸的孔徑的情況下,Current(孔徑電流)設定為-800、Gain(增益)設定為4;在選擇具有100μm的尺寸的孔徑的情況下,Current(孔徑電流)設定為-1600,Gain(增益)設定為2;在選擇具有280μm及400μm的尺寸的孔徑的情況下,Current(孔徑電流)設定為-3200,Gain(增益)設定為1。 Further, in the case of selecting an aperture having a size of 50 μm, Current is set to -800, Gain is set to 4, and in the case of selecting an aperture having a size of 100 μm, Current is set. For -1600, Gain is set to 2; in the case of selecting an aperture having a size of 280 μm and 400 μm, Current is set to -3200 and Gain is set to 1.
測定用試樣使用如下者:使用接觸式混合機(大和科學股份有限公司製造、「TOUCHMIXER MT-31」)及超音波清洗器(VELVO-CLEAR股份有限公司製造、「ULTRASONIC CLEANER VS-150」)使所測定的粒子(複合粒子或聚合物粒子)0.1g分散於0.1重量%非離子性界面活性劑水溶液10ml中而製成分散液者。在庫爾特粒子計數器MULTISIZER III的測定部設置裝滿ISOTON(註冊商標)II(貝克曼庫爾特股份有限公司製造;測定用電解液)的燒杯,一面對燒杯內緩緩攪拌,一面滴加上述分散液,在庫爾特粒子計數器MULTISIZER III本體畫面的濃度計的讀數等於5%~10%後開始測定。測定中以不進入氣泡的程度緩緩地對燒杯內進行攪拌,在測定10萬個粒子的時間點結束測定。粒子(複合粒子或聚合物粒子)的體積平均粒徑是10萬個粒子的體積基準的粒度分佈的算術平均。 The sample for measurement was used as follows: a contact mixer (manufactured by Daiwa Scientific Co., Ltd., "TOUCHMIXER MT-31") and an ultrasonic cleaner (manufactured by VELVO-CLEAR Co., Ltd., "ULTRASONIC CLEANER") VS-150") 0.1 g of the particles (composite particles or polymer particles) to be measured was dispersed in 10 ml of a 0.1% by weight aqueous solution of a nonionic surfactant to prepare a dispersion. In the measurement unit of the Coulter Particle Counter MULTISIZER III, a beaker filled with ISOTON (registered trademark) II (manufactured by Beckman Coulter Co., Ltd.; electrolyte for measurement) is placed, and the mixture is slowly stirred while being placed in the beaker. The above dispersion was measured after the reading of the concentration meter of the Kurt particle counter MULTISIZER III body image was equal to 5% to 10%. During the measurement, the inside of the beaker was gradually stirred so as not to enter the bubble, and the measurement was completed at the time of measuring 100,000 particles. The volume average particle diameter of the particles (composite particles or polymer particles) is the arithmetic mean of the volume distribution of the volume basis of 100,000 particles.
[強熱殘留成分的測定方法] [Method for determination of strong heat residual components]
計量測定對象粒子(複合粒子或聚合物粒子)1.0g後,使所計量的粒子在550℃下、電爐內燒毀30分鐘,測定殘留的殘渣的重量(g)。繼而,所測定的殘渣的重量(g)除以測定前的粒子的重量(1.0g)而進行百分率換算,獲得強熱殘留成分(重量%)。 After 1.0 g of the measurement target particles (composite particles or polymer particles) was measured, the measured particles were burned in an electric furnace at 550 ° C for 30 minutes, and the weight (g) of the residual residue was measured. Then, the weight (g) of the measured residue was divided by the weight (1.0 g) of the particles before the measurement, and the percentage of the residue (% by weight) was obtained.
[比表面積的測定方法] [Method for measuring specific surface area]
計量測定對象粒子(複合粒子或聚合物粒子)0.25g。將所計量的粒子與十二烷基苯磺酸鈉0.025g、純水50g混合,藉由超音波對該混合物進行10分鐘的攪拌,將使樹脂粒子分散而成者作為測定試樣。繼而,使用雷射繞射式粒度分佈測定裝置(馬爾文儀器公司(Malvern Instruments Ltd)製造、「Mastersizer 2000」),在下述測定條件下測定該測定試樣中的粒子的比表面積。 The measurement target particles (composite particles or polymer particles) were measured to be 0.25 g. The measured particles were mixed with 0.025 g of sodium dodecylbenzenesulfonate and 50 g of pure water, and the mixture was stirred by ultrasonic waves for 10 minutes to disperse the resin particles as a measurement sample. Then, using a laser diffraction type particle size distribution measuring apparatus (manufactured by Malvern Instruments Ltd., "Mastersizer 2000"), the specific surface area of the particles in the measurement sample was measured under the following measurement conditions.
<測定條件> <Measurement conditions>
分散介質:水 Dispersing medium: water
分析模式:通用 Analysis mode: universal
粒子折射率:1.50 Particle refractive index: 1.50
分散介質折射率:1.33 Dispersion medium refractive index: 1.33
[二氧化矽粒子的添加量的計算方法] [Method for calculating the amount of cerium oxide particles added]
使用複合粒子的製造中的二氧化矽粒子的使用重量、聚合性乙烯系單體的使用重量、藉由上述比表面積的測定方法而測定的粒子(複合粒子或聚合物粒子)的比表面積,藉由以下的計算式而求出上述製造中所得的粒子的每單位表面積的二氧化矽粒子的添加量(g/m2)。 The weight of the use of the cerium oxide particles in the production of the composite particles, the weight of the polymerizable vinyl monomer, and the specific surface area of the particles (composite particles or polymer particles) measured by the above-described method for measuring the specific surface area are used. The addition amount (g/m 2 ) of the cerium oxide particles per unit surface area of the particles obtained in the above production was determined by the following calculation formula.
添加量=(WS÷Wm)÷X Add amount = (W S ÷ W m ) ÷ X
WS:複合粒子的製造中的二氧化矽粒子的使用重量(g) W S : weight of used cerium oxide particles in the production of composite particles (g)
Wm:複合粒子的製造中的聚合性乙烯系單體的使用重量(g) W m : weight of the polymerizable vinyl monomer used in the production of the composite particles (g)
X:藉由上述比表面積的測定方法而測定的粒子的比表面積(m2/g) X: specific surface area (m 2 /g) of particles measured by the above-described method for measuring specific surface area
[二氧化矽粒子的附著量的計算方法] [Method for calculating the amount of ruthenium dioxide particles attached]
關於後述的實施例及比較例中所得的粒子,上述強熱殘留成分與粒子中的二氧化矽粒子的量大致相同,因此使用藉由上述強熱殘留成分的測定方法而測定的強熱殘留成分、藉由上述比表面 積的測定方法而測定的粒子的比表面積,藉由以下式而求出上述製造中所得的粒子的每單位表面積的二氧化矽粒子的附著量(g/m2)。 In the particles obtained in the examples and the comparative examples described later, the strong heat residual component and the amount of the cerium oxide particles in the particles are substantially the same. Therefore, the strong heat residual component measured by the measurement method of the strong heat residual component is used. The specific surface area of the particles measured by the above-described method for measuring the specific surface area was determined by the following formula to determine the adhesion amount (g/m 2 ) of the ceria particles per unit surface area of the particles obtained in the above production.
附著量=(A÷100)÷X Adhesion = (A÷100)÷X
A:藉由強熱殘留成分的測定方法而測定的強熱殘留成分(重量%) A: Strong heat residual component (% by weight) measured by a method for measuring a strong residual component
X:藉由上述比表面積的測定方法而測定的粒子的比表面積(m2/g) X: specific surface area (m 2 /g) of particles measured by the above-described method for measuring specific surface area
另外,在上述強熱殘留成分的測定方法中,使上述粒子在550℃的電爐內燒毀30分鐘而殘留的殘渣包含二氧化矽粒子以外的成分,於藉由上述強熱殘留成分的測定方法而測定的強熱殘留成分與粒子中的二氧化矽粒子的量不同的情況下,可藉由以下式而求出上述製造中所得的粒子的每單位表面積的二氧化矽粒子的附著量(g/m2)。另外,關於上述殘渣是否包含二氧化矽粒子、及上述殘渣中所含的二氧化矽粒子的量,可使用元素分析等公知的方法而判別。 Further, in the method for measuring the strong heat residual component, the particles are burned in an electric furnace at 550 ° C for 30 minutes, and the remaining residue contains components other than the cerium oxide particles, and the method of measuring the strong heat residual component is used. When the measured strong heat residual component is different from the amount of the cerium oxide particles in the particles, the adhesion amount of the cerium oxide particles per unit surface area of the particles obtained in the above production can be obtained by the following formula (g/ m 2 ). In addition, whether or not the residue contains cerium oxide particles and the amount of cerium oxide particles contained in the residue can be determined by a known method such as elemental analysis.
附著量={(A÷100)×(B÷100)}÷X Adhesion amount = {(A÷100) × (B÷100)}÷X
A:藉由強熱殘留成分的測定方法而測定的強熱殘留成分(重 量%) A: Strong heat residual component measured by a method for measuring a strong residual component (heavy the amount%)
B:上述殘渣中的二氧化矽粒子的含有率(重量%) B: content rate (% by weight) of cerium oxide particles in the above residue
X:藉由上述比表面積的測定方法而測定的粒子的比表面積(m2/g) X: specific surface area (m 2 /g) of particles measured by the above-described method for measuring specific surface area
[實施例1:複合粒子的製造例] [Example 1: Production Example of Composite Particles]
在具有攪拌裝置的聚合容器中投入作為水性介質的水150g、作為二氧化矽粒子的Snowtex(註冊商標)O-40(簡稱為「ST-O-40」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為25nm、固體成分為40重量%)1.1g(SiO2純度為0.44g)、作為水溶性纖維素類的METOLOSE(註冊商標)65SH-400(簡稱為「HPMC(65SH-400)」、信越化學工業股份有限公司製造的羥丙基甲基纖維素、濁點為65℃)0.09g,在60℃的溫度下進行24小時的混合。藉此獲得包含吸附有水溶性纖維素類的二氧化矽粒子的分散介質。使用該分散介質測定水溶性纖維素類對二氧化矽粒子的吸附量,結果是每1g二氧化矽粒子中有0.18g的水溶性纖維素類吸附於二氧化矽粒子上。 150 g of water as an aqueous medium and Snowtex (registered trademark) O-40 (hereinafter referred to as "ST-O-40", a colloid manufactured by Nissan Chemical Industries Co., Ltd.) as a cerium oxide particle in a polymerization vessel equipped with a stirring device Cerium oxide, an average primary particle diameter of 25 nm, a solid content of 40% by weight, 1.1 g (SiO 2 purity: 0.44 g), and METOLOSE (registered trademark) 65SH-400 as a water-soluble cellulose (abbreviated as "HPMC (") 65SH-400), hydroxypropylmethylcellulose manufactured by Shin-Etsu Chemical Co., Ltd., and a cloud point of 65 ° C), 0.09 g, and mixed at a temperature of 60 ° C for 24 hours. Thereby, a dispersion medium containing cerium oxide particles adsorbed with water-soluble cellulose is obtained. The amount of adsorption of the water-soluble cellulose to the cerium oxide particles was measured using the dispersion medium, and as a result, 0.18 g of water-soluble cellulose was adsorbed to the cerium oxide particles per 1 g of the cerium oxide particles.
另外將作為聚合性乙烯系單體的甲基丙烯酸甲酯(MMA)50g及乙二醇二甲基丙烯酸酯(EGDMA)2.5g、作為聚合起始劑的2,2'-偶氮雙(2,4-二甲基戊腈)(ADVN)0.5g均一混合而使其溶解,製備包含聚合起始劑的單體混合物。 Further, 50 g of methyl methacrylate (MMA) and 2.5 g of ethylene glycol dimethacrylate (EGDMA) as a polymerizable vinyl monomer, 2,2'-azobis (2) as a polymerization initiator 0.5 g of 4-dimethylvaleronitrile (ADVN) was uniformly mixed and dissolved to prepare a monomer mixture containing a polymerization initiator.
將該包含聚合起始劑的單體混合物加入至上述聚合容器內的上述分散介質中,藉由均質混合機(SMT公司製造的 HIGH-FLEX DISPERSER HG-2)以4500rpm進行約3分鐘的攪拌,使上述單體混合物微分散在上述分散介質中。 The monomer mixture containing the polymerization initiator is added to the above dispersion medium in the above polymerization vessel, and is produced by a homomixer (SMT). HIGH-FLEX DISPERSER HG-2) was stirred at 4500 rpm for about 3 minutes to finely disperse the above monomer mixture in the above dispersion medium.
其後,以70rpm的攪拌速度繼續攪拌,在加入有上述單體混合物的分散介質的溫度成為55℃後進行6小時的懸浮聚合。 Thereafter, stirring was continued at a stirring speed of 70 rpm, and after the temperature of the dispersion medium to which the above monomer mixture was added was 55 ° C, suspension polymerization was carried out for 6 hours.
其次,一面進行攪拌一面將聚合容器內的反應液冷卻至室溫。其次,使用定性濾紙101(愛多邦得科東洋(Advantec Toyo)股份有限公司製造的「東洋定性濾紙」)對上述反應液進行抽吸過濾,藉由離子交換水加以清洗,繼而進行脫液,其後在90℃的烘箱中使其乾燥一晝夜而獲得複合粒子。 Next, the reaction liquid in the polymerization vessel was cooled to room temperature while stirring. Next, the reaction liquid was suction-filtered using a qualitative filter paper 101 ("Toyo qualitative filter paper" manufactured by Advantec Toyo Co., Ltd.), washed with ion-exchanged water, and then deliquored. Thereafter, it was dried in an oven at 90 ° C for a day and night to obtain composite particles.
藉由穿透式電子顯微鏡(Transmission Electron Microscope,TEM)確認所得的複合粒子的剖面,結果確認到如圖1及圖2所示那樣,該複合粒子包含聚合物粒子、附著在該聚合物粒子上的二氧化矽粒子。而且,確認到在該複合粒子中,在聚合物粒子的表面形成有包含二氧化矽粒子的層。 The cross section of the obtained composite particles was confirmed by a transmission electron microscope (TEM). As a result, as shown in FIGS. 1 and 2, the composite particles contained polymer particles and adhered to the polymer particles. The cerium oxide particles. Further, it was confirmed that a layer containing cerium oxide particles was formed on the surface of the polymer particles in the composite particles.
而且,所得的複合粒子的體積平均粒徑為20.2μm,比表面積為0.29m2/g,強熱殘留成分為0.60重量%。而且,二氧化矽粒子的添加量為0.029g/m2,所得的複合粒子中的二氧化矽粒子的附著量是該複合粒子的每單位表面積為0.021g/m2。 Further, the obtained composite particles had a volume average particle diameter of 20.2 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.60% by weight. Further, the amount of the cerium oxide particles added was 0.029 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.021 g/m 2 per unit surface area of the composite particles.
[實施例2:複合粒子的製造例] [Example 2: Production Example of Composite Particles]
作為水溶性纖維素類,使用METOLOSE(註冊商標)65SH-4000(簡稱為「HPMC(65SH-4000)」、信越化學工業股份 有限公司製造的羥丙基甲基纖維素、濁點為65℃)0.09g代替METOLOSE(註冊商標)65SH-400(HPMC(65SH-400))0.09g,除此以外與實施例1同樣地進行而獲得複合粒子。 As water-soluble cellulose, METOLOSE (registered trademark) 65SH-4000 (referred to as "HPMC (65SH-4000)", Shin-Etsu Chemical Industry Co., Ltd. The same procedure as in Example 1 was carried out except that hydroxypropylmethylcellulose manufactured by the company and a cloud point of 65 ° C) of 0.09 g were used instead of METOLOSE (registered trademark) 65SH-400 (HPMC (65SH-400)) of 0.09 g. And get the composite particles.
在本實施例2的製造步驟中所得的包含吸附有水溶性纖維素類的二氧化矽粒子的分散介質中,水溶性纖維素類相對於二氧化矽粒子的吸附量是每1g二氧化矽粒子為0.17g。而且,所得的複合粒子的體積平均粒徑為24.6μm,比表面積為0.24m2/g,強熱殘留成分為0.70重量%。而且,二氧化矽粒子的添加量為0.035g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.029g/m2。 In the dispersion medium containing the water-soluble cellulose-based cerium oxide particles obtained in the production step of the second embodiment, the adsorption amount of the water-soluble cellulose to the cerium oxide particles is 1 g of cerium oxide particles per gram of the cerium oxide particles. It is 0.17g. Further, the obtained composite particles had a volume average particle diameter of 24.6 μm, a specific surface area of 0.24 m 2 /g, and a strong heat residual component of 0.70% by weight. Further, the amount of the cerium oxide particles added was 0.035 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.029 g/m 2 .
[實施例3:複合粒子的製造例] [Example 3: Production Example of Composite Particles]
作為水溶性纖維素類,使用METOLOSE(註冊商標)65SH-50(簡稱為「HPMC(65SH-50)」、信越化學工業股份有限公司製造的羥丙基甲基纖維素、濁點為65℃)0.09g代替METOLOSE(註冊商標)65SH-400(HPMC(65SH-400))0.09g,在單體混合物的製備中,進一步使用作為聚合性磷酸系單體的KAYAMER(註冊商標)PM-21(簡稱為「PM-21」、日本化薬股份有限公司製造)0.05g,除此以外與實施例1同樣地進行而獲得複合粒子。 As a water-soluble cellulose, METOLOSE (registered trademark) 65SH-50 (abbreviated as "HPMC (65SH-50)", hydroxypropyl methylcellulose manufactured by Shin-Etsu Chemical Co., Ltd., and a cloud point of 65 ° C) is used. 0.09g instead of METOLOSE (registered trademark) 65SH-400 (HPMC (65SH-400)) 0.09g, in the preparation of the monomer mixture, KAYAMER (registered trademark) PM-21 as a polymerizable phosphate monomer is further used (abbreviation) The composite particles were obtained in the same manner as in Example 1 except that 0.05 g of "PM-21" and manufactured by Nippon Chemical Co., Ltd. were used.
在本實施例3的製造步驟中所得的包含吸附有水溶性纖維素類的二氧化矽粒子的分散介質中,水溶性纖維素類相對於二氧化矽粒子的吸附量是每1g二氧化矽粒子為0.16g。而且,所得的複合粒子的體積平均粒徑為21.8μm,比表面積為0.28m2/g,強熱殘留成分為0.60重量%。而且,二氧化矽粒子的添加量為0.030 g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.021g/m2。 In the dispersion medium containing the water-soluble cellulose-based cerium oxide particles obtained in the production step of the third embodiment, the adsorption amount of the water-soluble cellulose relative to the cerium oxide particles is 1 g of cerium oxide particles per gram. It is 0.16g. Further, the obtained composite particles had a volume average particle diameter of 21.8 μm, a specific surface area of 0.28 m 2 /g, and a strong heat residual component of 0.60% by weight. Further, the amount of the cerium oxide particles added was 0.030 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.021 g/m 2 .
[實施例4:複合粒子的製造例] [Example 4: Production Example of Composite Particles]
作為聚合性乙烯系單體,使用苯乙烯(St)50g及乙二醇二甲基丙烯酸酯(EGDMA)2.5g而代替甲基丙烯酸甲酯(MMA)50g及乙二醇二甲基丙烯酸酯(EGDMA)2.5g,除此以外與實施例1同樣地進行而獲得複合粒子。 As the polymerizable vinyl monomer, 50 g of styrene (St) and 2.5 g of ethylene glycol dimethacrylate (EGDMA) were used instead of methyl methacrylate (MMA) 50 g and ethylene glycol dimethacrylate ( The composite particles were obtained in the same manner as in Example 1 except that 2.5 g of EGDMA was used.
所得的複合粒子的體積平均粒徑為20μm,比表面積為0.29m2/g,強熱殘留成分為0.80重量%。而且,二氧化矽粒子的添加量為0.029g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.028g/m2。 The obtained composite particles had a volume average particle diameter of 20 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.80% by weight. Further, the amount of the cerium oxide particles added was 0.029 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.028 g/m 2 .
[實施例5:複合粒子的製造例] [Example 5: Production Example of Composite Particles]
作為二氧化矽粒子,使用Snowtex OXS(簡稱為「ST-OXS」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為7.8nm、固體成分為15重量%)2.3g(SiO2純度為0.35g)代替Snowtex(註冊商標)O-40(ST-O-40)1.1g(SiO2純度為0.44g),除此以外與實施例1同樣地進行而獲得複合粒子。 As the cerium oxide particles, Snowtex OXS (abbreviated as "ST-OXS", colloidal cerium oxide manufactured by Nissan Chemical Industries, Ltd., average primary particle diameter of 7.8 nm, solid content of 15% by weight) of 2.3 g (SiO) was used. 2 purity 0.35g) instead of Snowtex (registered trademark) O-40 (ST-O -40) 1.1g (SiO 2 purity 0.44g), except in the same manner as in Example 1 to obtain composite particles.
所得的複合粒子的體積平均粒徑為20.5μm,比表面積為0.29m2/g,強熱殘留成分為0.33重量%。而且,二氧化矽粒子的添加量為0.023g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.011g/m2。 The obtained composite particles had a volume average particle diameter of 20.5 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.33% by weight. Further, the amount of the cerium oxide particles added was 0.023 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.011 g/m 2 .
[實施例6:複合粒子的製造例] [Example 6: Production Example of Composite Particles]
作為二氧化矽粒子,使用Snowtex OZL-35(簡稱為 「ST-OZL-35」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為85nm、固體成分為35重量%)4.28g(SiO2純度為1.5g)代替Snowtex(註冊商標)O-40(ST-O-40)1.1g(SiO2純度為0.44g),除此以外與實施例1同樣地進行而獲得複合粒子。 As the cerium oxide particles, Snowtex OZL-35 (abbreviated as "ST-OZL-35", colloidal cerium oxide manufactured by Nissan Chemical Industries, Ltd., average primary particle diameter of 85 nm, solid content of 35 % by weight) was used. A composite particle was obtained in the same manner as in Example 1 except that g (SiO 2 purity: 1.5 g) was used instead of Snowtex (registered trademark) O-40 (ST-O-40) 1.1 g (SiO 2 purity: 0.44 g). .
所得的複合粒子的體積平均粒徑為20.9μm,比表面積為0.29m2/g,強熱殘留成分為1.9重量%。而且,二氧化矽粒子的添加量為0.10g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.066g/m2。 The obtained composite particles had a volume average particle diameter of 20.9 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 1.9% by weight. Further, the amount of the cerium oxide particles added was 0.10 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.066 g/m 2 .
[實施例7:複合粒子的製造例] [Example 7: Production Example of Composite Particles]
作為二氧化矽粒子,使用Snowtex PS-MO(簡稱為「ST-PS-MO」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為21.5nm的球狀粒子結合而成者、固體成分為15重量%)2.53g(SiO2純度為0.38g)代替Snowtex(註冊商標)O-40(ST-O-40)1.1g(SiO2純度為0.44g),除此以外與實施例1同樣地進行而獲得複合粒子。 As the cerium oxide particles, Snowtex PS-MO (referred to as "ST-PS-MO", colloidal cerium oxide manufactured by Nissan Chemical Industries, Ltd., and spherical particles having an average primary particle diameter of 21.5 nm are combined. In addition to the Snowtex (registered trademark) O-40 (ST-O-40) 1.1 g (the purity of SiO 2 was 0.44 g), 2.53 g (solid content: 15% by weight) of 2.53 g (SiO 2 purity: 0.38 g) was used. Example 1 was carried out in the same manner to obtain composite particles.
所得的複合粒子的體積平均粒徑為20.5μm,比表面積為0.29m2/g,強熱殘留成分為0.60重量%。而且,二氧化矽粒子的添加量為0.025g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.021g/m2。 The obtained composite particles had a volume average particle diameter of 20.5 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.60% by weight. Further, the amount of the cerium oxide particles added was 0.025 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.021 g/m 2 .
[實施例8:複合粒子的製造例] [Example 8: Production Example of Composite Particles]
作為水溶性纖維素類,使用NISSO HPC H(日本曹達股份有 限公司製造的羥丙基纖維素、下限臨界共溶溫度為45℃)0.09g代替METOLOSE(註冊商標)65SH-50(HPMC(65SH-50))0.09g,將製備分散介質時的混合溫度自60℃變更為40℃,除此以外與實施例3同樣地進行而獲得複合粒子。 As a water-soluble cellulose, use NISSO HPC H (Japan Soda Co. has The hydroxypropyl cellulose produced by the company, the lower limit critical solution temperature is 45 ° C) 0.09 g instead of METOLOSE (registered trademark) 65SH-50 (HPMC (65SH-50)) 0.09g, the mixing temperature when preparing the dispersion medium The composite particles were obtained in the same manner as in Example 3 except that the temperature was changed to 40 ° C at 60 ° C.
所得的複合粒子的體積平均粒徑為19.8μm,比表面積為0.29m2/g,強熱殘留成分為0.80重量%。而且,二氧化矽粒子的添加量為0.029g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.028g/m2。 The obtained composite particles had a volume average particle diameter of 19.8 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.80% by weight. Further, the amount of the cerium oxide particles added was 0.029 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.028 g/m 2 .
[實施例9:複合粒子的製造例] [Example 9: Production Example of Composite Particles]
將作為二氧化矽粒子的Snowtex(註冊商標)O-40(ST-O-40)的使用量變更為2.75g(SiO2純度為1.1g),將作為水溶性纖維素類的METOLOSE(註冊商標)65SH-400(HPMC(65SH-400))的使用量變更為022g,進一步將均質混合機的轉速自4500rpm變更為9000rpm,除此以外與實施例1同樣地進行而獲得複合粒子。 The amount of Snowtex (registered trademark) O-40 (ST-O-40) used as the cerium oxide particles was changed to 2.75 g (SiO 2 purity was 1.1 g), and METOLOSE (registered trademark) was used as the water-soluble cellulose. In the same manner as in Example 1, except that the amount of use of 65SH-400 (HPMC (65SH-400)) was changed to 022 g, and the number of revolutions of the homomixer was changed from 4,500 rpm to 9000 rpm, composite particles were obtained.
所得的複合粒子的體積平均粒徑為7.9μm,比表面積為0.63m2/g,強熱殘留成分為1.45重量%。而且,二氧化矽粒子的添加量為0.033g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.023g/m2。 The obtained composite particles had a volume average particle diameter of 7.9 μm, a specific surface area of 0.63 m 2 /g, and a strong heat residual component of 1.45 wt%. Further, the amount of the cerium oxide particles added was 0.033 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.023 g/m 2 .
[實施例10:複合粒子的製造例] [Example 10: Production Example of Composite Particles]
將作為二氧化矽粒子的Snowtex(註冊商標)O-40(ST-O-40)的使用量變更為0.55g(SiO2純度為0.22g),將作為水溶性纖維素類的METOLOSE(註冊商標)65SH-400(HPMC(65SH-400)) 的使用量變更為0.04g,進一步將均質混合機的轉速自4500rpm變更為2500rpm,除此以外與實施例1同樣地進行而獲得複合粒子。 The amount of Snowtex (registered trademark) O-40 (ST-O-40) used as the cerium oxide particles was changed to 0.55 g (SiO 2 purity was 0.22 g), and METOLOSE (registered trademark) was used as the water-soluble cellulose. In the same manner as in Example 1, except that the amount of use of 65SH-400 (HPMC (65SH-400)) was changed to 0.04 g, and the number of revolutions of the homomixer was changed from 4,500 rpm to 2,500 rpm, composite particles were obtained.
所得的複合粒子的體積平均粒徑為40.9μm,比表面積為0.13m2/g,強熱殘留成分為0.29重量%。而且,二氧化矽粒子的添加量為0.033g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.022g/m2。 The obtained composite particles had a volume average particle diameter of 40.9 μm, a specific surface area of 0.13 m 2 /g, and a strong heat residual component of 0.29% by weight. Further, the amount of the cerium oxide particles added was 0.033 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.022 g/m 2 .
[實施例11:複合粒子的製造例] [Example 11: Production Example of Composite Particles]
將作為二氧化矽粒子的Snowtex(註冊商標)O-40(ST-O-40)的使用量變更為0.28g(SiO2純度為0.11g),將作為水溶性纖維素類的METOLOSE(註冊商標)65SH-400(HPMC(65SH-400))的使用量變更為0.02g,進一步將均質混合機的轉速自4500rpm變更為2500rpm,除此以外與實施例1同樣地進行而獲得複合粒子。 The amount of Snowtex (registered trademark) O-40 (ST-O-40) used as the cerium oxide particles was changed to 0.28 g (SiO 2 purity was 0.11 g), and METOLOSE (registered trademark) was used as the water-soluble cellulose. In the same manner as in Example 1, except that the amount of use of 65SH-400 (HPMC (65SH-400)) was changed to 0.02 g, and the number of revolutions of the homomixer was changed from 4500 rpm to 2500 rpm, composite particles were obtained.
所得的複合粒子的體積平均粒徑為80.7μm,比表面積為0.06m2/g,強熱殘留成分為0.15重量%。而且,二氧化矽粒子的添加量為0.033g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.025g/m2。 The obtained composite particles had a volume average particle diameter of 80.7 μm, a specific surface area of 0.06 m 2 /g, and a strong heat residual component of 0.15% by weight. Further, the amount of the cerium oxide particles added was 0.033 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.025 g/m 2 .
[實施例12:複合粒子的製造例] [Example 12: Production Example of Composite Particles]
將作為水性介質的水的使用量變更為200g,將作為二氧化矽粒子的Snowtex(註冊商標)O-40(ST-O-40)的使用量變更為4.0g(SiO2純度為1.6g),將作為水溶性纖維素類的METOLOSE(註 冊商標)65SH-400(HPMC(65SH-400))的使用量變更為0.32g,作為聚合性乙烯系單體,使用甲基丙烯酸甲酯(MMA)140g及三羥甲基丙烷三丙烯酸酯(TMPTA)60g代替甲基丙烯酸甲酯(MMA)50g及乙二醇二甲基丙烯酸酯(EGDMA)2.5g,作為聚合起始劑,使用過氧化月桂醯(LPO)1.0g代替2,2'-偶氮雙(2,4-二甲基戊腈)(ADVN)0.5g,除此以外與實施例1同樣地進行而獲得複合粒子。 The amount of water used as the aqueous medium was changed to 200 g, and the amount of Snowtex (registered trademark) O-40 (ST-O-40) used as the cerium oxide particles was changed to 4.0 g (SiO 2 purity was 1.6 g). The amount of METOLOSE (registered trademark) 65SH-400 (HPMC (65SH-400)) used as a water-soluble cellulose was changed to 0.32 g, and methyl methacrylate (MMA) was used as a polymerizable vinyl monomer. 140g and trimethylolpropane triacrylate (TMPTA) 60g instead of methyl methacrylate (MMA) 50g and ethylene glycol dimethacrylate (EGDMA) 2.5g, as a polymerization initiator, using oxidized laurel (LPO) 1.0 g of the composite particles were obtained in the same manner as in Example 1 except that 0.5 g of 2,2'-azobis(2,4-dimethylvaleronitrile) (ADVN) was used.
所得的複合粒子的體積平均粒徑為20.1μm,比表面積為0.29m2/g,強熱殘留成分為0.70重量%。而且,二氧化矽粒子的添加量為0.029g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.024g/m2。 The obtained composite particles had a volume average particle diameter of 20.1 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.70% by weight. Further, the amount of the cerium oxide particles added was 0.029 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.024 g/m 2 .
[比較例1:複合粒子的比較製造例] [Comparative Example 1: Comparative Production Example of Composite Particles]
未使用作為水溶性纖維素類的METOLOSE(註冊商標)65SH-400(HPMC(65SH-400)),除此以外與實施例1同樣地進行並嘗試懸浮聚合,但分散介質中的單體混合物液滴的穩定性低,無法獲得複合粒子。 A suspension polymerization was carried out in the same manner as in Example 1 except that METOLOSE (registered trademark) 65SH-400 (HPMC (65SH-400)) which is a water-soluble cellulose was used, but the monomer mixture liquid in the dispersion medium was used. The stability of the droplets is low and composite particles cannot be obtained.
[比較例2:複合粒子的比較製造例] [Comparative Example 2: Comparative Production Example of Composite Particles]
未使用作為二氧化矽粒子的Snowtex(註冊商標)O-40(ST-O-40),除此以外與實施例1同樣地進行並嘗試懸浮聚合,但分散介質中的單體混合物液滴的穩定性低,無法獲得複合粒子。 A suspension polymerization was carried out in the same manner as in Example 1 except that Snowtex (registered trademark) O-40 (ST-O-40) as the cerium oxide particles was not used, but the monomer mixture droplets in the dispersion medium were The stability is low and composite particles cannot be obtained.
[比較例3:複合粒子的比較製造例] [Comparative Example 3: Comparative Manufacturing Example of Composite Particles]
在分散介質的製備中,使用GOHSENAL GL-05(簡稱為 「GL-05」、日本合成化學股份有限公司製造的聚乙烯醇(PVA))0.09g代替作為水溶性纖維素類的METOLOSE(註冊商標)65SH-400(HPMC(65SH-400))0.09g,除此以外與實施例1同樣地進行並嘗試懸浮聚合,但分散介質中的單體混合物液滴的穩定性低,無法獲得複合粒子。 In the preparation of dispersion media, GOHSENAL GL-05 (referred to as 0.09 g of "GL-05" and polyvinyl alcohol (PVA) manufactured by Nippon Synthetic Chemical Co., Ltd., instead of METOLOSE (registered trademark) 65SH-400 (HPMC (65SH-400)) 0.09 g as a water-soluble cellulose. Otherwise, suspension polymerization was carried out in the same manner as in Example 1, but the stability of the monomer mixture droplets in the dispersion medium was low, and composite particles could not be obtained.
[比較例4:複合粒子的比較製造例] [Comparative Example 4: Comparative Production Example of Composite Particles]
在具有攪拌裝置的聚合容器中投入作為水性介質的水200g、作為二氧化矽粒子的Snowtex(註冊商標)OXS(簡稱為「ST-OXS」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為7.8nm、固體成分為15重量%)2.67g(SiO2純度為0.40g)、作為界面活性劑的聚氧乙烯月桂醚0.02g,在30℃的溫度下進行1小時的混合。藉此獲得包含二氧化矽粒子與界面活性劑的分散介質。 200 g of water as an aqueous medium, and Snowtex (registered trademark) OXS (hereinafter referred to as "ST-OXS", a colloidal cerium oxide manufactured by Nissan Chemical Industries Co., Ltd.) as a cerium oxide particle, in a polymerization vessel having a stirring device, The average primary particle diameter was 7.8 nm, the solid content was 15% by weight, 2.67 g (SiO 2 purity was 0.40 g), and the polyoxyethylene lauryl ether as a surfactant was 0.02 g, and the mixture was mixed at a temperature of 30 ° C for 1 hour. . Thereby, a dispersion medium containing cerium oxide particles and a surfactant is obtained.
另外將作為聚合性乙烯系單體的甲基丙烯酸甲酯(MMA)140g及三羥甲基丙烷三丙烯酸酯(TMPTA)60g、作為聚合起始劑的過氧化月桂醯(LPO)1.0g均一地混合而使其溶解,製備包含聚合起始劑的單體混合物。 Further, 140 g of methyl methacrylate (MMA), 60 g of trimethylolpropane triacrylate (TMPTA), and 1.0 g of oxidized Laurel (LPO) as a polymerization initiator were uniformly used as the polymerizable vinyl monomer. The mixture was dissolved while being dissolved to prepare a monomer mixture containing a polymerization initiator.
將該包含聚合起始劑的單體混合物加入至上述聚合容器內的上述分散介質中,藉由均質混合機以4,500rpm進行約3分鐘的攪拌,使上述單體混合物微分散於上述分散介質中後,添加PVA-420(可樂麗(KURARAY)股份有限公司製造的聚乙烯醇(PVA))1.0g作為分散穩定劑。 The monomer mixture containing the polymerization initiator is added to the above dispersion medium in the polymerization vessel, and the monomer mixture is finely dispersed in the dispersion medium by stirring at 4,500 rpm for about 3 minutes by a homomixer. Thereafter, 1.0 g of PVA-420 (polyvinyl alcohol (PVA) manufactured by KURARAY Co., Ltd.) was added as a dispersion stabilizer.
其後,以100rpm的攪拌速度繼續攪拌,當加入上述單體混合物的分散介質的溫度成為55℃後進行6小時的懸浮聚合。 Thereafter, stirring was continued at a stirring speed of 100 rpm, and suspension polymerization was carried out for 6 hours after the temperature of the dispersion medium to which the above monomer mixture was added was 55 °C.
其次,一面進行攪拌一面將聚合容器內的反應液冷卻至室溫。其次,使用定性濾紙101(愛多邦得科東洋股份有限公司製造的「東洋定性濾紙」)而對上述反應液進行抽吸過濾,藉由離子交換水進行清洗,繼而進行脫液,其後在90℃的烘箱中使其乾燥一晝夜而獲得複合粒子。 Next, the reaction liquid in the polymerization vessel was cooled to room temperature while stirring. Next, the reaction liquid was suction-filtered using qualitative filter paper 101 ("Toyo-Qualified Filter Paper" manufactured by Aimoto Co., Ltd.), washed with ion-exchanged water, followed by deliquoring, and then The composite particles were obtained by drying in a 90 ° C oven for a day and night.
所得的複合粒子的體積平均粒徑為20.6μm,比表面積為0.29m2/g,強熱殘留成分為0.10重量%。而且,二氧化矽粒子的添加量為0.0069g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.0034g/m2。 The obtained composite particles had a volume average particle diameter of 20.6 μm, a specific surface area of 0.29 m 2 /g, and a strong heat residual component of 0.10% by weight. Further, the amount of the cerium oxide particles added was 0.0069 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.0034 g/m 2 .
[比較例5:複合粒子的比較製造例] [Comparative Example 5: Comparative Production Example of Composite Particles]
作為二氧化矽粒子,使用Snowtex(註冊商標)OL(簡稱為「ST-OL」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為70nm、固體成分為20重量%)1.0g(SiO2純度為0.20g)代替Snowtex(註冊商標)OXS(ST-OXS)2.67g(SiO2純度為0.40g),將聚氧乙烯月桂醚的使用量變更為0.03g,除此以外與比較例4同樣地進行並嘗試複合粒子的製造。本比較例5中所得的粒子的體積平均粒徑為20.4μm,比表面積為0.29m2/g。而且,雖然二氧化矽粒子的添加量0.0034g/m2,但強熱殘留成分未達到規定量下限。由於強熱殘留成分未達到規定量下限,因此認為比較例5中所得的粒子基本上不含二氧化矽粒子,認為其並 非複合粒子而是聚合物粒子。 As the cerium oxide particles, Snowtex (registered trademark) OL (abbreviated as "ST-OL", colloidal cerium oxide manufactured by Nissan Chemical Industries, Ltd., average primary particle diameter of 70 nm, solid content of 20% by weight) 1.0 is used. g (SiO 2 purity: 0.20 g) instead of Snowtex (registered trademark) OXS (ST-OXS) 2.67 g (SiO 2 purity: 0.40 g), and the amount of polyoxyethylene lauryl ether used was changed to 0.03 g, and In Comparative Example 4, the production of the composite particles was carried out in the same manner. The particles obtained in Comparative Example 5 had a volume average particle diameter of 20.4 μm and a specific surface area of 0.29 m 2 /g. Further, although the amount of the cerium oxide particles added was 0.0034 g/m 2 , the strong heat residual component did not reach the lower limit of the predetermined amount. Since the strong heat residual component did not reach the lower limit of the predetermined amount, it was considered that the particles obtained in Comparative Example 5 were substantially free of cerium oxide particles, and it was considered that it was not a composite particle but a polymer particle.
[比較例6:複合粒子的比較製造例] [Comparative Example 6: Comparative Production Example of Composite Particles]
作為二氧化矽粒子,使用Snowtex(註冊商標)MP-2040(簡稱為「ST-OXS」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為200nm、固體成分為40重量%)0.5g(SiO2純度為0.20g)代替Snowtex(註冊商標)OXS(ST-OXS)2.67g(SiO2純度為0.40g),除此以外與比較例4同樣地進行並嘗試複合粒子的製造。本比較例6中所得的粒子的體積平均粒徑為20.1μm,比表面積為0.29m2/g。而且,二氧化矽粒子的添加量為0.0034g/m2,強熱殘留成分未達到規定量下限。由於強熱殘留成分未達到規定量下限,因此認為比較例6中所得的粒子基本上不含二氧化矽粒子,認為其並非複合粒子而是聚合物粒子。 As the cerium oxide particles, Snowtex (registered trademark) MP-2040 (abbreviated as "ST-OXS", colloidal cerium oxide manufactured by Nissan Chemical Industries, Ltd., average primary particle diameter of 200 nm, and solid content of 40% by weight) is used. In the same manner as in Comparative Example 4, 0.5 g (SiO 2 purity: 0.20 g) was used instead of Snowtex (registered trademark) OXS (ST-OXS) 2.67 g (SiO 2 purity: 0.40 g), and the production of composite particles was attempted. . The particles obtained in Comparative Example 6 had a volume average particle diameter of 20.1 μm and a specific surface area of 0.29 m 2 /g. Further, the amount of the cerium oxide particles added was 0.0034 g/m 2 , and the strong residual component of the heat did not reach the lower limit of the predetermined amount. Since the strong heat residual component did not reach the lower limit of the predetermined amount, it was considered that the particles obtained in Comparative Example 6 were substantially free of cerium oxide particles, and it was considered that it was not a composite particle but a polymer particle.
[比較例7:複合粒子的比較製造例] [Comparative Example 7: Comparative Production Example of Composite Particles]
作為二氧化矽粒子,使用Snowtex(註冊商標)MP-4540M(簡稱為「ST-MP-4540M」、日產化學工業股份有限公司製造的膠體二氧化矽、平均一次粒徑為450nm、固體成分為40重量%)1.5g(SiO2純度為0.60g)代替Snowtex(註冊商標)OXS(ST-OXS)2.67g(SiO2純度為0.40g),將聚氧乙烯月桂醚的使用量變更為0.06g,除此以外與比較例4同樣地嘗試複合粒子的製造。 As the cerium oxide particles, Snowtex (registered trademark) MP-4540M (abbreviated as "ST-MP-4540M", colloidal cerium oxide manufactured by Nissan Chemical Industries Co., Ltd., having an average primary particle diameter of 450 nm and a solid content of 40 is used. 1.5% by weight (SiO 2 purity: 0.60 g) instead of Snowtex (registered trademark) OXS (ST-OXS) 2.67 g (SiO 2 purity: 0.40 g), and the amount of polyoxyethylene lauryl ether used was changed to 0.06 g. Otherwise, the production of the composite particles was attempted in the same manner as in Comparative Example 4.
本比較例7中所得的粒子的體積平均粒徑為20.3μm,比表面積為0.29m2/g。而且,雖然二氧化矽粒子的添加量為0.010g/m2,但強熱殘留成分未達到規定量下限。由於強熱殘留成分未 達到規定量下限,因此認為比較例7中所得的粒子基本上不含二氧化矽粒子,認為其並非複合粒子而是聚合物粒子。 The particles obtained in Comparative Example 7 had a volume average particle diameter of 20.3 μm and a specific surface area of 0.29 m 2 /g. Further, although the amount of the cerium oxide particles added was 0.010 g/m 2 , the strong heat residual component did not reach the lower limit of the predetermined amount. Since the strong heat residual component did not reach the lower limit of the predetermined amount, it was considered that the particles obtained in Comparative Example 7 were substantially free of cerium oxide particles, and it was considered that it was not a composite particle but a polymer particle.
[比較例8:複合粒子的比較製造例] [Comparative Example 8: Comparative Production Example of Composite Particles]
在具有攪拌裝置的聚合容器中投入水、二氧化矽粒子、水溶性纖維素類之後,在60℃的溫度下24小時地並不混合(並不進行用以使水溶性纖維素類吸附於二氧化矽粒子上的處理)地獲得包含水溶性纖維素類及二氧化矽粒子的分散介質,除此以外與實施例1同樣地進行,嘗試複合粒子的製造,但在聚合中粒子彼此黏結,無法獲得複合粒子。 After putting water, cerium oxide particles, and water-soluble cellulose into a polymerization vessel having a stirring device, it is not mixed at a temperature of 60 ° C for 24 hours (not for adsorbing water-soluble cellulose) In the same manner as in Example 1, except that the dispersion medium containing the water-soluble cellulose and the cerium oxide particles was obtained by the treatment on the cerium oxide particles, the production of the composite particles was attempted, but the particles were bonded to each other during the polymerization. A composite particle is obtained.
[比較例9:複合粒子的比較製造例] [Comparative Example 9: Comparative Production Example of Composite Particles]
將作為二氧化矽粒子的Snowtex(註冊商標)OXS(ST-OXS)的使用量變更為10.6g(SiO2純度為1.6g),將作為界面活性劑的聚氧乙烯月桂醚的使用量變更為0.04g,將均質混合機的轉速自4500rpm變更為9000rpm,除此以外與比較例4同樣地進行並嘗試複合粒子的製造。 The amount of use of Snowtex (registered trademark) OXS (ST-OXS) as cerium oxide particles was changed to 10.6 g (SiO 2 purity was 1.6 g), and the amount of polyoxyethylene lauryl ether used as a surfactant was changed to In the same manner as in Comparative Example 4, the production of the composite particles was carried out in the same manner as in Comparative Example 4 except that the number of revolutions of the homomixer was changed from 4,500 rpm to 9000 rpm.
本比較例9中所得的複合粒子的體積平均粒徑為4.7μm,比表面積為1.06m2/g,強熱殘留成分為0.40重量%。而且,二氧化矽粒子的添加量為0.0075g/m2,所得的複合粒子中的二氧化矽粒子的附著量為0.0038g/m2。 The composite particles obtained in Comparative Example 9 had a volume average particle diameter of 4.7 μm, a specific surface area of 1.06 m 2 /g, and a strong heat residual component of 0.40% by weight. Further, the amount of the cerium oxide particles added was 0.0075 g/m 2 , and the amount of the cerium oxide particles in the obtained composite particles was 0.0038 g/m 2 .
[比較例10:複合粒子的比較製造例] [Comparative Example 10: Comparative Production Example of Composite Particles]
將作為二氧化矽粒子的Snowtex(註冊商標)OXS(ST-OXS)的使用量變更為0.67g(SiO2純度為0.10g),將均質混合機的轉 速自4500rpm變更為1500rpm,除此以外與比較例4同樣地進行並嘗試複合粒子的製造。 The amount of use of Snowtex (registered trademark) OXS (ST-OXS) as cerium oxide particles was changed to 0.67 g (SiO 2 purity was 0.10 g), and the number of revolutions of the homomixer was changed from 4500 rpm to 1500 rpm. In Comparative Example 4, the production of the composite particles was carried out in the same manner.
本比較例10中所得的粒子的體積平均粒徑為130μm,比表面積為0.04m2/g。而且,雖然二氧化矽粒子的添加量為0.010g/m2,但強熱殘留成分未達到規定量下限。由於強熱殘留成分未達到規定量下限,因此認為比較例10中所得的粒子基本上不含二氧化矽粒子,認為其並非複合粒子而是聚合物粒子。 The particles obtained in Comparative Example 10 had a volume average particle diameter of 130 μm and a specific surface area of 0.04 m 2 /g. Further, although the amount of the cerium oxide particles added was 0.010 g/m 2 , the strong heat residual component did not reach the lower limit of the predetermined amount. Since the strong heat residual component did not reach the lower limit of the predetermined amount, it was considered that the particles obtained in Comparative Example 10 were substantially free of cerium oxide particles, and it was considered that it was not a composite particle but a polymer particle.
關於實施例1~實施例12及比較例1~比較例10,將製造中所使用的各種原料的使用量、製造中所使用的二氧化矽粒子的平均一次粒徑的測定結果、藉由製造而所得的粒子(複合粒子)的體積平均粒徑、比表面積、及強熱殘留成分的測定結果、二氧化矽粒子的添加量的計算結果、及藉由製造而所得的複合粒子中的二氧化矽粒子的附著量的計算結果表示於表1~表4中。 In the examples 1 to 12 and the comparative examples 1 to 10, the measurement results of the amounts of the various raw materials used in the production and the average primary particle diameter of the ceria particles used in the production were produced. The volume average particle diameter, the specific surface area, and the measurement result of the strong heat residual component of the obtained particles (composite particles), the calculation result of the addition amount of the cerium oxide particles, and the oxidation in the composite particles obtained by the production The calculation results of the adhesion amount of the cerium particles are shown in Tables 1 to 4.
[表3]續
[表4]續
根據表1~表4所示的結果,認為實施例1~實施例12中所得的粒子是包含聚合物粒子、附著在該聚合物粒子表面的二氧化矽粒子的複合粒子。而且,在實施例1~實施例12中,在對藉由懸浮聚合而所得的複合粒子進行清洗及脫液時,二氧化矽粒子基本上不脫落,認為實施例1~實施例12中所得的複合粒子是二氧化矽粒子牢固地附著於聚合物粒子表面者,亦即二氧化矽粒子難以自聚合物粒子表面脫落者。而且,在實施例1~實施例12中所得的複合粒子中,聚合物粒子表面的二氧化矽粒子的附著量多達0.010g/m2~0.10g/m2(具體而言為0.011g/m2~0.066g/m2),認為本發明的複合粒子是在聚合物粒子表面附著有較多的二氧化矽粒子的複合粒子。 From the results shown in Tables 1 to 4, it is considered that the particles obtained in Examples 1 to 12 are composite particles containing polymer particles and cerium oxide particles adhering to the surface of the polymer particles. Further, in Examples 1 to 12, when the composite particles obtained by the suspension polymerization were washed and degreased, the ceria particles did not substantially fall off, and the results obtained in Examples 1 to 12 were considered to be obtained. The composite particles are those in which the cerium oxide particles are firmly adhered to the surface of the polymer particles, that is, the cerium oxide particles are hard to fall off from the surface of the polymer particles. Further, in Examples 1 to 12 obtained in Example embodiment the composite particles, the amount of silicon dioxide particles adhered to the surface of the polymer particles up to 0.010g / m 2 ~ 0.10g / m 2 ( specifically, 0.011g / m 2 to 0.066 g/m 2 ), the composite particles of the present invention are considered to be composite particles having a large amount of cerium oxide particles adhered to the surface of the polymer particles.
相對於此,在比較例1~比較例3及比較例8中無法獲得粒子。而且,在依照專利文獻1中所揭示的樹脂粒子的製造方法的比較例5~比較例7及比較例10中,雖然可獲得聚合物粒子,但相對於二氧化矽粒子的添加量(專利文獻1中的所謂的包覆量)而言,聚合物粒子表面的二氧化矽粒子的附著量少。具體而言,在比較例5~比較例7及比較例10中,二氧化矽粒子的添加量為0.0034g/m2~0.010g/m2,但強熱殘留成分未達到規定量下限,未能確認在所得的聚合物粒子表面附著有二氧化矽粒子。而且,在比較例4及比較例9中,雖然獲得包含聚合物粒子、附著在該聚合物粒子表面的二氧化矽粒子的複合粒子,但在對藉由懸浮聚合而所得的複合粒子進行清洗及脫液時,確認二氧化矽粒子脫落。 亦即,認為比較例4及比較例9中所得的複合粒子是二氧化矽粒子並未牢固地附著在聚合物粒子的表面者,亦即二氧化矽粒子容易自聚合物粒子表面脫落。而且,在比較例4及比較例9中,雖然二氧化矽粒子的添加量為0.0069g/m2~0.0075g/m2,但所得的複合粒子的聚合物粒子表面的二氧化矽粒子的附著量為0.0034g/m2~0.0038g/m2,比上述二氧化矽粒子的添加量更少,而且與實施例1~實施例12的複合粒子的聚合物粒子表面的二氧化矽粒子的附著量相比而言亦少。 On the other hand, in Comparative Example 1 to Comparative Example 3 and Comparative Example 8, particles were not obtained. Further, in Comparative Example 5 to Comparative Example 7 and Comparative Example 10 in which the resin particles are produced according to Patent Document 1, although polymer particles are obtained, the amount of addition to the cerium oxide particles is known (Patent Literature In the so-called coating amount in 1, the amount of adhesion of the cerium oxide particles on the surface of the polymer particles is small. Specifically, in Comparative Example 5 to Comparative Example 7 and Comparative Example 10, the amount of the cerium oxide particles added was 0.0034 g/m 2 to 0.010 g/m 2 , but the strong residual component did not reach the lower limit of the predetermined amount. It was confirmed that the cerium oxide particles adhered to the surface of the obtained polymer particles. Further, in Comparative Example 4 and Comparative Example 9, composite particles including polymer particles and cerium oxide particles adhering to the surface of the polymer particles were obtained, but the composite particles obtained by suspension polymerization were washed and When the liquid was removed, it was confirmed that the cerium oxide particles fell off. That is, it is considered that the composite particles obtained in Comparative Example 4 and Comparative Example 9 are those in which the cerium oxide particles are not firmly adhered to the surface of the polymer particles, that is, the cerium oxide particles are easily detached from the surface of the polymer particles. Further, in Comparative Example 4 and Comparative Example 9, although the amount of the cerium oxide particles added was 0.0069 g/m 2 to 0.0075 g/m 2 , the adhesion of the cerium oxide particles on the surface of the polymer particles of the obtained composite particles was obtained. The amount is 0.0034 g/m 2 to 0.0038 g/m 2 , which is smaller than the amount of the above-mentioned cerium oxide particles, and the adhesion to the cerium oxide particles on the surface of the polymer particles of the composite particles of Examples 1 to 12. The amount is also small.
[實施例13:光學薄膜的製造例] [Example 13: Production Example of Optical Film]
將實施例8中所得的粒子(複合粒子)30g、作為黏合樹脂的丙烯酸多元醇(商品名:medium VM、大日精化工業股份有限公司製造、樹脂固體成分為34重量%、溶劑分散系)100g、作為硬化劑的異氰酸酯(商品名:VM-D、大日精化工業股份有限公司製造)30g加以混合而獲得塗佈劑。其後,使用敷料器將所得的塗佈劑塗佈在作為基材的厚度為100μm的聚酯薄膜上,然後在70℃下進行10分鐘的熱風乾燥而獲得光學薄膜。測定所得的光學薄膜的總透光率、霧度、及光澤度。將結果表示於以下表5中。 30 g of the particles (composite particles) obtained in Example 8 and an acrylic polyol (trade name: medium VM, manufactured by Dairi Seiki Co., Ltd., resin solid content: 34% by weight, solvent dispersion) 100 g as a binder resin 30 g of an isocyanate (trade name: VM-D, manufactured by Dairi Seiki Co., Ltd.) as a curing agent was mixed to obtain a coating agent. Thereafter, the obtained coating agent was applied onto a polyester film having a thickness of 100 μm as a substrate by an applicator, and then dried by hot air at 70 ° C for 10 minutes to obtain an optical film. The total light transmittance, haze, and gloss of the obtained optical film were measured. The results are shown in Table 5 below.
[總透光率及霧度的測定方法] [Method for measuring total light transmittance and haze]
實施例13中所得的光學薄膜的霧度及總透光率可使用日本電色工業股份有限公司製造的霧度計「NDH-4000」而測定。總透光率的測定依照JIS K 7361-1而實施,霧度的測定依照JIS K 7136而實施。另外,表3中所示的霧度及總透光率是2個測定樣品的測定值的平均值(測定樣品數n=2)。透過光學薄膜的光(透過光)的擴散性越高,霧度值越變高。 The haze and total light transmittance of the optical film obtained in Example 13 can be measured using a haze meter "NDH-4000" manufactured by Nippon Denshoku Industries Co., Ltd. The measurement of the total light transmittance was carried out in accordance with JIS K 7361-1, and the measurement of the haze was carried out in accordance with JIS K 7136. Further, the haze and the total light transmittance shown in Table 3 are the average values of the measured values of the two measurement samples (the number of measurement samples is n=2). The higher the diffusibility of light (transmitted light) transmitted through the optical film, the higher the haze value.
[光澤度的測定方法] [Method for measuring glossiness]
實施例13中所得的光學薄膜的光澤度是使用堀場製作所股份有限公司製造的GLOSS CHECKER(光澤計)「IG-331」而測定。具體而言,以JIS Z8741中所記載的方法為基準,藉由上述GLOSS CHECKER(光澤計)「IG-331」而測定光學薄膜在60°下的光澤度。被光學薄膜表面(具體而言為塗佈塗佈劑所形成的塗膜表面)所反射的光的擴散性越高,光澤度的值越變低,表示消光性越良好。 The gloss of the optical film obtained in Example 13 was measured using GLOSS CHECKER "IG-331" manufactured by Horiba, Ltd. Specifically, the gloss of the optical film at 60° was measured by the above-described GLOSS CHECKER (IG-331) based on the method described in JIS Z8741. The higher the diffusibility of the light reflected by the surface of the optical film (specifically, the surface of the coating film formed by applying the coating agent), the lower the value of the glossiness, and the better the matt property.
[實施例14:外用劑(身體乳液)的製造例] [Example 14: Production Example of External Agent (Body Emulsion)]
藉由混合機對實施例8中所得的複合粒子3重量份、乙醇50重量份、甘草酸0.1重量份、香料0.5重量份、純化水46.4重量份加以充分混合而獲得身體乳液。 3 parts by weight of the composite particles obtained in Example 8, 50 parts by weight of ethanol, 0.1 parts by weight of glycyrrhizic acid, 0.5 parts by weight of perfume, and 46.4 parts by weight of purified water were thoroughly mixed by a mixer to obtain a body lotion.
本發明可並不偏離其精神或主要特徵地以其他各種形式實施。因此,上述實施例不過是在每個方面簡單地例示,並不限定性地進行解釋。本發明的範圍藉由申請專利範圍而表示,並不對說明書正文進行任何的約束。另外,屬於申請專利範圍的均等範圍的變形或變更均為本發明的範圍內者。 The present invention may be embodied in other various forms without departing from the spirit or essential characteristics thereof. Therefore, the above embodiments are merely illustrative in every respect and are not to be construed as limiting. The scope of the present invention is expressed by the scope of the claims, and does not limit the scope of the specification. Further, variations or modifications of the equivalent scope of the claims are intended to be within the scope of the invention.
[產業上之可利用性] [Industrial availability]
本發明的複合粒子例如可用作:用作塗料、紙用塗佈劑、資訊記錄紙用塗佈劑、或光學薄膜等光學構件用塗佈劑等的塗佈劑(塗佈用組成物)的添加劑(消光劑、塗膜軟化劑、設計性賦予劑等);用以製造光擴散體(照明罩、光擴散板、光擴散薄膜等)的光擴散性樹脂組成物中所調配的光擴散劑;食品包裝用薄膜等薄膜的防結塊劑;如化妝品等的外用劑用添加劑(用以提高滑動性、或校正斑或皺褶等肌膚缺點的添加劑)等這樣的外用劑的原料。 The composite particles of the present invention can be used, for example, as a coating agent (coating composition) for coating materials, coating agents for paper, coating agents for information recording paper, and coating agents for optical members such as optical films. Additives (matting agent, film softener, design imparting agent, etc.); light diffusion formulated in a light diffusing resin composition for producing a light diffuser (lighting cover, light diffusing plate, light diffusing film, etc.) An anti-caking agent for a film such as a film for food packaging; a raw material for an external preparation such as an additive for external use such as cosmetics (an additive for improving slidability or correcting skin defects such as spots or wrinkles).
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| JPH07173997A (en) * | 1993-12-20 | 1995-07-11 | Konoike Constr Ltd | Tunnel inner wall lining structure and its construction method |
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| JPH07173997A (en) * | 1993-12-20 | 1995-07-11 | Konoike Constr Ltd | Tunnel inner wall lining structure and its construction method |
| WO2011062173A1 (en) * | 2009-11-18 | 2011-05-26 | 綜研化学株式会社 | Resin particles and process for production thereof |
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