TWI579252B - Cover glass for flat panel display and manufacturing method - Google Patents
Cover glass for flat panel display and manufacturing method Download PDFInfo
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- TWI579252B TWI579252B TW100128292A TW100128292A TWI579252B TW I579252 B TWI579252 B TW I579252B TW 100128292 A TW100128292 A TW 100128292A TW 100128292 A TW100128292 A TW 100128292A TW I579252 B TWI579252 B TW I579252B
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- glass
- chemical strengthening
- flat panel
- mgo
- panel display
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- 239000006059 cover glass Substances 0.000 title description 41
- 238000004519 manufacturing process Methods 0.000 title description 5
- 239000011521 glass Substances 0.000 description 120
- 238000003426 chemical strengthening reaction Methods 0.000 description 49
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 39
- 239000011734 sodium Substances 0.000 description 39
- 239000000203 mixture Substances 0.000 description 30
- 238000000034 method Methods 0.000 description 23
- 229910004298 SiO 2 Inorganic materials 0.000 description 22
- 150000003839 salts Chemical class 0.000 description 13
- 239000010408 film Substances 0.000 description 9
- 238000005342 ion exchange Methods 0.000 description 9
- 238000005728 strengthening Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 229910001414 potassium ion Inorganic materials 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 229910001415 sodium ion Inorganic materials 0.000 description 4
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 4
- 229910018068 Li 2 O Inorganic materials 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 239000005345 chemically strengthened glass Substances 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 239000005361 soda-lime glass Substances 0.000 description 3
- 238000006124 Pilkington process Methods 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000003280 down draw process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000010583 slow cooling Methods 0.000 description 2
- 235000010344 sodium nitrate Nutrition 0.000 description 2
- 239000004317 sodium nitrate Substances 0.000 description 2
- 238000007088 Archimedes method Methods 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910052936 alkali metal sulfate Inorganic materials 0.000 description 1
- 239000005354 aluminosilicate glass Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000008395 clarifying agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
- G02F1/133331—Cover glasses
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- General Chemical & Material Sciences (AREA)
- Nonlinear Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mathematical Physics (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Glass Compositions (AREA)
- Liquid Crystal (AREA)
- Surface Treatment Of Glass (AREA)
Description
本發明係關於一種平板顯示器用覆蓋玻璃及其製造方法、以及使用該玻璃之顯示器裝置。 The present invention relates to a cover glass for a flat panel display, a method of manufacturing the same, and a display device using the same.
近年來,於平板顯示器(以下,亦稱為FPD(Flat Panel Display))中,採用如下之構成:以成為較圖像顯示部分更寬廣之區域之方式將薄板狀的玻璃設置於顯示器前面,藉此消除框之凸部並提高美觀性。為了設置於前面,採取將覆蓋玻璃與FPD面板分離之方法,但於該方法中,因玻璃與空氣層之間之反射而導致美觀性受損,因此較佳為利用樹脂或黏著片將玻璃與FPD面板接合,而使界面上之反射下降之構成。 In recent years, in a flat panel display (hereinafter also referred to as an FPD (Flat Panel Display)), a thin plate-shaped glass is placed in front of the display so as to be a wider area than the image display portion. This eliminates the convex portion of the frame and improves the aesthetics. In order to be disposed at the front, a method of separating the cover glass from the FPD panel is adopted, but in this method, since the appearance is impaired due to reflection between the glass and the air layer, it is preferable to use a resin or an adhesive sheet to glass and The FPD panel is joined to reduce the reflection on the interface.
近年來,作為家庭用電視機,大型之電視機受到青睞,當於32吋型以上之大型之FPD中使用將FPD面板與覆蓋玻璃直接接合的方法時,覆蓋玻璃之面積變大,因此若使用2.5mm等之鈉鈣玻璃,則本體自身之重量變大,運輸或設置時之負荷變大。 In recent years, as a home TV set, a large-sized TV set has been favored. When a FPD panel and a cover glass are directly joined to a large FPD of 32 以上 or more, the area of the cover glass becomes large, so if used In the soda-lime glass of 2.5 mm, the weight of the body itself becomes large, and the load during transportation or installation becomes large.
因此,可使用經薄型化、輕量化之玻璃,例如1.5mm、1.1mm及0.7mm之玻璃等。若將玻璃薄型化,則強度會下降,為了解決該問題,目前必需使用藉由化學強化法而得到強化之玻璃(例如,專利文獻1及2)。 Therefore, a thinned, lightweight glass such as 1.5 mm, 1.1 mm, and 0.7 mm glass can be used. When the glass is made thinner, the strength is lowered. In order to solve this problem, it is necessary to use a glass which is strengthened by a chemical strengthening method (for example, Patent Documents 1 and 2).
[專利文獻1]日本專利特開昭57-205343號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. SHO 57-205343
[專利文獻2]日本專利特開平9-236792號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 9-236792
但是,當欲對如上所述之大面積之玻璃板進行化學強化時,若為鈉鈣玻璃,則於所需之時間內無法獲得足夠之應力層深度,又,若為了提高離子交換之速度而設為高溫,則存在因應力緩和而無法獲得所期望之表面壓縮應力之缺點。 However, when chemically strengthening a large-area glass plate as described above, if it is soda-lime glass, sufficient stress layer depth cannot be obtained within a required time, and if it is to increase the speed of ion exchange. When the temperature is set to a high temperature, there is a disadvantage that the desired surface compressive stress cannot be obtained due to stress relaxation.
尤其,當欲對大面積之玻璃板進行化學強化時,玻璃面內之溫度分佈變大,於經化學強化之玻璃面上容易產生應力不均。其結果,存在於經化學強化之玻璃板上容易產生翹曲或起伏之問題。 In particular, when a large-area glass plate is to be chemically strengthened, the temperature distribution in the glass surface becomes large, and stress unevenness is likely to occur on the chemically strengthened glass surface. As a result, there is a problem that warpage or undulation is likely to occur on the chemically strengthened glass plate.
本發明係解決上述問題之發明,其目的在於提供一種大型顯示器裝置用覆蓋玻璃用之玻璃,該大型顯示器裝置用覆蓋玻璃用之玻璃即便於以高溫進行了化學強化之情形時,亦具有與以低溫進行了化學強化之情形相同程度之表面壓縮應力,因此即便於產生了溫度變動之情形時,壓縮應力之變化亦較小,故而生產性優異。 The present invention has been made to solve the above problems, and an object of the invention is to provide a glass for a cover glass for a large-sized display device, which has a glass for covering glass even when chemically strengthened at a high temperature. Since the surface compressive stress is the same as that in the case where the chemical strengthening is performed at a low temperature, even when a temperature fluctuation occurs, the change in the compressive stress is small, and the productivity is excellent.
即,本發明如下所述。 That is, the present invention is as follows.
1.一種平板顯示器用覆蓋玻璃,其係對玻璃進行化學強化所獲得者,且化學強化前之玻璃中之Na2O、Al2O3、MgO及ZrO2之莫耳比滿足式(1): (Na2O/2)/(Al2O3/2+MgO+ZrO2)≦0.85…式(1)。 A cover glass for a flat panel display obtained by chemically strengthening a glass, and a molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the glass before chemical strengthening satisfies the formula (1) : (Na 2 O/2)/(Al 2 O 3 /2+MgO+ZrO 2 )≦0.85... Formula (1).
2.如上述1之平板顯示器用覆蓋玻璃,其中藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力為藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力的75%以上。 2. The cover glass for a flat panel display according to the above 1, wherein the surface compressive stress of the glass which is chemically strengthened by KNO 3 at 450 ° C for 6 hours is the surface of the glass which is chemically strengthened by KNO 3 at 400 ° C for 6 hours. More than 75% of the compressive stress.
3.如上述1或2之平板顯示器用覆蓋玻璃,其中上述化學強化前之玻璃之應變點為530℃以上。 3. The cover glass for a flat panel display according to the above 1 or 2, wherein the strain point of the glass before the chemical strengthening is 530 ° C or higher.
4.如上述1或2之平板顯示器用覆蓋玻璃,其厚度為1.5mm以下,大小為對角22吋以上。 4. The cover glass for a flat panel display according to the above 1 or 2, which has a thickness of 1.5 mm or less and a size of 22 Å or more.
5.如上述1至4中任一項之平板顯示器用覆蓋玻璃,其中上述化學強化前之玻璃係如下之玻璃:以莫耳%表示之組成含有50~80%之SiO2、2~25%之Al2O3、0~10%之Li2O、0~18%之Na2O、0~10%之K2O、0~15%之MgO、0~5%之CaO及0~5%之ZrO2。 5. The cover glass for a flat panel display according to any one of the above 1 to 4, wherein the glass before the chemical strengthening is a glass having a composition of 50% to 80% of SiO 2 and 2 to 25%. Al 2 O 3 , 0 to 10% Li 2 O, 0 to 18% Na 2 O, 0 to 10% K 2 O, 0 to 15% MgO, 0 to 5% CaO, and 0 to 5 % of ZrO 2 .
6.如上述1至5中任一項之平板顯示器用覆蓋玻璃,其中上述化學強化前之玻璃係含有SiO2、Al2O3、Na2O及MgO之鋁矽酸鹽玻璃。 6. The cover glass for a flat panel display according to any one of the above 1 to 5, wherein the glass before the chemical strengthening comprises an aluminosilicate glass of SiO 2 , Al 2 O 3 , Na 2 O and MgO.
7.如上述1至5中任一項之平板顯示器用覆蓋玻璃,其中上述化學強化前之玻璃係如下之玻璃:以莫耳%表示之組成含有50~74%之SiO2、1~10%之Al2O3、6~14%之Na2O、3~11%之K2O、2~15%之MgO、0~6%之CaO及0~5%之ZrO2,且SiO2及Al2O3之含量之合計為75%以下,Na2O及K2O之含量之合計為12~25%,MgO及CaO之含量之合計為7~15%。 7. The cover glass for a flat panel display according to any one of the above 1 to 5, wherein the glass before the chemical strengthening is a glass having a composition of 50% to 74% of SiO 2 and 1 to 10%. Al 2 O 3 , 6 to 14% Na 2 O, 3 to 11% K 2 O, 2 to 15% MgO, 0 to 6% CaO, and 0 to 5% ZrO 2 , and SiO 2 and The total content of Al 2 O 3 is 75% or less, and the total content of Na 2 O and K 2 O is 12 to 25%, and the total content of MgO and CaO is 7 to 15%.
8.如上述1至5中任一項之平板顯示器用覆蓋玻璃,其中上述化學強化前之玻璃係如下之玻璃:以莫耳%表示之組成含有68~80%之SiO2、4~10%之Al2O3、5~15%之Na2O、0~1%之K2O、4~15%之MgO及0~1%之ZrO2。 8. The cover glass for a flat panel display according to any one of the above 1 to 5, wherein the glass before the chemical strengthening is a glass having a composition of 80% to 80% of SiO 2 and 4 to 10%. Al 2 O 3 , 5 to 15% Na 2 O, 0 to 1% K 2 O, 4 to 15% MgO, and 0 to 1% ZrO 2 .
9.如上述1至4中任一項之平板顯示器用覆蓋玻璃,其中上述化學強化前之玻璃係如下之玻璃:以莫耳%表示之組成含有67~75%之SiO2、0~4%之Al2O3、7~15%之Na2O、1~9%之K2O、6~14%之MgO及0~1.5%之ZrO2,SiO2及Al2O3之含量之合計為71~75%,Na2O及K2O之含量之合計為12~20%,若含有CaO時其含量未達1%。 9. The cover glass for a flat panel display according to any one of the above 1 to 4, wherein the glass before the chemical strengthening is a glass having a composition represented by mol% and containing 67 to 75% of SiO 2 and 0 to 4%. The total content of Al 2 O 3 , 7 to 15% Na 2 O, 1 to 9% K 2 O, 6 to 14% MgO, and 0 to 1.5% ZrO 2 , SiO 2 and Al 2 O 3 It is 71 to 75%, and the total content of Na 2 O and K 2 O is 12 to 20%, and if it contains CaO, the content is less than 1%.
10.一種平板顯示器裝置,其係將如上述1至9中任一項之平板顯示器用覆蓋玻璃用作覆蓋玻璃。 A flat panel display device using the cover glass for a flat panel display according to any one of the above 1 to 9 as a cover glass.
11.一種方法,其係對玻璃進行化學強化來製造平板顯示器用覆蓋玻璃之方法,且化學強化前之玻璃中之Na2O、Al2O3、MgO及ZrO2之莫耳比滿足式(1):(Na2O/2)/(Al2O3/2+MgO+ZrO2)≦0.85…式(1) A method for chemically strengthening glass to produce a cover glass for a flat panel display, and a molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the glass before chemical strengthening ( 1): (Na 2 O/2) / (Al 2 O 3 / 2 + MgO + ZrO 2 ) ≦ 0.85... Formula (1)
12.如上述11之方法,其中以400~450℃進行玻璃之化學強化。 12. The method according to the above 11, wherein the chemical strengthening of the glass is carried out at 400 to 450 °C.
13.如上述11或12之方法,其中上述化學強化前之玻璃之應變點為530℃以上。 13. The method according to the above 11 or 12, wherein the strain point of the glass before the chemical strengthening is 530 ° C or higher.
14.如上述11至13中任一項之方法,其中上述化學強化前之玻璃係以下之(i)~(iv)之任一者: 14. The method according to any one of the above 11 to 13, wherein the glass before the chemical strengthening is any one of (i) to (iv) below:
(i)以莫耳%表示之組成含有50~80%之SiO2、2~25%之Al2O3、0~10%之Li2O、0~18%之Na2O、0~10%之K2O、 0~15%之MgO、0~5%之CaO及0~5%之ZrO2的玻璃 (i) The composition expressed in mole % contains 50 to 80% of SiO 2 , 2 to 25% of Al 2 O 3 , 0 to 10% of Li 2 O, 0 to 18% of Na 2 O, 0 to 10 % K 2 O, 0~15% MgO, 0~5% CaO and 0~5% ZrO 2 glass
(ii)以莫耳%表示之組成含有50~74%之SiO2、1~10%之Al2O3、6~14%之Na2O、3~11%之K2O、2~15%之MgO、0~6%之CaO及0~5%之ZrO2,且SiO2及Al2O3之含量之合計為75%以下,Na2O及K2O之含量之合計為12~25%,MgO及CaO之含量之合計為7~15%的玻璃 (ii) The composition expressed in mole % contains 50 to 74% of SiO 2 , 1 to 10% of Al 2 O 3 , 6 to 14% of Na 2 O, 3 to 11% of K 2 O, 2 to 15 % of MgO, 0 to 6% of CaO and 0 to 5% of ZrO 2 , and the total content of SiO 2 and Al 2 O 3 is 75% or less, and the total content of Na 2 O and K 2 O is 12~ 25%, the total content of MgO and CaO is 7~15% glass
(iii)以莫耳%表示之組成含有68~80%之SiO2、4~10%之Al2O3、5~15%之Na2O、0~1%之K2O、4~15%之MgO及0~1%之ZrO2的玻璃 (iii) The composition expressed in mole % contains 68 to 80% of SiO 2 , 4 to 10% of Al 2 O 3 , 5 to 15% of Na 2 O, 0 to 1% of K 2 O, 4 to 15 % of MgO and 0~1% of ZrO 2 glass
(iv)以莫耳%表示之組成含有67~75%之SiO2、0~4%之Al2O3、7~15%之Na2O、1~9%之K2O、6~14%之MgO及0~1.5%之ZrO2,SiO2及Al2O3之含量之合計為71~75%,Na2O及K2O之含量之合計為12~20%,若含有CaO時其含量未達1%的玻璃。 (iv) The composition expressed in mole % contains 67 to 75% of SiO 2 , 0 to 4% of Al 2 O 3 , 7 to 15% of Na 2 O, 1 to 9% of K 2 O, and 6 to 14 The total content of MgO and 0 to 1.5% of ZrO 2 , SiO 2 and Al 2 O 3 is 71 to 75%, and the total content of Na 2 O and K 2 O is 12 to 20%, if CaO is contained. Glass with a content of less than 1%.
根據本發明,可提供一種即便於以例如400℃以上之高溫進行了化學強化之情形時,表面壓縮應力之溫度.時間變動亦較小,顯現穩定之強化特性且生產性優異之平板顯示器用覆蓋玻璃。 According to the present invention, it is possible to provide a surface compressive stress temperature even in the case of chemical strengthening at a high temperature of, for example, 400 ° C or higher. The time variation is also small, and the cover glass for flat panel displays which exhibits stable strengthening characteristics and is excellent in productivity.
以下,對本發明進行詳細說明。 Hereinafter, the present invention will be described in detail.
於本發明之平板顯示器用覆蓋玻璃之製造方法中,除實施化學強化處理的玻璃之組成及化學強化處理步驟以外,並無特別限定,只要適當地選擇即可,較典型的是可應用 先前公知之步驟。 The method for producing a cover glass for a flat panel display according to the present invention is not particularly limited, except for the composition of the glass subjected to the chemical strengthening treatment and the chemical strengthening treatment step, and may be appropriately selected as long as it is appropriately selected. Previously known steps.
例如,將各成分之原料調合成後述的組成,然後於玻璃熔融爐中加熱熔融。藉由起泡、攪拌、澄清劑之添加等將玻璃均質化,並利用先前公知之成形法使其成形為特定厚度之玻璃板,然後進行緩冷。 For example, the raw materials of the respective components are blended into a composition described later, and then heated and melted in a glass melting furnace. The glass is homogenized by foaming, stirring, addition of a clarifying agent, etc., and formed into a glass plate of a specific thickness by a conventionally known forming method, followed by slow cooling.
作為玻璃之成形法,例如可列舉:浮式法、壓製法、熔化法及下拉法。特佳為適合大量生產的浮式法。又,浮式法以外之連續成形法,即熔化法及下拉法亦較佳。 Examples of the glass forming method include a float method, a press method, a melting method, and a down-draw method. It is a super float method suitable for mass production. Further, a continuous molding method other than the floating method, that is, a melting method and a down-draw method is also preferable.
視需要對經成形之玻璃進行研削及研磨處理,於實施化學強化處理後,進行清洗及乾燥。 The formed glass is ground and polished as needed, and after chemical strengthening treatment, it is washed and dried.
作為供於化學強化處理之玻璃,使用含有離子半徑較小之鹼離子(例如,離子半徑較鉀更小之鹼金屬離子)之玻璃。該玻璃之組成就充分地賦予表面壓縮應力,並且可於短時間內容納壓縮應力層之厚度之觀點而言,較佳為含有SiO2、Na2O、K2O、Al2O3及MgO。 As the glass for chemical strengthening treatment, a glass containing an alkali ion having a small ionic radius (for example, an alkali metal ion having a smaller ionic radius than potassium) is used. The composition of the glass sufficiently imparts surface compressive stress and preferably contains SiO 2 , Na 2 O, K 2 O, Al 2 O 3 and MgO from the viewpoint of accommodating the thickness of the compressive stress layer in a short time. .
SiO2係形成玻璃骨架之必需成分。 SiO 2 forms an essential component of the glass skeleton.
Na2O係如下之成分:於離子交換處理中主要被鉀離子取代,藉此對玻璃進行化學強化,並且控制熱膨脹係數,使玻璃之高溫黏度下降且提高熔融性或成形性。 Na 2 O is a component which is mainly substituted with potassium ions in the ion exchange treatment, thereby chemically strengthening the glass, and controlling the coefficient of thermal expansion to lower the high-temperature viscosity of the glass and to improve the meltability or formability.
K2O係提高熔融性之成分,又,若使其與Na2O共存,則可於短時間內較深地容納壓縮應力層。因此,較佳為於欲賦予更深之壓縮應力層之情形等時含有K2O。 K 2 O is a component which improves the meltability, and when it coexists with Na 2 O, the compressive stress layer can be accommodated deep in a short time. Therefore, it is preferable to contain K 2 O when it is desired to impart a deeper compressive stress layer.
Al2O3係具有提高Tg、耐候性、楊式模數之效果,進而 提昇玻璃表面之離子交換性能的成分。 The Al 2 O 3 system has a effect of improving the Tg, the weather resistance, and the Young's modulus, and further improving the ion exchange performance of the glass surface.
MgO係使玻璃不易受損,並且提昇玻璃之熔解性之成分。 The MgO system makes the glass less susceptible to damage and enhances the melting properties of the glass.
ZrO2係提昇離子交換速度,並提昇玻璃之化學耐久性或硬度之成分,有時含有ZrO2更佳。 The ZrO 2 system enhances the ion exchange rate and enhances the chemical durability or hardness of the glass, and sometimes contains ZrO 2 .
本發明者等人以藉由使化學強化前之玻璃之組成變化,而獲得即便於以高溫進行了化學強化之情形時,表面壓縮應力之下降亦較小的玻璃為目的,對化學強化前之玻璃之組成與經化學強化時之表面壓縮應力之變化的相關關係進行了研究。 The present inventors have made it possible to obtain a glass having a small decrease in surface compressive stress even when chemically strengthened at a high temperature by changing the composition of the glass before chemical strengthening, and before the chemical strengthening. The correlation between the composition of the glass and the change in surface compressive stress upon chemical strengthening was investigated.
如於實施例中亦說明般,發現若如圖4所示,將縱軸(y)設定為藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力(S450)對於藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力(S400)的比(S450/S400),將橫軸(x)設定為化學強化前之玻璃之組成中之Na2O、Al2O3、MgO及ZrO2的莫耳比[(Na2O/2)/(Al2O3/2+MgO+ZrO2)],則顯現由式(y=-0.4374x+1.1035)所表示之相關關係。 As also explained in the examples, it was found that, as shown in FIG. 4, the vertical axis (y) was set to the surface compressive stress ( S450 ) of the glass which was chemically strengthened by KNO 3 at 450 ° C for 6 hours. The ratio of the surface compressive stress (S 400 ) of the glass which was chemically strengthened by KNO 3 at 400 ° C for 6 hours (S 450 /S 400 ), and the horizontal axis (x) was set to Na in the composition of the glass before chemical strengthening. The molar ratio of 2 O, Al 2 O 3 , MgO and ZrO 2 [(Na 2 O/2)/(Al 2 O 3 /2+MgO+ZrO 2 )] is expressed by the formula (y=-0.4374x +1.1035) The relationship represented.
本發明者等人著眼於若化學強化前之玻璃之組成中之Al2O3與MgO之合計含量較多,則即便於以高溫進行了化學強化之情形時,表面壓縮應力之下降亦較小這一點,進一步研究了各種組成比,並於上述相關關係中,發現了資料之相關性最高之成分的比率。 The present inventors have focused on the fact that if the total content of Al 2 O 3 and MgO in the composition of the glass before chemical strengthening is large, the surface compressive stress is less reduced even when chemical strengthening is performed at a high temperature. In this regard, various composition ratios were further studied, and in the above correlation, the ratio of the components with the highest correlation was found.
化學強化前之玻璃中之Na2O、Al2O3、MgO及ZrO2之莫耳比滿足下述式(1)的玻璃顯現即便於進行了化學強化之情 形時,表面壓縮應力之變化亦較小的特性。 The molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the glass before chemical strengthening is such that the glass exhibiting the following formula (1) exhibits a change in surface compressive stress even when chemical strengthening is performed. Smaller features.
(Na2O/2)/(Al2O3/2+MgO+ZrO2)≦0.85…式(1) (Na 2 O/2)/(Al 2 O 3 /2+MgO+ZrO 2 )≦0.85...(1)
上述式(1)具有如下之技術性意義:於鍵結比較強之中間酸化物離子數較多之情形時,應力下降較小,於增大壓縮應力之鈉離子數較多之情形時,容易產生應力下降。 The above formula (1) has the following technical significance: when the number of intermediate acid ions is relatively strong, the stress drop is small, and when the number of sodium ions increasing the compressive stress is large, it is easy. A drop in stress occurs.
上述式(1)之(Na2O/2)/(Al2O3/2+MgO+ZrO2)(以下,有時將其稱為x)為0.85以下,較佳為0.75以下。藉由將x設定為該範圍,可獲得一面保持足夠之壓縮應力值,一面減小溫度已變化時之表面壓縮應力之變化的效果。 (Na 2 O/2)/(Al 2 O 3 /2+MgO+ZrO 2 ) of the above formula (1) (hereinafter, referred to as x) may be 0.85 or less, preferably 0.75 or less. By setting x to this range, it is possible to obtain a effect of maintaining a sufficient compressive stress value while reducing a change in surface compressive stress when the temperature has changed.
即,若x為0.85以下,則根據上述相關關係之式(y=-0.4374x+1.1035),(S450/S400)變成0.75以上,較鈉鈣玻璃之0.72更大(於實施例中後述之表2之例12),可獲得即便於如對角22吋或超過其之大面積之玻璃板之情形時,翹曲或起伏亦變小的效果。 In other words, when x is 0.85 or less, (S 450 /S 400 ) becomes 0.75 or more according to the above-described correlation formula (y=-0.4374x+1.1035), which is larger than 0.72 of soda lime glass (described later in the examples). In the case of Example 12), the warpage or the undulation is reduced even in the case of a glass plate having a large area of 22 inches or more.
又,x較佳為0.4以上。藉由將x設定為0.4以上,玻璃中之Na2O含量變得充分,可獲得足夠之壓縮應力,並可提昇玻璃之強度。 Further, x is preferably 0.4 or more. By setting x to 0.4 or more, the Na 2 O content in the glass becomes sufficient, sufficient compressive stress can be obtained, and the strength of the glass can be increased.
本發明中實施化學強化之玻璃較佳為藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力為藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力的75%以上,更佳為80%以上,特佳為85%以上。 The glass for chemical strengthening in the present invention is preferably a surface compressive stress of glass which is chemically strengthened by KNO 3 at 450 ° C for 6 hours, and is a surface compressive stress of glass which is chemically strengthened by KNO 3 at 400 ° C for 6 hours. More than 75%, more preferably 80% or more, especially better than 85%.
將藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力設定為藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力的75%以上,藉此可獲得即便於 以400℃以上之高溫進行了化學強化之情形時,表面壓縮應力之溫度.時間變化亦較小,具有穩定之強化特性之生產性優異的覆蓋玻璃。 The surface compressive stress of the glass which was chemically strengthened by KNO 3 at 450 ° C for 6 hours was set to 75% or more of the surface compressive stress of the glass which was chemically strengthened by KNO 3 at 400 ° C for 6 hours. That is, the temperature at which the surface compresses the stress when the chemical strengthening is performed at a high temperature of 400 ° C or higher. A cover glass having a small change in time and excellent productivity with stable reinforcing properties.
本發明中實施化學強化前之玻璃之應變點較佳為530℃以上。其原因在於:藉由將化學強化前之玻璃之應變點設定為530℃以上,不易產生表面壓縮應力之緩和。 In the present invention, the strain point of the glass before chemical strengthening is preferably 530 ° C or higher. The reason for this is that by setting the strain point of the glass before chemical strengthening to 530 ° C or more, the relaxation of the surface compressive stress is less likely to occur.
作為Na2O、Al2O3、MgO及ZrO2之莫耳比滿足上述式(1),且藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力為藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力的75%以上之玻璃,可列舉以下之(i)~(iv)之任一種玻璃。 The surface molar compressive stress of the glass which satisfies the above formula (1) as Na 2 O, Al 2 O 3 , MgO, and ZrO 2 and which is chemically strengthened by KNO 3 at 450 ° C for 6 hours is represented by KNO 3 Examples of the glass having a surface compressive stress of 75% or more of the glass which is chemically strengthened at 400 ° C for 6 hours include the following (i) to (iv).
(i)以莫耳%表示之組成含有50~80%之SiO2、2~25%之Al2O3、0~10%之Li2O、0~18%之Na2O、0~10%之K2O、0~15%之MgO、0~5%之CaO及0~5%之ZrO2的玻璃 (i) The composition expressed in mole % contains 50 to 80% of SiO 2 , 2 to 25% of Al 2 O 3 , 0 to 10% of Li 2 O, 0 to 18% of Na 2 O, 0 to 10 % K 2 O, 0~15% MgO, 0~5% CaO and 0~5% ZrO 2 glass
(ii)以莫耳%表示之組成含有50~74%之SiO2、1~10%之Al2O3、6~14%之Na2O、3~11%之K2O、2~15%之MgO、0~6%之CaO及0~5%之ZrO2,且SiO2及Al2O3之含量之合計為75%以下,Na2O及K2O之含量之合計為12~25%,MgO及CaO之含量之合計為7~15%的玻璃 (ii) The composition expressed in mole % contains 50 to 74% of SiO 2 , 1 to 10% of Al 2 O 3 , 6 to 14% of Na 2 O, 3 to 11% of K 2 O, 2 to 15 % of MgO, 0 to 6% of CaO and 0 to 5% of ZrO 2 , and the total content of SiO 2 and Al 2 O 3 is 75% or less, and the total content of Na 2 O and K 2 O is 12~ 25%, the total content of MgO and CaO is 7~15% glass
(iii)以莫耳%表示之組成含有68~80%之SiO2、4~10%之Al2O3、5~15%之Na2O、0~1%之K2O、4~15%之MgO及0~1%之ZrO2的玻璃 (iii) The composition expressed in mole % contains 68 to 80% of SiO 2 , 4 to 10% of Al 2 O 3 , 5 to 15% of Na 2 O, 0 to 1% of K 2 O, 4 to 15 % of MgO and 0~1% of ZrO 2 glass
(iv)以莫耳%表示之組成含有67~75%之SiO2、0~4%之Al2O3、7~15%之Na2O、1~9%之K2O、6~14%之MgO及 0~1.5%之ZrO2,SiO2及Al2O3之含量之合計為71~75%,Na2O及K2O之含量之合計為12~20%,若含有CaO時其含量未達1%的玻璃 (iv) The composition expressed in mole % contains 67 to 75% of SiO 2 , 0 to 4% of Al 2 O 3 , 7 to 15% of Na 2 O, 1 to 9% of K 2 O, and 6 to 14 The total content of MgO and 0 to 1.5% of ZrO 2 , SiO 2 and Al 2 O 3 is 71 to 75%, and the total content of Na 2 O and K 2 O is 12 to 20%, if CaO is contained. Glass with less than 1% content
再者,於上述(iii)之玻璃中,SiO2及Al2O3之含量之合計為80%以下係較典型。 Further, in the glass of the above (iii), the total content of SiO 2 and Al 2 O 3 is preferably 80% or less.
所謂化學強化處理,係指將玻璃之表面之離子半徑較小的鹼離子(例如,鈉離子)取代成離子半徑較大之鹼離子(例如,鉀離子)的處理。例如,可藉由利用含有鉀離子之熔融處理鹽對含有鈉離子之玻璃進行處理而實施化學強化處理。藉由進行此種離子交換處理,玻璃表面之壓縮應力層之組成與離子交換處理前之組成略有不同,但基板深層部之組成與離子交換處理前之組成大致相同。 The chemical strengthening treatment refers to a treatment in which an alkali ion (for example, sodium ion) having a small ionic radius on the surface of the glass is substituted with an alkali ion (for example, potassium ion) having a large ionic radius. For example, the chemical strengthening treatment can be carried out by treating a glass containing sodium ions with a molten salt containing potassium ions. By performing such ion exchange treatment, the composition of the compressive stress layer on the surface of the glass is slightly different from that before the ion exchange treatment, but the composition of the deep portion of the substrate is substantially the same as that before the ion exchange treatment.
於使用上述組成者作為實施化學強化之玻璃之情形時,用於進行化學強化處理之熔融鹽較佳為使用至少含有鉀離子之處理鹽。作為此種處理鹽,例如可較佳地列舉硝酸鉀。再者,以下只要事先無特別說明,則各成分之含量係以質量百分率表示。 In the case where the above-mentioned component is used as the glass for chemically strengthening, the molten salt used for the chemical strengthening treatment is preferably a treated salt containing at least potassium ions. As such a treatment salt, potassium nitrate is preferably exemplified. In addition, unless otherwise indicated, the content of each component is represented by mass percentage.
又,有時亦可含有硝酸鈉。但是,存在表面壓縮應力值因鈉離子而下降之情形。因此,為了獲得足夠之表面壓縮應力,熔融鹽中之硝酸鈉之含量較佳為10%以下。又,更佳為8%以下,進而更佳為5%以下。 Further, it may contain sodium nitrate. However, there is a case where the surface compressive stress value is lowered by sodium ions. Therefore, in order to obtain sufficient surface compressive stress, the content of sodium nitrate in the molten salt is preferably 10% or less. Further, it is more preferably 8% or less, and still more preferably 5% or less.
又,於混合熔融鹽中,亦可含有其他成分。作為其他成 分,例如可列舉:硫酸鈉及硫酸鉀等硫酸鹼金屬鹽、以及氯化鈉及氯化鉀等氯化鹼金屬鹽等。 Further, other components may be contained in the mixed molten salt. As other For example, an alkali metal sulfate such as sodium sulfate or potassium sulfate, and an alkali metal chloride such as sodium chloride or potassium chloride may be mentioned.
於本發明中,化學強化處理之處理條件並無特別限定,可自先前公知之方法中適宜選擇。 In the present invention, the treatment conditions of the chemical strengthening treatment are not particularly limited, and can be appropriately selected from previously known methods.
熔融鹽之加熱溫度較佳為350℃以上,更佳為380℃以上,進而更佳為400℃以上,又,較佳為500℃以下,更佳為480℃以下,進而更佳為450℃以下。 The heating temperature of the molten salt is preferably 350 ° C or higher, more preferably 380 ° C or higher, still more preferably 400 ° C or higher, further preferably 500 ° C or lower, more preferably 480 ° C or lower, and even more preferably 450 ° C or lower. .
藉由將熔融鹽之加熱溫度設定為350℃以上,防止化學強化因離子交換速度之下降而難以實施。又,藉由將熔融鹽之加熱溫度設定為500℃以下,可抑制熔融鹽之分解.劣化。 By setting the heating temperature of the molten salt to 350 ° C or higher, it is difficult to prevent chemical strengthening due to a decrease in the ion exchange rate. Moreover, by setting the heating temperature of the molten salt to 500 ° C or lower, decomposition and deterioration of the molten salt can be suppressed.
為了賦予足夠之壓縮應力,使玻璃接觸混合熔融鹽之時間較佳為1小時以上,更佳為2小時以上。又,於長時間之離子交換中,生產性下降,並且壓縮應力值因緩和而下降,因此較佳為24小時以下,更佳為20小時以下。 In order to impart sufficient compressive stress, the time for bringing the glass into contact with the molten salt is preferably 1 hour or longer, more preferably 2 hours or longer. Further, in the ion exchange for a long period of time, productivity is lowered, and the compressive stress value is lowered by relaxation, and therefore it is preferably 24 hours or shorter, more preferably 20 hours or shorter.
本發明之覆蓋玻璃之厚度較佳為1.5mm以下,大小較佳為對角22吋以上。即,本發明之覆蓋玻璃具有如下之優點:即便使厚度薄至1.5mm以下,且將大小設定為對角22吋以上之大面積,亦具有足夠之強度,不易因自重而變形,並可提昇顯示器裝置之美觀性或顯示品質等。典型之大小為對角32吋以上。 The cover glass of the present invention preferably has a thickness of 1.5 mm or less and a size of preferably 22 Å or more. That is, the cover glass of the present invention has the advantage that even if the thickness is as thin as 1.5 mm or less and the size is set to a large area of 22 对 or more, it has sufficient strength, is not easily deformed by its own weight, and can be improved. The aesthetics or display quality of the display device. Typical sizes are 32 对 or more.
本發明之覆蓋玻璃係用作平板顯示器裝置之覆蓋玻璃。 The cover glass of the present invention is used as a cover glass for a flat panel display device.
圖1係本發明之一實施形態中之平板顯示器裝置(以下,有時簡稱為顯示器裝置)之概略側面圖。如圖1所示,顯示器裝置10具備顯示面板20與覆蓋玻璃30。 Fig. 1 is a schematic side view showing a flat panel display device (hereinafter sometimes simply referred to as a display device) according to an embodiment of the present invention. As shown in FIG. 1, the display device 10 includes a display panel 20 and a cover glass 30.
覆蓋玻璃30主要以提昇顯示器裝置10之美觀性或強度、防止衝擊破損等為目的而設置。覆蓋玻璃30係設置於顯示面板20之前方。 The cover glass 30 is mainly provided for the purpose of improving the appearance or strength of the display device 10, preventing impact damage, and the like. The cover glass 30 is disposed in front of the display panel 20.
例如,覆蓋玻璃30可如圖1所示般,以遠離顯示面板20之顯示側(前側)之方式(以具有空氣層之方式)設置。於此情形時,覆蓋玻璃30與顯示面板20可經由框體12而一體化。 For example, the cover glass 30 may be disposed away from the display side (front side) of the display panel 20 (in the manner of having an air layer) as shown in FIG. In this case, the cover glass 30 and the display panel 20 can be integrated via the frame 12.
又,覆蓋玻璃30亦可如圖3所示般,貼附於顯示面板20之顯示側(前側)。例如,覆蓋玻璃30可經由具有透光性之接著膜(未圖示)而貼附於顯示面板20之顯示側。接著膜可為一般之構成,其材質或形狀係適宜選定。 Moreover, the cover glass 30 may be attached to the display side (front side) of the display panel 20 as shown in FIG. For example, the cover glass 30 may be attached to the display side of the display panel 20 via a translucent adhesive film (not shown). The film may then be of a general construction, the material or shape of which is suitably selected.
如圖3所示,藉由設定為覆蓋玻璃30與顯示面板20之間不存在空隙之構成,可抑制覆蓋玻璃30(或者顯示面板20)與空隙之界面上之光的反射。其結果,可提高顯示器裝置10之畫質。又,亦可對顯示器裝置10之薄型化做出貢獻。 As shown in FIG. 3, by providing a configuration in which no gap exists between the cover glass 30 and the display panel 20, reflection of light at the interface between the cover glass 30 (or the display panel 20) and the gap can be suppressed. As a result, the image quality of the display device 10 can be improved. Moreover, it is also possible to contribute to the thinning of the display device 10.
覆蓋玻璃30具有使來自顯示面板20之光出射之前面31、及使來自顯示面板20之光入射之背面32。亦可於前面31或/及背面32上設置功能膜40。再者,功能膜40於圖1中係設置在前面31及背面32上,於圖3中係設置在前面31上。 The cover glass 30 has a front surface 31 for emitting light from the display panel 20 and a rear surface 32 for allowing light from the display panel 20 to enter. The functional film 40 can also be provided on the front face 31 or/and the back face 32. Further, the functional film 40 is disposed on the front surface 31 and the back surface 32 in FIG. 1, and is disposed on the front surface 31 in FIG.
功能膜40具有例如防止周圍光之反射、防止衝擊破損、 遮蔽電磁波、遮蔽近紅外線、修正色調、或/及提昇耐傷性等之功能。功能膜40係藉由將例如樹脂製之膜貼附於覆蓋玻璃30上而形成。或者,功能膜40亦可藉由蒸鍍法、濺鍍法、CVD(Chemical Vapor Deposition,化學氣相沈積)法等薄膜形成法而形成。功能膜40可為一般之構成,其厚度及形狀等係根據用途而適宜選擇。 The functional film 40 has, for example, preventing reflection of ambient light, preventing impact damage, The function of shielding electromagnetic waves, shielding near infrared rays, correcting color tone, or/or improving damage resistance. The functional film 40 is formed by attaching, for example, a film made of a resin to the cover glass 30. Alternatively, the functional film 40 may be formed by a thin film formation method such as a vapor deposition method, a sputtering method, or a CVD (Chemical Vapor Deposition) method. The functional film 40 can be of a general configuration, and its thickness, shape, and the like are appropriately selected depending on the use.
於覆蓋玻璃30之背面32上,沿著周緣部之至少一部分而設置有加飾層50。該加飾層50亦能夠以包圍顯示面板20之外周之方式配置。加飾層50係為了提高覆蓋玻璃板30,甚至顯示器裝置10之設計性或裝飾性而設置。 On the back surface 32 of the cover glass 30, a decorative layer 50 is provided along at least a part of the peripheral portion. The decorative layer 50 can also be disposed to surround the outer periphery of the display panel 20. The decorative layer 50 is provided for the purpose of improving the cover glass sheet 30, and even the design or decorativeness of the display device 10.
例如,若將加飾層50著色成黑色,則於顯示器裝置10為關閉狀態時,包含覆蓋玻璃30之周緣部在內,自覆蓋玻璃30之前面31完全不使光出射。因此,顯示器裝置10之外觀給予使用者鮮明之印象,美觀性得到提昇。 For example, when the decorative layer 50 is colored black, when the display device 10 is in the closed state, the front surface 31 of the cover glass 30 is not exposed to light from the front surface 31 of the cover glass 30. Therefore, the appearance of the display device 10 gives the user a clear impression and the appearance is improved.
加飾層50之形成方法並無限制,例如有如下方法:將含有顏料粒子之油墨塗佈於覆蓋玻璃30上,對其進行紫外線照射或加熱燒成後,加以冷卻,藉此形成加飾層50。顏料粒子係由有機顏料、無機顏料等構成,藉由使顏料粒子混合、分散於有機媒劑中而製備油墨。 The method of forming the decorative layer 50 is not limited. For example, there is a method in which an ink containing pigment particles is applied onto a cover glass 30, irradiated with ultraviolet rays or heated, and then cooled to form a decorative layer. 50. The pigment particles are composed of an organic pigment, an inorganic pigment, or the like, and are prepared by mixing and dispersing the pigment particles in an organic vehicle.
以下,藉由實施例對本發明進行說明,但本發明並不由該等實施例限定。 The invention is illustrated by the following examples, but the invention is not limited by the examples.
於鉑坩堝中,將表1及2中以莫耳百分率所示之組成之玻 璃原料加熱至1400~1650℃而使其熔融,進行澄清後,將其澆鑄至鑄模中來製作玻璃。於玻璃固化後,將玻璃移入加熱至玻璃之緩冷點附近之電爐中,緩冷至室溫為止而獲得玻璃塊。自該玻璃塊製造厚度為1.0mm、5.0cm×5.0cm之兩面受到研磨之玻璃。 In the platinum crucible, the glass of the composition shown in Tables 1 and 2 as a percentage of moles The glass raw material is heated to 1400 to 1650 ° C to be melted, clarified, and then cast into a mold to produce glass. After the glass is solidified, the glass is transferred to an electric furnace heated to near the slow cooling point of the glass, and slowly cooled to room temperature to obtain a glass block. The glass was polished from both sides of the glass block to a thickness of 1.0 mm and 5.0 cm x 5.0 cm.
將上述玻璃於保持為400℃或450℃之KNO3中浸漬6小時而進行化學強化處理,獲得強化玻璃。將藉由下述評價方法對實施化學強化處理前之玻璃及化學強化處理後之玻璃進行評價的結果示於表1及2。再者,於表1及2中,()內表示計算值。於表1及2中,例1~11係實施例,例12~15係比較例。 The glass was immersed in KNO 3 maintained at 400 ° C or 450 ° C for 6 hours to carry out chemical strengthening treatment to obtain tempered glass. The results of evaluation of the glass before the chemical strengthening treatment and the glass after the chemical strengthening treatment by the following evaluation methods are shown in Tables 1 and 2. In addition, in Tables 1 and 2, the calculated value is shown in (). In Tables 1 and 2, Examples 1 to 11 are examples, and Examples 12 to 15 are Comparative Examples.
針對表1及2所示之組成之玻璃,藉由以下所示之方法對應變點TStr(單位:℃)、玻璃轉移點Tg(單位:℃)、比重d、熱膨脹率α(單位:10-7/℃)、楊式模數E(單位:GPa)、帕松比σ進行測定或評價。 The glass having the composition shown in Tables 1 and 2 corresponds to the change point T Str (unit: ° C), the glass transition point Tg (unit: ° C), the specific gravity d, and the thermal expansion coefficient α (unit: 10) by the method shown below. -7 / ° C), Yang type modulus E (unit: GPa), Passon ratio σ is measured or evaluated.
應變點係藉由依據JISR3103-2(2001年)之纖維伸長法進行測定。 The strain point was measured by the fiber elongation method according to JISR3103-2 (2001).
使用示差熱膨脹計,將石英玻璃作為參照試樣來測定自室溫起以5℃/分之比例昇溫時之玻璃之伸展率,直至玻璃軟化而已經觀測不到伸展之溫度,即變形點為止,將相當於熱膨脹曲線中之臨界點之溫度作為玻璃轉移點。 Using a differential thermal dilatometer, quartz glass was used as a reference sample to measure the elongation of the glass at a temperature of 5 ° C /min from room temperature until the glass was softened and the temperature of stretching was not observed, that is, the deformation point. The temperature corresponding to the critical point in the thermal expansion curve is taken as the glass transition point.
藉由阿基米德法進行測定。 The measurement was carried out by the Archimedes method.
根據藉由與上述Tg之測定相同之測定方法所獲得之熱膨脹曲線算出50~350℃下之熱膨脹率。 The coefficient of thermal expansion at 50 to 350 ° C was calculated from the thermal expansion curve obtained by the same measurement method as the above Tg.
楊式模數及帕松比係藉由超音波脈衝法對厚度為4~10mm、大小為約4cm×4cm之玻璃板進行測定。 The Yang-type modulus and the Passon ratio were measured by ultrasonic pulse method on a glass plate having a thickness of 4 to 10 mm and a size of about 4 cm × 4 cm.
又,以如下方式測定於400℃及450℃下對該等玻璃進行了化學強化時之表面壓縮應力S400(單位:MPa)、S450(單位:MPa),並算出S450與S400之比率S450/S400。 Further, the surface compressive stress S 400 (unit: MPa) and S 450 (unit: MPa) at the time of chemical strengthening of the glass at 400 ° C and 450 ° C were measured as follows, and S 450 and S 400 were calculated. Ratio S 450 /S 400 .
玻璃之表面壓縮應力係使用折原製作所製造之表面應力計FSM-6000進行測定。 The surface compressive stress of the glass was measured using a surface stress meter FSM-6000 manufactured by Ohara.
又,圖4表示將表1及2所示之組成之x即(Na2O/2)/(Al2O3/2+MgO+ZrO2)作為橫軸,將藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力(S450)與藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力(S400)的比(S450/S400)作為縱軸之圖表。 4 shows that the composition shown in Tables 1 and 2, ie, (Na 2 O/2)/(Al 2 O 3 /2+MgO+ZrO 2 ), is taken as the horizontal axis, and by KNO 3 at 450 ° C. The ratio of the surface compressive stress (S 450 ) of the glass which was chemically strengthened for 6 hours to the surface compressive stress (S 400 ) of the glass which was chemically strengthened by KNO 3 at 400 ° C for 6 hours was taken as (S 450 /S 400 ) as The chart of the vertical axis.
如圖4所示,化學強化前之玻璃之組成中之Na2O、Al2O3、MgO及ZrO2的莫耳比[(Na2O/2)/(Al2O3/2+MgO+ZrO2)]即橫軸(x)、與藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力(S400)與藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力(S450)的比(S450/S400)即 縱軸(y)顯現由式(y=-0.4374x+1.1035)所表示之相關關係。 As shown in FIG. 4, the molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the composition of the glass before chemical strengthening [(Na 2 O/2)/(Al 2 O 3 /2+MgO) +ZrO 2 )] is the horizontal axis (x), the surface compressive stress (S 400 ) of the glass chemically strengthened by KNO 3 at 400 ° C for 6 hours, and the chemical strengthening by KNO 3 at 450 ° C for 6 hours. The ratio of the surface compressive stress (S 450 ) of the glass (S 450 /S 400 ), that is, the vertical axis (y), exhibits a correlation expressed by the formula (y=-0.4374x+1.1035).
如表1及2所示,關於化學強化前之玻璃之組成中之Na2O、Al2O3、MgO及ZrO2之莫耳比滿足上述式(1),且x為0.85以下之例1~11的玻璃,藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力為藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力的75%以上。 As shown in Tables 1 and 2, the molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the composition of the glass before chemical strengthening satisfies the above formula (1), and x is 0.85 or less. The surface compressive stress of the glass of ~11 glass which was chemically strengthened by KNO 3 at 450 ° C for 6 hours was 75% or more of the surface compressive stress of the glass which was chemically strengthened by KNO 3 at 400 ° C for 6 hours.
另一方面,關於化學強化前之玻璃之組成中之Na2O、Al2O3、MgO及ZrO2之莫耳比不滿足上述式(1),且x超過 0.85之例12~15的玻璃,藉由KNO3以450℃進行了6小時化學強化之玻璃之表面壓縮應力未達藉由KNO3以400℃進行了6小時化學強化之玻璃之表面壓縮應力的75%。 On the other hand, the glass of the examples 12 to 15 in which the molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the composition of the glass before chemical strengthening does not satisfy the above formula (1) and x exceeds 0.85 The surface compressive stress of the glass which was chemically strengthened by KNO 3 at 450 ° C for 6 hours did not reach 75% of the surface compressive stress of the glass which was chemically strengthened by KNO 3 at 400 ° C for 6 hours.
根據該結果可知:藉由使化學強化前之玻璃之組成中之Na2O、Al2O3、MgO及ZrO2之莫耳比滿足上述式(1),可獲得即便於以400℃以上之高溫進行了化學強化之情形時,表面壓縮應力之溫度.時間變化亦較小,具有穩定之強化特性的玻璃。 According to the results, it is understood that the molar ratio of Na 2 O, Al 2 O 3 , MgO, and ZrO 2 in the composition of the glass before chemical strengthening satisfies the above formula (1), and it is possible to obtain a temperature of 400 ° C or higher. The temperature at which the surface compresses the stress when the high temperature is chemically strengthened. The glass has a small change in time and a stable strengthening property.
使用特定之態樣對本發明進行了詳細說明,但可不脫離本發明之意圖與範圍進行各種變更及變形這一點對於本領域從業人員而言較明確。再者,本申請案係基於2010年8月24日所申請之日本專利申請案(日本專利特願2010-187523),並藉由引用而援引其全部內容。 The present invention has been described in detail with reference to the particular embodiments of the invention. In addition, the present application is based on Japanese Patent Application No. 2010-187523, filed on Jan.
10‧‧‧顯示器裝置 10‧‧‧Display device
12‧‧‧框體 12‧‧‧ frame
20‧‧‧顯示面板 20‧‧‧ display panel
30‧‧‧覆蓋玻璃 30‧‧‧ Covering glass
31‧‧‧前面 31‧‧‧ front
32‧‧‧背面 32‧‧‧Back
40‧‧‧功能膜 40‧‧‧ functional film
50‧‧‧加飾層 50‧‧‧Adding layer
圖1係本發明之一實施形態中之顯示器裝置之側面剖面圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a side cross-sectional view showing a display device in an embodiment of the present invention.
圖2係圖1之前視圖。 Figure 2 is a front view of Figure 1.
圖3係圖1之變形例之側面剖面圖。 Figure 3 is a side cross-sectional view showing a modification of Figure 1.
圖4係表示化學強化前之玻璃之組成與經化學強化時之表面壓縮應力之變化的相關關係之圖表。 Fig. 4 is a graph showing the correlation between the composition of the glass before chemical strengthening and the change in surface compressive stress at the time of chemical strengthening.
Claims (15)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010187523 | 2010-08-24 |
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| TW201215578A TW201215578A (en) | 2012-04-16 |
| TWI579252B true TWI579252B (en) | 2017-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW100128292A TWI579252B (en) | 2010-08-24 | 2011-08-08 | Cover glass for flat panel display and manufacturing method |
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| JP (1) | JP5838967B2 (en) |
| TW (1) | TWI579252B (en) |
| WO (1) | WO2012026290A1 (en) |
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| US9707154B2 (en) | 2013-04-24 | 2017-07-18 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
| US9700486B2 (en) | 2013-04-24 | 2017-07-11 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
| US9849066B2 (en) | 2013-04-24 | 2017-12-26 | Corning Incorporated | Delamination resistant pharmaceutical glass containers containing active pharmaceutical ingredients |
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| US10899659B2 (en) | 2014-09-05 | 2021-01-26 | Corning Incorporated | Glass articles and methods for improving the reliability of glass articles |
| US10065884B2 (en) | 2014-11-26 | 2018-09-04 | Corning Incorporated | Methods for producing strengthened and durable glass containers |
| CN106746741B (en) * | 2014-12-23 | 2020-04-10 | 深圳南玻应用技术有限公司 | Aluminosilicate glass, method for strengthening aluminosilicate glass, and strengthened glass |
| JP6332559B2 (en) * | 2015-06-05 | 2018-05-30 | 旭硝子株式会社 | In-vehicle display device |
| EP3535219B1 (en) | 2016-11-07 | 2022-05-04 | Corning Incorporated | Lithium containing glasses |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080286548A1 (en) * | 2007-05-18 | 2008-11-20 | Adam James Ellison | Down-drawable, chemically strengthened glass for cover plate |
| US20090298669A1 (en) * | 2008-05-30 | 2009-12-03 | Asahi Glass Company, Limited | Glass plate for display devices |
| US20100035745A1 (en) * | 2006-10-10 | 2010-02-11 | Takashi Murata | Tempered glass substrate |
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|---|---|---|---|---|
| JP5867953B2 (en) * | 2008-06-27 | 2016-02-24 | 日本電気硝子株式会社 | Tempered glass and tempered glass |
-
2011
- 2011-08-01 JP JP2012530601A patent/JP5838967B2/en not_active Expired - Fee Related
- 2011-08-01 WO PCT/JP2011/067626 patent/WO2012026290A1/en not_active Ceased
- 2011-08-08 TW TW100128292A patent/TWI579252B/en not_active IP Right Cessation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100035745A1 (en) * | 2006-10-10 | 2010-02-11 | Takashi Murata | Tempered glass substrate |
| US20080286548A1 (en) * | 2007-05-18 | 2008-11-20 | Adam James Ellison | Down-drawable, chemically strengthened glass for cover plate |
| US20090298669A1 (en) * | 2008-05-30 | 2009-12-03 | Asahi Glass Company, Limited | Glass plate for display devices |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201215578A (en) | 2012-04-16 |
| JP5838967B2 (en) | 2016-01-06 |
| JPWO2012026290A1 (en) | 2013-10-28 |
| WO2012026290A1 (en) | 2012-03-01 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |