TWI578030B - Polarizing plate, composite polarizing plate and liquid crystal display device - Google Patents
Polarizing plate, composite polarizing plate and liquid crystal display device Download PDFInfo
- Publication number
- TWI578030B TWI578030B TW099120500A TW99120500A TWI578030B TW I578030 B TWI578030 B TW I578030B TW 099120500 A TW099120500 A TW 099120500A TW 99120500 A TW99120500 A TW 99120500A TW I578030 B TWI578030 B TW I578030B
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- Taiwan
- Prior art keywords
- polarizing plate
- energy ray
- active energy
- film
- compound
- Prior art date
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- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
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- 229910052623 talc Inorganic materials 0.000 description 1
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- 239000010409 thin film Substances 0.000 description 1
- IQZRBOPLVCXUST-UHFFFAOYSA-M trifluoromethanesulfonate;trimethyl(oxiran-2-ylmethyl)azanium Chemical compound C[N+](C)(C)CC1CO1.[O-]S(=O)(=O)C(F)(F)F IQZRBOPLVCXUST-UHFFFAOYSA-M 0.000 description 1
- LRQFRDLKOBFOSG-UHFFFAOYSA-N trimethyl(oxiran-2-ylmethyl)azanium Chemical class C[N+](C)(C)CC1CO1 LRQFRDLKOBFOSG-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
- G02F1/133531—Polarisers characterised by the arrangement of polariser or analyser axes
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Laminated Bodies (AREA)
- Optical Elements Other Than Lenses (AREA)
- Surface Treatment Of Optical Elements (AREA)
Description
本發明係關於一種用於液晶顯示裝置等之偏光板,更詳細而言,係關於一種於偏光膜上具備防眩層之偏光板。又,本發明係關於一種使用該偏光板之複合偏光板、液晶顯示裝置。The present invention relates to a polarizing plate for a liquid crystal display device or the like, and more particularly to a polarizing plate having an antiglare layer on a polarizing film. Further, the present invention relates to a composite polarizing plate and a liquid crystal display device using the polarizing plate.
偏光板係用作構成液晶顯示裝置之光學零件。先前以來,通常使用之偏光板之構成為:於偏光膜之單面或兩面,經由水系接著劑等而積層有包含透明樹脂膜之保護層。作為該透明樹脂膜,就光學透明性或透濕性優異而言,多使用三乙醯纖維素膜(TAC膜)。偏光板係視需要經由其他光學功能層,利用黏著劑貼合於液晶單元,並組入液晶顯示裝置。A polarizing plate is used as an optical component constituting a liquid crystal display device. Conventionally, a polarizing plate which is generally used has a structure in which a protective layer containing a transparent resin film is laminated on one surface or both surfaces of a polarizing film via a water-based adhesive or the like. As the transparent resin film, a triacetyl cellulose film (TAC film) is often used in terms of excellent optical transparency or moisture permeability. The polarizing plate is attached to the liquid crystal cell by an adhesive via other optical functional layers as needed, and incorporated into the liquid crystal display device.
近年來,液晶顯示裝置多應用於筆記型個人電腦、行動電話、汽車導航系統等移動設備,伴隨於此,業界對於構成液晶顯示裝置之偏光板要求薄型輕量化及高耐久性(較高之機械強度)。又,業界期望移動用途之液晶顯示裝置於濕熱下亦可使用,對於其所使用之偏光板亦要求較高之耐濕熱性。相對於此,如上所述於偏光膜上貼合有TAC膜作為保護層的傳統偏光板,若長期暴露於高濕環境、尤其是高溫高濕環境下,則存在偏光性能下降,或偏光膜收縮之問題。因此,對於偏光膜上所積層之保護層,要求薄型輕量化,並且提高硬度,提高機械強度及抑制偏光膜之收縮的能力(收縮抑制力)。In recent years, liquid crystal display devices have been widely used in mobile devices such as notebook personal computers, mobile phones, and car navigation systems. As a result, the polarizing plates constituting liquid crystal display devices are required to be thin, lightweight, and durable (higher machinery). strength). Further, the industry expects that a liquid crystal display device for mobile use can be used under moist heat, and a polarizing plate used for the same is required to have high moist heat resistance. On the other hand, as described above, a conventional polarizing plate in which a TAC film is bonded as a protective layer on a polarizing film is exposed to a high-humidity environment, particularly a high-temperature and high-humidity environment, and the polarizing property is lowered or the polarizing film is shrunk. The problem. Therefore, the protective layer laminated on the polarizing film is required to be thin and light, and to improve the hardness, to improve the mechanical strength, and to suppress the shrinkage of the polarizing film (shrinkage suppressing force).
但是,對於貼合有TAC膜作為保護層的偏光板,就作業時之操作性或耐久性能之觀點而言,難以使保護層之厚度成為20 μm以下,薄型輕量化存在極限。However, in the case of a polarizing plate in which a TAC film is bonded as a protective layer, it is difficult to make the thickness of the protective layer 20 μm or less from the viewpoint of workability and durability at the time of work, and there is a limit to thinness and weight reduction.
作為可解決上述問題之技術,例如日本專利特開2000-199819號公報(專利文獻1)中揭示有於包含親水性高分子之偏光膜之單面或兩面塗覆樹脂溶液而形成透明薄膜層的技術。日本專利特開2003-185842號公報(專利文獻2)中揭示有:藉由使含有具有二環戊殘基或二環戊烯殘基之能量線聚合性化合物的能量線硬化性組合物硬化,而於偏光膜上形成保護膜的技術。日本專利特開2004-245924號公報(專利文獻3)中揭示有:於偏光膜之至少單面具有以環氧樹脂為主成分之保護膜而成的偏光板。又,日本專利特開2005-92112號公報(專利文獻4)中揭示有:利用活性能量線硬化性樹脂組合物之硬化物保護偏光膜之至少單面。For example, Japanese Laid-Open Patent Publication No. 2000-199819 (Patent Document 1) discloses a method of forming a transparent thin film layer by coating a resin solution on one side or both sides of a polarizing film containing a hydrophilic polymer. technology. Japanese Patent Publication No. 2003-185842 (Patent Document 2) discloses that an energy ray-curable composition containing an energy ray polymerizable compound having a dicyclopentyl residue or a dicyclopentene residue is cured. A technique of forming a protective film on a polarizing film. Japanese Laid-Open Patent Publication No. 2004-245924 (Patent Document 3) discloses a polarizing plate having a protective film mainly composed of an epoxy resin on at least one side of a polarizing film. Further, Japanese Laid-Open Patent Publication No. 2005-92112 (Patent Document 4) discloses that at least one surface of the polarizing film is protected by a cured product of the active energy ray-curable resin composition.
另一方面,若外光映入構成液晶顯示裝置之偏光板,則明顯有損視認性。因此,先前為了防止此種外光之映入,而於圖像顯示裝置之表面設置防止外光映入之膜層。用以防止映入之膜層,通常採用利用光學多層膜之干涉的無反射處理,或藉由於表面形成微細凹凸使入射光散射而使映入像暈映的防眩處理。尤其是,後者之藉由形成微細凹凸使入射光散射之防眩處理層,由於可相對廉價地製造,故而廣泛用於大型監視器或個人電腦等用途。On the other hand, if external light is reflected in the polarizing plate constituting the liquid crystal display device, the visibility is remarkably impaired. Therefore, in order to prevent the reflection of such external light, a film layer for preventing external light from being reflected is provided on the surface of the image display device. The film layer for preventing reflection is usually subjected to a non-reflective treatment using interference of an optical multilayer film, or an anti-glare treatment in which a light image is reflected by scattering of incident light due to formation of fine unevenness on the surface. In particular, the latter anti-glare treatment layer which scatters incident light by forming fine unevenness is widely used for applications such as large monitors and personal computers because it can be manufactured relatively inexpensively.
先前,實施此種防眩處理之防眩膜係利用例如以下方法等來製造:將分散有填充料之樹脂溶液塗佈於基材薄片上,調整塗佈膜厚使填充料露出至塗佈膜表面,藉此於基材薄片上形成無規凹凸。另一方面,亦有不含填充料,僅以形成於透明樹脂層之表面之微細凹凸表現出防眩性之嘗試。例如,日本專利特開2002-189106號公報(專利文獻5)中揭示有如下之防眩膜:以於壓紋鑄模與透明樹脂膜之間夾持游離放射線硬化性樹脂之狀態,使該游離放射線硬化性樹脂硬化,形成三維10點平均粗度及三維粗度基準面上之鄰接凸部之間的平均距離分別滿足特定值之微細凹凸,藉此於透明樹脂膜上積層具有該表面凹凸之游離放射線硬化性樹脂的硬化物層。又,作為獲得防眩膜之不同類型之壓紋法,亦可列舉如日本專利特開2006-53371號公報(專利文獻6)所揭示之使用形成有鍍敷層之模具的方法等。Conventionally, an anti-glare film which is subjected to such an anti-glare treatment is produced by, for example, applying a resin solution in which a filler is dispersed to a substrate sheet, and adjusting the coating film thickness to expose the filler to the coating film. The surface thereby forms random irregularities on the substrate sheet. On the other hand, there is also an attempt to exhibit anti-glare properties only by the fine concavities and convexities formed on the surface of the transparent resin layer. For example, an anti-glare film is disclosed in which a free radiation curable resin is interposed between an embossing mold and a transparent resin film to cause the free radiation. The curable resin is cured to form a three-dimensional 10-point average roughness and a fine unevenness in which the average distance between adjacent convex portions on the three-dimensional thickness reference surface satisfies a specific value, whereby the laminated layer on the transparent resin film has the surface unevenness A cured layer of a radiation curable resin. In addition, as a embossing method of the type in which the anti-glare film is obtained, a method of using a mold in which a plating layer is formed, and the like disclosed in Japanese Laid-Open Patent Publication No. 2006-53371 (Patent Document 6) can be cited.
但是,於作為偏光板之保護層之透明樹脂膜上實施傳統防眩處理,而積層有上述防眩膜之偏光板,並不滿足近年來液晶顯示裝置之薄型輕量化之市場要求。However, the conventional anti-glare treatment is applied to the transparent resin film as the protective layer of the polarizing plate, and the polarizing plate having the anti-glare film laminated thereon does not satisfy the market demand for thin and light weight of the liquid crystal display device in recent years.
本發明之目的在於提供一種於偏光膜之表面直接形成防眩層,且薄型輕量性及耐久性能優異之偏光板。又,本發明之另一目的在於提供一種於該偏光板上積層相位差板,且合適於液晶顯示裝置之複合偏光板。進而,本發明之又一目的在於提供一種使用該偏光板或複合偏光板,且可靠性優異之液晶顯示裝置。An object of the present invention is to provide a polarizing plate which is formed by directly forming an antiglare layer on the surface of a polarizing film and which is thin and lightweight and excellent in durability. Further, another object of the present invention is to provide a composite polarizing plate which is laminated on a polarizing plate and which is suitable for a liquid crystal display device. Further, another object of the present invention is to provide a liquid crystal display device which is excellent in reliability by using the polarizing plate or the composite polarizing plate.
本發明提供一種偏光板,其係於聚乙烯醇系樹脂上吸附配向有二色性色素且全光線透過率為50%以下之偏光膜之單面,直接形成包含含有活性能量線硬化性化合物及聚合起始劑之活性能量線硬化性樹脂組合物之硬化物,且於表面具有凹凸之防眩層。The present invention provides a polarizing plate which is formed by adsorbing a single surface of a polarizing film having a dichroic dye and having a total light transmittance of 50% or less on a polyvinyl alcohol-based resin, and directly forming an active energy ray-curable compound and A cured product of the active energy ray-curable resin composition of the polymerization initiator, and an antiglare layer having irregularities on the surface.
較好的是,本發明之偏光板中之活性能量線硬化性化合物含有分子內具有至少1個環氧基之環氧系化合物。該活性能量線硬化性化合物,除了該環氧系化合物,亦可含有氧雜環丁烷系化合物。Preferably, the active energy ray-curable compound in the polarizing plate of the present invention contains an epoxy compound having at least one epoxy group in its molecule. The active energy ray-curable compound may contain an oxetane-based compound in addition to the epoxy-based compound.
又,於本發明之偏光板中,構成上述活性能量線硬化性樹脂組合物之硬化性化合物亦可含有分子內具有至少1個(甲基)丙烯醯氧基之(甲基)丙烯酸系化合物。Further, in the polarizing plate of the present invention, the curable compound constituting the active energy ray-curable resin composition may contain a (meth)acrylic compound having at least one (meth) acryloxy group in the molecule.
該等含有活性能量線硬化性化合物之活性能量線硬化性樹脂組合物亦可進而含有微粒子。The active energy ray-curable resin composition containing the active energy ray-curable compound may further contain fine particles.
又,形成防眩層之該等活性能量線硬化性樹脂組合物,亦可進而含有抗靜電劑,藉此可使包含活性能量線硬化性樹脂組合物之硬化物的防眩層之表面電阻值成為1012 Ω/□以下。Further, the active energy ray-curable resin composition forming the antiglare layer may further contain an antistatic agent, whereby the surface resistance value of the antiglare layer containing the cured product of the active energy ray-curable resin composition may be obtained. It becomes 10 12 Ω/□ or less.
較好的是包含硬化性樹脂組合物之硬化物的防眩層之厚度為1~35 μm。It is preferred that the antiglare layer containing the cured product of the curable resin composition has a thickness of 1 to 35 μm.
於本發明之偏光板中,亦有效的是於上述偏光膜之與設置有上述防眩層之側相反側之表面上直接形成包含含有活性能量線硬化性化合物及聚合起始劑之活性能量線硬化性樹脂組合物之硬化物的保護層。In the polarizing plate of the present invention, it is also effective to directly form an active energy ray including an active energy ray-curable compound and a polymerization initiator on the surface of the polarizing film opposite to the side on which the anti-glare layer is provided. A protective layer of a cured product of the curable resin composition.
上述保護層可為與形成於偏光膜之相反側之上述防眩層相同的組合物之硬化物。The protective layer may be a cured product of the same composition as the above-described antiglare layer formed on the opposite side of the polarizing film.
較好的是形成於偏光膜之與上述防眩層相反側的保護層之厚度為1~35 μm。It is preferable that the thickness of the protective layer formed on the opposite side of the antiglare layer from the polarizing film is 1 to 35 μm.
如上所述之於偏光膜之單面設置防眩層且於單面設置保護層之偏光板,可於其保護層側積層相位差板而製成複合偏光板。As described above, the polarizing plate having the antiglare layer on one side of the polarizing film and the protective layer provided on one side thereof can be laminated on the protective layer side to form a composite polarizing plate.
根據本發明,亦提供一種液晶顯示裝置,其具備如上述任一項之偏光板或複合偏光板、與液晶單元,且構成偏光板或複合偏光板之防眩層與偏光膜中,係以偏光膜成為液晶單元側之方式進行積層。According to the present invention, there is also provided a liquid crystal display device comprising the polarizing plate or the composite polarizing plate according to any one of the above, and the liquid crystal cell, and the anti-glare layer and the polarizing film constituting the polarizing plate or the composite polarizing plate are polarized The film is laminated so that the film becomes the liquid crystal cell side.
根據本發明,由於係於偏光膜之表面直接形成兼具保護層之功能的防眩層,故而與積層實施有先前防眩處理之透明保護膜的形態相比,可大幅降低用以賦予防眩性之層之厚度,進而由於兼具優異之防眩功能,故而可實現偏光板之薄型輕量化。因此,該偏光板可較好地應用於例如移動用途之液晶顯示裝置等。According to the present invention, since the antiglare layer having the function of protecting the layer is directly formed on the surface of the polarizing film, the antiglare can be greatly reduced as compared with the embodiment in which the transparent protective film having the previous antiglare treatment is laminated. Since the thickness of the layer of the layer is combined with the excellent anti-glare function, the polarizing plate can be made thinner and lighter. Therefore, the polarizing plate can be preferably applied to, for example, a liquid crystal display device for mobile use or the like.
本發明之上述及其他目的、特徵、態樣及優點可由與隨附圖式相關聯而理解之關於本發明之如下詳細說明而明確。The above and other objects, features, aspects and advantages of the present invention will become apparent from
如圖1之模式剖面圖所示,本發明之偏光板1之最基本層構成為:於偏光膜2之單面直接形成,為活性能量線硬化性樹脂組合物之硬化物且表面具有凹凸3a之防眩層3而成者。偏光膜2係聚乙烯醇系樹脂上吸附配向有二色性色素且全光線透過率為50%以下者。又,用以形成防眩層3之活性能量線硬化性樹脂組合物,含有活性能量線硬化性化合物及聚合起始劑。As shown in the cross-sectional view of the mode of Fig. 1, the most basic layer of the polarizing plate 1 of the present invention is formed directly on one side of the polarizing film 2, and is a cured product of the active energy ray-curable resin composition and has irregularities on the surface 3a. The anti-glare layer 3 is the main one. The polarizing film 2 is a polyvinyl alcohol-based resin in which a dichroic dye is adsorbed and aligned, and the total light transmittance is 50% or less. Moreover, the active energy ray-curable resin composition for forming the antiglare layer 3 contains an active energy ray-curable compound and a polymerization initiator.
於本發明中,亦可如圖2之模式剖面圖所示,以於偏光膜2之與防眩層3之相反側的表面上同樣直接形成包含活性能量線硬化性樹脂組合物之硬化物之保護層12之方式來構成偏光板11。由於保護層12於將該偏光板應用於液晶顯示裝置時成為液晶單元側,故而通常如圖2所示例所示,係由表面平滑且不具有防眩性之層所構成。又,亦可如圖3之模式剖面圖所示,於偏光板11之保護層12之上積層相位差板22而構成複合偏光板21。In the present invention, as shown in the cross-sectional view of the mode of FIG. 2, a cured product containing an active energy ray-curable resin composition may be directly formed on the surface of the polarizing film 2 opposite to the anti-glare layer 3. The polarizing plate 11 is constructed in such a manner as to protect the layer 12. Since the protective layer 12 is on the liquid crystal cell side when the polarizing plate is applied to a liquid crystal display device, it is generally composed of a layer having a smooth surface and having no anti-glare property as shown in the example of FIG. 2 . Further, as shown in the cross-sectional view of the mode of FIG. 3, the phase difference plate 22 may be laminated on the protective layer 12 of the polarizing plate 11 to constitute the composite polarizing plate 21.
進而,分別如圖4(A)~(C)之模式剖面圖所示,圖1~圖3所示之偏光板1、11或複合偏光板21,可於偏光膜2之與防眩層3之相反側之面設置其他構件,例如用以貼合於液晶單元之黏著劑層23。通例為:黏著劑層23之外表面貼合有剝離膜24,該剝離膜24假黏著保護該黏著劑層23之外表面,直至貼合於其他構件為止。圖4(A)中揭示有:於圖1所示偏光板1中,於偏光膜2之與防眩層3相反側之面設置有黏著劑層23,進而於其表面設置有剝離膜24之例的偏光板1'。圖4(B)中揭示有:於圖2所示之偏光板11中,於保護層12之與偏光膜相反側之面設置黏著劑層23,進而於其表面設置剝離膜24之例的偏光板11'。圖4(C)中揭示有:於圖3所示複合偏光板21中,於相位差板22之與保護層12相反側之面設置黏著劑層23,進而於其表面設置剝離膜24之例的複合偏光板21'。Further, as shown in the pattern cross-sectional views of FIGS. 4(A) to 4(C), the polarizing plates 1, 11 or the composite polarizing plate 21 shown in FIGS. 1 to 3 can be applied to the anti-glare layer 3 of the polarizing film 2. On the opposite side, other members are provided, for example, an adhesive layer 23 for bonding to the liquid crystal cell. In general, the outer surface of the adhesive layer 23 is bonded with a release film 24 which is falsely adhered to protect the outer surface of the adhesive layer 23 until it is bonded to other members. 4(A), in the polarizing plate 1 shown in FIG. 1, an adhesive layer 23 is provided on a surface of the polarizing film 2 opposite to the anti-glare layer 3, and a release film 24 is provided on the surface thereof. Example of polarizing plate 1'. 4(B), in the polarizing plate 11 shown in FIG. 2, an adhesive layer 23 is provided on the surface of the protective layer 12 opposite to the polarizing film, and a polarizing film 24 is provided on the surface thereof. Board 11'. 4(C), in the composite polarizing plate 21 shown in FIG. 3, an adhesive layer 23 is provided on the surface of the phase difference plate 22 opposite to the protective layer 12, and a peeling film 24 is provided on the surface thereof. Composite polarizer 21'.
本發明之偏光板係於聚乙烯醇系樹脂上吸附配向二色性色素且全光線透過率為50%以下之偏光膜之單面,直接形成包含活性能量線硬化性樹脂組合物之硬化物且表面具有凹凸之防眩層而成。又,亦可於上述偏光膜之與設置有上述防眩層之側相反側之表面上,積層包含活性能量線硬化性樹脂組合物之硬化物的保護層。以下,詳細說明本發明之偏光板。The polarizing plate of the present invention is formed by adsorbing a single surface of a polarizing film having a total light transmittance of 50% or less on a polyvinyl alcohol-based resin, and directly forming a cured product containing the active energy ray-curable resin composition. The surface has an anti-glare layer with irregularities. Further, a protective layer containing a cured product of the active energy ray-curable resin composition may be laminated on the surface of the polarizing film opposite to the side on which the anti-glare layer is provided. Hereinafter, the polarizing plate of the present invention will be described in detail.
(偏光膜)(polarized film)
於本發明中,作為偏光膜,並無特別限制,可較好地使用包含聚乙烯醇系樹脂者,更具體為經單軸延伸之聚乙烯醇系樹脂膜上吸附配向有二色性色素者。經單軸延伸之聚乙烯醇系樹脂膜上吸附配向有二色性色素的偏光膜之全光線透過率為50%以下,合適的是40~50%之範圍。In the present invention, the polarizing film is not particularly limited, and those containing a polyvinyl alcohol-based resin can be preferably used, and more specifically, a uniaxially stretched polyvinyl alcohol-based resin film is adsorbed and aligned with a dichroic dye. . The polarizing film having a dichroic dye adsorbed on the uniaxially stretched polyvinyl alcohol resin film has a total light transmittance of 50% or less, and suitably 40 to 50%.
構成偏光膜之聚乙烯醇系樹脂,係藉由將聚乙酸乙烯酯系樹脂皂化而獲得。作為聚乙酸乙烯酯系樹脂,除了作為乙酸乙烯酯之均聚物的聚乙酸乙烯酯以外,亦例示乙酸乙烯酯與可與其共聚合之其他單體的共聚物等。作為可與乙酸乙烯酯共聚合之其他單體,例如可列舉:不飽和羧酸類、不飽和磺酸類、烯烴類、乙烯醚類等。聚乙烯醇系樹脂之皂化度通常為85~100莫耳%,較好的是98~100莫耳%。聚乙烯醇系樹脂可進而經改質,例如亦可使用經醛類改質之聚乙烯縮甲醛或聚乙烯縮乙醛等。又,聚乙烯醇系樹脂之聚合度通常為1000~10000,較好的是1500~10000。The polyvinyl alcohol-based resin constituting the polarizing film is obtained by saponifying a polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and another monomer copolymerizable therewith is exemplified. Examples of the other monomer copolymerizable with vinyl acetate include unsaturated carboxylic acids, unsaturated sulfonic acids, olefins, and vinyl ethers. The degree of saponification of the polyvinyl alcohol-based resin is usually from 85 to 100 mol%, preferably from 98 to 100 mol%. The polyvinyl alcohol-based resin may be further modified, and for example, an aldehyde-modified polyvinyl formal or polyvinyl acetal may be used. Further, the degree of polymerization of the polyvinyl alcohol-based resin is usually from 1,000 to 10,000, preferably from 1,500 to 10,000.
由該聚乙烯醇系樹脂所製成之膜可用作偏光膜之捲筒式素材膜。將聚乙烯醇系樹脂膜製成膜之方法並無特別限定,可利用眾所周知之方法製來進行。聚乙烯醇系捲筒式素材膜之膜厚並無特別限定,例如為10~150 μm。A film made of the polyvinyl alcohol-based resin can be used as a roll-type material film of a polarizing film. The method of forming the polyvinyl alcohol-based resin film into a film is not particularly limited, and it can be produced by a known method. The film thickness of the polyvinyl alcohol-based roll type material film is not particularly limited, and is, for example, 10 to 150 μm.
偏光膜通常係經由如下步驟而製造:將如上所述之包含聚乙烯醇系樹脂之捲筒式素材膜單軸延伸的步驟;利用二色性色素將聚乙烯醇系樹脂膜染色而使該二色性色素吸附的步驟;利用硼酸水溶液對吸附有二色性色素之聚乙烯醇系樹脂膜進行處理的步驟;以及利用硼酸水溶液進行處理後進行水洗的步驟。The polarizing film is usually produced by a step of uniaxially stretching a roll-type material film containing a polyvinyl alcohol-based resin as described above, and dyeing the polyvinyl alcohol-based resin film with a dichroic dye to make the two a step of adsorbing a chromatic dye; a step of treating a polyvinyl alcohol-based resin film having a dichroic dye adsorbed thereon with a boric acid aqueous solution; and a step of washing with a boric acid aqueous solution and then washing with water.
單軸延伸可於利用二色性色素進行染色之前進行,亦可與染色同時進行,亦可於染色後進行。於利用二色性色素進行染色後進行單軸延伸之情形時,該單軸延伸可於硼酸處理之前進行,亦可於硼酸處理中進行。又,亦可以該等複數個階段進行單軸延伸。於單軸延伸時,可於周速不同之輥間進行單軸延伸,亦可使用熱輥進行單軸延伸。又,可為於大氣中進行延伸等乾式延伸,亦可為於溶劑中進行膨潤之狀態下進行延伸之濕式延伸。延伸倍率通常為4~8倍。The uniaxial stretching can be carried out before the dyeing with the dichroic dye, or simultaneously with the dyeing, or after the dyeing. In the case of uniaxial stretching after dyeing with a dichroic dye, the uniaxial stretching can be carried out before the boric acid treatment or in the boric acid treatment. Also, uniaxial stretching may be performed in a plurality of stages. For uniaxial stretching, uniaxial stretching can be performed between rolls with different circumferential speeds, or uniaxial stretching can be performed using a heat roller. Further, it may be a dry stretching such as stretching in the air, or may be a wet stretching in which the film is swollen in a solvent. The stretching ratio is usually 4 to 8 times.
利用二色性色素將聚乙烯醇系樹脂膜染色時,例如可將聚乙烯醇系樹脂膜浸漬於含有二色性色素之水溶液中。作為二色性色素,可使用碘、二色性有機染料等。再者,對於聚乙烯醇系樹脂膜,較好的是於染色處理前預先實施浸漬於水中之處理。When the polyvinyl alcohol-based resin film is dyed with a dichroic dye, for example, a polyvinyl alcohol-based resin film can be immersed in an aqueous solution containing a dichroic dye. As the dichroic dye, iodine, a dichroic organic dye or the like can be used. In addition, it is preferable that the polyvinyl alcohol-based resin film is previously immersed in water before the dyeing treatment.
於使用碘作為二色性色素之情形時,作為染色方法,通常採用於含有碘及碘化鉀之水溶液中浸漬聚乙烯醇系樹脂膜之方法。該水溶液中之碘之含量通常相對於水100重量份而為0.01~0.5重量份,又,碘化鉀之含量通常相對於水100重量份而為0.5~10重量份。染色所使用之水溶液之溫度通常為20~40℃,又,浸漬於該水溶液中之時間(染色時間)通常為30~300秒。When iodine is used as the dichroic dye, a method of immersing the polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide is generally used as the dyeing method. The content of iodine in the aqueous solution is usually 0.01 to 0.5 parts by weight based on 100 parts by weight of water, and the content of potassium iodide is usually 0.5 to 10 parts by weight based on 100 parts by weight of water. The temperature of the aqueous solution used for dyeing is usually 20 to 40 ° C, and the time (dyeing time) immersed in the aqueous solution is usually 30 to 300 seconds.
另一方面,於使用二色性有機染料作為二色性色素之情形時,作為染色方法,通常採用:於包含水溶性二色性染料之染料水溶液中浸漬聚乙烯醇系樹脂膜之方法。該染料水溶液中之二色性染料之含量通常相對於水100重量份,而為1×10-3~1×10-2重量份。染料水溶液可含有硫酸鈉等無機鹽作為染色助劑。染料水溶液之溫度通常為20~80℃,又,浸漬於染料水溶液中之時間(染色時間)通常為30~300秒。On the other hand, when a dichroic organic dye is used as the dichroic dye, as a dyeing method, a method of immersing a polyvinyl alcohol-based resin film in an aqueous dye solution containing a water-soluble dichroic dye is generally employed. The content of the dichroic dye in the aqueous dye solution is usually from 1 × 10 -3 to 1 × 10 -2 parts by weight based on 100 parts by weight of water. The aqueous dye solution may contain an inorganic salt such as sodium sulfate as a dyeing aid. The temperature of the dye aqueous solution is usually 20 to 80 ° C, and the time (dyeing time) of immersion in the aqueous dye solution is usually 30 to 300 seconds.
利用二色性色素進行染色後之硼酸處理,係藉由將經染色之聚乙烯醇系樹脂膜浸漬於含硼酸水溶液中而進行。含硼酸水溶液中之硼酸之含量通常相對於水100重量份而為2~15重量份,較好的是5~12重量份。於使用碘作為二色性色素之情形時,較好的是含硼酸水溶液含有碘化鉀。含硼酸水溶液中之碘化鉀之含量通常相對於水100重量份而為2~20重量份,較好的是5~15重量份。浸漬於含硼酸水溶液中之時間通常為100~1200秒,較好的是150~600秒左右,更好的是200~400秒。含硼酸水溶液之溫度通常為50℃以上,較好的是50~85℃。The boric acid treatment after dyeing with the dichroic dye is carried out by immersing the dyed polyvinyl alcohol-based resin film in a boric acid-containing aqueous solution. The content of boric acid in the aqueous solution containing boric acid is usually 2 to 15 parts by weight, preferably 5 to 12 parts by weight, per 100 parts by weight of water. In the case where iodine is used as the dichroic dye, it is preferred that the boric acid-containing aqueous solution contains potassium iodide. The content of potassium iodide in the aqueous solution containing boric acid is usually 2 to 20 parts by weight, preferably 5 to 15 parts by weight, per 100 parts by weight of water. The time of immersion in the aqueous solution containing boric acid is usually from 100 to 1200 seconds, preferably from about 150 to 600 seconds, more preferably from 200 to 400 seconds. The temperature of the aqueous solution containing boric acid is usually 50 ° C or higher, preferably 50 to 85 ° C.
對於硼酸處理後之聚乙烯醇系樹脂膜,通常進行水洗處理。水洗處理例如係將經硼酸處理之聚乙烯醇系樹脂膜浸漬於水中而進行。水洗處理中之水之溫度通常為5~40℃,浸漬時間為2~120秒。水洗後係實施乾燥處理,而獲得偏光膜。乾燥處理可使用熱風乾燥機或遠紅外線加熱器來進行。乾燥溫度通常為40~100℃。乾燥處理之時間通常為120~600秒。The polyvinyl alcohol-based resin film after the boric acid treatment is usually subjected to a water washing treatment. The water washing treatment is carried out, for example, by immersing a boric acid-treated polyvinyl alcohol-based resin film in water. The temperature of the water in the water washing treatment is usually 5 to 40 ° C, and the immersion time is 2 to 120 seconds. After washing with water, a drying treatment was carried out to obtain a polarizing film. The drying treatment can be carried out using a hot air dryer or a far infrared heater. The drying temperature is usually 40 to 100 °C. The drying time is usually 120 to 600 seconds.
藉由以上方式,可製作經單軸延伸之聚乙烯醇系樹脂膜上吸附配向有二色性色素的偏光膜。偏光膜之厚度通常為5~40 μm。According to the above aspect, a polarizing film in which a dichroic dye is adsorbed and adsorbed on a uniaxially stretched polyvinyl alcohol resin film can be produced. The thickness of the polarizing film is usually 5 to 40 μm.
於本發明中,係於該偏光膜之單面形成包含活性能量線硬化性樹脂組合物之硬化物且表面具有凹凸之防眩層,從而製成偏光板。包含活性能量線硬化性樹脂組合物之硬化物的防眩層對於偏光膜表現出良好之密著性,並且藉由使用該防眩層,可獲得透明性、機械強度、熱穩定性、隔水性等優異之耐久性能較高的偏光板。若考慮薄型輕量性,則防眩層之厚度越薄越好,但若過薄,則無法充分保護偏光膜,又,會變得缺乏操作性。因此,防眩層之厚度較好的是1~35 μm之範圍。In the present invention, an antiglare layer containing a cured product of an active energy ray-curable resin composition and having irregularities on its surface is formed on one surface of the polarizing film to form a polarizing plate. The antiglare layer containing the cured product of the active energy ray-curable resin composition exhibits good adhesion to the polarizing film, and by using the antiglare layer, transparency, mechanical strength, thermal stability, and water repellency can be obtained. Such as excellent polarizing plates with high durability. In consideration of the thinness and lightness, the thickness of the antiglare layer is preferably as small as possible. However, if it is too thin, the polarizing film cannot be sufficiently protected, and the operability is insufficient. Therefore, the thickness of the antiglare layer is preferably in the range of 1 to 35 μm.
進而,於較好的形態中,於偏光膜之與設置有上述防眩層之面相反側的面上形成包含活性能量線硬化性樹脂組合物之硬化物的保護層。保護層之形成所使用之活性能量線硬化性樹脂組合物可為與防眩層形成所使用之活性能量線硬化性樹脂組合物相同的組成,亦可為不同之組成。以下所說明之活性能量線硬化性樹脂組合物可應用於任一層。Further, in a preferred embodiment, a protective layer containing a cured product of the active energy ray-curable resin composition is formed on a surface of the polarizing film opposite to the surface on which the antiglare layer is provided. The active energy ray-curable resin composition used for forming the protective layer may have the same composition as the active energy ray-curable resin composition used for forming the antiglare layer, or may have a different composition. The active energy ray-curable resin composition described below can be applied to any layer.
(活性能量線硬化性樹脂組合物)(Active energy ray curable resin composition)
較好的是上述活性能量線硬化性樹脂組合物包含分子內具有至少1個環氧基之環氧系化合物(以下,有時僅稱為「環氧系化合物」)。可藉由使活性能量線硬化性樹脂組合物中含有上述環氧系化合物,而獲得對於偏光膜表現出良好之密著性並且透明性、機械強度、熱穩定性、隔水性等優異之耐久性能較高的偏光板。此處,所謂「分子內具有至少1個環氧基之環氧系化合物」意指分子內具有1個以上之環氧基,且可藉由照射活性能量線(例如,紫外線、可見光、電子束、X射線等)使之硬化的化合物。又,有時將包含環氧系化合物、下述氧雜環丁烷系化合物及(甲基)丙烯酸系化合物且可藉由照射活性能量線而使之硬化的化合物統稱為活性能量線硬化性化合物。It is preferred that the active energy ray-curable resin composition contains an epoxy compound having at least one epoxy group in the molecule (hereinafter, simply referred to as "epoxy compound"). By including the epoxy compound in the active energy ray-curable resin composition, it is possible to obtain excellent durability against the polarizing film and excellent durability such as transparency, mechanical strength, thermal stability, and water repellency. Higher polarizer. Here, the "epoxy-based compound having at least one epoxy group in the molecule" means that one or more epoxy groups are contained in the molecule, and the active energy ray (for example, ultraviolet rays, visible light, or electron beam) can be irradiated. , X-ray, etc.) Compounds that harden it. Further, a compound containing an epoxy compound, the following oxetane compound, and a (meth)acrylic compound and capable of being cured by irradiation with an active energy ray may be collectively referred to as an active energy ray-curable compound. .
作為上述環氧系化合物,就耐候性或折射率、陽離子聚合性等觀點而言,較好的是使用分子內不含芳香環之環氧系化合物作為主成分。作為分子內不含芳香環之環氧系化合物,可例示具有脂環式環之多元醇之縮水甘油醚、脂環式環氧系化合物、脂肪族環氧系化合物等。As the epoxy compound, from the viewpoints of weather resistance, refractive index, cationic polymerizability, and the like, it is preferred to use an epoxy compound having no aromatic ring in its molecule as a main component. Examples of the epoxy-based compound having no aromatic ring in the molecule include a glycidyl ether having an alicyclic ring, an alicyclic epoxy compound, and an aliphatic epoxy compound.
若對具有脂環式環之多元醇之縮水甘油醚進行說明,則具有脂環式環之多元醇可藉由例如於觸媒存在下、加壓下,使芳香族多元醇與芳香環進行選擇性氫化反應而獲得。作為芳香族多元醇,例如可列舉:雙酚A、雙酚F、雙酚S之類的雙酚型化合物;苯酚酚醛清漆樹脂、甲酚醛清漆樹脂、羥基苯甲醛苯酚酚醛清漆樹脂之類的酚醛清漆型樹脂;四羥基二苯基甲烷、四羥基二苯甲酮、聚乙烯酚之類的多官能型化合物等。可藉由使表氯醇與使該等芳香族多元醇之芳香環進行氫化反應而獲得之脂環式多元醇進行反應而製成縮水甘油醚。作為此種具有脂環式環之多元醇之縮水甘油醚之中較好者,可列舉經氫化之雙酚A之二縮水甘油醚。When the glycidyl ether of the polyol having an alicyclic ring is described, the polyol having an alicyclic ring can be selected by, for example, in the presence of a catalyst under pressure to make the aromatic polyol and the aromatic ring. Obtained by a hydrogenation reaction. Examples of the aromatic polyol include bisphenol type compounds such as bisphenol A, bisphenol F, and bisphenol S; phenol novolac resin, cresol novolak resin, and phenol such as hydroxybenzaldehyde phenol novolac resin. A varnish type resin; a polyfunctional compound such as tetrahydroxydiphenylmethane, tetrahydroxybenzophenone or polyvinylphenol. The glycidyl ether can be produced by reacting epichlorohydrin with an alicyclic polyol obtained by hydrogenating an aromatic ring of the aromatic polyol. Among the glycidyl ethers of such polyols having an alicyclic ring, preferred are diglycidyl ethers of hydrogenated bisphenol A.
所謂脂環式環氧系化合物,意指具有1個以上鍵結於脂環式環上之環氧基的環氧系化合物。所謂「鍵結於脂環式環之環氧基」意指如下述式所示,環氧基(-O-)之2個鍵分別鍵結於構成脂環式環之2個碳原子(通常為相鄰之碳原子)上的基團。式中,m為2~5之整數。The alicyclic epoxy compound means an epoxy compound having one or more epoxy groups bonded to an alicyclic ring. The phrase "bonded to the epoxy group of the alicyclic ring" means that the two bonds of the epoxy group (-O-) are bonded to the two carbon atoms constituting the alicyclic ring, respectively, as shown in the following formula (usually a group on an adjacent carbon atom). In the formula, m is an integer of 2 to 5.
因此,所謂脂環式環氧系化合物,係指具有1個以上之上述式所示結構之化合物。更具體而言,上述式所示化合物,或上述式中(CH2)m中除去1個或複數個氫之形態的基團鍵結於其他化學結構之化合物可成為脂環式環氧系化合物。(CH2)m中之1個或複數個氫可適當經甲基或乙基等直鏈狀烷基取代。脂環式環氧系化合物之中,具有環氧環戊烷環(上述式中m=3者)、或環氧環己烷環(上述式中m=4者)之環氧系化合物,由於硬化物之彈性率較高、與偏光膜之密著性優異,因此可更好地使用。以下,具體例示本發明中可較好地使用之脂環式環氧系化合物之結構,但並不限定於該等化合物。Therefore, the alicyclic epoxy compound means a compound having one or more structures represented by the above formula. More specifically, a compound represented by the above formula or a group in which one or a plurality of hydrogens are removed in the form of (CH 2 ) m in the above formula may be bonded to an alicyclic epoxy compound. . One or a plurality of hydrogens of (CH 2 ) m may be appropriately substituted with a linear alkyl group such as a methyl group or an ethyl group. Among the alicyclic epoxy compounds, an epoxy compound having an epoxycyclopentane ring (m=3 in the above formula) or an epoxycyclohexane ring (m=4 in the above formula) is The cured product has a high modulus of elasticity and excellent adhesion to the polarizing film, so that it can be used more preferably. Hereinafter, the structure of the alicyclic epoxy compound which can be preferably used in the present invention is specifically exemplified, but it is not limited to these compounds.
‧下述式(I)所示環氧環己羧酸環氧環己基甲酯類:‧Epoxycyclohexanecarboxylic acid epoxycyclohexylmethyl esters of the following formula (I):
式(I)中,R1及R2互相獨立表示氫原子或碳數1~5之直鏈狀烷基。In the formula (I), R 1 and R 2 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.
‧下述式(II)所示之烷二醇之環氧環己羧酸酯類:‧Epoxycyclohexanecarboxylic acid esters of alkanediols represented by the following formula (II):
式(II)中,R3及R4互相獨立表示氫原子或碳數1~5之直鏈狀烷基,n表示2~20之整數。In the formula (II), R 3 and R 4 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and n represents an integer of 2 to 20.
‧下述式(III)所示之二羧酸之環氧環己基甲酯類:‧Epoxycyclohexylmethyl esters of dicarboxylic acids represented by the following formula (III):
式(III)中,R5及R6互相獨立表示氫原子或碳數1~5之直鏈狀烷基,p表示2~20之整數。In the formula (III), R 5 and R 6 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and p represents an integer of 2 to 20.
‧下述式(IV)所示之聚乙二醇之環氧環己基甲醚類:‧Epoxy cyclohexyl methyl ether of polyethylene glycol represented by the following formula (IV):
式(IV)中,R7及R8互相獨立表示氫原子或碳數1~5之直鏈狀烷基,q表示2~10之整數。In the formula (IV), R 7 and R 8 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and q represents an integer of 2 to 10.
‧下述式(V)所示之烷二醇之環氧環己基甲醚類:‧Epoxy cyclohexyl methyl ethers of alkanediols represented by the following formula (V):
式(V)中,R9及R10互相獨立表示氫原子或碳數1~5之直鏈狀烷基,r表示2~20之整數。In the formula (V), R 9 and R 10 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms, and r represents an integer of 2 to 20.
‧下述式(VI)所示之二環氧三螺化合物:‧ The diepoxide trispirate compound represented by the following formula (VI):
式(VI)中,R11及R12互相獨立表示氫原子或碳數1~5之直鏈狀烷基。In the formula (VI), R 11 and R 12 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.
‧下述式(VII)所示之二環氧單螺化合物:‧ Diepylene monospiral compound represented by the following formula (VII):
式(VII)中,R13及R14互相獨立表示氫原子或碳數1~5之直鏈狀烷基。In the formula (VII), R 13 and R 14 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.
‧下述式(VIII)所示之乙烯基環己烯二環氧化物類:‧ Vinylcyclohexene diepoxides of the following formula (VIII):
式(VIII)中,R15表示氫原子或碳數1~5之直鏈狀烷基。In the formula (VIII), R 15 represents a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.
‧下述式(IX)所示之環氧環戊醚類:‧Epoxycyclopentyl ethers of the following formula (IX):
式(IX)中,R16及R17互相獨立表示氫原子或碳數1~5之直鏈狀烷基。In the formula (IX), R 16 and R 17 each independently represent a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.
‧下述式(X)所示之二環氧三環癸烷類:‧ Diepylene tricyclodecanes of the following formula (X):
式(X)中,R18表示氫原子或碳數1~5之直鏈狀烷基。In the formula (X), R 18 represents a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms.
上文所例示之脂環式環氧系化合物之中,如下之脂環式環氧系化合物,由於可在市場上有售,或獲得其類似物,入手相對容易等,故而可較好地使用。Among the alicyclic epoxy compounds exemplified above, the following alicyclic epoxy compounds are preferably used because they are commercially available or obtained analogs, and are relatively easy to start. .
(A)7-氧雜雙環[4.1.0]庚烷-3-羧酸與(7-氧雜雙環[4.1.0]庚-3-基)甲醇之酯化物[上述式(I)中,R1=R2=H之化合物]、(A) an ester of 7-oxabicyclo[4.1.0]heptane-3-carboxylic acid with (7-oxabicyclo[4.1.0]heptan-3-yl)methanol [in the above formula (I), Compound with R 1 =R 2 =H],
(B)4-甲基-7-氧雜雙環[4.1.0]庚烷-3-羧酸與(4-甲基-7-氧雜雙環[4.1.0]庚-3-基)甲醇之酯化物[上述式(I)中,R1=4-CH3、R2=4-CH3之化合物]、(B) 4-methyl-7-oxabicyclo[4.1.0]heptane-3-carboxylic acid and (4-methyl-7-oxabicyclo[4.1.0]heptan-3-yl)methanol Ester compound [in the above formula (I), a compound of R 1 =4-CH 3 , R 2 =4-CH 3 ,
(C)7-氧雜雙環[4.1.0]庚烷-3-羧酸與1,2-乙二醇之酯化物[上述式(II)中,R3=R4=H、n=2之化合物]、(C) an esterified product of 7-oxabicyclo[4.1.0]heptane-3-carboxylic acid and 1,2-ethanediol [in the above formula (II), R 3 = R 4 = H, n = 2 Compound],
(D)(7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之酯化物[上述式(III)中,R5=R6=H、p=4之化合物]、(D) an ester of (7-oxabicyclo[4.1.0]heptan-3-yl)methanol with adipic acid [in the above formula (III), a compound of R 5 =R 6 =H, p=4] ,
(E)(4-甲基-7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之酯化物[上述式(III)中,R5=4-CH3、R6=4-CH3、p=4之化合物]、(E) an ester of (4-methyl-7-oxabicyclo[4.1.0]heptan-3-yl)methanol with adipic acid [in the above formula (III), R 5 =4-CH 3 , R 6 =4-CH 3 , p=4 compound],
(F)(7-氧雜雙環[4.1.0]庚-3-基)甲醇與1,2-乙二醇之醚化物[上述式(V)中,R9=R10=H、r=2之化合物]。(F) an etherified product of (7-oxabicyclo[4.1.0]heptan-3-yl)methanol and 1,2-ethanediol [in the above formula (V), R 9 =R 10 =H, r= 2 compounds].
又,作為脂肪族環氧系化合物,可列舉:脂肪族多元醇或其環氧烷加成物之聚縮水甘油醚。更具體可列舉:1,4-丁二醇之二縮水甘油醚,1,6-己二醇之二縮水甘油醚,甘油之三縮水甘油醚,三羥甲基丙烷之三縮水甘油醚,聚乙二醇之二縮水甘油醚,丙二醇之二縮水甘油醚,藉由對乙二醇、丙二醇或甘油之類的脂肪族多元醇加成1種或2種以上之環氧烷(環氧乙烷或環氧丙烷等)而獲得之聚醚多元醇之聚縮水甘油醚等。Further, examples of the aliphatic epoxy compound include a polyglycidyl ether of an aliphatic polyhydric alcohol or an alkylene oxide adduct thereof. More specifically, diglycidyl ether of 1,4-butanediol, diglycidyl ether of 1,6-hexanediol, triglycidyl ether of glycerol, triglycidyl ether of trimethylolpropane, poly Diglycidyl ether of ethylene glycol, diglycidyl ether of propylene glycol, one or more alkylene oxides (ethylene oxide) added to an aliphatic polyol such as ethylene glycol, propylene glycol or glycerin Polyglycidyl ether of a polyether polyol obtained by propylene oxide or the like.
於本發明中,環氧系化合物可僅單獨使用1種,或併用2種以上。為了獲得對偏光膜及相位差板之密著性更優異的防眩層、保護層,故而較好的是活性能量線硬化性樹脂組合物至少包含脂環式環氧系化合物。In the present invention, the epoxy compound may be used alone or in combination of two or more. In order to obtain an antiglare layer and a protective layer which are more excellent in adhesion to the polarizing film and the retardation film, it is preferred that the active energy ray-curable resin composition contains at least an alicyclic epoxy compound.
於形成防眩層及保護層所使用之活性能量線硬化性樹脂組合物中,以活性能量線硬化性化合物之總量為基準,較好的是以30~100重量%之比例含有環氧系化合物,更好的是35~70重量%之比例,又更好的是40~60重量%之比例。於環氧系化合物之含量未達30重量%之情形時,有與偏光膜之密著性下降之傾向。In the active energy ray-curable resin composition used for forming the antiglare layer and the protective layer, the epoxy resin is preferably contained in an amount of 30 to 100% by weight based on the total amount of the active energy ray-curable compound. The compound is more preferably a ratio of 35 to 70% by weight, more preferably 40 to 60% by weight. When the content of the epoxy compound is less than 30% by weight, the adhesion to the polarizing film tends to decrease.
又,上述活性能量線硬化性樹脂組合物中,可與上述環氧系化合物一併添加氧雜環丁烷系化合物。可藉由添加氧雜環丁烷系化合物,而降低活性能量線硬化性樹脂組合物之黏度,提高硬化速度。進而亦期待防止硬化物之黃變,提高光學耐久性之效果。Further, in the active energy ray-curable resin composition, an oxetane-based compound may be added together with the epoxy compound. By adding an oxetane-based compound, the viscosity of the active energy ray-curable resin composition can be lowered to increase the curing rate. Further, it is expected to prevent yellowing of the cured product and improve the effect of optical durability.
氧雜環丁烷系化合物係分子內具有4員環醚之化合物,例如可列舉:3-乙基-3-羥基甲基氧雜環丁烷、1,4-雙[(3-乙基-3-氧雜環丁基)甲氧基甲基]苯、3-乙基-3-(苯氧基甲基)氧雜環丁烷、雙[(3-乙基-3-氧雜環丁基)甲基]醚、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷、苯酚酚醛清漆氧雜環丁烷等。該等氧雜環丁烷系化合物可容易地獲得市售品,例如可列舉:Aron Oxetane OXT-101(東亞合成(股)製造)、Aron Oxetane OXT-121(東亞合成(股)製造)、Aron Oxetane OXT-211(東亞合成(股)製造)、Aron Oxetane OXT-221(東亞合成(股)製造)、Aron Oxetane OXT-212(東亞合成(股)製造)等。氧雜環丁烷系化合物之調配量並無特別限定,以活性能量線硬化性化合物之總量為基準,通常為30重量%以下,較好的是10~25重量%。The oxetane compound is a compound having a 4-membered cyclic ether in the molecule, and examples thereof include 3-ethyl-3-hydroxymethyloxetane and 1,4-bis[(3-ethyl-) 3-oxetanyl)methoxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, bis[(3-ethyl-3-oxetane) Methyl]ether, 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane, phenol novolac oxetane, and the like. The oxetane-based compound can be easily obtained as a commercially available product, and examples thereof include Aron Oxetane OXT-101 (manufactured by Toagosei Co., Ltd.), Aron Oxetane OXT-121 (manufactured by East Asia Synthetic Co., Ltd.), and Aron. Oxetane OXT-211 (manufactured by East Asia Synthetic Co., Ltd.), Aron Oxetane OXT-221 (manufactured by East Asia Synthetic Co., Ltd.), Aron Oxetane OXT-212 (manufactured by East Asia Synthetic Co., Ltd.), and the like. The amount of the oxetane compound to be compounded is not particularly limited, but is usually 30% by weight or less, preferably 10 to 25% by weight based on the total amount of the active energy ray-curable compound.
於本發明所使用之活性能量線硬化性樹脂組合物包含環氧系化合物或氧雜環丁烷系化合物等陽離子系硬化性化合物之情形時,較好的是於該活性能量線硬化性樹脂組合物中調配光陽離子聚合起始劑。若使用光陽離子聚合起始劑,則可於常溫下形成防眩層、保護層,因此可減少對偏光膜之耐熱性或膨脹所致應變的擔憂,而將防眩層、保護層密著性良好地形成於偏光膜上。又,光陽離子聚合起始劑由於利用光起到觸媒作用,故而即使混合至活性能量線硬化性樹脂組合物中,亦可使保存穩定性或作業性優異。When the active energy ray-curable resin composition used in the present invention contains a cationic curable compound such as an epoxy compound or an oxetane compound, it is preferably used in the active energy ray curable resin composition. A photocationic polymerization initiator is formulated in the material. When a photocationic polymerization initiator is used, an antiglare layer and a protective layer can be formed at normal temperature, so that the heat resistance of the polarizing film or the strain due to expansion can be reduced, and the antiglare layer and the protective layer are adhered. It is formed well on the polarizing film. Further, since the photocationic polymerization initiator acts as a catalyst by light, it can be excellent in storage stability and workability even when it is mixed into the active energy ray-curable resin composition.
光陽離子聚合起始劑,係藉由照射可見光線、紫外線、X射線、電子束等活性能量線,可產生陽離子物質或路易斯酸,而開始環氧系化合物及/或氧雜環丁烷系化合物之聚合反應者。於本發明中,可為任一類型之光陽離子聚合起始劑,但就作業性之觀點而言,較好的是賦予潛伏性。作為光陽離子聚合起始劑,並無特別限定,例如可列舉:芳香族重氮鎓鹽;芳香族錪鹽、芳香族鋶鹽之類的鎓鹽;鐵-芳烴錯合物等。The photocationic polymerization initiator is an epoxy-based compound and/or an oxetane-based compound which can generate a cationic substance or a Lewis acid by irradiating an active energy ray such as visible light, ultraviolet light, X-ray or electron beam. Polymerizer. In the present invention, it may be any type of photocationic polymerization initiator, but from the viewpoint of workability, it is preferred to impart latency. The photocationic polymerization initiator is not particularly limited, and examples thereof include an aromatic diazonium salt; an sulfonium salt such as an aromatic sulfonium salt or an aromatic sulfonium salt; and an iron-aromatic hydrocarbon complex.
作為芳香族重氮鎓鹽,例如可列舉:六氟銻酸苯重氮鎓鹽、六氟磷酸苯重氮鎓鹽、六氟硼酸苯重氮鎓鹽等。又,作為芳香族錪鹽,例如可列舉:四(五氟苯基)硼酸二苯基錪鹽、六氟磷酸二苯基錪鹽、六氟銻酸二苯基錪鹽、六氟磷酸二(4-壬基苯基)錪鹽等。Examples of the aromatic diazonium salt include benzene diazonium hexafluoroantimonate, benzodiazepine hexafluorophosphate, and benzodiazepine hexafluoroborate. Further, examples of the aromatic onium salt include diphenylphosphonium tetrakis(pentafluorophenyl)borate, diphenylphosphonium hexafluorophosphate, diphenylphosphonium hexafluoroantimonate, and hexafluorophosphate. 4-nonylphenyl) phosphonium salt and the like.
作為芳香族鋶鹽,例如可列舉:六氟磷酸三苯基鋶鹽、六氟銻酸三苯基鋶鹽、四(五氟苯基)硼酸三苯基鋶鹽、雙六氟磷酸4,4'-雙[二苯基鋶基]二苯基硫醚、雙六氟銻酸4,4'-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫醚、雙六氟磷酸4,4'-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫醚、六氟銻酸7-[二(對甲苯醯基)鋶基]-2-異丙基硫雜蒽酮、四(五氟苯基)硼酸7-[二(對甲苯醯基)鋶基]-2-異丙基硫雜蒽酮、六氟磷酸4-苯基羰基-4'-二苯基鋶基-二苯基硫醚、六氟銻酸4-(對第三丁基苯基羰基)-4'-二苯基鋶基-二苯基硫醚、四(五氟苯基)硼酸4-(對第三丁基苯基羰基)-4'-二(對甲苯醯基)鋶基-二苯基硫醚等。Examples of the aromatic onium salt include triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium tetrakis(pentafluorophenyl)borate, and bishexafluorophosphate 4,4. '-bis[diphenylfluorenyl]diphenyl sulfide, bis(hexafluoroethoxy)phenylindenyl]diphenyl sulfide 4,4'-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide, hexafluoroantimonate 7-[bis(p-tolylhydrazyl)indenyl]-2-iso Propyl thioxanthone, tetrakis(pentafluorophenyl)borate 7-[bis(p-tolylhydrazino)indolyl]-2-isopropylthioxanthone, 4-phenylcarbonyl-4' hexafluorophosphate -diphenyldecyl-diphenyl sulfide, hexafluoroantimonate 4-(p-butylphenylcarbonyl)-4'-diphenylindenyl-diphenyl sulfide, tetrakis(pentafluorobenzene) Base) 4-(p-tert-butylphenylcarbonyl)-4'-bis(p-tolylhydrazyl)decyl-diphenyl sulfide of boric acid.
又,作為鐵-芳烴錯合物,例如可列舉:六氟銻酸二甲苯-環戊二烯基鐵(II)、六氟磷酸異丙苯-環戊二烯基鐵(II)、三(三氟甲基磺醯基)甲烷化物二甲苯-環戊二烯基鐵(II)等。Further, examples of the iron-aromatic complex include xylene-cyclopentadienyl iron (II) hexafluoroantimonate, cumene-cyclopentadienyl iron (II) hexafluorophosphate, and tris(III). Trifluoromethylsulfonyl) methanide xylene-cyclopentadienyl iron (II) and the like.
該等光陽離子聚合起始劑可容易地獲得市售品,例如可列舉:Kayarad PCI-220(日本化藥(股)製造)、Kayarad PCI-620(日本化藥(股)製造)、UVI-6990(Union Carbide公司製造)、Adeka Optomer SP-150(ADEKA(股)製造)、Adeka Optomer SP-170(ADEKA(股)製造)、CI-5102(日本曹達(股)製造)、CIT-1370(日本曹達(股)製造)、CIT-1682(日本曹達(股)製造)、CIP-1866S(日本曹達(股)製造)、CIP-2048S(日本曹達(股)製造)、CIP-2064S(日本曹達(股)製造)、DPI-101(Midori Kagaku(股)製造)、DPI-102(Midori Kagaku(股)製造)、DPI-103(Midori Kagaku(股)製造)、DPI-105(Midori Kagaku(股)製造)、MPI-103(Midori Kagaku(股)製造)、MPI-105(Midori Kagaku(股)製造)、BBI-101(Midori Kagaku(股)製造)、BBI-102(Midori Kagaku(股)製造)、BBI-103(Midori Kagaku(股)製造)、BBI-105(Midori Kagaku(股)製造)、TPS-101(Midori Kagaku(股)製造)、TPS-102(Midori Kagaku(股)製造)、TPS-103(Midori Kagaku(股)製造)、TPS-105(Midori Kagaku(股)製造)、MDS-103(Midori Kagaku(股)製造)、MDS-105(Midori Kagaku(股)製造)、DTS-102(Midori Kagaku(股)製造)、DTS-103(Midori Kagaku(股)製造)、PI-2074(Rhodia公司製造)等。Such a photocationic polymerization initiator can be easily obtained as a commercially available product, and examples thereof include Kayarad PCI-220 (manufactured by Nippon Kayaku Co., Ltd.), Kayarad PCI-620 (manufactured by Nippon Kayaku Co., Ltd.), and UVI- 6990 (manufactured by Union Carbide), Adeka Optomer SP-150 (made by ADEKA), Adeka Optomer SP-170 (made by ADEKA), CI-5102 (manufactured by Japan Soda Co., Ltd.), CIT-1370 (manufactured by Union Carbide Co., Ltd.) Japan's Caoda (manufactured by the company), CIT-1682 (made by Japan's Soda (share)), CIP-1866S (made by Japan's Soda (share)), CIP-2048S (made by Japan's Soda (share)), CIP-2064S (Japan's Soda (manufacturing), DPI-101 (manufactured by Midori Kagaku Co., Ltd.), DPI-102 (manufactured by Midori Kagaku Co., Ltd.), DPI-103 (manufactured by Midori Kagaku Co., Ltd.), DPI-105 (Midori Kagaku (share) )), MPI-103 (manufactured by Midori Kagaku Co., Ltd.), MPI-105 (manufactured by Midori Kagaku Co., Ltd.), BBI-101 (manufactured by Midori Kagaku Co., Ltd.), BBI-102 (manufactured by Midori Kagaku Co., Ltd.) ), BBI-103 (manufactured by Midori Kagaku Co., Ltd.), BBI-105 (manufactured by Midori Kagaku Co., Ltd.), TPS-101 (manufactured by Midori Kagaku Co., Ltd.), TPS-102 (manufactured by Midori Kagaku Co., Ltd.), TPS-103 (Midori Kagaku Co., Ltd.), TPS-105 (Midori Kagaku Co., Ltd.) Manufactured, MDS-103 (manufactured by Midori Kagaku Co., Ltd.), MDS-105 (manufactured by Midori Kagaku Co., Ltd.), DTS-102 (manufactured by Midori Kagaku Co., Ltd.), DTS-103 (manufactured by Midori Kagaku Co., Ltd.) , PI-2074 (manufactured by Rhodia Corporation), etc.
該等光陽離子聚合起始劑可分別單獨使用,或將2種以上混合使用。該等中,尤其是芳香族鋶鹽於300 nm以上之波長區域亦具有紫外線吸收特性,因此可提供硬化性優異,具有良好之機械強度或與偏光膜及相位差板之良好密著性之硬化物,因而可較好地使用。These photocationic polymerization initiators may be used alone or in combination of two or more. Among these, in particular, the aromatic cerium salt has ultraviolet absorbing properties in a wavelength region of 300 nm or more, and thus provides excellent hardenability, good mechanical strength, or good adhesion to a polarizing film and a phase difference plate. Therefore, it can be used well.
光陽離子聚合起始劑之調配量相對於包含環氧系化合物及氧雜環丁烷系化合物之陽離子聚合性化合物之總計量100重量份,通常為0.5~20重量份,較好的是1~6重量份。若光陽離子聚合起始劑之調配量相對於陽離子聚合性化合物之總計量100重量份而低於0.5重量份,則有硬化變得不充分,機械強度或防眩層與偏光膜及/或相位差板之密著性下降的傾向。又,若光陽離子聚合起始劑之調配量相對於陽離子聚合性化合物之總計量100重量份而超過20重量份,則可能因硬化物中之離子性物質增加而使硬化物之吸濕性變高、耐久性能下降。The amount of the photocationic polymerization initiator is usually 0.5 to 20 parts by weight, preferably 1 to 1 part by weight based on 100 parts by total of the total amount of the cationically polymerizable compound containing the epoxy compound and the oxetane compound. 6 parts by weight. When the amount of the photocationic polymerization initiator is less than 0.5 part by weight based on 100 parts by weight of the total amount of the cationically polymerizable compound, hardening becomes insufficient, mechanical strength or antiglare layer and polarizing film and/or phase The tendency for the adhesion of the poor board to decrease. In addition, when the amount of the photocationic polymerization initiator is more than 20 parts by weight based on 100 parts by weight of the total amount of the cationically polymerizable compound, the hygroscopic property of the cured product may be changed due to an increase in the ionic substance in the cured product. High and durability can be reduced.
本發明所使用之活性能量線硬化性樹脂組合物除了上述環氧系化合物等陽離子聚合性化合物以外,可含有聚合起始劑存在下可藉由照射活性能量線(例如紫外線、可見光、電子束、X射線等)而聚合之自由基聚合性化合物。作為自由基聚合性化合物,合適的是使用分子中具有1個以上(甲基)丙烯醯氧基之(甲基)丙烯酸系化合物。再者,所謂「(甲基)丙烯酸系化合物」意指丙烯酸酯衍生物及甲基丙烯酸酯衍生物。於本說明書中,分別將丙烯醯基或甲基丙烯醯基簡記為「(甲基)丙烯醯基」,將丙烯酸酯或甲基丙烯酸酯簡記為「(甲基)丙烯酸酯」,將丙烯酸或甲基丙烯酸簡記為「(甲基)丙烯酸」。The active energy ray-curable resin composition used in the present invention may contain an active energy ray (for example, ultraviolet rays, visible light, electron beams, or the like in addition to the cationically polymerizable compound such as the epoxy compound described above, in the presence of a polymerization initiator. A radically polymerizable compound polymerized by X-ray or the like. As the radically polymerizable compound, a (meth)acrylic compound having one or more (meth)acryloxyl groups in the molecule is preferably used. In addition, the "(meth)acrylic compound" means an acrylate derivative and a methacrylate derivative. In the present specification, a propylene fluorenyl group or a methacryl fluorenyl group is simply referred to as "(meth) acryl fluorenyl group, and an acrylate or methacrylate is simply referred to as "(meth) acrylate", acrylic acid or Methacrylic acid is abbreviated as "(meth)acrylic acid".
作為分子中具有1個以上(甲基)丙烯醯氧基之(甲基)丙烯酸系化合物,可列舉分子中具有1個以上(甲基)丙烯醯氧基之(甲基)丙烯酸酯單體(以下稱為「(甲基)丙烯酸酯單體」)、分子中具有2個以上(甲基)丙烯醯氧基之(甲基)丙烯酸酯寡聚物(以下稱為「(甲基)丙烯酸酯寡聚物」)等。Examples of the (meth)acrylic compound having one or more (meth)acryloxyloxy groups in the molecule include (meth)acrylic acid ester monomers having one or more (meth)acryloxyloxy groups in the molecule ( Hereinafter, it is referred to as "(meth) acrylate monomer"), and (meth) acrylate oligomer having two or more (meth) acryloxy groups in the molecule (hereinafter referred to as "(meth) acrylate) Oligomers" and the like.
作為(甲基)丙烯酸酯單體,可列舉分子中具有1個(甲基)丙烯醯氧基之單官能(甲基)丙烯酸酯單體、分子中具有2個(甲基)丙烯醯氧基之2官能(甲基)丙烯酸酯單體、及分子中具有至少3個(甲基)丙烯醯氧基之多官能(甲基)丙烯酸酯單體。再者,(甲基)丙烯酸酯單體可使用1種或2種以上。Examples of the (meth) acrylate monomer include a monofunctional (meth) acrylate monomer having one (meth) propylene fluorenyloxy group in the molecule and two (meth) acryloxy groups in the molecule. A bifunctional (meth) acrylate monomer and a polyfunctional (meth) acrylate monomer having at least three (meth) acryloxy groups in the molecule. Further, one type or two or more types may be used for the (meth) acrylate monomer.
作為單官能(甲基)丙烯酸酯單體之具體例,除了(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸二甲基胺基乙酯、乙基卡必醇(甲基)丙烯酸酯、三羥甲基丙烷單(甲基)丙烯酸酯、季戊四醇單(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基)丙烯酸酯以外,作為含羧基之(甲基)丙烯酸酯單體,可列舉:鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、(甲基)丙烯酸羧基乙酯、丁二酸2-(甲基)丙烯醯氧基乙酯、N-(甲基)丙烯醯氧基-N',N'-二羧基對苯二胺、偏苯三甲酸4-(甲基)丙烯醯氧基乙酯等。又,4-(甲基)丙烯醯基胺基-1-羧基甲基哌啶之類的含(甲基)丙烯醯基胺基之單體亦可成為單官能之(甲基)丙烯酸系化合物。Specific examples of the monofunctional (meth) acrylate monomer include, in addition to tetrahydrofurfuryl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, (methyl) 2-hydroxybutyl acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, 2-(meth)acrylate Ethylhexyl ester, cyclohexyl (meth)acrylate, dicyclopentenyl (meth)acrylate, benzyl (meth)acrylate, (meth)acrylic acid Ester, phenoxyethyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, ethyl carbitol (meth)acrylic acid Ester, trimethylolpropane mono(meth)acrylate, pentaerythritol mono(meth)acrylate, phenoxypolyethylene glycol (meth)acrylate, as a carboxyl group-containing (meth)acrylate single Examples of the compound include 2-(methyl)propenyloxyethyl phthalate, 2-(meth)acryloxyethyl hexahydrophthalate, and carboxyethyl (meth)acrylate. 2-(Methyl)propenyloxyethyl succinate, N-(methyl)propenyloxy-N',N'-dicarboxy-p-phenylenediamine, 4-(methyl)-trimellitic acid Propylene methoxyethyl ester and the like. Further, the (meth)acryloylamino group-containing monomer such as 4-(methyl)propenylamino-1-carboxymethylpiperidine may also be a monofunctional (meth)acrylic compound. .
作為2官能(甲基)丙烯酸酯單體,代表例為:烷二醇二(甲基)丙烯酸酯類、聚氧烷二醇二(甲基)丙烯酸酯類、鹵代烷二醇二(甲基)丙烯酸酯類、脂肪族多元醇之二(甲基)丙烯酸酯類、氫化二環戊二烯或三環癸烷二烷醇之二(甲基)丙烯酸酯類、二噁烷二醇(dioxane glycol或dioxane dialkanol)之二(甲基)丙烯酸酯類、雙酚A或雙酚F之環氧烷加成物之二(甲基)丙烯酸酯類、雙酚A或雙酚F之環氧二(甲基)丙烯酸酯類等,但並不限定於該等,可使用各種者。作為2官能(甲基)丙烯酸酯單體之具體例,除了乙二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、二(三羥甲基)丙烷二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚丁二醇二(甲基)丙烯酸酯以外,可列舉:聚矽氧二(甲基)丙烯酸酯、羥基新戊酸新戊二醇酯之二(甲基)丙烯酸酯、2,2-雙[4-(甲基)丙烯醯氧基乙氧基乙氧基苯基]丙烷、2,2-雙[4-(甲基)丙烯醯氧基乙氧基乙氧基環己基]丙烷、氫化二環戊二烯基二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、1,3-二噁烷-2,5-二基二(甲基)丙烯酸酯[別名:二噁烷二醇二(甲基)丙烯酸酯]、羥基三甲基乙醛與三羥甲基丙烷之縮醛化合物[化學名:2-(2-羥基-1,1-二甲基乙基)-5-乙基-5-羥基甲基-1,3-二噁烷]之二(甲基)丙烯酸酯、1,3,5-三(2-羥基乙基)異氰尿酸酯之二(甲基)丙烯酸酯等。Representative examples of the bifunctional (meth) acrylate monomer are: alkanediol di(meth)acrylates, polyoxyalkylene glycol di(meth)acrylates, halogenated alkanediol di(methyl) groups. Acrylates, di(meth)acrylates of aliphatic polyols, di(meth)acrylates of hydrogenated dicyclopentadiene or tricyclodecanedialkyl alcohol, dioxane glycol Or dioxane dialkanol) bis (meth) acrylates, bisphenol A or bisphenol F alkylene oxide adducts of di(meth) acrylates, bisphenol A or bisphenol F epoxy bis ( Methyl) acrylates and the like are not limited thereto, and various types can be used. Specific examples of the bifunctional (meth) acrylate monomer include ethylene glycol di(meth) acrylate, 1,3-butylene glycol di(meth) acrylate, and 1,4-butanediol II. (Meth) acrylate, 1,6-hexanediol di(meth) acrylate, 1,9-nonanediol di(meth) acrylate, neopentyl glycol di(meth) acrylate, three Hydroxymethylpropane di(meth)acrylate, pentaerythritol di(meth)acrylate, bis(trimethylol)propane di(meth)acrylate, diethylene glycol di(meth)acrylate, three Ethylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(methyl) Examples of the acrylate or polybutylene glycol di(meth)acrylate include poly(oxy)di(meth)acrylate and bis(meth)acrylate of neopentyl glycol hydroxypivalate, 2, 2-bis[4-(methyl)acryloxyethoxyethoxyethoxyphenyl]propane, 2,2-bis[4-(methyl)acryloxyethoxyethoxyethoxycyclohexyl] Propane, hydrogenated dicyclopentadienyl di(meth) acrylate, tricyclodecane II Methanol di(meth)acrylate, 1,3-dioxane-2,5-diyldi(meth)acrylate [alias: dioxanediol di(meth)acrylate], hydroxy trimethyl Acetal compound of acetaldehyde and trimethylolpropane [Chemical name: 2-(2-hydroxy-1,1-dimethylethyl)-5-ethyl-5-hydroxymethyl-1,3- Di(meth)acrylate of dioxane], di(meth)acrylate of 1,3,5-tris(2-hydroxyethyl)isocyanurate, and the like.
作為多官能(甲基)丙烯酸酯單體,代表例為:甘油三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二(三羥甲基)丙烷三(甲基)丙烯酸酯、二(三羥甲基)丙烷四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等3價以上之脂肪族多元醇之聚(甲基)丙烯酸酯,此外可列舉:3價以上之鹵代多元醇之聚(甲基)丙烯酸酯、甘油之環氧烷加成物之三(甲基)丙烯酸酯、三羥甲基丙烷之環氧烷加成物之三(甲基)丙烯酸酯、1,1,1-三[(甲基)丙烯醯氧基乙氧基乙氧基]丙烷、1,3,5-三(2-羥基乙基)異氰尿酸酯之三(甲基)丙烯酸酯、聚矽氧六(甲基)丙烯酸酯等。As a polyfunctional (meth) acrylate monomer, representative examples are: tris(meth)acrylate, trimethylolpropane tri(meth)acrylate, bis(trimethylol)propane tris(methyl) Acrylate, bis(trimethylol)propane tetra(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol A poly(meth) acrylate of a trivalent or higher aliphatic polyol such as penta (meth) acrylate or dipentaerythritol hexa (meth) acrylate, and a polyvalent polyhydric alcohol having a trivalent or higher valence ( Tris(meth)acrylate of alkylene acrylate, alkylene oxide adduct of glycerol, tris(meth)acrylate of alkylene oxide adduct of trimethylolpropane, 1,1,1- Tris((meth)acryloxyethoxyethoxyethoxy)propane, tris(meth)acrylate of 1,3,5-tris(2-hydroxyethyl)isocyanurate, polyoxyl Hexa(meth)acrylate and the like.
作為(甲基)丙烯酸酯寡聚物,可列舉:2官能以上之多官能(甲基)丙烯酸胺基甲酸酯寡聚物(以下稱為「多官能(甲基)丙烯酸胺基甲酸酯寡聚物」)、2官能以上之多官能(甲基)丙烯酸聚酯寡聚物(以下稱為「多官能(甲基)丙烯酸聚酯寡聚物」)、2官能以上之多官能環氧(甲基)丙烯酸酯寡聚物(以下稱為「多官能環氧(甲基)丙烯酸酯寡聚物」)等。(甲基)丙烯酸酯寡聚物可使用1種或2種以上。Examples of the (meth) acrylate oligomer include a bifunctional or higher polyfunctional (meth) acrylate urethane oligomer (hereinafter referred to as "polyfunctional (meth) acrylate urethane). "Oligomer"), a bifunctional or higher polyfunctional (meth)acrylic polyester oligo (hereinafter referred to as "polyfunctional (meth)acrylic polyester oligo)"), a bifunctional or higher polyfunctional epoxy (Meth) acrylate oligomer (hereinafter referred to as "polyfunctional epoxy (meth) acrylate oligomer)). One type or two or more types may be used for the (meth) acrylate oligomer.
作為多官能(甲基)丙烯酸胺基甲酸酯寡聚物,可列舉:1分子中分別具有至少1個(甲基)丙烯醯氧基及羥基之(甲基)丙烯酸酯單體與聚異氰酸酯之胺基甲酸酯化反應生成物、多元醇類與聚異氰酸酯反應所獲得之異氰酸酯化合物與1分子中分別具有至少1個(甲基)丙烯醯氧基及羥基之(甲基)丙烯酸酯單體的胺基甲酸酯化反應生成物等。Examples of the polyfunctional (meth)acrylic acid urethane oligomer include a (meth) acrylate monomer having at least one (meth) acryl oxime group and a hydroxyl group in one molecule, and a polyisocyanate. An isocyanate compound obtained by reacting a urethanization reaction product, a polyol, and a polyisocyanate with a (meth) acrylate single having at least one (meth) acryloxy group and a hydroxyl group in one molecule, respectively A urethane reaction product or the like.
作為胺基甲酸酯化反應所使用之1分子中具有至少1個(甲基)丙烯醯氧基及羥基之(甲基)丙烯酸酯單體,可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、甘油二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯等。As the (meth) acrylate monomer having at least one (meth) acryloxy group and a hydroxyl group in one molecule used for the urethanation reaction, 2-hydroxyethyl (meth) acrylate may be mentioned. Ester, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, glycerol di(meth)acrylate, Trimethylolpropane di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, and the like.
作為胺基甲酸酯化反應所使用之聚異氰酸酯,可列舉:二異氰酸己二酯、離胺酸二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷二異氰酸酯、甲苯二異氰酸酯、二甲苯二異氰酸酯、該等二異氰酸酯中將芳香族異氰酸酯類氫化而獲得之二異氰酸酯(例如,氫化甲苯二異氰酸酯、氫化二甲苯二異氰酸酯等二異氰酸酯)、三苯基甲烷三異氰酸酯、二亞甲基三苯基三異氰酸酯等二異氰酸酯或三異氰酸酯,或將二異氰酸酯多聚化而獲得之聚異氰酸酯等。Examples of the polyisocyanate used in the urethanation reaction include hexamethylene diisocyanate, diisocyanate diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, toluene diisocyanate, and Toluene diisocyanate, a diisocyanate obtained by hydrogenating an aromatic isocyanate in the diisocyanate (for example, diisocyanate such as hydrogenated toluene diisocyanate or hydrogenated xylene diisocyanate), triphenylmethane triisocyanate, or dimethylene three A diisocyanate such as phenyl triisocyanate or a triisocyanate, or a polyisocyanate obtained by multimerizing a diisocyanate.
作為胺基甲酸酯化反應所使用之多元醇類,通常除了芳香族、脂肪族及脂環式多元醇以外,可使用聚酯多元醇、聚醚多元醇等。通常,作為脂肪族及脂環式之多元醇,可列舉:1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙烷、二(三羥甲基)丙烷、季戊四醇、二季戊四醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基丁酸、甘油、氫化雙酚A等。As the polyol used in the urethanation reaction, a polyester polyol, a polyether polyol, or the like can be usually used in addition to the aromatic, aliphatic, and alicyclic polyols. In general, examples of the aliphatic and alicyclic polyols include 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and neopentyl Glycol, trimethylolethane, trimethylolpropane, bis(trimethylol)propane, pentaerythritol, dipentaerythritol, dimethylol heptane, dimethylolpropionic acid, dimethylolbutanoic acid , glycerin, hydrogenated bisphenol A, and the like.
聚酯多元醇係藉由多元醇類與多鹼性羧酸或其酸酐之脫水縮合反應而獲得者。作為多鹼性羧酸及其酸酐之具體例,可列舉:丁二酸(酐)、己二酸、順丁烯二酸(酐)、衣康酸(酐)、偏苯三甲酸(酐)、均苯四甲酸(酐)、六氫鄰苯二甲酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、對苯四甲酸等。又,作為聚醚多元醇,除了聚烷二醇以外,可列舉藉由上述多元醇或苯酚類與環氧烷之反應而獲得之聚氧伸烷基改質多元醇。The polyester polyol is obtained by a dehydration condensation reaction of a polyhydric alcohol with a polybasic carboxylic acid or an anhydride thereof. Specific examples of the polybasic carboxylic acid and the anhydride thereof include succinic acid (anhydride), adipic acid, maleic acid (anhydride), itaconic acid (anhydride), and trimellitic acid (anhydride). , pyromellitic acid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid (anhydride), isophthalic acid, p-tetracarboxylic acid, and the like. Further, the polyether polyol includes, in addition to the polyalkylene glycol, a polyoxyalkylene-modified polyhydric alcohol obtained by the reaction of the above polyol or a phenol with an alkylene oxide.
多官能(甲基)丙烯酸聚酯寡聚物係藉由(甲基)丙烯酸、多鹼性羧酸或其酸酐及多元醇之脫水縮合反應而獲得。作為脫水縮合反應所使用之多鹼性羧酸及其酸酐,可列舉:丁二酸(酐)、己二酸、順丁烯二酸(酐)、衣康酸(酐)、偏苯三甲酸(酐)、均苯四甲酸(酐)、六氫鄰苯二甲酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、對苯四甲酸等。又,作為脫水縮合反應所使用之多元醇,可列舉:1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙烷、二(三羥甲基)丙烷、季戊四醇、二季戊四醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基丁酸、甘油、氫化雙酚A等。The polyfunctional (meth)acrylic polyester oligo is obtained by a dehydration condensation reaction of (meth)acrylic acid, a polybasic carboxylic acid or its anhydride, and a polyhydric alcohol. Examples of the polybasic carboxylic acid and its anhydride used in the dehydration condensation reaction include succinic acid (anhydride), adipic acid, maleic acid (anhydride), itaconic acid (anhydride), and trimellitic acid. (Anhydride), pyromellitic acid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid (anhydride), isophthalic acid, p-tetracarboxylic acid, and the like. Further, examples of the polyhydric alcohol used in the dehydration condensation reaction include 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and neopentyl Alcohol, trimethylolethane, trimethylolpropane, bis(trimethylol)propane, pentaerythritol, dipentaerythritol, dimethylol heptane, dimethylolpropionic acid, dimethylolbutanoic acid, Glycerin, hydrogenated bisphenol A, and the like.
多官能環氧(甲基)丙烯酸酯寡聚物係藉由聚縮水甘油醚與(甲基)丙烯酸之加成反應而獲得。作為聚縮水甘油醚,可列舉:乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、雙酚A二縮水甘油醚等。The polyfunctional epoxy (meth) acrylate oligomer is obtained by an addition reaction of polyglycidyl ether with (meth)acrylic acid. Examples of the polyglycidyl ether include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, bisphenol A diglycidyl ether, and the like. .
於本發明中,(甲基)丙烯酸系化合物之中,尤其就密著性與彈性率均優異方面而言,較好的是使用下述式(XI)~(XIV)所示之(甲基)丙烯酸系化合物之至少一種。In the present invention, among the (meth)acrylic compounds, in particular, in terms of excellent adhesion and elastic modulus, it is preferred to use (methyl) represented by the following formulas (XI) to (XIV). At least one of an acrylic compound.
於上述式(XI)及(XII)中,Q1及Q2互相獨立表示(甲基)丙烯醯氧基或(甲基)丙烯醯氧基烷基。於Q1或Q2為(甲基)丙烯醯氧基烷基之情形時,其烷基可為直鏈或支鏈,可選取1~10之碳數,通常碳數1~6左右較為充分。又,於式(XII)中,Q為氫或碳數1~10之烴基,烴基可為直鏈或支鏈,典型可為烷基。該情形之烷基亦通常為碳數1~6左右較為充分。進而,於式(XIII)中,T1、T2及T3互相獨立表示(甲基)丙烯醯氧基,於式(XIV)中,T表示羥基或(甲基)丙烯醯氧基。In the above formulae (XI) and (XII), Q 1 and Q 2 independently of each other represent a (meth)acryloxy group or a (meth)acryloxyalkyl group. When Q 1 or Q 2 is a (meth) acryloxyalkyl group, the alkyl group may be a straight chain or a branched chain, and a carbon number of 1 to 10 may be selected, and usually a carbon number of about 1 to 6 is sufficient. . Further, in the formula (XII), Q is hydrogen or a hydrocarbon group having 1 to 10 carbon atoms, and the hydrocarbon group may be linear or branched, and may be an alkyl group. The alkyl group in this case is usually usually about 1 to 6 carbon atoms. Further, in the formula (XIII), T 1 , T 2 and T 3 each independently represent a (meth)acryloxy group, and in the formula (XIV), T represents a hydroxyl group or a (meth)acryloxy group.
式(XI)所示之化合物為氫化二環戊二烯或三環癸烷二烷醇之二(甲基)丙烯酸酯衍生物,其具體例為先前例示者,可列舉氫化二環戊二烯基二(甲基)丙烯酸酯[式(XI)中,Q1=Q2=(甲基)丙烯醯氧基之化合物]、三環癸烷二甲醇二(甲基)丙烯酸酯[式(XI)中,Q1=Q2=(甲基)丙烯醯氧基甲基之化合物]等。The compound represented by the formula (XI) is a di(meth) acrylate derivative of hydrogenated dicyclopentadiene or tricyclodecane dialkyl alcohol, and specific examples thereof are those exemplified above, and hydrogenated dicyclopentadiene is exemplified. Di-(meth) acrylate [in the formula (XI), Q 1 = Q 2 = (meth) propylene oxime compound], tricyclodecane dimethanol di (meth) acrylate [Formula (XI) In the formula, Q 1 = Q 2 = a compound of (meth) propylene methoxymethyl group].
式(XII)所示之化合物為二噁烷二醇(dioxane glycol或dioxane dialkanol)之二(甲基)丙烯酸酯衍生物,其具體例為先前例示者,可列舉:1,3-二噁烷-2,5-二基二(甲基)丙烯酸酯[別名:二噁烷二醇二(甲基)丙烯酸酯,式(XII)中,Q1=Q2=(甲基)丙烯醯氧基、Q=H之化合物]、羥基三甲基乙醛與三羥甲基丙烷之縮醛化合物[化學名:2-(2-羥基-1,1-二甲基乙基)-5-乙基-5-羥基甲基-1,3-二噁烷]之二(甲基)丙烯酸酯[式(XII)中,Q1=(甲基)丙烯醯氧基甲基、Q2=2-(甲基)丙烯醯氧基-1,1-二甲基乙基、Q=乙基之化合物]等。The compound represented by the formula (XII) is a di(meth) acrylate derivative of dioxane glycol or dioxane dialkanol, and specific examples thereof are exemplified by 1,3-dioxane. -2,5-diyldi(meth)acrylate [alias: dioxanediol di(meth)acrylate, in formula (XII), Q 1 =Q 2 =(methyl)propenyloxy , compound of Q=H], acetal compound of hydroxytrimethylacetaldehyde and trimethylolpropane [Chemical name: 2-(2-hydroxy-1,1-dimethylethyl)-5-ethyl -5-hydroxymethyl-1,3-dioxane] bis(meth) acrylate [In the formula (XII), Q 1 = (meth) propylene methoxymethyl group, Q 2 = 2 ( Methyl)propenyloxy-1,1-dimethylethyl, Q=ethyl compound] and the like.
式(XIII)所示之化合物為先前例示者,為1,3,5-三(2-羥基乙基)異氰尿酸酯之三丙烯酸酯或三甲基丙烯酸酯。又,式(XIV)所示之化合物為季戊四醇之三-或四-(甲基)丙烯酸酯,作為其具體例為先前例示者,可列舉:季戊四醇三(甲基)丙烯酸酯及季戊四醇四(甲基)丙烯酸酯。The compound of the formula (XIII) is a previously exemplified triac or trimethacrylate of 1,3,5-tris(2-hydroxyethyl)isocyanurate. Further, the compound represented by the formula (XIV) is a tri- or tetra-(meth) acrylate of pentaerythritol, and specific examples thereof include pentaerythritol tri(meth) acrylate and pentaerythritol tetra (a). Base) acrylate.
於本發明所使用之活性能量線硬化性樹脂組合物中,(甲基)丙烯酸系化合物以活性能量線硬化性化合物整體之量為基準,較好的是以70重量%以下之比例含有,更理想的是以35~70重量%含有,尤其好的是以40~60重量%之比例含有。若(甲基)丙烯酸系化合物之含量超過70重量%,則有與偏光膜之密著性下降之傾向。In the active energy ray-curable resin composition used in the present invention, the (meth)acrylic compound is preferably contained in an amount of 70% by weight or less based on the total amount of the active energy ray-curable compound, and more preferably It is preferably contained in an amount of 35 to 70% by weight, particularly preferably in a ratio of 40 to 60% by weight. When the content of the (meth)acrylic compound exceeds 70% by weight, the adhesion to the polarizing film tends to decrease.
於活性能量線硬化性樹脂組合物含有如上所述之(甲基)丙烯酸系化合物之情形時,較好的是調配光自由基聚合起始劑。作為光自由基聚合起始劑,若為可藉由活性能量線之照射,而開始自由基聚合性化合物之硬化者,則無特別限定,可使用先前眾所周知者。若列舉光自由基聚合起始劑之具體例,則存在以苯乙酮、3-甲基苯乙酮、苄基二甲基縮酮、1-(4-異丙基硫雜蒽酮苯基)-2-羥基-2-甲基丙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮、2-羥基-2-甲基-1-苯基丙烷-1-酮為代表之苯乙酮系起始劑;以二苯甲酮、4-氯二苯甲酮、4,4'-二胺基二苯甲酮為代表之二苯甲酮系起始劑;以安息香丙醚、安息香乙醚為代表之安息香醚系起始劑;以4-異丙基硫雜蒽酮為代表之硫雜蒽酮系起始劑;此外存在氧雜蒽酮、茀酮、樟腦醌、苯甲醛、蒽醌等。In the case where the active energy ray-curable resin composition contains the (meth)acrylic compound as described above, it is preferred to formulate a photoradical polymerization initiator. The photoradical polymerization initiator is not particularly limited as long as the radical polymerizable compound is cured by irradiation with an active energy ray, and it is known that it has been known. Specific examples of the photoradical polymerization initiator include acetophenone, 3-methylacetophenone, benzyldimethylketal, and 1-(4-isopropylthioxanthone phenyl). )-2-hydroxy-2-methylpropan-1-one, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinylpropan-1-one, 2-hydroxy- 2-methyl-1-phenylpropan-1-one is a representative acetophenone-based initiator; benzophenone, 4-chlorobenzophenone, 4,4'-diaminobiphenyl Ketone is a benzophenone-based initiator; a benzoin ether-based initiator represented by benzoin and benzoin ether; and a thioxanthone-based initiator represented by 4-isopropylthioxanthone In addition, xanthone, anthrone, camphorquinone, benzaldehyde, anthraquinone, and the like are present.
光自由基聚合起始劑之調配量相對於(甲基)丙烯酸系化合物等自由基聚合性化合物100重量份,通常為0.5~20重量份,較好的是1~6重量份。若光自由基聚合起始劑之量相對於自由基聚合性化合物100重量份而低於0.5重量份,則有硬化變得不充分,防眩層、保護層之機械強度或與偏光膜之密著性下降的傾向。又,若光自由基聚合起始劑之量相對於自由基聚合性化合物100重量份而超過20重量份,則存在硬化性樹脂組合物中之活性能量線硬化性化合物之量相對變少,防眩層或保護層之耐久性能下降的可能性。The amount of the photoradical polymerization initiator is usually 0.5 to 20 parts by weight, preferably 1 to 6 parts by weight, per 100 parts by weight of the radically polymerizable compound such as a (meth)acrylic compound. When the amount of the photoradical polymerization initiator is less than 0.5 part by weight based on 100 parts by weight of the radical polymerizable compound, the hardening becomes insufficient, and the mechanical strength of the antiglare layer or the protective layer or the density of the polarizing film is dense. The tendency to decline in sex. In addition, when the amount of the photo-radical polymerization initiator is more than 20 parts by weight based on 100 parts by weight of the radically polymerizable compound, the amount of the active energy ray-curable compound in the curable resin composition is relatively small, and the amount is small. The possibility that the durability of the glare layer or the protective layer is lowered.
活性能量線硬化性樹脂組合物可視需要進而含有光增感劑。可藉由使用光增感劑,而提高陽離子聚合及/或自由基聚合之反應性,提高保護層之機械強度或防眩層與偏光膜之密著性。作為光增感劑,例如可列舉:羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重氮化合物、鹵素化合物、光還原性色素等。作為具體之光增感劑,例如可列舉:安息香甲醚、安息香異丙醚、α,α-二甲氧基-α-苯基苯乙酮之類的安息香衍生物;二苯甲酮、2,4-二氯二苯甲酮、鄰苯甲醯基苯甲酸甲酯、4,4'-雙(二甲基胺基)二苯甲酮、4,4'-雙(二乙基胺基)二苯甲酮之類的二苯甲酮衍生物;2-氯硫雜蒽酮、2-異丙基硫雜蒽酮之類的硫雜蒽酮衍生物;2-氯蒽醌、2-甲基蒽醌之類的蒽醌衍生物;N-甲基吖啶酮、N-丁基吖啶酮之類的吖啶酮衍生物;其他可列舉:α,α-二乙氧基苯乙酮、苯偶醯、茀酮、氧雜蒽酮、鈾醯化合物、鹵素化合物等。該等可分別單獨使用,亦可將2種以上混合使用。光增感劑較好的是將活性能量線硬化性化合物整體設為100重量份,而於0.1~20重量份之範圍內含有。The active energy ray-curable resin composition may further contain a photosensitizer as needed. The reactivity of cationic polymerization and/or radical polymerization can be improved by using a photosensitizer, and the mechanical strength of the protective layer or the adhesion between the antiglare layer and the polarizing film can be improved. Examples of the photosensitizer include a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox compound, an azo and a diazo compound, a halogen compound, and a photoreducible dye. Specific examples of the photosensitizer include benzoin methyl ether, benzoin isopropyl ether, and benzoin derivatives such as α,α-dimethoxy-α-phenylacetophenone; benzophenone, 2 , 4-dichlorobenzophenone, methyl ortho-benzoylbenzoate, 4,4'-bis(dimethylamino)benzophenone, 4,4'-bis(diethylamino) a benzophenone derivative such as benzophenone; a thioxanthone derivative such as 2-chlorothiazinone or 2-isopropylthioxanthone; 2-chloroindole, 2- Anthracene derivatives such as methylhydrazine; acridone derivatives such as N-methylacridone and N-butylacridone; others may be listed as α,α-diethoxybenzene Ketones, benzoin, anthrone, xanthone, uranium-quinone compounds, halogen compounds, and the like. These may be used alone or in combination of two or more. The photosensitizer is preferably contained in an amount of from 0.1 to 20 parts by weight based on 100 parts by weight of the entire active energy ray-curable compound.
活性能量線硬化性樹脂組合物中亦可添加高分子中通常所使用之眾所周知之高分子添加劑。例如可列舉:苯酚系或胺系之類的一次抗氧化劑,硫系二次抗氧化劑,受阻胺系光穩定劑(HALS,hinderd amine light stabilizer),二苯甲酮系、苯并三唑系、苯甲酸酯系等之紫外線吸收劑等。A well-known polymer additive which is generally used in a polymer may be added to the active energy ray-curable resin composition. For example, a primary antioxidant such as a phenol type or an amine type, a sulfur secondary antioxidant, a hindered amine light stabilizer (HALS), a benzophenone type, a benzotriazole type, An ultraviolet absorber such as a benzoate or the like.
於將活性能量線硬化性樹脂組合物塗佈於偏光膜或基板上時,對偏光膜或基材上之塗佈性缺乏之情形時,或活性能量線硬化性樹脂組合物之硬化物之表面性較差之情形時,為了改善該等情況,可於活性能量線硬化性樹脂組合物中添加調平劑。作為調平劑,可使用聚矽氧系、氟系、聚醚系、丙烯酸共聚物系、鈦酸酯系等之各種化合物。該等調平劑亦可分別單獨使用,或將2種以上混合使用。上述調平劑較好的是相對於活性能量線硬化性樹脂組合物中所含有之活性能量線硬化性化合物100重量份而添加0.01~1重量份,更好的是0.1~0.7重量份,更好的是0.2~0.5重量份。若調平劑之添加量相對於活性能量線硬化性化合物100重量份而未達0.01重量份,則有塗佈性或表面性之改善不充分之情形。若調平劑之添加量相對於活性能量線硬化性化合物100重量份而超過1重量份,則有偏光膜與防眩層、保護層之密著性下降之情形。When the active energy ray-curable resin composition is applied onto a polarizing film or a substrate, when the coating property on the polarizing film or the substrate is insufficient, or the surface of the cured product of the active energy ray-curable resin composition In the case of poor performance, in order to improve these conditions, a leveling agent may be added to the active energy ray-curable resin composition. As the leveling agent, various compounds such as polyfluorene-based, fluorine-based, polyether-based, acrylic copolymer-based, and titanate-based compounds can be used. These leveling agents may be used alone or in combination of two or more. The leveling agent is preferably added in an amount of 0.01 to 1 part by weight, more preferably 0.1 to 0.7 part by weight, based on 100 parts by weight of the active energy ray-curable compound contained in the active energy ray-curable resin composition. Preferably, it is 0.2 to 0.5 parts by weight. When the amount of the leveling agent added is less than 0.01 part by weight based on 100 parts by weight of the active energy ray-curable compound, the improvement in coatability or surface properties may be insufficient. When the amount of the leveling agent added is more than 1 part by weight based on 100 parts by weight of the active energy ray-curable compound, the adhesion between the polarizing film and the antiglare layer and the protective layer may be lowered.
又,活性能量線硬化性樹脂組合物中可添加二氧化矽微粒子。可藉由添加二氧化矽微粒子,而更提高所獲得之防眩層之硬度及機械強度。二氧化矽微粒子例如可以分散於有機溶劑中之液狀物之形式調配於活性能量線硬化性樹脂組合物中。Further, cerium oxide microparticles may be added to the active energy ray-curable resin composition. The hardness and mechanical strength of the obtained antiglare layer can be further improved by adding cerium oxide microparticles. The cerium oxide fine particles can be formulated in the active energy ray-curable resin composition, for example, in the form of a liquid substance dispersed in an organic solvent.
二氧化矽微粒子可於其表面具有羥基、環氧基、(甲基)丙烯醯基、乙烯基等反應性官能基。又,二氧化矽微粒子之粒徑通常為100 nm以下,較好的是5~50 nm。若微粒子之粒徑超過100 nm,則有無法獲得光學透明之防眩層之傾向。The cerium oxide microparticles may have a reactive functional group such as a hydroxyl group, an epoxy group, a (meth) acrylonitrile group, or a vinyl group on the surface thereof. Further, the particle size of the cerium oxide microparticles is usually 100 nm or less, preferably 5 to 50 nm. If the particle diameter of the fine particles exceeds 100 nm, there is a tendency that an optically transparent antiglare layer cannot be obtained.
於使用分散於有機溶劑中之二氧化矽微粒子之情形時,該二氧化矽濃度並無特別限定,可使用可作為市售品獲得之例如20~40重量%者。When the cerium oxide fine particles dispersed in the organic solvent are used, the concentration of the cerium oxide is not particularly limited, and for example, it can be used as a commercially available product, for example, 20 to 40% by weight.
上述二氧化矽微粒子,相對於活性能量線硬化性樹脂組合物中所含有之活性能量線硬化性化合物100重量份,較好的是添加5~250重量份,更好的是10~100重量份。若微粒子之添加量相對於活性能量線硬化性化合物100重量份而未達5重量份,則有因微粒子之添加而使防眩層之硬度提高不充分之情形。另一方面,若微粒子之添加量相對於活性能量線硬化性化合物100重量份而超過250重量份,則有偏光膜與防眩層之密著性下降之情形。又,若微粒子之添加量超過250重量份,則有活性能量線硬化性樹脂組合物中之微粒子之分散穩定性下降、或該樹脂組合物之黏度過度上升之情形。The cerium oxide fine particles are preferably added in an amount of 5 to 250 parts by weight, more preferably 10 to 100 parts by weight, per 100 parts by weight of the active energy ray-curable compound contained in the active energy ray-curable resin composition. . When the amount of the fine particles added is less than 5 parts by weight based on 100 parts by weight of the active energy ray-curable compound, the hardness of the antiglare layer may be insufficiently increased by the addition of fine particles. On the other hand, when the amount of the fine particles added exceeds 250 parts by weight based on 100 parts by weight of the active energy ray-curable compound, the adhesion between the polarizing film and the antiglare layer may be lowered. In addition, when the amount of the fine particles added is more than 250 parts by weight, the dispersion stability of the fine particles in the active energy ray-curable resin composition may be lowered or the viscosity of the resin composition may be excessively increased.
又,活性能量線硬化性樹脂組合物可進而含有抗靜電劑。於圖1所示之於偏光膜2之單面形成防眩層3之形態中,可藉由於用以形成該防眩層3之活性能量線硬化性樹脂組合物中含有抗靜電劑,而對所獲得之偏光板賦予抗靜電性能。又,於圖2及圖3所示之於偏光膜2之單面形成防眩層3,於另一面形成保護層12之形態中,可藉由於用以形成防眩層3之活性能量線硬化性樹脂組合物及/或用以形成保護層12之活性能量線硬化性樹脂組合物中含有抗靜電劑,而同樣地對所獲得之偏光板賦予抗靜電性能。於後者之形態中,由於使用與形成防眩層3及保護層12相同之活性能量線硬化性樹脂組合物在操作方面較好,因此有利的是預先於該等防眩層3及保護層12形成所使用之活性能量線硬化性樹脂組合物中調配抗靜電劑,而使防眩層3及保護層12之雙方含有抗靜電劑。如此可藉由使活性能量線硬化性樹脂組合物中含有抗靜電劑,而使抗靜電劑分散於包含該活性能量線硬化性樹脂組合物之硬化物之防眩層3及/或保護層12中,從而防止偏光板之帶電。藉此,例如於將設置於防眩層3上之附黏著劑表面保護膜剝離時,或將直接或經由相位差板而設置於保護層12上的黏著劑層表面所貼附之剝離膜[參照圖4之(B)及(C)]剝離時,又,經由黏著劑層將偏光板貼合於液晶單元後,於存在任何不良情況的狀態下將該偏光板剝離時,可防止靜電之帶電,可有效地抑制由靜電引起之液晶顯示裝置之液晶驅動部位的破壞。Further, the active energy ray-curable resin composition may further contain an antistatic agent. In the form in which the antiglare layer 3 is formed on one surface of the polarizing film 2 as shown in FIG. 1, the active energy ray-curable resin composition for forming the antiglare layer 3 may contain an antistatic agent. The obtained polarizing plate imparts antistatic properties. Further, in the form in which the antiglare layer 3 is formed on one surface of the polarizing film 2 as shown in FIGS. 2 and 3 and the protective layer 12 is formed on the other surface, it can be hardened by the active energy ray for forming the antiglare layer 3. The resin composition and/or the active energy ray-curable resin composition for forming the protective layer 12 contains an antistatic agent, and similarly, the obtained polarizing plate is provided with antistatic properties. In the latter form, since the active energy ray-curable resin composition which is the same as the antiglare layer 3 and the protective layer 12 is used, it is advantageous in operation, and it is advantageous to advance the antiglare layer 3 and the protective layer 12 in advance. An antistatic agent is formulated in the active energy ray-curable resin composition to be used, and both of the antiglare layer 3 and the protective layer 12 contain an antistatic agent. In this way, the antistatic agent is dispersed in the antiglare layer 3 and/or the protective layer 12 containing the cured product of the active energy ray-curable resin composition by including the antistatic agent in the active energy ray-curable resin composition. Medium to prevent charging of the polarizing plate. Thereby, for example, when the adhesive surface protective film provided on the antiglare layer 3 is peeled off, or the release film attached to the surface of the adhesive layer provided directly on the protective layer 12 via the phase difference plate [ When (B) and (C) of FIG. 4 are peeled off, the polarizing plate is bonded to the liquid crystal cell via the adhesive layer, and when the polarizing plate is peeled off in a state of any problem, static electricity can be prevented. When charged, the destruction of the liquid crystal driving portion of the liquid crystal display device caused by static electricity can be effectively suppressed.
抗靜電劑其本身具有導電性,可分散至活性能量線硬化性樹脂組合物中,其為對作為其硬化物之防眩層或保護層賦予適度導電性者即可。作為該抗靜電劑,例如可列舉:離子性化合物、導電性微粒子、導電性高分子等。該等中,可分別單獨使用適當之抗靜電劑,或將2種以上組合使用。又,當然分類為離子性化合物之抗靜電劑亦可組合使用2種以上,亦可將分類成導電性微粒子之抗靜電劑組合使用2種以上,亦可將分類為導電性高分子之抗靜電劑組合使用2種以上。The antistatic agent itself has conductivity and can be dispersed in the active energy ray-curable resin composition, and it is sufficient to impart appropriate conductivity to the antiglare layer or the protective layer as the cured product. Examples of the antistatic agent include an ionic compound, conductive fine particles, and a conductive polymer. In these, an appropriate antistatic agent may be used alone or in combination of two or more. Further, of course, an antistatic agent classified as an ionic compound may be used in combination of two or more kinds, and two or more kinds of antistatic agents classified into conductive fine particles may be used in combination, and antistatic may be classified as a conductive polymer. Two or more types of agents are used in combination.
可成為抗靜電劑之離子性化合物可分類為具有有機陽離子之離子性化合物、具有無機陽離子之離子性化合物、具有有機陰離子之離子性化合物、及具有無機陰離子之離子性化合物。若針對該有機陽離子之每個結構,分類揭示具有有機陽離子之離子性化合物之例子,則有如下者。The ionic compound which can be an antistatic agent can be classified into an ionic compound having an organic cation, an ionic compound having an inorganic cation, an ionic compound having an organic anion, and an ionic compound having an inorganic anion. If an example of the ionic compound having an organic cation is disclosed for each structure of the organic cation, there are the following.
吡啶鎓鹽:四氟硼酸1-丁基吡啶鎓鹽、六氟磷酸1-丁基吡啶鎓鹽、四氟硼酸1-丁基-3-甲基吡啶鎓鹽、三氟甲磺酸1-丁基-3-甲基吡啶鎓鹽、雙(三氟甲磺醯基)醯亞胺1-丁基-3-甲基吡啶鎓鹽、雙(五氟乙磺醯基)醯亞胺1-丁基-3-甲基吡啶鎓鹽、六氟磷酸1-丁基-4-甲基吡啶鎓鹽、四氟硼酸1-己基吡啶鎓鹽、六氟磷酸1-己基吡啶鎓鹽、雙(氟磺醯基)醯亞胺1-己基-4-甲基-吡啶鎓鹽、六氟磷酸1-辛基吡啶鎓鹽、N-(三氟甲磺醯基)三氟乙醯胺1-丁基吡啶鎓鹽、N-(三氟甲磺醯基)三氟乙醯胺1-丁基-3-甲基吡啶鎓鹽等。Pyridinium salt: 1-butylpyridinium tetrafluoroborate, 1-butylpyridinium hexafluorophosphate, 1-butyl-3-methylpyridinium tetrafluoroborate, 1-butyl trifluoromethanesulfonate 3-methylpyridinium salt, bis(trifluoromethanesulfonyl) quinone imine 1-butyl-3-methylpyridinium salt, bis(pentafluoroethanesulfonyl) quinone imine 1-butyl 3-methylpyridinium salt, 1-butyl-4-methylpyridinium hexafluorophosphate, 1-hexylpyridinium tetrafluoroborate, 1-hexylpyridinium hexafluorophosphate, bis(fluorosulfonate) Mercapto) quinone imine 1-hexyl-4-methyl-pyridinium salt, 1-octylpyridinium hexafluorophosphate, N-(trifluoromethanesulfonyl)trifluoroacetamide 1-butylpyridine Anthracene salt, N-(trifluoromethanesulfonyl)trifluoroacetamide 1-butyl-3-methylpyridinium salt, and the like.
咪唑鎓鹽:四氟硼酸1-乙基-3-甲基咪唑鎓鹽、六氟磷酸1-乙基-3-甲基咪唑鎓鹽、乙酸1-乙基-3-甲基咪唑鎓鹽、三氟乙酸1-乙基-3-甲基咪唑鎓鹽、七氟丁酸1-乙基-3-甲基咪唑鎓鹽、三氟甲磺酸1-乙基-3-甲基咪唑鎓鹽、全氟丁磺酸1-乙基-3-甲基咪唑鎓鹽、對甲苯磺酸1-乙基-3-甲基咪唑鎓鹽、二氰胺1-乙基-3-甲基咪唑鎓鹽、雙(三氟甲磺醯基)醯亞胺1-乙基-3-甲基咪唑鎓鹽、雙(五氟乙磺醯基)醯亞胺1-乙基-3-甲基咪唑鎓鹽、三(三氟甲磺醯基)甲烷化物1-乙基-3-甲基咪唑鎓鹽、N-(三氟甲磺醯基)三氟乙醯胺1-乙基-3-甲基咪唑鎓鹽、甲磺酸1-丁基-3-甲基咪唑鎓鹽、四氟硼酸1-丁基-3-甲基咪唑鎓鹽、六氟磷酸1-丁基-3-甲基咪唑鎓鹽、三氟乙酸1-丁基-3-甲基咪唑鎓鹽、七氟丁酸1-丁基-3-甲基咪唑鎓鹽、三氟甲磺酸1-丁基-3-甲基咪唑鎓鹽、全氟丁磺酸1-丁基-3-甲基咪唑鎓鹽、雙(三氟甲磺醯基)醯亞胺1-丁基-3-甲基咪唑鎓鹽、溴化1-己基-3-甲基咪唑鎓鹽、氯化1-己基-3-甲基咪唑鎓鹽、四氟硼酸1-己基-3-甲基咪唑鎓鹽、六氟磷酸1-己基-3-甲基咪唑鎓鹽、三氟甲磺酸1-己基-3-甲基咪唑鎓鹽、四氟硼酸1-辛基-3-甲基咪唑鎓鹽、六氟磷酸1-辛基-3-甲基咪唑鎓鹽、四氟硼酸1-己基-2,3-二甲基咪唑鎓鹽、雙(三氟甲磺醯基)醯亞胺1,2-二甲基-3-丙基咪唑鎓鹽等。Imidazolium salt: 1-ethyl-3-methylimidazolium tetrafluoroborate, 1-ethyl-3-methylimidazolium hexafluorophosphate, 1-ethyl-3-methylimidazolium acetate, 1-ethyl-3-methylimidazolium salt of trifluoroacetic acid, 1-ethyl-3-methylimidazolium salt of heptafluorobutyrate, 1-ethyl-3-methylimidazolium salt of trifluoromethanesulfonate , 1-ethyl-3-methylimidazolium perfluorobutanesulfonate, 1-ethyl-3-methylimidazolium p-toluenesulfonate, 1-ethyl-3-methylimidazolium dicyanamide Salt, bis(trifluoromethanesulfonyl) quinone imine 1-ethyl-3-methylimidazolium salt, bis(pentafluoroethanesulfonyl) quinone imine 1-ethyl-3-methylimidazolium Salt, tris(trifluoromethanesulfonyl)methane 1-ethyl-3-methylimidazolium salt, N-(trifluoromethanesulfonyl)trifluoroacetamide 1-ethyl-3-methyl Imidazolium salt, 1-butyl-3-methylimidazolium methanesulfonate, 1-butyl-3-methylimidazolium tetrafluoroborate, 1-butyl-3-methylimidazolium hexafluorophosphate Salt, 1-butyl-3-methylimidazolium trifluoroacetate, 1-butyl-3-methylimidazolium heptafluorobutyrate, 1-butyl-3-methylimidazolium trifluoromethanesulfonate Bismuth salt, 1-butyl-3-methylimidazolium perfluorobutanesulfonate, bis(trifluoroa) Terpenyl) 1-butyl-3-methylimidazolium salt, 1-hexyl-3-methylimidazolium bromide salt, 1-hexyl-3-methylimidazolium chloride salt, tetrafluoroboric acid 1-hexyl-3-methylimidazolium salt, 1-hexyl-3-methylimidazolium hexafluorophosphate, 1-hexyl-3-methylimidazolium trifluoromethanesulfonate, 1-octyl tetrafluoroborate 3-methylimidazolium salt, 1-octyl-3-methylimidazolium hexafluorophosphate, 1-hexyl-2,3-dimethylimidazolium tetrafluoroborate, bis(trifluoromethanesulfonate) Mercapto) quinone imine 1,2-dimethyl-3-propylimidazolium salt and the like.
吡咯啶鎓鹽:六氟磷酸1-丁基-1-甲基吡咯啶鎓鹽等。Pyrrolidinium salt: 1-butyl-1-methylpyrrolidinium hexafluorophosphate or the like.
四級銨鹽:六氟磷酸四丁基銨鹽、對甲苯磺酸四丁基銨鹽、雙(三氟甲磺醯基)醯亞胺四己基銨鹽、四氟硼酸N,N-二乙基-N-甲基-N-(2-甲氧基乙基)銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-甲基-N-(2-甲氧基乙基)銨鹽、四氟硼酸二烯丙基二甲基銨鹽、三氟甲磺酸二烯丙基二甲基銨鹽、雙(三氟甲磺醯基)醯亞胺二烯丙基二甲基銨鹽、雙(五氟乙磺醯基)醯亞胺二烯丙基二甲基銨鹽、N-(三氟甲磺醯基)三氟乙醯胺二烯丙基二甲基銨鹽、三氟甲磺酸縮水甘油基三甲基銨鹽、雙(三氟甲磺醯基)醯亞胺縮水甘油基三甲基銨鹽、雙(五氟乙磺醯基)醯亞胺縮水甘油基三甲基銨鹽、N-(三氟甲磺醯基)三氟乙醯胺縮水甘油基三甲基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-乙基-N-丙基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-乙基-N-丁基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-乙基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-乙基-N-己基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-乙基-N-庚基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-乙基-N-壬基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N,N-二丙基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-丙基-N-丁基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-丙基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-丙基-N-己基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-丙基-N-庚基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-丁基-N-己基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-丁基-N-庚基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N-戊基-N-己基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二甲基-N,N-二己基銨鹽、雙(三氟甲磺醯基)醯亞胺三甲基庚基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-甲基-N-丙基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-甲基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-甲基-N-庚基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-丙基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺三乙基丙基銨鹽、雙(三氟甲磺醯基)醯亞胺三乙基戊基銨鹽、雙(三氟甲磺醯基)醯亞胺三乙基庚基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二丙基-N-甲基-N-乙基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二丙基-N-甲基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二丙基-N-丁基-N-己基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二丙基-N,N-二己基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二丁基-N-甲基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺N,N-二丁基-N-甲基-N-己基銨鹽、雙(三氟甲磺醯基)醯亞胺三辛基甲基銨鹽、六氟磷酸三辛基甲基銨鹽、雙(三氟甲磺醯基)醯亞胺N-甲基-N-乙基-N-丙基-N-戊基銨鹽、雙(三氟甲磺醯基)醯亞胺(2-羥基乙基)三甲基銨鹽、二甲基亞膦酸(2-羥基乙基)三甲基銨鹽等。Quaternary ammonium salt: tetrabutylammonium hexafluorophosphate, tetrabutylammonium p-toluenesulfonate, bis(trifluoromethanesulfonyl) quinone imine tetrahexylammonium salt, tetrafluoroboric acid N,N-diethyl --N-methyl-N-(2-methoxyethyl)ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-diethyl-N-methyl-N-(2 -Methoxyethyl)ammonium salt, diallyldimethylammonium tetrafluoroborate, diallyldimethylammonium triflate, bis(trifluoromethanesulfonyl) fluorene Diallyldimethylammonium salt, bis(pentafluoroethanesulfonyl)stilbene diallyl diallyldimethylammonium salt, N-(trifluoromethanesulfonyl)trifluoroacetamido diallyl Dimethylammonium salt, glycidyl trimethylammonium triflate, bis(trifluoromethanesulfonyl) fluorene imine glycidyl trimethylammonium salt, bis(pentafluoroethanesulfonyl)醯imino glycidyl trimethylammonium salt, N-(trifluoromethanesulfonyl)trifluoroacetamide glycidyl trimethylammonium salt, bis(trifluoromethanesulfonyl) quinone imine N , N-dimethyl-N-ethyl-N-propyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-ethyl-N-butylammonium salt , bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-B -N-amyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-ethyl-N-hexylammonium salt, bis(trifluoromethanesulfonyl)pyrene Amine N,N-dimethyl-N-ethyl-N-heptyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-ethyl-N-fluorenyl Ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N,N-dipropylammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-di Methyl-N-propyl-N-butylammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-propyl-N-pentyl ammonium salt, double (three Fluoromethanesulfonyl) quinone imine N,N-dimethyl-N-propyl-N-hexylammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N- propyl-N-heptyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-butyl-N-hexylammonium salt, bis(trifluoromethanesulfonyl) N,N-dimethyl-N-butyl-N-heptyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N-pentyl-N- Hexyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dimethyl-N,N-dihexyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine trimethylheptyl Ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-diethyl-N-methyl-N-propyl ammonium , bis(trifluoromethanesulfonyl) quinone imine N,N-diethyl-N-methyl-N-pentyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-di Ethyl-N-methyl-N-heptyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-diethyl-N-propyl-N-pentyl ammonium salt, double (three Fluoromethylsulfonyl) stilbene triethyl propyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine triethylpentyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imide Ethyl heptyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dipropyl-N-methyl-N-ethylammonium salt, bis(trifluoromethanesulfonyl)pyrene Amine N,N-dipropyl-N-methyl-N-pentyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dipropyl-N-butyl-N-hexylammonium Salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dipropyl-N,N-dihexyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dibutyl -N-methyl-N-amylammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dibutyl-N-methyl-N-hexylammonium salt, bis(trifluoromethanesulfonate Mercapto) trimethyl octylmethylammonium salt, trioctylmethylammonium hexafluorophosphate, bis(trifluoromethanesulfonyl) quinone imine N-methyl-N-ethyl-N-propyl keto-N-amyl ammonium salt, bis(trifluoromethanesulfonate Indenylamine (2-hydroxyethyl)trimethylammonium salt, dimethylphosphinic acid (2-hydroxyethyl)trimethylammonium salt, and the like.
若列舉具有無機陽離子之離子性化合物之例子,則有如下者。Examples of the ionic compound having an inorganic cation are as follows.
溴化鋰、碘化鋰、四氟硼酸鋰、六氟磷酸鋰、硫氰酸鋰、過氯酸鋰、三氟甲磺酸鋰、雙(三氟甲磺醯基)醯亞胺鋰、雙(五氟乙磺醯基)醯亞胺鋰、三(三氟甲磺醯基)甲烷化物鋰、雙(氟磺醯基)醯亞胺鉀等。Lithium bromide, lithium iodide, lithium tetrafluoroborate, lithium hexafluorophosphate, lithium thiocyanate, lithium perchlorate, lithium trifluoromethanesulfonate, lithium bis(trifluoromethanesulfonyl) phthalimide, bis(pentafluoroethanesulfonate) Lithium sulfonate lithium, bis(trifluoromethanesulfonyl)methide lithium, bis(fluorosulfonyl) quinone potassium, and the like.
上文所例示之具有有機陽離子之離子性化合物及具有無機陽離子之離子性化合物分別具有抗衡離子(陰離子)。因此,先前敍述之具有有機陰離子之離子性化合物及具有無機陰離子之離子性化合物的例可於以上所揭示之化合物中找出。The ionic compound having an organic cation and the ionic compound having an inorganic cation exemplified above have a counter ion (anion), respectively. Therefore, examples of the previously described ionic compound having an organic anion and an ionic compound having an inorganic anion can be found in the compounds disclosed above.
構成離子性化合物之陽離子成分,尤其好的是具有吡啶鎓環者。另一方面,構成離子性化合物之陰離子成分包含氟原子,就提供抗靜電性能優異之離子性化合物而言較好,尤其好的是雙(氟磺醯基)醯亞胺陰離子[(FSO2)2N-]。The cation component constituting the ionic compound is particularly preferably a pyridinium ring. On the other hand, the anion component constituting the ionic compound contains a fluorine atom, and it is preferable to provide an ionic compound excellent in antistatic property, and particularly preferably a bis(fluorosulfonyl) quinone imine anion [(FSO 2 ). 2 N - ].
可成為抗靜電劑之導電性微粒子通常可為具有導電性之無機粒子,例如可列舉:摻雜有銻之氧化錫、摻雜有磷之氧化錫、氧化銻、銻酸鋅、氧化鈦、氧化鋅、ITO(銦錫複合氧化物,Indium Tin Oxide)等。The conductive fine particles which can be an antistatic agent are usually inorganic particles having conductivity, and examples thereof include tin oxide doped with antimony, tin oxide doped with phosphorus, antimony oxide, zinc antimonate, titanium oxide, and oxidation. Zinc, ITO (Indium Tin Oxide), etc.
可成為抗靜電劑之導電性高分子,例如為聚苯胺、聚吡咯、聚乙炔、聚噻吩等。A conductive polymer which can be an antistatic agent is, for example, polyaniline, polypyrrole, polyacetylene or polythiophene.
以上說明之抗靜電劑中,就與活性能量線硬化性樹脂組合物之相容性優異方面而言,較好的是使用離子性化合物。Among the antistatic agents described above, it is preferred to use an ionic compound in terms of excellent compatibility with the active energy ray-curable resin composition.
本發明之偏光板上所設置之防眩層及保護層較好的是具有光學透明性,因此較好的是所使用之抗靜電劑不產生光散射等,不抑制防眩層及保護層之光學透明性者。The antiglare layer and the protective layer provided on the polarizing plate of the present invention preferably have optical transparency. Therefore, it is preferred that the antistatic agent used does not cause light scattering or the like, and does not inhibit the antiglare layer and the protective layer. Optical transparency.
抗靜電劑相對於包含活性能量線硬化性化合物及光聚合起始劑之活性能量線硬化性樹脂組合物100重量份,較好的是以0.5~20重量份之比例調配,更好的是2~15重量份,更好的是4~10重量份。若抗靜電劑之調配量相對於活性能量線硬化性樹脂組合物100重量份而未達0.5重量份,則變得難以獲得充分之抗靜電性能。另一方面,若抗靜電劑之調配量相對於活性能量線硬化性樹脂組合物100重量份而超過20重量份,則有時偏光膜與防眩層及/或保護層之密著性下降。再者,抗靜電劑之最佳量根據所使用之抗靜電劑之種類、或活性能量線硬化性化合物之種類等而有所不同,因此較好的是以所獲得之防眩層及/或保護層之表面電阻值為1×1012 Ω/□以下、進而1×1011 Ω/□以下之方式,於上述範圍內調整調配量。The antistatic agent is preferably formulated in an amount of 0.5 to 20 parts by weight, more preferably 2 parts by weight, based on 100 parts by weight of the active energy ray-curable resin composition containing the active energy ray-curable compound and the photopolymerization initiator. ~15 parts by weight, more preferably 4 to 10 parts by weight. When the amount of the antistatic agent is less than 0.5 part by weight based on 100 parts by weight of the active energy ray-curable resin composition, it becomes difficult to obtain sufficient antistatic properties. On the other hand, when the amount of the antistatic agent is more than 20 parts by weight based on 100 parts by weight of the active energy ray-curable resin composition, the adhesion between the polarizing film and the antiglare layer and/or the protective layer may be lowered. Further, the optimum amount of the antistatic agent varies depending on the type of the antistatic agent to be used, the type of the active energy ray-curable compound, and the like, and therefore it is preferred to obtain the antiglare layer and/or The surface resistivity of the protective layer is 1×10 12 Ω/□ or less, and further 1×10 11 Ω/□ or less, and the blending amount is adjusted within the above range.
進而,活性能量線硬化性樹脂組合物可視需要包含溶劑。溶劑可根據構成活性能量線硬化性樹脂組合物之成分之溶解性而適當選擇。作為通常所使用之溶劑,可列舉:正己烷或環己烷之類的脂肪族烴類;甲苯或二甲苯之類的芳香族烴類;甲醇、乙醇、丙醇、異丙醇、正丁醇之類的醇類;丙酮、甲基乙基酮、甲基異丁基酮、環己酮之類的酮類;乙酸甲酯、乙酸乙酯、乙酸丁酯之類的酯類;甲基溶纖劑、乙基溶纖劑、丁基溶纖劑之類的溶纖劑類;二氯甲烷或氯仿之類的鹵化烴類等。溶劑之調配比例係根據基於成膜性等加工目的進行黏度調整等觀點而適當決定。Further, the active energy ray-curable resin composition may optionally contain a solvent. The solvent can be appropriately selected depending on the solubility of the components constituting the active energy ray-curable resin composition. Examples of the solvent to be used generally include aliphatic hydrocarbons such as n-hexane or cyclohexane; aromatic hydrocarbons such as toluene or xylene; methanol, ethanol, propanol, isopropanol, and n-butanol. Alcohols such as acetone, methyl ethyl ketone, methyl isobutyl ketone, ketones such as cyclohexanone; esters such as methyl acetate, ethyl acetate and butyl acetate; A cellosolve such as a fiber, an ethyl cellosolve or a butyl cellosolve; a halogenated hydrocarbon such as dichloromethane or chloroform. The ratio of the solvent to be blended is appropriately determined depending on the viewpoint of viscosity adjustment based on processing purposes such as film formation properties.
就薄型輕量性、保護功能、操作性等觀點而言,防眩層、保護層之厚度分別較好的是1~35 μm,更好的是20 μm以下。再者,表面具有凹凸之防眩層之厚度係指凹凸之頂點與底面(偏光膜側之面)之間的直線距離。該等之厚度可利用下述實施例所示之接觸式膜厚測定器測定例如形成有防眩層或保護層之偏光板整體之膜厚,並自測得之偏光板整體之膜厚減去偏光膜之膜厚而求出。又,亦可藉由剖面之顯微鏡觀察而求出防眩層或保護層之膜厚。防眩層之表面之凹凸,可以防眩層可發揮下述光學特性(防眩性)之方式藉由該領域中眾所周知之方法適當地形成。The thickness of the antiglare layer and the protective layer is preferably from 1 to 35 μm, more preferably 20 μm or less, from the viewpoints of thinness, lightness, protection function, and handleability. Further, the thickness of the antiglare layer having irregularities on the surface means the linear distance between the vertex of the unevenness and the bottom surface (the surface on the polarizing film side). The thickness of the polarizing plate in which the antiglare layer or the protective layer is formed can be measured by the contact film thickness measuring device shown in the following examples, and the film thickness of the entire polarizing plate is measured. The film thickness of the polarizing film was determined. Further, the film thickness of the antiglare layer or the protective layer can be obtained by microscopic observation of the cross section. The unevenness on the surface of the anti-glare layer can be suitably formed by a method well known in the art in such a manner that the anti-glare layer can exhibit the following optical characteristics (anti-glare property).
(偏光板之光學特性)(Optical characteristics of polarizing plate)
於偏光膜之單面直接形成有上述防眩層之本發明的偏光板,為了防止泛白,有效地抑制應用於高精細圖像顯示裝置時之眩光,總霧度較好的是5~25%。總霧度可依據JIS K 7136所示之方法來測定。若總霧度超過25%,則應用於圖像顯示裝置時,結果畫面變暗,有損視認性,故而不佳。另一方面,若低於5%,則難以發揮充分之防眩性。The polarizing plate of the present invention in which the antiglare layer is directly formed on one surface of the polarizing film, and in order to prevent whitening, the glare applied to the high-definition image display device is effectively suppressed, and the total haze is preferably 5 to 25 %. The total haze can be measured in accordance with the method shown in JIS K 7136. When the total haze exceeds 25%, when it is applied to an image display device, the result screen becomes dark and the visibility is impaired, which is not preferable. On the other hand, if it is less than 5%, it is difficult to exhibit sufficient antiglare property.
關於本發明之偏光板,使用暗部與明部之寬度為0.5 mm、1.0 mm及2.0 mm之3種光學梳,以光之入射角45°測定的反射清晰度之和較好的是40%以下。反射清晰度係利用JIS K 7105所規定之方法來測定。該規格中,作為像清晰度測定所使用之光學梳,規定為以暗部與明部之寬度之比為1:1,其寬度為0.125 mm、0.5 mm、1.0 mm及2.0 mm之4種。其中,於使用寬度0.125 mm之光學梳之情形時,關於通常成為防眩層之形成有微細凹凸之膜,由於其測定值之誤差變大,因此不將使用寬度0.125 mm之光學梳之情形時之測定值加入總和中,而選用寬度0.5 mm、1.0 mm及2.0 mm之3種光學梳測定之像清晰度的總和,稱為反射清晰度。該定義之情形時之反射清晰度之最大值為300%。若該定義之反射清晰度超過40%,則光源等之圖像會清晰地映入,使防眩性較差,故而不佳。With regard to the polarizing plate of the present invention, three kinds of optical combs having a width of 0.5 mm, 1.0 mm, and 2.0 mm in the dark portion and the bright portion are used, and the sum of reflection sharpness measured at an incident angle of light of 45° is preferably 40% or less. . The reflection sharpness was measured by the method specified in JIS K 7105. In this specification, as an optical comb used for image sharpness measurement, the ratio of the width of the dark portion to the bright portion is 1:1, and the width is 0.125 mm, 0.5 mm, 1.0 mm, and 2.0 mm. In the case of using an optical comb having a width of 0.125 mm, the film having fine irregularities which is usually formed as an anti-glare layer has a large error in the measured value, so that an optical comb having a width of 0.125 mm is not used. The measured values are added to the sum, and the sum of the sharpness of the images measured by three kinds of optical combs with widths of 0.5 mm, 1.0 mm and 2.0 mm is called reflection resolution. In the case of this definition, the maximum reflection resolution is 300%. If the definition of the reflection resolution exceeds 40%, the image of the light source or the like is clearly reflected, and the anti-glare property is poor, which is not preferable.
(偏光板之製造方法)(Manufacturing method of polarizing plate)
製造於偏光膜之單面具備防眩層之偏光板的方法並無特別限定,可使用先前眾所周知之方法。例如,存在將分散有填充料(透光性微粒子)之活性能量線硬化性樹脂組合物塗佈於偏光膜上,調整塗佈膜厚使填充料露出至塗膜表面,藉此形成無規凹凸之方法;或不含有填充料,僅以塗膜之表面所形成之微細凹凸表現防眩性的方法。The method of producing the polarizing plate having the antiglare layer on one side of the polarizing film is not particularly limited, and a conventionally known method can be used. For example, an active energy ray-curable resin composition in which a filler (translucent fine particles) is dispersed is applied onto a polarizing film, and the coating film thickness is adjusted to expose the filler to the surface of the coating film, thereby forming random irregularities. The method or the method of expressing the anti-glare property only by the fine unevenness formed on the surface of the coating film without containing the filler.
於藉由將分散有填充料之活性能量線硬化性樹脂組合物塗佈於偏光膜上而形成防眩層之情形時,填充料若為透光性則無特別限制,可使用先前眾所周知之無機或有機粒子。例如作為無機微粒子,可列舉如下之代表例:碳酸鈣、硫酸鋇、氧化鈦、氫氧化鋁、二氧化矽、玻璃、滑石、雲母、白煙(white carbon)、氧化鎂、氧化鋅等、及利用脂肪酸等對該等無機粒子實施表面處理而成者等。又,作為有機微粒子,可列舉如下之代表例:三聚氰胺珠粒、聚甲基丙烯酸甲酯珠粒、甲基丙烯酸甲酯/苯乙烯共聚物樹脂珠粒、聚碳酸酯珠粒、聚乙烯珠粒、聚氯乙烯珠粒、聚矽氧樹脂珠粒等樹脂粒子。再者,填充料之粒徑,例如於使用二氧化矽等無機微粒子之情形時,重量平均粒徑較好的是1~5 μm之範圍內,例如於使用樹脂粒子之情形時,重量平均粒徑較好的是在2~10 μm之範圍內。When the active energy ray-curable resin composition in which the filler is dispersed is applied to the polarizing film to form an antiglare layer, the filler is not particularly limited as long as it is translucent, and the previously known inorganic can be used. Or organic particles. For example, examples of the inorganic fine particles include calcium carbonate, barium sulfate, titanium oxide, aluminum hydroxide, cerium oxide, glass, talc, mica, white carbon, magnesium oxide, zinc oxide, and the like. The inorganic particles are subjected to surface treatment using a fatty acid or the like. Further, examples of the organic fine particles include melamine beads, polymethyl methacrylate beads, methyl methacrylate/styrene copolymer resin beads, polycarbonate beads, and polyethylene beads. Resin particles such as polyvinyl chloride beads and polyoxyxene resin beads. Further, when the particle diameter of the filler is, for example, in the case of using inorganic fine particles such as cerium oxide, the weight average particle diameter is preferably in the range of 1 to 5 μm, for example, in the case of using resin particles, the weight average particle size. The diameter is preferably in the range of 2 to 10 μm.
不含有填充料,僅以塗膜之表面所形成之微細凹凸表現防眩性的方法,例如如日本專利特開2006-53371號公報(專利文獻6)等所揭示,可使用形成有微細凹凸形狀之模具,將該模具之表面形狀轉印至塗膜上。表面形狀對塗膜之轉印係藉由壓紋而進行。A method of exhibiting an anti-glare property by using a fine unevenness formed on the surface of a coating film, and a fine uneven shape can be used, as disclosed in Japanese Laid-Open Patent Publication No. 2006-53371 (Patent Document 6). The mold is used to transfer the surface shape of the mold to the coating film. The transfer of the surface shape to the coating film is performed by embossing.
UV壓紋法係於偏光膜之表面形成活性能量線硬化性樹脂組合物之塗膜層(活性能量線硬化性樹脂組合物層),將活性能量線硬化性樹脂組合物層按壓至上述形成有微細凹凸之模具的凹凸面同時使之硬化,藉此使模具之凹凸面轉印至活性能量線硬化性樹脂組合物層。具體而言,於偏光膜上塗覆活性能量線硬化性樹脂組合物,視需要加以乾燥後,將所獲得之活性能量線硬化性樹脂組合物層以密著於上述模具之凹凸面的狀態下,照射可見光線、紫外線、X射線、電子束等活性能量線,使活性能量線硬化性樹脂組合物層硬化,其次,自上述模具將形成有硬化後之活性能量線硬化性樹脂組合物層之偏光膜剝離,藉此使上述模具之形狀轉印至活性能量線硬化性樹脂組合物之塗膜層。The UV embossing method forms a coating layer (active energy ray-curable resin composition layer) of an active energy ray-curable resin composition on the surface of a polarizing film, and presses the active energy ray-curable resin composition layer to the above-mentioned The uneven surface of the mold of the fine unevenness is simultaneously hardened, whereby the uneven surface of the mold is transferred to the active energy ray-curable resin composition layer. Specifically, the active energy ray-curable resin composition is applied onto the polarizing film, and if necessary, the obtained active energy ray-curable resin composition layer is adhered to the uneven surface of the mold. The active energy ray-curable resin composition layer is cured by irradiation with an active energy ray such as visible light, ultraviolet light, X-ray or electron beam, and secondly, polarized light of the cured active energy ray-curable resin composition layer is formed from the mold. The film is peeled off, whereby the shape of the above mold is transferred to the coating layer of the active energy ray-curable resin composition.
又,作為不含有填充料,僅以塗膜之表面所形成的微細凹凸表現防眩性之方法的其他形態,亦可採用:使用表面具有微細凹凸之賦型膜,將該賦型膜之形狀轉印至活性能量線硬化性樹脂組合物之塗膜層(活性能量線硬化性樹脂組合物層)的方法。具體而言,於具有柔軟性且至少其單面具有微細凹凸之賦型膜的凹凸面塗覆上述活性能量線硬化性樹脂組合物,視需要加以乾燥後,以其塗覆面成為貼合面之方式將其與偏光膜貼合。其次,藉由對該積層體照射活性能量線,使包含活性能量線硬化性樹脂組合物之塗膜硬化後,將上述賦型膜剝離,使凹凸轉印至形成於偏光膜之表面的塗膜層上。Further, as another embodiment of the method of expressing the anti-glare property only by the fine unevenness formed on the surface of the coating film, the shape of the forming film may be used as the forming film having fine irregularities on the surface. A method of transferring to a coating layer (active energy ray-curable resin composition layer) of an active energy ray-curable resin composition. Specifically, the active energy ray-curable resin composition is applied to an uneven surface of an adhesive film having flexibility and at least a fine unevenness on one side thereof, and if necessary, dried, and the coated surface is a bonding surface. It is attached to the polarizing film in a manner. Then, by irradiating the laminated body with an active energy ray, the coating film containing the active energy ray-curable resin composition is cured, and then the above-mentioned shaping film is peeled off, and the unevenness is transferred to the coating film formed on the surface of the polarizing film. On the floor.
又,亦可將活性能量線硬化性樹脂組合物直接塗覆於偏光膜,視需要加以乾燥,以其塗覆面成為貼合面之方式,貼合於上述賦型膜之凹凸面後,利用與上述相同之方法進行活性能量線硬化性樹脂組合物層之硬化、及賦型膜之剝離。Further, the active energy ray-curable resin composition may be directly applied to a polarizing film, dried as necessary, and bonded to the uneven surface of the above-mentioned shaped film so that the coated surface thereof becomes a bonding surface, and In the same manner as described above, the active energy ray-curable resin composition layer is cured and the formed film is peeled off.
此處,作為賦型膜,可使用聚對苯二甲酸乙二酯膜、聚碳酸酯膜、三乙醯纖維素膜、降烯系樹脂膜、聚酯膜、聚苯乙烯膜等。Here, as the shaping film, a polyethylene terephthalate film, a polycarbonate film, a triacetyl cellulose film, or a film can be used. An olefin resin film, a polyester film, a polystyrene film, or the like.
活性能量線硬化性樹脂組合物之塗覆方法並無特別限定,例如可利用刮刀、線棒、模塗佈機、卡馬(comma)塗佈機、凹版印刷塗佈機等各種塗覆方式。又,亦可採用於偏光膜與模具或賦型膜之間滴加上述活性能量線硬化性樹脂組合物後,利用輥等進行加壓而使之均勻攤開之方法,作為該情形時之輥之材質,可使用金屬或橡膠等。又,於採用使於偏光膜與模具或賦型膜之間滴加上述活性能量線硬化性樹脂組合物者通過輥與輥之間,進行加壓而使之攤開的方法之情形時,該等兩個輥可為相同材質亦可為不同材質。The coating method of the active energy ray-curable resin composition is not particularly limited, and for example, various coating methods such as a doctor blade, a wire bar, a die coater, a comma coater, and a gravure coater can be used. In addition, a method in which the active energy ray-curable resin composition is dropped between a polarizing film, a mold, or an adhesive film, and then pressurized by a roller or the like to uniformly spread the film is used as a roll in this case. For the material, metal or rubber can be used. In the case where a method of applying the active energy ray-curable resin composition between the polarizing film and the mold or the forming film by applying a pressure between the roll and the roll is carried out, the method is carried out. The two rollers can be of the same material or different materials.
於本發明中,於偏光膜之與防眩層之相反面進而形成包含活性能量線硬化性樹脂組合物之硬化物的保護層之情形時,其方法可採用與設置上述防眩層之情形相同的方法。其中,此處無需使用具有微細凹凸形狀之模具或賦型膜,可使用平滑之輥或平滑之基材膜。於防眩層形成於偏光膜之單面,保護層形成於另一面之情形時,其順序可為於形成防眩層後形成保護層,亦可相反,亦可兩面同時進行。其中,若考慮製造步驟,則最好的是於偏光膜之兩面同時形成防眩層及保護層之方法。於該情形時,若照射活性能量線可使照射側之相反面的塗膜充分硬化,則可僅自積層體之一側進行照射,亦可自積層體之兩面照射。In the present invention, in the case where a protective layer containing a cured product of an active energy ray-curable resin composition is formed on the opposite side of the polarizing film from the antiglare layer, the method can be the same as in the case of providing the above antiglare layer. Methods. Here, it is not necessary to use a mold having a fine uneven shape or a forming film, and a smooth roll or a smooth base film can be used. When the anti-glare layer is formed on one side of the polarizing film and the protective layer is formed on the other side, the order may be to form a protective layer after forming the anti-glare layer, or vice versa. Among them, in consideration of the production steps, it is preferable to form the antiglare layer and the protective layer simultaneously on both surfaces of the polarizing film. In this case, when the active energy ray is irradiated so that the coating film on the opposite side of the illuminating side can be sufficiently cured, it can be irradiated only from one side of the laminated body, or can be irradiated from both sides of the laminated body.
於藉由照射活性能量線而進行硬化之情形時,所利用之光源並無特別限定,可使用波長400 nm以下具有發光分佈之例如低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、化學燈、黑光燈管、微波激發水銀燈、金屬鹵化物燈等。對活性能量線硬化性樹脂組合物之照射強度根據組合物而有所不同,可有效地活化光陽離子聚合起始劑及/或光自由基聚合起始劑的波長區域之照射強度較好的是10~2500 mW/cm2。若對活性能量線硬化性樹脂組合物之光照射強度未達10 mW/cm2,則反應時間變得過長,若超過2500 mW/cm2,則可能因自燈輻射之熱量及活性能量線硬化性樹脂組合物聚合時之發熱,而產生活性能量線硬化性樹脂組合物之黃變或偏光膜之劣化。對活性能量線硬化性樹脂組合物之光照射時間係對每個組合物進行控制,同樣並無特別限定,較好的是以照射強度與照射時間之乘積之形式所表示的累計光量成為10~2500 mJ/cm2之方式進行設定。若對活性能量線硬化性樹脂組合物之累計光量未達10 mJ/cm2,則可能源自聚合起始劑之活性物質的產生不充分,所獲得之防眩層及/或保護層之硬化變得不充分。又,若累計光量超過2500 mJ/cm2,則照射時間變得非常長,不利於生產性提高。再者,較好的是於偏光膜之偏光度、透過率等各種性能不會下降之範圍內照射活性能量線。In the case of curing by irradiation with an active energy ray, the light source to be used is not particularly limited, and for example, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp having a light-emitting distribution with a wavelength of 400 nm or less can be used. , black light tube, microwave excited mercury lamp, metal halide lamp, etc. The irradiation intensity of the active energy ray-curable resin composition varies depending on the composition, and the irradiation intensity of the wavelength region of the photocationic polymerization initiator and/or the photoradical polymerization initiator can be effectively activated. 10~2500 mW/cm 2 . When the light irradiation intensity of the active energy ray-curable resin composition is less than 10 mW/cm 2 , the reaction time becomes too long, and if it exceeds 2500 mW/cm 2 , the heat and the active energy ray may be radiated from the lamp. When the curable resin composition is heated during polymerization, yellowing of the active energy ray-curable resin composition or deterioration of the polarizing film occurs. The light irradiation time of the active energy ray-curable resin composition is controlled for each composition, and is also not particularly limited. It is preferred that the cumulative light amount expressed as a product of the irradiation intensity and the irradiation time becomes 10~. Set by 2500 mJ/cm 2 . If the cumulative light amount of the active energy ray-curable resin composition is less than 10 mJ/cm 2 , the active material derived from the polymerization initiator may be insufficiently produced, and the obtained anti-glare layer and/or the protective layer may be hardened. Become inadequate. Further, when the integrated light amount exceeds 2,500 mJ/cm 2 , the irradiation time becomes extremely long, which is disadvantageous for productivity improvement. Further, it is preferred that the active energy ray is irradiated in a range in which various properties such as the degree of polarization and transmittance of the polarizing film are not lowered.
(複合偏光板)(composite polarizer)
於本發明中,於偏光膜之一面形成有防眩層,於另一面形成有保護層之情形時,如圖3所示,可於該保護層之外表面視需要積層相位差板而製成複合偏光板。此處,相位差板係用於補償液晶單元之相位差等。作為其例,可列舉:包含各種塑膠之延伸膜等之雙折射性膜、配向固定有圓盤型液晶或向列型液晶之膜、於膜基材上形成有上述液晶層者等。於該情形時,較好的是使用三乙醯纖維素等纖維素系膜作為支持配向液晶層之膜基材。In the present invention, when an anti-glare layer is formed on one surface of the polarizing film and a protective layer is formed on the other surface, as shown in FIG. 3, a phase difference plate may be laminated on the outer surface of the protective layer as needed. Composite polarizer. Here, the phase difference plate is used to compensate for the phase difference of the liquid crystal cell and the like. Examples thereof include a birefringent film including a stretched film of various plastics, a film in which a discotic liquid crystal or a nematic liquid crystal is fixed, and a liquid crystal layer formed on the film substrate. In this case, it is preferred to use a cellulose-based film such as triacetyl cellulose as a film substrate supporting the alignment liquid crystal layer.
作為形成雙折射性膜之塑膠之具體例,可列舉:聚碳酸酯、聚乙烯醇、聚苯乙烯、聚甲基丙烯酸甲酯、聚丙烯等聚烯烴、降烯系樹脂、聚芳酯、聚醯胺等。延伸膜可為利用單軸或雙軸等適當方式處理而成者。又,可為與熱收縮性膜接著之狀態下施加收縮力及/或延伸力,藉此控制膜之厚度方向之折射率的雙折射性膜。又,為了控制寬頻帶化等光學特性,可將2片以上之相位差板組合使用。Specific examples of the plastic forming the birefringent film include polyolefins such as polycarbonate, polyvinyl alcohol, polystyrene, polymethyl methacrylate, and polypropylene. An olefinic resin, a polyarylate, a polyamine or the like. The stretch film can be processed by a suitable method such as uniaxial or biaxial. Further, a birefringent film which is capable of controlling the refractive index in the thickness direction of the film by applying a shrinking force and/or an extending force to the heat-shrinkable film may be used. Further, in order to control optical characteristics such as widening, two or more phase difference plates can be used in combination.
於保護層對該相位差板具有接著力之情形時,相位差板對保護層之貼合可藉由直接貼合兩者而進行,或亦可使用接著劑或黏著劑而進行。相位差板彼此之貼合亦可使用接著劑或黏著劑。就接著作業之簡便性或防止光學應變之產生等觀點而言,較好的是使用黏著劑(亦稱為感壓接著劑)。作為黏著劑,可使用丙烯酸系聚合物、或聚矽氧系聚合物、聚酯或聚胺基甲酸酯、聚醚等作為基礎聚合物者。其中,較好的是使用如丙烯酸系黏著劑之類的,光學透明性優異,保持適度之濕潤性或凝聚力,接著性亦優異,進而具有耐候性或耐熱性等,且於加熱或加濕條件下不產生隆起或剝離等剝離問題者。於丙烯酸系黏著劑中,以玻璃轉移溫度較好的是25℃以下、更好的是0℃以下之方式調配具有甲基、乙基或丁基等碳數20以下之烷基的(甲基)丙烯酸烷基酯、與包含(甲基)丙烯酸或(甲基)丙烯酸羥基乙酯等之含官能基丙烯酸系單體而成的重量平均分子量為10萬以上之丙烯酸系共聚物,可用作基礎聚合物。When the protective layer has an adhesive force on the phase difference plate, the bonding of the phase difference plate to the protective layer can be performed by directly bonding the two, or an adhesive or an adhesive can be used. The adhesion of the phase difference plates to each other may also be carried out using an adhesive or an adhesive. From the standpoint of the simplicity of the work or the prevention of the occurrence of optical strain, it is preferred to use an adhesive (also referred to as a pressure-sensitive adhesive). As the adhesive, an acrylic polymer, a polyoxymethylene polymer, a polyester, a polyurethane, a polyether or the like can be used as the base polymer. Among them, it is preferred to use, for example, an acrylic adhesive, which is excellent in optical transparency, maintains moderate wettability or cohesive force, and is excellent in adhesion, and further has weather resistance, heat resistance, etc., and is heated or humidified. There is no problem of peeling such as bulging or peeling. In the acrylic pressure-sensitive adhesive, a methyl group having a carbon number of 20 or less such as a methyl group, an ethyl group or a butyl group is preferably added at a temperature at which the glass transition temperature is preferably 25° C. or lower, more preferably 0° C. or lower. An alkyl acrylate and an acrylic copolymer having a weight average molecular weight of 100,000 or more and a functional group-containing acrylic monomer such as (meth)acrylic acid or hydroxyethyl (meth)acrylate Base polymer.
又,相位差板可直接用於本發明之複合偏光板之製造,亦可對與保護層之貼合面進行電暈放電處理、電漿處理等易接著處理後,供於與保護層之貼合。Moreover, the phase difference plate can be directly used for the manufacture of the composite polarizing plate of the present invention, and can be applied to the protective layer after the surface of the protective layer is subjected to corona discharge treatment, plasma treatment, etc. Hehe.
(黏著劑層)(adhesive layer)
又,於本發明之偏光板上可設置黏著劑層。該黏著劑層例如可用於與液晶單元之貼合、與上述相位差板之貼合、與其他層之貼合。黏著劑可使用以丙烯酸系聚合物、或聚矽氧系聚合物、聚酯或聚胺基甲酸酯、聚醚等作為基礎聚合物者。其中,較好的是選用如丙烯酸系黏著劑之類的,光學透明性優異,保持適度之濕潤性或凝聚力,接著性亦優異,進而具有耐候性或耐熱性等,且於加熱或加濕條件下不產生隆起或剝離等剝離問題者。於丙烯酸系黏著劑中,以玻璃轉移溫度較好的是25℃以下、更好的是0℃以下之方式調配具有甲基、乙基或丁基等碳數20以下之烷基的(甲基)丙烯酸烷基酯、與包含(甲基)丙烯酸或(甲基)丙烯酸羥基乙酯等之含官能基丙烯酸系單體而成的重量平均分子量為10萬以上之丙烯酸系共聚物,可用作基礎聚合物。Further, an adhesive layer may be provided on the polarizing plate of the present invention. The pressure-sensitive adhesive layer can be used, for example, for bonding to a liquid crystal cell, bonding to the phase difference plate, and bonding to another layer. As the adhesive, an acrylic polymer, a polyoxymethylene polymer, a polyester or a polyurethane, a polyether or the like can be used as the base polymer. Among them, it is preferred to use, for example, an acrylic adhesive, which is excellent in optical transparency, maintains moderate wettability or cohesive force, and is excellent in adhesion, and further has weather resistance, heat resistance, etc., and is heated or humidified. There is no problem of peeling such as bulging or peeling. In the acrylic pressure-sensitive adhesive, a methyl group having a carbon number of 20 or less such as a methyl group, an ethyl group or a butyl group is preferably added at a temperature at which the glass transition temperature is preferably 25° C. or lower, more preferably 0° C. or lower. An alkyl acrylate and an acrylic copolymer having a weight average molecular weight of 100,000 or more and a functional group-containing acrylic monomer such as (meth)acrylic acid or hydroxyethyl (meth)acrylate Base polymer.
黏著劑層之形成例如可藉由如下方式等而進行:於甲苯或乙酸乙酯等有機溶劑中溶解或分散如上所述之基礎聚合物等之黏著劑組合物,而製備10~40重量%之溶液,於保護膜上預先形成黏著劑層,將其移至偏光板上,藉此形成黏著劑層。黏著劑較好的是使用以上述丙烯酸系聚合物作為基礎聚合物者等。黏著劑層之厚度係根據其接著力等而決定,通常為1~50 μm之範圍。The formation of the adhesive layer can be carried out, for example, by dissolving or dispersing the adhesive composition of the base polymer or the like as described above in an organic solvent such as toluene or ethyl acetate to prepare 10 to 40% by weight. The solution was previously formed with an adhesive layer on the protective film, which was transferred to a polarizing plate, thereby forming an adhesive layer. As the adhesive, those using the above acrylic polymer as a base polymer are preferably used. The thickness of the adhesive layer is determined according to the adhesion force, etc., and is usually in the range of 1 to 50 μm.
黏著劑層中可視需要調配包含玻璃纖維、玻璃珠粒、樹脂珠粒、金屬粉等無機粉末等之填充劑,顏料,著色劑,抗氧化劑,紫外線吸收劑等。紫外線吸收劑有:水楊酸酯系化合物、二苯甲酮系化合物、苯并三唑系化合物、氰基丙烯酸酯系化合物、鎳錯鹽系化合物等。Fillers, pigments, colorants, antioxidants, ultraviolet absorbers, and the like, which include inorganic powders such as glass fibers, glass beads, resin beads, and metal powder, may be blended in the adhesive layer. Examples of the ultraviolet absorber include a salicylate-based compound, a benzophenone-based compound, a benzotriazole-based compound, a cyanoacrylate-based compound, and a nickel-salted salt-based compound.
(液晶顯示裝置)(liquid crystal display device)
本發明之偏光板或複合偏光板可較好地應用於液晶顯示裝置。此時,構成本發明之偏光板或複合偏光板之防眩層與偏光膜中,係以偏光膜成為液晶單元側之方式進行積層。The polarizing plate or the composite polarizing plate of the present invention can be preferably applied to a liquid crystal display device. In this case, the antiglare layer and the polarizing film which constitute the polarizing plate or the composite polarizing plate of the present invention are laminated such that the polarizing film becomes the liquid crystal cell side.
以下,列舉實施例進一步具體說明本發明,但本發明並不受該等例之限定。例中,若無特別說明,則表示使用量或含量之「份」及「%」為重量基準。Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited by the examples. In the example, unless otherwise stated, the “parts” and “%” of the usage amount or content are used as the weight basis.
(製造例1:偏光膜之製作)(Manufacturing Example 1: Production of polarizing film)
將平均聚合度約2400、皂化度99.9莫耳%以上且厚度75 μm之聚乙烯醇膜浸漬於30℃之純水中後,於30℃下浸漬於碘/碘化鉀/水之重量比為0.02/2/100之水溶液中,而進行碘染色。其後,於56.5℃下浸漬於碘化鉀/硼酸/水之重量比為12/5/100之水溶液中,而進行硼酸處理(交聯處理)。繼續於8℃之純水中進行清洗後,於65℃下加以乾燥,而獲得聚乙烯醇上吸附配向有碘之偏光膜。延伸主要於碘染色及硼酸處理之步驟中進行,總延伸倍率為5.3倍。The polyvinyl alcohol film having an average polymerization degree of about 2400, a degree of saponification of 99.9 mol% or more and a thickness of 75 μm was immersed in pure water at 30 ° C, and then immersed in an iodine/potassium iodide/water weight ratio of 0.02 / at 30 ° C. Iodine dyeing was carried out in an aqueous solution of 2/100. Thereafter, it was immersed in an aqueous solution of potassium iodide/boric acid/water in a weight ratio of 12/5/100 at 56.5 ° C to carry out boric acid treatment (crosslinking treatment). After continuing to wash in pure water at 8 ° C, it was dried at 65 ° C to obtain a polarizing film on the polyvinyl alcohol adsorbed to the iodine. The extension was carried out mainly in the steps of iodine dyeing and boric acid treatment, and the total stretching ratio was 5.3 times.
(製造例2:活性能量線硬化性樹脂組合物A之製備)(Production Example 2: Preparation of Active Energy ray-curable resin composition A)
將以下各成分加以混合,而製備活性能量線硬化性樹脂組合物A。The active energy ray-curable resin composition A was prepared by mixing the following components.
‧3,4-環氧環己羧酸3,4-環氧環己基甲酯(Celloxide 2021P,Daicel化學(股)製造):35份‧3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester (Celloxide 2021P, manufactured by Daicel Chemical Co., Ltd.): 35 parts
‧雙[(3-乙基-3-氧雜環丁基)甲基]醚(Aron Oxetane OXT-221,東亞合成(股)製造):15份‧Bis[(3-ethyl-3-oxetanyl)methyl]ether (Aron Oxetane OXT-221, manufactured by East Asia Synthetic Co., Ltd.): 15 parts
‧羥基三甲基乙醛與三羥甲基丙烷之縮醛化合物之二丙烯酸酯(A-DOG,新中村化學工業(股)製造):50份‧ Diacrylate of acetal trimethylacetaldehyde and trimethylolpropane acetal compound (A-DOG, manufactured by Shin-Nakamura Chemical Co., Ltd.): 50 parts
‧2-羥基-2-甲基-1-苯基丙烷-1-酮(DAROCUR 1173,Ciba公司製造,光自由基聚合起始劑):2.5份‧2-Hydroxy-2-methyl-1-phenylpropan-1-one (DAROCUR 1173, manufactured by Ciba, photoradical polymerization initiator): 2.5 parts
‧雙六氟磷酸4,4'-雙(二苯基鋶基)二苯基硫醚系光陽離子聚合起始劑(SP-150,ADEKA(股)製造):2.5份。‧4,4'-bis(diphenylfluorenyl)diphenyl sulfide hexafluorophosphate-based photocationic polymerization initiator (SP-150, manufactured by ADEKA Co., Ltd.): 2.5 parts.
再者,上述A-DOG(羥基三甲基乙醛與三羥甲基丙烷之縮醛化合物之二丙烯酸酯)係具有下式之結構的化合物。Further, the above A-DOG (diacrylate of acetal trimethylacetaldehyde and trimethylolpropane acetal compound) is a compound having a structure of the following formula.
(製造例3:活性能量線硬化性樹脂組合物B之製備)(Production Example 3: Preparation of Active Energy Ray Curable Resin Composition B)
將以下各成分加以混合,而製備活性能量線硬化性樹脂組合物B。The active energy ray-curable resin composition B was prepared by mixing the following components.
‧3,4-環氧環己羧酸3,4-環氧環己基甲酯(Celloxide 2021P,Daicel化學(股)製造):35份‧3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester (Celloxide 2021P, manufactured by Daicel Chemical Co., Ltd.): 35 parts
‧雙[(3-乙基-3-氧雜環丁基)甲基]醚(Aron Oxetane OXT-221,東亞合成(股)製造):15份‧Bis[(3-ethyl-3-oxetanyl)methyl]ether (Aron Oxetane OXT-221, manufactured by East Asia Synthetic Co., Ltd.): 15 parts
‧1,3,5-三(2-羥基乙基)異氰尿酸酯之三丙烯酸酯(A-9300,新中村化學工業(股)製造):50份‧1,3,5-tris(2-hydroxyethyl)isocyanurate triacrylate (A-9300, manufactured by Shin-Nakamura Chemical Co., Ltd.): 50 parts
‧2-羥基-2-甲基-1-苯基丙烷-1-酮(DAROCUR 1173,Ciba公司製造,光自由基聚合起始劑):2.5份‧2-Hydroxy-2-methyl-1-phenylpropan-1-one (DAROCUR 1173, manufactured by Ciba, photoradical polymerization initiator): 2.5 parts
‧雙六氟磷酸4,4'-雙(二苯基鋶基)二苯基硫醚系之光陽離子聚合起始劑(SP-150,ADEKA(股)製造):2.5份。‧ Photocationic polymerization initiator of 4,4'-bis(diphenylfluorenyl) diphenyl sulfide hexafluorophosphate (SP-150, manufactured by ADEKA Co., Ltd.): 2.5 parts.
(製造例4:活性能量線硬化性樹脂組合物C之製備)(Production Example 4: Preparation of Active Energy Ray Curable Resin Composition C)
將以下各成分加以混合,而製備活性能量線硬化性樹脂組合物C。The active energy ray-curable resin composition C was prepared by mixing the following components.
‧3,4-環氧環己羧酸3,4-環氧環己基甲酯(Celloxide 2021P,Daicel化學(股)製造):35份‧3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester (Celloxide 2021P, manufactured by Daicel Chemical Co., Ltd.): 35 parts
‧雙[(3-乙基-3-氧雜環丁基)甲基]醚(Aron Oxetane OXT-221,東亞合成(股)製造):15份‧Bis[(3-ethyl-3-oxetanyl)methyl]ether (Aron Oxetane OXT-221, manufactured by East Asia Synthetic Co., Ltd.): 15 parts
‧季戊四醇四丙烯酸酯(A-TMMT,新中村化學工業(股)製造):50份‧ Pentaerythritol tetraacrylate (A-TMMT, manufactured by Shin-Nakamura Chemical Industry Co., Ltd.): 50 parts
‧2-羥基-2-甲基-1-苯基丙烷-1-酮(DAROCUR 1173,Ciba公司製造,光自由基聚合起始劑):2.5份‧2-Hydroxy-2-methyl-1-phenylpropan-1-one (DAROCUR 1173, manufactured by Ciba, photoradical polymerization initiator): 2.5 parts
‧雙六氟磷酸4,4'-雙(二苯基鋶基)二苯基硫醚系之光陽離子聚合起始劑(SP-150,ADEKA(股)製造):2.5份。‧ Photocationic polymerization initiator of 4,4'-bis(diphenylfluorenyl) diphenyl sulfide hexafluorophosphate (SP-150, manufactured by ADEKA Co., Ltd.): 2.5 parts.
於以下例中,作為賦形膜,係使用用作住友化學(股)所銷售之偏光板「Sumikalan」之防眩膜且於紫外線硬化樹脂中分散有填充料而成的防眩膜「AG6」。In the following examples, an anti-glare film "AG6" which is used as an anti-glare film for a polarizing plate "Sumikalan" sold by Sumitomo Chemical Co., Ltd. and which is dispersed in a UV-curable resin is used as the shaping film. .
<實施例1><Example 1>
使用塗覆機(第一理化(股)製造,棒式塗佈機),將製造例2所製備之活性能量線硬化性樹脂組合物A以硬化後之厚度成為8.5 μm之方式塗覆於上述賦型膜之凹凸面及平滑聚對苯二甲酸乙二酯(PET,polyethylene terephthalate)膜(酯膜E5100,東洋紡織(股)製造)之單面。此時,由於塗覆活性能量線硬化性樹脂組合物時之膜厚根據黏度而有所變化,故而藉由改變棒式塗佈機之線寬編號而調節膜厚。其次,使用貼附裝置(LPA3301,Fujipla(股)製造)將具有上述活性能量線硬化性樹脂組合物A之塗膜之賦型膜及PET膜,以於各自塗膜側夾持偏光膜之方式貼合於製造例1中所製作之偏光膜之兩面。利用Fusion UV Systems公司製造之D閥,以累計光量1500 mJ/cm2對該貼合品照射紫外線,使配置於偏光膜之兩面之活性能量線硬化性樹脂組合物A硬化。其後,將賦型膜及PET膜剝離,而製作於偏光膜之一面直接形成有防眩層,且於另一面直接形成有無防眩性之保護層的偏光板。The active energy ray-curable resin composition A prepared in Production Example 2 was applied to the above-mentioned thickness of 8.5 μm after hardening using a coating machine (manufactured by a first physicochemical (manufactured), bar coater). One side of the concave and convex surface of the shaped film and a smooth polyethylene terephthalate (PET) film (ester film E5100, manufactured by Toyobo Co., Ltd.). At this time, since the film thickness at the time of applying the active energy ray-curable resin composition changes depending on the viscosity, the film thickness is adjusted by changing the line width number of the bar coater. Then, the coating film and the PET film having the coating film of the active energy ray-curable resin composition A described above are used to sandwich the polarizing film on the respective coating film sides by using an attachment device (LPA3301, manufactured by Fujipla Co., Ltd.). Both surfaces of the polarizing film produced in Production Example 1 were bonded. The bonded product was irradiated with ultraviolet light at a cumulative light amount of 1500 mJ/cm 2 by a D valve manufactured by Fusion UV Systems, and the active energy ray-curable resin composition A disposed on both surfaces of the polarizing film was cured. Thereafter, the formed film and the PET film were peeled off, and a polarizing plate in which an antiglare layer was directly formed on one surface of the polarizing film and a protective layer having no antiglare property was directly formed on the other surface.
<實施例2><Example 2>
除了使用製造例3所製備之活性能量線硬化性樹脂組合物B代替活性能量線硬化性樹脂組合物A,以硬化後之厚度成為6.5 μm之方式進行塗覆以外,以與實施例1相同之方式製作偏光板。The same procedure as in Example 1 was carried out, except that the active energy ray-curable resin composition B prepared in Production Example 3 was used instead of the active energy ray-curable resin composition A, and the thickness after hardening was 6.5 μm. The method is to make a polarizing plate.
<實施例3><Example 3>
除了使用製造例4所製備之活性能量線硬化性樹脂組合物C代替活性能量線硬化性樹脂組合物A,以硬化後之厚度成為6.5 μm之方式進行塗覆以外,以與實施例1相同之方式製作偏光板。The same procedure as in Example 1 was carried out, except that the active energy ray-curable resin composition C prepared in Production Example 4 was used instead of the active energy ray-curable resin composition A, and the thickness after hardening was 6.5 μm. The method is to make a polarizing plate.
<比較例1><Comparative Example 1>
使用與實施例1相同之塗覆機,將製造例2所製備之活性能量線硬化性樹脂組合物A以硬化後之厚度成為7.5 μm之方式塗覆於與實施例1所使用者相同之PET膜的單面。此時之膜厚調節係利用與實施例1所示相同之方法進行。其次,使用與實施例1相同之貼附裝置,將具有上述活性能量線硬化性樹脂組合物A之塗膜的PET膜,以各自塗膜側成為與偏光膜之貼合面的方式貼合於製造例1所製作之偏光膜之兩面。於與實施例1相同之條件下,對該貼合品照射紫外線,使配置於偏光膜之兩面之活性能量線硬化性樹脂組合物A硬化。其後,將PET膜剝離,而製作於偏光膜之兩面具有無防眩性之保護層的偏光板。The active energy ray-curable resin composition A prepared in Production Example 2 was applied to the same PET as the user of Example 1 by using the same coating machine as in Example 1 so that the thickness after hardening became 7.5 μm. One side of the membrane. The film thickness adjustment at this time was carried out in the same manner as in Example 1. Then, the PET film having the coating film of the active energy ray-curable resin composition A is bonded to the coating film of the polarizing film so that the coating film side is bonded to the polarizing film, using the same bonding apparatus as in the first embodiment. Both sides of the polarizing film produced in Example 1 were produced. Under the same conditions as in Example 1, the bonded product was irradiated with ultraviolet rays to cure the active energy ray-curable resin composition A disposed on both surfaces of the polarizing film. Thereafter, the PET film was peeled off, and a polarizing plate having a protective layer having no anti-glare property on both surfaces of the polarizing film was produced.
<比較例2><Comparative Example 2>
除了使用製造例3所製備之活性能量線硬化性樹脂組合物B代替活性能量線硬化性樹脂組合物A,以硬化後之厚度成為8 μm之方式進行塗覆以外,以與比較例1相同之方式製作偏光板。The same procedure as in Comparative Example 1 except that the active energy ray-curable resin composition B prepared in Production Example 3 was used instead of the active energy ray-curable resin composition A, and the thickness was 8 μm after the curing. The method is to make a polarizing plate.
<比較例3><Comparative Example 3>
除了使用製造例4所製備之活性能量線硬化性樹脂組合物C代替活性能量線硬化性樹脂組合物A,以硬化後之厚度成為7.5 μm之方式進行塗覆以外,以與比較例1相同之方式製作偏光板。The same procedure as in Comparative Example 1 except that the active energy ray-curable resin composition C prepared in Production Example 4 was used instead of the active energy ray-curable resin composition A, and the thickness after hardening was 7.5 μm. The method is to make a polarizing plate.
<比較例4><Comparative Example 4>
使用於聚乙烯醇上吸附配向有碘之偏光膜之兩面,分別貼合有厚度為80 μm之包含三乙醯纖維素(TAC)的保護膜,且於另一保護膜之表面具有包含分散有填充料之紫外線硬化樹脂之防眩層的偏光板(TRW842A-AG6,住友化學(股)製造),作為比較例4。The two sides of the polarizing film with iodine adsorbed on the polyvinyl alcohol are respectively adhered to a protective film containing triacetyl cellulose (TAC) having a thickness of 80 μm, and have a dispersion on the surface of the other protective film. A polarizing plate (TRW842A-AG6, manufactured by Sumitomo Chemical Co., Ltd.) of an antiglare layer of a UV-curable resin of a filler was used as Comparative Example 4.
<評價試驗><evaluation test>
針對以上實施例1~3及比較例1~4中所製作之偏光板,進行以下之評價試驗,結果示於表1。The following evaluation tests were conducted on the polarizing plates produced in the above Examples 1 to 3 and Comparative Examples 1 to 4, and the results are shown in Table 1.
[偏光板之厚度測定][Measurement of Thickness of Polarizing Plate]
使用接觸式膜厚測定器(ZC-101,Nikon(股)製造),測定所製作之偏光板之整體厚度,並根據以下基準進行評價。The overall thickness of the produced polarizing plate was measured using a contact film thickness measuring device (ZC-101, manufactured by Nikon Co., Ltd.), and evaluated according to the following criteria.
A:厚度未達50 μm,A: the thickness is less than 50 μm,
B:厚度為50 μm以上且未達75 μm,B: the thickness is 50 μm or more and less than 75 μm.
C:厚度為75 μm以上且未達100 μm,C: thickness is 75 μm or more and less than 100 μm,
D:厚度為100 μm以上。D: The thickness is 100 μm or more.
又,自所獲得之偏光板整體之厚度減去偏光膜之厚度(30 μm),將其2等分之值作為防眩層及保護層各自之厚度,並示於表1。其中,比較例1~3之防眩層之欄所記載之厚度為實際上表面不具有凹凸之單面保護層的值。又,於比較例4中,將標準值(相當於保護層者為厚度80 μm之TAC膜,相當於防眩層者為包含厚度80 μm之TAC膜+厚度3 μm之紫外線硬化樹脂的防眩層)直接記載於表1。Further, the thickness of the entire polarizing plate obtained was subtracted from the thickness (30 μm) of the polarizing film, and the value of two equal parts was used as the thickness of each of the antiglare layer and the protective layer, and is shown in Table 1. Among them, the thickness described in the column of the anti-glare layers of Comparative Examples 1 to 3 is a value of a single-sided protective layer having no surface on the surface. Further, in Comparative Example 4, a standard value (corresponding to a protective layer of a TAC film having a thickness of 80 μm, and an anti-glare layer was an anti-glare comprising a TAC film having a thickness of 80 μm and an ultraviolet curable resin having a thickness of 3 μm. The layer) is directly described in Table 1.
[霧度測定][Haze measurement]
使用光學透明之黏著劑,於與防眩層形成面相反側之面(關於比較例1~3,其中之一的保護層側)將偏光板貼合於玻璃基板,針對貼合於該玻璃基板之偏光板,使用依據JIS K 7136之霧度計(HM-150型,村上色彩技術研究所(股)製造)來測定總霧度。將總霧度為5~25%者評價為○,將總霧度在該範圍外者評價為×。Using a light-transparent adhesive, the polarizing plate was bonded to the glass substrate on the surface opposite to the surface on which the anti-glare layer was formed (on the side of the protective layer of Comparative Examples 1 to 3), and the glass substrate was bonded to the glass substrate. For the polarizing plate, the total haze was measured using a haze meter (Model HM-150, manufactured by Murakami Color Research Institute Co., Ltd.) in accordance with JIS K 7136. The total haze was 5 to 25%, and the total haze was evaluated as ×.
[反射清晰度測定][Reflection clarity measurement]
使用依據JIS K 7105之圖像清晰度測定儀(ICM-1T,Suga Test Instruments(股)製造),測定防眩膜之反射清晰度。此時,為了防止樣品之翹曲,使用光學透明之黏著劑,以評價面為表面側(使光入射之面)之方式貼合於玻璃基板,又,為了防止來自底面玻璃面之反射,利用水使厚度2 mm之黑色丙烯酸系樹脂板密著貼附於貼有防眩膜之玻璃板之玻璃面。於該狀態下,自偏光板側以45°之角度使光入射,進行測定。此處之測定值係使用暗部與明部之寬度分別為0.5 mm、1.0 mm及2.0 mm之3種光學梳而測定的值之合計值。反射清晰度未達40%之情形評價為○,為40%以上之情形評價為×。The reflection sharpness of the anti-glare film was measured using an image sharpness meter (ICM-1T, manufactured by Suga Test Instruments) in accordance with JIS K 7105. In this case, in order to prevent the warpage of the sample, an optically transparent adhesive is used, and the evaluation surface is bonded to the glass substrate so that the surface is on the surface side (the surface on which the light is incident), and the reflection from the bottom glass surface is utilized. The water was adhered to the glass surface of the glass plate to which the anti-glare film was attached, with a black acrylic resin plate having a thickness of 2 mm. In this state, light was incident from the side of the polarizing plate at an angle of 45°, and measurement was performed. The measured value here is a total value of values measured using three types of optical combs having a width of 0.5 mm, 1.0 mm, and 2.0 mm in the dark portion and the bright portion. The case where the reflection resolution was less than 40% was evaluated as ○, and the case where it was 40% or more was evaluated as ×.
可知實施例1~3之偏光板,與當前通常使用之防眩性偏光板之比較例4者相比,表現出大致等同之防眩性能(總霧度及反射清晰度)並且經薄型化。It is understood that the polarizing plates of Examples 1 to 3 exhibit substantially equivalent anti-glare properties (total haze and reflection sharpness) and are thinner than those of Comparative Example 4, which is currently used in an anti-glare polarizing plate.
(製造例5:活性能量線硬化性樹脂組合物D之製備)(Production Example 5: Preparation of Active Energy Ray Curable Resin Composition D)
將以下各成分加以混合,而製備活性能量線硬化性樹脂組合物D。The active energy ray-curable resin composition D was prepared by mixing the following components.
‧3,4-環氧環己羧酸3,4-環氧環己基甲酯(Celloxide 2021P,Daicel化學(股)製造):70份‧3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester (Celloxide 2021P, manufactured by Daicel Chemical Co., Ltd.): 70 parts
‧雙[(3-乙基-3-氧雜環丁基)甲基]醚(Aron Oxetane OXT-221,東亞合成(股)製造):30份‧ bis[(3-ethyl-3-oxetanyl)methyl]ether (Aron Oxetane OXT-221, manufactured by East Asia Synthetic Co., Ltd.): 30 parts
‧雙六氟磷酸4,4'-雙(二苯基鋶基)二苯基硫醚系之光陽離子聚合起始劑(SP-150,ADEKA(股)製造):4.5份。‧ A photocationic polymerization initiator (SP-150, manufactured by ADEKA Co., Ltd.) of 4,4'-bis(diphenylfluorenyl)diphenyl sulfide hexafluorophosphate: 4.5 parts.
(製造例6:含抗靜電劑之活性能量線硬化性樹脂組合物D1之製備)(Production Example 6: Preparation of active energy ray-curable resin composition D1 containing an antistatic agent)
相對於製造例5所製備之活性能量線硬化性樹脂組合物D之整體100份,混合4份之1-己基-4-甲基吡啶鎓雙(氟磺醯基)醯亞胺(具有下式之結構之離子性化合物)作為抗靜電劑,而製備含抗靜電劑之活性能量線硬化性樹脂組合物D1。4 parts of 1-hexyl-4-methylpyridinium bis(fluorosulfonyl) quinone imine (with the following formula) was mixed with 100 parts of the entire active energy ray-curable resin composition D prepared in Production Example 5. The ionic compound of the structure) is an antistatic agent, and the active energy ray-curable resin composition D1 containing an antistatic agent is prepared.
(製造例7:含抗靜電劑之活性能量線硬化性樹脂組合物D2之製備)(Production Example 7: Preparation of active energy ray-curable resin composition D2 containing an antistatic agent)
除了於製造例6中將離子性化合物之調配量設為10份以外,以相同之方式製備含抗靜電劑之活性能量線硬化性樹脂組合物D2。An active energy ray-curable resin composition D2 containing an antistatic agent was prepared in the same manner except that the blending amount of the ionic compound was changed to 10 parts in Production Example 6.
<實施例4><Example 4>
使用與實施例1所使用者相同之賦型膜及平滑聚對苯二甲酸乙二酯(PET)膜,分別使用塗覆機(第一理化(股)製造,棒式塗佈機),將製造例5所製備之活性能量線硬化性樹脂組合物D以硬化後之厚度成為5 μm之方式塗覆於賦型膜之凹凸面及平滑PET膜的單面。此時,膜厚之調節係藉由與實施例1所示方法相同之方法來進行。其次,使用貼附裝置(LPA3301,Fujipla(股)製造),將具有上述活性能量線硬化性樹脂組合物D之塗膜之賦型膜及PET膜,以於各自塗膜側夾持偏光膜之方式貼合於製造例1所製作之偏光膜之兩面。於與實施例1相同之條件下,對該貼合品照射紫外線,使配置於偏光膜之兩面之活性能量線硬化性樹脂組合物D的塗膜層硬化。其後,將賦型膜及PET膜剝離,而製作於偏光膜之一面直接形成防眩層,且於另一面直接形成無防眩性之保護層的偏光板。Using the same type of film and smooth polyethylene terephthalate (PET) film as the user of Example 1, using a coating machine (first physicochemical (manufactured), bar coater), The active energy ray-curable resin composition D prepared in Production Example 5 was applied to the uneven surface of the forming film and the single side of the smooth PET film so that the thickness after curing was 5 μm. At this time, the adjustment of the film thickness was carried out by the same method as the method shown in Example 1. Then, the coating film and the PET film having the coating film of the active energy ray-curable resin composition D are sandwiched between the coating film side and the polarizing film by the coating film (LPA3301, manufactured by Fujipla Co., Ltd.). The film was bonded to both surfaces of the polarizing film produced in Production Example 1. Under the same conditions as in the first embodiment, the bonded product was irradiated with ultraviolet rays to cure the coating layer of the active energy ray-curable resin composition D disposed on both surfaces of the polarizing film. Thereafter, the formed film and the PET film are peeled off, and an antiglare layer is formed directly on one surface of the polarizing film, and a polarizing plate having no antiglare protective layer is directly formed on the other surface.
<實施例5><Example 5>
除了使用製造例6所製備之含抗靜電劑之活性能量線硬化性樹脂組合物D1代替活性能量線硬化性樹脂組合物D,以硬化後之厚度成為4.5 μm之方式進行塗覆以外,以與實施例4相同之方式製作偏光板。In addition to the active energy ray-curable resin composition D1 containing the antistatic agent prepared in Production Example 6, the active energy ray-curable resin composition D was used, and the thickness was 4.5 μm after the curing, and A polarizing plate was produced in the same manner as in Example 4.
<實施例6><Example 6>
使用製造例7所製備之含抗靜電劑之活性能量線硬化性樹脂組合物D2代替活性能量線硬化性樹脂組合物D,此外以與實施例4相同之方式製作偏光板。The active energy ray-curable resin composition D2 containing the antistatic agent prepared in Production Example 7 was used instead of the active energy ray-curable resin composition D, and a polarizing plate was produced in the same manner as in Example 4.
<比較例5><Comparative Example 5>
使用與實施例4相同之塗覆機,將製造例5所製備之活性能量線硬化性樹脂組合物D以硬化後之厚度成為5 μm之方式塗覆於與實施例4所使用者相同之PET膜的單面。此時之膜厚調節係藉由與實施例1所示方法相同之方法來進行。其次,使用與實施例4相同之貼附裝置,將具有上述活性能量線硬化性樹脂組合物D之塗膜之PET膜,以各自塗膜側成為與偏光膜之貼合面的方式貼合於製造例1中所製作之偏光膜之兩面。於與實施例1相同之條件下,對該貼合品照射紫外線,使配置於偏光膜之兩面之活性能量線硬化性樹脂組合物D的塗膜層硬化。其後,將兩面之PET膜剝離,而製作於偏光膜之兩面具有無防眩性之保護層的偏光板。The active energy ray-curable resin composition D prepared in Production Example 5 was applied to the same PET as that of the user of Example 4, using a coating machine similar to that of Example 4, so that the thickness after hardening became 5 μm. One side of the membrane. The film thickness adjustment at this time was carried out by the same method as the method shown in Example 1. Then, the PET film having the coating film of the active energy ray-curable resin composition D is bonded to the coating film of the polarizing film so that the coating film side is bonded to the polarizing film, using the same bonding apparatus as in the fourth embodiment. Both sides of the polarizing film produced in Example 1 were produced. Under the same conditions as in the first embodiment, the bonded product was irradiated with ultraviolet rays to cure the coating layer of the active energy ray-curable resin composition D disposed on both surfaces of the polarizing film. Thereafter, the PET film on both sides was peeled off, and a polarizing plate having a protective layer having no anti-glare property on both surfaces of the polarizing film was produced.
<評價試驗><evaluation test>
針對以上之實施例4~6及比較例5所製作之偏光板,藉由與上述實施例1~3及比較例1~4相同之方法進行厚度測定、霧度測定及反射清晰度測定,並進行評價,將其結果示於表2。其中,比較例4之防眩層之欄所記載之厚度與表1之比較例1~3相同,為實際上表面不具有凹凸之單面保護層的值。又,針對剛製作之偏光板,使用表面固有電阻測定裝置[三菱化學(股)製造之「Hirest-up MCP-HT450」(商品名)],於溫度23℃、相對濕度55%之條件下測定表面電阻值,評價抗靜電性。結果一併示於表2。With respect to the polarizing plates produced in the above Examples 4 to 6 and Comparative Example 5, thickness measurement, haze measurement, and reflection sharpness measurement were performed by the same methods as in the above Examples 1 to 3 and Comparative Examples 1 to 4, and The evaluation was carried out, and the results are shown in Table 2. The thickness of the anti-glare layer of Comparative Example 4 is the same as that of Comparative Examples 1 to 3 of Table 1, and is a value of a single-sided protective layer having no surface unevenness. In addition, the surface-specific resistance measuring device [Hirest-up MCP-HT450 (trade name) manufactured by Mitsubishi Chemical Co., Ltd.) was used for the polarizing plate to be produced, and the temperature was measured at 23 ° C and a relative humidity of 55%. The surface resistance value was evaluated for antistatic property. The results are shown together in Table 2.
可知,實施例4~6之偏光板與薄型輕量化之偏光板之比較例5者相比,防眩性能(總霧度及反射清晰度)優異,此外,使用於形成防眩層及保護層時調配有離子性化合物之活性能量線硬化性樹脂組合物的實施例5及6者具有良好之抗靜電性能。It can be seen that the polarizing plates of Examples 4 to 6 are superior in anti-glare performance (total haze and reflection sharpness) to the comparative example 5 of the thin and lightweight polarizing plate, and are used for forming an anti-glare layer and a protective layer. Examples 5 and 6 of the active energy ray-curable resin composition in which the ionic compound was formulated had good antistatic properties.
1、1'、11、11'...偏光板1, 1 ', 11, 11'. . . Polarizer
2...偏光膜2. . . Polarizing film
3...防眩層3. . . Anti-glare layer
3a...凹凸3a. . . Bump
12...保護層12. . . The protective layer
21、21'...複合偏光板21, 21'. . . Composite polarizer
22...相位差板twenty two. . . Phase difference plate
23...黏著劑層twenty three. . . Adhesive layer
24...剝離膜twenty four. . . Release film
圖1係模式性表示本發明之較好之一例之偏光板1的剖面圖。Fig. 1 is a cross-sectional view schematically showing a polarizing plate 1 which is a preferred example of the present invention.
圖2係模式性表示本發明之較好之另一例之偏光板11的剖面圖。Fig. 2 is a cross-sectional view schematically showing a polarizing plate 11 of another preferred embodiment of the present invention.
圖3係模式性表示本發明之較好之一例之複合偏光板21的剖面圖。Fig. 3 is a cross-sectional view schematically showing a composite polarizing plate 21 which is a preferred example of the present invention.
圖4係分別模式性表示於圖1~圖3所示偏光板1、11、複合偏光板21上進而設置黏著劑層23及剝離膜24之偏光板1'(圖4(A))、偏光板11'(圖4(B))、複合偏光板21'(圖4(C))的剖面圖。4 is a polarizing plate 1' (FIG. 4(A)) and polarized light, which are schematically shown on the polarizing plates 1, 11, and the composite polarizing plate 21 shown in FIGS. 1 to 3, and further provided with an adhesive layer 23 and a release film 24. A cross-sectional view of the plate 11' (Fig. 4(B)) and the composite polarizing plate 21' (Fig. 4(C)).
1...偏光板1. . . Polarizer
2...偏光膜2. . . Polarizing film
3...防眩層3. . . Anti-glare layer
3a...凹凸3a. . . Bump
Claims (18)
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| JP5788646B2 (en) | 2015-10-07 |
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| TWI591392B (en) | 2017-07-11 |
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