TWI577808B - Steel plate - Google Patents
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- TWI577808B TWI577808B TW104132121A TW104132121A TWI577808B TW I577808 B TWI577808 B TW I577808B TW 104132121 A TW104132121 A TW 104132121A TW 104132121 A TW104132121 A TW 104132121A TW I577808 B TWI577808 B TW I577808B
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- 229910000831 Steel Inorganic materials 0.000 title claims description 99
- 239000010959 steel Substances 0.000 title claims description 99
- 239000000126 substance Substances 0.000 claims description 60
- 238000010521 absorption reaction Methods 0.000 claims description 42
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 claims description 26
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 13
- 229910052787 antimony Inorganic materials 0.000 claims description 9
- 229910052791 calcium Inorganic materials 0.000 claims description 9
- 229910052804 chromium Inorganic materials 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 229910052746 lanthanum Inorganic materials 0.000 claims description 9
- 229910052749 magnesium Inorganic materials 0.000 claims description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- 229910052758 niobium Inorganic materials 0.000 claims description 9
- 229910052719 titanium Inorganic materials 0.000 claims description 9
- 229910052720 vanadium Inorganic materials 0.000 claims description 9
- 229910052726 zirconium Inorganic materials 0.000 claims description 9
- 239000012535 impurity Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 238000001028 reflection method Methods 0.000 claims description 3
- 238000004566 IR spectroscopy Methods 0.000 claims 1
- 238000011282 treatment Methods 0.000 description 54
- 238000000137 annealing Methods 0.000 description 45
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 44
- 229910000420 cerium oxide Inorganic materials 0.000 description 38
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 38
- 238000005260 corrosion Methods 0.000 description 36
- 230000007797 corrosion Effects 0.000 description 36
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 34
- 238000005554 pickling Methods 0.000 description 29
- 239000011572 manganese Substances 0.000 description 28
- 238000012360 testing method Methods 0.000 description 21
- 229910052748 manganese Inorganic materials 0.000 description 20
- 238000000576 coating method Methods 0.000 description 18
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 17
- 229910000165 zinc phosphate Inorganic materials 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 16
- 239000010410 layer Substances 0.000 description 14
- 239000010960 cold rolled steel Substances 0.000 description 13
- 239000002253 acid Substances 0.000 description 12
- 150000002910 rare earth metals Chemical class 0.000 description 12
- OAVRWNUUOUXDFH-UHFFFAOYSA-H 2-hydroxypropane-1,2,3-tricarboxylate;manganese(2+) Chemical compound [Mn+2].[Mn+2].[Mn+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O OAVRWNUUOUXDFH-UHFFFAOYSA-H 0.000 description 11
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 11
- 229940097206 manganese citrate Drugs 0.000 description 11
- 235000014872 manganese citrate Nutrition 0.000 description 11
- 239000011564 manganese citrate Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 238000005098 hot rolling Methods 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 229910052710 silicon Inorganic materials 0.000 description 9
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 8
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 8
- 238000005097 cold rolling Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 6
- ASTZLJPZXLHCSM-UHFFFAOYSA-N dioxido(oxo)silane;manganese(2+) Chemical compound [Mn+2].[O-][Si]([O-])=O ASTZLJPZXLHCSM-UHFFFAOYSA-N 0.000 description 6
- 238000004070 electrodeposition Methods 0.000 description 6
- 238000009713 electroplating Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000003513 alkali Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000005261 decarburization Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 239000002585 base Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 238000004626 scanning electron microscopy Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000011088 calibration curve Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000011835 investigation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000002367 phosphate rock Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000002310 reflectometry Methods 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 239000013527 degreasing agent Substances 0.000 description 2
- 229910052747 lanthanoid Inorganic materials 0.000 description 2
- 150000002602 lanthanoids Chemical class 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 2
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000012756 surface treatment agent Substances 0.000 description 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- PIEMIPFEDUYGMC-UHFFFAOYSA-N P(=O)(=O)[Zn] Chemical compound P(=O)(=O)[Zn] PIEMIPFEDUYGMC-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- WYCDUUBJSAUXFS-UHFFFAOYSA-N [Mn].[Ce] Chemical compound [Mn].[Ce] WYCDUUBJSAUXFS-UHFFFAOYSA-N 0.000 description 1
- 238000004847 absorption spectroscopy Methods 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005237 degreasing agent Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- QNDQILQPPKQROV-UHFFFAOYSA-N dizinc Chemical compound [Zn]=[Zn] QNDQILQPPKQROV-UHFFFAOYSA-N 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- 238000000445 field-emission scanning electron microscopy Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- -1 manganese hydride Chemical compound 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 1
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Landscapes
- Heat Treatment Of Sheet Steel (AREA)
Description
本發明是有關於一種可獲得優異化學處理性之鋼板。 The present invention relates to a steel sheet which can attain excellent chemical treatment.
近年來,在以低燃料消耗量或CO2排出量之削減為目的之車體輕量化及碰撞安全性之提升之目的下,於汽車領域中,車體或零件使用高強度冷軋鋼板之需求提高。 In recent years, in the automotive field, the demand for high-strength cold-rolled steel sheets for vehicles or parts has been reduced for the purpose of reducing the fuel consumption or the reduction of CO 2 emissions. improve.
與軟鋼板相同,高強度冷軋鋼板可藉由壓製加工大量且廉價地成形,並供給作為各種構件。故,高強度冷軋鋼板亦會要求高延性及良好之加工性。再者,一般而言,以耐蝕性或塗膜密接性之提升為目的,高強度冷軋鋼板會施行磷酸鋅處理等化學處理。於化學處理中,形成例如2g/m2~3g/m2之磷酸鋅覆膜。有時亦會藉由化學處理形成Zr系覆膜。又,經常會在該等覆膜(化學處理層)上施行陽離子電沉積塗佈。在施行陽離子電沉積塗佈時,化學處理層之表面會暴露於強鹼性。故,化學處理層宜具有耐鹼性。表示該耐鹼性之指標乃利用被稱作P比值之參數。化學處理層 中所含有的磷酸鹽可列舉如:由Zn-P-O所構成的磷鋅礦;以及由Zn-Fe-P-O所構成的磷葉石。磷葉石乃鋼板中的Fe與磷酸鋅之反應生成物。P比值可求取自X射線繞射裝置之峰值強度。磷鋅礦之峰值強度乃於繞射角2 θ=14.55°顯現,磷葉石之峰值強度則於繞射角2 θ=14.88°顯現。在將14.55°中的X射線峰值強度設為H、將14.88°中的X射線峰值強度設為P時,P比值乃藉由「P/(P+H)」來表示。相較於磷鋅礦,磷葉石乃呈現優異之耐鹼性。故,P比值越高,越可獲得高耐鹼性。 Like the soft steel sheet, the high-strength cold-rolled steel sheet can be formed in a large amount and inexpensively by press working, and supplied as various members. Therefore, high-strength cold-rolled steel sheets also require high ductility and good processability. In addition, in general, high-strength cold-rolled steel sheets are subjected to chemical treatment such as zinc phosphate treatment for the purpose of improving corrosion resistance or coating film adhesion. In the chemical treatment, for example, a zinc phosphate film of 2 g/m 2 to 3 g/m 2 is formed. A Zr-based film is sometimes formed by chemical treatment. Further, cationic electrodeposition coating is often performed on the coatings (chemical treatment layers). When cationic electrodeposition coating is applied, the surface of the chemical treatment layer is exposed to strong alkalinity. Therefore, the chemical treatment layer should have alkali resistance. The indicator indicating the alkali resistance is a parameter called a P ratio. The phosphate contained in the chemical treatment layer may, for example, be a zinc-zinc ore composed of Zn-PO; and a phosphorite composed of Zn-Fe-PO. Phosphorus is a reaction product of Fe and zinc phosphate in a steel sheet. The P ratio can be derived from the peak intensity of the X-ray diffraction device. The peak intensity of the zinc phosphate is manifested at a diffraction angle of 2 θ = 14.5 °, and the peak intensity of the phosphorite appears at a diffraction angle of 2 θ = 14.88 °. When the X-ray peak intensity in 14.55° is H and the X-ray peak intensity in 14.88° is P, the P ratio is represented by “P/(P+H)”. Phosphite exhibits excellent alkali resistance compared to phosphozinc. Therefore, the higher the P ratio, the higher the alkali resistance can be obtained.
一般而言,Si及Mn之含量越高,越容易獲得高延性及良好之加工性。然而,鋼中所含有的Si及Mn容易氧化。故,若欲使用含有許多Si及Mn之鋼來製造高強度冷軋鋼板,則於該過程之退火中,Si及Mn會氧化,且於高強度冷軋鋼板之表面形成氧化物。形成於表面之氧化物會使化學處理性及耐蝕性降低。 In general, the higher the content of Si and Mn, the easier it is to obtain high ductility and good processability. However, Si and Mn contained in steel are easily oxidized. Therefore, if a steel containing a large amount of Si and Mn is to be used to produce a high-strength cold-rolled steel sheet, Si and Mn are oxidized during the annealing of the process, and an oxide is formed on the surface of the high-strength cold-rolled steel sheet. The oxide formed on the surface lowers chemical handleability and corrosion resistance.
故,若欲獲得高延性及良好之加工性而提高Si及Mn之含量,則難以獲得良好之化學處理性及耐蝕性。舉例言之,磷酸鋅覆膜乃藉由磷酸鋅之結晶化來形成,然而,當化學處理性低時,磷酸鋅不易附著於鋼板之表面,有時會產生未形成化學處理層之部分。又,藉由氧化物,鋼板中的Fe與磷酸鋅之反應會受到阻礙而不易生成磷葉石,有時亦無法獲得充分之耐鹼性。該等之結果,化學處理後無法適切地進行陽離子電沉積塗佈,且無法獲得良好之耐蝕性。 Therefore, if high ductility and good workability are required to increase the content of Si and Mn, it is difficult to obtain good chemical treatment and corrosion resistance. For example, the zinc phosphate coating film is formed by crystallization of zinc phosphate. However, when the chemical treatment property is low, zinc phosphate is less likely to adhere to the surface of the steel sheet, and a portion where the chemical treatment layer is not formed may be generated. Further, by the oxide, the reaction between Fe and zinc phosphate in the steel sheet is hindered, and it is difficult to form the phosphorite, and sufficient alkali resistance may not be obtained. As a result of these, the cationic electrodeposition coating was not performed properly after the chemical treatment, and good corrosion resistance could not be obtained.
以往,揭示有各種以化學處理性或耐蝕性抑或該等兩者之提升為目的之提案(專利文獻1~9)。然而,於習知技術中,難以充分地提升化學處理性,或者即使提升化學處理性,耐蝕性亦隨之降低,或是抗拉強度或疲勞強度降低。 In the past, various proposals have been made for the purpose of improving chemical resistance, corrosion resistance, or both (Patent Documents 1 to 9). However, in the prior art, it is difficult to sufficiently improve the chemical treatment property, or even if the chemical treatment property is improved, the corrosion resistance is also lowered, or the tensile strength or the fatigue strength is lowered.
[專利文獻1]日本特開2004-323969號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-323969
[專利文獻2]日本特開2009-221586號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-221586
[專利文獻3]日本特開2010-47808號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2010-47808
[專利文獻4]日本特開2010-53371號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2010-53371
[專利文獻5]日本特開2012-122086號公報 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2012-122086
[專利文獻6]日本特開2008-121045號公報 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2008-121045
[專利文獻7]日本特開2005-307283號公報 [Patent Document 7] Japanese Patent Laid-Open Publication No. 2005-307283
[專利文獻8]日本特開2010-90441號公報 [Patent Document 8] Japanese Patent Laid-Open Publication No. 2010-90441
[專利文獻9]日本特開平4-247849號公報 [Patent Document 9] Japanese Patent Laid-Open No. 4-247849
本發明之目的在提供一種鋼板,其可避免耐蝕性之降低及強度之降低,並獲得優異之化學處理性。 SUMMARY OF THE INVENTION An object of the present invention is to provide a steel sheet which can avoid a decrease in corrosion resistance and a decrease in strength, and which can attain excellent chemical treatment.
發明人為了解決上述課題進行銳意檢討。其結果,判明以下事項。 The inventors conducted a keen review in order to solve the above problems. As a result, the following matters were identified.
(a)於含有許多Si及Mn之鋼板的表面上所存在之氧化物為二氧化矽及矽酸錳。 (a) The oxides present on the surface of a steel sheet containing a large amount of Si and Mn are cerium oxide and manganese ruthenate.
(b)矽酸錳雖可藉由不會於鋼板發生孔蝕之酸輕易地除去,但二氧化矽無法藉由不會於鋼板發生孔蝕之酸除去。 (b) Although manganese citrate can be easily removed by acid which does not cause pitting corrosion of the steel sheet, cerium oxide cannot be removed by acid which does not cause pitting corrosion of the steel sheet.
(c)酸洗後殘存的二氧化矽可大致區別為緻密者與多孔者。 (c) The cerium oxide remaining after pickling can be roughly distinguished as a denser and a porous one.
(d)相較於矽酸錳及多孔二氧化矽,緻密二氧化矽乃具有優異之化學處理性。 (d) Dense cerium oxide has excellent chemical handling properties compared to manganese ruthenate and porous cerium oxide.
(e)即使殘存多孔二氧化矽,藉由進行Ni之電鍍,多孔二氧化矽會藉由Ni來覆蓋而提升化學處理性。 (e) Even if porous ceria is left, by performing electroplating of Ni, the porous ceria is covered with Ni to improve chemical treatment.
發明人根據此種見識進一步反覆銳意檢討之結果,發現以下所示之發明之各態樣。 Based on this knowledge, the inventors further reviewed the results of the review and found various aspects of the invention shown below.
(1)一種鋼板,其特徵在於,具有依質量%計且藉由以下所表示之化學組成,即:C:0.050%~0.400%;Si:0.10%~2.50%;Mn:1.20%~3.50%;P:0.100%以下;Al:1.200%以下;N:0.0100%以下;Cr、Mo、Ni及Cu:合計為0.00%~1.20%;Nb、Ti及V:合計為0.000%~0.200%;B:0.0000%~0.0075%;Ca、Mg、Ce、Hf、La、Zr、Sb及REM:合計為0.0000%~0.1000%;及剩餘部分:Fe及雜質;又,表面乃藉由利用高感度反射法之傅立葉轉換型紅外光譜分析,於1200cm-1~1300cm-1之波數範圍內顯示反射率為50%以上、85%以下之吸收峰,且於1000cm-1~1100cm-1之波數範圍內未顯示吸收峰,或於1000cm-1~1100cm-1之波數範圍內顯示反射率為85%以上之吸收峰,且於前述表面附著有 3mg/m2~100mg/m2之Ni。 (1) A steel sheet characterized by having a chemical composition represented by % by weight: C: 0.050% to 0.400%; Si: 0.10% to 2.50%; Mn: 1.20% to 3.50% ; P: 0.100% or less; Al: 1.200% or less; N: 0.0100% or less; Cr, Mo, Ni, and Cu: 0.00% to 1.20% in total; Nb, Ti, and V: 0.000% to 0.200% in total; : 0.0000%~0.0075%; Ca, Mg, Ce, Hf, La, Zr, Sb and REM: a total of 0.0000% to 0.1000%; and the remainder: Fe and impurities; further, the surface is made by using high-sensitivity reflection the Fourier transform infrared spectroscopy, within a number of 1200cm -1 ~ 1300cm -1 wave number range on the display reflectance of 50% or more, 85% or less of the absorption peak, and in the 1000cm -1 ~ 1100cm -1 wavenumber range absorption peak is not displayed, or display of the reflectance of 85% or more absorption peaks in the wave number range of 1000cm -1 ~ 1100cm -1, and adhered 3mg / m on the surface 2 ~ 100mg / m Ni 2 of.
(2)如(1)之鋼板,其中前述表面乃藉由利用高感度反射法之傅立葉轉換型紅外光譜分析,於1200cm-1~1300cm-1之波數範圍內顯示反射率為60%以上、85%以下之吸收峰。 (2) The steel sheet according to (1), wherein the surface is a reflectance of 60% or more in a wavenumber range of 1200 cm -1 to 1300 cm -1 by Fourier transform infrared spectroscopy using a high-sensitivity reflection method, Absorption peak below 85%.
若藉由本發明,則即使未進行像是產生耐蝕性之降低及強度之降低之處理,亦可獲得優異之化學處理性。 According to the present invention, excellent chemical treatment properties can be obtained even if the treatment such as reduction in corrosion resistance and reduction in strength is not performed.
圖1乃顯示磷酸鋅之結晶附著程度特別良好之試料圖。 Fig. 1 is a graph showing a particularly good degree of adhesion of zinc phosphate crystals.
圖2乃顯示磷酸鋅之結晶附著程度良好之試料圖。 Fig. 2 is a graph showing a good degree of adhesion of zinc phosphate crystals.
圖3乃顯示磷酸鋅之結晶附著程度不良之試料圖。 Fig. 3 is a graph showing a poor adhesion of zinc phosphate crystals.
以下,說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described.
首先,說明有關本發明實施形態之鋼板及使用於其製造之鋼之化學組成。詳情如後述,然而,有關本發明實施形態之鋼板乃經由鋼之熱壓延、熱軋後酸洗、冷壓延、退火、退火後酸洗及鍍敷等來製造。故,鋼板及鋼之化學組成會考慮該等處理而不僅是鋼板之特性。於以下說明中,只要未特別事先聲明,鋼板中所含有的各元素之含量單位「%」乃意味著「質量%」。有關本實施形態之鋼板乃具有藉由以下所表示之化學組成,即:C:0.050%~0.400%;Si: 0.10%~2.50%;Mn:1.20%~3.50%;P:0.100%以下;Al:1.200%以下;N:0.0100%以下;Cr、Mo、Ni及Cu:合計為0.00%~1.20%;Nb、Ti及V:合計為0.000%~0.200%;B:0.0000%~0.0075%;Ca、Mg、Ce、Hf、La、Zr、Sb及稀土類金屬(rare earth metal:REM):合計為0.0000%~0.1000%;剩餘部分:Fe及雜質。雜質可例示:礦石或廢料等原材料中所含有者、於製造步驟中所含有者。 First, the chemical composition of the steel sheet according to the embodiment of the present invention and the steel used for the production thereof will be described. As described later, the steel sheet according to the embodiment of the present invention is produced by hot rolling of steel, pickling after hot rolling, cold rolling, annealing, pickling after annealing, plating, and the like. Therefore, the chemical composition of steel sheets and steels will take into account these treatments and not only the characteristics of the steel sheets. In the following description, the content "%" of each element contained in the steel sheet means "% by mass" unless otherwise stated. The steel sheet according to the present embodiment has a chemical composition represented by the following: C: 0.050% to 0.400%; Si: 0.10%~2.50%; Mn: 1.20%~3.50%; P: 0.100% or less; Al: 1.200% or less; N: 0.0100% or less; Cr, Mo, Ni and Cu: 0.00% to 1.20% in total; Nb, Ti and V: 0.000% to 0.200% in total; B: 0.0000% to 0.0075%; Ca, Mg, Ce, Hf, La, Zr, Sb and rare earth metal (REM): a total of 0.0000%~ 0.1000%; the remainder: Fe and impurities. The impurities may be exemplified by those contained in raw materials such as ore or scrap, and included in the production steps.
(C:0.050%~0.400%) (C: 0.050%~0.400%)
C乃形成麻田散體、回火麻田散體、變韌體及殘留沃斯田體等硬質組織並提升鋼板強度之元素。若C含量小於0.050%,則無法充分地獲得利用該作用之效果。故,C含量為0.050%以上。為了獲得更高之強度,C含量宜為0.075%以上。另一方面,若C含量大於0.400%,則無法獲得充分之焊接性。故,C含量為0.400%以下。 C is an element that forms the hard tissue of the Ma Tian bulk, the tempered Ma Tian bulk, the tough body and the residual Worth field and enhances the strength of the steel sheet. If the C content is less than 0.050%, the effect of utilizing this effect cannot be sufficiently obtained. Therefore, the C content is 0.050% or more. In order to obtain higher strength, the C content is preferably 0.075% or more. On the other hand, if the C content is more than 0.400%, sufficient weldability cannot be obtained. Therefore, the C content is 0.400% or less.
(Si:0.10%~2.50%) (Si: 0.10%~2.50%)
Si乃確保良好之加工性並提升強度之元素。若Si含量小於0.10%,則無法充分地獲得利用該作用之效果。故,Si含量為0.10%以上。為了確保良好之加工性並獲得更高之強度,Si含量宜為0.45%以上,且更宜為0.86%以上。另一方面,若Si含量大於2.50%,則韌性降低,反倒是加工性劣化。故,Si含量為2.50%以下。 Si is an element that ensures good processability and enhances strength. If the Si content is less than 0.10%, the effect of utilizing this action cannot be sufficiently obtained. Therefore, the Si content is 0.10% or more. In order to secure good workability and obtain higher strength, the Si content is preferably 0.45% or more, and more preferably 0.86% or more. On the other hand, when the Si content is more than 2.50%, the toughness is lowered, and the workability is deteriorated. Therefore, the Si content is 2.50% or less.
(Mn:1.20%~3.50%) (Mn: 1.20%~3.50%)
與Si相同,Mn乃確保良好之加工性並提升強度之元素。若Mn含量小於1.20%,則無法充分地獲得利用該作用之效 果。故,Mn含量為1.20%以上。為了確保良好之加工性並獲得更高之強度,Mn含量宜為1.50%以上。另一方面,若Mn含量大於3.50%,則無法獲得充分之焊接性。故,Mn含量為3.50%以下。 Like Si, Mn is an element that ensures good processability and enhances strength. If the Mn content is less than 1.20%, the effect of utilizing the effect cannot be sufficiently obtained. fruit. Therefore, the Mn content is 1.20% or more. In order to ensure good processability and obtain higher strength, the Mn content is preferably 1.50% or more. On the other hand, if the Mn content is more than 3.50%, sufficient weldability cannot be obtained. Therefore, the Mn content is 3.50% or less.
(P:0.100%以下) (P: 0.100% or less)
P並非必要元素,且例如於鋼中作為雜質而含有。若由加工性、焊接性及疲勞特性之觀點來看,則P含量越低越好。特別是若P含量大於0.100%,則加工性、焊接性及疲勞特性之降低明顯。故,P含量乃作成0.100%以下。 P is not an essential element and is contained as an impurity, for example, in steel. From the viewpoint of workability, weldability, and fatigue characteristics, the P content is preferably as low as possible. In particular, if the P content is more than 0.100%, the workability, weldability, and fatigue characteristics are significantly reduced. Therefore, the P content is made 0.100% or less.
(Al:1.200%以下) (Al: 1.200% or less)
Al並非必要元素,且例如於鋼中作為雜質而含有。若由加工性之觀點來看,則Al含量越低越好。特別是若Al含量大於1.200%,則加工性之降低明顯。故,Al含量乃作成1.200%以下。 Al is not an essential element and is contained as an impurity, for example, in steel. From the viewpoint of workability, the lower the Al content, the better. In particular, if the Al content is more than 1.200%, the workability is markedly lowered. Therefore, the Al content is made 1.200% or less.
(N:0.0100%以下) (N: 0.0100% or less)
N並非必要元素,且例如於鋼中作為雜質而含有。若由加工性之觀點來看,則N含量越低越好。特別是若N含量大於0.0100%,則加工性之降低明顯。故,N含量乃作成0.0100%以下。 N is not an essential element and is contained as an impurity, for example, in steel. From the viewpoint of workability, the lower the N content, the better. In particular, if the N content is more than 0.0100%, the workability is markedly lowered. Therefore, the N content is made 0.0100% or less.
(Cr、Mo、Ni及Cu:合計為0.00%~1.20%) (Cr, Mo, Ni, and Cu: totaling 0.00% to 1.20%)
Cr、Mo、Ni及Cu有助於鋼板強度之進一步提升。故,亦可含有Cr、Mo、Ni或Cu,或是該等之任意組合。不過,若Cr、Mo、Ni及Cu之含量合計大於1.20%,則該效果飽和而徒增成本。又,若Cr、Mo、Ni及Cu之含量合計大於1.20%, 則鑄造時會發生鑄片破裂,有時無法製造成鋼板。故,Cr、Mo、Ni及Cu之含量合計為1.20%以下。 Cr, Mo, Ni and Cu contribute to the further improvement of the strength of the steel sheet. Therefore, it may contain Cr, Mo, Ni or Cu, or any combination of these. However, if the total content of Cr, Mo, Ni, and Cu is more than 1.20%, the effect is saturated and the cost is increased. Moreover, if the total content of Cr, Mo, Ni, and Cu is greater than 1.20%, When the casting occurs, the slab is broken, and sometimes it cannot be made into a steel sheet. Therefore, the total content of Cr, Mo, Ni, and Cu is 1.20% or less.
(Nb、Ti及V:合計為0.000%~0.200%) (Nb, Ti, and V: 0.000% to 0.200% in total)
Nb、Ti及V有助於鋼板強度之進一步提升。故,亦可含有Nb、Ti或V,或是該等之任意組合。不過,若Nb、Ti及V之含量合計大於0.200%,則該效果飽和而徒增成本。又,若Nb、Ti及V之含量合計大於0.200%,則有時無法獲得充分之焊接性。故,Nb、Ti及V之含量合計為0.200%以下。 Nb, Ti and V contribute to the further improvement of the strength of the steel sheet. Therefore, it may also contain Nb, Ti or V, or any combination of these. However, if the total content of Nb, Ti, and V is more than 0.200%, the effect is saturated and the cost is increased. Moreover, when the total content of Nb, Ti, and V is more than 0.200%, sufficient weldability may not be obtained. Therefore, the total content of Nb, Ti, and V is 0.200% or less.
(B:0.0000%~0.0075%) (B: 0.0000%~0.0075%)
B有助於鋼板強度之進一步提升。故,亦可含有B。不過,若B含量大於0.0075%,則該效果飽和而徒增成本。又,若B含量大於0.0075%,則鑄造時會發生鑄片破裂,有時無法製造成鋼板。故,B含量為0.0075%以下。 B contributes to the further improvement of the strength of the steel sheet. Therefore, it can also contain B. However, if the B content is more than 0.0075%, the effect is saturated and the cost is increased. Further, when the B content is more than 0.0075%, the cast piece may be broken during casting, and the steel sheet may not be produced. Therefore, the B content is 0.0075% or less.
(Ca、Mg、Ce、Hf、La、Zr、Sb及REM:合計為0.0000%~0.1000%) (Ca, Mg, Ce, Hf, La, Zr, Sb, and REM: totaled from 0.0000% to 0.1000%)
Ca、Mg、Ce、Hf、La、Zr、Sb及REM有助於鋼板成形性之提升。故,亦可含有Ca、Mg、Ce、Hf、La、Zr、Sb或REM,或是該等之任意組合。不過,若Ca、Mg、Ce、Hf、La、Zr、Sb及REM之含量合計大於0.1000%,則該效果飽和而徒增成本。又,若Ca、Mg、Ce、Hf、La、Zr、Sb及REM之含量合計大於0.1000%,則鑄造時會發生鑄片破裂,有時無法製造成鋼板。故,Ca、Mg、Ce、Hf、La、Zr、Sb及REM之含量合計為0.1000%以下。 Ca, Mg, Ce, Hf, La, Zr, Sb, and REM contribute to the improvement of the formability of the steel sheet. Therefore, it may contain Ca, Mg, Ce, Hf, La, Zr, Sb or REM, or any combination of these. However, if the total content of Ca, Mg, Ce, Hf, La, Zr, Sb, and REM is more than 0.1000%, the effect is saturated and the cost is increased. Further, when the total content of Ca, Mg, Ce, Hf, La, Zr, Sb, and REM is more than 0.1000%, the cast piece may be broken during casting, and the steel sheet may not be produced. Therefore, the total content of Ca, Mg, Ce, Hf, La, Zr, Sb, and REM is 0.1000% or less.
REM是指Sc、Y及鑭系元素之合計17種元素, REM之含量乃意味著該等17種元素之合計含量。鑭系元素在工業上例如以稀土金屬合金來添加。 REM refers to a total of 17 elements of Sc, Y and lanthanides. The content of REM means the total content of the 17 elements. Lanthanides are industrially added, for example, as rare earth metal alloys.
其次,說明有關本發明實施形態之鋼板之表面。有關本實施形態之鋼板之表面乃藉由利用高感度反射法之傅立葉轉換型紅外光譜分析,於1200cm-1~1300cm-1之波數範圍內顯示反射率為50%以上、85%以下,較為理想的是60%以上、85%以下之吸收峰。再者,有關本實施形態之鋼板之表面於1000cm-1~1100cm-1之波數範圍內未顯示吸收峰,或於1000cm-1~1100cm-1之波數範圍內顯示反射率為85%以上之吸收峰。又,於有關本實施形態之鋼板之表面附著有3mg/m2~100mg/m2之Ni。 Next, the surface of the steel sheet according to the embodiment of the present invention will be described. The surface of the steel sheet according to the present embodiment exhibits a reflectance of 50% or more and 85% or less in a wavenumber range of 1200 cm -1 to 1300 cm -1 by Fourier transform infrared spectroscopy using a high-sensitivity reflection method. It is desirable to have an absorption peak of 60% or more and 85% or less. Further, the surface morphology of the steel sheet relating to the present embodiment in the number of 1000cm -1 ~ 1100cm -1 absorption peak wave range is not displayed, or to display more than a reflectance of 85% within the wave number range of -1 ~ 1100cm -1 1000cm The absorption peak. Further, Ni is contained in the range of 3 mg/m 2 to 100 mg/m 2 on the surface of the steel sheet according to the present embodiment.
如上述,有關本實施形態之鋼板乃經由鋼之熱壓延、熱軋後酸洗、冷壓延、退火、退火後酸洗及Ni之電鍍等來製造。退火時,於藉由冷壓延而製得之冷軋鋼板之表面生成氧化物,且於藉由退火而製得之退火鋼板之表面存在有氧化物。這是因為Si及Mn乃容易氧化之物質,因此,於冷軋鋼板之表面附近Si及Mn選擇性氧化之故。該氧化物乃二氧化矽及矽酸錳。由於矽酸錳容易溶解於酸中,因此,可藉由不會發生孔蝕之酸輕易地除去,然而,二氧化矽並無法藉由不會於冷軋鋼板發生孔蝕之酸除去。故,若進行使用此種酸之退火後酸洗,則可除去矽酸錳之一部分或全部,並殘存二氧化矽。於退火後酸洗之後存在的二氧化矽可大致區別為緻密者與多孔者。若於緻密二氧化矽及多孔二氧化矽存在之狀態下藉由電鍍使Ni附著於退火鋼板,則 多孔二氧化矽會藉由Ni來覆蓋。Ni亦會附著於退火鋼板未存在有二氧化矽之部分,即,母材之表面。故,於有關本實施形態之鋼板之表面存在有二氧化矽,且Ni附著於二氧化矽及母材之表面。 As described above, the steel sheet according to the present embodiment is produced by hot rolling of steel, pickling after hot rolling, cold rolling, annealing, pickling after annealing, plating of Ni, and the like. At the time of annealing, an oxide is formed on the surface of the cold-rolled steel sheet obtained by cold rolling, and an oxide is present on the surface of the annealed steel sheet obtained by annealing. This is because Si and Mn are substances which are easily oxidized, and therefore, Si and Mn are selectively oxidized in the vicinity of the surface of the cold-rolled steel sheet. The oxide is cerium oxide and manganese citrate. Since manganese ruthenate is easily dissolved in an acid, it can be easily removed by an acid which does not cause pitting corrosion, however, cerium oxide cannot be removed by acid which does not cause pitting corrosion of a cold-rolled steel sheet. Therefore, if the acid is washed by annealing using such an acid, part or all of the manganese citrate can be removed, and cerium oxide remains. The cerium oxide present after pickling after annealing can be roughly distinguished as a denser and a porous one. If Ni is attached to the annealed steel sheet by electroplating in the presence of dense ruthenium dioxide and porous ruthenium dioxide, Porous ceria will be covered by Ni. Ni is also attached to the portion of the annealed steel sheet where the cerium oxide is not present, that is, the surface of the base material. Therefore, cerium oxide is present on the surface of the steel sheet according to the present embodiment, and Ni adheres to the surface of the cerium oxide and the base material.
矽酸錳會阻礙化學處理性,且容易於酸性環境氣體中溶解。又,矽酸錳對腐蝕因子之屏障性低。故,若於鋼板之表面存在有許多矽酸錳,則無法獲得良好之化學處理性,又,由於無法適切地形成化學處理層,因此,無法獲得良好之耐蝕性。二氧化矽可大致區別為緻密者與多孔者,緻密二氧化矽乃具有良好之化學處理性,亦具有對腐蝕因子之優異屏障性。多孔二氧化矽對腐蝕因子之屏障性乃低於緻密二氧化矽對腐蝕因子之屏障性,然而,藉由利用電鍍使Ni附著於多孔二氧化矽,可獲得良好之化學處理性。 Manganese ruthenate hinders chemical handling and is easily dissolved in acidic ambient gases. Moreover, manganese citrate has a low barrier to corrosion factors. Therefore, if a large amount of manganese ruthenate is present on the surface of the steel sheet, good chemical treatment properties cannot be obtained, and since the chemical treatment layer cannot be formed properly, good corrosion resistance cannot be obtained. Cerium oxide can be roughly distinguished from those of dense and porous. The dense cerium oxide has good chemical treatment and excellent barrier to corrosion factors. The barrier property of the porous ceria to the corrosion factor is lower than that of the dense ceria to the corrosion factor. However, by attaching Ni to the porous ceria by electroplating, good chemical treatment can be obtained.
藉由利用高感度反射(reflection absorption spectrometry:RAS)法之傅立葉轉換型紅外光譜(Fourier transform-infrared spectroscopy:FT-IR)分析於1200cm-1~1300cm-1之範圍內顯現的吸收峰是顯示二氧化矽之存在。如上述,在製造有關本實施形態之鋼板時,於退火中生成二氧化矽及矽酸錳,且藉由退火後酸洗,除去矽酸錳之一部分或全部,然而,為了抑制孔蝕之發生,會殘存二氧化矽。故,於本實施形態中,於鋼板之表面存在有二氧化矽,且表面於1200cm-1~1300cm-1之波數範圍內顯示吸收峰。顯示該吸收峰之波數中的反射率是顯示二氧化矽 存在何種程度,該反射率越低,紅外線之吸收率越高,並顯示存在有許多二氧化矽。又,若該反射率小於50%,則二氧化矽過度地存在,多孔二氧化矽並未藉由Ni充分地覆蓋而無法獲得良好之化學處理性。另一方面,為了將該反射率作成大於85%,必須減少退火中的二氧化矽生成量,或是於退火後酸洗中增加二氧化矽之除去量。為了減少退火中的二氧化矽生成量,必須提高退火時之爐內露點,且會產生明顯之脫碳而降低抗拉強度及疲勞強度。為了增加二氧化矽之除去量,必須進行強酸洗,且會產生明顯之孔蝕而降低彎曲加工性。即,若該反射率大於85%,則無法獲得所期望之機械特性。故,鋼板之表面乃作成藉由利用RAS法之FT-IR分析,於1200cm-1~1300cm-1之波數範圍內顯示反射率為50%以上、85%以下,較為理想的是60%以上、85%以下之吸收峰。以下,有時會將「利用RAS法之FT-IR分析」僅稱作「FT-IR分析」。 The absorption peak revealed by the Fourier transform-infrared spectroscopy (FT-IR) analysis using the reflection absorption spectrometry (RAS) method in the range of 1200 cm -1 to 1300 cm -1 is two The presence of cerium oxide. As described above, in the production of the steel sheet according to the present embodiment, cerium oxide and manganese ruthenate are formed during annealing, and some or all of manganese citrate is removed by pickling after annealing, however, in order to suppress the occurrence of pitting corrosion , there will be residual cerium oxide. Therefore, in the present embodiment, cerium oxide is present on the surface of the steel sheet, and the surface exhibits an absorption peak in the wavenumber range of 1200 cm -1 to 1300 cm -1 . The reflectance in the wave number indicating the absorption peak indicates how much cerium oxide exists, and the lower the reflectance, the higher the absorption rate of infrared ray, and the presence of many cerium oxide. Further, if the reflectance is less than 50%, the cerium oxide is excessively present, and the porous cerium oxide is not sufficiently covered by Ni, and good chemical treatment property cannot be obtained. On the other hand, in order to make the reflectance greater than 85%, it is necessary to reduce the amount of cerium oxide generated during annealing or to increase the amount of cerium dioxide removed during pickling after annealing. In order to reduce the amount of cerium oxide generated during annealing, it is necessary to increase the dew point in the furnace during annealing, and it is possible to produce significant decarburization and reduce tensile strength and fatigue strength. In order to increase the amount of removal of cerium oxide, strong pickling must be performed, and significant pitting corrosion is caused to reduce bending workability. That is, if the reflectance is more than 85%, the desired mechanical properties cannot be obtained. Therefore, the surface of the steel sheet is formed by the FT-IR analysis by the RAS method, and the reflectance is 50% or more and 85% or less in the wavenumber range of 1200 cm -1 to 1300 cm -1 , and more preferably 60% or more. , 85% or less of the absorption peak. Hereinafter, the "FT-IR analysis using the RAS method" may be simply referred to as "FT-IR analysis".
藉由FT-IR分析於1000cm-1~1100cm-1之波數範圍內顯現的吸收峰是顯示矽酸錳之存在。由於矽酸錳會使化學處理性降低,因此越少越好。故,鋼板之表面宜為藉由FT-IR分析於1000cm-1~1100cm-1之波數範圍內未顯示吸收峰。即使作成於1000cm-1~1100cm-1之波數範圍內顯示吸收峰,只要顯示該吸收峰之波數中的反射率為85%以上,則可少量容許矽酸錳量。另一方面,若顯示於1000cm-1~1100cm-1之波數範圍內顯現的吸收峰之波數中的反射率小於85%,則矽酸錳過度地存在,且無法獲得良好 之化學處理性,又,由於無法適切地形成化學處理層,因此,無法獲得良好之耐蝕性。故,鋼板之表面乃作成藉由FT-IR分析於1000cm-1~1100cm-1之波數範圍內未顯示吸收峰,或於1000cm-1~1100cm-1之波數範圍內顯示反射率為85%以上之吸收峰。 Analysis by FT-IR absorption peaks appearing in the wave 1000cm -1 ~ 1100cm -1 indicating the presence of a range of the number of manganese silicate. Since manganese ruthenate reduces chemical handleability, the less the better. Therefore, should the surface of the steel sheet by FT-IR analysis is not shown in the wave 1000cm -1 ~ 1100cm -1 the number range of the absorption peak. Shows the absorption peaks, as long as the reflectance is more than the absorption peak of the wave number in the range of 85% even though the number of display made on the wave 1000cm -1 ~ 1100cm -1, the silicate may be a small amount of manganese allowable amount. On the other hand, if the reflectance of the display wavenumber of the absorption peak appearing in the range of wave number of 1000cm -1 ~ 1100cm -1 of less than 85%, the manganese silicate is present excessively, and can not achieve good properties of chemical treatment, Further, since the chemical treatment layer cannot be formed properly, good corrosion resistance cannot be obtained. Therefore, it is the surface of a steel sheet made by FT-IR analysis in the number of 1000cm -1 ~ 1100cm -1 wave number range not shown absorption peaks, or reflectivity of the display 85 in the wavenumber range of -1 ~ 1100cm -1 1000cm Absorption peak above %.
附著於有關本實施形態之鋼板表面之Ni乃覆蓋多孔二氧化矽而提升化學處理性。若Ni之附著量小於3mg/m2,則無法獲得充分之化學處理性。故,Ni之附著量為3mg/m2以上。為了獲得更優異之化學處理性,Ni之附著量宜為10mg/m2以上,且更宜為40mg/m2以上。另一方面,若Ni之附著量大於100mg/m2,則相較於屬於鋼板主成分之Fe,貴重之Ni會過剩,且無法獲得充分之耐蝕性。故,Ni之附著量為100mg/m2以下。為了獲得更優異之耐蝕性,Ni之附著量宜為50mg/m2以下。Ni無須覆蓋多孔二氧化矽之全體,亦無須覆蓋母材自二氧化矽露出之部分之全體。 Ni adhered to the surface of the steel sheet according to the present embodiment covers the porous cerium oxide to improve chemical treatment. If the adhesion amount of Ni is less than 3 mg/m 2 , sufficient chemical handleability cannot be obtained. Therefore, the adhesion amount of Ni is 3 mg/m 2 or more. In order to obtain more excellent chemical treatment properties, the adhesion amount of Ni is preferably 10 mg/m 2 or more, and more preferably 40 mg/m 2 or more. On the other hand, if the adhesion amount of Ni is more than 100 mg/m 2 , the precious Ni is excessive and the sufficient corrosion resistance cannot be obtained as compared with Fe which is a main component of the steel sheet. Therefore, the adhesion amount of Ni is 100 mg/m 2 or less. In order to obtain more excellent corrosion resistance, the adhesion amount of Ni is preferably 50 mg/m 2 or less. Ni does not need to cover the entire porous cerium oxide, and does not need to cover the entire portion of the base material exposed from cerium oxide.
Ni之附著量可使用螢光X射線分析裝置來測定。舉例言之,可預先使用Ni之附著量為已知的試樣來測定X射線強度,並作成顯示Ni之附著量與X射線強度之關係之檢量曲線,且使用該檢量曲線,自測定對象之鋼板中的X射線強度特定Ni之附著量。 The amount of Ni attached can be measured using a fluorescent X-ray analyzer. For example, the X-ray intensity can be measured by using a sample having a known adhesion amount of Ni in advance, and a calibration curve showing the relationship between the adhesion amount of Ni and the X-ray intensity can be used, and the calibration curve can be used for self-determination. The X-ray intensity in the steel sheet of the object specifies the amount of Ni attached.
其次,說明製造有關本發明實施形態之鋼板之方法。於該方法中,進行具有上述化學組成之鋼之熱壓延、熱軋後酸洗、冷壓延、退火、退火後酸洗及Ni之電鍍。 Next, a method of manufacturing a steel sheet according to an embodiment of the present invention will be described. In this method, hot rolling of a steel having the above chemical composition, pickling after hot rolling, cold rolling, annealing, pickling after annealing, and plating of Ni are performed.
熱壓延、熱軋後酸洗及冷壓延可藉由一般條件來 進行。 Hot rolling, pickling after hot rolling and cold rolling can be carried out by general conditions. get on.
冷壓延後之退火乃藉由以下條件來進行,即:於藉由冷壓延而製得之冷軋鋼板之表面生成二氧化矽及矽酸錳,且不易產生內部氧化。退火宜進行連續退火。藉由調整於退火中生成的二氧化矽量,可控制有關本實施形態之鋼板表面顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率。於退火中生成的二氧化矽量可藉由例如調整退火之溫度及環境氣體來控制。退火之溫度越高,越會生成許多二氧化矽。退火之環境氣體宜藉由調整於含有氧原子(O)之N2環境氣體中的氧勢來控制。氧勢越高,越會生成許多二氧化矽,且紅外線之吸收率提高而反射率降低。調整二氧化矽量及反射率之方法並無特殊之限制。在製造鋼板時,宜預先調查所期望量之二氧化矽生成之條件,即,顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率構成50%以上、85%以下,較為理想的是60%以上、85%以下之條件,並採用該條件。舉例言之,於O2濃度為50ppm以下之N2環境氣體中,若H2濃度為3%且露點小於-35℃或大於-20℃,則反射率容易降低。 Annealing after cold rolling is carried out by forming cerium oxide and manganese cerium on the surface of a cold-rolled steel sheet obtained by cold rolling, and internal oxidation is less likely to occur. Annealing is preferably carried out by continuous annealing. By adjusting the amount of cerium oxide generated during annealing, the surface of the steel sheet according to the present embodiment can be controlled to exhibit the wave number of the absorption peak appearing in the wavenumber range of 1200 cm -1 to 1300 cm -1 by FT-IR analysis. Reflectivity. The amount of cerium oxide formed during annealing can be controlled, for example, by adjusting the temperature of the annealing and the ambient gas. The higher the annealing temperature, the more cerium oxide is formed. The annealed ambient gas is preferably controlled by adjusting the oxygen potential in the N 2 ambient gas containing oxygen atoms (O). The higher the oxygen potential, the more cerium oxide is formed, and the absorption rate of infrared rays is increased and the reflectance is lowered. There is no particular limitation on the method of adjusting the amount and reflectance of cerium oxide. When manufacturing a steel sheet, it is preferable to investigate in advance the conditions of the desired amount of cerium oxide formation, that is, the reflection in the wave number of the absorption peak which appears in the wavenumber range of 1200 cm -1 to 1300 cm -1 by FT-IR analysis. The ratio is 50% or more and 85% or less, and more preferably 60% or more and 85% or less, and this condition is employed. For example, in an N 2 ambient gas having an O 2 concentration of 50 ppm or less, if the H 2 concentration is 3% and the dew point is less than -35 ° C or more than -20 ° C, the reflectance is liable to lower.
若氧勢過高,則二氧化矽不易形成於冷軋鋼板之表面,且會進行內部氧化,因此,顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率會提高。若進行內部氧化,則伴隨著脫碳之抗拉強度之降低及疲勞強度之降低會變得顯著。脫碳程度可根據 脫碳層之厚度來確認。舉例言之,在將鋼板板厚1/4厚之硬質組織之面積分率設為S1、將鋼板表層部之硬質組織之面積分率設為S2時,可將比S2/S1之值為0.40以上之部分之最大深度視為脫碳層之厚度。為了避免抗拉強度之降低及疲勞強度之降低,脫碳層之厚度宜為3μm以下。在此所謂之硬質組織是指麻田散體、回火麻田散體、變韌體或殘留沃斯田體,或是由該等之任意組合所構成的組織。舉例言之,於O2濃度為50ppm以下之N2環境氣體中,若H2濃度為3%且露點大於-10℃,則脫碳明顯,並有比S2/S1之值小於0.40之虞。 If the oxygen potential is too high, the cerium oxide is not easily formed on the surface of the cold-rolled steel sheet, and internal oxidation is performed. Therefore, absorption which appears in the wavenumber range of 1200 cm -1 to 1300 cm -1 by FT-IR analysis is exhibited. The reflectance in the wavenumber of the peak increases. When internal oxidation is performed, the decrease in tensile strength accompanying decarburization and the decrease in fatigue strength become remarkable. The degree of decarburization can be confirmed by the thickness of the decarburized layer. For example, when the area fraction of the hard tissue having a thickness of 1/4 of the steel sheet is S1 and the area fraction of the hard structure of the surface layer of the steel sheet is S2, the ratio S2/S1 can be 0.40. The maximum depth of the above part is regarded as the thickness of the decarburized layer. In order to avoid a decrease in tensile strength and a decrease in fatigue strength, the thickness of the decarburized layer is preferably 3 μm or less. The term "hard tissue" as used herein refers to a granulated loose body, a tempered granulated loose body, a toughened body or a residual Worth field body, or a structure composed of any combination of the above. For example, in an N 2 ambient gas having an O 2 concentration of 50 ppm or less, if the H 2 concentration is 3% and the dew point is greater than -10 ° C, decarburization is remarkable, and the value of S 2 /S 1 is less than 0.40.
如由「H2OH2+1/2(O2)」之平衡式亦可得知,退火爐內之O2濃度越高、H2O濃度越高或H2濃度越低,退火爐內之氧勢會越高。H2O濃度有時會藉由水蒸氣濃度或露點來表示。 As by "H 2 O The equilibrium formula of H 2 +1/2(O 2 )” also shows that the higher the O 2 concentration in the annealing furnace, the higher the H 2 O concentration or the lower the H 2 concentration, the more the oxygen potential in the annealing furnace will be. high. The H 2 O concentration is sometimes expressed by the water vapor concentration or dew point.
於退火後,藉由退火後酸洗,除去於退火中產生的矽酸錳之一部分或全部。藉由調整於退火後酸洗之後殘存的矽酸錳量,可控制有關本實施形態之鋼板表面顯示藉由FT-IR分析於1000cm-1~1100cm-1之波數範圍內顯現的吸收峰之波數中的反射率。殘存的矽酸錳量可藉由例如調整退火後酸洗之條件來控制。酸之濃度越高、酸之溫度越高、退火鋼板與酸接觸之時間越長,矽酸錳會越少。於退火後酸洗中,舉例言之,退火鋼板之表面乃維持藉由濃度為3.0質量%~6.0質量%、溫度為50℃~60℃之鹽酸潤濕之狀態3秒鐘~10秒鐘。藉由鹽酸潤濕之狀態可將退火鋼板浸漬於鹽酸 中而得,亦可藉由將鹽酸噴霧於退火鋼板而得。若鹽酸之濃度小於3.0質量%,則矽酸錳不易溶解。故,鹽酸之濃度宜為3.0質量%以上。若鹽酸之濃度大於6.0質量%,則會有於退火鋼板之表面發生微細孔蝕之虞。故,鹽酸之濃度宜為6.0質量%以下。若鹽酸之溫度小於50℃,則矽酸錳不易溶解。故,鹽酸之溫度宜為50℃以上。若鹽酸之溫度大於60℃,則會有於退火鋼板之表面發生微細孔蝕之虞。故,鹽酸之溫度宜為60℃以下。若藉由鹽酸潤濕之時間小於3秒鐘,則矽酸錳不易溶解。故,該時間宜為3秒鐘以上。若該時間大於10秒鐘,則會有於退火鋼板之表面發生微細孔蝕之虞。故,該時間乃該時間為10秒鐘以下。退火後酸洗宜藉由可除去於退火中生成的矽酸錳且不易於退火鋼板產生孔蝕之條件來進行,且不限於上述例子。即使產生孔蝕,只要深度為1μm以上之孔蝕數於任意之截面寬度為100μm之視野中為5個以下即可。若深度為1μm以上之孔蝕於任意之截面寬度為100μm之視野中存在超過5個,則無法獲得充分之耐蝕性,或是無法獲得充分之疲勞強度之故。使用於退火後酸洗之酸並不限於鹽酸。又,矽酸錳量越少,顯示藉由FT-IR分析於1000cm-1~1100cm-1之波數範圍內顯現的吸收峰之波數中的反射率會越大,當未存在有矽酸錳時,於該範圍內不會顯現吸收峰。調整矽酸錳量及反射率之方法並無特殊之限制。在製造鋼板時,亦包含酸之種類,宜預先調查不易於退火鋼板產生孔蝕且矽酸錳量構成所期望範圍內之條件,即,藉由FT-IR分析於1000cm-1~1100cm-1 之波數範圍內不會顯現吸收峰,或者即便顯現,顯示該吸收峰之波數中的反射率亦構成85%以上之條件,並採用該條件。 After annealing, some or all of the manganese citrate produced in the annealing is removed by pickling after annealing. After the remaining amount of manganese silicate by adjusting the annealing after pickling, the steel sheet may be related to the surface morphology of the control of the present embodiment displays wave by FT-IR analysis in the wave number range of 1000cm -1 ~ 1100cm -1 of the absorption peaks appearing The reflectivity in the number. The amount of residual manganese ruthenate can be controlled, for example, by adjusting the conditions of pickling after annealing. The higher the acid concentration, the higher the acid temperature, and the longer the time that the annealed steel sheet is in contact with the acid, the less manganese manganeseate will be. In the pickling after annealing, for example, the surface of the annealed steel sheet is maintained in a state of being wetted by hydrochloric acid at a concentration of 3.0% by mass to 6.0% by mass and a temperature of 50 ° C to 60 ° C for 3 seconds to 10 seconds. The annealed steel sheet can be obtained by immersing the annealed steel sheet in hydrochloric acid in a state of being wetted with hydrochloric acid, or by spraying hydrochloric acid on an annealed steel sheet. If the concentration of hydrochloric acid is less than 3.0% by mass, manganese ruthenate is not easily dissolved. Therefore, the concentration of hydrochloric acid is preferably 3.0% by mass or more. If the concentration of hydrochloric acid is more than 6.0% by mass, fine pitting will occur on the surface of the annealed steel sheet. Therefore, the concentration of hydrochloric acid is preferably 6.0% by mass or less. If the temperature of hydrochloric acid is less than 50 ° C, manganese citrate is not easily dissolved. Therefore, the temperature of hydrochloric acid is preferably 50 ° C or more. If the temperature of the hydrochloric acid is more than 60 ° C, fine pitting will occur on the surface of the annealed steel sheet. Therefore, the temperature of hydrochloric acid is preferably 60 ° C or less. If the time of wetting by hydrochloric acid is less than 3 seconds, manganese citrate is not easily dissolved. Therefore, the time should be more than 3 seconds. If the time is more than 10 seconds, fine pitting will occur on the surface of the annealed steel sheet. Therefore, the time is 10 seconds or less. The pickling after annealing is preferably carried out by removing the manganese hydride formed in the annealing and not easily annealing the steel sheet to cause pitting corrosion, and is not limited to the above examples. Even if pitting corrosion occurs, the number of pittings having a depth of 1 μm or more may be 5 or less in a field of view having an arbitrary cross-sectional width of 100 μm. If there are more than five pittings having a depth of 1 μm or more and a field of view having a cross-sectional width of 100 μm, sufficient corrosion resistance cannot be obtained or sufficient fatigue strength cannot be obtained. The acid used for pickling after annealing is not limited to hydrochloric acid. Further, the smaller the amount of manganese silicate, show the reflectance by wave number of FT-IR analysis in the wave number range of 1000cm -1 ~ 1100cm -1 of the absorption peaks appearing in the greater will be, when there is not the manganese silicate At this time, the absorption peak does not appear in this range. There is no particular limitation on the method of adjusting the amount of manganese citrate and the reflectance. In manufacturing the steel sheet, it also includes the kind of acid, the investigation should be less likely to occur in advance in annealed steel pitting and manganese silicate constituting the range of desired conditions, i.e., by FT-IR analysis at 1000cm -1 ~ 1100cm -1 The absorption peak does not appear in the wave number range, or even if it appears, the reflectance in the wave number of the absorption peak is set to be 85% or more, and this condition is employed.
於退火後酸洗之後,藉由電鍍使Ni附著於退火鋼板之表面。其結果,多孔二氧化矽乃藉由Ni來覆蓋。於電鍍中使用的處理液例如可使用硫酸鎳水溶液、氯化鎳水溶液、碳酸鎳水溶液等一般之處理液。Ni之附著量可藉由例如變更處理液之濃度及電鍍時之電流密度來調整。如上述,Ni無須覆蓋多孔二氧化矽之全體,亦無須覆蓋母材自二氧化矽露出之部分之全體。 After pickling after annealing, Ni is attached to the surface of the annealed steel sheet by electroplating. As a result, the porous cerium oxide is covered by Ni. As the treatment liquid used for the electroplating, for example, a general treatment liquid such as a nickel sulfate aqueous solution, a nickel chloride aqueous solution, or a nickel carbonate aqueous solution can be used. The amount of Ni attached can be adjusted, for example, by changing the concentration of the treatment liquid and the current density at the time of plating. As described above, Ni does not need to cover the entire porous ceria, and does not need to cover the entire portion of the base material exposed from the cerium oxide.
依此作成而可製造有關本發明實施形態之鋼板。 According to this, a steel sheet according to an embodiment of the present invention can be produced.
有關本發明實施形態之鋼板用途並無特殊之限制。舉例言之,較為理想的是藉由壓製加工等而成形後,施行磷酸鋅處理等化學處理而使用。更為理想的是在藉由化學處理所形成的化學處理層上施行電沉積塗佈而使用。 There is no particular limitation on the use of the steel sheet according to the embodiment of the present invention. For example, it is preferable to form it by press processing or the like, and then apply it by chemical treatment such as zinc phosphate treatment. More desirably, it is used by performing electrodeposition coating on the chemical treatment layer formed by chemical treatment.
另,上述實施形態皆不過是顯示實施本發明時之具體化之例子,本發明之技術範圍並不因該等而限定解釋。即,本發明在未脫離其技術思想或其主要特徵下,可藉由各種形式來實施。 The above-described embodiments are merely examples of the specific embodiments of the present invention, and the technical scope of the present invention is not limited by the terms. That is, the present invention can be implemented in various forms without departing from the technical idea or its main features.
其次,說明本發明之實施例。於實施例中的條件乃用以確認本發明之可實施性及效果所採用的一條件例,本發明並不限於該一條件例。只要未脫離本發明之要旨而 達成本發明之目的,則本發明可採用各種條件。 Next, an embodiment of the present invention will be described. The conditions in the examples are a conditional example used to confirm the workability and effects of the present invention, and the present invention is not limited to the one condition example. As long as it does not deviate from the gist of the present invention To achieve the object of the present invention, various conditions can be employed in the present invention.
於該試驗中,經由具有表1所示之化學組成之鋼之熱壓延、熱軋後酸洗及冷壓延,製得厚度為1.2mm之冷軋鋼板。表1中的空欄表示該元素之含量小於檢測界限,且剩餘部分為Fe及雜質。 In this test, a cold rolled steel sheet having a thickness of 1.2 mm was obtained by hot rolling of steel having a chemical composition shown in Table 1, pickling after hot rolling, and cold rolling. The blank column in Table 1 indicates that the content of the element is less than the detection limit, and the remainder is Fe and impurities.
其次,藉由連續退火裝置,於最高到達板溫構成820℃之條件下將冷軋鋼板退火而製得退火鋼板。退火爐內之氣體環境乃作成含有H2及水蒸氣(H2O)之N2環境氣體。表2顯示退火時之H2濃度。水蒸氣量乃藉由表2所示之爐內露點來管理。 Next, the cold-rolled steel sheet was annealed at a maximum temperature of 820 ° C by a continuous annealing apparatus to obtain an annealed steel sheet. The gas atmosphere in the annealing furnace is made into an N 2 ambient gas containing H 2 and water vapor (H 2 O). Table 2 shows the H 2 concentration at the time of annealing. The amount of water vapor is managed by the dew point in the furnace shown in Table 2.
其次,進行退火鋼板之退火後酸洗。於退火後酸洗中,採用表2所示之3種條件。於一條件(弱酸洗)中,將濃度為5質量%、溫度為60℃之鹽酸噴霧於退火鋼板6秒鐘,然後,進行水洗。於其他一條件(第1強酸洗)中,將濃度為10質量%、溫度為90℃之鹽酸噴霧於退火鋼板20秒鐘,然後,進行水洗。於另一條件(第2強酸洗)中,將退火鋼板浸漬於濃度為2質量%、溫度為70℃之鹽酸中2秒鐘,然後,進行水洗。 Next, the annealed steel sheet is annealed and then pickled. In the pickling after annealing, the three conditions shown in Table 2 were employed. In one condition (weak pickling), hydrochloric acid having a concentration of 5% by mass and a temperature of 60 ° C was sprayed on the annealed steel sheet for 6 seconds, and then washed with water. Under the other conditions (first strong pickling), hydrochloric acid having a concentration of 10% by mass and a temperature of 90 ° C was sprayed on the annealed steel sheet for 20 seconds, and then washed with water. In another condition (second strong pickling), the annealed steel sheet was immersed in hydrochloric acid having a concentration of 2% by mass and a temperature of 70 ° C for 2 seconds, and then washed with water.
其次,藉由電鍍,使Ni附著於退火鋼板之表面。鍍浴使用Ni濃度乃調整為2g/L之硫酸鎳水溶液。浴溫作成40℃。藉由使電壓改變,調整Ni之附著量。所附著的Ni量乃使用螢光X射線分析裝置來測定。表2顯示Ni之附著量。 Next, Ni is attached to the surface of the annealed steel sheet by electroplating. The plating bath was a nickel sulfate aqueous solution adjusted to have a Ni concentration of 2 g/L. The bath temperature was made at 40 °C. The amount of adhesion of Ni is adjusted by changing the voltage. The amount of Ni attached was measured using a fluorescent X-ray analyzer. Table 2 shows the amount of Ni attached.
依此作成而製作56種鋼板。又,進行該等鋼板表面之FT-IR分析。FT-IR分析乃使用日本分光公司製之FT-IR6200型之傅立葉轉換型紅外分光分析裝置。於FT-IR分析中,特定紅外吸收光譜之波數於1200cm-1~1300cm-1之範圍內的吸收峰,以及於1000cm-1~1100cm-1之範圍內的吸收峰,並求取顯示該等吸收峰之波數中的反射率。表2顯示 其結果。如上述,顯示於1200cm-1~1300cm-1之波數範圍內的吸收峰之波數中的反射率是反映二氧化矽量,顯示於1000cm-1~1100cm-1之波數範圍內的吸收峰之波數中的反射率是反映矽酸錳量。表2中的底線表示該數值脫離本發明之範圍。 According to this, 56 kinds of steel sheets were produced. Further, FT-IR analysis of the surface of the steel sheets was carried out. The FT-IR analysis was performed using a FT-IR6200 type Fourier transform type infrared spectroscopic analyzer manufactured by JASCO Corporation. In the FT-IR analysis, the particular wave number of infrared absorption spectrum of the absorption peak at 1200cm -1 of the range of -1 ~ 1300cm, and the absorption peak at 1000cm -1 of the range of -1 ~ 1100cm, and obtains the display The reflectance in the wavenumber of the absorption peak. Table 2 shows the results. As described above, the reflectance of the display in an absorption peak within a wavenumber of 1300 cm -1 ~ Number of wave -1 1200cm range is reflected in the amount of silicon dioxide, shown in a number of absorption peaks within 1000cm -1 ~ 1100cm -1 wave range The reflectance in the wavenumber reflects the amount of manganese citrate. The bottom line in Table 2 indicates that the value is outside the scope of the present invention.
調查各鋼板之孔蝕。於該調查中,藉由掃描型電子顯微鏡,觀察鋼板之任意截面之表層附近,並調查存在於任意之截面寬度100μm視野中深度為1μm以上之孔蝕數。表3顯示其結果。 Investigate the pitting corrosion of each steel plate. In the investigation, the vicinity of the surface layer of any cross section of the steel sheet was observed by a scanning electron microscope, and the number of pittings having a depth of 1 μm or more in a field of view having an arbitrary cross-sectional width of 100 μm was examined. Table 3 shows the results.
調查各鋼板之脫碳層之厚度。於該調查中,測定鋼板板厚1/4厚之硬質組織之面積分率S1,以及表層部之硬質組織之面積分率S2,並將該等之比S2/S1作成脫碳層之厚度。於面積分率S1及面積分率S2之測定中,將鋼板與壓延方向平行之板厚截面作成觀察面,並進行該觀察面之研磨及硝太蝕劑蝕刻,且藉由電場放射型掃描型電子顯微鏡(FE-SEM),以500倍~3000倍之倍率來觀察。此時,劃出與鋼板之板面平行之線,並求取線與硬質組織重疊之全長L,且將與線之長度L0之比L/L0,作成該深度位置之硬質組織之面積分率。表3顯示其結果。 The thickness of the decarburized layer of each steel sheet was investigated. In this investigation, the area fraction S1 of the hard tissue having a thickness of 1/4 of the thickness of the steel sheet and the area fraction S2 of the hard structure of the surface layer portion were measured, and the ratio S2/S1 was made the thickness of the decarburized layer. In the measurement of the area fraction S1 and the area fraction S2, a plate thickness section parallel to the rolling direction of the steel sheet is formed as an observation surface, and the observation surface is polished and oxidized by the etchant, and the electric field radiation type scanning type is used. Electron microscopy (FE-SEM) was observed at a magnification of 500 to 3000 times. At this time, a line parallel to the plate surface of the steel sheet is drawn, and the total length L of the line and the hard structure is determined, and the ratio L/L0 to the length L0 of the line is made to be the area fraction of the hard tissue at the depth position. . Table 3 shows the results.
亦進行各鋼板之抗拉強度、化學處理性及塗佈後耐蝕性之評價。 The tensile strength, chemical treatment, and corrosion resistance after coating of each steel sheet were also evaluated.
於抗拉強度之評價中,在與壓延方向呈直角之方向自鋼板切出JIS5號試驗片,並進行於常溫下的抗拉試驗。又,若抗拉強度為780MPa以上,則評價為○,若小於780MPa,則評價為×。表3顯示其結果。 In the evaluation of the tensile strength, the JIS No. 5 test piece was cut out from the steel sheet at a right angle to the rolling direction, and subjected to a tensile test at normal temperature. Moreover, when the tensile strength was 780 MPa or more, it was evaluated as ○, and when it was less than 780 MPa, it was evaluated as ×. Table 3 shows the results.
於化學處理性之評價中,首先,自鋼板切出70mm×150mm之試驗片,並進行該試驗片之脫脂及化學處理。於脫脂中,將濃度為18g/L之脫脂劑之水溶液於40℃下噴霧於試料120秒鐘,並進行水洗。脫脂劑乃使用日本帕卡瀨精 (PARKERIZING)公司製之FINE CLEANER E2083。於化學處理中,將試驗片於常溫下浸漬於濃度為0.5g/L之表面處理劑之水溶液中60秒鐘,並浸漬於磷酸鋅處理劑中120秒鐘,且進行水洗並乾燥,藉此,形成化學處理覆膜。表面處理劑乃使用日本帕卡瀨精公司製之PREPALENE XG,磷酸鋅處理劑則使用日本帕卡瀨精公司製之PALBOND L3065。 In the evaluation of the chemical treatment property, first, a test piece of 70 mm × 150 mm was cut out from the steel sheet, and degreasing and chemical treatment of the test piece were performed. In the degreasing, an aqueous solution of a degreasing agent having a concentration of 18 g/L was sprayed on the sample at 40 ° C for 120 seconds, and washed with water. Degreaser is made using Japanese Pakajing (PARKERIZING) company FINE CLEANER E2083. In the chemical treatment, the test piece was immersed in an aqueous solution of a surface treatment agent having a concentration of 0.5 g/L at room temperature for 60 seconds, and immersed in a zinc phosphate treatment agent for 120 seconds, and washed with water and dried. Forming a chemical treatment film. The surface treatment agent was PREPARENE XG manufactured by Paccarat Co., Ltd., and the zinc phosphate treatment agent was PALBOND L3065 manufactured by Paccarat Co., Ltd., Japan.
又,化學處理覆膜之外觀評價乃使用掃描型電子顯微鏡(SEM),以1000倍之倍率觀察試驗片之上部、中央部及下部3處,並觀察磷酸鋅之結晶附著程度。又,將未形成磷酸鋅膜之領域之比例小於5面積%者評價為○,將5面積%以上、小於20面積%者評價為△,將20面積%以上者評價為×。表3顯示其結果。圖1顯示作成○評價之試料之SEM相片,圖2顯示作成△評價之試料之SEM相片,圖3顯示作成×評價之試料之SEM相片。 In addition, the appearance of the chemically-treated film was evaluated by scanning electron microscopy (SEM), and the upper part, the center part, and the lower part of the test piece were observed at a magnification of 1000 times, and the degree of crystallinity of zinc phosphate was observed. In addition, the ratio of the area where the zinc phosphate film was not formed was less than 5 area% was evaluated as ○, and the area of 5 area% or more and less than 20 area% was evaluated as Δ, and the area of 20 area% or more was evaluated as ×. Table 3 shows the results. Fig. 1 shows an SEM photograph of a sample prepared as ○ evaluation, Fig. 2 shows an SEM photograph of a sample subjected to Δ evaluation, and Fig. 3 shows a SEM photograph of a sample prepared as × evaluation.
亦進行使用螢光X射線之化學處理覆膜之附著量測定。於該測定中,在有關螢光X射線之P強度方面,使用業已預先使用磷酸鋅化學處理覆膜之附著量為已知的鋼板所作成的檢量曲線。化學處理覆膜之附著量越低,化學處理性越低,若為2g/m2以上之附著量,則化學處理性良好。於該評價中,將附著量為2g/m2以上者作成○,將1.5g/m2以上、小於2g/m2者作成△,將小於1.5g/m2者作成×。表3顯示其結果。 The amount of adhesion of the chemical treatment coating using fluorescent X-rays was also measured. In this measurement, in terms of the P intensity of the fluorescent X-rays, a calibration curve prepared by using a steel sheet in which the amount of adhesion of the zinc phosphate chemical treatment film is known is used. The lower the adhesion amount of the chemical treatment film, the lower the chemical treatment property, and the chemical treatment property is good if the adhesion amount is 2 g/m 2 or more. In this evaluation, the amount of adhesion is 2 g/m 2 or more, ○, 1.5 g/m 2 or more, less than 2 g/m 2 is made into Δ, and less than 1.5 g/m 2 is made into ×. Table 3 shows the results.
於塗佈後耐蝕性之評價中,首先,作成與化學處理性之評價相同而於鋼板形成化學處理覆膜,並於其上塗 佈電沉積塗料。電沉積塗料乃使用日本塗料(PAINT)公司製之POWERNICS。於該塗佈中,在將試驗片浸漬於溫度為30℃之電沉積塗料中之狀態下施加電壓,並藉由150V之電壓,使塗膜之厚度依乾燥膜厚構成20μm而調整通電時間。通電時間約3分鐘。膜厚乃使用電磁膜厚計來計測。 In the evaluation of the corrosion resistance after coating, first, the chemical treatment film is formed on the steel sheet and coated on the same as the evaluation of the chemical treatment property. Electrodeposited coatings. The electrodeposition coating was performed using POWERNICS manufactured by Japan Paint Co., Ltd. (PAINT). In this coating, a voltage was applied while the test piece was immersed in an electrodeposition paint having a temperature of 30 ° C, and the thickness of the coating film was set to 20 μm in accordance with the dry film thickness by a voltage of 150 V to adjust the energization time. The power-on time is about 3 minutes. The film thickness was measured using an electromagnetic film thickness meter.
又,於試驗片之中央,藉由切刀自塗膜上到達試驗片之素材(鋼板)而形成×字狀之切痕,並藉由膠帶密封旁邊之端面(側面),藉此,製作耐蝕性試驗用試樣。藉由JIS Z 2371所揭示之方法,將其進行鹽水噴霧試驗。試驗時間作成1000小時,若起自切痕之最大膨脹寬度於單側為2mm以內,則評價為○,若為大於2mm、3mm以內,則評價為△,若為大於3mm,則評價為×。表3顯示其結果。表3中的底線表示該數值脫離理想之範圍。 Further, in the center of the test piece, a cutter-shaped material (steel plate) is applied from the coating film to the test piece to form a X-shaped cut, and the end surface (side surface) of the side is sealed by a tape, thereby producing corrosion resistance. Test sample. This was subjected to a salt spray test by the method disclosed in JIS Z 2371. When the test time was 1000 hours, the maximum expansion width from the cut was 2 mm or less on one side, and it was evaluated as ○, and if it was more than 2 mm and 3 mm, it was evaluated as Δ, and when it was more than 3 mm, it was evaluated as ×. Table 3 shows the results. The bottom line in Table 3 indicates that the value is out of the desired range.
於試驗編號1、3、6~8、10~14、16~18、21、23、27~29、32、34、38~40、43~45及49~51中,由於位於本發明之範圍內,因此,可獲得優異之化學處理性及塗佈後耐蝕性。於顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率為60%以上、85%以下之試驗編號1、6~8、11~14、16~18、21、27~29、32、38~40、43~45及49~51中,特別是可獲得優異之化學處理性及塗佈後耐蝕性。 In Test Nos. 1, 3, 6~8, 10~14, 16~18, 21, 23, 27~29, 32, 34, 38~40, 43~45 and 49~51, due to the scope of the present invention Therefore, excellent chemical treatment properties and corrosion resistance after coating can be obtained. The test number 1, 6 to 8, 11 to which the reflectance in the wave number of the absorption peak which appears in the wavenumber range of 1200 cm -1 to 1300 cm -1 by the FT-IR analysis is 60% or more and 85% or less is shown. Among the 14, 16 to 18, 21, 27 to 29, 32, 38 to 40, 43 to 45, and 49 to 51, in particular, excellent chemical treatment properties and corrosion resistance after coating can be obtained.
於試驗編號2、9、22及33中,由於顯示藉由FT-IR分析於1000cm-1~1100cm-1之波數範圍內顯現的吸收峰之波數中的反射率小於85%,因此,化學處理性低,伴隨於此,塗佈後耐蝕性亦低。一般認為這是因為矽酸錳大量殘存之故。 In Test Nos. 2,9,22 and 33, since the display by the reflection FT-IR analysis of the wave number appearing within the range of the wave number of 1000cm -1 ~ 1100cm -1 of the absorption peak of less than 85%, therefore, the chemical The handleability is low, and along with this, the corrosion resistance after application is also low. It is generally believed that this is because a large amount of manganese citrate remains.
於試驗編號15、26、37及48中,由於Ni之附著量小於3mg/m2,因此,化學處理性低,伴隨於此,塗佈後耐蝕性亦低。於試驗編號19、30、41及52中,由於Ni之附著量大於100g/m2,因此,雖然可獲得良好之化學處理性,但塗佈後耐蝕性低。 In Test Nos. 15, 26, 37, and 48, since the adhesion amount of Ni was less than 3 mg/m 2 , the chemical treatment property was low, and accordingly, the corrosion resistance after application was also low. In Test Nos. 19, 30, 41 and 52, since the adhesion amount of Ni was more than 100 g/m 2 , although good chemical treatment properties were obtained, the corrosion resistance after coating was low.
於試驗編號4、5、24、25、35、36、46及47中,由於特意藉由像是產生脫碳之條件進行退火,即,露點高且於氧勢高之環境氣體下進行退火,因此,形成厚厚的脫碳層。故,疲勞強度降低。又,顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率會大於85%。 In Test Nos. 4, 5, 24, 25, 35, 36, 46, and 47, annealing was performed by conditions such as decarburization, that is, annealing was performed under an ambient gas having a high dew point and a high oxygen potential. Therefore, a thick decarburized layer is formed. Therefore, the fatigue strength is lowered. Further, it is shown that the reflectance in the wave number of the absorption peak which appears in the wavenumber range of 1200 cm -1 to 1300 cm -1 by FT-IR analysis is more than 85%.
於試驗編號20、31、42及53中,由於特意藉由容易產生孔蝕之條件進行退火後酸洗,即,進行第1強酸洗,因此,產生許多孔蝕。故,彎曲加工性降低。又,顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率會大於85%。 In Test Nos. 20, 31, 42 and 53, since the pickling was followed by pickling by conditions which are likely to cause pitting corrosion, that is, the first strong pickling was performed, a large number of pitting corrosion occurred. Therefore, the bending workability is lowered. Further, it is shown that the reflectance in the wave number of the absorption peak which appears in the wavenumber range of 1200 cm -1 to 1300 cm -1 by FT-IR analysis is more than 85%.
於試驗編號54~56中,由於鋼之組成脫離本發明範圍,因此,抗拉強度低。 In Test Nos. 54 to 56, since the composition of steel deviated from the range of the present invention, the tensile strength was low.
於試驗編號57~60中,由於亦特意藉由容易產生孔蝕之條件進行退火後酸洗,即,進行第2強酸洗,因此,產生許多孔蝕。故,彎曲加工性降低。又,顯示藉由FT-IR分析於1200cm-1~1300cm-1之波數範圍內顯現的吸收峰之波數中的反射率會大於85%。 In Test Nos. 57 to 60, since the second pickling was carried out by annealing after the annealing, that is, the second strong pickling was carried out, the pitting was caused. Therefore, the bending workability is lowered. Further, it is shown that the reflectance in the wave number of the absorption peak which appears in the wavenumber range of 1200 cm -1 to 1300 cm -1 by FT-IR analysis is more than 85%.
本發明可利用在例如與適合於汽車車體或零件之鋼板相關之產業。 The present invention can be utilized in industries such as those associated with steel sheets suitable for automobile bodies or parts.
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