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TWI576265B - Three - dimensional Pattern Manufacturing Method and Structure of Bicycle Frame Transfer - Google Patents

Three - dimensional Pattern Manufacturing Method and Structure of Bicycle Frame Transfer Download PDF

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Publication number
TWI576265B
TWI576265B TW104100677A TW104100677A TWI576265B TW I576265 B TWI576265 B TW I576265B TW 104100677 A TW104100677 A TW 104100677A TW 104100677 A TW104100677 A TW 104100677A TW I576265 B TWI576265 B TW I576265B
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dimensional pattern
bicycle frame
manufacturing
shape
space
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TW104100677A
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Chinese (zh)
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TW201625448A (en
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zai-zhong Wang
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zai-zhong Wang
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Description

自行車車架轉接處立體圖案製造方法及其結構 Three-dimensional pattern manufacturing method and structure of bicycle frame transfer place

本發明係有關於一種自行車的應用領域,特別是指一種自行車車架轉接處立體圖案製造方法及其結構。 The invention relates to the field of application of a bicycle, in particular to a method for manufacturing a three-dimensional pattern of a bicycle frame transfer and a structure thereof.

一般在自行車之車架300的至少二管體320的轉接處310,除了使用焊接的方式(如中華民國發明專利第I442988號)之外,通常都會使用轉接件400。 Generally, at the adapter 310 of at least two tubes 320 of the bicycle frame 300, the adapter 400 is generally used in addition to the welding method (for example, the Republic of China invention patent No. I442988).

請參閱第1圖至第6圖所示,圖例說明習知車架300中各管體320以轉接件400進行接合。 Referring to FIGS. 1 through 6, the illustration illustrates the engagement of each of the tubular bodies 320 of the conventional frame 300 with the adapter 400.

而各轉接件400可配合客戶的需求而延伸出不同的形狀圖案410。 The adapters 400 can extend different shape patterns 410 to meet the needs of the customer.

然而,由於每個車架300至少需要三個轉接件400,對於生產製造自行車的製造商而言,因為轉接件400的數量多而導致成本太高;再者,轉接件400上的形狀圖案410無法太過複雜,更是無法以文字表示,若是客戶要求要複雜的圖案時,就必須以手工方式處理,同樣會導致成本太高、良率太低,而且相當耗時,且無法批量生產。 However, since each of the frames 300 requires at least three adapters 400, the manufacturer of the bicycles is too costly for the number of adapters 400; further, the adapters 400 The shape pattern 410 can not be too complicated, and can not be represented by words. If the customer requires a complicated pattern, it must be handled manually, which also causes the cost to be too high, the yield is too low, and it is quite time consuming and cannot be Mass production.

本發明係提供一種自行車車架轉接處立體圖案製造方法及其結構,以模具以及如發泡材料之填充材料的使用,在自行車架的轉接處 與以直接形成所欲的立體圖案(包括圖型及/或文字),而且相較於習知的技術,本創作所使用的製造方法可以形成較複雜的立體圖案,可避免於製造時因為結構太細或是太複雜而毀壞,藉此,本創作的製造方法不但製造方便,可以配合客戶的需求得以製造複雜的圖型及/或文字,而且可以批量生產,更可提升生產良率。 The invention provides a method for manufacturing a three-dimensional pattern of a bicycle frame transfer position and a structure thereof, and the use of a mold and a filling material such as a foam material, at the transfer of the bicycle frame In order to directly form a desired three-dimensional pattern (including patterns and/or characters), and compared with conventional techniques, the manufacturing method used in the present invention can form a more complicated three-dimensional pattern, which can be avoided in manufacturing due to the structure. Too thin or too complicated to be destroyed, the manufacturing method of the creation is not only easy to manufacture, but also can be used to create complex patterns and/or characters in accordance with the needs of customers, and can be mass-produced and can improve production yield.

因此,本發明的目的係在於解決上述問題而提供一種自行車車架轉接處立體圖案製造方法,其步驟包括:合模步驟:將一模具結合在一車架中至少同時連接二管體的一轉接處,該模型空間包括一第一形狀空間以及一第二形狀空間,該第一形狀空間為該車架之該轉接處之形狀,該第二形狀空間形成在該第一形狀空間外周圍並相互連通;填充定型步驟:將一填充材料注入該模具內進行填充,使該填充材料填充滿溢在該模型空間的該第二形狀空間,並靜置至該填充材料定型成該第二形狀空間之一立體圖案;以及脫模步驟:將該模具從該車架之該轉接處脫離。 Therefore, the object of the present invention is to solve the above problems and provide a method for manufacturing a three-dimensional pattern of a bicycle frame transfer, the steps of which include: a mold clamping step: combining a mold in a frame and simultaneously connecting at least one of the two tubes At the transition, the model space includes a first shape space and a second shape space, the first shape space is a shape of the adapter of the frame, and the second shape space is formed outside the first shape space Surrounding and communicating with each other; filling and shaping step: injecting a filling material into the mold for filling, filling the filling material with the second shape space overflowing the model space, and allowing the filling material to be shaped into the second shape a three-dimensional pattern of the shape space; and a demolding step: detaching the mold from the adapter of the frame.

在某些實施例中,該第二形狀空間的該立體圖案包括一圖型及/或一文字。 In some embodiments, the three-dimensional pattern of the second shape space includes a pattern and/or a text.

在某些實施例中,該轉接處包括至少同時連接二管體。 In some embodiments, the transition includes at least two tubes connected at the same time.

在某些實施例中,該文字包括中文字及/或外文字。 In some embodiments, the text includes Chinese characters and/or foreign text.

在某些實施例中,該填充材料至少包括發泡材料、塑膠材料、樹脂材料、以及金屬材料。 In certain embodiments, the filler material includes at least a foamed material, a plastic material, a resin material, and a metal material.

本發明更提供一種自行車車架轉接處立體圖案結構,利用上述之製造方法所製造,該自行車車架轉接處同時連接一車架的至少二管體,該立體圖案結構更包括一圖案及/或一文字。 The present invention further provides a three-dimensional pattern structure of a bicycle frame transfer, which is manufactured by the above manufacturing method. The bicycle frame transfer portion is simultaneously connected with at least two tubes of a frame, and the three-dimensional pattern structure further includes a pattern and / or a text.

本發明上述之目的及優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入瞭解。 The above objects and advantages of the present invention will be readily understood from the following detailed description of the embodiments of the invention.

當然,本發明在某些零件上,或零件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。 Of course, the invention may be varied on certain parts or arrangements of parts, but the selected embodiments are described in detail in the present specification and their construction is shown in the drawings.

[本發明] [this invention]

100‧‧‧車架 100‧‧‧ frame

110‧‧‧轉接處 110‧‧‧Transfer

120‧‧‧管體 120‧‧‧ tube body

200‧‧‧模具 200‧‧‧Mold

210‧‧‧模型空間 210‧‧‧Model space

211‧‧‧第一形狀空間 211‧‧‧First shape space

212‧‧‧第二形狀空間 212‧‧‧Second shape space

220‧‧‧形狀體 220‧‧‧ Shape body

步驟S1~S3‧‧‧依據本發明之製造方法 Step S1 to S3‧‧‧ manufacturing method according to the present invention

[習知] [知知]

300‧‧‧車架 300‧‧‧ frame

310‧‧‧轉接處 310‧‧‧Transfer

320‧‧‧管體 320‧‧‧ tube body

400‧‧‧轉接件 400‧‧‧Adapters

410‧‧‧形狀圖案 410‧‧‧ shape pattern

第1圖係表示習知自行車車架的外觀示意圖。 Figure 1 is a schematic view showing the appearance of a conventional bicycle frame.

第2圖係表示習知自行車車架的分解示意圖。 Figure 2 is an exploded perspective view showing a conventional bicycle frame.

第3圖係表示習知自行車車架轉接處的部分放大示意圖。 Figure 3 is a partial enlarged view showing the conventional bicycle frame transfer.

第4圖係表示第3圖上釉後的示意圖。 Figure 4 is a schematic view showing the glazing after the third drawing.

第5圖係表示第3圖之分解示意圖。 Fig. 5 is an exploded perspective view showing Fig. 3.

第6圖係表示第3圖之剖視示意圖。 Fig. 6 is a schematic cross-sectional view showing Fig. 3.

第7圖係表示以本創作自行車車架轉接處立體圖案製造方法製造前之外觀示意圖。 Fig. 7 is a schematic view showing the appearance of the three-dimensional pattern manufacturing method of the bicycle frame transfer portion of the present invention.

第8圖係表示以本創作自行車車架轉接處立體圖案製造方法製造後之外觀示意圖。 Figure 8 is a schematic view showing the appearance of the three-dimensional pattern manufacturing method of the bicycle frame transfer.

第9圖係表示第7圖之部分放大示意圖。 Fig. 9 is a partially enlarged schematic view showing Fig. 7.

第10圖係表示第8圖之部分放大示意圖。 Fig. 10 is a partially enlarged schematic view showing Fig. 8.

第11圖係表示以本創作自行車車架轉接處立體圖案製造方法製造時之剖視示意圖。 Fig. 11 is a schematic cross-sectional view showing the manufacture of the three-dimensional pattern manufacturing method of the bicycle frame transfer.

第12圖係表示以本創作自行車車架轉接處立體圖案製造方法製造出具 有較複雜之立體圖案的結合結構時之剖視示意圖。 Figure 12 shows the manufacturing method of the three-dimensional pattern manufacturing method of the bicycle frame transfer of the present invention. A schematic cross-sectional view of a composite structure having a more complicated three-dimensional pattern.

第13圖係表示本創作自行車車架轉接處立體圖案製造方法的流程示意圖。 Figure 13 is a flow chart showing the manufacturing method of the three-dimensional pattern of the bicycle frame transfer at the present creation.

關於本發明藉以達到上述目的之技術手段,茲以下列實施型態配合圖示於下文作詳細說明,俾令 鈞上深入瞭解並認同之。 With regard to the technical means by which the present invention achieves the above objects, the following embodiments are described in detail below with reference to the drawings, which are well understood and recognized.

第7圖係表示以本創作自行車車架轉接處立體圖案製造方法製造前之外觀示意圖。第8圖係表示以本創作自行車車架轉接處立體圖案製造方法製造後之外觀示意圖。第9圖係表示第7圖之部分放大示意圖。第10圖係表示第8圖之部分放大示意圖。第11圖係表示以本創作自行車車架轉接處立體圖案製造方法製造時之剖視示意圖。第12圖係表示以本創作自行車車架轉接處立體圖案製造方法製造出具有較複雜之立體圖案的結合結構時之剖視示意圖。第13圖係表示本創作自行車車架轉接處立體圖案製造方法的流程示意圖。 Fig. 7 is a schematic view showing the appearance of the three-dimensional pattern manufacturing method of the bicycle frame transfer portion of the present invention. Figure 8 is a schematic view showing the appearance of the three-dimensional pattern manufacturing method of the bicycle frame transfer. Fig. 9 is a partially enlarged schematic view showing Fig. 7. Fig. 10 is a partially enlarged schematic view showing Fig. 8. Fig. 11 is a schematic cross-sectional view showing the manufacture of the three-dimensional pattern manufacturing method of the bicycle frame transfer. Fig. 12 is a schematic cross-sectional view showing a structure in which a three-dimensional pattern manufacturing method of the bicycle frame transfer portion of the present invention is used to manufacture a combined structure having a complicated three-dimensional pattern. Figure 13 is a flow chart showing the manufacturing method of the three-dimensional pattern of the bicycle frame transfer at the present creation.

請參閱第7圖至第13圖所示,本發明的自行車車架轉接處立體圖案製造方法可如第7圖至第13圖所示,其步驟包括如下。 Referring to Figures 7 to 13, the method for manufacturing a three-dimensional pattern of the bicycle frame transfer of the present invention can be as shown in Figures 7 to 13, and the steps thereof are as follows.

合模步驟S1:將一模具200結合在一車架100中至少同時連接二管體120的一轉接處110,模具200內部形成一模型空間210,模型空間210包括一第一形狀空間211以及一第二形狀空間212,第一形狀空間211為車架100之轉接處110之形狀,第二形狀空間212形成在第一形狀空間211外周圍並相互連通。 The mold clamping step S1 is: combining a mold 200 in a frame 100 at least simultaneously connecting a transition portion 110 of the two tubular bodies 120. A mold space 210 is formed inside the mold 200, and the model space 210 includes a first shape space 211 and A second shape space 212, the first shape space 211 is in the shape of the adapter 110 of the frame 100, and the second shape space 212 is formed around the outer side of the first shape space 211 and communicates with each other.

填充定型步驟S2:將一填充材料注入模具200內進行填 充,使填充材料填充滿溢在模型空間210的第二形狀空間212,並靜置至填充材料定型成第二形狀空間212之一立體圖案220。 Filling and shaping step S2: injecting a filling material into the mold 200 for filling The filling material fills the second shape space 212 of the model space 210 and is allowed to stand until the filling material is shaped into one of the second shape spaces 212.

脫模步驟S3:將模具200從車架100之轉接處110脫離。 Demolding step S3: The mold 200 is detached from the adapter 110 of the frame 100.

在上述的各步驟中所述的第二形狀空間212的立體圖案220,可包括一圖型及/或一文字,而文字包括中文字及/或外文字。 The three-dimensional pattern 220 of the second shape space 212 in the above steps may include a graphic and/or a character, and the characters include Chinese characters and/or foreign characters.

另外,所述的填充材料至少包括發泡材料、塑膠材料、樹脂材料、以及金屬材料等。 In addition, the filling material includes at least a foaming material, a plastic material, a resin material, a metal material, and the like.

藉由上述的方法及結構,以模具以及如發泡材料等之填充材料的使用,在自行車架的轉接處與以直接形成所欲的立體圖案(包括圖型及/或文字),而且相較於習知的技術,本創作所使用的製造方法可以形成較複雜的形狀體,如第12圖所示的立體噴射火焰圖型,可避免於製造時因為結構太細或是太複雜而毀壞,藉此,本創作的製造方法不但製造方便,可以配合客戶的需求得以製造複雜的圖型及/或文字,而且可以批量生產,更可提升生產良率。 According to the above method and structure, in the use of a mold and a filling material such as a foaming material, a desired three-dimensional pattern (including a pattern and/or a character) is directly formed at the transfer portion of the bicycle frame, and Compared with the prior art, the manufacturing method used in the present invention can form a more complicated shape body, such as the three-dimensional jet flame pattern shown in Fig. 12, which can be prevented from being destroyed due to too small or too complicated structure during manufacture. In this way, the manufacturing method of the creation is not only easy to manufacture, but also can be used to manufacture complex patterns and/or characters in accordance with the needs of the customers, and can be mass-produced, and the production yield can be improved.

以上所述實施例型態之揭示係用以說明本創作,並非用以限制本創作,故舉凡數值之變更或等效元件之置換仍應隸屬本發明之範疇。 The disclosure of the above-described embodiments is intended to be illustrative of the present invention and is not intended to limit the present invention, and variations of the numerical values or substitutions of equivalent elements are still within the scope of the present invention.

由以上詳細說明,可使熟知本項技藝者明瞭本發明的確可達成前述目的,實已符合專利法之規定,爰提出專利申請。 From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the foregoing objects and is in accordance with the provisions of the Patent Law.

步驟S1~S3‧‧‧依據本發明之製造方法 Step S1 to S3‧‧‧ manufacturing method according to the present invention

Claims (5)

一種自行車車架轉接處立體圖案製造方法,其步驟包括:合模步驟:將一模具結合在一車架中至少同時連接二管體的一轉接處,該模具內部形成一模型空間,該模型空間包括一第一形狀空間以及一第二形狀空間,該第一形狀空間為該車架之該轉接處之形狀,該第二形狀空間形成在該第一形狀空間外周圍並相互連通;填充定型步驟:將一填充材料注入該模具內進行填充,使該填充材料填充滿溢在該模型空間的該第二形狀空間,並靜置至該填充材料定型成該第二形狀空間之一立體圖案;以及脫模步驟:將該模具從該車架之該轉接處脫離。 A method for manufacturing a three-dimensional pattern of a bicycle frame transfer, the method comprising: a clamping step: combining a mold in a frame at least simultaneously connecting a transition portion of the two tubes, wherein a mold space is formed inside the mold, The model space includes a first shape space and a second shape space, wherein the first shape space is a shape of the adapter of the frame, and the second shape space is formed around the first shape space and communicates with each other; a filling and shaping step: injecting a filling material into the mold for filling, filling the filling material with the second shape space in the model space, and allowing the filling material to be shaped into one of the second shape spaces. a pattern; and a demolding step: detaching the mold from the transfer of the frame. 如請求項1所述之自行車車架轉接處立體圖案製造方法,其中該第二形狀空間的該立體圖案包括一圖型及/或一文字。 The method for manufacturing a three-dimensional pattern of a bicycle frame transfer according to claim 1, wherein the three-dimensional pattern of the second shape space comprises a pattern and/or a character. 如請求項2所述之自行車車架轉接處立體圖案製造方法,其中該文字包括中文字及/或外文字。 The method for manufacturing a three-dimensional pattern of a bicycle frame transfer according to claim 2, wherein the character comprises Chinese characters and/or foreign characters. 如請求項1所述之自行車車架轉接處立體圖案製造方法,其中該填充材料至少包括發泡材料、塑膠材料、樹脂材料、以及金屬材料。 The method for manufacturing a three-dimensional pattern of a bicycle frame transfer according to claim 1, wherein the filling material comprises at least a foaming material, a plastic material, a resin material, and a metal material. 一種自行車車架轉接處立體圖案結構,利用前述申請專利範圍請求項1至4所述至少其中之一之製造方法所製造,該自行車車架轉接處同時連接一車架的至少二管體,該立體圖案結構更包括一圖案及/或一文字。 A three-dimensional pattern structure of a bicycle frame adapter, which is manufactured by using at least one of the manufacturing methods of claim 1 to 4, wherein the bicycle frame adapter is connected to at least two tubes of a frame at the same time. The three-dimensional pattern structure further includes a pattern and/or a character.
TW104100677A 2015-01-09 2015-01-09 Three - dimensional Pattern Manufacturing Method and Structure of Bicycle Frame Transfer TWI576265B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM306964U (en) * 2006-08-29 2007-03-01 Astro Engineering Co Ltd Frame components for bike
TWI290893B (en) * 2006-03-06 2007-12-11 Advanced Int Multitech Co Ltd Method to manufacture bike frame
TWI293613B (en) * 2006-03-15 2008-02-21
CN201646869U (en) * 2010-02-23 2010-11-24 张清华 Embossing shell of vehicle

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI290893B (en) * 2006-03-06 2007-12-11 Advanced Int Multitech Co Ltd Method to manufacture bike frame
TWI293613B (en) * 2006-03-15 2008-02-21
TWM306964U (en) * 2006-08-29 2007-03-01 Astro Engineering Co Ltd Frame components for bike
CN201646869U (en) * 2010-02-23 2010-11-24 张清华 Embossing shell of vehicle

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