TWI576168B - The method of painting and coating of fiber reinforced shell - Google Patents
The method of painting and coating of fiber reinforced shell Download PDFInfo
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- TWI576168B TWI576168B TW102117224A TW102117224A TWI576168B TW I576168 B TWI576168 B TW I576168B TW 102117224 A TW102117224 A TW 102117224A TW 102117224 A TW102117224 A TW 102117224A TW I576168 B TWI576168 B TW I576168B
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- fiber reinforced
- outer casing
- reinforced outer
- temperature
- dust
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- 239000000835 fiber Substances 0.000 title claims description 49
- 239000011248 coating agent Substances 0.000 title claims description 27
- 238000000576 coating method Methods 0.000 title claims description 27
- 238000010422 painting Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 14
- 238000005507 spraying Methods 0.000 claims description 22
- 239000003973 paint Substances 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims 2
- 238000005728 strengthening Methods 0.000 claims 1
- 238000005496 tempering Methods 0.000 claims 1
- 239000007921 spray Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 5
- 238000007781 pre-processing Methods 0.000 description 4
- 206010036790 Productive cough Diseases 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 210000003802 sputum Anatomy 0.000 description 3
- 208000024794 sputum Diseases 0.000 description 3
- 241001674044 Blattodea Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Description
本發明是有關於一種上漆方法及上漆裝置,特別是指一種纖維強化外殼的上漆方法及上漆裝置。 The invention relates to a painting method and a painting device, in particular to a painting method and a painting device for a fiber-reinforced outer casing.
參閱圖1,為現有的上漆方法,首先,如步驟11所示,對物品進行噴漆,再如步驟12所示,將噴漆後的物品靜置至用手指按壓也不會留下指紋的指觸時間後。接著如步驟13所示,對靜置後的物品進行烘烤。如此即完成進行的一次噴漆作業,之後再視需求重覆步驟11至步驟13數次,以完成產品的上漆作業。 Referring to FIG. 1 , for the existing painting method, first, as shown in step 11, the article is painted, and as shown in step 12, the painted article is allowed to stand until the finger is pressed without leaving a fingerprint. After the time. Next, as shown in step 13, the articles after standing are baked. In this way, a painting operation is completed, and then steps 11 to 13 are repeated several times as needed to complete the painting operation of the product.
然而,噴漆後未靜置超過指觸時間的物品,不僅容易因手指觸碰而留下指紋,更會沾黏空氣中的灰塵或微粒,甚至是操作人員的毛髮,因此,現有上漆方法將噴漆後的產品取出靜置時,十分容易因沾黏空氣中的灰塵、微粒或是操作人員的毛髮而產生瑕疵。 However, articles that have not been placed for more than the touch time after painting are not only easy to leave fingerprints due to finger touch, but also sticky dust or particles in the air, even the operator's hair. Therefore, the existing painting method will When the painted product is taken out, it is very easy to cause sputum due to dust, particles in the air or the hair of the operator.
此外,一般漆料的黏稠度高、流動性差,不利噴漆作業的進行,因此現有漆料需與具揮發性的溶劑混合稀釋以改善流動性,以便於噴漆作業的進行。但是隨著溶劑種類與混合比例的不同,以及靜置溫度與時間長短的不同,使得混合於漆料中的溶劑不一定能在步驟13前完全揮 發,而是等到烘烤時才自漆料中揮發出來,因此會在表面產生氣泡而成為瑕疵品。 In addition, the general paint has high viscosity and poor fluidity, which is unfavorable for the painting operation. Therefore, the existing paint needs to be mixed with a volatile solvent to improve the fluidity, so as to facilitate the painting operation. However, depending on the type of solvent and the mixing ratio, and the difference between the standing temperature and the length of time, the solvent mixed in the paint may not be completely waved before step 13. Hair, but wait until baking to volatilize from the paint, so it will create bubbles on the surface and become a fake.
因此,本發明之目的,即在提供一種能避免瑕疵產生且提高良率之纖維強化外殼的上漆方法。 Accordingly, it is an object of the present invention to provide a method of painting a fiber reinforced outer casing that avoids sputum production and improves yield.
於是本發明纖維強化外殼的上漆方法,包含下列步驟:(A)將一纖維強化外殼加熱至一預熱溫度;(B)在該纖維強化外殼上噴塗一底漆;及(C)對該纖維強化外殼進行烘烤使該底漆定型。 Thus, the method of painting a fiber reinforced outer casing of the present invention comprises the steps of: (A) heating a fiber reinforced outer casing to a preheating temperature; (B) spraying a primer on the fiber reinforced outer casing; and (C) applying The fiber reinforced outer shell is baked to shape the primer.
本發明的另一目的,在於提供一種能避免瑕疵產生且提高良率之纖維強化外殼的上漆裝置。 Another object of the present invention is to provide a lacquering apparatus for a fiber reinforced outer casing which can avoid sputum generation and improve yield.
於是本發明纖維強化外殼的上漆裝置,包含一個能輸送一纖維強化外殼沿著一預定路徑移動的輸送單元、一設置於該預定路徑上以將該纖維強化外殼加熱至一預熱溫度的預熱單元,及一設置於該預定路徑上的第一噴塗單元。 Thus, the lacquering apparatus of the fiber reinforced outer casing of the present invention comprises a conveying unit capable of transporting a fiber reinforced outer casing along a predetermined path, and a preheating unit disposed on the predetermined path to heat the fiber reinforced outer casing to a preheating temperature. a thermal unit, and a first spray unit disposed on the predetermined path.
該第一噴塗單元包括間隔設置於該預定路徑上的一第一無塵塗裝機與一第一烘烤機,該第一無塵塗裝機能在加熱至該預熱溫度的該纖維強化外殼上噴塗一底漆,該第一烘烤機能加熱烘烤該纖維強化外殼使該底漆定型。 The first spraying unit comprises a first dust-free coating machine spaced apart from the predetermined path and a first baking machine, the first dust-free coating machine capable of heating the fiber-reinforced outer casing to the preheating temperature A primer is sprayed thereon, and the first baking machine can heat and bake the fiber reinforced outer casing to shape the primer.
本發明的有益效果在於:利用將該纖維強化外殼加熱至該預熱溫度後再噴塗該底漆,能使底漆中的溶劑迅速揮發,不僅能避免烘烤時產生氣泡,而且也無須取出靜置,避免沾黏空氣中的灰塵、微粒或是操作人員的毛髮 ,進而有效避免瑕疵的產生以提高良率與產率。 The invention has the beneficial effects that: by heating the fiber reinforced outer shell to the preheating temperature and then spraying the primer, the solvent in the primer can be quickly volatilized, which not only avoids bubbles during baking, but also does not need to be taken out. Keep away from dust, particles or operator hair in the air , thereby effectively avoiding the production of strontium to improve yield and yield.
200‧‧‧纖維強化外殼 200‧‧‧Fiber-reinforced casing
21‧‧‧預處理單元 21‧‧‧Pretreatment unit
22‧‧‧輸送單元 22‧‧‧Transportation unit
221‧‧‧輸送帶 221‧‧‧ conveyor belt
222‧‧‧外殼 222‧‧‧ Shell
223‧‧‧氣體過濾機構 223‧‧‧Gas filter mechanism
224‧‧‧隧道 224‧‧‧ Tunnel
23‧‧‧預熱單元 23‧‧‧Preheating unit
24‧‧‧第一噴塗單元 24‧‧‧First spray unit
241‧‧‧第一無塵塗裝機 241‧‧‧First dust-free coating machine
242‧‧‧第一烘烤機 242‧‧‧First baking machine
25‧‧‧第二噴塗單元 25‧‧‧Second spraying unit
251‧‧‧第二無塵塗裝機 251‧‧‧Second dust-free coating machine
252‧‧‧第二烘烤機 252‧‧‧second baking machine
31‧‧‧步驟 31‧‧‧Steps
32‧‧‧步驟 32‧‧‧Steps
33‧‧‧步驟 33‧‧‧Steps
34‧‧‧步驟 34‧‧‧Steps
35‧‧‧步驟 35‧‧‧Steps
36‧‧‧步驟 36‧‧‧Steps
L‧‧‧預定路徑 L‧‧‧ scheduled path
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一流程圖,說明現有物品的上漆方法;圖2是一示意圖,說明本發明纖維強化外殼的上漆裝置之一較佳實施例;及圖3是一流程圖,說明本發明纖維強化外殼的上漆方法之一較佳實施例。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a flow chart illustrating a method of painting an existing article; FIG. 2 is a schematic view showing fiber reinforced by the present invention. A preferred embodiment of the lacquering apparatus of the outer casing; and FIG. 3 is a flow chart illustrating a preferred embodiment of the lacquering method of the fiber reinforced outer casing of the present invention.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示 Before the present invention is described in detail, it should be noted that in the following description, similar elements are represented by the same reference numerals.
參閱圖2,本發明纖維強化外殼的上漆裝置之較佳實施例,包含一預處理單元21、一與該預處理單元21對應設置的輸送單元22、一與該預處理單元21間隔設置的預熱單元23、一與該預熱單元23間隔設置的第一噴塗單元24,及一與該第一噴塗單元24間隔設置的第二噴塗單元25。於本較佳實施例中,該預處理單元21是一紅外線加熱爐。 Referring to FIG. 2, a preferred embodiment of the lacquering device of the fiber reinforced outer casing of the present invention comprises a pre-processing unit 21, a transport unit 22 corresponding to the pre-processing unit 21, and a pre-separation unit 21 The preheating unit 23, a first spraying unit 24 spaced apart from the preheating unit 23, and a second spraying unit 25 spaced apart from the first spraying unit 24. In the preferred embodiment, the pre-processing unit 21 is an infrared heating furnace.
該輸送單元22包括一輸送帶221、一對應罩覆該輸送帶221的外殼222,及一氣體過濾機構223,該輸送帶221與該外殼222相配合界定出一連通該預處理單元21、預熱單元23、第一噴塗單元24,及該第二噴塗單元25 的隧道224,該氣體過濾機構223是將過濾後的氣體輸入該隧道224內使該隧道224維持正壓,以避免吸入外界未經過濾的空氣。 The conveying unit 22 includes a conveyor belt 221, a casing 222 corresponding to the conveyor belt 221, and a gas filtering mechanism 223. The conveyor belt 221 cooperates with the casing 222 to define a pre-processing unit 21, The heat unit 23, the first spraying unit 24, and the second spraying unit 25 The tunnel 224, the gas filtering mechanism 223 is configured to input the filtered gas into the tunnel 224 to maintain the tunnel 224 at a positive pressure to avoid inhaling unfiltered air from the outside.
該第一噴塗單元24包括間隔設置的一第一無塵塗裝機241與一第一烘烤機242,而且該第一無塵塗裝機241是介於該第一烘烤機242與該預熱單元23之間。而該第二噴塗單元25包括間隔設置的一第二無塵塗裝機251與一第二烘烤機252,而且該第二無塵塗裝機251是介於該第一烘烤機242與該第二烘烤機252之間。於本較佳實施例中,該第一無塵塗裝機241與該第二無塵塗裝機251是一萬級的無塵塗裝噴房,而該第一烘烤機242與該第二烘烤機252是遠紅外線烤漆爐。 The first spray unit 24 includes a first dust-free coating machine 241 and a first baking machine 242, and the first dust-free coating machine 241 is interposed between the first baking machine 242 and the first dust-free coating machine 242. Preheating unit 23 between. The second dust spraying unit 25 includes a second dust-free coating machine 251 and a second baking machine 252, and the second dust-free coating machine 251 is interposed between the first baking machine 242 and Between the second toasters 252. In the preferred embodiment, the first dust-free coating machine 241 and the second dust-free coating machine 251 are 10,000-level dust-free coating spray booths, and the first baking machine 242 and the first The second baking machine 252 is a far infrared paint baking oven.
參閱圖3,為本發明纖維強化外殼的上漆方法之較佳實施例,要特別說明的是,該上漆方法是以圖2所述之上漆裝置進行。 Referring to Fig. 3, a preferred embodiment of the method of painting a fiber reinforced outer casing of the present invention is described. Specifically, the lacquering method is carried out by the lacquering apparatus of Fig. 2.
參閱圖2、3,首先,如步驟31所示,利用該預處理單元21去除一纖維強化外殼200表面的灰塵與靜電。接著利用該輸送帶221輸送該纖維強化外殼200沿著一預定路徑L移動,以依序通過該預熱單元23、該第一無塵塗裝機241、該第一烘烤機242、該第二無塵塗裝機251,及該第二烘烤機252。 Referring to Figures 2 and 3, first, as shown in step 31, the pretreatment unit 21 is used to remove dust and static electricity from the surface of a fiber reinforced outer casing 200. Then, the fiber reinforced outer casing 200 is transported along the predetermined path L by the conveyor belt 221 to sequentially pass through the preheating unit 23, the first dust-free coating machine 241, the first baking machine 242, and the first A second dust-free coating machine 251, and the second baking machine 252.
接下來,如步驟32所示,利用該預熱單元23將該纖維強化外殼200加熱至一預熱溫度,該預熱溫度介於60℃至100℃之間。於本較佳實施例中該預熱溫度是75 ℃。 Next, as shown in step 32, the fiber reinforced casing 200 is heated to a preheating temperature by the preheating unit 23, the preheating temperature being between 60 ° C and 100 ° C. In the preferred embodiment, the preheating temperature is 75. °C.
再如步驟33所示,利用該第一無塵塗裝機241在該纖維強化外殼200上噴塗一底漆,此時,該纖維強化外殼200因噴塗該底漆的緣故,而使其溫度下降至低於該預熱溫度20℃至30℃之間。於本較佳實施例中,該纖維強化外殼200的溫度是55℃。 Further, as shown in step 33, the first dust-free coating machine 241 is used to spray a primer on the fiber-reinforced outer casing 200. At this time, the fiber-reinforced outer casing 200 is cooled by spraying the primer. Up to 20 ° C to 30 ° C below the preheating temperature. In the preferred embodiment, the temperature of the fiber reinforced outer casing 200 is 55 °C.
接下來,如步驟34所示,利用該第一烘烤機242以高於經該第一無塵塗裝機241噴塗後之該纖維強化外殼200的溫度20℃至30℃之間,對該纖維強化外殼200進行烘烤使該底漆定型。於本較佳實施例中,該第一烘烤機242是將該纖維強化外殼200加熱至75℃使該底漆定型。 Next, as shown in step 34, the first baking machine 242 is used to be higher than the temperature of the fiber-reinforced outer casing 200 after being sprayed by the first dust-free coating machine 241 by 20 ° C to 30 ° C. The fiber reinforced outer casing 200 is baked to shape the primer. In the preferred embodiment, the first toaster 242 heats the fiber reinforced outer casing 200 to 75 ° C to shape the primer.
然後,如步驟35所示,利用該第二無塵塗裝機251在該纖維強化外殼200的底漆上再噴塗一表漆,此時,該纖維強化外殼200因噴塗該表漆的緣故,使其溫度下降之低於該第一烘烤機242的溫度20℃至30℃之間。於本較佳實施例中,該纖維強化外殼200的溫度是55℃。 Then, as shown in step 35, the second dust-free coating machine 251 is used to spray a paint on the primer of the fiber-reinforced outer casing 200. At this time, the fiber-reinforced outer casing 200 is sprayed with the paint. The temperature is lowered by between 20 ° C and 30 ° C below the temperature of the first toaster 242. In the preferred embodiment, the temperature of the fiber reinforced outer casing 200 is 55 °C.
最後,如步驟36所示,利用該第二烘烤機252以高於經該第二無塵塗裝機251噴塗後之該纖維強化外殼200的溫度20℃至30℃之間,對該纖維強化外殼200進行烘烤使該表漆定型。於本較佳實施例中,該第二烘烤機252是將該纖維強化外殼200加熱至75℃使該表漆定型。 Finally, as shown in step 36, the second baking machine 252 is used to be higher than the temperature of the fiber-reinforced outer casing 200 after being sprayed by the second dust-free coating machine 251 by 20 ° C to 30 ° C. The reinforced outer casing 200 is baked to shape the paint. In the preferred embodiment, the second toaster 252 heats the fiber reinforced outer casing 200 to 75 ° C to shape the paint.
利用該預熱單元23將該纖維強化外殼200加熱至該預熱溫度後再噴塗該底漆,配合步驟33至步驟36之每一步驟間的溫差是介於20℃至30℃之間,不僅能使底漆 中的溶劑迅速揮發,還能避免烘烤時產生氣泡,而且也無須取出靜置。再配合該氣體過濾機構223是將過濾後的氣體輸入該隧道224內使該隧道224維持正壓,所以能避免吸入外界未經過濾的空氣,以避免沾黏空氣中的灰塵、微粒或是操作人員的毛髮,進而有效避免瑕疵的產生以提高良率與產率。 The preheating unit 23 is heated to the preheating temperature to spray the primer, and the temperature difference between each step of the step 33 to the step 36 is between 20 ° C and 30 ° C, not only Enable primer The solvent in the solvent evaporates quickly, and it can also avoid bubbles during baking, and it does not need to be taken out for standing. Further, the gas filtering mechanism 223 is configured to input the filtered gas into the tunnel 224 to maintain the tunnel 224 at a positive pressure, thereby avoiding inhalation of unfiltered air to avoid dust, particles or operations in the air. The hair of the person, in turn, effectively avoids the production of cockroaches to increase yield and yield.
在此要特別說明的是,本較佳實施例中是以間隔設置的第一噴塗單元24與第二噴塗單元25作說明,在實際應應用上,可以視需求僅有該第一噴塗單元24,或是設置更多噴塗單元,依然可以達成相同的功效。 It should be particularly noted that, in the preferred embodiment, the first spraying unit 24 and the second spraying unit 25 are disposed at intervals, and in actual application, the first spraying unit 24 may be only required according to requirements. Or set up more spray units, you can still achieve the same effect.
綜上所述,本發明纖維強化外殼的上漆方法及其裝置,利用將該纖維強化外殼200加熱至該預熱溫度後再噴塗該底漆,能使底漆中的溶劑迅速揮發,不僅能避免烘烤時產生氣泡,而且也無須取出靜置,避免沾黏空氣中的灰塵、微粒或是操作人員的毛髮,進而有效避免瑕疵的產生以提高良率與產率,故確實能達成本發明之目的。 In summary, the method and apparatus for painting a fiber-reinforced outer casing of the present invention can rapidly evaporate the solvent in the primer by heating the fiber-reinforced outer casing 200 to the preheating temperature and then spraying the primer. It avoids the generation of air bubbles during baking, and does not need to be taken out to avoid the dust, particles or the operator's hair in the air, thereby effectively avoiding the generation of cockroaches to improve the yield and the yield, so the invention can be achieved. The purpose.
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| TW102117224A TWI576168B (en) | 2013-05-15 | 2013-05-15 | The method of painting and coating of fiber reinforced shell |
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| TW102117224A TWI576168B (en) | 2013-05-15 | 2013-05-15 | The method of painting and coating of fiber reinforced shell |
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| TW201442788A TW201442788A (en) | 2014-11-16 |
| TWI576168B true TWI576168B (en) | 2017-04-01 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW332787B (en) * | 1996-08-29 | 1998-06-01 | Pigtsur Kk | The method for high hardness painting |
| TWI300446B (en) * | 2005-12-30 | 2008-09-01 | Advanced Int Multitech Co Ltd | |
| US20090311442A1 (en) * | 2006-08-23 | 2009-12-17 | Europlasma Nv | Method for pre-treating fibre reinforced composite plastic materials prior to painting and method for applying a painting layer on fibre reinforced composite plastic materials |
| TWM391423U (en) * | 2010-01-22 | 2010-11-01 | shi-jie Hong | Conveyor belt type spray coating equipment |
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2013
- 2013-05-15 TW TW102117224A patent/TWI576168B/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW332787B (en) * | 1996-08-29 | 1998-06-01 | Pigtsur Kk | The method for high hardness painting |
| TWI300446B (en) * | 2005-12-30 | 2008-09-01 | Advanced Int Multitech Co Ltd | |
| US20090311442A1 (en) * | 2006-08-23 | 2009-12-17 | Europlasma Nv | Method for pre-treating fibre reinforced composite plastic materials prior to painting and method for applying a painting layer on fibre reinforced composite plastic materials |
| TWM391423U (en) * | 2010-01-22 | 2010-11-01 | shi-jie Hong | Conveyor belt type spray coating equipment |
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| Publication number | Publication date |
|---|---|
| TW201442788A (en) | 2014-11-16 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |