TWI571207B - Cold weather formulation for conditioning animal feed - Google Patents
Cold weather formulation for conditioning animal feed Download PDFInfo
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- TWI571207B TWI571207B TW101120440A TW101120440A TWI571207B TW I571207 B TWI571207 B TW I571207B TW 101120440 A TW101120440 A TW 101120440A TW 101120440 A TW101120440 A TW 101120440A TW I571207 B TWI571207 B TW I571207B
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- feed
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- castor oil
- animal feed
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- 239000012669 liquid formulation Substances 0.000 description 1
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- QUANRIQJNFHVEU-UHFFFAOYSA-N oxirane;propane-1,2,3-triol Chemical compound C1CO1.OCC(O)CO QUANRIQJNFHVEU-UHFFFAOYSA-N 0.000 description 1
- 235000019629 palatability Nutrition 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/105—Aliphatic or alicyclic compounds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/158—Fatty acids; Fats; Products containing oils or fats
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/70—Feeding-stuffs specially adapted for particular animals for birds
- A23K50/75—Feeding-stuffs specially adapted for particular animals for birds for poultry
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/10—Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Zoology (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Animal Husbandry (AREA)
- Birds (AREA)
- Fodder In General (AREA)
- Medicinal Preparation (AREA)
Description
本發明係關於一種用於條件化動物飼料之液體調配物。 The present invention relates to a liquid formulation for conditioning animal feed.
畜牧業大多使用粒狀飼料。造粒為將粉末狀飼料(粉料)轉變成具有動物所需全部養分之小顆粒的過程。經由造粒自原料進行之製造典型地佔製備動物飼料之成本的60%至70%。尋找降低飼料製造之成本且不降低飼料品質之方法或修改形式已成為畜牧業中最重要的研究領域之一。若干研究表明造粒可改良飼料轉化多達12%。此效能之改良係歸因於動物進食時飼料浪費、成分分離及能量消耗之減少(Behnke,K.C.,1994,「Factors affecting pellet quality」第44-54頁,Proc.Maryland Nutr.Conf.Feed Manuf.,College Park,MD.Maryland Feed Ind.Council及Univ.Maryland,College Park.Briggs;J.L.,D.E.Maier,B.A.Watkins及K.C.Behnke,1999,「Effect of ingredients and processing parameters on pellet quality」,Poult.Sci.78:1464-1471)。耐久顆粒減少浪費,減少分離,改良適口性且允許在較短時間內進食較多食物。喂以粉料之小雞每日12小時中有14.3%之時間進食,相對於喂以粒狀飼料之小雞每日12小時中有4.7%之時間進食(Jensen L.,L.H.Merill,C.V.Reddy及J.McGinnis,1962,「Observations on eating patterns and rate of food passage of birds fed pelleted or unpelleted diets」,Poult.Sci.41:1414-1419)。 Most animal husbandry uses granular feed. Granulation is the process of converting a powdered feed (powder) into small particles having all the nutrients required by the animal. The manufacture by granulation from the feedstock typically accounts for from 60% to 70% of the cost of preparing the animal feed. Finding ways or modifications that reduce the cost of feed manufacturing without reducing feed quality has become one of the most important areas of research in the livestock industry. Several studies have shown that granulation can improve feed conversion by up to 12%. This improvement in performance is attributed to feed wastage, component separation, and energy consumption during animal feeding (Behnke, KC, 1994, "Factors affecting pellet quality", pp. 44-54, Proc. Maryland Nutr. Conf. Feed Manuf. , College Park, MD. Maryland Feed Ind. Council and Univ. Maryland, College Park. Briggs; JL, DE Maier, BA Watkins and KC Behnke, 1999, "Effect of ingredients and processing parameters on pellet quality", Poult. Sci. 78:1464-1471). Durable particles reduce waste, reduce separation, improve palatability and allow more food to be consumed in a shorter period of time. The chicken fed with powdered food was eaten 14.3% of the time in 12 hours per day, compared with 4.7% of the 12 hours in the day fed with the pelleted feed (Jensen L., LHMerill, CVReddy) And J. McGinnis, 1962, "Observations on eating Patterns and rate of food passage of birds fed pelleted or unpelleted diets", Poult. Sci. 41: 1414-1419).
造粒製程需要條件化步驟,該步驟涉及蒸汽以膠凝化飼料中之澱粉及產生更佳結合,從而提高顆粒之耐久性。澱粉膠凝化為呈蒸汽形式之水擴散至澱粉顆粒中並引起膨脹之過程(Parker,R.及S.G.Ring,2001,「Mini Review:Aspects of the Physical Chemistry of Starch」,J.Cereal Sci.34:1-17)。當膠凝化澱粉冷卻時形成凝膠,其充當黏著劑,引起粒子結合(Lund,D.,1984,「Influence of time,temperature,moisture,ingredients and processing conditions on starch gelatinization」,CRC Crit.Rev.Food Sci.Nutr.20:249-273)。添加高水分量亦降低發生澱粉膠凝化所需之起始溫度。膠凝化澱粉已被普遍認為可改良酶促接近葡萄糖苷鍵且因此改良動物體內之消化率(Parker,R.及S.G.Ring,2001,「Mini Review:Aspects of the Physical Chemistry of Starch」,J.Cereal Sci.34:1-17)。 The granulation process requires a conditioning step involving steam to gelatinize the starch in the feed and produce a better bond, thereby increasing the durability of the granules. Starch gelatinization is a process in which water in the form of steam diffuses into the starch granules and causes swelling (Parker, R. and SGRing, 2001, "Mini Review: Aspects of the Physical Chemistry of Starch", J. Cereal Sci. 34 :1-17). When the gelatinized starch cools, it forms a gel that acts as an adhesive, causing particle binding (Lund, D., 1984, "Influence of time, temperature, moisture, ingredients and processing conditions on starch gelatinization", CRC Crit. Rev. Food Sci. Nutr. 20: 249-273). The addition of a high water content also reduces the initial temperature required to effect gelatinization of the starch. Gelatinized starch has been generally considered to improve enzymatic proximity to glucosidic bonds and thus improve digestibility in animals (Parker, R. and SGRing, 2001, "Mini Review: Aspects of the Physical Chemistry of Starch", J. Cereal Sci. 34: 1-17).
飼料顆粒在裝載、卸載、儲存、輸送及轉移至進料器期間可損壞。飼料之加工及運輸通常導致完整顆粒之百分比減少、破碎顆粒增加及飼料精增加。認為飼料精每增加10%,即存在一點飼料轉化損失,隨後需要進食更多飼料以產生等量的肉(McKinney等人,2004:Harper)。本發明提供極佳顆粒性質,其中飼料精百分比與經水處理之對照樣本相比減少至少10%,更典型地減少15%至20%。 Feed pellets can be damaged during loading, unloading, storage, transport, and transfer to the feeder. The processing and transportation of feed usually results in a reduction in the percentage of intact granules, an increase in broken granules and an increase in feed fines. It is believed that for every 10% increase in feed fines, there is a little loss of feed conversion, and then more feed needs to be eaten to produce the same amount of meat (McKinney et al., 2004: Harper). The present invention provides excellent particulate properties wherein the percentage of feed concentrate is reduced by at least 10%, more typically by 15% to 20%, compared to a water treated control sample.
在條件化期間,蒸汽添加至多6%之水分至飼料中。經 由蒸汽添加至飼料中之各百分比之水分提高粉料溫度約23℃,其藉由最佳化造粒機操作及顆粒耐久性而改良條件化製程(Fairfield,D.,2003「Pelleting for Profit-Part 1」,Feed and Feeding digest 54(6)2003)。當顆粒冷卻時,該添加之水分喪失。若干研究已顯示,在條件化製程期間除添加之水分外添加水可改良造粒(Fairchild,F.及D.Greer,1999「Pelleting with precise mixer moisture control」,Feed Int.20(8):32-36;Moritz,J.S等人,2003「Feed manufacture and feeding of rations with graded levels of added moisture formulated at different densities」,J.Appl.Pout.Res.12:371-381)。Motitz等人及Hott等人報告藉由添加2.5%至5%水分至混合器中基於玉米-黃豆之飼料中,使得PDI增加及能量消耗減少(Moritz,J.S.等人,2001,「Effect of moisture addition at the mixer to a corn-soybean-based diet on broiler performance」,J.Appl.Poult.Res.10:347-353;Hott等人,2008,「The effect of moisture addition with a mold inhibitor on pellet quality,feed manufacture and broiler performance」,J.Appl.Poult.Res.17:262-271)。 During conditioning, the steam adds up to 6% moisture to the feed. through The percentage of moisture added to the feed by steam increases the powder temperature by about 23 ° C, which improves the conditioning process by optimizing granulator operation and particle durability (Fairfield, D., 2003 "Pelleting for Profit- Part 1", Feed and Feeding digest 54 (6) 2003). When the particles cool, the added moisture is lost. Several studies have shown that adding water in addition to added water during conditioning can improve granulation (Fairchild, F. and D. Greer, 1999 "Pelleting with precise mixer moisture control", Feed Int. 20(8): 32 -36; Moritz, JS, et al., 2003 "Feed manufacture and feeding of rations with graded levels of added moisture formulated at different densities", J. Appl. Pout. Res. 12: 371-381). Motitz et al. and Hott et al. report that PDI increases and energy consumption are reduced by adding 2.5% to 5% moisture to the corn-soybean-based feed in the mixer (Moritz, JS et al., 2001, "Effect of moisture addition" At the mixer to a corn-soybean-based diet on broiler performance", J. Appl. Poult. Res. 10: 347-353; Hott et al., 2008, "The effect of moisture addition with a mold inhibitor on pellet quality, Feed manufacture and broiler performance", J. Appl. Poult. Res. 17: 262-271).
添加水分至混合器中之飼料中顯示可提高顆粒品質且減少造粒機能量消耗。亦發現添加水分可減少條件化粉料與熱顆粒之間之溫差△T,表明模具磨損減少。添加至混合器中之飼料中的水分參與諸如澱粉膠凝化之各種熱相關反應,導致PDI提高。該水分不如在條件化製程期間添加之水分容易自顆粒移除。然而,額外水分可遷移至顆粒表面, 其可導致顯著成型危險。在水分添加劑中使用界面活性劑可促進水吸收至粉料中,從而降低成型危險。 Adding moisture to the feed in the mixer is shown to improve the quality of the pellets and reduce the energy consumption of the pelletizer. It has also been found that the addition of moisture reduces the temperature difference ΔT between the conditioned powder and the hot particles, indicating a reduction in mold wear. The moisture added to the feed in the mixer participates in various heat related reactions such as starch gelatinization, resulting in an increase in PDI. This moisture is not as easy to remove from the particles as the moisture added during the conditioning process. However, extra moisture can migrate to the surface of the particles. It can lead to significant molding hazards. The use of surfactants in moisture additives promotes water absorption into the powder, thereby reducing the risk of forming.
動物飼料製造者目前使用水,其無法全部穿透至粉料中。已發現添加非離子型界面活性劑可改良該透水性,從而改良顆粒品質以及造粒參數。對於家禽及豬養殖場,對殺真菌劑之需求不具有經濟重要性,因為飼料會在製造後的3天至5天內被消耗,時間不足以成型。 Animal feed manufacturers currently use water, which does not penetrate completely into the powder. It has been found that the addition of a nonionic surfactant improves the water permeability, thereby improving particle quality and granulation parameters. For poultry and pig farms, the demand for fungicides is not economically important because the feed is consumed within 3 to 5 days of manufacture and is not time consuming.
本發明為乙氧基化蓖麻油加上化學品的高度濃縮調配物以防止因極冷溫度而受損。因為界面活性劑配方如此濃縮,其運輸及加工成本較低,故該配方向飼料製造者提供在寒冷氣候中操作之顯著成本優勢。 The present invention is a highly concentrated formulation of ethoxylated castor oil plus chemicals to prevent damage from extreme cold temperatures. Because the surfactant formulation is so concentrated and its transportation and processing costs are lower, the blender provides a significant cost advantage in operating in cold climates.
乙氧基化蓖麻油乳化劑藉由蓖麻油與環氧乙烷之反應而產生。乙氧基化蓖麻油乳化劑具有各種鏈長,視合成期間使用之環氧乙烷之量而定。莫耳比可在1分子蓖麻油比1分子至200分子環氧乙烷之間變化,產生根據式PEG-x(聚乙二醇,其中x為環氧乙烷部分之數目)蓖麻油乳化劑命名之乙氧基化蓖麻油乳化劑(Fruijtier-Polloth,C.,2005,「Safety assessment on polyethylene glycols(PEGs)and their derivatives as used in cosmetic products」,Toxicology 214:1-38)。該等乳化劑已在人類及動物治療中廣泛用於溶解水不溶性藥物。其為儲存時不水解或變質之非揮發性穩定化合物。 Ethoxylated castor oil emulsifiers are produced by the reaction of castor oil with ethylene oxide. Ethoxylated castor oil emulsifiers have various chain lengths depending on the amount of ethylene oxide used during the synthesis. The molar ratio can be varied between 1 molecule and 200 molecules of ethylene oxide in one molecule of castor oil to produce a castor oil emulsifier according to the formula PEG-x (polyethylene glycol, where x is the number of ethylene oxide moieties) Named ethoxylated castor oil emulsifier (Fruijtier-Polloth, C., 2005, "Safety assessment on polyethylene glycols (PEGs) and their derivatives as used in cosmetic products", Toxicology 214: 1-38). These emulsifiers have been widely used to dissolve water-insoluble drugs in human and animal treatment. It is a non-volatile stabilizing compound that does not hydrolyze or deteriorate upon storage.
蓖麻油係獲自蓖麻(Ricinus communis)之種子且主要由蓖麻油酸、異蓖麻油酸、硬脂酸及二羥基硬脂酸之三酸 甘油酯組成。蓖麻油為90%蓖麻油酸(12-羥基油酸),即一種無毒、生物可降解及可再生資源。其他具有相似性質之乳化劑可源自不同油類,例如黃豆油、菜籽油、高大樹木之油及其他植物油。亦可使用合成乳化劑,只要其核准用於動物飼料中。 Castor oil is obtained from the seeds of Ricinus communis and consists mainly of ricinoleic acid, isoricinoleic acid, stearic acid and trihydroxystearic acid triglyceride. Castor oil is 90% ricinoleic acid (12-hydroxyoleic acid), a non-toxic, biodegradable and renewable resource. Other emulsifiers of similar nature may be derived from different oils such as soybean oil, rapeseed oil, tall tree oil and other vegetable oils. Synthetic emulsifiers can also be used as long as they are approved for use in animal feed.
若干PCT申請案已申請乙氧基化蓖麻油界面活性劑用於飼料成分及完全飼料中之用途。 Several PCT applications have applied for the use of ethoxylated castor oil surfactants in feed ingredients and in complete feeds.
WO 99/60865係關於在熱處理之前或之後添加至動物飼料中之界面活性劑-水乳液的用途。該乳液幫助維持或減少在熱處理期間之水損失。該乳液由1份至8份水與0.005份至0.5份界面活性劑組成,且具有大於15℃之熔點。本發明為溶液而非乳液,且在凝固溫度下保持為澄清溶液。 WO 99/60865 relates to the use of a surfactant-water emulsion added to animal feed before or after heat treatment. The emulsion helps maintain or reduce water loss during heat treatment. The emulsion consists of from 1 part to 8 parts water and from 0.005 parts to 0.5 parts surfactant, and has a melting point greater than 15 °C. The present invention is a solution rather than an emulsion and remains as a clear solution at the solidification temperature.
專利WO 97/28896教示糖蜜、脂肪、油、酸及水之水性混合物,其含有乙氧基化蓖麻油作為防止混合物分離之分散劑。本發明不含糖蜜,且使用所選類型之乙氧基化蓖麻油(PEG-40,PEG-60)以改良寒冷天氣的性質,同時維持造粒效能。 Patent WO 97/28896 teaches an aqueous mixture of molasses, fat, oil, acid and water containing ethoxylated castor oil as a dispersing agent to prevent separation of the mixture. The present invention does not contain molasses and uses selected types of ethoxylated castor oil (PEG-40, PEG-60) to improve the properties of cold weather while maintaining granulation efficiency.
WO 96/11585揭示含有聚乙二醇化合物之動物飼料,該聚乙二醇化合物包括具有5,000至11,000之分子量之乙氧基化蓖麻油。在一個具體實例中,本發明之乙氧基化蓖麻油具有60個乙氧基化分子,及3,700至3,850之分子量。 WO 96/11585 discloses animal feeds comprising a polyethylene glycol compound comprising an ethoxylated castor oil having a molecular weight of from 5,000 to 11,000. In one embodiment, the ethoxylated castor oil of the present invention has 60 ethoxylated molecules and a molecular weight of 3,700 to 3,850.
WO 95/28091描述添加乙氧基化蓖麻油至習知乾燥動物飼料中,此舉據說可改良營養物質之可用性、增進動物生長及降低死亡率。該乙氧基化蓖麻油具有8至35個乙氧 基化分子,不同於本發明中具有40至60個乙氧基化分子之乙氧基化蓖麻油。 WO 95/28091 describes the addition of ethoxylated castor oil to conventional dry animal feeds, which is said to improve the availability of nutrients, increase animal growth and reduce mortality. The ethoxylated castor oil has 8 to 35 ethoxylates The catalyzed molecule is different from the ethoxylated castor oil having 40 to 60 ethoxylated molecules in the present invention.
US 6,482,463揭示一種用於動物飼料以改良營養物質之可用性之乙氧基化蓖麻油。該乙氧基化蓖麻油據說有助於在腸道中形成脂肪微胞,因此改良脂肪消化/吸收。飼料中之典型包合率為100 ppm乙氧基化蓖麻油,相比之下本發明中為11 ppm至23 ppm。在建議包合率下,本發明改良造粒製程效率及顆粒品質,但對營養物質之可用性不具有明顯影響。 US 6,482,463 discloses an ethoxylated castor oil for use in animal feed to improve the availability of nutrients. The ethoxylated castor oil is said to help form fatty micelles in the intestine, thus improving fat digestion/absorption. The typical inclusion rate in the feed is 100 ppm ethoxylated castor oil, compared to 11 ppm to 23 ppm in the present invention. The present invention improves the granulation process efficiency and particle quality at the recommended inclusion rate, but does not have a significant impact on the availability of nutrients.
上文所提及之此等專利描述添加較佳呈乳液形式之乙氧基化蓖麻油界面活性劑以改良動物飼料中疏水物質之消化率,但該等飼料在調配時不提供針對製造製程之益處,諸如能量消耗降低、顆粒品質改良或甚至在寒冷天氣中之高溶解度。 The above-mentioned patents describe the addition of an ethoxylated castor oil surfactant preferably in the form of an emulsion to improve the digestibility of hydrophobic materials in animal feed, but such feeds are not provided for the manufacturing process during formulation. Benefits such as reduced energy consumption, improved particle quality or even high solubility in cold weather.
本發明提供一種濃縮界面活性劑溶液,其耐惡劣溫度變化且當在造粒之前添加至飼料中時可改良研磨效率及顆粒品質。 The present invention provides a concentrated surfactant solution that is resistant to harsh temperature changes and that improves milling efficiency and particle quality when added to the feed prior to granulation.
在本說明書中引用多個專利及公開案。各文獻之揭示內容以全文引用之方式併入本文中。 A number of patents and publications are cited in this specification. The disclosures of each of the documents are incorporated herein by reference in their entirety.
本發明之一目標為提供一種改良動物飼料之造粒製程及/或擠製製程之調配物。 It is an object of the present invention to provide a formulation for improving the granulation process and/or extrusion process of animal feed.
另一目標為提供一種製造粒狀動物飼料之方法,其包 含:製備濃縮溶液或儲備溶液,其包含:a)20 wt%至50 wt%之選自由甲酸、乙酸、丙酸、丁酸及其混合物組成之群之有機酸,b)15 wt%至30 wt%之乙氧基化蓖麻油界面活性劑,其具有4至18之HLB及1分子蓖麻油比40分子至60分子環氧乙烷之莫耳比,c)0 wt%至20 wt%之丙二醇,d)0 wt%至50 wt%之水,添加5份至200份水以製備熱處理組成物,及施加有效量之該熱處理組成物至動物飼料,充分加熱以對飼料進行造粒或擠製。 Another object is to provide a method of making a granular animal feed, which package Containing: preparing a concentrated solution or a stock solution comprising: a) 20 wt% to 50 wt% of an organic acid selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, and mixtures thereof, b) 15 wt% to 30 a wt% ethoxylated castor oil surfactant having a HLB of 4 to 18 and a molar ratio of 1 molecule castor oil to 40 molecules to 60 molecules of ethylene oxide, c) 0 wt% to 20 wt% Propylene glycol, d) 0 wt% to 50 wt% water, adding 5 parts to 200 parts of water to prepare a heat-treated composition, and applying an effective amount of the heat-treated composition to animal feed, and heating sufficiently to granulate or extrude the feed system.
本發明之另一目標為提供一種藉由以下製程製備之粒狀動物飼料,該製程包含:製備濃縮溶液或儲備溶液,其包含:a)20 wt%至50 wt%之選自由甲酸、乙酸、丙酸、丁酸及其混合物組成之群之有機酸,b)15 wt%至30 wt%之乙氧基化蓖麻油界面活性劑,其具有4至18之HLB及1分子蓖麻油比40分子至60分子環氧乙烷之莫耳比,c)0 wt%至20 wt%之丙二醇,d)0 wt%至50 wt%之水,添加5份至200份水以製備熱處理組成物,及施加有效量之該熱處理組成物至動物飼料,充分加熱以對飼料進 行造粒或擠製。 Another object of the present invention is to provide a granular animal feed prepared by the following process, comprising: preparing a concentrated solution or a stock solution comprising: a) 20 wt% to 50 wt% selected from formic acid, acetic acid, An organic acid consisting of propionic acid, butyric acid, and mixtures thereof, b) 15 wt% to 30 wt% of an ethoxylated castor oil surfactant having an HLB of 4 to 18 and a molecular weight of 40 molecules of castor oil To a molar ratio of 60 molecules of ethylene oxide, c) 0 wt% to 20 wt% of propylene glycol, d) 0 wt% to 50 wt% of water, adding 5 parts to 200 parts of water to prepare a heat-treated composition, and Applying an effective amount of the heat-treated composition to the animal feed, heating it sufficiently to feed the feed Granulation or extrusion.
本發明之益處包括(i)飼料精百分比與經水處理之對照樣本相比改良至少5%,較佳改良至少15%或40%。(ii)能量消耗與經水處理之對照樣本相比改良至少10%,較佳改良至少20%或25%。(iii)顆粒水分與經水處理之對照樣本相比改良至少0.4%,較佳改良至少0.5%或0.6%。 Benefits of the present invention include (i) a percentage improvement in feed concentrate of at least 5%, preferably at least 15% or 40%, compared to a water treated control sample. (ii) The energy consumption is improved by at least 10%, preferably by at least 20% or 25%, compared to the water treated control sample. (iii) The granule moisture is improved by at least 0.4%, preferably by at least 0.5% or 0.6%, compared to the water treated control sample.
最重要的是,本發明極大地減少了儲備溶液在運輸及儲存中之問題,因為其保持溶解狀態直至約-10℃至-15℃或更低溫度。其不具有抗真菌活性,而該抗真菌活性並非動物養殖場及寵物食物公司所必需的,但其保留在造粒或擠製期間具有良好膠凝化、高顆粒品質及低能量消耗之優勢。 Most importantly, the present invention greatly reduces the problem of storage solution storage and storage as it remains in a dissolved state up to a temperature of about -10 ° C to -15 ° C or lower. It does not have antifungal activity, which is not required for animal farms and pet food companies, but it retains the advantages of good gelation, high particle quality and low energy consumption during granulation or extrusion.
本發明為乙氧基化脂肪酸界面活性劑與賦形劑之混合物,其在寒冷溫度下為穩定的,使其可在惡劣冬季條件下用於北方圈養場操作。同時,該混合物提供極佳顆粒品質(澱粉膠凝化、顆粒耐久性、保水性)及飼料工廠參數(飼料處理量、能量消耗)。 The present invention is a mixture of an ethoxylated fatty acid surfactant and an excipient which is stable at cold temperatures, allowing it to be used in northern captivity operations under harsh winter conditions. At the same time, the mixture provides excellent particle quality (starch gelation, particle durability, water retention) and feed plant parameters (feed processing, energy consumption).
定義 definition
組分之「重量百分比」係基於包括該組分之調配物或組成物之總重量。 The "percent by weight" of a component is based on the total weight of the formulation or composition comprising the component.
「有機酸」包括甲酸、乙酸、丙酸、丁酸及其他C1至C24脂肪酸,及C1至C24脂肪酸之一酸甘油酯、二酸甘油酯或三酸甘油酯。 "Organic acids" include formic acid, acetic acid, propionic acid, butyric acid and other C 1 to C 24 fatty acids, and one of C 1 to C 24 fatty acids, glycerides, diglycerides or triglycerides.
術語「有效量」意謂能夠執行功能或具有有效量所表現之性質的量,諸如無毒但足以提供所要之造粒或研磨程度之量。有效量可由一般技術者僅使用常規實驗而確定。 The term "effective amount" means an amount capable of performing a function or having the properties exhibited by an effective amount, such as an amount that is non-toxic but sufficient to provide the desired degree of granulation or grinding. The effective amount can be determined by a general practitioner using only routine experimentation.
當對飼料進行造粒時,注入蒸汽至粉料中,隨後對塊狀物進行造粒。在經擠製之飼料中,在壓力下注入蒸汽至粉料中,接著擠製塊狀物且隨後造粒。經擠製之飼料不如粉料緻密。 When the feed is granulated, steam is injected into the powder, and then the granules are granulated. In the extruded feed, steam is injected under pressure into the powder, followed by extrusion of the cake and subsequent granulation. The extruded feed is not as dense as the powder.
本發明之調配物不僅在例如有機酸之主要組分的濃度方面可變化,而且亦可藉由添加或刪除一種類型之有機酸及/或一種類型之界面活性劑及/或一種類型之賦形劑而改質。 The formulation of the present invention may vary not only in the concentration of, for example, the major components of the organic acid, but also by adding or removing one type of organic acid and/or one type of surfactant and/or one type of shaping. Modification of the agent.
術語「協同效應」及「協同作用」意謂當各成分以混合物形式添加時,與個體組分相比改良之造粒效果。 The terms "synergistic effect" and "synergistic effect" mean an improved granulation effect when compared to individual components when the ingredients are added as a mixture.
組成物 Composition
一般而言,該儲備溶液含有:a)20 wt%至50 wt%之選自由甲酸、乙酸、丙酸、丁酸及其混合物組成之群之有機酸,b)15 wt%至30 wt%之乙氧基化蓖麻油界面活性劑,其具有4至18之HLB及1分子蓖麻油比40分子至60分子環氧乙烷之莫耳比,c)0 wt%至20 wt%之丙二醇,d)0 wt%至50 wt%之水,向其中添加5份至200份水(較佳10份至15份)以在使用前即刻製備熱處理組成物;隨後施加有效量之該熱 處理組成物至動物飼料,充分加熱以對飼料進行造粒。 In general, the stock solution contains: a) 20 wt% to 50 wt% of an organic acid selected from the group consisting of formic acid, acetic acid, propionic acid, butyric acid, and mixtures thereof, b) 15 wt% to 30 wt% An ethoxylated castor oil surfactant having a HLB of 4 to 18 and a molar ratio of 1 molecule castor oil to 40 molecules to 60 molecules of ethylene oxide, c) 0 wt% to 20 wt% of propylene glycol, d 0 wt% to 50 wt% of water, to which 5 parts to 200 parts of water (preferably 10 parts to 15 parts) are added to prepare a heat-treated composition immediately before use; and then an effective amount of the heat is applied The composition is treated to animal feed and heated sufficiently to granulate the feed.
該界面活性劑為非離子型乙氧基化蓖麻油化合物,其具有正常分佈於平均值(較佳平均值為60)周圍之40至60個乙烯分子,且具有4至18、較佳為13至16之HLB。儲備溶液中之界面活性劑濃度為15 wt%至30 wt%,較佳為20 wt%至25 wt%。 The surfactant is a nonionic ethoxylated castor oil compound having 40 to 60 ethylene molecules normally distributed around an average value (preferably an average of 60) and having 4 to 18, preferably 13 To 16 HLB. The surfactant concentration in the stock solution is from 15 wt% to 30 wt%, preferably from 20 wt% to 25 wt%.
為了溶解乙氧基化蓖麻油及使其在低溫下保持溶解狀態,儲備溶液含有20 wt%至50 wt%之有機酸,較佳為10 wt%至30 wt%。例示性酸包括乙酸、丙酸及丁酸。組成物亦可含有0 wt%至50 wt%之水,較佳為20 wt%至35 wt%;及0 wt%至50 wt%之丙二醇,較佳為20 wt%至35 wt%。 In order to dissolve the ethoxylated castor oil and keep it dissolved at a low temperature, the stock solution contains 20 wt% to 50 wt% of an organic acid, preferably 10 wt% to 30 wt%. Exemplary acids include acetic acid, propionic acid, and butyric acid. The composition may also contain 0 wt% to 50 wt% of water, preferably 20 wt% to 35 wt%; and 0 wt% to 50 wt% of propylene glycol, preferably 20 wt% to 35 wt%.
用5份至200份水稀釋該組成物以形成熱處理組成物,該熱處理組成物為0.5 wt%至20 wt%之水性混合物,較佳為0.5 wt%至10 wt%之混合物。a)之酸可為緩衝的或無緩衝的。緩衝劑可為氫氧化鈣、氫氧化銨或氫氧化鈉。 The composition is diluted with 5 parts to 200 parts of water to form a heat-treated composition which is an aqueous mixture of 0.5 wt% to 20 wt%, preferably a mixture of 0.5 wt% to 10 wt%. The acid of a) may be buffered or unbuffered. The buffering agent can be calcium hydroxide, ammonium hydroxide or sodium hydroxide.
基於起始動物飼料之重量,施加0.25 wt%至20 wt%、較佳1 wt%至10 wt%之量的該熱處理組成物至動物飼料。更佳地,基於總飼料,施加1 wt%至5 wt%或1 wt%至3 wt%之量的該水性混合物至非粒狀飼料。 The heat-treated composition is applied to the animal feed in an amount of from 0.25 wt% to 20 wt%, preferably from 1 wt% to 10 wt%, based on the weight of the starting animal feed. More preferably, the aqueous mixture is applied to the non-granular feed in an amount of from 1 wt% to 5 wt% or from 1 wt% to 3 wt%, based on the total feed.
方法 method
本發明維持粒狀飼料中之水分含量高於未經處理之飼料中或使用習知造粒方法製造之飼料中的水分含量。本發明之水性混合物在進入混合器之前施加至飼料成分。該水性混合物可在混合器中施加至未混合之飼料成分,或在混 合飼料成分期間施加,且可在濕法混合迴圈期間施加。 The present invention maintains the moisture content of the granular feed higher than that of the untreated feed or the feed produced by the conventional granulation method. The aqueous mixture of the invention is applied to the feed ingredients prior to entering the mixer. The aqueous mixture can be applied to the unmixed feed ingredients in a mixer, or mixed Applied during the feed ingredient and can be applied during the wet mixing loop.
本發明之水性混合物藉由噴嘴施加以便提供飼料中混合物之一致且均勻之分佈。 The aqueous mixture of the present invention is applied by a nozzle to provide a consistent and uniform distribution of the mixture in the feed.
實施例1Example 1
該等實驗之目的為選擇乙氧基化蓖麻油衍生物,其減少水之表面張力且在經緩衝有機酸之混合物中為穩定的。 The purpose of these experiments was to select ethoxylated castor oil derivatives which reduced the surface tension of water and were stable in a mixture of buffered organic acids.
將乙氧基化蓖麻油產品對水之表面張力之影響與聚山梨醇酯80(polysorbate 80)相比較。添加界面活性劑至水中達到10%濃度,且在Fisher Surface Tensiomat第21型上量測表面張力。該等10%溶液之表面張力量測如下:
觀察到所有界面活性劑大致同等地降低水之表面張力。添加界面活性劑至有機酸之兩種不同緩衝混合物(混合物S或H)中達到0.5 wt%或2.25 wt%之濃度。在室溫下進行目測以記錄任何沈澱或溶解度問題。結果如下:
CO-200在任一緩衝酸溶液中在0.5%或2.25%下均不保持可溶。 CO-200 did not remain soluble at 0.5% or 2.25% in either buffered acid solution.
實施例2Example 2
本實驗之目的為測定若干非離子型界面活性劑當添加至儲存於不同溫度下之緩衝有機酸之混合物中時的溶解度。如實施例1中,緩衝酸混合物S及H與Tmaz或蓖麻油界面活性劑Protachem CO-60、Stepantex CO-40及Cremophor EL組合使用。界面活性劑濃度為2.25 wt%。在-20℃、1℃、50℃及室溫下儲存混合物7天後觀察產物穩定性。 The purpose of this experiment was to determine the solubility of several nonionic surfactants when added to a mixture of buffered organic acids stored at different temperatures. As in Example 1, buffered acid mixtures S and H were used in combination with Tmaz or castor oil surfactants Protachem CO-60, Stepantex CO-40 and Cremophor EL. The surfactant concentration was 2.25 wt%. Product stability was observed after storage of the mixture at -20 ° C, 1 ° C, 50 ° C and room temperature for 7 days.
乙氧基化蓖麻油界面活性劑當在緩衝酸混合物S中混合及在不同溫度下儲存時呈現為穩定的。在混合物H中,曝露於高溫導致除CO-60外之產物分離問題。 The ethoxylated castor oil surfactant appears to be stable when mixed in a buffered acid mixture S and stored at different temperatures. In mixture H, exposure to elevated temperatures results in product separation problems other than CO-60.
實施例3Example 3
本實驗之目的為測定實施例2之產物中界面活性劑:酸之比率對水表面張力及其可混性之影響。乙氧基化蓖麻油CO-300亦經測試。使用5%界面活性劑在緩衝酸混合物S及H上測定水表面張力。在85℃下熱休克處理15分鐘之後觀察樣本之可混性。該測試導致界面活性劑沈澱。 The purpose of this experiment was to determine the effect of the surfactant:acid ratio on the surface tension of water and its miscibility in the product of Example 2. Ethoxylated castor oil CO-300 has also been tested. The water surface tension was measured on buffered acid mixtures S and H using a 5% surfactant. The miscibility of the samples was observed after heat shock treatment at 85 ° C for 15 minutes. This test resulted in precipitation of the surfactant.
熱休克測試之結果如下:
含界面活性劑C-EL T-maz及CO-300之混合物S及H當熱休克時為混濁的。在冷卻30分鐘之後,其均恢復至澄清。含有CO-40或CO-60乙氧基化蓖麻油之混合物產生較佳穩定性。 The mixture S and H containing the surfactant C-EL T-maz and CO-300 is turbid when heat shock. After cooling for 30 minutes, they all returned to clarification. Mixtures containing CO-40 or CO-60 ethoxylated castor oil give better stability.
實施例4Example 4
本實驗之目的為比較CO-60界面活性劑對研磨參數及顆粒品質之影響及使用混合物S比較T-maz及CO-60。不同界面活性劑在緩衝(混合物S)或非緩衝(混合物A)有機酸中稀釋,達到2.25%之包合率。混合物W為含水加界面活性劑之混合物。 The purpose of this experiment was to compare the effect of CO-60 surfactant on grinding parameters and particle quality and compare T-maz and CO-60 using mixture S. Different surfactants were diluted in buffer (mixture S) or unbuffered (mixture A) organic acids to achieve an inclusion ratio of 2.25%. Mixture W is a mixture of aqueous plus surfactant.
緩衝或非緩衝混合物在混合迴圈期間以1%之包合率噴霧(5:95溶液)。該混合迴圈由3分鐘乾燥及2分鐘濕法混合組成。各類型之處理均進行三次重複。每日進行一次重複,試驗持續三日。每一日均使用相同類型之飼料用於所有處理以便減少實驗變化。飼料工廠製造效率參數及顆粒品質報告於下列各表中。 The buffered or unbuffered mixture was sprayed at a 1% inclusion rate during the mixing loop (5:95 solution). The mixing loop consisted of 3 minutes of drying and 2 minutes of wet mixing. Each type of treatment was repeated three times. Repeat once a day for three days. The same type of feed was used for all treatments each day to reduce experimental variations. The feed factory manufacturing efficiency parameters and particle quality are reported in the following tables.
在對照與其他處理之間飼料研磨效率不存在差異,但添加混合物至飼料中改良冷卻製程期間之產物收縮(亦即,更佳之保水性)。經混合物S+CO-60處理之飼料之保水性高於含Tmaz之相同混合物且類似於其他混合物。 There was no difference in feed milling efficiency between the control and the other treatments, but the addition of the mixture to the feed in the feed improved the shrinkage of the product during cooling (i.e., better water retention). The water treated by the mixture S+CO-60 has a higher water retention than the same mixture containing Tmaz and is similar to other mixtures.
含CO-60之混合物W與酸性及緩衝混合物相比同樣有效。因為觀察到水與CO-60之組合與組合緩衝或非緩衝酸同樣有效,故進行以下研究以尋找需要較少水之濃縮調配物。 The mixture W containing CO-60 is also as effective as the acidic and buffered mixture. Since it was observed that the combination of water and CO-60 was as effective as the combined buffer or non-buffer acid, the following study was conducted to find concentrated formulations requiring less water.
實施例5Example 5
自實施例4觀察到,水溶液具有與緩衝及酸性溶液相同之研磨益處。然而,2.25 wt%之C-60水溶液(混合物W)在低溫下將凝固,且工業偏好濃度高於2.25 wt%之產品。進行以下研究以調配在低溫(-20℃)下抗凝固之濃度更高產品。製備具有不同濃度之乙酸及丙二醇之十種配方且目測混濁性及抗凝固性。 It was observed from Example 4 that the aqueous solution had the same grinding benefits as the buffered and acidic solutions. However, a 2.25 wt% aqueous solution of C-60 (mixture W) will solidify at low temperatures and the industrial preference concentration is above 2.25 wt% of the product. The following studies were conducted to formulate higher concentrations of anti-coagulation at low temperatures (-20 ° C). Ten formulations with different concentrations of acetic acid and propylene glycol were prepared and visually observed for turbidity and coagulation resistance.
配方#7及配方#9在-20℃下不凝固,但呈現一些混濁,但選擇用於進一步研究。 Formulation #7 and Formulation #9 did not solidify at -20 °C, but showed some turbidity, but was selected for further study.
實施例6Example 6
將四種不同調配物與來自實施例5之樣本#7及樣本#9相比較。 Four different formulations were compared to sample #7 and sample #9 from Example 5.
配方#7及配方#13在-20℃下不凝固,但呈現一些混濁。 Formulation #7 and Formula #13 did not solidify at -20 ° C, but showed some turbidity.
實施例7Example 7
將四種新調配物與來自實施例6之配方#7及配方#13 相比較。 Four new formulations were formulated with Formulation #7 and Formulation #13 from Example 6. Compared.
配方#13、配方#13A、配方#13B及配方#13D在-20℃下不凝固,僅配方#7呈現一些混濁。 Formulation #13, Formulation #13A, Formula #13B, and Formula #13D did not solidify at -20 °C, and only Formulation #7 exhibited some turbidity.
實施例8Example 8
將配方#13、配方#13A、配方#13B及配方#13D送至外部實驗室以測定凝固點。觀察到配方#13B具有最低凝固點。 Formulation #13, Formula #13A, Formula #13B, and Formula #13D were sent to an external laboratory to determine the freezing point. Formulation #13B was observed to have the lowest freezing point.
實施例9Example 9
基於來自研究8之凝固點結果,選擇調配物#13B進行進一步研究。本研究顯示以下四個研究中所用之兩種不同調配物。染料自配方中移除且用水替換。混合物A為具有與本發明(配方#13B)相似特徵之市售產品。 Based on the freezing point results from Study 8, Formulation #13B was selected for further study. This study shows two different formulations used in the following four studies. The dye is removed from the formulation and replaced with water. Mixture A is a commercially available product having similar characteristics to the present invention (Formulation #13B).
實施例10至實施例13Example 10 to Example 13
該等實驗顯示市售混合物A及本發明配方#13B對研磨效率及顆粒品質之影響。混合物A及配方#13B分別在水中稀釋至5%濃度及0.5%濃度。稀釋液在混合器中經由液壓噴嘴施加至不同飼料調配物。對飼料進行造粒且量測製造參數。 These experiments show the effect of commercially available mixture A and inventive formulation #13B on polishing efficiency and particle quality. Mixture A and Formulation #13B were each diluted to a concentration of 5% and a concentration of 0.5% in water. The dilution is applied to different feed formulations via a hydraulic nozzle in a mixer. The feed is granulated and the manufacturing parameters are measured.
配方#13B宜就造粒所需能量之量與市售混合物A相比較。顆粒中之保水性相似且自由水分(可用水;Aw)之百分比較低。由該四個研究可得出結論,配方#13B具有與市售混合物A相似或優於市售混合物A之性質,儘管儲存配方#13B中之界面活性劑濃度高得多且具有不同組成。 Formulation #13B is preferably compared to the commercially available mixture A for the amount of energy required for granulation. The water retention in the granules is similar and the percentage of free moisture (available water; Aw) is lower. From these four studies it can be concluded that Formulation #13B has properties similar to or better than the commercially available Mixture A, although the surfactant concentration in Storage Formula #13B is much higher and has a different composition.
實施例14至實施例17。Example 14 to Example 17.
在本研究中,使用兩種不同界面活性劑(聚山梨醇酯80(P-80)或乙氧基化蓖麻油CO-60)製備配方#13B。配方#13B如研究10至研究13中經稀釋及施加。該等產物就研磨效率及顆粒品質與添加水之對照飼料相比較。在本研究中使用四種具有不同組成之不同飼料。 In the present study, Formulation #13B was prepared using two different surfactants (polysorbate 80 (P-80) or ethoxylated castor oil CO-60). Formulation #13B was diluted and applied as in Study 10 to Study 13. These products were compared in terms of milling efficiency and particle quality with control feeds added with water. Four different feeds with different compositions were used in this study.
在造粒期間使用該等溶液(配方#13B(CO-60)或配方#13B(Tmaz))在研磨效率及顆粒品質方面產生與僅經水處理之對照飼料相似之改良。 The use of these solutions during granulation (Formulation #13B (CO-60) or Formula #13B (Tmaz)) produced improvements similar to the water-only control feed in terms of milling efficiency and particle quality.
實施例18-實施例25Example 18 - Example 25
該等研究顯示與未經處理之飼料相比,配方#13B對研磨效率及顆粒品質之影響。配方#13B在水中稀釋至0.5%濃度且在混合器中經由液壓噴嘴施加至不同飼料調配物。對飼料進行造粒且量測製造參數。 These studies show the effect of Formulation #13B on milling efficiency and particle quality compared to untreated feed. Formulation #13B was diluted to 0.5% concentration in water and applied to different feed formulations via a hydraulic nozzle in a mixer. The feed is granulated and the manufacturing parameters are measured.
該等結果說明,與僅添加水之飼料相比,以1%或2%之添加率添加配方# 13B(0.5%濃度)至飼料中會改良各種飼料中之研磨效率及顆粒品質。 These results indicate that the addition of Formula #13B (0.5% strength) to the feed at 1% or 2% addition rate improves the milling efficiency and particle quality in the various feeds compared to the feed with only water.
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