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TWI559093B - A screen exposure machine monitor system - Google Patents

A screen exposure machine monitor system Download PDF

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TWI559093B
TWI559093B TW103108558A TW103108558A TWI559093B TW I559093 B TWI559093 B TW I559093B TW 103108558 A TW103108558 A TW 103108558A TW 103108558 A TW103108558 A TW 103108558A TW I559093 B TWI559093 B TW I559093B
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exposure
stencil
value
vacuum
monitoring system
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TW103108558A
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Chinese (zh)
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TW201535057A (en
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詹文清
羅志雄
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鈦興有限公司
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Description

網板曝光機監控系統Stencil exposure machine monitoring system

本發明係涉及網板製造領域,更詳而言之,關於一種可改善網板曝光品質之網板曝光機監控系統。The present invention relates to the field of stencil manufacturing, and more particularly to a stencil exposure machine monitoring system that can improve the exposure quality of stencils.

隨著電路板微型化以及功能強化的發展下,對於線路板之圖形導線的寬度及其線距的要求亦越來越高,而於電路板的整體製造過程中,電路板的曝光程序又是其中至關重要的一個步驟。With the development of circuit board miniaturization and functional enhancement, the requirements for the width and line spacing of the pattern wires of the circuit board are also higher and higher, and in the overall manufacturing process of the circuit board, the exposure process of the circuit board is One of the crucial steps.

然而,於現有生產工業中,PCB板經常由於曝光度掌握不夠精準,而導致PCB板的導電性及美觀性受到影響,故如何克服上述缺陷,即為本發明待解決之技術課題。However, in the existing production industry, PCB boards are often inaccurate in exposure, and the conductivity and aesthetics of the PCB are affected. Therefore, how to overcome the above defects is the technical problem to be solved by the present invention.

鑒於上述先前技術之種種問題,本發明之目的在於提供一種網板曝光機監控系統,可全程監控網板曝光機之曝光裝置之的工作狀態,以輕易篩選出曝光不良品並分析產生曝光不良之原因。In view of the above problems of the prior art, the object of the present invention is to provide a stencil exposure machine monitoring system, which can monitor the working state of the exposure device of the stencil exposure machine, so as to easily screen out the defective products and analyze the poor exposure. the reason.

本發明之另一目的在於提供一種網板曝光機監控系統,可控制該曝光裝置自動調整工作狀態,以確保產品之曝光品質,並延長機台零部件之工作壽命。Another object of the present invention is to provide a screen exposure machine monitoring system that can control the exposure apparatus to automatically adjust the working state to ensure the exposure quality of the product and extend the working life of the parts of the machine.

為達到上述目的以及其他目的,本發明提供一種網板曝光機監控系統,係應用於具有曝光裝置之網板曝光機,用於監控該網板曝光機之曝光裝置的工作狀態,該系統包括:曝光監控模組,具有:曝光參數設定單元,用於提供設定該曝光裝置之曝光參數值及其對應之異常處理操作流程;曝光偵測器,係設於該網板曝光機之曝光裝置中,且該曝光裝置復具有光學元件,該曝光偵測器用於持續地偵測該光學元件之即時光功率(mW),並輸出該所偵測之即時光功率(mW)值;曝光分析單元,係用於收集該曝光偵測器所輸出之該光學元件的即時光功率(mW)值,並於分析該輸出之即時光功率(mW)值與該曝光參數設定單元所設定之曝光參數值不吻合時,輸出異常訊號;以及異常處理模組,係於接收到該曝光分析單元所輸出之異常訊號時,依據該設定之異常處理操作流程執行相應之操作。To achieve the above and other objects, the present invention provides a screen exposure machine monitoring system for a screen exposure machine having an exposure apparatus for monitoring an operation state of an exposure apparatus of the screen exposure apparatus, the system comprising: The exposure monitoring module has: an exposure parameter setting unit, configured to provide an exposure parameter value for setting the exposure device and an corresponding abnormal processing operation flow; the exposure detector is disposed in the exposure device of the screen exposure machine, And the exposure device has an optical component, the exposure detector is configured to continuously detect the instantaneous optical power (mW) of the optical component, and output the detected instantaneous optical power (mW) value; the exposure analysis unit is For collecting the instantaneous optical power (mW) value of the optical component output by the exposure detector, and analyzing the instantaneous optical power (mW) value of the output does not match the exposure parameter value set by the exposure parameter setting unit And outputting an abnormal signal; and the abnormal processing module is configured to receive the abnormal signal output by the exposure analyzing unit, according to the abnormal processing of the setting Performs a corresponding operation of the workflow.

較佳地,藉由該曝光參數設定單元所設定之異常處理操作流程至少包括:輸出警報訊號、調整該光學元件之工作狀態以及令該網板曝光機停止操作之所組群組之其中一者。Preferably, the abnormal processing operation flow set by the exposure parameter setting unit at least includes: outputting an alarm signal, adjusting an operating state of the optical component, and one of a group of groups for causing the screen exposure machine to stop operating. .

較佳地,該系統復包括:記錄模組,記錄該網板曝光機對網板進行曝光的曝光處理訊息,且其復於該曝光分析單元輸出異常訊號時,記錄該輸出之異常訊號所對應之曝光作業資料。其中,該曝光作業資料包括:輸出該異常訊號的時間及在輸出該異常訊號時間下的光學元件之光功率(mW)值所組群組之其中一者。Preferably, the system further comprises: a recording module, recording an exposure processing message of the exposure of the screen exposure machine to the stencil, and recording the abnormal signal corresponding to the output when the exposure analysis unit outputs an abnormal signal Exposure work data. The exposure job data includes one of a group of the time when the abnormal signal is output and the optical power (mW) value of the optical component at the time of outputting the abnormal signal.

較佳地,該系統中的曝光參數設定單元復提供客製化標準作業程序(SOP)測光功能的設定,用以供用戶設定其所欲輸入的光能量值(mJ),以在曝光作業時,該曝光分析單元依據用戶所設定的光能量值,以線性處理方式來控制累積光能量。此外,該曝光參數設定單元復提供二次曝光的功能設定,且該光學元件的光路徑中設有一可動式濾片,該曝光分析單元依據曝光參數設定單元所設定的二次曝光的功能,於曝光作業中,使光學元件提供預定波長,待一預定時間後,控制該濾片的移動來調整該光學元件所提供的該預定波長,而達到以單一波長進行多重波長的曝光。Preferably, the exposure parameter setting unit in the system provides a setting of a customized standard operating procedure (SOP) metering function for the user to set the value of the light energy (mJ) to be input for the exposure operation. The exposure analysis unit controls the accumulated light energy in a linear processing manner according to the light energy value set by the user. In addition, the exposure parameter setting unit provides a function setting of the double exposure, and a movable filter is disposed in the optical path of the optical component, and the exposure analysis unit is configured according to the function of the double exposure set by the exposure parameter setting unit. In the exposure operation, the optical element is supplied with a predetermined wavelength. After a predetermined time, the movement of the filter is controlled to adjust the predetermined wavelength provided by the optical element to achieve exposure of multiple wavelengths at a single wavelength.

較佳地,該系統復設有資料傳輸介面,藉由該資料傳輸介面供用戶近端或遠端設定該曝光裝置之曝光參數值及其對應之異常處理操作流程。Preferably, the system is provided with a data transmission interface, and the data transmission interface is used for setting the exposure parameter value of the exposure device and the corresponding abnormal processing operation flow of the user at the near end or the far end.

較佳地,該網板曝光機監控系統復包括:真空監控模組,用於偵測該曝光裝置之曝光室內之真空壓力值,該真空監控模組具有:真空參數設定單元,用於提供設定該曝光室內之真空參數值及其對應之異常處理操作流程;壓力感測器,係用於感測該曝光室內之真空壓力,並輸出所感測之真空壓力值;以及真空分析單元,係用於接收該壓力感測器所輸出之真空壓力值,並於分析該輸出之真空壓力值與該真空參數設定單元所設定之真空參數值不吻合時,輸出異常訊號。較佳地,該異常處理模組復包括:於接收到該真空分析單元所輸出之異常訊號時,依據該真空參數設定單元所設定之異常處理操作流程執行相應之操作。再者,該異常處理模組判定在一預定時間真空壓力無法到達所設定之真空參數值時,停止曝光作業及發出警報狀態訊息。Preferably, the stencil exposure machine monitoring system comprises: a vacuum monitoring module for detecting a vacuum pressure value in an exposure chamber of the exposure device, the vacuum monitoring module having: a vacuum parameter setting unit for providing settings The vacuum parameter value in the exposure chamber and the corresponding abnormal processing operation flow; the pressure sensor is configured to sense the vacuum pressure in the exposure chamber, and output the sensed vacuum pressure value; and the vacuum analysis unit is used for Receiving the vacuum pressure value output by the pressure sensor, and outputting the abnormal signal when the vacuum pressure value of the output is not consistent with the vacuum parameter value set by the vacuum parameter setting unit. Preferably, the exception processing module comprises: when receiving the abnormal signal output by the vacuum analysis unit, performing a corresponding operation according to the abnormal processing operation flow set by the vacuum parameter setting unit. Furthermore, the abnormality processing module determines that the exposure operation and the alarm status message are stopped when the vacuum pressure cannot reach the set vacuum parameter value for a predetermined time.

較佳地,該系統復包括:溫度監控模組,其具有:溫度參數設定單元,用於提供設定該曝光裝置內之光學元件的工作溫度參數值;散熱單元,係設於該曝光裝置上,用於調降該光學元件之工作溫度;溫度感測器,用於感測該光學元件當前之工作溫度,並輸出所感測到的工作溫度值;以及溫控單元,係用於接收該溫度感測器所輸出之工作溫度值,並於分析該輸出之工作溫度值高於該溫度參數設定單元所設定之工作溫度參數值時,啟動該散熱單元對該光學元件實施降溫操作。Preferably, the system further comprises: a temperature monitoring module, comprising: a temperature parameter setting unit, configured to provide an operating temperature parameter value for setting an optical component in the exposure device; and a heat dissipation unit disposed on the exposure device And a temperature sensor for sensing a current operating temperature of the optical component and outputting the sensed working temperature value; and a temperature control unit for receiving the temperature sense The operating temperature value outputted by the detector, and when the operating temperature value of the output is higher than the operating temperature parameter value set by the temperature parameter setting unit, the heat dissipation unit is activated to perform a cooling operation on the optical component.

較佳地,該系統復包括:接觸式溫度感測器中,其接觸於該曝光玻璃檯面,用以感測曝光玻璃檯面的溫度,當該溫控單元分析出該接觸式溫度感測器所輸出之溫度值高於該溫度參數設定單元所設定之工作溫度參數值時,啟動該網板曝光機內的散熱單元對該曝光玻璃檯面實施降溫操作。此外,該異常處理模組判定在一預定時間下未能使該曝光玻璃檯面溫度降溫時,停止曝光作業及發出警報狀態訊息。Preferably, the system further comprises: a contact temperature sensor contacting the exposure glass table for sensing the temperature of the exposure glass table, and the temperature control unit is configured to analyze the contact temperature sensor When the output temperature value is higher than the operating temperature parameter value set by the temperature parameter setting unit, the heat dissipation unit in the exposure device of the screen is activated to perform a cooling operation on the exposure glass table. In addition, the abnormality processing module determines to stop the exposure operation and issue an alarm status message when the exposure glass table temperature is not lowered for a predetermined time.

相較於先前技術,本發明可偵測網板曝光機之曝光裝置的工作狀態,俾於分析機台運作發生異常時輸出警示訊號,故可輕易找出在機台曝光不良情況下生產出的不良品。再者,本發明復可於偵測機台曝光裝置產生曝光不良的問題時,透過預設之異常處理操作流程控制機台的曝光裝置自動調整工作狀態,以減少曝光不良品的產生。還有,本發明復可供用戶於網板曝光機本端、近端或遠端的輸入方式來設定曝光作業所需的參數,提高了曝光作業的便利性。另外,因應用戶的使用需求可供用戶自行設定所需的燈管光能量值(mJ),提供一種客製化的標準作業程序的功能設定。Compared with the prior art, the present invention can detect the working state of the exposure device of the screen exposure machine, and output an alarm signal when the operation of the analysis machine is abnormal, so that it can be easily found out under the condition that the machine is poorly exposed. Defective product. Furthermore, the present invention can automatically adjust the working state of the exposure device of the machine through the preset abnormal processing operation flow when the problem of poor exposure is detected by the detecting machine exposure device to reduce the occurrence of defective defective products. In addition, the present invention provides a user with the input mode of the local end, the near end or the far end of the stencil exposure machine to set parameters required for the exposure operation, thereby improving the convenience of the exposure operation. In addition, in response to the user's use requirements, the user can set the required light energy value (mJ) of the lamp to provide a customized function setting of the standard operating program.

以下內容將搭配圖式,藉由特定的具體實施例說明本發明之技術內容,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用。本說明書中的各項細節亦可基於不同觀點與應用,在不背離本發明之精神下,進行各種修飾與變更。The other aspects of the present invention will be readily understood by those skilled in the art from this disclosure. The invention may also be embodied or applied by other different embodiments. The details of the present invention can be variously modified and changed without departing from the spirit and scope of the invention.

請參閱圖1,其係本發明之網板曝光機監控系統之第一實施例系統架構圖,本發明之網板曝光機監控系統100係應用於具有曝光裝置210之網板曝光機200,用於監控該網板曝光機200之曝光裝置210的工作狀態,如圖1所示,該系統100係包括:曝光監控模組110及異常處理模組120。Please refer to FIG. 1 , which is a system architecture diagram of a first embodiment of a screen exposure machine monitoring system of the present invention. The screen exposure machine monitoring system 100 of the present invention is applied to a screen exposure machine 200 having an exposure device 210 for use. For monitoring the working state of the exposure device 210 of the stencil exposure machine 200, as shown in FIG. 1, the system 100 includes an exposure monitoring module 110 and an exception processing module 120.

曝光監控模組110係具有曝光參數設定單元111、曝光偵測器113及曝光分析單元115。The exposure monitoring module 110 has an exposure parameter setting unit 111, an exposure detector 113, and an exposure analysis unit 115.

曝光參數設定單元111用於提供人機操作介面,俾供使用者針對該網板曝光機200之曝光裝置210設定相應的曝光參數值及其對應之異常處理操作流程,於本實施例中,該異常處理操作流程的設定是指當該系統100偵測到曝光裝置210的曝光值與該設定的參數值不吻合時,針對該網板曝光機200所執行之一系列後續處理操作,其中,該後續處理操作可包括:輸出警報訊號、調整該曝光裝置210的工作狀態以及令該網板曝光機200停止曝光操作之所組群組之其中一者(請容後續詳述)。需說明的是,該曝光參數設定單元111所提供的人機操作介面更包括:操作權限之控制功能,藉此以有效保護特定網板之曝光參數的資訊安全,亦能避免人員誤操作的異常情事發生。The exposure parameter setting unit 111 is configured to provide a human-machine interface, and the user sets the corresponding exposure parameter value and the corresponding abnormal processing operation flow for the exposure device 210 of the screen exposure machine 200. In this embodiment, the The setting of the abnormal processing operation flow refers to a series of subsequent processing operations performed on the screen exposure machine 200 when the system 100 detects that the exposure value of the exposure device 210 does not match the set parameter value. The subsequent processing operations may include: outputting an alarm signal, adjusting an operating state of the exposure device 210, and one of a group of groups for causing the screen exposure machine 200 to stop the exposure operation (please refer to the subsequent details). It should be noted that the human-machine interface provided by the exposure parameter setting unit 111 further includes: a control function of the operation authority, thereby effectively protecting the information security of the exposure parameters of the specific network board, and also avoiding an abnormal situation of personnel misoperation. occur.

曝光偵測器113係設於該網板曝光機200之曝光裝置210中,其中,該曝光裝置210中復設置有光學元件211(例如燈管),該曝光偵測器113係用於偵測該光學元件211的光功率(mW),並輸出所偵測之光功率(mW)值。最佳實施例中,該曝光偵測器113係在曝光過程中持續地偵測該光學元件211的即時光功率(mW),並輸出所偵測之即時光功率(mW)值。The exposure detector 113 is disposed in the exposure device 210 of the screen exposure machine 200. The exposure device 210 is provided with an optical component 211 (for example, a light tube), and the exposure detector 113 is used for detecting The optical power (mW) of the optical element 211 outputs the detected optical power (mW) value. In the preferred embodiment, the exposure detector 113 continuously detects the instantaneous optical power (mW) of the optical component 211 during exposure and outputs the detected instantaneous optical power (mW) value.

曝光分析單元115係用於收集該曝光偵測器113所輸出之光學元件211的即時光功率(mW)值,分析該輸出之即時光功率(mW)值是否與使用者藉由該曝光參數設定單元111所設定之曝光參數值相吻合,並於分析上述兩者不吻合時即輸出異常訊號。The exposure analyzing unit 115 is configured to collect the instantaneous optical power (mW) value of the optical component 211 output by the exposure detector 113, and analyze whether the instantaneous optical power (mW) value of the output is set by the user by using the exposure parameter. The exposure parameter values set by the unit 111 are consistent, and an abnormal signal is output when the two are not matched.

異常處理模組120係用於當接收到該曝光分析單元115所輸出的異常訊號時,依據前述藉由該曝光參數設定單元111所設定之異常處理操作流程執行相應之操作,例如,若該曝光分析單元115分析該輸出之即時光功率(mW)值與該曝光參數值的偏差係處於允許範圍內時,該異常處理模組120則可僅輸出一警報訊號以提醒操作人員注意;若該曝光分析單元115分析於一時間段內所持續收集到的即時光功率(mW)值均相較於曝光參數值偏弱時,可判斷該光學元件211開始發生老化現象,此時可令該異常處理模組120自動調整該光學元件211的工作狀態,例如,控制該光學元件211適當延長曝光時間以進行曝光補償,以使實際的曝光度仍能符合該曝光參數值的設定要求,再者,若該曝光分析單元115分析該輸出之即時光功率(mW)值與該曝光參數值的偏差係持續地超過警戒範圍時,則可初步判斷為該光學元件211已經老化且需更換,即令該異常處理模組120強制該網板曝光機200停止曝光操作。因此可知,即使燈管會隨著使用時間及環境變化產生光功率(mW)改變,但藉由本發明對燈管的即時偵測,在燈管光功率(mW)改變時,用戶可得到即時光功率(mW)變化數據。The exception processing module 120 is configured to perform a corresponding operation according to the abnormal processing operation flow set by the exposure parameter setting unit 111 when receiving the abnormal signal output by the exposure analyzing unit 115, for example, if the exposure When the analysis unit 115 analyzes that the instantaneous optical power (mW) value of the output is within the allowable range, the abnormality processing module 120 can output only an alarm signal to alert the operator; if the exposure The analysis unit 115 analyzes that the instantaneous optical power (mW) value continuously collected during a period of time is relatively weaker than the exposure parameter value, and can determine that the optical component 211 starts to aging, and the abnormality processing can be performed at this time. The module 120 automatically adjusts the working state of the optical component 211, for example, controlling the optical component 211 to appropriately extend the exposure time to perform exposure compensation, so that the actual exposure can still meet the setting requirement of the exposure parameter value, and further, if The exposure analyzing unit 115 analyzes that the instantaneous optical power (mW) value of the output and the deviation of the exposure parameter value continuously exceed the warning range. Preliminary determination may need to be replaced and has been aged for an optical element 211, and even if the exception processing module 120 forcibly exposing the screen 200 stops the exposure operation. Therefore, it can be seen that even if the light tube changes the optical power (mW) according to the time of use and the environment change, by the instant detection of the lamp of the present invention, when the light power (mW) of the lamp is changed, the user can obtain the instant light. Power (mW) change data.

在此須特別補充說明的是,前述曝光參數設定單元111除可供用戶設定所需的曝光時間以及累積光能量(mJ)等曝光參數值外,更提供二次曝光的功能設定。前述所謂二次曝光的功能,是指曝光監控模組110會依據該二次曝光的功能設定,控制曝光裝置210在曝光過程中提供兩種光波長,具體而言,因特定網板的塗佈材料,其在單一波段進行曝光後,會使該網板曝光後的線徑邊際不平整,而這種不平整的線徑邊際,易導致不良的電氣特性,例如兩條接近的導線間易產生短路,而本發明之網板曝光機監控系統即可解決此種問題,詳而言之,本發明的曝光裝置210中,於該光學元件211的光路徑中設有一可動式濾片(在此未予以圖式),當該光學元件211為一提供高波長的燈管時,即該高波長作為第一次曝光的光波段,然,將該濾片移動到該光學元件211進行曝光作業的光路徑中,使該光學元件211光路徑的波長改變,而該改變後的波長將作為第二次曝光的光波段。因此,該曝光分析單元111依據曝光參數設定單元111所設定的二次曝光的功能,控制該濾片的移動,而達到使用單一波長燈管進行多重波長的曝光,而解決前述網板曝光後的線徑邊際不平整的問題。另外,為突顯本發明網板曝光的效果,可在該光學元件211的出光路徑上設置一凸透鏡(在此未予以圖示),以使穿過的光線均勻發散,令光線的行進方向趨於一致。It should be particularly noted here that the exposure parameter setting unit 111 further provides a function setting of the double exposure in addition to the exposure time value required for the user to set the required exposure time and the accumulated light energy (mJ). The function of the so-called double exposure means that the exposure monitoring module 110 controls the exposure device 210 to provide two kinds of light wavelengths during the exposure process according to the function setting of the double exposure, specifically, the coating of the specific screen. The material, after exposure in a single wavelength band, causes the edge of the wire after the exposure of the screen to be uneven, and the uneven wire diameter margin easily leads to poor electrical characteristics, such as easy to produce between two adjacent wires. Short circuit, and the screen exposure machine monitoring system of the present invention can solve such a problem. In detail, in the exposure apparatus 210 of the present invention, a movable filter is disposed in the optical path of the optical element 211 (here When the optical element 211 is a lamp tube that provides a high wavelength, that is, the high wavelength is used as the light band of the first exposure, the filter is moved to the optical element 211 for exposure operation. In the light path, the wavelength of the optical path of the optical element 211 is changed, and the changed wavelength is used as the optical band of the second exposure. Therefore, the exposure analyzing unit 111 controls the movement of the filter according to the function of the double exposure set by the exposure parameter setting unit 111, and achieves multiple wavelength exposure using a single-wavelength lamp, thereby solving the exposure of the aforementioned screen. The problem of uneven edge of the wire diameter. In addition, in order to highlight the effect of the exposure of the screen of the present invention, a convex lens (not shown) may be disposed on the light-emitting path of the optical element 211 to uniformly diverge the light passing through, so that the traveling direction of the light tends to be Consistent.

再者,現有的網板印刷機對於燈管光能量檢測方式,用戶大多是採用外接式的光能量檢測儀進行燈管檢測,因應此檢測方式,本發明網板曝光機監控系統100更提供一種客製化標準作業程序(SOP)測光功能的設定,具體而言,用戶在使用外接式的光能量檢測儀量測出本端光學元件211的光能量值(mJ)後,可透過該曝光參數設定單元111進一步設定該用戶其所量測到的光能量值(mJ),即表示用戶開啟客製化標準作業程序測光功能的設定,以在曝光作業時,該曝光分析單元115依據用戶所設定的光能量值,以線性處理方式來控制累積光能量,即累積光能量(mJ)=曝光時間*累積光功率(mW),藉由前述需求參數的設定,來達到有效管理網版及燈管品質管控。Moreover, the existing screen printing machine for the light energy detection mode of the lamp, the user mostly uses an external light energy detector for the lamp detection, in response to the detection mode, the screen exposure machine monitoring system 100 of the present invention further provides a The setting of the custom standard operating procedure (SOP) metering function, specifically, the user can measure the light energy value (mJ) of the local optical component 211 after using an external light energy detector to transmit the exposure parameter. The setting unit 111 further sets the light energy value (mJ) measured by the user, that is, the setting of the user to turn on the customized standard working program photometry function, so that the exposure analysis unit 115 is set according to the user during the exposure operation. The light energy value is controlled by linear processing to accumulate the light energy, that is, the accumulated light energy (mJ) = exposure time * cumulative optical power (mW), and the effective setting of the screen and the lamp is achieved by setting the aforementioned demand parameters. Quality control.

還有要再補充說明的一點是,本發明之網板曝光機監控系統復設有輸出入介面(在此未予以圖示),例如包括按鍵或鍵盤的輸入單元以及顯示螢幕等,以供用戶設定該曝光裝置之曝光參數值及其對應之異常處理操作流程,然,除了可藉由網板曝光機監控系統本端的輸出入介面進行用戶設定外,該網板曝光機監控系統復設有資料傳輸介面(在此未予以圖示),用以外接例如電腦裝置般的資訊處理設備(在此未予以圖示),依據該資料傳輸介面的傳輸通訊規格,該資訊處理設備相較於網板曝光機200可以是近端設備或遠端設備,因此,藉由該資料傳輸介面可近端或遠端設定該曝光裝置之曝光參數值及其對應之異常處理操作流程。It should be further noted that the screen exposure machine monitoring system of the present invention is provided with an input/output interface (not shown here), such as an input unit including a button or a keyboard, and a display screen for the user. Setting the exposure parameter value of the exposure device and the corresponding abnormal processing operation flow, except that the user can set the input interface of the local end of the stencil exposure machine monitoring system, the stencil exposure machine monitoring system is provided with data The transmission interface (not shown here) is externally connected to an information processing device such as a computer device (not shown here), and the information processing device is compared with the network board according to the transmission communication specification of the data transmission interface. The exposure machine 200 can be a near-end device or a remote device. Therefore, the exposure parameter value of the exposure device and its corresponding abnormal processing operation flow can be set by the data transmission interface at the near end or the far end.

請參閱圖2,其係用以說明本發明之網板曝光機監控系統之第二實施例系統架構圖。該第二實施例與前述第一實施例的系統架構大致相同,差異僅在於該第二實施例之網板曝光機監控系統100A更包括:記錄模組130,為避免重複敍述,以下僅就與前述差異之處進行具體說明。於本實施例中,記錄模組130係用以記錄該網板曝光機200A對網板201進行曝光的曝光處理訊息,該曝光處理訊息可包括:曝光組別資料、曝光參數以及曝光時間等資料,更甚者,於該曝光分析單元115輸出異常訊號時,還可進一步記錄出該輸出之異常訊號所對應之曝光作業資料,該曝光作業資料例如:在輸出該異常訊號時間下的光學元件211之光功率(mW)值及/或輸出該異常訊號的時間(也就是輸出該異常訊號的時間及在輸出該異常訊號時間下的光學元件之光功率(mW)值所組群組之其中一者),且該曝光作業資料更可包括:輸出該異常訊號時間下該網板曝光機200A所曝光之網板201的組別識別資料(例如第幾組別以及其為該幾組別的第幾個網版);再者,該記錄模組130所生成的所有曝光處理訊息或曝光作業資料係可載入到資訊處理設備300中儲存,以供相關人員進行後續追蹤或查核等處理。Please refer to FIG. 2, which is a system architecture diagram for explaining a second embodiment of the screen exposure machine monitoring system of the present invention. The second embodiment is substantially the same as the system architecture of the foregoing first embodiment. The only difference is that the screen exposure machine monitoring system 100A of the second embodiment further includes: a recording module 130. To avoid repeated description, the following is only The foregoing differences are specifically described. In this embodiment, the recording module 130 is configured to record an exposure processing message for exposing the screen 201 by the screen exposure machine 200A, and the exposure processing information may include: exposure group data, exposure parameters, and exposure time. Further, when the exposure analysis unit 115 outputs the abnormal signal, the exposure job data corresponding to the output abnormal signal may be further recorded, for example, the optical component 211 at the time when the abnormal signal is outputted. The optical power (mW) value and/or the time at which the abnormal signal is output (that is, the time at which the abnormal signal is output and the optical power (mW) value of the optical element at the time of outputting the abnormal signal) And the exposure job data may further include: group identification data of the stencil 201 exposed by the stencil exposure machine 200A at the time of outputting the abnormal signal (for example, the first group and the number of the groups) In addition, all the exposure processing information or the exposure job data generated by the recording module 130 can be loaded into the information processing device 300 for storage by relevant personnel. Follow-up check or other treatment.

補充說明的是,該資訊處理設備300可例如為與該網板曝光機200A電性連接的電腦設備,且該電腦設備可透過網路系統與遠端的另一個電子設備連接,俾供位於遠端之管理人員針對所曝光出的網板201進行品質的回溯及管控。具體而言,遠端管理人員可透過所儲存的曝光作業資料,以取得發生該異常訊號時間下所曝光的網板201,查詢該曝光時間所對應的異常訊息,進而找出該網板201產生瑕疵的原因為何,例如:電壓波動、光學元件老化等原因,因此,本發明可輕易找出在在光學元件211的即時光功率(mW)值產生波動之時段下所曝光出的印刷電路不良品。It is to be noted that the information processing device 300 can be, for example, a computer device electrically connected to the stencil exposure machine 200A, and the computer device can be connected to another electronic device at the remote end through the network system. The management of the end performs quality backtracking and control of the exposed stencil 201. Specifically, the remote management personnel can use the stored exposure job data to obtain the stencil 201 exposed at the time when the abnormal signal occurs, and query the abnormal information corresponding to the exposure time to find out that the stencil 201 is generated. The reason why 瑕疵 is, for example, voltage fluctuation, aging of the optical element, etc., therefore, the present invention can easily find a defective printed circuit which is exposed at a time when the instantaneous optical power (mW) value of the optical element 211 fluctuates. .

圖3係用以說明本發明之網板曝光機監控系統之第三實施例系統架構圖。該第三實施例與前述第二實施例的系統架構大致相同,差異僅在於該第三實施例之網板曝光機監控系統100B更包括:真空監控模組150,為避免重複敍述,以下僅就與前述差異之處進行具體說明。於本實施例的網路曝光機200B中,該真空監控模組150係用於偵測該曝光裝置210的曝光室內之真空壓力值以及真空源的真空壓力值,該真空監控模組150包括:真空參數設定單元151、壓力感測器153以及真空分析單元155。真空參數設定單元151係用於提供人機操作介面,俾供使用者針對該曝光室內的真空壓力設定所需的真空參數值及其對應之異常處理操作流程。壓力感測器153係用於感測該曝光室內之真空壓力,並輸出所感測之真空壓力值,於本實施例中,該壓力感測器153為多個,係分別用以感測曝光室的真空壓力以及真空源真空壓力,就前述曝光室的真空壓力而言,該壓力感測器可設於該網板曝光機之操作蓋蓋緣四周的橡膠壓條中或該操作蓋內面上,藉此可感測該網板曝光機之曝光室中的網版及底片真空數值以及橡膠壓條氣密性;就前述真空源的真空壓力而言,該壓力感測器可設於該網板曝光機內的真空幫浦、真空管路、電磁閥控制單元等,以感測該網板曝光機內之抽真空元件的作動狀態是否正常。真空分析單元155係用於接收該壓力感測器153所輸出之真空壓力值,並於分析該輸出之真空壓力值與該真空參數設定單元151所設定之真空參數值不吻合時,輸出異常訊號。俾令異常處理模組120於接收到該真空分析單元155所輸出之異常訊號時,依據該設定之異常處理操作流程執行相應之操作,例如:若判定在一預定時間或真空壓力一直無法到達所設定之真空參數值時,該異常處理模組120停止曝光作業及發出警報狀態訊息。3 is a system architecture diagram for explaining a third embodiment of the screen exposure machine monitoring system of the present invention. The third embodiment is substantially the same as the system architecture of the foregoing second embodiment. The only difference is that the screen exposure machine monitoring system 100B of the third embodiment further includes: a vacuum monitoring module 150. The differences from the foregoing are specifically described. In the network exposure machine 200B of the embodiment, the vacuum monitoring module 150 is configured to detect a vacuum pressure value in the exposure chamber of the exposure device 210 and a vacuum pressure value of the vacuum source. The vacuum monitoring module 150 includes: The vacuum parameter setting unit 151, the pressure sensor 153, and the vacuum analysis unit 155. The vacuum parameter setting unit 151 is configured to provide a human-machine operation interface, and the user can set a required vacuum parameter value and a corresponding abnormal processing operation flow for the vacuum pressure in the exposure chamber. The pressure sensor 153 is configured to sense the vacuum pressure in the exposure chamber, and output the sensed vacuum pressure value. In this embodiment, the pressure sensor 153 is used to sense the exposure chamber. The vacuum pressure and the vacuum pressure of the vacuum source. In terms of the vacuum pressure of the exposure chamber, the pressure sensor may be disposed in the rubber bead around the cover edge of the operation cover of the screen exposure machine or on the inner surface of the operation cover. Thereby, the screen and the film vacuum value in the exposure chamber of the screen exposure machine and the airtightness of the rubber bead can be sensed; in the vacuum pressure of the vacuum source, the pressure sensor can be disposed on the screen exposure A vacuum pump, a vacuum line, a solenoid valve control unit, etc. in the machine to sense whether the operating state of the vacuuming element in the screen exposure machine is normal. The vacuum analysis unit 155 is configured to receive the vacuum pressure value output by the pressure sensor 153, and output an abnormal signal when the vacuum pressure value of the output is not consistent with the vacuum parameter value set by the vacuum parameter setting unit 151. . When receiving the abnormal signal output by the vacuum analysis unit 155, the abnormality processing module 120 performs a corresponding operation according to the set abnormal processing operation flow, for example, if it is determined that the predetermined time or vacuum pressure cannot be reached at all When the vacuum parameter value is set, the abnormality processing module 120 stops the exposure operation and issues an alarm status message.

圖4係用以說明本發明之網板曝光機監控系統之第四實施例系統架構圖。該第四實施例與前述第二實施例的系統架構大致相同,差異僅在於該第四實施例之網板曝光機監控系統100C更包括:溫度監控模組160,須提出說明的是,該溫度監控模組160的應用架構並不限於圖2所示,本實施例中的溫度監控模組160亦可增設於圖3或圖1所示之系統架構中執行運作。為避免重複敍述,以下僅就本實施例中的溫度監控模組160進行具體說明。於本實施例的網板曝光機200C中,該溫度監控模組160復具有溫度參數設定單元161、鄰近於該光學元件211設置的散熱單元163、溫度感測器165、以及溫控單元167。溫度參數設定單元161係用於提供設定該曝光裝置210內之光學元件211的工作溫度參數值。散熱單元163用於調降該光學元件211之工作溫度。溫度感測器165用於感測該光學元件211當前之工作溫度,並輸出所感測到的工作溫度值。溫控單元167則用於接收該溫度感測器165所輸出之工作溫度值,並於分析該輸出之工作溫度值高於該溫度參數設定單元161所設定之工作溫度參數值時,啟動該散熱單元163對該光學元件211實施降溫操作;此外,若溫控單元167在一預定時間下未能使光學元件211溫度降溫時,該異常處理模組120則停止曝光作業及發出警報狀態訊息,藉此避免該光學元件211運作溫度過高,因而可延長該光學元件211的工作壽命並降低硬體元件更換成本。4 is a system architecture diagram for explaining a fourth embodiment of the screen exposure machine monitoring system of the present invention. The fourth embodiment is substantially the same as the system architecture of the foregoing second embodiment. The only difference is that the screen exposure machine monitoring system 100C of the fourth embodiment further includes: a temperature monitoring module 160, which is required to be described. The application architecture of the monitoring module 160 is not limited to that shown in FIG. 2. The temperature monitoring module 160 in this embodiment may also be added to the system architecture shown in FIG. 3 or FIG. In order to avoid repeated description, only the temperature monitoring module 160 in this embodiment will be specifically described below. In the stencil exposure machine 200C of the embodiment, the temperature monitoring module 160 has a temperature parameter setting unit 161, a heat dissipation unit 163 disposed adjacent to the optical element 211, a temperature sensor 165, and a temperature control unit 167. The temperature parameter setting unit 161 is for providing an operating temperature parameter value for setting the optical element 211 in the exposure device 210. The heat dissipation unit 163 is used to lower the operating temperature of the optical component 211. The temperature sensor 165 is configured to sense the current operating temperature of the optical component 211 and output the sensed operating temperature value. The temperature control unit 167 is configured to receive the operating temperature value output by the temperature sensor 165, and start the heat dissipation when the operating temperature value of the output is higher than the operating temperature parameter value set by the temperature parameter setting unit 161. The unit 163 performs a temperature-lowering operation on the optical element 211. Further, if the temperature control unit 167 fails to cool the temperature of the optical element 211 within a predetermined time, the abnormality processing module 120 stops the exposure operation and issues an alarm status message. This prevents the optical element 211 from operating at an excessively high temperature, thereby extending the operational life of the optical element 211 and reducing the cost of replacing the hardware components.

再者,在此須特別補充說明的是,本實施例中的被溫度監控的對象並不限於曝光裝置210內之光學元件211,還可針對曝光玻璃檯面的溫度進行監控,具體而言,用以承載底片以及網板的曝光玻璃檯面(在此未予以圖示)因紫外線光的持續照射下,其溫度會不斷上升,為避免底片在長時間的曝光操作下因該曝光玻璃檯面溫度過高而發生變形,本實施例中可於該曝光玻璃檯面上設置溫度感測器,最佳實施例中,該溫度感測器為一接觸式溫度感測器,其以觸壓方式與該曝光玻璃檯面接觸,因此,當該溫控單元167分析出該接觸式溫度感測器所輸出之溫度值高於該溫度參數設定單元161所設定之工作溫度參數值時(此時,該異常處理模組120亦可發出警報狀態訊息通知用戶),啟動該網板曝光機200C內的散熱單元(與前述用以使該光學元件211溫度降溫的散熱單元163為不同的對象,也就是說,於網板曝光機200C中,鄰近於該曝光玻璃檯面設置有至少一個玻璃檯面散熱單元)對該曝光玻璃檯面實施降溫操作,而其中,更利用二維線性方程式計算出溫度與曝(玻璃檯面溫度變化)的關係,以有效達到底片不會在長時間曝光操作下發生變形。當然,當該溫控單元167在啟動該散熱單元163對該曝光玻璃檯面實施降溫操作後,仍分析出該接觸式溫度感測器所輸出之溫度值仍高於該溫度參數設定單元161所設定之工作溫度參數值時,該異常處理模組120可發出警報狀態訊息通知用戶。In addition, it should be particularly noted that the temperature-monitored object in the embodiment is not limited to the optical component 211 in the exposure device 210, and can also monitor the temperature of the exposure glass table, specifically, The exposure glass substrate (which is not shown here) carrying the negative film and the stencil will continue to rise in temperature due to the continuous irradiation of ultraviolet light, in order to prevent the temperature of the exposure glass table from being too high under the exposure operation for a long time. In the embodiment, a temperature sensor can be disposed on the exposure glass table. In a preferred embodiment, the temperature sensor is a contact temperature sensor, and the exposure glass is touched. The table is in contact with each other. Therefore, when the temperature control unit 167 analyzes that the temperature value output by the contact temperature sensor is higher than the operating temperature parameter value set by the temperature parameter setting unit 161 (at this time, the abnormality processing module) 120 may also issue an alarm status message to inform the user) to activate the heat dissipation unit in the screen exposure machine 200C (different from the heat dissipation unit 163 for cooling the temperature of the optical element 211). For example, in the stencil exposure machine 200C, at least one glass mesa heat dissipating unit is disposed adjacent to the exposure glass mesa to perform a cooling operation on the exposure glass mesa, and wherein the temperature is calculated by using a two-dimensional linear equation. The relationship with exposure (glass table temperature change) to effectively achieve the film does not deform under long exposure operation. Of course, after the temperature control unit 167 starts the cooling unit 163 to perform the cooling operation on the exposure glass table, it is still analyzed that the temperature value output by the contact temperature sensor is still higher than the temperature parameter setting unit 161. The exception handling module 120 can issue an alarm status message to notify the user of the operating temperature parameter value.

圖5係為應用該圖1之系統架構圖所執行之曝光監控運作流程圖。如圖5所示,首先執行步驟S101,網板曝光機監控系統提供人機操作介面,俾供設定該曝光裝置之曝光參數值及其對應之異常處理操作流程,於本實施例中,該設定之異常處理操作流程至少包括:輸出警報訊號、調整該光學元件之工作狀態以及令該網板曝光機停止操作之所組群組之其中一者,接著進行步驟S103。FIG. 5 is a flow chart of the exposure monitoring operation performed by applying the system architecture diagram of FIG. 1. As shown in FIG. 5, step S101 is first performed, and the screen exposure machine monitoring system provides a man-machine interface for setting the exposure parameter value of the exposure device and the corresponding abnormal processing operation flow. In this embodiment, the setting is performed. The abnormal processing operation flow at least includes: outputting an alarm signal, adjusting an operating state of the optical component, and one of a group of groups for causing the screen exposure machine to stop operating, and then proceeding to step S103.

於步驟S103中,網板曝光機監控系統偵測該曝光裝置中光學元件之即時光功率(mW),並輸出所偵測之即時光功率(mW)值,接著進行步驟S105。In step S103, the screen exposure machine monitoring system detects the instantaneous optical power (mW) of the optical component in the exposure apparatus, and outputs the detected instantaneous optical power (mW) value, and then proceeds to step S105.

於步驟S105中,網板曝光機監控系統收集該所輸出之即時光功率(mW)值,分析該輸出之即時光功率(mW)值是否與該設定之曝光參數值相吻合,並於分析該兩者不吻合時,輸出異常訊號,接著進行步驟S107。In step S105, the screen exposure machine monitoring system collects the output instantaneous optical power (mW) value, and analyzes whether the output instantaneous optical power (mW) value matches the set exposure parameter value, and analyzes the When the two do not match, an abnormal signal is output, and then step S107 is performed.

於步驟S107中,網板曝光機監控系統響應該輸出之異常訊號,並依據該設定之異常處理操作流程執行相應之操作,具體而言,若分析該輸出之即時光功率(mW)值與該曝光參數值的偏差係處於允許範圍內時,則可僅輸出一警報訊號以提醒操作人員;若分析於一時間段內所持續收集到的即時光功率(mW)值相較於曝光參數值偏弱時,則可判斷該光學元件開始老化,此時可自動調整該光學元件的工作狀態,例如控制該光學元件適當延長曝光時間進行曝光補償以使實際的曝光度仍能符合該曝光參數值的設定要求,若分析該輸出之即時光功率(mW)值與該曝光參數值的偏差係持續地超過警戒範圍時,則可判斷為該光學元件211已經老化需更換,即強制該網板曝光機停止曝光操作。In step S107, the stencil exposure machine monitoring system responds to the output abnormal signal, and performs a corresponding operation according to the set abnormal processing operation flow. Specifically, if the output instantaneous optical power (mW) value is analyzed, When the deviation of the exposure parameter value is within the allowable range, only one alarm signal can be output to remind the operator; if the analysis is continuously collected, the instantaneous optical power (mW) value is compared with the exposure parameter value. When weak, it can be judged that the optical component begins to age, and the working state of the optical component can be automatically adjusted at this time, for example, the optical component is controlled to appropriately extend the exposure time to perform exposure compensation so that the actual exposure can still meet the exposure parameter value. The setting requirement is that if the deviation between the instantaneous optical power (mW) value of the output and the exposure parameter value continuously exceeds the warning range, it can be determined that the optical component 211 has been aged and needs to be replaced, that is, the stencil exposure machine is forced. Stop the exposure operation.

較佳地,圖1所示本發明之網板曝光機監控系統100在對曝光裝置210執行曝光監控的過程中更可執行下述步驟:網板曝光機監控系統記錄該輸出之異常訊號所對應之曝光作業資料,該曝光作業資料例如:輸出該異常訊號的時間及/或輸出該異常訊號時間下的光學元件之即時光功率(mW)值;此外,該網板曝光機監控系統100針對該網板曝光機200所曝光之網板標識一唯一的識別標籤,於該識別標籤內記錄有該網板對應之曝光時間,藉以提供管理人員針對所曝光出的網板進行品質管控,可輕易找出在曝光度不良的情況下所曝光出的印刷電路不良品。Preferably, the screen exposure machine monitoring system 100 of the present invention shown in FIG. 1 can further perform the following steps in the process of performing exposure monitoring on the exposure device 210: the screen exposure machine monitoring system records the abnormal signal corresponding to the output. The exposure work data, for example, the time when the abnormal signal is output and/or the instantaneous optical power (mW) value of the optical component at the time of outputting the abnormal signal; in addition, the screen exposure machine monitoring system 100 targets the The stencil exposed by the stencil exposure machine 200 identifies a unique identification label, and the exposure time corresponding to the stencil is recorded in the identification label, so as to provide management personnel with quality control for the exposed stencil, which can be easily found. A defective printed circuit that is exposed when the exposure is poor.

請繼續參閱圖6,其為應用該圖3之系統架構圖所執行之真空監控運作流程圖。如圖6所示,首先進行步驟S201,設定該曝光室內之真空參數值及其對應之異常處理操作流程,接著進行步驟S203。Please continue to refer to FIG. 6, which is a flow chart of the vacuum monitoring operation performed by applying the system architecture diagram of FIG. As shown in FIG. 6, first, step S201 is performed to set the vacuum parameter value in the exposure chamber and the corresponding abnormal processing operation flow, and then proceed to step S203.

於步驟S203中,網板曝光機監控系統感測該曝光室內的真空壓力,並輸出所感測的真空壓力值,接著進行步驟S205。In step S203, the screen exposure machine monitoring system senses the vacuum pressure in the exposure chamber, and outputs the sensed vacuum pressure value, and then proceeds to step S205.

於步驟S205中,網板曝光機監控系統分析該輸出的真空壓力值與該設定之真空參數值是否吻合,並於分析結果為兩者不吻合時即輸出異常訊號;響應該輸出之異常訊號,並依據該設定之異常處理操作流程執行相應之操作。In step S205, the screen exposure machine monitoring system analyzes whether the vacuum pressure value of the output matches the set vacuum parameter value, and outputs an abnormal signal when the analysis result is that the two do not match; in response to the abnormal signal of the output, And according to the set exception handling operation flow, the corresponding operation is performed.

接著,請參閱圖7,其為應用圖4之系統架構圖所執行之溫度監控運作流程圖。如圖7所示,首先進行步驟S301,設定該曝光裝置內之光學元件的工作溫度參數值,接著進行步驟S303。Next, please refer to FIG. 7 , which is a flow chart of the temperature monitoring operation performed by applying the system architecture diagram of FIG. 4 . As shown in FIG. 7, first, step S301 is performed to set the operating temperature parameter value of the optical element in the exposure apparatus, and then step S303 is performed.

於步驟S303中,網板曝光機監控系統感測該光學元件當前之工作溫度,並輸出所感測到的工作溫度值,接著進行步驟S305。In step S303, the screen exposure machine monitoring system senses the current operating temperature of the optical component, and outputs the sensed operating temperature value, and then proceeds to step S305.

於步驟S305中,網板曝光機監控系統接收該輸出之工作溫度值,並於分析該輸出之工作溫度值高於該設定之工作溫度參數值時,啟動設於該曝光裝置上之散熱單元,以針對該光學元件實施降溫操作,以防止該光學元件的運作溫度過高而損壞。In step S305, the screen exposure machine monitoring system receives the output operating temperature value, and when the operating temperature value of the output is higher than the set operating temperature parameter value, the heat dissipation unit disposed on the exposure device is activated. A cooling operation is performed on the optical element to prevent the operating temperature of the optical element from being excessively high and damaged.

綜上所述,本發明之網板曝光機監控系統透過全程偵測網板曝光機之曝光裝置的工作狀態,包括:光學元件的即時光功率(mW)值及當前工作溫度,以及曝光室的真空壓力值,俾於分析上述各項工作指標與預設的工作參數值不吻合時,可即時發出警訊以提醒操作人員,更可依據預設之異常操作處理流程來控制機台上各零部件自動調整工作狀態,以減少曝光不良品的產生,亦能延長機台零部件的工作壽命,藉以降低生產成本。In summary, the stencil exposure machine monitoring system of the present invention detects the working state of the exposure device of the stencil exposure machine through the whole process, including: the instantaneous optical power (mW) value of the optical component and the current working temperature, and the exposure chamber. The vacuum pressure value, when the above work indicators do not match the preset working parameter values, can immediately send a warning to remind the operator, and can also control the zeros on the machine according to the preset abnormal operation processing flow. The parts automatically adjust the working state to reduce the occurrence of defective exposure products, and also extend the working life of the machine parts, thereby reducing production costs.

上述實施例僅例示性說明本發明之原理及功效,而非用於限制本發明。任何熟習此項技術之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍,應如本發明申請專利範圍所列。The above embodiments are merely illustrative of the principles and effects of the invention and are not intended to limit the invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be as defined in the scope of the invention.

100,100A,100B,100C‧‧‧網板曝光機監控系統
110‧‧‧曝光監控模組
111‧‧‧曝光參數設定單元
113‧‧‧曝光偵測器
115‧‧‧曝光分析單元
120‧‧‧異常處理模組
130‧‧‧記錄模組
150‧‧‧真空監控模組
151‧‧‧真空參數設定單元
153‧‧‧壓力感測器
155‧‧‧真空分析單元
160‧‧‧溫度監控模組
161‧‧‧溫度參數設定單元
163‧‧‧散熱單元
165‧‧‧溫度感測器
167‧‧‧溫控單元
200,200A,200B,200C‧‧‧網板曝光機
201‧‧‧網板
210‧‧‧曝光裝置
211‧‧‧光學元件
300‧‧‧資訊處理設備
S101~S107‧‧‧步驟
S201~S207‧‧‧步驟
S301~S305‧‧‧步驟
100,100A, 100B, 100C‧‧‧ stencil exposure machine monitoring system
110‧‧‧Exposure Monitoring Module
111‧‧‧Exposure parameter setting unit
113‧‧‧Exposure Detector
115‧‧‧Exposure analysis unit
120‧‧‧Exception handling module
130‧‧‧recording module
150‧‧‧vacuum monitoring module
151‧‧‧vacuum parameter setting unit
153‧‧‧ Pressure sensor
155‧‧‧vacuum analysis unit
160‧‧‧temperature monitoring module
161‧‧‧Temperature parameter setting unit
163‧‧‧Heat unit
165‧‧‧temperature sensor
167‧‧‧temperature control unit
200,200A,200B,200C‧‧‧ stencil exposure machine
201‧‧‧ stencil
210‧‧‧Exposure device
211‧‧‧Optical components
300‧‧‧Information processing equipment
S101~S107‧‧‧Steps
S201~S207‧‧‧Steps
S301~S305‧‧‧Steps

圖1係用以說明本發明之網板曝光機監控系統之第一實施例系統架構圖。 圖2係用以說明本發明之網板曝光機監控系統之第二實施例系統架構圖。 圖3係用以說明本發明之網板曝光機監控系統之第三實施例系統架構圖。 圖4係用以說明本發明之網板曝光機監控系統之第四實施例系統架構圖。 圖5係為應用該圖1之系統架構圖所執行之曝光監控運作流程圖。 圖6係為應用該圖3之系統架構圖所執行之真空監控運作流程圖。 圖7係為應用該圖4之系統架構圖所執行之溫度監控運作流程圖。1 is a system architecture diagram for explaining a first embodiment of a screen exposure machine monitoring system of the present invention. 2 is a system architecture diagram for explaining a second embodiment of the screen exposure machine monitoring system of the present invention. 3 is a system architecture diagram for explaining a third embodiment of the screen exposure machine monitoring system of the present invention. 4 is a system architecture diagram for explaining a fourth embodiment of the screen exposure machine monitoring system of the present invention. FIG. 5 is a flow chart of the exposure monitoring operation performed by applying the system architecture diagram of FIG. 1. FIG. 6 is a flow chart of the vacuum monitoring operation performed by applying the system architecture diagram of FIG. 3. FIG. 7 is a flow chart of the temperature monitoring operation performed by applying the system architecture diagram of FIG. 4.

100‧‧‧網板曝光機監控系統 100‧‧‧ stencil exposure machine monitoring system

110‧‧‧曝光監控模組 110‧‧‧Exposure Monitoring Module

111‧‧‧曝光參數設定單元 111‧‧‧Exposure parameter setting unit

113‧‧‧曝光偵測器 113‧‧‧Exposure Detector

115‧‧‧曝光分析單元 115‧‧‧Exposure analysis unit

120‧‧‧異常處理模組 120‧‧‧Exception handling module

200‧‧‧網板曝光機 200‧‧‧ stencil exposure machine

210‧‧‧曝光裝置 210‧‧‧Exposure device

211‧‧‧光學元件 211‧‧‧Optical components

Claims (16)

一種網板曝光機監控系統,係應用於具有曝光裝置之網板曝光機,用於監控該網板曝光機之曝光裝置的工作狀態,該系統包括:曝光監控模組,具有:曝光參數設定單元,用於提供設定該曝光裝置之曝光參數值及其對應之異常處理操作流程;曝光偵測器,係設於該網板曝光機之曝光裝置中,且該曝光裝置復具有光學元件,該曝光偵測器用於持續地偵測該光學元件之即時光功率(mW),並輸出該所偵測之即時光功率(mW)值;及曝光分析單元,係用於收集該曝光偵測器所輸出之該光學元件的即時光功率(mW)值,並於分析該輸出之即時光功率(mW)值與該曝光參數設定單元所設定之曝光參數值不吻合時,輸出異常訊號;以及異常處理模組,係於接收到該曝光分析單元所輸出之異常訊號時,依據該設定之異常處理操作流程執行相應之操作,其中,該曝光參數設定單元復提供二次曝光的功能設定,且該光學元件的光路徑中設有一可動式濾片,該曝光分析單元依據曝光參數設定單元所設定的二次曝光的功能,於曝光作業中,使光學元件提供預定波長,待一預定時間後,控制該濾片的移動來調整該光學元件所提供的該預定波長,而達到以單一波長進行多重波長的曝光。 A stencil exposure machine monitoring system is applied to a stencil exposure machine having an exposure device for monitoring an operation state of an exposure device of the stencil exposure machine, the system comprising: an exposure monitoring module having: an exposure parameter setting unit And an exposure processing parameter for setting the exposure device and an corresponding abnormal processing operation flow; the exposure detector is disposed in the exposure device of the screen exposure machine, and the exposure device has an optical component, the exposure The detector is configured to continuously detect the instantaneous optical power (mW) of the optical component, and output the detected instantaneous optical power (mW) value; and an exposure analyzing unit for collecting the output of the exposure detector The instantaneous optical power (mW) value of the optical component, and outputting an abnormal signal when the instantaneous optical power (mW) value of the output does not match the exposure parameter value set by the exposure parameter setting unit; and the abnormal processing mode The group, when receiving the abnormal signal output by the exposure analyzing unit, performs a corresponding operation according to the set abnormal processing operation flow, wherein the exposure parameter setting unit Providing a function setting of the double exposure, and a movable filter is disposed in the optical path of the optical component, and the exposure analyzing unit performs the function of the double exposure set by the exposure parameter setting unit to make the optical component in the exposure operation A predetermined wavelength is provided, and after a predetermined time, the movement of the filter is controlled to adjust the predetermined wavelength provided by the optical element to achieve multiple wavelength exposure at a single wavelength. 如申請專利範圍第1項所述之網板曝光機監控系統,其中,藉由該曝光參數設定單元所設定之異常處理操作流程至少包括:輸出警報訊號、調整該光學元件之工作狀態以及令該網板曝光機停止操作之所組群組之其中一者。 The stencil exposure machine monitoring system of claim 1, wherein the abnormal processing operation flow set by the exposure parameter setting unit includes at least: outputting an alarm signal, adjusting an operating state of the optical component, and One of the group of groups in which the stencil exposure machine stops operating. 如申請專利範圍第1項所述之網板曝光機監控系統,復包括:記錄模組,用以記錄該網板曝光機對網板進行曝光的曝光處理訊息。 The stencil exposure machine monitoring system of claim 1, wherein the recording module is configured to record an exposure processing message of the stencil exposure machine for exposing the stencil. 如申請專利範圍第3項所述之網板曝光機監控系統,其中,該記錄模組復於該曝光分析單元輸出異常訊號時,記錄該輸出之異常訊號所對應之曝光作業資料,該曝光作業資料包括:輸出該異常訊號的時間及在輸出該異常訊號時間下的光學元件之光功率(mW)值所組群組之其中一者。 The stencil exposure machine monitoring system of claim 3, wherein the recording module records an exposure job data corresponding to the output abnormal signal when the exposure module outputs an abnormal signal, and the exposure operation The data includes one of a group of the time when the abnormal signal is output and the optical power (mW) value of the optical component at the time when the abnormal signal is output. 如申請專利範圍第1項所述之網板曝光機監控系統,其中,該曝光參數設定單元復提供客製化標準作業程序測光功能的設定,用以供用戶設定其所欲輸入的光能量值(mJ),以在曝光作業時,該曝光分析單元依據用戶所設定的光能量值,以線性處理方式來控制累積光能量。 The stencil exposure machine monitoring system of claim 1, wherein the exposure parameter setting unit provides a setting of a customizing standard operating procedure metering function for the user to set the value of the light energy to be input. (mJ), in the exposure operation, the exposure analyzing unit controls the accumulated light energy in a linear processing manner according to the light energy value set by the user. 如申請專利範圍第1項所述之網板曝光機監控系統,其中,該光學元件的出光路徑中還設置一凸透鏡,以使穿過的光線均勻發散,令光線的行進方向趨於一致。 The stencil exposure machine monitoring system of claim 1, wherein a convex lens is disposed in the light path of the optical element to uniformly diverge the light passing through, so that the traveling direction of the light tends to be uniform. 如申請專利範圍第1項所述之網板曝光機監控系統,其復設有資料傳輸介面,藉由該資料傳輸介面供用戶近端或遠端設定該曝光裝置之曝光參數值及其對應之異常處理操作流程。 The stencil exposure machine monitoring system according to claim 1, wherein the data transmission interface is provided, and the data transmission interface is used for setting the exposure parameter value of the exposure device and the corresponding value thereof by the user at the near end or the distal end. The exception handling operation flow. 如申請專利範圍第1項所述之網板曝光機監控系統,其中,該光學元件的出光路徑上設置一凸透鏡,以使穿過的光線均勻發散。 The stencil exposure machine monitoring system of claim 1, wherein a convex lens is disposed on the light path of the optical element to uniformly diverge the passing light. 如申請專利範圍第1項所述之網板曝光機監控系統,其復包括:真空監控模組,該真空監控模組具有:真空參數設定單元,用於提供設定該曝光室內之真空參數值及其對應之異常處理操作流程; 壓力感測器,係用於感測該曝光室內之真空壓力,並輸出所感測之真空壓力值;以及真空分析單元,係用於接收該壓力感測器所輸出之真空壓力值,並於分析該輸出之真空壓力值與該真空參數設定單元所設定之真空參數值不吻合時,輸出異常訊號。 The stencil exposure machine monitoring system of claim 1, further comprising: a vacuum monitoring module, the vacuum monitoring module having: a vacuum parameter setting unit, configured to provide a vacuum parameter value for setting the exposure chamber and The corresponding exception processing operation flow; a pressure sensor for sensing a vacuum pressure in the exposure chamber and outputting the sensed vacuum pressure value; and a vacuum analysis unit for receiving a vacuum pressure value output by the pressure sensor and analyzing the same When the vacuum pressure value of the output does not match the vacuum parameter value set by the vacuum parameter setting unit, an abnormal signal is output. 如申請專利範圍第9項所述之網板曝光機監控系統,其中,該異常處理模組復包括:於接收到該真空分析單元所輸出之異常訊號時,依據該真空參數設定單元所設定之異常處理操作流程執行相應之操作。 The stencil exposure machine monitoring system of claim 9, wherein the exception processing module comprises: when receiving the abnormal signal output by the vacuum analysis unit, according to the vacuum parameter setting unit The exception handling operation flow performs the corresponding operation. 如申請專利範圍第10項所述之網板曝光機監控系統,其中,該壓力感測器為多個,且分別設於該網板曝光機的曝光室及真空源中,分別用以感測該網板曝光機內的真空幫浦真空度、設於該網板曝光機之曝光室中的網版、底片真空數值以及橡膠壓條氣密性以及設於網板曝光機內之抽真空元件的狀態。 The stencil exposure machine monitoring system of claim 10, wherein the plurality of pressure sensors are respectively disposed in an exposure chamber and a vacuum source of the screen exposure machine, respectively for sensing The vacuum pump vacuum in the screen exposure machine, the screen provided in the exposure chamber of the screen exposure machine, the vacuum value of the film, the airtightness of the rubber bead, and the vacuuming element provided in the screen exposure machine status. 如申請專利範圍第9項所述之網板曝光機監控系統,其中,該異常處理模組判定在一預定時間真空壓力無法到達所設定之真空參數值時,停止曝光作業及發出警報狀態訊息。 The stencil exposure machine monitoring system of claim 9, wherein the abnormality processing module determines to stop the exposure operation and issue an alarm status message when the vacuum pressure cannot reach the set vacuum parameter value for a predetermined time. 如申請專利範圍第1項所述之網板曝光機監控系統,復包括:溫度監控模組,其具有:散熱單元,係鄰近於該光學元件設置,用於調降該光學元件之工作溫度;溫度感測器,用於感測該光學元件當前之工作溫度,並輸出所感測到的工作溫度值;以及 溫控單元,係用於接收該溫度感測器所輸出之工作溫度值,並於分析該輸出之工作溫度值高於該溫度參數設定單元所設定之工作溫度參數值時,啟動該散熱單元對該光學元件實施降溫操作。 The stencil exposure machine monitoring system of claim 1, further comprising: a temperature monitoring module, comprising: a heat dissipating unit disposed adjacent to the optical component for reducing an operating temperature of the optical component; a temperature sensor for sensing a current operating temperature of the optical component and outputting the sensed operating temperature value; The temperature control unit is configured to receive the working temperature value output by the temperature sensor, and start the heat dissipation unit pair when analyzing the working temperature value of the output is higher than the working temperature parameter value set by the temperature parameter setting unit The optical element performs a cooling operation. 如申請專利範圍第13項所述之網板曝光機監控系統,其中,該異常處理模組判定在一預定時間下未能使該光學元件溫度降溫時,停止曝光作業及發出警報狀態訊息。 The stencil exposure machine monitoring system of claim 13, wherein the abnormality processing module determines to stop the exposure operation and issue an alarm status message when the optical element temperature is not lowered for a predetermined time. 如申請專利範圍第13項所述之網板曝光機監控系統,其復包括:接觸式溫度感測器以及玻璃檯面散熱單元,該接觸式溫度感測器接觸於該曝光玻璃檯面,用以感測曝光玻璃檯面的溫度,當該溫控單元分析出該接觸式溫度感測器所輸出之溫度值高於該溫度參數設定單元所設定之工作溫度參數值時,啟動該玻璃檯面散熱單元對該曝光玻璃檯面實施降溫操作。 The stencil exposure machine monitoring system according to claim 13 , further comprising: a contact temperature sensor and a glass table heat dissipating unit, wherein the contact temperature sensor is in contact with the exposure glass table for sensing Measuring the temperature of the exposed glass table, when the temperature control unit analyzes that the temperature value output by the contact temperature sensor is higher than the working temperature parameter value set by the temperature parameter setting unit, starting the glass table heat dissipation unit The exposure glass countertop is subjected to a cooling operation. 如申請專利範圍第15項所述之網板曝光機監控系統,其中,該異常處理模組判定在一預定時間下未能使該曝光玻璃檯面溫度降溫時,停止曝光作業及發出警報狀態訊息。 The stencil exposure machine monitoring system of claim 15, wherein the abnormality processing module determines to stop the exposure operation and issue an alarm status message when the exposure glass table temperature is not lowered for a predetermined time.
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