TWI555684B - Plastic sheet with ruled line, ruled line knife for the plastic sheet and packaging container - Google Patents
Plastic sheet with ruled line, ruled line knife for the plastic sheet and packaging container Download PDFInfo
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- TWI555684B TWI555684B TW101141458A TW101141458A TWI555684B TW I555684 B TWI555684 B TW I555684B TW 101141458 A TW101141458 A TW 101141458A TW 101141458 A TW101141458 A TW 101141458A TW I555684 B TWI555684 B TW I555684B
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- 239000002985 plastic film Substances 0.000 title claims description 137
- 238000004806 packaging method and process Methods 0.000 title claims description 28
- 238000005452 bending Methods 0.000 claims description 91
- 239000000463 material Substances 0.000 description 7
- 229920000704 biodegradable plastic Polymers 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Cartons (AREA)
- Making Paper Articles (AREA)
Description
本發明是有關於一種帶有彎折格線(ruled line)的塑膠片材(plastic sheet)與格線刀,沿著附設於表面的彎折格線來對片材進行彎折,藉此,將所述帶有彎折格線的塑膠片材組裝成展示銷售用的包裝容器,所述格線刀用以將所述格線附設於片材。 The invention relates to a plastic sheet with a curved line and a ruled line cutter, which bends a sheet along a curved ruled line attached to the surface, thereby The plastic sheet with the bent ruled line is assembled into a packaging container for display, and the ruled line cutter is used to attach the ruled line to the sheet.
利用如下的包裝容器作為:收納著化妝品或日用品等物品、並用於展示銷售的容器,所述包裝容器是對透明的塑膠片材進行彎折、並組裝成箱形的容器。 The following packaging container is used as a container in which items such as cosmetics or daily necessities are stored and displayed for sale, and the packaging container is a container in which a transparent plastic sheet is bent and assembled into a box shape.
組裝成箱形的容器的塑膠片材在表面附設形成有彎折格線,但在如下的情況下,即,在與銳角的格線刀的刀尖大致對應的大致V字的剖面中,在塑膠片材的厚度方向上較深地形成所述彎折格線,當沿著彎折格線來對塑膠片材進行彎折時,容易在所述格線的壁厚薄的底面部的銳角部分產生龜裂或孔;另一方面,當在塑膠片材中較淺地形成所述彎折格線時,塑膠片材的彎折性下降,難以進行組裝成容器的組裝作業,容易在沿著彎折格線的彎折部分產生翹曲或褶皺,組裝出的容器的美觀性變差。 The plastic sheet assembled into a box-shaped container is formed with a bent ruled line on the surface, but in the case of a substantially V-shaped cross section substantially corresponding to the sharp edge of the ruled edge of the ruled line cutter, The bending ruled line is formed deeper in the thickness direction of the plastic sheet, and when the plastic sheet is bent along the bending ruled line, it is easy to be at an acute angle portion of the bottom portion of the ruled line having a thin wall thickness Cracks or holes are formed; on the other hand, when the bent ruled line is formed shallowly in the plastic sheet, the bending property of the plastic sheet is lowered, and assembly work for assembling into a container is difficult, and it is easy to follow along The bent portion of the bent ruled line is warped or wrinkled, and the aesthetic appearance of the assembled container is deteriorated.
因此,為了同時滿足不產生龜裂的程度的彎折強度、及不妨礙組裝作業的程度的彎折性,如圖20所示,已由本發明人等開發出了附設有所謂的“繩紋格線”的塑膠片材100,該塑膠片材100在彎折格線101的底面部102,以排 列於整個所述底面部102的形狀而設置有細的繩結狀的隆起103(例如參照專利文獻1)。 Therefore, in order to simultaneously satisfy the bending strength to the extent that the crack does not occur, and the bending property which does not hinder the assembly work, as shown in FIG. 20, the so-called "rope lattice" has been developed by the present inventors. a plastic sheet 100 of the line, the plastic sheet 100 is bent at the bottom portion 102 of the ruled line 101 A thin knot-like ridge 103 is provided in the shape of the entire bottom surface portion 102 (see, for example, Patent Document 1).
專利文獻1日本專利特開2003-292023號公報 Patent Document 1 Japanese Patent Laid-Open Publication No. 2003-292023
圖20所示的彎折格線101即使形成於生物分解性塑膠(biodegradable plastic)等伸展率小的片材時,也可獲得充分的彎折強度,並且可利用輕微的力來使塑膠片材產生折痕,但有時彎折性過於良好,沿著彎折格線彎折的塑膠片材的回彈性會下降。 The bent ruled line 101 shown in FIG. 20 can obtain sufficient bending strength even when formed on a sheet having a small stretch ratio such as biodegradable plastic, and can use a slight force to make the plastic sheet. A crease is generated, but sometimes the bending property is too good, and the resilience of the plastic sheet bent along the bending ruled line is lowered.
在所述情況下,若在組裝成包裝容器之前,以沿著彎折格線折疊的狀態來保管塑膠片材,則難以進行如下的作業,該作業是立體地將折疊成扁平狀的塑膠片材拉起的作業,另外,若外力施加至組裝成箱狀的包裝容器而使該包裝容器發生變形,則難以恢復至原來的形狀。另外,附設有彎折格線101的塑膠片材100的彎折部分的耐久性低,若反覆地對塑膠片材100進行組裝與展開,則容易沿著彎折格線101產生龜裂。 In this case, if the plastic sheet is stored in a state of being folded along the bending ruled line before being assembled into the packaging container, it is difficult to perform a work of three-dimensionally folding the plastic sheet into a flat shape. When the external force is applied to the packaging container assembled in a box shape and the packaging container is deformed, it is difficult to return to the original shape. Further, the bent portion of the plastic sheet 100 to which the bent ruled line 101 is attached has low durability, and if the plastic sheet 100 is repeatedly assembled and unfolded, cracks easily occur along the bent ruled line 101.
鑑於以往技術所具有的如上所述的問題點,本發明的課題在於:不使沿著彎折格線彎折的塑膠片材的回彈性下降,而獲得彎折性與彎折強度均良好的帶有彎折格線的塑膠片材。 In view of the above-described problems of the prior art, an object of the present invention is to obtain a good bending property and a bending strength without lowering the resilience of a plastic sheet bent along a bending ruled line. Plastic sheet with curved grid lines.
為了解決所述課題,本發明是:在表面附設有凹狀的 彎折格線的帶有彎折格線的塑膠片材,所述帶有彎折格線的塑膠片材的特徵在於包括:將所述彎折格線的底面部設置為彎曲的剖面形狀,並且,在所述底面部排列設置有凸部,所述凸部從所述底面部表面隆起、且所述凸部沿著向所述格線附設方向傾斜規定角度所得的方向而延伸的結構。 In order to solve the above problems, the present invention is to provide a concave surface on the surface. a plastic sheet with a curved ruled line for bending a ruled line, wherein the plastic sheet with the bent ruled line is characterized by: setting a bottom surface portion of the curved ruled line to a curved cross-sectional shape, Further, a convex portion is formed in the bottom surface portion, and the convex portion is raised from the surface of the bottom surface portion, and the convex portion is extended in a direction obtained by inclining a predetermined angle in a direction in which the ruled line is attached.
另外,本發明是一種塑膠片材用格線刀,在將凹狀的彎折格線附設於塑膠片材的彎折部分時使用,且所述塑膠片材用格線刀的前端部設置為彎曲剖面形狀,所述塑膠片材用格線刀的特徵在於包括:將凹狀的刀部排列設置於格線刀的前端部,所述凹狀的刀部位在所述格線刀的前端部的至少頂面部,且所述凹狀的刀部沿著向所述彎折格線的附設方向傾斜規定角度所得的方向而延伸的結構。 In addition, the present invention is a ruled knives for a plastic sheet, which is used when a concave bent ruled line is attached to a bent portion of a plastic sheet, and the front end portion of the plastic sheet is set to The curved cross-sectional shape of the plastic sheet is characterized in that: a concave blade portion is arranged at a front end portion of the ruled wire cutter, and the concave blade portion is at a front end portion of the ruled wire cutter At least the top surface portion, and the concave blade portion extends in a direction obtained by inclining a predetermined angle to an attachment direction of the bending ruled line.
本發明的包裝容器為如下的構成,即,對所述構成的帶有彎折格線的塑膠片材、或使用塑膠片材用格線刀而附設有彎折格線的塑膠片材,沿著所述彎折格線進行彎折並進行組裝。 The packaging container of the present invention has a configuration in which a plastic sheet having a bent ruled line or a plastic sheet having a curved ruled line attached to a plastic sheet is used. The bending grid is bent and assembled.
所述塑膠片材例如是由聚丙烯(Polypropylene,PP)或聚酯(聚對苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET))、聚乳酸(Polylactic Acid,PLA)等生物分解性塑膠、以及其他樹脂材料的單體或複合而成的塑膠形成,並且例如,包含:形成為約0.1 mm~約1 mm的範圍中所含的規定的厚度的透明或半透明的片材。即,在將彎折格線附設於塑膠片材的情況下,以與塑膠片材的 材質或厚度、強度、以及硬度等相對應的壓力,將單一塊數量或多數塊數量的格線刀,推壓至塑膠片材的各彎折部分,而形成所述彎折格線。 The plastic sheet is, for example, a biodegradable plastic such as polypropylene (PP) or polyester (polyethylene terephthalate (PET)) or polylactic acid (PLA). And a monomer of another resin material or a composite plastic, and includes, for example, a transparent or translucent sheet formed to a predetermined thickness contained in a range of about 0.1 mm to about 1 mm. That is, in the case where the bent ruled line is attached to the plastic sheet, with the plastic sheet The pressure corresponding to the material or the thickness, the strength, and the hardness, etc., is pushed to the bent portions of the plastic sheet by a single block number or a plurality of pieces of the ruled line cutter to form the bent ruled line.
作為實施方式,可隔開適當間隔地排列設置多個從所述彎折格線的底面部隆起的凸部,從而形成所述彎折格線;或,可將所述凸部連續地排列於整個底面部,從而形成所述彎折格線;另外,可將包含凸部的彎折格線的各部分的尺寸,設定為適合於對所述塑膠片材進行彎折的規定範圍中所含的尺寸。 In an embodiment, a plurality of convex portions bulging from a bottom surface portion of the bending ruled line may be arranged at an appropriate interval to form the bending ruled line; or the convex portions may be continuously arranged in the The entire bottom surface portion is formed to form the bending ruled line; and the size of each portion of the bent ruled line including the convex portion may be set to be included in a predetermined range suitable for bending the plastic sheet size of.
另外,可隔開適當間隔地將多個凹狀的刀部排列設置於彎曲的格線刀的前端部,從而形成所述格線刀;或,可將凹狀的刀部連續地排列於格線刀的整個前端部,從而形成所述格線刀;另外,可將包含凹狀的刀部的格線刀的各部分的尺寸,設定為適合於形成附設於所述塑膠片材的彎折格線的規定範圍中所含的尺寸。 Further, the plurality of concave blade portions may be arranged at an appropriate interval to be disposed at a front end portion of the curved ruled blade to form the ruled wire cutter; or the concave blade portions may be continuously arranged in the lattice The entire front end portion of the wire cutter is formed to form the ruled wire cutter; and the size of each portion of the ruled wire cutter including the concave blade portion is set to be suitable for forming a bend attached to the plastic sheet The size contained in the specified range of the grid.
在所述構成的帶有彎折格線的塑膠片材及塑膠片材用格線刀中,可將塑膠片材的彎折格線與格線刀的刀部設定形成為:下述的規定範圍中所含的尺寸或角度。 In the above-mentioned grooving knife for plastic sheets and plastic sheets with bent ruled lines, the bending line of the plastic sheet and the blade portion of the ruled line cutter can be set as follows: The size or angle contained in the range.
即,關於彎折格線,如後述的圖4~圖8所示,關於格線刀,同樣如圖10~圖15所示,將彎折格線的凸部的深度(a1)及格線刀的刀部的高度(a2)例如設定為大致0.01 mm~大致0.3 mm的範圍中所含的尺寸(例如大致為0.1 mm),將凸部的寬度(b1)及刀部的寬度(b2)例如設定為大致0.05 mm~大致0.8 mm的範圍中所含的尺寸(例如 大致為0.5 mm),將凸部的谷部間距(pitch)(c1)及刀部的刀尖間距(c2)例如設定為大致0.1 mm~大致1.0 mm的範圍中所含的尺寸(例如大致為0.3 mm),將彎折格線的彎曲的底面部的曲率半徑(d1)及格線刀的前端的曲率半徑(d2)例如設定為0.1 mm~1.5 mm的範圍中所含的半徑(例如根據塑膠片材的厚度,該半徑大致為0.4 mm),將相對於格線附設方向(f)傾斜規定角度或與該格線附設方向(f)交叉的凸部的角度(e1)及凹狀的刀部的角度(e2),例如設定為大致10度~大致90度的範圍中所含的角度(例如大致為30度),將格線刀的厚度(g)設定為大致0.5 mm~大致2.0 mm的範圍中所含的規定的厚度。 In other words, as for the bending ruled line, as shown in FIG. 4 to FIG. 8 which will be described later, the depth of the convex portion of the curved ruled line (a1) and the ruled line cutter are also shown in FIG. 10 to FIG. For example, the height (a2) of the blade portion is set to a size (for example, approximately 0.1 mm) included in a range of approximately 0.01 mm to approximately 0.3 mm, and the width (b1) of the convex portion and the width (b2) of the blade portion are, for example, Set to a size in the range of approximately 0.05 mm to approximately 0.8 mm (for example The pitch (c1) of the convex portion and the blade pitch (c2) of the blade portion are set to, for example, a size included in a range of approximately 0.1 mm to approximately 1.0 mm (for example, approximately 0.5 mm). 0.3 mm), the radius of curvature (d1) of the curved bottom portion of the bent ruled line and the radius of curvature (d2) of the tip end of the ruled line cutter are set, for example, to a radius included in a range of 0.1 mm to 1.5 mm (for example, according to plastic The thickness of the sheet, which is approximately 0.4 mm), is inclined at a predetermined angle with respect to the ruled line attachment direction (f) or an angle (e1) of the convex portion intersecting the ruled line attachment direction (f) and a concave knife The angle (e2) of the portion is set, for example, to an angle included in a range of approximately 10 degrees to approximately 90 degrees (for example, approximately 30 degrees), and the thickness (g) of the ruled line cutter is set to approximately 0.5 mm to approximately 2.0 mm. The specified thickness contained in the range.
另外,優選的是,將彎折格線的寬度(h)設定為大致0.05 mm~大致0.8 mm的範圍中所含的尺寸(例如大致為0.6 mm),且設定成使所述凸部佔據彎折格線的寬度尺寸的大致80%以上的寬度。 Further, it is preferable that the width (h) of the meander line is set to a size (for example, approximately 0.6 mm) included in a range of approximately 0.05 mm to approximately 0.8 mm, and is set such that the convex portion occupies a bend The width of the fold line is approximately 80% or more of the width dimension.
若為所述範圍中所含的尺寸(例如深度、高度、寬度、角度、以及曲率半徑等),則可將彎折格線的凸部及格線刀的刀部的尺寸予以變更,並設定為所期望的組合。另外,可將各個形狀設置成例如從側面觀察時,具有光滑的曲面的大致半圓形狀或大致圓弧形狀、大致梯形狀、大致四邊形狀、大致三角形狀等的任一種特定的剖面形狀、或對多個形狀加以組合而成的形狀。 If it is the size (for example, depth, height, width, angle, and radius of curvature) included in the range, the size of the convex portion of the bending ruled line and the blade portion of the ruled line cutter can be changed and set to The desired combination. Further, each shape may be set to a specific semi-circular shape, a substantially circular arc shape, a substantially trapezoidal shape, a substantially quadrangular shape, a substantially triangular shape, or the like, or a pair of specific cross-sectional shapes, for example, when viewed from the side. A shape in which a plurality of shapes are combined.
若將彎折格線的凸部的深度(a1)與寬度(b1)、及格線刀的刀部的高度(a2)與寬度(b2)分別設置得大於所 述設定範圍,則附設於塑膠片材的彎折格線的手感及彎折特性會變差,若設置得小於所述設定範圍,則刀尖的強度會下降,無法獲得足以附設彎折格線的效果,因此,優選的是,設置成各個所述設定範圍中所含的尺寸。 If the depth (a1) and the width (b1) of the convex portion of the bent ruled line and the height (a2) and the width (b2) of the blade portion of the ruled line cutter are respectively set larger than In the setting range, the feel and bending characteristics of the bending line attached to the plastic sheet may be deteriorated. If the setting is smaller than the set range, the strength of the cutting edge may be lowered, and the bending line may not be obtained. The effect is therefore preferably set to the size included in each of the set ranges.
另外,若將格線刀的刀部的曲率半徑(d2)與角度(e2)設置得大於所述設定範圍,則當附設彎折格線時,需要大的加壓力,難以進行加工,另外,塑膠片材會產生翹曲或褶皺等,難以機械性地進行彎折,塑膠片材的彎折特性變差。另一方面,若分別小於所述設定範圍,則刀尖的強度會下降,壽命縮短,因此,優選的是,分別設置成所述設定範圍中所含的值。 In addition, when the radius of curvature (d2) and the angle (e2) of the blade portion of the ruled cutter are set larger than the set range, when the bent ruled line is attached, a large pressing force is required, and processing is difficult, and The plastic sheet may be warped or wrinkled, and it is difficult to mechanically bend, and the bending property of the plastic sheet is deteriorated. On the other hand, if it is smaller than the above-described setting range, the strength of the blade edge is lowered and the life is shortened. Therefore, it is preferable to set the value included in the setting range.
另外,若將彎折格線的底面部的曲率半徑(d1)與相對於格線附設方向的凸部的角度(e1)設置得大於所述設定範圍,則塑膠片材的彎折特性會變差,若小於所述設定範圍,則塑膠片材容易沿著彎折格線彎折,但另一方面,容易在格線內產生裂紋,因此,優選的是,分別設置成所述設定範圍中所含的值。 Further, if the radius of curvature (d1) of the bottom surface portion of the bent ruled line and the angle (e1) of the convex portion with respect to the direction in which the ruled line is attached are set larger than the set range, the bending property of the plastic sheet becomes variable. If the difference is less than the set range, the plastic sheet is easily bent along the bending line, but on the other hand, cracks are likely to occur in the ruled line. Therefore, it is preferable to separately set the set range. The value contained.
此外,相對於彎折格線的格線附設方向的凸部的角度(e1)與格線刀的刀部的角度(e2)優選為:在所述大致10度~大致90度的範圍中,且設定為大致15度的傾斜角度。若所述角度設定為15度,則可容易地沿著彎折格線來對塑膠片材進行彎折,並且即使反覆地進行彎折,也不易在格線內產生裂紋或使片材沿著格線而發生斷裂,從而可使彎折特性及耐久性良好。 Further, it is preferable that an angle (e1) of the convex portion in the direction in which the ruled line of the bending ruled line is attached and an angle (e2) of the blade portion of the ruled ruler are in a range of approximately 10 degrees to approximately 90 degrees. And set to an inclination angle of approximately 15 degrees. If the angle is set to 15 degrees, the plastic sheet can be easily bent along the bending ruled line, and even if the bending is repeated, it is difficult to cause cracks in the ruled line or to cause the sheet to follow along The grid is broken and the bending property and durability are good.
另外,若將所述凸部的寬度(b1)及刀部的寬度(b2)設置得大於所述設定範圍,則塑膠片材的彎折特性會變差,另一方面,若設置得小於所述設定範圍,則刀尖的強度會下降,無法獲得足以附設彎折格線的效果,因此,優選的是,分別設置成所述設定範圍中所含的尺寸。 Further, if the width (b1) of the convex portion and the width (b2) of the blade portion are set larger than the set range, the bending property of the plastic sheet may be deteriorated, and if it is set smaller than In the setting range, the strength of the blade edge is lowered, and an effect sufficient to attach the bending ruled line cannot be obtained. Therefore, it is preferable to set the size included in the setting range.
而且,若相對於彎折格線的寬度(h),凸部的寬度(b1)所佔據的比例少於80%,則塑膠片材的彎折特性會變得更良好,但另一方面,回彈性會下降,難以進行如下的作業,該作業是立體地將折疊成扁平狀的塑膠片材拉起的作業,反覆地對塑膠片材進行組裝與展開時的耐久性也會下降,因此,優選的是,將相對於彎折格線的寬度(h)的凸部的寬度(b1)設置成所述設定範圍的比例的尺寸。 Further, if the width (h1) of the convex portion is less than 80% with respect to the width (h) of the curved ruled line, the bending property of the plastic sheet becomes better, but on the other hand, The resilience is lowered, and it is difficult to perform an operation of pulling up the plastic sheet folded in a flat shape three-dimensionally, and the durability of assembling and unfolding the plastic sheet is also lowered. Preferably, the width (b1) of the convex portion with respect to the width (h) of the bending ruled line is set to a size proportional to the set range.
根據本發明,將附設於塑膠片材的彎折格線設置為如下的形狀,即,將多個淺凸部呈大致繩紋狀地排列設置於所述格線的底面部,且使各凸部相對於格線附設方向傾斜地排列,因此,即使手接觸塑膠片材的彎折部分,也幾乎無粗糙感,對所述塑膠片材進行彎折而組裝成的包裝容器的觸感良好,另外,衣服等纖維類即使與包裝容器的表面發生接觸,也不會被勾住,纖維類不會綻開,或不會因所述接觸而使包裝容器的一部分破損。 According to the present invention, the bending ruled line attached to the plastic sheet is set to have a shape in which a plurality of shallow convex portions are arranged in a substantially corrugated manner on the bottom surface portion of the ruled line, and each convex is made The portions are arranged obliquely with respect to the direction in which the ruled lines are attached. Therefore, even if the hand touches the bent portion of the plastic sheet, there is almost no rough feeling, and the packaging container assembled by bending the plastic sheet is good in touch. Even if the fibers such as clothes come into contact with the surface of the packaging container, they are not caught, the fibers do not swell, or a part of the packaging container is not damaged by the contact.
當將所述構成的彎折格線附設於塑膠片材時,向相對於格線附設方向傾斜的方向,擴開地形成所述格線內的附設凸部的部分,因此,該部分的分子密度不會變高,即使 將彎折力施加至壁厚薄的部分(深的部分),也不易撕裂,即便在生物分解性塑膠等伸展率小的塑膠片材中,也能夠簡單且容易地加工出彎折格線。另外,例如即使在彎折格線內產生龜裂或孔等,或者即使以產生所述龜裂或孔等的程度,將彎折格線形成得較深,當沿著彎折格線來對塑膠片材進行彎折時,凸部會變形成扁平狀態並密著,因此,灰塵或水分等異物不易從產生了所述龜裂等的彎折格線侵入,可防止收納於包裝容器的物品因異物侵入而受到污染,從而可保持所述物品的品質及商品價值。 When the bent ruled line of the above-described configuration is attached to the plastic sheet, a portion in which the convex portion is attached in the ruled line is formed in a direction inclined with respect to the direction in which the ruled line is attached, and therefore, the portion of the molecule Density does not get high, even When the bending force is applied to the thin portion (deep portion) of the wall thickness, it is not easily torn, and even in a plastic sheet having a small stretch ratio such as a biodegradable plastic, the bent ruled line can be easily and easily processed. Further, for example, even if cracks, holes, or the like are generated in the meander line, or even to the extent that the crack or hole is generated, the bent ruled line is formed deeper, when it is along the curved ruled line When the plastic sheet is bent, the convex portion is flattened and adhered to each other. Therefore, foreign matter such as dust or moisture is less likely to enter from the bent lattice line in which the crack or the like is generated, and the article stored in the packaging container can be prevented. It is contaminated by the intrusion of foreign matter, so that the quality and commodity value of the article can be maintained.
另外,排列設置於彎折格線的底面部的凸部的部分厚,凸部兩側的部分薄,若沿著彎折格線來對塑膠片材進行彎折,則會以所述底面部的兩側部所形成的兩處的壁厚薄的部分為中心而彎折,因此,塑膠片材的彎折特性變得良好,可順利地進行彎折。另外,將凸部排列設置於彎折格線的底面部,藉此,設置有凸部的部分的體積及壁厚為:以往例子的塑膠片材中所形成的彎折格線的數倍以上,而且由於將凸部與凸部之間的剖面設置為彎曲的剖面形狀,因此,即使在形成於生物分解性塑膠等伸展率小的塑膠片材的情況下,可使彎折特性良好,且確保適度的回彈性,組裝成包裝容器之後,即使反覆地展開成片材,也不易沿著彎折格線發生破損,塑膠片材及對該塑膠片材進行組裝而獲得的包裝容器的耐久性提高。 Further, a portion of the convex portion arranged in the bottom surface portion of the bent ruled line is thick, and a portion on both sides of the convex portion is thin. If the plastic sheet is bent along the curved ruled line, the bottom portion is formed The thin portions of the two portions formed at the both side portions are bent at the center, and therefore, the bending property of the plastic sheet becomes good, and the bending can be smoothly performed. Further, the convex portions are arranged on the bottom surface portion of the bending ruled line, whereby the volume and the wall thickness of the portion where the convex portion is provided are several times or more of the bending ruled line formed in the plastic sheet of the conventional example. Moreover, since the cross section between the convex portion and the convex portion is formed into a curved cross-sectional shape, even when formed in a plastic sheet having a small elongation such as biodegradable plastic, the bending property can be improved, and To ensure proper resilience, after assembly into a packaging container, even if the sheet is repeatedly unfolded, it is not easy to break along the bending line, and the durability of the plastic sheet and the packaging container obtained by assembling the plastic sheet improve.
基於附圖來對本發明的較佳實施方式進行說明。 Preferred embodiments of the present invention will be described based on the drawings.
圖1表示用以組裝成包裝容器的帶有彎折格線的塑膠片材,所述包裝容器收納物品,例如,該塑膠片材1包含:具有約0.1 mm~約1 mm左右的厚度的透明或半透明的塑膠製片材,當將片材沖壓成圖2所示的組裝狀態的包裝容器展開所得的形狀時或沖壓成該形狀之後,藉由後述的格線刀4,在左右側面部1b、後表面部1c、接合部1d、折入部1e...、上表面部1f及下表面部1g、以及折入部1h的彎折部分,附設形成凹狀的彎折格線2,其中,所述左右側面部1b連設於從正面觀察時、具有大致矩形的前表面部1a的兩個側緣部;所述後表面部1c連設於一方的側面部1b的右側緣部;所述接合部1d連設於後表面部1c的右側緣部;所述折入部1e...連設於側面部1b的上下緣部;所述上表面部1f連設於前表面部1a的上緣部;所述下表面部1g連設於前表面部1a的下緣部;所述折入部1h連設於上表面部1f及下表面部1g。 1 shows a plastic sheet with a bent ruled line for assembling into a packaging container, the packaging container storing an article, for example, the plastic sheet 1 comprising: a transparent having a thickness of about 0.1 mm to about 1 mm. Or a translucent plastic sheet, when the sheet is formed into a shape obtained by unfolding the packaging container in the assembled state shown in FIG. 2 or after being punched into the shape, the left and right side portions are formed by a ruled wire cutter 4 to be described later. 1b, the rear surface portion 1c, the joint portion 1d, the folded portion 1e, the upper surface portion 1f, the lower surface portion 1g, and the bent portion of the folded portion 1h are provided with a concave polygonal line 2, wherein The left and right side surface portions 1b are connected to two side edge portions having a substantially rectangular front surface portion 1a when viewed from the front, and the rear surface portion 1c is connected to a right side edge portion of one side surface portion 1b; The joint portion 1d is connected to the right edge portion of the rear surface portion 1c; the folding portion 1e is connected to the upper and lower edge portions of the side surface portion 1b; and the upper surface portion 1f is connected to the upper edge of the front surface portion 1a. The lower surface portion 1g is connected to the lower edge portion of the front surface portion 1a; the folding portion 1h is connected to the upper surface portion 1f And the following table 1g.
另外,也可將孔部(圖示省略)設置在:連設於後表面部1c的上緣部的支撐部(圖示省略),所述孔部(圖示省略)用以吊設已組裝成容器形態的塑膠片材1。 Further, the hole portion (not shown) may be provided in a support portion (not shown) that is connected to the upper edge portion of the rear surface portion 1c, and the hole portion (not shown) is used to hang the assembled portion. A plastic sheet 1 in the form of a container.
附設於所述塑膠片材1的彎折部分的彎折格線2是:如圖3~圖8所示,利用以規定的曲率彎曲且傾斜的彼此相對的一對側面部2a、及與側面部2a、2a的一端側相連的底面部2b,形成為大致彎曲的剖面形狀,使比彎折格線2的最大深度只淺了規定的比例的凸部3從底面部2b的表面隆起,且沿著彎折格線2的底面部2b,在長度方向上連 續地排列設置多個所述凸部3,並且如圖4所示,使所述凸部3以規定角度e1,向與彎折格線2的格線附設方向f大致相同的方向(與彎折方向不同的方向)傾斜,以從平面側觀察時,呈大致繩紋狀的方式來排列所述凸部3。 The bending ruled line 2 attached to the bent portion of the plastic sheet 1 is a pair of side surface portions 2a and sides that are curved and inclined with a predetermined curvature as shown in FIGS. 3 to 8 The bottom surface portion 2b connected to one end side of the portions 2a and 2a is formed into a substantially curved cross-sectional shape, and the convex portion 3 which is shallower than the maximum depth of the bending ruled line 2 by a predetermined ratio is raised from the surface of the bottom surface portion 2b, and Connected along the bottom surface portion 2b of the curved ruled line 2 in the length direction A plurality of the convex portions 3 are continuously arranged, and as shown in FIG. 4, the convex portions 3 are oriented at a predetermined angle e1 in substantially the same direction (with a curved direction) to the ruled line of the curved ruled line 2. The direction in which the folding directions are different is inclined, and the convex portions 3 are arranged in a substantially streak pattern when viewed from the plane side.
彎折格線2是以下述方式形成:使所述底面部2b的壁厚達到例如大致0.08 mm~大致0.3 mm的範圍中所含的規定厚度。 The bending ruled line 2 is formed by setting the thickness of the bottom surface portion 2b to a predetermined thickness included in a range of, for example, approximately 0.08 mm to approximately 0.3 mm.
所述凸部3上的彎折格線2的深度是從該凸部3的中央部向兩端部逐漸變深,若從側面對凸部3進行觀察,則該凸部3以呈光滑的彎曲面的方式而形成為大致半圓形狀,並且,將凸部3的深度a1設定為大致0.1 mm(參照圖5),將寬度b1設定為大致0.5 mm(參照圖4),將谷部間距c1設定為大致0.3 mm,將相對於格線附設方向f的傾斜角度e1設定為大致30度,而形成所述凸部3。另外,將彎折格線2的底面部2b的曲率半徑d1設定為大致0.4 mm(參照圖7)。 The depth of the bending ruled line 2 on the convex portion 3 gradually becomes deeper from the central portion of the convex portion 3 toward both end portions, and when the convex portion 3 is viewed from the side surface, the convex portion 3 is smooth. The curved surface is formed into a substantially semicircular shape, and the depth a1 of the convex portion 3 is set to approximately 0.1 mm (see FIG. 5), the width b1 is set to approximately 0.5 mm (refer to FIG. 4), and the valley pitch c1 is set. The convex portion 3 is formed by setting the inclination angle e1 with respect to the ruled line attachment direction f to approximately 30 degrees to approximately 0.3 mm. Further, the radius of curvature d1 of the bottom surface portion 2b of the bending ruled line 2 is set to be approximately 0.4 mm (see FIG. 7).
再者,當機械性地進行所述構成的塑膠片材1的組裝作業時,優選的是,將在前表面部1a、側面部1b、後表面部1c、及接合部1d的彎折部分所形成的彎折格線2的曲率半徑d1,設定為:允許向規定方向彎折的值(大致為0.3 mm),將在折入部1e、上表面部1f及下表面部1g的彎折部分所形成的彎折格線2的曲率半徑d1,設定為:允許向內側及外側彎折的值(大致為0.4 mm)。 Further, when the assembly work of the plastic sheet 1 having the above-described configuration is performed mechanically, it is preferable that the front surface portion 1a, the side surface portion 1b, the rear surface portion 1c, and the bent portion of the joint portion 1d are The radius of curvature d1 of the formed lattice line 2 is set to a value (approximately 0.3 mm) that allows bending in a predetermined direction, and is to be bent at the folded portion 1e, the upper surface portion 1f, and the lower surface portion 1g. The radius of curvature d1 of the formed bending ruled line 2 is set to a value (approximately 0.4 mm) that allows bending to the inside and the outside.
另一方面,附設所述彎折格線2時所使用的塑膠片材 用格線刀4是:如圖9~圖15所示,利用以規定的曲率彎曲且傾斜的彼此相對的一對側面部4a、及與側面部4a、4a的一端側相連的頂面部4b,而形成為彎曲剖面形狀,沿著格線刀4的頂面部4b,在長度方向上排列設置多個刀部5,該刀部5從側面觀察時呈凹狀的剖面形狀,並且,如圖11所示,使所述刀部5以規定角度e2,向與格線刀4的格線附設方向f大致相同的方向(與片材的彎折方向不同的方向)傾斜,從刀尖側觀察時呈凹狀的刀部5以成為大致繩紋狀的方式排列。 On the other hand, the plastic sheet used when the bent ruled line 2 is attached The ruler blade 4 is a pair of side surface portions 4a that are curved and inclined with a predetermined curvature and a top surface portion 4b that is connected to one end side of the side surface portions 4a and 4a, as shown in FIGS. 9 to 15 . Further, in a curved cross-sectional shape, a plurality of blade portions 5 are arranged in the longitudinal direction along the top surface portion 4b of the ruled blade 4, and the blade portion 5 has a concave cross-sectional shape when viewed from the side, and is as shown in FIG. As shown in the figure, the blade portion 5 is inclined at a predetermined angle e2 in a direction substantially the same as the direction f in the ruled line f of the ruled blade 4 (a direction different from the bending direction of the sheet), as viewed from the blade edge side. The concave blade portions 5 are arranged in a substantially streak shape.
所述刀部5形成為從中央部向兩端部逐漸變淺的槽形狀,且以從側面觀察時呈光滑的曲面的方式而形成為大致半圓形狀的邊飾(hemming),並且將刀部5的高度a2設定為大致0.1 mm(參照圖12),將寬度b2設定為大致0.5 mm(參照圖11),將刀尖間距c2設定為大致0.3 mm,將傾斜角度e2設定為相對於格線附設方向f大致傾斜30度的角度,而形成所述刀部5。 The blade portion 5 is formed in a groove shape that gradually becomes shallower from the center portion toward both end portions, and is formed into a substantially semicircular shape hemming so as to have a smooth curved surface when viewed from the side, and the blade portion is formed The height a2 of 5 is set to be approximately 0.1 mm (refer to FIG. 12), the width b2 is set to approximately 0.5 mm (refer to FIG. 11), the cutting edge pitch c2 is set to approximately 0.3 mm, and the inclination angle e2 is set to be relative to the ruled line. The blade portion 5 is formed by attaching an angle f which is substantially inclined by 30 degrees in the direction f.
另外,將刀部5的曲率半徑d2設定為大致0.4 mm(參照圖14),將格線刀4的厚度g設定為大致0.5 mm~大致2.0 mm的範圍中所含的規定的厚度,藉此,對於使用格線刀4而附設於所述塑膠片材1的彎折格線2而言,相對於該彎折格線2的寬度(h)的凸部的寬度(b1)形成為:80%以上的大小。 Further, the radius of curvature d2 of the blade portion 5 is set to be substantially 0.4 mm (see FIG. 14), and the thickness g of the ruled wire cutter 4 is set to a predetermined thickness included in a range of approximately 0.5 mm to approximately 2.0 mm. For the bending ruled line 2 attached to the plastic sheet 1 using the ruled wire cutter 4, the width (b1) of the convex portion with respect to the width (h) of the bending ruled line 2 is formed as: 80 % or more in size.
例如,如圖16所示,可使用圓柱銼(rasp)或線等切削單元6,以規定的傾斜角度及深度來連續地對格線刀4 的彎曲的前端部進行切削加工,藉此來製作格線刀4。再者,也可根據塑膠片材1的材質或厚度、強度、以及硬度等,適當地將構成彎折格線2的凸部3及構成格線刀4的刀部5的各尺寸(例如深度、高度、寬度、角度、以及曲率半徑等)予以變更。 For example, as shown in FIG. 16, a cutting unit 6 such as a cylindrical raft (rasp) or a wire may be used to continuously align the ruled cutter 4 at a predetermined inclination angle and depth. The curved front end portion is subjected to cutting processing to thereby form the ruled wire cutter 4. Further, depending on the material, thickness, strength, hardness, and the like of the plastic sheet 1, the size of the convex portion 3 constituting the bending ruled line 2 and the blade portion 5 constituting the ruled wire cutter 4 (for example, depth) may be appropriately selected. , height, width, angle, and radius of curvature, etc.) are changed.
接著,對如下的兩個方法進行說明,一個方法是使用所述構成的格線刀4,將彎折格線2附設於所述塑膠片材1的方法,另一個方法是附設有彎折格線2的塑膠片材1的組裝方法。 Next, the following two methods will be described. One method is to attach the bent ruled line 2 to the plastic sheet 1 by using the above-described ruled wire cutter 4, and the other method is to attach a bent lattice. A method of assembling the plastic sheet 1 of the wire 2.
首先,在附設彎折格線2的情況下,以與塑膠片材1的材質或厚度、強度、以及硬度等相對應的壓力,將所述圖9~圖14所示的單一塊數量或多數塊數量的格線刀4,推壓至已沖壓成或將要被沖壓成圖1所示的將包裝容器平面展開所得的規定形態的形狀的塑膠片材1的前表面部1a、側面部1b、後表面部1c、及接合部1d的彎折部分、以及折入部1e、上表面部1f、及下表面部1g的彎折部分的各彎折部分,而形成所述圖3~圖8所示的彎折格線2。另外,也可一面將所述格線刀4加熱至規定溫度,一面進行推壓,從而形成所述彎折格線2。 First, when the bending ruled line 2 is attached, the number or total number of the single blocks shown in FIGS. 9 to 14 is set to a pressure corresponding to the material, thickness, strength, hardness, and the like of the plastic sheet 1. The number of the ruled knives 4 is pushed to the front surface portion 1a and the side surface portion 1b of the plastic sheet 1 which has been punched or stamped into a shape of a predetermined shape obtained by planarly unfolding the packaging container shown in FIG. The curved portion of the rear surface portion 1c and the joint portion 1d, and the bent portions of the folded portion 1e, the upper surface portion 1f, and the bent portion of the lower surface portion 1g are formed as shown in Figs. 3 to 8 Bend the grid line 2. Further, the bending ruled line 2 may be formed by pressing the ruled wire cutter 4 while heating to a predetermined temperature.
另一方面,當將附設有彎折格線2的塑膠片材1組裝成:如圖2所示的、從側面觀察時呈大致矩形的容器形態時,可根據如下的加工順序,將塑膠片材1組裝成包裝容器,所述加工順序是指:沿著彎折格線2,以規定的方向及角度來對前表面部1a、側面部1b、後表面部1c、接合 部1d、折入部1e...、上表面部1f及下表面部1g進行彎折;接著,利用接著劑來對連設於一方的側面部的接合部1d、與另一方的側面部1b進行接著固定;然後,將下緣側的折入部1e、上表面部1f及下表面部1g向內側彎折而封閉。 On the other hand, when the plastic sheet 1 to which the bent ruled line 2 is attached is assembled into a container shape which is substantially rectangular as viewed from the side as shown in FIG. 2, the plastic sheet can be processed according to the following processing sequence. The material 1 is assembled into a packaging container, and the processing sequence refers to the front surface portion 1a, the side surface portion 1b, the rear surface portion 1c, and the joint in a predetermined direction and angle along the bending ruled line 2. The portion 1d, the folded portion 1e, the upper surface portion 1f, and the lower surface portion 1g are bent. Then, the joint portion 1d connected to one side surface portion and the other side surface portion 1b are bonded by an adhesive. Then, the folded portion 1e, the upper surface portion 1f, and the lower surface portion 1g on the lower edge side are bent inward and closed.
當組裝出包裝容器並收納物品時,將上緣側的折入部1e、上表面部1f及下表面部1g暫時向外側彎折而打開,收納物品之後封閉,因此,能夠藉由簡單的操作或作業,容易地利用自動成盒機(automatic case former)(圖示省略)來進行組裝,或利用自動收容機(圖示省略)來收納物品。再者,也可藉由例如焊接或高頻焊接等,來對接合部1d進行接合固定。 When the packaging container is assembled and the article is stored, the folded portion 1e, the upper surface portion 1f, and the lower surface portion 1g on the upper edge side are temporarily bent outward to be opened, and the article is closed after being stored. Therefore, the operation can be easily performed. Or the work can be easily assembled by using an automatic case former (not shown), or the article can be stored by an automatic storage machine (not shown). Further, the joint portion 1d may be joined and fixed by, for example, welding or high-frequency welding.
根據本實施方式,將附設於塑膠片材1的彎折格線2設置為如下的形狀,即,將多個淺凸部3呈大致繩紋狀地排列設置於所述格線的底面部2b,且使各凸部3相對於格線附設方向而傾斜地排列,因此,即使手接觸塑膠片材1的彎折部分,也幾乎無粗糙感,對塑膠片材1進行彎折而組裝成的包裝容器的觸感良好,另外,衣服等纖維類即使與包裝容器的表面發生接觸,也不會被勾住,纖維類不會綻開,或不會因所述接觸而使包裝容器的一部分破損。 According to the present embodiment, the bending ruled line 2 attached to the plastic sheet 1 is provided in such a shape that a plurality of shallow convex portions 3 are arranged in a substantially stud pattern on the bottom surface portion 2b of the ruled line. And the convex portions 3 are arranged obliquely with respect to the direction in which the ruled lines are attached. Therefore, even if the hand touches the bent portion of the plastic sheet 1, there is almost no rough feeling, and the plastic sheet 1 is bent and assembled into a package. The feeling of the container is good, and the fibers such as clothes are not caught even if they come into contact with the surface of the packaging container, the fibers do not swell, or a part of the packaging container is not damaged by the contact.
當將彎折格線2附設於塑膠片材1時,向相對於格線附設方向而傾斜的方向,擴開地形成所述格線內的附設凸部3的部分,因此,該部分的分子密度不會變高,即使將彎折力施加至壁厚薄的部分(深的部分),也不易撕裂,即便在生物分解性塑膠等伸展率小的塑膠片材1中,也能夠 簡單且容易地加工出彎折格線2。另外,例如,即使在彎折格線2內產生龜裂或孔等,或者即使以產生所述龜裂或孔等的程度,將彎折格線2形成得較深,當沿著彎折格線2來對塑膠片材1進行彎折時,凸部3會變形成扁平狀態並密著,因此,灰塵或水分等異物不易從產生了所述龜裂等的彎折格線2侵入,可防止收納於包裝容器的物品因異物侵入而受到污染,從而可保持所述物品的品質及商品價值。 When the bending ruled line 2 is attached to the plastic sheet 1, the portion in which the convex portion 3 is attached in the ruled line is formed in a direction inclined with respect to the direction in which the ruled line is attached, and therefore, the molecular portion of the portion The density does not become high, and even if the bending force is applied to the thin portion (deep portion), it is not easily torn, and even in the plastic sheet 1 having a small elongation such as biodegradable plastic, The curved ruled line 2 is simply and easily machined. Further, for example, even if cracks, holes, or the like are generated in the bent ruled line 2, or even to the extent that the crack or hole or the like is generated, the bent ruled line 2 is formed deeper, as it is along the bent lattice When the plastic sheet 1 is bent by the thread 2, the convex portion 3 is deformed into a flat state and adhered to each other. Therefore, foreign matter such as dust or moisture is less likely to enter from the curved ruled line 2 in which the crack or the like is generated. The article stored in the packaging container is prevented from being contaminated by foreign matter intrusion, and the quality and product value of the article can be maintained.
另外,排列設置於彎折格線2的底面部2b的凸部3的部分為厚壁,凸部3兩側的部分為薄壁,若沿著彎折格線2來對塑膠片材1進行彎折,則會以所述底面部2b的兩側部所形成的兩處的壁厚薄的部分為中心而彎折,因此,塑膠片材1的彎折特性變得良好,可順利地進行彎折。而且,將凸部3排列設置於彎折格線2的底面部2b,藉此,設置有凸部3的部分的體積及壁厚為以往例子的塑膠片材中所形成的彎折格線的數倍以上,而且由於將凸部3與凸部3之間的剖面設置為彎曲的剖面形狀,因此,即使在形成於生物分解性塑膠等伸展率小的塑膠片材1的情況下,也可使彎折特性良好,且確保適度的回彈性,組裝成包裝容器之後,即使反覆地展開成片材,也不易沿著彎折格線2發生破損,塑膠片材1及對該塑膠片材1進行組裝而獲得的包裝容器的耐久性提高。 Further, the portion of the convex portion 3 arranged in the bottom surface portion 2b of the bending ruled line 2 is thick, and the portions on both sides of the convex portion 3 are thin, and the plastic sheet 1 is applied along the bending ruled line 2. When the bending is performed, the thickness of the two portions formed on both side portions of the bottom surface portion 2b is bent, and the bending property of the plastic sheet 1 is improved, and the bending can be smoothly performed. fold. Further, the convex portions 3 are arranged in the bottom surface portion 2b of the bending ruled line 2, whereby the volume and the wall thickness of the portion where the convex portion 3 is provided are the bending lattice lines formed in the plastic sheet of the conventional example. In the case where the cross section between the convex portion 3 and the convex portion 3 is formed into a curved cross-sectional shape, the plastic sheet 1 having a small elongation ratio such as biodegradable plastic can be used. The bending property is good, and a moderate resilience is ensured. After being assembled into a packaging container, even if the sheet is repeatedly unfolded, it is not easily broken along the bending ruled line 2, and the plastic sheet 1 and the plastic sheet 1 are The durability of the packaging container obtained by the assembly is improved.
作為對所述彎折格線2進行加工的其他方法,例如,也可將加熱至規定溫度的格線刀4推壓至塑膠片材1的彎 折部分來進行加工;或者,一面將大致圓板狀或大致環狀的旋轉格線刀(圖示省略)推壓至塑膠片材1,一面使該旋轉格線刀旋轉來進行加工。 As another method of processing the bending ruled line 2, for example, the ruled wire cutter 4 heated to a predetermined temperature may be pressed to the bend of the plastic sheet 1 The folding portion is processed; or the rotating plate cutter (not shown) that is substantially disk-shaped or substantially annular is pressed against the plastic sheet 1, and the rotary ruler is rotated to perform machining.
圖17及圖18表示本發明的塑膠片材1的其他實施方式,所述其他實施方式是:隔開規定間隔,將多個排列設置的凸部3的群,排列於彎折格線2的底面部2b,從而形成所述彎折格線2。 17 and 18 show another embodiment of the plastic sheet 1 of the present invention. The other embodiment is characterized in that a plurality of groups of the convex portions 3 arranged in a row are arranged at a predetermined interval in the meander line 2 The bottom portion 2b forms the bent ruled line 2.
使用格線刀4來將所述彎折格線2附設於塑膠片材1,可產生與所述形態的塑膠片材1相同的作用及效果,所述格線刀4如圖19所示,與所述凸部3的排列相對應地,隔開規定間隔而排列有多組刀部5...。 The use of the ruled wire cutter 4 to attach the bent ruled line 2 to the plastic sheet 1 can produce the same action and effect as the plastic sheet 1 of the above-described form, and the ruled line cutter 4 is as shown in FIG. In response to the arrangement of the convex portions 3, a plurality of sets of the blade portions 5 are arranged at predetermined intervals.
為了確認以何種程度使呈繩紋狀地排列設置於所述彎折格線2內的凸部3傾斜,在實用性方面為優選,而使用刀部5的傾斜角度e2為不同的格線刀4,來形成圖1所示的帶有彎折格線的塑膠片材1,且對各片材的彎折性與耐久性進行評價測試,並對組裝成圖2的盒體(case)時的外觀(美觀性)進行評價。 In order to confirm the extent to which the convex portions 3 arranged in a line in the bending ruled line 2 are inclined, it is preferable in terms of practicality, and the inclination angle e2 of the blade portion 5 is used as a different ruled line. The knife 4 is used to form the plastic sheet 1 with the bent ruled line shown in Fig. 1, and the bending property and durability of each sheet are evaluated and tested, and assembled into the case of Fig. 2 The appearance (appearance) of the time was evaluated.
使用厚度為1 mm的聚乳酸系樹脂制的塑膠片材,來形成帶有彎折格線的塑膠片材1。 A plastic sheet made of a polylactic acid-based resin having a thickness of 1 mm was used to form a plastic sheet 1 having a bent ruled line.
使用所述圖9~圖15所示的形狀的格線刀4。即,使 用如下的格線刀4,該格線刀4的刀部5形成為:從中央部向兩端部逐漸變淺的槽形狀,且以從側面觀察時呈光滑的曲面的方式而形成為大致半圓形狀的邊飾,將所述刀部5的高度a2設定為大致0.1 mm,將寬度b2設定為大致0.5 mm,將刀尖間距c2設定為大致0.3 mm,將傾斜角度e2設定為相對於格線附設方向f而傾斜大致15度的角度,從而形成所述刀部5。 The ruled wire cutter 4 having the shape shown in Figs. 9 to 15 is used. even if The knives 4 of the ruled knives 4 are formed in a groove shape that gradually becomes shallower from the center portion toward both end portions, and is formed to have a smooth curved surface when viewed from the side. In the semicircular shape, the height a2 of the blade portion 5 is set to be approximately 0.1 mm, the width b2 is set to approximately 0.5 mm, the blade pitch c2 is set to approximately 0.3 mm, and the inclination angle e2 is set to be relative to the lattice. The wire is inclined at an angle of approximately 15 degrees with the direction f attached thereto, thereby forming the blade portion 5.
對於形成的帶有彎折格線的塑膠片材1的彎折格線2而言,其凸部3相對於格線附設方向f的傾斜角度e1成為大致15度。 With respect to the bent ruled line 2 of the formed plastic sheet 1 having the bent ruled line, the inclination angle e1 of the convex portion 3 with respect to the ruled line attachment direction f becomes approximately 15 degrees.
使用與實例1相同的素材及相同厚度的塑膠片材,且格線刀4的刀部5的傾斜角度e2為大致40度,除此以外,使用與實例1相同的條件的格線刀4來形成帶有彎折格線的塑膠片材1。 The same material as in Example 1 and a plastic sheet of the same thickness were used, and the inclination angle e2 of the blade portion 5 of the ruled wire cutter 4 was approximately 40 degrees, except that the ruled wire cutter 4 of the same condition as in Example 1 was used. A plastic sheet 1 having a bent ruled line is formed.
對於形成的帶有彎折格線的塑膠片材1的彎折格線2而言,其凸部3相對於格線附設方向f的傾斜角度e1成為大致40度。 With respect to the bent ruled line 2 of the formed plastic sheet 1 having the bent ruled line, the inclination angle e1 of the convex portion 3 with respect to the ruled line attachment direction f becomes substantially 40 degrees.
使用與實例1相同的素材及相同厚度的塑膠片材,且格線刀4的刀部5的傾斜角度e2為大致10度,除此以外,使用與實例1相同的條件的格線刀4來形成帶有彎折格線 的塑膠片材1。 The same material as in Example 1 and a plastic sheet of the same thickness were used, and the inclination angle e2 of the blade portion 5 of the ruled wire cutter 4 was approximately 10 degrees, except that the ruled wire cutter 4 of the same condition as in Example 1 was used. Formed with a curved grid Plastic sheet 1.
對於形成的帶有彎折格線的塑膠片材1的彎折格線2而言,其凸部3相對於格線附設方向f的傾斜角度e1成為大致10度。 In the bent ruled line 2 of the formed plastic sheet 1 having the bent ruled line, the inclination angle e1 of the convex portion 3 with respect to the ruled line attachment direction f becomes substantially 10 degrees.
關於各實例中所形成的塑膠片材1,藉由手工作業沿著彎折格線2來進行彎折時的感觸,來進行評價。 The plastic sheet 1 formed in each example was evaluated by hand-working along the bending ruled line 2 to make a feeling of bending.
對於實例1與實例3的塑膠片材1而言,不會感受到片材的斥力,可沿著各彎折格線2而簡單且順利地進行彎折。對於實例2的塑膠片材2而言,在進行彎折動作時,稍微會感受到片材的斥力。 For the plastic sheets 1 of Examples 1 and 3, the repulsive force of the sheets was not felt, and the bending was easily and smoothly performed along each of the bent ruled lines 2. For the plastic sheet 2 of Example 2, the repulsion of the sheet was slightly felt when the bending operation was performed.
接著,關於各實例中所形成的塑膠片材1,反覆地進行如下的動作與從該動作起打開180度的展開動作,來對彎折格線2的耐久性進行評價,所述動作是指:沿著對所述塑膠片材1的側面部1c與後表面部1c進行劃分的長邊的彎折格線2,將兩個面部進行折疊。 Next, regarding the plastic sheet 1 formed in each example, the following operations are repeatedly performed and the unfolding operation of opening 180 degrees from the operation is performed to evaluate the durability of the bending ruled line 2, which means The two face portions are folded along the long curved line 2 which divides the side surface portion 1c and the rear surface portion 1c of the plastic sheet 1.
對於實例1與實例2的塑膠片材1而言,即使將所述動作反覆進行數十次,片材也未產生裂紋或發生斷裂,但對於實例3的塑膠片材1而言,反覆進行所述動作之後,在彎折格線2中產生了裂紋。 For the plastic sheet 1 of Example 1 and Example 2, even if the action was repeated dozens of times, the sheet did not crack or crack, but for the plastic sheet 1 of Example 3, the process was repeated. After the action, cracks are generated in the bending ruled line 2.
另外,沿著各彎折格線2,對各實例中所形成的塑膠片材1進行彎折,組裝成圖2所示的容器的形態之後,對於對实實例1與實例3的塑膠片材1進行組裝所得的容器而 言,容器的角落部簡潔,外觀上的美觀性良好。另一方面,已確認:對於對實例2的塑膠片材1進行組裝所得的容器而言,沿著容器的角落部,彎折格線2內的形成繩紋的凸部3的列是:浮現出薄且呈白色的狀態。 Further, the plastic sheet 1 formed in each example was bent along each of the bent ruled lines 2, and assembled into the form of the container shown in Fig. 2, and the plastic sheets for the practical examples 1 and 3 were 1 to assemble the resulting container The corners of the container are simple and the appearance is good. On the other hand, it has been confirmed that for the container obtained by assembling the plastic sheet 1 of Example 2, along the corner portion of the container, the column of the moiré-forming convex portion 3 in the bent ruled line 2 is: Thin and white.
所述評價的結果是已確認:在各實例中,實例1的塑膠片材1的彎折性與耐久性優異,且組裝出容器時的美觀性也良好。 As a result of the evaluation, it was confirmed that, in each of the examples, the plastic sheet 1 of Example 1 was excellent in the bending property and durability, and the appearance was excellent when the container was assembled.
本發明並不僅限定於圖示的實施方式的構成。 The present invention is not limited to the configuration of the illustrated embodiment.
例如,也可與塑膠片材1的彎折部分呈平行地形成多條所述彎折格線2。另外,也可將彎折格線2附設於例如構成枕(pillow)型包裝容器或大致三角形狀、大致橢圓形狀等的各種容器的塑膠片材,用途並不只限定於組裝成圖示的形態的容器形態的塑膠片材。所述凸部3及刀部5的排列並不只僅限定於圖示的形態的排列,另外,只要為所述規定的角度及規定的範圍中所含的尺寸,則也可針對每種間距,將凸部3及刀部5的深度或高度、寬度、長度、角度、以及曲率半徑等予以變更。 For example, a plurality of the bent ruled lines 2 may be formed in parallel with the bent portion of the plastic sheet 1. Further, the bending ruled line 2 may be attached to, for example, a plastic sheet constituting a pillow type packaging container or a container having a substantially triangular shape or a substantially elliptical shape, and the application is not limited to the form assembled as shown. Plastic sheet in the form of a container. The arrangement of the convex portion 3 and the blade portion 5 is not limited to the arrangement of the illustrated form, and may be used for each pitch as long as it is the predetermined angle and the size included in the predetermined range. The depth, height, width, length, angle, and radius of curvature of the convex portion 3 and the blade portion 5 are changed.
1、100‧‧‧塑膠片材 1, 100‧‧‧ plastic sheet
1a‧‧‧前表面部 1a‧‧‧Front surface
1b、2a、4a‧‧‧側面部 1b, 2a, 4a‧‧‧ side section
1c‧‧‧後表面部 1c‧‧‧Back surface
1d‧‧‧接合部 1d‧‧‧ joint
1e、1h‧‧‧折入部 1e, 1h‧‧‧Folding Department
1f‧‧‧上表面部 1f‧‧‧Upper surface
1g‧‧‧下表面部 1g‧‧‧Face on the face
2、101‧‧‧彎折格線 2, 101‧‧‧ bending grid
2b、102‧‧‧底面部 2b, 102‧‧‧ bottom part
3‧‧‧凸部 3‧‧‧ convex
4‧‧‧格線刀 4‧‧‧ Thread cutter
4b‧‧‧頂面部 4b‧‧‧ top face
5‧‧‧刀部 5‧‧‧Knife Department
6‧‧‧切削單元 6‧‧‧Cutting unit
103‧‧‧隆起 103‧‧ ‧ uplift
A1-A1、A2-A2、B1-B1、B2-B2、C1-C1、C2-C2、D1-D1、D2-D2‧‧‧線 Lines A1-A1, A2-A2, B1-B1, B2-B2, C1-C1, C2-C2, D1-D1, D2-D2‧‧
a1‧‧‧深度 A1‧‧‧depth
a2‧‧‧高度 A2‧‧‧height
b1、b2‧‧‧寬度 B1, b2‧‧‧ width
c1‧‧‧谷部間距 C1‧‧‧ Valley spacing
c2‧‧‧刀尖間距 C2‧‧‧ cutting edge spacing
d1、d2‧‧‧曲率半徑 D1, d2‧‧‧ radius of curvature
e1、e2‧‧‧角度 E1, e2‧‧‧ angle
f‧‧‧格線附設方向 F‧‧‧ grid line direction
g‧‧‧格線刀的厚度 g‧‧‧Grating knife thickness
h‧‧‧彎折格線的寬度 h‧‧‧The width of the curved grid
圖1是表示本發明的一個實施方式的帶有彎折格線的塑膠片材的展開圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a developed view showing a plastic sheet with a bent ruled line according to an embodiment of the present invention.
圖2是表示圖1的塑膠片材的組裝狀態的立體圖。 Fig. 2 is a perspective view showing an assembled state of the plastic sheet of Fig. 1;
圖3是放大地表示圖1的塑膠片材上所形成的彎折格線的片材的重要部分截斷立體圖。 Fig. 3 is a partially cutaway perspective view showing, in an enlarged manner, a sheet of a bent ruled line formed on the plastic sheet of Fig. 1.
圖4是表示圖3所示的彎折格線的槽形狀的片材的放大平面圖。 Fig. 4 is an enlarged plan view showing a groove-shaped sheet of the bent ruled line shown in Fig. 3;
圖5是沿著圖4的A1-A1線的剖面圖。 Fig. 5 is a cross-sectional view taken along line A1-A1 of Fig. 4;
圖6是沿著圖4的B1-B1線的放大剖面圖。 Fig. 6 is an enlarged cross-sectional view taken along line B1-B1 of Fig. 4;
圖7是沿著圖4的C1-C1線的放大剖面圖。 Fig. 7 is an enlarged cross-sectional view taken along line C1-C1 of Fig. 4;
圖8是沿著圖4的D1-D1線的放大剖面圖。 Fig. 8 is an enlarged cross-sectional view taken along line D1-D1 of Fig. 4;
圖9是附設著圖3的彎折格線的塑膠片材用格線刀的重要部分截斷立體圖。 Fig. 9 is a partially cutaway perspective view of the wire cutter for a plastic sheet to which the bent ruled line of Fig. 3 is attached.
圖10是表示圖9的格線刀的刀形狀的側面圖。 Fig. 10 is a side view showing the blade shape of the ruled line cutter of Fig. 9;
圖11是表示圖9的格線刀的刀形狀的刀尖側平面圖。 Fig. 11 is a plan view showing the blade shape of the ruled blade of Fig. 9;
圖12是沿著圖11的A2-A2線的剖面圖。 Fig. 12 is a cross-sectional view taken along line A2-A2 of Fig. 11;
圖13是沿著圖11的B2-B2線的放大剖面圖。 Fig. 13 is an enlarged cross-sectional view taken along line B2-B2 of Fig. 11;
圖14是沿著圖11的C2-C2線的放大剖面圖。 Fig. 14 is an enlarged cross-sectional view taken along line C2-C2 of Fig. 11;
圖15是沿著圖11的D2-D2線的放大剖面圖。 Figure 15 is an enlarged cross-sectional view taken along line D2-D2 of Figure 11 .
圖16是用以對制作圖9的格線刀的方法進行說明的圖。 Fig. 16 is a view for explaining a method of manufacturing the ruled knives of Fig. 9;
圖17是放大地表示本發明的其他實施方式的塑膠片材,且放大地表示隔開規定間隔地排列有多個凸部群的彎折格線的片材的重要部分截斷立體圖。 FIG. 17 is a partially cutaway perspective view showing, in an enlarged manner, a plastic sheet according to another embodiment of the present invention, and an enlarged view of a sheet of a bent ruled line in which a plurality of convex portion groups are arranged at predetermined intervals.
圖18是表示圖17所示的彎折格線的槽形狀的片材的放大平面圖。 Fig. 18 is an enlarged plan view showing a sheet shape of a groove shape of the bent ruled line shown in Fig. 17;
圖19是附設著圖17的彎折格線的塑膠片材用格線刀的重要部分截斷立體圖。 Fig. 19 is a partially cutaway perspective view of the wire cutter for a plastic sheet to which the bent ruled line of Fig. 17 is attached.
圖20是放大地表示以往的塑膠片材上所形成的彎折 格線的片材的重要部分截斷立體圖。 Figure 20 is an enlarged view showing a bend formed on a conventional plastic sheet. An important part of the sheet of the ruled line is cut off from the perspective view.
1‧‧‧塑膠片材 1‧‧‧Plastic sheet
1a‧‧‧前表面部 1a‧‧‧Front surface
1b‧‧‧側面部 1b‧‧‧ side section
1c‧‧‧後表面部 1c‧‧‧Back surface
1d‧‧‧接合部 1d‧‧‧ joint
1e、1h‧‧‧折入部 1e, 1h‧‧‧Folding Department
1f‧‧‧上表面部 1f‧‧‧Upper surface
1g‧‧‧下表面部 1g‧‧‧Face on the face
2‧‧‧彎折格線 2‧‧‧Bending grid
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011246359 | 2011-11-10 | ||
| JP2012219491A JP5990076B2 (en) | 2011-11-10 | 2012-10-01 | Plastic sheet with bent ruled line, ruled line blade for plastic sheet and packaging container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201318931A TW201318931A (en) | 2013-05-16 |
| TWI555684B true TWI555684B (en) | 2016-11-01 |
Family
ID=48774002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101141458A TWI555684B (en) | 2011-11-10 | 2012-11-08 | Plastic sheet with ruled line, ruled line knife for the plastic sheet and packaging container |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP5990076B2 (en) |
| TW (1) | TWI555684B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6771646B2 (en) * | 2017-09-29 | 2020-10-21 | 株式会社三宅デザイン事務所 | Sheet-shaped molded body and structure containing it |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003292023A (en) * | 2002-04-09 | 2003-10-15 | Tadashi Hashimoto | Plastic sheet having foldable ruled line and ruled line blade for plastic sheet |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3151579B2 (en) * | 1992-09-07 | 2001-04-03 | 三菱樹脂株式会社 | Plastic sheet with folding ruled line |
| JP3532183B2 (en) * | 2001-12-03 | 2004-05-31 | 国継 鈴木 | Plastic sheet with folded crease and crease blade for plastic sheet |
-
2012
- 2012-10-01 JP JP2012219491A patent/JP5990076B2/en active Active
- 2012-11-08 TW TW101141458A patent/TWI555684B/en not_active IP Right Cessation
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003292023A (en) * | 2002-04-09 | 2003-10-15 | Tadashi Hashimoto | Plastic sheet having foldable ruled line and ruled line blade for plastic sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2013121716A (en) | 2013-06-20 |
| JP5990076B2 (en) | 2016-09-07 |
| TW201318931A (en) | 2013-05-16 |
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| MM4A | Annulment or lapse of patent due to non-payment of fees |