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TWI552864B - Preparation method of quasi - crystalline plated steel sheet and quasi - crystalline plated steel sheet - Google Patents

Preparation method of quasi - crystalline plated steel sheet and quasi - crystalline plated steel sheet Download PDF

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TWI552864B
TWI552864B TW103130767A TW103130767A TWI552864B TW I552864 B TWI552864 B TW I552864B TW 103130767 A TW103130767 A TW 103130767A TW 103130767 A TW103130767 A TW 103130767A TW I552864 B TWI552864 B TW I552864B
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plating layer
steel sheet
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TW201609369A (en
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Kohei Tokuda
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Nippon Steel & Sumitomo Metal Corp
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含準結晶鍍敷鋼板及含準結晶鍍敷鋼板之製造方法 Method for producing quasi-crystallized plated steel sheet and quasi-crystallized plated steel sheet 發明領域 Field of invention

本發明係有關於一種含準結晶鍍敷鋼板及含準結晶鍍敷鋼板之製造方法。 The present invention relates to a method for producing a quasi-crystalline plated steel sheet and a quasi-crystalline plated steel sheet.

發明背景 Background of the invention

通常,從防鏽的觀點,汽車的外板係使用鍍敷鋼板且主要是應用鍍合金化鋅鋼板。鍍合金化鋅鋼板係在鋼板施行鍍鋅之後,進行合金化處理,藉由在鍍敷層內使Fe從母材亦即鋼板(母鋼板)擴散而使熔接性和塗裝後耐蝕性提升之鍍敷鋼板。另一方面,鍍合金化鋅鋼板之情況,因為Fe從母鋼板擴散致使鍍敷層變為硬質,鍍敷層容易剝離而亦存在稱為粉化和剝脫(flaking)之在軟質的熔融鍍鋅鋼板所未觀察到之特有的問題。 Generally, from the viewpoint of rust prevention, the outer panel of an automobile uses a plated steel sheet and mainly a plated zinc-plated steel sheet is used. The alloyed zinc-plated steel sheet is alloyed after the galvanization of the steel sheet, and the Fe is improved from the base material, that is, the steel sheet (the mother steel sheet) in the plating layer, thereby improving the weldability and the corrosion resistance after coating. Plated steel. On the other hand, in the case of alloying a zinc-plated steel sheet, since the Fe is diffused from the mother steel sheet to make the plating layer hard, the plating layer is easily peeled off, and there is also a soft melt plating called pulping and flaking. A problem unique to zinc steel sheets.

具備硬質的鍍敷層之鍍敷鋼板,因外壓致使鍍敷層容易產生裂紋,一旦產生裂紋時,裂紋係傳播至與母鋼板的界面且鍍敷層從界面剝離而脫落。例如,將鍍合金化鋅鋼板使用在汽車的外板時,行駛車因石頭跳動引起剝落且塗裝與鍍敷層同時剝離,而有母鋼板變為容易露出且腐蝕比未合金化的軟質鍍敷鋼板更激烈之情形(耐剝落性低 落)。 A plated steel sheet having a hard plating layer is likely to cause cracks in the plating layer due to external pressure, and when a crack occurs, the crack propagates to the interface with the mother steel sheet and the plating layer peels off from the interface and falls off. For example, when a plated zinc-plated steel sheet is used in an outer panel of a car, the traveling vehicle is peeled off due to the stone beating and the coating is peeled off simultaneously with the plating layer, and the mother steel sheet becomes easily exposed and corroded than the unalloyed soft plating. The plate is more intense (low peeling resistance) drop).

在此,為了提升汽車外板的耐剝落性,以使用充 分地具備犠牲防蝕能力,且具備充分地抑制從剝落部分產生腐蝕之耐蝕性高的鍍敷層之鍍敷鋼板作為外板為佳。雖然單純地為了改善剝落特性,使用軟質的鍍敷層、熔融鍍Zn鋼板、電鍍Zn鋼板係容易的,但是因為該等鍍敷鋼板由於剝落等而產生塗膜剝離部時,腐蝕係急速地進行,所以耐剝落部分係未徹底的解決。鍍敷鋼板進行腐蝕時,孔蝕(pitting corrosion)部分變為太大且從從中心部產生紅鏽。 Here, in order to improve the peeling resistance of the outer panel of the automobile, the charging is used. A plated steel sheet having a plating layer having a high corrosion resistance which is sufficiently resistant to corrosion from the peeling portion is preferably provided as an outer sheet. In order to improve the peeling characteristics, it is easy to use a soft plating layer, a hot-dip Zn steel plate, or a Zn-plated steel plate. However, when the plated steel sheet is peeled off due to peeling or the like, the corrosion system is rapidly performed. Therefore, the peeling-off part is not completely solved. When the plated steel sheet is subjected to corrosion, the pitting corrosion portion becomes too large and red rust is generated from the center portion.

例如,在專利文獻1係揭示一種Zn-Al-Mg-Si鍍敷 鋼板且在專利文獻2係揭示一種熔融Zn-Mg系合金鍍敷鋼板,作為具有優異的耐蝕性之鍍敷鋼板。如在專利文獻1所記載之鍍敷層,添加Al、Mg、Si等的各式各樣的合金元素而提高耐蝕性之鍍敷鋼板係Zn系鍍敷鋼板,雖然使用比較軟質的鍍敷層且剝落部分少,但是產生剝落部分和塗膜剝離部時,係仍然早期進行孔蝕狀腐蝕。因為腐蝕的進行進展時,仍然從中心部產生紅鏽,所以無充分的犠牲防蝕性。 因此,基於專利文獻1之使耐蝕性提升後的鍍敷鋼板,其耐剝落性係不能說是充分。 For example, Patent Document 1 discloses a Zn-Al-Mg-Si plating. In the steel plate, Patent Document 2 discloses a molten Zn-Mg-based alloy plated steel sheet as a plated steel sheet having excellent corrosion resistance. In the plating layer described in Patent Document 1, a plated steel sheet-based Zn-based plated steel sheet in which various alloying elements such as Al, Mg, and Si are added to improve corrosion resistance is used, and a relatively soft plating layer is used. Further, the peeling portion was small, but when the peeling portion and the peeling portion of the coating film were generated, pitting corrosion was still performed early. Since the red rust is still generated from the center portion as the progress of the corrosion progresses, there is no sufficient corrosion resistance. Therefore, the peeling resistance of the plated steel sheet which improved the corrosion resistance based on the patent document 1 cannot be said to be sufficient.

在專利文獻2,係記載一種Zn-Mg系合金鍍敷鋼 板作為解決上述問題之手段。因為在鍍敷層含有許多Mg,所以充分地具備犠牲防蝕能力,係即便孔蝕進展亦長期不產生紅鏽之有效的鍍敷鋼板。但是,在專利文獻2所記載的鍍敷鋼板,畢竟在鍍敷層中形成有Zn3Mg7而硬度上升變為 激烈且孔蝕產生處變為太多,致使耐剝落性顯著地低落。 Patent Document 2 describes a Zn-Mg-based alloy plated steel sheet as a means for solving the above problems. Since the plating layer contains a large amount of Mg, it is sufficiently provided with an anti-corrosion ability, and is an effective plated steel sheet which does not cause red rust for a long period of time even if the pitting progresses. However, in the plated steel sheet described in Patent Document 2, Zn 3 Mg 7 is formed in the plating layer, and the hardness rise becomes intense and the occurrence of pitting corrosion becomes too large, so that the peeling resistance is remarkably lowered.

在此,為了使其兼具耐蝕性與耐剝落性,係想出一種在由複數層構成鍍敷層,並將該複數層複合化之手段。例如,在專利文獻3揭示一種方法,其係在鋼板上所形成的軟質低合金鍍敷層(鍍合金化鋅層)的表面上,藉由離子噴鍍法形成耐蝕性高之硬質的Mg-Al合金鍍敷層。藉由將軟質的低合金鍍敷層與硬質且耐蝕性高的Mg-Al合金鍍敷層層積而將鍍敷層複層化時,有能夠兼具耐蝕性與耐剝落性之可能性。但是,實際上係因為鍍敷層的母層亦即低合金鍍敷層為單純的鍍合金化鋅,所以相較於在專利文獻1和專利文獻2所揭示之合金鍍敷鋼板,耐蝕性係較差。又,在如專利文獻3所揭示之使鍍敷層複層化而成之鍍敷鋼板,為了得到與在專利文獻1和2所揭示的耐蝕性同等的耐蝕性,必須使藉由離子噴鍍所形成的上層之Mg-Al合金鍍敷層的膜厚為相當厚。但是,藉由該離子噴鍍法將膜厚增厚之方法係難以製造具有優異的高耐蝕、耐剝落性之鍍敷鋼板。又,因為必須鍍合金化鋅及離子噴鍍之二階段的步驟,所以亦存在成本上升之問題。 Here, in order to have both corrosion resistance and peeling resistance, a means for forming a plating layer from a plurality of layers and combining the plurality of layers is conceivable. For example, Patent Document 3 discloses a method of forming a hard Mg having high corrosion resistance by ion plating on the surface of a soft low alloy plating layer (a zinc alloy plating layer) formed on a steel sheet. Al alloy plating layer. When the plating layer is stratified by laminating a soft low alloy plating layer and a hard and highly corrosion-resistant Mg-Al alloy plating layer, it is possible to have both corrosion resistance and peeling resistance. However, in practice, since the mother layer of the plating layer, that is, the low alloy plating layer is simply alloyed zinc, the corrosion resistance system is compared with the alloy plated steel sheets disclosed in Patent Document 1 and Patent Document 2. Poor. In addition, in order to obtain the corrosion resistance equivalent to the corrosion resistance disclosed in Patent Documents 1 and 2, the plated steel sheet obtained by laminating the plating layer disclosed in Patent Document 3 must be ion-plated by ion plating. The film thickness of the formed upper Mg-Al alloy plating layer is relatively thick. However, the method of thickening the film thickness by the ion spray method is difficult to produce a plated steel sheet having excellent high corrosion resistance and peeling resistance. Moreover, since it is necessary to perform the two-step process of alloying zinc and ion plating, there is also a problem that the cost rises.

如以上敘述,以往在為了提升耐蝕性而添加有比較大量的合金之合金系鍍敷鋼板,係未揭示兼具耐剝落性之手法。 As described above, in the prior art, an alloy-based plated steel sheet to which a relatively large amount of alloy is added in order to improve corrosion resistance has not been disclosed as having a peeling resistance.

準結晶係1982年由Daniel Shechtman氏初次發現之結晶結構,其具有正二十面體(icosahedron)的原子配列。已知該結晶結構係具有在通常的金屬、合金所無法得到之 特異的旋轉對稱性(例如5次對稱性)之非周期的結晶結構且設作係以三維彭羅斯圖樣(Penrose Pattern)為代表之非周期的結構及等價的結晶結構。 The quasicrystal is a crystal structure first discovered by Daniel Shechtman in 1982, which has an atomic arrangement of the icosahedron. It is known that the crystal structure is not available in usual metals and alloys. The aperiodic crystal structure of specific rotational symmetry (for example, 5 symmetry) is designed as a non-periodic structure represented by a three-dimensional Penrose pattern and an equivalent crystal structure.

發現該新穎金屬原子之配置(亦即,新穎結晶結 構)以後,具有準周期的結構且具有特異的旋轉對稱性之準結晶係受到注目。近年來,清楚明白準結晶亦能夠藉由結晶成長而得到,但是以往,準結晶的製造方法係通常為液體急冷法。因此,準結晶的形狀係被限定為粉體、箔、小片,所以利用準結晶之製品的實用例係非常少。 Discover the configuration of the novel metal atom (ie, the novel crystal knot After the structure, a quasi-crystal structure having a quasi-periodic structure and having a specific rotational symmetry is attracting attention. In recent years, it has been clearly understood that quasicrystals can also be obtained by crystal growth. However, conventionally, the quasi-crystal production method is usually a liquid quenching method. Therefore, the shape of the quasi-crystal is limited to a powder, a foil, and a small piece, and therefore, a practical example using a quasi-crystalline product is very small.

在專利文獻4及專利文獻5,係揭示一種高強度 Mg基合金及其製造方法。該等Mg基合金,係在金屬組織中使具有數十nm~數百nm左右的粒徑之硬質的準結晶相分散析出而成之具有優異的強度及延伸度之合金。在該等專利文獻4及專利文獻5,係利用準結晶為硬質之特性。 Patent Document 4 and Patent Document 5 disclose a high strength Mg-based alloy and its method of manufacture. These Mg-based alloys are alloys having excellent strength and elongation by dispersing and depositing a hard quasi-crystalline phase having a particle diameter of about several tens of nanometers to several hundreds of nanometers in a metal structure. In Patent Document 4 and Patent Document 5, the quasi-crystal is used as a hard property.

又,在專利文獻6,係揭示一種利用Al基準結晶 之熱電材料。在該專利文獻6,係利用、準結晶具有優異的熱電特性之特性。在專利文獻7,係揭示一種將準結晶Al合金(Al基準結晶)作為前驅物之耐熱觸媒及其製造方法。在該專利文獻7,係利用不具有周期的結晶結構之準結晶係脆且容易破碎之特性。如此,在以往的發明,多半的情況係使準結晶分散作為微細的粒子,或是將微細的粒子之準結晶固化成型。 Further, Patent Document 6 discloses a method of crystallizing using Al standard. Thermoelectric material. Patent Document 6 utilizes characteristics in which quasi-crystallization has excellent thermoelectric characteristics. Patent Document 7 discloses a heat-resistant catalyst using a quasi-crystalline Al alloy (Al-based crystal) as a precursor and a method for producing the same. In Patent Document 7, a quasi-crystal having a periodic crystal structure is brittle and easily broken. As described above, in the conventional invention, the quasicrystal is dispersed as fine particles or the quasicrystals of fine particles are solidified and molded.

作為與該等發明為另外種類之利用形態,在專利 文獻8,係揭示一種含有準結晶之調理器具用金屬塗附。在 該專利文獻8,藉由將含有由Al、Fe、Cr所構成之耐蝕性優異的準結晶之合金粉末電漿熔射,而對調理器具賦予具有優異的耐磨耗性和對食鹽的耐蝕性之塗附。 As a form of utilization with these inventions, it is a patent Document 8, discloses that a conditioning device containing quasi-crystals is coated with a metal. in According to Patent Document 8, the alloy of the quasi-crystalline alloy powder having excellent corrosion resistance, which is composed of Al, Fe, and Cr, is sprayed, thereby imparting excellent wear resistance and corrosion resistance to salt to the conditioning tool. Coated.

如上述,Mg基準結晶係被利用作為具有優異的 強度之材料,Al基準結晶係被利用作為具有優異的強度之構件、熱電材料、調理器具塗附等。但是,該等利用係限定的,準結晶係未必可說是已被利用在許多領域。 As described above, the Mg reference crystal system is utilized as having excellent The material of the strength, the Al reference crystal system is used as a member having excellent strength, a thermoelectric material, a conditioning tool, and the like. However, such quasi-crystalline systems are not necessarily used in many fields.

準結晶係存在源自獨特的結晶結構之優異的性 能。但是,其特性係只部分地被解釋清楚,目前,不能說是在工業上已被廣泛利用之材料。本發明者係嘗試將在產業上幾乎尚未被利用之準結晶應用在鍍敷鋼板的鍍敷層,並同時使耐蝕牲及耐剝落性提升。 The quasi-crystalline system has excellent properties derived from a unique crystal structure. can. However, its characteristics are only partially explained clearly, and at present, it cannot be said that it is a material that has been widely used in industry. The present inventors attempted to apply a quasi-crystal which has not been utilized in the industry to a plating layer of a plated steel sheet, and at the same time, to improve corrosion resistance and peeling resistance.

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1:日本特開2001-355055號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2001-355055

專利文獻2:日本特開2008-255464號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2008-255464

專利文獻3:日本特開平4-52284號公報 Patent Document 3: Japanese Patent Laid-Open No. 4-52284

專利文獻4:日本特開2005-113235號公報 Patent Document 4: Japanese Laid-Open Patent Publication No. 2005-113235

專利文獻5:日本特開2008-69438號公報 Patent Document 5: Japanese Laid-Open Patent Publication No. 2008-69438

專利文獻6:日本特開平8-176762號公報 Patent Document 6: Japanese Patent Laid-Open No. Hei 8-176762

專利文獻7:日本特開2004-267878號公報 Patent Document 7: Japanese Laid-Open Patent Publication No. 2004-267878

專利文獻8:日本特表2007-525596號公報 Patent Document 8: Japanese Patent Publication No. 2007-525596

發明概要 Summary of invention

本發明係鑒於上述情形而進行者,本發明之目的係提供一種兼具耐蝕性及耐剝落性之含準結晶鍍敷鋼板及含準結晶鍍敷鋼板之製造方法。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for producing a quasi-crystalline plated steel sheet and a quasi-crystalline plated steel sheet having both corrosion resistance and peeling resistance.

本發明者係在Zn-Mg系合金鍍敷鋼板,進行研討將鍍敷層設作將不同性質的複數層積層而成之結構,來作為得到良好的耐剝落性之手段。其結果,發現在由積層結構所構成之鍍敷層,表層側的層與鍍敷層內部的層之性質為差異甚大的情況,來自鍍敷層表層的外壓而產生之鍍敷層表層龜裂係不容易進展至內部,而能夠使耐剝落性大幅度地提升。 The inventors of the present invention have studied a Zn-Mg-based alloy-plated steel sheet, and have studied a structure in which a plating layer is formed by laminating a plurality of layers of different properties as a means for obtaining good peeling resistance. As a result, it was found that in the plating layer composed of the laminated structure, the properties of the layer on the surface layer side and the layer inside the plating layer are greatly different, and the surface layer of the plating layer is generated from the external pressure of the surface layer of the plating layer. The crack system does not easily progress to the inside, and the peeling resistance can be greatly improved.

又,發現藉由在使鍍敷層中含有Al之同時使準結晶相成長,耐蝕性提升,而且,藉由除了前述複數層以外,在鍍敷層與母材鋼板之界面形成合金層,能夠實現可更高級次地兼具耐蝕性與耐剝落性之含準結晶鍍敷鋼板。 In addition, it has been found that by increasing the quasi-crystalline phase while containing Al in the plating layer, the corrosion resistance is improved, and an alloy layer is formed on the interface between the plating layer and the base material steel sheet in addition to the plurality of layers. A quasi-crystalline plated steel sheet having corrosion resistance and peeling resistance which can be further advanced.

又,作為含準結晶鍍敷鋼板之製造方法,係發現利用處於熔融狀態之Zn-Mg系合金鍍敷而形成鍍敷層,隨後,加熱至預定溫度區域且保持一定時間。藉由如此的製造方法,能夠將鍍敷層分離成為以下二層:比較軟質且由微細結晶粒所構成之層;及位於鍍敷層內部之樹枝狀硬質層;且能夠以低成本製造具有上述的特徵之含準結晶鍍敷鋼板。 Further, as a method for producing a quasi-crystalline plated steel sheet, it was found that a plating layer was formed by plating with a Zn-Mg-based alloy in a molten state, and then heated to a predetermined temperature region for a predetermined period of time. According to such a manufacturing method, the plating layer can be separated into two layers: a relatively soft layer composed of fine crystal grains; and a dendritic hard layer located inside the plating layer; and can be manufactured at low cost. The characteristic features a quasi-crystalline plated steel sheet.

本發明係基於上述知識而進行者,其要旨係如以 下。 The present invention is based on the above knowledge, and the gist thereof is under.

(1)一種含準結晶鍍敷鋼板,具備:鍍敷層,其係位於鋼板之至少其中一表面;及合金層,其係位於該鍍敷層與前述鋼板之界面且由Al-Fe金屬間化合物所構成;前述鍍敷層的化學成分以原子%計,含有:Zn:28.5%~50%、Al:0.3%~12%、La:0%~3.5%、Ce:0%~3.5%、Y:0%~3.5%、Ca:0%~3.5%、Sr:0%~0.5%、Si:0%~0.5%、Ti:0%~0.5%、Cr:0%~0.5%、Fe:0%~2%、Co:0%~0.5%、Ni:0%~0.5%、V:0%~0.5%、Nb:0%~0.5%、Cu:0%~0.5%、Sn:0%~0.5%、Mn:0%~0.2%、Sb:0%~0.5%、Pb:0%~0.5%,且剩餘部分係由Mg及不純物所構成;前述鍍敷層從前述鋼板側依序具有:第1鍍敷層,其係由含有MgZn相、Mg相及準結晶相的組織所構成;及第2鍍敷層,其係位於該第1鍍敷層上且由含有Mg51Zn20相、Zn相及準結晶相之組織所構成。 (1) A quasi-crystalline plated steel sheet comprising: a plating layer on at least one surface of the steel sheet; and an alloy layer located at an interface between the plating layer and the steel sheet and interposed by Al-Fe metal The chemical composition of the plating layer in terms of atomic % includes: Zn: 28.5% to 50%, Al: 0.3% to 12%, La: 0% to 3.5%, Ce: 0% to 3.5%, Y: 0%~3.5%, Ca: 0%~3.5%, Sr: 0%~0.5%, Si: 0%~0.5%, Ti: 0%~0.5%, Cr: 0%~0.5%, Fe: 0%~2%, Co: 0%~0.5%, Ni: 0%~0.5%, V: 0%~0.5%, Nb: 0%~0.5%, Cu: 0%~0.5%, Sn: 0% ~0.5%, Mn: 0%~0.2%, Sb: 0%~0.5%, Pb: 0%~0.5%, and the remaining part is composed of Mg and impurities; the plating layer has the order from the side of the steel plate a first plating layer comprising a structure containing a MgZn phase, a Mg phase, and a quasi-crystalline phase; and a second plating layer on the first plating layer and containing a Mg 51 Zn 20 phase The structure of the Zn phase and the quasi-crystalline phase.

(2)如(1)之含準結晶鍍敷鋼板,其中前述鍍敷層的化學成分以原子%計,含有:Zn:32%~40%、Al:2%~5%、Ca:1%~2.5%,且剩餘部分係由Mg及不純物之所構成;並且前述化學成分滿足:Zn/Al=7.5~18、Ca/Al=0.4~1.1;又,前述第2鍍敷層的最大結晶粒徑以圓等效直徑計為1μm以下。 (2) The quasi-crystalline plated steel sheet according to (1), wherein the chemical composition of the plating layer is in atom%, and contains: Zn: 32% to 40%, Al: 2% to 5%, Ca: 1% ~ 2.5%, and the remainder is composed of Mg and impurities; and the aforementioned chemical composition satisfies: Zn / Al = 7.5 ~ 18, Ca / Al = 0.4 ~ 1.1; in addition, the largest crystal grain of the second plating layer The diameter is 1 μm or less in terms of the circle equivalent diameter.

(3)如(1)或(2)之含準結晶鍍敷鋼板,當其在板厚方向與切斷方向呈平行的剖面觀看前述鍍敷層時,前述第1鍍敷層的前述MgZn相係由圓等效直徑為1μm以上的結晶粒所構成,且前述第1鍍敷層的前述準結晶相係由沿著前述板厚方向成長之組織所構成。 (3) The quasi-crystalline plated steel sheet according to (1) or (2), wherein the MgZn phase of the first plating layer is observed when the plating layer is viewed in a cross section parallel to the cutting direction in the thickness direction It is composed of crystal grains having a circle equivalent diameter of 1 μm or more, and the quasi-crystalline phase of the first plating layer is composed of a structure growing in the thickness direction.

(4)如(1)至(3)項中任一項之含準結晶鍍敷鋼板,當其在板厚方向與切斷方向呈平行的剖面觀看前述鍍敷層時,相對於前述第2鍍敷層整體的剖面積,前述第2鍍敷層的前述最大結晶粒徑以圓等效直徑計為1μm以下之組織的面積係90%以上。 (4) The quasi-crystalline plated steel sheet according to any one of (1) to (3), wherein, when the plating layer is viewed in a cross section parallel to the cutting direction in the thickness direction, the second plating layer is The cross-sectional area of the entire plating layer is 90% or more of the area of the first crystal layer having a maximum crystal grain size of 1 μm or less in terms of a circle equivalent diameter.

(5)如(1)至(4)項中任一項之含準結晶鍍敷鋼板,當其在板厚方向與切斷方向呈平行的剖面觀看前述鍍敷層時,相對於前述第1鍍敷層整體的剖面積,前述第1鍍敷層的前述MgZn相的面積係10%~70%。 (5) The quasi-crystalline plated steel sheet according to any one of (1) to (4), wherein the first plating layer is viewed in a cross section parallel to the cutting direction in the thickness direction, relative to the first The cross-sectional area of the entire plating layer is 10% to 70% of the area of the MgZn phase in the first plating layer.

(6)如(1)至(5)項中任一項之含準結晶鍍敷鋼板,其中前述第2鍍敷層不含有Mg相。 The quasi-crystalline plated steel sheet according to any one of (1) to (5), wherein the second plating layer does not contain a Mg phase.

(7)如(1)至(6)項中任一項之含準結晶鍍敷鋼板,其中前述第2鍍敷層的維氏硬度的平均值為250~350Hv。 The quasi-crystalline plated steel sheet according to any one of (1) to (6), wherein the second plating layer has an average Vickers hardness of 250 to 350 Hv.

(8)如(1)至(7)項中任一項之含準結晶鍍敷鋼板,其中前述合金層含有Fe5Al2或Al3.2Fe中之至少任一者作為前述Al-Fe金屬間化合物,且前述合金層的厚度為10nm~200nm。 The quasi-crystalline plated steel sheet according to any one of (1) to (7), wherein the alloy layer contains at least one of Fe 5 Al 2 or Al 3.2 Fe as the aforementioned Al-Fe intermetallic layer a compound, and the alloy layer has a thickness of 10 nm to 200 nm.

(9)一種含準結晶鍍敷鋼板之製造方法,包含以下步驟:鍍敷步驟,其係在鋼板之至少其中一表面配設熔融狀態的鍍敷合金,該鍍敷合金之化學成分以原子%計,含有:Zn:28.5%~50%、Al:0.3%~12%、La:0%~3.5%、Ce:0%~3.5%、Y:0%~3.5%、Ca:0%~3.5%、Sr:0%~0.5%、Si:0%~0.5%、Ti:0%~0.5%、Cr:0%~0.5%、Fe:0%~2%、Co:0%~0.5%、Ni:0%~0.5%、V:0%~0.5%、Nb:0%~0.5%、Cu:0%~0.5%、Sn:0%~0.5%、Mn:0%~0.2%、Sb:0%~0.5%、Pb:0%~0.5%, 且剩餘部分係由Mg及不純物所構成;第1冷卻步驟,其係將前述熔融狀態的鍍敷合金以平均冷卻速度10℃/秒以下冷卻至330℃以下的溫度範圍為止,使前述鋼板的表面形成鍍敷層;升溫保持步驟,其係在前述第1冷卻步驟後,將前述鍍敷層以升溫速度10~50℃/秒的速度範圍升溫至350℃~400℃的溫度範圍內,並同時保持5~30秒鐘;及第2冷卻步驟,其係在前述升溫保持步驟後,將前述鍍敷層以20℃/秒以上的冷卻速度冷卻。 (9) A method for producing a quasi-crystalline plated steel sheet, comprising the steps of: a plating step of disposing a molten alloy in a molten state on at least one of the surfaces of the steel sheet, the chemical composition of the plating alloy being atomic % Calculated, containing: Zn: 28.5%~50%, Al: 0.3%~12%, La: 0%~3.5%, Ce: 0%~3.5%, Y: 0%~3.5%, Ca: 0%~3.5 %, Sr: 0%~0.5%, Si: 0%~0.5%, Ti: 0%~0.5%, Cr: 0%~0.5%, Fe: 0%~2%, Co: 0%~0.5%, Ni: 0% to 0.5%, V: 0% to 0.5%, Nb: 0% to 0.5%, Cu: 0% to 0.5%, Sn: 0% to 0.5%, Mn: 0% to 0.2%, Sb: 0%~0.5%, Pb: 0%~0.5%, And the remaining portion is composed of Mg and an impurity; and the first cooling step is performed by cooling the plating alloy in the molten state at an average cooling rate of 10° C./sec or less to a temperature range of 330° C. or less to form a surface of the steel sheet. Forming a plating layer; and maintaining a temperature increase step of heating the plated layer to a temperature range of 350° C. to 400° C. at a temperature increase rate of 10 to 50° C./second after the first cooling step, and simultaneously Holding for 5 to 30 seconds; and a second cooling step of cooling the plating layer at a cooling rate of 20 ° C /sec or more after the temperature rising and holding step.

(10)如(9)之含準結晶鍍敷鋼板之製造方法,其中前述鍍敷步驟係藉由熔融鍍敷法實施,且係在將前述鋼板從熔融鍍敷浴引出之後,接著實施前述第1冷卻步驟。 (10) The method for producing a quasi-crystalline plated steel sheet according to (9), wherein the plating step is performed by a hot-dip plating method, and after the steel sheet is taken out from the molten plating bath, the first step is performed 1 cooling step.

(11)如(8)至(10)項中任一項之含準結晶鍍敷鋼板之製造方法,其中前述熔融狀態的鍍敷合金之化學成分以原子%計,含有:Zn:32%~40%、Al:2%~5%、Ca:1%~2.5%,且剩餘部分係由Mg及不純物所構成;並且前述化學成分滿足Zn/Al=7.5~18、Ca/Al=0.4~1.1。 (11) The method for producing a quasi-crystalline plated steel sheet according to any one of (8) to (10), wherein the chemical composition of the molten alloy in the molten state is in atom%, and contains: Zn: 32%~ 40%, Al: 2% to 5%, Ca: 1% to 2.5%, and the remainder is composed of Mg and impurities; and the aforementioned chemical composition satisfies Zn/Al = 7.5 to 18, Ca / Al = 0.4 to 1.1 .

如以上說明,依照本發明能夠提供一種相較於先前的熔融Zn-Mg系合金鍍敷鋼板,耐蝕性及耐剝落性的雙方更優異之含準結晶鍍敷鋼板。 As described above, according to the present invention, it is possible to provide a quasi-crystalline plated steel sheet which is superior in both corrosion resistance and peeling resistance as compared with the conventional molten Zn-Mg-based alloy plated steel sheet.

又,本發明之含準結晶鍍敷鋼板,係除了被要求優異的耐剝落特性之汽車構件以外,亦能夠適合使用在與建材、家電構件、能源領域有關之構件等,基於該等構件的高壽命化、維修勞力的減低、成本削減等而能夠對產業 的發達有貢獻。 In addition, the quasi-crystalline plated steel sheet according to the present invention can be suitably used for components related to building materials, home electric appliances, and energy, in addition to automotive members that are required to have excellent peeling resistance, and are based on the height of such members. Life expectancy, reduction of maintenance labor, cost reduction, etc. The development has contributed.

1‧‧‧第2鍍敷層(微細層) 1‧‧‧2nd plating layer (micro layer)

2‧‧‧第1鍍敷層(化合物層) 2‧‧‧1st plating layer (compound layer)

3‧‧‧合金層(界面合金層) 3‧‧‧ alloy layer (interface alloy layer)

4‧‧‧裂紋(剝落裂紋) 4‧‧‧Cracks (exfoliation cracks)

圖1係本發明實施形態之鍍敷層的剖面組織照片(TEM影像)的一個例子。 Fig. 1 is an example of a cross-sectional structure photograph (TEM image) of a plating layer according to an embodiment of the present invention.

圖2A係本發明實施形態之鍍敷層之中,第2鍍敷層所含有的Mg51Z20相之電子射線繞射影像的一個例子。 2A is an example of an electron beam diffraction image of a Mg 51 Z 20 phase contained in a second plating layer in a plating layer according to an embodiment of the present invention.

圖2B係本發明實施形態之鍍敷層之中,第2鍍敷層所含有的準結晶相之電子射線繞射影像的一個例子。 2B is an example of an electron beam diffraction image of a quasi-crystalline phase contained in the second plating layer in the plating layer according to the embodiment of the present invention.

圖3A係本發明實施形態之鍍敷層之中,第1鍍敷層所含有的MgZn相之電子射線繞射影像的一個例子。 3A is an example of an electron beam diffraction image of a MgZn phase contained in a first plating layer in a plating layer according to an embodiment of the present invention.

圖3B係本發明實施形態之鍍敷層之中,第1鍍敷層所含有的準結晶相之電子射線繞射影像的一個例子。 3B is an example of an electron beam diffraction image of a quasi-crystalline phase contained in the first plating layer in the plating layer according to the embodiment of the present invention.

圖4係如圖1所顯示之鍍敷層的剖面TEM影像,且係顯示剝落試驗後之鍍敷層的裂紋(剝落裂紋)4沿著微細層1與化合物層2的界面進展的情況之TEM影像。 4 is a cross-sectional TEM image of the plating layer as shown in FIG. 1, and shows a TEM in which cracks (peel cracks) 4 of the plating layer after the peeling test progress along the interface between the fine layer 1 and the compound layer 2. image.

用以實施發明之形態 Form for implementing the invention

以下,邊參照附加圖式邊詳細地說明本發明的較佳實施形態。又,在本說明書及圖式,針對實質上具有相同的功能構成之構成要素,係藉由附加相同的符號而將重複說明省略。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the present specification and the drawings, constituent elements that have substantially the same functional configuration are denoted by the same reference numerals, and the repeated description is omitted.

(針對含準結晶鍍敷鋼板) (for quasi-crystalline plated steel sheets)

本發明之含準結晶鍍敷鋼板的特徵之一,係在於將具有特定的化學成分之鍍敷層設作特定的組織結構且將該鍍 敷層形成在母鋼板(以下,亦簡稱為「鋼板」)的表面。 One of the features of the quasi-crystalline plated steel sheet of the present invention is that a plating layer having a specific chemical composition is set as a specific structure and the plating is performed. The coating layer is formed on the surface of a mother steel sheet (hereinafter, also simply referred to as "steel sheet").

以下,首先,係有關本發明的實施形態之含準結晶鍍敷鋼板且詳細地說明鍍敷層的化學成分及組織結構。 Hereinafter, first, the chemical composition and the structure of the plating layer will be described in detail with respect to the quasi-crystalline plated steel sheet according to the embodiment of the present invention.

本實施形態之含準結晶鍍敷鋼板,係具備:鍍敷層,其係位於鋼板之至少其中一表面;及合金層,其係位於該鍍敷層與前述鋼板之界面且由Al-Fe金屬間化合物所構成。在此,鍍敷層的化學成分以原子%計,含有:Zn:28.5%~50%、Al:0.3%~12%、La:0%~3.5%、Ce:0%~3.5%、Y:0%~3.5%、Ca:0%~3.5%、Sr:0%~0.5%、Si:0%~0.5%、Ti:0%~0.5%、Cr:0%~0.5%、Fe:0%~2%、Co:0%~0.5%、Ni:0%~0.5%、V:0%~0.5%、Nb:0%~0.5%、Cu:0%~0.5%、Sn:0%~0.5%、Mn:0%~0.2%、Sb:0%~0.5%、Pb:0%~0.5%,剩餘部分係由Mg及不純物所構成。 The quasi-crystalline plated steel sheet according to the embodiment includes: a plating layer on at least one surface of the steel sheet; and an alloy layer located at an interface between the plating layer and the steel sheet and made of Al-Fe metal The composition of the inter-compound. Here, the chemical composition of the plating layer is, in atom%, containing: Zn: 28.5% to 50%, Al: 0.3% to 12%, La: 0% to 3.5%, Ce: 0% to 3.5%, Y: 0%~3.5%, Ca: 0%~3.5%, Sr: 0%~0.5%, Si: 0%~0.5%, Ti: 0%~0.5%, Cr: 0%~0.5%, Fe: 0% ~2%, Co: 0%~0.5%, Ni: 0%~0.5%, V: 0%~0.5%, Nb: 0%~0.5%, Cu: 0%~0.5%, Sn: 0%~0.5 %, Mn: 0% to 0.2%, Sb: 0% to 0.5%, Pb: 0% to 0.5%, and the remainder is composed of Mg and impurities.

又,本實施形態之含準結晶鍍敷鋼板的鍍敷層,從鋼板側依序具有:第1鍍敷層,其係由含有MgZn相、Mg相及準結晶相之組織所構成;及第2鍍敷層,其係位於該第1鍍敷層上且含有Mg51Zn20相、Zn相及準結晶相。 Further, the plating layer containing the quasi-crystalline plated steel sheet of the present embodiment has, in order from the steel sheet side, a first plating layer composed of a structure containing a MgZn phase, a Mg phase, and a quasi-crystalline phase; A plating layer on the first plating layer and containing a Mg 51 Zn 20 phase, a Zn phase, and a quasi-crystalline phase.

又,當作本實施形態之含準結晶鍍敷鋼板的母材之鋼板,係沒有特別限制。作為此種鋼板的一個例子,例如,能夠舉出Al全靜鋼(Al killed steel)、極低碳鋼、高碳鋼、各種高張力鋼、Ni、Cr含有鋼等之各種鋼板。又,針對母材鋼板的製鋼方法、鋼的強度、熱軋方法、酸洗方法、冷軋方法等鋼板的製造條件亦沒有特別限制。亦即,針對被提供作為含準結晶鍍敷鋼板的母材之鋼板的製造條件和材 質係沒有特別限制。 Further, the steel sheet which is the base material of the quasi-crystalline plated steel sheet according to the present embodiment is not particularly limited. Examples of such a steel sheet include various steel sheets such as Al killed steel, extremely low carbon steel, high carbon steel, various high tensile steels, and Ni and Cr containing steel. Further, the production conditions of the steel sheet such as the steel forming method of the base material steel sheet, the strength of the steel, the hot rolling method, the pickling method, and the cold rolling method are not particularly limited. That is, the manufacturing conditions and materials for the steel sheet provided as the base material of the quasi-crystalline plated steel sheet The quality system is not particularly limited.

<針對鍍敷層的化學成分> <Chemical composition for the plating layer>

首先,針對鍍敷層的化學成分,在以下進行說明。 First, the chemical composition of the plating layer will be described below.

又,本實施形態之鍍敷層係如後述,具有不同形態、結晶結構、組成之各種相係成為層狀之特徵性的組織結構。針對此種鍍敷層的形態和結晶結構,雖然能夠進行觀察,但是因為難以規定構成鍍敷層之各自層的成分組成,所以針對本發明的鍍敷層之化學成分,係設作規定鍍敷層整體的化學成分。又,在以下的說明,顯示化學成分之%,係只要未預先告知,就意味著原子%。因為通常表示金屬相和金屬間化合物的結構式時,係利用原子比而不是質量比之緣故。 Further, the plating layer of the present embodiment has a characteristic structure in which various phases of different forms, crystal structures, and compositions are layered, as will be described later. The morphology and crystal structure of the plating layer can be observed. However, since it is difficult to define the component composition of each layer constituting the plating layer, the chemical composition of the plating layer of the present invention is set as a predetermined plating. The chemical composition of the layer as a whole. Further, in the following description, the % of the chemical component is shown to mean the atomic % unless otherwise notified. Since the structural formula of the metal phase and the intermetallic compound is usually expressed, the atomic ratio is used instead of the mass ratio.

[Zn(鋅):28.5%~50%] [Zn (zinc): 28.5%~50%]

基本上,Mg係與鋼板的濕潤性和反應性差,只有Mg的鍍敷層係非常難以形成在鋼板上。這是因為鋼板中的Fe不擴散至鍍敷層中,致使鍍敷層與鋼板不密著。因此,藉由使鍍敷層中含有一定濃度以上的Zn,能夠使與母鋼板的反應性(密著性)提升而能夠穩定地將以Mg作為主成分之鍍敷層形成在鋼板上。 Basically, the wettability and reactivity of the Mg-based steel sheet and the steel sheet are poor, and only the Mg plating layer is very difficult to form on the steel sheet. This is because Fe in the steel sheet does not diffuse into the plating layer, so that the plating layer is not adhered to the steel sheet. Therefore, by containing a certain concentration or more of Zn in the plating layer, the reactivity (adhesion) with the mother steel sheet can be improved, and the plating layer containing Mg as a main component can be stably formed on the steel sheet.

又,Zn係原子半徑與後述的化學成分之Al接近的元素。通常,在鍍敷層中添加Al時,相較於Mg和Ca位置,Al係更能夠與Zn位置置換。本實施形態,係揭示藉由規定如上述鍍敷層中的Mg-Zn組成來避免形成脆弱的金屬間化合物,而且能夠形成具有優異的耐剝落性之複層結構。因 此,如本實施形態,在添加Al作為化學成分之情況,因為與Zn位置的置換舉動亦產生變化,所以必須按照Al添加量而規定Zn的化學組成。滿足該條件之鍍敷層的適當Zn含量係28.5%~50%。 Further, the Zn-based atom has a radius close to that of the chemical component described later. Generally, when Al is added to the plating layer, the Al system can be more displaced from the Zn position than the Mg and Ca positions. In the present embodiment, it is disclosed that by forming a composition of Mg-Zn in the plating layer as described above, formation of a fragile intermetallic compound can be avoided, and a multilayer structure having excellent peeling resistance can be formed. because As described above, in the case where Al is added as a chemical component, the substitution behavior with the Zn position also changes. Therefore, it is necessary to define the chemical composition of Zn in accordance with the amount of addition of Al. The appropriate Zn content of the plating layer that satisfies this condition is 28.5% to 50%.

藉由將Zn含量設為28.5%~60%,能夠得到準結晶 相作為鍍敷層的金屬組織。Zn含量小於28.5%時,係無法在鍍敷層生成準結晶相。又,Zn含量大於50%時,在本發明所揭示之製法,係無法將準結晶相良好地生成、分散在鍍敷層。為了良好地控制準結晶相的生成,可將Zn含量設為30%~50%。Zn含量係較佳為35%~45%。又,Zn含量係更佳為36%~40%。藉由將Zn含量設為36%~40%,能夠使鍍敷層的預定位置良好地生成準結晶相且能夠使耐蝕性進一步提升。 Quasi-crystallization can be obtained by setting the Zn content to 28.5% to 60%. The phase serves as the metal structure of the plating layer. When the Zn content is less than 28.5%, a quasi-crystalline phase cannot be formed in the plating layer. Further, when the Zn content is more than 50%, in the production method disclosed in the present invention, the quasi-crystalline phase cannot be favorably formed and dispersed in the plating layer. In order to well control the formation of the quasi-crystalline phase, the Zn content can be set to 30% to 50%. The Zn content is preferably from 35% to 45%. Further, the Zn content is more preferably 36% to 40%. By setting the Zn content to 36% to 40%, the quasi-crystalline phase can be favorably formed at a predetermined position of the plating layer, and the corrosion resistance can be further improved.

[Al(鋁):0.3%~12%] [Al (aluminum): 0.3% to 12%]

Al係使鍍敷層的性能提升之元素。具體而言,係能夠藉由使鍍敷層中含有Al,而使鍍敷層的平面耐蝕性提升。 又,藉由使其含有Al,在鍍敷層中的相和金屬間化合物所存在的Zn之一部分係與Al置換而形成置換型固熔體。其結果,藉由鍍敷層的絕緣性增加,且腐蝕抵抗增加,能夠抑制鍍敷溶解時之離子反應使腐蝕減量變小。 Al is an element that enhances the performance of the plating layer. Specifically, the planar corrosion resistance of the plating layer can be improved by including Al in the plating layer. Further, by containing Al, a phase in the plating layer and a part of Zn existing in the intermetallic compound are substituted with Al to form a substitutional solid solution. As a result, the insulating property of the plating layer is increased, and the corrosion resistance is increased, and the ion reaction at the time of plating dissolution can be suppressed to reduce the corrosion loss.

特別是該置換效果,係對於在Mg51Zn20所含有的 Zn為容易產生,與Zn的成分比率成為一定時,Mg51Zn20的結晶粒係更容易變小,使得平面耐蝕性有進一步提升之傾向。本發明者等推定該等Zn及Al的組成範圍滿足 Zn/Al=7.5~18係重要的。又,為了得到進一步提升此種平面耐蝕性,同時亦滿足與Ca的成分比率係重要的,且推定Ca及Al的組成範圍滿足Ca/Al=0.4~1.1係重要的。 In particular, the displacement effect, based for the Zn Mg 51 Zn 20 contained is likely to occur, and the composition ratio of Zn becomes constant when, Mg crystal grains line 51 Zn 20 is more easily reduced, so that the plane of the corrosion resistance further enhance The tendency. The inventors of the present invention have estimated that the composition range of the Zn and Al is important to satisfy the Zn/Al=7.5 to 18 system. Further, in order to further improve the planar corrosion resistance, it is also important to satisfy the composition ratio with Ca, and it is estimated that the composition range of Ca and Al satisfies Ca/Al = 0.4 to 1.1.

亦即,通常只含有準結晶相而能夠期待一定的耐 蝕性提升效果,但是藉由進一步限定成分組成及使用本發明的製法製造鍍敷鋼板,能夠期待進一步提升平面部耐蝕性之效果。 That is, it usually contains only a quasi-crystalline phase and can expect a certain resistance. Though the etching property is improved, the effect of further improving the corrosion resistance of the flat portion can be expected by further limiting the component composition and producing the plated steel sheet by the production method of the present invention.

又,Al亦是給準結晶的生成、成長帶來一定的效 果之元素,而且如後述,藉由在鍍敷層的製造時適當地控制熱履歷,而使鍍敷層與母鋼板的界面形成Al3Fe(更詳細地,係Al3.2Fe)或Fe5Al2等的Al-Fe金屬間化合物層,亦能夠使鍍敷層的密著性進一步提升且能夠進一步改善耐剝落性。 Further, Al is also an element which imparts a certain effect to the formation and growth of quasi-crystals, and as will be described later, the interface between the plating layer and the mother steel sheet is formed by appropriately controlling the heat history during the production of the plating layer. The Al-Fe intermetallic compound layer such as Al3Fe (in more detail, Al 3.2 Fe) or Fe 5 Al 2 can further improve the adhesion of the plating layer and further improve the peeling resistance.

為了更確實地得到如上述的效果,係將Al含量設 為0.3%~12%。Al含量小於0.3%時,無法充分地享受藉由置換Zn而得到之絕緣性增加效果,而且,金屬間化合物層的形成有不充分之可能性。又,亦無法觀察到複層結構且亦幾乎不形成準結晶相。 In order to obtain the effect as described above more reliably, the Al content is set. It is 0.3%~12%. When the Al content is less than 0.3%, the effect of increasing the insulating property obtained by substituting Zn cannot be sufficiently enjoyed, and the formation of the intermetallic compound layer may be insufficient. Also, the multi-layer structure was not observed and almost no quasi-crystalline phase was formed.

另一方面,Al含量大於12%時,在以下詳述之第 2鍍敷層的微細組織係變化成為粗大的初晶Al相分散在組織中之組織結構且成為無法形成複層結構之結果,而且耐剝落性有低落之可能性。又,因為Al相成長,所以準結晶相亦幾乎無法觀察到。 On the other hand, when the Al content is more than 12%, the details are as follows. (2) The change in the fine structure of the plating layer is a result of the coarse primary crystal Al phase dispersed in the structure of the microstructure, and the result of the formation of the multi-layer structure, and the peeling resistance is likely to be low. Further, since the Al phase grows, the quasi-crystalline phase is hardly observed.

從準結晶和形成Al-Fe金屬間化合物之觀點,適 當的Al含量係較佳為2%~5%。藉由將Al含量設為2%~5%,準結晶係在第1層中能夠得到樹枝狀形態而第1層係能夠保持適當的硬度。其結果,能夠製造耐蝕性及密著性均優異之鍍敷鋼板,例如,能夠確認可改善在球衝擊試驗等之耐衝擊特性。 From the viewpoint of quasi-crystallization and formation of Al-Fe intermetallic compounds, The Al content is preferably from 2% to 5%. By setting the Al content to 2% to 5%, the quasi-crystal system can obtain a dendritic form in the first layer, and the first layer can maintain an appropriate hardness. As a result, it is possible to produce a plated steel sheet which is excellent in corrosion resistance and adhesion, and for example, it can be confirmed that impact resistance characteristics such as a ball impact test can be improved.

[Mg(鎂)] [Mg (magnesium)]

Mg(鎂)係與Zn及Al同樣地是構成鍍敷層之主要的元素,而且,係使犠牲防蝕性提升之元素。又,Mg係促進準結晶相生成之重要的元素。在本實施形態,針對鍍敷層的Mg含量係沒有特別規定的必要,設為在上述的剩餘部分之中除去不純物的含量後之含量即可。 Similarly to Zn and Al, Mg (magnesium) is a main element constituting a plating layer, and is an element which enhances corrosion resistance. Further, Mg is an important element that promotes the formation of a quasi-crystalline phase. In the present embodiment, the Mg content of the plating layer is not particularly limited, and may be a content obtained by removing the content of the impurities in the remaining portion described above.

在此,Mg含量小於45%之情況,鍍敷層中的Zn 與Mg的比率之平衡係崩潰,致使在鍍敷層中容易形成脆弱的金屬間化合物。形成此種金屬間化合物時,鍍敷層的密著性係變為非常差且難以在鋼板上形成鍍敷層。因此,在鍍敷層之Mg含量的下限係設為45%。又,Mg含量係較佳為50%以上,更佳為55%以上。 Here, in the case where the Mg content is less than 45%, Zn in the plating layer The balance with the ratio of Mg collapses, resulting in the formation of fragile intermetallic compounds in the plating layer. When such an intermetallic compound is formed, the adhesion of the plating layer is extremely poor, and it is difficult to form a plating layer on the steel sheet. Therefore, the lower limit of the Mg content in the plating layer is set to 45%. Further, the Mg content is preferably 50% or more, more preferably 55% or more.

另一方面,Mg含量大於67%時,以下詳述的第2 鍍敷層之微細組織中之Zn含量會變低,同時Mg相的生成量會變多而耐蝕性低落。因此,在鍍敷層之Mg含量的上限係設為67%。又,Mg含量係較佳為62%以下,更佳為57%以下。 On the other hand, when the Mg content is more than 67%, the second item detailed below The Zn content in the fine structure of the plating layer becomes low, and the amount of formation of the Mg phase is increased and the corrosion resistance is lowered. Therefore, the upper limit of the Mg content in the plating layer is set to 67%. Further, the Mg content is preferably 62% or less, more preferably 57% or less.

在以上說明的基本成分以外,本實施形態之準結 晶含有鍍敷銅板的鍍敷層係含有不純物。在此,所謂不純物係意味著在工業上製造本實施形態之含準結晶鍍敷鋼板 時,從鋼及鍍敷合金的原料、或製造環境等混入之例如C(碳)、N(氮)、O(氧)、P(磷)、S(硫)、Cd(鎘)等的元素。該等元素係作為不純物且各自即便含有0.1%左右亦不會損害上述效果。 In addition to the basic components described above, the quasi-junction of this embodiment The plating layer containing the plated copper plate contains impurities. Here, the term "impurity system" means industrially producing the quasi-crystalline plated steel sheet of the present embodiment. In the case of materials such as C (carbon), N (nitrogen), O (oxygen), P (phosphorus), S (sulfur), Cd (cadmium), etc., which are mixed with raw materials of steel and plating alloy or manufacturing environment. . These elements are not pure and each of them contains about 0.1%, and the above effects are not impaired.

本實施形態之鍍敷鋼板的金屬被覆層,亦可進一 步含有選自Ca、Y、La、Ce、Si、Ti、Cr、Fe、Co、Ni、V、Nb、Cu、Sn、Mn、Sr、Sb及Pb中之至少1種以上的選擇成分,來代替剩餘部分之上述Mg的一部分。針對該等選擇成分之中含有何種成分,係按照其其目的而適當地決定即可。 因此,不必限制該等選擇成分的下限,下限亦可為0%。又,即便以不純物的方式含有該等選擇成分,亦不損害上述效果。 The metal coating layer of the plated steel sheet according to the embodiment may be further The step contains at least one selected from the group consisting of Ca, Y, La, Ce, Si, Ti, Cr, Fe, Co, Ni, V, Nb, Cu, Sn, Mn, Sr, Sb, and Pb. Replace the remaining part of the above Mg. Which component is contained in the selected components may be appropriately determined depending on the purpose thereof. Therefore, it is not necessary to limit the lower limit of the selected components, and the lower limit may be 0%. Further, even if the selected components are contained as an impurity, the above effects are not impaired.

[Ca(鈣):0%~3.5%] [Ca (calcium): 0%~3.5%]

應用熔融鍍敷法用以形成鍍敷層時,為了改善熔融鍍敷操作性,亦可按照必要而含有Ca。藉由本實施形態製造含準結晶鍍敷鋼板時,係在大氣中保持氧化性高的熔融Mg合金作為鍍敷浴。因此,以採用某些Mg的抗氧化手段為佳。Ca係比Mg更容易氧化,藉由在熔融狀態下之鍍敷浴面上,形成安定的氧化被膜,來防止浴中的Mg產生氧化。因而,可以將鍍敷層的Ca含量設為0%~3.5%。 When a plating layer is formed by a melt plating method, in order to improve the smelting-plating workability, Ca may be contained as necessary. When the quasi-crystalline plated steel sheet is produced in the present embodiment, a molten Mg alloy having high oxidizing property is maintained in the atmosphere as a plating bath. Therefore, it is preferred to use some of the antioxidant means of Mg. The Ca system is more oxidized than Mg, and a stable oxide film is formed on the plating bath surface in a molten state to prevent oxidation of Mg in the bath. Therefore, the Ca content of the plating layer can be set to 0% to 3.5%.

又,在鍍敷浴中含有Ca之情況,能夠抑制形成被含有在鍍敷層中脆弱的Mg-Zn系金屬間化合物,其結果,從鍍敷層的密著性之觀點,能夠得到較佳的鍍敷層組織。又,藉由在鍍敷浴中含有Ca,能夠抑制浮渣的產生量且鍍 敷浴的黏性變小,而且亦能夠提升高Mg含有鍍敷浴的操作性。關於該等Ca之效果,Ca含量為0.3%以上時係能夠確認,藉由設為1.0%以上,能夠更確實地顯現。因而,使鍍敷浴中含有Ca時,Ca含量係以設為1.0%以上為較佳。另一方面,Ca含量大於2.5%時,Zn與Mg的比率之平衡崩潰,致使在鍍敷層中形成脆弱的金屬間化合物,或是形成含有Ca之金屬間化合物而使耐蝕性低落之可能性變高。因而,Ca含量係以設為2.5%以下為佳。Ca濃度高時,在評價球衝擊等的密著性之試驗,在凹凸緣部、頂上部等有容易剝離之傾向。 In addition, when Ca is contained in the plating bath, it is possible to suppress formation of a Mg-Zn-based intermetallic compound which is contained in the plating layer, and as a result, it is preferable from the viewpoint of adhesion of the plating layer. Plating layer structure. Moreover, by containing Ca in the plating bath, it is possible to suppress the amount of scum generated and plating The viscosity of the bath is small, and the operability of the high Mg-containing plating bath can also be improved. When the Ca content is 0.3% or more, the effect of the Ca can be confirmed, and it can be more reliably exhibited by setting it as 1.0% or more. Therefore, when Ca is contained in the plating bath, the Ca content is preferably 1.0% or more. On the other hand, when the Ca content is more than 2.5%, the balance of the ratio of Zn to Mg collapses, resulting in the formation of a weak intermetallic compound in the plating layer or the formation of an intermetallic compound containing Ca to lower the corrosion resistance. Becomes high. Therefore, the Ca content is preferably 2.5% or less. When the Ca concentration is high, the test for evaluating the adhesion of a ball impact or the like tends to be easily peeled off in the concave flange portion, the top portion, and the like.

又,從控制Mg51Zn20的結晶粒之觀點,Ca含量係 以滿足1~2%為佳。而且,如上述,與Al的成分比率係以滿足Ca/Al=0.4~1.1為較佳。此時,產生Mg51Zn20中之Mg與Ca的置換效果,使得Mg51Zn20的結晶粒有變小之傾向。 Further, from the viewpoint of controlling the crystal grains of Mg 51 Zn 20 , the Ca content is preferably 1-2%. Further, as described above, the composition ratio with Al is preferably such that Ca/Al = 0.4 to 1.1 is satisfied. At this time, the substitution effect of Mg and Ca in Mg 51 Zn 20 is generated, so that the crystal grains of Mg 51 Zn 20 tend to become small.

[Y(釔):0%~3.5%] [Y(钇): 0%~3.5%]

[La(鑭):0%~3.5%] [La(镧): 0%~3.5%]

[Ce(鈰):0%~3.5%] [Ce(铈): 0%~3.5%]

Y、La、Ce係與Ca同樣地,應用熔融鍍敷法用以形成鍍敷層時,為了改善熔融鍍敷操作性,亦可按照必要而含有。Y、La、Ce係比Mg更容易氧化,更容易氧化,藉由在熔融狀態下之鍍敷浴面上,形成安定的氧化被膜,來防止浴中的Mg產生氧化。因而,可將鍍敷層的Y含量設為0%~3.5%,將La含量設為0%~3.5%,將Ce含量設為0%~3.5%。關於更佳的Y含量、La含量、Ce含量,亦可將各自之下限設為0.3%,將上限設為2.0%。 In the same manner as Ca, when Y, La, and Ce are used to form a plating layer by a hot-dip plating method, in order to improve the smelting-plating workability, it may be contained as necessary. Y, La, and Ce are more oxidized than Mg, and are more susceptible to oxidation. By forming a stable oxide film on the plating bath surface in a molten state, oxidation of Mg in the bath is prevented. Therefore, the Y content of the plating layer can be set to 0% to 3.5%, the La content can be set to 0% to 3.5%, and the Ce content can be set to 0% to 3.5%. Regarding the more preferable Y content, La content, and Ce content, the lower limit of each may be set to 0.3%, and the upper limit may be set to 2.0%.

又,合計含有0.3%以上之選自Ca、Y、La、Ce 中之至少1種元素時,因為不會使Mg含量高的鍍敷浴在大氣中氧化而能夠保持,乃是較佳。另一方面,因為Ca、Y、La、Ce係容易氧化而有對耐蝕性造成不良影響之情形,以將Ca、Y、La、Ce含量的上限合計設為3.5%為佳。亦即,鍍敷層的化學成分中之Ca含量、Y含量、La含量及Ce含量,係以原子%計,滿足0.3%≦Ca+Y+La+Ce≦3.5%為佳。 Further, a total of 0.3% or more is selected from Ca, Y, La, and Ce. When at least one of the elements is contained, it is preferable because the plating bath having a high Mg content is not oxidized in the atmosphere and can be held. On the other hand, since Ca, Y, La, and Ce are easily oxidized and have an adverse effect on corrosion resistance, it is preferable to set the upper limit of the contents of Ca, Y, La, and Ce to 3.5%. That is, the Ca content, the Y content, the La content, and the Ce content in the chemical composition of the plating layer are preferably 0.3% ≦Ca+Y+La+Ce≦3.5% in terms of atomic %.

又,為了使鍍敷層更良好地生成準結晶相,以將Ca、Y、La、Ce的含量合計設為0.3%以上且2.0%以下為佳。認為該等元素係與構成準結晶相之Mg置換,但是亦認為大量地含有該等元素時,會阻礙準結晶相的生成。以適當的含量含有該等元素時,準結晶相和其他相之抑制紅鏽的效果係提升。推測該效果係起因於準結晶相的溶出時序對白鏽的保持力造成影響。亦即,推測鍍敷層中的準結晶相溶出後,該等元素係被收納在所形成的白鏽中,使得白鏽的防鏽力提升且至肥粒鐵的腐蝕引起產生紅鏽為止之期間變長。 In addition, in order to form a quasi-crystalline phase more accurately in the plating layer, the total content of Ca, Y, La, and Ce is preferably 0.3% or more and 2.0% or less. It is considered that these elements are substituted with Mg constituting the quasi-crystalline phase, but it is considered that when a large amount of these elements are contained, the formation of the quasi-crystalline phase is inhibited. When these elements are contained in an appropriate amount, the effect of suppressing red rust in the quasi-crystalline phase and other phases is enhanced. It is presumed that this effect is caused by the elution timing of the quasi-crystalline phase affecting the retention of white rust. In other words, after the quasi-crystalline phase in the plating layer is dissolved, the elements are contained in the formed white rust, so that the rust prevention force of the white rust is increased and the red rust is caused by the corrosion of the ferrite iron. The period becomes longer.

又,該等元素之中,藉由含有Ca、La、Ce,能夠得到更大的上述效果(抗氧化、準結晶相的生成)。另一方面,清楚明白相較於Ca、La、Ce,藉由含有Y而得到的上述效果係較小。相較於Y,Ca、La、Ce係更容易氧化,推測係與富於反應性之元素有關聯。因為藉由EDX(能量散射型X射線光譜;Energy Dispersive X-ray Spectroscopy)分析準結晶相的化學成分時,多半的情況係無法檢測出Y,所以 推定Y係不容易被收納在準結晶中。另一方面,Ca、La、Ce係相對於其含量,有能夠檢測出其含量以上的準結晶之傾向。因而,在鍍敷層未必含有Y亦可。在鍍敷層不含有Y之情況,可設為0.3%≦Ca+La+Ce≦3.5%,亦可設為0.3%≦Ca+La+Ce≦2.0%。 Further, among these elements, by containing Ca, La, and Ce, it is possible to obtain a larger effect (antioxidation, generation of a quasi-crystalline phase). On the other hand, it is clear that the above effects obtained by containing Y are small compared to Ca, La, and Ce. Compared with Y, Ca, La, and Ce are more susceptible to oxidation, and it is speculated that they are associated with elements that are reactive. Since the chemical composition of the quasi-crystalline phase is analyzed by EDX (Energy Dispersive X-ray Spectroscopy), most of the cases cannot detect Y, so It is estimated that the Y system is not easily accommodated in the quasicrystal. On the other hand, Ca, La, and Ce have a tendency to detect quasi-crystals having a content of more than or equal to the content thereof. Therefore, it is not necessary to contain Y in the plating layer. When the plating layer does not contain Y, it may be 0.3% ≦Ca+La+Ce≦3.5%, or may be 0.3% ≦Ca+La+Ce≦2.0%.

[Si(矽):0%~0.5%] [Si(矽): 0%~0.5%]

[Ti(鈦):0%~0.5%] [Ti (titanium): 0% to 0.5%]

[Cr(鉻):0%~0.5%] [Cr (chromium): 0%~0.5%]

為了使鍍敷層中更良好地生成準結晶相,亦可按照必要而含有Si、Ti、Cr。在鍍敷層含有微量的Si、Ti、Cr時,準結晶相係變為容易生成且準結晶相的結構係安定化。認為藉由Si係與Mg鍵結而形成微細Mg2Si,而成為生成準結晶相之起點(核)。又,認為與Mg缺乏反應性之Ti及Cr,係藉由成為微細金屬相而成為生成準結晶相之起點(核)。準結晶相的生成係通常受到製造時的冷卻速度之影響。但是,在含有Si、Ti、Cr時,冷卻速度對準結晶相的生成之依存性係有變小之傾向。因而,可將鍍敷層Si含量設為0%~0.5%,將Ti含量設為0%~0.5%,將Cr含量設為0%~0.5%。關於Si含量、Ti含量、Cr含量,更佳是可以將各自的下限設為0.005%且將上限設為0.1%。 In order to form a quasi-crystalline phase more well in the plating layer, Si, Ti, and Cr may be contained as necessary. When a small amount of Si, Ti, or Cr is contained in the plating layer, the quasi-crystalline phase is easily formed and the structure of the quasi-crystalline phase is stabilized. It is considered that fine Mg 2 Si is formed by bonding of Si and Mg to form a starting point (core) for generating a quasi-crystalline phase. Further, it is considered that Ti and Cr which are deficient in Mg become a starting point (core) which forms a quasi-crystalline phase by forming a fine metal phase. The formation of the quasi-crystalline phase is generally affected by the cooling rate at the time of manufacture. However, when Si, Ti, and Cr are contained, the dependence of the cooling rate on the formation of the crystal phase tends to be small. Therefore, the Si content of the plating layer can be set to 0% to 0.5%, the Ti content can be set to 0% to 0.5%, and the Cr content can be set to 0% to 0.5%. With respect to the Si content, the Ti content, and the Cr content, it is more preferable to set each lower limit to 0.005% and the upper limit to 0.1%.

又,合計含有0.005%~0.5%之選自Si、Ti、Cr中 之至少1種元素時,因為準結晶的結構係進一步安定化,乃是較佳。亦即,鍍敷層的化學成分中之Si含量、Ti含量及Cr含量的合計,係以原子%計滿足0.005%≦Si+Ti+Cr≦ 0.5%為佳。又,因為藉由以適當的含量含有該等元素,準結晶係大量良好地生成,所以鍍敷層表面的耐蝕性提升。其結果,在濕潤環境的耐蝕性係進一步提升且能夠抑制產生白鏽。 Further, the total content of 0.005% to 0.5% is selected from the group consisting of Si, Ti, and Cr. In the case of at least one element, it is preferred because the quasi-crystalline structure is further stabilized. That is, the total of the Si content, the Ti content, and the Cr content in the chemical composition of the plating layer is 0.005% ≦Si+Ti+Cr≦ in atom%. 0.5% is preferred. Further, since the quasi-crystalline system is formed in a large amount by a good amount by containing these elements in an appropriate amount, the corrosion resistance of the surface of the plating layer is improved. As a result, the corrosion resistance in the wet environment is further improved and white rust generation can be suppressed.

[Co(鈷):0%~0.5%] [Co (cobalt): 0% to 0.5%]

[Ni(鎳):0%~0.5%] [Ni (nickel): 0% to 0.5%]

[V(釩):0%~0.5%] [V (vanadium): 0%~0.5%]

[Nb(鈮):0%~0.5%] [Nb(铌): 0%~0.5%]

Co、Ni、V、Nb係具有與上述的Si、Ti、Cr同等效果之元素。為了得到上述效果,可將Co含量設為0%~0.5%,將Ni含量設為0%~0.5%,將V含量設為0%~0.5%,將Nb含量設為0%~0.5%。關於Co含量、Ni含量、V含量、Nb含量,更佳是可以將各自的下限設為0.05%,將上限設為0.1%。但是,相較於Si、Ti、Cr,該等元素係使耐蝕性提升之效果小。 Co, Ni, V, and Nb have elements having the same effects as those of Si, Ti, and Cr described above. In order to obtain the above effects, the Co content may be set to 0% to 0.5%, the Ni content may be set to 0% to 0.5%, the V content may be set to 0% to 0.5%, and the Nb content may be set to 0% to 0.5%. With respect to the Co content, the Ni content, the V content, and the Nb content, it is more preferable to set the lower limit to 0.05% and the upper limit to 0.1%. However, compared with Si, Ti, and Cr, these elements have a small effect of improving corrosion resistance.

[Fe(鐵):0%~2%] [Fe (iron): 0%~2%]

鍍敷層係有從母材亦即鋼板混入構成鋼板的元素之情形。特別是在熔融鍍敷法,藉由在鋼板與鍍敷層之間的固液反應引起元素的相互擴散,使得密著性提高。因此,在鍍敷層中,有含有一定量的Fe之情形。例如,就鍍敷層整體的化學成分而言,有含有2%左右的Fe之情形。但是,往鍍敷層擴散而來的Fe,多半的情況是在鋼板與鍍敷層的界面附近與Al和Zn反應而生成金屬間化合物。因此,所含有的Fe係對鍍敷層的耐蝕性和耐剝落性造成影響之可能性小。因此,可將鍍敷層的Fe含量設為0%~2%。同樣地,往鍍敷 層擴散而來之構成鋼板的元素(除了在本實施形態所記載之元素以外,從鋼板往鍍敷層擴散而來之元素),係對鍍敷層的耐蝕性造成影響之可能性小。 The plating layer is a case where an element constituting the steel sheet is mixed from a base material, that is, a steel sheet. In particular, in the hot-dip plating method, adhesion between elements is promoted by a solid-liquid reaction between the steel sheet and the plating layer, so that the adhesion is improved. Therefore, in the plating layer, there is a case where a certain amount of Fe is contained. For example, in the case of the chemical composition of the entire plating layer, there is a case where about 2% of Fe is contained. However, most of the Fe diffused into the plating layer reacts with Al and Zn in the vicinity of the interface between the steel sheet and the plating layer to form an intermetallic compound. Therefore, the Fe system contained is less likely to affect the corrosion resistance and the peeling resistance of the plating layer. Therefore, the Fe content of the plating layer can be set to 0% to 2%. Similarly, to plating The element constituting the steel sheet from which the layer is diffused (in addition to the element described in the present embodiment, the element diffused from the steel sheet to the plating layer) is less likely to affect the corrosion resistance of the plating layer.

[Cu(銅):0%~0.5%] [Cu (copper): 0% to 0.5%]

[Sn(錫):0%~0.5%] [Sn (tin): 0%~0.5%]

為了使鋼板與鍍敷層的密著性提升,有對鋼板施行Ni、Cu、Sn等的預鍍敷之情形。使用經施預鍍敷之鋼板而製造含準結晶鍍敷鋼板時,有在鍍敷層中含有0.5%左右為止的該等元素之情形。預鍍敷成分之Ni、Cu、Sn之中,Cu、Sn係不具有Ni所具有的上述效果。但是,即便在鍍敷層含有0.5%左右的Cu、Sn,Cu、Sn對於準結晶的生成舉動、鍍敷層的耐蝕性及耐剝落性造成影響之可能性小。因而,可將鍍敷層的Cu含量設為0%~0.5%,將Sn含量設為0%~0.5%。關於Cu含量、Sn含量,更佳是可以將各自的下限設為0.005%,將上限設為0.4%。 In order to improve the adhesion between the steel sheet and the plating layer, there is a case where pre-plating of Ni, Cu, Sn, or the like is performed on the steel sheet. When a quasi-crystalline plated steel sheet is produced by using a pre-plated steel sheet, the elements may be contained in the plating layer to about 0.5%. Among the Ni, Cu, and Sn of the pre-plating component, Cu and Sn do not have the above-described effects of Ni. However, even if the plating layer contains about 0.5% of Cu or Sn, Cu and Sn are less likely to affect the formation of quasicrystals and the corrosion resistance and peeling resistance of the plating layer. Therefore, the Cu content of the plating layer can be set to 0% to 0.5%, and the Sn content can be set to 0% to 0.5%. It is more preferable that the lower limit of each of the Cu content and the Sn content be 0.005% and the upper limit be 0.4%.

[Mn(錳):0%~0.2%] [Mn (manganese): 0% to 0.2%]

作為含準結晶鍍敷鋼板的母材亦即鋼板,近年來,係逐漸地使用高張力鋼(高強度鋼)。使用高張力鋼而製造含準結晶鍍敷鋼板時,在高張力鋼所含有的Si、Mn等的元素,有擴散至鍍敷層中之情形。Si、Mn之中,Mn係不具有Si所具有的上述效果。但是,即便在鍍敷層含有0.2%左右的Mn,Mn對於準結晶的生成舉動、鍍敷層的耐蝕性及耐剝落性造成影響之可能性小。因而,可將鍍敷層的Mn含量設為0%~0.2%。關於Mn含量,更佳是可以將下限設為0.005%, 將上限設為0.1%。 As a base material which is a base material containing a quasi-crystalline plated steel sheet, in recent years, high-tensile steel (high-strength steel) has been gradually used. When a quasi-crystalline plated steel sheet is produced by using high-tensile steel, elements such as Si and Mn contained in the high-tensile steel may be diffused into the plating layer. Among Si and Mn, Mn does not have the above-described effects of Si. However, even if the plating layer contains about 0.2% of Mn, Mn is less likely to affect the formation of quasicrystals and the corrosion resistance and peeling resistance of the plating layer. Therefore, the Mn content of the plating layer can be set to 0% to 0.2%. Regarding the Mn content, it is more preferable to set the lower limit to 0.005%. Set the upper limit to 0.1%.

[Sr(鍶):0%~0.5%] [Sr(锶): 0%~0.5%]

[Sb(銻):0%~0.5%] [Sb(锑): 0%~0.5%]

[Pb(鉛):0%~0.5%] [Pb (lead): 0%~0.5%]

Sr、Sb、Pb係使鍍敷外觀提升之元素且具有提升防眩性之效果。為了得到該效果,可將鍍敷層的Sr含量設為0%~0.5%,將Sb含量設為0%~0.5%,將Pb含量設為0%~0.5%。Sr含量、Sb含量及Pb含量為上述範圍時,對耐蝕性和耐剝落性係幾乎沒有影響。關於Sr含量、Sb含量及Pb含量,更佳是可以將各自的下限設為0.005%,將上限設為0.4%。 Sr, Sb, and Pb are elements that enhance the appearance of plating and have an effect of improving anti-glare. In order to obtain this effect, the Sr content of the plating layer may be set to 0% to 0.5%, the Sb content may be set to 0% to 0.5%, and the Pb content may be set to 0% to 0.5%. When the Sr content, the Sb content, and the Pb content are in the above ranges, there is almost no influence on the corrosion resistance and the peeling resistance. More preferably, the lower limit of each of the Sr content, the Sb content, and the Pb content is 0.005%, and the upper limit is made 0.4%.

Sr、Sb、Pb係對加工性、耐蝕性等的鍍敷特性係幾乎沒有影響,但是對鍍敷外觀造成影響。在本發明所揭示的鍍敷層,係在表面存在金屬光澤,藉由在上述組成範圍含有該等元素,金屬光澤消失且能夠得到防眩效果。 Sr, Sb, and Pb have little effect on the plating properties such as workability and corrosion resistance, but have an influence on the appearance of plating. In the plating layer disclosed in the present invention, metallic luster is present on the surface, and by containing these elements in the above composition range, the metallic luster disappears and an antiglare effect can be obtained.

[化學成分的計測方法] [Measuring method of chemical composition]

上述的鍍敷層之化學成分,係能夠使用ICP-AES(感應耦合電漿原子發射光譜法;Inductively Coupled Plasma Atomic Emission Spectrometry)或ICP-MS(感應耦合電漿質譜法;Inductively Coupled Plasma Mass Spectrometry)等眾所周知的分析手法而計測。將含準結晶鍍敷鋼板浸漬在添加有抑制劑之10%鹽酸1分鐘左右而將鍍敷層部分剝離,來準備溶解有該鍍敷層之溶液。藉由ICP-AES或ICP-MS等分析所得到的溶液,能夠以鍍敷層的整體平均之方式得到化學成分。 The chemical composition of the above plating layer can be ICP-AES (Inductively Coupled Plasma Atomic Emission Spectrometry) or ICP-MS (Inductively Coupled Plasma Mass Spectrometry) It is measured by well-known analytical techniques. The quasi-crystalline plated steel sheet was immersed in 10% hydrochloric acid to which an inhibitor was added for about 1 minute to partially peel off the plating layer, and a solution in which the plating layer was dissolved was prepared. By analyzing the obtained solution by ICP-AES, ICP-MS or the like, the chemical composition can be obtained as a whole of the plating layer.

又,在熔融鍍敷法,係形成具有與熔融鍍敷浴的 化學成分大致同等的化學成分之鍍敷層。因此,關於能夠將鋼板與鍍敷層之間的相互擴散忽視之元素,係可以測定使用的鍍敷浴之化學成分且將所得的測定值代用作為鍍敷層的化學成分。從鍍敷浴採取小片錠塊且採取鑽孔粉末,來準備將該鑽孔粉末進行酸溶解而成之溶液。將所得到的溶液藉由ICP等進行分析而得到鍍敷浴的化學成分。可以將所得到之鍍敷浴的化學成分之測定值使用作為鍍敷層的化學成分。 Moreover, in the hot-dip plating method, it is formed to have a bath with a molten plating bath. A plating layer of chemical components having substantially the same chemical composition. Therefore, the element which can neglect the mutual diffusion between the steel sheet and the plating layer can measure the chemical composition of the plating bath to be used, and substitute the obtained measured value as the chemical component of the plating layer. A small ingot is taken from the plating bath and a drilled powder is taken to prepare a solution in which the drilled powder is acid-dissolved. The obtained solution is analyzed by ICP or the like to obtain a chemical composition of the plating bath. The measured value of the chemical composition of the obtained plating bath can be used as the chemical component of the plating layer.

以上,已詳細地說明本實施形態之含準結晶鍍敷 鋼板的化學成分。 The quasi-crystalline plating of the present embodiment has been described in detail above. The chemical composition of the steel plate.

<針對鍍敷層的組織結構> <Organization structure for plating layer>

其次,詳細地說明本實施形態之含準結晶鍍敷鋼板的鍍敷組織結構。 Next, the plating structure of the quasi-crystalline plated steel sheet according to the present embodiment will be described in detail.

本發明之含準結晶鍍敷鋼板所具有的鍍敷層,係由多層結構的複合層所構成,其中該多層結構的複合層係在鍍敷層的厚度方向層積由互相不同的組織所構成之複數層而成。具體而言,本實施形態之鍍敷層從鋼板側依序具有:第1鍍敷層,其係由含有MgZn相、Mg相及準結晶相之組織所構成;及第2鍍敷層,其係位於該第1鍍敷層上且由含有Mg51Zn20相、Zn相及準結晶相之組織所構成。又,此種第2鍍敷層係由最大結晶粒徑為圓等效直徑1μm以下之組織所構成為佳。 The plating layer of the quasi-crystalline plated steel sheet of the present invention is composed of a composite layer of a multilayer structure in which the composite layer of the multilayer structure is laminated in the thickness direction of the plating layer by mutually different tissues. It is made up of multiple layers. Specifically, the plating layer of the present embodiment has, in order from the steel sheet side, a first plating layer composed of a structure containing a MgZn phase, a Mg phase, and a quasi-crystalline phase, and a second plating layer. It is located on the first plating layer and is composed of a structure containing a Mg 51 Zn 20 phase, a Zn phase, and a quasi-crystalline phase. Further, such a second plating layer is preferably composed of a structure having a maximum crystal grain size of 1 μm or less.

本實施形態之含準結晶鍍敷鋼板係如以下詳述, 將在鍍敷層含有準結晶相作為金屬組織,設作特徵之一。因此,以下係首先進行說明此種準結晶相。 The quasi-crystalline plated steel sheet according to the embodiment is as described in detail below. The plating layer contains a quasi-crystalline phase as a metal structure, and is one of the features. Therefore, the following quasi-crystalline phase will be described first.

準結晶相係能夠定義作為在準結晶相的粒內所含有的Mg含量、Zn含量及Al含量,以原子%計為滿足0.5≦Mg/(Zn+Al)≦0.83之準結晶相。亦即,能夠定義作為Mg原子、與Zn原子及Al原子的合計之比亦即Mg:(Zn+Al)為3:6~5:6之準結晶相。認為準結晶相的理論比係Mg:(Zn+Al)=4:6。準結晶相的化學成分係以藉由使用TEM-EDX(穿透式電子顯微鏡-能量散射型X射線光譜;Transmission Electron Microscope-Energy Dispersive X-ray Spectroscopy)之定量分析、使用EPMA(電子探針微量分析器;Electron Probe Micro-Analyzer)測繪之定量分析等而算出為佳。又,將準結晶如金屬間化合物以正確的化學式定義係不容易。因為準結晶相係無法如結晶的單位晶格那樣地定義重複的晶格單元,而且,特定Zn、Mg的原子位置亦是困難的。藉由TEM-EDX測定準結晶層作為參考時,相較於Mg51Zn20相,準結晶相係能夠檢測出Zn比率為較高且Mg比率為較低之狀態。又,在含有Al之情況,針對Ca等的元素,相較於Mg51Zn20相,在準結晶相亦有比率被較高地檢測出之傾向。又,針對在鍍敷層所含有之準結晶相以外的金屬相之化學成分,亦能夠藉由使用TEM-EDX之定量分析、使用EPMA測繪之定量分析等來鑑定。 The quasi-crystalline phase can define the Mg content, the Zn content, and the Al content contained in the particles in the quasi-crystalline phase, and the quasi-crystalline phase satisfying 0.5 ≦Mg/(Zn+Al)≦0.83 in terms of atomic %. That is, it is possible to define a quasi-crystalline phase in which Mg:(Zn+Al) is a ratio of 3:6 to 5:6 as a total ratio of Mg atoms to Zn atoms and Al atoms. The theoretical ratio of the quasi-crystalline phase is considered to be Mg:(Zn+Al)=4:6. The chemical composition of the quasi-crystalline phase is quantified by using TEM-EDX (Transmission Electron Microscope-Energy Dispersive X-ray Spectroscopy), using EPMA (electron probe micro The analyzer; Electron Probe Micro-Analyzer) is preferably calculated by quantitative analysis of the survey. Also, it is not easy to define quasicrystals such as intermetallic compounds in the correct chemical formula. Since the quasi-crystalline phase cannot define a repeating lattice unit as in the unit crystal of the crystal, the atomic positions of the specific Zn and Mg are also difficult. When the quasi-crystalline layer was measured by TEM-EDX as a reference, the quasi-crystalline phase system was able to detect a state in which the Zn ratio was high and the Mg ratio was low as compared with the Mg 51 Zn 20 phase. Further, in the case where Al is contained, the element such as Ca tends to have a higher ratio in the quasi-crystalline phase than the Mg 51 Zn 20 phase. Further, the chemical composition of the metal phase other than the quasi-crystalline phase contained in the plating layer can also be identified by quantitative analysis using TEM-EDX, quantitative analysis using EPMA mapping, or the like.

又,為了將著眼的金屬相與準結晶相進行辨識,必須使用TEM拍攝電子射線繞射影像,來確認在電子射線 繞射影像是否能夠觀察到5次對稱的結晶結構。5次對稱的結晶結構係能夠藉由得到被稱為彭羅斯圖樣(Penrose pattern)之電子射線繞射影像來進行辨識。因為伴隨著使用TEM來觀察10μm以上的範圍係困難的,所以如以下詳述,亦有從鍍敷層的代表性視野來推定所含有的組織之相,而且得到同樣的組織時,係從EPMA和EDX的測定結果來將著眼的金屬相與準結晶相進行辨識之情況。 Further, in order to recognize the metallic phase and the quasi-crystalline phase, it is necessary to photograph the electron ray diffraction image by TEM to confirm whether or not the symmetrical crystal structure can be observed five times in the electron beam diffraction image. The 5th symmetric crystal structure can be identified by obtaining an electron ray diffraction image called a Penrose pattern. It is difficult to observe a range of 10 μm or more by using TEM. Therefore, as described in detail below, the phase of the contained structure is estimated from a representative field of view of the plating layer, and when the same structure is obtained, From the measurement results of EPMA and EDX, the metal phase and the quasi-crystalline phase are identified.

有無準結晶係對鍍敷鋼板的基本性能、抑制紅鏽 的效果產生作用。準結晶相存在時,係清楚明白夠確保紅鏽產生係相對於鍍敷厚度(μm),通常至在鍍敷產生表面產生紅鏽為止為×150小時以上。 The presence or absence of a quasi-crystalline system has an effect on the basic properties of the plated steel sheet and the effect of suppressing red rust. When the quasi-crystal phase is present, enough to ensure that the apparent based red rust occurred with respect to the plating line thickness m), usually to the plating surface of red rust generation is far × 150 hours or more.

以下,詳細地說明本實施形態之鍍敷層的組織結構。 Hereinafter, the structure of the plating layer of the present embodiment will be described in detail.

圖1係本實施形態之含準結晶鍍敷鋼板的鍍敷層之電子顯微鏡照片,且係觀察切斷方向與含準結晶鍍敷鋼板的板厚方向呈平行之切斷面而得到者。該剖面組織照片係藉由使用TEM觀察切斷面而得到之明視野影像。鍍敷層之更具體的組織結構係如圖1所顯示,係由以下所構成:第2鍍敷層1,其係由位於鍍敷層的表面側(鋼板的相反側)之微細組織所構成;及第1鍍敷層2,其係位於第2鍍敷層的內部(亦即,鍍敷層的鋼板側)且含有在鍍敷層的厚度方向成長而成之組織。又,在此種多層結構的鍍敷層與母鋼板之界面,係形成有由Al-Fe金屬化合物所構成之合金層(界面合金層)3。 Fig. 1 is an electron micrograph of a plating layer containing a quasi-crystalline plated steel sheet according to the present embodiment, and is obtained by observing a cut surface in which the cutting direction is parallel to the thickness direction of the quasi-crystalline plated steel sheet. The cross-sectional tissue photograph is a bright-field image obtained by observing the cut surface using a TEM. The more specific structure of the plating layer is as shown in Fig. 1, and is composed of the second plating layer 1 which is composed of fine structure on the surface side of the plating layer (opposite side of the steel sheet). And the first plating layer 2 is located inside the second plating layer (that is, on the steel plate side of the plating layer) and contains a structure grown in the thickness direction of the plating layer. Further, an alloy layer (interface alloy layer) 3 composed of an Al-Fe metal compound is formed at the interface between the plating layer of the multilayer structure and the mother steel sheet.

以後,亦將位於鍍敷層的表面側之由微細組織所 構成之第2鍍敷層簡記為「微細層」,且將位於鍍敷層的鋼板側且含有在鍍敷層的厚度方向成長而成之組織之第1鍍敷層簡記為「化合物層」。又,亦將位於母鋼板界面之Fe-Al金屬間化合物層簡記為「界面合金層」。 In the future, it will also be located on the surface side of the plating layer by the microstructure organization. The first plating layer of the structure is simply referred to as a "microlayer", and the first plating layer which is located on the steel sheet side of the plating layer and which has a structure in which the thickness of the plating layer is grown is simply referred to as a "compound layer". Further, the Fe-Al intermetallic compound layer located at the interface of the mother steel sheet is also simply referred to as "interface alloy layer".

○第2鍍敷層(微細層) ○ second plating layer (micro layer)

構成鍍敷層之複數層之中,位於鍍敷層的最表層之微細層(第2鍍敷層)1,係最大結晶粒徑以等效圓直徑計為1μm以下的組織。藉由使用此種微細的組織構成微細層1,本發明的特徵之一之後述控制鍍敷層內龜裂傳播的效果(亦即,耐剝落性)不會顯現。亦即,藉由將構成微細層1之組織的結晶粒徑設為微細者,能夠抑制龜裂在鍍敷層內部之傳播。 Among the plurality of layers constituting the plating layer, the fine layer (second plating layer) 1 located at the outermost layer of the plating layer is a structure having a maximum crystal grain size of 1 μm or less in terms of an equivalent circle diameter. By using such a fine structure to constitute the fine layer 1, one of the features of the present invention, which will control the effect of crack propagation in the plating layer (that is, the peeling resistance), will not appear. In other words, by making the crystal grain size of the structure constituting the fine layer 1 fine, it is possible to suppress the propagation of cracks inside the plating layer.

在此,在微細層1所含有的最大結晶粒徑之圓等 效直徑係以500nm以下為佳,以200nm以下為更佳。又,在圖1所顯示的例子,構成微細層1之相的結晶粒徑係幾乎以圓等效直徑計為100nm以下(無法觀察到1μm以上的結晶相)。 又,在微細層1所含有之最大結晶粒徑的圓等效直徑之下限值係沒有特別限定。但是,亦可按照必要而將該下限值設為10nm。 Here, the circle of the maximum crystal grain size contained in the fine layer 1 or the like The effective diameter is preferably 500 nm or less, more preferably 200 nm or less. Further, in the example shown in Fig. 1, the crystal grain size of the phase constituting the fine layer 1 is almost 100 nm or less in terms of a circle equivalent diameter (a crystal phase of 1 μm or more cannot be observed). Moreover, the lower limit of the circle equivalent diameter of the maximum crystal grain size contained in the fine layer 1 is not particularly limited. However, the lower limit may be set to 10 nm as necessary.

在微細層1,最大結晶粒徑以圓等效直徑計為1 μm以下的組織之面積,在任意鍍敷層的切斷面之相對於微細層1整體的剖面積係以90%以上為佳。換言之,在微細層1之最大結晶粒徑以圓等效直徑計為1μm以下的組織之面 積率,係以90%以上為佳。藉由最大結晶粒徑以圓等效直徑計為1μm以下的組織之面積率成為90%以上,能夠確實地使在鍍敷層內部之龜裂傳播的抑制效果顯現,同時能夠進一步提升耐蝕性。最大結晶粒徑以圓等效直徑計為1μm以下的組織之面積率係較佳為95%以上,更佳為100%。 In the fine layer 1, the area of the structure in which the maximum crystal grain size is 1 μm or less in terms of the circle equivalent diameter is 90% or more in the cross-sectional area of the entire cut surface of the arbitrary plating layer with respect to the entire fine layer 1. good. In other words, the area ratio of the structure in which the maximum crystal grain size of the fine layer 1 is 1 μm or less in terms of the circle equivalent diameter is preferably 90% or more. When the area ratio of the structure having a maximum crystal grain diameter of 1 μm or less in a circle equivalent diameter is 90% or more, the effect of suppressing crack propagation in the plating layer can be surely exhibited, and corrosion resistance can be further improved. Sex. The area ratio of the structure having a maximum crystal grain size of 1 μm or less in terms of a circle equivalent diameter is preferably 95% or more, more preferably 100%.

在微細相1中,存在大的結晶相(或準結晶相)時, 在Gravelotest試驗時,鍍敷層剝離之頻率有提升之傾向。又,通常,微細層1的結晶粒細小時,能夠觀察到耐蝕性提升之傾向且鍍敷硬度亦有變高之傾向。 In the fine phase 1, when a large crystalline phase (or quasi-crystalline phase) is present, During the Gravelotest test, the frequency of plating peeling tends to increase. In addition, when the crystal grains of the fine layer 1 are fine, the corrosion resistance tends to be improved and the plating hardness tends to be high.

構成微細層1的組織之金屬相,係至少為Zn相、 準結晶相及Mg51Zn20相,亦可存在含有結晶結構不明確的Zn及Mg的雙方之相。又,主要構成微細層1之Zn相、準結晶相及Mg51Zn20相之中,作為主要金屬相係Mg51Zn20相。又,本實施形態之微細層1係在微細層1中幾乎不存在Mg相。 The metal phase of the structure constituting the fine layer 1 is at least a Zn phase, a quasi-crystalline phase, and a Mg 51 Zn 20 phase, and a phase containing both Zn and Mg having an unclear crystal structure may be present. Further, among the Zn phase, the quasi-crystalline phase, and the Mg 51 Zn 20 phase mainly constituting the fine layer 1, the main metal phase Mg 51 Zn 20 phase. Further, in the fine layer 1 of the present embodiment, the Mg phase is hardly present in the fine layer 1.

在濕氣環境存在鍍敷表層的Mg時係黑色化,因 為有損害外觀之情形,所以特別是在微細層1中,以不含有Mg為佳。 It is blackened when there is Mg in the surface of the plating in a humid environment. In order to impair the appearance, it is preferable that the fine layer 1 does not contain Mg.

圖2A係從在圖1所顯示之佔有微細層1內的大部 分之黑色部分所得到的電子射線繞射影像,圖2B係從在圖1所顯示之微細層1內之白色部分所得到的電子射線繞射影像。佔有微細層1內的大部分之在圖2A所顯示的電子射線繞射影像係源自Mg51Zn20相之電子射線繞射影像。依照在該圖2A所顯示的電子射線繞射影像,能夠確認在微細層1係含有Mg51Zn20相。又,在圖2B,雖然強度弱,但是能夠確認 源自正二十面體結構之放射狀正十角形的電子射線繞射影像。在該圖2B所顯示的電子射線繞射影像,係從在微細層1所含有之微細的準結晶相所得到的影像。藉由在該圖2B所顯示之電子射線繞射影像,能夠確認在微細層1係含有微細的準結晶相。 2A is an electron ray diffraction image obtained from a majority of the black portion of the fine layer 1 shown in FIG. 1, and FIG. 2B is obtained from the white portion of the fine layer 1 shown in FIG. Electron rays circulate images. The electron ray diffraction image shown in Fig. 2A, which occupies most of the fine layer 1, is derived from an electron ray diffraction image of the Mg 51 Zn 20 phase. According to the electron beam diffraction image shown in FIG. 2A, it was confirmed that the fine layer 1 contained the Mg 51 Zn 20 phase. Further, in FIG. 2B, although the intensity is weak, it is possible to confirm the electron ray diffraction image derived from the radial regular pentagon of the regular icosahedral structure. The electron beam diffraction image shown in FIG. 2B is an image obtained from a fine quasi-crystalline phase contained in the fine layer 1. It was confirmed by the electron beam diffraction image shown in FIG. 2B that the fine layer 1 contains a fine quasi-crystalline phase.

又,雖然未圖示,藉由將從微細層1內之灰色部 分所得到的電子射線繞射影像進行解析,能夠確認在微細層1含有Zn相。又,在微細層1所含有的Mg51Zn20相等的金屬間化合物、Zn相等的金屬相之存在,亦能夠藉由使用如上述TEM之電子射線繞射影像來確認,且亦能夠使用XRD(X-Ray Diffractometer)來確認。 Further, although not shown, it was confirmed that the Zn phase was contained in the fine layer 1 by analyzing the electron ray diffraction image obtained from the gray portion in the fine layer 1. Further, the presence of an intermetallic compound of Mg 51 Zn 20 and a metal phase equivalent to Zn contained in the fine layer 1 can also be confirmed by using an electron beam diffraction image as described above for TEM, and XRD can also be used ( X-Ray Diffractometer) to confirm.

Mg51Zn20相係定義為能夠藉由JCPDS卡(JCPDS card):PDF#00-008-0269、或#00-065-4290、或東氏等人的非專利文獻(Journal of solid state chemistry(固態化學期刊)36,225-233(1981年))鑑定之結構相。 The Mg 51 Zn 20 phase system is defined as a JCPDS card (PDF): PDF #00-008-0269, or #00-065-4290, or a non-patent document of the Journal of Solid State chemistry (Journal of solid state chemistry ( Journal of Solid State Chemistry, 36, 225-233 (1981)) identified structural phase.

又,依據上述東氏等人的非專利文獻,報告揭示 Mg51Zn20相係具有接近立方晶之單位晶格,且在單位晶格中具有形成正二十面體之原子結構。因為該Mg51Zn20的單位晶格係與、準結晶的正二十面體結構不同,所以嚴密地說,Mg51Zn20與準結晶係不同相。但是,因為Mg51Zn20及準結晶的結晶結構係類似,所以認為Mg51Zn20相係對準結晶相的生成造成影響。 Further, according to the non-patent literature of Dong et al., it is reported that the Mg 51 Zn 20 phase system has a unit lattice close to a cubic crystal and has an atomic structure forming a regular icosahedron in a unit lattice. Since the lattice system units and Mg 51 Zn 20, different icosahedral quasi-crystal structure, so strictly speaking, Mg 20 and quasi-crystalline phase with 51 Zn. However, since the crystal structure of Mg 51 Zn 20 and quasicrystal is similar, it is considered that the formation of the Mg 51 Zn 20 phase is affected by the formation of the crystal phase.

在微細層1所含有的Zn相,與準結晶相之化學成 分及結晶結構係差異甚大。在製造含準結晶鍍敷鋼板時, 該Zn相在高溫下充分地產生元素擴散之結果,能夠判斷已生成安定相。 The Zn phase contained in the fine layer 1 is chemically formed with the quasi-crystalline phase The fraction and the crystal structure are very different. When manufacturing a quasi-crystalline plated steel sheet, The Zn phase sufficiently produces a diffusion of elements at a high temperature, and it can be judged that a stable phase has been generated.

又,判定有無Mg相,可藉由TEM-EDX、或 SEM-EDX等來確認,亦可藉由XRD來確認。例如,在計測微細層1而成之XRD繞射圖案,相對於在Mg51Zn20相的繞射角度:2 θ=36.496°之繞射強度,從Mg相的(110)面之繞射強度為1%以下時,在微細層1的金屬組織可說是不含有Mg相。 同樣地,在微細層1的TEM繞射影像,將任意的結晶粒取樣100個以上時之Mg相的結晶粒之偶數分率為3%以下時,在微細層1的金屬組織可說是不含有Mg相。Mg相的結晶粒的偶數分率小於2%時為更佳,小於1%時為最佳。 Further, it is determined whether or not the Mg phase is present, and it can be confirmed by TEM-EDX or SEM-EDX, or can be confirmed by XRD. For example, in the XRD diffraction pattern in which the fine layer 1 is measured, the diffraction intensity from the (110) plane of the Mg phase with respect to the diffraction angle at the Mg 51 Zn 20 phase: 2 θ = 36.496° When it is 1% or less, the metal structure of the fine layer 1 can be said to contain no Mg phase. Similarly, when the TEM diffraction image of the fine layer 1 is sampled by sampling 100 or more crystal grains, the even number of crystal grains of the Mg phase is 3% or less, and the metal structure of the fine layer 1 can be said to be no. Contains Mg phase. The crystal fraction of the Mg phase is more preferably less than 2%, and more preferably less than 1%.

在此,微細層1中之前述各相的存在比率係沒有 特別規定。各相的存在比率係依照成分組成而變化,對耐剝落性造成影響之主要原因,相較於各相的存在比率,更依存於結晶粒徑之組織的微細度。 Here, the existence ratio of the aforementioned phases in the fine layer 1 is not Special regulations. The existence ratio of each phase varies depending on the composition of the component, and the main factor affecting the peeling resistance is more dependent on the fineness of the crystal grain size than the ratio of the existence of each phase.

在本鍍敷組成範圍,微細層1中之前述各相的存 在比率即便產生變化,對平面耐蝕性的影響亦小,不產生成為問題之耐蝕性劣化。 In the composition range of the present plating, the existence of the aforementioned phases in the fine layer 1 Even if the ratio changes, the influence on the planar corrosion resistance is small, and the corrosion resistance which is a problem does not deteriorate.

又,針對微細層1的厚度亦沒有特別限定,單位 面積重量有變大傾向之熔融鍍敷鋼板之通常的鍍敷層厚度,通常為3μm~30μm左右,因為本實施形態之微細層1多半是佔有鍍敷層整體的1/4~2/3,所以就微細層1的厚度而言,能夠設為0.75~20μm。 In addition, the thickness of the fine layer 1 is not particularly limited, and the thickness of a normal plating layer of a molten plated steel sheet having a large basis weight tends to be about 3 μm to 30 μm , which is fine in the present embodiment. Since most of the layers 1 occupy 1/4 to 2/3 of the entire plating layer, the thickness of the fine layer 1 can be set to 0.75 to 20 μm .

相較於後述的化合物層(第1鍍敷層)2,由如上述 的組織所構成之微細層(第2鍍敷層)1,係相對地成為硬質的鍍敷層。具體而言,依據JIS Z2244而計測的微細層1之維氏硬度,以任意的微細層1之30點平均值計,為250~350Hv。 微細層1係由最大結晶粒徑以圓等效直徑計為1μm以下之微細的組織所構成,藉由成為比第1鍍敷層更硬質的層,能夠顯現在如後述的鍍敷層內部之龜裂傳播的抑制效果(亦即,耐剝落性)。微細層1的硬度分布係依存於鍍敷製造時的冷卻速度。鍍敷硬度上升時,對提升耐剝落性、以及耐損傷性、磨耗性等亦具有效果。 Compared with the compound layer (first plating layer) 2 described later, as described above The fine layer (second plating layer) 1 composed of the structure is a relatively hard plating layer. Specifically, the Vickers hardness of the fine layer 1 measured in accordance with JIS Z2244 is 250 to 350 Hv in terms of an average value of 30 points of any fine layer 1. The fine layer 1 is composed of a fine structure having a maximum crystal grain size of 1 μm or less in terms of a circular equivalent diameter, and is formed into a harder layer than the first plating layer, and can be formed inside a plating layer to be described later. The inhibitory effect of crack propagation (ie, peeling resistance). The hardness distribution of the fine layer 1 depends on the cooling rate at the time of plating production. When the plating hardness is increased, it also has an effect of improving the peeling resistance, the scratch resistance, the abrasion resistance, and the like.

○第1鍍敷層(化合物層) ○1st plating layer (compound layer)

構成鍍敷層之複數層之中,鍍敷層的內部(鋼板側),換言之,位於第2鍍敷層亦即微細層1與鋼板之間,在鍍敷層的厚度方向成長而成之化合物層(第1鍍敷層)2,係由含有MgZn相、Mg相及準結晶相之組織所構成。以下,詳細地敘述代表性的化合物層之形態。 Among the plurality of layers constituting the plating layer, the inside of the plating layer (the side of the steel sheet), in other words, the compound which is formed between the fine layer 1 and the steel sheet which is the second plating layer and which grows in the thickness direction of the plating layer The layer (first plating layer) 2 is composed of a structure containing a MgZn phase, a Mg phase, and a quasi-crystalline phase. Hereinafter, the form of a representative compound layer will be described in detail.

化合物層2的組織,係首先含有位於圖1之化合物 層2的底部之灰色部分的組織亦即MgZn相。從圖1亦能夠清楚明白,該MgZn相係圓等效直徑為1μm以上及結晶粒徑比較大的硬質的組織。又,化合物層2係在此種硬質MgZn相之上部側(鍍敷層表面側),含有比硬質MgZn相更微小且在鍍敷層的厚度方向成長而成之組織。在該鍍敷層的厚度方向成長而成之組織,係由微小的MgZn相及準結晶相所構成,且軟質Mg相係以填滿此種MgZn相及準結晶相的組織的間隙之方式存在。 The structure of the compound layer 2 first contains the structure of the gray portion at the bottom of the compound layer 2 of Fig. 1, that is, the MgZn phase. It can also be clearly seen from Fig. 1 that the MgZn phase is a hard structure having an equivalent diameter of 1 μm or more and a relatively large crystal grain size. Further, the compound layer 2 is on the upper side of the hard MgZn phase (on the surface side of the plating layer), and contains a structure which is smaller than the hard MgZn phase and which grows in the thickness direction of the plating layer. The structure grown in the thickness direction of the plating layer is composed of a minute MgZn phase and a quasi-crystalline phase, and the soft Mg phase exists in such a manner as to fill the gap between the MgZn phase and the quasi-crystalline phase. .

在此,在化合物層2所含有的硬質MgZn相之結晶 粒徑,較佳是以圓等效直徑計為500nm以上,1μm以上為更佳。又,在化合物層2所含有的硬質MgZn相的結晶粒之圓等效直徑的上限值係沒有特別限定。但是,可按照必要將該上限值設為5μm。MgZn相的大小係與化合物層2的厚度有關,較小時化合物層2亦變小,較大時化合物層2亦變大。 從化合物層的適當厚度之判斷而言,500nm~5μm可說是MgZn的適當厚度。MgZn層的等效圓直徑較大而為1μm時,化合物層2的厚度亦變厚,例如,剝落時肥粒鐵露出的部分係減少。亦即,因為剛剝落後,化合物層2的鍍敷層係殘留,所以不產生紅鏽且被白鏽覆蓋著。 Here, the crystallization of the hard MgZn phase contained in the compound layer 2 The particle diameter is preferably 500 nm or more in terms of a circle equivalent diameter, more preferably 1 μm or more. In addition, the upper limit of the circle equivalent diameter of the crystal grain of the hard MgZn phase contained in the compound layer 2 is not particularly limited. However, the upper limit can be set to 5 μm as necessary. The size of the MgZn phase is related to the thickness of the compound layer 2. When it is small, the compound layer 2 is also small, and when it is large, the compound layer 2 is also large. From the judgment of the appropriate thickness of the compound layer, 500 nm to 5 μm can be said to be an appropriate thickness of MgZn. When the equivalent circular diameter of the MgZn layer is large and is 1 μm, the thickness of the compound layer 2 is also increased. For example, the portion of the ferrite iron exposed at the time of peeling is reduced. That is, since the plating layer of the compound layer 2 remains after the peeling, the red rust does not occur and is covered with white rust.

又,MgZn相之中微小的MgZn相和微小的準結晶 相,多半的情況係如上述,在鍍敷層的厚度方向、冷卻方向成長成為樹枝狀。因此,使用SEM、光學顯微鏡等觀察時,化合物層2係如在圖1所顯示,能夠觀看到如打開的扇子的樣子。又,成長為樹枝狀之組織的樹枝相當部分,相較於MgZn相,多半的情況係主要是準結晶相。亦即,成長為樹枝狀之組織之中,樹枝相當部分係以準結晶相作為主體且同時存在有微小的MgZn相,故相當於樹枝的葉子之部分係能夠比喻為存在有Mg相。所謂樹枝狀組織,係指在任意剖面不具有明確的劃分之組織,且在不能夠替換成為相當圓等的狀態下存在之組織形態,其與如球、扁平圓、多角形狀之凝聚成為特定面積之組織形態係不同。關於耐剝落特性,球、多角形狀組織的分散係無法得到抑制龜裂傳 播的效果,藉由存在樹枝狀組織而能夠得到此種抑制龜裂傳播的效果。 Also, a minute MgZn phase and a slight quasicrystal in the MgZn phase In many cases, as described above, it grows into a dendritic shape in the thickness direction and the cooling direction of the plating layer. Therefore, when observed using an SEM, an optical microscope, or the like, the compound layer 2 is as shown in Fig. 1, and can be seen as an open fan. Further, a part of the branches which grow into a dendritic structure is mostly a quasi-crystalline phase as compared with the MgZn phase. That is, among the dendritic tissues, a part of the branches is mainly composed of a quasi-crystalline phase and a minute MgZn phase exists at the same time, so that the portion corresponding to the leaves of the branches can be compared to the presence of a Mg phase. The dendritic structure refers to a structure in which a structure which does not have a clear division in an arbitrary cross section and which can be replaced in a state of being relatively round or the like, and which is agglomerated into a specific area such as a ball, a flat circle, or a polygonal shape. The organizational form is different. Regarding the peeling resistance, the dispersion of the spherical or polygonal structure cannot be suppressed from cracking. The effect of the sowing can be obtained by the presence of a dendritic structure.

圖3A係如圖1所顯示之化合物層2之中,從粗大 的MgZn相所得到的電子射線繞射影像,圖3B係如圖1所顯示之化合物層2之中,從成長為樹枝狀之組織所得到的電子射線繞射影像。如圖3A所顯示的電子射線繞射影像,係源自粗大的MgZn相之電子射線繞射影像。依照該如圖3A所顯示的電子射線繞射影像,能夠確認在化合物層2係不含有MgZn相。又,在圖3B,能夠確認源自正二十面體結構之放射狀正十角形的電子射線繞射影像。在該圖3B所顯示的電子射線繞射影像,係從在化合物層2所含有的準結晶相所得到的影像。藉由在該圖3B所顯示的電子射線繞射影像,能夠確認在化合物層2係含有準結晶相。又,雖然未圖示,在化合物層2內的樹枝狀組織之中,藉由將從相當於樹枝的葉子之部分所得到的電子射線繞射影像進行解析,能夠確認在化合物層2係含有Mg相。又,在化合物層2所含有的MgZn相等的金屬間化合物、Mg相等的金屬相之存在,亦能夠藉由使用如上述的TEM之電子射線繞射影像來確認且亦能夠藉由XRD來確認。 Figure 3A is a composite layer 2 as shown in Figure 1, from coarse The electron ray diffraction image obtained by the MgZn phase is shown in Fig. 3B as an electron beam diffraction image obtained from a structure which grows into a dendritic structure in the compound layer 2 shown in Fig. 1. The electron ray diffraction image shown in Fig. 3A is derived from an electron ray diffraction image of a coarse MgZn phase. According to the electron beam diffraction image shown in FIG. 3A, it was confirmed that the compound layer 2 does not contain the MgZn phase. Moreover, in FIG. 3B, the electron beam diffraction image derived from the radial regular pentagon of the icosahedral structure can be confirmed. The electron beam diffraction image shown in FIG. 3B is an image obtained from the quasi-crystalline phase contained in the compound layer 2. It can be confirmed that the compound layer 2 contains a quasi-crystalline phase by the electron beam diffraction image shown in FIG. 3B. Further, although not shown, it is confirmed that the compound layer 2 contains Mg in the dendritic structure in the compound layer 2 by analyzing the electron beam diffraction image obtained from the portion corresponding to the leaf of the branch. phase. Further, the presence of an intermetallic compound of MgZn and a metal phase equivalent to Mg contained in the compound layer 2 can be confirmed by using an electron beam diffraction image as described above and can also be confirmed by XRD.

在化合物層2之任意鍍敷層的切斷面,相對於化 合物層2整體的剖面積,塊狀MgZn相的面積係以10%~70%為佳。換言之,在化合物層2之上述MgZn相的面積率,係以10%~70%為佳。藉由塊狀MgZn相的面積率為10%~70%,能夠確實地使耐剝落性顯現,同時能夠進一步提升耐蝕性。 塊狀MgZn相的面積率係較佳為20%~40%。 On the cut surface of any plating layer of compound layer 2, relative to The cross-sectional area of the entire composite layer 2 is preferably 10% to 70% of the area of the bulk MgZn phase. In other words, the area ratio of the MgZn phase in the compound layer 2 is preferably 10% to 70%. By the area ratio of the bulk MgZn phase being 10% to 70%, the peeling resistance can be surely exhibited, and the corrosion resistance can be further improved. The area ratio of the bulk MgZn phase is preferably from 20% to 40%.

在此,化合物層2中之前述各相的存在比率和形 態,係能夠考慮各式各樣的狀況。但是,化合物層2中之前述各層的存在比率和形態係沒有特別規定。在本鍍敷組成範圍,即便化合物層2中之前述各相的存在比率和形態產生變化,對平面耐蝕性的影響亦小且亦不產生成為問題之耐蝕性劣化。 Here, the existence ratio and shape of the aforementioned respective phases in the compound layer 2 State, can consider a variety of conditions. However, the existence ratio and morphology of the above respective layers in the compound layer 2 are not particularly limited. In the present plating composition range, even if the ratio and form of the respective phases in the compound layer 2 are changed, the influence on the planar corrosion resistance is small and the corrosion resistance which is a problem does not deteriorate.

又,針對化合物層2的厚度亦沒有特別限定,單 位面積重量有變大傾向之熔融鍍敷鋼板,通常鍍敷層的厚度係一般為3μm~30μm左右,因為本實施形態之化合物層2係多半的情況是佔有鍍敷層整體的1/3~3/4,所以作為化合物層2的厚度,能夠設為1μm~23μm。 Further, the thickness of the compound layer 2 is not particularly limited, and the molten plated steel sheet tends to have a large basis weight. Generally, the thickness of the plating layer is generally about 3 μm to 30 μm because of the compound of the present embodiment. In the case where most of the layer 2 is 1/3 to 3/4 of the entire plating layer, the thickness of the compound layer 2 can be set to 1 μm to 23 μm .

而且,在化合物層2,MgO、Fe氧化物或Zn氧化 物等的氧化物係在操作上、鍍敷層的製造過程,有以不可避免的不純物之方式混入之情況。但是,只要該等不純物為微量就沒有任何問題,化合物層2係由上述相所構成時,能夠充分地享受本發明的效果之良好的耐剝落性及耐蝕性。 又,在化合物層2,除了上述MgZn相、Mg相及準結晶相以外,有能夠觀察到極少量的「Mg51Zn20」之情況,此時亦是只要該「Mg51Zn20」為微量就沒有任何問題,化合物層2係由上述相所構成時,充分地享受能夠本發明的效果之良好的耐剝落性及耐蝕性。 Further, in the compound layer 2, an oxide such as MgO, Fe oxide or Zn oxide is used in the process of manufacturing the plating layer, and it may be mixed as an unavoidable impurity. However, as long as the impurities are in a small amount, there is no problem, and when the compound layer 2 is composed of the above-mentioned phases, it is possible to sufficiently enjoy the excellent peeling resistance and corrosion resistance of the effects of the present invention. Further, in the compound layer 2, in addition to the MgZn phase, the Mg phase, and the quasi-crystalline phase, a very small amount of "Mg 51 Zn 20 " can be observed. In this case, the "Mg 51 Zn 20 " is a trace amount. There is no problem, and when the compound layer 2 is composed of the above phases, the peeling resistance and the corrosion resistance which are excellent in the effects of the present invention can be sufficiently enjoyed.

相較於前述的微細層(第2鍍敷層)1,由如上述的 組織所構成之化合物層(第1鍍敷層)2係成為相對較軟質的 鍍敷層。具體而言,依據JIS Z2244所計測之化合物層2的維氏硬度,係以平均值計為80~200Hv。藉由化合物層2係由含有上述的MgZn相、準結晶相及Mg相之組織所構成且成為比第2鍍敷層更軟質的層,能夠顯現在如後述的鍍敷層內部抑制龜裂傳播的效果(亦即,耐剝落性)。 Compared to the aforementioned fine layer (second plating layer) 1, as described above The compound layer (first plating layer) composed of the structure is relatively soft. Plating layer. Specifically, the Vickers hardness of the compound layer 2 measured in accordance with JIS Z2244 is 80 to 200 Hv on the average. When the compound layer 2 is composed of a structure containing the MgZn phase, the quasi-crystalline phase, and the Mg phase described above and is softer than the second plating layer, crack propagation can be suppressed in the plating layer to be described later. The effect (ie, peeling resistance).

在本發明,在後述之鍍敷合金形成後的熱處理 方法係具有特徵,依照此種熱處理方法,能夠形成由上述微細層1及化合物層2所構成之鍍敷層。 In the present invention, heat treatment after formation of a plating alloy to be described later The method has a feature that a plating layer composed of the fine layer 1 and the compound layer 2 can be formed according to such a heat treatment method.

以上,已詳細地說明本實施形態之含準結晶鍍敷 鋼板所具備的鍍敷層。 The quasi-crystalline plating of the present embodiment has been described in detail above. The plating layer provided on the steel plate.

<針對界面合金層> <For interface alloy layer>

接著,詳細地說明本實施形態之含準結晶鍍敷鋼板所具備的合金層亦即界面合金層。 Next, the interface alloy layer which is an alloy layer provided in the quasi-crystalline plated steel sheet according to the present embodiment will be described in detail.

在本實施形態,如在圖1所顯示,在具備微細層1及化合物層2之鍍敷層與母鋼板的界面,係形成由Al-Fe金屬間化合物所構成之界面合金層3。 In the present embodiment, as shown in Fig. 1, an interface alloy layer 3 composed of an Al-Fe intermetallic compound is formed at the interface between the plating layer having the fine layer 1 and the compound layer 2 and the mother steel sheet.

在鍍敷合金中,係以如上述適當的濃度範圍含有 Al,且藉由在鍍敷合金形成後藉由施行適當的熱處理,能夠在化合物層2之較靠近鋼板側(亦即,在鍍敷層與母鋼板的界面),形成由Al-Fe金屬間化合物所構成之界面合金層3。 該界面合金層3係含有Al3Fe(更詳細地為Al3.2Fe)或Fe5Al2等中之至少任一者作為金屬間化合物為佳。因為含有上述金屬間化合物之Al-Fe金屬間化合物係具有針狀複雜的形態,藉由利用錨固效果使上層的化合物層2與母鋼板之間的結 合力增加而使密著性提升,能夠進一步提升耐剝落性。又,清楚明白Al-Fe金屬間化合物層係除了耐剝落性以外,亦對鍍敷層的密著性產生影響。 In the plating alloy, Al is contained in an appropriate concentration range as described above, and by performing appropriate heat treatment after the formation of the plating alloy, it is possible to be closer to the steel sheet side of the compound layer 2 (that is, in plating). The interface between the layer and the mother steel sheet) forms an interface alloy layer 3 composed of an Al-Fe intermetallic compound. The interface alloy layer 3 preferably contains at least one of Al3Fe (more specifically, Al 3.2 Fe) or Fe 5 Al 2 as the intermetallic compound. Since the Al-Fe intermetallic compound containing the above intermetallic compound has a needle-like complex form, the adhesion between the upper compound layer 2 and the mother steel sheet is increased by the anchoring effect, whereby the adhesion is improved, and further Improve peeling resistance. Further, it is clear that the Al-Fe intermetallic compound layer has an influence on the adhesion of the plating layer in addition to the peeling resistance.

在此,界面合金層3的厚度係沒有特別限定,以 設為10~200nm為佳。又,因為界面合金層3的厚度係如上述為小於1μm,所以有無界面合金層3,係以藉由TEM觀察等來確認為佳。 Here, the thickness of the interface alloy layer 3 is not particularly limited, and is preferably 10 to 200 nm. Further, since the thickness of the interface alloy layer 3 is less than 1 μm as described above, the presence or absence of the interface alloy layer 3 is preferably confirmed by TEM observation or the like.

又,在鍍敷層的最表層,有形成厚度小於200nm 左右的氧化被膜之情形。因為此種氧化被膜係對本實施形態之含準結晶鍍敷鋼板的耐剝落性不造成影響,所以在本發明係沒有特別規定。 Moreover, in the outermost layer of the plating layer, a thickness of less than 200 nm is formed. The case of the left and right oxide film. Since such an oxide film does not affect the peeling resistance of the quasi-crystalline plated steel sheet of the present embodiment, it is not particularly limited in the present invention.

<針對金屬組織的確認方法> <Method for confirming metal structure>

其次,說明在本實施形態之含準結晶鍍敷鋼板所具備的鍍敷層之各種金屬組織的確認方法。 Next, a method of confirming various metal structures of the plating layer included in the quasi-crystalline plated steel sheet according to the present embodiment will be described.

鍍敷層的組織結構,係能夠藉由光學顯微鏡、SEM、TEM等觀察研磨試驗片、CP(剖面拋光儀;Cross Section Polisher)加工、FIB(聚焦離子束;Focused Ion Beam)加工、及離子蝕刻(ion milling)所得到的鍍敷層剖面之組織且實施各種解析處理來進行確認。又,金屬組織的結晶粒徑係只要1μm以上的組織,就能夠使用SEM觀察來測定,針對比1μm更微細的組織及準結晶相係如上述,能夠藉由TEM觀察等來測定。 The microstructure of the plating layer can be observed by optical microscopy, SEM, TEM, etc., polishing test piece, CP (Cross Section Polisher) processing, FIB (Focused Ion Beam) processing, and ion etching. (ion milling) The structure of the obtained plating layer cross section was subjected to various analysis treatments for confirmation. Further, the crystal grain size of the metal structure is as long as 1 μm or more, and can be measured by SEM observation. The microstructure and the quasi-crystalline phase system which are finer than 1 μm can be measured by TEM observation or the like as described above. .

又,在微細層1和化合物層2之相的種類,係能夠 藉由EPMA、TEM的電子射線繞射圖案等眾所周知的手法來 確認。 Moreover, the type of the phase of the fine layer 1 and the compound layer 2 is capable of Known methods such as EPMA and TEM electron ray diffraction patterns confirm.

而且,為了定義在構成鍍敷層之組織中之上述各 相的比例,必須基於觀測複數個視野,來算出作為對象的相之面積率。用以決定面積率之觀察,係例如在任意至少10個視野以上實施為佳。使用SEM等以1000倍左右拍攝任意鍍敷層剖面整體,且藉由眾所周知的影像處理及二值化處理等在影像上製作按組織別被包圍之區域且測定面積率。 Moreover, in order to define each of the above in the tissue constituting the plating layer The ratio of the phase must be calculated based on the observation of a plurality of fields of view to calculate the area ratio of the target phase. The observation for determining the area ratio is preferably performed, for example, at least at least 10 fields of view. The entire cross section of any of the plating layers is imaged at about 1000 times using an SEM or the like, and a region surrounded by the tissue is formed on the image by a well-known image processing and binarization processing, and the area ratio is measured.

更詳細地,例如,如以下進行而能夠確認鍍敷層 的金屬組織。首先,以板厚方向與切斷方向呈平行的切斷面成為觀察面之方式,將含準結晶鍍敷鋼板切斷且採取試料。將所得到的試料之切斷面進行研磨或CP加工。研磨後之情況,係將研磨後的剖面進行NITAL(硝酸乙醇腐蝕液)蝕刻。隨後,藉由光學顯微鏡或SEM等觀察所得到的剖面且拍攝金屬組織照片。又,結構相的化學成分係如前述,能夠藉由EDX或EPMA進行測定。從該化學分析結果,能夠簡易地鑑定結構相。藉由將所得到的金屬組織照片利用例如影像解析而二值化且測定鍍敷層的各部分之面積率,能夠測定結構相的面積率。又,從所求得之個別的區域(結構相)之面積,能夠算出平均圓等效直徑。或者亦可藉由EBSD(電子背散射繞射分析儀;Electron Back Scattering Diffraction Pattern)法觀察鍍敷層的金屬組織且鑑定結構相,來求取結構相的面積率及平均圓等效直徑。 In more detail, for example, the plating layer can be confirmed as follows Metal organization. First, the cut surface parallel to the cutting direction in the thickness direction is the observation surface, and the quasi-crystalline plated steel sheet is cut and a sample is taken. The cut surface of the obtained sample was subjected to polishing or CP processing. After the polishing, the polished cross section is subjected to NITAL (nitric acid etching solution) etching. Subsequently, the obtained cross section was observed by an optical microscope, SEM, or the like, and a photograph of the metal structure was taken. Further, the chemical composition of the structural phase is as described above, and can be measured by EDX or EPMA. From the results of this chemical analysis, the structural phase can be easily identified. The area ratio of the structural phase can be measured by binarizing the obtained metal structure photograph by, for example, image analysis and measuring the area ratio of each portion of the plating layer. Further, the average circle equivalent diameter can be calculated from the area of the obtained individual region (structural phase). Alternatively, the metal structure of the plating layer may be observed by an EBSD (Electron Back Scattering Diffraction Pattern) method to identify the structural phase, and the area ratio of the structural phase and the average circle equivalent diameter may be obtained.

為了更詳細地鑑定結構相,係如以下觀察鍍敷層 的金屬組織。亦即,以板厚方向與切斷方向呈平行的切斷面成為觀察面之方式,將含準結晶鍍敷鋼板切斷且採取薄片試料。對所得到的薄片試料施行離子蝕刻法。或是以板厚方向與切斷方向呈平行的切斷面成為觀察面之方式,將含準結晶鍍敷鋼板進行FIB加工且採用薄片試料。利用TEM觀察所得到的薄片試料且拍攝金屬組織照片。結構相係能夠藉由電子射線繞射影像而正確地鑑定。又,藉由將所得到的金屬組織照片進行影像解析,能夠求取結構相的面積率及平均圓等效直徑。 In order to identify the structural phase in more detail, the plating layer is observed as follows Metal organization. In other words, the cut surface in which the thickness direction is parallel to the cutting direction is the observation surface, and the quasi-crystalline plated steel sheet is cut and a sheet sample is taken. An ion etching method was applied to the obtained sheet sample. Alternatively, the quasi-crystalline plated steel sheet is subjected to FIB processing and a sheet sample is used so that the cut surface parallel to the cutting direction is the observation surface. The obtained sheet sample was observed by TEM and photographs of metal structures were taken. The structural phase can be correctly identified by electron beam diffraction images. Further, by performing image analysis on the obtained metal structure photograph, the area ratio of the structural phase and the average circle equivalent diameter can be obtained.

又,雖然不知道空間上的存在狀態,但是最簡易 地,亦能夠基於鍍敷層的XRD之繞射尖峰而確認結構相的存在。 Also, although I don’t know the existence state in space, it is the easiest. It is also possible to confirm the presence of the structural phase based on the diffraction peak of the XRD of the plating layer.

以上,說明在本實施形態之含準結晶鍍敷鋼板所 具備的鍍敷層之各種金屬組織的確認方法。又,上述的確認方法亦能夠應用在確認界面合金層的組織係自不待言。 The above description of the quasi-crystalline plated steel sheet according to the present embodiment will be described. A method for confirming various metal structures of a plating layer provided. Moreover, the above-described confirmation method can also be applied to confirm the structure of the alloy layer of the interface.

又,在本實施形態之含準結晶鍍敷鋼板的鍍敷層上,亦能夠進一步進行有機化學法處理或無機化學法處理而形成化學法處理皮膜層。本實施形態之鍍敷層,係能夠進行與Zn系鍍敷鋼板同樣的磷酸化學法處理、鉻酸鹽處理、無鉻酸鹽處理,用以使鍍敷層中含有一定濃度以上的Zn。而且,亦能夠對藉由此種化學法處理而形成之化學法處理皮膜,與Zn系鍍敷鋼板同樣地實施塗裝。又,本實施形態之含準結晶鍍敷鋼板亦能夠利用作為積層鋼板的原板。 Further, in the plating layer containing the quasi-crystalline plated steel sheet of the present embodiment, it is also possible to further perform an organic chemical treatment or an inorganic chemical treatment to form a chemically treated coating layer. The plating layer of the present embodiment can be subjected to the same phosphoric acid chemical treatment, chromate treatment, or chromate-free treatment as the Zn-based plated steel sheet, and contains a certain concentration or more of Zn in the plating layer. Further, the chemical treatment of the film formed by the chemical treatment can be carried out in the same manner as the Zn-based plated steel sheet. Further, the quasi-crystalline plated steel sheet according to the present embodiment can also be used as an original sheet of a laminated steel sheet.

<針對耐剝落性的顯現機構> <Appearance mechanism for peeling resistance>

如以上說明,在本發明之含準結晶鍍敷鋼板,係將鍍敷層的結構設為由以下所構成之複層結構:微細層1,其係位於鍍敷層的表面側(表層側);及化合物層2,其係位於比微細層1更靠近母鋼板側。藉由設置此種複層結構的鍍敷層,剝落引起外壓而產生的鍍敷層表面龜裂,係不容易到達鍍敷層與母鋼板之界面。具體而言,由於外壓致使位於鍍敷層表面側之相對較硬質的微細層1係細小地破碎,但是所產生的裂紋到達微細層1與化合物層2的界面時,係沿著此種界面而傳播。亦即,在鍍敷層表面所產生的裂紋係相對地不傳播至軟質的化合物層2,因而,不到達鍍敷層與母鋼板之界面。因此,即便由於產生裂紋及裂紋的傳播致使已細小地破碎之微細層1產生剝離,與母鋼板具有優異的密著性之化合物層2係不容易產生剝離,而能夠避免母鋼板露出。 As described above, in the quasi-crystalline plated steel sheet according to the present invention, the structure of the plating layer is a multi-layer structure composed of a fine layer 1 which is located on the surface side (surface side) of the plating layer. And the compound layer 2, which is located closer to the mother steel sheet than the fine layer 1. By providing such a plating layer having a multi-layer structure, it is difficult to reach the interface between the plating layer and the mother steel sheet by peeling off the surface crack of the plating layer caused by the external pressure. Specifically, the relatively hard fine layer 1 located on the surface side of the plating layer is finely broken due to the external pressure, but when the generated crack reaches the interface between the fine layer 1 and the compound layer 2, along the interface And spread. That is, the crack generated on the surface of the plating layer does not propagate relatively to the soft compound layer 2, and thus does not reach the interface between the plating layer and the mother steel sheet. Therefore, even if the fine layer 1 which has been finely broken is peeled off due to the occurrence of cracks and cracks, the compound layer 2 having excellent adhesion to the mother steel sheet is less likely to be peeled off, and the mother steel sheet can be prevented from being exposed.

在此,將剝落試驗後之鍍敷層的裂紋(剝落裂 紋)4係沿著微細層1與化合物層2的界面而進展之例子顯示在圖4。從圖4亦能夠得知,得知將鍍敷層設為具備微細層1及化合物層2之複層結構時,在鍍敷層表面、亦即微細層1所產生的裂紋係沿著與化合物層2之界面而傳播,不傳播至化合物層2的內部且不到達母鋼板。此種特殊的裂紋(龜裂)傳播,係能夠藉由如本發明之將鍍敷層設為複層組織結構來實現。例如即便鍍敷層的成分係設為與上述的本發明相同成分,鍍敷層為單層組織時,龜裂在組織內係一個接一個地連結而殘留大的剝落痕跡且母鋼板的露出部分變大。 Here, the crack of the plating layer after the peeling test (peeling crack) An example in which the pattern 4 progresses along the interface between the fine layer 1 and the compound layer 2 is shown in FIG. As can be seen from FIG. 4, when the plating layer is provided with a multi-layer structure including the fine layer 1 and the compound layer 2, cracks generated along the surface of the plating layer, that is, the fine layer 1 are along with the compound. The interface of the layer 2 propagates and does not propagate to the inside of the compound layer 2 and does not reach the mother steel sheet. Such special crack (crack) propagation can be achieved by using the plating layer as a multi-layered structure as in the present invention. For example, even if the composition of the plating layer is the same as the above-described composition of the present invention, and the plating layer is a single-layer structure, the cracks are connected one after another in the structure, and a large peeling mark remains and the exposed portion of the mother steel sheet remains. Become bigger.

又,在含準結晶鍍敷鋼板,係在鍍敷層中添加 Al且藉由後述之適當的熱處理而在鋼板與鍍敷層的界面形成界面合金層3,而對化合物層2產生錨固效果。藉此鍍敷層與母鋼板的密著性係進一步提升。 Also, in the case of a quasi-crystalline plated steel sheet, it is added to the plating layer. Al forms an interface alloy layer 3 at the interface between the steel sheet and the plating layer by an appropriate heat treatment to be described later, and an anchoring effect is exerted on the compound layer 2. Thereby, the adhesion between the plating layer and the mother steel plate is further improved.

如此,本發明之含準結晶鍍敷鋼板,係即便在鍍 敷層的一部分產生破壞之狀況下,剝落痕跡亦不顯著,又,因為殘留的化合物層2係發揮防蝕功能,所以亦能夠抑制腐蝕的進行而不成為紅鏽。 Thus, the quasi-crystalline plated steel sheet of the present invention is even plated. In the case where a part of the coating layer is broken, the peeling marks are not conspicuous, and since the residual compound layer 2 exhibits an anti-corrosion function, it is possible to suppress the progress of corrosion without becoming red rust.

以上,已詳細地說明本實施形態之含準結晶鍍敷 鋼板。 The quasi-crystalline plating of the present embodiment has been described in detail above. Steel plate.

(針對含準結晶鍍敷鋼板之製造方法) (For the method of manufacturing a quasi-crystalline plated steel sheet)

其次,詳細地說明本發明之含準結晶鍍敷鋼板之製造方法,特別是鍍敷層的形成方法。 Next, a method for producing a quasi-crystalline plated steel sheet according to the present invention, in particular, a method for forming a plating layer will be described in detail.

鍍敷層的形成係能夠應用熔融鍍敷法、以及熔射 法、濺鍍法、蒸鍍法、電鍍法等。但是,為了形成汽車等通常被使用程度的厚度之鍍敷層,就成本面而言,以熔融鍍敷法為最佳。 The formation of the plating layer can be applied by melt plating and spraying Method, sputtering method, vapor deposition method, plating method, and the like. However, in order to form a plating layer having a thickness which is generally used, such as an automobile, the hot-dip coating method is preferable in terms of the cost surface.

又,為了控制鍍敷層成為在本發明所特定的相組織及層結構,亦可使用不同的條件實施複數次鍍敷製程。但是,在本實施形態,係首先形成均勻成分的鍍敷層之後,藉由在該鍍敷層進行後述的熱處理,能夠控制鍍敷層中的相組織及層結構而形成複層結構,又,對成本亦是有利,乃是較佳。就此點而言,熔融鍍敷法係能夠活用熔融後的鍍敷合金之冷卻過程作為熱處置,乃是有利的。 Further, in order to control the plating layer to have a phase structure and a layer structure specified in the present invention, a plurality of plating processes may be carried out using different conditions. However, in the present embodiment, after the plating layer having a uniform composition is formed first, the phase structure and the layer structure in the plating layer can be controlled to form a multi-layer structure by performing heat treatment described later on the plating layer. It is also advantageous for cost, but it is better. In this regard, the melt plating method is advantageous in that it can utilize the cooling process of the molten plating alloy as heat treatment.

又,預先藉由蒸鍍等在鋼板表面上形成特定組成 的金屬被膜層,隨後,進行將該鋼板裝入加熱爐等且加熱而只將表面的金屬被覆層熔融,而且在隨後的冷卻過程進行熱處理,亦能夠形成與藉由熔融鍍敷法之鍍敷層同樣的鍍敷層。而且,如此只使鍍敷層(金屬被覆層)再熔融,因為以Mg及Zn作為主成分之金屬被覆層的熔點與母材亦即鋼板的熔點係完全不同,所以只要該業者,係藉由將溫度及時間最佳化而能夠容易達成。例如在500℃加熱時,以Mg及Zn作為主成分之金屬被覆層係完全熔融而母材係不熔融。 特別是利用高溫環境之急速加熱,因為優先將接觸環境之鋼板表面加熱,所以對於只加熱表面的被覆層係有利的。 Further, a specific composition is formed on the surface of the steel sheet by vapor deposition or the like in advance. After the metal coating layer is placed in a heating furnace or the like and heated to melt only the metal coating layer on the surface, and heat treatment is performed in the subsequent cooling process, plating with the hot plating method can also be formed. The same layer of plating. Further, in this case, only the plating layer (metal coating layer) is remelted, because the melting point of the metal coating layer containing Mg and Zn as main components is completely different from the melting point of the base material, that is, the melting point of the steel sheet, so that the manufacturer Optimizing temperature and time can be easily achieved. For example, when heated at 500 ° C, the metal coating layer containing Mg and Zn as main components is completely melted and the base material is not melted. In particular, rapid heating using a high-temperature environment is advantageous in that the surface of the steel sheet that is in contact with the environment is preferentially heated, so that it is advantageous for the coating layer to heat only the surface.

以下,詳細地說明藉由熱處理使鍍敷層的相組織成為本發明的構成之方法。 Hereinafter, a method of forming the phase structure of the plating layer by the heat treatment into the configuration of the present invention will be described in detail.

為了成為本發明的相組織結構,首先,將具有前述的化學成分之熔融狀態的鍍敷合金,配置在母鋼板上(鍍敷步驟)。在鍍敷步驟能夠利用的鍍敷法係如上述,但是以採用熔融鍍敷法為佳。接著,將位於母鋼板上之熔融狀態的鍍敷合金,以冷卻速度10℃/秒以下冷卻至330~200℃為止(第1冷卻步驟)。又,在鍍敷步驟採用熔融鍍敷法時,係從鍍敷浴移出之後,緊接著實施第1冷卻過程。在該第1冷卻過程之冷卻速度較大時,伴隨著急冷凝固之內部應力致使在鍍敷層多半產生龜裂且耐剝落性係極端地低落。又,冷卻速度太快時,大量的準結晶相在鍍敷層中析出且在隨後的熱製程無法維持準結晶相的析出形態和鍍敷層結構。 In order to obtain the phase structure of the present invention, first, a plating alloy having a molten state of the above-described chemical components is placed on a mother steel sheet (plating step). The plating method which can be utilized in the plating step is as described above, but it is preferable to use a molten plating method. Next, the molten alloy in a molten state on the mother steel sheet is cooled to 330 to 200 ° C at a cooling rate of 10 ° C /sec or less (first cooling step). Moreover, when the plating step is performed by the hot-dip plating method, after the removal from the plating bath, the first cooling process is performed. When the cooling rate in the first cooling process is large, the internal stress caused by the rapid solidification causes cracks to occur in the plating layer, and the peeling resistance is extremely lowered. Further, when the cooling rate is too fast, a large amount of quasi-crystalline phase precipitates in the plating layer and the precipitation form and the plating layer structure of the quasi-crystalline phase cannot be maintained in the subsequent thermal process.

如此產生的龜裂和粗大的析出物,因為只要未加 熱至鍍敷合金的熔點以上而將鍍敷層再熔融,係不消滅的,所以不適合形成複層結構的鍍敷層。特別是因為龜裂會防礙隨後熱處理時之鍍敷層內部組織的均勻化,所以亦有致使不形成複合層之情況。因為龜裂的形成係使本發明有關的耐蝕性極端地變差,所以盡力抑制其形成為佳。 Cracks and coarse precipitates so produced, as long as they are not added It is not suitable to form a plating layer having a multi-layer structure because it is heated to a temperature higher than the melting point of the plating alloy and the plating layer is remelted. In particular, since the cracking hinders the homogenization of the internal structure of the plating layer during the subsequent heat treatment, there is also a case where the composite layer is not formed. Since the formation of cracks causes the corrosion resistance of the present invention to be extremely deteriorated, it is preferable to suppress the formation as much as possible.

又,從進一步抑制在鍍敷層表面產生龜裂之觀點, 熔融狀態的鍍敷合金之冷卻速度係以設為8℃/秒以下為佳。 Moreover, from the viewpoint of further suppressing occurrence of cracks on the surface of the plating layer, The cooling rate of the molten alloy in the molten state is preferably 8 ° C / sec or less.

在此,鍍敷合金的冷卻速度之下限值係沒有特別 限制,雖然越緩慢越能夠抑制在鍍敷層表面產生龜裂,但是亦考慮成本等的操作性而適當地決定下限值即可。 Here, the lower limit of the cooling rate of the plating alloy is not special. In the case where the crack is generated on the surface of the plating layer, the lower limit value may be appropriately determined in consideration of the operability such as cost.

又,在第1冷卻步驟,冷卻到達溫度為330℃以下 時,鍍敷層係一次完全凝固。使鍍敷層完全凝固之後,係進行如後述的鍍敷層的再加熱步驟之升溫保持步驟。但是,不經過使鍍敷層完全凝固之製程(亦即,在鍍敷層未完全凝固的狀態下)而進行升溫保持步驟時,在鍍敷層中,係成為球狀粗大的準結晶、MgZn相分散且Mg51Zn20填滿剩餘部分之組織,變為非常不容易形成上述化合物層2。又,亦有在鍍敷層中多半產生龜裂之傾向。因此,將熔融狀態的鍍敷合金冷卻時之冷卻到達溫度設為330℃以下係重要的。 Further, in the first cooling step, when the cooling reaching temperature is 330 ° C or lower, the plating layer is completely solidified once. After the plating layer is completely solidified, a temperature rising holding step of a reheating step of a plating layer to be described later is performed. However, when the temperature-maintaining step is performed without a process of completely solidifying the plating layer (that is, in a state where the plating layer is not completely solidified), the plating layer is a spherical coarse quasicrystal, MgZn. The phase-dispersed and Mg 51 Zn 20 fills up the remaining portion of the structure, and it becomes very difficult to form the above-mentioned compound layer 2. Further, there is a tendency that cracks are likely to occur in the plating layer. Therefore, it is important to set the cooling reaching temperature at the time of cooling the molten alloy in the molten state to 330 ° C or lower.

又,從使化合物層2穩定地形成之觀點,以將冷卻到達溫度設為300℃以下為佳,以設為250℃以下為更佳。另一方面,將冷卻到達溫度設為小於200℃而冷卻時,因為在隨後的升溫保持步驟,鍍敷層的表面組織有粗糙化 (roughening)且表面外觀有變差之傾向,所以將冷卻到達溫度設為200℃以上為佳。又,將冷卻到達溫度設為小於200℃而冷卻時,在鍍敷層中,必要以上的準結晶相係析出.成長,致使在微細層容易摻雜粗大的準結晶相。因為隨後的組織結構之控制亦有稍微變困難之情形,所以從該觀點,亦以將冷卻到達溫度設為200℃以上為佳。 Moreover, from the viewpoint of stably forming the compound layer 2, the cooling reaching temperature is preferably 300 ° C or lower, and more preferably 250 ° C or lower. On the other hand, when the cooling reaching temperature is set to be less than 200 ° C and cooled, the surface texture of the plating layer is roughened in the subsequent temperature rising maintaining step. Since the surface appearance tends to be deteriorated, it is preferable to set the cooling reaching temperature to 200 ° C or higher. Further, when the cooling reaching temperature is set to less than 200 ° C and is cooled, more than necessary quasi-crystalline phase is precipitated in the plating layer. Growth causes the fine layer to be easily doped with a coarse quasi-crystalline phase. Since the control of the subsequent structure is slightly difficult, it is preferable to set the cooling reaching temperature to 200 ° C or higher from this viewpoint.

但是,即便第1冷卻步驟之冷卻到達溫度為小於 200℃,對於鍍敷性能本身亦不造成影響,而且,針對前述的表面組織之粗糙化,係存在藉由平整(skin pass)輥軋而多少使其消除之手段,而能夠解決前述冷卻後之鍍敷層外觀的問題。因而在第1冷卻步驟之冷卻到達溫度的下限,係不必如冷卻到達溫度的上限程度嚴格地限制。例如,即便將使熔融後的鍍敷層冷卻至室溫為止,只要能夠滿足隨後的熱處理條件,就能夠得到本發明的組織結構。 However, even if the cooling arrival temperature of the first cooling step is less than At 200 ° C, the plating performance itself is not affected, and the roughening of the surface texture described above is a means of eliminating it by smoothing by skin pass rolling, and the above-mentioned cooling can be solved. The problem of the appearance of the plating layer. Therefore, the lower limit of the cooling reaching temperature in the first cooling step is not necessarily strictly limited as the upper limit of the cooling reaching temperature. For example, even if the molten plating layer is cooled to room temperature, the structure of the present invention can be obtained as long as the subsequent heat treatment conditions can be satisfied.

其次,將在第1冷卻步驟經施行冷卻之鍍敷鋼板, 以10℃/秒~50℃/秒的平均加熱速度(平均升溫速度)在350℃~400℃的升溫溫度範圍內進行再加熱且在如此的溫度範圍保持5秒~30秒(升溫保持步驟)。藉由將鍍敷層在如此的溫度區域進行再加熱且保持,在鍍敷層的內部係從凝固狀態變成半熔融狀態,能夠將在第1冷卻步驟所析出的組織大致重組(但是,依照情況在第1冷卻步驟所形成的準結晶相亦有少許殘留之情況)。350℃~400℃的溫度區域係成為不具有特定的析出相且大致接近液相之組織狀態。而且,在最初的冷卻步驟所產生的龜裂亦一定量恢復。 Next, the plated steel sheet subjected to cooling in the first cooling step is The average heating rate (average heating rate) of 10 ° C / sec to 50 ° C / sec is reheated in a temperature rising temperature range of 350 ° C to 400 ° C and maintained in such a temperature range for 5 seconds to 30 seconds (temperature rising maintaining step) . By reheating and holding the plating layer in such a temperature range, the inside of the plating layer is changed from the solidified state to the semi-molten state, and the structure precipitated in the first cooling step can be substantially reorganized (however, depending on the situation) There is also a slight residual in the quasi-crystalline phase formed in the first cooling step). The temperature region of 350 ° C to 400 ° C is a state of the structure which does not have a specific precipitation phase and is substantially close to the liquid phase. Moreover, the crack generated in the initial cooling step is also recovered in a certain amount.

在該350℃~400℃的溫度區域,首先,MgZn相係 從母鋼板界面析出,接著,Mg相、準結晶相係依序成長而形成具備該等複合相之化合物層2。該溫度區域組織成長最容易的物質係MgZn,因MgZn析出引起成分偏析、分離之結果,樹枝狀準結晶係隨後析出且成為Mg填滿樹枝狀之間隙之組織結構。 In the temperature range of 350 ° C ~ 400 ° C, first, the MgZn phase system The precipitate is deposited from the interface of the mother steel sheet, and then the Mg phase and the quasi-crystalline phase are sequentially grown to form the compound layer 2 having the composite phases. The material which is the easiest to grow in this temperature region is MgZn. As a result of segregation and separation of the components due to precipitation of MgZn, the dendritic quasicrystal system is subsequently precipitated and becomes a structure in which Mg fills the dendritic gap.

又,平均加熱速度太小而小於10℃/秒時,從母 鋼板界面析出的MgZn相係過度粗大化致使化合物層2無法成為複合相。又,在第1冷卻步驟所形成的龜裂亦有直接殘留之傾向。又,平均加熱溫度太大而大於50℃/秒時,因為升溫溫度範圍狹窄,就溫度控制而言,在技術上係困難的。 Also, when the average heating rate is too small and less than 10 ° C / sec, from the mother The MgZn phase precipitated at the steel sheet interface is excessively coarsened, so that the compound layer 2 cannot be a composite phase. Moreover, the crack formed in the first cooling step tends to remain directly. Further, when the average heating temperature is too large and is more than 50 ° C / sec, since the temperature rising temperature range is narrow, it is technically difficult in terms of temperature control.

另一方面,保持時間小於5秒時,在化合物層2 之複合相的生成係變為不充分,而有無法使耐剝落性充分地提升。又,保持時間大於30秒時,在鍍敷層之化合物層2的比例係變為太大,致使在後述的第2冷卻步驟難以充分地生成微細層1,此時亦不形成複合層且無法使耐剝落性充分地提升。 On the other hand, when the retention time is less than 5 seconds, in the compound layer 2 The formation of the composite phase is insufficient, and the peeling resistance cannot be sufficiently improved. In addition, when the holding time is longer than 30 seconds, the ratio of the compound layer 2 in the plating layer is too large, so that it is difficult to sufficiently form the fine layer 1 in the second cooling step to be described later, and in this case, the composite layer is not formed and cannot be formed. Improve the peeling resistance.

為了控制MgZn的結晶粒大小,亦即,控制化合 物層的厚度,被保持在350℃~400℃的範圍內之時間,係以10秒~20秒左右為佳。隨著時間變長,MgZn2有成長之傾向。 In order to control the crystal grain size of MgZn, that is, to control the compound The thickness of the layer is preferably maintained in the range of 350 ° C to 400 ° C for about 10 seconds to 20 seconds. As time goes on, MgZn2 tends to grow.

如此,在350℃~400℃的範圍內之升溫溫度、及 在如此的升溫溫度之保持時間皆未滿足上述時,在化合物層2之複合相係未充分地生成且耐剝落性係未充分地提升。 而且,升溫溫度及保持時間皆未滿足上述時,鍍敷層的表面組織係產生粗糙化且表面外觀有變差之傾向。因而,控制在再加熱之升溫溫度及保持時間係非常重要。 Thus, the temperature rise in the range of 350 ° C to 400 ° C, and When the holding time of such a temperature rise temperature does not satisfy the above, the composite phase of the compound layer 2 is not sufficiently formed and the peeling resistance is not sufficiently improved. Further, when neither of the temperature rise nor the holding time is satisfied, the surface structure of the plating layer tends to be rough and the surface appearance tends to be deteriorated. Therefore, it is very important to control the temperature rise and hold time of reheating.

又,350℃的溫度時係存在Mg-MgZn共晶組成, 大於350℃時液相在鍍敷層出現。但是,溫度大於400℃時,鍍敷層係成為完全熔融狀態,而且亦擔心對肥粒鐵的材質造成影響。並且MgZn係極端地成長,已經無法形成複合層組織。又,在隨後的製程進行急冷時,因為)溫度太高,所以產生許多龜裂。又,大於400℃時,因為在隨後的溫度程序過程,鍍敷表面粗糙化而成為外觀不良,所以上限溫度係以400℃以下為佳。而且,溫度大於400℃時,由於Al與Fe、或Zn與Fe的反應引起合金化,鍍敷組織成分變化而有造成劣化之可能性。因而,為了使鍍敷層成為熔融狀態,將升溫溫度範圍控制在350℃~400℃的範圍內係非常重要的條件。 Moreover, at a temperature of 350 ° C, there is a composition of Mg-MgZn eutectic, The liquid phase appears in the plating layer above 350 °C. However, when the temperature is more than 400 ° C, the plating layer is completely molten, and there is also concern about the influence of the material of the ferrite iron. And the MgZn system grows extremely, and it is impossible to form a composite layer structure. Also, when the subsequent process is quenched, many cracks are generated because the temperature is too high. Further, when it is more than 400 ° C, since the plating surface is roughened and the appearance is poor in the subsequent temperature program, the upper limit temperature is preferably 400 ° C or lower. Further, when the temperature is more than 400 ° C, alloying occurs due to the reaction of Al with Fe or Zn and Fe, and the composition of the plating structure changes to cause deterioration. Therefore, in order to make the plating layer into a molten state, it is a very important condition to control the temperature rising temperature range within the range of 350 ° C to 400 ° C.

又,在升溫保持步驟,從到達350℃之時點開始 計算保持時間。 Also, in the temperature rise maintaining step, from the time of reaching 350 ° C Calculate the hold time.

上述升溫保持步驟之後,以20℃/秒以上的平均冷卻速度將鍍敷鋼板冷卻(急冷)(第2冷卻步驟)。藉此,在上述升溫保持步驟,半熔融狀態的鍍敷層表面區域係從液相凝固而不會使平衡相的Mg相析出,且形成由最大結晶粒徑(圓等效直徑)為1μm以下的微細組織所構成之微細層1。平均冷卻速度小於20℃/秒時,Mg相係大量地析出至鍍敷層表面致使耐蝕性極端地變差。 After the temperature increase holding step, the plated steel sheet is cooled (quenched) at an average cooling rate of 20 ° C /sec or more (second cooling step). Whereby, in the step of maintaining the temperature rising, half-molten state of plating surface area-based cladding layer solidification from the liquid phase without the precipitation of Mg equilibrium phase, and is formed by a maximum grain size (circle equivalent diameter) of 1 μ The fine layer 1 composed of a fine structure of m or less. When the average cooling rate is less than 20 ° C / sec, the Mg phase is largely deposited on the surface of the plating layer, so that the corrosion resistance is extremely deteriorated.

在此,在第2冷卻步驟之平均冷卻速度的上限值, 係沒有特別限制,例如設為2000℃/秒左右即可。在淹水冷卻時之鍍敷表面的冷卻速度係大約2000℃/秒,此時,能夠確認形成在本發明所揭示的複合相。冷卻速度越高,微細層的硬度越增加。欲蓄意地使耐磨耗性、損傷性提升時,只要盡可能使該期間的冷卻速度提升即可。通常,摻雜粗大的準結晶時,雖然硬度有部分地提升之傾向,但是硬度的平均值之上升係少許且損傷性係變化不大。 Here, the upper limit of the average cooling rate in the second cooling step, There is no particular limitation, and for example, it is set to about 2000 ° C / sec. The cooling rate of the plated surface at the time of flooding cooling was about 2000 ° C / sec. At this time, it was confirmed that the composite phase disclosed in the present invention was formed. The higher the cooling rate, the more the hardness of the fine layer increases. When it is desired to intentionally increase the wear resistance and the damage, it is only necessary to increase the cooling rate during this period. In general, when coarse quasi-crystals are doped, although the hardness tends to partially increase, the average value of the hardness rises a little and the damage system does not change much.

又,作為製造本實施形態之含準結晶鍍敷鋼板時 之鍍敷層溫度的實測方法,例如使用接觸式的熱電偶(K-type)即可。藉由在母鋼板安裝接觸式的熱電偶,能夠經常地監控鍍敷層整體的平均溫度。而且,進行機械性地控制各種速度和厚度且將鋼板的預熱溫度、熔融鍍敷浴的溫度等各種操作條件統一時,能夠大致正確地監控在如此的製造條件下之此時點的鍍敷層整體之溫度。因此,能夠精密地控制在第1冷卻步驟及第2冷卻步驟之冷卻處理和在升溫保持步驟之加熱處理。又,雖然正確程度不如接觸式,鍍敷層的表面溫度亦可使用非接觸式的放射溫度計來測定。 Moreover, when manufacturing the quasi-crystalline plated steel sheet of this embodiment The method of measuring the temperature of the plating layer can be, for example, a contact type thermocouple (K-type). By mounting a contact type thermocouple on the mother steel sheet, the average temperature of the entire plating layer can be constantly monitored. Further, when mechanically controlling various speeds and thicknesses and unifying various operating conditions such as the preheating temperature of the steel sheet and the temperature of the molten plating bath, it is possible to substantially accurately monitor the plating layer at this point under such manufacturing conditions. The overall temperature. Therefore, the cooling process in the first cooling step and the second cooling step and the heat treatment in the temperature increasing holding step can be precisely controlled. Moreover, although the degree of correctness is not as good as that of the contact type, the surface temperature of the plating layer can also be measured using a non-contact radiation thermometer.

又,亦可藉由進行熱傳導解析之模擬,來預先求 取鍍敷層的表面溫度與鍍敷層整體的平均溫度之關係。具體而言,係基於鋼板的預熱溫度、熔融鍍敷浴的溫度、鋼板從鍍敷浴之拉升速度、鋼板的板厚、鍍敷層的層厚、鍍敷層與製造設備之熱交換熱量、鍍敷層的放熱量等之各種 製造條件,而求取鍍敷層的表面溫度及鍍敷層整體的平均溫度。隨後,利用所得到的結果而求取鍍敷層的表面溫度與鍍敷層整體的平均溫度之關係即可。藉此,藉由在製造含準結晶鍍敷鋼板時實測鍍敷層的表面溫度,能夠推定在該製造條件下之此時點的鍍敷層整體之平均溫度。其結果,能夠精密地控制在第1冷卻步驟及第2冷卻步驟的冷卻處理和在升溫保持步驟的加熱處理。 Moreover, it is also possible to perform advance calculation by performing simulation of heat conduction analysis. The relationship between the surface temperature of the plating layer and the average temperature of the entire plating layer is taken. Specifically, it is based on the preheating temperature of the steel sheet, the temperature of the molten plating bath, the drawing speed of the steel sheet from the plating bath, the thickness of the steel sheet, the layer thickness of the plating layer, and the heat exchange between the plating layer and the manufacturing equipment. Various types of heat, heat release of plating layer, etc. The surface temperature of the plating layer and the average temperature of the entire plating layer were determined under the manufacturing conditions. Then, the relationship between the surface temperature of the plating layer and the average temperature of the entire plating layer can be obtained by using the obtained results. Thereby, by measuring the surface temperature of the plating layer when manufacturing the quasi-crystalline plated steel sheet, the average temperature of the entire plating layer at this point under the manufacturing conditions can be estimated. As a result, the cooling process in the first cooling step and the second cooling step and the heat treatment in the temperature increasing holding step can be precisely controlled.

又,在鍍敷步驟採用熔融鍍敷法時,為了進行熔 融鍍敷,通常係將鍍敷浴的溫度設為鍍敷合金的熔點(在本發明之鍍敷組成,為440~540℃)+40℃左右。因此,在鍍敷合金中含有Al之本發明,在最初將鍍敷原板浸漬在鍍敷浴後之時點,Al係轉瞬間移動至鍍敷層與母鋼板之界面且形成由Al-Fe金屬間化合物所構成之界面合金層。一旦形成此種界面合金層時,因為構成界面合金層之Al-Fe金屬間化合物的熔點高,隨後,界面合金層不因上述熱處理而消滅。 In addition, when the plating step is performed by the melt plating method, in order to perform the fusion For the melt plating, the temperature of the plating bath is usually set to the melting point of the plating alloy (in the plating composition of the present invention, 440 to 540 ° C) + 40 ° C or so. Therefore, in the present invention in which Al is contained in the plating alloy, the Al is instantaneously moved to the interface between the plating layer and the mother steel sheet and formed of an Al-Fe intermetallic compound at the time of initially immersing the plating original plate in the plating bath. The interface alloy layer formed. Once such an interface alloy layer is formed, since the melting point of the Al-Fe intermetallic compound constituting the interface alloy layer is high, then the interface alloy layer is not destroyed by the above heat treatment.

以下,記載在本發明的鍍敷鋼板之製造方法之鍍敷步驟,採用熔融鍍敷法之情況。 Hereinafter, the plating step of the method for producing a plated steel sheet according to the present invention will be described, and the molten plating method may be employed.

製造鍍敷合金的材料時,以使用純金屬(純度99%以上)作為合金材料而進行調合為佳。首先,以成為上述鍍敷層組成之方式將預定量的合金金屬混合,且在真空或惰性氣體取代狀態下使用高頻感應爐、電弧爐等使其完全地熔解而成為合金。而且,將以預定成分(上述鍍敷層組成)混合而成之該合金在大氣中熔解而得到的熔融物利用作為鍍敷浴。 When a material of a plating alloy is produced, it is preferable to use a pure metal (purity of 99% or more) as an alloy material. First, a predetermined amount of the alloy metal is mixed so as to have the composition of the plating layer, and is completely melted by using a high-frequency induction furnace, an electric arc furnace or the like in a vacuum or inert gas substitution state to form an alloy. Further, a molten material obtained by melting the alloy obtained by mixing a predetermined component (composition of the above-mentioned plating layer) in the atmosphere is used as a plating bath.

在此,上述鍍敷浴的浴溫係如前述,從通常的鍍 敷操作之觀點,以設為比鍍敷合金的熔點更高40℃左右的範圍為佳,例如設為480℃~520℃、及550℃以下為佳。 Here, the bath temperature of the above plating bath is as described above, and is usually plated. The viewpoint of the application operation is preferably about 40 ° C higher than the melting point of the plating alloy, and is preferably 480 ° C to 520 ° C and 550 ° C or less.

又,製造如以上敘述的鍍敷合金係沒有特別限制 使用純金屬,亦可將原有的Zn合金、Mg合金、Al合金溶解而使用。此時,只要使用不純物少的預定組成合金,就沒有問題。 Further, the plating alloy system as described above is not particularly limited. The pure Zn alloy, the Mg alloy, and the Al alloy may be dissolved and used. At this time, there is no problem as long as a predetermined composition alloy having less impurities is used.

又,應用熔融鍍敷法時,能夠應用森吉米爾 (Sendzimir)法、預鍍敷法、2段鍍敷法、助熔劑法(flux method)等的眾所周知的方法。形成本發明的鍍敷層之鍍敷步驟之前,亦能夠應用Ni預鍍敷、Cu預鍍敷等的預鍍敷處理作為前處理。又,將蒸鍍、濺鍍等的鍍敷手段應用在鍍敷步驟時,不需要如上述的前處理,在鋼板上形成預定的組成合金之鍍敷層即可。 Also, when applying the melt plating method, Senjimir can be applied. A well-known method such as a (Sendzimir) method, a pre-plating method, a two-stage plating method, a flux method, or the like. Before the plating step of forming the plating layer of the present invention, pre-plating treatment such as Ni pre-plating or Cu pre-plating can also be applied as a pre-treatment. Further, when a plating means such as vapor deposition or sputtering is applied to the plating step, it is not necessary to perform the pretreatment as described above, and a plating layer of a predetermined composition alloy may be formed on the steel sheet.

而且,將熔融鍍敷法應用在鍍敷步驟時,係除了 注意前述的熱處理以外,應用通常的鍍敷操作條件即可,而不需要特別的設備和條件。例如,在鍍敷步驟採用熔融鍍敷法時,浸漬在鍍敷浴之後,藉由使用N2氣之擦拭來調整單位面積重量,隨後,藉由N2氣冷卻或自然放冷而進行上述第1冷卻步驟即可。 Further, when the melt plating method is applied to the plating step, in addition to the heat treatment described above, the usual plating operation conditions can be applied without requiring special equipment and conditions. For example, when the plating step is performed by the melt plating method, after immersing in the plating bath, the basis weight is adjusted by wiping with N 2 gas, and then the above is performed by cooling with N 2 gas or natural cooling. 1 cooling step can be.

又,作為用以熱處理之加熱冷卻設備,亦不需要 特別的設備和條件。例如,在加熱處理和再加熱處置,使用IH(感應加熱;Induction Heating)加熱爐或紅外線加熱爐等眾所周知的設備且以滿足上述的熱處理條件之方式適當 地設定設備的操作條件即可。又,在冷卻處理,係能夠應用N2氣冷卻、霧氣冷卻、淹水冷卻等通常已知的方法。冷卻氣體係除了N2氣以外,亦可使用He氣、氫氣等排熱效果高的氣體。 Moreover, as a heating and cooling device for heat treatment, no special equipment and conditions are required. For example, in the heat treatment and the reheat treatment, it is sufficient to appropriately set the operating conditions of the apparatus by using a well-known apparatus such as an IH (Induction Heating) heating furnace or an infrared heating furnace and satisfying the above-described heat treatment conditions. Further, in the cooling treatment, a generally known method such as N 2 gas cooling, mist cooling, or flooding cooling can be applied. In addition to the N 2 gas, the cooling gas system may use a gas having a high heat-discharging effect such as He gas or hydrogen gas.

以上,已詳細地說明本實施形態之含準結晶鍍敷鋼板之製造方法。 The method for producing a quasi-crystalline plated steel sheet according to the present embodiment has been described in detail above.

(針對含準結晶鍍敷鋼板的特性之評價方法) (Evaluation method for characteristics of quasi-crystalline plated steel sheets)

其次,簡單地說明本實施形態的含準結晶鍍敷鋼板所顯示之優異的耐蝕性及耐剝落性的評價方法。 Next, a method for evaluating excellent corrosion resistance and peeling resistance exhibited by the quasi-crystalline plated steel sheet according to the present embodiment will be briefly described.

<耐蝕性的評價方法> <Evaluation method of corrosion resistance>

為了進行評價含準結晶鍍敷鋼板的耐蝕性,以進行能夠評價在實際環境下之鍍敷層的耐蝕性之暴露試驗為最佳。藉由在一定期間中評價鍍敷層的腐蝕減量而能夠評價耐蝕性的優劣。 In order to evaluate the corrosion resistance of the quasi-crystalline plated steel sheet, it is preferable to perform an exposure test capable of evaluating the corrosion resistance of the plating layer in an actual environment. The corrosion resistance can be evaluated by evaluating the corrosion reduction of the plating layer for a certain period of time.

針對具有高耐蝕性之鍍敷層進行比較其耐蝕性時,以實施長期的耐蝕性試驗為佳。基於產生紅鏽產生為止之期間的大小而評價其耐蝕性。又,評價耐蝕性時,亦考慮鋼板的防蝕期間係重要的。 When the corrosion resistance of the plating layer having high corrosion resistance is compared, it is preferable to carry out a long-term corrosion resistance test. The corrosion resistance was evaluated based on the magnitude of the period during which red rust was generated. Further, when evaluating the corrosion resistance, it is also considered that the corrosion resistance period of the steel sheet is important.

為了更簡便地評價耐蝕性,能夠使用稱為複合循環腐蝕試驗、溫水噴霧試驗等之腐蝕促進試驗。藉由進行評價腐蝕減量和紅鏽防鏽期間,能夠判斷耐蝕性的優劣。又,針對具有高耐蝕性之鍍敷層而比較其耐蝕性時,以實施使用高濃度(例如5%左右)的NaCl水溶液之腐蝕促進試驗為佳。使用濃度稀的(例如1%以下)NaCl水溶液時,多半的 情況是不容易判定耐蝕性的優劣。 In order to evaluate the corrosion resistance more simply, a corrosion promotion test called a composite cyclic corrosion test, a warm water spray test, or the like can be used. The corrosion resistance can be judged by evaluating the corrosion reduction and the red rust prevention period. Further, when the corrosion resistance is compared with the plating layer having high corrosion resistance, it is preferable to carry out a corrosion promotion test using a NaCl solution having a high concentration (for example, about 5%). When using a concentrated aqueous solution (for example, less than 1%), most of the NaCl solution The situation is that it is not easy to judge the pros and cons of corrosion resistance.

<耐剝落性的評價方法> <Evaluation method of peeling resistance>

為了評價含準結晶鍍敷鋼板的耐剝落性,例如以進行使用Gravelo試驗機且目視評價鍍敷層的剝離面積之方法為佳。試驗條件係適當地設定即可,例如,採用「使用Gravelo試驗機而使7號碎石100g從30cm的距離且在3.0kg/cm2的空氣壓下,以90度的角度對已冷卻至-20℃的鍍敷層進行衝撞」等的條件即可。 In order to evaluate the peeling resistance of the quasi-crystalline plated steel sheet, for example, a method of visually evaluating the peeling area of the plating layer using a Gravelo tester is preferred. The test conditions may be appropriately set, for example, by using a Gravelo test machine to make the No. 7 crushed stone 100g from a distance of 30 cm and under an air pressure of 3.0 kg/cm 2 , and cooling to -20 at an angle of 90 degrees. The plating layer of °C may be subjected to conditions such as collision.

而且,耐剝落性的評價係相較於直接使用鍍敷狀 態下的鋼板進行評價,因為接近實際使用狀況,以使用磷酸化學法處理後,進行電極沈積塗裝、中漆、面漆塗裝後的鍍敷鋼板而進行為較佳。 Moreover, the evaluation of the peeling resistance is compared to the direct use of the plating. In the evaluation of the steel sheet in the state, it is preferable to carry out the electrodeposition coating, the intermediate paint, and the coated steel sheet after the top coat coating, after the treatment with the phosphoric acid chemical method, which is close to the actual use condition.

<面積率的評價方法> <Evaluation method of area ratio>

又,在各自的鍍敷層中所含有的MgZn之面積率,係藉由TEM電子射線繞射來鑑定目標相為MgZn之後,替換成為SEM視野且依照以下的方法進行評價即可。亦即,將從SEM視野所得到的影像二值化成為白黑影像,且使用電腦影像處理算出相對於鍍敷層整體之MgZn相所佔有的面積即可。 In addition, the area ratio of MgZn contained in each of the plating layers is determined by TEM electron beam diffraction to identify the target phase as MgZn, and then the SEM field is replaced with the SEM field of view and evaluated according to the following method. That is, the image obtained from the SEM field of view is binarized into a white-black image, and the area occupied by the MgZn phase with respect to the entire plating layer can be calculated by computer image processing.

<鍍敷層的硬度之評價方法> <Evaluation method of hardness of plating layer>

作為鍍敷層的硬度之評價方法,製造具有10μm以上的厚度之鍍敷層且從表面測定維氏硬度係簡單的。但是在該手法,若無某程度的鍍敷厚度時,因為容易受到肥粒鐵(ferrite)、界面合金層、化合物層的硬度影響,所以必須注 意。鍍敷層為某程度的厚度時,係測定極表層的鍍敷層之硬度。鍍敷層硬度越高,通常能夠判斷具有越優異的耐磨耗性。較佳是採用鍍敷層的剖面且使用奈米壓痕儀等每相進行評價硬度為佳。 As a method of evaluating the hardness of the plating layer, it is simple to produce a plating layer having a thickness of 10 μm or more and to measure the Vickers hardness from the surface. However, in this method, if there is no plating thickness to some extent, it is necessary to be affected by the hardness of the ferrite, the interface alloy layer, and the compound layer. When the plating layer has a certain thickness, the hardness of the plating layer of the electrode surface layer is measured. The higher the hardness of the plating layer, the more excellent the abrasion resistance can be judged. It is preferred to use a cross section of the plating layer and to evaluate the hardness per phase using a nanoindenter or the like.

<鍍敷密著性的評價方法> <Evaluation method of plating adhesion>

評價鍍敷層的密著性時,通常係球衝擊試驗後,依據在凹凸部之膠帶剝離而進行評價。剝離量越少,係具有越優異的密著性。此外,V型彎曲試驗、T型彎曲試驗、依契遜試驗(Erichsen test)後,評價在加工部之膠帶剝離亦同樣地能夠評價密著性。 When the adhesion of the plating layer is evaluated, it is usually evaluated by peeling off the tape in the uneven portion after the ball impact test. The smaller the amount of peeling, the more excellent the adhesion. In addition, after the V-shaped bending test, the T-bend test, and the Erichsen test, the adhesion of the tape in the processed portion was evaluated in the same manner.

以上,已簡單地說明本實施形態之含準結晶鍍敷鋼板所顯示的特性之評價方法。 The evaluation method of the characteristics exhibited by the quasi-crystalline plated steel sheet according to the present embodiment has been briefly described above.

實施例 Example

以下,藉由實施例來說明本發明的效果,但是本發明係不被在以下的實施例所使用的條件限定。 Hereinafter, the effects of the present invention will be described by way of examples, but the present invention is not limited by the conditions used in the following examples.

首先,製造具有在表1~表8所顯示的化學成分之錠塊作為鍍敷合金的材料且製造鍍敷浴。又,使用冷軋鋼板(板厚0.6mm)作為鍍敷鋼板的原板(鍍敷原板)。將此種冷軋鋼板切斷成為10cm×17cm之後,使用公司自製的批次式熔融鍍敷試驗裝置進行鍍敷。又,作為冷軋鋼板,通常係採用低碳鋼(C:0.1%以下,Si:0.01%以下,Mn:0.2%以下,P及S:0.03%以下,Fe:balance(剩餘量))。 First, a material having ingots having chemical compositions shown in Tables 1 to 8 as a plating alloy was produced and a plating bath was produced. Further, a cold-rolled steel sheet (plate thickness: 0.6 mm) was used as the original plate (plated original plate) of the plated steel sheet. After the cold-rolled steel sheet was cut into 10 cm × 17 cm, it was plated using a company-made batch type molten plating test apparatus. Further, as the cold-rolled steel sheet, low carbon steel (C: 0.1% or less, Si: 0.01% or less, Mn: 0.2% or less, P and S: 0.03% or less, and Fe: balance) is usually used.

又,在鍍敷合金的化學成分之空欄,係表示未蓄意地添加該化學成分。 Further, in the blank of the chemical composition of the plating alloy, the chemical component is not intentionally added.

以下,具體地詳述本實施例的鍍敷層之形成方法。 Hereinafter, a method of forming the plating layer of the present embodiment will be specifically described in detail.

首先,將鍍敷原板在5%H2-N2環境且800℃還原退火1分鐘之後,將鍍敷原板浸漬在原板熔點+40℃的鍍敷浴,拉升後藉由使用N2氣之擦拭來調整鍍敷附著量(鍍敷步驟)。 First, after the plated original plate is subjected to reduction annealing in a 5% H 2 -N 2 atmosphere at 800 ° C for 1 minute, the plated original plate is immersed in a plating bath having a melting point of +40 ° C of the original plate, and is pulled up by using N 2 gas. Wipe to adjust the amount of plating adhesion (plating step).

針對具體的鍍敷浴之溫度、及隨後的鍍敷製造之溫度履歷,係詳細地顯示在表9~表12。 The temperature of the specific plating bath and the subsequent temperature history of the plating production are shown in Tables 9 to 12 in detail.

又,為了確認鍍敷層的組織,係在所得到的鍍敷 鋼板之剖面方向實施CP加工且進行FE-SEM觀察。使用所得到的FE-SEM影像作為評價基準,將能夠觀察到由化合物層2、及在化合物層2的上方所形成的微細層1所構成之複層結構者附記「+」,將只能夠觀察到微細層1者、和由其他組織所構成者等附記「-」。針對無法確認複層結構者,係測定微細層(第2鍍敷層)1佔有鍍敷層整體之厚度的比例。 Moreover, in order to confirm the structure of the plating layer, the obtained plating is performed. The cross-sectional direction of the steel sheet was subjected to CP processing and subjected to FE-SEM observation. Using the obtained FE-SEM image as the evaluation standard, it is possible to observe that the compound layer 2 and the multilayer structure formed by the fine layer 1 formed above the compound layer 2 are marked with "+", and can only be observed. "-" is attached to the person who has the fine layer 1 and the person who is composed of other organizations. In the case where the multi-layer structure cannot be confirmed, the ratio of the thickness of the entire plating layer 1 to the fine layer (second plating layer) 1 is measured.

針對鍍敷層的龜裂,係進行SEM觀察鍍敷層表面 且選定5個視野之任意1cm四方視野。1個視野分割成為100個1mm2的格子狀的區域之後,觀察各區域且將以平均值計50%以上能夠觀察到龜裂者附記「+」,將無法觀察到者附記「-」。 For the cracking of the plating layer, the surface of the plating layer is observed by SEM. And select any 1 cm quadrilateral field of view of 5 fields of view. After one field of view is divided into 100 grid-shaped areas of 1 mm 2 , each region is observed, and a cracker attached "+" can be observed by 50% or more on the average value, and "-" can be attached to an unobservable person.

而且,針對藉由從TEM的電子射線繞射影像所得 到的鍍敷層之剖面觀察能夠確認複層結構者,確認第1鍍敷層之化合物層2及第2鍍敷層之微細層1的鍍敷組織。在此,對於在化合物層2,對能夠觀察到MgZn、Mg及準結晶之中之鍍敷組織係各自附記「+」。同樣地,在微細層1,對能夠觀察到Mg51Zn20、Zn及準結晶之中之鍍敷組織係各自附記「+」。又,將能觀察到由Al-Fe金屬間化合物所構成之界面合金層者附記「+」,且在計測界面合金層的厚度之同時,將不存在者附記「-」。 In addition, it is possible to confirm the multi-layer structure by observing the cross-section of the plating layer obtained by diffracting the image from the electron beam of the TEM, and confirming the compound layer 2 of the first plating layer and the fine layer 1 of the second plating layer. Plated tissue. Here, in the compound layer 2, "+" is attached to each of the plating structures in which MgZn, Mg, and quasicrystals can be observed. Similarly, in the fine layer 1, "+" is attached to each of the plating structures in which Mg 51 Zn 20 , Zn, and quasicrystals can be observed. Further, it can be observed that the interface alloy layer composed of the Al-Fe intermetallic compound is marked with "+", and the thickness of the interface alloy layer is measured, and "-" is attached to the non-existent one.

又,針對藉由從TEM的電子射線繞射影像所得到 的鍍敷層之剖面觀察能夠確認複層結構者,係各自測定在化合物層2之由MgZn相、Zn相及準結晶相所構成之組織的 面積率,及在微細層1之由Mg51Zn20相、Zn相及準結晶相所構成之組織的面積率。又,在各層之面積率的測定,係藉由使用電腦之影像處理來進行。 In addition, in the cross-sectional observation of the plating layer obtained by diffracting the image from the electron beam of the TEM, it is possible to confirm that the multi-layer structure is composed of the MgZn phase, the Zn phase, and the quasi-crystalline phase in the compound layer 2. The area ratio of the structure, and the area ratio of the structure composed of the Mg 51 Zn 20 phase, the Zn phase, and the quasi-crystalline phase in the fine layer 1. Moreover, the measurement of the area ratio of each layer is performed by image processing using a computer.

而且,針對所得到的鍍敷鋼板,係藉由依據 JASO(日本汽車技術規格)的M609-91之循環腐蝕促進試驗且設為只有鹽水濃度0.5%NaCl,來進行評價鍍敷鋼板的裸耐蝕性(平板耐蝕性)。具體而言,係將60循環經過後的腐蝕減量大於30g/m2者附記為「差(Poor)」,將30~10g/m2附記為「良好(Good)」,將小於10g/m2附記為「優良(Excellent)」。 鍍敷層的腐蝕生成物之除去係利用「氧化鉻(VI)200g/l且使用使其在常溫浸漬1分鐘」之方法來進行。 Moreover, for the obtained plated steel sheet, it is based on JASO (Nippon Automotive Technical Specifications) The cyclic corrosion promotion test of M609-91 was carried out to evaluate the bare corrosion resistance (plate corrosion resistance) of the plated steel sheet with a brine concentration of 0.5% NaCl. Specifically, the corrosion reduction after 60 cycles of more than 30 g/m2 is marked as "Poor", 30 to 10 g/m2 is marked as "Good", and less than 10 g/m2 is attached as " Excellent. The removal of the corrosion product of the plating layer was carried out by a method of "chromium oxide (VI) 200 g/l and immersing it at normal temperature for 1 minute".

為了確認鍍敷層的抑制紅鏽之效果,係實施依據 JIS Z2371規定之鹽水噴霧試驗。將相對於鍍敷厚度(μm),大於×150小時而無法觀察到產生紅鏽產生者附記「良好(Good)」,將能夠確認產生紅鏽產生者附記「差(Poor)」。特別是將相對於鍍敷厚度(μm),大於×200小時者附記「優良(Excellent)」。 In order to confirm the effect of suppressing red rust of the plating layer, a salt spray test according to JIS Z2371 was carried out. When the thickness of the plating ( μm ) is more than ×150 hours, it is impossible to observe that the red rust is produced, and the "Good" is attached, and it is possible to confirm that the person who produces the red rust is attached with "Poor". In particular, it is "Excellent" with respect to the plating thickness ( μm ), which is larger than ×200 hours.

鍍敷密著性係藉由球衝擊試驗來進行評價。在球 衝擊試驗係在供試面的背側配置具有半球狀凸面之撃芯,將半球狀凹形的托盤配置在供試面側之後,使鋼製之1/2英吋直徑(重量2kg)的重錘從70cm的高度落下而敲打撃芯。在被撃芯推出後之供試面貼附NICHIBAN製玻璃紙膠黏帶(Cellophane tape)之後,剝下且觀察從鍍敷鋼板的表面之剝離。無法觀察到剝離者係附記「優良(Excellent)」,能夠觀 察到鍍敷層在緣部、凸部稍微剝離(以面積%計為小於1%)者附記「良好(Good)」,1%以上剝離者係附記「差(Poor)」。 The plating adhesion was evaluated by a ball impact test. In the ball In the impact test, a hemispherical convex core is disposed on the back side of the test surface, and a hemispherical concave tray is placed on the test surface side to make a steel 1/2 inch diameter (weight 2 kg) The hammer fell from a height of 70 cm and hit the core. After attaching a Cellophane tape made of NICHIBAN to the test surface after the core was pushed out, it was peeled off and observed to peel off from the surface of the plated steel sheet. It is impossible to observe that the stripper is attached to "Excellent". When the plating layer was slightly peeled off at the edge portion and the convex portion (less than 1% in area%), "Good" was attached, and 1% or more of the peeling was marked "Poor".

白鏽產生係藉由依據JIS Z2371:2000之鹽水噴 霧試驗(SST:Salt Spray Test)來進行評價。具體而言,係使用所製造的鍍敷鋼板且進行使用5%NaCl水溶液之鹽水噴霧試驗(SST),來調查在鍍敷鋼板的平面部產生以面積%為大於5%的白鏽之試驗經過時間。作為產生白鏽之評價,係將經過120小時後無法確認上述白鏽之鍍敷鋼板附記「優良(Excellent)」,將經過24小時後無法確認上述白鏽之鍍敷鋼板附記「良好(Good)」,將小於24小時而能夠確認上述白鏽之鍍敷鋼板附記「差(Poor)」。又,「優良(Excellent)」係表示在白鏽產生評價最優異者。 White rust is produced by salt water spray according to JIS Z2371:2000 The evaluation was carried out by a fog test (SST: Salt Spray Test). Specifically, using the produced plated steel sheet and performing a salt spray test (SST) using a 5% NaCl aqueous solution, it was investigated to test the white rust having an area % of more than 5% in the plane portion of the plated steel sheet. time. As a result of the evaluation of the white rust, the plated steel sheet which was unable to confirm the white rust after 120 hours was attached "Excellent", and the plated steel sheet which could not be confirmed after 24 hours was confirmed as "Good" In the plated steel sheet which is less than 24 hours and which can confirm the white rust, "Poor" is attached. In addition, "Excellent" means the most excellent evaluation of white rust.

又,在所得到的鍍敷鋼板,在進行Zn磷酸處理且塗裝有電極沈積塗料(日本PAINT股份公司製Power top U-30)之塗裝板上,使用濕疊濕(wet-on-wet)塗布中漆塗料(日本PAINT股份公司製Orga P-2)之後,於140℃烘烤30分鐘。作為面漆塗料,係將金屬色系(metallic series)塗料(日本PAINT股份公司製、商品名「Superlac M-155 Silver」)以乾燥膜厚成為約15μm之方式塗裝之後,藉由濕疊濕且以乾燥膜厚成為約40μm之方式塗裝透明塗料(日本PAINT公司製、商品名「Superlac O-150 Clear」)。定型(setting)約7分鐘之後,藉由於140℃烘烤25分鐘而得到積層塗膜。在此塗布日本PAINT股份公司製溶劑型金屬色基底塗料「Superlac M-90」,而且藉由濕疊濕塗布透明塗料且於140℃烘烤30分 鐘。 Further, in the obtained plated steel sheet, wet-on-wet was used on a coated plate which was subjected to Zn phosphoric acid treatment and coated with an electrodeposition paint (Power top U-30 manufactured by PAINT Corporation, Japan). After coating the lacquer coating (Orga P-2, manufactured by PAINT AG, Japan), it was baked at 140 ° C for 30 minutes. As a topcoat paint, a metallic color coating (manufactured by Nippon PAINT Co., Ltd., trade name "Superlac M-155 Silver") is applied so as to have a dry film thickness of about 15 μm , and is wet. The transparent paint (manufactured by Nippon PAINT Co., Ltd., trade name "Superlac O-150 Clear") was applied so as to have a dry film thickness of about 40 μm . After setting for about 7 minutes, a laminated coating film was obtained by baking at 140 ° C for 25 minutes. Here, a solvent-based metallic base paint "Superlac M-90" manufactured by Japan PAINT Co., Ltd. was applied, and the clear coating was applied by wet-wet coating and baked at 140 ° C for 30 minutes.

其次,在經施行前述一系列塗裝之附有塗膜的鍍敷鋼板,進行評價耐剝落性。具體而言,係使用Gravelo試驗機(SUGA試驗機股份公司製),將7號碎石100g從30cm的距離在3.0kg/cm2的空氣壓力下,使其以90度的角度衝撞已冷卻至-20℃之塗膜且目視觀察剝落(剝離)的程度,而且依據下述的判斷基準進行評價。又,在本實施例係一次評價且將3附記「良好(Good)」,將4以上附記「優良(Excellent)」,將2以下附記「差(Poor)」。 Next, the peeling resistance was evaluated by performing the above-described series of coated plated steel sheets with a coating film. Specifically, a Gravelo test machine (manufactured by SUGA Test Machine Co., Ltd.) was used, and 100 g of No. 7 crushed stone was subjected to an air pressure of 3.0 kg/cm 2 from a distance of 30 cm, and was collided at an angle of 90 degrees to be cooled to - The film was coated at 20 ° C and the degree of peeling (peeling) was visually observed, and evaluated according to the following criteria. In addition, in the present embodiment, one evaluation is performed, and 3 is attached with "Good", 4 or more is attached to "Excellent", and 2 or less is attached with "Poor".

5 完全無剝離 5 no peeling at all

4 剝離面積小且頻率亦少 4 Small peeling area and low frequency

3 剝離面積小但是頻率稍多 3 The stripping area is small but the frequency is slightly higher

2 剝離面積大但是頻率少 2 Large peeling area but low frequency

1 剝離面積大且頻率亦多 1 Large stripping area and high frequency

又,Gravelo試驗後,實施依據JIS Z2371規定之鹽水噴霧試驗。將720小時後,能夠確認只有白鏽者附記「優良(Excellent)」,在頻率方面,係將相對於白鏽,紅鏽產生面積率為0~10%以下者附記「非常良好(Very Good)」,將10~20%以下者附記「良好(Good)」,將大於20%者附記「差(Poor)」。 Further, after the Gravelo test, a salt spray test in accordance with JIS Z2371 was carried out. After 720 hours, it is confirmed that only white rust is attached to "Excellent", and in terms of frequency, it is based on white rust, and the area ratio of red rust is 0 to 10% or less. "Very Good" "10 to 20% or less will be marked with "Good", and those with more than 20% will be marked with "Poor".

防眩效果係依據分光測色法進行評價。本來係藉由目視評價為佳,但是預先確認目視與藉由色彩計之L*值係具有相關性之後,使用分光測色計(D65光源、10°視野)且以SCI(包含正反射光)方式進行評價。具體而言係將所製 造的鍍敷鋼板使用、Konica Minolta製的分光測色計CM2500d且在測定徑8Φ、10°視野、D65光源的條件下調查L*值。 The anti-glare effect was evaluated according to the spectrophotometric method. Originally, it is preferable to visually evaluate it, but after confirming that the visual correlation has a correlation with the L* value of the color meter, a spectrophotometer (D65 light source, 10° field of view) and SCI (including specular reflected light) are used. Way to evaluate. Specifically, it will be made The plated steel plate used was a spectrophotometer CM2500d manufactured by Konica Minolta, and the L* value was examined under the conditions of measuring the diameter of 8 Φ, the field of view of 10°, and the D65 light source.

就防眩效果而言,係將L*值小於75之鍍敷鋼板附 記「優良(Excellent)」,將L*值未小於75之鍍敷鋼板附記「差(Poor)」。又,「優良(Excellent)」係表示具有優異的防眩效果。 For the anti-glare effect, a plated steel plate with an L* value of less than 75 is attached. "Excellent" is attached, and a plated steel plate having an L* value of not less than 75 is attached with "Poor". Moreover, "excellent" means that it has an excellent antiglare effect.

作為評價有關耐損傷性之指標,係測定鍍敷層硬 度(維氏硬度)。將試樣切斷成為50×50mm,且依據橫向2mm間隔、縱向7.5mm間隔、荷重10gf、MITUTOYO製AAV-504、海事檢定No.H-05TK225,測定30點平均之Hv值。將平均Hv值為250以上附記「優良(Excellent)」,將200以上附記「良好(Good)」,將小於200附記「差(Poor)」。又,1gf係約9.8×10-3N。 As an index for evaluating the damage resistance, the plating layer hardness (Vickers hardness) was measured. The sample was cut into 50 × 50 mm, and the Hv value of 30 points was measured in accordance with the lateral 2 mm interval, the longitudinal 7.5 mm interval, the load 10 gf, the AAV-504 manufactured by MITUTOYO, and the maritime test No. H-05TK225. The average Hv value is 250 or more, and the "Excellent" is attached, and the 200 or more is attached with "Good", and the less than 200 is attached to "Poor". Further, 1 gf is about 9.8 × 10 -3 N.

鍍敷鋼板的外觀,係藉由在恆溫恆濕槽內的保管 試驗來進行評價。具體而言,係將所製造的鍍敷鋼板,在溫度40℃及濕度95%的恆溫恆濕槽內保管120小時且調查保管後在鍍敷鋼板的平面部之黑變部分的面積%。 The appearance of the plated steel sheet is kept in a constant temperature and humidity chamber. Test to evaluate. Specifically, the produced plated steel sheet was stored in a constant temperature and humidity chamber at a temperature of 40° C. and a humidity of 95% for 120 hours, and the area % of the blackened portion in the plane portion of the plated steel sheet after storage was investigated.

就外觀評價而言,係相對於評價面積45mm× 70mm,將以面積%計,黑變部分小於1%的鍍敷鋼板附記「優良(Excellent)」,將黑變部分小於1%~3%的鍍敷鋼板附記「良好(Good)」,將黑變部分為3%以上的鍍敷鋼板附記「差(Poor)」。又,「優良(Excellent)」係表示外觀評價最優異者。 In terms of appearance evaluation, it is 45 mm with respect to the evaluation area × For 70mm, the plated steel plate with a blackening portion of less than 1% is marked "Excellent", and the plated steel sheet with a blackening portion of less than 1% to 3% is marked "Good". The plated steel plate with a variation of 3% or more is marked with "Poor". Moreover, "Excellent" means the most excellent appearance evaluation.

又,作為比較材料,就Zn系鍍敷鋼板而言,係針 對Zn-22%Al-7%Mg-0.2%Si,市售材熔融鍍Zn鋼板同樣地進行評價。 Moreover, as a comparative material, in the case of a Zn-based plated steel sheet, a needle is used. The commercially available molten Zn plated steel was evaluated in the same manner for Zn-22%Al-7%Mg-0.2%Si.

將以上的評價結果一併顯示在以下的表13~20。 The above evaluation results are shown together in Tables 13 to 20 below.

以上,已邊參照附加圖式邊詳細地說明本發明之適合的實施形態,但是本發明係不被如此的例子限定。清楚明白只要是在本發明所屬的技術領域之具有通常的知識者,在申請專利範圍所記載之技術思想的範疇內,能夠想到各種的變更例或修正例,應理解該等當然亦屬於本發明的技術範圍。 Heretofore, the preferred embodiments of the present invention have been described in detail with reference to the appended drawings, but the present invention is not limited by such examples. It is to be understood that various modifications and changes can be made without departing from the spirit and scope of the inventions. The technical scope.

1‧‧‧第2鍍敷層(微細層) 1‧‧‧2nd plating layer (micro layer)

2‧‧‧第1鍍敷層(化合物層) 2‧‧‧1st plating layer (compound layer)

3‧‧‧合金層(界面合金層) 3‧‧‧ alloy layer (interface alloy layer)

Claims (11)

一種含準結晶鍍敷鋼板,具備:鍍敷層,其係位於鋼板之至少其中一表面;及合金層,其係位於該鍍敷層與前述鋼板之界面且由Al-Fe金屬間化合物所構成;前述鍍敷層的化學成分以原子%計,含有:Zn:28.5%~50% Al:0.3%~12% La:0%~3.5% Ce:0%~3.5% Y:0%~3.5% Ca:0%~3.5% Sr:0%~0.5% Si:0%~0.5% Ti:0%~0.5% Cr:0%~0.5% Fe:0%~2% Co:0%~0.5% Ni:0%~0.5% V:0%~0.5% Nb:0%~0.5% Cu:0%~0.5% Sn:0%~0.5% Mn:0%~0.2% Sb:0%~0.5% Pb:0%~0.5%,且剩餘部分係由Mg及不純物所構成;前述鍍敷層從前述鋼板側依序具有:第1鍍敷層,其係由含有MgZn相、Mg相及準結晶相的組織所構成;及第2鍍敷層,其係位於該第1鍍敷層上且由含有Mg51Zn20相、Zn相及準結晶相之組織所構成。 A quasi-crystalline plated steel sheet comprising: a plating layer on at least one surface of the steel sheet; and an alloy layer located at an interface between the plating layer and the steel sheet and composed of an Al-Fe intermetallic compound The chemical composition of the plating layer is in atom%, and contains: Zn: 28.5% to 50% Al: 0.3% to 12% La: 0% to 3.5% Ce: 0% to 3.5% Y: 0% to 3.5% Ca: 0% to 3.5% Sr: 0% to 0.5% Si: 0% to 0.5% Ti: 0% to 0.5% Cr: 0% to 0.5% Fe: 0% to 2% Co: 0% to 0.5% Ni :0%~0.5% V:0%~0.5% Nb:0%~0.5% Cu:0%~0.5% Sn:0%~0.5% Mn:0%~0.2% Sb:0%~0.5% Pb: 0% to 0.5%, and the remaining portion is composed of Mg and impurities; the plating layer sequentially has the first plating layer from the side of the steel sheet, which is composed of a structure containing a MgZn phase, a Mg phase, and a quasi-crystalline phase. And the second plating layer is formed on the first plating layer and is composed of a structure containing a Mg 51 Zn 20 phase, a Zn phase, and a quasi-crystalline phase. 如請求項1之含準結晶鍍敷鋼板,其中前述鍍敷層的化學成分以原子%計,含有:Zn:32%~40% Al:2%~5% Ca:1%~2.5%,且剩餘部分係由Mg及不純物之所構成;並且前述化學成分滿足:Zn/Al=7.5~18 Ca/Al=0.4~1.1;又前述第2鍍敷層的最大結晶粒徑以圓等效直徑計為1μm以下。 The quasi-crystalline plated steel sheet according to claim 1, wherein the chemical composition of the plating layer is in atomic %, and contains: Zn: 32% to 40% Al: 2% to 5% Ca: 1% to 2.5%, and The remaining part is composed of Mg and impurities; and the aforementioned chemical composition satisfies: Zn/Al=7.5~18 Ca/Al=0.4~1.1; and the maximum crystal grain size of the second plating layer is calculated by the circle equivalent diameter It is 1 μm or less. 如請求項1或2之含準結晶鍍敷鋼板,當其在板厚方向與切斷方向呈平行的剖面觀看前述鍍敷層時,前述第1鍍敷層的前述MgZn相係由圓等效直徑為1μm以上的結晶粒所構成,且前述第1鍍敷層的前述準結晶相係由沿著 前述板厚方向成長之組織所構成。 In the quasi-crystalline plated steel sheet according to claim 1 or 2, when the plating layer is viewed in a cross section parallel to the cutting direction in the thickness direction, the MgZn phase of the first plating layer is equivalent by a circle The crystal grains having a diameter of 1 μm or more are formed, and the quasi-crystalline phase of the first plating layer is along The structure is formed by the growth of the plate thickness direction. 如請求項1之含準結晶鍍敷鋼板,當其在板厚方向與切斷方向呈平行的剖面觀看前述鍍敷層時,相對於前述第2鍍敷層整體的剖面積,前述第2鍍敷層的前述最大結晶粒徑以圓等效直徑計為1μm以下之組織的面積係90%以上。 In the quasi-crystalline plated steel sheet according to claim 1, when the plating layer is viewed in a cross section parallel to the cutting direction in the thickness direction, the second plating is performed on the entire cross-sectional area of the second plating layer. The maximum crystal grain size of the coating layer is 90% or more in the area of the structure having a circle equivalent diameter of 1 μm or less. 如請求項1之含準結晶鍍敷鋼板,當其在板厚方向與切斷方向呈平行的剖面觀看前述鍍敷層時,相對於前述第1鍍敷層整體的剖面積,前述第1鍍敷層的前述MgZn相的面積係10%~70%。 In the quasi-crystalline plated steel sheet according to claim 1, when the plating layer is viewed in a cross section parallel to the cutting direction in the thickness direction, the first plating is performed on the entire cross-sectional area of the first plating layer. The area of the aforementioned MgZn phase of the coating layer is 10% to 70%. 如請求項1之含準結晶鍍敷鋼板,其中前述第2鍍敷層不含有Mg相。 The quasi-crystalline plated steel sheet according to claim 1, wherein the second plating layer does not contain a Mg phase. 如請求項1之含準結晶鍍敷鋼板,其中前述第2鍍敷層的維氏硬度的平均值為250~350Hv。 The quasi-crystalline plated steel sheet according to claim 1, wherein the average value of the Vickers hardness of the second plating layer is 250 to 350 Hv. 如請求項1之含準結晶鍍敷鋼板,其中前述合金層含有Fe5Al2或Al3.2Fe中之至少任一者作為前述Al-Fe金屬間化合物,且前述合金層的厚度為10nm~200nm。 The quasi-crystalline plated steel sheet according to claim 1, wherein the alloy layer contains at least one of Fe 5 Al 2 or Al 3.2 Fe as the Al—Fe intermetallic compound, and the alloy layer has a thickness of 10 nm to 200 nm. . 一種含準結晶鍍敷鋼板之製造方法,包含以下步驟:鍍敷步驟,其係在鋼板之至少其中一表面配設熔融狀態的鍍敷合金,該鍍敷合金之化學成分以原子%計,含有:Zn:28.5%~50% Al:0.3%~12% La:0%~3.5% Ce:0%~3.5% Y:0%~3.5% Ca:0%~3.5% Sr:0%~0.5% Si:0%~0.5% Ti:0%~0.5% Cr:0%~0.5% Fe:0%~2% Co:0%~0.5% Ni:0%~0.5% V:0%~0.5% Nb:0%~0.5% Cu:0%~0.5% Sn:0%~0.5% Mn:0%~0.2% Sb:0%~0.5% Pb:0%~0.5%,且剩餘部分係由Mg及不純物所構成;第1冷卻步驟,其係將前述熔融狀態的鍍敷合金以平均冷卻速度10℃/秒以下冷卻至330℃以下的溫度範圍為止,使前述鋼板的表面形成鍍敷層;升溫保持步驟,其係在前述第1冷卻步驟後,將前述鍍敷層以升溫速度10~50℃/秒的速度範圍升溫至350℃~400℃的溫度範圍內,並同時保持5~30秒鐘;及 第2冷卻步驟,其係在前述升溫保持步驟後,將前述鍍敷層以20℃/秒以上的冷卻速度冷卻。 A method for producing a quasi-crystalline plated steel sheet, comprising: a plating step of disposing a molten alloy in a molten state on at least one of the surfaces of the steel sheet, wherein the chemical composition of the plating alloy is in atom%, and :Zn: 28.5%~50% Al: 0.3%~12% La: 0%~3.5% Ce: 0%~3.5% Y: 0%~3.5% Ca: 0%~3.5% Sr: 0%~0.5% Si: 0%~0.5% Ti: 0%~0.5% Cr: 0%~0.5% Fe :0%~2% Co:0%~0.5% Ni:0%~0.5% V:0%~0.5% Nb:0%~0.5% Cu:0%~0.5% Sn:0%~0.5% Mn: 0%~0.2% Sb: 0%~0.5% Pb: 0%~0.5%, and the remaining part is composed of Mg and impurities; the first cooling step is to average the cooling rate of the molten alloy in the molten state. 10° C./sec or less is cooled to a temperature range of 330° C. or less to form a plating layer on the surface of the steel sheet, and a temperature increasing holding step is performed after the first cooling step, and the plating layer is heated at a temperature of 10 to 50. The temperature range of °C/sec is raised to a temperature range of 350 ° C to 400 ° C while maintaining 5 to 30 seconds; In the second cooling step, after the temperature increase holding step, the plating layer is cooled at a cooling rate of 20 ° C /sec or more. 如請求項9之含準結晶鍍敷鋼板之製造方法,其中前述鍍敷步驟係藉由熔融鍍敷法實施,且係在將前述鋼板從熔融鍍敷浴引出之後,接著實施前述第1冷卻步驟。 The method for producing a quasi-crystalline plated steel sheet according to claim 9, wherein the plating step is performed by a melt plating method, and after the steel sheet is taken out from the molten plating bath, the first cooling step is performed. . 如請求項9或10之含準結晶鍍敷鋼板之製造方法,其中前述熔融狀態的鍍敷合金之化學成分以原子%計,含有:Zn:32%~40% Al:2%~5% Ca:1%~2.5%,且剩餘部分係由Mg及不純物所構成;並且前述化學成分滿足:Zn/Al=7.5~18 Ca/Al=0.4~1.1。 The method for producing a quasi-crystalline plated steel sheet according to claim 9 or 10, wherein the chemical composition of the molten alloy in the molten state is in atomic %, and contains: Zn: 32% to 40% Al: 2% to 5% Ca : 1% to 2.5%, and the remainder is composed of Mg and impurities; and the aforementioned chemical composition satisfies: Zn/Al = 7.5 to 18 Ca/Al = 0.4 to 1.1.
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