TWI547075B - Method for stress suppression during start-up time - Google Patents
Method for stress suppression during start-up time Download PDFInfo
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本發明主要涉及電源轉換系統,確切地說,是在應用於電源領域的電壓轉換器中對轉換器在啟動階段的初級電流進行控制,並提供控制電路及控制方法。 The present invention mainly relates to a power conversion system, and more particularly to a voltage converter for use in a power supply field, which controls a primary current of a converter during a startup phase, and provides a control circuit and a control method.
在常規的電源轉換系統中,通常會採用進行恒壓或恒流控制的開關電源方式。在電源轉換系統中變壓器的初級繞組上控制開關元件的開啟或斷開,在變壓器的初級繞組上週期性的產生流經的開關元件的電流,並且初級側的能量傳遞給次級側,在次級繞組上產生的交流電經過注入二極體及電容器等整流濾波後,轉化成直流電供給負載。 In a conventional power conversion system, a switching power supply method that performs constant voltage or constant current control is usually employed. Controlling the opening or opening of the switching element on the primary winding of the transformer in the power conversion system, periodically generating a current flowing through the switching element on the primary winding of the transformer, and transferring the energy of the primary side to the secondary side, The alternating current generated in the windings is rectified and filtered by the injected diodes and capacitors, and then converted into direct current to supply the load.
反馳轉換器在啟動的瞬間,因為輸出端供給至負載的輸出電壓無法馬上達到規格要求,因此常規的反饋機制會使得初級繞組上的切換開關的占空比調整至最大,以便在初級繞組上輸出更多的能量,但同時使得初級繞組產生大量的湧入電流,超出各器件的承受能力可能會燒毀切換開關等器件。在避免湧入的大量電流的現有技術中,大部分是在電源系統上增加一軟啟動電路裝置,拉長啟動時間,讓電壓比較平滑緩衝的上升。一軟啟動電路雖然可以一定程度上緩解湧入電流的問題,但無法在根本上杜絕輸入電流及電壓過大的問題。針對這些問題,美國專利申請US20120274299提出了增加一個調節電路來調整PWM信號,其弊端是增加了額外的調節電路,導致成本增加並且整體電路比較複雜,而且在重負載情況會在每個週期都觸發其保護措施,以至於在重負載情況下此方案顯得不太適用,並且此系統會產生子諧波。 At the instant of the start-up converter, since the output voltage supplied to the load at the output cannot meet the specification immediately, the conventional feedback mechanism will adjust the duty ratio of the switching switch on the primary winding to the maximum, so as to be on the primary winding. More energy is output, but at the same time the primary winding generates a large amount of inrush current, which exceeds the capability of each device and may burn devices such as switches. In the prior art which avoids a large amount of inrush current, most of them add a soft start circuit device to the power supply system to lengthen the start-up time and allow the voltage to rise relatively smoothly. Although a soft start circuit can alleviate the problem of inrush current to a certain extent, it cannot fundamentally eliminate the problem of excessive input current and voltage. In response to these problems, U.S. Patent Application No. US20120274299 proposes to add a regulating circuit to adjust the PWM signal. The disadvantage is that an additional regulating circuit is added, resulting in an increase in cost and a complicated overall circuit, and it is triggered in each cycle under heavy load conditions. The protection measures are such that this scheme is not suitable under heavy load conditions and the system generates subharmonics.
在本發明提供的一種在電壓轉換器中抑制電流過大的電路,具有用於控制初級繞組接通或斷開的一個主開關,包括:一個採集單元,在用於屏蔽初級電流起始尖峰脈衝的一個前緣遮蔽信號的有效狀態結束的瞬間,探測出施加在與初級繞組串聯的一個感應電阻上的第一電壓值;一個比較器,在比較器的同相輸入端輸入第一電壓值和在比較器的反相輸入端輸入一個參考電壓;比較器輸出的比較結果傳輸給一個振盪器,當第一電壓值超過參考電壓時,比較結果觸發振盪器發出的時脈信號的頻率降低,以避免流經初級繞組的初級電流超出預設值。 A circuit for suppressing excessive current in a voltage converter provided by the present invention has a main switch for controlling the primary winding to be turned on or off, comprising: an acquisition unit for shielding a primary current starting spike At the instant when the active state of the leading edge masking signal ends, a first voltage value applied to a sensing resistor in series with the primary winding is detected; a comparator inputs the first voltage value at the non-inverting input of the comparator and is compared The inverting input of the device inputs a reference voltage; the comparison result of the comparator output is transmitted to an oscillator. When the first voltage value exceeds the reference voltage, the comparison result triggers the frequency of the clock signal emitted by the oscillator to decrease to avoid the flow. The primary current through the primary winding exceeds the preset value.
上述電路,當第一電壓值不超過參考電壓時,設置振盪器在第一工作模式下以第一頻率輸出時脈信號,來確定主開關的開關週期;以及當第一電壓值超過參考電壓時,設置振盪器在第二工作模式下以第二頻率輸出時脈信號,來確定主開關的開關週期,第二頻率低於第一頻率。 In the above circuit, when the first voltage value does not exceed the reference voltage, the oscillator is configured to output a clock signal at the first frequency in the first operating mode to determine a switching period of the main switch; and when the first voltage value exceeds the reference voltage And setting the oscillator to output a clock signal at the second frequency in the second working mode to determine a switching period of the main switch, the second frequency being lower than the first frequency.
上述電路,第二頻率不超過第一頻率的二分之一。上述電路,採集單元在前緣遮蔽信號從邏輯高位準狀態翻轉成邏輯低位準狀態的瞬間,探測出表徵在前緣遮蔽信號的有效狀態結束的瞬間施加在感應電阻上的第一電壓值。 In the above circuit, the second frequency does not exceed one-half of the first frequency. In the above circuit, the acquisition unit detects the first voltage value applied to the sensing resistor at the instant when the leading edge shielding signal is turned over from the logic high level state to the logic low level state.
上述的電路,採集單元包括一個第一電壓跟隨器,在每個週期內前緣遮蔽信號有效狀態結束的瞬間將第一電壓值的信息輸送給採集單元的一個採樣保持鎖存器予以存儲,再由採集單元的一個第二電壓跟隨器將採樣保持鎖存器所保存的電壓予以輸出。 In the above circuit, the acquisition unit includes a first voltage follower, and the information of the first voltage value is sent to a sample-and-hold latch of the acquisition unit for storage at the end of the effective state of the leading edge masking signal in each cycle, and then stored. The voltage held by the sample-and-hold latch is output by a second voltage follower of the acquisition unit.
上述電路,第一電壓跟隨器的正輸入端耦合到感應電阻與主開關兩者連接的公共節點處,表徵流經感應電阻的初級電流大小的電壓感測信號在公共節點處輸送至第一電壓跟隨器的正輸入端。 In the above circuit, the positive input terminal of the first voltage follower is coupled to a common node connected to both the sense resistor and the main switch, and the voltage sense signal representing the magnitude of the primary current flowing through the sense resistor is delivered to the first voltage at the common node. The positive input of the follower.
上述電路,在第一電壓跟隨器的輸出端和採樣保持鎖存器之間連接有一個受控於前緣遮蔽信號的第一開關,前緣遮蔽信號的有效狀態結束的瞬間關斷第一開關,使得主開關的每個 開關週期內自前緣遮蔽信號從高位準翻轉成低位準而結束有效狀態的時刻之後,採樣保持鎖存器保存的電壓值數據維持在前緣遮蔽信號有效狀態結束的瞬間施加在感應電阻上的瞬態第一電壓值水準。 In the above circuit, a first switch controlled by the leading edge shielding signal is connected between the output end of the first voltage follower and the sample-and-hold latch, and the first switch is turned off immediately after the active state of the leading edge shielding signal ends. That makes each of the main switches After the timing of the switching period from the high level to the low level and ending the active state, the voltage value data held by the sample and hold latch is maintained at the instant when the leading edge of the active state of the masking signal is applied to the sensing resistor. State first voltage level.
在本發明另一個實施例中提供的一種在電壓轉換器中抑制電流過大的方法,用一個主開關控制初級繞組接通或斷開,包括:在用於屏蔽初級電流起始尖峰脈衝的一個前緣遮蔽信號的有效狀態結束的瞬間,利用一個採集單元探測出施加在與初級繞組串聯的一個感應電阻上的第一電壓值;在一個比較器的同相輸入端輸入第一電壓值和在比較器的反相輸入端輸入一個參考電壓;將比較器輸出的比較結果傳輸給一個振盪器,當第一電壓值超過參考電壓時,比較結果觸發振盪器發出的時脈信號的頻率降低,以避免流經初級繞組的初級電流超出預設值。 In another embodiment of the present invention, a method of suppressing excessive current in a voltage converter is provided, wherein a primary switch is used to control the primary winding to be turned on or off, including: before shielding one of the primary current starting spikes At the instant when the effective state of the edge masking signal ends, a first voltage value applied to a sense resistor connected in series with the primary winding is detected by an acquisition unit; a first voltage value is input to the comparator at the non-inverting input of the comparator The inverting input terminal inputs a reference voltage; the comparison result of the comparator output is transmitted to an oscillator. When the first voltage value exceeds the reference voltage, the comparison result triggers the frequency of the clock signal emitted by the oscillator to decrease to avoid the flow. The primary current through the primary winding exceeds the preset value.
上述方法,當第一電壓值不超過參考電壓時,設置振盪器在第一工作模式下以第一頻率輸出時脈信號,來確定用於控制初級繞組接通或斷開的一個主開關的開關週期;以及當第一電壓值超過參考電壓時,設置振盪器在第二工作模式下以第二頻率輸出時脈信號,來確定主開關的開關週期,第二頻率低於第一頻率。 In the above method, when the first voltage value does not exceed the reference voltage, the oscillator is set to output a clock signal at the first frequency in the first operating mode to determine a switch for controlling a main switch of the primary winding to be turned on or off. a period; and when the first voltage value exceeds the reference voltage, setting the oscillator to output a clock signal at the second frequency in the second operating mode to determine a switching period of the main switch, the second frequency being lower than the first frequency.
上述方法,第二頻率不超過第一頻率的二分之一。上述方法,在前緣遮蔽信號的從邏輯高位準狀態翻轉成邏輯低位準狀態的瞬間,採集單元探測出表徵在前緣遮蔽信號的有效狀態結束的瞬間施加在感應電阻上的第一電壓值。 In the above method, the second frequency does not exceed one-half of the first frequency. In the above method, when the leading edge masking signal is turned from the logic high level state to the logic low level state, the collecting unit detects the first voltage value that is applied to the sensing resistor at the instant when the effective state of the leading edge masking signal ends.
上述方法在每個週期內前緣遮蔽信號有效狀態結束的瞬間,採集單元的一個第一電壓跟隨器將第一電壓值輸送給採集單元的一個採樣保持鎖存器存儲,再由採集單元的一個第二電壓跟隨器將採樣保持鎖存器所保存的電壓信息轉換成與第一電壓值等值的電壓值而予以輸出。 In the above method, at the instant when the leading edge of the leading edge shielding signal is in an active state, a first voltage follower of the collecting unit supplies the first voltage value to a sample holding latch of the collecting unit for storage, and then one of the collecting units The second voltage follower converts the voltage information held by the sample-and-hold latch into a voltage value equivalent to the first voltage value and outputs it.
上述方法,第一電壓跟隨器的正輸入端耦合到感應電阻與主開關兩者連接的公共節點處,表徵流經感應電阻的初級 電流大小的電壓感測信號在公共節點處輸送至第一電壓跟隨器的正輸入端。 In the above method, the positive input terminal of the first voltage follower is coupled to a common node connected to both the sense resistor and the main switch, and characterizes the primary flowing through the sense resistor A current sensed voltage sense signal is delivered to the positive input of the first voltage follower at a common node.
上述方法,在第一電壓跟隨器的輸出端和採樣保持鎖存器之間連接有一個受控於前緣遮蔽信號的第一開關,前緣遮蔽信號的有效狀態結束的瞬間關斷第一開關,使得在主開關的每個開關週期內自前緣遮蔽信號從高位準翻轉成低位準而結束有效狀態的時刻之後,採樣保持鎖存器保存的電壓數據維持在前緣遮蔽信號有效狀態結束的瞬間施加在感應電阻上的瞬態第一電壓值水準。 In the above method, a first switch controlled by the leading edge shielding signal is connected between the output end of the first voltage follower and the sample holding latch, and the first switch is turned off immediately after the effective state of the leading edge shielding signal ends. After the time when the leading edge masking signal is turned from the high level to the low level and the active state is ended in each switching period of the main switch, the voltage data held by the sample holding latch is maintained at the end of the effective state of the leading edge masking signal. The transient first voltage level applied to the sense resistor.
101‧‧‧節點 101‧‧‧ nodes
102‧‧‧主控制模組 102‧‧‧Main control module
130‧‧‧變壓器 130‧‧‧Transformers
130A‧‧‧初級繞組 130A‧‧‧Primary winding
130B‧‧‧次級繞組 130B‧‧‧Secondary winding
201‧‧‧偵測模組 201‧‧‧Detection module
202‧‧‧採樣保持鎖存器 202‧‧‧Sampling and holding latches
280‧‧‧採集單元 280‧‧‧ acquisition unit
301‧‧‧振盪器 301‧‧‧Oscillator
302‧‧‧控制信號產生器 302‧‧‧Control signal generator
3021‧‧‧比較器 3021‧‧‧ comparator
3022‧‧‧RS觸發器 3022‧‧‧RS trigger
303‧‧‧功率輸出級 303‧‧‧Power output stage
401‧‧‧第一電壓跟隨器 401‧‧‧First voltage follower
402‧‧‧第二電壓跟隨器 402‧‧‧Second voltage follower
QM‧‧‧主開關 QM‧‧‧ main switch
DO‧‧‧二極體 D O ‧‧‧ Diode
CO、C1、C2‧‧‧電容 C O , C 1 , C 2 ‧‧‧ capacitor
RL‧‧‧負載 R L ‧‧‧load
RS‧‧‧感應電阻 R S ‧‧‧resistance resistor
R10‧‧‧電阻 R10‧‧‧resistance
SW1‧‧‧第一開關 SW1‧‧‧ first switch
第1圖展示了反馳轉換器的簡略電路圖。 Figure 1 shows a simplified circuit diagram of a flyback converter.
第2圖是在前緣遮蔽信號結束時採集初級繞組電流值的示意圖。 Figure 2 is a schematic diagram of the acquisition of the primary winding current value at the end of the leading edge masking signal.
第3圖是驅動主開關開啟的瞬間用於屏蔽感測信號的前沿起始尖峰的前緣遮蔽信號波形。 Fig. 3 is a leading edge occlusion signal waveform for shielding the leading edge of the sensing signal from the moment when the main switch is turned on.
第4圖是控制信號產生器接收時脈信號來驅動功率級的範例示意圖。 Figure 4 is a diagram showing an example of a control signal generator receiving a clock signal to drive a power stage.
第5圖在控制信號產生器產生控制信號的一種範例。 Figure 5 is an example of a control signal generated by a control signal generator.
第6圖是在採集施加在感應電阻上的電壓感測信號的採集單元。 Figure 6 is an acquisition unit that acquires a voltage sensing signal applied to the sense resistor.
第7圖是前緣遮蔽信號結束時感應電阻上的電壓與參考電壓比較,決定輸出頻率。 Figure 7 is a comparison of the voltage across the sense resistor at the end of the leading edge masking signal with the reference voltage to determine the output frequency.
第8-9圖是採取本發明的抑制電流方法與未採取此方法相比,初級電流體現出的波形。 Figures 8-9 are waveforms showing the primary current when the current suppression method of the present invention is used instead of the current method.
參見第1圖,是本發明涉及的反馳Flyback電壓轉換器的電路結構,控制初級側的主開關電子元件QM例如可以是一個功率MOSFET,其具有例如汲極端的輸入端和具有例如源極端的輸出端,和具有例如柵極的控制端。主開關QM的控制端接收主控制模組102發出的控制信號並執行相應的開啟或斷開的回應動作,使主開關QM的接通或者斷開可對反馳轉換器的變壓器130的初級繞組130A上流過的電流進行開或關的控制,以將初級側的能量傳送到次級側。其中初級繞組130A用於接收所輸入的一個直流輸入電壓VIN,直流輸入電壓VIN可籍由譬如市電交流電壓VAC經過如橋式整流器等整流元件整流而來。變壓器130還具有用於輸送出一個輸出電壓VOUT的次級繞組130B,次級繞組130B的極性和初級繞組130A的極性相反。次級繞組130B上連接有二極體DO和電容器CO的整流濾波電路,主開關QM在其切換週期的關斷階段,變壓器電流從初級傳遞到次級,流經次級繞組130B的次級電流IS通過正向導通的二極體DO給電容器CO充電,用於生成反馳轉換器的輸出電壓VOUT。直流的輸出電壓VOUT施加在負載RL上,形成流經負載RL的輸出電流IOUT。在轉換器的反饋網路中,主開關QM的源極端和接地端之間連接有一個感應電阻RS,源極端和感應電阻RS未接地的一端連接於節點101處,感應電阻RS用於檢測流過初級繞組130A的初級電流IP並在節點101提供等於電流IP乘以感應電阻RS阻值的內環反饋電壓,即體現為電壓值的感測信號VCS,初級電流IP經過換算後可用作表徵流經次級繞組130B的次級電流IS。主控制模組102的感應端口CS籍由感應電阻RS上感測信號VCS來即時檢測初級繞組130A的初級電流IP信號,並作為判斷是否需要調整控制信號來調節主開關QM開或關的依據。本領域的技術人員對反馳轉換器的拓撲和工作模式已經較為熟知,可省略掉的電路部分和具體運作方式不予贅述。 Referring to FIG. 1, a circuit structure of a flyback Flyback voltage converter according to the present invention, the main switching electronic component QM for controlling the primary side may be, for example, a power MOSFET having an input terminal such as a 汲 terminal and having, for example, a source terminal. An output terminal, and a control terminal having, for example, a gate. The control end of the main switch QM receives the control signal sent by the main control module 102 and performs a corresponding open or open response action, so that the main switch QM is turned on or off to the primary winding of the transformer 130 of the flyback converter. The current flowing over 130A is controlled to be turned on or off to transfer energy from the primary side to the secondary side. The primary winding 130A is for receiving an input DC input voltage V IN , and the DC input voltage V IN can be rectified by a rectifying element such as a bridge rectifier such as a commercial AC voltage V AC . Transformer 130 also has a secondary winding 130B for delivering an output voltage VOUT , the polarity of secondary winding 130B being opposite to the polarity of primary winding 130A. A rectifying and filtering circuit of a diode D O and a capacitor C O is connected to the secondary winding 130B. The main switch QM is in the off phase of the switching cycle, and the transformer current is transmitted from the primary to the secondary, and flows through the secondary winding 130B. The stage current I S charges the capacitor C O through the forward-conducting diode D O for generating the output voltage V OUT of the flyback converter. The DC output voltage V OUT is applied across the load R L to form an output current I OUT flowing through the load R L . In the feedback network of the converter, a sensing resistor R S is connected between the source terminal and the ground terminal of the main switch QM, and the source terminal and the ungrounded end of the sensing resistor R S are connected to the node 101, and the sensing resistor R S is used. The primary current I P flowing through the primary winding 130A is detected and an internal loop feedback voltage equal to the current I P multiplied by the resistance of the sensing resistor R S is provided at the node 101, that is, the sensing signal V CS embodied as a voltage value, the primary current I P can be used to characterize the secondary current I S flowing through the secondary winding 130B. The sensing port CS of the main control module 102 detects the primary current I P signal of the primary winding 130A by the sensing signal V CS on the sensing resistor R S and determines whether the main control switch QM is turned on or off as a judgment of whether the control signal needs to be adjusted. Basis. Those skilled in the art are familiar with the topology and working mode of the flyback converter, and the circuit parts and specific operation modes that can be omitted are not described.
參見第2圖,展示了流經初級繞組130A的初級電流IP和流經次級繞組130B的次級電流IS的大致波形。雖然本發明僅以電流連續CCM模式的電流為範例進行解釋,但同樣適用于電流 斷續DCM模式。主開關QM受到例如脈衝寬度調變信號PWM等類似的控制信號的驅動進行開關切換,在一個開關週期起始的t11時刻初級電流IP開始斜坡上升,在時刻t13初級電流達到峰值並關閉主開關QM,從t11時刻到t13時刻是主開關QM的導通時段TON。從t13時刻到t14時刻是主開關QM的關斷時段TOFF,次級電流IS在從t13時刻到時刻t14一直衰減,直到t14時刻一個完整的週期TS結束。 Referring to Fig. 2, the approximate waveform of the primary current I P flowing through the primary winding 130A and the secondary current I S flowing through the secondary winding 130B is shown. Although the present invention is exemplified only by the current in the continuous current CCM mode, the same applies to the current interrupted DCM mode. The main switch QM is switched by a control signal such as a pulse width modulation signal PWM, and the primary current I P starts to ramp up at a time t 11 at the beginning of a switching cycle, and the primary current peaks and closes at time t 13 The main switch QM is the conduction period T ON of the main switch QM from the time t 11 to the time t 13 . From time t 13 to time t 14 is the off period T OFF of the main switch QM, and the secondary current I S is attenuated from time t 13 to time t 14 until a complete period T S ends at time t 14 .
參見第3圖所示,為了避免在檢測初級電流IP步驟中引發不必要的誤操作,通常會採用本領域技術人員所熟知的一個前緣遮蔽信號LEB(Leading edge blanking)。在初級電流控制的環路中,經常遭遇在主開關QM的導通瞬間初級電流IP會有脈衝起始峰值現象,體現的起始尖峰值initial spike在感應端口CS會反饋給主控制模組102,如果利用此時感應電阻RS上採樣的電流值作為感測信號VCS進行開關控制,則會因為第3圖中感測信號VCS的意外初始尖波Spike 355而產生誤觸發動作,錯誤啟動過電流保護機制實現保護各電子裝置的目的,使得產生控制信號的主控制模組102不再輸出調變信號,從而在沒有發生真實的過流異常情況下主動誘發了錯誤的關閉功率主開關QM的動作。由常規的前緣遮蔽電路所產生的可變或固定的前緣遮蔽信號LEB就是用於消除這種誤觸發隱患,此信號可耦合到主開關QM的控制端以保障在前緣遮蔽信號LEB具有高位準這段時間不關閉主開關QM,以便在前緣遮蔽信號LEB結束之後再在感應電阻RS上取樣電流信號以採樣到較為真實和精準的感測信號VCS初始值,實現利用前緣遮蔽信號LEB對主開關QM導通瞬間初級電流IP的脈衝起始峰值予以屏蔽。很容易理解,前緣遮蔽信號用於濾除在主開關QM開啟瞬間,當初級電流IP開始流動而產生初始感應尖峰電壓initial spike時出現的短暫干擾脈衝,由此將在感應電阻RS一端節點101處所產生的功率管開啟感應電流尖峰電壓過濾掉。至於如何設計前緣遮蔽電路並非本發明的重點,已有的相關方案被本發明視作現有技術而不予重複贅述,常規的電源設計指導手冊 一般都會對其做出較為詳細的介紹,還可以參考已經公開的美國專利申請US12/492748,US12/718707等文獻。 Referring to Fig. 3, in order to avoid unnecessary erroneous operations in the step of detecting the primary current I P , a leading edge blanking signal LEB (Leading edge blanking) which is well known to those skilled in the art is usually employed. In the loop of the primary current control, it is often encountered that the primary current I P has a pulse start peak phenomenon at the turn-on moment of the main switch QM, and the initial spike of the initial spike is reflected back to the main control module 102 at the sensing port CS. If the current value sampled by the sensing resistor R S is used as the sensing signal V CS for switching control, an erroneous triggering action may occur due to the unexpected initial spike Spike 355 of the sensing signal V CS in FIG. The overcurrent protection mechanism is activated to achieve the purpose of protecting each electronic device, so that the main control module 102 that generates the control signal no longer outputs the modulation signal, thereby actively inducing the wrong power off main switch without real overcurrent abnormality. The action of QM. The variable or fixed leading edge occlusion signal LEB generated by the conventional leading edge shielding circuit is used to eliminate such a false triggering hazard. This signal can be coupled to the control terminal of the main switch QM to ensure that the leading edge occlusion signal LEB has During the high level period, the main switch QM is not turned off, so that after the leading edge masking signal LEB ends, the current signal is sampled on the sensing resistor RS to sample the more realistic and accurate sensing signal V CS initial value, thereby realizing the use of leading edge shielding. The signal LEB shields the pulse start peak of the primary current I P when the main switch QM is turned on. It is easy to understand that the leading edge masking signal is used to filter out the short-term interference pulse that occurs when the primary current I P starts to flow and the initial induced spike voltage is generated at the instant of the main switch QM, and thus will be at the end of the sensing resistor R S . The power tube turn-on induced current spike voltage generated at node 101 is filtered out. As for how to design the leading edge shielding circuit is not the focus of the present invention, the existing related solutions are regarded as the prior art by the present invention and will not be repeatedly described. The conventional power supply design instruction manual generally introduces it in detail, and can also Reference is made to the already published U.S. Patent Application No. 12/492,748, the disclosure of which is incorporated herein by reference.
參見第2~3圖,在主開關QM接通之後,我們需要在前緣遮蔽信號LEB從高位準翻轉成低位準的瞬間,也即此信號在t12結束的時刻,檢測出流經感應電阻RS的初級電流IP的一個瞬間電流值,對初級電流IP取樣的瞬間電流值記作前緣遮蔽電流值ILEB,此電流值亦即表徵了此刻施加在感應電阻RS上的瞬間電壓值,取樣的方案在下文將詳細介紹。 Referring to Figures 2~3, after the main switch QM is turned on, we need to turn the leading edge masking signal LEB from a high level to a low level, that is, the signal is detected at the end of t 12 and flows through the sensing resistor. An instantaneous current value of the primary current I P of R S , the instantaneous current value of the sampling of the primary current I P is recorded as the leading edge shielding current value I LEB , which represents the moment applied to the sensing resistor R S at the moment. The voltage value and sampling scheme are described in detail below.
參見第4圖和第5圖,在電壓轉換器中,通常振盪器(oscillator)301會將它產生的時脈信號CLK輸出給一個控制信號產生器302,與主控制模組102起到相同功效的控制信號產生器302產生相應的控制信號CTL來驅動功率輸出級303所含有的開關元件進行開關切換,通過功率輸出級303將輸入電壓VIN轉換成輸出電壓VOUT提供給負載。時脈信號CLK的頻率決定了功率輸出級303中主開關QM的開關週期。為了示範性的進行解釋,在例如第5圖的一個常規但非限制性的範例中,控制信號產生器302可以包括一個比較器3021和一個RS觸發器3022,其中振盪器301所產生的時脈信號CLK輸送給RS觸發器3022的設定端S,比較器3021的輸出端連接到RS觸發器3022的重置端R,籍由RS觸發器3022在Q輸出端產生驅動主開關QM進行開關切換的控制信號CTL。時脈信號CLK的上升沿有可能會將RS觸發器3022的Q輸出端置位元到邏輯高位準,而比較器3021輸出的高位準比較結果則有可能會將RS觸發器3022的Q輸出端的控制信號從邏輯高位準重定到邏輯低位準,以此循環開關切換。如果我們將第1圖中感應電阻RS一端的節點101處探測的體現為電壓值的感測信號VCS輸送給比較器3021的正相輸入端,同時在比較器3021的反相輸入端輸入一個參考電壓VTH,則當初級繞組的初級電流過大超過規範,也即感測信號VCS比參考電壓VTH大時,會導致比較器3021輸出高位準來觸發RS觸發器3022關閉主開關QM,這是反馳電壓轉換器的電流控制模式。參考電壓VTH可以是一個預 設的電壓值,也可以是輸出電壓VOUT通過分壓器獲取的一個分壓值與一個閾值電壓VREF通過誤差放大器比較後得到的輸出位準。 Referring to FIG. 4 and FIG. 5, in the voltage converter, an oscillator 301 outputs the clock signal CLK generated by it to a control signal generator 302, which has the same function as the main control module 102. The control signal generator 302 generates a corresponding control signal CTL to drive the switching elements contained in the power output stage 303 for switching, and the input voltage V IN is converted by the power output stage 303 into an output voltage V OUT for supply to the load. The frequency of the clock signal CLK determines the switching period of the main switch QM in the power output stage 303. For illustrative explanation, in a conventional but non-limiting example of FIG. 5, control signal generator 302 may include a comparator 3021 and an RS flip-flop 3022, wherein the clock generated by oscillator 301 The signal CLK is supplied to the set terminal S of the RS flip-flop 3022, and the output of the comparator 3021 is connected to the reset terminal R of the RS flip-flop 3022, and the switch main switch QM is generated at the Q output by the RS flip-flop 3022 for switching. Control signal CTL. The rising edge of the clock signal CLK may set the Q output of the RS flip-flop 3022 to the logic high level, and the high level comparison result of the comparator 3021 may possibly the Q output of the RS flip-flop 3022. The control signal is reset from a logic high level to a logic low level, thereby switching the cycle switch. If we send the sense signal V CS reflected at the node 101 at the end of the sense resistor R S at the end of the sense resistor R S in FIG. 1 to the non-inverting input of the comparator 3021, and input at the inverting input of the comparator 3021. A reference voltage V TH , when the primary current of the primary winding is excessively larger than the specification, that is, the sensing signal V CS is greater than the reference voltage V TH , causes the comparator 3021 to output a high level to trigger the RS flip-flop 3022 to turn off the main switch QM. This is the current control mode of the flyback voltage converter. The reference voltage V TH may be a preset voltage value, or may be an output level obtained by comparing a divided voltage value obtained by the output voltage V OUT through the voltage divider with a threshold voltage V REF through an error amplifier.
參見第6圖,為了檢測流經與初級繞組130A串聯的感應電阻RS上的初級電流,相當於檢測感應電阻RS一端的節點101處的電壓感測信號VCS,在本發明中提供了一個採集單元280。在用於屏蔽初級電流的起始尖峰脈衝spike的前緣遮蔽信號LEB的有效狀態結束的瞬間,即第3圖中前緣遮蔽信號LEB在t12時刻從高位準翻轉成低位準的下降沿瞬間,採集單元280需要探測出施加在感應電阻RS上的瞬時電壓值,也即節點101處的電壓感測信號VCS在t12瞬時的電壓值,記作第一電壓值VLEB。 Referring to FIG. 6, in order to detect the primary current flowing through the inductive resistor R S in series with the primary winding 130A, a voltage sensing signal V CS at the node 101 at one end of the sensing resistor R S is detected, which is provided in the present invention. A collection unit 280. At the instant when the effective state of the leading edge occlusion signal LEB for shielding the primary spike of the primary current ends, that is, the leading edge occlusion signal LEB in FIG. 3 is flipped from the high level to the low level at the time t 12 The collecting unit 280 needs to detect the instantaneous voltage value applied to the sensing resistor R S , that is, the voltage value of the voltage sensing signal V CS at the node 101 at the instant t 12 , which is recorded as the first voltage value V LEB .
採集單元280至少包括一個偵測模組201,用於檢測並擷取感應電阻RS上不同時刻的電壓值,因為流經初級繞組130A上的初級電流IP與感應電阻RS的阻值相乘,便可轉換成橫跨於感應電阻RS上體現為電壓值的感測信號VCS,所以偵測模組201在這裏實質也是一個電流檢測器。偵測模組201的一個第一電壓跟隨器401作為一個輸入緩衝器,其具有較高的輸入阻抗特徵以便與感測信號VCS的信號源連接,高輸入阻抗可以隔絕前後級的相互影響,並且第一電壓跟隨器401還具有較低的輸出阻抗特徵以便減小捕捉時間。第一電壓跟隨器401的正輸入端連接到感應電阻RS一端的節點101處,第一電壓跟隨器401的負輸入端則連接到它的輸出端,使第一電壓跟隨器401由一個運算放大器配置成電壓跟隨器(Voltage follower)或單位增益緩衝器。作為可選而非必須項,還可以在節點101與第一電壓跟隨器401的正輸入端之間連接一個電阻R10,以及在第一電壓跟隨器401的正輸入端與接地端之間連接一個電容C1,從而在第一電壓跟隨器401的正輸入端送入較為平滑的感測信號VCS。 The collecting unit 280 includes at least one detecting module 201 for detecting and capturing voltage values at different times on the sensing resistor R S because the primary current I P flowing through the primary winding 130A and the resistance of the sensing resistor R S are By multiplying, it can be converted into a sensing signal V CS which is reflected as a voltage value across the sensing resistor R S , so that the detecting module 201 is also essentially a current detector here. A first voltage follower 401 of the detection module 201 serves as an input buffer having a high input impedance characteristic for connection with a signal source of the sensing signal V CS , and the high input impedance can isolate the interaction between the front and the rear stages. And the first voltage follower 401 also has a lower output impedance characteristic to reduce the capture time. The positive input terminal of the first voltage follower 401 is connected to the node 101 at one end of the sense resistor R S , and the negative input terminal of the first voltage follower 401 is connected to its output terminal, so that the first voltage follower 401 is operated by one operation. The amplifier is configured as a voltage follower or unity gain buffer. As an optional rather than an optional item, a resistor R10 may be connected between the node 101 and the positive input terminal of the first voltage follower 401, and a positive input terminal of the first voltage follower 401 is connected to the ground terminal. the capacitor C 1, thereby feeding a smoother sense signal V CS at the positive input of the first voltage follower 401.
此外採集單元280還包括一個採樣保持鎖存器202,採樣保持鎖存器202具有存儲電容C2,在第一電壓跟隨器401的輸出端和存儲電容C2未接地的一端即節點122間設置有一個第一開關SW1,存儲電容C2的另一端則接地。本發明提及的第一開關 SW1及上下文的開關都是三端口的電子開關,它們有多種選擇,例如P型或N型MOS電晶體或雙極電晶體或結型場效應電晶體或它們的組合開關等,可為增強型或耗盡型。在第一開關SW1接通時第一電壓跟隨器401輸出的電壓值可以保存到存儲電容C2上,在第一開關SW1關斷時存儲電容C2不再接收來自偵測模組201輸送的電壓信息。將前緣遮蔽信號LEB施加到第一開關SW1的控制端如柵極,前緣遮蔽信號LEB從t11時刻到t12時刻之間的TLEB時段為高位準邏輯狀態,此階段第一開關SW1被接通。 In addition, the acquisition unit 280 further includes a sample-and-hold latch 202 having a storage capacitor C 2 disposed between the output of the first voltage follower 401 and the node 122 of the storage capacitor C 2 that is not grounded. There is a first switch SW1, and the other end of the storage capacitor C 2 is grounded. The first switch SW 1 and the context switch mentioned in the present invention are all three-port electronic switches, and they have various options, such as P-type or N-type MOS transistors or bipolar transistors or junction field effect transistors or The combination switch, etc., can be enhanced or depleted. When the first switch SW1 is turned on, the voltage value output by the first voltage follower 401 can be saved to the storage capacitor C 2 , and when the first switch SW1 is turned off, the storage capacitor C 2 is no longer received from the detection module 201. Voltage information. The leading edge LEB mask signal is applied to the control terminal of the first switch SW1, such as a gate, a leading edge LEB mask signal from time t 11 to t T LEB 12 between the time period at a high level logic state, the first switch SW1 at this stage Was connected.
在主開關QM的任意一個開關週期內,從主開關QM開始被接通的時刻t11到前緣遮蔽信號LEB從高位準翻轉成低位準的時刻t12,動態上升的感測信號VCS一直都輸入給第一電壓跟隨器401,但是一旦前緣遮蔽信號LEB從時刻t12翻轉成低位準而將第一開關SW1斷開,則自從時刻t12之後至前緣遮蔽信號LEB進入其下一個週期的高位準狀態之前,第一電壓跟隨器401都無法將節點101處的原始電壓值轉換成次級電壓傳送給採樣保持鎖存器202。並且時刻t12對應的感測信號VCS這一模擬量被偵測模組201跟蹤捕捉出,電壓感測信號VCS在此時刻節點101的實際瞬態電壓經由第一電壓跟隨器401從輸出端輸送出給存儲電容C2上,等於感應電阻RS的阻值乘以此刻的前緣遮蔽電流值ILEB,採樣保持鎖存器202的存儲電容C2被充電,感測信號VCS變成儲存在存儲電容C2上的數據。通過此方案,從時刻t12到前緣遮蔽信號LEB的下一個週期的高位準來臨之前,採樣保持鎖存器202與偵測模組201之間斷開,採樣保持鎖存器202僅僅保存t12時刻對應的施加在感應電阻RS上的瞬態電壓感測信號VCS信息,也即一個週期TS內第一電壓跟隨器401最終輸出給採樣保持鎖存器202的電壓值被定格在t12時刻對應的前緣遮蔽電流值ILEB信息所表徵的電壓值,記作第一電壓值VLEB。 In any one switching cycle of the main switch QM, QM start timing from the main switch is turned t 11 to the leading edge LEB mask signal inverted from the high level to the low level time t 12, the dynamic rise sensing signal V CS has been are input to the first voltage follower 401, but once the leading edge LEB mask signal inverted from the time t 12 to the low level and the first switch SW1 is turned off, since the time t after the leading edge of the shield 12 to enter its next signal LEB Prior to the high level state of the cycle, the first voltage follower 401 is unable to convert the raw voltage value at node 101 to a secondary voltage to the sample and hold latch 202. And the analog signal corresponding to the sensing signal V CS at time t 12 is tracked and captured by the detecting module 201, and the actual transient voltage of the voltage sensing signal V CS is output from the first voltage follower 401 at this time. The terminal is sent out to the storage capacitor C 2 , which is equal to the resistance of the sense resistor R S multiplied by the leading edge shielding current value I LEB at this moment, the storage capacitor C 2 of the sample-and-hold latch 202 is charged, and the sensing signal V CS becomes The data stored on the storage capacitor C 2 . With this scheme, the sample-and-hold latch 202 and the detection module 201 are disconnected from the time t 12 until the high level of the next period of the leading edge masking signal LEB, and the sample-and-hold latch 202 only stores t 12 . The transient voltage sensing signal V CS information applied to the sensing resistor R S at the moment, that is, the voltage value finally outputted by the first voltage follower 401 to the sample-and-hold latch 202 in one period T S is fixed at t The voltage value represented by the leading edge shielding current value I LEB information corresponding to time 12 is recorded as the first voltage value V LEB .
採集單元280還包括一個第二電壓跟隨器402,它的正輸入端連接到節點122處,讀取存儲電容C2上的電壓數據,負輸入端連接到第二電壓跟隨器402的輸出端,使第二電壓跟隨器 402也由一個運算放大器配置成電壓跟隨器(Voltage follower)或單位增益緩衝器。第二電壓跟隨器402作為一個輸出緩衝器,具有較高的輸入阻抗特徵以防止存儲電容所保持的電壓下降,並具有較低的輸出阻抗特徵以便與負載連接,籍由第二電壓跟隨器402將節點122處存儲的第一電壓值VLEB輸出給下一級。 The acquisition unit 280 further includes a second voltage follower 402 having a positive input coupled to the node 122 for reading voltage data on the storage capacitor C 2 and a negative input coupled to the output of the second voltage follower 402. The second voltage follower 402 is also configured by an operational amplifier as a voltage follower or unity gain buffer. The second voltage follower 402 acts as an output buffer with a higher input impedance characteristic to prevent voltage drops maintained by the storage capacitor and has a lower output impedance characteristic for connection to the load, by the second voltage follower 402 The first voltage value V LEB stored at the node 122 is output to the next stage.
在第7圖中的一個比較器501的正相輸入端輸入前緣遮蔽信號LEB從高位準轉換成低位準而失效的時刻t12對應的感應電阻RS上的第一電壓值VLEB,例如可以將第二電壓跟隨器402輸出端所獲取的為已知量的第一電壓值VLEB輸出給比較器501,而在比較器501的反相輸入端輸入上文提及的參考電壓VTH,同時還將比較器501的比較結果輸出給振盪器301,由比較器501的比較結果來觸發振盪器301的工作模式。當比較器501其比較結果為低位準,也即第一電壓值VLEB不超過參考電壓VTH時,振盪器301處於例如常規運行的第一工作模式,這一比較結果會觸發振盪器301以常規的第一頻率來輸出時脈信號CLK,具第一頻率的時脈信號CLK確定了第一工作模式下的主開關QM的開關週期。與之相反的是,當比較器501其比較結果為高位準,也即第一電壓值VLEB大於參考電壓VTH時,振盪器301會調低輸出頻率而進入第二工作模式,這一比較結果會觸發振盪器301以第二頻率來輸出時脈信號CLK,具第二頻率的時脈信號CLK確定了第二工作模式下的主開關QM的開關週期。 The first voltage value V LEB on the sense resistor R S corresponding to the time t 12 at which the leading edge masking signal LEB transitions from the high level to the low level and fails at the positive phase input of the comparator 501 in FIG. 7 is, for example, A first voltage value V LEB of a known amount acquired by the output of the second voltage follower 402 may be output to the comparator 501, and the reference voltage V TH mentioned above may be input at the inverting input of the comparator 501. At the same time, the comparison result of the comparator 501 is also output to the oscillator 301, and the operation mode of the oscillator 301 is triggered by the comparison result of the comparator 501. When the comparator 501 compares the result to a low level, that is, the first voltage value V LEB does not exceed the reference voltage V TH , the oscillator 301 is in a first operational mode such as a normal operation, and the comparison result triggers the oscillator 301 to The conventional first frequency is used to output the clock signal CLK, and the clock signal CLK having the first frequency determines the switching period of the main switch QM in the first operating mode. Conversely, when the comparator 501 compares the result to a high level, that is, the first voltage value V LEB is greater than the reference voltage V TH , the oscillator 301 turns down the output frequency to enter the second mode of operation. As a result, the oscillator 301 is triggered to output the clock signal CLK at the second frequency, and the clock signal CLK having the second frequency determines the switching period of the main switch QM in the second mode of operation.
在電壓轉換器的啟動階段,當初級電流IP一旦上升到使t12時刻感應電阻RS上的第一電壓值VLEB比參考電壓VTH大時,一般認為是初級側湧入的電流過大,比較器501的比較結果立即觸發振盪器301以第二工作模式運行,此時我們限定時脈信號CLK的第二頻率小於振盪器301在第一工作模式下的第一頻率。作為示範,譬如第二頻率可以是第一頻率的二分之一,甚至更低。較之常規運行的第一工作模式,迫使振盪器301以第二工作模式運行,縮減振盪器301的時脈頻率,相當於強制控制振盪器301降低觸發控制信號產生器302產生控制信號CTL的頻率, 使得在初級電流發生過流情況的特定週期內主開關QM被關閉的時段,要比沒有發生過流情況下(如振盪器301工作在第一工作模式階段)的常規週期內主開關QM被關閉的時段長,來抑制初級電流IP上升得過大而超出規範值,籍此克服背景技術提出的湧入電流過大問題。振盪器301傳送的時脈信號CLK的頻率降低以後,可避免流經初級繞組的初級電流超出預設值,這個預設值與感應電阻RS的阻值相乘應當不超過參考電壓值VTH。 In the startup phase of the voltage converter, when the primary current I P rises to such that the first voltage value V LEB on the sense resistor R S is greater than the reference voltage V TH at time t 12 , it is generally considered that the current flowing in the primary side is too large. The comparison result of the comparator 501 immediately triggers the oscillator 301 to operate in the second mode of operation, at which time we define the second frequency of the clock signal CLK to be less than the first frequency of the oscillator 301 in the first mode of operation. As an example, for example, the second frequency may be one-half of the first frequency, or even lower. The oscillator 301 is forced to operate in the second mode of operation compared to the first mode of operation of the conventional operation, reducing the clock frequency of the oscillator 301, which is equivalent to forcing the control oscillator 301 to decrease the frequency at which the trigger control signal generator 302 generates the control signal CTL. , so that the main switch QM is turned off during a certain period in which the primary current is overcurrentd, and the main switch QM is compared in a normal period in which no overcurrent occurs (eg, the oscillator 301 operates in the first operational mode phase) The closed period is long to suppress the primary current I P from rising too much beyond the specification value, thereby overcoming the problem of excessive inrush current proposed by the background art. After the frequency of the clock signal CLK transmitted by the oscillator 301 is lowered, the primary current flowing through the primary winding can be prevented from exceeding a preset value, and the preset value multiplied by the resistance value of the sensing resistor R S should not exceed the reference voltage value V TH . .
在電壓轉換器的啟動階段,第8圖中沒有採用本發明方案的初級電流波形371很容易上升到大於規範值,相應感應信號VCS很容易超過參考電壓VTH,而採用本發明方案的初級電流波形372則一般都在規範值內,抑制了湧入電流而保護了器件。在電壓轉換器即使沒有發生初級側過流情況下的常規使用階段,例如振盪器301輸出的時脈信號CLK具有第一頻率階段,適用于本發明方案的第9圖中的初級電流波形382仍然處於規範值內,作為對比,現有背景技術的方案會導致初級電流波形381產生例如次諧波雜訊現象,而且雖然是基於在啟動階段保護裝置但一旦轉換器進入重負載階段,也會錯誤的觸發保護措施而不太適用。因此,在本發明之中,在前緣遮蔽信號LEB自身的週期內,其可在控制信號開啟主開關QM的時刻翻轉成高位準也可以比控制信號開啟主開關QM的時刻略微提前,雖然在現有技術甚至本發明中,前緣遮蔽信號LEB主要的目的是用於忽略在主開關QM的開啟瞬間而在電阻RS上採樣的感測信號VCS的起始阻尼振盪,防止主開關QM在每個週期內過早的誤終止,但本發明還額外利用前緣遮蔽信號LEB來避免流經初級繞組的初級電流在啟動階段湧入電流過大而超出預設值。 In the startup phase of the voltage converter, the primary current waveform 371 in the eighth diagram without the inventive scheme can easily rise above the specification value, and the corresponding induced signal V CS easily exceeds the reference voltage V TH , while the primary using the inventive scheme The current waveform 372 is generally within the specification value, which suppresses the inrush current and protects the device. In the normal use phase of the voltage converter even if the primary side overcurrent does not occur, for example, the clock signal CLK output from the oscillator 301 has the first frequency phase, the primary current waveform 382 in the ninth diagram applicable to the inventive scheme is still Within the specification value, as a comparison, the prior art scheme may cause the primary current waveform 381 to generate, for example, subharmonic noise, and although it is based on the protection device during the startup phase, once the converter enters the heavy load phase, it may be erroneous. Triggered protection measures are not suitable. Therefore, in the present invention, during the period of the leading edge masking signal LEB itself, it may be turned to a high level at the timing when the control signal turns on the main switch QM, or may be slightly earlier than the timing at which the control signal turns on the main switch QM, although In the prior art and even in the present invention, the main purpose of the leading edge masking signal LEB is to ignore the initial damped oscillation of the sensing signal V CS sampled on the resistor R S at the instant of turning on the main switch QM, preventing the main switch QM from being Premature erroneous termination in each cycle, but the present invention additionally utilizes the leading edge occlusion signal LEB to prevent the primary current flowing through the primary winding from flowing too high in the startup phase beyond the preset value.
以上通過說明和附圖,給出了具體實施方式的特定結構的典型實施例,上述發明提出了現有的較佳實施例,但這些內容並不作為局限。對於本領域的技術人員而言,閱讀上述說明後,各種變化和修正無疑將顯而易見。因此,所附的申請專利範圍應看作是涵蓋本發明的真實意圖和範圍的全部變化和修正。在 申請專利範圍內任何和所有等價的範圍與內容,都應認為仍屬本發明的意圖和範圍內。 The exemplary embodiments of the specific constructions of the specific embodiments have been described above by way of illustration and the accompanying drawings, which set forth the preferred embodiments. Various changes and modifications will no doubt become apparent to those skilled in the <RTIgt; Accordingly, the appended claims are intended to cover all such modifications and modifications in The scope and content of any and all equivalents within the scope of the claims are intended to be within the scope and scope of the invention.
301‧‧‧振盪器 301‧‧‧Oscillator
501‧‧‧比較器 501‧‧‧ Comparator
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