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TWI547071B - An abnormality detection device for power switch - Google Patents

An abnormality detection device for power switch Download PDF

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Publication number
TWI547071B
TWI547071B TW103130511A TW103130511A TWI547071B TW I547071 B TWI547071 B TW I547071B TW 103130511 A TW103130511 A TW 103130511A TW 103130511 A TW103130511 A TW 103130511A TW I547071 B TWI547071 B TW I547071B
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Taiwan
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power switch
voltage dividing
voltage
resistor
detecting device
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TW103130511A
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Chinese (zh)
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TW201611485A (en
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Jia-An Ye
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Acbel Polytech Inc
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Description

功率開關之異常檢測裝置Power switch abnormality detecting device

本發明係關於一種功率開關之異常檢測裝置,尤指一種根據功率開關與溫度相關的導通阻抗是否異常,作為產生異常警報依據之相關技術。The present invention relates to an abnormality detecting device for a power switch, and more particularly to a related art according to whether a power switch and a temperature-dependent on-impedance are abnormal, as a basis for generating an abnormal alarm.

功率開關是指能承受較大電流、漏電流較小,在一定條件下具有較佳飽和導通及截止特性的電晶體,目前應用最為普遍的功率開關之一是金氧半場效電晶體(MOSFET)。由於功率開關具備上述特性,因此經常應用在電源設備上,例如交換式電源供應器,請參閱圖7所示,一種既有的交換式電源供應器包括一整流電路81、一功率因數校正電路82及一直流對直流轉換電路83等;其中:該功率因數校正電路82包括位於直流電源迴路上的電感L1、二極體、一功率開關S1及一PFC控制器,該直流對直流轉換電路83包括一變壓器T1、一脈寬調變控制器U1及一功率開關S2,該脈寬調變控制器U1的一控制端係與功率開關S2連接,功率開關S2則與變壓器T1的一次側連接。Power switch refers to a transistor that can withstand large current, has small leakage current, and has better saturation conduction and cut-off characteristics under certain conditions. One of the most common power switches currently used is gold oxide half field effect transistor (MOSFET). . Since the power switch has the above characteristics, it is often applied to a power supply device, such as an exchange power supply. Referring to FIG. 7, an existing switched power supply includes a rectifier circuit 81 and a power factor correction circuit 82. And the DC-to-DC conversion circuit 83 and the like; wherein: the power factor correction circuit 82 includes an inductor L1, a diode, a power switch S1 and a PFC controller located on the DC power supply loop, and the DC-DC conversion circuit 83 includes A transformer T1, a pulse width modulation controller U1 and a power switch S2, a control terminal of the pulse width modulation controller U1 is connected to the power switch S2, and the power switch S2 is connected to the primary side of the transformer T1.

由上述可知,既有交換式電源供應器充分運用功率開關作為開關元件,以調整電源的功率因數及進行電源轉換。由於傳統的脈寬調變控制器U1對功率開關S2係採取硬式切換,其開關端電壓和電流波形因相互重疊且不等於零,因此造成功率開關S2在導通或截止時會出現極大的變動,除了將造成電磁干擾外,對於功率開關S2而言,由於切換頻繁且變動大,因此十分容易損壞。為了改進硬式切換衍生的問題,遂有軟性切換的技術被開發問世,所謂的軟性切換主要係被縮小功率開關切換暫態時其電壓電流的重疊面積,甚至使重疊面積為零,達到切換損失為零,具體技術包括零電流切換(ZCS)或零電壓切換(ZVS)。As can be seen from the above, the switching power supply fully utilizes the power switch as a switching element to adjust the power factor of the power supply and perform power conversion. Since the conventional pulse width modulation controller U1 adopts a hard switching of the power switch S2, the voltage and current waveforms of the switching terminals overlap each other and are not equal to zero, so that the power switch S2 may be greatly changed when turned on or off, except In addition to electromagnetic interference, the power switch S2 is easily damaged due to frequent switching and large fluctuations. In order to improve the problem of hard switching, the technology of soft switching has been developed. The so-called soft switching is mainly the overlapping area of voltage and current when the power switch is switched off, and even the overlap area is zero, and the switching loss is Zero, specific techniques include zero current switching (ZCS) or zero voltage switching (ZVS).

儘管傳統脈寬調變控制器對於功率開關S2的硬式切換所衍生問題,透過軟性切換技術獲得解決。然而,同樣是在交換式電源供應器的功率因數校正電路82,基於電路特性,其PFC控制器對於功率開關S1的控制仍採取硬式切換,該功率開關S1在硬式切換下頻繁動作,除產生損耗外,亦可能因為溫度異常升高而失效。由此可見,為確保系統中的功率開關穩定工作,實有針對其工作特性及異常與否進行監控的必要。Although the problem of the conventional PWM switch for the hard switching of the power switch S2 is solved by the soft switching technology. However, also in the power factor correction circuit 82 of the switching power supply, based on the circuit characteristics, the PFC controller still performs hard switching on the control of the power switch S1, and the power switch S1 frequently operates under hard switching, except for loss. In addition, it may also fail due to abnormal temperature rise. It can be seen that in order to ensure the stable operation of the power switch in the system, it is necessary to monitor the operating characteristics and abnormalities.

因此本發明主要目的在提供一種功率開關之異常檢測裝置,其利用與功率開關溫度相關的阻抗變異,作為功率開關是否異常的判斷依據,以隨時監控功率開關的工作狀態,進而確保使用功率開關之設備的穩定性。Therefore, the main object of the present invention is to provide an abnormality detecting device for a power switch, which uses the impedance variation related to the temperature of the power switch as a basis for judging whether the power switch is abnormal, so as to monitor the working state of the power switch at any time, thereby ensuring the use of the power switch. Equipment stability.

為達成前述目的採取的一主要技術手段係令前述功率開關之異常檢測裝置連接於一功率開關的一電流路徑上,並包括: 一分壓電路,具有一分壓節點; 一壓差開關,係連接於該分壓電路的分壓節點與功率開關的電流路徑之間; 藉此,當該電流路徑上的電壓小於一第一設定值,該壓差開關導通,使該分壓節點的電壓小於一第二設定值,當該電流路徑上的電壓大於等於該第一設定值,壓差開關截止,該分壓節點的電壓大於等於第二設定值時,可據以產生一異常警報。A main technical means for achieving the foregoing objective is that the abnormality detecting device of the power switch is connected to a current path of a power switch, and comprises: a voltage dividing circuit having a voltage dividing node; a differential pressure switch, Connected between the voltage dividing node of the voltage dividing circuit and the current path of the power switch; thereby, when the voltage on the current path is less than a first set value, the differential pressure switch is turned on, so that the voltage dividing node The voltage is less than a second set value. When the voltage on the current path is greater than or equal to the first set value, the differential pressure switch is turned off, and when the voltage of the voltage dividing node is greater than or equal to the second set value, an abnormal alarm may be generated.

本發明主要係利用功率開關的溫度與其導通阻抗呈正比之對應關係,透過判斷功率開關之電流路徑上的電壓是否大於一設定值,以進一步分析其阻抗是否異常升高,進而作為功率開關是否溫度異常之判斷依據;利用上述技術即可有效監控功率開關之工作狀態,維持系統穩定。The invention mainly utilizes the corresponding relationship between the temperature of the power switch and its on-resistance, and determines whether the voltage on the current path of the power switch is greater than a set value to further analyze whether the impedance is abnormally increased, and further, whether the power switch is temperature or not. The judgment basis of the abnormality; the above technology can effectively monitor the working state of the power switch and maintain the stability of the system.

關於本發明功率開關之異常檢測裝置,其一較佳實施例,請參閱圖1所示,該功率開關之異常檢測裝置係連接於一功率開關S1之一電流路徑上,並包括: 一分壓電路10,具有一分壓節點X; 一壓差開關20,係連接於該分壓電路10的分壓節點X與功率開關S1的電流路徑之間。With respect to the abnormality detecting device of the power switch of the present invention, as shown in FIG. 1 , the abnormality detecting device of the power switch is connected to a current path of a power switch S1, and includes: a partial pressure The circuit 10 has a voltage dividing node X; a differential pressure switch 20 is connected between the voltage dividing node X of the voltage dividing circuit 10 and the current path of the power switch S1.

在本實施例中,所述的功率開關S1是一金氧半場效電晶體(MOSFET),更具體的說,是一種N型金氧半場效電晶體(NMOS)。必須說明的是:前述N型金氧半場效電晶體僅為舉例,並非用以限制該功率開關S1之元件類型。In this embodiment, the power switch S1 is a metal oxide half field effect transistor (MOSFET), and more specifically, an N-type metal oxide half field effect transistor (NMOS). It should be noted that the aforementioned N-type MOS half-field effect transistor is only an example, and is not intended to limit the component type of the power switch S1.

該功率開關S1具有一汲極、一源極和一閘極,其汲極、源極間構成前述電流路徑,並由汲極透過該壓差開關20與分壓電路10的分壓節點X連接,其源極接地,閘極則作為控制端。The power switch S1 has a drain, a source and a gate, and the current path is formed between the drain and the source, and the voltage is divided by the differential pressure switch 20 and the voltage dividing node X of the voltage dividing circuit 10 Connection, its source is grounded, and the gate is used as the control terminal.

該分壓電路10包括一第一電阻R1和一第二電阻R1,該第一電阻R1、第二電阻R2以一端相互串接而構成前述的分壓節點X,又第一電阻R1的另端係連接一直流電源Vcc,第二電阻R2的另端則連接功率開關S1的源極且接地;該分壓電路10係由該直流電源Vcc、第一電阻R1和第二電阻R2根據分壓公式決定一第二設定值V2,其為一定值,亦即在壓差開關20截止時,該分壓節點X上所能測得的正常電壓值。The voltage dividing circuit 10 includes a first resistor R1 and a second resistor R1. The first resistor R1 and the second resistor R2 are connected in series with each other to form the voltage dividing node X, and the first resistor R1. The end of the second resistor R2 is connected to the source of the power switch S1 and is grounded; the voltage dividing circuit 10 is divided by the DC power source Vcc, the first resistor R1 and the second resistor R2. The pressure formula determines a second set value V2 which is a constant value, that is, a normal voltage value that can be measured at the voltage dividing node X when the differential pressure switch 20 is turned off.

前述分壓電路10即以第一電阻R1、第二電阻R2串接所構成的分壓節點X透過該壓差開關20與功率開關S1的汲極連接,在本實施例中,所述的壓差開關20為一二極體,該二極體以陽極連接分壓電路10的分壓節點X,以其陰極與功率開關S1的汲極連接,意即該分壓電路10的分壓節點X係透過二極體順向地與功率開關S1的汲極連接。The voltage dividing circuit 10, that is, the voltage dividing node X formed by connecting the first resistor R1 and the second resistor R2 in series, is connected to the drain of the power switch S1 through the differential pressure switch 20, and in the embodiment, the The differential pressure switch 20 is a diode, and the diode is connected to the voltage dividing node X of the voltage dividing circuit 10 by an anode, and the cathode thereof is connected to the drain of the power switch S1, that is, the dividing voltage of the voltage dividing circuit 10 The pressure node X is connected in the forward direction to the drain of the power switch S1 through the diode.

在前述架構下,在功率開關S1導通時,其功率開關S1的汲、源極間的電壓Vds(即電流路徑上的電壓)小,此時壓差開關20順向導通,因此分壓電路10分壓節點X上的電壓Vx會被下拉,且小於第二設定值V2,此時的等效電路係如圖2A所示,該分壓電路10分壓節點X上的電壓Vx則如下式: ,Vf =壓差開關20之順向導通電壓Under the foregoing architecture, when the power switch S1 is turned on, the voltage Vds (ie, the voltage on the current path) between the 汲 and the source of the power switch S1 is small, and the differential pressure switch 20 is turned on, so the voltage dividing circuit The voltage Vx on the 10-divide node X is pulled down and is smaller than the second set value V2. The equivalent circuit at this time is as shown in FIG. 2A, and the voltage Vx on the voltage dividing node X of the voltage dividing circuit 10 is as follows: Formula: , Vf = forward voltage of the differential pressure switch 20

然而當功率開關S1的溫度升高時,在固定電流下,其導通阻抗Rds也會跟著提高(請參閱圖3的特性曲線圖),當功率開關S1的溫度持續升高,其導通阻抗Rds跟著提高,則其電壓Vds(汲源極電流Ids × 導通阻抗Rds)即隨之升高,俟大於一第一設定值V1,壓差開關20截止(等效電路如圖2B所示),則由分壓電路10分壓節點X上判斷出其電壓Vx等於第二設定值V2時,即可據以產生一異常警報;此時該分壓電路10分壓節點X上的電壓為: Vx = V2 =Vcc × R2/(R1+R2)However, when the temperature of the power switch S1 rises, its conduction resistance Rds also increases at a fixed current (see the characteristic diagram of FIG. 3). When the temperature of the power switch S1 continues to rise, its on-resistance Rds follows. If it is increased, its voltage Vds (汲 source current Ids × on-resistance Rds) increases accordingly, 俟 is greater than a first set value V1, and the differential pressure switch 20 is turned off (the equivalent circuit is as shown in FIG. 2B). When the voltage dividing circuit 10 determines that the voltage Vx is equal to the second set value V2, an abnormality alarm can be generated; at this time, the voltage dividing circuit 10 divides the voltage on the node X as: Vx = V2 = Vcc × R2/(R1+R2)

而當前述壓差開關20是二極體時,該第一設定值V1係二極體的順向導通電壓,約0.7伏特。When the differential pressure switch 20 is a diode, the first set value V1 is a forward voltage of the diode, which is about 0.7 volt.

前述分壓電路10之分壓節點X的電壓Vx係可由一數位控制器以取樣(Sampling)方式取得,該數位控制器同時控制功率開關S1的導通。請參閱圖4所示,係該數位控制器驅動該功率開關S1且對該分壓電路10之分壓節點X取樣的波形圖,該數位控制器提供一驅動訊號Vgs以驅動功率開關S1作週期性導通,在功率開關S1的每一個導通週期對分壓電路10的分壓節點進行取樣,當取樣的分壓節點X電壓Vx等於第二設定值V2時,隨即可由數位控制器產生一異常警報。The voltage Vx of the voltage dividing node X of the voltage dividing circuit 10 can be obtained by a digital controller in a sampling manner, and the digital controller simultaneously controls the conduction of the power switch S1. Please refer to FIG. 4, which is a waveform diagram of the digital controller driving the power switch S1 and sampling the voltage dividing node X of the voltage dividing circuit 10. The digital controller provides a driving signal Vgs to drive the power switch S1. Periodically conducting, sampling the voltage dividing node of the voltage dividing circuit 10 during each conduction period of the power switch S1. When the sampled voltage dividing node X voltage Vx is equal to the second set value V2, a digital controller can generate a Abnormal alert.

請參閱圖5所示,係本發明的又一較佳實施例,其基本架構與前一實施例大致相同,該壓差開關20’仍為一二極體,不同處在於:該二極體是以陰極和分壓電路10的分壓節點X連接,而以陽極與功率開關S1的汲極連接。Referring to FIG. 5, it is a further preferred embodiment of the present invention. The basic structure is substantially the same as that of the previous embodiment. The differential pressure switch 20' is still a diode, and the difference lies in: the diode. The cathode is connected to the voltage dividing node X of the voltage dividing circuit 10, and the anode is connected to the drain of the power switch S1.

在前述實施例中,所稱的第二設定值V2恆大於分壓節點X的電壓Vx,具體數值可由使用者自行設定。亦即當功率開關S1導通時,若導通阻抗Rds正常,汲、源極電壓Vds未大於二極體的順向導通電壓,分壓電路10分壓節點X的電壓Vx不會達到第二設定值V2,取樣的控制器不會產生異常警報;俟功率開關S1的溫度異常升高,其導通阻抗Rds相對提高,汲、源極電壓Vds大於二極體的順向導通電壓,造成分壓電路10分壓節點X的電壓Vx提高,當其大於第二設定值V2時,取樣的控制器隨即產生異常警報。In the foregoing embodiment, the so-called second set value V2 is always greater than the voltage Vx of the voltage dividing node X, and the specific value can be set by the user. That is, when the power switch S1 is turned on, if the on-resistance Rds is normal, the 汲 and source voltages Vds are not greater than the forward voltage of the diode, and the voltage Vx of the voltage dividing circuit 10 of the voltage dividing circuit 10 does not reach the second setting. For the value V2, the sampling controller will not generate an abnormal alarm; if the temperature of the power switch S1 rises abnormally, the on-resistance Rds is relatively increased, and the 汲 and source voltages Vds are larger than the forward voltage of the diode, resulting in partial voltage division. The voltage Vx of the voltage divider node X increases, and when it is greater than the second set value V2, the sampled controller immediately generates an abnormal alarm.

請參閱圖6所示,當前述功率開關S1運用在功率因數校正電路82時,前述數位控制器可為功率因數校正電路82中的PFC控制器,本發明的異常檢測裝置1分別與功率開關S1的汲極、源極和PFC控制器連接,該PFC控制器並進一步連接一警報模組(Alarm),以便在檢測出分壓節點X的電壓Vx大於等於第二設定值V2時產生異常警報。當功率開關S1運用在直流對直流轉換電路時,前述數位控制器可為直流對直流轉換電路中的脈寬調變控制器。Referring to FIG. 6, when the power switch S1 is used in the power factor correction circuit 82, the foregoing digital controller may be a PFC controller in the power factor correction circuit 82, and the abnormality detecting device 1 of the present invention and the power switch S1, respectively. The bungee and the source are connected to the PFC controller, and the PFC controller is further connected to an alarm module (Alarm) to generate an abnormality alarm when detecting that the voltage Vx of the voltage dividing node X is greater than or equal to the second set value V2. When the power switch S1 is used in a DC-to-DC conversion circuit, the aforementioned digital controller may be a pulse width modulation controller in the DC-to-DC conversion circuit.

由上述可知,本發明主要係利用功率開關的溫度與其導通阻抗呈正比之對應關係,透過判斷功率開關之電流路徑上的電壓是否大於一設定值,供進一步分析其導通阻抗是否異常升高,進而作為是否產生功率開關溫度異常警報之判斷依據,藉此可隨時監控功率開關的工作特性,並在發生異常狀況及時產生警報,以確保系統穩定,並避免造成損壞。It can be seen from the above that the present invention mainly utilizes the relationship between the temperature of the power switch and its on-resistance, and determines whether the voltage on the current path of the power switch is greater than a set value for further analysis of whether the on-resistance is abnormally increased, and further As a basis for determining whether or not the power switch temperature abnormality alarm is generated, the operating characteristics of the power switch can be monitored at any time, and an alarm is generated in time for an abnormal situation to ensure the stability of the system and avoid damage.

1‧‧‧異常檢測裝置
10‧‧‧分壓電路
20,20’‧‧‧壓差開關
1‧‧‧Anomaly detection device
10‧‧‧voltage circuit
20,20'‧‧‧ differential pressure switch

圖1 係本發明一較佳實施例的電路圖。 圖2A、2B 係本發明一較佳實施例的等效電路圖。 圖3 係該功率開關之溫度與導通阻抗相對關係曲線圖。 圖4 係本發明以一數位控制器對分壓電路進行取樣的波形圖。 圖5 係本發明又一較佳實施例的電路圖。 圖6 係本發明運用在交換式電源供應器的電路圖。 圖7 係一已知交換式電源供應器的電路圖。1 is a circuit diagram of a preferred embodiment of the present invention. 2A and 2B are equivalent circuit diagrams of a preferred embodiment of the present invention. Figure 3 is a graph showing the relationship between the temperature and the on-resistance of the power switch. Figure 4 is a waveform diagram of the present invention for sampling a voltage dividing circuit with a digital controller. Figure 5 is a circuit diagram of still another preferred embodiment of the present invention. Figure 6 is a circuit diagram of the present invention applied to an exchange power supply. Figure 7 is a circuit diagram of a known switched power supply.

10‧‧‧分壓電路 10‧‧‧voltage circuit

20‧‧‧壓差開關 20‧‧‧ differential pressure switch

Claims (10)

一種功率開關之異常檢測裝置,係連接於一功率開關的一電流路徑上,其包括:一分壓電路,具有一分壓節點,且該分壓節點連接一數位控制器;一壓差開關,係連接於該分壓電路的分壓節點與功率開關的電流路徑之間;藉此,當該電流路徑上的電壓小於一第一設定值,該壓差開關導通,使該分壓節點的電壓小於一第二設定值,當該電流路徑上的電壓大於等於該第一設定值,壓差開關截止,該分壓節點的電壓大於等於第二設定值時,可據以產生一異常警報。 An abnormality detecting device for a power switch is connected to a current path of a power switch, comprising: a voltage dividing circuit having a voltage dividing node, and the voltage dividing node is connected to a digital controller; a differential pressure switch Connected between the voltage dividing node of the voltage dividing circuit and the current path of the power switch; thereby, when the voltage on the current path is less than a first set value, the differential pressure switch is turned on, so that the voltage dividing node The voltage is less than a second set value. When the voltage on the current path is greater than or equal to the first set value, the differential pressure switch is turned off, and when the voltage of the voltage dividing node is greater than or equal to the second set value, an abnormal alarm may be generated. . 如請求項1所述功率開關之異常檢測裝置,該壓差開關係由一二極體構成。 The abnormality detecting device for the power switch according to claim 1, wherein the differential pressure opening relationship is constituted by a diode. 如請求項2所述功率開關之異常檢測裝置,該壓差開關的陽極連接該分壓電路的分壓節點,其陰極連接該功率開關的電流路徑。 The abnormality detecting device of the power switch according to claim 2, wherein an anode of the differential pressure switch is connected to a voltage dividing node of the voltage dividing circuit, and a cathode thereof is connected to a current path of the power switch. 如請求項3所述功率開關之異常檢測裝置,該分壓電路包括一第一電阻和一第二電阻,該第一電阻、第二電阻以一端相互串接而構成前述的分壓節點,該第一電阻的另端係連接一直流電源,第二電阻的另端連接該功率開關的源極且接地。 The device of claim 3, wherein the voltage dividing circuit comprises a first resistor and a second resistor, wherein the first resistor and the second resistor are connected in series with each other to form the voltage dividing node. The other end of the first resistor is connected to the DC power source, and the other end of the second resistor is connected to the source of the power switch and grounded. 如請求項4所述功率開關之異常檢測裝置,該分壓電路係由該直流電源、第一電阻和第二電阻根據分壓公式決定該第二設定值。 The abnormality detecting device for the power switch according to claim 4, wherein the voltage dividing circuit determines the second set value according to the voltage dividing formula by the DC power source, the first resistor and the second resistor. 如請求項5所述功率開關之異常檢測裝置,該第一設定值係該壓差開關的順向導通電壓。 The abnormality detecting device of the power switch according to claim 5, wherein the first set value is a forward voltage of the differential pressure switch. 如請求項1所述功率開關之異常檢測裝置,該功率開關係一金氧半場效電晶體,其由汲極、源極構成該電流路徑。 An abnormality detecting device for a power switch according to claim 1, wherein the power is related to a MOSFET, and the drain and the source constitute the current path. 如請求項1至7中任一項所述功率開關之異常檢測裝置,該數位控制器產生一驅動訊號以驅動該功率開關,並在該功率開關的每一個導通週期對該分壓電路的分壓節點進行取樣。 The abnormality detecting device for the power switch according to any one of claims 1 to 7, wherein the digital controller generates a driving signal to drive the power switch, and the voltage dividing circuit is in each conducting period of the power switch The voltage divider node samples. 如請求項1至7中任一項所述功率開關之異常檢測裝置,該數位控制器係一PFC控制器。 The abnormality detecting device of the power switch according to any one of claims 1 to 7, wherein the digital controller is a PFC controller. 如請求項1至7中任一項所述功率開關之異常檢測裝置,該數位控制器係一脈寬調變控制器。The abnormality detecting device for the power switch according to any one of claims 1 to 7, wherein the digital controller is a pulse width modulation controller.
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