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TWI542746B - High moisture absorption nylon composite fiber and fabric thereof - Google Patents

High moisture absorption nylon composite fiber and fabric thereof Download PDF

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TWI542746B
TWI542746B TW102124542A TW102124542A TWI542746B TW I542746 B TWI542746 B TW I542746B TW 102124542 A TW102124542 A TW 102124542A TW 102124542 A TW102124542 A TW 102124542A TW I542746 B TWI542746 B TW I542746B
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nylon
fiber
composite fiber
high moisture
moisture absorption
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TW102124542A
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TW201502327A (en
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陳威宏
林維朋
陳泰佑
鄭筱雯
柯達
安大中
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財團法人紡織產業綜合研究所
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Priority to US13/958,676 priority patent/US20140179189A1/en
Priority to CN201310465719.8A priority patent/CN103882555B/en
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Description

高吸濕耐隆複合纖維及其織物High moisture absorption and heat resistant composite fiber and fabric thereof

本發明是有關於一種複合纖維及其織物。 This invention relates to a composite fiber and a fabric thereof.

現有的雙成分複合纖維已經很難有新突破以改善現有功能或呈現新功能,例如更高的彈性、更好的吸濕率與放濕率或更好的纖維強度。這些改善或新功能通常來自於雙成分複合纖維所使用的特別材料。 Existing two-component composite fibers have been difficult to make new breakthroughs to improve existing functions or to present new functions such as higher elasticity, better moisture absorption and moisture release rate or better fiber strength. These improvements or new functions are usually derived from the special materials used in the two-component composite fiber.

因此,本發明之一方面是在提供一種高吸濕耐隆複合纖維。上述之高吸濕耐隆複合纖維包括由第一耐隆纖維與第二耐隆纖維所組成的並列型纖維或偏心芯鞘型纖維。 Accordingly, one aspect of the present invention is to provide a high moisture absorbing nylon composite fiber. The above-mentioned high moisture-absorbing and heat-resistant composite fiber comprises a side-by-side fiber or an eccentric core-sheath type fiber composed of a first endurance fiber and a second endurance fiber.

上述第一耐隆纖維包括由m個碳的直鏈脂肪二胺與具有n個碳的第一直鏈脂肪二羧酸所聚合而成之第一聚醯胺,其中(n-2)的數值為(m-2)數值的整數倍。 The first endurance fiber comprises a first polyamine which is polymerized from a linear aliphatic diamine of m carbons and a first linear aliphatic dicarboxylic acid having n carbons, wherein the value of (n-2) Is an integer multiple of the (m-2) value.

上述第二耐隆纖維,其包括由己內醯胺、聚乙 醚二胺與第二直鏈脂肪二羧酸所共聚而成之第二聚醯胺,該第二直鏈脂肪二羧酸具有6-12個碳。 The above second nylon fiber, which comprises caprolactam, polyethyl b a second polyamine compound obtained by copolymerizing an ether diamine and a second linear aliphatic dicarboxylic acid, the second linear aliphatic dicarboxylic acid having 6 to 12 carbons.

依據本發明一實施例,上述之第一聚醯胺為耐隆6.6、耐隆6.10、耐隆6.14或耐隆10.10。 According to an embodiment of the invention, the first polyamine is london 6.6, carbamide 6.10, carbamide 6.14 or carbamide 10.10.

依據本發明另一實施例,上述之第一聚醯胺與第二聚醯胺的重量比為40:60至60:40。 According to another embodiment of the present invention, the weight ratio of the first polyamine to the second polyamide is 40:60 to 60:40.

依據本發明又一實施例,上述之高吸濕耐隆複合纖維具有螺旋狀捲曲。 According to still another embodiment of the present invention, the above high moisture absorption resistant composite fiber has a spiral crimp.

另一方面,本發明提供一種耐隆織物,其包括上述之任一種的高吸濕耐隆複合纖維。 In another aspect, the present invention provides an endurance fabric comprising the high moisture absorption resistant composite fiber of any of the above.

上述發明內容旨在提供本揭示內容的簡化摘要,以使閱讀者對本揭示內容具備基本的理解。此發明內容並非本揭示內容的完整概述,且其用意並非在指出本發明實施例的重要/關鍵元件或界定本發明的範圍。在參閱下文實施方式後,本發明所屬技術領域中具有通常知識者當可輕易瞭解本發明之基本精神及其他發明目的,以及本發明所採用之技術手段與實施方面。 The Summary of the Invention is intended to provide a simplified summary of the present disclosure in order to provide a basic understanding of the disclosure. This Summary is not an extensive overview of the disclosure, and is not intended to be an The basic spirit and other objects of the present invention, as well as the technical means and implementation aspects of the present invention, can be readily understood by those of ordinary skill in the art.

依據上述,提供一種高吸濕耐隆複合纖維與其織物。為了容易瞭解所述實施例之故,下面將會提供不少技術細節。當然,並不是所有的實施例皆需要這些技術細 節。同時,一些廣為人知之結構或元件,僅會以示意的方式在附圖中繪出,以適當地簡化附圖內容。 According to the above, a high moisture absorbing nylon composite fiber and a fabric thereof are provided. In order to facilitate an understanding of the described embodiments, a number of technical details are provided below. Of course, not all embodiments require these techniques. Section. In the meantime, some well-known structures or elements are only shown in the drawings in a schematic manner to appropriately simplify the drawing.

高吸濕耐隆複合纖維High moisture absorption and heat resistant composite fiber

高吸濕耐隆複合纖維包括由第一耐隆纖維與第二耐隆纖維所組成的並列型(side-by-side)纖維或偏心芯鞘型(eccentric core-sheath)纖維。 The high moisture absorbing nylon composite fiber comprises a side-by-side fiber or an eccentric core-sheath fiber composed of a first nylon fiber and a second nylon fiber.

第一耐隆纖維的組成包含具有長脂肪碳鏈的第一聚醯胺(polyamide)。由於第一耐隆纖維可以經充份延伸後而讓第一聚醯胺的長脂肪碳鏈順向排列而結晶,所以第一耐隆纖維具有較佳之尺寸安定性。亦即,第一耐隆纖維具有較低的殘餘內應力及沸縮(boiling water shrinkage)。 The composition of the first nylon fiber comprises a first polyamide having a long fatty carbon chain. Since the first nylon fiber can be sufficiently extended to crystallize the long fatty carbon chain of the first polyamide, the first nylon fiber has better dimensional stability. That is, the first nylon fiber has a lower residual internal stress and boiling water shrinkage.

第二耐隆纖維的組成包含具有聚乙醚鏈段的第二聚醯胺。由於第二聚醯胺的聚乙醚鏈段較柔軟,所以即使第二耐隆纖維經延伸後,讓排列不規則的分子產生順向排列,也不易讓順向排列的分子鏈段納入晶格而產生結晶。所以,纖維會保有較高的殘餘內應力及沸縮。此外,由於第二耐隆纖維含有聚乙醚鏈段,因此可以增加第二耐隆纖維的吸濕性,讓所得耐隆複合纖維具有高吸濕性。 The composition of the second nylon fiber comprises a second polyamine having a polyether segment. Since the polyethyl ether segment of the second polyamide is relatively soft, even if the second nylon fiber is stretched, the irregularly arranged molecules are arranged in a forward direction, and it is difficult to allow the aligned molecular segments to be incorporated into the crystal lattice. Crystallization occurs. Therefore, the fiber retains high residual internal stress and boiling. In addition, since the second nylon fiber contains a polyether segment, the hygroscopicity of the second nylon fiber can be increased, and the resulting nylon fiber has high hygroscopicity.

因此,由上述第一耐隆纖維與第二耐隆纖維所組成的耐隆複合纖維,在經過張力延伸、熱處理(例如以廢水處理)或上述兩種處理後,會因為第一耐隆纖維與第二耐隆纖維的不同尺寸安定性而產生螺旋狀捲曲,進而提供纖 維伸展所需的一定延伸長度。因此,在延伸耐隆複合纖維後,具有聚乙醚鏈段的第二耐隆纖維可以協助耐隆複合纖維回復到原來的長度,而含有長脂肪碳鏈的第一耐隆纖維則可以協助穩定耐隆複合纖維的捲曲度。所以,使用上述耐隆複合纖維所形成的耐隆織物可以具有經久耐用的彈性。 Therefore, the Nylon composite fiber composed of the first Nylon fiber and the second Nylon fiber may be subjected to tension stretching, heat treatment (for example, treatment with waste water) or both treatments, because the first Nylon fiber and The different dimensional stability of the second nylon fiber produces a spiral curl, thereby providing fiber A certain extension length required for dimensional stretching. Therefore, after extending the nylon-resistant composite fiber, the second nylon fiber having a polyether segment can assist the nylon fiber to return to the original length, and the first nylon fiber containing the long fat carbon chain can help stabilize the resistance. The degree of curl of the composite fiber. Therefore, the endurance fabric formed using the above-mentioned nylon-resistant composite fiber can have durability that is durable.

上述第一聚醯胺是由具有m個碳的直鏈脂肪二胺與具有n個碳的第一直鏈脂肪二羧酸所聚合而成。為了要讓第一聚醯胺具有較佳的結晶性,(n-2)的數值較佳為(m-2)數值的整數倍。例如,第一聚醯胺可為耐隆6.6、耐隆6.10、耐隆6.14或耐隆10.10。 The first polyamine is polymerized by a linear aliphatic diamine having m carbons and a first linear aliphatic dicarboxylic acid having n carbons. In order to make the first polyamide having better crystallinity, the value of (n-2) is preferably an integral multiple of the value of (m-2). For example, the first polyamine can be Nylon 6.6, Nylon 6.10, Nylon 6.14 or Nylon 10.10.

上述第二聚醯胺是由內醯胺(lactam)、聚乙醚二胺(polyethyleneoxy diamine)與第二直鏈脂肪二羧酸所共聚而成。內醯胺例如可具有6個碳。聚乙醚二胺的平均分子量約為400-5000,例如可為400、700、1000、1500、2000、2500、3000、3500、4000、4500或5000。第二直鏈脂肪二羧酸例如可具有6-12個碳。在聚合第二聚醯胺所添加單體的總量中,聚乙醚二胺的添加量為3-20 wt%,例如5-12 wt%。舉例來說,聚乙醚二胺的添加量可為3、4、5、6、7、8、9、10、11或12 wt%。 The second polyamine is obtained by copolymerization of lactam, polyethyleneoxy diamine and a second linear aliphatic dicarboxylic acid. The mesaconamine may have, for example, 6 carbons. The polyether diamine has an average molecular weight of about 400 to 5,000, and may be, for example, 400, 700, 1000, 1500, 2000, 2500, 3000, 3500, 4000, 4500 or 5000. The second linear aliphatic dicarboxylic acid may have, for example, 6 to 12 carbons. The polyethylenic diamine is added in an amount of from 3 to 20% by weight, for example, from 5 to 12% by weight, based on the total amount of the monomers to which the second polyamine is added. For example, the polyether diamine may be added in an amount of 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12 wt%.

上述具有螺旋捲曲之耐隆複合纖維可以下述方法來製備之。首先,第一聚醯胺與第二聚醯胺先一起進行熔融紡絲形成耐隆複合纖維。然後,利用張力來延伸所得之耐隆複合纖維,可以讓耐隆複合纖維產生螺旋捲曲。 接著,耐隆複合纖維還可再以沸水處理,來增加耐隆複合纖維的螺旋密度。 The above-mentioned nylon-clad composite fiber having a spiral crimp can be produced by the following method. First, the first polyamine and the second polyamine are melt-spun together to form an endurance composite fiber. Then, by using the tension to extend the obtained Nylon-resistant composite fiber, the Nylon composite fiber can be spirally curled. Next, the Nylon composite fiber can be further treated with boiling water to increase the spiral density of the Nylon composite fiber.

實施例一:第一聚醯胺與第二聚醯胺的重量比對耐隆並列型複合纖維的影響Example 1: Effect of the weight ratio of the first polyamine to the second polyamine on the endurance-type composite fiber

在此實施例中,利用熔融紡絲來製備不同的高吸濕耐隆並列型複合纖維,並探討第一聚醯胺與第二聚醯胺的重量比對耐隆並列型複合纖維的影響。 In this embodiment, different high moisture absorbing and collinear side-by-side type composite fibers were prepared by melt spinning, and the influence of the weight ratio of the first polyamide to the second polyamide on the lonlon side-by-side composite fiber was investigated.

在實驗例1-3中,第一聚醯胺為耐隆6.10,第二聚醯胺由己內醯胺、聚乙醚二胺與己二酸所共聚而成。聚乙醚二胺的添加量與平均分子量分別為8 wt%與2000。實驗例1-3之第一聚醯胺與第二聚醯胺的重量比分別為60:40、50:50與40:60,紡絲時的延伸倍率(draw ratio)為2.1。比較例1的各項製備參數與實驗例2相同,只有第二聚醯胺所使用的聚合單體不同。比較例1的第二聚醯胺為耐隆6。 In Experimental Example 1-3, the first polyamine was Nylon 6.10, and the second polyamine was copolymerized from caprolactam, polyether diamine and adipic acid. The addition amount and average molecular weight of the polyether diamine were 8 wt% and 2000, respectively. The weight ratio of the first polyamine to the second polyamide in Experimental Example 1-3 was 60:40, 50:50 and 40:60, respectively, and the draw ratio at the time of spinning was 2.1. The preparation parameters of Comparative Example 1 were the same as in Experimental Example 2 except that the polymerization monomers used in the second polyamide were different. The second polyamine of Comparative Example 1 was Nylon 6 .

接著,讓進行測試所的之相關性質數據,列在表一中。首先,測量所得耐隆複合纖維經熱縮處理後的原絲捲縮率(crimp contraction;CC),所得的測量結果列在下面的表二中。捲縮率的測量方法如下。讓測試纖維先負重0.22 g/denier(即2 g/tex)10秒鐘,測得的長度為L1。然後,自測試纖維上卸下負重,置於100℃下30分鐘。再來,讓測試纖維負重0.0011 g/denier(即0.01 g/tex)10分鐘,測得 的長度為L2。因此,原絲捲縮率用下面的算式(1)來計算。 Next, let the relevant property data of the test site be listed in Table 1. First, the shrinkage ratio (CC) of the obtained Nylon composite fiber after heat shrinkage treatment was measured, and the obtained measurement results are shown in Table 2 below. The measurement method of the crimp ratio is as follows. The test fiber was first loaded with a load of 0.22 g/denier (ie 2 g/tex) for 10 seconds and the measured length was L1. The load was then removed from the test fibers and placed at 100 ° C for 30 minutes. Then, let the test fiber load 0.111 g/denier (ie 0.01 g/tex) for 10 minutes, measured The length is L2. Therefore, the original yarn crimping ratio is calculated by the following formula (1).

CC(%)=(L1-L2)/L1×100% (1) CC(%)=(L1-L2)/L1×100% (1)

接著,讓上述各實驗例與比較例的耐隆複合纖維編織成各耐隆織物(襪帶)。然後,測量所得耐隆襪帶的伸長回復率(%)以及吸濕率(%)。伸長回復率的測量方法為依照CNS 13752 L3243 6.15.1 A的測量方法來進行,拉伸速率為20mm/min。吸濕率的測量方法則詳述如下。 Next, the Nylon composite fibers of the above Experimental Examples and Comparative Examples were knitted into individual endurance fabrics (gartens). Then, the elongation recovery ratio (%) and the moisture absorption rate (%) of the obtained lanyard sling were measured. The elongation recovery rate was measured in accordance with the measurement method of CNS 13752 L3243 6.15.1 A, and the stretching rate was 20 mm/min. The method of measuring the moisture absorption rate is described in detail below.

首先,先讓樣品在105℃下乾燥2小時,測得乾重W1。然後在20℃與65%相對濕度的恆溫恆濕環境下靜置24小時,測得重量W2。再讓樣品置於30℃與90%相對濕度的恆溫恆濕環境下靜置24小時,測得重量W3。因此,吸濕率的計算方式為下面的算式(2)至(4)。 First, the sample was dried at 105 ° C for 2 hours, and the dry weight W1 was measured. Then, it was allowed to stand under a constant temperature and humidity environment of 20 ° C and 65% relative humidity for 24 hours, and the weight W2 was measured. The sample was allowed to stand in a constant temperature and humidity environment at 30 ° C and 90% relative humidity for 24 hours, and the weight W3 was measured. Therefore, the moisture absorption rate is calculated in the following formulas (2) to (4).

回潮率1=[(W2-W1)/W1]×100% (2) Moisture regain rate 1=[(W2-W1)/W1]×100% (2)

回潮率2=[(W3-W1)/W1]×100% (3) Moisture regain rate 2=[(W3-W1)/W1]×100% (3)

吸濕率(%)=回潮率2-回潮率1 (4) Moisture absorption rate (%) = moisture regain rate 2 - moisture regain rate 1 (4)

由表一的結果可知,含有聚乙醚二胺鏈段的第二聚醯胺含量越大,則耐隆織物的吸濕率越大。而耐隆織物的伸長回復率以實驗例2最佳,顯示第一聚醯胺與第二聚醯胺的含量為50:50時,對於耐隆織物的伸長回復率具有最佳改善效果。 From the results of Table 1, it is understood that the greater the content of the second polyamine containing the polyetherdiamine segment, the greater the moisture absorption rate of the nylon fabric. The elongation recovery rate of the Nylon fabric was the best in Experimental Example 2, and the content of the first polyamide and the second polyamide was 50:50, which had the best improvement effect on the elongation recovery rate of the nylon fabric.

實驗例二:紡絲時的延伸倍率對耐隆並列型複合纖維的影響Experimental Example 2: Effect of Stretching Ratio on Spinning on the Endurance Parallel Composite Fiber

在此實施例中,同樣地利用熔融紡絲來製備不同的高吸濕耐隆並列型複合纖維,並探討紡絲時的延伸倍率對耐隆並列型複合纖維的影響。 In this embodiment, melt-spinning was also used to prepare different high-moisture-resistant Nile-type side-by-side type composite fibers, and the influence of the stretching ratio at the time of spinning on the Nile-type side-by-side type composite fiber was investigated.

在實驗例2、4、5中,第一聚醯胺為耐隆6.10,第二聚醯胺由己內醯胺、聚乙醚二胺與己二酸所共聚而成。聚乙醚二胺的添加量與平均分子量分別為8 wt%與2000,且第一聚醯胺與第二聚醯胺的重量比皆為50:50。實驗例2、4、5紡絲時的延伸倍率(draw ratio)分別為2.1、2.6與3.1。比較例1的各項製備參數與實驗例2相同,只有第二聚醯胺所使用的聚合單體不同。比較例1的第二聚醯胺為耐隆6。 In Experimental Examples 2, 4, and 5, the first polyamine was Nylon 6.10, and the second polyamine was copolymerized from caprolactam, polyether diamine, and adipic acid. The addition amount and average molecular weight of the polyether diamine were 8 wt% and 2000, respectively, and the weight ratio of the first polyamine to the second polyamide was 50:50. The draw ratios at the time of spinning of Experimental Examples 2, 4, and 5 were 2.1, 2.6, and 3.1, respectively. The preparation parameters of Comparative Example 1 were the same as in Experimental Example 2 except that the polymerization monomers used in the second polyamide were different. The second polyamine of Comparative Example 1 was Nylon 6 .

接著,同樣進行上述實驗例一的相關測試,所 得結果列在表二中。 Then, the related test of the above experimental example 1 is also performed in the same manner. The results are shown in Table 2.

由表二的數據可知,耐隆材料紡絲的延伸倍率對耐隆織物的伸長回復率及原絲捲縮率沒有什麼影響。不過,在耐隆織物的吸濕率上,顯示當延伸倍率為2.1時,具有較佳的吸濕率。此結果與一般認知符合,亦即當紡絲時的延伸倍率愈高時,耐隆纖維中耐隆聚合物的結晶相比例會愈高,使得水氣不易進出。所以,紡絲時的延伸倍率愈高,吸濕率愈低。 It can be seen from the data in Table 2 that the stretching ratio of the Nylon material spinning has no effect on the elongation recovery rate of the Nylon fabric and the original yarn crimping rate. However, in the moisture absorption rate of the Nylon fabric, it was shown that when the stretching ratio was 2.1, it had a preferable moisture absorption rate. This result is consistent with the general cognition, that is, the higher the stretching ratio at the time of spinning, the higher the crystallization ratio of the Nylon polymer in the Nylon fiber, making it difficult for water and gas to enter and exit. Therefore, the higher the stretching ratio at the time of spinning, the lower the moisture absorption rate.

由上述可知,由於第一耐隆纖維包含具有長脂肪碳鏈的第一聚醯胺,第二耐隆纖維具有聚乙醚鏈段的第二聚醯胺,讓所得耐隆複合纖維經延伸處理、熱處理或兩者的處理之後,可自發捲縮產生螺旋狀捲曲。因此,可增加所得耐隆複合纖維的捲縮率及其耐隆織物的伸長回復率,讓所得耐隆織物具有經久耐用的伸展性。而第二耐隆纖維中之聚乙醚鏈段,還可以增加所得耐隆複合纖維及其 織物的吸濕性,提高使用者穿著上的舒適性。 It can be seen from the above that since the first nylon fiber comprises a first polyamine having a long aliphatic carbon chain, the second nylon fiber has a second polyamine of a polyether segment, and the obtained nylon fiber is subjected to elongation treatment. After heat treatment or both, it can be spontaneously crimped to produce a helical crimp. Therefore, the crimp ratio of the obtained Nylon-resistant composite fiber and the elongation recovery ratio of the NBR fabric can be increased, and the resulting Nylon fabric has a durable stretchability. The polyether segment in the second nylon fiber can also increase the obtained nylon-resistant composite fiber and The hygroscopicity of the fabric improves the comfort of the user.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.

Claims (4)

一種高吸濕耐隆複合纖維,該高吸濕耐隆複合纖維包括:一第一耐隆纖維,為耐隆6.10;以及一第二耐隆纖維,由己內醯胺、聚乙醚二胺與己二酸所共聚而成,其中該耐隆複合纖維為由該第一耐隆纖維與該第二耐隆纖維所組成的並列型纖維或偏心芯鞘型纖維。 The invention relates to a high moisture absorption and anti-loning composite fiber, which comprises: a first nylon fiber, which is Nylon 6.10; and a second nylon fiber, which is composed of caprolactam, polyether diamine and The dicarboxylic acid is copolymerized, wherein the nylon-resistant composite fiber is a side-by-side fiber or an eccentric core-sheath fiber composed of the first endurance fiber and the second endurance fiber. 如請求項1所述之高吸濕耐隆複合纖維,其中該第一聚醯胺與該第二聚醯胺的重量比為40:60至60:40。 The high moisture absorption nylon composite fiber according to claim 1, wherein the weight ratio of the first polyamide to the second polyamide is 40:60 to 60:40. 如請求項1任一項所述之高吸濕耐隆複合纖維,其中該高吸濕耐隆複合纖維具有螺旋狀捲曲。 The high moisture absorption nylon composite fiber according to any one of the preceding claims, wherein the high moisture absorption resistant composite fiber has a spiral curl. 一種高吸濕耐隆織物,其包括如請求項1至3任一項所述之高吸濕耐隆複合纖維,該高吸濕耐隆織物具有2.30%~3.19%的吸濕率。 A high moisture absorbing woven fabric comprising the high moisture absorbing nylon composite fiber according to any one of claims 1 to 3, wherein the high moisture absorbing nylon fabric has a moisture absorption rate of 2.30% to 3.19%.
TW102124542A 2012-12-20 2013-07-09 High moisture absorption nylon composite fiber and fabric thereof TWI542746B (en)

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CN110983483B (en) * 2019-11-27 2022-02-18 武汉纺织大学 Heat-moisture response fiber with photo-thermal conversion and antibacterial performance and preparation method thereof

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