TWI435434B - Semiconductor package method for omitting interposer and bottom wafer for use thereof - Google Patents
Semiconductor package method for omitting interposer and bottom wafer for use thereof Download PDFInfo
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Description
本發明係有關於半導體裝置的封裝技術,特別係有關於一種省略中介板之半導體封裝方法及其使用之底晶片。The present invention relates to a packaging technique for a semiconductor device, and more particularly to a semiconductor package method in which an interposer is omitted and a substrate for use therefor.
多晶片堆疊封裝為目前電子產品微型化之潮流中最重要的技術之一,可達到系統功能整合與容量擴大之功效。由於多個晶片堆疊封裝於同一封裝結構之內,相較之下可大幅減小各別封裝之體積,進而使電子產品具有高效率與多功能之優點,更可同時滿足微型化之需求。Multi-wafer stacking is one of the most important technologies in the current miniaturization of electronic products, which can achieve system function integration and capacity expansion. Since a plurality of wafers are stacked and packaged in the same package structure, the volume of each package can be greatly reduced, thereby making the electronic product have the advantages of high efficiency and versatility, and can simultaneously meet the demand for miniaturization.
在目前半導體產業中,習知針對不同晶片尺寸的多晶片堆疊的封裝結構通常需要依賴中介板(interposer)來完成上、下晶片之間的電性連接,這是因為中介板具有重配置線路之作用,以克服因晶片尺寸不一致使得晶片間電性連接的距離差異引起的銲線過長甚至是無法電性連接的問題。一般而言,習知中介板是選用虛置晶片(dummy chip)、陶瓷基板或是有機基板,但會有可靠度之問題並難以控制堆疊後的翹曲現象,而可靠度問題是受到熱膨脹係數不匹配(CTE mismatch)與不同材質間的黏著力較差而產生的分層所致。In the current semiconductor industry, it is generally known that a package structure for a multi-wafer stack of different wafer sizes usually relies on an interposer to complete the electrical connection between the upper and lower wafers because the interposer has a reconfigured line. The function is to overcome the problem that the wire is too long or even cannot be electrically connected due to the difference in the size of the wafer due to the inconsistent wafer size. Generally speaking, the conventional interposer selects a dummy chip, a ceramic substrate or an organic substrate, but there is a problem of reliability and it is difficult to control the warpage after stacking, and the reliability problem is a thermal expansion coefficient. CTE mismatch is caused by delamination caused by poor adhesion between different materials.
請參閱第1圖所示,一種習知的使用中介板之半導體封裝方法,主要包含以下步驟:「提供一底晶片」之步驟11、「設置底晶片至基板上」之步驟12、「設置中介板於底晶片上」之步驟13、「設置上晶片於中介板上」之步驟14、「形成電性連接元件以電性連接中介板與基板」之步驟15以及「密封底晶片、上晶片與中介板」之步驟16。第2與3圖為依照習知方法所製成之一種使用中介板之半導體封裝結構,其係主要包含一底晶片110、一用以承載晶片之基板120、一尺寸小於底晶片110之上晶片130以及一介設於底晶片110與上晶片130之間的中介板170。在步驟11,提供該底晶片110,並且該底晶片110之主動面113係設有複數個例如銲墊之電極114。在步驟12,利用既有的黏晶技術,使該底晶片110之背面設置於該基板120上。在步驟13,該中介板170係設置於該底晶片110之主動面113上,並且該中介板170係具有一重配置線路層171(如第3圖所示)。在步驟14,較小尺寸之上晶片130之背面係黏著設置於該中介板170上,並且該上晶片130之主動面131係設有複數個銲墊132。因此,在此一不同晶片尺寸之多晶片堆疊結構中,除了增加了該中介板170的厚度,還會在該中介板170之上下表面形成兩個黏著層厚度。另,在步驟15,可藉由既有打線技術,使複數個例如第一銲線141之電性連接元件電性連接該中介板170至該基板120,複數個第二銲線142電性連接該上晶片130之銲墊132至該中介板170,複數個第三銲線143電性連接該中介板170與該底晶片110之電極114。此外,在步驟16,可形成一封膠體150於該基板120上(如第3圖所示),以密封該底晶片110、該上晶片130與該中介板170。由於不同晶片尺寸的多晶片堆疊技術中,中介板為必要元件,導致了封裝厚度增加,也會有因中介板對晶片的熱膨脹係數差異與對晶片界面低黏著力所產生的分層與翹曲問題。Referring to FIG. 1 , a conventional semiconductor package method using an interposer mainly includes the following steps: step 11 of “providing a bottom wafer”, step 12 of “setting a bottom wafer to a substrate”, and “setting an intermediary”. Step 14 of "Laminating the Substrate on the Substrate", Step 14 of "Setting the Wafer on the Interposer", "Steps 15 of Forming Electrical Connection Elements to Electrically Connect the Interposer and Substrate", and "Sealing the Back Wafer, Upper Wafer and Step 16 of the Intermediary Board. 2 and 3 are a semiconductor package structure using an interposer according to a conventional method, which mainly includes a bottom wafer 110, a substrate 120 for carrying a wafer, and a wafer smaller than the bottom wafer 110. 130 and an interposer 170 disposed between the bottom wafer 110 and the upper wafer 130. In step 11, the bottom wafer 110 is provided, and the active surface 113 of the bottom wafer 110 is provided with a plurality of electrodes 114 such as pads. In step 12, the back side of the bottom wafer 110 is placed on the substrate 120 using an existing die bonding technique. In step 13, the interposer 170 is disposed on the active surface 113 of the bottom wafer 110, and the interposer 170 has a reconfigured wiring layer 171 (as shown in FIG. 3). In step 14, the back surface of the wafer 130 on the smaller size is adhesively disposed on the interposer 170, and the active surface 131 of the upper wafer 130 is provided with a plurality of pads 132. Therefore, in this multi-wafer stack structure of different wafer sizes, in addition to the thickness of the interposer 170, two adhesive layer thicknesses are formed on the lower surface of the interposer 170. In addition, in step 15, a plurality of electrical connection elements, such as the first bonding wires 141, are electrically connected to the interposer 170 to the substrate 120, and the plurality of second bonding wires 142 are electrically connected. The pads 132 of the upper wafer 130 are connected to the interposer 170, and the plurality of third bonding wires 143 are electrically connected to the interposer 170 and the electrodes 114 of the bottom wafer 110. In addition, in step 16, a glue 150 may be formed on the substrate 120 (as shown in FIG. 3) to seal the bottom wafer 110, the upper wafer 130 and the interposer 170. Due to the different wafer size of the multi-wafer stacking technology, the interposer is an essential component, resulting in an increase in package thickness, as well as delamination and warpage due to the difference in thermal expansion coefficient of the interposer to the wafer and low adhesion to the wafer interface. problem.
為了解決上述之問題,本發明之主要目的係在於一種省略中介板之半導體封裝方法及其使用之底晶片,主要應用於不同晶片尺寸的多晶片堆疊結構,能達到省略中介板且不影響電性連接品質之功效,進而能夠薄化整體的封裝厚度,並減少分層與翹曲之發生。In order to solve the above problems, the main object of the present invention is a semiconductor package method for omitting an interposer and a bottom wafer for use thereof, which are mainly applied to a multi-wafer stack structure of different wafer sizes, which can omit the interposer and not affect the electrical properties. The quality of the connection quality, in turn, can thin the overall package thickness and reduce the occurrence of delamination and warpage.
本發明之次一目的係在於提供一種省略中介板之半導體封裝方法及其使用之底晶片,可達到多晶片主動面朝向基板並且晶片間免設置凸塊之功效,有效薄化多晶片堆疊厚度。A second object of the present invention is to provide a semiconductor package method for omitting an interposer and a bottom wafer for use thereof, which can achieve the effect of the multi-wafer active surface facing the substrate and eliminating the need for bumps between the wafers, thereby effectively thinning the multi-wafer stack thickness.
本發明的目的及解決其技術問題是採用以下技術方案來實現的。本發明揭示一種省略中介板之半導體封裝方法主要包含以下步驟:首先,提供一底晶片,該底晶片係為雙層結構,係包含一半導體層與一有機層,該半導體層之一第一主動面係設有複數個電極,該有機層內係嵌埋有一重配置線路層,並設有複數個位於該重配置線路層之上並且顯露在該有機層的第一端子與第二端子。接著,設置該底晶片至一基板上,以使該底晶片之該些電極電性連接至該基板。之後,設置一上晶片於該底晶片上,該上晶片之一第二主動面係貼附至該有機層並且該上晶片之複數個銲墊係接合至該些第一端子。最後,形成複數個電性連接元件,以電性連接該些第二端子至該基板。本發明另具體揭示前述半導體封裝方法所使用之底晶片。The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. The invention discloses a semiconductor packaging method for omitting an interposer, which mainly comprises the following steps. Firstly, a bottom wafer is provided. The bottom wafer is a two-layer structure comprising a semiconductor layer and an organic layer, and the semiconductor layer is first active. The surface layer is provided with a plurality of electrodes, and the organic layer is embedded with a reconfiguration circuit layer, and a plurality of first terminals and second terminals are disposed on the reconfiguration circuit layer and exposed on the organic layer. Next, the bottom wafer is disposed on a substrate such that the electrodes of the bottom wafer are electrically connected to the substrate. Thereafter, an upper wafer is disposed on the bottom wafer, and a second active surface of the upper wafer is attached to the organic layer and a plurality of pads of the upper wafer are bonded to the first terminals. Finally, a plurality of electrical connecting elements are formed to electrically connect the second terminals to the substrate. The present invention further specifically discloses a bottom wafer used in the aforementioned semiconductor packaging method.
本發明的目的及解決其技術問題還可採用以下技術措施進一步實現。The object of the present invention and solving the technical problems thereof can be further achieved by the following technical measures.
在前述的半導體封裝方法中,該有機層係可為一晶粒貼附膜而具有黏性。In the foregoing semiconductor packaging method, the organic layer may be a die attach film and have a viscosity.
在前述的半導體封裝方法中,該半導體層係可為一經晶背研磨之晶粒。In the foregoing semiconductor packaging method, the semiconductor layer may be a grain back-grinded die.
在前述的半導體封裝方法中,該有機層之厚度係可小於該半導體層之厚度二分之一以下。In the foregoing semiconductor packaging method, the thickness of the organic layer may be less than one-half of the thickness of the semiconductor layer.
在前述的半導體封裝方法中,該有機層內更設有複數個位於該重配置線路層之上的壓塊,其係可位於該些第一端子與該些第二端子之間,以使該重配置線路層可完全嵌埋於該有機層之中。In the above-mentioned semiconductor package method, the organic layer is further provided with a plurality of pressing blocks located on the reconfigurable circuit layer, which may be located between the first terminals and the second terminals, so that the The reconfiguration circuit layer can be completely embedded in the organic layer.
在前述的半導體封裝方法中,該重配置線路層係可電性絕緣地不碰觸至該半導體層。In the aforementioned semiconductor packaging method, the relocation wiring layer is electrically insulatively invisible to the semiconductor layer.
在前述的半導體封裝方法中,該上晶片係可為一裸晶粒,且該第二主動面係完整黏附於該有機層。In the foregoing semiconductor packaging method, the upper wafer system may be a bare die, and the second active surface is completely adhered to the organic layer.
在前述的半導體封裝方法中,該些電性連接元件係可為線弧不超過該上晶片之銲線。In the foregoing semiconductor packaging method, the electrical connection elements may be wire bonds that do not exceed the wire bonding of the upper wafer.
在前述的半導體封裝方法中,可另包含之步驟為:形成一封膠體於該基板上,以密封該底晶片、該上晶片與該些電性連接元件。In the foregoing semiconductor packaging method, the method further comprises the steps of: forming a gel on the substrate to seal the bottom wafer, the upper wafer and the electrical connecting elements.
在前述的半導體封裝方法中,該些電極係可為突出於該第一主動面之金屬導體柱,以供該封膠體填入該底晶片與該基板之間隙。In the above semiconductor package method, the electrode lines may be metal conductor posts protruding from the first active surface for the sealant to fill the gap between the bottom wafer and the substrate.
在前述的半導體封裝方法中,可另包含之步驟為:形成複數個外部端子於該基板之一下表面。In the foregoing semiconductor packaging method, the method may further include forming a plurality of external terminals on a lower surface of the substrate.
在前述的半導體封裝方法中,所述的提供底晶片之步驟係可包含:提供一晶圓;研磨該晶圓之一背面,以到達該半導體層之厚度;形成一有機層於該晶圓之研磨後背面;形成一重配置線路層,並使其嵌陷於該有機層中;以及切割該晶圓與該有機層,以製得該底晶片。In the foregoing semiconductor packaging method, the step of providing a bottom wafer may include: providing a wafer; grinding a back surface of the wafer to reach a thickness of the semiconductor layer; forming an organic layer on the wafer Grinding the back side; forming a reconfigured wiring layer and embedding it in the organic layer; and cutting the wafer and the organic layer to produce the bottom wafer.
在前述的半導體封裝方法中,所述的形成有機層之步驟中,該有機層係可預先形成於一金屬箔之下,所述的形成重配置線路層之步驟係可包含:圖案化蝕刻該金屬箔,以形成該重配置線路層;以及熱壓該重配置線路層,以使其陷於該有機層中。In the foregoing semiconductor package method, in the step of forming an organic layer, the organic layer may be formed under a metal foil in advance, and the step of forming a reconfigured wiring layer may include: pattern etching a metal foil to form the reconfigured wiring layer; and the reconfigured wiring layer is hot pressed to be trapped in the organic layer.
在前述的半導體封裝方法中,所述的形成有機層之步驟中,所述的形成重配置線路層之步驟係可更包含:在圖案化蝕刻該金屬箔之前,預先半蝕刻該金屬箔,以形成該些第一端子與第二端子。In the foregoing semiconductor package method, in the step of forming an organic layer, the step of forming a re-distribution circuit layer may further include: partially etching the metal foil before pattern etching the metal foil to Forming the first terminal and the second terminal.
在前述的半導體封裝方法中,所述的形成重配置線路層之步驟係可更包含:在圖案化蝕刻該金屬箔之後,設置該些第一端子與第二端子於該重配置線路層上。In the foregoing semiconductor package method, the step of forming a re-distribution circuit layer may further include: after pattern etching the metal foil, disposing the first terminal and the second terminal on the re-distribution circuit layer.
由以上技術方案可以看出,本發明之省略中介板之半導體封裝方法及其使用之底晶片,有以下優點與功效:It can be seen from the above technical solutions that the semiconductor packaging method for omitting the interposer of the present invention and the bottom wafer used thereof have the following advantages and effects:
一、可藉由提供雙層結構之底晶片作為其中一技術手段,由於底晶片包含了半導體層與有機層,以嵌埋有重配置線路層之有機層取代了習知的中介板及其雙面黏著層,主要應用於不同晶片尺寸的多晶片堆疊結構,能達到省略中介板且不影響電性連接品質之功效,進而能夠薄化整體的封裝厚度。此外,沒有習知中介板對晶片之膨脹係數不匹配或不同材質間的黏著力較差而導致分層之問題,並能控制多晶片堆疊之翹曲發生。1. A bottom wafer having a two-layer structure can be used as one of the technical means. Since the bottom wafer includes a semiconductor layer and an organic layer, the organic layer embedded with the reconfigured wiring layer replaces the conventional interposer and its double The surface adhesive layer is mainly applied to a multi-wafer stack structure of different wafer sizes, and the effect of omitting the interposer without affecting the quality of the electrical connection can be achieved, and the overall package thickness can be thinned. In addition, there is no problem that the conventional interposer does not match the expansion coefficient of the wafer or the adhesion between different materials leads to delamination, and can control the warpage of the multi-wafer stack.
二、可藉由提供雙層結構之底晶片作為其中一技術手段,較小晶片尺寸之上晶片可為一裸晶粒並使其主動面完整黏附於底晶片之有機層,可達到多晶片主動面朝向基板並且晶片間免設置凸塊之功效,有效薄化多晶片堆疊厚度。Second, by providing a two-layer structure of the bottom wafer as one of the technical means, the wafer above the smaller wafer size can be a bare die and the active surface is completely adhered to the organic layer of the bottom wafer, and the multi-wafer initiative can be achieved. The surface faces the substrate and the effect of providing bumps between the wafers is effective to thin the thickness of the multi-wafer stack.
以下將配合所附圖示詳細說明本發明之實施例,然應注意的是,該些圖示均為簡化之示意圖,僅以示意方法來說明本發明之基本架構或實施方法,故僅顯示與本案有關之元件與組合關係,圖中所顯示之元件並非以實際實施之數目、形狀、尺寸做等比例繪製,某些尺寸比例與其他相關尺寸比例或已誇張或是簡化處理,以提供更清楚的描述。實際實施之數目、形狀及尺寸比例為一種選置性之設計,詳細之元件佈局可能更為複雜。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings in which FIG. The components and combinations related to this case, the components shown in the figure are not drawn in proportion to the actual number, shape and size of the actual implementation. Some size ratios are proportional to other related sizes or have been exaggerated or simplified to provide clearer description of. The actual number, shape and size ratio of the implementation is an optional design, and the detailed component layout may be more complicated.
依據本發明之一具體實施例,一種省略中介板之半導體封裝方法舉例說明於第4圖之流程方塊圖,依該方法所製造之半導體封裝構造舉例說明於第5圖之截面示意圖。如第5圖所示,該半導體封裝構造主要包含一底晶片210、一基板220、一上晶片230以及複數個電性連接元件240。According to an embodiment of the present invention, a semiconductor package method for omitting an interposer is illustrated in a block diagram of FIG. 4, and a semiconductor package structure manufactured by the method is illustrated in a cross-sectional view of FIG. As shown in FIG. 5, the semiconductor package structure mainly includes a bottom wafer 210, a substrate 220, an upper wafer 230, and a plurality of electrical connection elements 240.
該方法的主要步驟舉例說明第6A至6E圖之元件截面示意圖。該省略中介板之半導體封裝方法根據第4圖主要包含以下步驟:「提供一底晶片」之步驟21、「設置底晶片至基板上」之步驟22、「設置上晶片於底晶片上」之步驟23、「形成電性連接元件以電性連接上晶片與基板」之步驟24、以及「密封底晶片與上晶片」之步驟25,各步驟的具體操作請參閱第6A至6E圖,說明如下所示。The main steps of the method illustrate a schematic cross-sectional view of the elements of Figures 6A through 6E. The semiconductor packaging method for omitting the interposer mainly includes the following steps: step 21 of "providing a bottom wafer", step 22 of "providing a bottom wafer onto the substrate", and "step of setting the upper wafer on the bottom wafer" according to FIG. 23, step 24 of "forming the electrical connection component to electrically connect the upper wafer and the substrate", and step 25 of "sealing the bottom wafer and the upper wafer", the specific operations of each step, please refer to Figures 6A to 6E, illustrating the following Show.
首先,步驟21可參見第6A圖,提供該底晶片210,該底晶片210係為雙層結構,係包含一半導體層211與一有機層212,由該半導體層211與該有機層212構成為一完整晶粒,以供黏晶機之取放,換言之,該有機層212是晶圓等級(wafer level)形成,並不是該半導體層211在經晶圓切割而形成為一單獨晶粒之後再形成該有機層212。該半導體層211之基材材質可為矽或是III-V族,該有機層212之材質係包含碳,例如聚亞醯胺(polyimide)。該半導體層211之一表面上係設有所需要的積體電路(圖中未繪出),在本實施例中的積體電路為記憶體元件,而上述的表面即為第一主動面213。該半導體層211之該第一主動面213係設有複數個電極214,作為積體電路的外接端。在本實施例中,該些電極214係為凸塊,例如銲球或是金屬導體柱,以使該底晶片210可覆晶接合至該基板220(如第5圖所示)。在本實施例中,該半導體層211係可為一經晶背研磨之晶粒,即不具有正常的晶粒厚度,厚度可控制在2至8密爾(mil)或更低。而該有機層212之厚度係可小於該半導體層211之厚度二分之一以下,約10微米。First, in step 21, referring to FIG. 6A, the bottom wafer 210 is provided in a two-layer structure, comprising a semiconductor layer 211 and an organic layer 212. The semiconductor layer 211 and the organic layer 212 are formed by the semiconductor layer 211 and the organic layer 212. a complete die for the pick-and-place machine, in other words, the organic layer 212 is formed at a wafer level, and the semiconductor layer 211 is not formed by wafer dicing into a single die. The organic layer 212 is formed. The base material of the semiconductor layer 211 may be bismuth or III-V, and the material of the organic layer 212 contains carbon, such as polyimide. A desired integrated circuit (not shown) is disposed on one surface of the semiconductor layer 211. The integrated circuit in this embodiment is a memory device, and the surface is the first active surface 213. . The first active surface 213 of the semiconductor layer 211 is provided with a plurality of electrodes 214 as external terminals of the integrated circuit. In this embodiment, the electrodes 214 are bumps, such as solder balls or metal conductor posts, such that the bottom wafer 210 can be flip-chip bonded to the substrate 220 (as shown in FIG. 5). In this embodiment, the semiconductor layer 211 can be a back-grained grain, that is, has no normal grain thickness, and the thickness can be controlled to 2 to 8 mils or less. The thickness of the organic layer 212 may be less than one-half of the thickness of the semiconductor layer 211, about 10 microns.
該有機層212內係嵌埋有一重配置線路層215,並設有複數個位於該重配置線路層215之上並且顯露在該有機層212的第一端子216與第二端子217。該重配置線路層215係為導電材質,如銅,用以縮短該些電性連接元件240的形成長度。在一更具體結構中,該重配置線路層215係可電性絕緣地不碰觸至該半導體層211,而作為該上晶片230之線路重配置(如第5圖所示)。故該有機層212包含於該底晶片210內可用以省略封裝製程中獨立設置之中介板。而該些第一端子216與第二端子217亦為導電材質,如銅柱或是鎳金,作為該重配置線路層215之外接端。並且,該些第一端子216與第二端子217更具有控制該重配置線路層215之嵌埋深度之作用。更具體而論,該有機層212係可為一晶粒貼附膜(Die Attach Film,DAM)而具有黏性,可為熱塑性或者在封裝過程中為半固化狀態,以使該重配置線路層215可嵌埋於其內,故可進一步省略一黏著層與一覆蓋該重配置線路層215之防焊層。A plurality of re-distribution circuit layers 215 are embedded in the organic layer 212, and a plurality of first terminals 216 and second terminals 217 are disposed on the re-distribution circuit layer 215 and exposed on the organic layer 212. The reconfigurable circuit layer 215 is made of a conductive material, such as copper, to shorten the formation length of the electrical connecting elements 240. In a more specific configuration, the relocation wiring layer 215 is electrically insulatively invisible to the semiconductor layer 211 and acts as a line reconfiguration of the upper wafer 230 (as shown in FIG. 5). Therefore, the organic layer 212 is included in the bottom wafer 210 to omit the interposer independently disposed in the packaging process. The first terminal 216 and the second terminal 217 are also made of a conductive material, such as a copper post or a nickel gold, as an external end of the reconfigurable circuit layer 215. Moreover, the first terminals 216 and the second terminals 217 further have the function of controlling the embedding depth of the relocation circuit layer 215. More specifically, the organic layer 212 may be a die attach film (DAM) and have a viscosity, may be thermoplastic or semi-cured during the packaging process, so that the reconfigured circuit layer The 215 can be embedded therein, so that an adhesive layer and a solder resist layer covering the reconfigured wiring layer 215 can be further omitted.
接著進行步驟22。如第6B圖所示,設置該底晶片210至該基板220之上表面221,以使該底晶片210之該些電極214電性連接至該基板220。在本實施例中,該底晶片210係為一覆晶晶片,而該些電極214係為凸塊,以覆晶接合至該基板220。在該步驟中,該底晶片210之第一主動面213係朝向該基板220。較佳地,該些電極214係可為突出於該第一主動面213之金屬導體柱,以供該封膠體250填入該底晶片210與該基板220之間隙(如第5圖所示)。此外,在本實施例中,該基板220係為一印刷電路板,在該上表面221可設有複數個接指223,其係位於該底晶片210之底面積之外。另在該基板220之下表面222可設有複數個外接墊224,該些外接墊224可藉由該基板220之內部線路結構電性連接至該些接指223與該些電極214之接合墊(圖中未繪出)。Then proceed to step 22. As shown in FIG. 6B, the bottom wafer 210 is disposed on the upper surface 221 of the substrate 220 such that the electrodes 214 of the bottom wafer 210 are electrically connected to the substrate 220. In this embodiment, the bottom wafer 210 is a flip chip, and the electrodes 214 are bumps to be flip-chip bonded to the substrate 220. In this step, the first active surface 213 of the bottom wafer 210 faces the substrate 220. Preferably, the electrodes 214 are protruding from the metal conductor post of the first active surface 213 for the sealant 250 to fill the gap between the bottom wafer 210 and the substrate 220 (as shown in FIG. 5). . In addition, in the embodiment, the substrate 220 is a printed circuit board, and the upper surface 221 can be provided with a plurality of fingers 223 located outside the bottom area of the bottom wafer 210. In addition, a plurality of external pads 224 may be disposed on the lower surface 222 of the substrate 220. The external pads 224 may be electrically connected to the bonding pads of the fingers 223 and the electrodes 214 by the internal circuit structure of the substrate 220. (not shown in the figure).
之後進行步驟23。如第6C圖所示,設置該上晶片230於該底晶片210上,該上晶片230之一第二主動面231係貼附至該有機層212並且該上晶片230之複數個銲墊232係接合至該些第一端子216。在本實施例中,該上晶片230係為一控制器,尺寸明顯小於該底晶片210。並且,利用該底晶片210之特殊結構可以使該上晶片的設置為一般黏晶操作卻可達到覆晶接合之效果。較佳地,該上晶片230係可為一裸晶粒,且該第二主動面231係完整黏附於該有機層212,在該上晶片230與該底晶片210之間可不需要保留凸塊間隙與黏膠厚度,以達到不同晶片尺寸多晶片堆疊結構之薄化功效。因此,可達到多晶片主動面朝向基板並且晶片間免設置凸塊之功效,有效薄化多晶片堆疊厚度。Then proceed to step 23. As shown in FIG. 6C, the upper wafer 230 is disposed on the bottom wafer 210, and a second active surface 231 of the upper wafer 230 is attached to the organic layer 212 and a plurality of pads 232 of the upper wafer 230 are attached. Bonded to the first terminals 216. In the present embodiment, the upper wafer 230 is a controller that is significantly smaller in size than the bottom wafer 210. Moreover, by using the special structure of the bottom wafer 210, the upper wafer can be set to a general die bonding operation, but the effect of flip chip bonding can be achieved. Preferably, the upper wafer 230 can be a bare die, and the second active surface 231 is completely adhered to the organic layer 212. There is no need to retain the bump gap between the upper wafer 230 and the bottom wafer 210. With the thickness of the adhesive, to achieve the thinning effect of the multi-wafer stack structure of different wafer sizes. Therefore, the effect that the multi-wafer active surface faces the substrate and the bumps are not disposed between the wafers can be achieved, and the thickness of the multi-wafer stack is effectively thinned.
之後進行步驟24。如第6D圖所示,形成複數個電性連接元件240,以電性連接該些第二端子217至該基板220之接指223。該些電性連接元件240之形成可利用既有的打線技術或是內引腳接合技術。較佳地,該些電性連接元件240係可為線弧不超過該上晶片230背面之銲線。Then proceed to step 24. As shown in FIG. 6D, a plurality of electrical connecting elements 240 are formed to electrically connect the second terminals 217 to the fingers 223 of the substrate 220. The formation of the electrical connection elements 240 can utilize existing wire bonding techniques or internal pin bonding techniques. Preferably, the electrical connecting elements 240 can be wire bonds that do not exceed the back side of the upper wafer 230.
在本發明之半導體封裝方法中,可另包含一密封步驟25。如第6E圖所示,利用模封技術,使一封膠體250形成於該基板220上,以密封該底晶片210、該上晶片230與該些電性連接元件240。此外,再如第5圖所示,在本發明之半導體封裝方法中,可進一步另包含之步驟為:形成複數個外部端子260於該基板220之一下表面222。該些外部端子260係可為銲球,其係接合至該些外接墊224。In the semiconductor packaging method of the present invention, a sealing step 25 may be further included. As shown in FIG. 6E, a glue body 250 is formed on the substrate 220 by a molding technique to seal the bottom wafer 210, the upper wafer 230, and the electrical connection elements 240. In addition, as shown in FIG. 5, in the semiconductor package method of the present invention, the method further includes the step of forming a plurality of external terminals 260 on a lower surface 222 of the substrate 220. The external terminals 260 can be solder balls that are bonded to the external pads 224.
再如第5圖所示,一種省略中介板之半導體封裝構造係包含一如前所述之底晶片210、該基板220、該上晶片230以及該些電性連接元件240,該底晶片210係設置至該基板220上,以使該底晶片210之該些電極214電性連接至該基板220。該上晶片230係設置於該底晶片210上,該上晶片230之一第二主動面231係貼附至該有機層212並且該上晶片230之複數個銲墊232係接合至該些第一端子216。該些電性連接元件240係電性連接該些第二端子217至該基板220。As shown in FIG. 5, a semiconductor package structure omitting the interposer includes a bottom wafer 210, the substrate 220, the upper wafer 230, and the electrical connection elements 240. The bottom wafer 210 is The electrodes 214 of the bottom wafer 210 are electrically connected to the substrate 220. The upper wafer 230 is disposed on the bottom wafer 210, and a second active surface 231 of the upper wafer 230 is attached to the organic layer 212 and a plurality of pads 232 of the upper wafer 230 are bonded to the first Terminal 216. The electrical connection elements 240 electrically connect the second terminals 217 to the substrate 220 .
因此,本發明之半導體封裝方法可以省略習知在不同晶片尺寸的多晶片堆疊結構中的中介板。由於該底晶片210是由該半導體層211與該有機層212所組成,其中嵌埋有該重配置線路層215之有機層212取代了習知的中介板及其雙面黏著層,主要應用於不同晶片尺寸的多晶片堆疊結構,能達到省略中介板且不影響電性連接品質之功效,進而能夠薄化整體的封裝厚度。此外,沒有習知中介板對晶片之膨脹係數不匹配或不同材質間的黏著力較差而導致分層之問題,並能控制多晶片堆疊之翹曲發生。Therefore, the semiconductor package method of the present invention can omit the conventional interposer in a multi-wafer stack structure of different wafer sizes. Since the bottom wafer 210 is composed of the semiconductor layer 211 and the organic layer 212, the organic layer 212 in which the reconfigured wiring layer 215 is embedded replaces the conventional interposer and its double-sided adhesive layer, and is mainly applied to The multi-wafer stack structure of different wafer sizes can achieve the effect of omitting the interposer without affecting the quality of the electrical connection, thereby enabling thinning of the overall package thickness. In addition, there is no problem that the conventional interposer does not match the expansion coefficient of the wafer or the adhesion between different materials leads to delamination, and can control the warpage of the multi-wafer stack.
配合第7A至7E圖,以下進一步說明該底晶片210的製造方法。在前述的提供該底晶片210之步驟21中係包含以下的次步驟。首先,如第7A圖所示,提供一晶圓310,具有一足夠厚度(約十密爾或以上)而能在第一主動面213上進行積體電路佈局,在該第一主動面213上可設置該些電極214。接著,如第7B圖所示,進行晶背研磨之作業,研磨該晶圓310之一背面311,以到達該半導體層211之厚度,在該步驟之後該晶圓310將形成有一研磨後背面311A。之後,如第7C圖所示,可利用壓貼或印刷技術,形成一有機層212於該晶圓310之研磨後背面311A。之後,如第7D圖所示,形成該重配置線路層215,並使其嵌陷於該有機層212中(具體嵌陷步驟容後詳述)。最後,如第7E圖所示,利用晶圓切割刀具330,沿著晶圓切割線,切割該晶圓310與該有機層212,以製得分離之底晶片210。此外,關於該些突出狀電極214的設置時機除了可以是在上述研磨步驟之前,或者,也可以實施在該重配置線路層215之嵌陷步驟之後與晶圓切割步驟之前。因此,該有機層212的形成是實施在晶圓等級,為晶粒之內部構件,並不是切割出獨立晶粒再貼附於晶粒之背面。The method of manufacturing the base wafer 210 will be further described below in conjunction with FIGS. 7A to 7E. In the foregoing step 21 of providing the bottom wafer 210, the following substeps are included. First, as shown in FIG. 7A, a wafer 310 having a sufficient thickness (about ten mils or more) to perform an integrated circuit layout on the first active surface 213 is provided on the first active surface 213. The electrodes 214 can be provided. Next, as shown in FIG. 7B, a back grinding operation is performed to polish one back surface 311 of the wafer 310 to reach the thickness of the semiconductor layer 211. After the step, the wafer 310 is formed with a polished back surface 311A. . Thereafter, as shown in FIG. 7C, an organic layer 212 may be formed on the polished back surface 311A of the wafer 310 by a press-fitting or printing technique. Thereafter, as shown in FIG. 7D, the relocation wiring layer 215 is formed and embedded in the organic layer 212 (the specific embedding step is detailed later). Finally, as shown in FIG. 7E, the wafer 310 and the organic layer 212 are cut along the wafer dicing line by the wafer dicing tool 330 to produce the separated bottom wafer 210. In addition, the timing of the arrangement of the protruding electrodes 214 may be performed before the polishing step or after the trapping step of the relocation wiring layer 215 and before the wafer cutting step. Therefore, the formation of the organic layer 212 is performed at the wafer level and is an internal member of the die, and the individual die is not cut and attached to the back surface of the die.
以下進一步說明使該重配置線路層215嵌陷於該有機層212中之具體步驟。在一較佳實施例中,前述的形成重配置線路層215之步驟係可更包含以下細部步驟。如第8A圖所示,在形成有機層之步驟中,該有機層212係預先形成於一金屬箔320之下,例如一銅箔基板,並以壓貼方式結合至該晶圓之研磨後背面311A。之後,如第8B圖所示,在形成該重配置線路層215之前,利用半蝕刻技術,預先半蝕刻該金屬箔320,以形成該些第一端子216與第二端子217。之後,如第8C圖所示,進行第二次圖案化蝕刻,以使所餘的金屬箔320被蝕刻為該重配置線路層215。之後,如第8D圖所示,利用模具壓縮的方式,藉由一壓板340施壓該些第一端子216、第二端子217與該重配置線路層215,在適當溫度與壓力下,該重配置線路層215將嵌陷於該有機層212中。The specific steps of embedding the reconfigured wiring layer 215 in the organic layer 212 are further described below. In a preferred embodiment, the aforementioned steps of forming the reconfiguration circuit layer 215 may further include the following detailed steps. As shown in FIG. 8A, in the step of forming an organic layer, the organic layer 212 is formed in advance under a metal foil 320, such as a copper foil substrate, and is bonded to the polished back surface of the wafer. 311A. Thereafter, as shown in FIG. 8B, before forming the relocation wiring layer 215, the metal foil 320 is half-etched in advance by a half etching technique to form the first terminal 216 and the second terminal 217. Thereafter, as shown in FIG. 8C, a second patterning etching is performed so that the remaining metal foil 320 is etched into the rearrangement wiring layer 215. Then, as shown in FIG. 8D, the first terminal 216, the second terminal 217 and the re-distribution circuit layer 215 are pressed by a press plate 340 by means of a mold compression, at a suitable temperature and pressure. The configuration circuit layer 215 will be embedded in the organic layer 212.
然而,本發明並不局限於上述的重配置線路層之嵌陷操作。在另一較佳實施例中,如第9A圖所示,在形成有機層之步驟中,該有機層212係預先形成於另一厚度較薄之金屬箔320之下,該金屬箔320的厚度係小於該有機層212的厚度,並使該有機層212形成於該晶圓310之研磨後背面311A。之後,如第9B圖所示,選擇性蝕刻該金屬箔320以形成為該重配置線路層215。如第9C圖所示,在形成該重配置線路層215之後,可利用電鍍或其它端子形成技術,設置該些第一端子216與第二端子217於該重配置線路層215上。之後,如第9D圖所示,利用模具壓縮的方式,藉由該壓板340施壓該些第一端子216、第二端子217與該重配置線路層215,使得該重配置線路層215嵌陷於該有機層212中。However, the present invention is not limited to the above-described trapping operation of the reconfiguration wiring layer. In another preferred embodiment, as shown in FIG. 9A, in the step of forming an organic layer, the organic layer 212 is formed in advance under another thin metal foil 320 having a thickness of the metal foil 320. It is smaller than the thickness of the organic layer 212, and the organic layer 212 is formed on the polished back surface 311A of the wafer 310. Thereafter, as shown in FIG. 9B, the metal foil 320 is selectively etched to form the relocation wiring layer 215. As shown in FIG. 9C, after forming the relocation wiring layer 215, the first terminal 216 and the second terminal 217 may be disposed on the relocation wiring layer 215 by electroplating or other terminal forming techniques. Then, as shown in FIG. 9D, the first terminal 216, the second terminal 217, and the rearrangement circuit layer 215 are pressed by the pressure plate 340 by using a mold compression, so that the reconfiguration circuit layer 215 is embedded in In the organic layer 212.
在另一較佳實施例中,揭示另一種底晶片與前述底晶片大致相同,故採用相同圖號表示之。如第10圖所示,該有機層212內更設有複數個位於該重配置線路層215之上的壓塊218,其係可位於該些第一端子216與該些第二端子217之間,以使該重配置線路層215可完全嵌埋於該有機層212之中。In another preferred embodiment, it is disclosed that the other bottom wafer is substantially identical to the bottom wafer and is represented by the same reference numerals. As shown in FIG. 10, the organic layer 212 is further provided with a plurality of pressing blocks 218 located on the reconfigurable circuit layer 215, which may be located between the first terminals 216 and the second terminals 217. So that the reconfiguration wiring layer 215 can be completely embedded in the organic layer 212.
以上所述,僅是本發明的較佳實施例而已,並非對本發明作任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何熟悉本項技術者,在不脫離本發明之技術範圍內,所作的任何簡單修改、等效性變化與修飾,均仍屬於本發明的技術範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. Any simple modifications, equivalent changes and modifications made without departing from the technical scope of the present invention are still within the technical scope of the present invention.
11...提供一底晶片11. . . Providing a bottom wafer
12...設置底晶片至基板上12. . . Set the bottom wafer to the substrate
13...設置中介板於底晶片上13. . . Set the interposer on the bottom wafer
14...設置上晶片於中介板上14. . . Set the upper wafer on the interposer
15...形成電性連接元件以電性連接中介板與基板15. . . Forming an electrical connection component to electrically connect the interposer and the substrate
16...密封底晶片、上晶片與中介板16. . . Sealing the bottom wafer, the upper wafer and the interposer
21...提供一底晶片twenty one. . . Providing a bottom wafer
22...設置底晶片至基板上twenty two. . . Set the bottom wafer to the substrate
23...設置上晶片於底晶片上twenty three. . . Setting the upper wafer on the bottom wafer
24...形成電性連接元件以電性連接上晶片與基板twenty four. . . Forming an electrical connection element to electrically connect the upper wafer and the substrate
25...密封底晶片與上晶片25. . . Sealing the bottom wafer and the upper wafer
110...底晶片110. . . Bottom wafer
113...主動面113. . . Active surface
114...電極114. . . electrode
120...基板120. . . Substrate
130...上晶片130. . . Upper wafer
131...主動面131. . . Active surface
132...銲墊132. . . Solder pad
141...第一銲線141. . . First wire bond
142...第二銲線142. . . Second wire
143...第三銲線143. . . Third wire
150...封膠體150. . . Sealant
170...中介板170. . . Intermediary board
171...重配置線路層171. . . Reconfigure the line layer
210...底晶片210. . . Bottom wafer
211...半導體層211. . . Semiconductor layer
212...有機層212. . . Organic layer
213...第一主動面213. . . First active surface
214...電極214. . . electrode
215...重配置線路層215. . . Reconfigure the line layer
216...第一端子216. . . First terminal
217...第二端子217. . . Second terminal
218...壓塊218. . . Briquetting block
220...基板220. . . Substrate
221...上表面221. . . Upper surface
222...下表面222. . . lower surface
223...接指223. . . Finger
224...外接墊224. . . External pad
230...上晶片230. . . Upper wafer
231...第二主動面231. . . Second active surface
232...銲墊232. . . Solder pad
240...電性連接元件240. . . Electrical connection element
250...封膠體250. . . Sealant
260...外部端子260. . . External terminal
310...晶圓310. . . Wafer
311...背面311. . . back
311A...研磨後背面311A. . . Grinding back
320...金屬箔320. . . Metal foil
330...晶圓切割刀具330. . . Wafer cutting tool
340...壓板340. . . Press plate
第1圖:為一種習知使用中介板之半導體封裝方法之流程方塊圖。Figure 1: A block diagram of a conventional semiconductor packaging method using an interposer.
第2圖:為依照第1圖流程製作之半導體封裝構造在透視封膠體之立體示意圖。Fig. 2 is a perspective view showing the structure of a semiconductor package manufactured in accordance with the flow of Fig. 1 in a see-through seal.
第3圖:為依照第1圖流程製作之半導體封裝構造之截面示意圖。Fig. 3 is a schematic cross-sectional view showing a semiconductor package structure fabricated in accordance with the flow of Fig. 1.
第4圖:依據本發明之一較佳實施例,一種省略中介板之半導體封裝方法之流程方塊圖。4 is a block diagram showing a process of a semiconductor package in which an interposer is omitted, in accordance with a preferred embodiment of the present invention.
第5圖:為本發明依照第4圖流程製作之半導體封裝構造之截面示意圖。Fig. 5 is a schematic cross-sectional view showing a semiconductor package structure produced in accordance with the flow of Fig. 4 of the present invention.
第6A至6E圖:為本發明依照第4圖流程中在各步驟中元件截面示意圖。6A to 6E are schematic cross-sectional views of the elements in the respective steps in the flow according to the fourth embodiment of the present invention.
第7A至7E圖:依據本發明之一較佳實施例,在半導體封裝方法之「提供底晶片」步驟中各次步驟之元件截面示意圖。7A to 7E are cross-sectional views showing the steps of the respective steps in the "providing a bottom wafer" step of the semiconductor package method in accordance with a preferred embodiment of the present invention.
第8A至8D圖:依據本發明之一較佳實施例,在半導體封裝方法之「提供底晶片」步驟之「形成重配置線路層」之步驟中各次步驟之元件截面示意圖。8A to 8D are cross-sectional views showing the steps of the respective steps in the step of "forming a reconfigured wiring layer" in the "providing a bottom wafer" step of the semiconductor packaging method in accordance with a preferred embodiment of the present invention.
第9A至9D圖:依據本發明之另一較佳實施例,在半導體封裝方法之「提供底晶片」步驟之「形成重配置線路層」之步驟中各次步驟之元件截面示意圖。9A to 9D are cross-sectional views showing the steps of the respective steps in the step of "forming a reconfigurable wiring layer" in the "providing a bottom wafer" step of the semiconductor packaging method in accordance with another preferred embodiment of the present invention.
第10圖:依據本發明之另一較佳實施例,另一種省略半導體封裝構造內中介板之底晶片之截面示意圖。Figure 10 is a cross-sectional view showing another embodiment of the substrate in the semiconductor package structure in accordance with another preferred embodiment of the present invention.
210...底晶片210. . . Bottom wafer
211...半導體層211. . . Semiconductor layer
212...有機層212. . . Organic layer
213...第一主動面213. . . First active surface
214...電極214. . . electrode
215...重配置線路層215. . . Reconfigure the line layer
216...第一端子216. . . First terminal
217...第二端子217. . . Second terminal
220...基板220. . . Substrate
221...上表面221. . . Upper surface
222...下表面222. . . lower surface
223...接指223. . . Finger
224...外接墊224. . . External pad
230...上晶片230. . . Upper wafer
231...第二主動面231. . . Second active surface
232...銲墊232. . . Solder pad
240...電性連接元件240. . . Electrical connection element
250...封膠體250. . . Sealant
260...外部端子260. . . External terminal
Claims (27)
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