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TWI429501B - Pre-stressed air bearing - Google Patents

Pre-stressed air bearing Download PDF

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Publication number
TWI429501B
TWI429501B TW100104059A TW100104059A TWI429501B TW I429501 B TWI429501 B TW I429501B TW 100104059 A TW100104059 A TW 100104059A TW 100104059 A TW100104059 A TW 100104059A TW I429501 B TWI429501 B TW I429501B
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Taiwan
Prior art keywords
air bearing
seat
platform
bearing according
seat body
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TW100104059A
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Chinese (zh)
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TW201233495A (en
Inventor
Wei Lin Chang
Chang Cheng Ho
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Hiwin Mikrosystem Corp
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Priority to TW100104059A priority Critical patent/TWI429501B/en
Publication of TW201233495A publication Critical patent/TW201233495A/en
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Publication of TWI429501B publication Critical patent/TWI429501B/en

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Description

預壓式空氣軸承Preload air bearing

本發明係有關於平台調整元件,特別係指一種預壓式空氣軸承。The present invention relates to a platform adjustment component, and more particularly to a preload air bearing.

按,隨著高科技產品之零件邁向精密化、微小化之趨勢,相對地對於工作平台之定位精度要求也越來越高。為了達到高精密度,目前大多藉由一線性馬達直接驅動一工作平台,用以提昇加工精度,並能快速地達到定位。然而由於該線性馬達驅動該工作平台位移時,於作動過程中該工作平台與一導軌結合面間會受到摩擦力之干擾,而使整體穩定性以及精密度下降。According to the trend of precision and miniaturization of high-tech products, the positioning accuracy of the working platform is relatively high. In order to achieve high precision, a working platform is directly driven by a linear motor to improve machining accuracy and achieve positioning quickly. However, when the linear motor drives the displacement of the working platform, the frictional force is disturbed between the working platform and a rail joint surface during the operation, and the overall stability and precision are lowered.

請參閱第一圖所示,目前習用技術係將一空氣軸承(1)設於一工作平台(2)上,再直接搭配線性馬達作動,其中,該空氣軸承(1)與一導軌結合面(3)間具有一氣隙(4),使該空氣軸承(1)軸浮於其上,該工作平台(2)與該導軌結合面(3)係不需要直接接觸,用以有效地減少該工作平台(2)與該導軌結合面(3)間之摩擦力。再者,由於該空氣軸承(1)與該導軌結合面(4)間無直接接觸,即不需要潤滑,表面也不會產生磨耗,可增加使用壽命,並作動時產生之振動與噪音小,亦可大幅提昇使用上之穩定度。Referring to the first figure, the conventional technology is to set an air bearing (1) on a working platform (2), and then directly cooperate with a linear motor, wherein the air bearing (1) and a rail joint surface ( 3) An air gap (4) is provided to float the air bearing (1) on the shaft, and the working platform (2) and the rail joint surface (3) do not need to be in direct contact, so as to effectively reduce the work. The friction between the platform (2) and the rail joint surface (3). Moreover, since there is no direct contact between the air bearing (1) and the rail joint surface (4), no lubrication is required, the surface is not worn, the service life is increased, and the vibration and noise generated during the operation are small. It can also greatly improve the stability of use.

雖然使用空氣軸承具有上述若干優點,但是必須要穩定氣隙間距,使之增加剛性,因此空氣軸承設計必須結合預壓方式控制該氣隙,再透過空氣軸承垂直方向調整氣隙以達最佳值,目前習用控制氣隙之方式係於外部磁鐵提供預壓,並結合球接式空氣軸承以旋轉調校。惟上述習用方式仍會產生以下缺失:其一、係需要提供額外空間用以設計磁鐵預壓,使整體製造上較為複雜;其二、預壓磁鐵於提供空氣軸承預壓力時,會形成力矩,而降低整體之穩定度。Although the use of air bearings has several of the above advantages, it is necessary to stabilize the air gap spacing to increase the rigidity. Therefore, the air bearing design must control the air gap in combination with the preloading method, and then adjust the air gap vertically through the air bearing to achieve an optimum value. At present, the method of controlling the air gap is conventionally provided by an external magnet to provide pre-compression, and combined with a ball-type air bearing for rotational adjustment. However, the above-mentioned conventional methods still have the following drawbacks: First, it is necessary to provide additional space for designing the magnet pre-compression, which makes the overall manufacturing more complicated; and second, the pre-compressed magnet forms a moment when the air bearing pre-pressure is provided. And reduce the overall stability.

因此,本發明之主要目的即在於提供一種預壓式空氣軸承,其係直接提供預壓於空氣軸承,不會形成力矩。Accordingly, it is a primary object of the present invention to provide a pre-compressed air bearing that directly provides pre-compression to an air bearing without forming a torque.

本發明之另一目的係在於提供一種預壓式空氣軸承,其係不需額外提供空間放置磁鐵提供預壓,用以簡化製造方法。Another object of the present invention is to provide a pre-press air bearing that provides a preload without the need for additional space for the magnet to simplify the manufacturing process.

緣是,為了達成上述目的,本發明所揭一種預壓式空氣軸承,具有一座件,具有一座身,一調整部,係沿著該座身之幾何中心軸方向自該座身一側之連接端面往外延伸預定之長度,並使延伸端末滑接於該平台上,至少一氣道,設於該座身內部,並於該座身相背於該連接端面之一工作端面上形成至少一出氣口;至少一容置部,係凹設於該工作端面上;至少一磁性件,容設於該容置部中;一彈性部,係滑設於該調整部上,並介於該座身與該平台間,用以提供彈力使該座身與該平台間維持一緩衝間距。In order to achieve the above object, a pre-press air bearing according to the present invention has a piece having a body and an adjusting portion connected from the side of the seat along the geometric central axis of the seat. The end surface extends outwardly for a predetermined length, and the extending end is slidably connected to the platform, at least one air passage is disposed inside the seat body, and at least one air outlet is formed on the working end surface of the seat body opposite to the connecting end surface At least one accommodating portion is recessed on the working end surface; at least one magnetic member is received in the accommodating portion; and an elastic portion is slidably disposed on the adjusting portion and interposed between the body and the body The platform is provided to provide an elastic force to maintain a buffering distance between the body and the platform.

以下,本發明係提供一較佳實施例,並配合圖式做更進一步之說明如后,其中:Hereinafter, the present invention provides a preferred embodiment, and further explains the following with the drawings, wherein:

第一圖係為習用技術之剖視圖。The first figure is a cross-sectional view of a conventional technique.

第二圖係為本發明較佳實施例之上視圖。The second drawing is a top view of a preferred embodiment of the invention.

第三圖係為沿著第二圖3-3方向之剖視圖。The third figure is a cross-sectional view along the direction of the second Figure 3-3.

第四圖係為本發明較佳實施例之使用示意圖。The fourth drawing is a schematic view of the use of the preferred embodiment of the present invention.

請參閱第二圖至第三圖所示,在本發明之一較佳實施例中所提供預壓式空氣軸承(10),用以設置於一平台(圖中未示)上,主要係由一座件(20),一容置部(30),一磁性件(40)及一彈性部(50)所組成者,其中:Referring to the second to third figures, in a preferred embodiment of the present invention, a pre-press air bearing (10) is provided for being disposed on a platform (not shown), mainly by A piece (20), a receiving portion (30), a magnetic member (40) and a resilient portion (50), wherein:

該座件(20)具有一方形座身(21),一由螺桿所組成之調整部(22),係使桿身長軸與該座身(21)之幾何中心軸同軸對應,並以桿身長軸之一端螺接於一凹設於該座身(21)底側之連接端面(211)之螺孔(212)中,而桿身長軸另端係自該座身(21)一側之連接端面(211)往外延伸預定之長度,並使延伸端末滑接於該平台上,至少一氣道(23),設於該座身(21)內部,並於該座身(21)相背於該連接端面(211)之一工作端面(213)上形成至少一出氣口(231)。The seat member (20) has a square seat (21), and an adjusting portion (22) composed of a screw, so that the long axis of the shaft coaxially corresponds to the geometric central axis of the seat body (21), and is long One end of the shaft is screwed into a screw hole (212) recessed in the connecting end surface (211) on the bottom side of the seat body (21), and the other end of the long shaft of the shaft is connected from the side of the seat body (21). The end surface (211) extends outwardly for a predetermined length, and the extension end is slidably connected to the platform, at least one air passage (23) is disposed inside the seat body (21), and the seat body (21) is opposite to the seat body (21) At least one air outlet (231) is formed on one of the working end faces (213) of the connecting end faces (211).

該容置部(30)係為凹設於該座身(21)之工作端面(213)上之螺孔,並沿該座身(21)之幾何中心軸同軸地往下凹設適當之深度。The accommodating portion (30) is a screw hole recessed on the working end surface (213) of the seat body (21), and is appropriately recessed downwardly along the geometric central axis of the seat body (21). .

該磁性件(40)係具有一頂端透空之圓形容筒(41),周側並環設有螺紋,而同軸螺設於該容置部(30)中,一磁鐵(42)係嵌設容納於該容筒(41)之內部。The magnetic member (40) has a circular receiving pocket (41) with a top end, and a circumferential side is provided with a thread, and a coaxial screw is disposed in the receiving portion (30), and a magnet (42) is embedded. It is accommodated inside the container (41).

該彈性部(50)係滑設於該調整部(22)上,並介於該座身(21)與該平台間,,其係包含有二盤形彈簧(51),係彼此同軸且以盤口相背地分別穿套滑設於該調整部(22)上,一適當厚度之隔體(52)係滑設於該調整部上並介於各該盤形彈簧(51)之間,據此,該彈性部(50)乃可提供彈力使該座身(21)與該平台間維持一緩衝間距。The elastic portion (50) is slidably disposed on the adjusting portion (22) and interposed between the seat body (21) and the platform, and comprises two disc springs (51) coaxial with each other and The discs are respectively slidably disposed on the adjusting portion (22), and a spacer (52) of a suitable thickness is slidably disposed on the adjusting portion and interposed between the disc springs (51). Therefore, the elastic portion (50) can provide an elastic force to maintain a buffering distance between the seat (21) and the platform.

更進一步而言,該座件(20)更包含有至少一第一定位部(24)及至少一第二定位部(25),其中:各該第一定位部(24)係設為二預定長度之止付螺絲,長軸係垂直於該座身(21)之幾何中心軸而穿設於該座身(21)內,並以長軸一端抵接於該調整部(22)之桿身上,用以將該調整部(22)定位於該座身(21)內。Further, the seat member (20) further includes at least one first positioning portion (24) and at least one second positioning portion (25), wherein each of the first positioning portions (24) is set to two predetermined a length-fixing screw, the long shaft is disposed in the seat body (21) perpendicular to the geometric center axis of the seat body (21), and abuts the rod of the adjusting portion (22) with one end of the long shaft The positioning portion (22) is positioned in the seat body (21).

各該第二定位部(25)係設為二預定長度之止付螺絲,長軸係垂直於該座身(21)之幾何中心軸而穿設於該座身(21)內,並以長軸一端抵接磁性件(40)之筒身(41)周側上,用以將該磁性件(40)定位於該容置部(30)內。Each of the second positioning portions (25) is set as a predetermined length of a set screw, and the long axis is perpendicular to the geometric central axis of the seat body (21) and is disposed in the seat body (21) and is long. One end of the shaft abuts on the circumferential side of the barrel (41) of the magnetic member (40) for positioning the magnetic member (40) in the receiving portion (30).

藉由上述元件之組成,本發明所提供之預壓式空氣軸承(10)係可應用於各種高精密度之機台上,請參閱第四圖所示,其中,一導軌平台(60),係與該調整部(22)桿身長軸之另端相滑接,一作動平台(70),係相對於該導軌平台(60)得做線性位移而設於該座件(20)上方。由於氣體自各該出氣口(231)不斷釋放,使該作動平台作動過程中,與該座件(20)間具有一氣隙(80),該作動平台(70)係懸浮於該氣隙(80)上位移。The pre-pressurized air bearing (10) provided by the present invention can be applied to various high-precision machines by the composition of the above components, as shown in the fourth figure, wherein a guide rail platform (60), The sliding portion is slidably connected to the other end of the shaft of the adjusting portion (22), and an actuating platform (70) is disposed above the seat member (20) with respect to the linear displacement of the rail platform (60). Since the gas is continuously released from each of the air outlets (231), an air gap (80) is provided between the operating member and the seat member (20), and the operating platform (70) is suspended in the air gap (80). Upper displacement.

藉由該磁性件(40)所提供之磁力,作為該座件(20)與該作動平台(70)間與浮力相反方向之預壓力,用以控制該氣隙(80),並且藉由該彈性部(50)提供之彈力,調校空氣軸承旋轉自由度,以維持該作動平台(70)位移時之穩定度。此外,使用者可依據不同需求改變該磁性件(40)之位置,用以控制預壓力,例如:調整該磁性件(40)於該容置部(30)內之深度位置;或是藉由旋轉該調整部(22),改變該座身(21)之位置;並可藉由改變該調整部(22)螺接於該座身(21)上之深度,據以改變該緩衝間距(d),以調整該彈性部(50)所提供彈性緩衝之範圍。The magnetic force provided by the magnetic member (40) acts as a pre-pressure between the seat member (20) and the actuating platform (70) opposite to the buoyancy force for controlling the air gap (80), and by the The elastic force provided by the elastic portion (50) adjusts the rotational freedom of the air bearing to maintain the stability of the actuation platform (70) when displaced. In addition, the user can change the position of the magnetic member (40) according to different requirements to control the pre-pressure, for example, adjusting the depth position of the magnetic member (40) in the receiving portion (30); or by Rotating the adjusting portion (22) to change the position of the seat body (21); and changing the buffering distance by changing the depth of the adjusting portion (22) screwed to the seat body (21) ) to adjust the range of elastic cushioning provided by the elastic portion (50).

本發明所提供之預壓式空氣軸承(10),其主要之技術特徵係在於將該磁性件(40)直接裝設於該座件(20)內,用以提供一可被控制之預壓力,並藉由彈性部(50)調校空氣軸承旋轉自由度,而具有以下優點:The pre-pressurized air bearing (10) provided by the present invention is mainly characterized in that the magnetic member (40) is directly installed in the seat member (20) for providing a controllable pre-pressure. And adjusting the rotational freedom of the air bearing by the elastic portion (50), and has the following advantages:

其一、不須於空氣軸承外部設計一空間,用以擺放提供預壓力之磁性件;First, it is not necessary to design a space outside the air bearing for placing the magnetic piece providing the pre-pressure;

其二、由於該磁性件直接設置於該座身內,簡化製造過程;Second, since the magnetic member is directly disposed in the seat body, the manufacturing process is simplified;

其三、由於空氣軸承內直接含有該磁性件,所提供之預壓力為垂直於水平面之方向,而不會形成力矩。Third, since the magnetic bearing directly contains the magnetic member, the pre-pressure provided is perpendicular to the horizontal plane without forming a moment.

其四、使用者得隨著需求直接調整該座身與該調整部螺接之位置或是該磁性件於該容置部內之位置,而控制預壓力。Fourth, the user can directly adjust the position of the seat to the adjusting portion or the position of the magnetic member in the receiving portion to control the pre-pressure.

此外,必須另外加以說明者,本發明所提供之預壓式空氣軸承,除了如上述實施例中以該調整部與該導軌平台相滑接外,亦可將該調整部與該作動平台相滑接,使該氣隙介於該導軌平台與該座件間,亦可達成本創作之功效。In addition, it must be additionally explained that the pre-press air bearing provided by the present invention can slide the adjusting portion with the operating platform in addition to the sliding portion of the adjusting portion in the above embodiment. The air gap is interposed between the rail platform and the seat member, and the effect of the creation can also be achieved.

以上僅是藉由較佳實施例詳細說明本發明,對於該實施例所做的任何簡單修改或是變化,例如該調整部或該盤形彈簧型態等之改變,均應為本案申請專利範圍所得涵攝者。The above is only the detailed description of the present invention by way of a preferred embodiment, and any simple modification or change made to the embodiment, such as the adjustment portion or the disc spring type, etc., should be the patent application scope of the present application. The resulting hunter.

(1)...空氣軸承(1). . . Air bearing

(2)...工作平台(2). . . Work platform

(3)...導軌結合面(3). . . Rail joint surface

(4)...氣隙(4). . . Air gap

(10)...預壓式空氣軸承(10). . . Preload air bearing

(20)...座件(20). . . Seat

(21)...座身(twenty one). . . Seat

(211)...連接端面(211). . . Connecting end face

(212)...螺孔(212). . . Screw hole

(213)...工作端面(213). . . Working end face

(22)...調整部(twenty two). . . Adjustment department

(23)...氣道(twenty three). . . airway

(231)...出氣口(231). . . Air outlet

(24)...第一定位部(twenty four). . . First positioning part

(25)...第二定位部(25). . . Second positioning part

(30)...容置部(30). . . Housing

(40)...磁性件(40). . . Magnetic parts

(41)...容筒(41). . . Tolerance

(42)...磁鐵(42). . . magnet

(50)...彈性部(50). . . Elastic part

(51)...盤形彈簧(51). . . Disc spring

(52)...隔體(52). . . Compartment

(60)...導軌平台(60). . . Rail platform

(70)...作動平台(70). . . Actuation platform

(80)...氣隙(80). . . Air gap

第一圖係為習用技術之剖視圖。The first figure is a cross-sectional view of a conventional technique.

第二圖係為本發明較佳實施例之上視圖。The second drawing is a top view of a preferred embodiment of the invention.

第三圖係為沿著第二圖3-3方向之剖視圖。The third figure is a cross-sectional view along the direction of the second Figure 3-3.

第四圖係為本發明較佳實施例之使用示意圖。The fourth drawing is a schematic view of the use of the preferred embodiment of the present invention.

(10)...預壓式空氣軸承(10). . . Preload air bearing

(20)...座件(20). . . Seat

(21)...座身(twenty one). . . Seat

(211)...連接端面(211). . . Connecting end face

(213)...工作端面(213). . . Working end face

(22)...調整部(twenty two). . . Adjustment department

(23)...氣道(twenty three). . . airway

(231)...出氣口(231). . . Air outlet

(24)...第一定位部(twenty four). . . First positioning part

(25)...第二定位部(25). . . Second positioning part

(30)...容置部(30). . . Housing

(40)...磁性件(40). . . Magnetic parts

(41)...容筒(41). . . Tolerance

(42)...磁鐵(42). . . magnet

(50)...彈性部(50). . . Elastic part

(51)...盤形彈簧(51). . . Disc spring

(52)...隔體(52). . . Compartment

Claims (9)

一種預壓式空氣軸承,用以設置於一平台上,係包含有:一座件,具有一座身,一調整部,係沿著該座身之幾何中心軸方向自該座身一側之連接端面往外延伸預定之長度,並使延伸端末滑接於該平台上,至少一氣道,設於該座身內部,並於該座身相背於該連接端面之一工作端面上形成至少一出氣口;至少一容置部,係凹設於該工作端面上;至少一磁性件,容設於該容置部中;一彈性部,係滑設於該調整部上,並介於該座身與該平台間,用以提供彈力使該座身與該平台間維持一緩衝間距。A pre-press air bearing is disposed on a platform and comprises: a piece having a body and an adjusting portion, the connecting end face of the seat body along a geometric central axis of the seat body Extending the predetermined length and extending the end of the extension end to the platform, at least one air passage is disposed inside the seat body, and at least one air outlet is formed on the working end surface of the seat body opposite to the connecting end surface; At least one accommodating portion is recessed on the working end surface; at least one magnetic member is received in the accommodating portion; an elastic portion is slidably disposed on the adjusting portion and interposed between the seat and the body Between the platforms, the elastic force is used to maintain a buffering distance between the body and the platform. 依據申請專利範圍第1項所述預壓式空氣軸承,其中,該調整部係設為一螺桿,以桿身長軸之一端與該座身相螺接。The pre-press air bearing according to claim 1, wherein the adjusting portion is a screw, and one end of the long shaft of the shaft is screwed to the seat. 依據申請專利範圍第1項所述預壓式空氣軸承,其中,該容置部之幾何中心軸係同軸於該座身之幾何中心軸。The pre-press air bearing according to claim 1, wherein the geometric central axis of the receiving portion is coaxial with the geometric central axis of the seat. 依據申請專利範圍第2項所述預壓式空氣軸承,其中,該座件更包含有至少一第一定位部,用以將該調整部定位於該座身,至少一第二定位部,用以將該磁性體定位於容置部內。The pre-pressed air bearing according to claim 2, wherein the seat member further comprises at least one first positioning portion for positioning the adjustment portion on the seat body, at least one second positioning portion, The magnetic body is positioned in the accommodating portion. 依據申請專利範圍第4項所述預壓式空氣軸承,其中,各該第一定位部係設為一止付螺絲。The pre-press air bearing according to claim 4, wherein each of the first positioning portions is a set screw. 依據申請專利範圍第4項所述預壓式空氣軸承,其中,各該第二定位部係設為一止付螺絲。The pre-press air bearing according to claim 4, wherein each of the second positioning portions is a set screw. 依據申請專利範圍第1項所述預壓式空氣軸承,其中,該彈性體係設為一盤形彈簧。The pre-press air bearing according to claim 1, wherein the elastic system is a disc spring. 依據申請專利範圍第1項所述預壓式空氣軸承,其中,該容置部係設為一螺孔,與該磁性件相螺接。The pre-press air bearing according to the first aspect of the invention, wherein the accommodating portion is a screw hole and is screwed to the magnetic member. 依據申請專利範圍第8項所述預壓式空氣軸承,其中,該磁性件係更包含有一容筒,係螺設於該容置部中,一磁鐵,係嵌置容設於該容筒內。According to the pre-pressed air bearing of claim 8, wherein the magnetic member further includes a receiving sleeve, the screw is disposed in the receiving portion, and a magnet is embedded in the receiving sleeve. .
TW100104059A 2011-02-08 2011-02-08 Pre-stressed air bearing TWI429501B (en)

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TWI429501B true TWI429501B (en) 2014-03-11

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