TWI416281B - 塗佈型含矽膜的剝離方法 - Google Patents
塗佈型含矽膜的剝離方法 Download PDFInfo
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- TWI416281B TWI416281B TW098142298A TW98142298A TWI416281B TW I416281 B TWI416281 B TW I416281B TW 098142298 A TW098142298 A TW 098142298A TW 98142298 A TW98142298 A TW 98142298A TW I416281 B TWI416281 B TW I416281B
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- Prior art keywords
- group
- acid
- ruthenium
- decane
- containing film
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- 238000000034 method Methods 0.000 title claims abstract description 60
- 230000008569 process Effects 0.000 title abstract description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title abstract 7
- 229910052710 silicon Inorganic materials 0.000 title abstract 7
- 239000010703 silicon Substances 0.000 title abstract 7
- 239000000203 mixture Substances 0.000 claims abstract description 42
- 229910017464 nitrogen compound Inorganic materials 0.000 claims abstract description 23
- 150000002830 nitrogen compounds Chemical class 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 16
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 14
- 230000002378 acidificating effect Effects 0.000 claims abstract description 14
- 238000001459 lithography Methods 0.000 claims abstract description 11
- -1 nitrogen-containing compound Chemical class 0.000 claims description 244
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 90
- 229910052707 ruthenium Inorganic materials 0.000 claims description 90
- 150000001875 compounds Chemical class 0.000 claims description 67
- 239000007788 liquid Substances 0.000 claims description 42
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 36
- 239000000178 monomer Substances 0.000 claims description 36
- 125000004432 carbon atom Chemical group C* 0.000 claims description 33
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 17
- 125000000962 organic group Chemical group 0.000 claims description 16
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 229910052797 bismuth Inorganic materials 0.000 claims description 8
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 7
- 229910021529 ammonia Inorganic materials 0.000 claims description 5
- 150000001412 amines Chemical class 0.000 claims description 4
- 125000005207 tetraalkylammonium group Chemical group 0.000 claims description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 abstract description 7
- 229910021653 sulphate ion Inorganic materials 0.000 abstract description 2
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- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 14
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- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 13
- 238000005406 washing Methods 0.000 description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 12
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- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 11
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- 125000003545 alkoxy group Chemical group 0.000 description 11
- 125000003710 aryl alkyl group Chemical group 0.000 description 11
- 238000009833 condensation Methods 0.000 description 11
- 230000005494 condensation Effects 0.000 description 11
- 229910052731 fluorine Inorganic materials 0.000 description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 11
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 11
- 238000003786 synthesis reaction Methods 0.000 description 11
- JSGRIFNBTXDZQU-UHFFFAOYSA-N C1(=CC=CC=C1)C(C(OC)(OC)OC)CCCCCCCC Chemical compound C1(=CC=CC=C1)C(C(OC)(OC)OC)CCCCCCCC JSGRIFNBTXDZQU-UHFFFAOYSA-N 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 10
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 10
- 239000002585 base Substances 0.000 description 10
- 229910000420 cerium oxide Inorganic materials 0.000 description 10
- 238000001312 dry etching Methods 0.000 description 10
- 239000011737 fluorine Substances 0.000 description 10
- 238000006460 hydrolysis reaction Methods 0.000 description 10
- 150000002500 ions Chemical class 0.000 description 10
- DTOSIQBPPRVQHS-PDBXOOCHSA-M linolenate Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC([O-])=O DTOSIQBPPRVQHS-PDBXOOCHSA-M 0.000 description 10
- 229940040452 linolenate Drugs 0.000 description 10
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 10
- SKTCDJAMAYNROS-UHFFFAOYSA-N methoxycyclopentane Chemical compound COC1CCCC1 SKTCDJAMAYNROS-UHFFFAOYSA-N 0.000 description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 10
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 10
- ANBBCZAIOXDZPV-UHFFFAOYSA-N 1,1,1-trimethoxy-2-methyldecane Chemical compound CC(C(OC)(OC)OC)CCCCCCCC ANBBCZAIOXDZPV-UHFFFAOYSA-N 0.000 description 9
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 9
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- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 9
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- YXHKONLOYHBTNS-UHFFFAOYSA-N Diazomethane Chemical class C=[N+]=[N-] YXHKONLOYHBTNS-UHFFFAOYSA-N 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 9
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- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 9
- 230000007062 hydrolysis Effects 0.000 description 9
- 239000010410 layer Substances 0.000 description 9
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 9
- APFRUMUZEFOCFO-UHFFFAOYSA-N 1-methoxybutan-1-ol Chemical compound CCCC(O)OC APFRUMUZEFOCFO-UHFFFAOYSA-N 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
- 125000006165 cyclic alkyl group Chemical group 0.000 description 8
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 8
- JFCQEDHGNNZCLN-UHFFFAOYSA-N glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 8
- 229910052744 lithium Inorganic materials 0.000 description 8
- 239000012044 organic layer Substances 0.000 description 8
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- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
- 125000001424 substituent group Chemical group 0.000 description 8
- HMNZROFMBSUMAB-UHFFFAOYSA-N 1-ethoxybutan-1-ol Chemical compound CCCC(O)OCC HMNZROFMBSUMAB-UHFFFAOYSA-N 0.000 description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 7
- 230000006378 damage Effects 0.000 description 7
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 7
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- 150000007524 organic acids Chemical class 0.000 description 7
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 7
- 239000012953 triphenylsulfonium Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 6
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- JOHMIDKSSWOPIK-UHFFFAOYSA-M [O-2].[OH-].O.O.O.[Ce+3] Chemical compound [O-2].[OH-].O.O.O.[Ce+3] JOHMIDKSSWOPIK-UHFFFAOYSA-M 0.000 description 6
- 239000003431 cross linking reagent Substances 0.000 description 6
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 6
- OZLBDYMWFAHSOQ-UHFFFAOYSA-N diphenyliodanium Chemical compound C=1C=CC=CC=1[I+]C1=CC=CC=C1 OZLBDYMWFAHSOQ-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 6
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 6
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical compound OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- ZIYVHBGGAOATLY-UHFFFAOYSA-N methylmalonic acid Chemical compound OC(=O)C(C)C(O)=O ZIYVHBGGAOATLY-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 6
- 230000000269 nucleophilic effect Effects 0.000 description 6
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 6
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 description 6
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 6
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- WXUAQHNMJWJLTG-VKHMYHEASA-N (S)-methylsuccinic acid Chemical compound OC(=O)[C@@H](C)CC(O)=O WXUAQHNMJWJLTG-VKHMYHEASA-N 0.000 description 5
- WJMXTYZCTXTFJM-UHFFFAOYSA-N 1,1,1,2-tetraethoxydecane Chemical compound C(C)OC(C(OCC)(OCC)OCC)CCCCCCCC WJMXTYZCTXTFJM-UHFFFAOYSA-N 0.000 description 5
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- 229910052782 aluminium Inorganic materials 0.000 description 5
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- SRSXLGNVWSONIS-UHFFFAOYSA-M benzenesulfonate Chemical compound [O-]S(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-M 0.000 description 5
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- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 5
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- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 229940098779 methanesulfonic acid Drugs 0.000 description 5
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 229940039748 oxalate Drugs 0.000 description 5
- 229960003975 potassium Drugs 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 239000011591 potassium Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000001509 sodium citrate Substances 0.000 description 5
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 5
- 239000003381 stabilizer Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 5
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
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- CHKVPAROMQMJNQ-UHFFFAOYSA-M potassium bisulfate Chemical compound [K+].OS([O-])(=O)=O CHKVPAROMQMJNQ-UHFFFAOYSA-M 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229940093956 potassium carbonate Drugs 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 1
- JMTCDHVHZSGGJA-UHFFFAOYSA-M potassium hydrogenoxalate Chemical compound [K+].OC(=O)C([O-])=O JMTCDHVHZSGGJA-UHFFFAOYSA-M 0.000 description 1
- 229940096992 potassium oleate Drugs 0.000 description 1
- BWILYWWHXDGKQA-UHFFFAOYSA-M potassium propanoate Chemical compound [K+].CCC([O-])=O BWILYWWHXDGKQA-UHFFFAOYSA-M 0.000 description 1
- 239000004331 potassium propionate Substances 0.000 description 1
- 235000010332 potassium propionate Nutrition 0.000 description 1
- FRMWBRPWYBNAFB-UHFFFAOYSA-M potassium salicylate Chemical compound [K+].OC1=CC=CC=C1C([O-])=O FRMWBRPWYBNAFB-UHFFFAOYSA-M 0.000 description 1
- 229960003629 potassium salicylate Drugs 0.000 description 1
- 229940114930 potassium stearate Drugs 0.000 description 1
- 239000001120 potassium sulphate Substances 0.000 description 1
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 1
- CUNPJFGIODEJLQ-UHFFFAOYSA-M potassium;2,2,2-trifluoroacetate Chemical compound [K+].[O-]C(=O)C(F)(F)F CUNPJFGIODEJLQ-UHFFFAOYSA-M 0.000 description 1
- KDGSZJXXQWMOKP-UHFFFAOYSA-M potassium;2,2-dichloroacetate Chemical compound [K+].[O-]C(=O)C(Cl)Cl KDGSZJXXQWMOKP-UHFFFAOYSA-M 0.000 description 1
- KPFSGNRRZMYZPH-UHFFFAOYSA-M potassium;2-chloroacetate Chemical compound [K+].[O-]C(=O)CCl KPFSGNRRZMYZPH-UHFFFAOYSA-M 0.000 description 1
- CSPVDDOPXXFNNR-UHFFFAOYSA-M potassium;3-butoxy-3-oxopropanoate Chemical compound [K+].CCCCOC(=O)CC([O-])=O CSPVDDOPXXFNNR-UHFFFAOYSA-M 0.000 description 1
- LFPGXOOPSYVMQJ-UHFFFAOYSA-M potassium;3-oxo-3-propoxypropanoate Chemical compound [K+].CCCOC(=O)CC([O-])=O LFPGXOOPSYVMQJ-UHFFFAOYSA-M 0.000 description 1
- DPCVGOPLLGOMSP-UHFFFAOYSA-M potassium;4-methoxy-4-oxobutanoate Chemical compound [K+].COC(=O)CCC([O-])=O DPCVGOPLLGOMSP-UHFFFAOYSA-M 0.000 description 1
- RWMKSKOZLCXHOK-UHFFFAOYSA-M potassium;butanoate Chemical compound [K+].CCCC([O-])=O RWMKSKOZLCXHOK-UHFFFAOYSA-M 0.000 description 1
- BLGUIMKBRCQORR-UHFFFAOYSA-M potassium;hexanoate Chemical compound [K+].CCCCCC([O-])=O BLGUIMKBRCQORR-UHFFFAOYSA-M 0.000 description 1
- OEGXRTKABPFZPX-UHFFFAOYSA-M potassium;hydron;pentanedioate Chemical compound [K+].OC(=O)CCCC([O-])=O OEGXRTKABPFZPX-UHFFFAOYSA-M 0.000 description 1
- LBYLQJKRTJQVDQ-UHFFFAOYSA-M potassium;hydron;propanedioate Chemical compound [K+].OC(=O)CC([O-])=O LBYLQJKRTJQVDQ-UHFFFAOYSA-M 0.000 description 1
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- OPCDHYPGIGFJGH-UHFFFAOYSA-M potassium;pentanoate Chemical compound [K+].CCCCC([O-])=O OPCDHYPGIGFJGH-UHFFFAOYSA-M 0.000 description 1
- GLGXXYFYZWQGEL-UHFFFAOYSA-M potassium;trifluoromethanesulfonate Chemical compound [K+].[O-]S(=O)(=O)C(F)(F)F GLGXXYFYZWQGEL-UHFFFAOYSA-M 0.000 description 1
- 125000001844 prenyl group Chemical group [H]C([*])([H])C([H])=C(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 description 1
- SBWQBZWJUNJPFO-UHFFFAOYSA-L propanedioate;tetrapropylazanium Chemical compound [O-]C(=O)CC([O-])=O.CCC[N+](CCC)(CCC)CCC.CCC[N+](CCC)(CCC)CCC SBWQBZWJUNJPFO-UHFFFAOYSA-L 0.000 description 1
- UIWHXLVWGKBPOD-UHFFFAOYSA-L propanedioate;triphenylsulfanium Chemical compound [O-]C(=O)CC([O-])=O.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 UIWHXLVWGKBPOD-UHFFFAOYSA-L 0.000 description 1
- LEIZJJNFNQIIKH-UHFFFAOYSA-K propanoate;ruthenium(3+) Chemical compound [Ru+3].CCC([O-])=O.CCC([O-])=O.CCC([O-])=O LEIZJJNFNQIIKH-UHFFFAOYSA-K 0.000 description 1
- AOLHFTSRLXHBNU-UHFFFAOYSA-M propanoate;tetrabutylazanium Chemical compound CCC([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC AOLHFTSRLXHBNU-UHFFFAOYSA-M 0.000 description 1
- XNWSMNKRGNKRKP-UHFFFAOYSA-M propanoate;tetramethylazanium Chemical compound CCC([O-])=O.C[N+](C)(C)C XNWSMNKRGNKRKP-UHFFFAOYSA-M 0.000 description 1
- VTIZRIDYIWLCRE-UHFFFAOYSA-M propanoate;tetrapropylazanium Chemical compound CCC([O-])=O.CCC[N+](CCC)(CCC)CCC VTIZRIDYIWLCRE-UHFFFAOYSA-M 0.000 description 1
- BVLKECPAIWFGHO-UHFFFAOYSA-M propanoate;triphenylsulfanium Chemical compound CCC([O-])=O.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 BVLKECPAIWFGHO-UHFFFAOYSA-M 0.000 description 1
- 125000006233 propoxy propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])OC([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000006225 propoxyethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 125000005767 propoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])[#8]C([H])([H])* 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- OJLCQGGSMYKWEK-UHFFFAOYSA-K ruthenium(3+);triacetate Chemical compound [Ru+3].CC([O-])=O.CC([O-])=O.CC([O-])=O OJLCQGGSMYKWEK-UHFFFAOYSA-K 0.000 description 1
- 229930004725 sesquiterpene Natural products 0.000 description 1
- 150000004354 sesquiterpene derivatives Chemical class 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- KYKFCSHPTAVNJD-UHFFFAOYSA-L sodium adipate Chemical compound [Na+].[Na+].[O-]C(=O)CCCCC([O-])=O KYKFCSHPTAVNJD-UHFFFAOYSA-L 0.000 description 1
- 239000001601 sodium adipate Substances 0.000 description 1
- 235000011049 sodium adipate Nutrition 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- MFBOGIVSZKQAPD-UHFFFAOYSA-M sodium butyrate Chemical compound [Na+].CCCC([O-])=O MFBOGIVSZKQAPD-UHFFFAOYSA-M 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229940001593 sodium carbonate Drugs 0.000 description 1
- FDRCDNZGSXJAFP-UHFFFAOYSA-M sodium chloroacetate Chemical compound [Na+].[O-]C(=O)CCl FDRCDNZGSXJAFP-UHFFFAOYSA-M 0.000 description 1
- 229940080263 sodium dichloroacetate Drugs 0.000 description 1
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 1
- 235000019254 sodium formate Nutrition 0.000 description 1
- 229940005573 sodium fumarate Drugs 0.000 description 1
- 235000019294 sodium fumarate Nutrition 0.000 description 1
- UDWXLZLRRVQONG-UHFFFAOYSA-M sodium hexanoate Chemical compound [Na+].CCCCCC([O-])=O UDWXLZLRRVQONG-UHFFFAOYSA-M 0.000 description 1
- PRWXGRGLHYDWPS-UHFFFAOYSA-L sodium malonate Chemical compound [Na+].[Na+].[O-]C(=O)CC([O-])=O PRWXGRGLHYDWPS-UHFFFAOYSA-L 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- BYKRNSHANADUFY-UHFFFAOYSA-M sodium octanoate Chemical compound [Na+].CCCCCCCC([O-])=O BYKRNSHANADUFY-UHFFFAOYSA-M 0.000 description 1
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 1
- 229940039790 sodium oxalate Drugs 0.000 description 1
- JXKPEJDQGNYQSM-UHFFFAOYSA-M sodium propionate Chemical compound [Na+].CCC([O-])=O JXKPEJDQGNYQSM-UHFFFAOYSA-M 0.000 description 1
- 239000004324 sodium propionate Substances 0.000 description 1
- 235000010334 sodium propionate Nutrition 0.000 description 1
- 229960003212 sodium propionate Drugs 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 1
- WYPBVHPKMJYUEO-NBTZWHCOSA-M sodium;(9z,12z)-octadeca-9,12-dienoate Chemical compound [Na+].CCCCC\C=C/C\C=C/CCCCCCCC([O-])=O WYPBVHPKMJYUEO-NBTZWHCOSA-M 0.000 description 1
- UNZSHUCNBUBSGW-IFNWOZJISA-M sodium;(9z,12z,15z)-octadeca-9,12,15-trienoate Chemical compound [Na+].CC\C=C/C\C=C/C\C=C/CCCCCCCC([O-])=O UNZSHUCNBUBSGW-IFNWOZJISA-M 0.000 description 1
- VRVKOZSIJXBAJG-ODZAUARKSA-M sodium;(z)-but-2-enedioate;hydron Chemical compound [Na+].OC(=O)\C=C/C([O-])=O VRVKOZSIJXBAJG-ODZAUARKSA-M 0.000 description 1
- UYCAUPASBSROMS-AWQJXPNKSA-M sodium;2,2,2-trifluoroacetate Chemical compound [Na+].[O-][13C](=O)[13C](F)(F)F UYCAUPASBSROMS-AWQJXPNKSA-M 0.000 description 1
- LUPNKHXLFSSUGS-UHFFFAOYSA-M sodium;2,2-dichloroacetate Chemical compound [Na+].[O-]C(=O)C(Cl)Cl LUPNKHXLFSSUGS-UHFFFAOYSA-M 0.000 description 1
- VIANBEAUACIOKY-UHFFFAOYSA-M sodium;3-ethoxy-3-oxopropanoate Chemical compound [Na+].CCOC(=O)CC([O-])=O VIANBEAUACIOKY-UHFFFAOYSA-M 0.000 description 1
- KDWCFTLLFHIQHU-UHFFFAOYSA-M sodium;4-methoxy-4-oxobutanoate Chemical compound [Na+].COC(=O)CCC([O-])=O KDWCFTLLFHIQHU-UHFFFAOYSA-M 0.000 description 1
- NMTDPTPUELYEPL-UHFFFAOYSA-M sodium;heptanoate Chemical compound [Na+].CCCCCCC([O-])=O NMTDPTPUELYEPL-UHFFFAOYSA-M 0.000 description 1
- GOGGIOPQLKEIGC-UHFFFAOYSA-M sodium;hexanedioate;hydron Chemical compound [Na+].OC(=O)CCCCC([O-])=O GOGGIOPQLKEIGC-UHFFFAOYSA-M 0.000 description 1
- UJRAXLUXHBUNDO-UHFFFAOYSA-M sodium;hydron;oxalate Chemical compound [Na+].OC(=O)C([O-])=O UJRAXLUXHBUNDO-UHFFFAOYSA-M 0.000 description 1
- KRMPAXDXQYLVTA-UHFFFAOYSA-M sodium;hydron;pentanedioate Chemical compound [Na+].OC(=O)CCCC([O-])=O KRMPAXDXQYLVTA-UHFFFAOYSA-M 0.000 description 1
- LXWZLYDXYCQRJT-UHFFFAOYSA-M sodium;hydron;propanedioate Chemical compound [H+].[Na+].[O-]C(=O)CC([O-])=O LXWZLYDXYCQRJT-UHFFFAOYSA-M 0.000 description 1
- LHYPLJGBYPAQAK-UHFFFAOYSA-M sodium;pentanoate Chemical compound [Na+].CCCCC([O-])=O LHYPLJGBYPAQAK-UHFFFAOYSA-M 0.000 description 1
- XGPOMXSYOKFBHS-UHFFFAOYSA-M sodium;trifluoromethanesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C(F)(F)F XGPOMXSYOKFBHS-UHFFFAOYSA-M 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- XBLNHYLUTUZOGX-UHFFFAOYSA-L terephthalate;tetrabutylazanium Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1.CCCC[N+](CCCC)(CCCC)CCCC.CCCC[N+](CCCC)(CCCC)CCCC XBLNHYLUTUZOGX-UHFFFAOYSA-L 0.000 description 1
- SFZIOISNGCFHIC-UHFFFAOYSA-L terephthalate;tetramethylazanium Chemical compound C[N+](C)(C)C.C[N+](C)(C)C.[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 SFZIOISNGCFHIC-UHFFFAOYSA-L 0.000 description 1
- LXUCXXVUBWQPQN-UHFFFAOYSA-L terephthalate;tetrapropylazanium Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1.CCC[N+](CCC)(CCC)CCC.CCC[N+](CCC)(CCC)CCC LXUCXXVUBWQPQN-UHFFFAOYSA-L 0.000 description 1
- VGOWDYSXYFYPBX-UHFFFAOYSA-L terephthalate;triphenylsulfanium Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 VGOWDYSXYFYPBX-UHFFFAOYSA-L 0.000 description 1
- JAELLLITIZHOGQ-UHFFFAOYSA-N tert-butyl propanoate Chemical compound CCC(=O)OC(C)(C)C JAELLLITIZHOGQ-UHFFFAOYSA-N 0.000 description 1
- FLCDSBKFFIMXLQ-UHFFFAOYSA-M tetrabutylazanium;2,2,2-trichloroacetate Chemical compound [O-]C(=O)C(Cl)(Cl)Cl.CCCC[N+](CCCC)(CCCC)CCCC FLCDSBKFFIMXLQ-UHFFFAOYSA-M 0.000 description 1
- WTEXQPWIUJQYJQ-UHFFFAOYSA-M tetrabutylazanium;2,2,2-trifluoroacetate Chemical compound [O-]C(=O)C(F)(F)F.CCCC[N+](CCCC)(CCCC)CCCC WTEXQPWIUJQYJQ-UHFFFAOYSA-M 0.000 description 1
- WGYONVRJGWHMKV-UHFFFAOYSA-M tetrabutylazanium;benzoate Chemical compound [O-]C(=O)C1=CC=CC=C1.CCCC[N+](CCCC)(CCCC)CCCC WGYONVRJGWHMKV-UHFFFAOYSA-M 0.000 description 1
- SNMZANHSFVMKKA-UHFFFAOYSA-M tetrabutylazanium;formate Chemical compound [O-]C=O.CCCC[N+](CCCC)(CCCC)CCCC SNMZANHSFVMKKA-UHFFFAOYSA-M 0.000 description 1
- UZPGPVQCDJXSNM-UHFFFAOYSA-M tetrabutylazanium;iodate Chemical compound [O-]I(=O)=O.CCCC[N+](CCCC)(CCCC)CCCC UZPGPVQCDJXSNM-UHFFFAOYSA-M 0.000 description 1
- KBLZDCFTQSIIOH-UHFFFAOYSA-M tetrabutylazanium;perchlorate Chemical compound [O-]Cl(=O)(=O)=O.CCCC[N+](CCCC)(CCCC)CCCC KBLZDCFTQSIIOH-UHFFFAOYSA-M 0.000 description 1
- YNJQKNVVBBIPBA-UHFFFAOYSA-M tetrabutylazanium;trifluoromethanesulfonate Chemical compound [O-]S(=O)(=O)C(F)(F)F.CCCC[N+](CCCC)(CCCC)CCCC YNJQKNVVBBIPBA-UHFFFAOYSA-M 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
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- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 1
- KVIIKBGGNBBOEI-UHFFFAOYSA-M tetramethylazanium;2,2,2-trichloroacetate Chemical compound C[N+](C)(C)C.[O-]C(=O)C(Cl)(Cl)Cl KVIIKBGGNBBOEI-UHFFFAOYSA-M 0.000 description 1
- LROATHSBUUYETB-UHFFFAOYSA-M tetramethylazanium;2,2,2-trifluoroacetate Chemical compound C[N+](C)(C)C.[O-]C(=O)C(F)(F)F LROATHSBUUYETB-UHFFFAOYSA-M 0.000 description 1
- MRYQZMHVZZSQRT-UHFFFAOYSA-M tetramethylazanium;acetate Chemical compound CC([O-])=O.C[N+](C)(C)C MRYQZMHVZZSQRT-UHFFFAOYSA-M 0.000 description 1
- IEVVGBFMAHJELO-UHFFFAOYSA-M tetramethylazanium;benzoate Chemical compound C[N+](C)(C)C.[O-]C(=O)C1=CC=CC=C1 IEVVGBFMAHJELO-UHFFFAOYSA-M 0.000 description 1
- NAWVCYVCEVTDBQ-UHFFFAOYSA-M tetramethylazanium;bromate Chemical compound [O-]Br(=O)=O.C[N+](C)(C)C NAWVCYVCEVTDBQ-UHFFFAOYSA-M 0.000 description 1
- WJZPIORVERXPPR-UHFFFAOYSA-L tetramethylazanium;carbonate Chemical compound [O-]C([O-])=O.C[N+](C)(C)C.C[N+](C)(C)C WJZPIORVERXPPR-UHFFFAOYSA-L 0.000 description 1
- WWIYWFVQZQOECA-UHFFFAOYSA-M tetramethylazanium;formate Chemical compound [O-]C=O.C[N+](C)(C)C WWIYWFVQZQOECA-UHFFFAOYSA-M 0.000 description 1
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- ZRVXFJFFJZFRLQ-UHFFFAOYSA-M tetramethylazanium;iodate Chemical compound [O-]I(=O)=O.C[N+](C)(C)C ZRVXFJFFJZFRLQ-UHFFFAOYSA-M 0.000 description 1
- RXMRGBVLCSYIBO-UHFFFAOYSA-M tetramethylazanium;iodide Chemical compound [I-].C[N+](C)(C)C RXMRGBVLCSYIBO-UHFFFAOYSA-M 0.000 description 1
- MANNXDXMUHZSRP-UHFFFAOYSA-M tetramethylazanium;trifluoromethanesulfonate Chemical compound C[N+](C)(C)C.[O-]S(=O)(=O)C(F)(F)F MANNXDXMUHZSRP-UHFFFAOYSA-M 0.000 description 1
- WGBAQVHWLZBRJU-UHFFFAOYSA-M tetrapropylazanium;2,2,2-trichloroacetate Chemical compound [O-]C(=O)C(Cl)(Cl)Cl.CCC[N+](CCC)(CCC)CCC WGBAQVHWLZBRJU-UHFFFAOYSA-M 0.000 description 1
- BQBCSZFEFRYJPX-UHFFFAOYSA-M tetrapropylazanium;2,2,2-trifluoroacetate Chemical compound [O-]C(=O)C(F)(F)F.CCC[N+](CCC)(CCC)CCC BQBCSZFEFRYJPX-UHFFFAOYSA-M 0.000 description 1
- QOHLYFXRPYZSJX-UHFFFAOYSA-M tetrapropylazanium;benzoate Chemical compound [O-]C(=O)C1=CC=CC=C1.CCC[N+](CCC)(CCC)CCC QOHLYFXRPYZSJX-UHFFFAOYSA-M 0.000 description 1
- DKBLJGBNSOBLAO-UHFFFAOYSA-L tetrapropylazanium;carbonate Chemical compound [O-]C([O-])=O.CCC[N+](CCC)(CCC)CCC.CCC[N+](CCC)(CCC)CCC DKBLJGBNSOBLAO-UHFFFAOYSA-L 0.000 description 1
- XKRJGOGYPUVFOV-UHFFFAOYSA-M tetrapropylazanium;chlorate Chemical compound [O-]Cl(=O)=O.CCC[N+](CCC)(CCC)CCC XKRJGOGYPUVFOV-UHFFFAOYSA-M 0.000 description 1
- FBEVECUEMUUFKM-UHFFFAOYSA-M tetrapropylazanium;chloride Chemical compound [Cl-].CCC[N+](CCC)(CCC)CCC FBEVECUEMUUFKM-UHFFFAOYSA-M 0.000 description 1
- LENBOWGJEQXFCI-UHFFFAOYSA-M tetrapropylazanium;formate Chemical compound [O-]C=O.CCC[N+](CCC)(CCC)CCC LENBOWGJEQXFCI-UHFFFAOYSA-M 0.000 description 1
- FBEVECUEMUUFKM-UHFFFAOYSA-N tetrapropylazanium;hydrochloride Chemical compound Cl.CCC[N+](CCC)(CCC)CCC FBEVECUEMUUFKM-UHFFFAOYSA-N 0.000 description 1
- AUDFRERWRXKGGS-UHFFFAOYSA-M tetrapropylazanium;iodate Chemical compound [O-]I(=O)=O.CCC[N+](CCC)(CCC)CCC AUDFRERWRXKGGS-UHFFFAOYSA-M 0.000 description 1
- GKXDJYKZFZVASJ-UHFFFAOYSA-M tetrapropylazanium;iodide Chemical compound [I-].CCC[N+](CCC)(CCC)CCC GKXDJYKZFZVASJ-UHFFFAOYSA-M 0.000 description 1
- HZPNJVXVIFRTRF-UHFFFAOYSA-N tetrapropylazanium;nitrate Chemical compound [O-][N+]([O-])=O.CCC[N+](CCC)(CCC)CCC HZPNJVXVIFRTRF-UHFFFAOYSA-N 0.000 description 1
- IGVWFPZXBUTUCG-UHFFFAOYSA-M tetrapropylazanium;trifluoromethanesulfonate Chemical compound [O-]S(=O)(=O)C(F)(F)F.CCC[N+](CCC)(CCC)CCC IGVWFPZXBUTUCG-UHFFFAOYSA-M 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- 229940071127 thioglycolate Drugs 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 1
- 125000003396 thiol group Chemical class [H]S* 0.000 description 1
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- NBNZEBUNZGWIRJ-UHFFFAOYSA-N triphenylsulfanium;nitrate Chemical compound [O-][N+]([O-])=O.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 NBNZEBUNZGWIRJ-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
- G03F7/422—Stripping or agents therefor using liquids only
- G03F7/423—Stripping or agents therefor using liquids only containing mineral acids or salts thereof, containing mineral oxidizing substances, e.g. peroxy compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0752—Silicon-containing compounds in non photosensitive layers or as additives, e.g. for dry lithography
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
- G03F7/422—Stripping or agents therefor using liquids only
- G03F7/425—Stripping or agents therefor using liquids only containing mineral alkaline compounds; containing organic basic compounds, e.g. quaternary ammonium compounds; containing heterocyclic basic compounds containing nitrogen
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- Materials For Photolithography (AREA)
Description
本發明係關於一種半導體元件等之製造步驟中之微細加工所用之微影術用含矽膜之去除方法。
伴隨著LSI之高積體化及高速度化,使得圖型尺寸之細微化急速進展。微影術技術,配合其微細化,藉由適當地選擇光源短波長化及與其相對之光阻組成物,可達成微細圖型之形成。其中心係以單層使用之正型光阻組成物。該單層正型光阻組成物係於光阻樹脂中具有對於由氯系或氟系之氣體電漿之乾式蝕刻具有蝕刻抗性之骨架,且具有使曝光部溶解而成之光阻機構,藉此使曝光部溶解形成圖型,使殘留之光阻圖型作為蝕刻光罩,使塗佈光阻組成物之被加工基板進行乾式蝕刻加工者。
不過,直接以所使用之光阻膜之膜厚細微化,亦即使圖型寬幅更小時,若光阻膜之解像性能降低,且利用顯像液使光阻膜圖型顯像時,會使所謂的長寬比過大,其結果引起圖型崩壞。因此伴隨著細微化光阻膜厚度必須薄膜化。
另一方面,被加工基板之加工通常雖使用形成圖型之光阻膜做為蝕刻光罩,藉由乾式蝕刻而加工基板之方法,但現實上由於並無可取得光阻膜與被加工基板之間之完全蝕刻選擇性之乾式蝕刻方法,因此於被加工基板加工中光阻膜亦遭受損壞,被加工基板加工中光阻膜崩壞,而無法將光阻圖型正確地轉印到被加工基板上。因此,伴隨著圖型之細微化而要求光阻組成物有更高的乾式蝕刻抗性。
又,隨著曝光波長之短波長化於光阻組成物中所使用之樹脂要求有於曝光波長中之光吸收小之樹脂,故相對於朝i線、KrF線、ArF線之變化,雖變化成酚醛清漆樹脂、聚羥基苯乙烯、具有脂肪族多環狀骨架之樹脂,但現實上在上述乾式蝕刻條件下成為蝕刻速度被加速者,解像性高之最近之光阻組成物反而有蝕刻抗性降低之傾向。
由此,成為必須以更薄、蝕刻抗性更弱之光阻膜對被加工基板進行乾式蝕刻,使於該加工步驟中材料及製程之確保成為當務之急。
解決該等問題點之方法之一有多層光阻法。該方法之一有可使用以單層光阻法使用之一般光阻組成物進行之三層光阻法。例如,在被加工基板上藉由酚醛清漆樹脂等成膜有機膜作為光阻底層膜,於其上成膜含矽膜作為光阻中間膜,於其上形成通常之有機系光阻膜作為光阻上層膜。相對於利用氟系氣體電漿之乾式蝕刻,由於取得有機系之光阻上層膜相對於含矽光阻中間膜之良好蝕刻選擇比,故使用利用含氟系氣體電漿之乾式蝕刻將光阻圖型轉印於含矽之光阻中間膜。依據此方法,即使使用難以形成具有用以直接加工被加工基板之充分膜厚之圖型之光阻組成物或使用用以加工被加工基板之乾蝕刻抗性不充分之光阻組成物,若可於含矽膜上轉印圖型,亦可獲得具有對加工具有充分乾蝕刻抗性之酚醛清漆膜之圖型。
至於如上述之3層光阻法中所使用之含矽光阻中間膜,作為藉由旋轉塗佈獲得膜者,使用有SOG(旋塗玻璃)膜(例如專利文獻1、非專利文獻1等)或交聯性倍半矽氧烷膜(例如專利文獻2)等。
實際上製造半導體元件之製程中使用此等膜時,有於晶圓上形成之塗佈膜產生缺陷而不得不進行再加工之情況。以往,於再加工之際為了剝離含矽膜,係以氟氣體系之亁剝離等之對晶圓損傷較大之方法進行剝離。
另一方面,作為一般半導體製造製程中使用之剝離液已知有含有硫酸離子之剝離液、含有氟離子之剝離液等。
若以此一般使用之含有硫酸離子之剝離液處理含矽膜,雖可以硫酸去除含矽膜中所含之有機取代基或有機成分,但成為主骨架之矽氧烷鍵幾乎不被侵入,故而發生無法使含矽膜完全剝離之問題。另一方面,若以含氟離子之剝離液處理含矽膜,雖可能切斷矽氧烷鍵,但以不會破壞已在矽晶圓上形成之電路般之條件為必要,且通常不得不使用非常稀薄之溶液。因此,雖可切斷最靠近表面之部分的矽氧烷鍵,但卻會發生無法達成完全剝離之問題。
[專利文獻1]特開平5-291208號公報
[專利文獻2]特表2005-520354號公報
[非專利文獻1]J. Appl. Polym. Sci.,Vol 88,636-640(2003)
有鑑於上述問題,本發明提供一種使若未以乾式剝離則無法去除之含矽膜以利用剝離液之剝離(爾後稱為濕式剝離)步驟而去除之步驟。
為解決上述課題,依據本發明,提供一種塗佈型含矽膜的剝離方法,其為使將微影術中使用之含矽膜材料塗佈於基板上所得之塗佈型含矽膜予以剝離並去除之塗佈型含矽膜的剝離方法,其特徵為至少包含以含有硫酸離子及/或氟離子之酸性剝離液處理之第一步驟,及以含有氮化合物之鹼性剝離液處理之第二步驟(申請專利範圍第1項)。
據此,第一步驟之利用含有硫酸離子及/或氟離子之酸性剝離液進行處理,於第二步驟中以含有氮化合物之鹼性剝離液處理矽氧烷鍵某種程度受損之含矽膜,可容易地切斷含矽膜中之矽氧烷鍵,可完成濕式剝離。
又,前述第一步驟中使用之含有硫酸離子之酸性剝離液較好進而含有過氧化氫(申請專利範圍第2項)。
據此,藉由使第一步驟中使用之含有硫酸離子之酸性剝離液進而含有過氧化氫,含矽膜中所含之有機取代基或有機成分可藉過氧化氫之作用氧化分解而自含矽膜中去除。據此,第二步驟中使用之含有氮化合物之鹼性剝離液容易滲入含矽膜中,使剝離變得容易。
又,前述第一步驟中使用之含有氟離子之酸性剝離液較好含有氫氟酸及/或氟化銨(申請專利範圍第3項)。
據此,第一步驟之含有氟離子之酸性剝離液若使用氫氟酸及/或氟化銨,則該等作用於含矽膜表面使表面之矽氧烷鍵之一部分分解,藉此使第二步驟中使用之含有氮化合物之鹼性剝離液容易滲入含矽膜中,使剝離變得容易。
又,前述第二步驟所用之含有氮化合物之鹼性剝離液較好含有氨、有機胺及四烷基銨之至少一種以上(申請專利範圍第4項)。
據此,第二步驟中使用之鹼性剝離液若為含有包含氨、有機胺及四烷基銨之至少一種以上之氮化合物之鹼性剝離液,則可輕易地完成濕式剝離。
又,前述第二步驟所用之含有氮化合物之鹼性剝離液較好為進而含有過氧化氫(申請專利範圍第5項)。
據此,第二步驟之含有氮化合物之鹼性剝離液中含有過氧化氫時,含矽膜中所含之有機取代基或有機成分因過氧化氫之作用氧化分解而自膜中去除。據此,使含有氮化合物之鹼性剝離液容易滲入,而更加速剝離。
又,前述第一步驟及第二步驟之後,較好包含去除於各步驟所用之剝離液之步驟(申請專利範圍第6項)。
各步驟中使用之剝離液若被夾帶至下一步驟,則有剝離液劣化且剝離能力下降之情況,因此較好於各步驟結束後以純水等洗淨,充分去除剝離液後再移動至下一步驟。
且,以前述含有氮化合物之鹼性剝離液處理之第二步驟較好使用50℃~90℃之含有前述氮化合物之剝離液(申請專利範圍第7項)。
據此,藉由使第二步驟中所用之含有氮化合物之鹼性剝離液為50℃~90℃,可容易地剝離含矽膜。
藉由施用本發明之濕式剝離步驟,可輕易地去除微影術所用之含矽膜,且在不破壞施以最尖端細微加工之基板上之圖型下仍可去除。
以下,針對本發明更具體加以說明。
如前述,較好地使用於多層光阻法中之剝離含矽膜之方法,過去雖進行氟氣體系之乾式剝離,但乾式剝離有對於晶圓損傷大之問題。
又,過去之半導體製造製程中所使用之剝離液體已知有含有硫酸離子之剝離液、含有氟離子之剝離液等,但使用該等剝離液進行含矽膜之剝離時,容易產生剝落殘留,無法達到完全剝離含矽膜。
因此,剝離多層光阻法中所用之含矽膜時,對於晶圓之損傷少且可完全剝離含矽膜之含矽膜剝離方法有必要被正視。
因此,本發明者針對微影術中所使用之含矽膜之濕式剝離步驟積極檢討後,發現若以包含以至少含有硫酸離子及/或氟離子之酸性剝離液處理之第一步驟及以含有氮化合物之鹼性剝離液處理之第二步驟之含矽膜之剝離方法,則可輕易地切斷含矽膜中之矽氧烷鍵,且可在不造成晶圓損傷下完全剝離。
本發明之第一步驟中使用之含硫酸離子之剝離液之硫酸濃度較好為0.1至98%,更好為1至90%。該第一步驟中使用之酸性剝離液中藉由進一步包含過氧化氫,可使含矽膜中所含之有機取代基或有機成分藉過氧化氫之作用而氧化分解並自膜中去除。據此,第二步驟中使用之含有氮化合物之鹼性剝離液可輕易滲入,使剝離變得容易。此處,第一步驟之酸性剝離液中所含之過氧化氫相對於剝離液中之硫酸以質量比計,為硫酸:過氧化氫=1:1/1000~1:1000,較好為硫酸:過氧化氫=1:1/500~1:500。
處理溫度為0℃~200℃,較好為10℃~180℃,更好為20℃~150℃。處理時間為1秒至1小時,較好為10秒至30分鐘左右。該等條件係依據實際之晶圓上所形成之電路種類或半導體裝置製造製程條件等而異,但並不限於此處所示之條件。
另外,本發明之第一步驟中所使用之含有氟離子之酸性剝離液較好為含有氫氟酸及/或氟化銨者。氫氟酸之濃度較佳者以質量濃度計為0.1至40%,更好為0.5至30%。又,至於其中所含之氟化銨,相對於剝離液中之氟化銨以質量比計為氫氟酸:氟化銨=1:1/1000~1:1000,較好為氫氟酸:氟化銨=1:1/500~1:500。處理溫度為0℃~150℃,較好為10℃~120℃。處理時間為1秒至1小時,較好為10秒至30分鐘左右,由於依據實際之晶圓上所形成之電路種類等而異,因此並不受限於該等所示之條件。此第一步驟中,使用氫氟酸及/或氟化銨時,藉由使含矽膜表面之矽氧烷鍵之一部份分解,使第二步驟中所使用之含有氮化合物之鹼性剝離液可輕易地滲入故而較佳。
又,本發明之第二步驟中使用之含有氮化合物之鹼性剝離液較好為含有氨、有機胺及四烷基銨之至少一種以上者。具體而言,可列舉為氨、甲胺、二甲胺、三甲胺、氫氧化四甲基銨、乙胺、二乙胺、三乙胺、氫氧化四乙基銨、丙胺、二丙胺、三丙胺、氫氧化四丙基銨、丁胺、二丁胺、三丁胺、氫氧化四丁基銨等。該等化合物水溶液之濃度以質量濃度計較好為0.1至40%,更好為0.5至30%。又,該第二步驟中使用之含有氮化合物之鹼性剝離液中藉由進一步含有過氧化氫,由於可使含矽膜中所含之有機取代基或有機成分經氧化分解而自膜中去除,因此含有氮化合物之鹼性剝離液可輕易地滲入,使剝離更為加速故而較佳。其中,第二步驟中使用之剝離液中所含之過氧化氫,相對於剝離液中之含氮化合物以質量比計為含氮化合物:過氧化氫=1:1/1000~1:1000,較好為含氮化合物:過氧化氫=1:1/500~1:500。處理溫度為0℃~100℃,較好為10℃~90℃,更好為50℃~90℃。處理時間為1秒至1小時,較好為10秒至30分鐘左右,由於依據實際之晶圓上形成之電路種類等而異,因此並不限於該等所示之條件。
在各步驟(第一步驟、第二步驟)之後實施之洗淨一般係依循半導體晶圓洗淨步驟所使用之方法。例如,可選擇以純水洗淨(純水清洗)、以超音波洗淨(超音波清洗)、以有機溶劑洗淨等之不會造成晶圓上之電路受損且可完全去除所使用之剝離液之洗淨方法。
本發明中成為剝離對象之形成微影術用之含矽膜之含矽膜材料可使用以酸觸媒可使水解性矽化合物(以下稱為單體)水解縮合所得之含矽化合物。該化合物之製造方法可列舉以下之方法,但並不限於該方法。
作為起始物質之單體可以下述通式(1)表示。
R1 m1
R2 m2
R3 m3
si(OR)(4‧m1‧m2‧m3)
(1)
(R為碳數1~3之烷基,R1
、R2
、R3
彼此互為相同亦可互為不同,且為氫原子、或碳數1~30之一價有機基,m1、m2、m3為0或1,m1+m2+m3為0~3,最好為0或1)。
本發明中成為剝離對象之含矽膜材料可使用使選自以該通式(1)表示之單體之一種或兩種以上之混合物水解縮合而成之含矽化合物。
其中,有機基意指含碳之基,更可含有氫,或亦可含有氮、氧、硫、矽等。R1
、R2
、R3
之有機基可列舉為直鏈狀、分支狀、環狀之烷基、烯基、炔基、芳基、芳烷基等未經取代之一價烴基,及該等基之一個或一個以上之氫原子經環氧基、烷氧基、羥基等取代而成之基,或插入有-O-、-CO-、-OCO-、-COO-、-OCOO-之基等之以後述之通式(2)表示之基、含有矽-矽鍵之有機基等。
以通式(1)表示之單體之R1
、R2
、R3
較佳者為氫原子、甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、正戊基、2-乙基丁基、3-乙基丁基、2,2-二乙基丙基、環戊基、正己基、環己基等烷基,乙烯基、烯丙基等烯基,乙炔基等炔基,以及作為光吸收性基之苯基、甲苯基等芳基,苄基、苯乙基等芳烷基。
例如,m1=0、m2=0、m3=0之四烷氧基矽烷可列舉為以四甲氧基矽烷、四乙氧基矽烷、四正丙氧基矽烷、四異丙氧基矽烷作為單體。較好為四甲氧基矽烷、四乙氧基矽烷。
例如,m1=1、m2=0、m3=0之四烷氧基矽烷可列舉為三甲氧基矽烷、三乙氧基矽烷、三正丙氧基矽烷、三異丙氧基矽烷、甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三正丙氧基矽烷、甲基三異丙氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、乙基三正丙氧基矽烷、乙基三異丙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三正丙氧基矽烷、乙烯基三異丙氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、正丙基三正丙氧基矽烷、正丙基三異丙氧基矽烷、異丙基三甲氧基矽烷、異丙基三乙氧基矽烷、異丙基三正丙氧基矽烷、異丙基三異丙氧基矽烷、正丁基三甲氧基矽烷、正丁基三乙氧基矽烷、正丁基三正丙氧基矽烷、正丁基三異丙氧基矽烷、第二丁基三甲氧基矽烷、第二丁基三乙氧基矽烷、第二丁基三正丙氧基矽烷、第二丁基三異丙氧基矽烷、第三丁基三甲氧基矽烷、第三丁基三乙氧基矽烷、第三丁基三正丙氧基矽烷、第三丁基三異丙氧基矽烷、環丙基三甲氧基矽烷、環丙基三乙氧基矽烷、環丙基三正丙氧基矽烷、環丙基三異丙氧基矽烷、環丁基三甲氧基矽烷、環丁基三乙氧基矽烷、環丁基三正丙氧基矽烷、環丁基三異丙氧基矽烷、環戊基三甲氧基矽烷、環戊基三乙氧基矽烷、環戊基三正丙氧基矽烷、環戊基三異丙氧基矽烷、環己基三甲氧基矽烷、環己基三乙氧基矽烷、環己基三正丙氧基矽烷、環己基三異丙氧基矽烷、環己烯基三甲氧基矽烷、環己烯基三乙氧基矽烷、環己烯基三正丙氧基矽烷、環己烯基三異丙氧基矽烷、環己烯基乙基三甲氧基矽烷、環己烯基乙基三乙氧基矽烷、環己烯基乙基三正丙氧基矽烷、環己烯基乙基三異丙氧基矽烷、環辛烯基三甲氧基矽烷、環辛烯基三乙氧基矽烷、環辛烯基三正丙氧基矽烷、環辛烯基三異丙氧基矽烷、環戊二烯基丙基三甲氧基矽烷、環戊二烯基丙基三乙氧基矽烷、環戊二烯基丙基三正丙氧基矽烷、環戊二烯基丙基三異丙氧基矽烷、雙環庚烯基三甲氧基矽烷、雙環庚烯基三乙氧基矽烷、雙環庚烯基三正丙氧基矽烷、雙環庚烯基三異丙氧基矽烷、雙環庚基三甲氧基矽烷、雙環庚基三乙氧基矽烷、雙環庚基三正丙氧基矽烷、雙環庚基三異丙氧基矽烷、金剛烷基三甲氧基矽烷、金剛烷基三乙氧基矽烷、金剛烷基三正丙氧基矽烷、金剛烷基三異丙氧基矽烷等。又,光吸收性單體可列舉為苯基三甲氧基矽烷、苯基三乙氧基矽烷、苯基三正丙氧基矽烷、苯基三異丙氧基矽烷、苄基三甲氧基矽烷、苄基三乙氧基矽烷、苄基三正丙氧基矽烷、苄基三異丙氧基矽烷、甲苯基三甲氧基矽烷、甲苯基三乙氧基矽烷、甲苯基三正丙氧基矽烷、甲苯基三異丙氧基矽烷、苯乙基三甲氧基矽烷、苯乙基三乙氧基矽烷、苯乙基三正丙氧基矽烷、苯乙基三異丙氧基矽烷、萘基三甲氧基矽烷、萘基三乙氧基矽烷、萘基三正丙氧基矽烷、萘基三異丙氧基矽烷等。
較好為甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、異丙基三甲氧基矽烷、異丙基三乙氧基矽烷、正丁基三甲氧基矽烷、正丁基三乙氧基矽烷、異丁基三甲氧基矽烷、異丁基三乙氧基矽烷、烯丙基三甲氧基矽烷、烯丙基三乙氧基矽烷、環戊基三甲氧基矽烷、環戊基三乙氧基矽烷、環己基三甲氧基矽烷、環己基三乙氧基矽烷、環己烯基三甲氧基矽烷、環己烯基三乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、苄基三甲氧基矽烷、苄基三乙氧基矽烷、苯乙基三甲氧基矽烷、苯乙基三乙氧基矽烷。
例如,m1=1、m2=1、m3=0之二烷氧基矽烷列舉為二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、甲基乙基二甲氧基矽烷、甲基乙基二乙氧基矽烷、二甲基-二正丙氧基矽烷、二甲基-二異丙氧基矽烷、二乙基二甲氧基矽烷、二乙基二乙氧基矽烷、二乙基-二正丙氧基矽烷、二乙基二異丙氧基矽烷、二正丙基二甲氧基矽烷、二正丙基二乙氧基矽烷、二正丙基-二正丙氧基矽烷、二正丙基-二異丙氧基矽烷、二異丙基二甲氧基矽烷、二異丙基二乙氧基矽烷、二異丙基-二正丙氧基矽烷、二異丙基-二異丙氧基矽烷、二正丁基二甲氧基矽烷、二正丁基二乙氧基矽烷、二正丁基-二正丙氧基矽烷、二正丁基-二異丙氧基矽烷、二第二丁基二甲氧基矽烷、二第二丁基二乙氧基矽烷、二第二丁基-二正丙氧基矽烷、二第二丁基-二異丙氧基矽烷、二第三丁基二甲氧基矽烷、二第三丁基二乙氧基矽烷、二第三丁基-二正丙氧基矽烷、二第三丁基-二異丙氧基矽烷、二環丙基二甲氧基矽烷、二環丙基二乙氧基矽烷、二環丙基-二正丙氧基矽烷、二環丙基-二異丙氧基矽烷、二環丁基二甲氧基矽烷、二環丁基二乙氧基矽烷、二環丁基-二正丙氧基矽烷、二環丁基-二異丙氧基矽烷、二環戊基二甲氧基矽烷、二環戊基二乙氧基矽烷、二環戊基-二正丙氧基矽烷、二環戊基-二異丙氧基矽烷、二環己基二甲氧基矽烷、二環己基二乙氧基矽烷、二環己基-二正丙氧基矽烷、二環己基-二異丙氧基矽烷、二環己烯基二甲氧基矽烷、二環己烯基二乙氧基矽烷、二環己烯基-二正丙氧基矽烷、二環己烯基-二異丙氧基矽烷、二環己烯基乙基二甲氧基矽烷、二環己烯基乙基二乙氧基矽烷、二環己烯基乙基-二正丙氧基矽烷、二環己烯基乙基-二異丙氧基矽烷、二環辛烯基二甲氧基矽烷、二環辛烯基二乙氧基矽烷、二環辛烯基-二正丙氧基矽烷、二環辛烯基-二異丙氧基矽烷、二-環戊二烯基丙基二甲氧基矽烷、二-環戊二烯基丙基二乙氧基矽烷、二-環戊二烯基丙基-二正丙氧基矽烷、二-環戊二烯基丙基-二異丙氧基矽烷、雙-雙環庚烯基二甲氧基矽烷、雙-雙環庚烯基二乙氧基矽烷、雙-雙環庚烯基-二正丙氧基矽烷、雙-雙環庚烯基-二異丙氧基矽烷、雙-雙環庚基二甲氧基矽烷、雙-雙環庚基二乙氧基矽烷、雙-雙環庚基-二正丙氧基矽烷、雙-雙環庚基-二異丙氧基矽烷、雙-金剛烷基二甲氧基矽烷、雙-金剛烷基二乙氧基矽烷、雙-金剛烷基-二正丙氧基矽烷、雙-金剛烷基-二異丙氧基矽烷等。又,光吸收性單體可列舉為二苯基二甲氧基矽烷、二苯基二乙氧基矽烷、甲基苯基二甲氧基矽烷、甲基苯基二乙氧基矽烷、二苯基-二正丙氧基矽烷、二苯基-二異丙氧基矽烷等。
較佳列舉為二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二乙基二甲氧基矽烷、二乙基二乙氧基矽烷、甲基乙基二甲氧基矽烷、甲基乙基二乙氧基矽烷、二正丙基二甲氧基矽烷、二正丁基二甲氧基矽烷、甲基苯基二甲氧基矽烷、甲基苯基二乙氧基矽烷等。
例如,m1=1、m2=1、m3=1之單烷氧基矽烷可列舉為三甲基甲氧基矽烷、三甲基乙氧基矽烷、二甲基乙基甲氧基矽烷、二甲基乙基乙氧基矽烷等。又,光吸收性單體可列舉為二甲基苯基甲氧基矽烷、二甲基苯基乙氧基矽烷、二甲基苄基甲氧基矽烷、二甲基苄基乙氧基矽烷、二甲基苯乙基甲氧基矽烷、二甲基苯乙基乙氧基矽烷等。
較佳列舉為三甲基甲氧基矽烷、二甲基乙基甲氧基矽烷、二甲基苯基甲氧基矽烷、二甲基苄基甲氧基矽烷、二甲基苯乙基甲氧基矽烷等。
上述以R1
、R2
、R3
表示之有機基之另一實例可列舉為具有一個以上之碳-氧單鍵或碳-氧雙鍵之有機基。具體而言為具有一個以上之選自由環氧基、酯基、烷氧基、羥基所組成群組之基之有機基。通式(1)中之具有一個以上之碳-氧單鍵、碳-氧雙鍵之有機基可列舉為例如以如下之通式(2)表示者:
(P-Q1
-(S1
)v1
-Q2
-)u
-(T)v2
-Q3
-(S2
)v3
-Q4
-(2)
(上述式中,P為氫原子、羥基),
碳數1~4之烷氧基、碳數1~6之烷氧基羰基氧基、或碳數1~6之烷氧基羰基,Q1
及Q2
及Q3
及Q4
各獨立為-Cq
H(2q-p)
Pp
-(式中,P係與上述相同,p為0~3之整數,q為0~10之整數(但,q=0係表示為單鍵)),u為0~3之整數,S1
及S2
各獨立表示-O-、-CO-、-OCO-、-COO-或-OCOO-,v1、v2、v3各獨立表示0或1。與此同時,T為可包含雜原子之由脂環或芳香環所成之二價基,以下顯示T之可含有氧原子等雜原子之脂環或芳香環之例。於T中Q2
與Q3
鍵結之位置並無特別限制,但考慮因立體因素造成之反應性或用於反應之市售試劑之取得性等而可適當選擇)。
通式(2)之含有一個以上之碳-氧單鍵或碳-氧雙鍵之有機基之較佳實例列舉為如下者。又,下述式中,(Si)描述以顯示與Si之鍵結位置。
又,R1
、R2
、R3
之有機基之例可使用含有矽-矽鍵之有機基。具體而言可列舉為如下者。
可自該等單體選擇一種或兩種以上,於反應前或反應中混合,成為形成含矽化合物之反應原料。
又,使可以下述通式(3)表示之水解性金屬化合物與含矽單體同時水解縮合,亦可製造含矽膜材料。
U(OR4
)m4
(OR5
)m5
(3)
(式中,R4
、R5
為碳數1~30之有機基,m4+m5係依據U之種類決定之價數,m4、m5為0以上之整數,U為週期表第III族、IV族或V族之元素,矽與碳除外者)。
本文中,有機基意指含碳之基,進而含氫,亦可含有氮、氧、硫、矽等。R4
、R5
可列舉為直鏈狀、分支狀、環狀之烷基、烯基、炔基、芳基、芳烷基等未經取代之一價烴基,及該等基之一個或一個以上之氫原子經環氧基、烷氧基、羥基等取代之基,或插入有-O-、-CO-、-OCO-、-COO-、-OCOO-之基等。
U為硼時,以式(3)表示之化合物係列舉甲氧化硼、乙氧化硼、丙氧化硼、丁氧化硼、戊氧化硼、己氧化硼、環戊氧化硼、環己氧化硼、芳氧化硼、苯氧化硼、甲氧基乙氧化硼等作為單體。
U為鋁時,以式(3)表示之化合物可列舉甲氧化鋁、乙氧化鋁、丙氧化鋁、丁氧化鋁、戊氧化鋁、己氧化鋁、環戊氧化鋁、環己氧化鋁、芳氧化鋁、苯氧化鋁、甲氧基乙氧化鋁、乙氧基乙氧化鋁、二丙氧基乙基乙醯基乙酸鋁、二丁氧基乙基乙醯基乙酸鋁、丙氧基雙乙基乙醯基乙酸鋁、丁氧基雙乙基乙醯基乙酸鋁、2,4-戊二酸鋁、2,2,6,6-四甲基-3,5-庚二酸鋁等作為單體。
U為鎵時,以式(3)表示之化合物可列舉甲氧化鎵、乙氧化鎵、丙氧化鎵、丁氧化鎵、戊氧化鎵、己氧化鎵、環戊氧化鎵、環己氧化鎵、芳氧化鎵、苯氧化鎵、甲氧基乙氧化鎵、乙氧基乙氧化鎵、二丙氧基乙基乙醯基乙酸鎵、二丁氧基乙基乙醯基乙酸鎵、丙氧基雙乙基乙醯基乙酸鎵、丁氧基雙乙基乙醯基乙酸鎵、2,4-戊二酸鎵、2,2,6,6-四甲基-3,5-戊二酸鎵等作為單體。
U為釔時,以式(3)表示之化合物可列舉甲氧化釔、乙氧化釔、丙氧化釔、丁氧化釔、戊氧化釔、己氧化釔、環戊氧化釔、環己氧化釔、芳氧化釔、苯氧化釔、甲氧基乙氧化釔、乙氧基乙氧化釔、二丙氧基乙基乙醯基乙酸釔、二丁氧基乙基乙醯基乙酸釔、丙氧基雙乙基乙醯基乙酸釔、丁氧基雙乙基乙醯基乙酸釔、2,4-戊二酸釔、2,2,6,6-四甲基-3,5-戊二酸釔等作為單體。
U為鍺時,以式(3)表示之化合物可列舉甲氧化鍺、乙氧化鍺、丙氧化鍺、丁氧化鍺、戊氧化鍺、己氧化鍺、環戊氧化鍺、環己氧化鍺、芳氧化鍺、苯氧化鍺、甲氧基乙氧化鍺、乙氧基乙氧化鍺等作為單體。
U為鈦時,以式(3)表示之化合物可列舉甲氧化鈦、乙氧化鈦、丙氧化鈦、丁氧化鈦、戊氧化鈦、己氧化鈦、環戊氧化鈦、環己氧化鈦、芳氧化鈦、苯氧化鈦、甲氧基乙氧化鈦、乙氧基乙氧化鈦、二丙氧基雙乙基乙醯基乙酸鈦、二丁氧基雙乙基乙醯基乙酸鈦、二丙氧基雙2,4-戊二酸鈦、二丁氧基雙2,4-戊二酸鈦等作為單體。
U為鉿時,以式(3)表示之化合物可列舉甲氧化鉿、乙氧化鉿、丙氧化鉿、丁氧化鉿、戊氧化鉿、己氧化鉿、環戊氧化鉿、環己氧化鉿、芳氧化鉿、苯氧化鉿、甲氧基乙氧化鉿、乙氧基乙氧化鉿、二丙氧基雙乙基乙醯基乙酸鉿、二丁氧基雙乙基乙醯基乙酸鉿、二丙氧基雙2,4-戊二酸鉿、二丁氧基雙2,4-戊二酸鉿等作為單體。
U為錫時,以式(3)表示之化合物可列舉甲氧基錫、乙氧基錫、丙氧基錫、丁氧基錫、苯氧基錫、甲氧基乙氧基錫、乙氧基乙氧基錫、2,4-戊二酸錫、2,2,6,6-四甲基-3,5-庚二酸錫等作為單體。
U為砷時,以式(3)表示之化合物可列舉甲氧基砷、乙氧基砷、丙氧基砷、丁氧基砷、苯氧基砷等作為單體。
U為銻時,以式(3)表示之化合物可列舉甲氧基銻、乙氧基銻、丙氧基銻、丁氧基銻、苯氧基銻、乙酸銻、丙酸銻等作為單體。
U為鈮時,以式(3)表示之化合物可列舉甲氧基鈮、乙氧基鈮、丙氧基鈮、丁氧基鈮、苯氧基鈮等作為單體。
U為鉭時,以式(3)表示之化合物可例示甲氧基鉭、乙氧基鉭、丙氧基鉭、丁氧基鉭、苯氧基鉭等作為單體。
U為鉍時,以式(3)表示之化合物可例示甲氧基鉍、乙氧基鉍、丙氧基鉍、丁氧基鉍、苯氧基鉍等作為單體。
U為磷時,以式(3)表示之化合物可例示亞磷酸三甲酯、亞磷酸三乙酯、亞磷酸三丙酯、磷酸三甲酯、磷酸三乙酯、磷酸三丙酯等作為單體。
U為釩時,以式(3)表示之化合物可例示氧化釩雙(2,4-戊二酸鹽)、2,4-戊二酸釩、三丁氧基氧化釩、三丙氧基氧化釩等作為單體。
U為鋯時,以式(3)表示之化合物可列舉甲氧基鋯、乙氧基鋯、丙氧基鋯、丁氧基鋯、苯氧基鋯、二丁氧化鋯雙(2,4-戊二酸鹽)、二丙氧化鋯雙(2,2,6,6-四甲基-3,5-庚二酸鹽)等作為單體。
自該等單體選擇一種或兩種以上以通式(1)表示者,一種或兩種以上以通式(1)表示者與一種或兩種以上以通式(3)表示者,於反應前或反應中混入,亦可成為形成含矽化合物之反應原料。
含矽化合物可在上述條件下混合式(1)及式(3)之單體,較好使用選自無機酸、脂肪酸磺酸及芳香族磺酸之一種以上之化合物作為酸觸媒,進行水解縮合而製造。
此時使用之酸觸媒可列舉為氟酸,鹽酸、氫溴酸、硫酸、硝酸、過氯酸、磷酸、甲烷磺酸、苯磺酸、甲苯磺酸等。觸媒之使用量,相對於矽單體1莫耳為10-6
~10莫耳,較好為10-5
~5莫耳,更好為10-4
~1莫耳。
藉由自該等單體水解縮合獲得含矽化合物時之水量,對每一莫耳鍵結於單體之水解性取代基較好添加0.01~100莫耳,更好為0.05~50莫耳,再更好為0.1~30莫耳。添加超過100莫耳時,反應所使用之裝置變得過大而不經濟。
至於操作方法為將單體添加於觸媒水溶液中開始水解縮合反應。此時,亦可將有機溶劑添加於觸媒水溶液中,亦可以有機溶劑稀釋單體,亦可兩者均進行。反應溫度為0~100℃,較好為5~80℃。較好將單體滴下時之溫度維持在5~80℃之溫度,隨後在20~80℃熟成之方法。
可添加於觸媒水溶液中或可稀釋單體之有機溶劑較好為甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、2-甲基-1-丙醇、丙酮、乙腈、四氫呋喃、甲苯、己烷、乙酸乙酯、環己酮、甲基-2-正戊基酮、丁二醇單甲基醚、丙二醇單甲基醚、乙二醇單甲基醚、丁二醇單乙基醚、丙二醇單乙基醚、乙二醇單乙基醚、丙二醇二甲基醚、二乙二醇二甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸第三丁酯、丙酸第三丁酯、丙二醇單第三丁基醚乙酸酯、γ-丁內酯及該等之混合物等。
該等溶劑中較佳者為水可溶性者。可列舉為例如甲醇、乙醇、1-丙醇、2-丙醇等醇類,乙二醇、丙二醇等多價醇,丁二醇單甲基醚、丙二醇單甲基醚、乙二醇單甲基醚、丁二醇單乙基醚、丙二醇單乙基醚、乙二醇單乙基醚、丁二醇單丙基醚、丙二醇單丙基醚、乙二醇單丙基醚等多價醇縮合物衍生物、丙酮、乙腈、四氫呋喃等。
其中最佳者為沸點在100℃以下者。
又,有機溶劑之使用量,相對於單體1莫耳為0~1,000ml,最好為0~500ml。有機溶劑之使用量多時會使反應容器成為過大而不經濟。
隨後,依據需要進行觸媒之中和反應,減壓去除水解縮合反應中生成之醇,獲得反應混合物水溶液。此時,可使用於中和之鹼性物質之量,相對以觸媒使用之酸較好為0.1~2當量。該鹼性物質只要是在水中呈現鹼性者則可為任意物質。
接著,必須自該反應混合物去除水解縮合反應中生成之醇。此時使反應混合物加熱之溫度依據所添加之有機溶劑與反應產生之醇之種類而定,但較好為0~100℃,更好為10~90℃,又更好為15~80℃。又此時之減壓度依據欲去除之有機溶劑及醇之種類、排氣裝置、冷凝裝置及加熱溫度而異,但較好在大氣壓以下,更好絕對壓力為80kPa以下,再更好絕對壓力為50kPa以下。雖難以正確得知此時去除之醇量,但宜去除所生成之醇中之大約80質量%以上。
接著,亦可自反應混合物去除水解縮合中使用之酸觸媒。去除酸觸媒之方法為混合水及含矽化合物,以有機溶劑萃取含矽化合物。此時使用之有機溶劑較好為可溶解含矽化合物,且若與水混合會分離成兩層者。可列舉為例如甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、2-甲基-1-丙醇、丙酮、四氫呋喃、甲苯、己烷、乙酸乙酯、環己酮、甲基-2-正戊基酮、丁二醇單甲基醚、丙二醇單甲基醚、乙二醇單甲基醚、丁二醇單乙基醚、丙二醇單乙基醚、乙二醇單乙基醚、丁二醇單丙基醚、丙二醇單丙基醚、乙二醇單丙基醚、丙二醇二甲基醚、二乙二醇二甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸第三丁酯、丙酸第三丁酯、丙二醇單第三丁基醚乙酸酯、γ-丁內酯、甲基異丁基酮、環戊基甲基醚等及該等之混合物。
再者,亦可使用水溶性有機溶劑與水難溶性有機溶劑之混合物。較好為例如甲醇+乙酸乙酯、乙醇+乙酸乙酯、1-丙醇+乙酸乙酯、2-丙醇+乙酸乙酯、丁二醇單甲基醚+乙酸乙酯、丙二醇單甲基醚+乙酸乙酯、乙二醇單甲基醚、丁二醇單乙基醚+乙酸乙酯、丙二醇單乙基醚+乙酸乙酯、乙二醇單乙基醚+乙酸乙酯、丁二醇單丙基醚+乙酸乙酯、丙二醇單丙基醚+乙酸乙酯、乙二醇單丙基醚+乙酸乙酯、甲醇+甲基異丁基酮、乙醇+甲基異丁基酮、1-丙醇+甲基異丁基酮、2-丙醇+甲基異丁基酮、丙二醇單甲基醚+甲基異丁基酮、乙二醇單甲基醚、丙二醇單乙基醚+甲基異丁基酮、乙二醇單乙基醚+甲基異丁基酮、丙二醇單丙基醚+甲基異丁基酮、乙二醇單丙基醚+甲基異丁基酮、甲醇+環戊基甲基醚、乙醇+環戊基甲基醚、1-丙醇+環戊基甲基醚、2-丙醇+環戊基甲基醚、丙二醇單甲基醚+環戊基甲基醚、乙二醇單甲基醚+環戊基甲基醚、丙二醇單乙基醚+環戊基甲基醚、乙二醇單乙基醚+環戊基甲基醚、丙二醇單丙基醚+環戊基甲基醚、乙二醇單丙基醚+環戊基甲基醚、甲醇+丙二醇甲基醚乙酸酯、乙醇+丙二醇甲基醚乙酸酯、1-丙醇+丙二醇甲基醚乙酸酯、2-丙醇+丙二醇甲基醚乙酸酯、丙二醇單甲基醚+丙二醇甲基醚乙酸酯、乙二醇單甲基醚+丙二醇甲基醚乙酸酯、丙二醇單乙基醚+丙二醇甲基醚乙酸酯、乙二醇單乙基醚+丙二醇甲基醚乙酸酯、丙二醇單丙基醚+丙二醇甲基醚乙酸酯、乙二醇單丙基醚+丙二醇甲基醚乙酸酯等組合,但並不限於該等組合。
又,水溶性有機溶劑與水難溶性有機溶劑之混合比例係經適當選擇,但相對於100質量份之水難溶性有機溶劑,水溶性有機溶劑為0.1~1,000質量份,較好為1~500質量份,更好為2~100質量份。
接著,以中性水洗淨。該水只要使用通常之去離子水或稱為超純水者即可。該水量相對於1升之含矽化合物溶液為0.01~100升,較好為0.05~50升,更好為0.1~5升。該洗淨之方法只要將二者於同一容器中攪拌混合後,經靜置使水層分離即可。洗淨次數只要為一次以上即可,但由於即使洗淨10次以上亦無法獲得儘可能洗淨之效果,因此較好為1~5次左右。
去除其他酸觸媒之方法可列舉為利用離子交換樹脂之方法,或以環氧乙烷、環氧丙烷等環氧化合物中和而去除之方法。該等方法可配合反應所使用之酸觸媒適當選擇。
又,上述之觸媒去除操作中,所謂的實質上去除酸觸媒意指反應中使用之酸觸媒相對於添加於含矽化合物中反應開始時之量容許殘留10質量%以下,較好殘留5質量%以下程度者。
藉由此時之水洗操作,使含矽化合物之一部分逃至水層中,而有獲得與實質上區分操作同等效果之情況,因此水洗次數或洗淨水量只要考慮觸媒去除效果及區分效果適當選擇即可。
即使於殘留有酸觸媒之含矽化合物或酸觸媒已去除之含矽化合物之溶液之任一種情況,藉由添加最終之溶劑以減壓進行溶劑交換,均可獲得含矽化合物溶液。此時之溶劑交換溫度係依據欲去除之反應溶劑或萃取溶劑種類而定,但較好為0~100℃,更好為10~90℃,又更好為15~80℃。又此時之減壓度依據欲去除之萃取溶劑種類、排氣裝置、冷凝裝置及加熱溫度而異,但較好在大氣壓以下,更好在絕對壓力為80kPa以下,再更好於絕對壓力為50kPa以下。
此時,會有隨著改變溶劑使含矽化合物成為不穩定之情況。此雖依據最終之溶劑與含矽化合物之相性而發生,但為了防止該問題,亦可添加有機酸作為安定劑。添加之量,相對於溶劑交換前溶液中之含矽化合物100質量份,為0~25質量份,較好為0~15質量份,更好為0~5質量份,但於添加之情況較好為0.5質量份以上。若對溶劑交換前之溶液為必要,則添加安定劑並進行溶劑交換操作即可。
含矽化合物若濃縮至某濃度以上再進行縮合反應,最終將變化成對於有機溶劑無法再溶解之狀態。據此,以處於適度濃度之溶液狀態較佳。此時之濃度為50質量%以下,較好為40質量%以下,更好為30質量%以下。
添加於含矽化合物溶液中之最終溶劑較佳者為醇系溶劑,最佳者為乙二醇、二乙二醇、三乙二醇等之單烷基醚,丙二醇、二丙二醇等之單烷基醚。具體而言較好為丁二醇單甲基醚、丙二醇單甲基醚、乙二醇單甲基醚、丁二醇單乙基醚、丙二醇單乙基醚、乙二醇單乙基醚、丁二醇單丙基醚、丙二醇單丙基醚、乙二醇單丙基醚等。
又,作為其他反應操作,為將水或含水有機溶劑添加於單體或單體之有機溶液中,開始進行水解反應。此時觸媒可添加於單體或單體之有機溶液中,亦可添加於水或含水有機溶劑中。反應溫度為0~100℃,較好為10~80℃。較好為水滴下時加熱至10~50℃,隨後升溫至20~80℃而熟成之方法。
使用有機溶劑時,以水溶性者較佳,可列舉為甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、2-甲基-1-丙醇、丙酮、四氫呋喃、乙腈、丁二醇單甲基醚、丙二醇單甲基醚、乙二醇單甲基醚、丁二醇單乙基醚、丙二醇單乙基醚、乙二醇單乙基醚、丁二醇單丙基醚、丙二醇單丙基醚、乙二醇單丙基醚、丙二醇二甲基醚、二乙二醇二甲基醚、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙二醇單丙基醚等多價醇縮合物衍生物及該等之混合物等。
有機溶劑之使用量宜與前述之量相同。所得反應混合物之後處理係以與前述之方法相同之後處理,獲得含矽化合物。
所得含矽化合物之方子量不僅藉由單體之選擇亦可藉由聚合時反應條件之控制加以調整,但使用重量平均分子量超過100,000者時,依據情況會有異物發生或出現塗佈斑點之情況,較好使用100,000以下者,更好使用200~50,000,又更好為300~30,000者。又,有關上述重量平均分子量之數據係表示使用RI作為偵測器,利用凝膠滲透層析儀(GPC),使用聚苯乙烯作為標準物質,以聚苯乙烯換算之分子量者。
形成可以本發明之方法剝離去除之含矽膜之組成物只要是在酸性條件下製造者,則亦可包含組成及/或反應條件不同之兩種類以上之含矽化合物。
上述含矽化合物中可進而調配熱交聯促進劑、作為安定劑之有機酸、交聯劑及有機溶劑,可製作形成可藉本發明之方法去除之含矽膜之組成物。
形成可藉本發明之方法去除之含矽膜之組成物亦可含有交聯促進劑以進一步的促進含矽膜形成時之交聯反應。至於該等者可列舉為以通式(4)或(5)表示之化合物。
La
Hb
X (4)
(式中,L為鋰、鈉、鉀、銣或銫,X為羥基、或碳數1~30之一價或二價以上之有機酸基,a為1以上之整數,b為0或1以上之整數,a+b為羥基或有機基之價數)。
Ma
Hb
A (5)
(式中,M為鋶、碘鎓或銨,較好為三級鋶、二級碘鎓或四級銨,尤其是光分解性者,亦即以三苯基鋶化合物、二苯基碘鎓化合物較佳。A為上述X或非親核性抗衡離子,a、b與上述相同,a+b為羥基、有機酸基或非親核性抗衡離子之價數)。
以通式(4)表示之化合物可例示為鹼金屬有機酸鹽。列舉為例如鋰、鈉、鉀、銣、銫之氫氧化物、甲酸鹽、乙酸鹽、丙酸鹽、丁酸鹽、戊酸鹽、己酸鹽、庚酸鹽、辛酸鹽、壬酸鹽、癸酸鹽、油酸鹽、硬脂酸鹽、亞麻油酸鹽、亞麻酸鹽、苯甲酸鹽、苯二甲酸鹽、間苯二甲酸鹽、對苯二甲酸鹽、水楊酸鹽、三氟乙酸鹽、單氯乙酸鹽、二氯乙酸鹽、三氯乙酸鹽等一價之鹽、一價或二價之草酸鹽、丙二酸鹽、甲基丙二酸鹽、乙基丙二酸鹽、丙基丙二酸鹽、丁基丙二酸鹽、二甲基丙二酸鹽、二乙基丙二酸鹽、琥珀酸鹽、甲基琥珀酸鹽、戊二酸鹽、己二酸鹽、衣康酸鹽、馬來酸鹽、富馬酸鹽、檸康酸鹽、檸檬酸鹽、碳酸鹽等。
具體而言,可例示為甲酸鋰、乙酸鋰、丙酸鋰、丁酸鋰、戊酸鋰、己酸鋰、庚酸鋰、辛酸鋰、壬酸鋰、癸酸鋰、油酸鋰、硬脂酸鋰、亞麻油酸鋰、亞麻酸鋰、苯甲酸鋰、苯二甲酸鋰、間苯二甲酸鋰、對苯二甲酸鋰、水楊酸鋰、三氟甲烷磺酸鋰、三氟乙酸鋰、單氯乙酸鋰、二氯乙酸鋰、三氯乙酸鋰、氫氧化鋰、草酸氫鋰、丙二酸氫鋰、甲基丙二酸氫鋰、乙基丙二酸氫鋰、丙基丙二酸氫鋰、丁基丙二酸氫鋰、二甲基丙二酸氫鋰、二乙基丙二酸氫鋰、琥珀酸氫鋰、甲基琥珀酸氫鋰、戊二酸氫鋰、己二酸氫鋰、衣康酸氫鋰、馬來酸氫鋰、富馬酸氫鋰、檸康酸氫鋰、檸檬酸氫鋰、碳酸氫鋰、草酸鋰、丙二酸鋰、甲基丙二酸鋰、乙基丙二酸鋰、丙基丙二酸鋰、丁基丙二酸鋰、二甲基丙二酸鋰、二乙基丙二酸鋰、琥珀酸鋰、甲基琥珀酸鋰、戊二酸鋰、己二酸鋰、衣康酸鋰、馬來酸鋰、富馬酸鋰、檸康酸鋰、檸檬酸鋰、碳酸鋰、甲酸鈉、乙酸鈉、丙酸鈉、丁酸鈉、戊酸鈉、己酸鈉、庚酸鈉、辛酸鈉、壬酸鈉、癸酸鈉、油酸鈉、硬脂酸鈉、亞麻油酸鈉、亞麻酸鈉、苯甲酸鈉、苯二甲酸鈉、間苯二甲酸鈉、對苯二甲酸鈉、水楊酸鈉、三氟甲烷磺酸鈉、三氟乙酸鈉、單氯乙酸鈉、二氯乙酸鈉、三氯乙酸鈉、氫氧化鈉、草酸氫鈉、丙二酸氫鈉、甲基丙二酸氫鈉、乙基丙二酸氫鈉、丙基丙二酸氫鈉、丁基丙二酸氫鈉、二甲基丙二酸氫鈉、二乙基丙二酸氫鈉、琥珀酸氫鈉、甲基琥珀酸氫鈉、戊二酸氫鈉、己二酸氫鈉、衣康酸氫鈉、馬來酸氫鈉、富馬酸氫鈉、檸康酸氫鈉、檸檬酸氫鈉、碳酸氫鈉、草酸鈉、丙二酸鈉、甲基丙二酸鈉、乙基丙二酸鈉、丙基丙二酸鈉、丁基丙二酸鈉、二甲基丙二酸鈉、二乙基丙二酸鈉、琥珀酸鈉、甲基琥珀酸鈉、戊二酸鈉、己二酸鈉、衣康酸鈉、馬來酸鈉、富馬酸鈉、檸康酸鈉、檸檬酸鈉、碳酸鈉、甲酸鉀、乙酸鉀、丙酸鉀、丁酸鉀、戊酸鉀、己酸鉀、庚酸鉀、辛酸鉀、壬酸鉀、癸酸鉀、油酸鉀、硬脂酸鉀、亞麻油酸鉀、亞麻酸鉀、苯甲酸鉀、苯二甲酸鉀、間苯二甲酸鉀、對苯二甲酸鉀、水楊酸鉀、三氟甲烷磺酸鉀、三氟乙酸鉀、單氯乙酸鉀、二氯乙酸鉀、三氯乙酸鉀、氫氧化鉀、草酸氫鉀、丙二酸氫鉀、甲基丙二酸氫鉀、乙基丙二酸氫鉀、丙基丙二酸氫鉀、丁基丙二酸氫鉀、二甲基丙二酸氫鉀、二乙基丙二酸氫鉀、琥珀酸氫鉀、甲基琥珀酸氫鉀、戊二酸氫鉀、己二酸氫鉀、衣康酸氫鉀、馬來酸氫鉀、富馬酸氫鉀、檸康酸氫鉀、檸檬酸氫鉀、碳酸氫鉀、草酸鉀、丙二酸鉀、甲基丙二酸鉀、乙基丙二酸鉀、丙基丙二酸鉀、丁基丙二酸鉀、二甲基丙二酸鉀、二乙基丙二酸鉀、琥珀酸鉀、甲基琥珀酸鉀、戊二酸鉀、己二酸鉀、衣康酸鉀、馬來酸鉀、富馬酸鉀、檸康酸鉀、檸檬酸鉀、碳酸鉀等。
以通式(5)表示之化合物可列舉為以(Q-1)、(Q-2)及(Q-3)表示之鋶化合物、碘鎓化合物、銨化合物。
(式中,R204
、R205
、R206
分別代表碳數1~12之直鏈狀、分支狀或環狀烷基、烯基、氧代烷基或氧代烯基,碳數6~20之經取代或未經取代之芳基,或碳數7~12之芳烷基或芳基氧代烷基,該等基之氫原子之一部份或全部亦可經烷氧基等取代。又,R205
及R206
亦可形成環,形成環時,R205
、R206
分別代表碳數1~6之伸烷基。A表示非親核性抗衡離子。R207
、R208
、R209
、R210
係與R204
、R205
、R206
相同,但亦可為氫原子。R207
與R208
、R207
與R208
與R209
亦可形成環,形成環時,R207
與R208
、及R207
與R208
與R209
係表示碳數3~10之伸烷基)。
上述R204
、R205
、R206
、R207
、R208
、R209
、R210
可彼此相同亦可相異,具體而言,作為烷基可列舉為甲基、乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基、環戊基、環己基、環庚基、環丙基甲基、4-甲基環己基、環己基甲基、原冰片基、金剛烷基等。烯基可列舉為乙烯基、烯丙基、丙烯基、丁烯基、己烯基、環己烯基等。氧代烷基可列舉為2-氧代環戊基、2-氧代環己基等、2-氧代丙基、2-環戊基-2-氧代乙基、2-環己基-2-氧代乙基、2-(4-甲基環己基)-2-氧代乙基等。芳基可列舉為苯基、萘基等或對-甲氧基苯基、間-甲氧基苯基、鄰-甲氧基苯基、乙氧基苯基、對-第三丁氧基苯基、間-第三丁氧基苯基等之烷氧基苯基、2-甲基苯基、3-甲基苯基、4-甲基苯基、乙基苯基、4-第三丁基苯基、4-丁基苯基、二甲基苯基等烷基苯基,甲基萘基、乙基萘基等烷基萘基,甲氧基萘基、乙氧基萘基等之烷氧基萘基,二甲基萘基、二乙基萘基等之二烷基萘基,二甲氧基萘基、二乙氧基萘基等之二烷氧基萘基等。芳烷基列舉為苄基、苯基乙基、苯乙基等。芳基氧代烷基列舉為2-苯基-2-氧代乙基、2-(1-萘基)-2-氧代乙基、2-(2-萘基)-2-氧代乙基等之2-芳基-2-氧代乙基等。
至於A可列舉為氫氧離子、甲酸離子、乙酸離子、丙酸離子、丁酸離子、戊酸離子、己酸離子、庚酸離子、辛酸離子、壬酸離子、癸酸離子、油酸離子、硬脂酸離子、亞麻油酸離子、亞麻酸離子、苯甲酸離子、對-甲基苯甲酸離子、對-第三丁基苯甲酸離子、苯二甲酸離子、間苯二甲酸離子、對苯二甲酸離子、水楊酸離子、三氟乙酸離子、單氯乙酸離子、二氯乙酸離子、三氯乙酸離子、氟化物離子、氯化物離子、溴化物離子、碘化物離子、硝酸離子、鹽酸離子、過氯酸離子、溴酸離子、碘酸離子、草酸離子、丙二酸離子、甲基丙二酸離子、乙基丙二酸離子、丙基丙二酸離子、丁基丙二酸離子、二甲基丙二酸離子、二乙基丙二酸離子、琥珀酸離子、甲基琥珀酸離子、戊二酸離子、己二酸離子、衣康酸離子、馬來酸離子、富馬酸離子、檸康酸離子、檸檬酸離子、碳酸離子等。
具體而言,鋶化合物列舉為甲酸三苯基鋶、乙酸三苯基鋶、丙酸三苯基鋶、丁酸三苯基鋶、戊酸三苯基鋶、己酸三苯基鋶、庚酸三苯基鋶、辛酸三苯基鋶、壬酸三苯基鋶、癸酸三苯基鋶、油酸三苯基鋶、硬脂酸三苯基鋶、亞麻油酸三苯基鋶、亞麻酸三苯基鋶、苯甲酸三苯基鋶、對-甲基苯甲酸三苯基鋶、對-第三丁基苯甲酸三苯基鋶、苯二甲酸三苯基鋶、間苯二甲酸三苯基鋶、對苯二甲酸三苯基鋶、水楊酸三苯基鋶、三氟甲烷磺酸三苯基鋶、三氟乙酸三苯基鋶、單氯乙酸三苯基鋶、二氯乙酸三苯基鋶、三氯乙酸三苯基鋶、氫氧化三苯基鋶、草酸三苯基鋶、丙二酸三苯基鋶、甲基丙二酸三苯基鋶、乙基丙二酸三苯基鋶、丙基丙二酸三苯基鋶、丁基丙二酸三苯基鋶、二甲基丙二酸三苯基鋶、二乙基丙二酸三苯基鋶、琥珀酸三苯基鋶、甲基琥珀酸三苯基鋶、戊二酸三苯基鋶、己二酸三苯基鋶、衣康酸三苯基鋶、馬來酸三苯基鋶、富馬酸三苯基鋶、檸康酸三苯基鋶、檸檬酸三苯基鋶、碳酸三苯基鋶、氯化三苯基鋶、溴化三苯基鋶、碘化三苯基鋶、硝酸三苯基鋶、鹽酸三苯基鋶、過氯酸三苯基鋶、溴酸三苯基鋶、碘酸三苯基鋶、草酸雙三苯基鋶、丙二酸雙三苯基鋶、甲基丙二酸雙三苯基鋶、乙基丙二酸雙三苯基鋶、丙基丙二酸雙三苯基鋶、丁基丙二酸雙三苯基鋶、二甲基丙二酸雙三苯基鋶、二乙基丙二酸雙三苯基鋶、琥珀酸雙三苯基鋶、甲基琥珀酸雙三苯基鋶、戊二酸雙三苯基鋶、己二酸雙三苯基鋶、衣康酸雙三苯基鋶、馬來酸雙三苯基鋶、富馬酸雙三苯基鋶、檸康酸雙三苯基鋶、檸檬酸雙三苯基鋶、碳酸雙三苯基鋶等。
又,碘鎓化合物具體而言列舉為甲酸二苯基碘鎓、乙酸二苯基碘鎓、丙酸二苯基碘鎓、丁酸二苯基碘鎓、戊酸二苯基碘鎓、己酸二苯基碘鎓、庚酸二苯基碘鎓、辛酸二苯基碘鎓、壬酸二苯基碘鎓、癸酸二苯基碘鎓、油酸二苯基碘鎓、硬脂酸二苯基碘鎓、亞麻油酸二苯基碘鎓、亞麻酸二苯基碘鎓、苯甲酸二苯基碘鎓、對-甲基苯甲酸二苯基碘鎓、對-第三丁基苯甲酸二苯基碘鎓、苯二甲酸二苯基碘鎓、間苯二甲酸二苯基碘鎓、對苯二甲酸二苯基碘鎓、水楊酸二苯基碘鎓、三氟甲烷磺酸二苯基碘鎓、三氟乙酸二苯基碘鎓、單氯乙酸二苯基碘鎓、二氯乙酸二苯基碘鎓、三氯乙酸二苯基碘鎓、氫氧化二苯基碘鎓、草酸二苯基碘鎓、丙二酸二苯基碘鎓、甲基丙二酸二苯基碘鎓、乙基丙二酸二苯基碘鎓、丙基丙二酸二苯基碘鎓、丁基丙二酸二苯基碘鎓、二甲基丙二酸二苯基碘鎓、二乙基丙二酸二苯基碘鎓、琥珀酸二苯基碘鎓、甲基琥珀酸二苯基碘鎓、戊二酸二苯基碘鎓、己二酸二苯基碘鎓、衣康酸二苯基碘鎓、馬來酸二苯基碘鎓、富馬酸二苯基碘鎓、檸康酸二苯基碘鎓、檸檬酸二苯基碘鎓、碳酸二苯基碘鎓、氯化二苯基碘鎓、溴化二苯基碘鎓、碘化二苯基碘鎓、硝酸二苯基碘鎓、鹽酸二苯基碘鎓、過氯酸二苯基碘鎓、溴酸二苯基碘鎓、碘酸二苯基碘鎓、草酸雙二苯基碘鎓、丙二酸雙二苯基碘鎓、甲基丙二酸雙二苯基碘鎓、乙基丙二酸雙二苯基碘鎓、丙基丙二酸雙二苯基碘鎓、丁基丙二酸雙二苯基碘鎓、二甲基丙二酸雙二苯基碘鎓、二乙基丙二酸雙二苯基碘鎓、琥珀酸雙二苯基碘鎓、甲基琥珀酸雙二苯基碘鎓、戊二酸雙二苯基碘鎓、己二酸雙二苯基碘鎓、衣康酸雙二苯基碘鎓、馬來酸雙二苯基碘鎓、富馬酸雙二苯基碘鎓、檸康酸雙二苯基碘鎓、檸檬酸雙二苯基碘鎓、碳酸雙二苯基碘鎓等。
另一方面,銨化合物具體而言列舉為甲酸四甲基銨、乙酸四甲基銨、丙酸四甲基銨、丁酸四甲基銨、戊酸四甲基銨、己酸四甲基銨、庚酸四甲基銨、辛酸四甲基銨、壬酸四甲基銨、癸酸四甲基銨、油酸四甲基銨、硬脂酸四甲基銨、亞麻油酸四甲基銨、亞麻酸四甲基銨、苯甲酸四甲基銨、對-甲基苯甲酸四甲基銨、對-第三丁基苯甲酸四甲基銨、苯二甲酸四甲基銨、間苯二甲酸四甲基銨、對苯二甲酸四甲基銨、水楊酸四甲基銨、三氟甲烷磺酸四甲基銨、三氟乙酸四甲基銨、單氯乙酸四甲基銨、二氯乙酸四甲基銨、三氯乙酸四甲基銨、氫氧化四甲基銨、草酸四甲基銨、丙二酸四甲基銨、甲基丙二酸四甲基銨、乙基丙二酸四甲基銨、丙基丙二酸四甲基銨、丁基丙二酸四甲基銨、二甲基丙二酸四甲基銨、二乙基丙二酸四甲基銨、琥珀酸四甲基銨、甲基琥珀酸四甲基銨、戊二酸四甲基銨、己二酸四甲基銨、衣康酸四甲基銨、馬來酸四甲基銨、富馬酸四甲基銨、檸康酸四甲基銨、檸檬酸四甲基銨、碳酸四甲基銨、氯化四甲基銨、溴化四甲基銨、碘化四甲基銨、硝酸四甲基銨、鹽酸四甲基銨、過氯酸四甲基銨、溴酸四甲基銨、碘酸四甲基銨、草酸雙四甲基銨、丙二酸雙四甲基銨、甲基丙二酸雙四甲基銨、乙基丙二酸雙四甲基銨、丙基丙二酸雙四甲基銨、丁基丙二酸雙四甲基銨、二甲基丙二酸雙四甲基銨、二乙基丙二酸雙四甲基銨、琥珀酸雙四甲基銨、甲基琥珀酸雙四甲基銨、戊二酸雙四甲基銨、己二酸雙四甲基銨、衣康酸雙四甲基銨、馬來酸雙四甲基銨、富馬酸雙四甲基銨、檸康酸雙四甲基銨、檸檬酸雙四甲基銨、碳酸雙四甲基銨、甲酸四丙基銨、乙酸四丙基銨、丙酸四丙基銨、丁酸四丙基銨、戊酸四丙基銨、己酸四丙基銨、庚酸四丙基銨、辛酸四丙基銨、壬酸四丙基銨、癸酸四丙基銨、油酸四丙基銨、硬脂酸四丙基銨、亞麻油酸四丙基銨、亞麻酸四丙基銨、苯甲酸四丙基銨、對-甲基苯甲酸四丙基銨、對-第三丁基苯甲酸四丙基銨、苯二甲酸四丙基銨、間苯二甲酸四丙基銨、對苯二甲酸四丙基銨、水楊酸四丙基銨、三氟甲烷磺酸四丙基銨、三氟乙酸四丙基銨、單氯乙酸四丙基銨、二氯乙酸四丙基銨、三氯乙酸四丙基銨、氫氧化四丙基銨、草酸四丙基銨、丙二酸四丙基銨、甲基丙二酸四丙基銨、乙基丙二酸四丙基銨、丙基丙二酸四丙基銨、丁基丙二酸四丙基銨、二甲基丙二酸四丙基銨、二乙基丙二酸四丙基銨、琥珀酸四丙基銨、甲基琥珀酸四丙基銨、戊二酸四丙基銨、己二酸四丙基銨、衣康酸四丙基銨、馬來酸四丙基銨、富馬酸四丙基銨、檸康酸四丙基銨、檸檬酸四丙基銨、碳酸四丙基銨、氯化四丙基銨、溴化四丙基銨、碘化四丙基銨、硝酸四丙基銨、鹽酸四丙基銨、過氯酸四丙基銨、溴酸四丙基銨、碘酸四丙基銨、草酸雙四丙基銨、丙二酸雙四丙基銨、甲基丙二酸雙四丙基銨、乙基丙二酸雙四丙基銨、丙基丙二酸雙四丙基銨、丁基丙二酸雙四丙基銨、二甲基丙二酸雙四丙基銨、二乙基丙二酸雙四丙基銨、琥珀酸雙四丙基銨、甲基琥珀酸雙四丙基銨、戊二酸雙四丙基銨、己二酸雙四丙基銨、衣康酸雙四丙基銨、馬來酸雙四丙基銨、富馬酸雙四丙基銨、檸康酸雙四丙基銨、檸檬酸雙四丙基銨、碳酸雙四丙基銨、甲酸四丁基銨、乙酸四丁基銨、丙酸四丁基銨、丁酸四丁基銨、戊酸四丁基銨、己酸四丁基銨、庚酸四丁基銨、辛酸四丁基銨、壬酸四丁基銨、癸酸四丁基銨、油酸四丁基銨、硬脂酸四丁基銨、亞麻油酸四丁基銨、亞麻酸四丁基銨、苯甲酸四丁基銨、對-甲基苯甲酸四丁基銨、對-第三丁基苯甲酸四丁基銨、苯二甲酸四丁基銨、間苯二甲酸四丁基銨、對苯二甲酸四丁基銨、水楊酸四丁基銨、三氟甲烷磺酸四丁基銨、三氟乙酸四丁基銨、單氯乙酸四丁基銨、二氯乙酸四丁基銨、三氯乙酸四丁基銨、氫氧化四丁基銨、草酸四丁基銨、丙二酸四丁基銨、甲基丙二酸四丁基銨、乙基丙二酸四丁基銨、丙基丙二酸四丁基銨、丁基丙二酸四丁基銨、二甲基丙二酸四丁基銨、二乙基丙二酸四丁基銨、琥珀酸四丁基銨、甲基琥珀酸四丁基銨、戊二酸四丁基銨、己二酸四丁基銨、衣康酸四丁基銨、馬來酸四丁基銨、富馬酸四丁基銨、檸康酸四丁基銨、檸檬酸四丁基銨、碳酸四丁基銨、氯化四丁基銨、溴化四丁基銨、碘化四丁基銨、硝酸四丁基銨、鹽酸四丁基銨、過氯酸四丁基銨、溴酸四丁基銨、碘酸四丁基銨、草酸雙四丁基銨、丙二酸雙四丁基銨、甲基丙二酸雙四丁基銨、乙基丙二酸雙四丁基銨、丙基丙二酸雙四丁基銨、丁基丙二酸雙四丁基銨、二甲基丙二酸雙四丁基銨、二乙基丙二酸雙四丁基銨、琥珀酸雙四丁基銨、甲基琥珀酸雙四丁基銨、戊二酸雙四丁基銨、己二酸雙四丁基銨、衣康酸雙四丁基銨、馬來酸雙四丁基銨、富馬酸雙四丁基銨、檸康酸雙四丁基銨、檸檬酸雙四丁基銨、碳酸雙四丁基銨等。
又,上述熱交聯促進劑可單獨使用一種,或組合兩種以上使用。熱交聯促進劑之添加量,相對於基礎聚合物(以上述方法獲得之含矽化合物)100質量份,較好為0.01~50質量份,更好為0.1~40質量份。
為了確保形成可藉本發明之方法剝離之含矽膜之組成物之安定性,亦可添加碳數1~30之一價或二價以上之有機酸作為安定劑。此時添加之酸可例示為甲酸、乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、壬酸、癸酸、油酸、硬脂酸、亞麻油酸、亞麻酸、苯甲酸、苯二甲酸、間苯二甲酸、對苯二甲酸、水楊酸、三氟乙酸、單氯乙酸、二氯乙酸、三氯乙酸、草酸、丙二酸、甲基丙二酸、乙基丙二酸、丙基丙二酸、丁基丙二酸、二甲基丙二酸、二乙基丙二酸、琥珀酸、甲基琥珀酸、戊二酸、己二酸、衣康酸、馬來酸、富馬酸、檸康酸、檸檬酸等。最好為草酸、馬來酸、甲酸、乙酸、丙酸、檸檬酸等。又,為了保持安定性,亦可混合兩種以上之酸使用。添加量相對於組成物中所含之含矽化合物100質量份,為0.001~25質量份,較好為0.01~15質量份,更好為0.1~5質量份。
或者,上述有機酸亦可以換算成組成物之pH成為較好0≦pH≦7,更好3≦pH≦6.5,又更好成為0.5≦pH≦6之方式調配。
再者,於形成含矽膜用組成物中添加三價以上之醇作為交聯劑時,可形成可更容易剝離之含矽膜。該三價以上之醇中,以具有兩個以上一級羥基之醇較佳。其一例可列舉如下所示之化合物:
(其中,X’為氫或甲基,R’為碳數1以上之有機基,且羥基側之碳為亞甲基,n為3以上,小於100)。
又,上述交聯劑可單獨使用一種,或組合兩種以上使用。交聯劑之添加量,相對於基礎聚合物(以上述方法獲得之含矽化合物)100質量份,較好為0.001~50質量份,更好為0.01~40質量份。
若添加該等交聯劑,藉由剝離劑之作用,硬化膜自由碳原子構成之交聯劑部分開始分解,使含矽膜崩解且剝離變得容易。
形成可藉本發明之方法去除之含矽膜之組成物係使用與前述含矽化合物製造中使用者相同之有機溶劑作為溶劑,較好為水溶性有機溶劑,最好為乙二醇、二乙二醇、三乙二醇等之單烷基醚、丙二醇、二丙二醇、丁二醇、戊二醇等之單烷基醚。具體而言係使用選自二丁二醇單甲基醚、丙二醇單甲基醚、乙二醇單甲基醚、丁二醇單乙基醚、丙二醇單乙基醚、乙二醇單乙基醚、丁二醇單丙基醚、丙二醇單丙基醚、乙二醇單丙基醚等之有機溶劑。
亦可於形成可藉本發明之方法剝離之含矽膜之組成物中添加水。添加水時,由於使含矽化合物水合,因而使微影術性能獲得提升。組成物之溶劑成分中水之含有率係超過0質量%、小於50質量%,最好為0.3~30質量%,更好為0.5~20質量%。各成份添加量過多時,塗佈膜之均勻性變差,最後反而發生最差情況。另一方面,添加量太少時,由於微影術之性能下降故而不佳。
包含水之全部溶劑之使用量,相對於基礎聚合物100質量份為500~100,000質量份,最好為400~50,000質量份。
形成可藉本發明之方法去除之含矽膜之組成物中亦可添加光酸產生劑。可使用之光酸產生劑列舉如下:
(A-I)下述通式(P1a-1)、(P1a-2)或(P1b)之鎓鹽,
(A-II)下述通式(P2)之重氮甲烷衍生物,
(A-III)下述通式(P3)之乙二肟衍生物,
(A-IV)下述通式(P4)之雙碸衍生物,
(A-V)下述通式(P5)之N-羥基醯亞胺化合物之磺酸酯,
(A-VI)β-酮磺酸衍生物,
(A-VII)二碸衍生物,
(A-VIII)硝基苄基磺酸酯衍生物,
(A-IX)磺酸酯衍生物等。
(式中,R101a
、R101b
、R101c
分別表示碳數1~12之直鏈狀、分支狀或環狀烷基、烯基、氧代烷基或氧代烯基,碳數6~20之經取代或未經取代之芳基,或碳數7~12之芳烷基或芳基氧代烷基,且該等基中之氫原子之一部分或全部可經烷氧基等取代。又,R101b
及R101c
可形成環,形成環時,R101b
、R101c
分別表示碳數1~6之伸烷基。K表示非親核性抗衡離子)。
上述R101a
、R101b
、R101c
可彼此相同亦可相異,具體而言列舉之烷基為甲基、乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基、環戊基、環己基、環庚基、環丙基甲基、4-甲基環己基、環己基甲基、原冰片基、金剛烷基等。烯基可列舉為乙烯基、烯丙基、丙烯基、丁烯基、己烯基、環己烯基等。氧代烷基可列舉為2-氧代環戊基、2-氧代環己基等,2-氧代丙基、2-環戊基-2-氧代乙基、2-環己基-2-氧代乙基、2-(4-甲基環己基)-2-氧代乙基等。芳基可列舉為苯基、萘基等,或對-甲氧基苯基、間-甲氧基苯基、鄰-甲氧基苯基、乙氧基苯基、對-第三丁氧基苯基、間-第三丁氧基苯基等之烷氧基苯基,2-甲基苯基、3-甲基苯基、4-甲基苯基、乙基苯基、4-第三丁基苯基、4-丁基苯基、二甲基苯基等之烷基苯基,甲基萘基、乙基萘基等烷基萘基,甲氧基萘基、乙氧基萘基等之烷氧基萘基,二甲基萘基、二乙基萘基等之二烷基萘基,二甲氧基萘基、二乙氧基萘基等之二烷氧基萘基等。芳烷基列舉為苄基、苯基乙基、苯乙基等。芳基氧代烷基列舉為2-苯基-2-氧代乙基、2-(1-萘基)-2-氧代乙基、2-(2-萘基)-2-氧代乙基等之2-芳基-2-氧代乙基等。至於K之非親核性抗衡離子為氯化物離子、溴化物離子等鹵化物離子,三氟甲烷磺酸根、1,1,1-三氟乙烷磺酸根、九氟丁烷磺酸根等氟烷基磺酸根,甲苯磺酸根、苯磺酸根、4-氟苯磺酸根、1,2,3,4,5-五氟苯磺酸根等芳基磺酸根,甲磺酸根、丁烷磺酸根等之烷基磺酸根。
(式中,R102a
、R102b
分別表示碳數1~8之直鏈狀、分支狀或環狀烷基,R103
表示碳數1~10之直鏈狀、分支狀或環狀伸烷基,R104a
、R104b
分別表示碳數3~7之2-氧代烷基,K表示非親核性抗衡離子)。
上述R102a
、R102b
具體而言列舉為甲基、乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基、環戊基、環己基、環丙基甲基、4-甲基環己基、環己基甲基等。R103
列舉為亞甲基、伸乙基、伸丙基、伸丁基、伸戊基、伸己基、伸庚基、伸辛基、伸壬基、1,4-伸環己基、1,2-伸環己基、1,3-伸環戊基、1,4-伸環辛基、1,4-環己烷二亞甲基等。R104a
、R104b
列舉為2-氧代丙基、2-氧代環戊基、2-氧代環己基、2-氧代環丁基等。K可列舉為與(P1a-1)、(P1a-2)中說明者相同者。
(式中,R105
、R106
表示碳數1~12之直鏈狀、分支狀或環狀烷基或鹵化烷基、碳數6~20之經取代或未經取代之芳基或鹵化芳基,或碳數7~12之芳烷基)。
R105
、R106
之烷基列舉為甲基、乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基、戊基、環戊基、環己基、環庚基、原冰片基、金剛烷基等。鹵化烷基列舉為三氟甲基、1,1,1-三氟乙基、1,1,1-三氯已基、九氟丁基等。芳基列舉為苯基、對-甲氧基苯基、間-甲氧基苯基、鄰-甲氧基苯基、乙氧基苯基、對-第三丁氧基苯基、間-第三丁氧基苯基等之烷氧基苯基,2-甲基苯基、3-甲基苯基、4-甲基苯基、乙基苯基、4-第三丁基苯基、4-丁基苯基、二甲基苯基等之烷基苯基。鹵化芳基列舉為氟苯基、氯苯基、1,2,3,4,5-五氟苯基等。芳烷基列舉為苄基、苯乙基等。
(式中,R107
、R108
、R109
表示碳數1~12之直鏈狀、分支狀或環狀烷基或鹵化烷基、碳數6~20之芳基或鹵化芳基、或碳數7~12之芳烷基。R108
、R109
可彼此結合形成環狀構造,形成環狀構造時,R108
、R109
分別表示碳數1~6之直鏈狀或分支狀伸烷基)。
R107
、R108
、R109
之烷基、鹵化烷基、芳基、鹵化芳基、芳烷基列舉為與R105
、R106
中所說明者相同之基。又,R108
、R109
之伸烷基列舉為亞甲基、伸乙基、伸丙基、伸丁基、伸己基等。
(式中,R101a
、R101b
係與上述相同)。
(式中,R110
表示碳數6~10之伸芳基、碳數1~6之伸烷基或碳數2~6之伸烯基,且該等基中所含之氫原子之一部分或全部可進一步經碳數1~4之直鏈狀或分支狀烷基或烷氧基、硝基、乙醯基或苯基取代。R111
表示碳數1~8之直鏈狀、分支狀或經取代之烷基、烯基或烷氧基烷基、苯基或萘基。該等基之氫原子之一部分或全部可進一步經下列基取代:碳數1~4之烷基或烷氧基;可經碳數1~4之烷基、烷氧基、硝基或乙醯基取代之苯基;碳數3~5之雜芳香族基;或氯原子、氟原子)。
其中,R110
之伸芳基列舉為1,2-伸苯基、1,8-伸萘基等,伸烷基列舉為亞甲基、伸乙基、三亞甲基、四亞甲基、苯基伸乙基、原冰片-2,3-二基等,伸烯基列舉為1,2-伸乙烯基、1-苯基-1,2-伸乙烯基、5-原冰片烯-2,3-二基等。R111
之烷基為與R101a
~R101c
相同者,烯基列舉為乙烯基、1-丙烯基、烯丙基、1-丁烯基、3-丁烯基、異丁烯基、1-戊烯基、3-戊烯基、4-戊烯基、二甲基烯丙基、1-己烯基、3-己烯基、5-己烯基、1-庚烯基、3-庚烯基、6-庚烯基、7-辛烯基等,烷氧基烷基列舉為甲氧基甲基、乙氧基甲基、丙氧基甲基、丁氧基甲基、戊氧基甲基、己氧基甲基、庚氧基甲基、甲氧基乙基、乙氧基乙基、丙氧基乙基、丁氧基乙基、戊氧基乙基、己氧基乙基、甲氧基丙基、乙氧基丙基、丙氧基丙基、丁氧基丙基、甲氧基丁基、乙氧基丁基、丙氧基丁基、甲氧基戊基、乙氧基戊基、甲氧基己基、甲氧基庚基等。
又,可進一步取代之碳數1~4之烷基為甲基、乙基、丙基、異丙基、正丁基、異丁基、第三丁基等,碳數1~4之烷氧基為甲氧基、乙氧基、丙氧基、異丙氧基、正丁氧基、異丁氧基、第三丁氧基等,可經碳數1~4之烷基、烷氧基、硝基或乙醯基取代之苯基為苯基、甲苯基、對-第三丁氧基苯基、對-乙醯基苯基、對-硝基苯基等,碳數3~5之雜芳香族基為吡啶基、呋喃基等。
具體而言列舉為下述之光酸產生劑。三氟甲烷磺酸二苯基碘鎓、三氟甲烷磺酸(對-第三丁氧基苯基)苯基碘鎓、對-甲苯磺酸二苯基碘鎓、對-甲苯磺酸(對-第三丁氧基苯基)苯基碘鎓、三氟甲烷磺酸三苯基鋶、三氟甲烷磺酸(對-第三丁氧基苯基)二苯基鋶、三氟甲烷磺酸雙(對-第三丁氧基苯基)苯基鋶、三氟甲烷磺酸參(對-第三丁氧基苯基)鋶、對-甲苯磺酸三苯基鋶、對-甲苯磺酸(對-第三丁氧基苯基)二苯基鋶、對-甲苯磺酸雙(對-第三丁氧基苯基)苯基鋶、對-甲苯磺酸參(對-第三丁氧基苯基)鋶、九氟丙烷磺酸三苯基鋶、丁烷磺酸三苯基鋶、三氟甲烷磺酸三甲基鋶、對-甲苯磺酸三甲基鋶、三氟甲烷磺酸環己基甲基(2-氧代環己基)鋶、對-甲苯磺酸環己基甲基(2-氧代環己基)鋶、三氟甲烷磺酸二甲基苯基鋶、對-甲苯磺酸二甲基苯基鋶、三氟甲烷磺酸二環己基苯基鋶、對-甲苯磺酸二環己基苯基鋶、三氟甲烷磺酸三萘基鋶、三氟甲烷磺酸環己基甲基(2-氧代環己基)鋶、三氟甲烷磺酸(2-原冰片基)甲基(2-氧代環己基)鋶、伸乙基雙[甲基(2-氧代環戊基)鋶三氟甲烷磺酸鹽]、1,2’-萘基羰基甲基四氫噻吩鎓三氟甲烷磺酸鹽等鎓鹽。
雙(苯磺醯基)重氮甲烷、雙(對-甲苯磺醯基)重氮甲烷、雙(二甲苯磺醯基)重氮甲烷、雙(環己基磺醯基)重氮甲烷、雙(環戊基磺醯基)重氮甲烷、雙(正丁基磺醯基)重氮甲烷、雙(異丁基磺醯基)重氮甲烷、雙(第二丁基磺醯基)重氮甲烷、雙(正丙基磺醯基)重氮甲烷、雙(異丙基磺醯基)重氮甲烷、雙(第三丁基磺醯基)重氮甲烷、雙(正戊基磺醯基)重氮甲烷、雙(異戊基磺醯基)重氮甲烷、雙(第二戊基磺醯基)重氮甲烷、雙(第三戊基磺醯基)重氮甲烷、1-環己基磺醯基-1-(第三丁基磺醯基)重氮甲烷、1-環己基磺醯基-1-(第三戊基磺醯基)重氮甲烷、1-第三戊基磺醯基-1-(第三丁基磺醯基)重氮甲烷等之重氮甲烷衍生物。
雙-O-(對-甲苯磺醯基)-α-二甲基乙二肟、雙-O-(對-甲苯磺醯基)-α-二苯基乙二肟、雙-O-(對-甲苯磺醯基)-α-二環己基乙二肟、雙-O-(對-甲苯磺醯基)-2,3-戊二酮乙二肟、雙-O-(對-甲苯磺醯基)-2-甲基-3,4-戊二酮乙二肟、雙-O-(正丁烷磺醯基)-α-二甲基乙二肟、雙-O-(正丁烷磺醯基)-α-二苯基乙二肟、雙-O-(正丁烷磺醯基)-α-二環己基乙二肟、雙-O-(正丁烷磺醯基)-2,3-戊二酮乙二肟、雙-O-(正丁烷磺醯基)-2-甲基-3,4-戊二酮乙二肟、雙-O-(甲烷磺醯基)-α-二甲基乙二肟、雙-O-(三氟甲烷磺醯基)-α-二甲基乙二肟、雙-O-(1,1,1-三氟乙烷磺醯基)-α-二甲基乙二肟、雙-O-(第三丁烷磺醯基)-α-二甲基乙二肟、雙-O-(全氟辛烷磺醯基)-α-二甲基乙二肟、雙-O-(環己烷磺醯基)-α-二甲基乙二肟、雙-O-(苯磺醯基)-α-二甲基乙二肟、雙-O-(對-氟苯磺醯基)-α-二甲基乙二肟、雙-O-(對-第三丁基苯磺醯基)-α-二甲基乙二肟、雙-O-(二甲苯磺醯基)-α-二甲基乙二肟、雙-O-(樟腦磺醯基)-α-二甲基乙二肟等之乙二肟衍生物。
雙萘磺醯基甲烷、雙三氟甲基磺醯基甲烷、雙甲基磺醯基甲烷、雙乙基磺醯基甲烷、雙丙基磺醯基甲烷、雙異丙基磺醯基甲烷、雙-對-甲苯磺醯基甲烷、雙苯磺醯基甲烷等雙碸衍生物。
2-環己基羰基-2-(對-甲苯磺醯基)丙烷、2-異丙基羰基-2-(對-甲苯磺醯基)丙烷等β-酮磺酸衍生物。
二苯基二碸、二環己基二碸等二碸衍生物。
對-甲苯磺酸2,6-二硝基苄基酯、對-甲苯磺酸2,4-二硝基苄基酯等硝基苄基磺酸酯衍生物。
1,2,3-參(甲烷磺醯氧基)苯、1,2,3-參(三氟甲烷磺醯氧基)苯、1,2,3-參(對-甲苯磺醯氧基)苯等磺酸酯衍生物。
N-羥基琥珀醯亞胺甲烷磺酸酯、N-羥基琥珀醯亞胺三氟甲烷磺酸酯、N-羥基琥珀醯亞胺乙烷磺酸酯、N-羥基琥珀醯亞胺1-丙烷磺酸酯、N-羥基琥珀醯亞胺2-丙烷磺酸酯、N-羥基琥珀醯亞胺1-戊烷磺酸酯、N-羥基琥珀醯亞胺1-辛烷磺酸酯、N-羥基琥珀醯亞胺對-甲苯磺酸酯、N-羥基琥珀醯亞胺對-甲氧基苯磺酸酯、N-羥基琥珀醯亞胺2-氯乙烷磺酸酯、N-羥基琥珀醯亞胺苯磺酸酯、N-羥基琥珀醯亞胺-2,4,6-三甲基苯磺酸酯、N-羥基琥珀醯亞胺1-萘磺酸酯、N-羥基琥珀醯亞胺2-萘磺酸酯、N-羥基-2-苯基琥珀醯亞胺甲烷磺酸酯、N-羥基馬來醯亞胺甲烷磺酸酯、N-羥基馬來醯亞胺乙烷磺酸酯、N-羥基-2-苯基馬來醯亞胺甲烷磺酸酯、N-羥基戊二醯亞胺甲烷磺酸酯、N-羥基戊二醯亞胺苯磺酸酯、N-羥基苯二醯亞胺甲烷磺酸酯、N-羥基苯二醯亞胺苯磺酸酯、N-羥基苯二醯亞胺三氟甲烷磺酸酯、N-羥基苯二醯亞胺對-甲苯磺酸酯、N-羥基萘二醯亞胺甲烷磺酸酯、N-羥基萘二醯亞胺苯磺酸酯、N-羥基-5-原冰片烯-2,3-二碳醯亞胺甲烷磺酸酯、N-羥基-5-原冰片烯-2,3-二碳醯亞胺三氟甲烷磺酸酯、N-羥基-5-原冰片烯-2,3-二碳醯亞胺對-甲苯磺酸酯等之N-羥基醯亞胺化合物之磺酸酯衍生物等。
該等之中,最好使用三氟甲烷磺酸三苯基鋶、三氟甲烷磺酸(對-第三丁氧基苯基)二苯基鋶、三氟甲烷磺酸參(對-第三丁氧基苯基)鋶、對-甲苯磺酸三苯基鋶、對-甲苯磺酸(對-第三丁氧基苯基)二苯基鋶、對-甲苯磺酸三(對-第三丁氧基苯基)鋶、三氟甲烷磺酸三萘基鋶、三氟甲烷磺酸環己基甲基(2-氧代環己基)鋶、三氟甲烷磺酸(2-原冰片基)甲基(2-氧代環己基)鋶、1,2’-萘基羰基甲基四氫噻吩鎓三氟甲烷磺酸鹽等鎓鹽,雙(苯磺醯基)重氮甲烷、雙(對-甲烷磺醯基)重氮甲烷、雙(環己基磺醯基)重氮甲烷、雙(正丁基磺醯基)重氮甲烷、雙(異丁基磺醯基)重氮甲烷、雙(第二丁基磺醯基)重氮甲烷、雙(正丙基磺醯基)重氮甲烷、雙(異丙基磺醯基)重氮甲烷、雙(第三丁基磺醯基)重氮甲烷等之重氮甲烷衍生物,雙-O-(對-甲苯磺醯基)-α-二甲基乙二肟、雙-O-(正丁烷磺醯基)-α-二甲基乙二肟等之乙二肟衍生物,雙萘基磺醯基甲烷等之雙碸衍生物,N-羥基琥珀醯亞胺甲烷磺酸酯、N-羥基琥珀醯亞胺三氟甲烷磺酸酯、N-羥基琥珀醯亞胺1-丙烷磺酸酯、N-羥基琥珀醯亞胺2-丙烷磺酸酯、N-羥基琥珀醯亞胺1-苯磺酸酯、N-羥基琥珀醯亞胺對-甲苯磺酸酯、N-羥基萘二醯亞胺甲烷磺酸酯、N-羥基萘二醯亞胺苯磺酸酯等之N-羥基醯亞胺化合物之磺酸酯衍生物。
又,上述光酸產生劑可單獨使用一種或組合兩種以上使用。酸產生劑之添加量,相對於基礎聚合物(以上述方法獲得之含矽化合物)100質量份,較好為0.01~50質量份,更好為0.05~40質量份。
另外,形成可藉本發明之方法去除之含矽膜之組成物可依據需要調配界面活性劑。其中,界面活性劑較好為非離子性者,列舉為全氟烷基聚氧伸乙基乙醇、氟化烷酯、全氟烷基胺氧化物、全氟烷基環氧乙烷加成物、含氟有機聚矽氧烷系化合物。可列舉為例如FLUORAD「FC-430」、「FC-431」、「FC-4430」(均為住友3M(股)製造)、SURFLON「S-141」,「S-145」、「KH-10」、「KH-20」、「KH-30」、「KH-40」(均為旭硝子(股)製造)、UNIDYNE「DS-401」、「DS-403」、「DS-451」(均為Daikin工業(股)製造)、MEGAFACE「F-8151」(大日本油墨工業(股)製造)、「X-70-092」、「X-70-093」(均為信越化學工業(股)製造)等。較佳者列舉為FLUORAD「FC-4430」、「KH-20」、「KH-30」、「X-70-093」。
又,界面活性劑之添加量可為不妨礙本發明效果之範圍內之一般量,相對於基礎聚合物100質量份為0~10質量份,最好為0~5質量份。
進而,形成可藉本發明之方法去除之含矽膜之組成物可依據需要添加具有環狀醚作為取代基之一價或二價以上之醇類,尤其是以下列構造表示之醚化合物作為安定劑。至於該等可列舉以下所示之化合物:
其中,R90a
為氫原子、碳數1~10之直鏈狀、分支狀或環狀一價烴基,R91
O-(CH2
CH2
O)n1
-(CH2
)n2
-(其中,0≦n1≦5,0≦n2≦3,R91
為氫原子或甲基),或R92
O-[CH(CH3
)CH2
O]n3
-(CH2
)n4
-(其中0≦n3≦5,0≦n4≦3,R92
為氫原子或甲基),R90b
為羥基、具有一個或兩個以上羥基之碳數1~10之直鏈狀、分支狀或環狀之一價烴基,HO-(CH2
CH2
O)n5
-(CH2
)n6
-(其中,1≦n5≦5,1≦n6≦3),或HO-[CH(CH3
)CH2
O]n7
-(CH2
)n8
-(其中,1≦n7≦5,1≦n8≦3)。
可藉本發明之方法去除之含矽膜可利用旋轉塗佈法等將含矽膜材料塗佈於基板上而製作。使用作為多層光阻法之含矽膜時,旋轉塗佈後使溶劑蒸發,且為了防止與上層光阻膜之混合,較好為進行烘烤以促進交聯反應。烘烤溫度可在50~500℃之範圍內,在10~300秒之範圍內為較佳地使用。特佳之溫度範圍雖依據製造之裝置構造而定,但為了減少對裝置之熱損壞,較好為400℃以下。
本發明之含矽膜剝離方法係以下列方法進行。使於基板上形成之含矽膜以含有硫酸離子及/或氟離子之酸性剝離液處理作為第一步驟。隨後,進行純水洗淨,在不造成晶圓上之電路受損之下,去除第一步驟中使用之剝離液。隨後,以含有氮化合物之鹼性剝離液進行處理作為第二步驟。隨後,再度進行純水洗淨,去除第二步驟中使用之剝離液。又,於各步驟之後進行之洗淨除純水洗淨外,亦可選擇利用超音波或有機溶劑洗淨等,在不造成晶圓上之電路受損之下可完全去除所使用之剝離液的洗淨方法。
以下列舉實施例及比較例具體說明本發明,但本發明並不因該等描述而受限。
將200g甲醇、200g離子交換水、1g之35%鹽酸饋入1,000ml之玻璃燒瓶中,在室溫添加50g四乙氧基矽烷、100g甲基三甲氧基矽烷及10g苯基三甲氧基矽烷之混合物。隨後,於室溫水解縮合8小時後,添加300ml之丙二醇單乙基醚,經減壓濃縮獲得300g之含矽化合物1之丙二醇單乙基醚溶液(聚合物濃度21%)。測定該化合物之聚苯乙烯換算分子量為Mw=2,000。
除將合成例1之50g四乙氧基矽烷、100g甲基三甲氧基矽烷及10g苯基三甲氧基矽烷之混合物替換成100g甲基三甲氧基矽烷及20g苯基三甲氧基矽烷以外,其餘同樣的操作,獲得300g之含矽化合物2之丙二醇單乙基醚溶液(聚合物濃度19%)。測定該化合物之聚苯乙烯換算分子量為Mw=3,000。
除將合成例1之200g甲醇、200g離子交換水、1g之35%鹽酸、50g之四乙氧基矽烷、100g之甲基三甲氧基矽烷、10g之苯基三甲氧基矽烷及丙二醇單乙基醚替換成260g之離子交換水、5g之65%硝酸、70g之四甲氧基矽烷、70g之甲基三甲氧基矽烷、10g之苯基三甲氧基矽烷及丁二醇單甲基醚以外,其餘同樣的操作,獲得300g之含矽化合物3之丁二醇單甲基醚溶液(聚合物濃度20%)。測定該化合物之聚苯乙烯換算分子量為Mw=2,500。
將260g離子交換水、1g之35%鹽酸饋入1,000ml之玻璃燒瓶中,在室溫下添加70g之四甲氧基矽烷、25g之甲基三甲氧基矽烷、25g之下述式[i]之矽烷化合物及10g之苯基三甲氧基矽烷之混合物。隨後,於室溫下水解縮合8小時後,減壓餾除副生之甲醇。接著,添加800ml之乙酸乙酯及300ml之丙二醇單丙基醚,使水層分液。將100ml之離子交換水添加於殘留之有機層中並經攪拌、靜置、分液。重複該操作三次,於殘留之有機層中添加200ml之丙二醇單丙基醚,並經減壓濃縮,獲得300g之含矽化合物4之丙二醇單丙基醚溶液(聚合物濃度20%)。以離子層析儀分析所得溶液之氯離子,並未檢出。測定該化合物之聚苯乙烯換算分子量為Mw=1,800。
將200g乙醇、100g離子交換水、3g之甲烷磺酸饋入1,000ml之玻璃燒瓶中,在室溫下添加40g之四甲氧基矽烷、10g之甲基三甲氧基矽烷、50g之下述式[ii]之矽烷化合物及10g之苯基三甲氧基矽烷之混合物。隨後,於室溫下水解縮合8小時後,減壓餾除副生之甲醇。接著,添加800ml之乙酸乙酯及300ml之乙二醇單丙基醚,使水層分液。將100ml之離子交換水添加於殘留之有機層中並經攪拌、靜置、分液。重複該操作三次,於殘留之有機層中添加200ml之乙二醇單丙基醚,並經減壓濃縮,獲得300g之含矽化合物5之乙二醇單丙基醚溶液(聚合物濃度20%)。以離子層析儀分析所得溶液之甲烷磺酸離子,判定反應中所使用者中的99%已被去除。測定該化合物之聚苯乙烯換算分子量為Mw=2,100。
於40g丙二醇甲基醚、1g甲烷磺酸及50g去離子水之混合物中添加含10g苯基三甲氧基矽烷、20g 2-(3,4-環氧基環己基)乙基三甲氧基矽烷、10g四丁氧基鍺及35g丙二醇甲基醚之混合物,接著在40℃下保持12小時,經水解縮合後,減壓餾除副生之醇。接著,添加800ml之乙酸乙酯及300ml之丙二醇甲基醚,使水層分液。於殘留之有機層中添加100ml之離子交換水,並經攪拌、靜置、分液。重複該操作三次,於殘留之有機層中添加200ml之丙二醇甲基醚,並經減壓濃縮,獲得100g之含矽化合物6之丙二醇甲基醚溶液(聚合物濃度20%)。以離子層析儀分析所得溶液之甲烷磺酸離子,並未檢出。測定該化合物之聚苯乙烯換算分子量為Mw=3,000。
於40g丙二醇甲基醚、1g甲烷磺酸及50g去離子水之混合物中添加含10g苯基三甲氧基矽烷、20g 2-(3,4環氧基環己基)乙基三甲氧基矽烷、10g四丁氧基鈦、20g之2,4-戊二酮及35g丙二醇甲基醚之混合物,接著在30℃下保持12小時,經水解縮合後,減壓餾除副生之醇。接著,於殘留之溶液中添加200ml之丙二醇甲基醚,進一步減壓濃縮,獲得120g之含矽化合物7之丙二醇甲基醚溶液(聚合物濃度20%)。測定該化合物之聚苯乙烯換算分子量為Mw=8,000。
在室溫下,於200g乙醇、100g離子交換水、3g之甲烷磺酸之混合物中添加含40g四甲氧基矽烷、10g甲基三甲氧基矽烷、50g硼酸三甲酯及10g苯基三甲氧基矽烷之混合物。隨後,於室溫下水解縮合8小時後,減壓餾除副生之甲醇。接著,添加800ml之乙酸乙酯及300ml之乙二醇單丙基醚,使水層分液。將100ml之離子交換水添加於殘留之有機層中並經攪拌、靜置、分液。重複該操作三次,於殘留之有機層中添加200ml之乙二醇單丙基醚,經減壓濃縮,獲得300g之含矽化合物8之乙二醇單丙基醚溶液(聚合物濃度20%)。以離子層析儀分析所得溶液之甲烷磺酸離子,判定反應中所使用者中之99%已被去除。測定該化合物之聚苯乙烯換算分子量為Mw=2,100。
以表1中所示之比例混合上述合成例中獲得之含矽化合物1~8、有機酸、熱交聯促進劑、溶劑、添加劑,且以0.1μm之氟樹脂製之過濾器過濾,分別調製含矽膜形成用組成物(含矽膜材料),分別稱為Sol. 1~10。
將上述調配之Sol. 1~10旋轉塗佈於基板上,在200℃加熱成膜1分鐘,形成膜厚100nm之含矽膜。
接著,使用含有下表2所示之硫酸離子及/或氟離子之酸性剝離液,依下述條件對上述形成之含矽膜進行第一步驟之剝離處理。隨後,進行純水洗淨,去除第一步驟中使用之剝離液後,使用含有表2所示之含氮化合物之鹼性剝離液,以下述之條件進行第二步驟之剝離處理。隨後,進行純水洗淨,去除第二步驟中使用之剝離液。又,表2中之DMSO為二甲基亞碸。
測定經剝離後之含矽膜之膜厚。測定結果示於表3。
由表3之結果判知任一實施例均未殘留含矽膜。又,作為剝離步驟,使用含有硫酸離子及/或氟離子之酸剝離液,含有氮化合物之鹼性剝離液之任一剝離液時,亦可知剝離不完全。又,顯微鏡觀察之結果,實施例中之剝離步驟後基板之圖型並未發現因剝離處理造成之損傷。由上述,依據本發明之方法,可藉利用剝離液之剝離步驟(濕式剝離)在不造成損傷之下剝離以往之若未以乾式剝離則無法去除之微影術用含矽膜。
又,本發明並非限於上述實施型態者。上述實施型態為例示,具有與本發明之申請專利範圍中所述之技術想法實質相同之構成,而可達到相同作用效果者,均包含於本發明之技術範圍中。
Claims (5)
- 一種塗佈型含矽膜的剝離方法,其為將塗佈微影術中所使用之含矽膜材料於基板上所得之塗佈型含矽膜予以剝離而去除之塗佈型含矽膜的剝離方法,其特徵為至少包含以含有硫酸離子之酸性剝離液處理之第一步驟,及以含有氮化合物及過氧化氫之鹼性剝離液處理之第二步驟;第二步驟中,剝離液中之含氮化合物與過氧化氫之比,以質量比為1:1/500~1:500;前述含矽膜材料係將選自一般式(1)所示之單體之1種或2種以上之混合物予以水解而得者R1 m1 R2 m2 R3 m3 Si(OR)(4-m1-m2-m3) (1)R為碳數1~3之烷基,R1 、R2 、R3 分別可互為相同亦可互為相異之氫原子或碳數1~30之1價有機基,m1、m2、m3為0。
- 如申請專利範圍第1項之塗佈型含矽膜的剝離方法,其中前述第一步驟中所使用之含有硫酸離子之酸性剝離液係進一步含有過氧化氫。
- 如申請專利範圍第1項之塗佈型含矽膜的剝離方法,其中前述第二步驟中所使用之含有氮化合物之鹼性剝離液係含有氨、有機胺及四烷基銨之至少一種以上。
- 如申請專利範圍第1~3項中任一項之塗佈型含矽膜的剝離方法,其中於前述第一步驟及第二步驟之後,包含去除各步驟中所使用之剝離液之步驟。
- 如申請專利範圍第1項或第3項之塗佈型含矽膜的剝離方法,其中以前述含有氮化合物之鹼性剝離液處理之第二步驟係使用50℃~90℃之含有前述含氮化合物之剝離液。
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| US8614047B2 (en) * | 2011-08-26 | 2013-12-24 | International Business Machines Corporation | Photodecomposable bases and photoresist compositions |
| JP5746005B2 (ja) * | 2011-11-29 | 2015-07-08 | 信越化学工業株式会社 | ケイ素含有レジスト下層膜形成用組成物及びパターン形成方法 |
| JP5798102B2 (ja) * | 2011-11-29 | 2015-10-21 | 信越化学工業株式会社 | ケイ素含有レジスト下層膜形成用組成物及びパターン形成方法 |
| US9068086B2 (en) | 2011-12-21 | 2015-06-30 | Dow Global Technologies Llc | Compositions for antireflective coatings |
| JP6151484B2 (ja) * | 2012-06-11 | 2017-06-21 | 東京応化工業株式会社 | リソグラフィー用洗浄液及び配線形成方法 |
| JP6215777B2 (ja) | 2013-06-27 | 2017-10-18 | 信越化学工業株式会社 | 塗布型bpsg膜形成用組成物、該組成物で膜を形成した基板、及び前記組成物を用いたパターン形成方法 |
| WO2015030060A1 (ja) * | 2013-08-28 | 2015-03-05 | 日産化学工業株式会社 | レジスト下層膜を適用したパターン形成方法 |
| WO2015146524A1 (ja) | 2014-03-24 | 2015-10-01 | Jsr株式会社 | パターン形成方法 |
| KR102364126B1 (ko) | 2014-03-24 | 2022-02-18 | 제이에스알 가부시끼가이샤 | 패턴 형성 방법, 수지 및 레지스트 하층막 형성 조성물 |
| CN104977820B (zh) * | 2014-04-02 | 2020-02-07 | 无锡华润上华科技有限公司 | 一种光刻返工去胶方法及其半导体形成方法 |
| JP6250513B2 (ja) | 2014-10-03 | 2017-12-20 | 信越化学工業株式会社 | 塗布型ケイ素含有膜形成用組成物、基板、及びパターン形成方法 |
| JP6250514B2 (ja) | 2014-10-03 | 2017-12-20 | 信越化学工業株式会社 | 塗布型bpsg膜形成用組成物、基板、及びパターン形成方法 |
| JP6660023B2 (ja) * | 2014-11-19 | 2020-03-04 | 日産化学株式会社 | 湿式除去が可能なシリコン含有レジスト下層膜形成組成物 |
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| JP6565649B2 (ja) * | 2015-11-06 | 2019-08-28 | Jsr株式会社 | ケイ素含有膜除去方法 |
| CN109650747B (zh) * | 2017-10-10 | 2021-09-28 | 蓝思科技(长沙)有限公司 | 用于退除玻璃ncvm膜层的退镀液、退镀工艺及退镀得到的玻璃产品 |
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| US20100147334A1 (en) | 2010-06-17 |
| TW201035701A (en) | 2010-10-01 |
| JP2010139764A (ja) | 2010-06-24 |
| JP4790786B2 (ja) | 2011-10-12 |
| EP2196858A1 (en) | 2010-06-16 |
| KR101518071B1 (ko) | 2015-05-06 |
| US8652267B2 (en) | 2014-02-18 |
| KR20100067621A (ko) | 2010-06-21 |
| EP2196858B1 (en) | 2013-12-04 |
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