TWI497670B - Semiconductor component based on aluminum alloy lead frame and preparation method thereof - Google Patents
Semiconductor component based on aluminum alloy lead frame and preparation method thereof Download PDFInfo
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- TWI497670B TWI497670B TW101149217A TW101149217A TWI497670B TW I497670 B TWI497670 B TW I497670B TW 101149217 A TW101149217 A TW 101149217A TW 101149217 A TW101149217 A TW 101149217A TW I497670 B TWI497670 B TW I497670B
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Description
本發明一般涉及一種引線框架,更確切的說,本發明旨在提供一種應用在功率半導體元件中的鋁合金引線框架。The present invention generally relates to a lead frame, and more particularly to an aluminum alloy lead frame for use in a power semiconductor component.
因傳統功率半導體元件的功耗較大,所以通常需要同時具備較小的尺寸和較好的散熱性能,所採用的引線框架Lead-frame大多數都是金屬銅或鐵鎳等合金材料所製備的。在一些與此對應的封裝方式中,有採用全塑封的元件(典型的如附第1A圖所示的TO220F或TO262F等,功率元件10的晶片和用於支撐晶片的引線框除了引腳其他的部分被完全密封在塑封體18內),也有採用部分塑封的元件(如第1B圖所示的TO220,功率元件20的晶片被完全密封,但引線框21的一個底面裸露在塑封體28之外用於散熱)。因功率元件10這類封裝的散熱效果極差所以趨於淘汰,而功率元件20的引線框21雖然有暴露的底面作為散熱路徑,但卻不適宜應用在高壓場所,在引線框21上通常具有較大的電壓值,作為金屬材質的引線框21的底面直接暴露會對其周圍其他的元件帶來負面影響或造成潛在的人身危險。Due to the large power consumption of conventional power semiconductor components, it is usually required to have both a small size and a good heat dissipation performance. Most lead frames used in lead frames are made of alloy materials such as metallic copper or iron-nickel. . In some corresponding packaging methods, there are all-molded components (typically as shown in FIG. 1A, TO220F or TO262F, etc., the wafer of the power component 10 and the lead frame for supporting the wafer except for the pins. The portion is completely sealed in the molding body 18), and the partially molded component (such as the TO220 shown in FIG. 1B), the wafer of the power component 20 is completely sealed, but one bottom surface of the lead frame 21 is exposed outside the molding body 28. For heat dissipation). Since the heat dissipation effect of the package of the power component 10 is extremely poor, it tends to be eliminated, and the lead frame 21 of the power component 20 has an exposed bottom surface as a heat dissipation path, but is not suitable for use in a high voltage place, and usually has a lead frame 21 With a large voltage value, direct exposure of the bottom surface of the lead frame 21 as a metal material may adversely affect other components around it or cause a potential personal danger.
在當前已經公開的技術條件下,利用鋁合金材質作為引線框架還很難批量應用於實際生產中。最大的問題在於,鋁及鋁合金在空氣環境中極易氧化,一旦鋁合金的表面存在著氧化物,就很容易導致電氣連接晶片的引線很難鍵合在引線框架上,或容易造成塑封料與引線框間出現分層而無法密封。正是基於這些棘手的問題,本發明提出了利用鋁合金引線框架來實 現生產半導體元件的方法。Under the currently disclosed technical conditions, it is difficult to apply the aluminum alloy material as a lead frame in actual production. The biggest problem is that aluminum and aluminum alloys are easily oxidized in the air environment. Once the surface of the aluminum alloy has oxides, it is easy to cause the leads of the electrical connection wafer to be difficult to bond on the lead frame, or the molding compound is easily caused. There is delamination between the lead frame and it cannot be sealed. Based on these thorny problems, the present invention proposes to utilize an aluminum alloy lead frame. A method of producing semiconductor components.
是以,要如何解決上述習用之問題與缺失,即為本發明之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。Therefore, how to solve the above problems and deficiencies in the above-mentioned applications, that is, the inventors of the present invention and those involved in the industry are eager to study the direction of improvement.
故,本發明之發明人有鑑於上述缺失,乃搜集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種發明專利者。Therefore, in view of the above-mentioned deficiencies, the inventors of the present invention have collected relevant materials, and have evaluated and considered such patents through continuous evaluation and modification through multi-party evaluation and consideration, and through years of experience in the industry.
本發明之主要目的在於提供一種半導體元件的製備方法,提供一包含有多個晶片安裝單元的引線框架,並且每個晶片安裝單元至少包含一基座及設置在基座附近的多個引腳,包括以下步驟:在基座和引腳各自的表面上均形成一金屬層;將一晶片粘貼在基座的正面;利用互連結構將設置晶片正面的各焊墊分別相對應地電性連接到至少一部分引腳各自的靠近基座的端部;形成一至少包覆在基座正面的塑封體,並且該塑封體將晶片、互連結構和的端部包覆在內,其中基座背面帶有的金屬層暴露於塑封體之外;移除基座背面的金屬層;以及在基座的背面形成一層鈍化層。The main object of the present invention is to provide a method for fabricating a semiconductor device, which provides a lead frame including a plurality of wafer mounting units, and each of the chip mounting units includes at least a pedestal and a plurality of pins disposed near the pedestal. The method includes the steps of: forming a metal layer on each surface of the pedestal and the pin; attaching a wafer to the front surface of the pedestal; and electrically connecting each of the pads disposed on the front surface of the wafer to the corresponding structure by using the interconnect structure At least a portion of the pins are each adjacent to the end of the pedestal; forming a molding body covering at least the front surface of the pedestal, and the molding body encloses the wafer, the interconnect structure, and the end portion, wherein the pedestal back side Some metal layers are exposed to the outside of the plastic body; the metal layer on the back side of the base is removed; and a passivation layer is formed on the back side of the base.
在一較佳實施例中,更包括利用濕式蝕刻移除基座背面的金屬層的步驟,並在該步驟中避免引腳延伸到塑封體之外的部分的表面所覆蓋的金屬層接觸刻蝕液以防止其被刻蝕掉。In a preferred embodiment, the method further includes the step of removing the metal layer on the back surface of the pedestal by wet etching, and avoiding the contact of the metal layer covered by the surface of the portion of the lead extending beyond the plastic body in this step. Etch the liquid to prevent it from being etched away.
在一較佳實施例中,更包括利用濕式蝕刻移除基座背面的金屬層的步 驟,並在該步驟之前,先在引腳的延伸到塑封體之外的部分的表面上所覆蓋的金屬層上鍍一層抗蝕劑層,用以隔離該部分金屬層和刻蝕液。In a preferred embodiment, the step of removing the metal layer on the back side of the pedestal by wet etching is further included. And, prior to the step, a layer of a resist is applied on the metal layer covered on the surface of the portion of the lead extending beyond the molding body to isolate the portion of the metal layer and the etching liquid.
在一較佳實施例中,在基座的背面形成一層的鈍化層之後,在引腳延伸至塑封體之外的部分的表面所覆蓋的金屬層之上再形成一層電鍍層。In a preferred embodiment, after a passivation layer is formed on the back side of the pedestal, a plating layer is formed over the metal layer covered by the surface of the portion of the lead extending beyond the squeezing body.
在一較佳實施例中,基座上還連接有一散熱片,在形成金屬層的步驟中同時在散熱片的表面形成有金屬層;以及在形成塑封體的步驟中,散熱片未被塑封體包覆在內;並且在移除基座背面的金屬層的同時還將散熱片表面的金屬層一併移除;以及在基座背面形成鈍化層的同時還在散熱片的表面生成一層鈍化層。In a preferred embodiment, a heat sink is further connected to the base, and a metal layer is formed on the surface of the heat sink in the step of forming the metal layer; and in the step of forming the plastic body, the heat sink is not molded. Wrapped inside; and remove the metal layer on the back surface of the pedestal while removing the metal layer on the surface of the heat sink; and form a passivation layer on the surface of the heat sink while forming a passivation layer on the back surface of the pedestal .
在一較佳實施例中,引線框架的材質為鋁合金,以及鈍化層是利用鋁合金硬質陽極氧化法處理所形成的氧化鋁鈍化層。In a preferred embodiment, the lead frame is made of an aluminum alloy, and the passivation layer is an aluminum oxide passivation layer formed by an aluminum alloy hard anodization process.
為了達到上述之目的,本發明一種半導體元件的製備方法,提供一包含有多個晶片安裝單元的引線框架,並且每個晶片安裝單元至少包含一基座及設置在基座附近的多個引腳,包括以下步驟:在基座的除了背面以外的餘下表面和引腳的表面上形成金屬層;將一晶片粘貼在基座的正面;利用互連結構將設置晶片正面的各焊墊分別相對應地電性連接到至少一部分引腳各自的靠近基座的端部;以及形成一至少包覆在基座正面的塑封體,並且該塑封體同時將晶片、互連結構和各端部包覆在內,其中基座背面裸露於塑封體之外;在基座的背面形成一層鈍化層。In order to achieve the above object, a method of fabricating a semiconductor device according to the present invention provides a lead frame including a plurality of wafer mounting units, and each of the wafer mounting units includes at least one pedestal and a plurality of pins disposed near the pedestal The method comprises the steps of: forming a metal layer on a surface of the pedestal other than the back surface and a surface of the lead; pasting a wafer on the front surface of the pedestal; and respectively correspondingly forming the solder pads on the front side of the wafer by using the interconnect structure Electrically connecting to at least a portion of each of the pins adjacent to the end of the pedestal; and forming a molding body covering at least the front surface of the pedestal, and the molding body simultaneously covers the wafer, the interconnect structure, and the respective ends Inside, the back side of the pedestal is exposed outside the plastic body; a passivation layer is formed on the back side of the pedestal.
在一較佳實施例中,於形成金屬層之前,先在基座的背面粘貼一覆蓋膜,並在形成金屬層之後將該覆蓋膜移除。In a preferred embodiment, a cover film is attached to the back side of the pedestal prior to forming the metal layer, and the cover film is removed after the metal layer is formed.
為了達到上述之目的,本發明一種半導體元件的製備方法,半導體元件具有承載晶片的基座,並具有一塑封體,用以包覆該晶片和包覆部分基座,其特徵在於,包括以下步驟:至少使基座的背面外露於塑封體,並在基座的背面形成一層鈍化層。In order to achieve the above object, a semiconductor device of the present invention has a substrate for carrying a wafer, and has a molding body for coating the wafer and the cladding portion, and the method comprises the following steps. : At least the back side of the pedestal is exposed to the molded body, and a passivation layer is formed on the back surface of the pedestal.
在一較佳實施例中,在基座的表面覆蓋有一金屬層,並且基座的底面帶有的金屬層外露於塑封體;其中,在基座的背面形成的鈍化層之前,還包括先將基座背面的金屬層移除的步驟。In a preferred embodiment, the surface of the pedestal is covered with a metal layer, and the metal layer on the bottom surface of the pedestal is exposed to the plastic body; wherein, before the passivation layer formed on the back surface of the pedestal, The step of removing the metal layer on the back of the pedestal.
為了達到上述之目的,本發明一種半導半導體元件,包含一晶片安裝單元並且每個晶片安裝單元至少包含一基座及設置在基座附近的多個引腳,還包括:形成在基座背面的一鈍化層,以及形成在基座餘下的表面上和引腳的表面上的金屬層;一個粘貼在基座正面的晶片;多個將設置晶片正面的各焊墊分別相對應地電性連接到至少一部分引腳的靠近基座的端部的互連結構;至少包覆在基座正面的一塑封體,塑封體還將晶片、互連結構和各端部包覆在內,其中基座背面帶有的鈍化層暴露於塑封體之外。In order to achieve the above object, a semiconductor semiconductor device of the present invention includes a wafer mounting unit and each wafer mounting unit includes at least one pedestal and a plurality of pins disposed near the pedestal, and further includes: formed on the back surface of the pedestal a passivation layer, and a metal layer formed on the remaining surface of the pedestal and on the surface of the lead; a wafer affixed to the front surface of the pedestal; and a plurality of solder pads respectively disposed on the front surface of the wafer are electrically connected correspondingly An interconnect structure to an end of at least a portion of the pin adjacent to the pedestal; at least a plastic body overlying the front surface of the pedestal, the blister body also encasing the wafer, the interconnect structure, and the ends, wherein the pedestal The passivation layer on the back side is exposed to the outside of the molded body.
在一較佳實施例中,晶片為一垂直式的功率元件,設置在晶片背面的一背部金屬層通過導電的粘合材料粘貼到基座上;以及至少一個引腳直接連接在該基座上,並且連接到基座上的引腳的一部分被塑封體包覆在內。In a preferred embodiment, the wafer is a vertical power component, a back metal layer disposed on the back surface of the wafer is adhered to the pedestal by a conductive adhesive material; and at least one pin is directly connected to the pedestal And a part of the pin connected to the pedestal is covered by the molding body.
在一較佳實施例中,互連結構為金屬片或鍵合引線或帶狀的金屬導電帶。In a preferred embodiment, the interconnect structure is a metal sheet or bond wire or a strip of metal conductive strip.
在一較佳實施例中,基座上還連接有一表面覆蓋有一層鈍化層的散熱片。In a preferred embodiment, the susceptor is further connected to a heat sink having a surface covered with a passivation layer.
在一較佳實施例中,引腳延伸到塑封體之外的部分的表面所形成的金 屬層上還鍍有另一層電鍍層。In a preferred embodiment, the gold formed by the surface of the portion of the lead extending beyond the molded body The genus layer is also plated with another layer of plating.
在一較佳實施例中,的晶片安裝單元為鋁合金材質,以及鈍化層包含氧化鋁。In a preferred embodiment, the wafer mounting unit is made of an aluminum alloy and the passivation layer comprises aluminum oxide.
為了達到上述之目的,本發明為一種半導體元件,其具有承載晶片的基座,以及設置在基座附近的多個引腳,粘貼於基座正面的晶片與引腳間形成電性連接關係,並具有一塑封體,用以包覆各引腳的一部分,以及包覆該晶片和部分基座,其特徵在於,至少使基座的背面外露於塑封體,並且基座的背面形成有一層鈍化層。In order to achieve the above object, the present invention is a semiconductor device having a susceptor carrying a wafer, and a plurality of pins disposed near the pedestal, wherein the wafer affixed to the front surface of the pedestal forms an electrical connection relationship with the pins. And having a plastic body for covering a part of each pin, and covering the wafer and a part of the base, characterized in that at least the back surface of the base is exposed to the plastic body, and a back pass is formed on the back surface of the base Floor.
本領域的技術人員閱讀以下較佳實施例的詳細說明,並參照附圖之後,本發明的這些和其他方面的優勢無疑將顯而易見。These and other advantages of the present invention will no doubt become apparent to those skilled in the <RTIgt;
為達成上述目的及功效,本發明所採用之技術手段及構造,茲繪圖就本發明較佳實施例詳加說明其特徵與功能如下,俾利完全了解。In order to achieve the above objects and effects, the technical means and the structure of the present invention will be described in detail with reference to the preferred embodiments of the present invention.
參見第2A-1圖所示,展示一條鋁合金材質的引線框架100,其通常包含有多個晶片安裝單元30,並且每個晶片安裝單元30至少包含有一個用於承載晶片的方形基座31和設置在基座31附近的多個引腳32a~32c或更多未示意出的引腳,引腳32a、32c分別位於引腳32b的兩側,引腳32a、32c分別包含了靠近基座31的作為內部鍵合區的端部32a-1和32c-1,而引腳32b則直接連接在基座31上,並且引腳32a~32c均沿著背離基座31的方向向外延伸。其中,晶片安裝單元30還包含一個連接在基座31上的帶有通孔的散熱片35,引腳32a~32c和散熱片35分別位於基座31的相對的兩側,第2A-2圖所示的是將一個晶片安裝單元30的進行放大的示意圖。Referring to FIG. 2A-1, a lead frame 100 of aluminum alloy material is shown, which typically includes a plurality of wafer mounting units 30, and each wafer mounting unit 30 includes at least one square base 31 for carrying wafers. And a plurality of pins 32a-32c disposed near the susceptor 31 or more pins not shown, the pins 32a, 32c are respectively located at two sides of the pin 32b, and the pins 32a, 32c respectively are close to the pedestal The ends 32a-1 and 32c-1 of the inner bonding region 31 are connected, and the pins 32b are directly connected to the susceptor 31, and the pins 32a to 32c each extend outward in a direction away from the susceptor 31. The wafer mounting unit 30 further includes a heat sink 35 with a through hole connected to the base 31. The pins 32a to 32c and the heat sink 35 are respectively located on opposite sides of the base 31, and the second A-2 is shown. Shown is a schematic view of amplifying a wafer mounting unit 30.
第2B圖是沿著第2A-1圖所示的虛線A-A對晶片安裝單元30所截取的豎截面示意圖。在第2B-2C圖中,先在引腳32a~32c和基座31以及散熱片35各自的表面形成一層金屬層33,可採取電鍍、沉積、蒸金、濺鍍等方式,金屬層33的結構及材質有多種選擇,但金屬層33的浸潤性要相對較好,其可以是一種金屬構成的單層結構,也可以是多種不同的金屬由內至外依次形成的多層結構(複合層)。譬如金屬層33可以選擇為Cu或Ni等或貴金屬Ag、Pd、Pt等,或者Ni/Pd/Au或Ni/Cu或Ni/Zn/Cu等。然後如第2D-2E圖所示,在每個基座31的正面相應粘貼一個晶片40,晶片40通常可以是一個垂直式的功率元件,工作電流由其正面流向背面或相反,因此設置在其背面的背部金屬層(未標注)可以通過導電的粘合材料34粘貼在基座31的正面,粘合材料34可為導電銀膠或焊錫膏等。除此之外,晶片40還可以通過共晶焊的方式焊接在基座31的正面。Fig. 2B is a schematic vertical cross-sectional view of the wafer mounting unit 30 taken along the broken line A-A shown in Fig. 2A-1. In the second B-2C diagram, a metal layer 33 is formed on the surface of each of the leads 32a to 32c and the susceptor 31 and the heat sink 35, and may be plated, deposited, steamed, sputtered, or the like, and the metal layer 33 is formed. There are many choices of structure and material, but the wettability of the metal layer 33 is relatively good, and it may be a single layer structure composed of a metal, or a multilayer structure (composite layer) in which a plurality of different metals are sequentially formed from the inside to the outside. . For example, the metal layer 33 may be selected from Cu or Ni or the noble metal Ag, Pd, Pt, or the like, or Ni/Pd/Au or Ni/Cu or Ni/Zn/Cu or the like. Then, as shown in FIG. 2D-2E, a wafer 40 is attached to the front surface of each of the pedestals 31. The wafer 40 can be generally a vertical power component, and the operating current flows from the front side to the back side or vice versa. The back metal layer (not labeled) on the back side may be adhered to the front surface of the susceptor 31 by a conductive adhesive material 34, which may be a conductive silver paste or solder paste or the like. In addition to this, the wafer 40 can also be soldered to the front surface of the susceptor 31 by eutectic soldering.
在晶片安裝單元30中,平行排列構成一排的引腳32a~32c共面,但它們與彼此連接在一起的並共面的散熱片35、基座31分別位於上下兩個錯開的平面上。在該實施方式中,端部32a-1和32c-1分別較之引腳32a、32c各自的本體部分具有增大了的面積,所以設置在晶片40正面的各焊墊40a、40b可以通過一條/個或多條/個互連結構41分別電性連接到端部32a-1、32c-1上,雖然圖中示意出的互連結構41為鍵合引線,但其還可以被金屬片、帶狀結構的金屬導電帶等所替代。In the wafer mounting unit 30, the pins 32a to 32c which are arranged in parallel in a row are coplanar, but they are connected to the mutually coplanar fins 35 and the pedestals 31 which are respectively connected to each other on the upper and lower two offset planes. In this embodiment, the end portions 32a-1 and 32c-1 have an increased area compared to the respective body portions of the pins 32a, 32c, respectively, so that the pads 40a, 40b disposed on the front surface of the wafer 40 can pass through a strip. The one or more interconnecting structures 41 are electrically connected to the ends 32a-1, 32c-1, respectively. Although the interconnect structure 41 illustrated in the figure is a bonding wire, it can also be metal piece, A strip of metal conductive tape or the like is substituted.
參見第2F圖,利用環氧樹脂類的塑封料形成一塑封體38,塑封體38用以包覆晶片40、互連結構41,和包覆部分基座31和包覆引腳32a、32c各自的一部分,例如至少將各端部32a-1、32c-1包覆在內,以及將引腳32b 的一部分包覆在內。其中,塑封體38至少包覆在基座31正面,並至少使基座31的與其正面相對的背面外露出塑封體38,第2G圖展示從基座31的背面觀察的示意圖。正如第2G-2H圖所示,散熱片35作為散熱構件需要裸露在塑封體38之外,並且基座31背面帶有的金屬層33也暴露於塑封體38之外。Referring to FIG. 2F, a molding body 38 is formed by using an epoxy resin molding compound, and the molding body 38 is used to cover the wafer 40, the interconnection structure 41, and the cladding portion base 31 and the cladding pins 32a, 32c. Part of, for example, at least covering each end 32a-1, 32c-1, and pin 32b Part of it is covered. The molding body 38 is coated on at least the front surface of the susceptor 31, and at least the outer surface of the susceptor 31 opposite to the front surface thereof is exposed to the molding body 38. FIG. 2G is a schematic view showing the back surface of the susceptor 31. As shown in the 2G-2H diagram, the heat sink 35 needs to be exposed outside the molding body 38 as a heat dissipating member, and the metal layer 33 carried on the back surface of the base 31 is also exposed outside the molding body 38.
然後如第2I圖所示,利用濕式蝕刻的方式將散熱片35表面的和基座31背面的金屬層33刻蝕掉。金屬層33所採用的材質不同,其所對應的刻蝕液的種類也需要適應性的進行調整,而且刻蝕液不能對塑封體38有腐蝕性。在一個實施方式中,至少要讓整個散熱片35以及基座31的背面浸泡在一刻蝕槽(未示意出)內的刻蝕液之中,此時基座31背面的金屬層33和散熱片35表面的金屬層33需要充分接觸刻蝕液,而引腳32a~32c延伸至塑封體38外部的部分則必須遠離刻蝕液並極力避免接觸或浸入到刻蝕液中。如此一來,基座31背面的金屬層33以及散熱片35表面的金屬層33受到腐蝕時,引腳32a~32c各自延伸至塑封體38外部的部分的表面上的金屬層33將予以保留,可繼續用作防氧化層和與外部電路進行電接觸的接觸層。Then, as shown in Fig. 2I, the metal layer 33 on the surface of the heat sink 35 and the back surface of the susceptor 31 is etched away by wet etching. The material used for the metal layer 33 is different, and the type of the etching liquid corresponding thereto needs to be adjusted adaptively, and the etching liquid cannot be corrosive to the molding body 38. In one embodiment, at least the entire heat sink 35 and the back surface of the susceptor 31 are immersed in an etchant in an etched trench (not shown), at which time the metal layer 33 and the heat sink on the back side of the pedestal 31. The metal layer 33 of the surface 35 needs to be in sufficient contact with the etching liquid, and the portion of the leads 32a to 32c extending to the outside of the molding body 38 must be away from the etching liquid and strongly avoid contact or immersion into the etching liquid. As a result, when the metal layer 33 on the back surface of the susceptor 31 and the metal layer 33 on the surface of the heat sink 35 are etched, the metal layer 33 on the surface of the portion of each of the leads 32a to 32c extending to the outside of the molded body 38 is retained. It can continue to be used as an oxidation preventing layer and a contact layer in electrical contact with an external circuit.
鑒於無金屬層33的保護,基座31的背面將直接裸露於塑封體38之外,散熱片35的表面同樣也是暴露在空氣中,因為鋁的化學性質極其活潑,這將導致在它們裸露的表面迅速被氧化並生成一層稀薄和多孔的薄氧化層,從而降低元件的可靠性。因此,接下來還需要對基座31的背面和散熱片35的表面實施清洗以去除這些不期望的氧化層和其他污染物,例如通過脫脂、堿浸蝕和酸洗中和等工序獲得潔淨的鋁材表面。In view of the protection of the metal-free layer 33, the back surface of the susceptor 31 will be directly exposed outside the molding body 38, and the surface of the heat sink 35 is also exposed to the air because the chemistry of aluminum is extremely active, which will result in their bareness. The surface is rapidly oxidized and a thin and porous thin oxide layer is formed, reducing the reliability of the component. Therefore, it is also necessary to perform cleaning on the back surface of the susceptor 31 and the surface of the heat sink 35 to remove these undesired oxide layers and other contaminants, such as degreasing, ruthenium etching, and pickling neutralization to obtain clean aluminum. Material surface.
之後如第2J圖所示,可在基座31的背面和散熱片35的表面生成一層緻密的並且相對較厚的氧化鋁的鈍化層39,利用鋁合金硬質陽極氧化法(Anodized Aluminum)可實現這一目的。例如,先提供另一容納有電解液的電解槽(未示意出),一般來說酸性電解液、鹼性電解液、非水電解液等均適用,但濃度要適中以及其化學性質要保證電解液對塑封體38沒有腐蝕性,如低濃度的硫酸H2SO4溶液和各種輔助添加劑等。在該步驟中,要保障散熱片35的整個表面和基座31的背面完全浸泡在電解液中,而引腳32a~32c延伸至塑封體38之外的部分則要遠離電解液而不能接觸和浸泡在電解液浸泡中,以防止這部分的表面所覆蓋的金屬層33因接觸電解液而受到意外的損傷。典型的陽極氧化法,如在直流條件下,將基座31及散熱片35作為陽極,鉛或鉑作為陰極,在鋁合金的陽極氧化處理中相當於水的電解,在陰極上析出氫氣,在陽極上產生氧。在陽極上,鋁合金的基座31及散熱片35失去電子而與氧合成,獲得基座31背面及散熱片35表面的鋁的氧化膜即鈍化層39(第2J圖)。在一些特定的氧化條件下,該氧化膜為雙層結構,包含相對較薄但緻密無孔的內層和厚實而多孔的外層,其中內層為Al2O3,而外層是氧化物膜壁與水反應同時由於化學結合式吸附電解陰離子而形成的多孔層。Thereafter, as shown in FIG. 2J, a dense and relatively thick passivation layer 39 of alumina can be formed on the back surface of the susceptor 31 and the surface of the heat sink 35, which can be realized by anodized aluminum alloy. This purpose. For example, another electrolytic cell (not shown) containing an electrolyte is provided first. Generally, an acidic electrolyte, an alkaline electrolyte, a non-aqueous electrolyte, etc. are suitable, but the concentration is moderate and the chemical properties are required to ensure electrolysis. The liquid is not corrosive to the plastic body 38, such as a low concentration of sulfuric acid H2SO4 solution and various auxiliary additives. In this step, it is ensured that the entire surface of the heat sink 35 and the back surface of the susceptor 31 are completely immersed in the electrolyte, and the portions of the leads 32a to 32c that extend beyond the molded body 38 are kept away from the electrolyte and cannot be contacted. Soaking in the electrolyte soaking to prevent the metal layer 33 covered by the surface of this portion from being accidentally damaged by contact with the electrolyte. A typical anodic oxidation method, such as under dc conditions, uses the susceptor 31 and the heat sink 35 as an anode, and lead or platinum as a cathode. In the anodizing treatment of the aluminum alloy, it is equivalent to electrolysis of water, and hydrogen is evolved on the cathode. Oxygen is produced on the anode. On the anode, the susceptor 31 and the heat sink 35 of the aluminum alloy lose electrons and are combined with oxygen, and a passivation layer 39 (FIG. 2J) which is an oxide film of aluminum on the back surface of the susceptor 31 and the surface of the heat sink 35 is obtained. Under some specific oxidation conditions, the oxide film is a two-layer structure comprising a relatively thin but dense non-porous inner layer and a thick and porous outer layer, wherein the inner layer is Al2O3 and the outer layer is an oxide film wall that reacts with water. At the same time, the porous layer is formed by chemically binding adsorption of the electrolytic anion.
然後實施分割/成型(Trim/Form)的步驟,將一些圖中未標注的連筋切割斷,將引腳32a~32b從引線框架100上切割下來,並將引腳32a~32b延伸出的部分衝壓成各種預先設計好的形狀,形成例如第2L圖所示的半導體元件300,陰影部分代表鈍化層39。作為一種選擇,當晶片40為MOSFET時,焊墊40b為柵極端,焊墊40a為源極端,晶片40背面的背部金屬層為 漏極端,又如晶片40為IGBT時,焊墊40a、40b、背部金屬層分別為發射極、柵極、集電極,需強調的是,圖中示意出的焊墊40a、40b的形狀和位置不構成對本發明的限制。如此一來,在高壓電子電力元件中,與漏極端(或集電極)電性連接的基座31上往往有較大的壓降,如果基座31的背面及散熱片35的表面直接裸露在外,會有潛在的安全隱患,也會對其附近的其他電子元元件產生干擾,而所生成了鈍化層39則起到絕緣和抑制高壓的作用。另一個極大的優勢還在於,鈍化層39並非是絕熱材料,當基座31和散熱片35作為晶片40的散熱途徑時,鈍化層39並不影響熱量的消散。Then, the steps of Trim/Form are performed, and the unlabeled ribs in some of the figures are cut, the pins 32a to 32b are cut out from the lead frame 100, and the portions of the leads 32a to 32b are extended. The semiconductor element 300 shown in FIG. 2L is formed by stamping into various pre-designed shapes, and the hatched layer represents the passivation layer 39. Alternatively, when the wafer 40 is a MOSFET, the pad 40b is the gate terminal, the pad 40a is the source terminal, and the back metal layer on the back side of the wafer 40 is At the drain end, if the wafer 40 is an IGBT, the pads 40a, 40b and the back metal layer are respectively an emitter, a gate and a collector, and it is emphasized that the shape and position of the pads 40a, 40b are illustrated in the figure. It is not intended to limit the invention. As a result, in the high-voltage electronic power component, the pedestal 31 electrically connected to the drain terminal (or the collector) tends to have a large voltage drop, if the back surface of the susceptor 31 and the surface of the heat sink 35 are directly exposed. There will be potential safety hazards, and it will also interfere with other electronic components in the vicinity, and the passivation layer 39 is formed to insulate and suppress high voltage. Another great advantage is that the passivation layer 39 is not a thermally insulating material. When the pedestal 31 and the heat sink 35 serve as a heat dissipation path for the wafer 40, the passivation layer 39 does not affect the dissipation of heat.
在一些實施方式中,如第2K圖,還可以進一步在引腳32a~32c延伸至塑封體38之外的部分的表面所覆蓋的金屬層33上再鍍一層電鍍層36。例如當金屬層33不是貴金屬層或者其最外層不含貴金屬層,如為Ni/Cu或Ni/Zn/Cu等時,則可以額外的形成該電鍍層36,典型的如價格相對低廉的錫Sn的電鍍層,因為不採用貴金屬所以可最大程度的節省成本。電鍍層36的形成時機可以選取在獲得鈍化層39之後實施,一個便利之處在於,氧化鋁的鈍化層39不會沾錫料,杜絕了錫膏吸附在基座31的背面或散熱片35的表面的麻煩。反之,若是金屬層33本身就是一層貴金屬層,或者當金屬層33為複合層結構時其最外層為貴金屬層,就沒有必要再額外形成電鍍層36。In some embodiments, as shown in FIG. 2K, a plating layer 36 may be further plated on the metal layer 33 covered by the surface of the portion of the lead 32a to 32c that extends beyond the molding body 38. For example, when the metal layer 33 is not a noble metal layer or the outermost layer does not contain a noble metal layer, such as Ni/Cu or Ni/Zn/Cu, etc., the plating layer 36 may be additionally formed, typically a relatively inexpensive tin Sn. The plating layer is the most cost-effective because it does not use precious metals. The timing of forming the plating layer 36 may be selected after the passivation layer 39 is obtained. One convenience is that the passivation layer 39 of the aluminum oxide does not stick to the solder, and the solder paste is adsorbed on the back surface of the susceptor 31 or the heat sink 35. The trouble of the surface. On the other hand, if the metal layer 33 itself is a precious metal layer, or when the metal layer 33 is a composite layer structure, the outermost layer is a noble metal layer, it is not necessary to additionally form the plating layer 36.
在一些實施方式中,考慮到在腐蝕基座31背面和散熱片35表面的金屬層33的步驟中,無法完全避免引腳32a~32c延伸至塑封體38之外的部分被局部或整體浸入到刻蝕液中,也即意味著它們表面所覆蓋的金屬層33會接觸刻蝕液而可能被腐蝕掉,所以有必要在引腳32a~32c延伸至塑封體 38之外的部分的表面所覆蓋的金屬層33上再形成一層抗蝕劑層37(如第3a圖),用以將這些部位的金屬層33和刻蝕液隔絕來提供保護。通常,只要刻蝕液對金屬層33有腐蝕性(敏感)而對抗蝕劑層37沒有腐蝕性(不敏感)即可,抗蝕劑層37可作為刻蝕阻擋層(相當於一掩膜層),譬如,金屬層33為Ni/Cu複合層,而抗蝕劑層37為貴金屬層。一個優勢在於,在後續步驟中可根據實際需要選擇是否剝離掉抗蝕劑層37,例如前述內容所揭示的貴金屬材質的蝕劑層37最終就可以予以保留而無需剝離。如第3B圖所示,其後才將基座31背面和散熱片35表面的金屬層33刻蝕掉,即便引腳32a~32c延伸至塑封體38之外的部分整體或局部浸泡在刻蝕液中,其表面的金屬層33由於抗蝕劑層37的隔離和抗腐蝕作用,這些部分上的金屬層也不會被刻蝕掉,之後如第3C圖所示形成鈍化層39。In some embodiments, in consideration of the step of etching the metal layer 33 on the back surface of the susceptor 31 and the surface of the heat sink 35, it is impossible to completely prevent the portions of the pins 32a to 32c extending beyond the molding body 38 from being partially or entirely immersed into In the etching solution, that is, the metal layer 33 covered by the surface thereof may contact the etching liquid and may be corroded, so it is necessary to extend to the plastic body at the pins 32a to 32c. A layer of resist 37 (as in Figure 3a) is formed over the metal layer 33 overlying the surface of the portion other than 38 to provide protection from the metal layer 33 at these locations and the etchant. Generally, as long as the etching solution is corrosive (sensitive) to the metal layer 33 and not corrosive (insensitive) to the resist layer 37, the resist layer 37 can serve as an etch barrier (corresponding to a mask layer). For example, the metal layer 33 is a Ni/Cu composite layer, and the resist layer 37 is a noble metal layer. One advantage is that in the subsequent steps, whether or not the resist layer 37 is peeled off may be selected according to actual needs. For example, the resist layer 37 of the noble metal material disclosed in the foregoing may be retained without being peeled off. As shown in FIG. 3B, the metal layer 33 on the back surface of the susceptor 31 and the surface of the heat sink 35 is etched away, even if the portions of the leads 32a to 32c extending beyond the molded body 38 are entirely or partially immersed in the etch. In the liquid, the metal layer 33 on the surface thereof is not etched away by the isolation and corrosion resistance of the resist layer 37, and then the passivation layer 39 is formed as shown in Fig. 3C.
上述內容是以典型的TO220系列的引線框架作為示例來闡明本申請的發明精神,但閱讀者需要明確注意的是:這絕非意味著本申請只限制於該封裝類型。The above description is based on the typical TO220 series lead frame as an example to clarify the inventive spirit of the present application, but the reader needs to be explicitly noted that this does not mean that the present application is limited only to the package type.
在如第4A圖所示的實施方式中,晶片安裝單元30’沒有刻意設置額外的散熱片,多個引腳32’a設置在基座31’的附近,這些引腳32’a圍繞在基座31’的周圍並向外延伸,每個引腳32’a包含的作為鍵合區的端部32’a-1靠近基座31’。第4B圖是晶片安裝單元30’的豎截面示意圖,在本實施方式中,先在每個基座31’的背面粘貼一覆蓋膜50,然後如第4C圖所示,在基座31’的除了被覆蓋膜50蓋住的背面以外,在餘下的表面和引腳32’a的表面鍍上一層金屬層33,其後移除覆蓋膜50,其實也可以在形成後續的塑封體38之後才移除覆蓋膜50,如第4D圖所示,這樣就保障了基座31’的 背面沒有覆蓋金屬層33。然後如第4E圖所示,利用粘合材料34將晶片40’粘貼在基座31’的正面,並將晶片40’正面的多個焊墊(未示意出)利用互連結構41分別相對應的連接到多個引腳32’a各自的端部32’a-1。以及形成一至少包覆在基座31正面的塑封體38’,用以包覆該晶片40’和互連結構41,以及包覆部分基座31’和包覆各引腳32’a的一部分,如至少將端部32’a-1包覆在內。其中,塑封體38’可以包覆在基座31’的側壁和正面,並至少使基座31’的與其正面相對的背面外露出塑封體38’。儘管揭去覆蓋膜50之後會迅速在基座31’的背面生成稀薄的氧化層,但只要在形成鈍化層39之前將其去除即可,該方法已經在前述內容中有所闡述,不再贅述,之後便可在基座31’的背面利用陽極氧化法獲得鈍化層39,獲得半導體元件300’。In the embodiment as shown in FIG. 4A, the wafer mounting unit 30' does not intentionally provide an additional heat sink, and a plurality of pins 32'a are disposed in the vicinity of the pedestal 31', and these pins 32'a surround the base. The periphery of the seat 31' extends outwardly, and each of the pins 32'a includes an end portion 32'a-1 as a bonding portion adjacent to the base 31'. 4B is a schematic vertical sectional view of the wafer mounting unit 30'. In the present embodiment, a cover film 50 is attached to the back surface of each of the pedestals 31', and then, as shown in FIG. 4C, at the pedestal 31'. In addition to the back surface covered by the cover film 50, the remaining surface and the surface of the lead 32'a are plated with a metal layer 33, after which the cover film 50 is removed, but it is also possible to form the subsequent molded body 38. The cover film 50 is removed, as shown in FIG. 4D, thus securing the base 31' The metal layer 33 is not covered on the back side. Then, as shown in FIG. 4E, the wafer 40' is pasted on the front side of the pedestal 31' by the adhesive material 34, and a plurality of pads (not shown) on the front side of the wafer 40' are respectively corresponding to each other by the interconnection structure 41. Connected to respective ends 32'a-1 of the plurality of pins 32'a. And forming a molding body 38' covering at least the front surface of the susceptor 31 for covering the wafer 40' and the interconnect structure 41, and covering a portion of the pedestal 31' and covering a portion of each of the pins 32'a For example, at least the end portion 32'a-1 is covered. Wherein, the molding body 38' may be coated on the side wall and the front surface of the base 31', and at least the outer surface of the base 31' opposite to the front surface thereof may be exposed to the molding body 38'. Although a thin oxide layer is quickly formed on the back surface of the pedestal 31' after the cover film 50 is removed, as long as the passivation layer 39 is removed before the passivation layer 39 is formed, the method has been described in the foregoing, and will not be described again. Then, the passivation layer 39 can be obtained by anodization on the back surface of the susceptor 31' to obtain the semiconductor element 300'.
在一些實施方式中,晶片40’的類型可以有多種,如晶片40’的背面無需設置背部金屬層,或者設置有背部金屬層但可以選擇是否將其與基座31’之間形成電性連接,此時粘合材料34也亦可選取導電或不導電的材料。在一些實施方式中,引腳32’a被衝壓成型為臺階狀的Z形結構,包括作為高臺面的端部32’a-1和作為低臺面的接觸端32’a-3,兩者通過連接部32’a-2連接,其中,基座31’與接觸端32’a-3分別位於兩個錯開的平面,以便基座31’的背面與接觸端32’a-3之間有一高度差,從而當接觸端32’a-3焊接到PCB上的焊盤時基座31’的背面不會緊貼PCB,利於基座31’背面熱量的消散。In some embodiments, the type of the wafer 40' may be various, such as the back side of the wafer 40' does not need to be provided with a back metal layer, or the back metal layer is provided but it is possible to choose whether to electrically connect it with the pedestal 31'. At this time, the adhesive material 34 may also be selected from conductive or non-conductive materials. In some embodiments, the lead 32'a is stamped into a stepped Z-shaped structure including an end 32'a-1 as a high mesa and a contact end 32'a-3 as a low mesa, both passing The connecting portion 32'a-2 is connected, wherein the base 31' and the contact end 32'a-3 are respectively located in two staggered planes so that there is a height between the back surface of the base 31' and the contact end 32'a-3 Poor, so that when the contact end 32'a-3 is soldered to the pad on the PCB, the back side of the pedestal 31' does not abut the PCB, facilitating dissipation of heat on the back side of the pedestal 31'.
在一些可選實施方式中,鋁合金材質的引線框架中,各材料所占的品質百分比大致為:矽Si的含量為0.20%~0.6%,鐵Fe的含量為0.3%~0.8%, 銅Cu的含量為0.1%~0.3%,錳Mn的含量為0.1%~1%,鎂Mg的含量為0.5%~5%,鉻Cr的含量為0.1%~0.5%,鋅Zn的含量為0.1%~0.4%,鈦Ti的含量為0.05%~0.3%,其他的材料為金屬鋁Al和極少量雜質物(此處公開的含量比僅作為示範而不構成限制)。In some optional embodiments, in the lead frame of the aluminum alloy material, the percentage of the quality of each material is approximately: the content of 矽Si is 0.20%-0.6%, and the content of iron Fe is 0.3%-0.8%. The content of copper Cu is 0.1%~0.3%, the content of manganese Mn is 0.1%~1%, the content of magnesium Mg is 0.5%~5%, the content of chromium Cr is 0.1%~0.5%, and the content of zinc Zn is 0.1. %~0.4%, the content of titanium Ti is 0.05%~0.3%, and other materials are metal aluminum Al and very small amount of impurities (the content ratio disclosed herein is only an example and does not constitute a limitation).
另外,在鈍化層39的生成步驟中,因高矽含量的鋁合金容易造成矽的晶向偏析,導致成膜困難而且膜的厚度均勻性也比較差,所以矽Si元素在整個鋁合金中的含量應當適宜,例如低於10%甚至低於1.00%,以使鈍化層39更容易生成並提高它的厚度均勻性。In addition, in the step of forming the passivation layer 39, the aluminum alloy having a high niobium content is liable to cause segregation of the crystal orientation of the niobium, resulting in difficulty in film formation and uniformity in thickness uniformity of the film, so that the 矽Si element is in the entire aluminum alloy. The content should be suitable, for example, less than 10% or even less than 1.00%, so that the passivation layer 39 is more easily formed and its thickness uniformity is improved.
由於鋁合金是低成本原材料,其硬度及柔韌性均適宜於引線框架的沖切、彎折、成型等需變形的工序,因此適用於大量生產,而且其重量要遠遠低於金屬銅或鐵鎳材質,這為實際生產帶來了極大的便利,這均是本申請所帶來的極大優勢。Since aluminum alloy is a low-cost raw material, its hardness and flexibility are suitable for the process of cutting, bending, forming, etc. of the lead frame, so it is suitable for mass production, and its weight is much lower than that of metallic copper or iron. Nickel material, which brings great convenience to actual production, which is a great advantage brought by this application.
透過上述之詳細說明,即可充分顯示本發明之目的及功效上均具有實施之進步性,極具產業之利用性價值,且為目前市面上前所未見之新發明,完全符合發明專利要件,爰依法提出申請。唯以上著僅為本發明之較佳實施例而已,當不能用以限定本發明所實施之範圍。即凡依本發明專利範圍所作之均等變化與修飾,皆應屬於本發明專利涵蓋之範圍內,謹請 貴審查委員明鑑,並祈惠准,是所至禱。Through the above detailed description, it can fully demonstrate that the object and effect of the present invention are both progressive in implementation, highly industrially usable, and are new inventions not previously seen on the market, and fully comply with the invention patent requirements. , 提出 apply in accordance with the law. The above is only the preferred embodiment of the invention, and is not intended to limit the scope of the invention. All changes and modifications made in accordance with the scope of the invention shall fall within the scope covered by the patent of the invention. I would like to ask your review committee to give a clear explanation and pray for it.
10‧‧‧功率元件10‧‧‧Power components
18‧‧‧塑封體18‧‧‧Broken body
20‧‧‧功率元件20‧‧‧Power components
21‧‧‧引線框21‧‧‧ lead frame
100‧‧‧引線框架100‧‧‧ lead frame
30、30’‧‧‧晶片安裝單元30, 30'‧‧‧ wafer mounting unit
300、300’‧‧‧半導體元件300, 300'‧‧‧ semiconductor components
31、31’‧‧‧基座31, 31'‧‧‧ Pedestal
32a、32’a、32b、32c‧‧‧引腳32a, 32’a, 32b, 32c‧‧‧ pins
32a-1、32’a-1、32c-1‧‧‧端部Ends 32a-1, 32’a-1, 32c-1‧‧
32’a-3‧‧‧接觸端32’a-3‧‧‧Contact
33‧‧‧金屬層33‧‧‧metal layer
34‧‧‧粘合材料34‧‧‧Adhesive materials
35‧‧‧散熱片35‧‧‧ Heat sink
37‧‧‧抗蝕劑層37‧‧‧resist layer
38、38’‧‧‧塑封體38, 38’‧‧‧ Plastic enclosure
39‧‧‧鈍化層39‧‧‧ Passivation layer
40、40’‧‧‧晶片40, 40’‧‧‧ wafer
40a、40b‧‧‧焊墊40a, 40b‧‧‧ pads
41‧‧‧互連結構41‧‧‧Interconnect structure
50‧‧‧覆蓋膜50‧‧‧ Cover film
第1A、1B圖 為習知技術之功率半導體元件封裝示意圖;第2A-1、2A-2至2L圖 為本發明較佳實施例之半導體元件製備流程示意圖; 第3A至3C圖 為本發明較佳實施例之抗蝕劑層的實施方式示意圖;以及第4A至4E圖 為本發明另一較佳實施例之半導體元件實施方式示意圖。1A and 1B are schematic diagrams of a power semiconductor device package according to a prior art; 2A-1, 2A-2 to 2L are schematic views showing a process of preparing a semiconductor device according to a preferred embodiment of the present invention; 3A to 3C are views showing an embodiment of a resist layer according to a preferred embodiment of the present invention; and Figs. 4A to 4E are views showing an embodiment of a semiconductor device according to another preferred embodiment of the present invention.
300‧‧‧半導體元件300‧‧‧Semiconductor components
31‧‧‧基座31‧‧‧ Pedestal
32a、32b、32c‧‧‧引腳32a, 32b, 32c‧‧‧ pins
35‧‧‧散熱片35‧‧‧ Heat sink
38‧‧‧塑封體38‧‧‧plastic body
39‧‧‧鈍化層39‧‧‧ Passivation layer
Claims (17)
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| TW200639992A (en) * | 2004-12-30 | 2006-11-16 | Texas Instruments Inc | Low cost lead-free preplated leadframe having improved adhesion and solderability |
| US20080258278A1 (en) * | 2002-04-29 | 2008-10-23 | Mary Jean Ramos | Partially patterned lead frames and methods of making and using the same in semiconductor packaging |
| TW201120970A (en) * | 2009-12-01 | 2011-06-16 | Alpha & Amp Omega Semiconductor Inc | Process for packaging semiconductor device with external leads |
| TW201212193A (en) * | 2010-09-07 | 2012-03-16 | Alpha & Omega Semiconductor | A method of package with clip bonding |
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| US20080258278A1 (en) * | 2002-04-29 | 2008-10-23 | Mary Jean Ramos | Partially patterned lead frames and methods of making and using the same in semiconductor packaging |
| TW200639992A (en) * | 2004-12-30 | 2006-11-16 | Texas Instruments Inc | Low cost lead-free preplated leadframe having improved adhesion and solderability |
| TW201120970A (en) * | 2009-12-01 | 2011-06-16 | Alpha & Amp Omega Semiconductor Inc | Process for packaging semiconductor device with external leads |
| TW201212193A (en) * | 2010-09-07 | 2012-03-16 | Alpha & Omega Semiconductor | A method of package with clip bonding |
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