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TWI484121B - A light-emitting device, a down-illuminated lamp, and a light guide plate for a down-illuminated lamp - Google Patents

A light-emitting device, a down-illuminated lamp, and a light guide plate for a down-illuminated lamp Download PDF

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TWI484121B
TWI484121B TW100145279A TW100145279A TWI484121B TW I484121 B TWI484121 B TW I484121B TW 100145279 A TW100145279 A TW 100145279A TW 100145279 A TW100145279 A TW 100145279A TW I484121 B TWI484121 B TW I484121B
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light
guide plate
microstructure
light guide
reflective
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TW100145279A
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TW201323775A (en
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Chi Mei Corp
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Description

發光裝置、下照式燈具及用於下照式燈具的導光板Illuminating device, downlighting lamp and light guide plate for downlighting lamp

本發明是有關於一種發光裝置,特別是指一種以發光二極體(LED)為光源的發光裝置,以及應用該發光裝置之結構的下照式燈具與用於下照式燈具的導光板。The present invention relates to a light-emitting device, and more particularly to a light-emitting device using a light-emitting diode (LED) as a light source, and a down-lighting lamp and a light guide plate for a down-lighting lamp using the structure of the light-emitting device.

參閱圖1、2,為台灣專利第I329182號專利案所揭露的一種照明裝置1,包含:一個大致呈碗狀的燈罩11、一個鎖固於該燈罩11內的承接座12、一個圍繞設置在該燈罩11與該承接座12之間的導光板13、一個附著於燈罩11的內表面的反射層14,以及數個安裝在該承接座12上並朝向該導光板13的發光二極體15。所述發光二極體15發出的光受到該導光板13的導光作用,並於該導光板13中混光後再被該反射層14朝下反射,反射光線同樣可在該導光板13中混光,最後光線向下通過該導光板13而朝下照明。Referring to Figures 1 and 2, a lighting device 1 disclosed in the Taiwan Patent No. I329182 includes a substantially bowl-shaped lampshade 11, a receiving seat 12 locked in the lampshade 11, and a surrounding a light guide plate 13 between the lamp cover 11 and the socket 12, a reflective layer 14 attached to the inner surface of the lamp cover 11, and a plurality of light emitting diodes 15 mounted on the socket 12 and facing the light guide plate 13 . The light emitted by the light-emitting diode 15 is guided by the light guide plate 13 and is reflected by the light-guiding plate 13 and then reflected downward by the reflective layer 14 . The reflected light can also be reflected in the light guide plate 13 . The light is mixed, and finally the light is directed downward through the light guide plate 13 to illuminate downward.

雖然該先前技術的照明裝置1能將光線朝下反射照明,但由於該導光板13及該反射層14對於光線的出光角度的控制性不佳,反射光線的反射角也相對較大,導致向下射出的光線呈現往外擴散的角度,無法集中在一般照明燈具所需要的角度範圍內。Although the illumination device 1 of the prior art can reflect the light downward, the reflection angle of the reflected light is relatively large due to the poor controllability of the light guide plate 13 and the reflective layer 14 to the light exit angle. The light emitted from the lower surface is diffused outwardly and cannot be concentrated in the range of angles required for general lighting fixtures.

因此,本發明之目的,即在提供一種反射效果佳、能控制出光角度的發光裝置、下照式燈具,及用於下照式燈具的導光板。Accordingly, it is an object of the present invention to provide a light-emitting device, a down-lighting lamp, and a light guide plate for a down-illuminated lamp which have a good reflection effect and can control the light-emitting angle.

於是,本發明發光裝置,包含:一光源單元、一導光板,以及一反射片。該光源單元包括至少一發光二極體。該導光板設置在該光源單元的一側,並用於傳導該光源單元的光線,該導光板包括一個具有相對的一第一面與一第二面的導光本體,以及數個自該第一面突出的導光微結構。該反射片位於該導光板的一側,並與該導光板的第一面相對,該反射片將通過該導光板而來的光線再度朝該導光板反射而使光線向外射出,該反射片包括數個朝該導光板突出的反射微結構,每一反射微結構具有一個角度為δ的頂角,且90°≦δ≦170°。Therefore, the light-emitting device of the present invention comprises: a light source unit, a light guide plate, and a reflection sheet. The light source unit includes at least one light emitting diode. The light guide plate is disposed at one side of the light source unit and configured to conduct light of the light source unit, the light guide plate includes a light guiding body having a first surface and a second surface, and a plurality of first The light guiding microstructure of the surface is prominent. The reflective sheet is located at one side of the light guide plate and opposite to the first surface of the light guide plate. The reflective sheet reflects the light passing through the light guide plate again toward the light guide plate to emit light outward. The reflective sheet The invention comprises a plurality of reflective microstructures protruding toward the light guide plate, each reflective microstructure having an apex angle of δ and 90° ≦ δ ≦ 170°.

本發明的反射微結構的頂角為δ,且90°≦δ≦170°,此種限定使反射微結構具有特殊形態,能夠有效地控制出光角度,使入射到反射微結構表面的光線能被以較集中的角度而朝該導光板的方向反射,使向下照射的光線集中在±35°的範圍內。其中,當δ小於90°時,容易造成入射光線朝遠離該導光板的方向反射,無法使光線有效地反射取出;當δ大於170°時,亦即接近平面狀的180°,導致反射微結構的結構形狀不明顯,也無法有效達到控制出光角度的目的。The apex angle of the reflective microstructure of the present invention is δ, and 90° ≦ δ ≦ 170°. This limitation enables the reflective microstructure to have a special shape, which can effectively control the light angle, so that the light incident on the surface of the reflective microstructure can be Reflecting in the direction of the light guide plate at a more concentrated angle, the downwardly irradiated light is concentrated in a range of ±35°. Wherein, when δ is less than 90°, the incident light is easily reflected in a direction away from the light guide plate, and the light cannot be effectively reflected and taken out; when δ is greater than 170°, that is, close to a planar shape of 180°, resulting in a reflective microstructure. The shape of the structure is not obvious, and it is not effective to achieve the purpose of controlling the angle of light.

該反射片還包括一個具有數個突出部的基材,以及一披覆在該基材的底面的反射膜,所述反射微結構是由該基材的突出部及該反射膜共同形成。該基材的材料為高分子材料,較佳地為可反射光線的塑膠薄膜或者由薄片所構成的材料,或是可反射光線的塑膠薄膜或者由薄片與金屬板的層積體所構成的材料。其具體例為:聚乙烯(polyethylene)、聚苯乙烯、聚氯化乙烯、聚氯聯苯、聚乙烯醇、聚碳酸酯、聚對苯二甲酸丁二醇酯(Polybutylene terephthalate,簡稱PBT)、聚對苯二甲酸乙二醇酯(Polyethylene terephthalate,簡稱PET)、聚氨酯(Polyurethane)、聚醯胺(polyamide)、聚縮醛、聚二甲苯乙醚、聚丙烯酸酯、聚醯胺醯亞胺(polyamide-imide)、聚醚醯亞胺(Polyetherimide)、聚醚醚酮(polyetheretherketone)、聚醯亞胺(polyimide)、聚四氟乙烯(Polytetrafluoroethene,簡稱PTFE)等。該反射膜可以利用蒸鍍方式形成於該基材表面,該反射膜的材料為具有良好的光反射性的金屬,例如鋁、釹、矽、銀、鈦、鉻、鉬等金屬及其合金所構成。The reflective sheet further includes a substrate having a plurality of protrusions, and a reflective film covering the bottom surface of the substrate, the reflective microstructure being formed by the protruding portion of the substrate and the reflective film. The material of the substrate is a polymer material, preferably a plastic film that can reflect light or a material composed of a sheet, or a plastic film that can reflect light or a material composed of a laminate of a sheet and a metal sheet. . Specific examples thereof are: polyethylene, polystyrene, polychlorinated ethylene, polychlorinated biphenyl, polyvinyl alcohol, polycarbonate, polybutylene terephthalate (PBT), Polyethylene terephthalate (PET), polyurethane (polyurethane), polyamide, polyacetal, polydimethylene ether, polyacrylate, polyamidide (polyamide) -imide), polyetherimide, polyetheretherketone, polyimide, polytetrafluoroethene (PTFE), and the like. The reflective film can be formed on the surface of the substrate by vapor deposition. The material of the reflective film is a metal having good light reflectivity, such as aluminum, tantalum, niobium, silver, titanium, chromium, molybdenum and the like, and alloys thereof. Composition.

上述反射微結構可經由滾輪押出、射出成型、塗膜(coating)賦形、轉印等方式製得。The reflective microstructure can be produced by roll extrusion, injection molding, coating forming, transfer, and the like.

本發明的導光板的導光微結構可以是長向延伸的方柱、梯形柱、圓形柱或三角柱,但其形狀不限於柱狀,導光微結構也可以為複數個前後左右設置並突出排列在該導光本體上,並且呈現金字塔狀、球狀、四方體、三角錐等形狀。The light guiding microstructure of the light guiding plate of the present invention may be a square column, a trapezoidal column, a circular column or a triangular column extending in a long direction, but the shape thereof is not limited to a column shape, and the light guiding microstructure may also be arranged in a plurality of front, back, left and right directions. Arranged on the light guiding body, and has a shape of a pyramid, a sphere, a square, a triangle, or the like.

每一導光微結構具有一個自該第一面朝該反射片延伸並圍繞設置的結構圍面,以及一個連接在該結構圍面之一鄰近該反射片的端緣上的結構端面;定義每一導光微結構的結構圍面與該第一面的夾角為一個結構角θ,所述結構角θ是位於導光微結構的外部,且90°≦θ≦90°+θn ,所述θn 為光線由該導光板入射到空氣時所能產生全反射的臨界角;該結構端面的寬度為w,該導光微結構的高度為h,且0≦w≦h×tanθn 。又,對於不同的導光板材料而言,會有不同的臨界角θn ,但只要能知道導光板材料的臨界角θn ,即可依據上述關係式0≦w≦h×tanθn 來製作出具有適當h及w的導光微結構。對於方柱、梯形柱或四方體的微結構而言,其結構圍面及結構端面皆為平直表面;當導光微結構呈現頂端為尖端的形狀時,例如三角柱狀、三角錐狀時,其w=0,亦即不具有該結構端面。Each light guiding microstructure has a structural periphery extending from the first surface toward the reflective sheet and surrounding, and a structural end surface connected to an edge of the structural surrounding surface adjacent to the reflective sheet; The angle between the structural envelope of a light guiding microstructure and the first surface is a structural angle θ, the structural angle θ is located outside the light guiding microstructure, and 90° ≦ θ ≦ 90 ° + θ n , θ n is a critical angle at which light can be totally reflected when the light is incident on the light guide plate; the width of the end face of the structure is w, the height of the light guide microstructure is h, and 0≦w≦h×tanθ n . Moreover, for different light guide plate materials, there are different critical angles θ n , but as long as the critical angle θ n of the light guide plate material can be known, the relationship can be made according to the above relationship 0≦w≦h×tanθ n . Light guiding microstructures with appropriate h and w. For a microstructure of a square column, a trapezoidal column or a tetragonal body, both the structural envelope surface and the structural end surface are flat surfaces; when the light guiding microstructure has a tip-shaped shape, such as a triangular column shape or a triangular pyramid shape, It has w=0, that is, it does not have the end face of the structure.

所述導光本體及導光微結構可經由滾輪押出、射出成型、咬花方式、印刷式、非印刷式等製得;而該導光微結構可以為規則排列,也可以為不規則排列。The light guiding body and the light guiding microstructure may be prepared by roller extrusion, injection molding, biting, printing, non-printing, etc.; and the light guiding microstructure may be arranged regularly or irregularly.

本發明的導光板所使用的樹脂包含:(甲基)丙烯酸酯系樹脂、聚苯乙烯樹脂、聚碳酸酯樹脂、甲基丙烯酸甲酯-苯乙烯共聚合物、丙烯腈-苯乙烯共聚合物及聚對苯二甲酸乙二酯所組成的群組。上述所謂的(甲基)丙烯酸酯系樹脂,是由(甲基)丙烯酸酯系單體所形成的聚合物,例如聚甲基丙烯酸甲酯(polymethyl methacerylate,簡稱PMMA),上述(甲基)丙烯酸酯系單體具體例包括:甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸異丙酯、正-丙烯酸丁酯,丙烯酸甲酯、丙烯酸乙酯、丙烯酸異丙酯等單體,其中以甲基丙烯酸甲酯及丙烯酸甲酯為佳。The resin used in the light guide plate of the present invention comprises: (meth) acrylate resin, polystyrene resin, polycarbonate resin, methyl methacrylate-styrene copolymer, acrylonitrile-styrene copolymer And a group consisting of polyethylene terephthalate. The above-mentioned (meth) acrylate-based resin is a polymer formed of a (meth) acrylate-based monomer, for example, polymethyl methacerylate (PMMA), and the above (meth)acrylic acid. Specific examples of the ester-based monomer include: methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-butyl acrylate, methyl acrylate, ethyl acrylate, isopropyl acrylate, and the like, wherein Methyl methacrylate and methyl acrylate are preferred.

本發明的導光板可在樹脂中添加光擴散劑,所使用的光擴散劑可使導光板具有更好的光擴散霧化功能,使光線均勻柔和。所述光擴散劑的具體例:無機微粒子及有機微粒子;無機微粒子例如:硫酸鋇(BaSO4 )、二氧化鈦(TiO2 )等微粒子;而有機微粒子例如:聚苯乙烯樹脂、(甲基)丙烯酸樹脂、有機矽氧烷樹脂等形成的有機架橋微粒子。擴散劑可以並用2種以上。上述擴散劑的平均粒徑較佳為0.1~20微米的範圍較佳。擴散劑的含量在導光用樹脂中較佳為0.01~1000ppm(重量百分率)。The light guide plate of the invention can add a light diffusing agent to the resin, and the light diffusing agent used can make the light guide plate have a better light diffusion atomization function, and the light is evenly softened. Specific examples of the light diffusing agent: inorganic fine particles and organic fine particles; inorganic fine particles such as fine particles such as barium sulfate (BaSO 4 ) and titanium oxide (TiO 2 ); and organic fine particles such as polystyrene resin or (meth)acrylic resin Rack bridge microparticles formed by an organic siloxane resin or the like. Two or more types of diffusing agents can be used in combination. The average particle diameter of the above diffusing agent is preferably in the range of 0.1 to 20 μm. The content of the diffusing agent is preferably 0.01 to 1000 ppm by weight in the light guiding resin.

本發明的發光裝置可以為一個下照式燈具,當然,也可以應用在其它形式的燈具或可發光的設備。當該發光裝置為下照式燈具時,該導光板位於該反射片的下方,該導光板的第一面及第二面為上下相對,且該第一面朝向該反射片,該第二面朝下,所述導光微結構是自該第一面朝上突出。所述反射片的反射微結構則是朝下突出,該反射片將通過該導光板而來的光線再度朝該導光板反射而使光線向下射出。The illuminating device of the present invention can be a downlight luminaire, and of course, can be applied to other forms of luminaires or illuminable devices. When the illuminating device is a downlight illuminator, the light guide plate is located below the reflective sheet, the first surface and the second surface of the light guide plate are vertically opposed, and the first surface faces the reflective sheet, and the second surface Downward, the light directing microstructure protrudes upward from the first side. The reflective microstructure of the reflective sheet protrudes downward, and the reflective sheet reflects the light passing through the light guide plate again toward the light guide plate to cause the light to be emitted downward.

本發明還提供一種用於下照式燈具的導光板,該導光板即包含上述結構。The present invention also provides a light guide plate for a downlight type luminaire, which comprises the above structure.

本發明之功效:藉由該反射片設有反射微結構,具有良好的光反射效果,並且配合反射微結構適當的頂角設計,能將反射光線均勻地導向所要的出光角度。此外,導光板上的導光微結構設計,則可達到導光及充分混光的效果,並且也具有控制出光角度的功能。The effect of the invention is that the reflective sheet is provided with a reflective microstructure, has a good light reflection effect, and is matched with the appropriate apex angle design of the reflective microstructure, so that the reflected light can be uniformly guided to the desired light exit angle. In addition, the light guiding microstructure design on the light guide plate can achieve the effect of light guiding and full light mixing, and also has the function of controlling the light angle.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之二個較佳實施例的詳細說明中,將可清楚的呈現。在本發明被詳細描述前,要注意的是,在以下的說明內容中,類似的元件是以相同的編號來表示。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the invention. Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖3、4、5,本發明發光裝置之第一較佳實施例為一個下照式燈具,可以安裝在建築物天花板,並使光線往下照射,但實施時不限於此。所述發光裝置包含:一光源單元2、一導光板3,以及一反射片4。Referring to Figures 3, 4 and 5, a first preferred embodiment of the illuminating device of the present invention is a down-illuminated luminaire which can be mounted on a ceiling of a building and illuminates the light downward, but is not limited thereto. The light emitting device comprises: a light source unit 2, a light guide plate 3, and a reflective sheet 4.

該光源單元2包括至少一個發光二極體21,本實施例是設置數個發光二極體21,並且分成兩組而設置在該導光板3的左右兩側,位於同側的發光二極體21為前後排列。本發明不須限制所述發光二極體21的排列位置與排列方式,例如也可以設置在該導光板3的左側或者右側。The light source unit 2 includes at least one light-emitting diode 21, and in this embodiment, a plurality of light-emitting diodes 21 are disposed, and are divided into two groups and disposed on the left and right sides of the light guide plate 3, and the light-emitting diodes on the same side. 21 is arranged in front and rear. The present invention does not need to limit the arrangement position and arrangement of the light-emitting diodes 21, and may be disposed, for example, on the left side or the right side of the light guide plate 3.

該導光板3用於傳導各個發光二極體21發出的光,使光線往該導光板3的上方傳導。該導光板3的材料沒有特殊限制,只要具有良好的導光效果即可。該導光板3包括一個平板狀的導光本體31,以及數個突出於該導光本體31的導光微結構32。該導光本體31具有一個朝上的第一面311,以及一個與該第一面311上下相對的第二面312,該導光本體31及導光微結構32的材料為聚甲基丙烯酸甲酯(polymethyl methacerylate,簡稱PMMA),該導光本體31及導光微結構32的形態可經由滾輪押出而得。The light guide plate 3 is configured to conduct light emitted from each of the light-emitting diodes 21 to conduct light to the upper side of the light guide plate 3. The material of the light guide plate 3 is not particularly limited as long as it has a good light guiding effect. The light guide plate 3 includes a flat light guiding body 31 and a plurality of light guiding microstructures 32 protruding from the light guiding body 31. The light guiding body 31 has an upwardly facing first surface 311 and a second surface 312 opposite to the first surface 311. The material of the light guiding body 31 and the light guiding microstructure 32 is polymethyl methacrylate. Polymethyl methacerylate (PMMA), the shape of the light guiding body 31 and the light guiding microstructure 32 can be obtained by pushing out the roller.

所述每一導光微結構32自該第一面311朝該反射片4突出,本實施例的導光微結構32是沿著前後方向而長向延伸的方柱,每一導光微結構32具有一個自該第一面311朝該反射片4延伸且前後左右四面圍繞設置的結構圍面321,以及一個連接在該結構圍面321之一鄰近該反射片4的端緣上的結構端面322。具體而言,所述導光微結構32是自該第一面311朝上突出,所述結構圍面321是自該第一面311朝上延伸,所述結構端面322連接在結構圍面321的頂緣。本實施例的導光微結構32為間隔設置,在相鄰的導光微結構32之間具有一平坦面320,所述平坦面320實際上就是該第一面311的局部表面。Each of the light guiding microstructures 32 protrudes from the first surface 311 toward the reflective sheet 4. The light guiding microstructures 32 of the present embodiment are square pillars extending in the front-rear direction and each of the light guiding microstructures. 32 has a structural surrounding surface 321 extending from the first surface 311 toward the reflective sheet 4 and surrounding the front, rear, left and right sides, and a structural end surface connected to an edge of the structural surrounding surface 321 adjacent to the reflective sheet 4 322. Specifically, the light guiding microstructure 32 protrudes upward from the first surface 311, the structural surrounding surface 321 extends upward from the first surface 311, and the structural end surface 322 is connected to the structural surrounding surface 321 The top edge. The light guiding microstructures 32 of the present embodiment are spaced apart, and have a flat surface 320 between adjacent light guiding microstructures 32. The flat surface 320 is actually a partial surface of the first surface 311.

定義每一導光微結構32的結構圍面321與該第一面311的夾角為一個結構角θ,所述結構角θ是位於導光微結構32的外部的夾角而非內部的夾角,且90°≦θ≦90°+θn ,所述θn 為光線由該導光板3入射到空氣時所能產生全反射的臨界角。此外,該結構端面322的寬度為w,導光微結構32的高度為h,且0≦w≦h×tanθnDefining the angle between the structural envelope 321 of each light guiding microstructure 32 and the first surface 311 is a structural angle θ, which is an angle between the outside of the light guiding microstructure 32 and not the inside angle, and 90 ° ≦ θ ≦ 90 ° + θ n , the θ n is a critical angle at which the light can be totally reflected when the light guide plate 3 is incident on the air. Further, the width of the end surface 322 of the structure is w, the height of the light guiding microstructure 32 is h, and 0 ≦ w ≦ h × tan θ n .

在此先說明關於θ的限定:一般在成型導光微結構32時,主要是利用模具成型,但脫模時會有脫模角度的限制,因此該結構角θ恆大於等於90°。另外,一般期望該光源單元2的光線能在導光板3中多次反射行進後,再由該導光板3的上方射出,尤其是受到所述導光微結構32的導光傳播,使光線能充分受到導光、均勻化的作用。Here, the definition of θ will be described: generally, when the light guiding microstructure 32 is molded, it is mainly formed by a mold, but there is a limitation of the releasing angle at the time of demolding, and therefore the structural angle θ is always greater than or equal to 90°. In addition, it is generally desired that the light of the light source unit 2 can be reflected and reflected by the light guide plate 3 multiple times, and then emitted from above the light guide plate 3, especially by the light guide of the light guide microstructure 32, so that the light can be transmitted. Fully guided by light and homogenization.

參閱圖6,光線自該導光板3中朝上射向該第一面311時,由於圖中的光線A、B的入射角大於臨界角θn ,所以光線A、B入射到該第一面311時(也就是導光板3與空氣的界面),將因為全反射而繼續傳播於該導光板3內,因此,在該導光板3中傳播的許多光線的角度都是大於臨界角θn 的。所以當入射角大於θn 的光線C、D朝導光微結構32與該第一面311的交界處入射時,為了使光線C、D都能進入導光微結構32內,則導光微結構32的大小至少必須涵蓋一臨界線L的右半邊的範圍,也就是說,該結構圍面321的左半段必須位於L的左半邊或至少位於L上,相對地,若是θ過大使得結構圍面如圖中假想線321’所示位於該臨界線L的右半邊,則導光微結構32的結構範圍太短,光線C、D將直接穿出界面而無法受到導光微結構32的導光作用。因此必須限定θ最大不能超過90°+θn ,才能使大部分光線經由該導光微結構32傳遞出去。Referring to FIG. 6, when light rays are directed upward from the light guide plate 3 toward the first surface 311, since the incident angles of the light rays A and B in the figure are larger than the critical angle θ n , the light rays A and B are incident on the first surface. 311 (that is, the interface between the light guide plate 3 and the air) will continue to propagate in the light guide plate 3 due to total reflection, and therefore, the angle of many rays propagating in the light guide plate 3 is greater than the critical angle θ n . Therefore, when the light rays C and D having an incident angle greater than θ n are incident on the boundary between the light guiding microstructure 32 and the first surface 311, in order to allow the light rays C and D to enter the light guiding microstructure 32, the light guiding micro The size of the structure 32 must at least cover the range of the right half of a critical line L, that is, the left half of the structural envelope 321 must be located at the left half of L or at least at L, and relatively, if θ is too large, the structure If the imaginary line 321' is located on the right half of the critical line L, the structure of the light guiding microstructure 32 is too short, and the light rays C and D will directly pass through the interface and cannot be exposed by the light guiding microstructure 32. Light guiding effect. Therefore, it must be defined that θ cannot exceed 90° + θ n at the maximum in order to allow most of the light to be transmitted through the light guiding microstructure 32.

參閱圖7,接著說明該結構端面322的寬度w限制(由於圖7僅用於示意說明,w值會隨著不同設計而有不同的大小,因此圖7未標出w):若該導光微結構如圖7假想線右半邊所示的三角柱或三角錐狀,此時其頂端為尖端,w=0;又因為上述的限定90°≦θ≦90°+θn ,因此結構端面322的寬度w最小值可以等於0,最大值不超過圖中的w1,亦即,w≦w1,而w1=h×tanθn ,所以可以得到w≦h×tanθn 。透過上述w、h及θn 的關係式,限定導光微結構32的形態,使光線充分進入導光微結構32內,並受到導光、混光後而均勻地往上射出。Referring to Figure 7, the width w of the end face 322 of the structure is further explained (since Figure 7 is for illustrative purposes only, the w value will vary with different designs, so Figure 7 does not indicate w): if the light guide The microstructure is as shown in the triangular prism or triangular pyramid shape shown in the right half of the imaginary line. At this time, the top end is the tip end, w=0; and because the above definition is 90° ≦ θ ≦ 90 ° + θ n , the end surface 322 of the structure The minimum width w can be equal to 0, and the maximum value does not exceed w1 in the figure, that is, w≦w1, and w1=h×tanθ n , so w≦h×tanθ n can be obtained. Through the relationship between w, h and θ n described above, the form of the light guiding microstructure 32 is limited, and the light is sufficiently entered into the light guiding microstructure 32, and is guided and uniformly mixed upward after being guided and mixed.

參閱圖4、5,該反射片4位於該導光板3的上方,並將通過該導光板3而來的光線再度朝該導光板3反射而使光線向外射出,在本實施例中是將光線向下反射,以使光線最後能經由該導光本體31的第二面312射出。該反射片4包括一個具有數個突出部411的基材41,以及一披覆在該基材41的底面的反射膜42。本實施例的基材41材料為聚對苯二甲酸乙二醇酯(Polyethylene terephthalate,簡稱PET),本實施例的反射膜42材料為鍍鋁金屬。該基材41及該反射膜42共同組成該反射片4後,該反射片4包括數個由該基材41的突出部411及該反射膜42共同形成而且彼此間隔的反射微結構43,以及數個朝向該導光板3並且各別連接在相鄰的反射微結構43之間的平坦的反射面44,所述反射面44即為該反射膜42的表面。每一反射微結構43具有一個角度為δ的頂角,且90°≦δ≦170°,藉此使反射微結構43能夠有效地控制出光角度,受到反射微結構43反射的光線呈現較集中的角度而朝下反射,因而使照明光線集中,出光角度符合一般燈具的照明需求。而且本實施例的導光微結構32的結構端面322位於該反射片4的頂角上。4 and 5, the reflective sheet 4 is located above the light guide plate 3, and the light passing through the light guide plate 3 is again reflected toward the light guide plate 3 to emit light outward. In this embodiment, The light is reflected downward so that the light can finally exit through the second face 312 of the light directing body 31. The reflection sheet 4 includes a substrate 41 having a plurality of protrusions 411, and a reflection film 42 coated on the bottom surface of the substrate 41. The material of the substrate 41 of the present embodiment is polyethylene terephthalate (PET), and the material of the reflective film 42 of the present embodiment is an aluminum-plated metal. After the substrate 41 and the reflective film 42 collectively comprise the reflective sheet 4, the reflective sheet 4 includes a plurality of reflective microstructures 43 formed by the protruding portion 411 of the substrate 41 and the reflective film 42 and spaced apart from each other, and A plurality of flat reflecting surfaces 44 that face the light guide plate 3 and are respectively connected between adjacent reflective microstructures 43 are the surfaces of the reflecting film 42. Each of the reflective microstructures 43 has an apex angle of δ, and 90° ≦ δ ≦ 170°, whereby the reflective microstructure 43 can effectively control the light angle, and the light reflected by the reflective microstructure 43 is concentrated. The angle is reflected downwards, thus concentrating the illumination light, and the light exit angle meets the lighting requirements of general lamps. Moreover, the structural end surface 322 of the light guiding microstructure 32 of the present embodiment is located at the top corner of the reflective sheet 4.

參閱圖8,接著以實際圖例說明頂角δ的角度限制,當入射光線E入射到頂角δ大於90°的反射微結構43時,可被朝下反射(如光線F),但相同的入射光線E朝圖8假想線所示的頂角小於90°的反射微結構43’入射時,光線會被朝上反射(如光線G),也就是說,當頂角太小時,光線無法被有效地往下反射並取出;因此本發明限定90°≦δ為佳。當然,由於入射光線的角度很多,對於某些角度的光線而言,還是會被反射微結構43朝上反射,但由於本發明的反射 片4設有平坦的反射面44,也可以輔助用於將光線朝下反射。另一方面,當δ大於170°時,亦即接近平面狀的180°,導致反射微結構43的突出結構不明顯,自然就無法有效地控制出光角度,因此限定δ≦170°為佳。Referring to FIG. 8, the angular limit of the apex angle δ is then illustrated by an actual legend. When the incident ray E is incident on the reflective microstructure 43 having a apex angle δ greater than 90°, it can be reflected downward (eg, ray F), but the same incident ray. E is incident on the reflective microstructure 43' whose apex angle is less than 90° as shown by the imaginary line in Fig. 8. The light is reflected upward (such as light G), that is, when the apex angle is too small, the light cannot be effectively It is reflected downward and taken out; therefore, the invention is preferably limited to 90° ≦δ. Of course, due to the large angle of incident light, for some angles of light, it will still be reflected upward by the reflective microstructure 43 but due to the reflection of the present invention. The sheet 4 is provided with a flat reflecting surface 44 which can also be used to reflect light downwards. On the other hand, when δ is larger than 170°, that is, nearly 180° in a planar shape, the protruding structure of the reflective microstructure 43 is not conspicuous, and naturally, the light angle cannot be effectively controlled, so that it is preferable to define δ ≦ 170°.

參閱圖6、7、8,進一步舉例,本實施例的結構角θ=93°,導光本體31及導光微結構32的材料聚甲基丙烯酸甲酯的θn =42.15°,結構端面322的寬度w=100μm,導光微結構32的高度h=115μm,反射微結構43的頂角δ=100°。因為結構角θ=93°,而90°≦93°≦90°+42.15°,滿足式90°≦θ≦90°+θn ;因為w=100μm,h=115μm,100≦115×tan42.15°,故滿足式w≦h×tan θn ;因頂角δ=100°,故滿足式90°≦δ≦170°。Referring to FIGS. 6, 7, and 8, further exemplified, the structural angle θ of the embodiment is θ=93°, and the material of the light guiding body 31 and the light guiding microstructure 32 is θ n =42.15° of the material polymethyl methacrylate, and the structural end surface 322 The width w = 100 μm, the height of the light guiding microstructure 32 is h = 115 μm, and the apex angle of the reflective microstructure 43 is δ = 100°. Because the structure angle θ=93°, and 90°≦93°≦90°+42.15°, the formula 90°≦θ≦90°+θ n is satisfied; since w=100μm, h=115μm, 100≦115×tan42.15 °, so the formula w≦h×tan θ n is satisfied; since the apex angle δ=100°, the formula 90°≦δ≦170° is satisfied.

參閱圖9,定義光線通過該導光板3上的導光微結構32而進入空氣中的折射角為90-a,光線入射到反射微結構43表面的入射角為b,若光線被該反射微結構43反射後為正向朝下射出(如光線H),則a=2b,且該反射微結構43的頂角δ=180°-2b。請參閱表1,列出a、b、δ間的關係,顯示本發明的反射片對於不同入射角度的光線,若要使其被反射微結構43反射後能正向朝下射出,使光線角度較為集中,則必須針對各種入射角的光線相應地改變δ的角度設計,如表1所示,針對各種不同入射角而調變的δ,皆為本發明限定的90°至170°的範圍內。Referring to FIG. 9, the angle of refraction of the light entering the air through the light guiding microstructure 32 on the light guide plate 3 is defined as 90-a, and the incident angle of the light incident on the surface of the reflective microstructure 43 is b. After reflection 43 is reflected downward (e.g., light H), a = 2b, and the apex angle δ = 180 - 2b of the reflective microstructure 43. Referring to Table 1, the relationship between a, b, and δ is shown, and the light of the reflection sheet of the present invention for different incident angles is reflected by the reflective microstructure 43 so that it can be emitted downward and downward. More concentrated, it is necessary to change the angle design of δ for the light of various incident angles. As shown in Table 1, the δ which is modulated for various incident angles is within the range of 90° to 170° defined by the present invention. .

參閱3、4、5,本發明使用時,所述發光二極體21沿著導光微結構32的長度延伸方向而前後排列,發光二極體21的光線由導光板3的側邊進入該導光板3,導光板3具有將光線往上方傳導的功能,光線受到該導光板3充分的導光及混光作用後,同時受到導光微結構32控制光線往上折射角度,使光線向上射向該反射片4,該反射片4再將光線朝下反射,反射微結構43的頂角設計也能達到控制出光角度的目的,使向下照射的光線角度及照射範圍符合照明需求。需要說明的是,由於本實施例是以燈具為例,因此期望使出光角度符合照明需求,若本發明應用在其它種發光裝置,例如廣告燈箱,其出光角度需求可能會不同,但同樣可以透過本發明的反射片4設計獲得良好控制。3, 4, and 5, when the present invention is used, the light-emitting diodes 21 are arranged along the length extension direction of the light-guiding microstructures 32, and the light of the light-emitting diodes 21 enters the side of the light guide plate 3. The light guide plate 3 has a function of conducting light upwards. After the light is sufficiently guided and mixed by the light guide plate 3, the light guide structure 32 controls the light to be upwardly refracted, so that the light is emitted upward. To the reflection sheet 4, the reflection sheet 4 reflects the light downward, and the apex angle design of the reflection microstructure 43 can also achieve the purpose of controlling the light angle, so that the angle of illumination and the illumination range of the downward illumination meet the illumination requirements. It should be noted that, since the embodiment is a luminaire, it is desirable to make the light angle meet the lighting requirement. If the present invention is applied to other types of illuminating devices, such as an advertising light box, the light angle requirements may be different, but the same can be achieved. The reflection sheet 4 of the present invention is designed to achieve good control.

綜上所述,藉由反射片4設有反射微結構43,具有良好的光反射效果,並且配合反射微結構43適當的頂角設計,能將反射光線均勻地導向所要的出光角度,達到本發明的目的。In summary, the reflective sheet 4 is provided with the reflective microstructure 43 and has a good light reflection effect, and the appropriate apex angle design of the reflective microstructure 43 can uniformly guide the reflected light to the desired light exit angle. The purpose of the invention.

參閱圖10、11,本發明發光裝置之第二較佳實施例與該第一較佳實施例大致相同,不同的地方在於:本實施例的導光板3的導光微結構32為球狀,並且彼此間隔地前後 左右排列。Referring to FIGS. 10 and 11, the second preferred embodiment of the illuminating device of the present invention is substantially the same as the first preferred embodiment. The difference is that the light guiding microstructure 32 of the light guide plate 3 of the present embodiment is spherical. And spaced apart from each other Arranged left and right.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

2‧‧‧光源單元2‧‧‧Light source unit

21‧‧‧發光二極體21‧‧‧Lighting diode

3‧‧‧導光板3‧‧‧Light guide plate

31‧‧‧導光本體31‧‧‧Lighting body

311‧‧‧第一面311‧‧‧ first side

312‧‧‧第二面312‧‧‧ second side

32‧‧‧導光微結構32‧‧‧Light guiding microstructure

321、321’‧‧‧結構圍面321, 321'‧‧‧ structural enclosure

322‧‧‧結構端面322‧‧‧ structural end face

320‧‧‧平坦面320‧‧‧flat surface

4‧‧‧反射片4‧‧‧reflector

41‧‧‧基材41‧‧‧Substrate

411‧‧‧突出部411‧‧‧ protruding parts

42‧‧‧反射膜42‧‧‧Reflective film

43、43’‧‧‧反射微結構43, 43'‧‧‧reflective microstructure

44‧‧‧反射面44‧‧‧reflecting surface

A、B、C、D、E、F、G、H‧‧‧光線A, B, C, D, E, F, G, H‧‧‧ rays

L‧‧‧臨界線L‧‧‧ critical line

w、w1‧‧‧寬度w, w1‧‧‧ width

h‧‧‧高度H‧‧‧height

a‧‧‧折射角a‧‧‧Reflection angle

b‧‧‧入射角B‧‧‧incident angle

θ‧‧‧結構角Θ‧‧‧ structural angle

θn ‧‧‧臨界角θ n ‧‧‧critical angle

δ‧‧‧頂角δ‧‧‧Top angle

圖1是一種已知照明裝置的立體分解圖;圖2是該已知照明裝置的側視剖視圖;圖3是本發明發光裝置之一第一較佳實施例的立體示意圖;圖4是該第一較佳實施例的前視示意圖;圖5是該第一較佳實施例的局部前視放大圖;圖6是該第一較佳實施例的一導光板的局部放大示意圖,用於說明該導光板的結構角θ的設計;圖7是該導光板的局部放大示意圖,用於說明該導光板的結構設計;圖8是該第一較佳實施例的一反射片的局部放大示意圖,用於說明該反射片的結構設計;圖9是該第一較佳實施例的局部放大示意圖,同時顯示光線受到該導光板及該反射片的作用後的行進路線;圖10是本發明發光裝置之一第二較佳實施例的一導光板的前視示意圖;及圖11是該第二較佳實施例的導光板的俯視示意圖。1 is a perspective exploded view of a known lighting device; FIG. 2 is a side cross-sectional view of the known lighting device; FIG. 3 is a perspective view of a first preferred embodiment of the light emitting device of the present invention; FIG. 5 is a partially enlarged front elevational view of the first preferred embodiment; FIG. 6 is a partially enlarged schematic view of a light guide plate of the first preferred embodiment for explaining the FIG. 7 is a partially enlarged schematic view of the light guide plate for explaining the structural design of the light guide plate; FIG. 8 is a partially enlarged schematic view of a reflective sheet of the first preferred embodiment, FIG. 9 is a partially enlarged schematic view showing the first preferred embodiment of the first preferred embodiment, showing the traveling path of the light receiving the light guide plate and the reflecting sheet; FIG. 10 is a lighting device of the present invention. A front view of a light guide plate according to a second preferred embodiment; and FIG. 11 is a top plan view of the light guide plate of the second preferred embodiment.

2...光源單元2. . . Light source unit

21...發光二極體twenty one. . . Light-emitting diode

3...導光板3. . . Light guide

31...導光本體31. . . Light guide body

311...第一面311. . . First side

312...第二面312. . . Second side

32...導光微結構32. . . Light guiding microstructure

321...結構圍面321. . . Structural enclosure

322...結構端面322. . . Structural end face

320...平坦面320. . . Flat surface

4...反射片4. . . A reflective sheet

41...基材41. . . Substrate

411...突出部411. . . Protruding

42...反射膜42. . . Reflective film

43...反射微結構43. . . Reflective microstructure

44...反射面44. . . Reflective surface

Claims (12)

一種發光裝置,包含:一光源單元,包括至少一發光二極體;一導光板,設置在該光源單元的一側,並用於傳導該光源單元的光線,該導光板包括一個具有相對的一第一面與一第二面的導光本體,以及數個自該第一面突出的導光微結構;及一反射片,位於該導光板的一側,並與該導光板的第一面相對,該反射片將通過該導光板而來的光線再度朝該導光板反射而使光線經由該導光本體的第二面向外射出,該反射片包括數個朝該導光板突出的反射微結構,每一反射微結構具有一個角度為δ的頂角,且90°≦δ≦170°;其中,每一導光微結構具有一個自該第一面朝該反射片延伸設置的結構圍面,以及一個連接在該結構圍面的結構端面,其中該結構端面位於該反射片的頂角上。 A light-emitting device comprising: a light source unit comprising at least one light-emitting diode; a light guide plate disposed on one side of the light source unit and configured to conduct light of the light source unit, the light guide plate comprising an opposite one a light guiding body on one side and a second surface, and a plurality of light guiding microstructures protruding from the first surface; and a reflective sheet on one side of the light guiding plate and opposite to the first surface of the light guiding plate The light reflecting the light passing through the light guide plate is again reflected toward the light guide plate to emit light through the second surface of the light guide body, and the reflective sheet includes a plurality of reflective microstructures protruding toward the light guide plate. Each reflective microstructure has an apex angle of δ, and 90° ≦ δ ≦ 170°; wherein each light directing microstructure has a structural envelope extending from the first surface toward the reflective sheet, and An end face of the structure attached to the periphery of the structure, wherein the end face of the structure is located at a top corner of the reflective sheet. 依據申請專利範圍第1項所述之發光裝置,其中,所述反射微結構為間隔設置,該反射片還包括數個朝向該導光板並且各別連接在相鄰的反射微結構間的平坦的反射面。 The illuminating device of claim 1, wherein the reflective microstructures are spaced apart, the reflective sheet further comprising a plurality of flats facing the light guide plate and each being connected between adjacent reflective microstructures Reflective surface. 依據申請專利範圍第1或2項所述之發光裝置,其中,該反射片還包括一個具有數個突出部的基材,以及一披覆在該基材的表面的反射膜,所述反射微結構是由該基材的突出部及該反射膜共同形成。 The light-emitting device of claim 1 or 2, wherein the reflective sheet further comprises a substrate having a plurality of protrusions, and a reflective film covering the surface of the substrate, the reflection micro The structure is formed by the protruding portion of the substrate and the reflective film. 依據申請專利範圍第3項所述之發光裝置,其中,該基材的材料為高分子材料,該反射膜的材料為金屬。 The light-emitting device according to claim 3, wherein the material of the substrate is a polymer material, and the material of the reflective film is metal. 依據申請專利範圍第1項所述之發光裝置,其中,該導光板的導光微結構為間隔設置,在相鄰的導光微結構之間具有一平坦面。 The illuminating device of claim 1, wherein the light guiding microstructure of the light guiding plate is spaced apart and has a flat surface between adjacent light guiding microstructures. 依據申請專利範圍第1或2項所述之發光裝置,其中,定義每一導光微結構的結構圍面與該第一面的夾角為一個結構角θ,所述結構角θ是位於導光微結構的外部,且90°≦θ≦90°+θn ,所述θn 為光線由該導光板入射到空氣時所能產生全反射的臨界角;該結構端面的寬度為w,該導光微結構的高度為h,且0≦w≦h×tan θnThe illuminating device according to claim 1 or 2, wherein the angle between the structural envelope of each light guiding microstructure and the first surface is defined as a structural angle θ, and the structural angle θ is located at the light guiding The outside of the microstructure, and 90 ° ≦ θ ≦ 90 ° + θ n , the θ n is the critical angle at which the light can be totally reflected when the light is incident on the light guide plate; the width of the end face of the structure is w, the guide The height of the light microstructure is h, and 0≦w≦h×tan θ n . 依據申請專利範圍第6項所述之發光裝置,其中,該導光板的材料含有光擴散劑。 The light-emitting device of claim 6, wherein the material of the light guide plate contains a light diffusing agent. 依據申請專利範圍第6項所述之發光裝置,其中,所述導光微結構的形狀為梯形柱、方柱或三角柱。 The light-emitting device of claim 6, wherein the light guiding microstructure is in the shape of a trapezoidal column, a square column or a triangular column. 依據申請專利範圍第6項所述之發光裝置,其中,所述導光微結構為數個前後左右設置並突出排列在該導光本體上,並且為金字塔狀、四方體或三角錐形狀。 The light-emitting device of claim 6, wherein the light guiding microstructure is disposed on the front, rear, left, and right sides and is arranged on the light guiding body, and is in the shape of a pyramid, a quadrangle or a triangular pyramid. 一種下照式燈具,包含:一光源單元,包括至少一發光二極體;一導光板,設置在該光源單元的一側,並用於傳導該光源單元的光線,該導光板包括一個具有上下相對的一第一面與一第二面的導光本體,以及數個自該第一面朝上突出的導光微結構,每一導光微結構具有一個自該 第一面朝上延伸且圍繞設置的結構圍面,以及一個連接在該結構圍面的頂緣的結構端面;定義每一導光微結構的結構圍面與該第一面的夾角為一個結構角θ,所述結構角θ是位於導光微結構的外部,且90°≦θ≦90°+θn ,所述θn 為光線由該導光板入射到空氣時所能產生全反射的臨界角;該結構端面的寬度為w,該導光微結構的高度為h,且0≦w≦h×tan θn ;及一反射片,位於該導光板的上方,並將通過該導光板而來的光線再度朝該導光板反射而使光線向下射出,該反射片包括數個朝該導光板突出的反射微結構,每一反射微結構具有一個角度為δ的頂角,且90°≦δ≦170°。A downlighting lamp comprising: a light source unit comprising at least one light emitting diode; a light guide plate disposed on one side of the light source unit and configured to conduct light of the light source unit, the light guide plate comprising a top and bottom relative a first surface and a second surface of the light guiding body, and a plurality of light guiding microstructures protruding upward from the first surface, each light guiding microstructure having a first extending from the first surface and surrounding a structural surrounding surface, and a structural end surface connected to the top edge of the structural surrounding surface; defining an angle between the structural surrounding surface of each light guiding microstructure and the first surface as a structural angle θ, the structural angle θ Is located outside the light guiding microstructure, and 90 ° ≦ θ ≦ 90 ° + θ n , the θ n is the critical angle of the total reflection that can be generated when the light is incident on the light guide plate; the width of the end face of the structure is w, the height of the light guiding microstructure is h, and 0≦w≦h×tan θ n ; and a reflective sheet is located above the light guide plate, and the light passing through the light guide plate is again directed toward the light guide plate Reflecting to cause the light to be emitted downwards, the reflection sheet includes a plurality of The light guide plate protrudes from the reflective microstructure, and each of the reflective microstructures has an apex angle of δ and is 90° ≦ δ ≦ 170°. 依據申請專利範圍第10項所述之下照式燈具,其中,所述導光微結構的形狀為梯形柱、方柱或三角柱。 The underlying luminaire according to claim 10, wherein the light guiding microstructure has a shape of a trapezoidal column, a square column or a triangular column. 依據申請專利範圍第10項所述之下照式燈具,其中,所述導光微結構為數個前後左右設置並突出排列在該導光本體上,並且為金字塔狀、四方體或三角錐形狀。 The underlying luminaire according to claim 10, wherein the light guiding microstructure is arranged in a plurality of front, rear, left and right directions and is arranged on the light guiding body, and is in the shape of a pyramid, a quadrangle or a triangular pyramid.
TW100145279A 2011-12-08 2011-12-08 A light-emitting device, a down-illuminated lamp, and a light guide plate for a down-illuminated lamp TWI484121B (en)

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