TWI483445B - Battery, battery fabricating method and system - Google Patents
Battery, battery fabricating method and system Download PDFInfo
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- TWI483445B TWI483445B TW101101988A TW101101988A TWI483445B TW I483445 B TWI483445 B TW I483445B TW 101101988 A TW101101988 A TW 101101988A TW 101101988 A TW101101988 A TW 101101988A TW I483445 B TWI483445 B TW I483445B
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- 238000000034 method Methods 0.000 title claims description 7
- 238000001514 detection method Methods 0.000 claims description 64
- 239000003792 electrolyte Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000002955 isolation Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 22
- 238000005553 drilling Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Description
本發明係有關一種電池,特別關於一種電池、電池的製造方法以及電池系統。The present invention relates to a battery, and more particularly to a battery, a method of manufacturing the battery, and a battery system.
通常,電池被廣泛地用於電子裝置的供電。圖1所示為現有技術中的一種電池的方塊圖。如圖1所示,電池102包含多個被隔離板隔離的電池單元104_1-104_5。在電池102被密封之後,電池102的正極與負極會凸出於電池102的外部。透過電池102的正極和負極可檢測電池102的狀態。然而,當用戶想檢測內部電池單元104_1-104_5的狀態時,由於電池102是密封的,且只有電池102的正極和負極凸出於電池102的外部,用戶需要在電池102的相應位置上鑽孔,讓外部檢測單元與內部電池單元耦接。然而這種方法有許多缺陷。Generally, batteries are widely used for power supply of electronic devices. Figure 1 is a block diagram of a battery in the prior art. As shown in FIG. 1, battery 102 includes a plurality of battery cells 104_1-104_5 that are isolated by a separator. After the battery 102 is sealed, the positive and negative electrodes of the battery 102 may protrude outside of the battery 102. The state of the battery 102 can be detected through the positive and negative electrodes of the battery 102. However, when the user wants to detect the state of the internal battery cells 104_1-104_5, since the battery 102 is sealed and only the positive and negative electrodes of the battery 102 protrude from the outside of the battery 102, the user needs to drill a hole in the corresponding position of the battery 102. , the external detection unit is coupled to the internal battery unit. However, this method has many drawbacks.
首先,雜質可能會通過孔侵入電池102內部,進而影響電池102的性能。第二,檢測單元與內部電池單元的耦接不穩定。如此一來,檢測單元不能保持與內部電池單元耦接。First, impurities may invade the interior of the battery 102 through the holes, thereby affecting the performance of the battery 102. Second, the coupling of the detecting unit to the internal battery unit is unstable. As a result, the detecting unit cannot remain coupled to the internal battery unit.
第三,由於104_1-104_5具有電解液,如果用戶鑽孔的位置不夠準確,在電池單元上的孔可洩露電解液,進而損壞電池。Third, since 104_1-104_5 has an electrolyte, if the position of the user's hole is not accurate enough, the hole in the battery unit may leak the electrolyte, thereby damaging the battery.
而且,將外部檢測單元安裝在電池上會改變電池的形狀或尺寸。因此,電池不再適合某些產品,或者以某種方式修改產品,以適應檢測單元。Moreover, mounting the external sensing unit on the battery changes the shape or size of the battery. Therefore, the battery is no longer suitable for certain products, or the product is modified in some way to accommodate the detection unit.
本發明要解決的技術問題在於提供一種電池、電池的製造方法以及電池系統,無需在電池上額外鑽孔,即可檢測內部電池單元的狀態。The technical problem to be solved by the present invention is to provide a battery, a method of manufacturing the battery, and a battery system, which can detect the state of the internal battery unit without additional drilling on the battery.
為解決上述技術問題,本發明提供一種電池,包含:多個電池單元,被多個隔離板所隔離;多個檢測單元,與該多個電池單元耦接,並檢測該多個電池單元的多個狀態;以及多個介面,與該多個檢測單元耦接,並接收來自於該多個檢測單元且表示該多個狀態的多個檢測結果,其中,在該電池被密封之後,該多個電池單元和該多個檢測單元被密封在該電池之內。To solve the above technical problem, the present invention provides a battery comprising: a plurality of battery cells separated by a plurality of isolation plates; a plurality of detection units coupled to the plurality of battery cells, and detecting a plurality of the plurality of battery cells And a plurality of interfaces coupled to the plurality of detection units and receiving a plurality of detection results from the plurality of detection units and representing the plurality of states, wherein after the battery is sealed, the plurality of states The battery unit and the plurality of detection units are sealed within the battery.
本發明進一步提供了一種電池的製造方法,包含:該電池中的多個隔離板隔離多個電池單元;將多個檢測單元嵌在該電池中,以檢測該多個電池單元的多個狀態;經由與該多個檢測單元耦接的多個介面輸出來自於該檢測單元且表示該多個電池單元的該多個狀態的多個檢測結果;以及密封該電池,以使該多個電池單元和該多個檢測單元被密封在該電池之內。The present invention further provides a method of manufacturing a battery, comprising: a plurality of isolation plates in the battery areolating a plurality of battery cells; and a plurality of detection units are embedded in the battery to detect a plurality of states of the plurality of battery cells; Outputting a plurality of detection results from the detection unit and indicating the plurality of states of the plurality of battery cells via a plurality of interfaces coupled to the plurality of detection units; and sealing the battery to cause the plurality of battery cells and The plurality of detection units are sealed within the battery.
本發明進一步提供了一種電池系統,包含:多個電池單元,被多個隔離板隔離;多個檢測單元,與該多個電池單元耦接,並檢測該多個電池單元的多個狀態;以及一電池管理單元,與該多個檢測單元耦接,並接收來自於該多個檢測單元且表示該多個狀態的多個檢測結果,並根據該多個檢測結果採取多個預定措施,其中,該電池管理單元經由多個介面與一外部裝置通信,在該電池被密封之後,該多個電池單元、該多個檢測單元和該電池管理單元被密封在該電池之內。The present invention further provides a battery system comprising: a plurality of battery cells separated by a plurality of isolation plates; a plurality of detection units coupled to the plurality of battery cells and detecting a plurality of states of the plurality of battery cells; a battery management unit, coupled to the plurality of detection units, and receiving a plurality of detection results from the plurality of detection units and representing the plurality of states, and taking a plurality of predetermined measures according to the plurality of detection results, wherein The battery management unit communicates with an external device via a plurality of interfaces, the plurality of battery cells, the plurality of detection units, and the battery management unit being sealed within the battery after the battery is sealed.
與現有技術相比,本發明的電池、電池的製造方法以及電池系統無需在電池上額外鑽孔,即可檢測內部電池單元的狀態。如此一來,保持了電池的完整性,且避免電池受到雜質侵害。Compared with the prior art, the battery of the present invention, the method of manufacturing the battery, and the battery system can detect the state of the internal battery unit without additional drilling on the battery. In this way, the integrity of the battery is maintained and the battery is protected from impurities.
以下結合附圖和具體實施例對本發明的技術方案進行詳細的說明,以使本發明的特性和優點更為明顯。The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments to make the features and advantages of the present invention more obvious.
以下將對本發明的實施例給出詳細的說明。雖然本發明將結合實施例進行闡述,但應理解這並非意指將本發明限定於這些實施例。相反地,本發明意在涵蓋由後附申請專利範圍所界定的本發明精神和範圍內所定義的各種變化、修改和均等物。A detailed description of the embodiments of the present invention will be given below. While the invention will be described in conjunction with the embodiments, it is understood that the invention is not limited to the embodiments. Rather, the invention is to cover various modifications, equivalents, and equivalents of the invention as defined by the scope of the appended claims.
此外,在以下對本發明的詳細描述中,闡明大量的具體細節以提供針對本發明的全面理解。然而,本技術領域中具有通常知識者應理解,沒有這些具體細節,本發明同樣可以實施。在其他實例中,對於習知方法、流程、元件和電路未作詳細描述,以便於凸顯本發明之主旨。In addition, in the following detailed description of the embodiments of the invention However, it will be understood by those of ordinary skill in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail in order to facilitate the invention.
在一實施例中,本發明公開了一種具有嵌入式檢測單元的電池。電池包含多個被隔離板隔離且經由電動桿相串聯的電池單元。多個檢測單元與多個電池單元耦接,以檢測電池單元的狀態。在電池被密封之後,將檢測單元嵌在電池中,檢測單元的結果透過電池外部的多個介面輸出。優點在於,用戶無需對電池鑽孔,即可檢測內部電池單元的狀態。如此一來,保持了電池的完整性,且不會給電池引入雜質。In one embodiment, the present invention discloses a battery having an embedded detection unit. The battery includes a plurality of battery cells that are isolated by the isolation plate and connected in series via the power rod. A plurality of detecting units are coupled to the plurality of battery units to detect a state of the battery unit. After the battery is sealed, the detection unit is embedded in the battery, and the result of the detection unit is output through a plurality of interfaces outside the battery. The advantage is that the user can detect the status of the internal battery unit without drilling the battery. In this way, the integrity of the battery is maintained and no impurities are introduced into the battery.
圖2A所示為根據本發明的一實施例的含有嵌入式檢測單元的電池202A的方塊圖。電池202A包含多個電池單元(圖2A中未示出),被隔離板隔離。在電池202A被密封之後,多個介面(例如,耦接器208的多個引腳以及電池202A的正極204和負極206)位於電池202A的表面上。在一實施例中,耦接器208、正極204和負極206位於電池202A的頂部面板上。2A is a block diagram of a battery 202A including an embedded detection unit, in accordance with an embodiment of the present invention. Battery 202A includes a plurality of battery cells (not shown in Figure 2A) that are isolated by a spacer. After the battery 202A is sealed, a plurality of interfaces (eg, multiple pins of the coupler 208 and the positive and negative electrodes 206 and 206 of the battery 202A) are located on the surface of the battery 202A. In an embodiment, coupler 208, positive electrode 204, and negative electrode 206 are located on the top panel of battery 202A.
在一實施例中,多個檢測單元嵌在電池202A中,以檢測內部電池單元的狀態。耦接器208的引腳與嵌入式檢測單元耦接,每個引腳分別與一個檢測單元耦接。在電池202A密封之前,在電池202A內部配置引腳與嵌入式檢測單元耦接的電路,如此一來,在電池202A被密封之後,電路嵌在電池202A中。如此一來,電池管理單元透過引腳監測內部電池單元的狀態,並根據狀態採取預定的措施。例如,如果電池管理單元檢測電池單元發生異常狀態,例如,內部電池單元的電壓高於預定臨界值,電池管理單元採取保護措施。In an embodiment, a plurality of detection units are embedded in the battery 202A to detect the state of the internal battery unit. The pins of the coupler 208 are coupled to the embedded detection unit, and each pin is coupled to a detection unit. Prior to sealing of the battery 202A, circuitry is provided within the battery 202A that is coupled to the embedded sensing unit such that after the battery 202A is sealed, the circuit is embedded in the battery 202A. In this way, the battery management unit monitors the status of the internal battery unit through the pins and takes predetermined measures according to the status. For example, if the battery management unit detects an abnormal state of the battery unit, for example, the voltage of the internal battery unit is above a predetermined threshold, the battery management unit takes protective measures.
優點在於,當使用電池202A時,嵌入式檢測單元檢測電池202A中的電池單元的狀態,檢測結果經由耦接器208輸出。如此一來,用戶無需對電池202A鑽孔而安裝外部檢測單元。因此,保持了電池202A的完整性,無需鑽孔,進而不會給電池202A引入雜質。而且,由於用戶無需在電池202A上安裝額外的元件,電池202A的尺寸和形狀無需改變。如此一來,電池202A可採用現有技術中的應用系統中而無需改變應用系統。因此,設計者可以設計一種將電池202A安裝到各種應用系統中的類似安裝設備。An advantage is that when the battery 202A is used, the embedded detecting unit detects the state of the battery unit in the battery 202A, and the detection result is output via the coupler 208. As a result, the user does not need to drill the battery 202A to install an external detecting unit. Therefore, the integrity of the battery 202A is maintained without drilling, and thus the battery 202A is not introduced with impurities. Moreover, since the user does not need to install additional components on the battery 202A, the size and shape of the battery 202A need not be changed. In this way, the battery 202A can be used in an application system of the prior art without changing the application system. Therefore, the designer can design a similar mounting device that mounts the battery 202A into various application systems.
而且,耦接器208進一步包含與電池202A的正極204和負極206耦接的引腳。在電池202A密封之前,在電池202A內部配置引腳與正極204和負極206耦接的電路,如此一來,在電池202A密封之後,電路嵌在電池202A中。如此一來,電池管理單元還透過耦接器208監測電池202A的狀態。優點在於,省略了將電池管理單元與正極204和負極206耦接的電路,進而降低了成本並減小了尺寸。Moreover, the coupler 208 further includes a pin that is coupled to the positive pole 204 and the negative pole 206 of the battery 202A. Prior to sealing of the battery 202A, a circuit in which the pins are coupled to the positive electrode 204 and the negative electrode 206 is disposed inside the battery 202A, such that after the battery 202A is sealed, the circuit is embedded in the battery 202A. As such, the battery management unit also monitors the status of the battery 202A via the coupler 208. The advantage is that the circuit that couples the battery management unit to the positive electrode 204 and the negative electrode 206 is omitted, thereby reducing cost and size.
在另一實施例中,耦接器208位於電池202B外部的任何地方,如圖2B所示。在電池202B密封之後,電纜210從電池202B處開始延伸,在電纜210中,多個電線並排排列,相互耦接、纏繞在一起或編織成麻花狀,以形成單個裝置。在電池202B中,電纜210的電線相互隔離,且與嵌入式檢測單元耦接,以傳送表示內部電池單元的狀態的資料。在電池202B密封之前,耦接配置電纜210中的電線與嵌入檢測單元的電路。如此一來,在電池202B密封之後,電路嵌在電池202B中。耦接器208與電池202B外部的電纜210的一端耦接。In another embodiment, the coupler 208 is located anywhere outside of the battery 202B, as shown in Figure 2B. After the battery 202B is sealed, the cable 210 extends from the battery 202B where a plurality of wires are arranged side by side, coupled to each other, entangled or braided to form a single device. In the battery 202B, the wires of the cable 210 are isolated from each other and coupled to the embedded detection unit to transmit information indicative of the state of the internal battery unit. Prior to sealing of the battery 202B, the wires in the configuration cable 210 are coupled to circuitry embedded in the detection unit. As such, after the battery 202B is sealed, the circuit is embedded in the battery 202B. The coupler 208 is coupled to one end of the cable 210 external to the battery 202B.
而且,電纜210中的電線與電池202B的正極204和負極206耦接,以傳送表示電池202B的狀態的資料。如此一來,耦接器208還透過相應的引腳接收資料並輸出資料。Moreover, the wires in the cable 210 are coupled to the positive electrode 204 and the negative electrode 206 of the battery 202B to transmit information indicative of the state of the battery 202B. In this way, the coupler 208 receives the data through the corresponding pin and outputs the data.
優點在於,耦接器208的位置更加靈活,無需安裝電池202B上。而且,電池202B的形狀更加簡單,進而簡化了將電池202B安裝到應用系統中的安裝設備的設計。The advantage is that the position of the coupler 208 is more flexible, eliminating the need to install the battery 202B. Moreover, the shape of the battery 202B is simpler, thereby simplifying the design of the mounting device for mounting the battery 202B into the application system.
圖3A所示為根據本發明的一實施例的含有嵌入式檢測單元的電池,例如,圖2A中的電池202A或圖2B中的電池202B的內部結構的方塊圖300A。3A is a block diagram 300A of an internal structure of a battery including an embedded detection unit, such as battery 202A of FIG. 2A or battery 202B of FIG. 2B, in accordance with an embodiment of the present invention.
在圖3A的示例中,表示圖2A中的電池202A或圖2B中的電池202B的電池302包含多個被隔離板隔離的電池單元304_1-304_6。電池302可包含任意數目的電池單元。In the example of FIG. 3A, the battery 302 representing the battery 202A of FIG. 2A or the battery 202B of FIG. 2B includes a plurality of battery cells 304_1-304_6 isolated by the isolation plates. Battery 302 can include any number of battery cells.
隔離板312_1在電池302的一側隔離電池302。隔離板312_2隔離電池單元304_1和電池單元304_2。電板306_1和306_2作為電池單元304_1的正極板和負極板,配置在與隔離板312_1和312_2相鄰的電池單元304_1中。在電池單元304_1的電板306_1和306_2之間的空隙中注入電解液,例如,酸液。同樣,電池單元304_2-304_6的正極板和負極板與相應的隔離板相鄰。The isolation plate 312_1 isolates the battery 302 on one side of the battery 302. The isolation plate 312_2 isolates the battery unit 304_1 and the battery unit 304_2. The electric boards 306_1 and 306_2 are used as the positive electrode plate and the negative electrode plate of the battery unit 304_1, and are disposed in the battery unit 304_1 adjacent to the separation plates 312_1 and 312_2. An electrolyte such as an acid liquid is injected into a gap between the electric plates 306_1 and 306_2 of the battery unit 304_1. Likewise, the positive and negative plates of battery cells 304_2-304_6 are adjacent to the respective separator plates.
電動桿(例如,鉛酸桿)308_1耦接在電池單元304_1的負極板306_2和電池單元304_2的正極板306_3之間,進而,將電池單元304_1與電池單元304_2相串聯。同樣地,相應的電動桿耦接在電池單元304_2和304_3,304_3和304_4,304_4和304_5,以及304_5和304_6相鄰的電板之間,進而,將電池單元304_-和304_6相串聯。The electric pole (for example, the lead acid rod) 308_1 is coupled between the negative electrode plate 306_2 of the battery unit 304_1 and the positive electrode plate 306_3 of the battery unit 304_2, and further, the battery unit 304_1 is connected in series with the battery unit 304_2. Similarly, the corresponding electric lever is coupled between the battery cells 304_2 and 304_3, 304_3 and 304_4, 304_4 and 304_5, and the adjacent electric plates of 304_5 and 304_6, and further, the battery cells 304_- and 304_6 are connected in series.
而且,多個檢測單元與電池單元304_1-304_6耦接,以檢測電池單元304_1-304_6的狀態。在一實施例中,電棒(例如,金屬棒)310_1,部分嵌在電動桿308_1中,以檢測電池單元304_1和304_2的狀態,例如,輸出電池單元304_1的負電壓和電池單元304_2的正電壓。Moreover, a plurality of detecting units are coupled to the battery units 304_1-304_6 to detect the states of the battery units 304_1-304_6. In an embodiment, an electric bar (eg, metal bar) 310_1 is partially embedded in the motorized lever 308_1 to detect the state of the battery cells 304_1 and 304_2, for example, the negative voltage of the battery cell 304_1 and the positive voltage of the battery cell 304_2.
圖3B顯示了根據本發明的一實施例的如何將檢測單元嵌到電池中。在圖3B的示例中,電動桿308_1的電殼308_1’耦接在電板306_2和306_3之間。電殼308_1’的頂部表面有一個孔。孔的直徑大於電棒310_1的直徑。電棒310_1透過孔部分插在電殼308_1’中,並保持一段時間,其間,透過孔和電棒310_1之間的空隙注入液金屬,例如,液鉛,直到液鉛充滿電殼308_1’。如此一來,當液鉛變成固體,形成電動桿308_1,電棒310_1牢固地安裝在電動桿308_1上。Figure 3B shows how a detection unit can be embedded in a battery in accordance with an embodiment of the present invention. In the example of FIG. 3B, the electrical housing 308_1' of the electric lever 308_1 is coupled between the electrical boards 306_2 and 306_3. The top surface of the electric casing 308_1' has a hole. The diameter of the hole is larger than the diameter of the electric bar 310_1. The electric rod 310_1 is inserted through the hole portion into the electric casing 308_1' for a period of time during which a liquid metal such as liquid lead is injected into the gap between the through hole and the electric rod 310_1 until the liquid lead fills the electric shell 308_1'. As a result, when the liquid lead becomes solid, the electric rod 308_1 is formed, and the electric rod 310_1 is firmly mounted on the electric rod 308_1.
同樣,參見圖3A,電棒310_2-310_5分別部分地嵌在電動桿中,以檢測電池單元304_2-304_6的狀態。而且,作為正極204和負極206的電棒固定在電池單元304_1的正極板306_1和電池單元304_6的負極板306_4上,以檢測電池302的正電壓和負電壓。因此,電路板經由(圖3A中的)電棒310_1-310_5、正極204和負極206與電池單元304_1-304_6耦接。在電路板上配置耦接器208的引腳與電棒310_1-310_5耦接的電路。Also, referring to FIG. 3A, the electric bars 310_2-310_5 are partially embedded in the electric lever, respectively, to detect the state of the battery cells 304_2-304_6. Moreover, the electric bars as the positive electrode 204 and the negative electrode 206 are fixed on the positive electrode plate 306_1 of the battery unit 304_1 and the negative electrode plate 306_4 of the battery unit 304_6 to detect the positive voltage and the negative voltage of the battery 302. Therefore, the circuit board is coupled to the battery cells 304_1-304_6 via the electric bars 310_1-310_5 (in FIG. 3A), the positive electrode 204, and the negative electrode 206. A circuit coupled to the pins of the coupler 208 and the electrical bars 310_1-310_5 is disposed on the circuit board.
圖4所示為根據本發明的一實施例的配置多個介面,例如圖2A和/或圖2B中耦接器208的引腳與嵌在電池中的多個檢測單元耦接的電路板400的方塊圖。圖4結合圖2A和圖3A進行描述。4 illustrates a circuit board 400 configured with a plurality of interfaces, such as the pins of the coupler 208 of FIGS. 2A and/or 2B coupled to a plurality of detection units embedded in the battery, in accordance with an embodiment of the present invention. Block diagram. Figure 4 is described in conjunction with Figures 2A and 3A.
在圖4中,元件400A和400B顯示了電路板400的平面圖和立體圖。電路板400的尺寸和形狀與電池302的尺寸和形狀相匹配。如此一來,電路板400與電池302的內部電池單元相匹配。In FIG. 4, elements 400A and 400B show a plan view and a perspective view of circuit board 400. Circuit board 400 is sized and shaped to match the size and shape of battery 302. As such, the circuit board 400 matches the internal battery cells of the battery 302.
如平面圖400A所示,電路板400上的孔404_1-404_7的位置與電池302中的電棒310_1-310_5、正極204和負極206的位置相匹配,孔404_1-404_7的尺寸與電棒310_1-310_5、正極204和負極206的尺寸相匹配。如此一來,當電路板400放在電池302的電池單元304_1-304_6上時,電棒310_1-310_5、正極204和負極206經由相應的孔404_1-404_7穿過電路板400。As shown in the plan view 400A, the positions of the holes 404_1-404_7 on the circuit board 400 match the positions of the electric bars 310_1-310_5, the positive electrode 204, and the negative electrode 206 in the battery 302, and the sizes of the holes 404_1-404_7 and the electric bars 310_1-310_5, the positive electrode 204 and the size of the negative electrode 206 match. As such, when the circuit board 400 is placed on the battery cells 304_1-304_6 of the battery 302, the electrical bars 310_1-310_5, the positive electrode 204, and the negative electrode 206 pass through the circuit board 400 via the corresponding holes 404_1-404_7.
而且,電路板400上孔406_1-406_6的位置與電池單元304_1-304_6的正極板和負極板之間的空隙的位置相匹配。如此一來,當電路板400放在電池302上時,孔406_1-406_6直接穿過電池單元304_1-304_6的正極板和負極板之間的空隙。在電路板400放在電池302上之後,透過孔406_1-406_6在電池單元304_1-304_6的正極板和負極板之間的空隙中注入電解液。Moreover, the positions of the holes 406_1-406_6 on the circuit board 400 match the positions of the gaps between the positive and negative plates of the battery cells 304_1-304_6. As such, when the circuit board 400 is placed on the battery 302, the holes 406_1-406_6 directly pass through the gap between the positive and negative plates of the battery cells 304_1-304_6. After the circuit board 400 is placed on the battery 302, the electrolyte is injected through the holes 406_1-406_6 in the gap between the positive electrode plate and the negative electrode plate of the battery cells 304_1-304_6.
如立體圖400B所示,孔406_1-406_6所在的電路板400的中間區域與電路板400的其他區域相比向下凹陷。另外,孔404_1-404_7到中間區域的通道與電路板400的其他區域相比也向下凹陷。如此一來,耦接器208的引腳與電棒310_1-310_5、正極204和負極206耦接的電路位於通道和中間區域。優點在於,電路的電線不再從電路板400的表面凸出,因此,電路板400的表面相對較平。如此一來,電池302做好準備,在隨後的操作中進行密封。As shown in perspective view 400B, the intermediate portion of circuit board 400 in which holes 406_1-406_6 are located is recessed downwardly compared to other areas of circuit board 400. In addition, the passages of the holes 404_1-404_7 to the intermediate portion are also recessed downward as compared with other regions of the circuit board 400. As such, the circuitry of the pins of the coupler 208 coupled to the electrical bars 310_1-310_5, the positive pole 204, and the negative pole 206 are located in the channel and intermediate region. The advantage is that the wires of the circuit no longer protrude from the surface of the circuit board 400, and therefore, the surface of the circuit board 400 is relatively flat. As a result, the battery 302 is ready to be sealed in subsequent operations.
圖5所示為根據本發明的一實施例的在電路板安裝在電池上之後的電池500,例如,圖3A所示的電池302的方塊圖。5 is a block diagram of a battery 500, such as battery 302 shown in FIG. 3A, after the circuit board is mounted on a battery, in accordance with an embodiment of the present invention.
如圖5所示,在電路板400放在電池302上之後,電棒310_1-310_5、正極204和負極206穿過電路板400,內部電池單元304_1-304_6的其他部分藉由 電路板400密封。另外,孔406_1-406_6直接穿過電池單元304_1-304_6之間的空隙。在圖5中,電池單元的位置由虛線標示在電池302上。5, after the circuit board 400 is placed on the battery 302, flashlight 310_1-310_5, the positive electrode 204 and negative electrode 206 through the circuit board 400, the other portions of the interior of the battery cell 304_1-304_6 sealed by means of circuit board 400. In addition, the holes 406_1-406_6 directly pass through the gap between the battery cells 304_1-304_6. In FIG. 5, the position of the battery unit is indicated by a broken line on the battery 302.
圖6A所示為根據本發明的一實施例的在電路板,例如圖4所示的電路板400上的電路600A的方塊圖。圖6A結合圖2A,圖3A和圖4進行描述。6A is a block diagram of a circuit 600A on a circuit board, such as circuit board 400 shown in FIG. 4, in accordance with an embodiment of the present invention. FIG. 6A is described in conjunction with FIG. 2A, FIG. 3A and FIG.
在圖6A的示例中,在一實施例中,耦接器280安裝在電路板400上。當電路板400放在電池302上,電棒310_1-310_5、正極204和負極206透過相應的孔穿過電路板400。如上所述,電棒310_1-310_5作為檢測單元檢測內部電池單元304_1-304_6的狀態,正極204和負極206表示電池302的正極和負極。電線604A_1-604A_7耦接在檢測單元310_1-310_5、正極204和負極206與耦接器208之間,並位於電路板400凹陷的通道和中間區域。因此,電線604A_1-604A_7在中間區域並排排列,並經由每個引腳與耦接器208耦接。In the example of FIG. 6A, in one embodiment, the coupler 280 is mounted on the circuit board 400. When the circuit board 400 is placed on the battery 302, the electric bars 310_1-310_5, the positive electrode 204, and the negative electrode 206 pass through the corresponding holes through the circuit board 400. As described above, the electric bars 310_1-310_5 detect the state of the internal battery cells 304_1-304_6 as the detecting unit, and the positive electrode 204 and the negative electrode 206 represent the positive electrode and the negative electrode of the battery 302. The wires 604A_1-604A_7 are coupled between the detecting unit 310_1-310_5, the positive electrode 204 and the negative electrode 206 and the coupler 208, and are located in the recessed channel and intermediate region of the circuit board 400. Accordingly, the wires 604A_1-604A_7 are arranged side by side in the intermediate region and coupled to the coupler 208 via each pin.
在工作中,電池管理單元透過與檢測單元310_1-310_5、正極204和負極206耦接的耦接器208相應的引腳監測內部電池單元304_1-304_6和整個電池302的狀態,例如內部電池單元304_1-304_6和整個電池302的電壓。In operation, the battery management unit monitors the status of the internal battery cells 304_1-304_6 and the entire battery 302 through corresponding pins of the coupler 208 coupled to the detection units 310_1-310_5, the positive electrode 204, and the negative electrode 206, such as the internal battery unit 304_1. -304_6 and the voltage of the entire battery 302.
另外,在電路板400安裝在電池302上之後,透過孔406_1-406_6在電池單元304_1-304_6的正極和負極之間的空隙中注入電解液,直到電解液充滿電池單元304_1-304_6。然後,密封孔406_1-406_6以防電解液洩露。In addition, after the circuit board 400 is mounted on the battery 302, the electrolyte is injected through the holes 406_1-406_6 in the gap between the positive electrode and the negative electrode of the battery cells 304_1-304_6 until the electrolyte fills the battery cells 304_1-304_6. Then, the holes 406_1-406_6 are sealed to prevent electrolyte leakage.
在電線604A_1-604A_7安裝在電路板400和密封孔406_1-406_6上之後,用蓋板密封電池302。如圖2A所示,蓋板密封了除正極204、負極206和耦接器208之外的其他元件。After the wires 604A_1-604A_7 are mounted on the circuit board 400 and the sealing holes 406_1-406_6, the battery 302 is sealed with a cover. As shown in FIG. 2A, the cover plate seals other components than the positive electrode 204, the negative electrode 206, and the coupler 208.
圖6B所示為根據本發明的另一實施例的在電路板,例如,圖4中的電路板400上的電路方塊圖600B。圖6B結合圖2B、圖3B和圖4進行描述。6B shows a circuit block diagram 600B on a circuit board, such as circuit board 400 in FIG. 4, in accordance with another embodiment of the present invention. FIG. 6B is described in conjunction with FIGS. 2B, 3B, and 4.
在圖6B的示例中,當電路板400放在電池302上時,電棒310_1-310_5、正極204和負極206透過相應的孔穿過電路板400。如上所述,電棒310_1-310_5作為檢測單元檢測內部電池單元304_1-304_6的狀態,正極204和負極206表示電池302的正極和負極。耦接在檢測單元310_1-310_5、正極204和負極106與耦接器208之間的電線604A_1-604A_7位於電路板400凹陷的通道和中間區域。因此,電線604A_1-604A_7在中間區域並排排列,並裝入柔軟的媒介物中形成帶狀結構,如電纜210。In the example of FIG. 6B, when the circuit board 400 is placed on the battery 302, the electric bars 310_1-310_5, the positive electrode 204, and the negative electrode 206 pass through the corresponding holes through the circuit board 400. As described above, the electric bars 310_1-310_5 detect the state of the internal battery cells 304_1-304_6 as the detecting unit, and the positive electrode 204 and the negative electrode 206 represent the positive electrode and the negative electrode of the battery 302. The wires 604A_1-604A_7 coupled between the detecting unit 310_1-310_5, the positive electrode 204, and the negative electrode 106 and the coupler 208 are located in the recessed channel and intermediate region of the circuit board 400. Thus, the wires 604A_1-604A_7 are arranged side by side in the intermediate region and are loaded into a flexible medium to form a ribbon structure, such as cable 210.
在電池302密封之後,包含電線604A_1-604A_7的電纜210從電池202B處延伸,並與耦接器208耦接。如圖2B所示,耦接器208相應的引腳經由電纜210中的電線604A_1-604A_7與檢測單元310_1-310_5、正極204和負極206耦接。After the battery 302 is sealed, the cable 210 containing the wires 604A_1-604A_7 extends from the battery 202B and is coupled to the coupler 208. As shown in FIG. 2B, the corresponding pins of the coupler 208 are coupled to the detection units 310_1-310_5, the positive pole 204, and the negative pole 206 via wires 604A_1-604A_7 in the cable 210.
圖7所示為根據本發明的另一實施例的在電路板700上的電路方塊圖。圖7結合圖2A、圖3A和圖4進行描述。FIG. 7 is a circuit block diagram of a circuit board 700 in accordance with another embodiment of the present invention. Figure 7 is described in conjunction with Figures 2A, 3A and 4.
在圖7的示例中,電路板700的結構與圖4中的電路板400的結構相類似。如此一來,當電路板700安裝在電池302上,電棒310_1-310_5、正極204和負極206透過相應的孔穿過電路板700。另外,透過相應的孔406_1-406_6給電池單元304_1-304_6注入電解液。In the example of FIG. 7, the structure of the circuit board 700 is similar to that of the circuit board 400 of FIG. As such, when the circuit board 700 is mounted on the battery 302, the electric bars 310_1-310_5, the positive electrode 204, and the negative electrode 206 pass through the corresponding holes through the circuit board 700. In addition, the electrolyte is injected into the battery cells 304_1-304_6 through the corresponding holes 406_1-406_6.
然而,與電路板400相比,印刷電路板702固定在除孔406_1-406_6所占區域之外的電路板700的中間區域。圖7所示的陰影區表示電路板700的印刷電路板702。在一實施例中,耦接器208安裝在印刷電路板702上。而且,在印刷電路板702上形成(例如,鑽)焊接孔706_1-706_7。焊接孔706_1-706_7位於與電棒310_1-310_5、正極204和負極206相對應的通道附近。在印刷電路板702上,焊接孔706_1-706_7經由在非導通襯底上層壓的銅片所蝕刻的導通路徑、軌跡或信號路徑與耦接器208相應的引腳耦接。However, compared to the circuit board 400, the printed circuit board 702 is fixed in the intermediate portion of the circuit board 700 except the area occupied by the holes 406_1-406_6. The shaded area shown in FIG. 7 represents the printed circuit board 702 of the circuit board 700. In an embodiment, the coupler 208 is mounted on a printed circuit board 702. Moreover, solder holes 706_1-706_7 are formed (e.g., drilled) on the printed circuit board 702. The solder holes 706_1-706_7 are located near the channels corresponding to the electric bars 310_1-310_5, the positive electrode 204, and the negative electrode 206. On printed circuit board 702, solder holes 706_1-706_7 are coupled to corresponding pins of coupler 208 via a conductive path, trace or signal path etched through a copper sheet laminated on a non-conducting substrate.
在電路板700安裝在電池302上之後,電棒310_1-310_5、正極204和負極206透過成對的電棒和孔之間的電線704_1-704_7與相應的焊接孔706_1-706_7耦接。如上所述,焊接孔706_1-706_7經由印刷電路板702上的導通路徑、軌跡或信號路徑與耦接器208相應的引腳耦接。電棒310_1-310_5作為檢測單元檢測內部電池單元304_1-304_6的狀態,正極204和負極206表示電池302的正極和負極。如此一來,檢測單元310_1-310_5、正極204和負極206與耦接器208相應的引腳耦接。After the circuit board 700 is mounted on the battery 302, the electric bars 310_1-310_5, the positive electrode 204, and the negative electrode 206 are coupled to the corresponding welding holes 706_1-706_7 through the wires 704_1-704_7 between the pair of electric bars and the holes. As described above, the solder holes 706_1-706_7 are coupled to corresponding pins of the coupler 208 via conduction paths, traces, or signal paths on the printed circuit board 702. The electric bars 310_1-310_5 detect the state of the internal battery cells 304_1-304_6 as detection means, and the positive electrode 204 and the negative electrode 206 represent the positive and negative electrodes of the battery 302. As such, the detecting unit 310_1-310_5, the positive electrode 204, and the negative electrode 206 are coupled to corresponding pins of the coupler 208.
在檢測單元310_1-310_5、正極204和負極206經由電線704_1-704_7與耦接器208相應的引腳耦接之後,用蓋板密封電池302。如圖2A所示,蓋板密封了除電池302的正極204和負極206以及耦接器208之外的其他元件。After the detecting unit 310_1-310_5, the positive electrode 204, and the negative electrode 206 are coupled to the corresponding pins of the coupler 208 via the wires 704_1-704_7, the battery 302 is sealed with a cap plate. As shown in FIG. 2A, the cover plate seals other components than the positive electrode 204 and the negative electrode 206 of the battery 302 and the coupler 208.
另外,其他檢測單元,例如,一個或多個熱敏電阻可嵌在電池302中,以檢測內部電池單元304_1-304_6的狀態,例如,檢測電池單元304_1-304_6的溫度。耦接器208相應的引腳與那些嵌入式檢測單元耦接,以接收那些檢測單元的輸出。同樣,在電池302密封之前,在電池302中配置那些檢測單元和耦接器208相應的引腳耦接的電路,如此一來,在密封電池302之後,該電路也被密封。In addition, other detecting units, for example, one or more thermistors may be embedded in the battery 302 to detect the state of the internal battery cells 304_1-304_6, for example, to detect the temperatures of the battery cells 304_1-304_6. The corresponding pins of the coupler 208 are coupled to those embedded detection units to receive the outputs of those detection units. Likewise, prior to sealing of the battery 302, the circuitry of the sensing unit and the corresponding pin coupling of the coupler 208 is configured in the battery 302 such that after sealing the battery 302, the circuit is also sealed.
在另一實施例中,電池管理單元也可以配置在印刷電路板702上。檢測單元310_1-310_5、正極204和負極206與電池管理單元耦接,並將表示電池302的內部電池單元的狀態的檢測結果輸出給電池管理單元。電池管理單元根據檢測結果監測內部電池單元304_1-304_6和整個電池202A的狀態。In another embodiment, the battery management unit can also be disposed on the printed circuit board 702. The detecting unit 310_1-310_5, the positive electrode 204, and the negative electrode 206 are coupled to the battery management unit, and output a detection result indicating the state of the internal battery unit of the battery 302 to the battery management unit. The battery management unit monitors the states of the internal battery cells 304_1-304_6 and the entire battery 202A based on the detection results.
而且,電池管理單元經由多個介面,例如含有多個引腳的耦接器與外部裝置通信,且根據內部電池單元304_1-304_6的狀態採取預定的措施,以防止內部電池單元304_1-304_6和整個電池202A損壞。在電池密封之後,電池管理單元和相關的電路也密封在電池中。Moreover, the battery management unit communicates with the external device via a plurality of interfaces, such as a coupler including a plurality of pins, and takes predetermined measures according to the state of the internal battery cells 304_1-304_6 to prevent the internal battery cells 304_1-304_6 and the entire Battery 202A is damaged. After the battery is sealed, the battery management unit and associated circuitry are also sealed in the battery.
圖8A所示為根據本發明的一實施例的包含含有嵌入式檢測單元的電池,例如圖2A中的電池202A或圖2B中的電池202B的應用系統800A的方塊圖。圖8A結合圖2A和圖3A進行描述。FIG. 8A is a block diagram of an application system 800A including a battery including an embedded detection unit, such as battery 202A of FIG. 2A or battery 202B of FIG. 2B, in accordance with an embodiment of the present invention. Figure 8A is described in conjunction with Figures 2A and 3A.
在應用系統800A中,電池202A與電子裝置802耦接,並為電子裝置802供電。而且,電池管理單元804與耦接器208耦接,並監測內部電池單元304_1-304_6和整個電池202A的狀態,且採取預定的措施,以防止內部電池單元304_1-304_6和整個電池202A損壞。In application system 800A, battery 202A is coupled to electronic device 802 and provides power to electronic device 802. Moreover, the battery management unit 804 is coupled to the coupler 208 and monitors the status of the internal battery cells 304_1-304_6 and the entire battery 202A, and takes predetermined measures to prevent the internal battery cells 304_1-304_6 and the entire battery 202A from being damaged.
更具體地說,電池管理單元804經由電纜806與耦接器208的引腳耦接。如此一來,電池管理單元804經由與電池202A中嵌入式檢測單元310_1-310_5耦接的耦接器208相應的引腳監測內部電池單元304_1-304_6的狀態。在一實施例中,電池管理單元804透過計算檢測單元310_1-310_5檢測的內部電池單元304_1-304_6的正極電壓和負極電壓之間的電壓差監測內部電池單元304_1-304_6的電壓。如果電池管理單元804檢測到內部電池單元304_1-304_6中的一個電池單元的電壓大於預定臨界值,電池管理單元804判定那個電池單元發生異常狀況。如此一來,電池管理單元804採取保護措施,以防止電池單元損壞。More specifically, battery management unit 804 is coupled to the pins of coupler 208 via cable 806. As such, the battery management unit 804 monitors the status of the internal battery cells 304_1-304_6 via pins corresponding to the couplers 208 coupled to the embedded detection units 310_1-310_5 in the battery 202A. In an embodiment, the battery management unit 804 monitors the voltages of the internal battery cells 304_1-304_6 by calculating the voltage difference between the positive and negative voltages of the internal battery cells 304_1-304_6 detected by the detection units 310_1-310_5. If the battery management unit 804 detects that the voltage of one of the internal battery cells 304_1-304_6 is greater than a predetermined threshold, the battery management unit 804 determines that an abnormal condition has occurred in that battery cell. As such, the battery management unit 804 takes protective measures to prevent damage to the battery unit.
而且,電池管理單元804還經由與正極204和負極206耦接的耦接器208相應的引腳監測電池202A的狀態。在一實施例中,電池管理單元804透過計算正極204和負極206處電池202A的正極電壓和負極電壓之間的電壓差監測電池202A的電壓。如果電池管理單元804檢測到電池202A的電壓大於預定臨界值,電池管理單元804判定電池202A發生異常狀況。如此一來,電池管理單元804採取保護措施,以防止電池202A損壞。Moreover, battery management unit 804 also monitors the state of battery 202A via pins corresponding to coupler 208 coupled to positive electrode 204 and negative electrode 206. In one embodiment, battery management unit 804 monitors the voltage of battery 202A by calculating the voltage difference between the positive and negative voltages of battery 202A at positive electrode 204 and negative electrode 206. If the battery management unit 804 detects that the voltage of the battery 202A is greater than a predetermined threshold, the battery management unit 804 determines that an abnormal condition has occurred in the battery 202A. As such, the battery management unit 804 takes protective measures to prevent damage to the battery 202A.
在一實施例中,電池管理單元804嵌在電子裝置802中。然而,在另一實施例中,電池管理單元804也可位於電子裝置802的外部,且與電子裝置802通信。In an embodiment, the battery management unit 804 is embedded in the electronic device 802. However, in another embodiment, the battery management unit 804 can also be external to the electronic device 802 and in communication with the electronic device 802.
另外,如果耦接器208經由電纜210與電池,例如圖2B中的電池202B,耦接,耦接器208可置於應用系統800A中之任一地方。電池管理單元804經由電纜與電池202B之耦接器208耦接,且以如上所示的相類似的方式工作。在另一實施例中,如圖8B所示的應用系統800B,電池管理單元804也可以配置和密封在電池中,例如,電池202A或202B中,以管理內部電池單元並經由耦接器208與外部裝置802通信。例如,電池管理單元804配置在電路板400和/或電路板700上。如上所述,電池管理單元804接收來自於嵌入式檢測單元310_1-310_5、正極204和負極206且表示內部電池單元和整個電池的狀態的檢測結果,並根據檢測結果監測內部電池單元和整個電池的狀態。電池管理單元804經由耦接器208的多個引腳將內部電池單元304_1-304_6的狀態傳送給電子裝置802,進而,採取預定的措施以防止內部電池單元304_1-304_6和整個電池202A損壞。Additionally, if coupler 208 is coupled via a cable 210 to a battery, such as battery 202B in FIG. 2B, coupler 208 can be placed anywhere in application system 800A. The battery management unit 804 is coupled to the coupler 208 of the battery 202B via a cable and operates in a similar manner as shown above. In another embodiment, as shown in application system 800B of FIG. 8B, battery management unit 804 can also be configured and sealed in a battery, such as battery 202A or 202B, to manage internal battery cells and via coupler 208. The external device 802 communicates. For example, battery management unit 804 is disposed on circuit board 400 and/or circuit board 700. As described above, the battery management unit 804 receives the detection results from the embedded detecting units 310_1-310_5, the positive electrode 204, and the negative electrode 206 and indicates the states of the internal battery cells and the entire battery, and monitors the internal battery cells and the entire battery according to the detection results. status. The battery management unit 804 transmits the states of the internal battery cells 304_1-304_6 to the electronic device 802 via a plurality of pins of the coupler 208, and further, takes predetermined measures to prevent the internal battery cells 304_1-304_6 and the entire battery 202A from being damaged.
圖9所示為根據本發明的一實施例的製造電池,例如,圖2A中的電池202A或圖2B中的電池202B的製造方法900的流程圖。9 is a flow diagram of a method 900 of fabricating a battery, such as battery 202A of FIG. 2A or battery 202B of FIG. 2B, in accordance with an embodiment of the present invention.
在步驟902中,在電池中,由多個隔離板隔離多個電池單元。在步驟904中,將分別作為正極板和負極板的兩個電板安裝在每個電池單元的兩側,與相應的隔離板相鄰。在步驟906中,電動桿(例如,鉛桿)耦接在每兩個相鄰的電池單元的相鄰電板之間,進而將多個電池單元串連起來。在步驟908中,多個檢測單元嵌在電池中,以檢測多個電池單元的多個狀態。在一實施例中,電棒嵌在每個電動桿中,以檢測相應的電池單元的狀態,例如,檢測電池單元的正極電壓和負極電壓。In step 902, a plurality of battery cells are isolated by a plurality of isolation plates in the battery. In step 904, two electric boards, respectively serving as a positive electrode plate and a negative electrode plate, are mounted on both sides of each of the battery cells, adjacent to the respective separator plates. In step 906, a power rod (eg, a lead rod) is coupled between adjacent ones of each two adjacent battery cells to connect the plurality of battery cells in series. In step 908, a plurality of detection units are embedded in the battery to detect a plurality of states of the plurality of battery cells. In an embodiment, an electric bar is embedded in each of the electric rods to detect the state of the corresponding battery unit, for example, detecting the positive and negative voltages of the battery unit.
在步驟910中,電路板安裝在電池上。在步驟912中,將耦接多個檢測單元和多個介面的電路安裝在電路板上,並與多個檢測單元耦接。在步驟914中,透過電路板上的多個孔將電解液注入多個電池單元的正極板和負極板之間的空隙中,並密封這些孔。在步驟916中,密封電池,使得電池中除電池的正極和負極以及介面之外的元件被密封。In step 910, the circuit board is mounted on the battery. In step 912, a circuit coupling a plurality of detecting units and a plurality of interfaces is mounted on the circuit board and coupled to the plurality of detecting units. In step 914, an electrolyte is injected into the gap between the positive and negative plates of the plurality of battery cells through a plurality of holes in the circuit board, and the holes are sealed. In step 916, the battery is sealed such that elements other than the positive and negative electrodes of the battery and the interface are sealed.
因此,本發明提供了一種含有嵌入式檢測單元的電池。優點在於,嵌入式檢測單元檢測電池的內部電池單元的狀態,並經由介面輸出檢測結果。如此一來,無需在電池上額外鑽孔,即可檢測內部電池單元的狀態。因此,保持了電池的完整性,且避免電池受到雜質侵害。而且,由於沒有額外的元件安裝在電池表面上,電池的尺寸和形狀與現有技術中的電池相似。因此,電池可用在現有技術中的應用系統中,而無需改變採用含有安裝設備的應用系統。Accordingly, the present invention provides a battery including an embedded detection unit. An advantage is that the embedded detecting unit detects the state of the internal battery unit of the battery and outputs the detection result via the interface. In this way, the state of the internal battery unit can be detected without additional drilling on the battery. Therefore, the integrity of the battery is maintained and the battery is protected from impurities. Moreover, since no additional components are mounted on the surface of the battery, the size and shape of the battery is similar to that of prior art batteries. Therefore, the battery can be used in an application system of the prior art without changing the application system including the mounting device.
上文具體實施方式和附圖僅為本發明之常用實施例。顯然,在不脫離申請專利範圍所界定的本發明精神和發明範圍的前提下可以有各種增補、修改和替換。本領域技術人員應該理解,本發明在實際應用中可根據具體的環境和工作要求在不背離發明準則的前提下在形式、結構、佈局、比例、材料、元件、元件及其它方面有所變化。因此,在此披露之實施例僅說明而非限制,本發明之範圍由後附申請專利範圍及其合法等同物界定,而不限於此前之描述。The above detailed description and the accompanying drawings are only typical embodiments of the invention. It is apparent that various additions, modifications and substitutions are possible without departing from the spirit and scope of the invention as defined by the appended claims. It should be understood by those skilled in the art that the present invention may be changed in form, structure, arrangement, ratio, material, element, element, and other aspects without departing from the scope of the invention. Therefore, the embodiments disclosed herein are to be construed as illustrative and not restricting
102...電池102. . . battery
104_1~104_5...電池單元104_1~104_5. . . Battery unit
202A~202B...電池202A~202B. . . battery
204...正極204. . . positive electrode
206...負極206. . . negative electrode
208...耦接器208. . . Coupler
210...電纜210. . . cable
302...電池302. . . battery
304_1~304_6...電池單元304_1~304_6. . . Battery unit
306_1~306_4...電板306_1~306_4. . . Electric board
308_1...電動桿308_1. . . Electric pole
310_1~310_5...電棒310_1~310_5. . . Electric bar
312_1~312_2...隔離板312_1~312_2. . . Isolation board
308_1’...電殼308_1’. . . Electric shell
400...電路板400. . . Circuit board
400A~400B...元件400A~400B. . . element
404_1~404_7...孔404_1~404_7. . . hole
406_1~406_6...孔406_1~406_6. . . hole
500...電池500. . . battery
600A~600B...電路板上的電路600A~600B. . . Circuit board
604A_1~604A_7...電線604A_1~604A_7. . . wire
700...電路板700. . . Circuit board
704_1~704_7...電線704_1~704_7. . . wire
706_1~706_7...焊接孔706_1~706_7. . . Welding hole
800A~800B...應用系統800A~800B. . . operating system
802...電子裝置802. . . Electronic device
804...電池管理單元804. . . Battery management unit
806...電纜806. . . cable
900...製造方法900. . . Production method
902~916...步驟902~916. . . step
圖1所示為現有技術的一種電池的方塊圖;Figure 1 is a block diagram of a prior art battery;
圖2A所示為根據本發明的一實施例的含有嵌入式檢測單元的電池的方塊圖;2A is a block diagram of a battery including an embedded detection unit in accordance with an embodiment of the present invention;
圖2B所示為根據本發明的另一實施例的含有嵌入式檢測單元的電池的方塊圖;2B is a block diagram of a battery including an embedded detection unit in accordance with another embodiment of the present invention;
圖3A所示為根據本發明的一實施例的含有嵌入式檢測單元的電池內部結構的方塊圖;3A is a block diagram showing the internal structure of a battery including an embedded detecting unit according to an embodiment of the present invention;
圖3B所示為根據本發明的一實施例的將檢測單元嵌到電池中的操作示意圖;FIG. 3B is a schematic diagram showing the operation of embedding the detecting unit in the battery according to an embodiment of the invention; FIG.
圖4所示為根據本發明的一實施例的電路板的方塊圖;4 is a block diagram of a circuit board in accordance with an embodiment of the present invention;
圖5所示為根據本發明的一實施例的安裝在電池上的電路板的方塊圖;Figure 5 is a block diagram of a circuit board mounted on a battery in accordance with an embodiment of the present invention;
圖6A所示為根據本發明的一實施例的在電路板上的電路方塊圖;6A is a circuit block diagram of a circuit board in accordance with an embodiment of the present invention;
圖6B所示為根據本發明的另一實施例的在電路板上的電路方塊圖;6B is a circuit block diagram of a circuit board in accordance with another embodiment of the present invention;
圖7所示為根據本發明的另一實施例的在電路板上的電路方塊圖;Figure 7 is a circuit block diagram of a circuit board in accordance with another embodiment of the present invention;
圖8A所示為根據本發明的一實施例的包含含有嵌入式檢測單元的電池的應用系統方塊圖;8A is a block diagram of an application system including a battery including an embedded detection unit, in accordance with an embodiment of the present invention;
圖8B所示為根據本發明的另一實施例的包含含有嵌入式檢測單元的電池的應用系統方塊圖;以及8B is a block diagram of an application system including a battery including an embedded detection unit, in accordance with another embodiment of the present invention;
圖9所示為根據本發明的一實施例的製造含有嵌入式檢測單元的電池的方法流程圖。9 is a flow chart of a method of fabricating a battery including an embedded detection unit, in accordance with an embodiment of the present invention.
204...正極204. . . positive electrode
206...負極206. . . negative electrode
302...電池302. . . battery
310_1~310_5...電棒310_1~310_5. . . Electric bar
400...電路板400. . . Circuit board
406_1~406_6...孔406_1~406_6. . . hole
500...電池500. . . battery
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| TW201034330A (en) * | 2008-12-18 | 2010-09-16 | O2Micro Inc | Battery pack circuits, battery systems, and methods for protecting battery packs |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102610845B (en) | 2015-06-17 |
| CN102610845A (en) | 2012-07-25 |
| TW201232885A (en) | 2012-08-01 |
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