TWI481682B - Followed by a resin composition, a subsequent resin molded product, and a subsequent resin laminate - Google Patents
Followed by a resin composition, a subsequent resin molded product, and a subsequent resin laminate Download PDFInfo
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本發明係關於對金屬、玻璃、塑膠等各種被黏體具有優異的接著力的接著性樹脂組成物,接著性樹脂成形體及接著性樹脂積層體。The present invention relates to an adhesive resin composition having an excellent adhesion to various adherends such as metal, glass, and plastic, an adhesive resin molded body and an adhesive resin laminate.
習知以來,作為用於對鋼板、鋁板、或於該金屬板施行了鍍覆等各種表面處理之金屬板等的各種金屬板表面,進行被覆並保護的保護膜,已知有例如與金屬的層合用膜(專利文獻1)。又,作為對於玻璃板的接著性樹脂,已知有夾層玻璃用中間膜(專利文獻2)。Conventionally, as a protective film for coating and protecting various metal plate surfaces such as a steel plate, an aluminum plate, or a metal plate which has been subjected to various surface treatments such as plating on the metal plate, for example, it is known to be metal. Laminate film (Patent Document 1). Moreover, as an adhesive resin for a glass plate, the interlayer film for laminated glass is known (patent document 2).
專利文獻1中揭示有一種由不飽和羧酸改質的聚丙烯系樹脂所構成的接著層,以及由1層以上之經延伸的聚丙烯系樹脂層所構成的金屬層合用積層膜。Patent Document 1 discloses an adhesive layer comprising a polypropylene resin modified with an unsaturated carboxylic acid, and a laminated film for a metal laminate comprising one or more extended polypropylene resin layers.
然而,專利文獻1中,作為與金屬材料間的熱密封條件,在熱封機中將金屬材料側的溫度設為220℃,將膜側的溫度設為90℃。如此,在習知技術中,即使在高溫下進行熱壓黏,也無法得到優異的接著力。因此,存在有必須進一步提升改善接著力的問題。However, in Patent Document 1, as a heat sealing condition with a metal material, the temperature of the metal material side is 220 ° C in the heat sealer, and the temperature on the film side is 90 ° C. As described above, in the prior art, even when the thermocompression is performed at a high temperature, excellent adhesion is not obtained. Therefore, there is a problem that it is necessary to further improve the adhesion.
專利文獻2中揭示了含有乙烯-醋酸乙烯酯共聚物、酸改質聚烯烴、及無機微粒子的夾層玻璃用中間膜。尤其是酸改質聚烯烴的酸值為10mg KOH/g以上,若相對於乙烯-醋酸乙烯酯共聚物100重量份,含有酸改質聚烯烴0.01~5重量份,則可得到優異的接著性。Patent Document 2 discloses an interlayer film for laminated glass containing an ethylene-vinyl acetate copolymer, an acid-modified polyolefin, and inorganic fine particles. In particular, the acid-modified polyolefin has an acid value of 10 mg KOH/g or more, and if it contains 0.01 to 5 parts by weight of the acid-modified polyolefin with respect to 100 parts by weight of the ethylene-vinyl acetate copolymer, excellent adhesion can be obtained. .
然而,專利文獻2所揭示的樹脂組成物中,仍有若酸改質聚烯烴的含量超過5重量份,則無法充分得到夾層玻璃用中間膜與玻璃板間之接著力的問題。However, in the resin composition disclosed in Patent Document 2, if the content of the acid-modified polyolefin exceeds 5 parts by weight, the problem of the adhesion between the interlayer film for laminated glass and the glass sheet cannot be sufficiently obtained.
[專利文獻1]日本專利特開2002-192672號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2002-192672
[專利文獻2]日本專利特開2009-184887號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-184887
根據習知技術,尚未有對於金屬、玻璃、塑膠等各種被黏體具有優異的接著力、由簡單組成所構成、可以容易製造的接著劑組成物。According to the conventional technique, there is no adhesive composition which is excellent in adhesion to various adherends such as metal, glass, and plastic, and which is composed of a simple composition and which can be easily produced.
本發明鑒於上述現狀,目的在於提供對於金屬、玻璃、塑膠等各種被黏體具有優異的接著力、由簡單組成所構成、可以容易製造的接著性樹脂組成物,接著性樹脂成形體及接著性樹脂積層體。In view of the above-mentioned state of the art, an object of the present invention is to provide an adhesive resin composition which is excellent in adhesion to various adherends such as metal, glass, and plastic, and which is composed of a simple composition and which can be easily produced, and an adhesive resin molded article and adhesive property. Resin laminate.
為了解決上述課題,本發明提供一種接著性樹脂組成物,其以酸改質聚烯烴樹脂、1分子中具有2個以上環氧基且1分子中具有10個以上羥基的環氧樹脂系化合物作為必要成分。In order to solve the above problems, the present invention provides an adhesive resin composition comprising an acid-modified polyolefin resin and an epoxy resin compound having two or more epoxy groups in one molecule and having 10 or more hydroxyl groups in one molecule. Essential ingredients.
較佳係含有使上述酸改質聚烯烴樹脂的酸官能基與上述環氧樹脂系化合物的羥基進行接枝聚合而得到的接枝共聚物。It is preferable to contain a graft copolymer obtained by graft-polymerizing an acid functional group of the acid-modified polyolefin resin with a hydroxyl group of the epoxy resin compound.
較佳係接著性樹脂組成物的固形份100重量份中,含有1~15重量份的範圍內的上述環氧樹脂系化合物。The epoxy resin compound in the range of 1 to 15 parts by weight is preferably contained in 100 parts by weight of the solid content of the adhesive resin composition.
上述酸改質聚烯烴樹脂較佳為酸改質聚丙烯系樹脂。The acid-modified polyolefin resin is preferably an acid-modified polypropylene resin.
較佳係由上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物進行熔融接枝聚合而成。Preferably, the acid-modified polyolefin resin is melt-grafted with the epoxy resin compound.
較佳係依在接著性樹脂組成物的固形份100重量份中,含有1~15重量份範圍內之熱可塑性彈性體樹脂的方式,進一步添加熱可塑性彈性體樹脂而成。It is preferable to further add a thermoplastic elastomer resin in a form containing 1 to 15 parts by weight of the thermoplastic elastomer resin in 100 parts by weight of the solid content of the adhesive resin composition.
另外,本發明提供一種接著性樹脂成形體,係由上述接著性樹脂組成物所形成之膜或片所構成。Moreover, the present invention provides an adhesive resin molded body comprising a film or sheet formed of the above-mentioned adhesive resin composition.
另外,本發明提供一種接著性樹脂積層體,係在基材的至少單面上,積層由上述接著性樹脂組成物所形成之接著性樹脂層而成。Moreover, the present invention provides an adhesive resin laminate which is formed by laminating an adhesive resin layer formed of the above-mentioned adhesive resin composition on at least one surface of a substrate.
根據本發明,可提供對於金屬、玻璃、塑膠等各種被黏體具有優異的接著力、由簡單組成所形成、可以容易製造的接著性樹脂組成物,接著性樹脂成形體及接著性樹脂積層體。According to the present invention, it is possible to provide an adhesive resin composition which is excellent in adhesion to various adherends such as metal, glass, and plastic, and which can be easily produced by a simple composition, and an adhesive resin molded body and an adhesive resin laminated body. .
以下,根據較佳的實施形態說明本發明。Hereinafter, the present invention will be described based on preferred embodiments.
本發明的接著性樹脂組成物係以酸改質聚烯烴樹脂、與在1分子中具有2個以上環氧基且在1分子中具有10個以上羥基的環氧樹脂系化合物作為必要成分。The adhesive resin composition of the present invention contains an acid-modified polyolefin resin and an epoxy resin compound having two or more epoxy groups in one molecule and having 10 or more hydroxyl groups in one molecule.
本發明中使用的酸改質聚烯烴樹脂,係藉由不飽和羧酸或其衍生物所改質的聚烯烴系樹脂,在聚烯烴系樹脂中具有羧基或羧酸酐基。較佳係對聚烯烴系樹脂藉由不飽和羧酸或其衍生物進行者。作為酸改質聚烯烴樹脂的酸改質方法,可舉例如,在有機過氧化物或脂肪族偶氮化合物等之自由基聚合起始劑的存在下,將含有酸官能基的單體與聚烯烴樹脂進行熔融捏合等的接枝改質,或者含有酸官能基之單體與烯烴類的共聚合等。The acid-modified polyolefin resin used in the present invention is a polyolefin-based resin modified by an unsaturated carboxylic acid or a derivative thereof, and has a carboxyl group or a carboxylic anhydride group in the polyolefin-based resin. It is preferred to carry out the polyolefin resin by an unsaturated carboxylic acid or a derivative thereof. The acid-modified method of the acid-modified polyolefin resin may, for example, be a monomer having an acid functional group and a poly-polymerization initiator in the presence of an organic peroxide or an aliphatic azo compound. The olefin resin is graft-modified by melt-kneading or the like, or a copolymer of a monomer having an acid functional group and an olefin.
作為上述聚烯烴類,可舉例如,聚乙烯、聚丙烯、聚-1-丁烯、聚異丁烯、丙烯與乙烯或α-烯烴的無規共聚物、丙烯與乙烯或α-烯烴的嵌段共聚物等。其中,較佳為均聚丙烯(均PP、丙烯均聚物)、丙烯-乙烯的嵌段共聚物(嵌段PP)、丙烯-乙烯的無規共聚物(無規PP)等的聚丙烯系樹脂。特佳為無規PP。Examples of the polyolefins include polyethylene, polypropylene, poly-1-butene, polyisobutylene, random copolymers of propylene and ethylene or α-olefins, and block copolymerization of propylene with ethylene or α-olefins. Things and so on. Among them, polypropylene such as homopolypropylene (all PP, propylene homopolymer), propylene-ethylene block copolymer (block PP), and propylene-ethylene random copolymer (random PP) are preferable. Resin. Very good for random PP.
作為共聚合情況下的上述烯烴類,可舉例如乙烯、丙烯、1-丁烯、異丁烯、1-己烯、α-烯烴等的烯烴系單體。Examples of the olefins in the case of copolymerization include olefin monomers such as ethylene, propylene, 1-butene, isobutylene, 1-hexene, and α-olefin.
作為含有酸官能基的單體,係在同一分子內具有乙烯性雙鍵、與羧酸基或羧酸酐基的化合物,其由各種不飽和單羧酸、二羧酸、或二羧酸的酸酐所組成。The monomer having an acid functional group is a compound having an ethylenic double bond, a carboxylic acid group or a carboxylic anhydride group in the same molecule, and an anhydride of various unsaturated monocarboxylic acids, dicarboxylic acids, or dicarboxylic acids. Composed of.
作為具有羧酸基之含有酸官能基的單體(含有羧酸基的單體),可舉例如丙烯酸、甲基丙烯酸、順丁烯二酸、納迪克酸(nadic acid)、反丁烯二酸、衣康酸、檸康酸、巴豆酸、異巴豆酸、四氫酞酸、內雙環[2.2.1]-5-庚烯-2,3-二羧酸(恩迪克酸(endic acid))等之α,β-不飽和羧酸單體。Examples of the acid functional group-containing monomer (carboxyl group-containing monomer) having a carboxylic acid group include acrylic acid, methacrylic acid, maleic acid, nadic acid, and antibutene. Acid, itaconic acid, citraconic acid, crotonic acid, isocrotonic acid, tetrahydrofurfuric acid, internal bicyclo [2.2.1]-5-heptene-2,3-dicarboxylic acid (endic acid) And other α,β-unsaturated carboxylic acid monomers.
作為具有羧酸酐基的含有酸官能基的單體(含有羧酸酐基的單體),可舉例如順丁烯二酸酐、納迪克酸酐、衣康酸酐、檸康酸酐、恩迪克酸酐等的不飽和二羧酸酐單體。Examples of the acid functional group-containing monomer (the carboxylic acid anhydride group-containing monomer) having a carboxylic anhydride group include maleic anhydride, nadic anhydride, itaconic anhydride, citraconic anhydride, and nendic anhydride. Saturated dicarboxylic anhydride monomer.
在酸改質聚烯烴樹脂中,此等含有酸官能基的單體可使用一種,或併用兩種以上。In the acid-modified polyolefin resin, one type of these acid functional group-containing monomers may be used alone or in combination of two or more.
在含有酸官能基的單體中,更佳係含有羧酸酐基的單體,再更佳為順丁烯二酸酐。Among the monomers having an acid functional group, a monomer having a carboxylic anhydride group is more preferable, and more preferably maleic anhydride.
在酸改質中使用之含有酸官能基的單體的一部分未反應時,為了抑制對於接著力的不良影響,較佳係將已除去未反應之含有酸官能基的單體者使用作為上述酸改質聚烯烴樹脂。When a part of the acid functional group-containing monomer used in the acid reforming is not reacted, in order to suppress the adverse effect on the adhesion force, it is preferred to use the unreacted acid functional group-containing monomer as the above acid. Modified polyolefin resin.
關於酸改質聚烯烴樹脂中的丙烯成分,由該樹脂之耐熱性的觀點而言,較佳係丙烯單位為過半量。於此所謂過半量,係指丙烯成分相對於酸改質聚烯烴樹脂為50重量%以上。因此,作為上述酸改質聚烯烴樹脂,較佳係丙烯單位為過半量的酸改質聚丙烯系樹脂。The propylene component in the acid-modified polyolefin resin is preferably a propylene unit in a half amount from the viewpoint of heat resistance of the resin. The term "half amount" means that the propylene component is 50% by weight or more based on the acid-modified polyolefin resin. Therefore, as the acid-modified polyolefin resin, an acid-modified polypropylene resin having a propylene unit content of more than half is preferable.
本發明使用的環氧樹脂系化合物係在1分子中具有2個以上環氧基且在1分子中具有10個以上羥基的化合物。The epoxy resin compound used in the present invention is a compound having two or more epoxy groups in one molecule and having 10 or more hydroxyl groups in one molecule.
作為上述環氧樹脂系化合物,可舉例如,對於多羥基聚醚、多羥基聚酯、多羥基聚碳酸酯、多羥基聚醯胺等之具有多數個羥基的聚合物,藉由環氧丙基化等環氧化,使其成為在1分子中具有2個以上環氧基的化合物。作為其具體例,可舉例如,使雙酚類與表氯醇反應而合成的、屬於苯氧基樹脂、在兩末端具有環氧基、並以下述一般式(1)表示的環氧樹脂系化合物。The epoxy resin-based compound may, for example, be a polyhydroxyl polyether, a polyhydroxy polyester, a polyhydroxy polycarbonate, a polyhydroxypolyamine or the like having a plurality of hydroxyl groups, by a propylene group. The epoxidation is carried out to form a compound having two or more epoxy groups in one molecule. Specific examples thereof include an epoxy resin which is synthesized by reacting bisphenols with epichlorohydrin and which is a phenoxy resin and has an epoxy group at both terminals and is represented by the following general formula (1). Compound.
在一般式(1)中,作為取代基R、R’,各自獨立可舉例如氫原子或甲基、乙基等的烷基。此外,整數p等於1分子中所具有之羥基個數(羥基數)。In the general formula (1), the substituents R and R' each independently represent, for example, a hydrogen atom or an alkyl group such as a methyl group or an ethyl group. Further, the integer p is equal to the number of hydroxyl groups (hydroxyl number) possessed in one molecule.
作為上述苯氧基樹脂,可舉例如,一般式(1)中之雙酚類的取代基R、R’同時為CH3 的雙酚A(BPA)型的苯氧基樹脂,R、R’同時為H的雙酚F(BPF)型的苯氧基樹脂,將雙酚A型與雙酚F型進行共聚合的BPA/BPF共聚型苯氧基樹脂,R、R’之一者為CH3 、另一者為H的雙酚B型苯氧基樹脂等。此外,雙酚型環氧樹脂係與苯氧基樹脂同樣地由上述一般式(1)表示,因此可選擇使用較高分子量、羥基數p較大者。The phenoxy resin may, for example, be a bisphenol A (BPA) type phenoxy resin in which the substituents R and R' of the bisphenol in the general formula (1) are simultaneously CH 3 , R, R' A bisphenol F (BPF) type phenoxy resin of the same type, a BPA/BPF copolymer type phenoxy resin copolymerized with a bisphenol A type and a bisphenol F type, and one of R and R' is CH. 3. The other is a bisphenol B type phenoxy resin of H or the like. Further, since the bisphenol type epoxy resin is represented by the above general formula (1) in the same manner as the phenoxy resin, a higher molecular weight and a larger number of hydroxyl groups p can be selected.
上述苯氧基樹脂或環氧樹脂的重量平均分子量(Mw)較佳為約3,000(在雙酚A型的情況,羥基數p為約10)以上,可使用約15,000(雙酚A型的情況,羥基數p為約50)、約20,000(雙酚A型的情況,羥基數p為約70)或分子量更高者。The weight average molecular weight (Mw) of the phenoxy resin or epoxy resin is preferably about 3,000 (in the case of a bisphenol A type, the number of hydroxyl groups p is about 10) or more, and about 15,000 (a case of a bisphenol A type) can be used. The hydroxyl number p is about 50), about 20,000 (in the case of the bisphenol A type, the hydroxyl number p is about 70), or the molecular weight is higher.
苯氧基樹脂或環氧樹脂的平均分子量的上限並無特別限定,較佳為80,000左右(雙酚A型的情況,羥基數p為約280)。此外,在藉由GPC求得苯氧基樹脂或環氧樹脂之平均分子量時,例如,可使用四氫呋喃(THF)作為GPC的洗提液,使用連接了TSKgel G4000H與TSKgel G3000H(均為東曹股份有限公司製,商品名)而成者作為柱而予以求得。The upper limit of the average molecular weight of the phenoxy resin or the epoxy resin is not particularly limited, but is preferably about 80,000 (in the case of the bisphenol A type, the number of hydroxyl groups p is about 280). Further, when the average molecular weight of the phenoxy resin or the epoxy resin is determined by GPC, for example, tetrahydrofuran (THF) can be used as an eluent for GPC, and TSKgel G4000H and TSKgel G3000H (for both Tosoh shares) are used. The company's system, the product name) is obtained as a column.
作為此種苯氧基樹脂,可舉例如:新日鐵化學股份有限公司製之商品名:YP-50(Mw為60,000~80,000,BPA型,羥基數p為約210~280)、YP-50S(Mw為50,000~70,000,BPA型,羥基數p為約175~245)、YP-55U(Mw為40,000~45,000,BPA型,羥基數p為約140~160)、YP-70(Mw為50,000~60,000,BPA/BPF共聚型)、ZX-1356-2(Mw為60,000~80,000,BPA/BPF共聚型)、FX-316(Mw為 40,000~60,000,BPF型)等;三菱化學股份有限公司製之苯氧型的1256級(分子量約50000,BPA型)、同4250(分子量約60000,BPA/BPF共聚型)、同4275(分子量約60000,BPA/BPF共聚型)、1255HX30、YX8100BH30、YX6954BH30等;巴工業股份有限公司製的PKHB、PKHC、PKHH、PKHJ等。The phenoxy resin may, for example, be a product name: YP-50 (Mw is 60,000 to 80,000, BPA type, hydroxyl number p is about 210 to 280), YP-50S, manufactured by Nippon Steel Chemical Co., Ltd. (Mw is 50,000~70,000, BPA type, hydroxyl number p is about 175~245), YP-55U (Mw is 40,000~45,000, BPA type, hydroxyl number p is about 140-160), YP-70 (Mw is 50,000) ~60,000, BPA/BPF copolymerization type), ZX-1356-2 (Mw is 60,000~80,000, BPA/BPF copolymerization type), FX-316 (Mw is 40,000~60,000, BPF type, etc.; 1256 grade (molecular weight about 50,000, BPA type) of phenoxy type manufactured by Mitsubishi Chemical Corporation, the same 4250 (molecular weight about 60,000, BPA/BPF copolymerization type), the same 4275 (molecular weight about 60000, BPA/BPF copolymerization type), 1255HX30, YX8100BH30, YX6954BH30, etc.; PKHB, PKHC, PKHH, PKHJ, etc. manufactured by Ba Industrial Co., Ltd.
另外,作為環氧樹脂,可舉例如:新日鐵化學股份有限公司製之商品名:YD-020G(環氧當量3500~4500,BPA型)等;三菱化學股份有限公司製之1010級(平均分子量5500,BPA型,環氧當量3000~5000)、同1009(平均分子量3800,BPA型,環氧當量2400~3300)等。In addition, the epoxy resin may be, for example, a product name: YD-020G (epoxy equivalent: 3,500 to 4,500, BPA type) manufactured by Nippon Steel Chemical Co., Ltd.; Molecular weight 5500, BPA type, epoxy equivalent 3000~5000), same as 1009 (average molecular weight 3800, BPA type, epoxy equivalent 2400~3300).
本發明的接著性樹脂組成物,係藉由上述酸改質聚烯烴樹脂的酸官能基、與上述環氧樹脂系化合物的環氧基或羥基具有對於被黏體的接著性官能基的功能,而對於金屬、玻璃、塑膠等各種被黏體具有優異的接著力。The adhesive resin composition of the present invention has the function of an acid functional group of the acid-modified polyolefin resin and an epoxy group or a hydroxyl group of the epoxy resin compound to have an adhesive functional group to the adherend. It has excellent adhesion to various adherends such as metal, glass, and plastic.
在接著性樹脂組成物的固形份100重量份中,上述環氧樹脂系化合物較佳係含有1~15重量份的範圍內。其成為使由上述酸改質聚烯烴樹脂之聚烯烴部分所造成之對極性低之塑膠的親合力、與由上述接著性官能基所造成之對金屬、玻璃等異種材料的親合力具有適當平衡者,故除了與金屬、玻璃等異種材料接著時之外,在與聚烯烴等極性低之塑膠進行接著時亦具有優異的接著力。In the 100 parts by weight of the solid content of the adhesive resin composition, the epoxy resin compound is preferably contained in an amount of from 1 to 15 parts by weight. It has an appropriate balance between the affinity for the low polarity plastic caused by the polyolefin portion of the acid-modified polyolefin resin and the affinity for the dissimilar materials such as metal and glass caused by the above-mentioned adhesive functional group. Therefore, in addition to being bonded to a different material such as metal or glass, it has excellent adhesion when it is followed by a plastic having a low polarity such as polyolefin.
由於上述酸改質聚烯烴樹脂的酸官能基、與上述環氧樹脂系化合物的羥基經加熱容易進行反應,因此不需要調配其它可與此等官能基進行反應的硬化劑等。Since the acid functional group of the acid-modified polyolefin resin and the hydroxyl group of the epoxy resin compound are easily reacted by heating, it is not necessary to mix other curing agents which can react with these functional groups.
在本發明的接著性樹脂組成物中,較佳係含有使上述酸改質聚烯烴樹脂的酸官能基、與上述環氧樹脂系化合物的羥基進行接枝聚合而得到的接枝共聚物。藉由該接枝共聚物,上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物藉由接枝聚合,能夠防止二者分離,並因酸官能基或羥基的相乘作用,而可具有優異的接著力。In the adhesive resin composition of the present invention, a graft copolymer obtained by graft-polymerizing an acid functional group of the acid-modified polyolefin resin with a hydroxyl group of the epoxy resin compound is preferably contained. By the graft copolymer, the acid-modified polyolefin resin and the epoxy resin-based compound can be prevented from being separated by graft polymerization, and can be excellent by the multiplication of an acid functional group or a hydroxyl group. The force of the next.
上述接枝共聚物較佳係具有來自上述環氧樹脂系化合物的環氧基。此時,作為上述接枝共聚物,可得到藉由酸官能基或羥基、以及環氧基所造成之接著力的改善效果。The graft copolymer preferably has an epoxy group derived from the above epoxy resin compound. At this time, as the graft copolymer, an effect of improving the adhesion by an acid functional group, a hydroxyl group, and an epoxy group can be obtained.
本發明所使用的接枝共聚物,較佳係以上述酸改質聚烯烴樹脂85~99質量%,與上述環氧樹脂系化合物1~15質量%的比例調配,使其進行接枝聚合而得到者。The graft copolymer used in the present invention is preferably prepared by graft polymerization of 85 to 99% by mass of the acid-modified polyolefin resin to 1 to 15% by mass of the epoxy resin compound. Get the winner.
上述接枝共聚物較佳係將上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物進行熔融接枝聚合而成者。The graft copolymer is preferably obtained by melt-grafting the acid-modified polyolefin resin and the epoxy resin compound.
該熔融接枝聚合係將含有上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物的上述接著性樹脂組成物,藉由熔融捏合,在裝置內進行接枝聚合。作為熔融捏合之裝置,可使用單軸擠出機、多軸擠出機、班伯里混合機、塑性磨(plasto mill)、加熱輥捏合機等。In the melt graft polymerization, the above-mentioned adhesive resin composition containing the acid-modified polyolefin resin and the epoxy resin compound is graft-polymerized in a device by melt-kneading. As the apparatus for melt-kneading, a single-screw extruder, a multi-axis extruder, a Banbury mixer, a plasto mill, a heating roll kneader, or the like can be used.
在熔融接枝聚合時,為了抑制接枝共聚物中之環氧基的分解,較佳係將水分等可與環氧基反應的揮發成分除去、排出至裝置外。In the case of melt graft polymerization, in order to suppress decomposition of the epoxy group in the graft copolymer, it is preferred to remove volatile components such as water which can react with the epoxy group and discharge them to the outside of the apparatus.
上述酸改質聚烯烴樹脂,係在具有酸酐基作為酸官能基的情況下,由於與上述環氧樹脂系化合物之羥基的反應性高,能夠在較緩和的條件下進行接枝聚合,故為較佳。When the acid-modified polyolefin resin has an acid anhydride group as an acid functional group, since it has high reactivity with a hydroxyl group of the epoxy resin compound, graft polymerization can be carried out under mild conditions. Preferably.
從將上述酸改質聚烯烴樹脂以及上述環氧樹脂系化合物充分熔融,且無熱分解的觀點而言,熔融捏合時的加熱溫度較佳係由130~300℃的範圍內選擇。在上述酸改質聚烯烴樹脂為聚丙烯系的情況,較佳為180~300℃。From the viewpoint of sufficiently melting the acid-modified polyolefin resin and the epoxy resin-based compound without thermal decomposition, the heating temperature at the time of melt-kneading is preferably selected from the range of 130 to 300 °C. In the case where the acid-modified polyolefin resin is a polypropylene system, it is preferably 180 to 300 °C.
此外,捏合溫度可藉由在從熔融捏合的裝置予以擠出後、立即對熔融狀態的接著性樹脂組成物使熱電偶接觸等的方法進行測定。Further, the kneading temperature can be measured by a method in which a thermocouple is brought into contact with an adhesive resin composition in a molten state immediately after being extruded from a device for melt-kneading.
本發明的接著性樹脂組成物,係在含有上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物,或者此等之接枝共聚物的同時,可進一步含有熱可塑性彈性體樹脂。The adhesive resin composition of the present invention may further contain a thermoplastic elastomer resin while containing the acid-modified polyolefin resin and the epoxy resin compound or the graft copolymer.
作為上述熱可塑性彈性體樹脂,可舉例如,苯乙烯彈性體、苯乙 烯丁二烯共聚物、環氧改質的苯乙烯丁二烯共聚物、烯烴彈性體、聚酯彈性體、苯乙烯丁二烯苯乙烯嵌段共聚物、苯乙烯乙烯丙烯苯乙烯嵌段共聚物、苯乙烯異戊二烯丁二烯苯乙烯嵌段共聚物、苯乙烯異戊二烯苯乙烯嵌段共聚物等。As the above thermoplastic elastomer resin, for example, styrene elastomer, styrene B Butadiene copolymer, epoxy modified styrene butadiene copolymer, olefin elastomer, polyester elastomer, styrene butadiene styrene block copolymer, styrene ethylene propylene styrene block copolymer , styrene isoprene butadiene styrene block copolymer, styrene isoprene styrene block copolymer, and the like.
在添加上述熱可塑性彈性體樹脂時,較佳係在接著性樹脂組成物的固形份100重量份中,含有1~15重量份範圍內的上述熱可塑性彈性體樹脂。When the thermoplastic elastomer resin is added, it is preferred to contain the thermoplastic elastomer resin in an amount of from 1 to 15 parts by weight based on 100 parts by weight of the solid content of the adhesive resin composition.
在上述接著性樹脂組成物的熔融捏合條件下,若上述熱可塑性彈性體樹脂與上述酸改質聚烯烴樹脂、或上述環氧樹脂系化合物不進行反應,則可在熔融捏合前予以調配。此時,在熔融捏合含有上述酸改質聚烯烴樹脂、上述環氧樹脂系化合物、上述熱可塑性彈性體樹脂的混合物時,可使上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物選擇性反應,得到含有上述接枝共聚物的接著性樹脂組成物。Under the melt-kneading conditions of the above-mentioned adhesive resin composition, if the thermoplastic elastomer resin does not react with the acid-modified polyolefin resin or the epoxy resin-based compound, it can be prepared before melt-kneading. In this case, when the mixture containing the acid-modified polyolefin resin, the epoxy resin compound, and the thermoplastic elastomer resin is melt-kneaded, the acid-modified polyolefin resin and the epoxy resin compound may be selectively selected. The reaction was carried out to obtain an adhesive resin composition containing the above graft copolymer.
本發明的接著性樹脂組成物,係藉由將以上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物作為必要成分的本發明之接著性樹脂組成物進行熔融捏合,並予以擠出成形的方法(1步驟),而可製造接著性樹脂層。The adhesive resin composition of the present invention is obtained by melt-kneading the adhesive resin composition of the present invention containing the acid-modified polyolefin resin and the epoxy resin-based compound as essential components, and extruding the formed resin composition. The method (1 step) can produce an adhesive resin layer.
本發明中,藉由存在上述酸改質聚烯烴樹脂的酸官能基、上述環氧樹脂系化合物的羥基以及環氧基,可得到優異的接著力。尤其即使在接近屬於基礎樹脂之上述酸改質聚烯烴樹脂的熔點(Tm)的較低溫度區域,亦可得到優異的接著力,提高低溫接著性。In the present invention, an excellent adhesive force can be obtained by the acid functional group of the acid-modified polyolefin resin, the hydroxyl group of the epoxy resin compound, and the epoxy group. In particular, even in a lower temperature region close to the melting point (Tm) of the above-mentioned acid-modified polyolefin resin belonging to the base resin, excellent adhesion can be obtained, and low-temperature adhesion can be improved.
此外,在上述接著性樹脂組成物的熔融捏合時,由於上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物可進行接枝聚合,因此不需要另外設置接枝共聚物的調製步驟,生產性能優異,而且可抑制對樹脂成分的損壞。Further, in the melt-kneading of the above-mentioned adhesive resin composition, since the acid-modified polyolefin resin and the epoxy resin-based compound can be graft-polymerized, a preparation step of separately providing a graft copolymer is not required, and production performance is required. Excellent and can suppress damage to resin components.
本發明的接著性樹脂組成物係對於金屬、玻璃、塑膠等各種被黏體具有優異的接著力,由簡單組成所形成,可容易製造接著性樹脂層。The adhesive resin composition of the present invention has an excellent adhesion to various adherends such as metal, glass, and plastic, and is formed of a simple composition, whereby the adhesive resin layer can be easily produced.
本發明的接著性樹脂組成物中,作為其它添加劑,可以適當添加填充劑、著色劑、抗氧化劑、消泡劑、均平劑、光吸收劑等。In the adhesive resin composition of the present invention, a filler, a colorant, an antioxidant, an antifoaming agent, a leveling agent, a light absorbing agent, or the like may be appropriately added as another additive.
作為可使用本發明之接著性樹脂組成物進行接著的被黏體,可舉例如金屬、玻璃、塑膠等各種被黏體。被黏體的形狀並無特別限定,可舉例如膜、片、板、面板、拖盤、棒(棒狀物)、箱體、框體等。Examples of the adherend that can be used in the adhesive resin composition of the present invention include various adherends such as metal, glass, and plastic. The shape of the adherend is not particularly limited, and examples thereof include a film, a sheet, a plate, a panel, a tray, a rod (rod), a case, a frame, and the like.
作為金屬,可舉例如鋼鐵、不銹鋼、鋁、銅、鎳、鉻或其合金等。此外,亦可適用於表面具有金屬鍍覆層的複合材料,此時之鍍覆的基底材若為可鍍覆者,則無特別限定,可為金屬、玻璃、塑膠等各種材質。Examples of the metal include steel, stainless steel, aluminum, copper, nickel, chromium, or alloys thereof. Further, it is also applicable to a composite material having a metal plating layer on its surface. The substrate to be plated at this time is not particularly limited, and may be various materials such as metal, glass, and plastic.
作為玻璃,可舉例如鹼性玻璃、無鹼玻璃、石英玻璃等。Examples of the glass include alkali glass, alkali-free glass, and quartz glass.
作為塑膠,可舉例如高密度聚乙烯(HDPE)、超高分子量聚乙烯(UHMWPE)、同排聚丙烯、對排聚丙烯、乙烯丙烯共聚物樹脂等的聚烯烴系樹脂;尼龍6(N6)、尼龍66(N66)、尼龍46(N46)、尼龍11(N11)、尼龍12(N12)、尼龍610(N610)、尼龍612(N612)、尼龍6/66共聚物(N6/66)、尼龍6/66/610共聚物(N6/66/610)、尼龍MXD6(MXD6)、尼龍6T、尼龍6/6T共聚物、尼龍66/PP共聚物、尼龍66/PPS共聚物等的聚醯胺系樹脂;聚對苯二甲酸丁二酯(PBT)、聚對苯二甲酸乙二酯(PET)、聚間苯二甲酸乙二酯(PEI)、PET/PEI共聚物、多芳基化合物(PAR)、聚萘二甲酸丁二酯(PBN)、液晶聚酯、聚氧化伸烷基二醯亞胺二酸/聚丁酸酯對苯二甲酸酯共聚物等的芳香族聚酯系樹脂;聚丙烯腈(PAN)、聚甲基丙烯腈、丙烯腈/苯乙烯共聚物(AS)、甲基丙烯腈/苯乙烯共聚物、甲基丙烯腈/苯乙烯/丁二烯共聚物、聚甲基丙烯酸酯系樹脂(例如,聚甲基丙烯酸甲酯(PMMA)、聚甲基丙烯酸乙酯等的聚腈系樹脂;醋酸乙烯酯(EVA)、聚乙烯醇(PVA)、乙烯醇/乙烯共聚物(EVOH)、聚偏二氯乙烯(PVDC)、聚氯乙烯(PVC)、氯乙烯/偏二氯乙烯共聚物、偏二氯乙烯/丙烯酸甲酯共聚物等的聚乙烯基系樹脂等。Examples of the plastics include polyolefin resins such as high density polyethylene (HDPE), ultrahigh molecular weight polyethylene (UHMWPE), homopolypropylene, aligned polypropylene, and ethylene propylene copolymer resin; and nylon 6 (N6). , nylon 66 (N66), nylon 46 (N46), nylon 11 (N11), nylon 12 (N12), nylon 610 (N610), nylon 612 (N612), nylon 6/66 copolymer (N6/66), nylon Polyamide series of 6/66/610 copolymer (N6/66/610), nylon MXD6 (MXD6), nylon 6T, nylon 6/6T copolymer, nylon 66/PP copolymer, nylon 66/PPS copolymer, etc. Resin; polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyethylene isophthalate (PEI), PET/PEI copolymer, polyarylate (PAR) An aromatic polyester-based resin such as polybutylene naphthalate (PBN), liquid crystal polyester, polyoxyalkylene dimethyleneimide diacid/polybutylate terephthalate copolymer; Polyacrylonitrile (PAN), polymethacrylonitrile, acrylonitrile/styrene copolymer (AS), methacrylonitrile/styrene copolymer, methacrylonitrile/styrene/butadiene copolymer, polymethyl Acrylate based resin (for example, polymethyl propyl Polyacrylic resin such as methyl methacrylate (PMMA) or polyethyl methacrylate; vinyl acetate (EVA), polyvinyl alcohol (PVA), vinyl alcohol/ethylene copolymer (EVOH), polyvinylidene chloride (PVDC), polyvinyl chloride (PVC), vinyl chloride/vinylidene chloride copolymer, polyvinyl chloride resin such as vinylidene chloride/methyl acrylate copolymer.
本發明的接著性樹脂成形體,係由本發明的接著性樹脂組成物形成,具有膜、片等形狀的成形體,其可使用作為接著性樹脂膜或接著性樹脂片等。The adhesive resin molded article of the present invention is formed of the adhesive resin composition of the present invention, and has a molded body having a shape such as a film or a sheet, and can be used as an adhesive resin film or an adhesive resin sheet.
本發明的接著性樹脂成形體可藉由將以上述酸改質聚烯烴樹脂與上述環氧樹脂系化合物作為必要成分的接著性樹脂組成物進行熔融捏合、擠出成形,而成形為膜、片等形狀的成形方法(1步驟)所製造。The adhesive resin molded article of the present invention can be formed into a film or a sheet by melt-kneading and extrusion molding an adhesive resin composition containing the acid-modified polyolefin resin and the epoxy resin-based compound as essential components. It is produced by a forming method of the same shape (1 step).
本發明的接著性樹脂成形體,係例如利用下述(1)~(4)中所列舉的方法,藉由與被黏體進行積層、加熱,較佳係藉由加熱及加壓,而可與各種被黏體接著。The adhesive resin molded article of the present invention can be laminated and heated with a adherend by, for example, the method described in the following (1) to (4), preferably by heating and pressurization. Followed by various adherends.
(1)在被黏體的單面,積層接著性樹脂成形體而接著的方法。(1) A method in which a resin molded body is laminated on one side of a to-be-adhered body.
(2)在被黏體的兩面,分別積層不同的接著性樹脂成形體而接著的方法。(2) A method of laminating different adhesive resin molded bodies on both sides of the adherend.
(3)在接著性樹脂成形體的兩面,分別積層不同的被黏體而接著的方法。(3) A method of laminating different adherends on both surfaces of the adhesive resin molded body.
(4)將多個接著性樹脂成形體與多個被黏體進行交替積層而接著的方法。(4) A method in which a plurality of adhesive resin molded bodies and a plurality of adherends are alternately laminated.
本發明的接著性樹脂積層體,係在基材的至少單面,積層由本發明之接著性樹脂組成物所構成的接著性樹脂層而成者。藉由將上述接著性樹脂層設置在基材的單面或兩面,使用上述接著性樹脂層,則可與被黏體接著。作為基材,基材本身不需具有接著性,較佳係可與上述接著性樹脂層接著者。與上述作為被黏體所列舉者同樣地,可舉例如金屬、玻璃、塑膠等各種基材。The adhesive resin laminate of the present invention is obtained by laminating at least one surface of a substrate and an adhesive resin layer composed of the adhesive resin composition of the present invention. By providing the above-mentioned adhesive resin layer on one surface or both surfaces of the substrate, the above-mentioned adhesive resin layer can be used to adhere to the adherend. As the substrate, the substrate itself does not need to have an adhesive property, and it is preferable to be bonded to the above-mentioned adhesive resin layer. Similarly to the above-mentioned examples of the adherend, various substrates such as metal, glass, and plastic can be mentioned.
本發明的接著性樹脂積層體可藉由將以上述酸改質聚烯烴樹脂、與上述環氧樹脂系化合物作為必要成分的接著性樹脂組成物進行熔融捏合、擠出成形,而形成上述接著性樹脂層的方法(1步驟)所製造。The adhesive resin laminate of the present invention can be melt-kneaded and extruded by using the above-described acid-modified polyolefin resin and the above-mentioned epoxy resin-based compound as an essential component, thereby forming the above-mentioned adhesiveness. The method of the resin layer (1 step) is produced.
在基材為由熱可塑性樹脂所構成的情況,可藉由共擠出法進行接著性樹脂組成物的擠出成形。此外,亦可藉由擠出積層法進行接著性 樹脂組成物的擠出成形。In the case where the substrate is composed of a thermoplastic resin, extrusion molding of the adhesive resin composition can be carried out by a co-extrusion method. In addition, it is also possible to perform adhesion by extrusion lamination. Extrusion molding of the resin composition.
本發明的接著性樹脂積層體,係在僅於基材單面上具有上述接著性樹脂層的情況,例如依上述(1)或(2)所列舉的方法,藉由與被黏體進行積層、加熱,較佳係藉由加熱及加壓,而可與各種被黏體接著。In the case of the adhesive resin laminate of the present invention, the above-mentioned adhesive resin layer is provided on only one surface of the substrate, and for example, by laminating with the adherend by the method described in the above (1) or (2). And heating, preferably by heating and pressing, can be followed by various adherends.
此外,本發明的接著性樹脂積層體,係在基材的兩面上具有上述接著性樹脂層的情況,例如依上述(1)~(4)所舉例的方法,藉由與被黏體進行積層、加熱,較佳係藉由加熱和加壓,而可與各種被黏體接著。Further, the adhesive resin laminate of the present invention has the above-mentioned adhesive resin layer on both surfaces of the substrate, and for example, by laminating with the adherend by the method exemplified in the above (1) to (4) And heating, preferably by heating and pressing, can be followed by various adherends.
以下,藉由實施例具體說明本發明。Hereinafter, the present invention will be specifically described by way of examples.
(接著性樹脂膜)(adhesive resin film)
根據表1所示的組成,製造各實施例和比較例的接著性樹脂膜。接著性樹脂膜的製造,係依首先將酸改質聚烯烴樹脂、含有環氧基之樹脂與彈性體樹脂進行熔融捏合後,藉由擠出成形予以形成為既定厚度的膜狀的方法而實施。The adhesive resin films of the respective examples and comparative examples were produced according to the compositions shown in Table 1. The production of the resin film is carried out by first melt-kneading the acid-modified polyolefin resin, the epoxy group-containing resin, and the elastomer resin, and then forming the film into a film having a predetermined thickness by extrusion molding. .
(接著強度的評價方法)(Evaluation method of strength)
按照JIS Z 1526,對於各種被黏體,以拉伸速度300mm/分、寬15mm測定接著性樹脂膜的熱密封部的接著強度。The adhesion strength of the heat-sealed portion of the adhesive resin film was measured at a tensile speed of 300 mm/min and a width of 15 mm for each of the adherends in accordance with JIS Z 1526.
熱密封條件係在140℃、160℃、180℃中的任一溫度下,以壓力0.2MPa,進行加熱及加壓3秒或7秒。The heat sealing conditions were performed by heating and pressurizing at a pressure of 0.2 MPa at any temperature of 140 ° C, 160 ° C, and 180 ° C for 3 seconds or 7 seconds.
被黏體的厚度,係鋁板、銅/鎳鍍覆板、玻璃板、SUS板時為200μm。此外,電暈處理尼龍膜時為25μm。The thickness of the adherend was 200 μm in the case of an aluminum plate, a copper/nickel plated plate, a glass plate, and a SUS plate. Further, the corona treatment of the nylon film was 25 μm.
在被黏體為鋁板、銅/鎳鍍覆板、玻璃板、或電暈處理尼龍膜時,熱密封時間設為3秒。此外,在被黏體為SUS板(SUS:不銹鋼的一種)時,熱密封時間設為7秒。When the adherend is an aluminum plate, a copper/nickel plated plate, a glass plate, or a corona-treated nylon film, the heat sealing time is set to 3 seconds. Further, when the adherend was a SUS plate (SUS: a type of stainless steel), the heat sealing time was set to 7 seconds.
表1表示膜樹脂的組成(單位:質量%)。Table 1 shows the composition (unit: mass%) of the film resin.
尚且,表1中使用的縮寫的意義如下述。Further, the meaning of the abbreviations used in Table 1 is as follows.
「MAH-PP」:順丁烯二酸酐改質聚丙烯(ρ=0.896 g/cm3 、Tm=140℃、MFR=7.0)"MAH-PP": Maleic anhydride modified polypropylene (ρ=0.896 g/cm 3 , Tm=140°C, MFR=7.0)
「含有環氧基的樹脂(1)」:苯氧基樹脂「YP-55U」(雙酚A型,重量平均分子量40000~45000,新日鐵化學股份有限公司製,商品名)(1分子中的羥基數推定為140~160個)"Epoxy group-containing resin (1)": phenoxy resin "YP-55U" (bisphenol A type, weight average molecular weight 40,000 to 45,000, manufactured by Nippon Steel Chemical Co., Ltd., trade name) The number of hydroxyl groups is estimated to be 140 to 160)
「彈性體樹脂」:環氧改質苯乙烯丁二烯共聚物「Epofriend AT501」(苯乙烯丁二烯嵌段共聚物的環氧化合物,DAICEL化學工業股份有限公司製,商品名)"Elastomer resin": epoxy modified styrene butadiene copolymer "Epofriend AT501" (epoxy compound of styrene butadiene block copolymer, manufactured by DAICEL Chemical Industry Co., Ltd., trade name)
「含有環氧基的樹脂(2)」:環氧樹脂「Epikote1010」(雙酚A型,重量平均分子量5500,三菱化學股份有限公司製,商品名)(1分子中的羥基數推定為17個)"Epoxy-containing resin (2)": epoxy resin "Epikote 1010" (bisphenol A type, weight average molecular weight 5,500, manufactured by Mitsubishi Chemical Corporation, trade name) (the number of hydroxyl groups in one molecule is estimated to be 17) )
「含有環氧基的樹脂(3)」:環氧樹脂「Epikote1001」(雙酚A型,重量平均分子量900,三菱化學股份有限公司製,商品名)(1分子中的羥基數推定為2個)"Epoxy-containing resin (3)": epoxy resin "Epikote 1001" (bisphenol A type, weight average molecular weight 900, manufactured by Mitsubishi Chemical Corporation, trade name) (the number of hydroxyl groups in one molecule is estimated to be two) )
如表2~6所示,根據本發明實施例1~6,於以順丁烯二酸酐改質聚丙烯為基礎樹脂(主成分)的接著性樹脂膜中,藉由使用在1分子中具有多數個羥基的含有環氧基的樹脂(1),相較於僅有順丁烯二酸酐改質聚丙烯的情況(比較例1)、或摻合了1分子中之羥基數較少的含有環氧基的樹脂(2)的情況(比較例2),其可得到更高的接著強度。尤其是可知其與所使用之MAH-PP的Tm程度相同,以較低溫度之140℃或160℃進行熱密封時的接著強度提高,對於金屬、玻璃、塑膠等各種被黏體具有優異的低溫接著性。As shown in Tables 2 to 6, according to Examples 1 to 6 of the present invention, in the adhesive resin film based on maleic anhydride-modified polypropylene as a base resin (main component), it has one molecule by use. The majority of the hydroxyl group-containing epoxy group-containing resin (1) is compared with the case where only maleic anhydride is modified with polypropylene (Comparative Example 1), or the content of the hydroxyl group having a small number of molecules in one molecule is blended. In the case of the epoxy group-containing resin (2) (Comparative Example 2), a higher bonding strength can be obtained. In particular, it is known that the degree of Tm is the same as that of the MAH-PP used, and the adhesion strength at the time of heat sealing at a lower temperature of 140 ° C or 160 ° C is improved, and the low temperature is excellent for various adherends such as metal, glass, and plastic. Follow-up.
Claims (12)
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