TWI480004B - Zipper making device - Google Patents
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- TWI480004B TWI480004B TW101148838A TW101148838A TWI480004B TW I480004 B TWI480004 B TW I480004B TW 101148838 A TW101148838 A TW 101148838A TW 101148838 A TW101148838 A TW 101148838A TW I480004 B TWI480004 B TW I480004B
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- 238000012545 processing Methods 0.000 claims description 113
- 238000004519 manufacturing process Methods 0.000 claims description 43
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- 238000011144 upstream manufacturing Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 31
- 230000032258 transport Effects 0.000 description 18
- 239000004744 fabric Substances 0.000 description 17
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- 239000002184 metal Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 210000000078 claw Anatomy 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
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Description
本發明係關於一種拉鏈加工技術,尤其係關於一種拉鏈製造裝置。The present invention relates to a zipper processing technique, and more particularly to a zipper manufacturing apparatus.
先前技術之拉鏈製造裝置包含框架與設置於框架上之搬送部及加工部。於拉鏈之製造過程中,將藉由連結構件連結複數個拉鏈而成之拉鏈用鏈條輸送至拉鏈製造裝置之加工部而進行相應之加工。該加工中,作為一例,有將拉鏈用鏈條上之若干個鏈齒卸除以便在拉鏈用鏈條上形成空白部分之加工。具體而言,設置於拉鏈製造裝置之搬送部係以如下方式構成,即,將上述拉鏈用鏈條自拉鏈製造裝置之搬入側搬入,於完成對拉鏈用鏈條之加工動作後,自製造裝置之排出端搬出。於該加工中,必需確保欲加工之拉鏈用鏈條之連續性與完整性。然而,於加工過程中,有時拉鏈用鏈條之連結構件會位於加工位置上。即,利用加工部直接對該連結構件進行加工。由此,不僅會對連結構件造成損害,而使拉鏈用鏈條斷裂,而且亦存在對加工部造成一定程度之損害之情況。於此情形時,必需停止加工操作,對斷裂之拉鏈用鏈條進行修補,或於更換加工部後重新啟動拉鏈製造裝置。亦會導致成本上升及效率降低。The zipper manufacturing apparatus of the prior art includes a frame and a conveying portion and a processing portion provided on the frame. In the manufacturing process of the zipper, the zipper chain in which a plurality of zippers are connected by a connecting member is transported to the processing portion of the zipper manufacturing apparatus, and the corresponding processing is performed. In this processing, as an example, there is a process of removing a plurality of fastener elements on the fastener chain to form a blank portion on the fastener chain. Specifically, the transport unit provided in the zipper manufacturing apparatus is configured such that the zipper chain is carried in from the loading side of the zipper manufacturing apparatus, and is discharged from the manufacturing apparatus after the processing operation of the zipper chain is completed. Move out. In this process, it is necessary to ensure the continuity and integrity of the chain for the zipper to be processed. However, during the processing, sometimes the connecting members of the chain for the zipper are located at the processing position. That is, the connecting member is directly processed by the processing unit. As a result, not only the connection member is damaged, but also the zipper chain is broken, and there is a case where the processing portion is damaged to some extent. In this case, it is necessary to stop the machining operation, repair the broken chain for the zipper, or restart the zipper manufacturing device after replacing the processing portion. It will also lead to increased costs and reduced efficiency.
本發明係鑒於先前之缺點而完成者,其目的在於提供一種可自動地識別拉鏈用鏈條之連結構件,且可避免連結構 件與加工部之接觸的拉鏈製造裝置。The present invention has been made in view of the above disadvantages, and an object thereof is to provide a joint member capable of automatically recognizing a chain for a slide fastener and avoiding a joint structure A zipper manufacturing device that contacts the processing portion.
為了達成上述目的,本發明之特徵如下:一種拉鏈製造裝置,其具有用以供拉鏈用鏈條移動之通路,且於該通路上設置有對拉鏈用鏈條實施特定之加工之加工部、以及向加工部導入拉鏈用鏈條並且使拉鏈用鏈條於上述通路上移動之搬送部,且上述拉鏈用鏈條包含用以連結鏈條上之間斷部之連結構件,該拉鏈製造裝置更包括;檢測部,其設置於較加工部更靠通路之上游側,且檢測安裝於拉鏈用鏈條上之連結構件;以及控制部,其基於檢測部中之檢測結果,以使加工部之加工動作避開連結構件之方式控制搬送部或加工部。In order to achieve the above object, the present invention is characterized in that a zipper manufacturing apparatus has a passage for moving a chain for a slide fastener, and a processing portion for performing a specific processing on a chain for a zipper is provided on the passage, and processing is performed. The zipper chain includes a connecting member that moves the zipper chain and moves the zipper chain on the passage, and the zipper chain includes a connecting member for connecting the interrupting portion on the chain, the zipper manufacturing device further includes a detecting portion provided at The processing unit detects the connection member attached to the fastener chain on the upstream side of the passage, and the control unit controls the conveyance so that the machining operation of the machining unit avoids the connection member based on the detection result in the detection unit. Department or processing department.
根據本發明,於檢測部檢測出連結構件之情形時,例如,控制部可以使加工部之加工動作避開連結構件之方式如下所述般進行控制。即,控制部以如下方式進行控制:使加工部在應進行本次作動時不作動,於搬送部將連結構件搬送至超過加工位置之位置上之後繼續進行正常之作動循環。或者,以使搬送部加速運動,於加工部進行加工動作時,連結構件已到達至超過加工位置之位置的方式進行控制。或者,控制部以使搬送部減速運動,於加工部進行加工動作時,連結構件尚未到達至加工位置之方式進行控制。即,以使連結構件避開加工部之加工動作之方式進行控制。由此,本技術方案之拉鏈製造裝置可自動地識別拉鏈用鏈條上之連接構件,藉此,進行控制以使加工部與連結構件不接觸,且連結構件不會產生破損。使得拉鏈製造 裝置在加工時,不會因拉鏈用鏈條之斷裂或加工部之損壞而導致裝置停止運行,從而大幅度地提高生產效率,亦降低成本。According to the present invention, when the detecting unit detects the connecting member, for example, the control unit can control the processing operation of the processing unit to avoid the connecting member as follows. In other words, the control unit performs control such that the processing unit does not operate when the current operation is to be performed, and continues the normal operation cycle after the transfer unit transports the connection member to a position beyond the machining position. Alternatively, the conveyance unit is accelerated to move, and when the machining unit performs the machining operation, the connection member has been controlled to reach the position beyond the machining position. Alternatively, the control unit controls the decelerating movement of the conveying unit so that the connecting member does not reach the machining position when the machining unit performs the machining operation. That is, the connection member is controlled so as to avoid the machining operation of the machining portion. Thus, the zipper manufacturing apparatus of the present invention can automatically recognize the connecting member on the chain for slide fasteners, thereby controlling so that the processed portion and the connecting member are not in contact with each other, and the connecting member is not damaged. Making zipper manufacturing When the device is processed, the device will not be stopped due to the breakage of the chain for the zipper or the damage of the processed portion, thereby greatly improving the production efficiency and reducing the cost.
上述檢測部包含檢測器,檢測器為光反射型檢測器或光透過型檢測器。The detecting unit includes a detector, and the detector is a light reflection type detector or a light transmission type detector.
所謂光反射型檢測器係於分別檢測出拉鏈用鏈條上之連結構件及其他部分(例如拉鏈用鏈條)相對於光之反射率後,將反射率之變化輸出至控制部,藉此判斷是否存在連結構件者。又,由於連結構件係拉鏈上之不透光之部分,故而光透過型檢測器於檢測出不透光之部分之情形時,對控制部輸出檢測到連結構件之信號。The light reflection type detector detects the reflectance of the connecting member on the fastener chain and other parts (for example, the chain for slide fasteners) with respect to the light reflectance, and outputs a change in the reflectance to the control unit to determine whether or not the light reflectance detector is present. Link the component. Further, since the connecting member is a portion that is opaque to the zipper, when the light transmitting type detector detects the opaque portion, the control unit outputs a signal for detecting the connecting member.
上述檢測部包含對向配置之第一構件與第二構件,在第一構件與第二構件之間具有用以供拉鏈用鏈條通過之間隙,於第一構件與第二構件之至少一者上設置有上述檢測器。The detecting portion includes a first member and a second member disposed opposite to each other, and has a gap between the first member and the second member for passing the chain for the zipper, on at least one of the first member and the second member The above detector is provided.
藉由此種設計,於拉鏈用鏈條通過第一構件與第二構件之間之間隙時,拉鏈用鏈條以正面與背面分別面向第一構件與第二構件之方式進行配置。With this design, when the chain for the zipper passes the gap between the first member and the second member, the chain for the zipper is disposed such that the front surface and the back surface face the first member and the second member, respectively.
以下,列舉檢測器為光透過型檢測器之例。於上述第一構件上設置有至少一個第一檢測器,於上述第二構件上與上述第一檢測器相對應地設置有第二檢測器。Hereinafter, an example in which the detector is a light transmission type detector will be described. At least one first detector is disposed on the first member, and a second detector is disposed on the second member corresponding to the first detector.
藉由此種設計,將第一檢測器與第二檢測器之一者設為發光元件,將另一者設為受光元件。而且,使自發光元件朝向受光元件發出之光透過鏈布(fastener tape),但不透過 連結構件,藉此可確實地檢測出連結構件之有無。With such a design, one of the first detector and the second detector is a light-emitting element, and the other is a light-receiving element. Moreover, the light emitted from the light-emitting element toward the light-receiving element is transmitted through the fastener tape but is not transmitted. By connecting the members, the presence or absence of the connecting members can be reliably detected.
該拉鏈製造裝置更包括測長部,該測長部係設置於較加工部更靠上述通路之上游側,且測定正在通路上移動之拉鏈用鏈條之移動量,上述檢測部係設置於上述測長部。The zipper manufacturing apparatus further includes a length measuring unit that is disposed on the upstream side of the passage between the processing unit and measures a movement amount of the chain for moving the zipper that is moving in the passage, and the detecting unit is provided in the measurement unit. Long section.
測長部檢測出通路上之拉鏈用鏈條之位移,從而使控制部變得易於進行控制。The length measuring portion detects the displacement of the chain for the zipper on the passage, thereby making the control portion easy to control.
該拉鏈製造裝置包括張力賦予部,該張力賦予部係設置於較加工部更靠上述通路之上游側,且對正在通路上移動之拉鏈用鏈條賦予張力,上述檢測部係設置於上述張力賦予部。The zipper manufacturing device includes a tension applying portion that is provided on the upstream side of the passage of the processing portion, and that applies tension to the fastener chain that is moving in the passage, and the detection portion is provided in the tension applying portion. .
於未配置張力賦予部之情形時,在拉鏈用鏈條之速度產生變化時,有時會因慣性而導致拉鏈用鏈條之一部分堆積,從而對正常之加工造成不良影響。然而,藉由在較加工部更靠上游側設置張力賦予部,而即時地對拉鏈用鏈條賦予與前進方向對向之張力作用,即便於移動速度急遽變化之情形時,亦不會於拉鏈用鏈條上產生堆積。When the tension applying portion is not disposed, when the speed of the chain for the slide fastener changes, one of the chains for the slide fastener may be accumulated due to inertia, which may adversely affect normal processing. However, by providing the tension applying portion on the upstream side of the processing portion, the zipper chain is immediately applied to the tension in the forward direction, and even when the moving speed is rapidly changed, it is not used for the zipper. Stacking occurs on the chain.
上述控制部以如下方式進行控制,即,於檢測部檢測出連結構件之情形時,使加工部之動作暫時停止,且使連結構件移動至超過加工部之加工位置之位置處。The control unit is controlled such that when the detecting unit detects the connecting member, the operation of the processing unit is temporarily stopped, and the connecting member is moved to a position beyond the processing position of the processing unit.
藉由此種設計,於檢測部檢測出連結構件之情形時,控制部控制拉鏈用鏈條之移動量,避免拉鏈用鏈條與加工部之接觸。According to this design, when the detecting unit detects the connecting member, the control unit controls the amount of movement of the chain for the slide fastener to avoid contact between the chain for the slide fastener and the processed portion.
又,上述控制部於檢測部檢測出連結構件之情形時,以使拉鏈用鏈條加速移動而使加工部作動時連結構件到達超 過加工部之加工位置之位置處之方式控制搬送部,或者,以使拉鏈用鏈條減速移動以使加工部作動時連結構件未到達至加工位置之方式控制搬送部。Further, when the detecting unit detects the connecting member, the control unit accelerates the movement of the fastener chain to cause the connecting member to reach the super stage when the processing unit is actuated. The conveyance unit is controlled such that the position of the machining position of the machining unit is controlled, or the conveyance unit is controlled such that the fastener chain is decelerated to move the machining unit when the machining unit is not moved to the machining position.
藉由此種設計,於檢測部未檢測出連結構件之情形時,控制部使拉鏈直接加工。於檢測部檢測出連結構件之情形時,控制部控制搬送部之搬送速度,使拉鏈用鏈條1加速移動而使連結構件到達超過加工位置之位置處,或者使拉鏈用鏈條1減速移動以便使連結構件未到達至加工位置處等,藉此避免拉鏈用鏈條與加工部之接觸。According to this design, when the detecting unit does not detect the connecting member, the control unit directly processes the slide fastener. When the detection unit detects the connection member, the control unit controls the conveyance speed of the conveyance unit to accelerate the movement of the fastener chain 1 so that the connection member reaches the position beyond the machining position, or the chain fastener 1 is decelerated to be connected. The member does not reach the processing position or the like, thereby avoiding contact of the zipper chain with the processing portion.
本發明與先前技術相比具有如下優點與有益效果。The present invention has the following advantages and advantageous effects as compared with the prior art.
本發明中,由於在拉鏈製造裝置中設置有檢測部,故而能夠自動地識別拉健用鏈條上之連結構件。又,於檢測出連結構件之情形時,以使連結構件加速移動至超過上述加工位置之位置處之方式控制搬送部,或者以使加工部暫時停止動作,而使連結構件移動至超過加工部之加工位置處之方式進行控制。藉此,加工部與連結構件不會接觸,且連結構件不會產生破損。使得拉鏈製造裝置在加工時,不會因拉鏈用鏈條之斷裂或加工部之損壞而導致裝置停止運行,從而大幅度地提高生產效率,亦降低成本。In the present invention, since the detecting portion is provided in the zipper manufacturing device, the connecting member on the chain for pulling can be automatically recognized. Further, when the connecting member is detected, the conveying unit is controlled such that the connecting member is accelerated to a position beyond the processing position, or the processing unit is temporarily stopped, and the connecting member is moved beyond the processing unit. The way the machining position is controlled. Thereby, the processed portion and the connecting member are not in contact with each other, and the connecting member is not damaged. When the zipper manufacturing device is processed, the zipper chain is not broken or the processed portion is damaged, so that the device stops running, thereby greatly improving production efficiency and reducing cost.
拉鏈製造裝置係利用其加工部對拉鏈用鏈條進行加工者。以下,在對本發明之拉鏈製造裝置進行說明之前,先對作為本拉鏈製造裝置之加工對象之拉鏈用鏈條1進行說明。The zipper manufacturing apparatus uses a processing unit to process a fastener chain. In the following, the slide fastener chain 1 to be processed by the present zipper manufacturing apparatus will be described before the zipper manufacturing apparatus of the present invention is described.
圖1係由連結構件連結之拉鏈用鏈條之局部前視圖。拉鏈用鏈條1包括左右之鏈布16、16、以及安裝於各鏈布之對向之緣部的左右之鏈齒(fastener element)17、17。於圖示之例中,為左右之鏈齒17、17嚙合之狀態。而且,拉鏈用鏈條1包含沿長度方向被分割而成之前位部分11與後位部分12(即拉鏈用鏈條1具有間斷部分)。前位部分11與後位部分12由連結構件15(黏著帶)連結,該連結構件15係以跨越前位部分11與後位部分12之各者之端部13、14之方式黏貼。連結構件15以於前位部分11與後位部分12之端部13、14覆蓋左右之鏈布16、16與左右之鏈齒17、17之方式黏貼。Fig. 1 is a partial front elevational view of a chain for a zipper joined by a joint member. The zipper chain 1 includes left and right chain cloths 16, 16 and left and right fastener elements 17, 17 attached to the opposite edges of the respective chain cloths. In the illustrated example, the left and right sprocket teeth 17, 17 are engaged. Further, the fastener chain 1 includes a front portion 11 and a rear portion 12 which are divided in the longitudinal direction (that is, the fastener chain 1 has a discontinuous portion). The front portion 11 and the rear portion 12 are joined by a joint member 15 (adhesive tape) which is attached so as to span the end portions 13 and 14 of each of the front portion 11 and the rear portion 12. The connecting member 15 is attached so that the end portions 13 and 14 of the front portion 11 and the rear portion 12 cover the left and right chain cloths 16, 16 and the left and right chain teeth 17, 17.
圖2係表示連結構件之變形例之拉鏈用鏈條之局部放大圖。圖3係表示上述變形例之連結構件之拉鏈用鏈條之主要部分剖面圖。於該變形例中,如圖式所示,連結構件15可更換為連結拉鏈用鏈條1之前位部分11與後位部分12之金屬件18。金屬件18包含連結前位部分11之左側鏈布16與後位部分12之左側鏈布16之第一金屬件18a、以及連結前位部分11之右側鏈布16與後位部分12之右側鏈布16之第二金屬件18b。金屬件18具有貫通鏈布16之正背面之一對爪鉤19、19'。一爪鉤19貫通前位部分11之鏈布,另一爪鉤19'貫通後位部分12之鏈布。爪鉤19、19'於貫通鏈布16後被彎折。藉此,使連結構件15相對於鏈布16防脫。Fig. 2 is a partially enlarged view showing a chain for a slide fastener according to a modification of the joint member. Fig. 3 is a cross-sectional view showing a main part of a chain for a fastener for a connecting member according to the modification. In this modification, as shown in the drawing, the coupling member 15 can be replaced with the metal member 18 that connects the front portion 11 and the rear portion 12 of the chain 1 for the fastener. The metal member 18 includes a first metal member 18a that connects the left side chain cloth 16 of the front position portion 11 and the left side chain cloth 16 of the rear position portion 12, and a right side chain that connects the right side chain cloth 16 and the rear position portion 12 of the front position portion 11. The second metal piece 18b of the cloth 16. The metal member 18 has a pair of claw hooks 19, 19' that penetrate the front and back sides of the chain cloth 16. One claw hook 19 penetrates the chain cloth of the front portion 11, and the other claw hook 19' penetrates the chain cloth of the rear portion 12. The claw hooks 19, 19' are bent after passing through the chain cloth 16. Thereby, the connecting member 15 is prevented from coming off the chain cloth 16.
圖4係利用加工部加工後之拉鏈用鏈條1之局部放大前視圖。如圖式所示,拉鏈用鏈條1於長度方向上每隔特定間 隔形成有卸除鏈齒17而成之空白部分10。空白部分10係藉由利用作為加工部之衝頭沖裁鏈齒而形成。亦即,利用本發明之加工部以如下方式進行加工。即,利用衝頭在拉鏈用鏈條之長度方向上,進行卸除若干個鏈齒之加工以便每隔特定距離地形成空白部分10。Fig. 4 is a partially enlarged front elevational view of the chain 1 for zipper processed by the processing section. As shown in the figure, the zipper chain 1 is in a specific interval in the length direction. A blank portion 10 formed by removing the fastener elements 17 is formed. The blank portion 10 is formed by punching a sprocket with a punch as a processing portion. That is, the processing portion of the present invention is processed in the following manner. That is, the processing for removing a plurality of fastener elements is performed by the punch in the longitudinal direction of the chain for the zipper to form the blank portion 10 at a specific distance.
<實施例1><Example 1>
以下,一面參照圖5~圖14一面對本發明之拉鏈製造裝置進行說明。當然,該拉鏈製造裝置可加工上述各形態之拉鏈用鏈條1。Hereinafter, a zipper manufacturing apparatus according to the present invention will be described with reference to Figs. 5 to 14 . Of course, the zipper manufacturing apparatus can process the zipper chain 1 of each of the above forms.
圖5係本發明之拉鏈製造裝置之前視圖。如圖5所示,本發明之拉鏈製造裝置包含框架4及供拉鏈用鏈條1移動之通路6。於該通路6上自上游側依序設置有用以測量拉鏈用鏈條1之移動量之測長部5、對拉鏈用鏈條1實施特定加工之加工部2、以及使拉鏈用鏈條1移動至上述通路6之搬送部3。Figure 5 is a front elevational view of the zipper manufacturing apparatus of the present invention. As shown in Fig. 5, the zipper manufacturing apparatus of the present invention comprises a frame 4 and a passage 6 for moving the chain 1 for zipper. A length measuring portion 5 for measuring the amount of movement of the fastener chain 1 , a processing portion 2 for performing specific processing on the fastener chain 1 , and a chain for moving the fastener chain 1 to the above-mentioned passage are sequentially provided on the passage 6 from the upstream side. 6 transport unit 3.
於通路6上進而設置有:檢測部7,其位於較加工部2更靠上游側,且檢測安裝於拉鏈用鏈條1之連結構件15;控制部8,其基於檢測部7中之檢測結果,以使加工部2之加工動作避開連結構件15之方式控制搬送部3或加工部2;以及導輥9,其於較測長部5更靠上游側且較搬送部3更靠下游側引導拉鏈用鏈條1之移動。Further, the passage 6 is provided with a detecting portion 7 which is located on the upstream side of the processing portion 2 and detects the connecting member 15 attached to the fastener chain 1; and the control portion 8 based on the detection result in the detecting portion 7, The conveying unit 3 or the processing unit 2 is controlled so that the machining operation of the processing unit 2 is avoided, and the guide roller 9 is guided further upstream than the length measuring unit 5 and further downstream than the conveying unit 3 The zipper moves with the chain 1.
以下,對各構件進行詳細說明。Hereinafter, each member will be described in detail.
A、測長部5A, length measuring section 5
於通路6上,測長部5係配置於較加工部2更靠上游側。 測長部5包含固定於框架4之上表面之托架51、及由托架51支撐之測長輥52。測長輥52與拉鏈用鏈條1之正背面中之一面接觸。又,測長部5包含與測長輥52對向配置之按壓輥53。按壓輥53與拉鏈用鏈條1之正背面中之另一面接觸,且朝向測長輥52按壓拉鏈用鏈條1。即,拉鏈用鏈條1由測長輥52與按壓輥53夾持。於具體之操作中,在測長輥52與拉鏈用鏈條1之間會產生摩擦阻力。由此,測長輥52與拉鏈用鏈條1之移動一併旋轉。測長輥52係以根據其旋轉之角度來測量拉鏈用鏈條1之移動量之方式構成。又,上述測長部係以輥式之測長部作為一例進行了說明,但亦可應用光電式之測長部。例如,亦可於拉鏈用鏈條1上設置被檢測點(例如黑點),將相機作為檢測部對該等被檢測部之數量進行計數,從而檢測拉鏈用鏈條1之搬送長度。In the passage 6, the length measuring portion 5 is disposed on the upstream side of the processing portion 2. The length measuring portion 5 includes a bracket 51 fixed to the upper surface of the frame 4, and a length measuring roller 52 supported by the bracket 51. The length measuring roller 52 is in surface contact with one of the front and back sides of the fastener chain 1. Further, the length measuring unit 5 includes a pressing roller 53 that is disposed to face the length measuring roller 52. The pressing roller 53 comes into contact with the other surface of the front and back sides of the fastener chain 1 and presses the fastener chain 1 toward the length measuring roller 52. That is, the fastener chain 1 is sandwiched by the length measuring roller 52 and the pressing roller 53. In a specific operation, frictional resistance is generated between the length measuring roller 52 and the zipper chain 1. Thereby, the length measuring roller 52 rotates together with the movement of the fastener chain 1. The length measuring roller 52 is configured to measure the amount of movement of the fastener chain 1 in accordance with the angle of rotation thereof. Further, the length measuring unit has been described by taking a length measuring unit of a roll type as an example, but a photoelectric measuring unit may be applied. For example, a detected point (for example, a black dot) may be provided on the chain 1 for the zipper, and the number of the detected portions may be counted by the camera as a detecting unit, thereby detecting the transport length of the chain 1 for the zipper.
B、檢測部7B, detection department 7
本實施形態中之檢測部7包含檢測器,檢測器為光反射型檢測器或光透過型檢測器。如圖6所示,於實施例1中,檢測部7為採用光透過型檢測器者。圖式中,檢測部7包含對向配置之第一構件72與第二構件73。在第一構件72與第二構件73之間具有供拉鏈用鏈條1通過之間隙74。於拉鏈用鏈條1通過間隙74時,第一構件72與拉鏈用鏈條1之正面對向。而且,第二構件73與拉鏈用鏈條1之背面對向。又,檢測部7包含基部71。第一構件72與第二構件73自基部71之單面向側方平行地突出。基部71係固定於測長部5之托架51(於下文進行敘述)上。於第一構件72與第二構件 73之至少一者上設置有檢測器。於本實施形態中,檢測器包括第一檢測器75與第二檢測器76,在第一構件72之與第二構件73對向之面上設置有至少一個第一檢測器75。在上述第二構件73上,與上述第一檢測器75相對應地設置有第二檢測器76。於本實施形態中,以第一檢測器75為發光元件、第二檢測器76為受光元件作為一例進行說明。第一檢測器75與第二檢測器76於拉鏈用鏈條1通過第一構件72與第二構件73之間之間隙74時,以朝向鏈布16之正背面之姿勢進行配置。第一檢測器75與第二檢測器76檢測正通過間隙74之拉鏈用鏈條1或連結構件15。此處,第一檢測器75之數量及第二檢測器76之數量為一個、兩個或複數個均可。於本實施例中以兩個之情形作為一例進行說明。即,於第一構件72上以在第一構件72之延伸方向上留出特定距離而設置之方式設置有兩個第一檢測器75a、75b,於第二構件73上與第一檢測器75a、75b相對應地以留出特定距離之方式設置有兩個第二檢測器76a、76b。又,所謂上述延伸方向,與拉鏈用鏈條1之寬度方向(左右方向)一致。一方之第一檢測器75a與一方之第二檢測器76a檢測拉鏈用鏈條1之左側之鏈布16。另一方之第一檢測器75b與另一方之第二檢測器76b檢測拉鏈用鏈條1之右側之鏈布16。又,檢測部7之檢測信號係發送至控制部8。進而,如圖5所示,檢測部7係安裝於測長部5之托架51上。當然,其安裝位置並不限定於此,亦可配置於測長部5與加工部2間之任意位置。The detecting unit 7 in the present embodiment includes a detector, and the detector is a light reflection type detector or a light transmission type detector. As shown in Fig. 6, in the first embodiment, the detecting portion 7 is a light transmitting type detector. In the drawing, the detecting portion 7 includes a first member 72 and a second member 73 that are disposed opposite to each other. A gap 74 through which the fastener chain 1 passes is provided between the first member 72 and the second member 73. When the zipper chain 1 passes through the gap 74, the first member 72 faces the front side of the zipper chain 1. Further, the second member 73 faces the back surface of the fastener chain 1. Further, the detecting unit 7 includes a base portion 71. The first member 72 and the second member 73 protrude in parallel from the single side of the base portion 71. The base portion 71 is fixed to the bracket 51 (described later) of the length measuring portion 5. The first member 72 and the second member At least one of the 73 is provided with a detector. In the present embodiment, the detector includes a first detector 75 and a second detector 76, and at least one first detector 75 is disposed on a surface of the first member 72 opposite to the second member 73. On the second member 73, a second detector 76 is provided corresponding to the first detector 75 described above. In the present embodiment, the first detector 75 is a light-emitting element, and the second detector 76 is a light-receiving element as an example. The first detector 75 and the second detector 76 are disposed toward the front and back sides of the chain fabric 16 when the fastener chain 1 passes through the gap 74 between the first member 72 and the second member 73. The first detector 75 and the second detector 76 detect the fastener chain 1 or the connecting member 15 that is passing through the gap 74. Here, the number of the first detectors 75 and the number of the second detectors 76 may be one, two or plural. In the present embodiment, two cases will be described as an example. That is, two first detectors 75a, 75b are disposed on the first member 72 in such a manner as to leave a certain distance in the extending direction of the first member 72, and the first detector 75a is disposed on the second member 73. Further, 75b is provided with two second detectors 76a, 76b in such a manner as to leave a certain distance. In addition, the extending direction coincides with the width direction (left-right direction) of the fastener chain 1 . One of the first detectors 75a and one of the second detectors 76a detect the chain cloth 16 on the left side of the fastener chain 1. The other first detector 75b and the other second detector 76b detect the chain cloth 16 on the right side of the fastener chain 1. Further, the detection signal of the detecting unit 7 is transmitted to the control unit 8. Further, as shown in FIG. 5, the detecting unit 7 is attached to the bracket 51 of the length measuring unit 5. Needless to say, the mounting position is not limited thereto, and may be disposed at any position between the length measuring unit 5 and the processing unit 2.
又,圖7係表示檢測部7檢測連結構件15之狀態之主要部分放大圖。如圖式所示,連結構件15與拉鏈用鏈條1一併通過檢測部7之第一構件72與第二構件73之間之間隙74。於拉鏈用鏈條為可使光透過之拉鏈用鏈條之情形時,檢測部7亦可採用光透過型檢測器,於此情形時,光透過型檢測器係於第一構件與第二構件之一者設置第一檢測器,於另一者設置第二檢測器。而且,將第一構件與第二構件之任一者設為發光元件,將另一者設為受光元件。發光元件發出光,若為鏈布16則使光透過,且由受光元件接收光。另一方面,若為連結構件15則光不透過,從而光不被受光元件接收。由此,若檢測部7檢測出光不透過,則向控制部8發送檢測信號。再者,於該拉鏈用鏈條為不透光之拉鏈用鏈條之情形時,檢測部7可應用光反射型檢測器,在此情形時,檢測部7檢測來自鏈布16與連結構件15之反射率,並基於反射率之差異向控制部8發送檢測信號。於反射型檢測器之情形時,檢測器僅設置於第一構件與第二構件之其中一者。In addition, FIG. 7 is an enlarged view of a main part showing a state in which the detecting unit 7 detects the connecting member 15. As shown in the drawing, the connecting member 15 passes through the gap 74 between the first member 72 and the second member 73 of the detecting portion 7 together with the fastener chain 1. In the case where the chain for zipper is a chain for zipper through which light can pass, the detecting portion 7 may also be a light transmitting type detector. In this case, the light transmitting type detector is attached to one of the first member and the second member. The first detector is set and the second detector is set to the other. Further, either of the first member and the second member is referred to as a light-emitting element, and the other is referred to as a light-receiving element. The light-emitting element emits light, and if it is a chain cloth 16, light is transmitted, and light is received by the light-receiving element. On the other hand, in the case of the connecting member 15, light is not transmitted, and light is not received by the light receiving element. Accordingly, when the detecting unit 7 detects that the light does not pass, the detection unit 7 transmits a detection signal to the control unit 8. Further, in the case where the chain for the zipper is a chain for zipper which is opaque, the detecting portion 7 can be applied with a light reflection type detector, and in this case, the detecting portion 7 detects the reflection from the chain cloth 16 and the connecting member 15. The rate is transmitted to the control unit 8 based on the difference in reflectance. In the case of a reflective detector, the detector is disposed only in one of the first member and the second member.
又,圖8係表示檢測部7檢測出連結構件15之狀態之作用說明圖(檢測時)。如圖8所示,檢測部7於檢測出連結構件15進入檢測部7之間隙74之情形時,將信號發送給控制部8,控制部8根據該信號以使搬送部3或加工部2作動之方式進行控制。關於具體之動作,於以下進行詳細說明。In addition, FIG. 8 is an operation explanatory diagram (at the time of detection) in which the detecting unit 7 detects the state of the connecting member 15. As shown in FIG. 8, when the detecting unit 7 detects that the connecting member 15 has entered the gap 74 of the detecting unit 7, the detecting unit 7 transmits a signal to the control unit 8, and the control unit 8 activates the transport unit 3 or the processing unit 2 based on the signal. The way to control. The specific operation will be described in detail below.
C、加工部2C, processing department 2
用以對拉鏈用鏈條1實施特定之加工的加工部2係架設於 框架4之上表面。於本發明中,加工部2可根據實際之要求而利用於多種加工。例如,加工部2包含衝頭,該衝頭用以在拉鏈用鏈條1之長度方向上每隔特定間隔形成卸除若干個鏈齒17而成之空白部分10(省略圖示)。加工部2之另一例係於拉鏈用鏈條1之長度方向上每隔特定間隔安裝止擋。或者,於拉鏈用鏈條之長度方向上每隔特定間隔進行切斷。以上僅列舉了加工部2之若干個例子,但本發明之加工部2並不限定於此,亦可為上述例以外之其他構成。The processing unit 2 for performing specific processing on the zipper chain 1 is erected on The upper surface of the frame 4. In the present invention, the processing unit 2 can be utilized for various processes in accordance with actual requirements. For example, the processing unit 2 includes a punch for forming a blank portion 10 (not shown) in which a plurality of fastener elements 17 are removed at regular intervals in the longitudinal direction of the fastener chain 1. In another example of the processed portion 2, a stopper is attached at every predetermined interval in the longitudinal direction of the fastener chain 1. Alternatively, the cutting is performed at regular intervals in the longitudinal direction of the chain for the slide fastener. Although only a few examples of the processing unit 2 have been described above, the processing unit 2 of the present invention is not limited thereto, and may be configured other than the above-described examples.
D、搬送部3D, the transport part 3
於通路上,在較加工部2更靠下游側配置有將拉鏈用鏈條1朝向加工部2導入、且將拉鏈用鏈條1自加工部2排出之搬送部3。搬送部3包含固定於框架4之上表面之托架31、及由托架31支撐之搬送輥32。搬送輥32與拉鏈用鏈條1之正背面中之一面接觸,且藉由未圖示之馬達進行旋轉。又,搬送部3進而包含與搬送輥32對向配置之按壓輥33。按壓輥33與拉鏈用鏈條1之正背面中之另一面接觸,且朝向搬送輥按壓拉鏈用鏈條。即,拉鏈用鏈條1由搬送輥與按壓輥夾持。In the passage, the conveyance unit 3 that introduces the fastener chain 1 toward the processing unit 2 and discharges the fastener chain 1 from the processing unit 2 is disposed on the downstream side of the processing unit 2 . The conveying unit 3 includes a bracket 31 fixed to the upper surface of the frame 4 and a conveying roller 32 supported by the bracket 31. The conveyance roller 32 is in surface contact with one of the front and back sides of the fastener chain 1, and is rotated by a motor (not shown). Further, the conveying unit 3 further includes a pressing roller 33 that is disposed to face the conveying roller 32. The pressing roller 33 comes into contact with the other surface of the front and back sides of the fastener chain 1 and presses the fastener chain toward the conveying roller. That is, the fastener chain 1 is sandwiched by a conveyance roller and a pressing roller.
於具體之作動中,藉由馬達使搬送輥32驅動旋轉,從而搬送輥32利用與拉鏈用鏈條1之摩擦力使拉鏈用鏈條1移動。從而將馬達之旋轉運動變更為拉鏈用鏈條1之直線移動。In a specific operation, the conveyance roller 32 is driven to rotate by the motor, and the conveyance roller 32 moves the fastener chain 1 by the friction with the fastener chain 1. Thereby, the rotational motion of the motor is changed to the linear movement of the chain 1 for the slide fastener.
E、控制部8E, control unit 8
本實施例之控制部8接收來自檢測器7之檢測信號,並根 據檢測部中之檢測結果,以使加工部2之加工動作避開連結構件15之方式控制搬送部3及/或加工部2。The control unit 8 of the present embodiment receives the detection signal from the detector 7, and the root According to the detection result in the detecting unit, the conveying unit 3 and/or the processing unit 2 are controlled such that the machining operation of the processing unit 2 avoids the connecting member 15.
具體而言,控制部8具有以下兩種模式,即,控制部8中設定有使搬送部3搬送拉鏈用鏈條1之第1模式與第2模式。第1模式係檢測部7未檢測出連結構件15時之模式。第1模式係以如下方式進行設定。即,搬送部3搬送拉鏈用鏈條1而使測長輥52旋轉,另一方面,基於測長輥52之旋轉(旋轉角度)測定拉鏈用鏈條1之移動量。於達到預定之移動量時,控制部8使搬送部3停止。繼而,使加工部2作動。加工部2之衝頭將位於衝頭之正下方之鏈齒17自拉鏈用鏈條1卸除。第2模式與上述第1模式在拉鏈用鏈條1之移動量之控制方面不同。若檢測部7檢測出連結構件15,則控制部8以第二模式使搬送部3作動。具體而言,第2模式係以如下方式進行設定,即,搬送部3無關於測長輥52之測定(旋轉),以大於第1模式時之移動量之量搬送拉鏈用鏈條1。即,於檢測部7檢測出連結構件15之情形時,控制部8以使加工部2暫時停止之方式進行控制,於連結構件15移動至超過加工部2之加工位置之位置處後,使加工部2之加工動作恢復。又,控制部8控制搬送部3之作動,使其搬送拉鏈用鏈條1直至連結構件15移動至超過加工部2之加工位置之位置為止。因此,使加工部2之加工動作避開連結構件15。當然,模式2之控制方式並不限定於此,亦可為使搬送部3之搬送速度產生變化之以下之控制方式。即,以不變更加工部2之控制方式為前提,於檢測部7檢測出連結構 件15之情形時,搬送部3使拉鏈用鏈條1加速移動,直至連結構件15移動至超過加工部2之加工位置之位置處為止。或者,於檢測部7檢測出連結構件15之情形時,搬送部3使拉鏈用鏈條1減速移動,以使連結構件15未到達至加工部2之加工位置。再者,所謂加工位置,於加工部2包含衝頭之情形時為衝頭之正下方之位置。Specifically, the control unit 8 has a mode in which the first mode and the second mode in which the transport unit 3 transports the fastener chain 1 are set in the control unit 8 . The first mode is a mode in which the detecting unit 7 does not detect the connecting member 15. The first mode is set as follows. In other words, the transport unit 3 transports the fastener chain 1 to rotate the length measuring roller 52, and the amount of movement of the fastener chain 1 is measured based on the rotation (rotation angle) of the length measuring roller 52. When the predetermined amount of movement is reached, the control unit 8 stops the transport unit 3. Then, the processing unit 2 is actuated. The punch of the processing portion 2 removes the fastener element 17 located directly below the punch from the fastener chain 1. The second mode differs from the first mode in the control of the amount of movement of the chain 1 for the slide fastener. When the detecting unit 7 detects the connecting member 15, the control unit 8 activates the transport unit 3 in the second mode. Specifically, the second mode is set such that the conveyance unit 3 does not measure (rotate) the length measuring roller 52, and conveys the fastener chain 1 by an amount larger than the movement amount in the first mode. In other words, when the detecting unit 7 detects the connecting member 15, the control unit 8 controls the processing unit 2 to temporarily stop, and the connecting member 15 moves to a position beyond the processing position of the processing unit 2, and then the processing is performed. The machining operation of the part 2 is resumed. Moreover, the control unit 8 controls the operation of the transport unit 3 to transport the fastener chain 1 until the connecting member 15 moves to a position beyond the processing position of the processing unit 2. Therefore, the processing operation of the processing unit 2 is avoided by the connecting member 15. Needless to say, the control method of the mode 2 is not limited to this, and may be a control method that changes the conveyance speed of the conveyance unit 3 or less. In other words, the detecting unit 7 detects the connected structure on the premise that the control method of the processing unit 2 is not changed. In the case of the member 15, the conveying unit 3 accelerates the movement of the fastener chain 1 until the connecting member 15 moves to a position beyond the processing position of the processing unit 2. Alternatively, when the detecting unit 7 detects the connecting member 15, the conveying unit 3 decelerates the chain 1 so that the connecting member 15 does not reach the processing position of the processing unit 2. In addition, the processing position is a position immediately below the punch when the processing unit 2 includes a punch.
圖9係表示檢測部檢測出連結構件之狀態之作用說明圖(檢測後)。如圖所示,於檢測部7檢測出連結構件15之情形時,連結構件15由搬送部3搬送至超過搬送輥32之位置,藉此避開加工部2之加工動作。當然,此時,連結構件15超過加工部2之距離並不限定於此,只要能夠避開加工部之加工操作,則亦可為其他位置。FIG. 9 is an explanatory view (after detection) of the state in which the detecting unit detects the state of the connecting member. As shown in the figure, when the detecting unit 7 detects the connecting member 15, the connecting member 15 is transported by the conveying unit 3 to a position beyond the conveying roller 32, thereby avoiding the machining operation of the processing unit 2. Of course, in this case, the distance between the connecting member 15 and the processing portion 2 is not limited thereto, and may be other positions as long as the processing operation of the processing portion can be avoided.
其次,對本實施例之拉鏈製造裝置之作動過程進行說明。如圖5所示,藉由馬達使搬送輥32驅動旋轉,從而搬送輥32利用與拉鏈用鏈條1之摩擦力使拉鏈用鏈條1於通路6內移動。測長部5測定拉鏈用鏈條1之移動距離,且控制部8基於拉鏈用鏈條1之位移狀況,使拉鏈用鏈條1暫時停止,藉此加工部2對位於其位置上之拉鏈用鏈條1進行加工。或者,於未設置測長部5之情形時,控制部8以使拉鏈用鏈條1以特定之速度在通路6內產生位移之方式進行控制,且以使加工部2之衝頭每隔特定時間(即,相當於「拉鏈用鏈條1每隔特定距離」)對位於加工部2之加工位置上之拉鏈用鏈條1進行加工之方式進行控制。於檢測部7未檢測出連結構件15之情形時,控制部8以使拉鏈製造裝置以 上述控制方式(即第一模式)運行之方式進行控制。然而,於檢測部7檢測出連結構件15之情形時,控制部8以第二模式運行。即,控制部8控制加工部2使其暫時停止動作,於連結構件15移動至超過加工部2之加工位置之位置後使加工部2之加工動作恢復。藉此,使加工部2之加工避開連結構件15。或者,不變更對加工部2之控制方式,搬送部3使拉鏈用鏈條1加速移動。或者,搬送部3使拉鏈用鏈條1減速移動。如此一來,在拉鏈製造裝置中,根據具體狀況重複進行以下之作動過程。即,於檢測部7未檢測出連結構件15之情形時,控制部8以使加工部2對拉鏈用鏈條1進行通常之加工操作之方式進行控制。然而,於檢測部7檢測出連結構件15之情形時,控制部8以使加工部2之加工動作避開連結構件15之方式控制加工部2或搬送部3。如此一來,可實現對拉鏈用鏈條1上之連結構件15進行自動識別,且可避免連結構件15與加工部2之接觸。Next, the operation of the zipper manufacturing apparatus of the present embodiment will be described. As shown in FIG. 5, the conveyance roller 32 is driven to rotate by the motor, and the conveyance roller 32 moves the fastener chain 1 in the passage 6 by the friction with the fastener chain 1. The length measuring unit 5 measures the moving distance of the fastener chain 1 , and the control unit 8 temporarily stops the fastener chain 1 based on the displacement state of the fastener chain 1 , whereby the processing unit 2 performs the chain 1 for the fastener at its position. machining. Alternatively, when the length measuring unit 5 is not provided, the control unit 8 controls the slide chain 1 to be displaced in the passage 6 at a specific speed, so that the punch of the processing unit 2 is at a specific time. (That is, corresponding to the "zipper chain 1 at a specific distance"), the zipper chain 1 located at the processing position of the processing unit 2 is processed. When the detecting unit 7 does not detect the connecting member 15, the control unit 8 causes the zipper manufacturing device to The above control mode (ie, the first mode) is operated in a manner of control. However, when the detecting unit 7 detects the connection member 15, the control unit 8 operates in the second mode. In other words, the control unit 8 controls the machining unit 2 to temporarily stop the operation, and restores the machining operation of the machining unit 2 after the connection member 15 moves to a position beyond the machining position of the machining unit 2. Thereby, the processing of the processing part 2 is avoided by the connection member 15. Alternatively, the conveyance unit 3 accelerates the movement of the fastener chain 1 without changing the control method of the processing unit 2. Alternatively, the conveying unit 3 decelerates the chain 1 for the slide fastener. As a result, in the zipper manufacturing apparatus, the following operation process is repeated according to the specific situation. In other words, when the detecting unit 7 does not detect the connecting member 15, the control unit 8 controls the processing unit 2 to perform a normal machining operation on the fastener chain 1 . However, when the detecting unit 7 detects the connecting member 15, the control unit 8 controls the processing unit 2 or the conveying unit 3 so that the machining operation of the processing unit 2 avoids the connecting member 15. In this way, the automatic identification of the connecting member 15 on the chain 1 for the zipper can be realized, and the contact of the connecting member 15 with the processed portion 2 can be avoided.
<實施例2><Example 2>
本實施例與實施例1類似,故而對與上述實施例相同之構件或組件標註相同之符號。本實施例與實施例1之不同方面在於,如圖10所示,於拉鏈製造裝置中,在較測長部5更靠上游側進而設置有張力賦予部100。張力賦予部由固定於框架4之上表面之托架101支撐。檢測部7係設置於張力賦予部100上。此處,張力賦予部100係為了對向加工部2導入之拉鏈用鏈條1賦予張力(與搬送方向為相反方向之拉力),使拉鏈用鏈條1不產生鬆弛,從而提高測長部中之 測長精度而配置。The present embodiment is similar to the first embodiment, and therefore the same members or components as those of the above-described embodiment are denoted by the same reference numerals. The present embodiment differs from the first embodiment in that, in the zipper manufacturing apparatus, the tension applying unit 100 is further provided on the upstream side of the length measuring unit 5 as shown in FIG. The tension applying portion is supported by a bracket 101 fixed to the upper surface of the frame 4. The detecting unit 7 is provided on the tension applying unit 100. Here, the tension applying unit 100 applies tension (the pulling force in the opposite direction to the conveying direction) to the fastener chain 1 introduced into the processing unit 2, and causes the fastener chain 1 to be free from slack, thereby improving the length measuring unit. Configured for length measurement accuracy.
以下,一面參照圖11與圖12一面對本實施例之張力賦予部100進行說明。上述張力賦予部100包含為了夾持拉鏈用鏈條1而對向配置之第一構件102與第二構件103。在第一構件102與第二構件103之間具有供拉鏈用鏈條1通過之間隙111。張力賦予部100與檢測部7共用第一構件102與第二構件103。即,張力賦予部100之第一構件102亦為檢測部7之第一構件。又,張力賦予部100之第二構件103亦為檢測部7之第二構件。兩個第一檢測器75a、75b及兩個第二檢測器76a、76b分別對應地設置於第一構件102與第二構件103上,於第一構件102之與第二構件103對向之面上進而設置有沿第一構件102之寬度方向延伸、且用以與拉鏈用鏈條1之鏈齒17不干涉地使鏈齒17通過之槽部104。此處,鏈齒係僅配置於拉鏈用鏈條1之表側。由此,槽部104僅設置於第一構件102上。於鏈齒17係配置於拉鏈用鏈條1之正背面之情形(以跨越鏈布16之正背面之方式進行配置之情形)時,槽部104亦可形成於第一構件102與第二構件103之兩者。又,張力賦予部100之具體構成如下。在第一構件102與第二構件103上進而設置有兩個貫通孔,於該貫通孔中貫通有張力調整銷105(本實施形態中將兩個貫通孔設為一例,但並不限定於兩個,亦可為一個或複數個貫通孔)。於張力調整銷105之一端螺合有螺母106,另一端為大直徑之頭部107。於各頭部107與第一構件102之間或螺母106與第二構件103之間進而設置有壓縮彈簧108(較佳為 螺旋彈簧(coil spring))。藉此,以使第一構件102與第二構件103相互接近之方式,對第一構件102與第二構件103施力。又,於第一構件與第二構件之外端,在第一構件102與第二構件103之對向面上分別形成有隨著自拉鏈用鏈條1遠離壁厚變薄之斜面。藉此,在第一構件102與第二構件103之對向面上具有向朝向各構件之前端逐漸分離之方向傾斜之斜面。藉由該傾斜,於製造裝置之維護時,可容易地進行將拉鏈用鏈條1夾在第一構件102與第二構件103之間,或者自第一構件102與第二構件103之間抽出拉鏈用鏈條1之操作。Hereinafter, the tension applying unit 100 of the present embodiment will be described with reference to Figs. 11 and 12 . The tension applying unit 100 includes a first member 102 and a second member 103 that are opposed to each other in order to sandwich the fastener chain 1 . A gap 111 through which the fastener chain 1 passes is provided between the first member 102 and the second member 103. The tension applying unit 100 and the detecting unit 7 share the first member 102 and the second member 103. That is, the first member 102 of the tension applying portion 100 is also the first member of the detecting portion 7. Further, the second member 103 of the tension applying portion 100 is also the second member of the detecting portion 7. The two first detectors 75a, 75b and the two second detectors 76a, 76b are respectively disposed on the first member 102 and the second member 103, opposite to the second member 103 of the first member 102. Further, a groove portion 104 that extends in the width direction of the first member 102 and that passes the fastener element 17 without interfering with the fastener element 17 of the fastener chain 1 is further provided. Here, the fastener element is disposed only on the front side of the chain 1 for the slide fastener. Thereby, the groove portion 104 is provided only on the first member 102. The groove portion 104 may be formed in the first member 102 and the second member 103 when the fastener elements 17 are disposed on the front and back sides of the fastener chain 1 (in the case of being disposed across the front and back sides of the fastener fabric 16). Both. Moreover, the specific configuration of the tension applying unit 100 is as follows. Further, two through holes are formed in the first member 102 and the second member 103, and the tension adjusting pin 105 is inserted through the through hole (in the present embodiment, the two through holes are taken as an example, but are not limited to two , can also be one or a plurality of through holes). A nut 106 is screwed to one end of the tension adjusting pin 105, and the other end is a large-diameter head 107. A compression spring 108 is further disposed between each of the heads 107 and the first member 102 or between the nut 106 and the second member 103 (preferably Coil spring). Thereby, the first member 102 and the second member 103 are biased such that the first member 102 and the second member 103 are close to each other. Further, at the outer ends of the first member and the second member, a slope which is thinned toward the thickness of the self-zipper chain 1 is formed on the opposing faces of the first member 102 and the second member 103, respectively. Thereby, the opposing faces of the first member 102 and the second member 103 have inclined faces that are inclined toward the direction in which the front ends of the members are gradually separated. By the tilting, the zipper chain 1 can be easily sandwiched between the first member 102 and the second member 103 or the zipper can be pulled from between the first member 102 and the second member 103 during maintenance of the manufacturing apparatus. Use the operation of chain 1.
又,於上述張力調整銷105(調整構件)之頭部107之上表面具有供調節張力調整銷105之軸向位置(頭部107與第一構件102之外表面之間之距離)之調節器具(六角扳手)嵌入之凹部110(六邊形之槽)。於凹部內嵌入調節器具,並使調整構件旋轉,藉此改變調整構件之頭部107與第一構件102之外表面之間之距離。藉此,使壓縮彈簧108之壓縮姿勢產生變化,從而能夠調整壓縮彈簧108按壓第一構件102之力。Further, an adjustment means for adjusting the axial position of the tension adjusting pin 105 (the distance between the head portion 107 and the outer surface of the first member 102) on the upper surface of the head portion 107 of the tension adjusting pin 105 (adjusting member) is provided. (Hexagonal wrench) embedded recess 110 (hexagonal groove). The adjustment tool is embedded in the recess and the adjustment member is rotated, thereby changing the distance between the head 107 of the adjustment member and the outer surface of the first member 102. Thereby, the compression posture of the compression spring 108 is changed, and the force by which the compression spring 108 presses the first member 102 can be adjusted.
於具體之作動中,以使鏈齒17位於槽部104內之方式將拉鏈用鏈條夾持於第一構件102與第二構件103之間,若調整旋入調整銷105之螺母106之位置,則可調整設置於頭部107與第一構件102之間或第二構件103與螺母106之間之壓縮彈簧108之壓縮程度。即,變更張力賦予部100對拉鏈用鏈條1之夾持力之大小。In a specific operation, the zipper chain is clamped between the first member 102 and the second member 103 such that the sprocket 17 is located in the groove portion 104. If the position of the nut 106 screwed into the adjustment pin 105 is adjusted, The degree of compression of the compression spring 108 disposed between the head 107 and the first member 102 or between the second member 103 and the nut 106 can then be adjusted. In other words, the magnitude of the clamping force of the tension applying unit 100 to the fastener chain 1 is changed.
再者,張力賦予部並不限定於上述實施形態。例如,亦可設置對第一構件之外表面施力之第一壓縮彈簧,及對第二構件之外表面施力之第二壓縮彈簧,且各壓縮彈簧使第一構件與第二構件相互接近。Further, the tension applying portion is not limited to the above embodiment. For example, a first compression spring that biases the outer surface of the first member and a second compression spring that urges the outer surface of the second member may be provided, and each compression spring brings the first member and the second member closer to each other. .
<實施例3><Example 3>
本實施例係以實施例1或實施例2之上述技術方案為基礎略微進行改良而成者,故而對與上述實施例1相同之構件或組件標註相同之符號。本實施例與實施例1或實施例2所記載之各構成之不同方面在於,作為搬送部3不採用搬送輥32,而採用抓持器(gripper)201。如圖13、圖14所示,本實施例中為省略了測長部5之構成。搬送部3包含分別設置於通路6之左側(紙內側)與右側(紙外側)之左握持器202與右握持器203,於左握持器202與右握持器203上分別設置有用以夾持拉鏈用鏈條1之上頜部204、205與下頜部206、207。於具體之操作中,左握持器202與右握持器203分別自拉鏈用鏈條1之寬度方向之兩側夾持拉鏈用鏈條1。即,左握持器202握持拉鏈用鏈條1之左側之鏈布16。而且,右握持器203握持拉鏈用鏈條1之右側之鏈布16。The present embodiment is slightly modified based on the above-described technical solutions of the first embodiment or the second embodiment. Therefore, the same members or components as those of the above-described first embodiment are denoted by the same reference numerals. The difference between the present embodiment and the respective configurations described in the first embodiment or the second embodiment is that a gripper 201 is used as the conveying unit 3 without using the conveying roller 32. As shown in Figs. 13 and 14, in the present embodiment, the configuration of the length measuring unit 5 is omitted. The transport unit 3 includes a left gripper 202 and a right gripper 203 which are respectively disposed on the left side (inside of the paper) and the right side (inside of the paper) of the passage 6, and are provided separately on the left gripper 202 and the right gripper 203. To clamp the zipper chain 1 upper jaw portions 204, 205 and the lower jaw portions 206, 207. In the specific operation, the left gripper 202 and the right gripper 203 respectively hold the zipper chain 1 from both sides in the width direction of the zipper chain 1. That is, the left gripper 202 grips the chain cloth 16 on the left side of the chain 1 for the zipper. Further, the right grip 203 grips the chain cloth 16 on the right side of the chain 1 for the zipper.
與搬送輥32之旋動構成不同,於採用上述構成之搬送部3之情形時,在各作動中,必需使搬送部3自通路上之上游側位置移動至下游側位置(圖10之假想線所示之位置),以使拉鏈用鏈條1向加工部2之方向移動。藉此,使拉鏈用鏈條1自上游側向下游側移動。亦即,搬送部3為了連續搬送拉鏈用鏈條1,而於保持著抓持住該拉鏈用鏈條之一部分 之狀態到達至下游側之特定位置後(即,搬送特定長度之拉鏈用鏈條1之後),放開該所握持之拉鏈用鏈條,並返回至上游側之起動位置,以此方式不斷地重複進行該動作。又,於檢測部檢測出連結構件之情形時,對於搬送部之控制與上述實施例1相類似,故而此處省略重複之說明。Unlike the configuration of the conveyance unit 3 having the above-described configuration, it is necessary to move the conveyance unit 3 from the upstream side position to the downstream side position in the operation (the imaginary line of FIG. 10). The position shown) moves the fastener chain 1 in the direction of the processing part 2. Thereby, the fastener chain 1 is moved from the upstream side to the downstream side. In other words, the transport unit 3 holds the chain 1 for the zipper while continuously holding the chain 1 of the zipper. After the state reaches the specific position on the downstream side (that is, after the chain 1 for the zipper of a certain length is transported), the chain for holding the zipper is released, and the position is returned to the starting position on the upstream side, and the method is continuously repeated in this manner. Do this. Further, when the detecting unit detects the connecting member, the control of the conveying unit is similar to that of the first embodiment, and thus the overlapping description will be omitted.
1‧‧‧拉鏈用鏈條1‧‧‧Zipper chain
2‧‧‧加工部2‧‧‧Processing Department
3‧‧‧搬送部3‧‧‧Transportation Department
4‧‧‧框架4‧‧‧Frame
5‧‧‧測長部5‧‧‧Measurement Department
6‧‧‧通路6‧‧‧ pathway
7‧‧‧檢測部7‧‧‧Detection Department
8‧‧‧控制部8‧‧‧Control Department
9‧‧‧導輥9‧‧‧guide roller
10‧‧‧空白部分10‧‧‧ blank section
11‧‧‧前位部分11‧‧‧Previous part
12‧‧‧後位部分12‧‧‧ Rear part
13‧‧‧端部13‧‧‧End
14‧‧‧端部14‧‧‧ End
15‧‧‧連結構件15‧‧‧Connected components
16‧‧‧鏈布16‧‧‧Chain
17‧‧‧鏈齒17‧‧‧ sprocket
18‧‧‧金屬件18‧‧‧Metal parts
18a‧‧‧第一金屬件18a‧‧‧First metal parts
18b‧‧‧第二金屬件18b‧‧‧Second metal parts
19‧‧‧爪鉤19‧‧‧ claw hook
19'‧‧‧爪鉤19'‧‧‧ claw hook
31‧‧‧托架31‧‧‧ bracket
32‧‧‧搬送輥32‧‧‧Transport roller
33‧‧‧按壓輥33‧‧‧Press roller
51‧‧‧托架51‧‧‧ bracket
52‧‧‧測長輥52‧‧‧Measurement roller
53‧‧‧按壓輥53‧‧‧Press roller
71‧‧‧基部71‧‧‧ base
72‧‧‧第一構件72‧‧‧ first component
73‧‧‧第二構件73‧‧‧Second component
74‧‧‧間隙74‧‧‧ gap
75‧‧‧第一檢測器75‧‧‧First detector
75a‧‧‧第一檢測器75a‧‧‧first detector
75b‧‧‧第一檢測器75b‧‧‧first detector
76‧‧‧第二檢測器76‧‧‧Second detector
76a‧‧‧第二檢測器76a‧‧‧Second detector
76b‧‧‧第二檢測器76b‧‧‧Second detector
100‧‧‧張力賦予部100‧‧‧Tensation Department
101‧‧‧托架101‧‧‧ bracket
102‧‧‧第一構件102‧‧‧ first component
103‧‧‧第二構件103‧‧‧Second component
104‧‧‧槽部104‧‧‧Slots
105‧‧‧張力調整銷105‧‧‧Tension adjustment pin
106‧‧‧螺母106‧‧‧ nuts
107‧‧‧頭部107‧‧‧ head
108‧‧‧壓縮彈簧108‧‧‧Compressed spring
110‧‧‧凹部110‧‧‧ recess
111‧‧‧間隙111‧‧‧ gap
201‧‧‧抓持器201‧‧‧ grasper
202‧‧‧左握持器202‧‧‧Left holder
203‧‧‧右握持器203‧‧‧Right holder
204‧‧‧上頜部204‧‧‧Upper jaw
205‧‧‧上頜部205‧‧‧Upper jaw
206‧‧‧下頜部206‧‧‧ jaw section
207‧‧‧下頜部207‧‧‧The jaw
圖1係由連結構件連結之拉鏈用鏈條之局部前視圖。Fig. 1 is a partial front elevational view of a chain for a zipper joined by a joint member.
圖2係表示連結構件之變形例之拉鏈用鏈條之局部放大圖。Fig. 2 is a partially enlarged view showing a chain for a slide fastener according to a modification of the joint member.
圖3係表示上述變形例之連結構件之拉鏈用鏈條之主要部分剖面圖。Fig. 3 is a cross-sectional view showing a main part of a chain for a fastener for a connecting member according to the modification.
圖4係利用加工部加工後之拉鏈用鏈條之局部放大前視圖。Fig. 4 is a partially enlarged front elevational view of the chain for zipper processed by the processing section.
圖5係本發明之拉鏈製造裝置之前視圖。Figure 5 is a front elevational view of the zipper manufacturing apparatus of the present invention.
圖6係檢測部之第1實施例之立體圖。Fig. 6 is a perspective view showing a first embodiment of the detecting unit.
圖7係表示檢測部檢測連結構件之狀態之主要部分放大圖。Fig. 7 is an enlarged view of a main part showing a state in which the detecting unit detects a connecting member.
圖8係表示檢測部檢測出連結構件之狀態之作用說明圖(檢測時)。Fig. 8 is a view showing the action (at the time of detection) in which the detecting unit detects the state of the connecting member.
圖9係表示檢測部檢測出連結構件之狀態之作用說明圖(檢測後)。FIG. 9 is an explanatory view (after detection) of the state in which the detecting unit detects the state of the connecting member.
圖10係表示檢測部之第2實施例之作用說明圖。Fig. 10 is a view showing the operation of the second embodiment of the detecting unit;
圖11係檢測部之第2實施例之立體圖。Fig. 11 is a perspective view showing a second embodiment of the detecting unit.
圖12係檢測部之第2實施例之剖面圖。Figure 12 is a cross-sectional view showing a second embodiment of the detecting portion.
圖13係表示製造裝置之變形例之主要部分放大前視圖。Fig. 13 is an enlarged front elevational view showing a main part of a modification of the manufacturing apparatus.
圖14係表示圖10所示之製造裝置之搬送部之主要部分剖面圖。Fig. 14 is a cross-sectional view showing a main portion of a conveying unit of the manufacturing apparatus shown in Fig. 10;
1‧‧‧拉鏈用鏈條1‧‧‧Zipper chain
2‧‧‧加工部2‧‧‧Processing Department
3‧‧‧搬送部3‧‧‧Transportation Department
4‧‧‧框架4‧‧‧Frame
5‧‧‧測長部5‧‧‧Measurement Department
6‧‧‧通路6‧‧‧ pathway
7‧‧‧檢測部7‧‧‧Detection Department
9‧‧‧導輥9‧‧‧guide roller
31‧‧‧托架31‧‧‧ bracket
32‧‧‧搬送輥32‧‧‧Transport roller
33‧‧‧按壓輥33‧‧‧Press roller
51‧‧‧托架51‧‧‧ bracket
52‧‧‧測長輥52‧‧‧Measurement roller
53‧‧‧按壓輥53‧‧‧Press roller
Claims (8)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210040853.9A CN103251179B (en) | 2012-02-21 | 2012-02-21 | A kind of slide fastener manufacturing apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201334727A TW201334727A (en) | 2013-09-01 |
| TWI480004B true TWI480004B (en) | 2015-04-11 |
Family
ID=48955689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101148838A TWI480004B (en) | 2012-02-21 | 2012-12-20 | Zipper making device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103251179B (en) |
| TW (1) | TWI480004B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104738907A (en) * | 2013-12-31 | 2015-07-01 | 常熟市给力拉链设备有限公司 | Automatic zipper machine |
| CN108464584B (en) * | 2017-02-23 | 2021-01-12 | Ykk株式会社 | Guide device for conveying zipper teeth chain belt |
| CN108618276A (en) * | 2018-08-22 | 2018-10-09 | 东莞沐龙机器人科技有限公司 | Slide fastener process units |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6437905A (en) * | 1987-08-04 | 1989-02-08 | Yoshida Kogyo Kk | Auxiliary film welding apparatus of slide fastener chain |
| US5101551A (en) * | 1988-07-28 | 1992-04-07 | Opti Patent-, Forschungs- Und Fabrikations-Ag | Gapping system for slide-fastener manufacture |
| JPH04364803A (en) * | 1991-05-13 | 1992-12-17 | Yoshida Kogyo Kk <Ykk> | How to create a space for a slide fastener chain |
| JP3960945B2 (en) * | 2003-05-09 | 2007-08-15 | Ykk株式会社 | Device for detecting meshing state of slide fastener element row |
-
2012
- 2012-02-21 CN CN201210040853.9A patent/CN103251179B/en active Active
- 2012-12-20 TW TW101148838A patent/TWI480004B/en active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103251179A (en) | 2013-08-21 |
| TW201334727A (en) | 2013-09-01 |
| CN103251179B (en) | 2015-09-23 |
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