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TWI470067B - Sealant for liquid crystal and liquid crystal display cell using the same - Google Patents

Sealant for liquid crystal and liquid crystal display cell using the same Download PDF

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Publication number
TWI470067B
TWI470067B TW99109829A TW99109829A TWI470067B TW I470067 B TWI470067 B TW I470067B TW 99109829 A TW99109829 A TW 99109829A TW 99109829 A TW99109829 A TW 99109829A TW I470067 B TWI470067 B TW I470067B
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Taiwan
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liquid crystal
sealing agent
crystal sealing
epoxy resin
resin
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TW99109829A
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Chinese (zh)
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TW201042016A (en
Inventor
Saki Yoshida
Masanori Hashimoto
Naoyuki Ochi
Hiroaki Miwa
Masahiro Kida
Hideyuki Ota
Eiichi Nishihara
Tsutomu Namiki
Kikuo Imazumi
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Nippon Kayaku Kk
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/10Materials in mouldable or extrudable form for sealing or packing joints or covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4835Heat curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/4845Radiation curing adhesives, e.g. UV light curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/485Multi-component adhesives, i.e. chemically curing as a result of the mixing of said multi-components
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Sealing Material Composition (AREA)
  • Epoxy Resins (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Description

液晶密封劑及使用該密封劑的液晶顯示單元Liquid crystal sealing agent and liquid crystal display unit using the same

本發明係有關一種液晶密封劑,其係分配式(dispense)塗佈性優良且可對應於網版印刷且黏度為100Pa‧s以下之液晶密封劑,且為不經過乾燥步驟或預烤步驟,而液晶不會滲入密封部中的液晶密封劑;並且,本發明係有關使用該密封劑的液晶顯示單元。The present invention relates to a liquid crystal sealing agent which is excellent in dispensing coating property and which can correspond to screen printing and has a viscosity of 100 Pa‧s or less, and which is not subjected to a drying step or a pre-baking step. Further, the liquid crystal does not penetrate into the liquid crystal sealing agent in the sealing portion; and the present invention relates to a liquid crystal display unit using the sealing agent.

近年來液晶顯示單元也朝應用於電視等大型顯示畫面進展,而在多用途上之需求越來越高。因此,關於液晶面板之製造,為了更加提高量產性,而正逐漸使基板大型化且縮短產距時間(tack time,每一步驟之時間)。In recent years, liquid crystal display units have also been applied to large-scale display screens such as televisions, and the demand for multi-purposes is increasing. Therefore, in order to further improve the mass productivity, the production of the liquid crystal panel is gradually increasing the size of the substrate and shortening the tap time (time per step).

在製作液晶顯示裝置時,以往一直藉由下述方式來製作:藉由分配式塗佈或網版印刷等方法將液晶密封劑塗佈於玻璃基板後,予以密封而形成單元,並在真空環境中從設置於其一部分之液晶注入口將液晶注入單元內後,使用密封劑或封口劑將該液晶注入口予以密封(真空注入法)。In the production of a liquid crystal display device, conventionally, a liquid crystal sealing agent is applied to a glass substrate by a method such as dispensing coating or screen printing, and then sealed to form a unit in a vacuum environment. After liquid crystal is injected into the cell from a liquid crystal injection port provided in a part thereof, the liquid crystal injection port is sealed using a sealant or a sealing agent (vacuum injection method).

此外,將液晶滴入由樹脂製作成之堰中後進行貼合再使樹脂硬化的液晶滴入工法也正在實用化。在液晶滴入工法中,首先,於2片附有電極之透明基板中之一者上,藉由分配而形成長方形之由未硬化密封劑所構成之密封圖案。接著,在密封劑未硬化之狀態下將液晶之微小液滴滴入塗佈於透明基板之密封圖案之框內全面後,立刻將另一透明基板貼合,而製作液晶單元,並對密封圖案部照射紫外線而進行預硬化。然後,依需要而加熱,進行主要硬化,而製作液晶顯示單元。只要在減壓下進行將基板貼合而製作液晶單元之步驟,則可以極高效率製造液晶顯示元件,現今此滴入工法已逐漸成為液晶顯示元件之製造方法之主流。Further, a liquid crystal dropping method in which a liquid crystal is dropped into a crucible made of a resin and then bonded to each other to cure the resin is also put into practical use. In the liquid crystal dropping method, first, a rectangular sealing pattern composed of an uncured sealant is formed by dispensing on one of two transparent substrates with electrodes. Then, after the fine liquid droplets of the liquid crystal are dropped into the frame of the sealing pattern applied to the transparent substrate in a state where the sealing agent is not cured, the other transparent substrate is bonded immediately to form a liquid crystal cell, and the sealing pattern is formed. The part is pre-cured by irradiation with ultraviolet rays. Then, if necessary, heating is performed to perform main hardening, and a liquid crystal display unit is produced. As long as the steps of bonding the substrates to form a liquid crystal cell under reduced pressure, the liquid crystal display element can be manufactured with high efficiency, and the dropping method has gradually become the mainstream of the manufacturing method of the liquid crystal display element.

當藉由液晶滴入工法來製造液晶顯示元件時,有下述問題:所製得之液晶顯示單元之密封圖案發生變形,而產生液晶滲入密封圖案中之現象(滲入現象),因而擾亂該密封圖案附近之液晶之定向。解決此問題之方法有例如使用黏度較通常所使用者更高之密封劑來形成密封圖案,但有因分配性惡化,而導致在進行分配時之乾涸、斷線等不良影響之可能性。此外,近年來為了更進一步縮短產距時間等之目的而希望可提高分配速度或更容易地藉由網版印刷形成密封圖案,因此而要求更低黏度且無滲入現象之密封劑。When the liquid crystal display element is manufactured by the liquid crystal dropping method, there is a problem in that the sealing pattern of the obtained liquid crystal display unit is deformed to cause a phenomenon in which the liquid crystal penetrates into the sealing pattern (infiltration phenomenon), thereby disturbing the sealing. The orientation of the liquid crystal near the pattern. The method for solving this problem is, for example, the use of a sealant having a higher viscosity than the usual user to form a seal pattern, but there is a possibility that the distribution property is deteriorated, resulting in an adverse effect such as dryness or disconnection at the time of dispensing. Further, in recent years, in order to further shorten the production time and the like, it is desirable to increase the dispensing speed or more easily form a seal pattern by screen printing, and therefore, a sealant having a lower viscosity and no penetration phenomenon is required.

關於此問題,在專利文獻1中,有在進行製作液晶單元之步驟前,藉由預先增加未硬化之密封圖案之黏度而防止滲入現象之報告。然而,尚無關於初期黏度為100Pa‧s以下之低黏度且不經過預烤步驟即直接用於液晶滴入步驟的液晶密封劑之前例。In this regard, in Patent Document 1, there is a report in which the penetration of the unhardened seal pattern is increased in advance to prevent the penetration phenomenon before the step of producing the liquid crystal cell. However, there is no previous example of a liquid crystal sealing agent which is used for the liquid crystal dropping step without a pre-bake step with a low viscosity of an initial viscosity of 100 Pa‧s or less.

此外,在專利文獻2及3中,有經改善液晶污染性之包含橡膠狀聚合物微粒子之液晶密封劑之報告。但在此等2份公報之情形,皆並非為初期黏度為100Pa‧s以下者,並且橡膠狀聚合物微粒子係用於抑制在光硬化時不容易被UV照射到之遮光部分之密封劑成分在進行熱硬化時溶出至液晶中。Further, in Patent Documents 2 and 3, there is a report of a liquid crystal sealing agent containing rubber-like polymer fine particles which is improved in liquid crystal contamination. However, in the case of the two publications, the initial viscosity is not more than 100 Pa‧s, and the rubbery polymer microparticles are used to suppress the sealant component of the light-shielding portion which is not easily irradiated with UV during photohardening. Dissolved into the liquid crystal during thermal hardening.

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]日本特開2008-275670號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-275670

[專利文獻2]日本特開2007-219039號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2007-219039

[專利文獻3]日本特開2007-262253號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-262253

本發明之課題為抑制在進行液晶滴入工法時液晶滲入密封劑中之滲入現象,而提供一種經抑制滲入現象之液晶密封劑及使用該密封劑的液晶顯示單元。An object of the present invention is to suppress a phenomenon in which a liquid crystal penetrates into a sealant during a liquid crystal dropping method, and to provide a liquid crystal sealing agent which inhibits penetration and a liquid crystal display unit using the same.

本發明人等進行致力硏究後,結果發現一種包含聚矽氧(silicone)橡膠粉末之硬化性樹脂組成物,該硬化性樹脂組成物係即使初期黏度為100Pa‧s以下,也可抑制進行液晶滴入工法時之滲入現象。此外,也發現,經由在該硬化性樹脂組成物中添加胺基矽烷耦合劑,即可得到更進一步防止滲入現象之效果,再經由依需要而添加球狀填料,而可提高進行分配式塗佈時之密封之直線性,遂完成本發明。換言之,本發明係有關下述(1)至(10)者。The inventors of the present invention have found that a curable resin composition containing a silicone rubber powder can suppress the progress of liquid crystal even if the initial viscosity is 100 Pa‧s or less. Infiltration phenomenon when dripping into the method. Further, it has been found that by adding an amino decane coupling agent to the curable resin composition, the effect of further preventing the penetration phenomenon can be obtained, and by adding a spherical filler as needed, the distribution coating can be improved. The linearity of the seal at that time is completed by the present invention. In other words, the present invention relates to the following (1) to (10).

(1) 一種液晶密封劑,係包含(a)聚矽氧橡膠粉末,且使用E型黏度計測得之25℃時之黏度為100Pa‧s以下者。(1) A liquid crystal sealing agent comprising (a) a polyoxyxene rubber powder and having a viscosity at 25 ° C measured by an E-type viscometer of 100 Pa ‧ or less.

(2)如前述(1)之液晶密封劑,其中,復包含(b)胺基矽烷耦合劑。(2) The liquid crystal sealing agent according to (1) above, which further comprises (b) an amino decane coupling agent.

(3)如前述(1)之液晶密封劑,其中,復包含(c)球狀填料。(3) The liquid crystal sealing agent according to (1) above, which further comprises (c) a spherical filler.

(4)如前述(1)至(3)中任一項之液晶密封劑,其中,復包含(d)光硬化樹脂。(4) The liquid crystal sealing agent according to any one of (1) to (3) above which further comprises (d) a photocurable resin.

(5)如前述(4)之液晶密封劑,其中,(d)光硬化樹脂係環氧丙烯酸酯。(5) The liquid crystal sealing agent according to the above (4), wherein (d) a photocurable resin is an epoxy acrylate.

(6)如前述(1)至(5)中任一項之液晶密封劑,其中,復包含(e)光自由基聚合起始劑。(6) The liquid crystal sealing agent according to any one of (1) to (5) above which further comprises (e) a photoradical polymerization initiator.

(7)如前述(1)至(6)中任一項之液晶密封劑,其中,復包含(f)熱硬化樹脂及/或(g)熱硬化劑。(7) The liquid crystal sealing agent according to any one of the above (1) to (6), further comprising (f) a thermosetting resin and/or (g) a heat curing agent.

(8)如前述(7)之液晶密封劑,其中,(f)熱硬化樹脂係環氧樹脂,成分(g)熱硬化劑係有機醯肼(hydrazide)。(8) The liquid crystal sealing agent according to the above (7), wherein (f) the thermosetting resin-based epoxy resin, and the component (g) the thermosetting agent is hydrazide.

(9)如前述(1)至(8)中任一項之液晶密封劑,其中,復包含(h)平均粒徑為3μm以下之無機填料。(9) The liquid crystal sealing agent according to any one of the above (1), wherein the (h) inorganic filler having an average particle diameter of 3 μm or less is further contained.

(10)一種液晶顯示單元,係經使前述(1)至(9)中任一項之液晶密封劑硬化而得之硬化物進行密封者。(10) A liquid crystal display unit which is obtained by curing the cured liquid crystal sealing agent according to any one of the above (1) to (9).

換言之,本發明之液晶密封劑係低黏度,並且不經過預烤步驟,而具有防止在進行液晶滴入工法時液晶滲入密封劑中之優良的效果。因此,經由使用此密封劑,即容易製造出可使分配式塗佈、網版印刷塗佈所耗費之時間縮短之液晶顯示面板。In other words, the liquid crystal sealing agent of the present invention has a low viscosity and does not undergo a pre-baking step, and has an excellent effect of preventing liquid crystal from penetrating into the sealant during the liquid crystal dropping method. Therefore, by using this sealant, it is easy to manufacture a liquid crystal display panel which can shorten the time taken for dispensing coating and screen printing.

以下,詳細說明本發明。Hereinafter, the present invention will be described in detail.

本發明之液晶密封劑中所使用之聚矽氧橡膠粉末,只要為由以矽氧烷鍵之重複做為主鏈之聚合物所構成者,則無特別限定。聚矽氧粉末一般依彈性率而區分為樹脂粉末與橡膠粉末,從可抑制液晶滲入密封劑中之觀點來看,特別是以具有衝擊吸收性之橡膠粉末為佳。以未經交聯聚合物等被覆表面之聚矽氧橡膠粉末較佳。並且,在本發明中,聚矽氧橡膠係以使用具有使聚矽氧烷交聯而成之構造者為佳,聚矽氧烷以直鏈狀之二甲基聚矽氧烷為佳。此外,因密封劑之製造及使用時進行加熱處理,因此以具有耐熱性為佳。The polyoxyxylene rubber powder used in the liquid crystal sealing agent of the present invention is not particularly limited as long as it is composed of a polymer having a repeating of a decane bond as a main chain. The polyoxynian powder is generally classified into a resin powder and a rubber powder according to the modulus of elasticity, and is particularly preferably a rubber powder having impact absorption properties from the viewpoint of suppressing penetration of liquid crystal into the sealant. The polyoxyethylene rubber powder coated on the surface without a crosslinked polymer or the like is preferred. Further, in the present invention, the polyoxyxene rubber is preferably one having a structure obtained by crosslinking a polyoxyalkylene oxide, and the polyoxyalkylene oxide is preferably a linear dimethyl polyoxyalkylene. Further, since the sealant is heat-treated at the time of manufacture and use, it is preferable to have heat resistance.

本發明之液晶密封劑中所使用之聚矽氧橡膠粉末(a)之平均粒徑,由於若過大,則在製造間隙狹窄之液晶單元時,會成為當貼合上下玻璃基板時無法順利形成間隙等之不良要因,故通常為3μm以下,且以2μm以下為佳。此外,同樣地,最大粒徑通常為8μm以下,且以5μm以下為佳。並且,為了良好地形成間隙,以在-50℃至250℃顯示橡膠彈性為佳。此外,以在液晶污染性方面也良好為佳。以信越化學工業公司製KMP-594特佳。相對於本發明之液晶密封劑100質量%,其使用量通常為1至20質量%,且以5至15質量%左右為佳。若添加更多,則搖變性增大,而使塗佈性降低。When the average particle diameter of the polyoxyxene rubber powder (a) used in the liquid crystal sealing agent of the present invention is too large, when a liquid crystal cell having a narrow gap is produced, a gap cannot be formed smoothly when the upper and lower glass substrates are bonded together. Since it is a cause of failure, it is usually 3 μm or less, and preferably 2 μm or less. Further, similarly, the maximum particle diameter is usually 8 μm or less, and preferably 5 μm or less. Also, in order to form a gap well, it is preferable to exhibit rubber elasticity at -50 ° C to 250 ° C. In addition, it is also preferable in terms of liquid crystal contamination. KMP-594 is made by Shin-Etsu Chemical Co., Ltd. The amount of use of the liquid crystal sealing agent of the present invention is usually from 1 to 20% by mass, and preferably from about 5 to 15% by mass, based on 100% by mass of the liquid crystal sealing agent of the present invention. If more is added, the shaking property is increased to lower the coatability.

本發明之液晶密封劑中所使用之聚矽氧橡膠粉末(a)係以與胺基矽烷耦合劑(b)併用為佳。經由併用此等,由於耐衝擊性提高,故可防止液晶滲入密封劑中。The polyoxyxylene rubber powder (a) used in the liquid crystal sealing agent of the present invention is preferably used in combination with the amino decane coupling agent (b). By using these together, since the impact resistance is improved, it is possible to prevent the liquid crystal from penetrating into the sealant.

本發明之液晶密封劑中可使用之胺基矽烷耦合劑(b)一般可使用習知物,無特別限定。例如:胺基丙基三甲氧基矽烷、胺基丙基三乙氧基矽烷、二甲基胺基丙基三甲氧基矽烷、二乙基胺基丙基三甲氧基矽烷、二丙基胺基丙基三甲氧基矽烷、二丁基胺基丙基三甲氧基矽烷、單丁基胺基丙基三甲氧基矽烷、二辛基胺基丙基三甲氧基矽烷、二丁基胺基丙基二甲氧基矽烷、二丁基胺基丙基單甲氧基矽烷、二甲基胺基苯基三甲氧基矽烷、三甲氧基矽烷基-γ-丙基苯基胺、三甲氧基矽烷基-γ-丙基苄基胺、三甲氧基矽烷基-γ-丙基哌啶、三甲氧基矽烷基-γ-丙基嗎啉、三甲氧基矽烷基-γ-丙基咪唑等。此等可使用1種或併用2種以上。若令本發明之液晶密封劑整體為100質量%,則胺基矽烷耦合劑在液晶密封劑中所佔之含量為0至3質量%左右。The amine decane coupling agent (b) which can be used in the liquid crystal sealing agent of the present invention can be generally used, and is not particularly limited. For example: aminopropyltrimethoxydecane, aminopropyltriethoxydecane, dimethylaminopropyltrimethoxydecane, diethylaminopropyltrimethoxydecane, dipropylamino Propyltrimethoxydecane, dibutylaminopropyltrimethoxydecane, monobutylaminopropyltrimethoxydecane, dioctylaminopropyltrimethoxydecane, dibutylaminopropyl Dimethoxydecane, dibutylaminopropyl monomethoxydecane, dimethylaminophenyltrimethoxydecane, trimethoxydecyl-γ-propylphenylamine, trimethoxydecylalkyl - γ-propylbenzylamine, trimethoxydecyl-γ-propyl piperidine, trimethoxydecyl-γ-propylmorpholine, trimethoxydecyl-γ-propylimidazole, and the like. These may be used alone or in combination of two or more. When the liquid crystal sealing agent of the present invention is 100% by mass as a whole, the content of the amino decane coupling agent in the liquid crystal sealing agent is about 0 to 3% by mass.

本發明中之液晶密封劑之初期黏度為100Pa‧s以下。若初期黏度為100Pa‧s以下,則分配式塗佈性優良且可對應於網板印刷,而與面板之生產性大幅相關,且造成有效的影響。The initial viscosity of the liquid crystal sealing agent in the present invention is 100 Pa‧s or less. When the initial viscosity is 100 Pa·s or less, the distribution coating property is excellent and can correspond to screen printing, which is greatly related to the productivity of the panel and has an effective influence.

本發明之液晶密封劑中可使用之球狀填料(c)可舉例如:氧化矽(silica)、矽膠(silica gel)、中空玻璃、碳黑、高分子聚乙烯等。若為球狀,則由於無論從任何方向施加攪動壓力皆可整體承受,故可非常安定地揉合。此外,此填料通常平均粒徑為0.001μm至100μm左右,且以0.01μm至10μm為佳。經由添加此尺寸之球狀填料,即可降低樹脂之搖變性。藉由此等,可進行安定之分配式塗佈,而提高密封之直線性。前述中,由於在樹脂中容易分散,故以表面經疏水化處理之矽膠更佳。可從市場取得信越化學工業製之次微米(submicron)球狀氧化矽粉末x-24-9163A等。若令本發明之液晶密封劑整體為100質量%,則其使用量通常為0至10質量%,且以1至5質量%左右為佳。若添加更多,則聚矽氧橡膠粉末與胺基矽烷耦合劑所產生之效果低,而滲入性不良。The spherical filler (c) which can be used in the liquid crystal sealing agent of the present invention may, for example, be silica, silica gel, hollow glass, carbon black or high molecular polyethylene. In the case of a spherical shape, since the agitation pressure can be applied as a whole regardless of the direction, it can be stably settled. Further, the filler usually has an average particle diameter of about 0.001 μm to 100 μm, and preferably 0.01 μm to 10 μm. By adding a spherical filler of this size, the shaking of the resin can be reduced. By this, it is possible to perform stable dispensing coating to improve the linearity of the seal. In the foregoing, since it is easily dispersed in the resin, it is more preferable that the surface is hydrophobized. A submicron spherical cerium oxide powder x-24-9163A manufactured by Shin-Etsu Chemical Co., Ltd. can be obtained from the market. When the liquid crystal sealing agent of the present invention is 100% by mass as a whole, the amount thereof is usually from 0 to 10% by mass, and preferably from about 1 to 5% by mass. If more is added, the effect of the polyoxymethylene rubber powder and the amino decane coupling agent is low, and the penetration property is poor.

本發明之液晶密封劑中可使用之光硬化性樹脂(d),只要為溶出至液晶中之溶出性低,則並無特別限定,可舉例如:如胺酯(urethane)丙烯酸酯、(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯等具有丙烯醯基做為官能基之化合物。具體而言例如:甲基丙烯酸芐酯、甲基丙烯酸環己酯、甘油二甲基丙烯酸酯、甘油三甲基丙烯酸酯、EO改質甘油三丙烯酸酯、季戊四醇丙烯酸酯、三羥甲基丙烷三丙烯酸酯、參(丙烯醯氧基乙基)異氰脲酸酯、二季戊四醇六丙烯酸酯、氟甘胺醇(glycinol)三丙烯酸酯等。此外,從液晶污染性之觀點來看,以環氧(甲基)丙烯酸酯樹脂特佳。此環氧(甲基)丙烯酸酯樹脂可藉由使丙烯酸或甲基丙烯酸與分子中具有至少2個以上環氧基之環氧樹脂進行酯化反應而得到。此合成反應一般可藉由已知之方法進行。例如:在環氧樹脂中添加預定當量比之丙烯酸或甲基丙烯酸、以及觸媒(例如苄基二甲基胺、三乙基胺、氯化苄基三甲基銨、三苯基膦、三苯基銻化氫(triphenyl stibine)等)、與聚合抑制劑(例如對甲氧基苯酚、氫醌、甲基氫醌、啡噻(phenothiazine)、二丁基羥基甲苯等),在例如80至110℃進行酯化反應。此外,分子中具有至少2個以上環氧基之環氧樹脂可舉例如:雙酚A型環氧樹脂、烷基取代雙酚A型環氧樹脂、環氧烷加成雙酚A型環氧樹脂、雙酚F型環氧樹脂、烷基取代雙酚F型環氧樹脂、環氧烷加成雙酚F型環氧樹脂、雙酚S型環氧樹脂、烷基取代雙酚S型環氧樹脂、環氧烷加成雙酚S型環氧樹脂、酚酚醛(phenol novolac)型環氧樹脂、甲酚酚醛型環氧樹脂、聯苯型環氧樹脂、萘型環氧樹脂、環氧丙基胺型環氧樹脂、二環戊二烯型環氧樹脂、聚矽氧改質環氧樹脂、胺酯改質環氧樹脂、橡膠改質環氧樹脂等,以雙酚A型環氧樹脂、烷基取代雙酚A型環氧樹脂、環氧烷加成雙酚A型環氧樹脂、雙酚F型環氧樹脂、烷基取代雙酚F型環氧樹脂、環氧烷加成雙酚F型環氧樹脂、雙酚S型環氧樹脂、烷基取代雙酚S型環氧樹脂、環氧烷加成雙酚S型環氧樹脂為佳。在本發明之液晶密封劑中,若令本發明之液晶密封劑整體為100質量%,則光硬化性樹脂(d)在液晶密封劑中所佔之含量為0至80質量%左右。The photocurable resin (d) which can be used in the liquid crystal sealing agent of the present invention is not particularly limited as long as it has low elution property into the liquid crystal, and examples thereof include, for example, urethane acrylate (A). A compound having an acrylonitrile group as a functional group, such as an acrylate or an epoxy (meth) acrylate. Specifically, for example, benzyl methacrylate, cyclohexyl methacrylate, glycerin dimethacrylate, glycerol trimethacrylate, EO modified glycerin triacrylate, pentaerythritol acrylate, trimethylolpropane three Acrylate, propylene (propylene oxyethyl) isocyanurate, dipentaerythritol hexaacrylate, fluoroglycolol triacrylate, and the like. Further, from the viewpoint of liquid crystal contamination, epoxy (meth) acrylate resin is particularly preferable. The epoxy (meth) acrylate resin can be obtained by subjecting acrylic acid or methacrylic acid to an esterification reaction with an epoxy resin having at least two epoxy groups in the molecule. This synthesis reaction can generally be carried out by a known method. For example, adding a predetermined equivalent ratio of acrylic acid or methacrylic acid to a epoxy resin, and a catalyst (for example, benzyldimethylamine, triethylamine, benzyltrimethylammonium chloride, triphenylphosphine, and three Triphenyl stibine, etc., with polymerization inhibitors (eg, p-methoxyphenol, hydroquinone, methylhydroquinone, thiophene (phenothiazine), dibutylhydroxytoluene, etc.), for example, an esterification reaction at 80 to 110 °C. Further, examples of the epoxy resin having at least two epoxy groups in the molecule include a bisphenol A type epoxy resin, an alkyl substituted bisphenol A type epoxy resin, and an alkylene oxide addition bisphenol A type epoxy resin. Resin, bisphenol F epoxy resin, alkyl substituted bisphenol F epoxy resin, alkylene oxide addition bisphenol F epoxy resin, bisphenol S epoxy resin, alkyl substituted bisphenol S ring Oxygen resin, alkylene oxide addition bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, biphenyl type epoxy resin, naphthalene type epoxy resin, epoxy Propylamine type epoxy resin, dicyclopentadiene type epoxy resin, polyfluorene modified epoxy resin, amine ester modified epoxy resin, rubber modified epoxy resin, etc., with bisphenol A type epoxy Resin, alkyl substituted bisphenol A epoxy resin, alkylene oxide addition bisphenol A epoxy resin, bisphenol F epoxy resin, alkyl substituted bisphenol F epoxy resin, alkylene oxide addition A bisphenol F type epoxy resin, a bisphenol S type epoxy resin, an alkyl substituted bisphenol S type epoxy resin, and an alkylene oxide addition bisphenol S type epoxy resin are preferred. In the liquid crystal sealing agent of the present invention, when the liquid crystal sealing agent of the present invention is 100% by mass as a whole, the content of the photocurable resin (d) in the liquid crystal sealing agent is about 0 to 80% by mass.

此外,本發明之液晶密封劑中可使用之光自由基聚合起始劑(e),只要為自由基型聚合起始劑,則並無特別限定,可舉例如:苄基二甲基縮酮、1-羥基環己基苯基酮、二乙基噻噸酮(diethylthioxanthone)、二苯甲酮、2-乙基蒽醌、2-羥基-2-甲基苯丙酮、2-甲基-[4-(甲硫基)苯基]-2-嗎啉基-1-丙烷、2,4,6-三甲基芐醯基二苯基膦氧化物等。此外,也可使用2-羥基-1-[4-(2-羥基乙氧基)苯基]-2-甲基丙-1-酮、或甲基丙烯酸2-異氰酸基乙基酯與2-羥基-1-[4-(2-羥基乙氧基)苯基]-2-甲基丙-1-酮之反應生成物。In addition, the photoradical polymerization initiator (e) which can be used in the liquid crystal sealing agent of the present invention is not particularly limited as long as it is a radical polymerization initiator, and examples thereof include benzyldimethylketal. , 1-hydroxycyclohexyl phenyl ketone, diethylthioxanthone, benzophenone, 2-ethyl hydrazine, 2-hydroxy-2-methylpropiophenone, 2-methyl-[4 -(Methylthio)phenyl]-2-morpholinyl-1-propane, 2,4,6-trimethylbenzylidenediphenylphosphine oxide, and the like. In addition, 2-hydroxy-1-[4-(2-hydroxyethoxy)phenyl]-2-methylpropan-1-one or 2-isocyanatoethyl methacrylate can also be used. A reaction product of 2-hydroxy-1-[4-(2-hydroxyethoxy)phenyl]-2-methylpropan-1-one.

在本發明之液晶密封劑中,光自由基聚合起始劑成分(e)相對於光硬化性樹脂(d)之調配比係,相對於(d)成分100質量份,通常為0.01至20質量份,且以5至15質量份為佳。若自由基產生型光自由基聚合起始劑之量少於0.01質量份,則光硬化反應不充分,若大於20質量份,則起始劑之量過多,而起始劑對液晶造成污染或硬化樹脂特性降低而成為問題。In the liquid crystal sealing agent of the present invention, the compounding ratio of the photoradical polymerization initiator component (e) to the photocurable resin (d) is usually 0.01 to 20 by mass based on 100 parts by mass of the component (d). It is preferably 5 to 15 parts by mass. If the amount of the radical generating type photoradical polymerization initiator is less than 0.01 parts by mass, the photohardening reaction is insufficient, and if it is more than 20 parts by mass, the amount of the initiator is excessive, and the initiator causes contamination of the liquid crystal or The deterioration of the properties of the cured resin is a problem.

在本發明之液晶密封劑中,也可包含熱硬化樹脂(f)及/或熱硬化劑(g)。經由使用熱硬化性樹脂(f)及/或熱硬化劑(g),而使液晶污染性良好。此外,接著強度、及耐濕熱測試之可靠性提高。In the liquid crystal sealing agent of the present invention, a thermosetting resin (f) and/or a thermosetting agent (g) may also be contained. By using the thermosetting resin (f) and/or the thermosetting agent (g), the liquid crystal contamination property is improved. In addition, the reliability of the subsequent strength and heat and humidity resistance test is improved.

本發明之液晶密封劑中可使用之熱硬化樹脂(f)並無特別限定,以2官能以上之環氧樹脂為佳,例如:雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、酚酚醛型環氧樹脂、甲酚酚醛型環氧樹脂、雙酚A酚醛型環氧樹脂、雙酚F酚醛型環氧樹脂、脂環式環氧樹脂、脂肪族鏈狀環氧樹脂、環氧丙酯型環氧樹脂、環氧丙基胺型環氧樹脂、尿囊素(hydantoin)型環氧樹脂、異氰脲酸酯型環氧樹脂、具有三酚甲烷骨架之酚酚醛型環氧樹脂,其他尚有二官能酚類之二環氧丙基醚化物、二官能醇類之二環氧丙基醚化物、及該等之鹵化物、氫化物等。此等之中,從液晶污染性之觀點來看,以雙酚型環氧樹脂、酚醛型環氧樹脂為佳。The thermosetting resin (f) which can be used in the liquid crystal sealing agent of the present invention is not particularly limited, and is preferably a bifunctional or higher epoxy resin, for example, a bisphenol A epoxy resin or a bisphenol F epoxy resin. Bisphenol S type epoxy resin, phenol novolak type epoxy resin, cresol novolac type epoxy resin, bisphenol A phenolic type epoxy resin, bisphenol F phenolic type epoxy resin, alicyclic epoxy resin, aliphatic Chain epoxy resin, glycidyl ester epoxy resin, epoxy propyl amine epoxy resin, hydantoin epoxy resin, isocyanurate epoxy resin, with trisphenol methane The skeleton phenol novolak type epoxy resin, and other di-epoxy propyl ether compounds of difunctional phenols, diepoxypropyl ether compounds of difunctional alcohols, and halides, hydrides and the like. Among these, from the viewpoint of liquid crystal contamination, a bisphenol epoxy resin or a novolac epoxy resin is preferred.

此外,可用於本發明之液晶密封劑中之熱硬化樹脂之水解性氯量係以600ppm以下為佳。若水解性氯量大於600ppm,則液晶密封劑對液晶之污染性有成為問題之可能性。水解性氯量可藉由下述方式來定量,例如:使約0.5g之環氧樹脂溶於20mL之二烷(dioxane)中,以1N之KOH/乙醇溶液5mL回流30分鐘後,以0.01N硝酸銀溶液滴定。如此之環氧樹脂在液晶密封劑中所佔之含量為5至50質量%左右。Further, the amount of the hydrolyzable chlorine of the thermosetting resin which can be used in the liquid crystal sealing agent of the present invention is preferably 600 ppm or less. When the amount of hydrolyzable chlorine is more than 600 ppm, there is a possibility that the liquid crystal sealing agent has a problem with the contamination of the liquid crystal. The amount of hydrolyzable chlorine can be quantified by, for example, dissolving about 0.5 g of the epoxy resin in 20 mL of the second. The dioxane was refluxed for 5 minutes in 5 mL of a 1N KOH/ethanol solution, and then titrated with a 0.01 N silver nitrate solution. The content of such an epoxy resin in the liquid crystal sealing agent is about 5 to 50% by mass.

本發明之液晶密封劑中可使用之(g)成分並無特別限定,宜使用固形之有機醯肼。可舉例如:屬於芳香族醯肼之水楊醯肼、苯甲醯肼、萘-1,4-二甲酸二醯肼、對酞酸二醯肼、間酞酸二醯肼、2,6-萘甲酸二醯肼、2,6-吡啶二甲酸二醯肼、1,2,4-苯三甲酸三醯肼、1,4,5,8-萘四甲酸四醯肼、均苯四甲酸四醯肼等。此外,脂肪族醯肼化合物可舉例如:甲醯肼、乙醯肼、丙醯肼、草酸二醯肼、丙二酸二醯肼、丁二酸二醯肼、戊二酸二醯肼、己二酸二醯肼、庚二酸二醯肼、1,4-環己烷二甲酸二醯肼、酒石酸二醯肼、蘋果酸二醯肼、亞胺基二乙酸二醯肼、N,N’-六亞甲基雙(半卡肼)、檸檬酸三醯肼、氮基三(乙醯肼)、環己烷三甲酸三 醯肼、1,3-雙(卡肼基乙基)-5-異丙基尿囊素(1,3-bis(hydrazinocarbonoethyl)-5-isopropylhydantoin)等具有尿囊素骨架之二醯肼類等,從硬化反應性與潛在性之平衡之觀點來看,較佳可舉例如2官能之二醯肼,特佳可舉例如間酞酸二醯肼。The component (g) which can be used in the liquid crystal sealing agent of the present invention is not particularly limited, and a solid organic hydrazine is preferably used. For example, salicylate, benzamidine, naphthalene-1,4-dicarboxylic acid diterpene, diterpene bismuthate, diterpene bismuthate, 2,6-naphthoic acid Diterpene, dioxonium 2,6-pyridinedicarboxylate, triterpenoid 1,2,4-benzenetricarboxylic acid, tetraterpene tetramethylenetetracarboxylate, tetraterpene tetracarboxylic acid Wait. Further, examples of the aliphatic hydrazine compound include formazan, acetamidine, acetonide, bismuth oxalate, diammonium malonate, diterpene succinate, diammonium glutarate, and hexahydrate. Bismuth diacid, dinonyl pimelate, diammonium 1,4-cyclohexanedicarboxylate, diterpene tartrate, diterpene malate, diimine diimide, N,N' - hexamethylene double (semi-calendar), triterpene citrate, nitrogen tris(acetonitrile), cyclohexane tricarboxylic acid A diterpenoid having an allantoin skeleton, such as 1,3-bis(hydrazinocarbonoethyl-5-isopropylhydantoin) From the viewpoint of the balance between the hardening reactivity and the latent property, for example, a bifunctional diterpene is preferable, and particularly, for example, diterpenic acid diterpenoid is preferable.

若此等醯肼化合物之平均粒徑過大,則在製造間隙狹窄之液晶單元時,會成為當貼合上下玻璃基板時無法順利形成間隙等之不良要因,故通常為3μm以下,且以2μm以下為佳。此外,同樣地,最大粒徑通常為8μm以下,且以5μm以下為佳。此粒徑係藉由雷射繞射/散射式粒度分布測定器(乾式)(股份有限公司SEISHIN企業製,LMS-30)進行測定。When the average particle diameter of the ruthenium compound is too large, when a liquid crystal cell having a narrow gap is produced, the gap between the upper and lower glass substrates cannot be formed smoothly, and therefore, it is usually 3 μm or less and 2 μm or less. It is better. Further, similarly, the maximum particle diameter is usually 8 μm or less, and preferably 5 μm or less. This particle size was measured by a laser diffraction/scattering particle size distribution analyzer (dry type) (manufactured by SEISHIN Co., Ltd., LMS-30).

在本發明之液晶密封劑中,熱硬化劑(g)之含有率係相對於成分(f)之環氧樹脂之環氧基之環氧當量,以0.20至0.80為佳、以0.4至0.6特佳。In the liquid crystal sealing agent of the present invention, the content of the thermosetting agent (g) is preferably from 0.20 to 0.80, preferably from 0.4 to 0.6, with respect to the epoxy equivalent of the epoxy group of the epoxy resin of the component (f). good.

此外,本發明之液晶密封劑中可使用之無機填料(h)可舉例如:熔融氧化矽、結晶氧化矽、碳化矽、氮化矽、氮化硼、碳酸鈣、碳酸鎂、硫酸鋇、硫酸鈣、雲母、滑石、黏土、氧化鋁、氧化鎂、氧化鋯、氫氧化鋁、氫氧化鎂、矽酸鈣、矽酸鋁、矽酸鋰鋁、矽酸鋯、鈦酸鋇、玻璃纖維、碳纖維、二硫化鉬、石棉等,以熔融氧化矽、結晶氧化矽、氮化矽、氮化硼、碳酸鈣、硫酸鋇、硫酸鈣、雲母、滑石、黏土、氧化鋁、氫氧化鋁、矽酸鈣、矽酸鋁為佳,以熔融氧化矽、結晶氧化矽、氧化鋁、滑石更佳。此等無機填料 可混合2種以上使用。若其平均粒徑過大,則在製造間隙狹窄之液晶單元時,會成為當貼合上下玻璃基板時無法順利形成間隙等之不良要因,故通常為3μm以下,且以2μm以下為佳。粒徑係藉由雷射繞射/散射式粒度分布測定器(乾式)(股份有限公司SEISHIN企業製,LMS-30)進行測定。Further, the inorganic filler (h) which can be used in the liquid crystal sealing agent of the present invention may, for example, be a molten cerium oxide, a crystalline cerium oxide, a cerium carbide, a cerium nitride, a boron nitride, a calcium carbonate, a magnesium carbonate, a barium sulfate, or a sulfuric acid. Calcium, mica, talc, clay, alumina, magnesia, zirconia, aluminum hydroxide, magnesium hydroxide, calcium citrate, aluminum silicate, lithium aluminum silicate, zirconium silicate, barium titanate, glass fiber, carbon fiber , molybdenum disulfide, asbestos, etc., with molten cerium oxide, crystalline cerium oxide, tantalum nitride, boron nitride, calcium carbonate, barium sulfate, calcium sulfate, mica, talc, clay, alumina, aluminum hydroxide, calcium citrate Aluminum citrate is preferred, and molten cerium oxide, crystalline cerium oxide, aluminum oxide, and talc are more preferable. These inorganic fillers It can be used in combination of 2 or more types. When the average particle diameter is too large, when a liquid crystal cell having a narrow gap is produced, it is a problem that a gap or the like cannot be formed smoothly when the upper and lower glass substrates are bonded. Therefore, it is usually 3 μm or less, and preferably 2 μm or less. The particle size was measured by a laser diffraction/scattering particle size distribution analyzer (dry type) (manufactured by SEISHIN Co., Ltd., LMS-30).

本發明中可使用之無機填料在液晶密封劑中之含量通常為5至40質量%,且以15至30質量%為佳。當無機填料之含量低於5質量%時,由於對於玻璃基板之接著強度降低,且耐濕可靠性也不良,故有時吸濕後之接著強度也大幅降低。此外,當無機填料之含量大於40質量%時,由於填料之含量過多,故難以壓扁而無法形成液晶單元之間隙。The content of the inorganic filler which can be used in the liquid crystal sealing agent in the present invention is usually from 5 to 40% by mass, and preferably from 15 to 30% by mass. When the content of the inorganic filler is less than 5% by mass, the adhesion strength to the glass substrate is lowered, and the moisture resistance reliability is also poor, so that the adhesion strength after moisture absorption is also largely lowered. Further, when the content of the inorganic filler is more than 40% by mass, since the content of the filler is too large, it is difficult to form a gap of the liquid crystal cell.

為了提高接著強度,本發明之液晶密封劑可含有胺基矽烷耦合劑以外之矽烷耦合劑。矽烷耦合劑可舉例如:3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-巰基丙基三甲氧基矽烷、乙烯基三甲氧基矽烷、N-(2-(乙烯基苄基胺基)乙基)-3-胺基丙基三甲氧基矽烷鹽酸鹽、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷等矽烷耦合劑。此等矽烷耦合劑可混合2種以上使用。 此等之中,為了得到更良好的接著強度及搖變性,以組合2種矽烷耦合劑使用為佳。經由使用矽烷耦合劑,即得到具有強的接著強度之液晶密封劑。若令本發明之液晶密封劑整體為100質量%,則如此之矽烷耦合劑之含量通常為0至3質量%左右。In order to increase the bonding strength, the liquid crystal sealing agent of the present invention may contain a decane coupling agent other than the amine decane coupling agent. The decane coupling agent may, for example, be 3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropylmethyldiethoxydecane, 3-glycidoxypropylmethyldi Methoxydecane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxynonane, N-phenyl-γ-aminopropyltrimethoxydecane, N-2-(aminoethyl) 3-aminopropylmethyldimethoxydecane, N-2-(aminoethyl)-3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, 3 - mercaptopropyltrimethoxydecane, vinyltrimethoxydecane, N-(2-(vinylbenzylamino)ethyl)-3-aminopropyltrimethoxydecane hydrochloride, 3-methyl A decane coupling agent such as acryloxypropyltrimethoxydecane, 3-chloropropylmethyldimethoxydecane or 3-chloropropyltrimethoxydecane. These decane coupling agents may be used in combination of two or more kinds. Among these, in order to obtain better bonding strength and shakeability, it is preferred to use two kinds of decane coupling agents in combination. By using a decane coupling agent, a liquid crystal sealing agent having a strong adhesive strength is obtained. When the liquid crystal sealing agent of the present invention is 100% by mass as a whole, the content of the decane coupling agent is usually about 0 to 3% by mass.

在本發明之液晶密封劑中,可進一步依需要而調配有機填料、以及顏料、塗平(leveling)劑、消泡劑、溶劑等添加劑。In the liquid crystal sealing agent of the present invention, an organic filler, an additive such as a pigment, a leveling agent, an antifoaming agent, or a solvent may be further blended as needed.

為了得到本發明之液晶密封劑,首先,在(d)成分中依需要而溶解混合(e)成分、(f)成分。接著,在此混合物中混合矽烷耦合劑,並添加預定量之(a)成分、(b)成分、(c)成分、(g)成分、(h)成分、以及依需要之有機填料、消泡劑、溶劑及塗平劑等後,藉由習知之混合裝置,例如三輥磨機、混砂機、球磨機等均勻混合,並以金屬網進行過濾,藉此即可得到本發明之液晶密封劑。In order to obtain the liquid crystal sealing agent of the present invention, first, the component (e) and the component (f) are dissolved and dissolved as needed in the component (d). Next, a decane coupling agent is mixed in the mixture, and a predetermined amount of the component (a), the component (b), the component (c), the component (g), the component (h), and the organic filler as needed, and defoaming are added. After the agent, the solvent, the leveling agent, and the like are uniformly mixed by a conventional mixing device, such as a three-roll mill, a sand mixer, a ball mill, etc., and filtered by a metal mesh, the liquid crystal sealing agent of the present invention can be obtained. .

本發明之液晶顯示單元係藉由將於基板形成有預定電極之一對基板相對向配置成預定間隔,並以本發明之密封劑將周圍密封後,於其間隙中封入液晶而成者。所封入之液晶之種類無特別限定。在此,基板係由包括玻璃、石英、塑膠、矽等且在至少一者具有透光性之組合之基板所構成。就其製法而言,例如當為液晶滴入方式時,在本發明之液晶密封劑中添加玻璃纖維等間隔件(spacer)(間隙控制材料)後,於該一對基板中之一者使用分配器或網版印刷裝置等塗佈該液晶密封劑。接著,於該液晶密封劑之堰之 內側滴入液晶,並在真空中將另一玻璃基板疊合,而進行間隙形成。形成間隙後,藉由紫外線照射機而對液晶密封部照射紫外線並進行光硬化。紫外線照射量較佳為500mJ/cm2 至6000mJ/cm2 、更佳為1000mJ/cm2 至4000mJ/cm2 之照射量。然後,依需要而在90至130℃進行硬化1至2小時,藉此即可得到本發明之液晶顯示單元。如此進行而得之本發明之液晶顯示單元係無因液晶污染所造成之顯示不良,且接著性、耐濕可靠性優良者。間隔件可舉例如:玻璃纖維、氧化矽珠、聚合物珠等。其直徑係依目的而異,通常為2至8μm,且以4至7μm為佳。相對於本發明之液晶密封劑100質量份,其使用量通常為0.1至4質量份,且以0.5至2質量份為佳、以0.9至1.5質量份左右更佳。In the liquid crystal display unit of the present invention, the liquid crystal display unit is formed by arranging a predetermined interval between the substrate and a predetermined interval, and sealing the periphery with the sealant of the present invention, and sealing the liquid crystal in the gap. The type of the liquid crystal to be enclosed is not particularly limited. Here, the substrate is composed of a substrate including glass, quartz, plastic, tantalum, or the like, and at least one of which has a combination of light transmissivity. In the method of the method, for example, when a liquid crystal instillation method is used, a spacer (gap control material) such as glass fiber is added to the liquid crystal sealing agent of the present invention, and then one of the pair of substrates is used for distribution. The liquid crystal sealing agent is applied to a device or a screen printing device or the like. Next, liquid crystal was dropped on the inside of the liquid crystal sealing agent, and another glass substrate was superposed in a vacuum to form a gap. After the gap is formed, the liquid crystal sealing portion is irradiated with ultraviolet rays by an ultraviolet ray irradiator to perform photocuring. Ultraviolet irradiation amount is preferably 500mJ / cm 2 to 6000mJ / cm 2, 1000mJ / cm 2 to 4000mJ / cm 2 irradiation amount of more preferably. Then, it is cured at 90 to 130 ° C for 1 to 2 hours as needed, whereby the liquid crystal display unit of the present invention can be obtained. The liquid crystal display unit of the present invention thus obtained is free from display defects due to liquid crystal contamination, and is excellent in adhesion and moisture resistance reliability. The spacer may, for example, be glass fiber, cerium oxide beads, polymer beads or the like. The diameter varies depending on the purpose, and is usually 2 to 8 μm, and preferably 4 to 7 μm. The amount of use of the liquid crystal sealing agent of the present invention is usually 0.1 to 4 parts by mass, more preferably 0.5 to 2 parts by mass, still more preferably about 0.9 to 1.5 parts by mass.

(實施例)(Example)

以下藉由實施例更詳細說明本發明。在實施例中,「份」係意指質量份,「%」係意指質量%。The invention is illustrated in more detail below by way of examples. In the examples, "parts" means mass parts, and "%" means mass%.

(液晶滴入工法用之密封劑之調製)(Modulation of sealant for liquid crystal dropping method)

以下述表中所示之比例將各樹脂成分混合攪拌後,使光聚合起始劑加熱溶解。然後,適當添加填料、增稠劑等並攪拌。然後,藉由三輥磨機使其分散,並以金屬網(關西金網股份有限公司製,材質SVS316,斜紋織法(twilling),網眼大小為635篩)過濾,而調製液晶滴入工法用密封劑。Each of the resin components was mixed and stirred at a ratio shown in the following table, and then the photopolymerization initiator was heated and dissolved. Then, a filler, a thickener, and the like are appropriately added and stirred. Then, it was dispersed by a three-roll mill, and filtered by a metal mesh (manufactured by Kansai Gold Co., Ltd., material SVS316, twilling, mesh size: 635 mesh) to prepare a liquid crystal dropping method. Sealants.

(藉由分配式塗佈而製作單元、評估)(manufacturing unit by evaluation coating, evaluation)

在所調製之液晶滴入工法用密封劑中混合做為間隙材之5μm之玻璃纖維(日本電器硝子股份有限公司製,PF-50S)並填充於注射器、消泡後,藉由分配器(MUSASHI ENGINEERING公司製,SHOTMASTER 300)以描繪長方形之方式於玻璃基板上進行塗佈。對於如此製得之密封劑塗佈基板,將適量之液晶滴入密封框內,並設置於真空貼合裝置中,在真空中將另一基板疊合。使其回到大氣壓後,以肉眼確認其直線性。就直線性而言,以未發生斷線與起伏且線寬固定者為○,有斷線或起伏之任一者、或是線寬不固定者為△,有斷線或起伏之任一者且線寬不固定者為×。進一步觀察10分鐘後,發生密封破裂者為×,有滲入但未破裂者為△,未滲入、破裂者為○。5 μm of glass fiber (PF-50S, manufactured by Nippon Electric Glass Co., Ltd.) which is used as a gap material in the prepared liquid crystal dropping method sealant, and filled in a syringe, defoamed, and dispensed by a dispenser (MUSASHI) SHOTMASTER 300, manufactured by the company, is applied to the glass substrate by drawing a rectangular shape. For the sealant-coated substrate thus obtained, an appropriate amount of liquid crystal was dropped into a sealing frame, and placed in a vacuum bonding apparatus, and another substrate was laminated in a vacuum. After returning to atmospheric pressure, the linearity was confirmed with the naked eye. In terms of linearity, any one that has no broken line and undulation and has a fixed line width is ○, one of which has a broken line or undulation, or one whose line width is not fixed is △, and any one of broken line or undulation And the line width is not fixed, it is ×. After further observation for 10 minutes, the occurrence of seal rupture was ×, and those who had infiltrated but not ruptured were Δ, and those who did not penetrate or rupture were ○.

(1) 雙酚A型環氧丙烯酸酯:R-93100(日本化藥股份有限公司製)(1) Bisphenol A type epoxy acrylate: R-93100 (manufactured by Nippon Kayaku Co., Ltd.)

(2) 間苯二酚二環氧丙基醚與丙烯酸之反應物(2) Reactive reaction of resorcinol diepoxypropyl ether with acrylic acid

(3) 甲基丙烯酸酯改質環氧丙烯酸酯:RM-93100(日本化藥股份有限公司製)(3) Methacrylate modified epoxy acrylate: RM-93100 (manufactured by Nippon Kayaku Co., Ltd.)

(4) 間苯二酚二環氧丙基醚(4) Resorcinol diepoxypropyl ether

(5) 酚芳烷基型環氧樹脂:YDF-8170C(東都化成股份有限公司製)(5) Phenol aralkyl type epoxy resin: YDF-8170C (manufactured by Tohto Kasei Co., Ltd.)

(6) 酚芳烷基型環氧樹脂:EPPN501H(日本化藥股份有限公司製)(6) Phenol aralkyl type epoxy resin: EPPN501H (manufactured by Nippon Kayaku Co., Ltd.)

(7) 1-[4-(2-羥基乙氧基)苯基]-2-羥基-2-甲基-1-丙-1-酮:Irgacure 2959(Ciba Specialty Chemical公司製)(7) 1-[4-(2-Hydroxyethoxy)phenyl]-2-hydroxy-2-methyl-1-propan-1-one: Irgacure 2959 (manufactured by Ciba Specialty Chemical Co., Ltd.)

(8) N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷:KBM-603(信越化學工業股份有限公司製,KBM-603)(8) N-2-(Aminoethyl)-3-aminopropyltrimethoxydecane: KBM-603 (manufactured by Shin-Etsu Chemical Co., Ltd., KBM-603)

(9) 3-環氧丙氧基丙基三甲氧基矽烷:SILA-ACE S-510(CHISSO股份有限公司製)(9) 3-glycidoxypropyltrimethoxydecane: SILA-ACE S-510 (manufactured by CHISSO Co., Ltd.)

(10) 間酞酸二醯肼:IDH-S(大塚化學股份有限公司製)(10) Diterpenic acid diterpene: IDH-S (manufactured by Otsuka Chemical Co., Ltd.)

(11) 1,3-雙(卡肼基乙基)-5-異丙基尿囊素:AMICURE VDH(味之素Fine Techno股份有限公司)(11) 1,3-bis(carboxyethyl)-5-isopropyl allantoin: AMICURE VDH (Ajinomoto Fine Techno Co., Ltd.)

(12) 聚矽氧橡膠粉末:KMP-594(信越化學工業股份有限公司製)(12) Polyoxyethylene rubber powder: KMP-594 (manufactured by Shin-Etsu Chemical Co., Ltd.)

(13) 聚矽氧複合粉末:KMP-600(信越化學工業股份有限公司製)(13) Polyoxyl composite powder: KMP-600 (manufactured by Shin-Etsu Chemical Co., Ltd.)

(14) 核殼型丙烯酸系共聚物:F-351S(GANZ化成股份有限公司製)(14) Core-shell type acrylic copolymer: F-351S (manufactured by GANZ Kasei Co., Ltd.)

(15) 次微米球狀填料:X-24-9163A(信越化學工業股份有限公司製)(15) Sub-micron spherical filler: X-24-9163A (manufactured by Shin-Etsu Chemical Co., Ltd.)

(16) 氧化鋁:SPC-AL(C. I.化成股份有限公司製)(16) Alumina: SPC-AL (manufactured by C. I. Chemical Co., Ltd.)

(17) 橡膠:Paraloid EXL-2655(大阪化成股份有限公司製)(17) Rubber: Paraloid EXL-2655 (made by Osaka Chemical Industry Co., Ltd.)

(18) 氧化矽:SP-1B(扶桑化學工業股份有限公司製)(18) Cerium oxide: SP-1B (made by Fuso Chemical Industry Co., Ltd.)

※聚矽氧複合粉末:聚矽氧橡膠粉末之表面經聚矽氧樹脂被覆之球狀粉末※Polyoxime composite powder: spherical powder coated on the surface of polyoxyxene rubber powder by polyoxynoxy resin

(產業上之可利用性)(industrial availability)

由上述得知,本發明之液晶密封劑係由於初期黏度低,故塗佈時之直線性優良,並且在液晶滲入密封劑中之滲入性方面也具有良好的性質。另一方面得知,比較例之液晶密封劑係由於初期黏度高,故液晶滲入密封劑中之滲入性方面雖優良,但直線性不良,並未如本發明之液晶密封劑般滿足任一特性。因此,本案發明之液晶密封劑係歷經步驟而於基板塗佈之作業性、液晶滴入工法時之滲入性皆優良,可謂可靠性高者。As described above, the liquid crystal sealing agent of the present invention has excellent initializability because of its low initial viscosity, and also has excellent properties in penetrability in liquid crystal infiltration into the sealant. On the other hand, the liquid crystal sealing agent of the comparative example is excellent in the penetration property of the liquid crystal infiltrating into the sealing agent because of the high initial viscosity, but the linearity is poor, and it does not satisfy any characteristic as the liquid crystal sealing agent of the present invention. . Therefore, the liquid crystal sealing agent of the present invention is excellent in the workability of the substrate coating and the penetration property in the liquid crystal dropping method through the steps, and can be said to have high reliability.

Claims (9)

一種液晶密封劑,係包含(a)聚矽氧橡膠粉末及(d)光硬化樹脂,且使用E型黏度計測得之25℃時之黏度為100Pa.s以下者。 A liquid crystal sealing agent comprising (a) a polyoxyxene rubber powder and (d) a photocurable resin, and the viscosity at 25 ° C measured by an E-type viscometer is 100 Pa. s the following. 如申請專利範圍第1項之液晶密封劑,其中,(d)光硬化樹脂係環氧丙烯酸酯。 The liquid crystal sealing agent of claim 1, wherein (d) the photocurable resin is an epoxy acrylate. 如申請專利範圍第1項之液晶密封劑,其中,復包含(b)胺基矽烷耦合劑。 The liquid crystal sealing agent of claim 1, wherein the (b) amino decane coupling agent is further contained. 如申請專利範圍第3項之液晶密封劑,其中,復包含(c)球狀填料。 The liquid crystal sealing agent of claim 3, wherein the (c) spherical filler is further contained. 如申請專利範圍第4項之液晶密封劑,其中,復包含(e)光自由基聚合起始劑。 The liquid crystal sealing agent of claim 4, wherein the (e) photoradical polymerization initiator is further contained. 如申請專利範圍第5項之液晶密封劑,其中,復包含(f)熱硬化樹脂及/或(g)熱硬化劑。 The liquid crystal sealing agent of claim 5, wherein the (f) thermosetting resin and/or (g) thermal hardener are further included. 如申請專利範圍第6項之液晶密封劑,其中,(f)熱硬化樹脂係環氧樹脂,(g)熱硬化劑係有機醯肼。 The liquid crystal sealing agent of claim 6, wherein (f) a thermosetting resin-based epoxy resin, and (g) a thermal curing agent is an organic hydrazine. 如申請專利範圍第7項之液晶密封劑,其中,復包含(h)平均粒徑為3μm以下之無機填料。 The liquid crystal sealing agent of claim 7, wherein the (h) inorganic filler having an average particle diameter of 3 μm or less is further contained. 一種液晶顯示單元,係經使申請專利範圍第1至8項中任一項之液晶密封劑硬化而得之硬化物密封者。 A liquid crystal display unit which is a cured product obtained by hardening a liquid crystal sealing agent according to any one of claims 1 to 8.
TW99109829A 2009-04-28 2010-03-31 Sealant for liquid crystal and liquid crystal display cell using the same TWI470067B (en)

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