TWI469363B - Front-side electrode of solar cell and manufacturing method thereof - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 239000000758 substrate Substances 0.000 claims description 74
- 238000000034 method Methods 0.000 claims description 27
- 238000007650 screen-printing Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 description 21
- 239000002184 metal Substances 0.000 description 19
- 229910052751 metal Inorganic materials 0.000 description 19
- 230000004907 flux Effects 0.000 description 10
- 230000000295 complement effect Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910003460 diamond Inorganic materials 0.000 description 4
- 239000010432 diamond Substances 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000013467 fragmentation Methods 0.000 description 3
- 238000006062 fragmentation reaction Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/50—Photovoltaic [PV] energy
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Description
本發明是有關於一種太陽能電池的電極及其製造方法,且特別是關於一種太陽能電池的正面電極及其製造方法。The present invention relates to an electrode for a solar cell and a method of manufacturing the same, and more particularly to a front electrode of a solar cell and a method of manufacturing the same.
太陽能是一種永續且無污染的能源,在解決目前石化能源所面臨的污染與短缺的問題時,一直是最受矚目的焦點之一。由於太陽能電池可直接將太陽能轉換為電能,因此成為目前相當重要的研究課題。Solar energy is a sustainable and non-polluting energy source. It has always been one of the most noticeable focuses in solving the problems of pollution and shortage faced by petrochemical energy. Since solar cells can directly convert solar energy into electrical energy, it has become a very important research topic at present.
太陽能電池是一種能量轉換的光電元件(photovoltaic device)。典型的太陽能電池基本的結構可分為基板、射極(emitter)層、抗反射層、和兩個金屬電極四個主要部分。簡言之,太陽能電池的工作原理是經由太陽光照射射極層,射極層將光能轉換成電能後,再經兩個金屬電極傳送出電能。一般而言,太陽能電池中的兩個金屬電極會分別設置在受光面和不受光面上,以供外界連線,其中受光面的電極(正面電極)的設計為提升太陽電池效率的重要技術之一。A solar cell is an energy-converting photovoltaic device. The basic structure of a typical solar cell can be divided into four main parts: a substrate, an emitter layer, an anti-reflection layer, and two metal electrodes. In short, the working principle of a solar cell is to illuminate the emitter layer via sunlight, and the emitter layer converts the light energy into electrical energy, and then transmits the electric energy through the two metal electrodes. Generally speaking, the two metal electrodes in the solar cell are respectively disposed on the light receiving surface and the unaffected surface for external connection, wherein the electrode of the light receiving surface (front electrode) is designed as an important technology for improving the efficiency of the solar cell. One.
正面電極除了要能有效地收集載子,還要儘量減少金屬線遮蔽入射光的比例。因此,正面電極一般會設計成具有特殊圖案的結構,例如是從匯流電極(busbar)延伸出多條很細的指狀(finger)金屬電極。然而,若僅減少受光面之金屬線所佔的面積,又會導致因電阻的提高,而增加 受光面之正面電極的電阻,造成能量的損耗。因此,如何在維持受光面之金屬線所佔的面積下,增加金屬線(例如是指狀金屬電極)的導電性,為提高太陽電池效率的重點之一。In addition to effectively collecting the carriers, the front electrodes should also minimize the proportion of metal lines that block incident light. Therefore, the front electrode is generally designed to have a special pattern of structure, for example, a plurality of very fine finger metal electrodes extending from a busbar. However, if only the area occupied by the metal line of the light-receiving surface is reduced, it will increase due to the increase in resistance. The resistance of the front electrode of the light receiving surface causes loss of energy. Therefore, how to increase the conductivity of a metal wire (for example, a finger metal electrode) while maintaining the area occupied by the metal wire of the light receiving surface is one of the focuses for improving the efficiency of the solar cell.
現行技術是透過在基板上進行多次網版印刷(screen printing,以下簡稱網印),來增加指狀金屬電極於厚度方向上的電流通量。如此,可在維持受光面之金屬線所佔的面積下,增加金屬線(指狀金屬電極)的導電性,進而提高太陽電池效率。在此種技術下,各層的指狀金屬電極是否精確地疊置,會影響太陽能電池的信賴性,意即,基板以及網版之間的對位精度與太陽能電池的信賴性息息相關。因此,如何使多層的指狀金屬電極精確地疊置實為目前研發人員亟欲解決的問題之一。The current technology is to increase the current flux of the finger metal electrode in the thickness direction by performing multiple screen printing (hereinafter referred to as screen printing) on the substrate. In this way, the conductivity of the metal wire (finger metal electrode) can be increased under the area occupied by the metal wire that maintains the light receiving surface, thereby improving the efficiency of the solar cell. Under this technology, whether the finger metal electrodes of the respective layers are accurately stacked may affect the reliability of the solar cell, that is, the alignment accuracy between the substrate and the screen is closely related to the reliability of the solar cell. Therefore, how to accurately stack the multi-layered finger metal electrodes is one of the problems that current researchers are trying to solve.
本發明提供一種太陽能電池的正面電極的製造方法,其可藉由形成具有銳利邊緣的多邊形圖案來提升對位精度。The present invention provides a method of manufacturing a front electrode of a solar cell, which can improve alignment accuracy by forming a polygonal pattern having sharp edges.
本發明另提供一種太陽能電池的正面電極,其具有好的太陽電池效率。The present invention further provides a front electrode of a solar cell that has good solar cell efficiency.
本發明提供一種太陽能電池的正面電極的製造方法,其包括以下步驟。於基板上形成第一電極,其中第一電極包括橫越基板的至少一連接部、多個第一延伸部以及多個第一定位圖案。第一延伸部彼此平行且與連接部連接,並從連接部往連接部的兩側延伸。第一定位圖案與連 接部重疊或錯位,且各第一定位圖案的形狀為多邊形。於基板上形成第二電極,其中第二電極包括多個第二延伸部以及多個第一對位圖案。第二延伸部與第一延伸部疊置,其中第一延伸部位於第二延伸部與基板之間。第一對位圖案分別對應其中一個第一定位圖案設置,且各第一對位圖案為多邊形。The present invention provides a method of manufacturing a front electrode of a solar cell, which comprises the following steps. Forming a first electrode on the substrate, wherein the first electrode includes at least one connecting portion across the substrate, a plurality of first extending portions, and a plurality of first positioning patterns. The first extensions are parallel to each other and to the connection portion, and extend from the connection portion to both sides of the connection portion. First positioning pattern and connection The joints are overlapped or misaligned, and each of the first positioning patterns has a polygonal shape. Forming a second electrode on the substrate, wherein the second electrode includes a plurality of second extensions and a plurality of first alignment patterns. The second extension overlaps the first extension, wherein the first extension is located between the second extension and the substrate. The first alignment patterns respectively correspond to one of the first positioning patterns, and each of the first alignment patterns is a polygon.
本發明另提供一種太陽能電池的正面電極的製造方法,其包括以下步驟。於基板上形成第一電極,其中第一電極包括橫越基板的至少一連接部以及多個第一延伸部。第一延伸部彼此平行且與連接部連接,並從連接部往連接部的兩側延伸。於基板上形成第二電極,其中第二電極包括多個第二延伸部以及多個第一對位圖案。第二延伸部與第一延伸部疊置,其中第一延伸部位於第二延伸部與基板之間。各第一對位圖案的形狀為多邊形,其中各第一對位圖案設置於連接部上之其中一第一延伸部的延伸方向上,或設置於由最鄰近基板之邊緣的其中一第一延伸部的延伸方向、基板的邊緣以及連接部的兩側所圍出的區域,當第一對位圖案設置於所述區域時,第一對位圖案的中心對應設置於所述區域的中心點。The present invention further provides a method of manufacturing a front electrode of a solar cell, comprising the following steps. Forming a first electrode on the substrate, wherein the first electrode includes at least one connecting portion and a plurality of first extending portions across the substrate. The first extensions are parallel to each other and to the connection portion, and extend from the connection portion to both sides of the connection portion. Forming a second electrode on the substrate, wherein the second electrode includes a plurality of second extensions and a plurality of first alignment patterns. The second extension overlaps the first extension, wherein the first extension is located between the second extension and the substrate. Each of the first alignment patterns has a polygonal shape, wherein each of the first alignment patterns is disposed on an extension direction of one of the first extensions on the connection portion, or is disposed on one of the first extensions of the edge of the nearest substrate The extending direction of the portion, the edge of the substrate, and the area enclosed by both sides of the connecting portion, when the first alignment pattern is disposed in the region, the center of the first alignment pattern is correspondingly disposed at a center point of the region.
本發明還提供由上述製造方法製造而成的太陽能電池的正面電極。The present invention also provides a front electrode of a solar cell manufactured by the above manufacturing method.
基於上述,本發明可透過多邊形的對位圖案及/或定位圖案的設置,來提供良好的對位精度,使多層的第一延伸部(指狀金屬電極)精確地疊置。如此,可在維持受光面 之第一電極(即前述之指狀金屬電極)所佔的面積下,藉由增加第一延伸部於厚度方向上的電流通量,來提高太陽能電池效率。Based on the above, the present invention can provide good alignment accuracy through the arrangement of the polygonal alignment pattern and/or the positioning pattern, so that the first extensions (finger metal electrodes) of the plurality of layers are accurately stacked. In this way, the light receiving surface can be maintained The solar cell efficiency is improved by increasing the current flux of the first extension in the thickness direction under the area occupied by the first electrode (ie, the aforementioned finger metal electrode).
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
圖1A及圖1B為本發明一實施例之太陽能電池的正面電極的製造流程示意圖。請參照圖1A,首先,於基板110上形成第一電極120a。在本實施例中,基板110為矽基板。意即,基板110為矽晶太陽能電池的基板。在其他實施例中,基板110亦可以是玻璃基板。意即,基板110亦可以是薄膜太陽能電池的基板。1A and 1B are schematic diagrams showing a manufacturing process of a front electrode of a solar cell according to an embodiment of the present invention. Referring to FIG. 1A, first, a first electrode 120a is formed on a substrate 110. In the present embodiment, the substrate 110 is a germanium substrate. That is, the substrate 110 is a substrate of a twinned solar cell. In other embodiments, the substrate 110 can also be a glass substrate. That is, the substrate 110 can also be a substrate of a thin film solar cell.
在本實施例中,第一電極120a例如是藉由網印的方式形成於基板110上,而第一電極120a的材質可以是紫外光固化導電膠。紫外光固化導電膠的材質包括金屬,如銀、鎳或其他適合的金屬。當然,本實施例雖以上述實施方式作為舉例說明,然其並非用以限定本發明。在其他實施例中,第一電極120a的材質亦可以是其他合適的導電材質,且可藉由其他合適的方法形成於基板110上。In this embodiment, the first electrode 120a is formed on the substrate 110 by screen printing, for example, and the material of the first electrode 120a may be an ultraviolet curing conductive adhesive. The material of the ultraviolet curing conductive adhesive includes a metal such as silver, nickel or other suitable metal. Of course, the present embodiment is described by way of example only, and is not intended to limit the invention. In other embodiments, the material of the first electrode 120a may also be other suitable conductive materials, and may be formed on the substrate 110 by other suitable methods.
在本實施例中,第一電極120a包括橫越基板110的至少一連接部122a、多個第一延伸部124以及多個第一定位圖案P1A。本實施例以兩個連接部122a作為舉例說明,但本發明不限於此。進一步而言,兩個連接部122a彼此平行,且沿第一方向X延伸,並沿第二方向Y排列。本實施 例以第一方向X垂直於第二方向Y作為舉例說明,但本發明亦不限於此。In the embodiment, the first electrode 120a includes at least one connecting portion 122a across the substrate 110, a plurality of first extending portions 124, and a plurality of first positioning patterns P1A. This embodiment is exemplified by two connecting portions 122a, but the present invention is not limited thereto. Further, the two connecting portions 122a are parallel to each other and extend in the first direction X and are arranged in the second direction Y. This implementation For example, the first direction X is perpendicular to the second direction Y as an example, but the present invention is not limited thereto.
第一延伸部124彼此平行,且與連接部122a連接,並從連接部122a往連接部122a的兩側延伸。其中,位於相鄰兩連接部122a之間的第一延伸部124連接相鄰兩連接部122a,而位於基板110之邊緣的第一延伸部124由連接部122a往基板110之邊緣延伸。進一步而言,本實施例之第一延伸部124例如是沿第二方向Y延伸,且沿第一方向X排列。The first extending portions 124 are parallel to each other and connected to the connecting portion 122a, and extend from the connecting portion 122a to both sides of the connecting portion 122a. The first extending portion 124 between the adjacent connecting portions 122a connects the adjacent connecting portions 122a, and the first extending portion 124 at the edge of the substrate 110 extends from the connecting portion 122a toward the edge of the substrate 110. Further, the first extensions 124 of the present embodiment extend, for example, in the second direction Y and are arranged along the first direction X.
在本實施例中,第一定位圖案P1A與連接部122a重疊。各第一定位圖案P1A的形狀例如為多邊形。在本實施例中,第一定位圖案P1A例如為鏤空圖案。具體而言,第一定位圖案P1A例如是位於連接部122a之相對兩側之摟空的矩形圖案。意即,在連接部122a與第一定位圖案P1A的重疊處不設置有第一電極120a的材質(例如是前述之紫外光固化導電膠)。在本實施例中,第一定位圖案P1A的厚度HP1A (即摟空之矩形圖案的厚度)等於連接部122a的厚度H122a 。In the present embodiment, the first positioning pattern P1A overlaps with the connecting portion 122a. The shape of each of the first positioning patterns P1A is, for example, a polygon. In the embodiment, the first positioning pattern P1A is, for example, a hollow pattern. Specifically, the first positioning pattern P1A is, for example, a hollow rectangular pattern on opposite sides of the connecting portion 122a. That is, the material of the first electrode 120a (for example, the aforementioned ultraviolet light-curing conductive paste) is not provided at the overlapping portion of the connecting portion 122a and the first positioning pattern P1A. In the present embodiment, the thickness H P1A of the first positioning pattern P1A (ie, the thickness of the hollow rectangular pattern) is equal to the thickness H 122a of the connecting portion 122a .
進一步而言,在形成上述第一電極120a時,可藉由預留連接部122a與第一定位圖案P1A的重疊處,而不於基板110之此些重疊處上形成第一電極120a的材質,來同時完成連接部122a、第一延伸部124以及第一定位圖案P1A。當然,本實施例不用以限定第一定位圖案P1A的形成方法。在其他實施例中,亦可先形成完整條狀的連接部 122a,再移除連接部122a與第一定位圖案P1A的重疊處,以形成多個鏤空圖案。Further, when the first electrode 120a is formed, the material of the first electrode 120a may be formed on the overlap of the substrate 110 by the overlap of the connection portion 122a and the first positioning pattern P1A. The connecting portion 122a, the first extending portion 124, and the first positioning pattern P1A are simultaneously completed. Of course, this embodiment does not need to define the forming method of the first positioning pattern P1A. In other embodiments, a complete strip connection may also be formed first. 122a, the overlap of the connecting portion 122a and the first positioning pattern P1A is removed to form a plurality of hollow patterns.
在本實施例中,第一定位圖案P1A雖以位於連接部122a之相對兩側之摟空的矩形圖案作為舉例說明,但本發明不用以限定第一定位圖案P1A的形貌(包括第一定位圖案P1A的厚度HP1A 、位置或是形狀)。舉例而言,第一定位圖案P1A可以是位於連接部122a上任意處的多邊形凹陷圖案。所述凹陷圖案(第一定位圖案P1A)可以不位於連接部122a的邊界處,且凹陷圖案的形狀可以是多邊形而不限於四個邊的矩形圖案,而凹陷圖案的厚度HP1A 可以小於連接部122a的厚度H122a 。In the present embodiment, although the first positioning pattern P1A is exemplified by a hollow rectangular pattern on opposite sides of the connecting portion 122a, the present invention does not need to define the topography of the first positioning pattern P1A (including the first positioning). The thickness of the pattern P1A is H P1A , position or shape). For example, the first positioning pattern P1A may be a polygonal recess pattern located anywhere on the connecting portion 122a. The recess pattern (first positioning pattern P1A) may not be located at the boundary of the connecting portion 122a, and the shape of the recess pattern may be a polygon and not limited to a rectangular pattern of four sides, and the thickness H P1A of the recess pattern may be smaller than the connecting portion The thickness of 122a is H 122a .
請參照圖1B,接著,於基板110上形成第二電極140a。在本實施例中,第二電極140a亦可以是藉由網印的方式形成於基板110上。此外,第二電極140a的材質亦可以是紫外光固化導電膠。在其他實施例中,第二電極140a的材質亦可以是其他合適的導電材質,且可藉由其他合適的方法形成於基板110上。Referring to FIG. 1B, a second electrode 140a is formed on the substrate 110. In this embodiment, the second electrode 140a may also be formed on the substrate 110 by screen printing. In addition, the material of the second electrode 140a may also be an ultraviolet curing conductive adhesive. In other embodiments, the material of the second electrode 140a may also be other suitable conductive materials, and may be formed on the substrate 110 by other suitable methods.
需說明的是,本實施例雖以上述步驟說明太陽能電池之正面電極的製造方法,然而,本發明並不用以限定第一電極120a以及第二電極140a的製造順序。在其他實施例中,亦可先形成前述之第二電極140a再形成第一電極120a。Incidentally, in the present embodiment, the method of manufacturing the front electrode of the solar cell will be described with reference to the above steps. However, the present invention is not intended to limit the order of manufacture of the first electrode 120a and the second electrode 140a. In other embodiments, the foregoing second electrode 140a may be formed first to form the first electrode 120a.
第二電極包括多個第二延伸部142以及多個第一對位圖案A1A。第二延伸部142與第一延伸部124疊置,其中 第一延伸部124位於第二延伸部142與基板110之間。具體而言,第二延伸部142的長度L142a 、L142b 以及寬度W142 分別與第一延伸部124的長度L124a 、L124b 以及寬度W124 相同。如此,在形成第二電極140後,第二延伸部142會直接疊加在第一延伸部124上,兩者彼此接觸,且第二延伸部142於基板110上的正投影會實質上與第一延伸部124於基板110上的正投影完全重疊。The second electrode includes a plurality of second extensions 142 and a plurality of first alignment patterns A1A. The second extension portion 142 is overlapped with the first extension portion 124 , wherein the first extension portion 124 is located between the second extension portion 142 and the substrate 110 . Specifically, the lengths L 142a , L 142b , and the width W 142 of the second extension portion 142 are the same as the lengths L 124a , L 124b , and the width W 124 of the first extension portion 124 , respectively. As such, after the second electrode 140 is formed, the second extension portion 142 is directly superposed on the first extension portion 124, and the two are in contact with each other, and the orthographic projection of the second extension portion 142 on the substrate 110 is substantially the same as the first The orthographic projections of the extensions 124 on the substrate 110 completely overlap.
本實施例透過二次網印將多條第一延伸部124與多條第二延伸部142疊合,來增加與連接部122a電性連接之延伸部(包括第一延伸部124以及第二延伸部142)於厚度方向Z上的電流通量。如此,可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽電池效率。In this embodiment, the plurality of first extending portions 124 and the plurality of second extending portions 142 are overlapped by the second screen printing to increase the extending portion (including the first extending portion 124 and the second extending portion) electrically connected to the connecting portion 122a. Portion 142) Current flux in the thickness direction Z. In this way, the solar cell efficiency can be improved while maintaining the area occupied by the extension portion of the front electrode (light receiving surface).
各第一對位圖案A1A對應其中一個第一定位圖案P1A設置,且各第一對位圖案A1A的形狀為多邊形。在本實施例中,第一對位圖案A1A可以與第二延伸部142同時藉由網印的方式形成於基板110上。換言之,第一對位圖案A1A的材質可與第二延伸部142的材質同為紫外光固化導電膠。然而,本實施例並不用以限定第一對位圖案A1A的材質或是第一對位圖案A1A的形成方法。Each of the first alignment patterns A1A is disposed corresponding to one of the first alignment patterns P1A, and the shape of each of the first alignment patterns A1A is a polygon. In this embodiment, the first alignment pattern A1A can be formed on the substrate 110 by screen printing at the same time as the second extension portion 142. In other words, the material of the first alignment pattern A1A can be the same as the material of the second extension portion 142. However, this embodiment is not used to define the material of the first alignment pattern A1A or the formation method of the first alignment pattern A1A.
在本實施例中,透過第一定位圖案P1A之鏤空圖案的設計,在網印第二電極140a的材質時,部份材質會填補於第一定位圖案P1A之鏤空圖案中,而形成第一對位圖案A1A。換言之,本實施例之第一對位圖案A1A的形狀與第一定位圖案P1A的形狀互補。進一步而言,本實施例之第 一對位圖案A1A的形狀例如是與第一定位圖案P1A的形狀同為矩形,且第一對位圖案A1A的長度LA1A 以及寬度WA1A 與第一定位圖案P1A的長度LP1A 以及寬度WP1A 相同。In this embodiment, through the design of the hollow pattern of the first positioning pattern P1A, when the material of the second electrode 140a is screen printed, part of the material is filled in the hollow pattern of the first positioning pattern P1A to form the first pair. Bit pattern A1A. In other words, the shape of the first alignment pattern A1A of the present embodiment is complementary to the shape of the first alignment pattern P1A. Further, the shape of the first alignment pattern A1A of the embodiment is, for example, a rectangle that is the same as the shape of the first positioning pattern P1A, and the length L A1A and the width W A1A of the first alignment pattern A1A and the first positioning pattern. The length L P1A of P1A and the width W P1A are the same.
圖2為圖1中之第一電極120a及第二電極140a的上視示意圖,其中圖2將圖1之第一電極120a及第二電極140a分層,以更清楚地說明第一電極120a及第二電極140a的實施態樣。2 is a top view of the first electrode 120a and the second electrode 140a of FIG. 1, wherein FIG. 2 layers the first electrode 120a and the second electrode 140a of FIG. 1 to more clearly illustrate the first electrode 120a and An embodiment of the second electrode 140a.
請參照圖1及圖2,本實施例之第一對位圖案A1A的中心對應其中一第一定位圖案P1A的中心設置,且第一對位圖案A1A的形狀與第一定位圖案P1A的形狀互補。如此,在網印第二電極140a時,透過將第一對位圖案A1A與第一定位圖案P1A進行疊合,或是透過搜尋第一定位圖案P1A的中心點,使第一對位圖案A1A與第一定位圖案P1A實質上完全重疊,即可將第一延伸部124與第二延伸部142疊合。而在第一延伸部124與第二延伸部142疊合之後,即初步完成本實施例之太陽能電池的正面電極100。Referring to FIG. 1 and FIG. 2, the center of the first alignment pattern A1A of the embodiment corresponds to the center of one of the first positioning patterns P1A, and the shape of the first alignment pattern A1A is complementary to the shape of the first positioning pattern P1A. . Thus, when the second electrode 140a is screen printed, the first alignment pattern A1A is overlapped with the first alignment pattern P1A or the center point of the first positioning pattern P1A is searched for, so that the first alignment pattern A1A is The first positioning patterns P1A are substantially completely overlapped, that is, the first extending portion 124 and the second extending portion 142 are overlapped. After the first extension portion 124 and the second extension portion 142 are overlapped, the front surface electrode 100 of the solar cell of the present embodiment is initially completed.
值得一提的是,透過第一定位圖案P1A之鏤空圖案的設計,在網印第二電極140a的材質後,第一對位圖案A1A恰位於第一定位圖案P1A之鏤空圖案中。換言之,本實施例之第一對位圖案A1A與連接部122a形成一完整的矩形圖案。本實施例可選擇性地使第一對位圖案A1A的厚度HA1A 與第一定位圖案P1A的厚度HP1A 相同,意即,矩形圖案具有平整的表面,來避免後續進行太陽能電池模組焊 接時,由高低差所造成之受力不均、焊接不良以及破片等問題,進而提升應用本實施例之太陽能電池的正面電極100的太陽能電池模組的信賴性。It is worth mentioning that, through the design of the hollow pattern of the first positioning pattern P1A, after the material of the second electrode 140a is screen printed, the first alignment pattern A1A is located in the hollow pattern of the first positioning pattern P1A. In other words, the first alignment pattern A1A of the embodiment and the connecting portion 122a form a complete rectangular pattern. The embodiment can selectively make the thickness H A1A of the first alignment pattern A1A the same as the thickness H P1A of the first positioning pattern P1A, that is, the rectangular pattern has a flat surface to avoid subsequent solar cell module soldering. The problem of uneven force, poor soldering, and fragmentation caused by the height difference further enhances the reliability of the solar cell module to which the front electrode 100 of the solar cell of the present embodiment is applied.
此外,由於本實施例之第一對位圖案A1A以及第一定位圖案P1A皆為多邊形,意即,具有銳利的邊角,因此,在第一延伸部124與第二延伸部142進行疊合時,無論是藉由尋邊對位的方式(即找尋第一定位圖案P1A的邊界)或是藉由中心點對位的方式(即找尋第一定位圖案P1A的中心點),皆可具有良好的對位精度,因而可避免因對位不良而造成太陽能電池的缺陷,進而可在維持正面電極(受光面)之延伸部(包括第一延伸部124以及第二延伸部142)所佔的面積下,提高太陽能電池效率。In addition, since the first alignment pattern A1A and the first positioning pattern P1A of the embodiment are all polygonal, that is, having sharp corners, when the first extension portion 124 and the second extension portion 142 are overlapped, Whether it is by the method of edge-finding alignment (that is, finding the boundary of the first positioning pattern P1A) or by the center point alignment (that is, finding the center point of the first positioning pattern P1A), both can have good The alignment accuracy can avoid the defects of the solar cell caused by the poor alignment, and can further maintain the area occupied by the extension portion (including the first extension portion 124 and the second extension portion 142) of the front electrode (light receiving surface). Improve solar cell efficiency.
另外,本實施例可藉由增加第一對位圖案A1A的尺寸以及第一定位圖案P1A,來進一步地提升對位精度。具體而言,在網版印刷製程中,印刷越大的圖形,圖形會越完整。由於第一對位圖案A1A是對應連接部122a設置,因此第一對位圖案A1A之尺寸的增加不會額外地遮蔽入射光的比例。是以,本實施例可藉由增加第一對位圖案A1A的尺寸以及第一定位圖案P1A的尺寸,例如是使第一對位圖案A1A的尺寸以及第一定位圖案P1A的尺寸介於幾百微米至幾毫米之間,以更精準地找到第一定位圖案P1A的中心點以及欲形成之第一對位圖案A1A的中心點(指網版上為形成第一對位圖案A1A而預留之圖案的中心點),並進一步地提升太陽能電池的正面電極100之對 位精度。In addition, the embodiment can further improve the alignment accuracy by increasing the size of the first alignment pattern A1A and the first positioning pattern P1A. Specifically, in a screen printing process, the larger the graphic is printed, the more complete the graphic will be. Since the first alignment pattern A1A is disposed corresponding to the connection portion 122a, the increase in the size of the first alignment pattern A1A does not additionally mask the proportion of incident light. Therefore, in this embodiment, by increasing the size of the first alignment pattern A1A and the size of the first positioning pattern P1A, for example, the size of the first alignment pattern A1A and the size of the first positioning pattern P1A are several hundred. Between micrometers and several millimeters, to more accurately find the center point of the first positioning pattern P1A and the center point of the first alignment pattern A1A to be formed (refer to the screen layout for forming the first alignment pattern A1A) The center point of the pattern) and further enhance the pair of front electrodes 100 of the solar cell Bit precision.
雖然本實施例以上述實施方式作為舉例說明,但本發明不用以限定本實施例之第一對位圖案A1A以及第一定位圖案P1A與連接部122a的相對設置位置。以下將以圖3說明本發明另一實施例之太陽能電池之正面電極的實施態樣。Although the present embodiment is exemplified by the above embodiment, the present invention is not limited to the first alignment pattern A1A of the present embodiment and the relative arrangement positions of the first alignment pattern P1A and the connection portion 122a. Hereinafter, an embodiment of a front electrode of a solar cell according to another embodiment of the present invention will be described with reference to FIG.
圖3為本發明另一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。為便於說明及繪示,圖3將第一電極120b與第二電極140b分層繪示,惟本實施例之太陽能電池之正面電極200實質上為第一電極120b與第二電極140疊置於基板110上。3 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to another embodiment of the present invention. For convenience of description and illustration, FIG. 3 illustrates the first electrode 120b and the second electrode 140b in layers, but the front electrode 200 of the solar cell of the embodiment is substantially superposed on the first electrode 120b and the second electrode 140. On the substrate 110.
請參照圖3,本實施例之太陽能電池之正面電極200與圖2之太陽能電池之正面電極100具有相似的結構。兩者主要差異在於,本實施例之第一定位圖案P1B位於連接部122b之相對兩側邊的中間。Referring to FIG. 3, the front electrode 200 of the solar cell of the present embodiment has a similar structure to the front electrode 100 of the solar cell of FIG. The main difference between the two is that the first positioning pattern P1B of the present embodiment is located in the middle of the opposite side edges of the connecting portion 122b.
在此種設置下,本實施例亦可藉由可選擇性地使第一對位圖案A1A的厚度HA1A 與第一定位圖案P1A的厚度HP1A 相同,意即,使第一對位圖案A1A與連接部122a所形成之矩形圖案具有平整的表面,來避免後續進行太陽能電池模組焊接時,由高低差所造成之受力不均、焊接不良以及破片等問題,進而提升應用本實施例之太陽能電池的正面電極200的太陽能電池模組的信賴性。With this arrangement, the present embodiment can also selectively make the thickness H A1A of the first alignment pattern A1A the same as the thickness H P1A of the first positioning pattern P1A, that is, the first alignment pattern A1A. The rectangular pattern formed by the connecting portion 122a has a flat surface to avoid problems such as uneven force caused by the height difference, poor soldering, and fragmentation when the solar cell module is subsequently soldered, thereby improving the application of the embodiment. The reliability of the solar cell module of the front electrode 200 of the solar cell.
此外,本實施例亦可藉由具有銳利的邊角之多邊形第一對位圖案A1B以及第一定位圖案P1B的設置,來提升 太陽能電池之正面電極200的對位精度,以避免因對位不良而造成太陽能電池的缺陷,進而可在維持正面電極(受光面)之延伸部(包括第一延伸部124以及第二延伸部142)所佔的面積下,提高太陽能電池效率。In addition, the embodiment can also be improved by setting the polygonal first alignment pattern A1B and the first positioning pattern P1B having sharp corners. The alignment accuracy of the front electrode 200 of the solar cell avoids defects of the solar cell due to poor alignment, and further can maintain the extension of the front electrode (light receiving surface) (including the first extension portion 124 and the second extension portion 142) Under the area occupied, the solar cell efficiency is improved.
另外,本實施例亦可透過增加第一對位圖案A1B的尺寸以及第一定位圖案P1B的尺寸,使網印的圖形更完整,來進一步地提升對位精度。由於第一對位圖案A1B是對應連接部122b設置,因此第一對位圖案A1B之尺寸的增加不會額外地遮蔽入射光的比例。是以,本實施例可藉由增加第一對位圖案A1B的尺寸以及第一定位圖案P1B的尺寸,例如是使第一對位圖案A1B的尺寸以及第一定位圖案P1B的尺寸介於幾百微米至幾毫米之間,以更精準地找到第一對位圖案A1B的中心點與第一定位圖案P1B的中心點,並進一步地提升太陽能電池的正面電極200之對位精度。In addition, the embodiment can further improve the alignment accuracy by increasing the size of the first alignment pattern A1B and the size of the first positioning pattern P1B to make the screen printing pattern more complete. Since the first alignment pattern A1B is disposed corresponding to the connection portion 122b, the increase in the size of the first alignment pattern A1B does not additionally mask the proportion of incident light. Therefore, in this embodiment, by increasing the size of the first alignment pattern A1B and the size of the first positioning pattern P1B, for example, the size of the first alignment pattern A1B and the size of the first positioning pattern P1B are several hundred. Between micrometers and several millimeters, the center point of the first alignment pattern A1B and the center point of the first positioning pattern P1B are more accurately found, and the alignment accuracy of the front surface electrode 200 of the solar cell is further improved.
在本實施例中,第一對位圖案A1B亦對應其中一第一定位圖案P1B設置,且第一對位圖案A1B的形狀與第一定位圖案P1B的形狀互補且尺寸相同。然而,本發明並不用以限定第一對位圖案A1B的形狀必須與第一定位圖案P1B的形狀相同,且亦不限定第一對位圖案A1B的形狀或第一定位圖案P1B的形狀需為矩形,以下將以圖4A至圖4K說明第一對位圖案A1B以及第一定位圖案P1B的其他實施態樣。In this embodiment, the first alignment pattern A1B is also disposed corresponding to one of the first positioning patterns P1B, and the shape of the first alignment pattern A1B is complementary to the shape of the first positioning pattern P1B and the same size. However, the present invention is not intended to limit the shape of the first alignment pattern A1B to be the same as the shape of the first alignment pattern P1B, and does not limit the shape of the first alignment pattern A1B or the shape of the first positioning pattern P1B to be a rectangle. Other embodiments of the first alignment pattern A1B and the first positioning pattern P1B will be described below with reference to FIGS. 4A to 4K.
圖4A至圖4K為本發明其他實施例之第一對位圖案 以及第一定位圖案的示意圖。請參照圖4A至圖4D,第一對位圖案A1C、A1D、A1E、A1F的形狀可與第一定位圖案P1C、P1D、P1E、P1F的形狀相同,且第一對位圖案A1C、A1D、A1E、A1F的邊界可與第一定位圖案P1C、P1D、P1E、P1F的邊界重合。在圖4A至圖4D的實施例中,第一對位圖案A1C、A1D、A1E、A1F的形狀及第一定位圖案P1C、P1D、P1E、P1F的形狀可包括T形、十字形、菱形、三角形等多邊形,但不以此為限。透過將第一對位圖案A1C、A1D、A1E、A1F(在網版印刷中,第一對位圖案即為網版上欲製作第一對位圖案所預留的空白圖案)與第一定位圖案P1C、P1D、P1E、P1F進行疊合,使第一對位圖案A1C、A1D、A1E、A1F與第一定位圖案P1C、P1D、P1E、P1F實質上完全重疊,即可完成第一延伸部124與第二延伸部142的疊合。4A to 4K are first alignment patterns of other embodiments of the present invention; And a schematic diagram of the first positioning pattern. Referring to FIG. 4A to FIG. 4D , the shapes of the first alignment patterns A1C, A1D, A1E, and A1F may be the same as the shapes of the first positioning patterns P1C, P1D, P1E, and P1F, and the first alignment patterns A1C, A1D, and A1E. The boundary of A1F may coincide with the boundary of the first positioning patterns P1C, P1D, P1E, P1F. In the embodiment of FIG. 4A to FIG. 4D, the shapes of the first alignment patterns A1C, A1D, A1E, A1F and the shapes of the first positioning patterns P1C, P1D, P1E, P1F may include T-shaped, cross-shaped, diamond-shaped, triangular Equal polygons, but not limited to this. By the first alignment pattern A1C, A1D, A1E, A1F (in the screen printing, the first alignment pattern is the blank pattern reserved on the screen for the first alignment pattern) and the first positioning pattern P1C, P1D, P1E, and P1F are superimposed, so that the first alignment patterns A1C, A1D, A1E, and A1F are substantially completely overlapped with the first positioning patterns P1C, P1D, P1E, and P1F, so that the first extension portion 124 can be completed. The overlap of the second extensions 142.
請參照圖4E至圖4K,第一對位圖案A1G、A1H、A1I、A1J、A1K、A1L、A1M的形狀可不同於第一定位圖案P1G、P1H、P1I、P1J、P1K、P1L、P1M的形狀,且第一對位圖案A1G的邊界可與第一定位圖案P1G重合,又或者第一對位圖案A1H、A1I、A1J、A1K、A1L、A1M的邊界可不與第一定位圖案P1H、P1I、P1J、P1K、P1L、P1M重合。Referring to FIG. 4E to FIG. 4K, the shapes of the first alignment patterns A1G, A1H, A1I, A1J, A1K, A1L, A1M may be different from the shapes of the first positioning patterns P1G, P1H, P1I, P1J, P1K, P1L, P1M. And the boundary of the first alignment pattern A1G may coincide with the first positioning pattern P1G, or the boundary of the first alignment pattern A1H, A1I, A1J, A1K, A1L, A1M may not be the first positioning patterns P1H, P1I, P1J , P1K, P1L, P1M coincide.
圖4E至圖4K的實施例分別定義第一對位圖案A1G、A1H、A1I、A1J、A1K、A1L、A1M的對位點A1、A2、A3、A4、A5、A6、A7以及第一定位圖案P1G、P1H、P1I、P1J、P1K、P1L、P1M的定位點P1、P2、P3、P4、P5、 P6、P7,並使第一對位圖案A1G、A1H、A1I、A1J、A1K、A1L、A1M的對位點A1、A2、A3、A4、A5、A6、A7與第一定位圖案P1G、P1H、P1I、P1J、P1K、P1L、P1M的定位點P1、P2、P3、P4、P5、P6、P7重合。如此,在第一對位圖案A1G、A1H、A1I、A1J、A1K、A1L、A1M的對位點A1、A2、A3、A4、A5、A6、A7以及第一定位圖案P1G、P1H、P1I、P1J、P1K、P1L、P1M的定位點P1、P2、P3、P4、P5、P6、P7的輔助下,即可完成第一延伸部124與第二延伸部142的疊合。The embodiments of FIGS. 4E to 4K define the alignment points A1, A2, A3, A4, A5, A6, A7 and the first positioning pattern of the first alignment patterns A1G, A1H, A1I, A1J, A1K, A1L, A1M, respectively. P1G, P1H, P1I, P1J, P1K, P1L, P1M positioning points P1, P2, P3, P4, P5, P6, P7, and the alignment points A1, A2, A3, A4, A5, A6, A7 of the first alignment patterns A1G, A1H, A1I, A1J, A1K, A1L, A1M and the first positioning patterns P1G, P1H, The positioning points P1, P2, P3, P4, P5, P6, and P7 of P1I, P1J, P1K, P1L, and P1M overlap. Thus, the opposite points A1, A2, A3, A4, A5, A6, A7 and the first positioning patterns P1G, P1H, P1I, P1J of the first alignment patterns A1G, A1H, A1I, A1J, A1K, A1L, A1M With the aid of the positioning points P1, P2, P3, P4, P5, P6, and P7 of P1K, P1L, and P1M, the overlapping of the first extending portion 124 and the second extending portion 142 can be completed.
進一步而言,定位點P1、P2、P3、P4、P5、P6、P7及對位點A1、A2、A3、A4、A5、A6、A7可以是由第一對位圖案A1G、A1H、A1I、A1J、A1K、A1L、A1M及第一對位圖案A1G、A1H、A1I、A1J、A1K、A1L、A1M的中心、重心等定義而成。以下將針對定位點P1、P2、P3、P4、P5、P6、P7及對位點A1、A2、A3、A4、A5、A6、A7的定義方法進行更詳細的說明。Further, the positioning points P1, P2, P3, P4, P5, P6, P7 and the opposite points A1, A2, A3, A4, A5, A6, A7 may be the first alignment patterns A1G, A1H, A1I, A1J, A1K, A1L, A1M, and the center, center of gravity, and the like of the first alignment patterns A1G, A1H, A1I, A1J, A1K, A1L, and A1M are defined. The definition methods of the positioning points P1, P2, P3, P4, P5, P6, and P7 and the matching points A1, A2, A3, A4, A5, A6, and A7 will be described in more detail below.
請參照圖4E至圖4G,第一對位圖案A1G、A1H、A1I的形狀例如是中空的矩形、T形及十字形,其中尋找第一對位圖案A1G、A1H、A1I的對位點A1、A2、A3的步驟可包括下述。首先,搜尋第一對位圖案A1G、A1H、A1I的邊界(在網版印刷中,即為搜尋欲製作第一對位圖案所預留的空白圖案的邊界),並由此些邊界之延伸的交叉點定義出一矩形圖案的四個角。在圖4E至圖4G的實施例中,由此些邊界之延伸所定義出的矩形圖案例如恰為第一定位 圖案P1G、P1H、P1I。接著,所述矩形圖案之兩對角線的交叉點即為此些實施例中所定義之對位點A1、A2、A3。另一方面,定位點P1、P2、P3亦可以是藉由第一定位圖案P1G、P1H、P1I之兩對角線的交叉點定義而成。當然,前述實施例僅為舉例說明,而並非用以限定各個對位點A1、A2、A3及/或定位點P1、P2、P3的定義方法。Referring to FIG. 4E to FIG. 4G, the shapes of the first alignment patterns A1G, A1H, and A1I are, for example, a hollow rectangle, a T shape, and a cross shape, wherein the alignment point A1 of the first alignment patterns A1G, A1H, and A1I is sought. The steps of A2, A3 may include the following. First, searching for the boundary of the first alignment pattern A1G, A1H, A1I (in screen printing, that is, searching for the boundary of the blank pattern reserved for the first alignment pattern), and thus extending the boundaries The intersection defines the four corners of a rectangular pattern. In the embodiment of FIG. 4E to FIG. 4G, the rectangular pattern defined by the extension of the boundaries is, for example, the first positioning. Patterns P1G, P1H, P1I. Next, the intersection of the two diagonal lines of the rectangular pattern is the alignment points A1, A2, A3 defined in these embodiments. On the other hand, the positioning points P1, P2, and P3 may be defined by intersections of two diagonal lines of the first positioning patterns P1G, P1H, and P1I. Of course, the foregoing embodiments are merely illustrative, and are not intended to define the definition methods of the respective pairs of points A1, A2, A3 and/or the positioning points P1, P2, P3.
請參照圖4H,本實施例之第一對位圖案A1J的形狀例如是菱形,其對位點A4例如是由菱形之對角線的交叉處定義而成。在本實施例中,第一定位圖案P1J的定位點P4可由第一定位圖案P1J之兩長邊之中點所連成的線與兩短邊之中點所連成的線的交叉處定義而成。在其他實施例中,第一定位圖案P1J的定位點P4亦可由前述對角線的交叉處定義而成。Referring to FIG. 4H, the shape of the first alignment pattern A1J of the present embodiment is, for example, a diamond shape, and the alignment point A4 is defined, for example, by the intersection of the diagonals of the diamond. In this embodiment, the positioning point P4 of the first positioning pattern P1J may be defined by a line connecting the points of the two long sides of the first positioning pattern P1J and a line connecting the points of the two short sides. to make. In other embodiments, the positioning point P4 of the first positioning pattern P1J may also be defined by the intersection of the aforementioned diagonal lines.
請參照圖4I,本實施例之第一對位圖案A1K的形狀例如是三角形,其對位點A5的找尋方法例如是如下述。首先,由三角形的其中一個角往其對邊之中點連線。接著,找尋此連線之中點,以定義出所述之對位點A5。在本實施例中,第一定位圖案P1K的定位點P5可由第一定位圖案P1K之兩長邊之中點所連成的線與兩短邊之中點所連成的線的交叉處定義而成。在其他實施例中,第一定位圖案P1K的定位點P5亦可由前述對角線的交叉處定義而成。Referring to FIG. 4I, the shape of the first alignment pattern A1K of the present embodiment is, for example, a triangle, and the method for finding the position A5 is, for example, as follows. First, connect one of the corners of the triangle to the point between its opposite sides. Next, find the midpoint of this connection to define the opposite point A5. In this embodiment, the positioning point P5 of the first positioning pattern P1K may be defined by a line connecting the points of the two long sides of the first positioning pattern P1K and a line connecting the points of the two short sides. to make. In other embodiments, the positioning point P5 of the first positioning pattern P1K may also be defined by the intersection of the aforementioned diagonal lines.
需說明的是,在圖4E至圖4I的實施例中,第一定位圖案P1G、P1H、P1I、P1J、P1K以矩形作為舉例說明,但本發明不限於此。此外,在圖4E至圖4I的實施例中, 由“對角線的交叉處”所定義之定位點以及由“兩長邊之中點所連成的線與兩短邊之中點所連成的線的交叉處”所定義之定位點是落在第一定位圖案P1G、P1H、P1I、P1J、P1K的相同位置。換言之,當第一定位圖案為矩形時,定義定位點的方法至少有上述兩種方法。當然,本發明不限定第一定位圖案及/或第一對位圖案需為矩形。It should be noted that, in the embodiment of FIG. 4E to FIG. 4I, the first positioning patterns P1G, P1H, P1I, P1J, P1K are illustrated by a rectangle, but the invention is not limited thereto. Furthermore, in the embodiment of Figures 4E to 4I, The anchor point defined by the "intersection of the diagonal" and the anchor point defined by the intersection of the line formed by the point between the two long sides and the line connecting the two short sides are It falls at the same position of the first positioning patterns P1G, P1H, P1I, P1J, P1K. In other words, when the first positioning pattern is a rectangle, the method of defining the positioning point has at least the above two methods. Of course, the present invention does not limit the first positioning pattern and/or the first alignment pattern to be rectangular.
請參照圖4J,本實施例之第一定位圖案P1L的形狀例如是三角形,而第一對位圖案A1L的形狀例如是六邊形。在本實施例中,第一定位圖案P1L的定位點P6例如為三角形的重心。另一方面,第一對位圖案A1L的對位點A6例如是由兩對邊之連線的交叉點定義而成。Referring to FIG. 4J, the shape of the first positioning pattern P1L of the present embodiment is, for example, a triangle, and the shape of the first alignment pattern A1L is, for example, a hexagon. In the present embodiment, the positioning point P6 of the first positioning pattern P1L is, for example, the center of gravity of a triangle. On the other hand, the matching point A6 of the first alignment pattern A1L is defined, for example, by the intersection of the lines connecting the two pairs of sides.
請參照圖4K,本實施例之第一定位圖案P1M的形狀例如是八邊形,而第一對位圖案A1M的形狀例如是矩形。在本實施例中,第一定位圖案P1M的定位點P7例如是由第一定位圖案P1M的兩對邊之連線的交叉點定義而成,而第一對位圖案A1M的對位點A7例如是由第一對位圖案A1M之對角線的交叉處定義而成。Referring to FIG. 4K, the shape of the first positioning pattern P1M of the present embodiment is, for example, an octagon, and the shape of the first alignment pattern A1M is, for example, a rectangle. In this embodiment, the positioning point P7 of the first positioning pattern P1M is defined, for example, by the intersection of the lines connecting the two opposite sides of the first positioning pattern P1M, and the opposite point A7 of the first alignment pattern A1M is, for example, It is defined by the intersection of the diagonals of the first alignment pattern A1M.
需說明的是,圖4A至圖4K之實施例僅為舉例說明,而並非用以第一對位圖案之對位點的定義方法、第一定位圖案之定位點的定義方法以及第一對位圖案的形狀與第一定位圖案的形狀的搭配方法。任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,皆可利用第一對位圖案之多邊形具有銳利的邊角的設計以及第一定位圖案之多邊形具有銳利的邊角的設計,來找尋多邊形之第 一對位圖案的對位點以及多邊形之第一定位圖案的定位點,並進行對位點以及定位點的對位,來提升太陽能電池的正面電極的對位精度。如此一來,透過提升第一延伸部以及第二延伸部之疊合的精度,可避免因對位不良而造成太陽能電池的缺陷,使與連接部連接之延伸部(包括第一延伸部以及第二延伸部)於厚度方向上的電流通量得以提升,進而可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽能電池效率。It should be noted that the embodiments of FIG. 4A to FIG. 4K are merely illustrative, and are not a method for defining a pair of sites of the first alignment pattern, a method for defining an anchor point of the first positioning pattern, and a first alignment. A method of matching the shape of the pattern with the shape of the first positioning pattern. Anyone skilled in the art can use the design of the polygon of the first alignment pattern to have sharp corners and the polygon of the first positioning pattern to have sharp corners without departing from the spirit and scope of the present invention. Design to find the polygon The alignment point of the pair of bit patterns and the positioning point of the first positioning pattern of the polygon, and the alignment of the alignment points and the positioning points are performed to improve the alignment accuracy of the front electrodes of the solar cell. In this way, by improving the precision of the overlapping of the first extension portion and the second extension portion, it is possible to avoid the defect of the solar cell caused by the poor alignment, and to extend the connection portion (including the first extension portion and the first portion) The current extension of the second extension portion in the thickness direction is improved, and the solar cell efficiency can be improved while maintaining the area occupied by the extension portion of the front electrode (light receiving surface).
上述實施例是以第一延伸部以及第二延伸部的疊合作為舉例說明,但本發明不用以限定太陽能電池之正面電極之延伸部的膜層數量。以下將以圖5以及圖6說明本發明之太陽能電池之正面電極的其他實施態樣。The above embodiment is exemplified by a stacking of the first extension portion and the second extension portion, but the present invention does not need to limit the number of layers of the extension portion of the front electrode of the solar cell. Other embodiments of the front electrode of the solar cell of the present invention will be described below with reference to FIGS. 5 and 6.
圖5為本發明一實施例之太陽能電池之正面電極的第一電極、第二電極及第三電極的上視示意圖。請參照圖5,本實施例之太陽能電池的正面電極300與圖2之太陽能電池的正面電極100具有相似的結構。兩者主要差異在於,本實施例之太陽能電池的正面電極300之第一電極120c更包括多個第二定位圖案P2A。此外,本實施例之太陽能電池的正面電極300更包括第三電極160a。第三電極160a亦可以是藉由網印的方式形成於基板110上。此外,第三電極160的材質亦可以是紫外光固化導電膠。5 is a top plan view showing a first electrode, a second electrode, and a third electrode of a front electrode of a solar cell according to an embodiment of the present invention. Referring to FIG. 5, the front electrode 300 of the solar cell of the present embodiment has a similar structure to the front electrode 100 of the solar cell of FIG. The main difference between the two is that the first electrode 120c of the front surface electrode 300 of the solar cell of the embodiment further includes a plurality of second positioning patterns P2A. In addition, the front electrode 300 of the solar cell of the present embodiment further includes a third electrode 160a. The third electrode 160a may also be formed on the substrate 110 by screen printing. In addition, the material of the third electrode 160 may also be an ultraviolet curing conductive adhesive.
在本實施例中,第二定位圖案P2A與連接部122c重疊。各第一定位圖案P1A與各第二定位圖案P2A分別位於連接部122c的相對兩側,且各第二定位圖案P2A的形 狀為多邊形。本實施例之第二定位圖案P2A亦以鏤空圖案作為舉例說明。具體而言,第二定位圖案P2A例如是位於連接部122c之相對兩側之摟空的矩形圖案。本實施例之連接部122c分別與兩個第一定位圖案P1A以及兩個第二定位圖案P2A重疊,但本發明不限於此。在其他實施例中,與各連接部122c重疊之第一定位圖案P1A的數量以及對應第一定位圖案P1A的數量之第二定位圖案P2A的數量可視實際需求而定。In the present embodiment, the second positioning pattern P2A overlaps with the connecting portion 122c. Each of the first positioning patterns P1A and each of the second positioning patterns P2A are respectively located on opposite sides of the connecting portion 122c, and the shapes of the second positioning patterns P2A are respectively The shape is a polygon. The second positioning pattern P2A of this embodiment is also illustrated by a hollow pattern. Specifically, the second positioning pattern P2A is, for example, a hollow rectangular pattern on opposite sides of the connecting portion 122c. The connecting portion 122c of the present embodiment overlaps the two first positioning patterns P1A and the two second positioning patterns P2A, respectively, but the present invention is not limited thereto. In other embodiments, the number of the first positioning patterns P1A overlapping with the respective connecting portions 122c and the number of the second positioning patterns P2A corresponding to the number of the first positioning patterns P1A may be determined according to actual needs.
第三電極160a包括多個第三延伸部162以及多個第二對位圖案A2A。第三延伸部162與第一延伸部124疊置,其中第二延伸部142位於第一延伸部124與第三延伸部162之間。具體而言,第三延伸部162的長度L162a 、L162b 以及寬度(未繪示)例如是與第一延伸部124的長度L124a 、L124b 以及寬度W124 (繪示於圖1A及圖1B)相同。如此,在第一延伸部124、第二延伸部142及第三延伸部162疊合後,第三延伸部162與連接部122c會透過第一延伸部124以及第二延伸部142電性連接。The third electrode 160a includes a plurality of third extensions 162 and a plurality of second alignment patterns A2A. The third extension portion 162 is overlapped with the first extension portion 124 , wherein the second extension portion 142 is located between the first extension portion 124 and the third extension portion 162 . Specifically, the lengths L 162a , L 162b and the width (not shown) of the third extension portion 162 are, for example, the lengths L 124a , L 124b and the width W 124 of the first extension portion 124 (shown in FIG. 1A and FIG. 1B) Same. After the first extension portion 124 , the second extension portion 142 , and the third extension portion 162 are overlapped, the third extension portion 162 and the connection portion 122 c are electrically connected through the first extension portion 124 and the second extension portion 142 .
此外,第三延伸部162於基板110上的正投影會實質上與第一延伸部124於基板110的正投影完全重疊。透過將第一延伸部124、第二延伸部142以及第三延伸部162疊合,可進一步地增加與連接部122c電性連接之延伸部(包括第一延伸部124、第二延伸部142以及第三延伸部162)於厚度方向Z上的電流通量。如此,可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽電池效 率。In addition, the orthographic projection of the third extension 162 on the substrate 110 may substantially completely overlap the orthographic projection of the first extension 124 on the substrate 110. By overlapping the first extending portion 124, the second extending portion 142, and the third extending portion 162, the extending portion electrically connected to the connecting portion 122c (including the first extending portion 124, the second extending portion 142, and The third extension 162) has a current flux in the thickness direction Z. In this way, the solar cell efficiency can be improved while maintaining the area occupied by the extension of the front electrode (light receiving surface). rate.
各第二對位圖案A2A對應其中一個第二定位圖案P2A設置,且各第二對位圖案A2A的形狀為多邊形。在本實施例中,第二對位圖案A2A的中心對應其中一個第二定位圖案P2A的中心設置,且第二對位圖案A2A的形狀與第二定位圖案P2A的形狀互補,但本發明不以此為限。在其他實施例中,第二對位圖案A2A與第二定位圖案P2A亦可採用如圖4A至圖4K實施例中之實施態樣。Each of the second alignment patterns A2A is disposed corresponding to one of the second alignment patterns P2A, and each of the second alignment patterns A2A has a polygonal shape. In this embodiment, the center of the second alignment pattern A2A corresponds to the center of one of the second positioning patterns P2A, and the shape of the second alignment pattern A2A is complementary to the shape of the second positioning pattern P2A, but the present invention does not This is limited. In other embodiments, the second alignment pattern A2A and the second positioning pattern P2A may also adopt an implementation manner as in the embodiment of FIGS. 4A to 4K.
進一步而言,本實施例之第二對位圖案A2A的形狀例如是與第二定位圖案P2A的形狀同為矩形,且第二對位圖案A2A的長度LA2A 以及寬度WA2A 與第二定位圖案P2A的長度LP2A 以及寬度WP2A 相同。如此,在形成第二電極140a之後,透過將第二對位圖案A2A與第二定位圖案P2A進行疊合,或是透過分別搜尋第二對位圖案A2A與第二定位圖案P2A的中心點,使第二對位圖案A2A與第二定位圖案P2A實質上完全重疊,並讓連接部122c於正視下為一完整的矩形圖案,即可完成第一延伸部124、第二延伸部142及第三延伸部162的疊合。Further, the shape of the second alignment pattern A2A of the embodiment is, for example, the same as the shape of the second positioning pattern P2A, and the length L A2A and the width W A2A of the second alignment pattern A2A and the second positioning pattern. The length L P2A of P2A and the width W P2A are the same. After the second electrode 140a is formed, the second alignment pattern A2A and the second positioning pattern P2A are overlapped, or the center points of the second alignment pattern A2A and the second positioning pattern P2A are respectively searched. The second alignment pattern A2A and the second positioning pattern P2A are substantially completely overlapped, and the connecting portion 122c is a complete rectangular pattern in front view, that is, the first extension portion 124, the second extension portion 142, and the third extension are completed. The overlap of the portion 162.
由於本實施例之第一對位圖案A1A、第一定位圖案P1A、第二對位圖案A2A以及第二定位圖案P2A皆為多邊形,意即,具有銳利的邊角,因此,在將第一對位圖案A1A與第一定位圖案P1A進行疊合及/或第二對位圖案A2A與第二定位圖案P2A進行疊合時,無論是藉由前述尋邊對位的方式或是藉由前述中心點對位的方式,應用本實施例之 第一對位圖案A1A、第一定位圖案P1A、第二對位圖案A2A以及第二定位圖案P2A進行對位的太陽能電池的正面電極300可具有良好的對位精度。如此一來,透過提升第一延伸部124、第二延伸部142以及第三延伸部162疊合的精度,可避免因對位不良而造成太陽能電池的缺陷,使與連接部122c電性連接之延伸部(包括第一延伸部124、第二延伸部142以及第三延伸部162)於厚度方向上的電流通量得以提升,進而可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽能電池效率。Since the first alignment pattern A1A, the first positioning pattern P1A, the second alignment pattern A2A, and the second positioning pattern P2A of the embodiment are all polygonal, that is, having sharp corners, therefore, the first pair is When the bit pattern A1A is overlapped with the first positioning pattern P1A and/or the second alignment pattern A2A and the second positioning pattern P2A are overlapped, whether by the aforementioned edge-finding alignment or by the aforementioned center point In the manner of alignment, the embodiment is applied The front electrode 300 of the solar cell in which the first alignment pattern A1A, the first alignment pattern P1A, the second alignment pattern A2A, and the second alignment pattern P2A are aligned may have good alignment accuracy. In this way, by improving the precision of overlapping the first extension portion 124, the second extension portion 142, and the third extension portion 162, defects of the solar cell due to poor alignment can be avoided, and the connection portion 122c can be electrically connected. The current flux in the thickness direction of the extension portion (including the first extension portion 124, the second extension portion 142, and the third extension portion 162) is increased, and the area occupied by the extension portion of the front electrode (light receiving surface) can be maintained. Next, improve the efficiency of solar cells.
此外,本實施例亦可藉由增加第二對位圖案A2A的尺寸以及第二定位圖案P2A的尺寸,來提升對位精度。進一步而言,在網版印刷製程中,印刷越大的圖形,圖形會越完整。由於遮光之第二對位圖案A2A是對應連接部122c設置,因此第二對位圖案A2A之尺寸的增加不會額外地遮蔽入射光的比例。是以,本實施例可藉由增加第二對位圖案A2A的尺寸以及第二定位圖案P2A的尺寸,例如是使第二對位圖案A2A的尺寸以及第二定位圖案P2A的尺寸介於幾百微米至幾毫米之間,以更精準地找到第二對位圖案A2A的中心點與第二定位圖案P2A的中心點,進而提升對位精度。In addition, the embodiment can also improve the alignment accuracy by increasing the size of the second alignment pattern A2A and the size of the second positioning pattern P2A. Further, in the screen printing process, the larger the graphics are printed, the more complete the graphics will be. Since the light-shielding second alignment pattern A2A is disposed corresponding to the connection portion 122c, the increase in the size of the second alignment pattern A2A does not additionally mask the proportion of incident light. Therefore, in this embodiment, by increasing the size of the second alignment pattern A2A and the size of the second positioning pattern P2A, for example, the size of the second alignment pattern A2A and the size of the second positioning pattern P2A are several hundred. Between micrometers and several millimeters, the center point of the second alignment pattern A2A and the center point of the second positioning pattern P2A are more accurately found, thereby improving the alignment accuracy.
另外,本實施例亦可選擇性地藉由將第二定位圖案P2A配置於連接部122c的相對兩側,來避免後續進行太陽能電池模組焊接時,因高低差所造成之受力不均、焊接不良以及破片等問題,進而提升應用此太陽能電池的正面電 極300之太陽能電池模組的信賴性。In addition, in this embodiment, the second positioning pattern P2A can be selectively disposed on opposite sides of the connecting portion 122c to avoid uneven force caused by the height difference when the solar cell module is subsequently soldered. Problems such as poor soldering and fragmentation, which in turn improves the front side of the solar cell The reliability of the solar cell module of the 300.
雖然本實施例以上述實施方式作為舉例說明,但本發明不用以限定第二對位圖案A2A的形狀必須與第二定位圖案P2A的形狀同為矩形,且亦不限定第二對位圖案A2A以及第二定位圖案P2A與連接部122c的相對設置。以下將以圖6說明本發明另一實施例之太陽能電池之正面電極的實施態樣。Although the embodiment is illustrated by the above embodiment, the present invention does not need to define that the shape of the second alignment pattern A2A must be the same as the shape of the second positioning pattern P2A, and the second alignment pattern A2A is not limited. The relative arrangement of the second positioning pattern P2A and the connecting portion 122c. An embodiment of a front electrode of a solar cell according to another embodiment of the present invention will be described below with reference to FIG.
圖6為本發明另一實施例之太陽能電池之正面電極的第一電極、第二電極及第三電極的上視示意圖。請參照圖6,本實施例之太陽能電池之正面電極400具有與圖5之太陽能電池之正面電極300相似的結構。兩者主要差異在於,本實施例之第一定位圖案P1N的形狀、第二定位圖案P2B的形狀、第一對位圖案A1N的形狀以及第二對位圖案A2B的形狀為L形。此外,第一定位圖案P1N以及第-二定位圖案P2B位於連接部122d之相對兩側邊的中間。在本實施例中,第一對位圖案A1N對應其中一第一定位圖案P1N設置,第二對位圖案A2B對應其中一第二定位圖案P2B設置,且第一對位圖案A1N的形狀與第一定位圖案P1N的形狀互補且尺寸相同,而第二對位圖案A2B與第二定位圖案P2B的形狀互補且尺寸相同。6 is a top plan view showing a first electrode, a second electrode, and a third electrode of a front electrode of a solar cell according to another embodiment of the present invention. Referring to FIG. 6, the front electrode 400 of the solar cell of the present embodiment has a structure similar to that of the front electrode 300 of the solar cell of FIG. The main difference between the two is that the shape of the first positioning pattern P1N, the shape of the second positioning pattern P2B, the shape of the first alignment pattern A1N, and the shape of the second alignment pattern A2B of the present embodiment are L-shaped. Further, the first positioning pattern P1N and the second-second positioning pattern P2B are located in the middle of the opposite side edges of the connecting portion 122d. In this embodiment, the first alignment pattern A1N is disposed corresponding to one of the first positioning patterns P1N, the second alignment pattern A2B is disposed corresponding to one of the second positioning patterns P2B, and the shape of the first alignment pattern A1N is the first The shape of the positioning pattern P1N is complementary and the same size, and the shapes of the second alignment pattern A2B and the second positioning pattern P2B are complementary and the same size.
當然,本發明並不用以限定第二對位圖案以及第二定位圖案的形狀需為上述之矩形或L形。在其他實施例中,第二對位圖案以及第二定位圖案亦可採用如圖4A至圖4K所示之實施態樣。Of course, the present invention is not intended to define the shape of the second alignment pattern and the second positioning pattern to be rectangular or L-shaped as described above. In other embodiments, the second alignment pattern and the second positioning pattern may also adopt an implementation manner as shown in FIGS. 4A-4K.
前述實施例是以第一定位圖案P1A、P1B、P1C、P1D、P1E、P1F、P1G、P1H、P1I、P1J、P1K、P1L、P1M、P1N以及第二定位圖案P2A、P2B與連接部122a、122b、122c、122d重疊作為舉例說明,但本發明不限於此。以下將以圖7以及圖8說明本發明之太陽能電池之正面電極的其他實施態樣。The foregoing embodiment is the first positioning patterns P1A, P1B, P1C, P1D, P1E, P1F, P1G, P1H, P1I, P1J, P1K, P1L, P1M, P1N and the second positioning patterns P2A, P2B and the connecting portions 122a, 122b. The overlap of 122c, 122d is exemplified, but the invention is not limited thereto. Other embodiments of the front electrode of the solar cell of the present invention will be described below with reference to FIGS. 7 and 8.
圖7為本發明一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。請參照圖7,本實施例之太陽能電池之正面電極500與圖2之太陽能電池之正面電極100具有相似的結構。兩者主要差異在於,本實施例之第一定位圖案P1P與連接部122e錯位。意即,第一定位圖案P1P不與連接部122e重疊,且連接部122e為一完整的矩形圖案。7 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to an embodiment of the invention. Referring to FIG. 7, the front electrode 500 of the solar cell of the present embodiment has a similar structure to the front electrode 100 of the solar cell of FIG. The main difference between the two is that the first positioning pattern P1P of the embodiment is misaligned with the connecting portion 122e. That is, the first positioning pattern P1P does not overlap with the connecting portion 122e, and the connecting portion 122e is a complete rectangular pattern.
在本實施例中,第一定位圖案P1P可以是與連接部122e以及第一延伸部124同時藉由網印的方式形成於基板110的表面S11上。換言之,第一定位圖案P1P的材質可與連接部122e以及第一延伸部124的材質同為紫外光固化導電膠。然而,本實施例並不用以限定第一定位圖案P1P的材質或是第一定位圖案P1P的形成方法。另一方面,第一對位圖案A1P可以是與第二延伸部142同時藉由網印的方式形成於基板110上。換言之,第一對位圖案A1P的材質可與第二延伸部142的材質同為紫外光固化導電膠。然而,本實施例並不用以限定第一對位圖案A1P的材質或是第一對位圖案A1P的形成方法。In this embodiment, the first positioning pattern P1P may be formed on the surface S11 of the substrate 110 by screen printing simultaneously with the connecting portion 122e and the first extending portion 124. In other words, the material of the first positioning pattern P1P can be the same as that of the connecting portion 122e and the first extending portion 124. However, this embodiment is not used to define the material of the first positioning pattern P1P or the method of forming the first positioning pattern P1P. On the other hand, the first alignment pattern A1P may be formed on the substrate 110 by screen printing at the same time as the second extension portion 142. In other words, the material of the first alignment pattern A1P can be the same as the material of the second extension portion 142. However, this embodiment is not used to define the material of the first alignment pattern A1P or the formation method of the first alignment pattern A1P.
此外,本實施例之第一定位圖案P1P的形狀以T形作為舉例說明,而第一對位圖案A1P的形狀以中空的矩形作為舉例說明,但本發明不限於此。在其他實施例中,第一定位圖案P1P的形狀以及第一對位圖案A1P的形狀可為其他形狀的多邊形,例如為前述之菱形、三角形、六邊形、L形或其組合。而第一定位圖案P1P與第一對位圖案A1P的對位方法可藉由分別尋找第一定位圖案P1P與第一對位圖案A1P的定位點(未繪示)、對位點(未繪示),並利用定位點與對位點疊合,以完成第一延伸部124與第二延伸部142的疊合。Further, the shape of the first positioning pattern P1P of the present embodiment is exemplified by a T shape, and the shape of the first alignment pattern A1P is exemplified by a hollow rectangle, but the present invention is not limited thereto. In other embodiments, the shape of the first positioning pattern P1P and the shape of the first alignment pattern A1P may be polygons of other shapes, such as the aforementioned diamond, triangle, hexagon, L shape, or a combination thereof. The aligning method of the first locating pattern P1P and the first aligning pattern A1P can respectively find the positioning points (not shown) and the matching points of the first locating pattern P1P and the first aligning pattern A1P (not shown) And using the positioning point to overlap the alignment point to complete the overlapping of the first extension portion 124 and the second extension portion 142.
由於本實施例之第一對位圖案A1P以及第一定位圖案P1P皆為多邊形,意即,具有銳利的邊角,因此,相較於形狀為圓形或弧形的對位圖案及定位圖案,本實施例可較容易定義出定位點以及對位點,以進行第一延伸部124與第二延伸部142的疊合,進而使太陽能電池的正面電極500具有良好的對位精度。如此一來,透過提升第一延伸部124以及第二延伸部142之疊合的精度,可避免因對位不良而造成太陽能電池的缺陷,使與連接部122e電性連接之延伸部(包括第一延伸部124以及第二延伸部142)於厚度方向上的電流通量得以提升,進而可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽能電池效率。Since the first alignment pattern A1P and the first positioning pattern P1P of the embodiment are all polygonal, that is, having sharp corners, therefore, compared with the alignment pattern and the positioning pattern having a circular or curved shape, In this embodiment, the positioning point and the alignment point can be easily defined to overlap the first extension portion 124 and the second extension portion 142, so that the front surface electrode 500 of the solar cell has good alignment accuracy. In this way, by improving the accuracy of the overlapping of the first extension portion 124 and the second extension portion 142, it is possible to avoid the defect of the solar cell caused by the alignment failure, and to extend the connection portion electrically connected to the connection portion 122e (including the The current flux of the one extension portion 124 and the second extension portion 142 in the thickness direction is increased, and the solar cell efficiency can be improved while maintaining the area occupied by the extension portion of the front surface electrode (light receiving surface).
另外,圖7實施例之太陽能電池之正面電極500亦可進一步地包括更多層的延伸部,以進一步地提升電流通量。圖8為本發明另一實施例之太陽能電池之正面電極的 第一電極、第二電極及第三電極的上視示意圖。請參照圖8,本實施例之太陽能電池之正面電極600與圖7之太陽能電池之正面電極500具有相似的結構。兩者主要差異在於,本實施例之第一電極(未標示)更包括多個第二定位圖案P2C,而本實施例之太陽能電池之正面電極600更包括第三電極160c,其中第三電極160c包括多個第三延伸部162以及多個第二對位圖案A2C。第三延伸部162之材質、製造方法以及設置可參照圖5或圖6實施例,於此便不再贅述。In addition, the front electrode 500 of the solar cell of the embodiment of FIG. 7 may further include more layers of extensions to further increase the current flux. FIG. 8 is a front electrode of a solar cell according to another embodiment of the present invention; A top view of the first electrode, the second electrode, and the third electrode. Referring to FIG. 8, the front electrode 600 of the solar cell of the present embodiment has a similar structure to the front electrode 500 of the solar cell of FIG. The main difference between the two is that the first electrode (not labeled) of the embodiment further includes a plurality of second positioning patterns P2C, and the front electrode 600 of the solar cell of the embodiment further includes a third electrode 160c, wherein the third electrode 160c A plurality of third extensions 162 and a plurality of second alignment patterns A2C are included. The material, manufacturing method and arrangement of the third extension portion 162 can be referred to the embodiment of FIG. 5 or FIG. 6 and will not be described again.
第二定位圖案P2C位於基板110上且與連接部122e錯位。各第一定位圖案P1P與各第二定位圖案P2C分別位於連接部122e的相對兩側,且各第二定位圖案P2C的形狀為多邊形。在本實施例中,第二定位圖案P2C的形狀、形成方法及材質等,可與第一定位圖案P1P相同,於此便不再贅述。The second positioning pattern P2C is located on the substrate 110 and is offset from the connecting portion 122e. Each of the first positioning patterns P1P and each of the second positioning patterns P2C are located on opposite sides of the connecting portion 122e, and each second positioning pattern P2C has a polygonal shape. In this embodiment, the shape, the forming method, the material, and the like of the second positioning pattern P2C may be the same as the first positioning pattern P1P, and thus will not be described again.
由於本實施例之第一對位圖案A1P、第一定位圖案P1P、第二對位圖案A2C以及第二定位圖案P2C皆為多邊形,意即,具有銳利的邊角,因此,在將第一對位圖案A1P與第一定位圖案P1P進行疊合及/或第二對位圖案A2C與第二定位圖案P2C進行疊合時,無論是藉由前述尋邊對位的方式或是藉由前述中心點對位的方式,皆可使太陽能電池之正面電極600具有良好的對位精度。如此一來,透過提升第一延伸部124、第二延伸部142以及第三延伸部162之疊合的精度,可避免因對位不良而造成太陽能電池的缺 陷,使與連接部122e電性連接之延伸部(包括第一延伸部124、第二延伸部142以及第三延伸部162)於厚度方向上的電流通量得以提升,進而可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽能電池效率。Since the first alignment pattern A1P, the first alignment pattern P1P, the second alignment pattern A2C, and the second positioning pattern P2C of the embodiment are all polygonal, that is, having sharp corners, therefore, the first pair is When the bit pattern A1P is overlapped with the first positioning pattern P1P and/or the second alignment pattern A2C is overlapped with the second positioning pattern P2C, whether by the aforementioned edge-finding alignment or by the aforementioned center point The alignment method can make the front electrode 600 of the solar cell have good alignment accuracy. In this way, by improving the precision of the overlapping of the first extending portion 124, the second extending portion 142, and the third extending portion 162, the shortage of the solar battery due to the poor positioning can be avoided. The current flowing through the extension portion (including the first extension portion 124, the second extension portion 142, and the third extension portion 162) electrically connected to the connection portion 122e is increased in the thickness direction, thereby maintaining the front electrode The solar cell efficiency is improved under the area occupied by the extension of the (light receiving surface).
前述實施例是以基板110上設置有第一定位圖案P1A、P1B、P1C、P1D、P1E、P1F、P1G、P1H、P1I、P1J、P1K、P1L、P1M、P1N、P1P或第二定位圖案P2A、P2B、P2C作為舉例說明,但本發明不限於此。以下將以圖9以及圖10說明本發明之太陽能電池之正面電極的其他實施態樣。In the foregoing embodiment, the first positioning pattern P1A, P1B, P1C, P1D, P1E, P1F, P1G, P1H, P1I, P1J, P1K, P1L, P1M, P1N, P1P or the second positioning pattern P2A is disposed on the substrate 110, P2B and P2C are illustrated as examples, but the invention is not limited thereto. Other embodiments of the front electrode of the solar cell of the present invention will be described below with reference to FIGS. 9 and 10.
圖9為本發明又一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。請參照圖9,本實施之太陽能電池之正面電極700與圖7之太陽能電池之正面電極500具有相似的結構。兩者主要差異在於,本實施例之太陽能電池之正面電極700的基板100可以不用配置圖7A中之第一定位圖案P1P。此外,本實施例之第一對位圖案A1Q對應設置於連接部122e上之其中一條第一延伸部142的延伸方向上。9 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to still another embodiment of the present invention. Referring to FIG. 9, the front electrode 700 of the solar cell of the present embodiment has a similar structure to the front electrode 500 of the solar cell of FIG. The main difference between the two is that the substrate 100 of the front surface electrode 700 of the solar cell of the present embodiment can be disposed without the first positioning pattern P1P in FIG. 7A. In addition, the first alignment pattern A1Q of the embodiment is correspondingly disposed in the extending direction of one of the first extension portions 142 on the connecting portion 122e.
具體而言,第一對位圖案A1Q的對位點A8(例如是由如圖4G的定義方式定義而成)位於相鄰兩第二延伸部142的中間處,且對應連接部122e之中心點C1。在本實施例中,中心點C1由最鄰近基板110之邊緣的第一延伸部124的延伸方向與連接部122e之中心線L的交會處定義而成。Specifically, the opposite position A8 of the first alignment pattern A1Q (for example, defined by the definition of FIG. 4G) is located at the middle of the adjacent two second extensions 142, and corresponds to the center point of the connection portion 122e. C1. In the present embodiment, the center point C1 is defined by the intersection of the extending direction of the first extending portion 124 of the edge of the nearest substrate 110 and the center line L of the connecting portion 122e.
另外,在其他實施例中,中心點亦可有其他的定義方式。圖10為本發明再一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。請參照圖10,本實施之太陽能電池之正面電極800與圖9之太陽能電池之正面電極700具有相似的結構。兩者主要差異在於,本實施例之太陽能電池之正面電極800的中心點C2是由最鄰近基板110之邊緣的其中一條第一延伸部124的延伸方向、基板110的邊緣以及連接部122e的兩側所圍出的區域A定義而成,且各第一對位圖案A1R的中心(即對位點A9)對應設置於區域A的中心點C2。In addition, in other embodiments, the center point may have other definitions. 10 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to still another embodiment of the present invention. Referring to FIG. 10, the front electrode 800 of the solar cell of the present embodiment has a similar structure to the front electrode 700 of the solar cell of FIG. The main difference between the two is that the center point C2 of the front electrode 800 of the solar cell of the present embodiment is the extending direction of one of the first extending portions 124 of the edge of the nearest substrate 110, the edge of the substrate 110, and the two of the connecting portion 122e. The area A surrounded by the side is defined, and the center of each of the first alignment patterns A1R (ie, the opposite point A9) is correspondingly disposed at the center point C2 of the area A.
在圖9及圖10的實施例中,中心點C1、C2的數量以及第一對位圖案A1Q、A1R的數量皆以兩個作為舉例說明,但本發明不限於此。在其他實施例中,中心點C1、C2的數量以及對應中心點C1、C2之第一對位圖案A1Q、A1R的數量可視實際需求而定。此外,第一對位圖案A1Q、A1R的形狀雖以十字形作為舉例說明,但本發明不用以限定第一對位圖案A1Q、A1R的形狀。在其他實施例中,第一對位圖案A1Q的形狀可以是多邊形,如前述之T形、菱形、三角形、六邊形等。In the embodiment of FIGS. 9 and 10, the number of center points C1, C2 and the number of first alignment patterns A1Q, A1R are both exemplified, but the invention is not limited thereto. In other embodiments, the number of center points C1, C2 and the number of first alignment patterns A1Q, A1R corresponding to the center points C1, C2 may be determined according to actual needs. Further, although the shapes of the first alignment patterns A1Q and A1R are illustrated by a cross shape, the present invention does not need to define the shapes of the first alignment patterns A1Q and A1R. In other embodiments, the shape of the first alignment pattern A1Q may be a polygon such as the aforementioned T shape, diamond shape, triangle shape, hexagon shape, or the like.
由於圖9及圖10實施例之第一對位圖案A1Q、A1R皆為多邊形,意即,第一對位圖案A1Q、A1R具有銳利的邊角,因此,在將第一對位圖案A1Q、A1R與中心點C1、C2進行疊合時,可較容易定義出對位點A8、A9,而對位點A8、A9可輔助第一延伸部124與第二延伸部142的疊 合,進而使太陽能電池的正面電極800具有良好的對位精度。如此一來,透過提升第一延伸部124以及第二延伸部142之疊合的精度,可避免因對位不良而造成太陽能電池的缺陷,使與連接部122e電性連接之延伸部(包括第一延伸部124以及第二延伸部142)於厚度方向上的電流通量得以提升,進而可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽能電池效率。Since the first alignment patterns A1Q and A1R of the embodiment of FIG. 9 and FIG. 10 are all polygons, that is, the first alignment patterns A1Q and A1R have sharp corners, and therefore, the first alignment patterns A1Q and A1R are When superimposing with the center points C1, C2, it is easier to define the opposite points A8, A9, and the opposite points A8, A9 can assist the stack of the first extending portion 124 and the second extending portion 142 In combination, the front electrode 800 of the solar cell has good alignment accuracy. In this way, by improving the accuracy of the overlapping of the first extension portion 124 and the second extension portion 142, it is possible to avoid the defect of the solar cell caused by the alignment failure, and to extend the connection portion electrically connected to the connection portion 122e (including the The current flux of the one extension portion 124 and the second extension portion 142 in the thickness direction is increased, and the solar cell efficiency can be improved while maintaining the area occupied by the extension portion of the front surface electrode (light receiving surface).
此外,圖9及圖10實施例亦可藉由增加第一對位圖案A1Q、A1R的尺寸,來提升對位精度。進一步而言,在網版印刷製程中,印刷越大的圖形,圖形會越完整。由於遮光之第一對位圖案A1Q、A1R是對應連接部122e設置,因此第一對位圖案A1Q、A1R之尺寸的增加不會額外地遮蔽入射光的比例。是以,本實施例可藉由增加第一對位圖案A1Q、A1R的尺寸,使第一對位圖案A1Q、A1R的尺寸介於幾百微米至幾毫米之間,以更精準地找到第一對位圖案A1Q、A1R的對位點A8、A9,進而提升太陽能電池之正面電極700、800的對位精度。In addition, the embodiment of FIG. 9 and FIG. 10 can also improve the alignment accuracy by increasing the size of the first alignment patterns A1Q and A1R. Further, in the screen printing process, the larger the graphics are printed, the more complete the graphics will be. Since the first alignment patterns A1Q, A1R of the light shielding are disposed corresponding to the connection portion 122e, the increase in the size of the first alignment patterns A1Q, A1R does not additionally obscure the ratio of the incident light. Therefore, in this embodiment, by increasing the size of the first alignment patterns A1Q, A1R, the size of the first alignment patterns A1Q, A1R is between several hundred micrometers to several millimeters, so as to find the first one more accurately. The alignment points A8 and A9 of the alignment patterns A1Q and A1R further improve the alignment accuracy of the front electrodes 700 and 800 of the solar cell.
前述以中心點取代第一定位圖案之實施例雖僅以兩層延伸部(包括第一延伸部以及第二延伸部)作為舉例說明,但在其他實施例中,亦可藉由提供多個第二對位圖案,來進行包括多層延伸部的疊合,以進一步增加與連接部122e電性連接之延伸部於厚度方向上的電流通量。如此,可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽電池效率。The embodiment in which the first positioning pattern is replaced by the center point is exemplified by only two layers of extensions (including the first extension portion and the second extension portion). However, in other embodiments, multiple embodiments may be provided. The two alignment patterns are formed by lamination including the plurality of extension portions to further increase the current flux in the thickness direction of the extension portion electrically connected to the connection portion 122e. In this way, the solar cell efficiency can be improved while maintaining the area occupied by the extension portion of the front electrode (light receiving surface).
另外,在其他實施例中,亦可藉由前述對位方式的組合來進行多多層延伸部的疊合。具體而言,藉由與連接部重疊之對位圖案、與連接部錯位之對位圖案以及中心點之至少其二的設置,以及對應此些對位圖案及/或中心點之定位圖案的設置,來進行多層延伸部的疊合,以進一步增加與連接部電性連接之延伸部於厚度方向上的電流通量。如此,可在維持正面電極(受光面)之延伸部所佔的面積下,提高太陽電池效率。In addition, in other embodiments, the superposition of the multi-layer extensions may also be performed by a combination of the aforementioned alignment methods. Specifically, the alignment pattern overlapped with the connection portion, the alignment pattern offset from the connection portion, and at least two of the center points, and the setting of the alignment pattern corresponding to the alignment patterns and/or the center point The lamination of the multi-layer extensions is performed to further increase the current flux in the thickness direction of the extension electrically connected to the connection portion. In this way, the solar cell efficiency can be improved while maintaining the area occupied by the extension portion of the front electrode (light receiving surface).
綜上所述,本發明之實施例可透過具有銳利之邊角的多邊形對位圖案及/或中心點以及對應之定位圖案的設置,來提升多層延伸部之對位、疊合的對位精度。如此,可在維持受光面之延伸部所佔的面積下,提高太陽能電池效率。In summary, the embodiment of the present invention can improve the alignment accuracy of the alignment and overlap of the multi-layer extension by the arrangement of the polygonal alignment pattern and/or the center point and the corresponding positioning pattern having sharp corners. . In this way, the solar cell efficiency can be improved while maintaining the area occupied by the extended portion of the light receiving surface.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
100、200、300、400、500、600、700、800‧‧‧太陽能電池的正面電極100, 200, 300, 400, 500, 600, 700, 800‧‧‧ front electrodes of solar cells
110‧‧‧基板110‧‧‧Substrate
120a、120b、120c‧‧‧第一電極120a, 120b, 120c‧‧‧ first electrode
122a、122b、122c、122d、122e‧‧‧連接部122a, 122b, 122c, 122d, 122e‧‧‧ Connections
124‧‧‧第一延伸部124‧‧‧First Extension
140a、140b‧‧‧第二電極140a, 140b‧‧‧ second electrode
142‧‧‧第二延伸部142‧‧‧Second extension
160a‧‧‧第三電極160a‧‧‧third electrode
162‧‧‧第三延伸部162‧‧‧ Third Extension
P1A、P1B、P1C、P1D、P1E、P1F、P1G、P1H、P1I、P1J、P1K、P1L、P1M、P1N、P1P‧‧‧第一定位圖案P1A, P1B, P1C, P1D, P1E, P1F, P1G, P1H, P1I, P1J, P1K, P1L, P1M, P1N, P1P‧‧‧ first positioning pattern
A1A、A1B、A1C、A1D、A1E、A1F、A1G、A1H、A1I、A1J、A1K、A1L、A1M、A1N、A1P、A1Q、A1R‧‧‧第一對位圖案A1A, A1B, A1C, A1D, A1E, A1F, A1G, A1H, A1I, A1J, A1K, A1L, A1M, A1N, A1P, A1Q, A1R‧‧‧ first alignment pattern
P2A、P2B、P2C‧‧‧第二定位圖案P2A, P2B, P2C‧‧‧ second positioning pattern
A2A、A2B、A2C‧‧‧第二對位圖案A2A, A2B, A2C‧‧‧ second alignment pattern
A1、A2、A3、A4、A5、A6、A7、A8、A9‧‧‧對位點A1, A2, A3, A4, A5, A6, A7, A8, A9‧‧‧
C1、C2‧‧‧中心點C1, C2‧‧‧ center point
P1、P2、P3、P4、P5、P6、P7‧‧‧定位點P1, P2, P3, P4, P5, P6, P7‧‧‧ anchor points
L‧‧‧中心線L‧‧‧ center line
X‧‧‧第一方向X‧‧‧ first direction
Y‧‧‧第二方向Y‧‧‧second direction
Z‧‧‧厚度方向Z‧‧‧ Thickness direction
HP1A 、H122a ‧‧‧厚度H P1A , H 122a ‧‧‧ thickness
L124a 、L124b 、L142a 、L142b 、L162a 、L162b 、LA1A 、LP1A 、LA2A 、LP2A ‧‧‧長度L 124a , L 124b , L 142a , L 142b , L 162a , L 162b , L A1A , L P1A , L A2A , L P2A ‧‧‧ length
W124 、W142 、WA1A 、WP1A 、WA2A 、WP2A ‧‧‧寬度W 124 , W 142 , W A1A , W P1A , W A2A , W P2A ‧‧‧Width
A‧‧‧區域A‧‧‧ area
圖1A及圖1B為本發明一實施例之太陽能電池的正面電極的製造流程示意圖。1A and 1B are schematic diagrams showing a manufacturing process of a front electrode of a solar cell according to an embodiment of the present invention.
圖2為圖1中之第一電極及第二電極的上視示意圖。2 is a top plan view of the first electrode and the second electrode of FIG. 1.
圖3為本發明另一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。3 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to another embodiment of the present invention.
圖4A至圖4K為本發明其他實施例之第一對位圖案以及第一定位圖案的示意圖。4A-4K are schematic diagrams showing a first alignment pattern and a first positioning pattern according to other embodiments of the present invention.
圖5為本發明一實施例之太陽能電池之正面電極的第一電極、第二電極及第三電極的上視示意圖。5 is a top plan view showing a first electrode, a second electrode, and a third electrode of a front electrode of a solar cell according to an embodiment of the present invention.
圖6為本發明另一實施例之太陽能電池之正面電極的第一電極、第二電極及第三電極的上視示意圖。6 is a top plan view showing a first electrode, a second electrode, and a third electrode of a front electrode of a solar cell according to another embodiment of the present invention.
圖7為本發明一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。7 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to an embodiment of the invention.
圖8為本發明另一實施例之太陽能電池之正面電極的第一電極、第二電極及第三電極的上視示意圖。8 is a top plan view showing a first electrode, a second electrode, and a third electrode of a front electrode of a solar cell according to another embodiment of the present invention.
圖9為本發明又一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。9 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to still another embodiment of the present invention.
圖10為本發明再一實施例之太陽能電池之正面電極的第一電極及第二電極的上視示意圖。10 is a top plan view showing a first electrode and a second electrode of a front electrode of a solar cell according to still another embodiment of the present invention.
100‧‧‧太陽能電池的正面電極100‧‧‧front electrode of solar cell
110‧‧‧基板110‧‧‧Substrate
120a‧‧‧第一電極120a‧‧‧first electrode
122a‧‧‧連接部122a‧‧‧Connecting Department
124‧‧‧第一延伸部124‧‧‧First Extension
140a‧‧‧第二電極140a‧‧‧second electrode
142‧‧‧第二延伸部142‧‧‧Second extension
P1A‧‧‧第一定位圖案P1A‧‧‧first positioning pattern
A1A‧‧‧第一對位圖案A1A‧‧‧ first alignment pattern
X‧‧‧第一方向X‧‧‧ first direction
Y‧‧‧第二方向Y‧‧‧second direction
Z‧‧‧厚度方向Z‧‧‧ Thickness direction
HP1A 、H122a 、HA1A ‧‧‧厚度H P1A , H 122a , H A1A ‧‧‧ thickness
L124a 、L124b 、L142a 、L142b 、LA1A 、LP1A ‧‧‧長度L 124a , L 124b , L 142a , L 142b , L A1A , L P1A ‧‧‧ length
W124 、W142 、WA1A 、WP1A ‧‧‧寬度W 124 , W 142 , W A1A , W P1A ‧‧‧Width
Claims (18)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101140333A TWI469363B (en) | 2012-10-31 | 2012-10-31 | Front-side electrode of solar cell and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101140333A TWI469363B (en) | 2012-10-31 | 2012-10-31 | Front-side electrode of solar cell and manufacturing method thereof |
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| Publication Number | Publication Date |
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| TW201417307A TW201417307A (en) | 2014-05-01 |
| TWI469363B true TWI469363B (en) | 2015-01-11 |
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| TW (1) | TWI469363B (en) |
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| TWI845216B (en) * | 2023-03-21 | 2024-06-11 | 聯合再生能源股份有限公司 | Manufacturing method for electrode structure of solar cell |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070209697A1 (en) * | 2004-05-07 | 2007-09-13 | Shoichi Karakida | Solar Cell And Manufacturing Method Therefor |
| TW201003944A (en) * | 2008-05-13 | 2010-01-16 | Samsung Electronics Co Ltd | Semiconductor solar cells having front surface electrodes and methods of forming same |
| US20110247688A1 (en) * | 2008-09-12 | 2011-10-13 | Lg Chem, Ltd. | Front electrode for solar cell having minimized power loss and solar cell containing the same |
| EP2423981A2 (en) * | 2010-08-27 | 2012-02-29 | LG Electronics Inc. | Method of manufacturing solar cell electrodes by paste firing |
-
2012
- 2012-10-31 TW TW101140333A patent/TWI469363B/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070209697A1 (en) * | 2004-05-07 | 2007-09-13 | Shoichi Karakida | Solar Cell And Manufacturing Method Therefor |
| TW201003944A (en) * | 2008-05-13 | 2010-01-16 | Samsung Electronics Co Ltd | Semiconductor solar cells having front surface electrodes and methods of forming same |
| US20110247688A1 (en) * | 2008-09-12 | 2011-10-13 | Lg Chem, Ltd. | Front electrode for solar cell having minimized power loss and solar cell containing the same |
| EP2423981A2 (en) * | 2010-08-27 | 2012-02-29 | LG Electronics Inc. | Method of manufacturing solar cell electrodes by paste firing |
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| TW201417307A (en) | 2014-05-01 |
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